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free flow users guide - PBportal.de

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This <strong>gui<strong>de</strong></strong> is <strong>de</strong>signed to accompany your new Team Lockout Free Flow Autococker. It<br />

<strong>de</strong>scribes the unique tuning and maintenance nee<strong>de</strong>d to keep your Free Flow Autococker<br />

shooting like it should.<br />

Even though we exclusively use top quality Worr Game Products Autococker main<br />

bodies to make every Free Flow Autococker, this <strong>gui<strong>de</strong></strong> is not inten<strong>de</strong>d to be and should<br />

not be used as a Worr Game Products Autococker manual. The upgra<strong>de</strong>s discussed in<br />

this <strong>users</strong> <strong>gui<strong>de</strong></strong> come standard in every Free Flow Autococker. Stock Autocockers are<br />

not necessarily <strong>de</strong>signed to function in the ways we <strong>de</strong>scribe to you in this <strong>gui<strong>de</strong></strong>.<br />

For direct factory support of your Worr Games Autococker please visit their web site at<br />

www.worr.com.<br />

Contents:<br />

3. Introduction to Professional Paintball Supplies and Tem Lockout Free Flow<br />

Technology<br />

7. Features of the Free Flow Autococker<br />

8. Basic operations knowledge.<br />

10. General maintenance for Free Flow Autocockers<br />

11. Troubleshooting for the Free Flow Autococker<br />

12. Warranty Policy & Authorized Repair Centers<br />

Introduction:<br />

Professional Paintball Sup plies was foun<strong>de</strong>d in 1994 to support the now highly<br />

successful World Champio n professional paintball team ”Lockout”. Owned and<br />

staffed mostly by team Lockout players, we provi<strong>de</strong> a service that most other custom<br />

paintball shops cannot. We know, use, and stand behind our products 100%. With<br />

our professional paintball playing experience and our drive to engineer the finest,<br />

most adaptable paintball products ever ma<strong>de</strong>, we outclass all large scale<br />

manufacturers and smaller paintball “custom“ shops. No other retailer can say that<br />

their <strong>de</strong>sign and support has helped transform a small amateur paintball team to the<br />

dramatic success that Team Lockout has achieved in such a short period of time.<br />

The driving force behind our success is Free Flow Technology. Designed,<br />

prototyped, and produced solely by members of Team Lockout, Free Flow


Technology combines the latest fluid engineering philosophies with real world<br />

paintball experience.<br />

Free Flow Technology combines usability with “low cycling pressure” to create some<br />

of the finest custom paintball guns on the market. Even though we are constantly<br />

<strong>de</strong>veloping new i<strong>de</strong>as, the most proven ones are available in our custom Autococker<br />

<strong>de</strong>sign.<br />

The Team Lockout Free Flow Autococker<br />

The Free Flow Autococker started as a small way to eliminate ball chopping in the<br />

“real world” paintball environment. When paintball manufacturers started making<br />

“brittle” paintballs to reduce costly bounced shots, we realized the crucial importance<br />

of this paint in top level tournament competition. Sometimes it wasn’t the best team<br />

that won the game, it was the team that got a “lucky” bounce that en<strong>de</strong>d up pulling a<br />

game out of certain <strong>de</strong>feat.<br />

After using this paint for a short while, we noticed a ten<strong>de</strong>ncy to chop more balls in<br />

the breach from a hard hitting bolt of a half-fed paintball. Incorrect feeding of paint<br />

can, sometimes, be eliminated by motorized loa<strong>de</strong>rs, shooting slower or just keeping<br />

the gun upright. We tried as players to use these methods to our advantage, but it<br />

always seemed that the one time you are in the tightest bunker on the field, trying to<br />

angle your gun through a hole to make the one game breaking shot, you were almost<br />

sure to chop a ball. We then <strong>de</strong>ci<strong>de</strong>d that half fed balls are not the only major cause<br />

of chopped paint but nearly impossible to avoid in a top level paintball competition.<br />

Since the Autococker was already on of the most proven guns available, and it<br />

offered on of the lowest “cycling” pressures stock, we began a project that soon<br />

became recognized throughout the paintball circuit as the Free Flow Autococker.Teh<br />

