Winners of RAC Cooling Awards 2012 - Everything R744
Winners of RAC Cooling Awards 2012 - Everything R744
Winners of RAC Cooling Awards 2012 - Everything R744
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The winners
CONTENTS<br />
Welcome comment 3<br />
The Gold Award 5<br />
sponsored by Climate Center<br />
<strong>RAC</strong> National Student <strong>of</strong> the Year 7<br />
sponsored by Asda,city refrigeration and CBES<br />
Fred Jamieson Award for Industry Achievement 9<br />
Marketing Campaign <strong>of</strong> the Year 11<br />
sponsored by Johnson Controls and Sabroe<br />
Retail Project <strong>of</strong> the Year 13<br />
sponsored by Ryan-Jayberg<br />
Refrigeration Innovation <strong>of</strong> the Year –<br />
system or standalone 15<br />
sponsored by EPTA/George Barker<br />
Refrigeration Innovation <strong>of</strong> the Year –<br />
component or process 17<br />
Training Initiative <strong>of</strong> the Year 19<br />
sponsored by Resource Data Management<br />
Environmental Collaboration <strong>of</strong> the Year 21<br />
sponsored by Cold Service<br />
Environmental Pioneer <strong>of</strong> the Year 23<br />
sponsored by Emerson Climate Technologies<br />
The <strong>RAC</strong> Contractor <strong>of</strong> the Year 25<br />
sponsored by Panasonic<br />
Air Conditioning Product/Innovation <strong>of</strong> the Year 29<br />
sponsored by Weatherite<br />
Refrigeration Product <strong>of</strong> the Year 31<br />
International Achievement <strong>of</strong> the Year 33<br />
sponsored by Toshiba Air Conditioning<br />
Air Conditioning/Heat Pump Project <strong>of</strong> the Year 35<br />
sponsored by Sanhua<br />
Industrial or Commercial Project <strong>of</strong> the Year 37<br />
sponsored by Box Clever Engineering<br />
End User <strong>of</strong> the Year (non-supermarket) 39<br />
sponsored by Airedale International<br />
Low Carbon Achievement <strong>of</strong> the Year 41<br />
sponsored by Space Engineering Services<br />
National Retailer <strong>of</strong> the Year 43<br />
sponsored by WR Refrigeration<br />
Editor I ANDREW GAVED<br />
Deputy editor I JULIAN MILNES<br />
Head <strong>of</strong> production I KIM SAMPSON<br />
Deputy head <strong>of</strong> production I ANDY RENNISON<br />
Commercial director I PERRY JAMES<br />
Account manager I ANDY SHIELDS<br />
Advertisement production I WENDY SPURLING<br />
Events executive I <strong>RAC</strong>HAEL BARHAM<br />
Events co-ordinator I DAISY SOUTHAM<br />
Printed in England by I HEADLEY BROTHERS LTD<br />
<strong>RAC</strong> is published by<br />
a division <strong>of</strong> Emap Ltd<br />
GREATER LONDON HOUSE, HAMPSTEAD ROAD,<br />
LONDON, NW1 7EJ<br />
2 The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong>
WELCOME<br />
“It is clear that<br />
cooling’s high energy<br />
consumption in a time <strong>of</strong><br />
ever-increasing energy<br />
costs is propelling the<br />
end-users towards<br />
ever more imaginative<br />
solutions”<br />
Andrew Gaved<br />
Editor, <strong>RAC</strong><br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 3
Congratulations to tonight’s<br />
Gold Award Winner<br />
Congratulations to tonight’s winner <strong>of</strong> the <strong>2012</strong> Gold Award. As headline sponsor<br />
<strong>of</strong> the awards, we are proud to present this award as we believe in nurturing and<br />
celebrating talent and achievement. Outstanding individuals can transform the fortunes<br />
and reputations <strong>of</strong> the companies and industries they serve. Tonight’s winner has done<br />
just that. We salute their remarkable contribution to the industry over many years.<br />
a<br />
company<br />
Supporting the <strong>Cooling</strong> Industry <strong>Awards</strong> for nine years running
Sponsored by<br />
a<br />
company<br />
GOLD AWARD<br />
“Judges praise<br />
Bob’s pr<strong>of</strong>essionalism,<br />
knowledge and<br />
drive, together with<br />
a willingness to take<br />
difficult decisions”<br />
WINNER<br />
Bob Arthur<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 5
<strong>RAC</strong> National<br />
Student <strong>of</strong> the<br />
Year <strong>Awards</strong>.<br />
ASDA are delighted to sponsor the <strong>RAC</strong> National<br />
ASDA are delighted to sponsor the <strong>RAC</strong> National<br />
Student <strong>of</strong> the Year <strong>Awards</strong>.<br />
Student <strong>of</strong> the Year <strong>Awards</strong>.<br />
For further information on our store development programme and formats<br />
please contact:<br />
Philip For further Bartram, information on our store development programme and formats<br />
Senior please visit Property retail-development.asda.com.<br />
Communications Manager,<br />
T: 07837202480<br />
E: philip.bartram@asda.co.uk
Sponsored by<br />
<strong>RAC</strong> NATIONAL<br />
STUDENT OF<br />
THE YEAR In collaboration with the IOR<br />
SECOND<br />
Andrew Kennedy<br />
LAC Air Conditioning, trained<br />
by Practical Refrigeration<br />
Training Centre (funded by Skill<br />
Solutions)<br />
Despite having left school with few<br />
qualifications, Andrew Kennedy regrouped<br />
and pushed on to firstly qualify in heating<br />
and plumbing, then to seek another<br />
challenge in refrigeration and air conditioning. “Andrew displayed a<br />
real sense <strong>of</strong> ambition and drive, despite an initial false start, and his<br />
references further convinced that he is on a mission to progress,” said<br />
our judging panel. They were also impressed with his commitment<br />
to study, having joined an adult training group four months late, he<br />
managed to catch up with both technical and practical aspects. This<br />
was combined with his broad range <strong>of</strong> ‘on-the-job’ experience, and<br />
willingness to embrace changing and emerging technologies.<br />
THIRD<br />
John Forteith<br />
Forteith Refrigeration & Heat<br />
Pump Solutions, trained by<br />
North Glasgow College/BEST<br />
A broad range <strong>of</strong> skills across several areas<br />
<strong>of</strong> industry, together with a good overall<br />
knowledge stood out for the judges<br />
John also achieved level 3 in both<br />
refrigeration and air conditioning in one<br />
year, the first time this has been achieved in Scotland and in addition<br />
he was awarded the highest accolade at North Glasgow College –<br />
the ‘Principal’s Prize’ – for his studies. His commitment to the job<br />
is also demonstrated when out in the field. His customer reference<br />
was particularly glowing:“He was impeccable in every way. Indeed, I<br />
learned from him. The same goes about his job.”<br />
HIGHLY COMMENDED<br />
Mark Penney<br />
Star Refrigeration, trained by The Grimsby Institute<br />
<strong>of</strong> Further and Higher Education<br />
A good all-rounder, who displays a strong degree <strong>of</strong> motivation and<br />
commitment to the role, was among the comments made by the<br />
judges. Mark had shown a real sense <strong>of</strong> determination to progress,<br />
combined with previous form via his semi-final win at the recent<br />
SkillFridge competition, further displaying his motivation to succeed.<br />
OTHER FINALISTS<br />
Liam Dean, KB Refrigeration<br />
Ben Holdaway, Weatherite Manufacturing<br />
Stephen Owen Lindsay, Balfour Beatty BB workplace<br />
Edmund Quilty, Adcock Refrigeration & Air Conditioning<br />
Mostyn Wynstanly, All Cool NW<br />
Marc William Bennett, East Lancashire Refrigeration<br />
WINNER<br />
Chris Kilbane<br />
Dean & Wood, trained by<br />
ChillAir (UK) Training Academy<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 7
<strong>2012</strong> JUDGES<br />
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THE JUDGES<br />
Ray Gluckman<br />
Chair <strong>of</strong> judges,<br />
climate change<br />
director, SKM Enviros<br />
Stephen Adams<br />
Chair, ACRIB<br />
David Bostock<br />
President <strong>of</strong> sales,<br />
West Europe, GEA<br />
Refrigeration<br />
Andrew Chandler<br />
Managing director,<br />
Resource Data<br />
Management<br />
Brian Churchyard<br />
Head <strong>of</strong><br />
refrigeration,<br />
Asda Walmart<br />
Mike Creamer<br />
Managing director,<br />
Business Edge<br />
Graeme Fox<br />
President, AREA<br />
Andrew Gaved<br />
Editor, <strong>RAC</strong><br />
Stephen Gill<br />
Consultant, Energy<br />
Efficient Solutions<br />
Eddie Gittoes<br />
Managing director,<br />
Arctic Circle<br />
Joe Gomez<br />
Head <strong>of</strong><br />
refrigeration,<br />
Tesco Stores<br />
Paul Hooper<br />
Services manager<br />
(retd), Morrisons<br />
Patrick Mullins<br />
Business dvlpmt &<br />
marketing director,<br />
WR Refrigeration<br />
Graeme Ogilvie<br />
Refrigeration<br />
consultant, GOGI<br />
John Skelton<br />
Head <strong>of</strong><br />
refrigeration,<br />
Sainsbury’s<br />
Adrian Westrup<br />
Director,<br />
Cold Service<br />
Mark Woods<br />
Technical director,<br />
Space Engineering<br />
Services<br />
Terry Wyatt<br />
Consultant,<br />
Hoare Lea<br />
STUDENT OF THE YEAR JUDGES<br />
includes John Skelton<br />
Roger Borer<br />
