06.06.2014 Views

BAC TrilliumSeries TM - hydrocarbons21.com

BAC TrilliumSeries TM - hydrocarbons21.com

BAC TrilliumSeries TM - hydrocarbons21.com

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>TrilliumSeries</strong> Condenser<br />

TABLE OF CONTENTS<br />

1 <strong>TrilliumSeries</strong> Condenser<br />

3 BENEFITS<br />

7 MODES OF OPERATION<br />

8 EcoFlex Controls<br />

9 REBATE MAP<br />

10 ENGINEERING DATA


The <strong>TrilliumSeries</strong> Condenser<br />

The <strong>TrilliumSeries</strong> Condenser uses a patented Dry-Coil Adiabatic Design that saves<br />

energy, reduces refrigerant charge, and lowers operating costs. With the use of proprietary<br />

logic and sophisticated controls, the On-Demand Adiabatic Pre-Cooler uses water only<br />

on the hottest days to maintain condensing temperatures that typical air cooled technology<br />

can’t achieve.<br />

››<br />

High Efficiency, Whisper Quiet<br />

Fan System<br />

``<br />

Latest noise reducing technology<br />

`<br />

` High efficiency electronically commutated (EC)<br />

motors<br />

``<br />

Internal variable fan speed control<br />

››<br />

Robust Microchannel Technology<br />

``<br />

40% higher thermal efficiency<br />

``<br />

30% smaller face area<br />

`<br />

` Unique top feed design with vertical tubes allowing<br />

for gravity drainage of the condensed refrigerant that<br />

also eliminates the need for external manifolding<br />

››<br />

On-Demand Adiabatic Pre-Cooler<br />

``<br />

Drastically lowers air temperature to heat exchanger<br />

``<br />

Increases temperature difference, driving additional<br />

heat rejection<br />

``<br />

Increases unit efficiency by up to 40%<br />

››<br />

EcoFlex Control System<br />

``<br />

Optimizes unit performance and reduces energy use<br />

``<br />

Eliminates the need for water treatment<br />

``<br />

Ships pre-programmed, ready for use<br />

1 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM


››<br />

High Thermal Performance<br />

``<br />

Lower Total Cost of Ownership<br />

``<br />

Reduced Compressor Work<br />

``<br />

High Efficiency EC Motors<br />

``<br />

Variable Fan Speed Control<br />

`<br />

` Air Pre-cooling to Temperatures<br />

Approaching Wet-bulb Temperature<br />

››<br />

Environmentally Friendly<br />

``<br />

Smaller Refrigeration System<br />

`<br />

``<br />

60% Less Refrigerant Charge<br />

` Up to 18% Peak Energy Reduction<br />

››<br />

Water Saving<br />

``<br />

No Water Treatment<br />

``<br />

Minimal Water Use<br />

``<br />

Intelligent Controls<br />

PRODUCT MANUAL: <strong>TrilliumSeries</strong> Condenser 2


Benefits<br />

››<br />

Ownership Benefits<br />

In a variety of climate conditions, the <strong>TrilliumSeries</strong> Condenser provides the lowest total cost of ownership compared to air<br />

cooled units.<br />

``<br />

INSTALLATION ADVANTAGES<br />

• 60% lower refrigerant charge<br />

• Compact<br />

• Single point electrical connection<br />

• Direct drive EC motors and Whisper Quiet Fans are standard<br />

• Reduces overall system size<br />

``<br />

ECONOMICAL ADVANTAGES<br />

• Attractive payback timeframes<br />

• Lower total cost of ownership<br />

1.4<br />

1.2<br />

1.0<br />

<strong>TrilliumSeries</strong> Condenser Payback<br />

(See Notes 1,2,3)<br />

Years<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0.0<br />

Boston 5 Atlanta 5 Chicago 5 Phoenix 4,5 Los Angeles 4,5<br />

Notes for the <strong>TrilliumSeries</strong> Condenser Payback Chart:<br />

1. California Title 24 pricing equation for air cooled condensers.<br />

2. California Title 24 2013, effective on 1-1-2014, states all condensers must have VFDs to control fan motors.<br />

3. Condensing temperature for air cooled is set at 100-110°F depending on the climate; <strong>TrilliumSeries</strong> Condenser is set at 95°F.<br />

