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8 Series Brochure 03 - Pitney Bowes

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The Ultimate Inserter System<br />

For Advancing Productivity<br />

APS <br />

<strong>Series</strong>


Pure Productivity Achieved<br />

APS Monitors Productivity While<br />

The Job Is Running!<br />

Tracks performance on every machine<br />

event<br />

Proactive alerts to schedule preventative<br />

maintenance<br />

APS Makes Your Operator an<br />

Instant Expert<br />

Provides real-time machine performance<br />

feedback<br />

Puts on-screen assistance at operators’<br />

fingertips<br />

Assists operators with job setup and<br />

automates adjustments<br />

Optimizes machine speed based on<br />

operator-set job parameters<br />

Know Your Productivity in<br />

Real Time<br />

Enhances overall operation by<br />

monitoring module level and system<br />

performance<br />

Provides a complete overview with<br />

reports for all levels — operator,<br />

supervisor, management — available at<br />

the machine or online<br />

Ensures production accuracy by viewing<br />

job metrics including number of pages,<br />

inserts and collations completed for each<br />

job run<br />

Performs Daily Productivity<br />

Checkup<br />

Tests system readiness prior to job start<br />

by testing all components<br />

Identifies specific components that<br />

require attention<br />

Specifications<br />

Speed<br />

Collation Thickness<br />

Envelope Size<br />

Enclosure Material<br />

Power<br />

Air<br />

APS <strong>Series</strong><br />

Up to 22,000 Cycles per Hour<br />

.32” (8 mm)<br />

Depth - Min. 6 1/2” (165mm)<br />

Max. 10 3/8” (264mm)<br />

Width - Min. 3 7/8” (98mm)<br />

Max. 6 1/2” (165mm)<br />

Depth - Min. 3 1/2” (89mm)<br />

Max. 6 1/4” (158mm)<br />

Width - Min. 5 1/2” (140mm)<br />

Max. 9 7/8” (250mm)<br />

3 Phase 208V, 50 A<br />

Air pressure: 70 PSI (min)<br />

Air flow: 3.5 SCFM (min)


Pure Productivity Delivered<br />

The APS Difference<br />

APS has a built in Productivity<br />

Tool Suite that provides operators<br />

and operations management with<br />

a clear view of system productivity<br />

Simple graphics help operators<br />

make adjustments, identify<br />

problems and provide remedies<br />

Proactive alerts notify<br />

operators to schedule<br />

preventative maintenance<br />

System provides feedback to<br />

optimize material handling<br />

The APS <strong>Series</strong> inserter system combines high speed and unmatched<br />

flexibility to achieve new measures of productivity in the document<br />

factory. Using precision engineering, APS provides superior material<br />

handling, application flexibility and efficient work cell ergonomics<br />

to deliver high quality mail pieces at a reduced cost.<br />

Imagine:<br />

Processing more than 100,000 mail pieces per shift<br />

Having one machine do the work of two or more standard inserter systems<br />

Knowing the status of every mail piece, in every job run<br />

Simplifying job changeover<br />

Extending uptime for greater system availability<br />

Achieving total insert accuracy and mail piece integrity<br />

Reducing your total cost per mail piece<br />

Meeting your Service Level Agreements (SLA) every day<br />

Internal diagnostics verify system<br />

readiness and issues preventative<br />

warnings prior to job run<br />

Remote online assistance from<br />

the APS technical team provides<br />

the most advanced system<br />

support in the industry<br />

APS makes<br />

it a reality.<br />

Direct Connect Intelligence Platform<br />

■ Operator friendly system with intuitive, easy-to-use touch screen<br />

■ Piece level tracking for total accuracy and integrity<br />

■ Job parameter retrieval by job name<br />

■ Reporting and analysis of system performance, operator productivity and material performance<br />

■ Integrated control system powers file-based processing and DFWorks online management


I N P U T<br />

We meet your needs. Our Advanced Productivity Inputs (API) offer high speed, integrity<br />

and flexibility, customized to your productivity goals.<br />

■ Rapid changeover between jobs with<br />

modular ‘roll away’ design<br />

■ Input flexibility to process roll, fan-fold<br />

and cut sheet<br />

■ Maximum productivity by merging<br />

multiple print streams<br />

P R O C E S S I N G<br />

Productivity with precision. Smart motor technology p<br />

positive paper control to process up to 22,000 mail pi<br />

■ Reduced loading frequency with high capacity enve<br />

that holds up to 3,000 envelopes<br />

■ Accurate materials separation with flexible enclosur<br />

design using friction and vacuum feeding<br />

■ Easy enclosure changeover with automated insert se<br />

Standard Enclosure Feeder Features:<br />

■ Up to 21 enclosure feeders<br />

■ High capacity enclosure feeders hold up to 24” of m<br />

■ Allows two or more enclosure feeders to feed the sam<br />

■ Positive paper control keeps documents and enclosu<br />

Direct Connect Input<br />

■ Control codes are scanned for finished mail piece configuration<br />

■ Supports the use of all types of symbologies for intelligent inserting to create<br />

