SMALL DIAMETER FINISH BORING - Big Kaiser
SMALL DIAMETER FINISH BORING - Big Kaiser
SMALL DIAMETER FINISH BORING - Big Kaiser
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<strong>SMALL</strong> <strong>DIAMETER</strong> <strong>FINISH</strong> <strong>BORING</strong> INSERT SELECTION & CUTTING DATA<br />
<strong>BORING</strong> RANGE Ø.228"-.650"<br />
MATERIAL<br />
Mild, Low-carbon Steel<br />
10xx-15xx<br />
1018,1020, 1551, A36<br />
High Carbon Alloy Steel<br />
23xx-92xx, Tool Steel<br />
4140, 4340, 8620<br />
300 Stainless Steel<br />
Austenitic<br />
303, 304, 316, 17-4ph<br />
400 Stainless Steel<br />
Martensitic<br />
403, 410, 416, 430<br />
Grey Cast Iron<br />
Malleable Cast Iron<br />
Class 20, 30<br />
WC..02 TP..07 SPEED (SFM) WC..02 TP..07 SPEED (SFM)<br />
.004 .004-.008 10.655.604 10.651.824 10.655.604 10.651.824 .0015-.0020<br />
.008 .008-.012 10.655.600 10.651.802 500-800 10.655.601 10.651.835 300-450 .0020-.0030<br />
.016 .012-.016 11.655.606 10.651.702 — 10.651.736 .0025-.0030<br />
.004 .004-.008 10.655.604 10.651.824 10.655.604 10.651.824 .0015-.0020<br />
.008 .008-.012 10.655.600 10.651.802 400-650 10.655.601 10.651.835 250-400 .0020-.0030<br />
.016 .012-.016 11.655.606 10.651.702 — 10.651.736 .0025-.0030<br />
.004 .004-.008 10.655.606 — 10.655.606 — .0010-.0015<br />
.008 .008-.012 10.655.602 10.651.83.7 250-500 10.655.602 10.651.837 200-300 .0015-.0020<br />
.012 .012-.016 — 10.651.737 — 10.651.737 .0020-.0250<br />
.004 .004-.008 10.655.604 10.651.824 10.655.606 — .0015-.0020<br />
.008 .008-.012 10.655.600 10.651.802 500-750 10.655.602 10.651.837 250-400 .0020-.0030<br />
.016 .012-.016 11.655.606 10.651.702 — 10.651.737 .0025-.0030<br />
.004 .004-.008 10.655.605 10.651.824 10.655.605 10.651.824 .0015-.0020<br />
.008 .008-.012 10.655.603 — 500-750 10.655.603 10.651.833 .0020-.0030<br />
300-450<br />
.012 .012-.016 — 10.651.735 — 10.651.735 .0025-.0030<br />
CBN-CH, CBN-CHN — .008-.012 11.938.863 11.938.872 750-1000 — — .0020-.0030<br />
Ductile/Nodular/Chilled<br />
Cast Iron<br />
High Temp. Alloys<br />
Titanium, Inconel, Monel<br />
Copper Alloys<br />
Brass, Bronze<br />
Aluminum/Magnesium<br />
6061, 7075<br />
Carbide Inserts<br />
Aluminum/Magnesium<br />
PCD Inserts<br />
Tool Steel (Min 50 Rc)<br />
CBN Inserts<br />
INSERT<br />
RADIUS<br />
All cutting data without guarantee<br />
STOCK ALLOW<br />
"/DIA.<br />
Cutting Speed: Feed Rate:<br />
RPM =<br />
SFM x 3.82<br />
BORE Ø<br />
IPM = RPM x IPR<br />
OPTIMAL CONDITIONS:<br />
� Length to diameter ratio less than 4:1<br />
� Rigid fi xture and workpiece<br />
� Good machine spindle<br />
CRITICAL CONDITIONS:<br />
� Length to diameter ratio over 4:1<br />
� Unstable fi xture and/or workpiece<br />
� Worn machine spindle/poor runout<br />
INSERTS AND CUTTING SPEEDS<br />
OPTIMAL CONDITIONS CRITICAL CONDITIONS<br />
FEED (IPR)<br />
.004 .004-.008 10.655.605 10.651.824 10.655.605 10.651.824 .0015-.0020<br />
.008 .008-.012 11.655.607 — 375-650 10.655.603 — 250-400 .0020-.0030<br />
.012 .012-.016 — 10.651.632 — 10.651.632 .0025-.0030<br />
.004 .003-.006 10.655.606 — 10.655.606 — .0010-.0015<br />
.008 .006-.010 10.655.602 10.651.837 200-325 10.655.602 10.651.837 150-225 .0010-.0020<br />
.012 .008-.012 — 10.651.737 — 10.651.737 .0015-.0025<br />
.004 .004-.008 — — — — .0015<br />
.008 .008-.012 11.655.607 — 600-1000 10.655.605 — 350-500<br />
.0020<br />
.012 .012-.016 — 10.651.623 — 10.651.623 .0030<br />