Chair <strong>of</strong> judges,<br />
director, Rivacold<br />
John Bonner<br />
National refrigeration<br />
manager, City<br />
Facilities Management<br />
Ron Filer<br />
London<br />
Refrigeration<br />
Society<br />
Graeme Maidment<br />
Incoming president,<br />
IOR<br />
Michael Reeves<br />
Development<br />
manager,<br />
SummitSkills<br />
8 The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong>
THE FRED JAMIESON<br />
AWARD FOR INDUSTRY<br />
ACHIEVEMENT<br />
“Colleagues describe<br />
his 40-year cooling<br />
career as a ‘love affair’<br />
with the industry,<br />
starting as an apprentice<br />
engineer and working<br />
his way up”<br />
WINNER<br />
Alister McLean<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 9
THE FRED JAMIESON<br />
AWARD FOR INDUSTRY<br />
ACHIEVEMENT<br />
“Colleagues describe<br />
his 40-year cooling<br />
career as a ‘love affair’<br />
with the industry,<br />
starting as an apprentice<br />
engineer and working<br />
his way up”<br />
WINNER<br />
Alister McLean<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 9
Sponsored by<br />
MARKETING<br />
CAMPAIGN OF THE YEAR<br />
HIGHLY COMMENDED<br />
UK Genetron Performax LT Campaign<br />
Honeywell Fluorine Products Europe<br />
Honeywell was highly commended by the judges for the efforts it had<br />
made in promoting a low-GWP alternative to R404A to retailers. The<br />
manufacturer sought to highlight the savings R407F could <strong>of</strong>fer not<br />
only in energy and carbon but in running costs too, and chose a variety<br />
<strong>of</strong> channels, including events such as <strong>RAC</strong>’s Question Times, to help<br />
deliver the message directly to top decision makers.<br />
FINALISTS<br />
Daikin City<br />
Daikin Air Conditioning UK<br />
Daikin City is an interactive 3D virtual environment designed to<br />
demonstrate the energy savings possible by integrating heating,<br />
cooling and controls. The application, aimed at architect and engineer<br />
specifiers, allows the user to select various options within a range <strong>of</strong><br />
settings, such as hotel, <strong>of</strong>fice or retail. Daikin says the format allows<br />
complex information to be conveyed in an easy to understand manner.<br />
Chilling Facts Campaign<br />
Environmental Investigation Agency<br />
The annual examination <strong>of</strong> retailers’ progress has been designed to<br />
‘shine a spotlight on supermarket refrigeration policies’ the lobby<br />
group says. The industry has not always agreed with the methods<br />
or the conclusions, but some believe it has helped highlight the<br />
engineering challenge for the cooling industry. Judges agreed that the<br />
campaign has certainly achieved a high pr<strong>of</strong>ile.<br />
WINNER<br />
Operation Service Excellence by Climate<br />
Center and Pipe Center<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 11
Sponsored by<br />
MARKETING<br />
CAMPAIGN OF THE YEAR<br />
HIGHLY COMMENDED<br />
UK Genetron Performax LT Campaign<br />
Honeywell Fluorine Products Europe<br />
Honeywell was highly commended by the judges for the efforts it had<br />
made in promoting a low-GWP alternative to R404A to retailers. The<br />
manufacturer sought to highlight the savings R407F could <strong>of</strong>fer not<br />
only in energy and carbon but in running costs too, and chose a variety<br />
<strong>of</strong> channels, including events such as <strong>RAC</strong>’s Question Times, to help<br />
deliver the message directly to top decision makers.<br />
FINALISTS<br />
Daikin City<br />
Daikin Air Conditioning UK<br />
Daikin City is an interactive 3D virtual environment designed to<br />
demonstrate the energy savings possible by integrating heating,<br />
cooling and controls. The application, aimed at architect and engineer<br />
specifiers, allows the user to select various options within a range <strong>of</strong><br />
settings, such as hotel, <strong>of</strong>fice or retail. Daikin says the format allows<br />
complex information to be conveyed in an easy to understand manner.<br />
Chilling Facts Campaign<br />
Environmental Investigation Agency<br />
The annual examination <strong>of</strong> retailers’ progress has been designed to<br />
‘shine a spotlight on supermarket refrigeration policies’ the lobby<br />
group says. The industry has not always agreed with the methods<br />
or the conclusions, but some believe it has helped highlight the<br />
engineering challenge for the cooling industry. Judges agreed that the<br />
campaign has certainly achieved a high pr<strong>of</strong>ile.<br />
WINNER<br />
Operation Service Excellence by Climate<br />
Center and Pipe Center<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 11
Sponsored by<br />
RETAIL PROJECT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Piccadilly Gardens Store<br />
Co-operative Group<br />
The judges liked the blend <strong>of</strong> natural refrigerants and heat recovery<br />
techniques in this store, and the fact that energy efficiency measures<br />
have addressed both cooling and heating. An R290 hydrocarbon<br />
primary chills a glycol mix via a plate heat exchanger to distribute to<br />
the cases, fitted with glycol coils. The cases have full height sliding<br />
doors for an up to 40 per cent reduction in case duty, and still don’t<br />
require defrost heating the retailers notes, thanks to fully flooded<br />
coils and higher temperatures. A further heat exchanger on the pack<br />
absorbs rejected heat to the store via the glycol circuit. The system<br />
qualifies as a renewable energy source. The use <strong>of</strong> glycol cuts the<br />
store refrigerant charge by 70 per cent to 18 kg – and reduces the risk<br />
<strong>of</strong> leakage – while reducing refrigeration energy by as much as 50 per<br />
cent and energy bills by around 30 per cent.<br />
FINALISTS<br />
Forced free air cooling in supermarket cases<br />
Tesco Stores<br />
Tesco has done extensive work on the application <strong>of</strong> ‘pipeless’ display<br />
cases, where cold air is ducted into the cases and cold store ceiling<br />
vents, in collaboration with Ultra Refrigeration. Its Marlborough<br />
store was able to put the many claimed benefits – from a refrigerant<br />
charge a fifth <strong>of</strong> conventional versions to avoiding the need for case<br />
mechanical parts to eliminating drainage – into action. Tesco has seen<br />
the important bonus <strong>of</strong> 9 per cent better energy consumption.<br />
Walmart, Brampton Ontario store<br />
Integral Group and Elementa<br />
As part <strong>of</strong> its consulting services to the Walmart store in Canada,<br />
Integral recommended a heat recovery loop taking heat from the<br />
refrigeration system to use for space heating. The lack <strong>of</strong> a separate<br />
gas heater provides an estimated 15 per cent saving over a conventional<br />
store, a figure improved upon via the use <strong>of</strong> occupancy sensors.<br />
Spar Sedbergh store<br />
James Hall & Co, Applied UK and Arctic Circle<br />
The siting <strong>of</strong> a new Spar in the Lake District National Park <strong>of</strong>fered a<br />
prime opportunity to trial an integrated suite <strong>of</strong> green technologies for<br />
the smaller retailer. Sedburgh features a hydrocarbon primary system<br />
cooling chilled water, a CO 2<br />
heat pump for hot water, free cooling and<br />
glass doors on the chillers. Projected energy savings are <strong>of</strong> the order<br />
<strong>of</strong> 66 per cent over traditional appliances.<br />
National air conditioning upgrade<br />
Boots and Toshiba Air Conditioning<br />
With Boots concerned about its legacy <strong>of</strong> R22-based air conditioning,<br />
Toshiba and consultant Designbrook proposed an extensive upgrade<br />
to the retailer’s estate. In just two months, 232 locations had systems<br />
installed based on the manufacturer’s R410A Super Digital Inverter<br />
heat pumps. The project saw close co-operation with installers,<br />
sophisticated energy analysis and most importantly energy savings per<br />
store <strong>of</strong> up to 66 per cent on the old systems.<br />
WINNER<br />
Stanground store by<br />
Morrisons and Arctic Circle<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 13
Sponsored by<br />
REFRIGERATION<br />
INNOVATION OF THE YEAR:<br />
SYSTEM OR STANDALONE<br />
HIGHLY COMMENDED<br />
Brooklands Mark 5 display case<br />
SPG and Marks & Spencer<br />
The Brooklands case is now on its fifth generation, but the judges<br />
commended SPG for setting out to reinvent the concept on a clean<br />
sheet basis. The aim for the Mark 5 was to retain an open design<br />
but to approach the performance <strong>of</strong> ‘the Mark 4 with doors on’. The<br />
judges particularly like the use a hybrid refrigeration/air conditioning<br />
evaporator <strong>of</strong>fering a larger area <strong>of</strong> copper tube than the convention,<br />
with a smaller diameter. The increased area, together with a<br />
hydrophilic coating to minimise the impact <strong>of</strong> surface water <strong>of</strong>fers very<br />