a high quality mail piece<br />

■ Built-in integrity features ensure accuracy and privacy of document processing<br />

and accounting<br />

Direct Connect Processing<br />

■ Ensures mail piece integrity by monitoring and trackin<br />

■ Automated matching of inserts to the proper mail piec<br />

■ Selective feeding of documents from assigned feeder fo<br />

■ Smart technology verifies correct materials are loaded


owers<br />

eces per hour.<br />

lope feeder<br />

e feeder<br />

tup<br />

aterial<br />

e enclosure<br />

res together at all times<br />

O U T P U T<br />

Fast Finishing. APS outputs meet your mail<br />

finishing needs with options to apply postage,<br />

seal, mark and sort mail.<br />

■ Envelope Sealer provides reliable sealing of<br />

envelopes for secure mailing<br />

■ Edge marking marks specified mail pieces based<br />

on user defined criteria<br />

■ Postage application can apply both 1 oz and 2 oz postage<br />

to mail pieces in a single job run<br />

■ Output scanning validates job run statistics to complete closed loop mail tracking<br />

■ Divert Bin facilitates outsort options<br />

■ Manifesting to meet USPS presort standards<br />

■ On-edge stacker enhances operator productivity by stacking finished mail pieces upright<br />

■ Intelligent Stacker Trayer vertically stacks and presorts mail into bins (in 4 and 8-bin<br />

configurations) for easy unloading<br />

Ergonomic Footprint<br />

■ Work cell is optimized for the high volume<br />

document factory<br />

■ Compact setup minimizes operator movement<br />

■ Easy to load high capacity envelope hopper and<br />

enclosure feeders<br />

■ Low decibel operation<br />

■ Input and output placement are configured to<br />

your document factory environment<br />

TM1<br />

One-up<br />

FIM<br />

Cutter<br />

Web Control<br />

Dual Accum<br />

Folder<br />

6 Stage<br />

Buffer<br />

Enc Feeder<br />

Enc Feeder<br />

Enc Feeder<br />

Env Feeder<br />

Aligner<br />

V Bin V Bin Sealer<br />

g the creation process<br />

e<br />

r personalized inserts<br />

in the enclosure feeders<br />

Direct Connect Output<br />

■ Instant reconciliation of job production and actual mail pieces processed<br />

■ Proactively determine root cause issues to maximize resources for productivity<br />

■ Platform grows with your business needs, including integration to DFWorks


<strong>Pitney</strong> <strong>Bowes</strong> Inc.<br />

37 Executive Drive<br />

Danbury, CT 06810-4148<br />

Tel: 800.983.9368<br />

2<strong>03</strong>.792.1600<br />

Web: www.pbdmt.com<br />

Protect Your Investment with First Class Service<br />

<strong>Pitney</strong> <strong>Bowes</strong>’ service organization is comprised of more than 2,500 skilled<br />

staff, including design and application engineers, technical support personnel,<br />

sales consultants, project managers and customer service representatives.<br />

■ National service coverage in the U.S. as well as direct support and dealer<br />

support worldwide<br />

■ APS on-board remote diagnostics provide access to vast technological<br />

resources for assistance<br />

■ More than 800 factory-certified Customer Service Representatives (CSRs)<br />

■ All CSRs have A+ certification in hardware, software and networking, with<br />

required certification every two years<br />

■ Comprehensive mail management training<br />

■ Operator Certification Training: CSRs provide initial operator training upon<br />

systems installation<br />

■ On-site service puts service staff, labor and parts at your fingertips – any<br />

shift, any day<br />

■ Special “Wake Up” and “Goodnight” support<br />

■ Weekend support and standby holiday coverage<br />

■ Just-in-time resources for high priority, time sensitive jobs<br />

■ Formal escalation and customizable programs to successfully respond to<br />

emergencies<br />

■ On-Call Service and Extensive Coverage – Preventative maintenance is<br />

included and covers all systems, parts and labor<br />

For more information, call us<br />

today at (800) 983-9368 or visit us on the<br />

Web at www.pbdmt.com.<br />

<strong>Pitney</strong> <strong>Bowes</strong> helps you engineer the flow of communication with end-to-end<br />

intelligent mail solutions. Our leading-edge hardware, software and services can<br />

help you grow revenue, cut costs and strengthen customer loyalty, to drive your<br />

long-term profitability.<br />

<strong>Pitney</strong> <strong>Bowes</strong> is a registered trademark of <strong>Pitney</strong> <strong>Bowes</strong> Inc. APS and DFWorks are trademarks of<br />

<strong>Pitney</strong> <strong>Bowes</strong> Inc.<br />

© 2004 <strong>Pitney</strong> <strong>Bowes</strong> Inc. All Rights Reserved. An Equal Opportunity Employer. Printed in U.S.A. AD11537 R0104

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