Free Flow Autococker stared off as just trying to find easy to reduce the pressure of<br />

the ram. If we can reduce the pressure in the ram mechanism then the balls couldn’t<br />

chop in the breech the pressure moving the bolt would be lower than that nee<strong>de</strong>d to<br />

crush a paintball. After three full years of <strong>de</strong>sign and prototyping, we have <strong>de</strong>signed a<br />

custom Autococker that takes this philosophy to a new level. This is the Autococker<br />

that you now own.<br />

The Team Lockout Free Flow Aoutococker combines all that we have learned, tested<br />

and proven in top level paintball into a usable package that effectively drops<br />

”cycling” pressure to less than half of any other gun produced today. Standard<br />

Autocockers cycle at approximately 90psi. Most customized Autocockers cycle at<br />

roughly the same or higher pressures due to a low “firing” pressure philosophy.<br />

Team Lockout Free Flow Autocockers cycle as low as 30psi while keeping the<br />

“firing” pressure slightly lower than stock.<br />

Getting Started:


This <strong>gui<strong>de</strong></strong> will teach you to maintain your Team Lockout Free Flow Autococker. It<br />

will also help you diagnose and solve minor problems unique to our low cycling<br />

pressure philosophy. A few things need to be mentioned before we begin.<br />

1. It is extremely important to wear safety approved paintball goggles whenever<br />

handling a loa<strong>de</strong>d Autococker. Even if the propellant is removed (CO2,<br />

HPA, or N 2 ) is removed, enough air may remain insi<strong>de</strong> the secondary<br />

regulator to discharge the Autococker.<br />

2. ALWAYS disconnect the propellant and remove all paintballs from the<br />

Autococker before performing maintenance or diagnostics.<br />

3. Even though the Tem Lockout Free Flow Autococker is slightly different than the<br />

standard Autococker it still functions with the same pattern. All <strong>users</strong> should be<br />

familiar with the current Worr Game Products Autococker Users Manual and<br />

must abi<strong>de</strong> by all safety recommendations within that publication.<br />

4. All Team Lockout Free Flow Autocockers come with a lifetime parts and service<br />

warranty. This warranty is gun specific not owner specific. If you are not<br />

confi<strong>de</strong>nt with what you see here in this <strong>gui<strong>de</strong></strong> – send it to an authorized service<br />

center (see page 12) and we’ll service it FREE (you must cover the shipping).<br />

Team Lockout Free Flow Autococker Features:<br />

This version of out Free Flow Autococker incorporates proven technology from several<br />

manufacturers to achieve super low cycling pressures.<br />

Functional features:<br />

1. Heavy nylon locking hammer <strong>de</strong>sign that eliminates “lug walk” and the loosening<br />

of the cocking rod due to vibration.<br />

2. Complete Free Flow Pneumatic kit to transfer large volume, low pressure air<br />

efficiently and smoothly (Inclu<strong>de</strong>s Micro Rock Regulator – still the most<br />

adjustable and reliable front end regulator ma<strong>de</strong>, WGP’s STO Ram – the best<br />

serviceable ram on the market, and our high volume smooth bore “Bullet” 4-way<br />

valve – this trigger activated valve has 4 times the <strong>flow</strong> of any other to aid in<br />

rapid transfer of low pressure air to the ram.<br />

3. Custom Free Flow Low Cycle Pressure valve – using the most proven and reliable<br />

“WGP” cup seal and <strong>gui<strong>de</strong></strong> pin we reduce the spring pressure nee<strong>de</strong>d to achieve<br />

optimum velocity while improving overall shots per tank by 40%.<br />

4. A softer main spring that is 4 times lighter than any “Nelson” spring – this<br />

reduces lug release tension behind the trigger so you can fire the gun without<br />

working out your trigger finger.<br />

5. Hand polished trigger internals – smooth as a ball bearing and nickel plated to last<br />

a lifetime.<br />

6. Professional 45 Frame V2.01 – the only frame of it’s kind. Allows two trigger<br />

ri<strong>de</strong> adjustments, sear tension adjustment, sear angle adjustment, and trigger stop<br />

adjustment.