.004 .004-.008 10.655.605 10.651.823 10.655.605 10.651.823 .0015-.0025<br />
.008 .008-.012 10.655.603 10.651.825 10.655.603 10.651.825 .0020-.0030<br />
600-1000<br />
350-600<br />
.012 .012-.016 — 10.651.723 — 10.651.723 .0030-.0040<br />
.016 .016-.020 — 10.651.725 — 10.651.725 .0035-.0045<br />
0.008 .010-.014 11.938.845 — — — .0020-.0030<br />
800-1350<br />
—<br />
0.012 .016-.020 — 10.938.840 — — .0030-.0040<br />
0.008 .004-.008 11.938.846 — — — .0008-.0012<br />
150-225<br />
—<br />
0.012 .004-.008 — 10.938.837 — — .0010-.0015
<strong>BORING</strong> RANGE Ø.583"-2.125"<br />
MATERIAL<br />
Mild, Low-carbon Steel<br />
10xx-15xx<br />
1018,1020,1551, A36<br />
High Carbon Alloy Steel<br />
23xx-92xx, Tool Steel<br />
4140, 4340, 8620<br />
300 Stainless Steel<br />
Austenitic<br />
303, 304, 316, 17-4ph<br />
400 Stainless Steel<br />
Martensitic<br />
403, 410, 416, 430<br />
Grey Cast Iron<br />
Malleable Cast Iron<br />
Class 20, 30<br />
INSERT<br />
RADIUS<br />
STOCK<br />
ALLOW<br />
"/DIA.<br />
OPTIMAL CONDITIONS<br />
INSERTS AND CUTTING SPEEDS<br />
CRITICAL CONDITIONS<br />
TC..11 CC..06 CC..09 SPEED (SFM) TC..11 CC..06 CC..09 SPEED (SFM)<br />
FEED (IPR)<br />
.008 .008-.012 11.656.352 11.654.856 — 10.655.372 11.654.840 — .0015-.0025<br />
.016 .016-.020 11.655.322 11.654.865 11.654.959 1000-1450 10.655.381 11.654.850 11.654.940 525-675 .0030-.0040<br />
.031 .024-.040 11.655.332 11.654.867 11.654.960 — — — .0050-.0060<br />
.008 .008-.012 11.656.352 11.654.856 — 10.655.372 11.654.840 — .0015-.0025<br />
.016 .016-.020 11.655.322 11.654.865 11.654.959 800-1100 10.655.381 11.654.850 11.654.940 400-550 .0030-.0040<br />
.031 .024-.040 11.655.332 11.654.867 11.654.960 — — — .0050-.0060<br />
.008 .008-.012 10.655.379 11.654.856 — 10.655.379 — — .0015-.0025<br />
.016 .016-.020 10.655.389 11.654.865 11.654.959 550-800 10.655.389 11.654.845 11.654.968 350-525 .0030-.0040<br />
.031 .024-.040 10.655.399 11.654.867 11.654.960 — — — .0050-.0060<br />
.008 .008-.012 11.656.352 11.654.856 — 10.655.379 — — .0015-.0025<br />
.016 .016-.020 11.655.322 11.654.865 11.654.959 650-875 10.655.389 11.654.845 11.654.968 425-550 .0030-.0040<br />
.031 .024-.040 11.655.332 11.654.867 11.654.960 — — — .0050-.0060<br />
.008 .008-.012 10.655.373 11.654.840 — 10.655.373 — — .0015-.0025<br />
.016 .016-.020 10.655.383 11.654.850 11.654.940 650-1000 10.655.383 11.654.868 11.654.968 350-500 .0030-.0040<br />
.031 .024-.050 10.655.393 11.654.860 11.654.952 — — — .0050-.0060<br />
CBN-CH, CBN-CHN — .016-.030 11.938.833 11.938.835 11.938.838 1500-2000 — — — — .0020-.0030<br />
Silicon Nitride Si3N4 — .016-.030 — 11.654.841 11.654.951 1000-1200 — — — — .0030-.0040<br />
Ductile/Nodular/Chilled<br />
Cast Iron<br />
High Temp. Alloys<br />
Titanium, Inconel, Monel<br />
Copper Alloys<br />
Brass, Bronze<br />
Aluminum/Magnesium<br />
6061, 7075<br />
Carbide Inserts<br />
Aluminum/Magnesium<br />
6061, 7075<br />
PCD Inserts<br />
Tool Steel (Min 50 Rc)<br />
CBN Inserts<br />
All cutting data without guarantee<br />
.008 .008-.012 10.655.301 11.654.840 — 10.655.373 — — .0015-.0025<br />
.016 .016-.020 10.655.302 11.654.850 11.654.940 375-625 10.655.383 11.654.868 11.654.968 250-350 .0030-.0040<br />
.031 .024-.040 10.655.303 11.654.860 11.654.952 — — — .0050-.0060<br />
.008 .008-.012 10.655.379 — — 10.655.379 — — .0010-.0020<br />
.016 .016-.020 10.655.389 11.654.868 11.654.968 200-325 10.655.389 11.654.963 11.654.957 125-250 .0020-.0030<br />
.031 .024-.040 10.655.399 — 11.654.969 — — — .0030-.0040<br />