good heat transfer. This, plus new backward curved centrifugal fans,<br />
and a dual air curtain has resulted in 12 per cent lower refrigeration<br />
duty and a whopping 41 per cent reduction in electrical power<br />
consumption over the Mark 4. Evaporating temperature has risen<br />
from -7 deg C to -3.5 deg C, reducing the capacity <strong>of</strong> plant needed to<br />
run the cases.<br />
FINALISTS<br />
World-first chiller with HFO refrigerants<br />
Waitrose, Klima-Therm, Frascold, Geoclima<br />
and Honeywell<br />
Now the world’s first HFO chiller is up and running in Waitrose’s<br />
Bromley store, the industry waits expectantly for full data on energy<br />
performance. The chiller’s international team <strong>of</strong> developers already<br />
believe the early trials have proven a reliable GWP alternative to<br />
hydrocarbons and expect even better results against R134a.<br />
Piccadilly Gardens: refrigeration and heating<br />
Co-operative Group<br />
The system installed at the Piccadilly Gardens store utilises a<br />
hydrocarbon primary system chilling a glycol mix for delivery to the<br />
cases, while a second glycol circuit takes the rejected refrigeration<br />
heat and distributes it around the store for heating. The innovative<br />
system contributes to an 18 kg total refrigerant charge and a 30 per<br />
cent lower energy consumption than its predecessor store.<br />
Maintenance-free condenser<br />
Tesco Stores<br />
Condensers easily get clogged, so Tesco’s nifty solution to reducing<br />
maintenance at its Windsor store was to develop a control protocol<br />
that reversed the condenser fans to blow away the debris. The trial<br />
condensers have shown a 15 per cent cut in energy consumption and<br />
have not required any manual maintenance.<br />
SunSource solar energy system for<br />
microchannel air-cooled condensers<br />
Heatcraft Worldwide Refrigeration<br />
Heatcraft has designed a range <strong>of</strong> air-cooled condensers to work in<br />
tandem with solar PV panels, enabling the condensers to run at lower<br />
energy and grid-free at times <strong>of</strong> peak energy usage. They utilise a<br />
microchannel design for lower weight and improved heat exchange.<br />
WINNER<br />
ECO Pro G2<br />
Foster Refrigerator<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 15
HEADLINE SPONSOR<br />
SPONSORS<br />
<strong>RAC</strong> Retail<br />
Question Time<br />
Rising to the challenges <strong>of</strong> carbon reduction,<br />
convenience stores and a competent workforce.<br />
9am-2pm Thursday 29th November<br />
Greater London House, Hampstead Road, London NW1 7EJ<br />
Panel <strong>of</strong> leading retailers.<br />
To register interest please contact<br />
Andy Shields on 020 7728 4473 - andrew.shields@EMAP.com<br />
www.racplus.com<br />
<strong>RAC</strong>058
Sponsored by<br />
REFRIGERATION<br />
INNOVATION OF THE YEAR:<br />
COMPONENT OR PROCESS<br />
HIGHLY COMMENDED<br />
Envir<strong>of</strong>oam Sustain<br />
IFS Chemicals<br />
IFS was cited by judges for seeking to improve the environmental<br />
performance <strong>of</strong> a ubiquitous product – insulation foam. Envir<strong>of</strong>oam<br />
Sustain is based on vegetable oils recycled from cooking, replacing<br />
conventional non-recyclable polyurethane foams. As well as obvious<br />
advantage in sustainable production, and comparable handling to<br />
conventional foams, Envir<strong>of</strong>oam claims superior insulation properties.<br />
Further benefits include compatibility with low-GWP blowing agents and<br />
energy use during production <strong>of</strong> just 10 per cent <strong>of</strong> conventional foams.<br />
FINALISTS<br />
Intelligent Load Shedding<br />
RDM<br />
RDM’s Intelligent Load Shedding controls monitor the capacity <strong>of</strong><br />
the refrigeration plant against case load and where there is a<br />
disparity automatically shuts down case sections in a controlled<br />
fashion. The ‘intelligent s<strong>of</strong>tware’ ensures that the least critical<br />
cases are shut down first, preserving stock control. It is particularly<br />
configured to respond quickly to CO 2<br />
systems, reducing the risk <strong>of</strong><br />
catastrophic failure.<br />
Bio-material fan<br />
ebm papst<br />
Ebm papst has a target that 15 per cent <strong>of</strong> its products contain<br />
sustainable bio-materials by 2015 and this version <strong>of</strong> its successful<br />
fan contains the wood-plastic composite epylen in the mounting ring.<br />
As well as its carbon credentials – 37 per cent reduction in CO 2<br />
over<br />
plastic – the material has an improved sound dampening effect.<br />
Intelligent Glycol<br />
Arctic Circle<br />
The energy efficiency <strong>of</strong> secondary fluids can now be optimised thanks<br />
to the Intelligent Glycol system, which uses a control strategy to<br />
match the glycol flow rate to the capacity <strong>of</strong> the system. The IG system<br />
modulates the pump rate, further reducing energy. The system also<br />
allows a separate glycol circuit to handle recovered heat.<br />
Aluminium tube and jointing system<br />
reflok and FSW<br />
The reflok system promises ‘leak free joints’ by using a patented<br />
mechanical jointing system, while the use <strong>of</strong> aluminium tube slashes<br />
the material cost and, because <strong>of</strong> its lower weight than copper, the<br />
install cost too. The benefits combined <strong>of</strong>fer an installation time 30-40<br />
per cent quicker than conventional copper methods, reflok says.<br />
WINNER<br />
Solstice HFO refrigerants<br />
Honeywell Fluorine Products<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 17
Sponsored by<br />
REFRIGERATION<br />
INNOVATION OF THE YEAR:<br />
COMPONENT OR PROCESS<br />
HIGHLY COMMENDED<br />
Envir<strong>of</strong>oam Sustain<br />
IFS Chemicals<br />
IFS was cited by judges for seeking to improve the environmental<br />
performance <strong>of</strong> a ubiquitous product – insulation foam. Envir<strong>of</strong>oam<br />
Sustain is based on vegetable oils recycled from cooking, replacing<br />
conventional non-recyclable polyurethane foams. As well as obvious<br />
advantage in sustainable production, and comparable handling to<br />
conventional foams, Envir<strong>of</strong>oam claims superior insulation properties.<br />
Further benefits include compatibility with low-GWP blowing agents and<br />
energy use during production <strong>of</strong> just 10 per cent <strong>of</strong> conventional foams.<br />
FINALISTS<br />
Intelligent Load Shedding<br />
RDM<br />
RDM’s Intelligent Load Shedding controls monitor the capacity <strong>of</strong><br />
the refrigeration plant against case load and where there is a<br />
disparity automatically shuts down case sections in a controlled<br />
fashion. The ‘intelligent s<strong>of</strong>tware’ ensures that the least critical<br />
cases are shut down first, preserving stock control. It is particularly<br />
configured to respond quickly to CO 2<br />
systems, reducing the risk <strong>of</strong><br />
catastrophic failure.<br />
Bio-material fan<br />
ebm papst<br />
Ebm papst has a target that 15 per cent <strong>of</strong> its products contain<br />
sustainable bio-materials by 2015 and this version <strong>of</strong> its successful<br />
fan contains the wood-plastic composite epylen in the mounting ring.<br />
As well as its carbon credentials – 37 per cent reduction in CO 2<br />
over<br />
plastic – the material has an improved sound dampening effect.<br />
Intelligent Glycol<br />
Arctic Circle<br />
The energy efficiency <strong>of</strong> secondary fluids can now be optimised thanks<br />
to the Intelligent Glycol system, which uses a control strategy to<br />
match the glycol flow rate to the capacity <strong>of</strong> the system. The IG system<br />
modulates the pump rate, further reducing energy. The system also<br />
allows a separate glycol circuit to handle recovered heat.<br />
Aluminium tube and jointing system<br />
reflok and FSW<br />
The reflok system promises ‘leak free joints’ by using a patented<br />
mechanical jointing system, while the use <strong>of</strong> aluminium tube slashes<br />
the material cost and, because <strong>of</strong> its lower weight than copper, the<br />
install cost too. The benefits combined <strong>of</strong>fer an installation time 30-40<br />
per cent quicker than conventional copper methods, reflok says.<br />
WINNER<br />
Solstice HFO refrigerants<br />
Honeywell Fluorine Products<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 17
Sponsored by<br />
TRAINING INITIATIVE<br />
OF THE YEAR<br />
FINALISTS<br />
MCS certification, support and<br />
renewables installation training<br />
Easy MCS<br />
Easy MCS has a well earned reputation as a provider <strong>of</strong> renewables<br />
training and certification, and provides both support and mentoring<br />
where required to new installers who wish to achieve MCS<br />
accreditation. Judges noted the important contribution in ensuring air<br />