7. Free Flow Bolt – diffusing bolt that directs the firing pressure to the outsi<strong>de</strong> of the<br />

ball instead of hitting it directly (saves barrel breaks and increases effective<br />

range).<br />

8. Professional In-Line regulator – we’ve chosen this top quality regulator to handle<br />

the Free Flow Autococker While still maintaining unmatched reliability.<br />

9. DYE Boomstick or Smart Parts FREAK – the most approved, and most used<br />

barrel on the top level for only one reason: QUALITY.<br />

Basic Operations Knowledge<br />

Team Lockout Free Flow Autocockers are sensitive the final input pressure. The valve<br />

<strong>de</strong>sign is only effective in reducing cycling pressure when the final input pressure is set at<br />

300-320psi.<br />

The input pressure to the supplied Professional regulator from your propellant source<br />

should be a consistent. We recommend running approximately 600psi into the regulator.<br />

Velocity adjustments should be ma<strong>de</strong> using the supplied 3/16ths allen key in the back of<br />

the Autococker (see current WGP Users Manual). DO NOT ADJUST VELOCITY BY<br />

CHANGING THE OUTPUT PRESSURE OF THE REGULATOR! Adjusting the velocity<br />

by main spring tension assures consistent velocity readings and gives you a heads up on<br />

diagnosing minor problems associated with the valve retention system.<br />

Adjusting the Palmers Micro Rock<br />

Contrary to the <strong>gui<strong>de</strong></strong> supplied from Palmers Pursuit Shop we suggest you adjust the<br />

Micro Rock using our proven tournament knowledge. This is the heart of the Free Flow<br />

system and if you adjust it improperly the gun functions at higher cycling pressures and<br />

can chop paint.<br />

ALWAYS WEAR SAFTEY APPROVED PAINTBALL GOGGLES WHEN<br />

ADJUSTING THE MICRO ROCK!!<br />

1. Make sure there is no paint in the chamber or attached to the gun<br />

2. Install gas source<br />

3. Screw the adjusting knob counter clockwise to reduce all pressure to the ram and<br />

“Bullit” valve<br />

4. While repeatedly activating the trigger mechanism, screw the adjusting knob<br />

clockwise – a slow leak is normal<br />

5. The ram will begin to move the bolt and the leaking should stop<br />

6. Keep screwing the adjusting knob clockwise until the gun fully cocks and the<br />

hammer fires.<br />

7. The Micro Rock is now at it’s minimum pressure<br />

8. Give the adjusting knob another ¼ turn over the minimum and the cycling<br />

pressure is set


9. You ma<strong>de</strong> need to make minor adjustments to this on the field but never more<br />

than ½ turn over the minimum pressure.<br />

10. Repeat these steps every time you ga s the gun up for a day of use<br />

Other things you should know<br />

I your barrel is not matched to the paintballs you are shooting, the gun can malfunction.<br />

Follow this quick <strong>gui<strong>de</strong></strong> to match your barrel to the paintballs.<br />

1. Remove barrel from gun<br />

2. Take a sample paintball from the case that you are shooting from.<br />

3. Put the paintball into the breech end of the barrel (the end that screws into the<br />

gun)<br />

4. The paintball should fit snug to the si<strong>de</strong>s of the barrel<br />

5. The i<strong>de</strong>al fit is one where the ball stays insi<strong>de</strong> the breech but doesn’t rest on top of<br />

the barrel<br />

6. It should be easy for you to blow the paintball through the barrel, If it gets stuck<br />

in the barrel, try another internal bore size<br />

7. NEVER USE A BARREL WHERE THE PAINTBALL GETS STUCK ON THE<br />

TOP OF THE BREECH ENDA ND CAN’T BE BLOWN OUT- this will result in<br />

ball breaks and misfiring of the Free Flow Autococker<br />

8. All paintball sre different – try several from one case to be certain you have<br />

correct match<br />

9. It is better to use paintballs that roll out than paintballs that can’t be blown<br />

through<br />

We use all the factory standard adjusting screw sizes.<br />

General Maintenance<br />

During normal use the Team Lockout Free Floe Autococker will need relatively little<br />

maintenance. Please follow the <strong>gui<strong>de</strong></strong> below to keep your gun running smooth as when it<br />

came from Professional Paintball.<br />

Things to do after every use;<br />

1. Remove, clean and re-lube bolt (we recommend a small amount of DOW-33 lube<br />

or lithium grease on the entire bolt – not just the o-rings)<br />

2. Wipe of fthe external areas of the gun (to ward of oxidation)<br />

3. Make sure all visible screws are hand tight (3-way couple set screws, frame<br />

retaining bolts, front block bolt, and beavertail screw)<br />

Things to do in addition to above after every 25,000 shots or 12 cases of paint:<br />