.008 .008-.012 11.655.315 — — 11.655.315 — — .0015-.0025<br />
.016 .016-.020 11.655.325 11.654.858 11.654.957 1100-1800 11.655.325 11.654.858 11.654.957 400-700 .0030-.0040<br />
.031 .024-.040 11.655.335 11.654.864 11.654.958 — — — .0050-.0060<br />
.008 .008-.012 10.655.378 10.654.877 — 10.655.378 10.654.877 — .0015-.0025<br />
.016 .016-.020 10.655.388 10.654.888 10.654.977 1200-1600 10.655.388 10.654.888 11.654.977 600-1100 .0030-.0040<br />
.031 .024-.040 10.655.398 10.654.898 10.654.987 — — — .0050-.0060<br />
.008 .016-.020 11.938.861 11.938.847 — — — — .0015-.0025<br />
.016 .016-.020 10.938.841 11.938.842 11.938.843 2000-4000 — — — — .0030-.0040<br />
.031 .024-.050 11.938.860 — 11.938.851 — — — .0050-.0060<br />
.016 .016-.020 10.938.834 11.938.835 11.938.838 — — — .0015-.0020<br />
200-300<br />
—<br />
.031 .024-.040 10.938.865 — — — — — .0020-.0025<br />
Cutting Speed: Feed Rate:<br />
RPM =<br />
SFM x 3.82<br />
BORE Ø<br />
IPM = RPM x IPR<br />
OPTIMAL CONDITIONS:<br />
� Length to diameter ratio less than 4:1<br />
� Rigid fi xture and workpiece<br />
� Good machine spindle<br />
CRITICAL CONDITIONS:<br />
� Length to diameter ratio over 4:1<br />
� Unstable fi xture and/or workpiece<br />
� Worn machine spindle/poor runout
INSERT SELECTION & CUTTING DATA EWN 2-50XL<br />
<strong>BORING</strong> RANGE Ø3.150"-6.000"<br />
MATERIAL INSERT RADIUS<br />
Mild, Low-carbon Steel<br />
10xx-15xx<br />
1018, 1020, 1551, A36<br />
High Carbon Alloy Steel<br />
23xx-92xx, Tool Steel<br />
4140, 4340, 8620<br />
300 Stainless Steel<br />
Austenitic<br />
303, 304, 316, 17-4ph<br />
400 Stainless Steel<br />
Martensitic<br />
403, 410, 416, 430<br />
Grey Cast Iron<br />
Malleable Cast Iron<br />
Class 20, 30<br />
Ductile/Nodular/Chilled<br />
Cast Iron<br />
High Temp. Alloys<br />
Titanium, Inconel, Monel<br />
Copper Alloys<br />
Brass, Bronze<br />
Aluminum/Magnesium<br />
6061, 7075<br />
Tool Steel (Min 50 Rc)<br />
CBN Inserts<br />
All cutting data without guarantee<br />
Cutting Speed: Feed Rate:<br />
RPM =<br />
SFM x 3.82<br />
BORE Ø<br />
IPM = RPM x IPR<br />
INSERTS AND CUTTING SPEEDS<br />
INSERT STOCK ALLOW Ø SPEED (SFM) FEED (IPR)<br />
.008 11.656.352 .008-.012 .0020<br />
.016 11.655.322 .016-.020 450-800<br />
.0040<br />
.031 11.655.332 .024-.040 .0060<br />
.008 11.656.352 .008-.012 .0020<br />
.016 11.655.322 .016-.020 400-700<br />
.0040<br />
.031 11.655.332 .024-.040 .0060<br />
.008 10.655.379 .008-.012 .0020<br />
.016 10.655.389 .016-.020 350-550<br />
.0040<br />
.031 10.655.399 .024-.040 .0060<br />
.008 11.656.352 .008-.012 .0020<br />
.016 11.655.322 .016-.020 400-650<br />
.0040<br />
.031 11.655.332 .024-.040 .0060<br />
.008 10.655.373 .008-.012 .0020<br />
.016 10.655.383 .016-.020 450-750<br />
.0040<br />
.031 10.655.393 .024-.050 .0060<br />
.008 10.655.301 .008-.012 .0020<br />
.016 10.655.302 .016-.020 300-550<br />
.0040<br />
.031 10.655.303 .024-.040 .0060<br />
.008 10.655.379 .008-.012 .0015<br />
.016 10.655.389 .016-.020 150-300<br />
.0020<br />
.031 10.655.399 .024-.040 .0030<br />
.008 11.655.315 .008-.012 .0020<br />
.016 11.655.325 .016-.020 550-800<br />
.0040<br />
.031 11.655.335 .024-.040 .0060<br />
.008 10.655.378 .008-.012 .0020<br />
.016 10.655.388 .016-.020 650-1000<br />
.0040<br />
.031 10.655.398 .024-.040 .0060<br />
.016 10.938.834 .016-.020 .0015<br />
200-300<br />
.031 10.938.865 .024-.040 .0020
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