source heat pumps are fully understood and properly deployed<br />
by installers.<br />
Client centre seminar series<br />
Ebm papst<br />
Ebm papst was cited by judges for its imaginative approach to<br />
‘thinking bigger’ than products alone. The company’s series <strong>of</strong> free<br />
seminars has featured topics from data centres to climate change,<br />
with guest speakers and real-world case studies making for<br />
‘practical understanding’.<br />
Refrigeration performance score<br />
Tesco Stores<br />
Tesco set out to ensure that commissioning engineers on its stores<br />
could deliver ‘right first time’ on product temperature and set points.<br />
The firm engaged a monitoring company to score each system against<br />
specification before commissioning, from A down to F. Engineers<br />
can then see what issues need addressing before they actually<br />
commission the system. Tesco has hopes the initiative can be widened<br />
to energy consumption issues in future.<br />
PRO academy<br />
Panasonic Heating and <strong>Cooling</strong><br />
Panasonic’s PRO academy seeks to provide hands-on and face-to-face<br />
training for contractors, installers and specifiers alike, via a range<br />
<strong>of</strong> courses at its state-<strong>of</strong>-the art Bracknell facility. The academy has<br />
drawn particular praise for its work in demystifying air-to-water heat<br />
pump technology.<br />
WINNER<br />
Creation <strong>of</strong> the world’s first HFO-HC-CO2<br />
training academy<br />
WR Refrigeration<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 19
We are pleased to be associated<br />
with the <strong>RAC</strong> <strong>Cooling</strong> Industry <strong>Awards</strong><br />
and proud to sponsor the Environmental<br />
Collaboration Award<br />
Cold Service is one <strong>of</strong> the UK's leading independent providers <strong>of</strong> turnkey<br />
commercial refrigeration and air conditioning systems.<br />
We employ the latest technology and best practice to ensure our customers<br />
receive a complete package, incorporating energy efficient design, project<br />
management, installation, service, maintenance and equipment supply.<br />
01425 485700 www.coldservice.co.uk<br />
Congratulations<br />
to all the finalists and category<br />
winners in this year’s awards
Sponsored by<br />
ENVIRONMENTAL<br />
COLLABORATION<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Waitrose, Klima-Therm, Frascold,<br />
Geoclima and Honeywell<br />
World-first Chiller with HFO Refrigerant<br />
The international team behind the HFO chiller had to work at pace<br />
across national boundaries to achieve the field trials under way in<br />
Bromley. “Real co-operation was needed to bring an exciting project<br />
from the drawing board to the shop floor,” judges said.<br />
FINALISTS<br />
Arctic Circle and Morrisons<br />
Stanground Store<br />
Morrisons’ exacting specification for its Store <strong>of</strong> the Future at<br />
Stanground involved establishing ‘low carbon teams’. Collaboration<br />
ranged across the supply chain and crossed conventional disciplines,<br />
notably including mechanical and electrical specialist NG Bailey to<br />
advise on optimum use <strong>of</strong> refrigeration heat recovery.<br />
Co-operative Group, Arctic Circle, Space<br />
Engineering Services and BJA Refrigeration<br />
Piccadilly Gardens: Refrigeration and Heating<br />
The Piccadilly Gardens store, cited in a number <strong>of</strong> categories for its<br />
innovation, needed collaboration across the supply chain to ensure the<br />
novel refrigeration and heating systems worked to specification.<br />
London South Bank University and Bond Group<br />
Refrigerated Display Cabinets<br />
Cabinet specialist Bonds has worked closely with LSBU on a project<br />
to map the real-world lifecycle <strong>of</strong> a retail display case. It aims to<br />
compare the true cost, energy performance and carbon footprint<br />
<strong>of</strong> a refurbished or remanufactured case against buying sequential<br />
models.<br />
MacWhirter and partners<br />
Project Harmonac<br />
The Harmonac project was a real pan-European effort, with the<br />
contractor working with nine international partners on the EUfunded<br />
research into air conditioning inspection and maintenance.<br />
MacWhirter undertook 270 field trials.<br />
Tesco, Carter Synergy, WR Refrigeration, Space<br />
Engineering and Montgomery Refrigeration<br />
F-Gas Leakage Reduction<br />
Tesco set out to work with several <strong>of</strong> its refrigeration contractors to<br />
make significant cuts in refrigerant leakage, which involved regular<br />
knowledge sharing, new reporting structures and the introduction <strong>of</strong><br />
six Sigma management protocols.<br />
WINNER<br />
Climate Center, GE Searle,<br />
Mitchells & Butlers<br />
Free-cooling Cellar Cooler<br />
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Tesco and Engynius<br />
Low Energy Glass Door Retr<strong>of</strong>it<br />
The scale <strong>of</strong> this collaboration was impressive as the retailer worked<br />
closely with its supply partner to retr<strong>of</strong>it 44,000 freezer doors and<br />
10,000 cabinet frames in a 12-month period.<br />
The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 21
Sponsored by<br />
ENVIRONMENTAL<br />
COLLABORATION<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Waitrose, Klima-Therm, Frascold,<br />
Geoclima and Honeywell<br />
World-first Chiller with HFO Refrigerant<br />
The international team behind the HFO chiller had to work at pace<br />
across national boundaries to achieve the field trials under way in<br />
Bromley. “Real co-operation was needed to bring an exciting project<br />
from the drawing board to the shop floor,” judges said.<br />
FINALISTS<br />
Arctic Circle and Morrisons<br />
Stanground Store<br />
Morrisons’ exacting specification for its Store <strong>of</strong> the Future at<br />
Stanground involved establishing ‘low carbon teams’. Collaboration<br />
ranged across the supply chain and crossed conventional disciplines,<br />
notably including mechanical and electrical specialist NG Bailey to<br />
advise on optimum use <strong>of</strong> refrigeration heat recovery.<br />
Co-operative Group, Arctic Circle, Space<br />
Engineering Services and BJA Refrigeration<br />
Piccadilly Gardens: Refrigeration and Heating<br />
The Piccadilly Gardens store, cited in a number <strong>of</strong> categories for its<br />
innovation, needed collaboration across the supply chain to ensure the<br />
novel refrigeration and heating systems worked to specification.<br />
London South Bank University and Bond Group<br />
Refrigerated Display Cabinets<br />
Cabinet specialist Bonds has worked closely with LSBU on a project<br />
to map the real-world lifecycle <strong>of</strong> a retail display case. It aims to<br />
compare the true cost, energy performance and carbon footprint<br />
<strong>of</strong> a refurbished or remanufactured case against buying sequential<br />
models.<br />
MacWhirter and partners<br />
Project Harmonac<br />
The Harmonac project was a real pan-European effort, with the<br />
contractor working with nine international partners on the EUfunded<br />
research into air conditioning inspection and maintenance.<br />
MacWhirter undertook 270 field trials.<br />
Tesco, Carter Synergy, WR Refrigeration, Space<br />
Engineering and Montgomery Refrigeration<br />
F-Gas Leakage Reduction<br />
Tesco set out to work with several <strong>of</strong> its refrigeration contractors to<br />
make significant cuts in refrigerant leakage, which involved regular<br />
knowledge sharing, new reporting structures and the introduction <strong>of</strong><br />
six Sigma management protocols.<br />
WINNER<br />
Climate Center, GE Searle,<br />
Mitchells & Butlers<br />
Free-cooling Cellar Cooler<br />
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Tesco and Engynius<br />
Low Energy Glass Door Retr<strong>of</strong>it<br />
The scale <strong>of</strong> this collaboration was impressive as the retailer worked<br />
closely with its supply partner to retr<strong>of</strong>it 44,000 freezer doors and<br />
10,000 cabinet frames in a 12-month period.<br />
The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 21
Sponsored by<br />
ENVIRONMENTAL PIONEER<br />
OF THE YEAR<br />
FINALISTS<br />
Chris Playford<br />
Chris Playford celebrated his 20th year at Foster Refrigerator this<br />
year, rising from design engineer to market and development director.<br />
Among the technology developments he has been involved with, he<br />
has pioneered the use <strong>of</strong> hydrocarbons in the Foster refrigerator<br />
range. Chris has also been instrumental in developing Foster’s carbon<br />
strategy, culminating in the first corporate social responsibility report<br />
in the commercial refrigeration sector.<br />
Jon Shipman<br />
Jon Shipman started work as a refrigeration contractor in the early<br />
1990s but it is for his work on ‘leak free’ connections that he is cited<br />
here. Jon started working with copper connections but quickly became<br />
