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Opel Corsa D 1.3 CDTI 66 KW<br />

Opel Corsa D<br />

1.3 CDTI 66 KW<br />

engine<br />

Even when chain drives are ultra low-maintenance<br />

and impress with their extremely<br />

long service life, at some point they need to<br />

be replaced. For the Opel Corsa D 1.3 CDTI<br />

66 KW engine <strong>as</strong> well, you can rely on the<br />

high-quality precision components from<br />

RUVILLE, your system specialist.<br />

During repair work, both general <strong>as</strong> well <strong>as</strong><br />

specific procedures have to be followed for<br />

the respective components.<br />

GENERAL INSTRUCTIONS<br />

B<strong>as</strong>ic installation instructions:<br />

Disconnect the battery<br />

Important note: For vehicles equipped with ESP systems, the steering<br />

angle sensor h<strong>as</strong> to be recalibrated each time the battery is disconnected!<br />

Remove the spark plugs so that the engine can be rotated more e<strong>as</strong>ily<br />

Unless otherwise specified, do not rotate the engine in the reverse direction<br />

of the engine running direction<br />

Observe the tightening torques<br />

Only rotate the engine using the crankshaft wheel, do not use the<br />

camshaft wheels<br />

Do not rotate the crankshaft wheel or camshaft wheels if a chain is not<br />

mounted.<br />

ALL RUVILLE CHAIN DRIVE COMPONENTS<br />

FOR THE OPEL CORSA D 1.3 CDTI 66 KW<br />

Article No.<br />

Description<br />

3458003 Tensioner element<br />

3458004 Guiding rail<br />

3458008 Timing chain<br />

3458006 Sprocket<br />

3458007A1<br />

Sprocket<br />

3453014 Tensioner rail<br />

INSTRUCTIONS FOR SPECIFIC COMPONENTS<br />

Vehicle-specific installation instructions:<br />

Specific installation instructions apply to all engine components of the<br />

Opel Corsa D 1.3 CDTI 66 KW. The instructions are described in more detail<br />

in the following.<br />

1x<br />

1x<br />

3458010SD<br />

3458010S<br />

3458011S<br />

Sealing (included in kit 3458010SD)<br />

Sealing ring (included in kit 3458010SD)<br />

Timing chain kit: Complete kit with seals<br />

Timing chain kit: Complete kit<br />

Timing chain kit: Small kit<br />

WE PROVIDE HANDS-ON, PRACTICAL TRAINING<br />

OUR NEW CHAIN DRIVES: AN OVERVIEW NeW<br />

Each new model line or series comes with a new set of installation specifications<br />

for the ch<strong>as</strong>sis. RUVILLE p<strong>as</strong>ses on this up-to-date knowledge to auto repair<br />

garages. For more information about our training courses, visit www.ruville.de or<br />

contact our technical trainer, Remo Schönsee, directly at rschoensee@ruville.de<br />

Model<br />

Mercedes A-Cl<strong>as</strong>s, Vaneo<br />

Nissan Almera, Primera, Pathfinder<br />

Kit Article No.<br />

3451001S<br />

3468037S<br />

KNOW-HOW IN DETAIL CAN ALSO BE<br />

DOWNLOADED ONLINE AT<br />

www.ruville.de ➜ Service ➜ <strong>Download</strong>s<br />

➜ TECHNICAL INFORMATION ➜ ENGINE COMPONENTS<br />

FOR THE Opel Corsa D 1.3 CDTI 66 KW<br />

Nissan Almera, Primera, Pathfinder; Volvo<br />

BMW 5, 7, 8 series<br />

Ford Fiesta, Ka<br />

Opel Astra, Omega, Vectra; Saab 9-3<br />

Opel Astra, Omega, Vectra; Saab 9-3<br />

3468038S<br />

3455037S<br />

3452023S<br />

3453029S<br />

3453030S<br />

Know-how in detail page 1


Opel Corsa D<br />

1.3 CDTI 66 KW<br />

engine<br />

Procedure for replacing the timing chain kit:<br />

1. Dismount and remove the oil sump.<br />

2. Dismount the pressure accumulator bracket.<br />

Important note: To avoid damaging the high pressure pipes, the<br />

pressure accumulator must not be subjected to any external force<br />

after being dismounted.<br />

3. Remove the locking screws from the camshaft housing (1).<br />

4. Mount the EN-46781 camshaft locking tools (2).<br />

5. The flats of the EN-46781 camshaft locking tools have to be in a<br />

horizontal position.<br />

Important note: The alignment of the flats h<strong>as</strong> to be indicated with colour<br />

markings before mounting the EN-46781 camshaft locking tools (3).<br />

12. Slacken the hydraulic chain tensioner in the direction of the arrow,<br />

secure it with a splint (2) and dismount it. Next, loosen the tensioner<br />

rail and remove the timing chain together with the crankshaft sprocket.<br />

2<br />

1<br />

1<br />

3<br />

2<br />

13. Before mounting the new components, clean all contact and installation<br />

surfaces until they are free of oil and gre<strong>as</strong>e.<br />

14. Mount all chain drive components and f<strong>as</strong>ten them using the correct<br />

tightening torques.<br />

15. When installing the timing cover, the timing c<strong>as</strong>e must be centred on the<br />

crankshaft using the EN-46775 centring pin (1).<br />

16. Replace the radial shaft sealing ring for the crankshaft in the timing cover<br />

using the sealing ring included in kit 3458010SD. Wet the sealing lip with<br />

oil and press-fit the new sealing ring using the EN-46776 adapter (2).<br />

17. Mount all components by reversing the procedure described above.<br />

Make sure to observe the tightening torques<br />

18. Remove all locking tools.<br />

19. Rotate the engine by 720° in the engine running direction.<br />

20. Check the valve timing using the locking tools for the EN-46781 camshaft<br />

and EN-46785 crankshaft.<br />

6. Rotate the engine slowly in the engine running direction until you can hear<br />

the EN-46781 camshaft locking tools EN-46781 lock into place. Make<br />

sure that the locking tools do not turn or twist out of position during this<br />

procedure.<br />

7. Insert the locking pin for the EN-46785 crankshaft into the drill hole of<br />

the transmission bell housing.<br />

Important note: Position the locking pin by gently rotating the central<br />

bolt in the flywheel.<br />

8. Dismount the crankshaft vibration damper.<br />

9. Remove the flange for the crankshaft vibration damper using the<br />

KM-662-C tool.<br />

Important note: The central bolt h<strong>as</strong> a left-hand thread.<br />

10. Dismount the water pump.<br />

11. Dismount the timing cover.<br />

1 2<br />

BRAND NEW<br />

CHAIN KIT FOR THE Opel Corsa D<br />

1.3 CDTI 66 KW – AND 8 MORE MODELS!<br />

Know-how in detail page 2

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