4. In Phoenix and Los Angeles, the first cost of a <strong>TrilliumSeries</strong> Condenser is lower than the first cost of an air cooled condenser.<br />

5. The cities were selected based on climate conditions.<br />

3 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM


››<br />

System Energy Savings<br />

``<br />

Reduces condensing temperatures<br />

``<br />

Less compressor work<br />

`<br />

` Direct drive EC motors match fan speed to load<br />

40,000<br />

35,000<br />

Annual 19.2% System Energy Reduction for Chicago, Illinois<br />

Total kWh<br />

30,000<br />

25,000<br />

20,000<br />

15,000<br />

10,000<br />

5,000<br />

Air Cooled System<br />

Total kWh<br />

<strong>TrilliumSeries</strong><br />

Total kWh<br />

››<br />

Peak Energy Savings<br />

0<br />

-26.5<br />

-18.5<br />

-10.5<br />

``<br />

Up to 18% peak energy reduction compared to air cooled units<br />

-2.5<br />

5.5<br />

13.5<br />

21.5<br />

29.5<br />

• Peak energy is more expensive than off peak energy<br />

• Potential for state, local energy rebates<br />

37.5<br />

45.5<br />

53.5<br />

Dry-Bulb Temperatures (°F)<br />

61.5<br />

Peak Energy Reduction in %<br />

69.5<br />

77.5<br />

85.5<br />

93.5<br />

101.5<br />

6.8%<br />

Boston<br />

12.3%<br />

Atlanta<br />

13.4%<br />

Chicago<br />

18.5%<br />

Phoenix<br />

1.5%<br />

Los Angeles<br />

0 5 10 15 20<br />

PRODUCT MANUAL: <strong>TrilliumSeries</strong> Condenser 4


Benefits<br />

››<br />

On-Demand Adiabatic Pre-Cooler<br />

``<br />

Water is used ONLY when load and ambient temperatures require it<br />

• Water spray saturates and cleans the pads of any dust and debris<br />

``<br />

No water treatment is required<br />

``<br />

Free draining prevents stagnant water<br />

``<br />

Up to 4 LEED ® Points for water efficient landscaping (WE credit 1) based on 2009 LEED for Retail and<br />

Commercial Interior rating system<br />

• Water from the drain and overflow can be used for irrigation or other non-potable uses<br />

Annual Water Use<br />

Typical Evaporative Condenser<br />

100<br />

100<br />

90<br />

90<br />

<strong>TrilliumSeries</strong><br />

Condenser<br />

Noise<br />

Level (dB)<br />

80<br />

70<br />

70<br />

80<br />

Noise Level (dB)<br />

60<br />

60<br />

0 50 100<br />

150 200 250<br />

Water Use (Gallons/Year)<br />

Water Use Compared to Evaporative Condensers<br />

› Low Sound<br />

Sound Levels<br />

›<br />

``<br />

Whisper Quiet Fans are standard<br />

``<br />

Direct drive EC fan motors vary the fan speed eliminating sudden Normal starts Conversation and stops<br />