convinced <strong>of</strong> the advantages <strong>of</strong> aluminium, in carbon savings, weight<br />
and install time. Since 2007, he has researched and refined the<br />
process, launching the new reflok product in September last year. An<br />
installation has been running in a Co-operative store without leaks for<br />
more than six months.<br />
Sean Allison-Burnham<br />
As technical director <strong>of</strong> Cooler Recycling Solutions (CRS), Sean<br />
Allison-Burnham has done pioneering work on the recycling <strong>of</strong> large<br />
commercial refrigerators. Notably Sean has achieved a system that<br />
can recover the foam blowing agents from large display cases. This<br />
is set to have a major impact on reducing emissions in an application<br />
where refrigerants, including CFCs, are not widely recovered.<br />
WINNER<br />
Chris Green<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 23
EFFICIENT<br />
SOLUTIONS<br />
FOR HEATING &<br />
COOLING<br />
ECOi RANGE: A NEW AND HIGHLY<br />
EFFICIENT VRF SOLUTION<br />
ECOi IS THE BEST OPTION FOR YOUR BUILDINGS:<br />
:: highly efficient even at temperatures as low as -25°C<br />
:: indoor unit <strong>of</strong>f-coil temperature-control as standard<br />
:: most efficient solution on the market in more than 77% <strong>of</strong> combinations<br />
:: compact design and easy to install<br />
:: connects a wide range <strong>of</strong> remote controls, centralised controls and web interfaces<br />
:: innovative defrosting process creates maximum comfort avoiding cold air flow in indoor units<br />
:: designed for easy maintenance<br />
At Panasonic we know what a great responsibility it is to install heating and cooling systems. That’s<br />
why we design systems to make your buildings work.<br />
<br />
<br />
down to<br />
-25ºC in<br />
heating mode<br />
OUTDOOR<br />
TEMPERATURE<br />
environmentally<br />
friendly<br />
refrigerant<br />
R410A<br />
www.panasonic.co.uk/aircon
Sponsored by<br />
THE <strong>RAC</strong> CONT<strong>RAC</strong>TOR<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
A1R Services<br />
The judges wanted to send a clear message to the industry that<br />
smaller companies can achieve environmental credentials to be<br />
proud <strong>of</strong> with the decision to highly commend A1R, the smallest<br />
entrant in the field. The Hertfordshire company has 12 employees<br />
but it supplied an impressive resume ‘punching above its weight’.<br />
Among the notables were the fact that all its workforce are signed<br />
up for hydrocarbon training, a commitment to paperless service<br />
records and a high standard <strong>of</strong> F-Gas management. Working on<br />
contracts including NHS trusts, industrial sites and ambulance fleet<br />
maintenance, A1R has achieved excellent customer testimonials too.<br />
“A great range <strong>of</strong> work for a small company,” judges concluded.<br />
FINALISTS<br />
WR Refrigeration<br />
Regular finalist WR had initiatives a-plenty to <strong>of</strong>fer again this year,<br />
with its flagship HFO/HC/CO 2<br />
Training Academy recognised elsewhere.<br />
Other achievements include a National Apprenticeship scheme, the<br />
launch <strong>of</strong> WR Electrical and the winning <strong>of</strong> significant new business.<br />
Judges noted there had been a real culture change at the firm and<br />
predicted further success in years to come.<br />
Capital <strong>Cooling</strong><br />
Another regular finalist, Capital <strong>Cooling</strong> again caught the judges’<br />
eye with consistent work, particularly on glass door chillers and<br />
hydrocarbon integrals with the Co-operative Group. This year Capital<br />
has also launched a national air conditioning operation, to add to its<br />
already broad <strong>of</strong>fering encompassing service, installation, cabinets<br />
and coldrooms.<br />
Ceilite Airconditioning<br />
Ceilite was another firm that impressed the judges as ‘a small<br />
company doing the right thing’ – even extending to achieving Investors<br />
In People status. The firm has made a particular speciality <strong>of</strong> health<br />
and safety training and has developed its own training and guidance<br />
Toolbox Talks. On the environmental front, it has made headway with<br />
installation <strong>of</strong> heat pumps, including heat pump door heaters.<br />
WINNER<br />
Space Engineering Services<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 25
www.climatecenter.co.uk
a<br />
company<br />
Celebrating outstanding cooling<br />
Climate Center is once again proud to be headline sponsor <strong>of</strong> the <strong>Cooling</strong><br />
Industry <strong>Awards</strong>. As the refrigeration and air conditioning industry’s leading<br />
supplier, we have supported these, the industry’s pre-eminent awards,<br />
since their inception. The event recognises outstanding technology and<br />
service, and celebrates the best the industry has to <strong>of</strong>fer. Congratulations to<br />
tonight’s winners and finalists – and here’s to a fantastic night!<br />
Supporting the <strong>Cooling</strong> Industry <strong>Awards</strong> for nine years running
Leading the way in energy efficient, low carbon, sustainable<br />
<strong>Cooling</strong> Solutions...<br />
Weatherite is proud to be associated with<br />
the <strong>2012</strong> <strong>RAC</strong> <strong>Cooling</strong> Industry <strong>Awards</strong>.<br />
With over 40 years expertise, Weatherite is<br />
leading the way in delivering energy saving,<br />
environmentally friendly solutions using the<br />
latest advances in air conditioning technology.<br />
Weatherite Manufacturing Limited<br />
Head Office, Weatherite House, Credenda Road<br />
West Bromwich, West Midlands B70 7JE England<br />
T 0121 665 2266 F 0121 665 2277 E sales@weatheritegroup.com<br />
www.weatheritegroup.com
Sponsored by<br />
AIR CONDITIONING<br />
PRODUCT/INNOVATION<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Refrigerant Leak Detection System<br />
Toshiba Air Conditioning<br />
Toshiba was commended by the judges for seeking to apply a smart<br />
leak reduction solution to the air conditioning sector. Recognising<br />
that factory best practice cannot be replicated during installation<br />
the manufacturer has developed a range <strong>of</strong> detectors for use when<br />
installed with its systems.<br />
FINALISTS<br />
ReCooler<br />
Flakt Woods<br />
This cooling recovery system designed for integration with air handling<br />
units promises to more than double European Seasonal Energy<br />
Efficiency Ratio to 11.2. A thermal wheel, combined with sub-cooling,<br />
provides the exceptional energy performance, even at partial loads.<br />
CoolFlow DTX<br />
Hydratech<br />
The CoolFlow product addresses the rising importance <strong>of</strong> secondary<br />
refrigerants by providing a refrigerant antifreeze using ethylene glycol<br />
that is rendered non-toxic by an additive called Detox. The non-toxic<br />
mix is up to 30 per cent more efficient in some settings, the firm says.<br />
D2W Heat Pump<br />
Arctic Circle<br />
Cited in other categories, the D2W utilises a two-stage process to<br />
optimise heat recovered from refrigeration systems. The discharge<br />
superheated vapour from the HT system will provide sufficient heat<br />
for the D2W to provide all the domestic hot water and wash-down a<br />
supermarket needs. Seasonal COP is as high as 5.31, the firm says.<br />
Aquarea Air-to-Water Heat Pump<br />
Panasonic Heating and <strong>Cooling</strong><br />
The Aquarea series <strong>of</strong>fers a wide capacity range from 3 kW to 16 kW<br />
and 70 models for a variety <strong>of</strong> end user applications from high water<br />
temperature to high capacity. It operates in temperatures as low as<br />
-15 deg C and <strong>of</strong>fers COPs up to 4.61.<br />
Sky Air Seasonal Smart<br />
Daikin Europe<br />
The Sky Air Seasonal Smart claims to be the most advanced light<br />
air conditioning system on the market and around 25 per cent more<br />
efficient than others in its class. The range has been redesigned for<br />
seasonal efficiency and has been optimised for partial load operation.<br />
WINNER<br />
Deltachill FreeCool<br />
Airedale International<br />
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Aluminium Tube and Jointing System<br />
reflok UK and FSW<br />
The use <strong>of</strong> aluminium for easier installation and the ‘leak-free’/no<br />
hot works promise <strong>of</strong> mechanical jointing, makes for a compelling<br />
combination for air conditioning, its developers believe. In the US the<br />
system has shown reliability – 100 tonnes <strong>of</strong> tube and 20,000 tonnes <strong>of</strong><br />
refrigerant and zero leaks reported.<br />
The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 29
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<strong>RAC</strong>064<br />
<strong>RAC</strong>041
REFRIGERATION<br />
PRODUCT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Integrated Power Pack<br />
Ultra Refrigeration<br />
