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Opel Corsa D 1.3 CDTI 66 KW<br />
Opel Corsa D<br />
1.3 CDTI 66 KW<br />
engine<br />
Even when chain drives are ultra low-maintenance<br />
and impress with their extremely<br />
long service life, at some point they need to<br />
be replaced. For the Opel Corsa D 1.3 CDTI<br />
66 KW engine <strong>as</strong> well, you can rely on the<br />
high-quality precision components from<br />
RUVILLE, your system specialist.<br />
During repair work, both general <strong>as</strong> well <strong>as</strong><br />
specific procedures have to be followed for<br />
the respective components.<br />
GENERAL INSTRUCTIONS<br />
B<strong>as</strong>ic installation instructions:<br />
Disconnect the battery<br />
Important note: For vehicles equipped with ESP systems, the steering<br />
angle sensor h<strong>as</strong> to be recalibrated each time the battery is disconnected!<br />
Remove the spark plugs so that the engine can be rotated more e<strong>as</strong>ily<br />
Unless otherwise specified, do not rotate the engine in the reverse direction<br />
of the engine running direction<br />
Observe the tightening torques<br />
Only rotate the engine using the crankshaft wheel, do not use the<br />
camshaft wheels<br />
Do not rotate the crankshaft wheel or camshaft wheels if a chain is not<br />
mounted.<br />
ALL RUVILLE CHAIN DRIVE COMPONENTS<br />
FOR THE OPEL CORSA D 1.3 CDTI 66 KW<br />
Article No.<br />
Description<br />
3458003 Tensioner element<br />
3458004 Guiding rail<br />
3458008 Timing chain<br />
3458006 Sprocket<br />
3458007A1<br />
Sprocket<br />
3453014 Tensioner rail<br />
INSTRUCTIONS FOR SPECIFIC COMPONENTS<br />
Vehicle-specific installation instructions:<br />
Specific installation instructions apply to all engine components of the<br />
Opel Corsa D 1.3 CDTI 66 KW. The instructions are described in more detail<br />
in the following.<br />
1x<br />
1x<br />
3458010SD<br />
3458010S<br />
3458011S<br />
Sealing (included in kit 3458010SD)<br />
Sealing ring (included in kit 3458010SD)<br />
Timing chain kit: Complete kit with seals<br />
Timing chain kit: Complete kit<br />
Timing chain kit: Small kit<br />
WE PROVIDE HANDS-ON, PRACTICAL TRAINING<br />
OUR NEW CHAIN DRIVES: AN OVERVIEW NeW<br />
Each new model line or series comes with a new set of installation specifications<br />
for the ch<strong>as</strong>sis. RUVILLE p<strong>as</strong>ses on this up-to-date knowledge to auto repair<br />
garages. For more information about our training courses, visit www.ruville.de or<br />
contact our technical trainer, Remo Schönsee, directly at rschoensee@ruville.de<br />
Model<br />
Mercedes A-Cl<strong>as</strong>s, Vaneo<br />
Nissan Almera, Primera, Pathfinder<br />
Kit Article No.<br />
3451001S<br />
3468037S<br />
KNOW-HOW IN DETAIL CAN ALSO BE<br />
DOWNLOADED ONLINE AT<br />
www.ruville.de ➜ Service ➜ <strong>Download</strong>s<br />
➜ TECHNICAL INFORMATION ➜ ENGINE COMPONENTS<br />
FOR THE Opel Corsa D 1.3 CDTI 66 KW<br />
Nissan Almera, Primera, Pathfinder; Volvo<br />
BMW 5, 7, 8 series<br />
Ford Fiesta, Ka<br />
Opel Astra, Omega, Vectra; Saab 9-3<br />
Opel Astra, Omega, Vectra; Saab 9-3<br />
3468038S<br />
3455037S<br />
3452023S<br />
3453029S<br />
3453030S<br />
Know-how in detail page 1
Opel Corsa D<br />
1.3 CDTI 66 KW<br />
engine<br />
Procedure for replacing the timing chain kit:<br />
1. Dismount and remove the oil sump.<br />
2. Dismount the pressure accumulator bracket.<br />
Important note: To avoid damaging the high pressure pipes, the<br />
pressure accumulator must not be subjected to any external force<br />
after being dismounted.<br />
3. Remove the locking screws from the camshaft housing (1).<br />
4. Mount the EN-46781 camshaft locking tools (2).<br />
5. The flats of the EN-46781 camshaft locking tools have to be in a<br />
horizontal position.<br />
Important note: The alignment of the flats h<strong>as</strong> to be indicated with colour<br />
markings before mounting the EN-46781 camshaft locking tools (3).<br />
12. Slacken the hydraulic chain tensioner in the direction of the arrow,<br />
secure it with a splint (2) and dismount it. Next, loosen the tensioner<br />
rail and remove the timing chain together with the crankshaft sprocket.<br />
2<br />
1<br />
1<br />
3<br />
2<br />
13. Before mounting the new components, clean all contact and installation<br />
surfaces until they are free of oil and gre<strong>as</strong>e.<br />
14. Mount all chain drive components and f<strong>as</strong>ten them using the correct<br />
tightening torques.<br />
15. When installing the timing cover, the timing c<strong>as</strong>e must be centred on the<br />
crankshaft using the EN-46775 centring pin (1).<br />
16. Replace the radial shaft sealing ring for the crankshaft in the timing cover<br />
using the sealing ring included in kit 3458010SD. Wet the sealing lip with<br />
oil and press-fit the new sealing ring using the EN-46776 adapter (2).<br />
17. Mount all components by reversing the procedure described above.<br />
Make sure to observe the tightening torques<br />
18. Remove all locking tools.<br />
19. Rotate the engine by 720° in the engine running direction.<br />
20. Check the valve timing using the locking tools for the EN-46781 camshaft<br />
and EN-46785 crankshaft.<br />
6. Rotate the engine slowly in the engine running direction until you can hear<br />
the EN-46781 camshaft locking tools EN-46781 lock into place. Make<br />
sure that the locking tools do not turn or twist out of position during this<br />
procedure.<br />
7. Insert the locking pin for the EN-46785 crankshaft into the drill hole of<br />
the transmission bell housing.<br />
Important note: Position the locking pin by gently rotating the central<br />
bolt in the flywheel.<br />
8. Dismount the crankshaft vibration damper.<br />
9. Remove the flange for the crankshaft vibration damper using the<br />
KM-662-C tool.<br />
Important note: The central bolt h<strong>as</strong> a left-hand thread.<br />
10. Dismount the water pump.<br />
11. Dismount the timing cover.<br />
1 2<br />
BRAND NEW<br />
CHAIN KIT FOR THE Opel Corsa D<br />
1.3 CDTI 66 KW – AND 8 MORE MODELS!<br />
Know-how in detail page 2