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Development and quality assurance Expertise in ... - Scherdel GmbH

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<strong>Expertise</strong> <strong>in</strong> assemblies<br />

<strong>Development</strong> <strong>and</strong> <strong>quality</strong> <strong>assurance</strong><br />

Focus on precision<br />

These sub-assemblies for vehicle automatic<br />

transmissions were developed <strong>in</strong> close cooperation<br />

with the customer.<br />

Adherence to the tightest tolerances must be<br />

guaranteed so that the components like armature<br />

shafts (see above left) for electric motors<br />

work perfectly.<br />

Quality is our strength<br />

The striv<strong>in</strong>g of our Company for <strong>quality</strong> is a firm part of our Company’s philosophy. Total <strong>quality</strong><br />

management, the responsible attitude of our highly motivated employees <strong>in</strong> the workplace <strong>and</strong><br />

constant research towards improvement have brought SCHERDEL’s stamp<strong>in</strong>g <strong>and</strong> bend<strong>in</strong>g<br />

division the deserved success.<br />

Stamp<strong>in</strong>g <strong>and</strong> bend<strong>in</strong>g technology<br />

Suitable <strong>and</strong> economical solutions with<br />

stamp<strong>in</strong>gs <strong>and</strong> shaped components<br />

Fully automatic assembly of components allows<br />

large quantities <strong>and</strong>, therefore, an optimised cost<br />

<strong>and</strong> product for our customers.<br />

Factory <strong>in</strong> Marienberg<br />

Factory <strong>in</strong> Waldershof<br />

SCHERDEL Marienberg <strong>GmbH</strong><br />

Dörfelstraße 39<br />

D-09496 Marienberg<br />

Telephone +49 (0) 373 5710-0<br />

Fax +49 (0) 373 5710615<br />

email: vertrieb@fwm.scherdel.de<br />

www.scherdel.de<br />

SCHERDEL Waldershof<br />

<strong>GmbH</strong> & CO. KG<br />

Postfach 440<br />

D-95604 Marktredwitz<br />

Telephone +49 (0 ) 9231 603-0<br />

Fax +49 (0) 9231 629-38<br />

email: <strong>in</strong>fo@scherdel.de<br />

www.scherdel.de<br />

SG-SB-12/07-E


Stamp<strong>in</strong>gs <strong>and</strong> shaped com ponents as problem-solvers<br />

Cost optimisation <strong>and</strong> <strong>quality</strong> down<br />

to the smallest detail<br />

Small components -<br />

maximum capability on the spot<br />

Suppliers to the automotive <strong>in</strong>dustry<br />

for more than 100 years<br />

In our stamp<strong>in</strong>g <strong>and</strong> bend<strong>in</strong>g division, our<br />

employees underst<strong>and</strong> the progress thoroughly;<br />

<strong>and</strong> also its importance to the SCHERDEL Group.<br />

The word ‘<strong>quality</strong>’ is written large, down to the<br />

smallest detail.<br />

From design to toolmak<strong>in</strong>g right up to manufacture,<br />

all under the same roof, the most difficult<br />

dem<strong>and</strong>s of our customers <strong>and</strong> their detailed<br />

wishes are fulfilled. Besides the use of the latest<br />

technologies, the experience <strong>and</strong> know-how of our<br />

project teams of designers <strong>and</strong> application eng<strong>in</strong>eers<br />

are of crucial importance. Cost optimisation<br />

for customers is always the central po<strong>in</strong>t of all<br />

our thoughts.<br />

Precision from A-Z, whether for the automotive or<br />

supply <strong>in</strong>dustry or household electronics or sport<br />

<strong>and</strong> leisure equipment; or for furniture <strong>and</strong> fitt<strong>in</strong>gs;<br />

stamp<strong>in</strong>gs <strong>and</strong> shaped components from<br />

SCHERDEL are always reliable <strong>and</strong> st<strong>and</strong> out<br />

through the great variety of their possible applications.<br />

On-l<strong>in</strong>e precision <strong>in</strong> toolmak<strong>in</strong>g<br />