The IPP is an all-in-one solution designed to deliver the entire<br />
refrigeration requirements <strong>of</strong> a convenience store, as well as total heat<br />
recovery for store heating. The judges were impressed that the plant<br />
contains high and low temperature compressors enabling both chillers<br />
and freezers to be connected without additional booster systems.<br />
Discharge To Water Heat Pump Harvester<br />
Arctic Circle<br />
The D2W heat pump maximises efficiency by operating as a two<br />
stage process: preheating incoming water by a discharge gas desuperheating<br />
heat exchanger; while the R134a heat pump takes its<br />
heat source from partially condensing the refrigeration system’s<br />
discharge gas, which is fed to the high temperature thermal store.<br />
Its seasonal COP <strong>of</strong> 5.83 is more than 50 per cent better than a<br />
conventional air to water heat pump.<br />
FINALISTS<br />
Convenience CO 2<br />
Space Engineering Services<br />
The firm has sought to provide a green solution to meet the rising<br />
number <strong>of</strong> convenience stores in the UK. The result is Convenience<br />
CO 2<br />
, the first packaged transcritical CO 2<br />
plant for small stores.<br />
Climacheck Performance Analyser<br />
Business Edge<br />
The Climacheck has been recognised in previous awards but its<br />
growing application for energy optimising and air conditioning<br />
inspection has made it a finalist again. Available in mobile and fixed<br />
versions, it can give a full picture <strong>of</strong> a system inside 30 minutes.<br />
Marks and Spencer’s Brooklands Mark 5<br />
SPG & Marks and Spencer<br />
SPG has designed a new generation <strong>of</strong> the classic Brooklands case. Use<br />
<strong>of</strong> large evaporators and a dual air curtain have reduced refrigeration<br />
duty by 12 per cent and electrical power consumption by 41 per cent, for<br />
a total energy reduction over its predecessor <strong>of</strong> 24 per cent.<br />
EcoPro G2<br />
Foster Refrigerator<br />
The G2 claims to be the most environmentally advanced commercial<br />
refrigerator, thanks to CFD modelling <strong>of</strong> air flow, redesigned<br />
compressor housing and a high visibility display that shows only the<br />
information the chef wants to see – the temperature in large writing.<br />
Copeland Stream Semihermetic Compressor<br />
Emerson Climate Technologies with CoreSense<br />
Emerson’s range <strong>of</strong> semihermetic compressors feature a range<br />
<strong>of</strong> innovations. Prime among these is CoreSense diagnostics as<br />
standard, with features such as alarm history and protection against<br />
potentially damaging failures such as a locked rotor.<br />
WINNER<br />
Unitary Range Mark II<br />
Adande Refrigeration<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 31
We’ve<br />
gone<br />
green!<br />
n you can choose to use:<br />
in roundel with substantiation<br />
text – landscape version<br />
As <strong>of</strong> April <strong>2012</strong>, Toshiba Air<br />
Conditioning has become a Certifi ed<br />
CarbonNeutral ® division <strong>of</strong> Toshiba.<br />
The main roundel with substantiation<br />
text – portrait version<br />
We are delighted to announce that Toshiba Air<br />
Conditioning is now <strong>of</strong>fi cially recognised as being a<br />
certifi ed CarbonNeutral ® division <strong>of</strong> TCUK Ltd, through<br />
their work with The CarbonNeutral Company, a world<br />
leading provider <strong>of</strong> carbon reduction solutions, to<br />
measure and reduce our CO2 emissions.<br />
The programme involved an independent assessment <strong>of</strong><br />
the CO2 emissions we produce, followed by a structured<br />
plan to help reduce our emissions. Toshiba have also<br />
participated in pioneering carbon <strong>of</strong>fset schemes<br />
which help to create local sustainable development<br />
opportunities and protect valuable ecosystems.<br />
Available on request<br />
Available on request<br />
Please contact us for full details on 0870 8430333<br />
or email marketing.uk@toshiba-ac.com<br />
ed to net zero in accordance with The CarbonNeutral Protocol.’
Sponsored by<br />
INTERNATIONAL<br />
ACHIEVEMENT<br />
OF THE YEAR<br />
FINALISTS<br />
Genetron Performax LT at 75 Tesco Stores<br />
in Poland<br />
Honeywell Fluorine Products Europe<br />
The application <strong>of</strong> Performax LT aka R407F to 60 new stores and 15<br />
existing ones in Poland represents the biggest installation for the gas<br />
and took place in just six months. The benefits – a 15 per cent energy<br />
improvement on R404A with 50 per cent lower warming and no change<br />
<strong>of</strong> major components – have made it the standard for the retailer in<br />
Poland.<br />
Refrigeration Savings at Walmart<br />
Brampton Ontario<br />
Integral Group and Elemental<br />
The team designed a heat recovery loop into the store system, taking<br />
the rejected refrigeration heat to reduce external heating. Although<br />
heat reclaim increases the energy consumption, the additional heat is<br />
reckoned to amount to 1.1 million kWh, saving Walmart $38,000 a year.<br />
Empire State Building Energy Efficiency<br />
Retr<strong>of</strong>it Project<br />
Johnson Controls<br />
The Empire State Building is a global landmark and its owners were<br />
keen to apply the highest standards to its building retr<strong>of</strong>it. Engaging<br />
among others Johnson Controls on an energy performance contract<br />
has seen a thorough re-engineering <strong>of</strong> chiller plant, controls and<br />
glazing. Energy savings are <strong>of</strong> the order <strong>of</strong> 38 per cent, a whopping<br />
£2.8 million annual saving.<br />
Tesco’s Refrigeration Systems in China<br />
Tesco Stores China, working with Baseline<br />
Since 2008, Tesco has been implementing a ‘step-change plan’<br />
with local firm Baseline to significantly upgrade its Chinese stores’<br />
energy efficiency and leak tightness, and in the process introducing<br />
technologies not previously seen in the region, including EC fans and<br />
glass-door freezer cabinets. Since then, the store reports refrigerant<br />
loss per square metre has been cut by 58 per cent and energy usage<br />
cut by 15-20 per cent.<br />
World-first Chiller with HFO Refrigerants<br />
Waitrose, Klima-therm, Frascold, Geoclima<br />
and Honeywell<br />
The creation <strong>of</strong> the HFO chiller has seen the partners widely praised<br />
for pushing ahead with the practical application <strong>of</strong> the low-GWP<br />
refrigerant. The international partnership across the supply chain<br />
has moved the HFO1234ze system from lab to store at pace and early<br />
results have proved promising, particularly where use <strong>of</strong> hydrocarbon<br />
chillers is restricted.<br />
WINNER<br />
Water-cooled Hydrocarbon Refrigeration<br />
Solution<br />
Carter Retail Equipment and Tesco Thailand<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 33
Every 2 nd home refrigerator<br />
in Europe is equipped<br />
with a SANHUA<br />
solenoid valve<br />
YEARLY SANHUA SUPPLIES OVER<br />
20 MILLION SOLENOID VALVES TO<br />
THE REFRIGERATION, HVAC AND<br />
HOME APPLIANCES INDUSTRIES<br />
WORLDWIDE<br />
ADERAL.ES<br />
DISCOVER<br />
WHY<br />
www.sanhuaeurope.com<br />
VISIT US<br />
Hall 4A Stand 514<br />
CHILLING IDEAS WORLDWIDE<br />
SANHUA INTERNATIONAL EUROPE<br />
info@sanhuaeurope.com
Sponsored by<br />
AIR CONDITIONING/<br />
HEAT PUMP PROJECT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Head Office, 1 Angel Square<br />
Co-operative Group<br />
Co-op has set high goals for construction <strong>of</strong> its new head <strong>of</strong>fice: a<br />
DEC A-rating, along with zero ozone depleting refrigerants and an<br />
energy consumption <strong>of</strong> 150 kW per square metre. To do this it has<br />
installed CHP with absorption chillers, along with hydrocarbon chillers<br />
and extensive heat recovery and free cooling. “It shows enormous<br />
potential,” said the judges.<br />
FINALISTS<br />
National Bank Data Centre Upgrade<br />
ebm-papst, Emerson Network Power<br />
and Norland Managed Services<br />
Here the replacement <strong>of</strong> conventional fixed speed computer room air<br />
conditioning (C<strong>RAC</strong>) units with EC fan-based systems <strong>of</strong>fered better<br />
energy efficiency plus the ability to match fan speed to demand. The<br />
result across 60 C<strong>RAC</strong> units, was up to 49 per cent energy saved – and<br />
£250,000 a year saved in running costs.<br />
Project Harmonac<br />
MacWhirter and partners<br />
This international project set out to discover the actual savings that<br />
can be achieved from proper inspection and maintenance <strong>of</strong> AC<br />
systems. The energy saving methods derived from Macwhirter’s 270<br />
field trials during the three-year project are being incorporated into<br />
Cibse’s TM44 best practice guidance. ‘Wide-ranging, detailed and<br />
useful conclusions,’ said judges<br />
Colt Technology Data Centres<br />