1. Unscrew Professional regulaton and put 3 drops of light oil into the vertical<br />

adapter<br />

2. Remove and oil (using light oil) the Professional 45 Frame internals (including<br />

springs, trigger plate and sear)


3. Service your sir setup according to manufacturers recommendations<br />

Make sure to perform both maintenance procedures as nee<strong>de</strong>d. If you are unsure about<br />

performing the maintenance in any way at all please consult a paintball airsmith or send<br />

your gun to one of our service centers (we will gladly do it for <strong>free</strong>). Failure to maintain<br />

your Team Lockout Free Flow Autococker can result in malfunction that is not covered<br />

un<strong>de</strong>r out lifetime warranty.<br />

Troubleshooting<br />

If your Team Lockout Free Flow Autococker exhibits any of these problems feel<br />

<strong>free</strong> to use this troubleshooting <strong>gui<strong>de</strong></strong> to help solve your problem. The majority of<br />

problems with the gun are covered un<strong>de</strong>r our warranty. Feel <strong>free</strong> to send your gun<br />

to one of our service centers for factory certified service if you are not comfortable<br />

doing the service yourself or the problem can’t be fixed using this <strong>gui<strong>de</strong></strong>.<br />

Problem:<br />

Gun gets erratic or low velocity<br />

Solution: Make sure that the final input pressure to your Free Flow Autococker is<br />

between 300psi and 320psi. Make sure your secondary regulator is holding pressure (not<br />

building up pressure). Check paintballs for correct sizing to your barrel.<br />

Problem:<br />

Gun burps of fires every few shots<br />

Solution: Make sure your cocking rod is fully tightened and your rock regulator is<br />

adjusted properly. If they are, then make sure your sear spring (vertical spring insi<strong>de</strong> of<br />

the Professional 45 Frame) is properly installed (resting on the back of the sear plate). If<br />

it is tehn check your pump arm length (you want the rear block to be loose on the body<br />

when the ram is gassed up). I fit is the correct length then follow the steps for checking<br />

the lug release in the Autococker manual – a small (1/8 turn or less) clockwise lug<br />

adjustment can be all you need.<br />

Problem:<br />

Trigger feels gritty or hard to pull<br />

Solution: Remove and service Professional 45 frame. Take the time to inspect the<br />

lug release surface. It should have a small dark mark on it but not a gritty edge. If you<br />

find a gritty edge on the lug release part of the sear – remove it and use some fine grit<br />

sandpaper (300 or higher) to smooth it out.<br />

Warranty Policy<br />

If your gun breaks from normal use we will cover most of the cost of repairing it for th<br />

life of the gun. We will cover any parts, including wearable parts, and any service<br />

nee<strong>de</strong>d to make your gun shoot like you want it to. We will not cover any shipping and<br />

handling charges incurred from improper use (i.e. throwing the gun, running it over with<br />

a car, diving into a concrete bunker, etc.). Ultimately we will fix your gun <strong>free</strong> of charge


(excluding shipping) if you do not modify it or break it from improper use. If you have<br />

any questions concerning this warranty please feel <strong>free</strong> to call us during normal business<br />

hours at (585) 924-9930.<br />

If you have any questions regarding the service of your Team Lockout Free Floe<br />

Autococker please email us at service@4<strong>free</strong><strong>flow</strong>.com or call us during normal business<br />

hours at (585) 924-9930.<br />

If you need to send your gun in for repair or otherwise, please use the address below. Be<br />

sure to inclu<strong>de</strong> the following to expedite your service:<br />

1. Return address where you want the gun returned.<br />

2. Your name.<br />

3. Note explaining the problem or service <strong>de</strong>sired.<br />

4. Daytime phone number (in case we have any questions).<br />

Authorized Service Centers<br />

Service Department<br />

Professional Paintball Supplies Inc.<br />

160 School Street<br />

Victor, NY 14564

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