SCHERDEL’s stamp<strong>in</strong>g <strong>and</strong> bend<strong>in</strong>g technology is<br />

all planned <strong>and</strong> produced under the same roof.<br />

Modern on-l<strong>in</strong>e CAD equipment is used <strong>in</strong> our<br />

design department. The correspond<strong>in</strong>g data are<br />

made available to production plann<strong>in</strong>g <strong>and</strong> then<br />

us<strong>in</strong>g these data, production mach<strong>in</strong>es are managed<br />

accord<strong>in</strong>gly. In this way the required precision<br />

of design can be guaranteed from design to<br />

toolmak<strong>in</strong>g <strong>and</strong> also right through to the manufacture<br />

of the <strong>in</strong>dividual parts. Tools for stamp<strong>in</strong>gs<br />

<strong>and</strong> shaped components, follow-on tools <strong>and</strong> also<br />

transfer tools, together with gauges <strong>and</strong> tension<strong>in</strong>g<br />

equipment are always ready for use just <strong>in</strong> time.<br />

Customers’ orders can thus always be dealt with<br />

accord<strong>in</strong>g to agreed delivery dates.<br />

Wire r<strong>in</strong>gs (see above left) are used for fasten<strong>in</strong>g<br />

wheel trim caps or as circlips for conveyor equipment.<br />

In the manufacture of wheel trim r<strong>in</strong>gs with<br />

one or more ribs any required form is normally<br />

possible. This also applies to complicated wire<br />

shapes (see middle left) with a wire diameter<br />

of 0,6 - 6 mm.<br />

In the manufacture of contact elements <strong>and</strong><br />

blanks (see below left) SCHERDEL’s stamp<strong>in</strong>g<br />

<strong>and</strong> bend<strong>in</strong>g division relies on the long-term<br />

experience of their project teams of application<br />

eng<strong>in</strong>eers <strong>and</strong> technicians.<br />

Motor hous<strong>in</strong>gs for electric motors are rolled <strong>and</strong><br />

then clipped <strong>and</strong> calibrated. In the manufacture of<br />

clamp<strong>in</strong>g components there are unlimited possibilities<br />

for manufactur<strong>in</strong>g different shapes.<br />

Components of all types of manufacture have<br />

one th<strong>in</strong>g <strong>in</strong> common. With automatic feed,<br />

press<strong>in</strong>g, rivet<strong>in</strong>g or weld<strong>in</strong>g they fulfil the<br />

toughest dem<strong>and</strong>s.<br />

Spiral spr<strong>in</strong>gs (see above left) solve many problems.<br />

They are used, for example, <strong>in</strong> w<strong>in</strong>dow<br />

levers, <strong>in</strong> seat adjusters <strong>in</strong> cars, or for RPM control.<br />

With a material thickness of 0,06 - 4 mm, stamp<strong>in</strong>gs <strong>and</strong> shaped components can be heavily stressed<br />

<strong>and</strong> have a long life.<br />

Reta<strong>in</strong><strong>in</strong>g elements for w<strong>in</strong>dshield wipers, contact components for vehicle-heat<strong>in</strong>g systems, h<strong>in</strong>ge elements,<br />

shield<strong>in</strong>g plates <strong>and</strong> reta<strong>in</strong><strong>in</strong>g belts have stood the test of time. Automotive <strong>and</strong> supply <strong>in</strong>dustry,<br />

fitt<strong>in</strong>gs <strong>and</strong> furniture manufacturers, electronic <strong>and</strong> household goods manufacturers as well as manufacturers<br />

of sport<strong>in</strong>g goods <strong>and</strong> leisure equipment rely on components supplied by SCHERDEL’s stamp<strong>in</strong>g<br />

<strong>and</strong> bend<strong>in</strong>g division.

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