Cool-Therm<br />
Cool-Therm’s high-efficiency Turbomiser oil-less chillers were used<br />
in place <strong>of</strong> conventional chillers to save a whopping 55 per cent in<br />
energy costs for Colt’s two London data centres. At one site, the Power<br />
Usage Efficiency has been cut by 24 per cent. Judges praised the<br />
‘spectacular’ savings wrought.<br />
WINNER<br />
Integrated Low Carbon Heat Pump Solution<br />
Oaksmere and Marks and Spencer<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 35
Box Clever Engineering design and manufacture high<br />
quality acoustic plant enclosures for the commercial<br />
and industrial refrigeration industry, food processing<br />
and building services industries.<br />
Box Clever also encompasses services including<br />
Acoustic Modular Enclosures, Specialist Attenuation<br />
and Structural Steel and Civil Ground Works.<br />
ACCREDITATIONS<br />
European standard - DIN 3745 Class 1 certification<br />
on our package unit range.<br />
UKAS verified performance <strong>of</strong> our enclosures.<br />
KEY BENEFITS<br />
Extensive knowledge and understanding <strong>of</strong><br />
plant applications<br />
Flexible designs<br />
Repeatable high quality manufacturing<br />
Competitively priced<br />
Comprehensive range <strong>of</strong> standard products,<br />
solutions and services<br />
A full comprehensive range, plus <strong>of</strong>fering client specials.<br />
Products are designed in house and manufactured to be<br />
weatherpro<strong>of</strong>, durable and corrosion resistant.<br />
Designed to provide a lower cost alternative to converted<br />
transport containers or masonry built plant rooms.<br />
Innovative design, unrivalled quality, structurally certified<br />
with fast and easy site erection even in restricted spaces.<br />
Design and manufacture <strong>of</strong> noise control solutions that work.<br />
Certified performance on products from acoustic screens,<br />
louvres, silencers through to full machinery containment.<br />
We provide solutions for applications including supporting<br />
commercial and industrial plant. We are also able to<br />
provide a full list <strong>of</strong> associated Civil Works.<br />
Sustainable plant housings and acoustic fencing manufactured from<br />
100% recycled or sustainably sourced materials FSC® approved<br />
& PEFC certified. Providing a negative CO2e Carbon Footprint,<br />
reduced weight and ease <strong>of</strong> ‘end <strong>of</strong> life’ recyclability.<br />
Box Clever Engineering Ltd 60 Churchill Square, Business Centre, Kings Hill, West Malling, Kent ME19 4YU<br />
Phone: + 44 (0)1732 523 550 Fax: + 44 (0)1732 523 404 Email: info@boxcleverengineering.co.uk<br />
www.boxcleverengineering.co.uk
Sponsored by<br />
INDUSTRIAL OR<br />
COMMERCIAL PROJECT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Head Office, 1 Angel Square<br />
Co-operative Group<br />
The judges praised the ambition shown in the specification <strong>of</strong> a<br />
head <strong>of</strong>fice that uses a suite <strong>of</strong> advanced techniques to achieve a<br />
high environmental rating, along with very low power consumption.<br />
Hydrocarbon chillers providing 3.2 MW <strong>of</strong> cooling are used in<br />
combination with trigeneration, free cooling and heat recovery. Other<br />
cutting edge projects include a twin-skin façade providing a ‘thermal<br />
jacket’ and subterranean earth cooling, which passes air underground<br />
to cool it. Judges said they looked forward to seeing how the newly<br />
built HQ performed when occupied.<br />
FINALISTS<br />
Nottingham University Energy<br />
Technologies Building<br />
Arctic Circle<br />
The university’s £6.5 million facility incorporates a host <strong>of</strong> innovations,<br />
ranging from micro-wind turbines to micro-biomass to earth duct<br />
cooling. Arctic Circle provided its Fjord hydrocarbon chiller, complete<br />
with system that ‘saves’ the refrigerant when a leak is detected.<br />
Colt Technology Data Centres<br />
Cool-Therm<br />
The installation <strong>of</strong> Turbomiser chillers is estimated to save 55 per cent<br />
in energy at Colt’s two London sites, and annual cost savings <strong>of</strong> more<br />
than £100,000. The project is so successful that the chillers are now<br />
being rolled out across Colt’s European estate.<br />
GKN Aerospace reflok Installation<br />
JSC Contracting and FSW<br />
The Aerospace manufacturer is host to the first installation <strong>of</strong><br />
aluminium pipe with reflok’s brazing free system. Among the benefits<br />
are no hot works, no nitrogen purging and a leak free system,<br />
combined with the weight and cost benefits <strong>of</strong> aluminium.<br />
Genetron Performax LT at Morrisons<br />
Honeywell Fluorine Products Europe<br />
The process <strong>of</strong> replacing 54 systems running on R404A with<br />
Honeywell’s proprietary R407F is predicted to save at least 15 per cent<br />
in energy consumption and up to 40 per cent in carbon emissions.<br />
WINNER<br />
National Bank Data Centre Upgrade<br />
ebm-papst, Emerson Network Power and<br />
Norland Managed Services<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 37
Integrated<br />
Flexible solutions<br />
Scalable for<br />
any application<br />
Precision Air<br />
Conditioning<br />
6 – 200kW<br />
Chillers<br />
6 – 1300kW<br />
IT <strong>Cooling</strong><br />
3 – 60kW<br />
SERVICE<br />
SERVICE CONTROLS<br />
CONTROLS ENERGY<br />
EFFICIENCY<br />
ENERGY BRITISH BRITISH TRAINING SERVICE<br />
MANUFACTURER<br />
EFFICIENCY MANUFACTURER<br />
PRECISION TRAINING CONTROLS AIR PRECISION IT COOLING ENERGY AIR IT COOLING COMFORT BRITISH COMFORT CHILLERS TRAINING CONDNSERS CHILLERS PRECISION & AIR CONDNSERS IT COOLING & COMFORT CHILLERS CONDN<br />
CONDITIONING CONDITIONING EFFICIENCY MANUFACTURER<br />
CONDENSING CONDITIONING CONDENSING<br />
COND<br />
UNITS UNITS<br />
UN<br />
ACIS<br />
building<br />
management<br />
system<br />
SERVICE<br />
CONTROLS<br />
ENERGY<br />
EFFICIENCY<br />
BRITISH<br />
MANUFACTURER<br />
TRAINING<br />
PREC<br />
CON<br />
SERVICE<br />
CONTROLS<br />
ENERGY SERVICE BRITISH CONTROLS<br />
EFFICIENCY MANUFACTURER<br />
TRAINING ENERGY PRECISION BRITISH AIR IT COOLING TRAININGComfort<br />
COMFORT PRECISION AIR CHILLERS IT COOLINGCONDNSERS Service SERVICE COMFORT &<br />
spares CONTROLS CHILLERS Condensers/CUs<br />
CONDNSERS ENERGY & BRITISH<br />
EFFICIENCYCONDITIONING<br />
MANUFACTURER 2 – CONDITIONING 77kW<br />
CONDENSING 24/7 UNITSsupport<br />
3 EFFICIENCY CONDENSING – UNITS 450kWMANUFACTURER<br />
TRAINING<br />
PRECISIO<br />
CONDITIO<br />
Stand 7-418, Hall 7<br />
Nuremburg Germany 9-11 October<br />
ICEENERGY<br />
SERVICE CONTROLS BRITISH CONTROLS ENERGY TRAINING ENERGY BRITISH PRECISION BRITISH TRAINING AIR IT COOLING TRAINING PRECISION COMFORT AIR PRECISION IT COOLING AIR CHILLERS IT COOLING COMFORT CONDNSERS COMFORT CHILLERS & CHILLERS CONDNSERS CONDNSERS & &<br />
EFFICIENCY MANUFACTURER EFFICIENCY EFFICIENCY MANUFACTURER CONDITIONING MANUFACTURER CONDITIONING CONDITIONING<br />
CONDENSING CONDENSING CONDENSING<br />
UNITS<br />
UNITS UNITS<br />
T: +44 (0) 113 238 7735<br />
E : f.farrelly@airedale.com<br />
www.airedale.com/chillventa<br />
Congratulations to the winners and<br />
all the finalists on their success
Sponsored by<br />
END USER OF THE YEAR<br />
(NON-SUPERMARKET)<br />
FINALISTS<br />
Boots<br />
The high street giant has been credited with a wide-scale upgrade <strong>of</strong><br />
its store air conditioning, moving from R22 to heat-pump systems.<br />
Working with Toshiba and consultant Designbrook, the retailer<br />
commissioned surveys across 320 stores before specifying heat pump<br />
systems. Trial results showed a huge 66 per cent energy improvement.<br />
Colt Technology Services<br />
Data centre operator Colt has seen the merit <strong>of</strong> ultra-high efficiency<br />
cooling systems, and has been prepared to make significant<br />
investment in plant in exchange for dramatic energy savings. Its<br />
recent two London upgrades, undertaken with Cool-Therm has seen<br />
Turbomiser chillers installed and typically energy halved – saving more<br />
than £100,000 a year on a single site.<br />
Nottingham University<br />
Nottingham University wanted to practise what it preached when<br />
specifying its energy technology building, resulting in a host <strong>of</strong><br />
innovations, from micro-biomass to earth duct passive cooling, where<br />
air is passed underground for cooling, and a hydrocarbon chiller. The<br />
spec adds up to a BREEAM Outstanding rating.<br />
GKN Aerospace<br />
The aerospace manufacturer made the final for being the first<br />
end user to commit to a revolutionary combination <strong>of</strong> mechanical<br />
jointing and aluminium pipework. The reflok installation at GKN’s<br />
Bristol facility involved 700 m <strong>of</strong> alumininium and 225 brazing-free<br />
connectors, with no leaks reported and a 30-40 per cent quicker<br />
install time.<br />
WINNER<br />
Mitchells & Butlers<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 39