60<br />

AquaVenta Operating at Full Speed 70<br />

``<br />

Quiet sides can be positioned toward neighbors<br />

Traffic on a busy road 80<br />

Air Cooled Condenser 84<br />

Jack Hammer 100<br />

5 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM


››<br />

Easy Maintenance<br />

``<br />

Water treatment is not required<br />

• Water is turned on only when load and outside<br />

temperatures require it<br />

• Water spray saturates and cleans the pads of any dust and<br />

debris<br />

``<br />

Adiabatic pads act as a filter to prevent debris on the<br />

microchannel<br />

• Can be removed without tools for easy coil inspection<br />

``<br />

Clean-out ports on both ends for easy cleaning<br />

``<br />

The EcoFlex Controls maintain a clean sump<br />

``<br />

Pump and valves are easily accessible from the access hatch<br />

Easy Access to Pump and Valves<br />

››<br />

Charge Reduction<br />

``<br />

60% less charge than comparable air cooled condensers<br />

``<br />

Reduced charge could help meet EPA’s Greenchill<br />

commitments<br />

``<br />

Lowers global warming potential of the supermarket<br />

refrigeration system<br />

Refrigerant Charge (lbs.)<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

Charge Reduction<br />

Unit Refrigerant Charge<br />

Air Cooled<br />

Condenser<br />

<strong>TrilliumSeries</strong><br />

Condenser<br />

››<br />

Peace of Mind<br />

``<br />

All units are equipped with state of the art controls for fan<br />

speed, pre-cooling, and daily automatic sump clean out<br />

``<br />

All critical components are stocked and can be ordered online<br />

with a 24-hour delivery<br />

``<br />

Manual discrete spray system standard<br />

``<br />

Durable materials of construction extend the life of the unit<br />

``<br />

Sump and drain pans drain freely<br />

``<br />

Ability to switch fans from automatic to manual fan override<br />

for loss of a control signal<br />

` ` Manual control reset and interlocked hatch sensor are<br />

standard<br />

Discrete Spray System<br />

PRODUCT MANUAL: <strong>TrilliumSeries</strong> Condenser 6


Modes of Operation<br />

››<br />

Dry Mode<br />

The ambient air at the dry bulb temperature passes through<br />

the pads and then over the microchannels. The ambient air<br />

condenses the refrigerant in the microchannel coils which is<br />

then returned to the evaporators.<br />

Adiabatic<br />

Pads<br />

Vapor In<br />

Warm Air Out<br />

Microchannel<br />

Coils<br />

Vapor In<br />

Adiabatic<br />

Pads<br />

››<br />

On-Demand Adiabatic<br />

Pre-Cooler Mode<br />

Air in at<br />

Dry-Bulb<br />

Temp<br />

Air in at<br />

Dry-Bulb<br />

Temp<br />

On days when the load is high and the ambient air<br />

temperature is high the unit will run in On-Demand<br />

Adiabatic Pre-Cooler Mode. Water is evenly sprayed over<br />

highly efficient cooling pads. As the air passes through<br />

the pads, water is evaporated in to the air, and the air is<br />

humidified, cooling temperatures down to 2-3 ºF above<br />

wet-bulb temperature. Such substantial depression of the dry<br />

bulb temperature results in a major increase in dry cooling<br />

capacity.<br />

Dry Mode Operation<br />

Liquid Out<br />

Warm Air Out<br />

Liquid Out<br />

The cooler air passes over the microchannel and condenses<br />

the refrigerant in the microchannel which is then returned to<br />

the compressor. In the sump there is an industrial duty pump<br />

that recirculates the water. The EcoFlex Controls determine<br />

when the water is purged from the sump. Part of the<br />

distributed water is evaporated, while the excess water assists<br />

in rinsing the pad to keep it free from debris and minerals that<br />

would otherwise stay behind on the pad after evaporation.<br />

Water<br />

Distribution<br />

System<br />

Adiabatic<br />

Pads<br />

Air in at<br />

Dry-Bulb<br />

Temp<br />

Vapor In<br />

Microchannel<br />

Coils<br />

Vapor In<br />

Water<br />

Distribution<br />

System<br />

Adiabatic<br />

Pads<br />

Air in at<br />

Dry-Bulb<br />

Temp<br />

Air<br />

Cooled<br />

to 2ºF<br />

of Wet-<br />

Bulb<br />

Temp<br />

Air<br />

Cooled<br />

to 2ºF<br />

of Wet-<br />

Bulb<br />

Temp<br />

Liquid Out<br />

Pump<br />

Liquid Out<br />

On-Demand Adiabatic Pre-Cooler Mode<br />

7 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM


EcoFlex Controls<br />

The <strong>TrilliumSeries</strong> Condenser is furnished standard with state of the art controls that<br />

provide efficient year round performance. Each unit is shipped with custom controls logic<br />

that reduces energy consumption and optimizes water usage. With preset controls, the<br />

system is programmed and ready to operate upon arrival from the factory.<br />

YES<br />

Ambient<br />

Temperature =<br />

Set Point<br />

NO<br />

Pre-Cool Mode<br />

ON<br />

Pre-Cool Mode<br />

OFF<br />

Vary Fan Speed based on<br />

0-10V signal<br />

Vary Fan Speed based on<br />

0-10V signal<br />

Start Pump Sequence with<br />

Water Hardness Controls<br />

Continue Sensing<br />

Ambient Dry-bulb<br />

Temperature<br />

PRODUCT MANUAL: <strong>TrilliumSeries</strong> Condenser 8


Rebate Map<br />

Potential rebates are available for decreased energy use. These opportunities are highlighted<br />

in blue on the map above. As illustrated, a majority of states offer utility incentives and rebates<br />

which further decrease the initial investment of the <strong>TrilliumSeries</strong> Condenser.<br />