Eco-friendly cooling solutions<br />
Proud sponsors <strong>of</strong> Low Carbon Achievement <strong>of</strong> the Year<br />
Congratulations to the <strong>2012</strong> Winner and all the Finalists<br />
space-engineering.co.uk/chillventa
Sponsored by<br />
LOW CARBON<br />
ACHIEVEMENT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Co-operative Group<br />
Piccadilly Gardens<br />
The judges praised the company for blazing a trail on fitting glass<br />
doors to chillers, ignoring objections on merchandising grounds. It is<br />
also not afraid to apply efficiency techniques and technology to smaller<br />
store formats. The Piccadilly Gardens store typifies these traits, with a<br />
hydrocarbon/glycol refrigeration system with heat recovery providing a<br />
30 per cent winter energy cut with a mere 18 kg refrigerant charge.<br />
Tesco Stores and Engynius<br />
Glass door project<br />
Tesco and Engynius worked on a major freezer cabinet retr<strong>of</strong>it<br />
across the UK estate, which saw 44,000 doors replaced with the<br />
Eliminaator door, together with 10,000 cabinet frames. Tesco says<br />
the annual saving from the project is 57.4 GWh with a carbon saving<br />
<strong>of</strong> 33,300 tonnes. Eliminating door heating via the patent ‘warm edge<br />
technology’ <strong>of</strong> the glass structure, together with reduced perimeter<br />
heat, saves around 60 per cent over conventional glass doors.<br />
Marks and Spencer and Oaksmere<br />
Integrated low carbon heat pump solution<br />
The heat pump installation at the Gainsborough Simply Food store uses<br />
air de-stratification and heat recovery from the refrigeration system to<br />
make major savings. Heat exchangers on the display cases allow the<br />
rejected heat to percolate into the aisles to reduce the cold aisle effect.<br />
The installation has resulted in a saving <strong>of</strong> around 35 per cent on the<br />
store’s electrical consumption and a 120-tonne CO 2<br />
e reduction.<br />
Sainsbury’s<br />
20by20 Sustainability Plan<br />
Sainsbury’s was cited for its ambitious carbon-cutting plan that<br />
commits it by 2020 to reducing operational carbon emissions by 30 per<br />
cent absolute and 65 per cent relative to store square footage against<br />
2005. Switching to a CO 2<br />
system in more than 100 stores has achieved<br />
equivalent energy consumption to an equivalent HFC store while saving<br />
243,000 tonnes CO 2<br />
e and 97 per cent in GWP, the retailer says.<br />
Morrisons and Arctic Circle<br />
Stanground Store<br />
The high-tech, naturally cooled Stanground Store has been rewarded<br />
elsewhere but appears here also for the carbon impact <strong>of</strong> its<br />
technology. The use <strong>of</strong> pumped CO 2<br />
secondary with hydrocarbon<br />
primary, thermal storage tanks and heat pumps has added up to an<br />
estimated carbon saving <strong>of</strong> more than 250 tonnes per year, along with<br />
a 15 per cent reduction in energy against an optimised new store.<br />
Co-operative Group<br />
1 Angel Square<br />
The retailer’s suite <strong>of</strong> techniques at its new HQ is expected to reap<br />
substantial carbon benefits once fully operational. The building<br />
was designed for a maximum energy consumption <strong>of</strong> 150 kW/sq m<br />
and to deliver a DEC A-rating when in operation. Features include<br />
trigeneration, supplementary hydrocarbon chillers, ‘subterranean<br />
cooling recovery’ and a twin-skin ‘thermal jacket.’<br />
WINNER<br />
Asda<br />
SMART engineering<br />
<br />
<br />
<br />
<br />
<br />
<br />
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<br />
<br />
<br />
<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 41
Sponsored by<br />
LOW CARBON<br />
ACHIEVEMENT<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Co-operative Group<br />
Piccadilly Gardens<br />
The judges praised the company for blazing a trail on fitting glass<br />
doors to chillers, ignoring objections on merchandising grounds. It is<br />
also not afraid to apply efficiency techniques and technology to smaller<br />
store formats. The Piccadilly Gardens store typifies these traits, with a<br />
hydrocarbon/glycol refrigeration system with heat recovery providing a<br />
30 per cent winter energy cut with a mere 18 kg refrigerant charge.<br />
Tesco Stores and Engynius<br />
Glass door project<br />
Tesco and Engynius worked on a major freezer cabinet retr<strong>of</strong>it<br />
across the UK estate, which saw 44,000 doors replaced with the<br />
Eliminaator door, together with 10,000 cabinet frames. Tesco says<br />
the annual saving from the project is 57.4 GWh with a carbon saving<br />
<strong>of</strong> 33,300 tonnes. Eliminating door heating via the patent ‘warm edge<br />
technology’ <strong>of</strong> the glass structure, together with reduced perimeter<br />
heat, saves around 60 per cent over conventional glass doors.<br />
Marks and Spencer and Oaksmere<br />
Integrated low carbon heat pump solution<br />
The heat pump installation at the Gainsborough Simply Food store uses<br />
air de-stratification and heat recovery from the refrigeration system to<br />
make major savings. Heat exchangers on the display cases allow the<br />
rejected heat to percolate into the aisles to reduce the cold aisle effect.<br />
The installation has resulted in a saving <strong>of</strong> around 35 per cent on the<br />
store’s electrical consumption and a 120-tonne CO 2<br />
e reduction.<br />
Sainsbury’s<br />
20by20 Sustainability Plan<br />
Sainsbury’s was cited for its ambitious carbon-cutting plan that<br />
commits it by 2020 to reducing operational carbon emissions by 30 per<br />
cent absolute and 65 per cent relative to store square footage against<br />
2005. Switching to a CO 2<br />
system in more than 100 stores has achieved<br />
equivalent energy consumption to an equivalent HFC store while saving<br />
243,000 tonnes CO 2<br />
e and 97 per cent in GWP, the retailer says.<br />
Morrisons and Arctic Circle<br />
Stanground Store<br />
The high-tech, naturally cooled Stanground Store has been rewarded<br />
elsewhere but appears here also for the carbon impact <strong>of</strong> its<br />
technology. The use <strong>of</strong> pumped CO 2<br />
secondary with hydrocarbon<br />
primary, thermal storage tanks and heat pumps has added up to an<br />
estimated carbon saving <strong>of</strong> more than 250 tonnes per year, along with<br />
a 15 per cent reduction in energy against an optimised new store.<br />
Co-operative Group<br />
1 Angel Square<br />
The retailer’s suite <strong>of</strong> techniques at its new HQ is expected to reap<br />
substantial carbon benefits once fully operational. The building<br />
was designed for a maximum energy consumption <strong>of</strong> 150 kW/sq m<br />
and to deliver a DEC A-rating when in operation. Features include<br />
trigeneration, supplementary hydrocarbon chillers, ‘subterranean<br />
cooling recovery’ and a twin-skin ‘thermal jacket.’<br />
WINNER<br />
Asda<br />
SMART engineering<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 41
Sponsored by<br />
NATIONAL RETAILER<br />
OF THE YEAR<br />
HIGHLY COMMENDED<br />
Asda<br />
Asda’s SMART strategy – standing for simple, measurable, achievable,<br />
repeatable technology – was widely praised by the judges for its<br />
thoroughness. Where others have committed to widespread pursuit<br />
<strong>of</strong> alternative refrigerants, Asda has opted to focus on improved<br />
engineering, better design and installation and new componentry to<br />
cut leakage and reduce carbon. Refrigeration energy consumption<br />
for a new store is now half <strong>of</strong> its 2005 baseline and leakage is now at<br />
2.6 per cent – down from 22 per cent. And all the while, the store is<br />
piloting new techniques, from ducted air cabinets to, shortly,<br />
HFO refrigeration.<br />
FINALISTS<br />
Co-operative Group<br />
The Co-operative this year impressed the judges with a range <strong>of</strong><br />
imaginative installations and the success <strong>of</strong> its bold carbon cutting<br />
strategy. From Archimedean screws to glycol circuits to extensive<br />
glass door fitting, the retailer has achieved a massive energy reduction<br />
<strong>of</strong> 12 GWh a year across its estate. And its head <strong>of</strong>fice, cited elsewhere,<br />
looks set to provide another cooling benchmark.<br />
Waitrose<br />
Waitrose has won in this category’s previous guise for its rewriting<br />
<strong>of</strong> the rule book on store refrigeration and this year it has set out<br />
on another innovative direction with its trials <strong>of</strong> HFO chillers. The<br />
retailer’s willingness to experiment in the cause <strong>of</strong> lower carbon<br />
cooling was praised by the judges.<br />
WINNER<br />
Sainsbury’s supermarkets<br />
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The <strong>Cooling</strong> Industry <strong>Awards</strong> <strong>2012</strong> 43
SPONSORS<br />
a<br />
company<br />
<strong>RAC</strong> STUDENT OF THE YEAR AWARD SPONSORS