There are various types of rebates available for energy savings and are dependent on utility regulations.<br />

Type of Rebate Utility Details<br />

Custom<br />

Refrigeration<br />

VFDs on Fan Motors or<br />

Other Controls<br />

Arizona<br />

APS<br />

California<br />

Pacific Gas and Electric (PG&E)<br />

California<br />

SCE-Non-Residential Energy Efficiency<br />

Programs<br />

Custom Measures and Retro-commissioning:<br />

$0.11/ kWh saved up to 75% of incremental cost<br />

• Refrigeration Equipment: $35-$1000/unit<br />

• Air Conditioning and Refrigeration: $0.09 - $0.15/kWh<br />

saved<br />

• Variable Frequency Drives: $80/HP<br />

• Refrigeration Controls: $75-$100/Controller<br />

The above are examples based on information from dsireusa.org. Dsireusa.org is a website with information on state,<br />

local, utility, and federal incentives and policies that promote renewable energy and energy efficiency. Established in<br />

1995 and funded by the U.S. Department of Energy, DSIRE is an ongoing project of the N.C. Solar Center and the<br />

Interstate Renewable Energy Council.<br />

For custom rebates, an analysis of the overall system energy savings from air-cooled to the <strong>TrilliumSeries</strong> Condenser<br />

maybe necessary. This analysis is available from Baltimore Aircoil Company along with any application support.<br />

9 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM


Engineering Data<br />

NOTE: Do not use for construction. Refer to factory certified dimensions. This catalog includes data current at the time of publication,<br />

which should be reconfirmed at the time of purchase. Up-to-date engineering data, and more can be found at www.BaltimoreAircoil.com.<br />

2'-11 1/4"<br />

1 1/8" Refrigerant In<br />

3/4" GHT Discrete Spray<br />

(Garden Hose Thread)<br />

5'-2 1/2"<br />

3'-10 1/2"<br />

5'-3 1/4"<br />

1 1/8" Refrigerant<br />

Out<br />

2'-2 3/4"<br />

4'-2"<br />

6’- 0 5/8"<br />

6'-11 7/8"<br />

8"<br />

L<br />

Model<br />

Fan<br />

Qty<br />

Base Heat<br />

Rejection<br />

(MBH)<br />

Base<br />

Tons<br />

Motor<br />

HP<br />

Pump<br />

HP<br />

Airflow<br />

(CFM)<br />

Unit Length<br />

Total (in)<br />

(L)<br />

Shipping<br />

Weight<br />

(lbs)<br />

Operating<br />

Weight<br />

(lbs)<br />

TSDC-033-3 1 386 33 3 0.25 14,890 5'-10 7/8" 1,280 1,450<br />

TSDC-058-6.2 2 692 58 6.2 0.25 28,000 8'-6 7/8" 1,740 1,940<br />

TSDC-085-9.6 3 1011 85 9.6 0.25 41,400 11'-8 3/4" 2,300 2,530<br />

Note: Base Heat Rejection (MBH) is based on R-134a 95°F Dry-Bulb/76°F Wet-Bulb and 105°F Condensing<br />

Temperature<br />

PRODUCT MANUAL: <strong>TrilliumSeries</strong> Condenser 10


COOLING TOWERS<br />

CLOSED CIRCUIT COOLING TOWERS<br />

ICE THERMAL STORAGE<br />

EVAPORATIVE CONDENSERS<br />

HYBRID PRODUCTS<br />

PARTS & SERVICES<br />

www.BaltimoreAircoil.com<br />

7600 Dorsey Run Road, Jessup, MD 20794 › Telephone: (410) 799-6200 › Fax: (410) 799-6416<br />

© 2012 Baltimore Aircoil Company › S410/1-A<br />

11 QUESTIONS? CALL 410.799.6200 OR VISIT WWW.BALTIMOREAIRCOIL.COM

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!