General machine brochure - Spiro International SA
General machine brochure - Spiro International SA
General machine brochure - Spiro International SA
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www.spiro.ch<br />
<strong>Spiro</strong> <strong>International</strong> S.A. is the undisputed world leader<br />
in the development and manufacture of <strong>machine</strong>s for the production<br />
of round ducting and fittings in sheet metal. <strong>Spiro</strong> ® is also a leading<br />
supplier of fittings and system solutions for the ventilation and airconditioning<br />
industr y.
THE<br />
O r i g i n a l<br />
SINCE 1956<br />
Our business principle is to support the improvement of indoor air quality by providing<br />
economical and environmentally-friendly solutions and innovations of <strong>machine</strong>ry and<br />
accessories used in the production and supply of air duct systems.<br />
<strong>Spiro</strong> <strong>International</strong> S.A. is the undisputed<br />
world leader in the development and<br />
manufacture of <strong>machine</strong>s for the production<br />
of round ducting and fittings in sheet metal.<br />
<strong>Spiro</strong> ® is also a leading supplier of fittings<br />
and system solutions for the ventilation<br />
and air-conditioning industry.<br />
With 80% of the world’s round ventilation<br />
components produced on <strong>Spiro</strong> ®<br />
<strong>machine</strong>s,<br />
the facts speak for themselves - we<br />
are truly the company to rely on<br />
when it comes to solutions<br />
concerning round ventilation<br />
systems. Consequently,<br />
users of <strong>Spiro</strong> ® <strong>machine</strong>s are<br />
found on all five continents.<br />
Ever since the company was<br />
founded in 1956, there has been maximum<br />
focus on quality and precision. Situated in<br />
Bösingen, Switzerland, quality comes naturally but<br />
<strong>Spiro</strong> ® ’s endeavors go beyond<br />
the traditional Swiss reliance on<br />
quality. <strong>Spiro</strong> ® has striven to raise<br />
the standards of production and<br />
support even higher. As a result<br />
of highly skilled employees,<br />
<strong>Spiro</strong> ®<br />
designs and produces an<br />
extensive range of sheet metal<br />
<strong>machine</strong>s. In addition to this core production, the<br />
company also markets a line of patented fittings<br />
based on the <strong>Spiro</strong> ® system sealing technology.<br />
We have always aimed at providing complete<br />
solutions as well as products. In our experience<br />
almost every project and installation is unique,<br />
which is why we present bespoke solutions. Having<br />
satisfied clients is undoubtedly every company’s<br />
goal and with experienced and qualified<br />
staff listening closely to the customers’<br />
needs, <strong>Spiro</strong> ®<br />
also succeeds<br />
in this area. We have an<br />
outstanding track-record of<br />
satisfying customers with<br />
problems solved - around<br />
the globe. This is based on our<br />
state-of-the-art <strong>machine</strong>ry, active<br />
service and support as well as our strict<br />
standards of precision and quality and overall<br />
world-class services.<br />
Many of the HVAC-industry’s<br />
leading companies are users of<br />
<strong>Spiro</strong> ® <strong>machine</strong>ry and equipment.<br />
With our continued emphasis on<br />
research and development, as<br />
well as user support and promotion,<br />
this is highly likely to be the<br />
case in the future too.<br />
SPIRO ®<br />
~ 2 ~<br />
www.spiro.ch
CONTENTS<br />
Tubeformers.................................................4<br />
Tubeformer PRO ........................................................ 4<br />
Tubeformer 2020........................................................ 6<br />
Tubeformer 1602 / 3600............................................. 7<br />
Tubeformer X-20 ........................................................ 8<br />
Tubeformer Alpha....................................................... 9<br />
Forming Heads / Decoiler / AROT .................................. 10<br />
PLC Corrugation Unit / Engraving / Other Applications......11<br />
Bend and Fitting Production..................... 12<br />
Introduction ............................................................. 12<br />
Plasmacutter Florett / SMART................................... 14<br />
Plasmacutter Cartridge Filtering Unit / Feeder ........... 15<br />
Curvecutter Delta 1500 / Rollformer AR 800.............. 16<br />
Stitchwelder PRO..................................................... 17<br />
Fittingshaper 1250 ................................................... 18<br />
<strong>Spiro</strong> ® Shaper........................................................... 19<br />
Gorelocker Combi-T.................................................. 20<br />
Gorelocker Beta 3..................................................... 21<br />
Complementary Machines......................... 22<br />
Ovalizer / Roval Roller................................ 23<br />
Special Welding Applications.................... 24<br />
Double-XX / SR Cutter............................... 26<br />
Rectangular SMART Line........................... 27<br />
<strong>Spiro</strong> ® System............................................ 28<br />
<strong>Spiro</strong> ® System .......................................................... 28<br />
Complete Range of Fittings and Accessories............. 29<br />
After Sales Support..........................................30<br />
Original Spare Parts / <strong>Spiro</strong> ® Service Agreement........ 30<br />
Upgrades................................................................. 30<br />
Real Quality, Real Value, Real Experience... 31<br />
<strong>Spiro</strong> <strong>International</strong> S.A. Industriestrasse 173 CH-3178 Bösingen Switzerland<br />
Tel +41 31 740 31 00 | Web www.spiro.ch | E-mail info@ spiro.ch<br />
info@spiro.ch<br />
~ 3 ~<br />
SPIRO ®
TUBEFORMERS<br />
TUBEFORMER PRO<br />
<strong>Spiro</strong> <strong>International</strong> S.A. is continuously working hard to improve the value for tubeformer users<br />
even more. We believe that we accomplished this goal by introducing the new edition of the<br />
Tubeformer PRO.<br />
The Tubeformer PRO is custom-tailored through its configurations that brings the user the<br />
comfort of producing only what he needs and provides the option to expand and adapt the<br />
<strong>machine</strong> functionality in the future.<br />
Built upon the highly successful Tubeformer 1602 we have finetuned and reinforced components<br />
that will result in more production capacity, material savings, and decreased changeover time.<br />
“ The world’s best<br />
tubeformer revolutionized<br />
an entire industry”<br />
Registered Design:<br />
2153601-0001/-0002<br />
Technical Data<br />
Diameter 80 - 1600 mm (3” - 64”)<br />
Strip Thickness<br />
Cutting System<br />
Slitter - Smooth and Noiseless Cut<br />
Basic Machine<br />
Performance Tested /<br />
Guaranteed (duct of 3 m length)<br />
0.4 - 1.5 mm (0.016”- 0.059”) galvanized steel<br />
0.4 - 0.8 mm (0.016”- 0.031”) stainless steel<br />
0.6 - 1.5 mm (0.024”- 0.059”) aluminium<br />
Super Slitter Model H<br />
High speed frequency controlled main drive<br />
Monitoring production output<br />
Hydraulically controlled drive roller pressure<br />
Hydraulically operated clinching roller<br />
Automatic length measurement system<br />
0.5 mm (0.020”) thickness – 100 mm (4”) diameter – Up to 250 Ducts/hour with AROT<br />
0.7 mm (0.028”) thickness – 500 mm (20”) diameter – Up to 85 Ducts/hour<br />
0.9 mm (0.035”) thickness – 1250 mm (50”) diameter – Up to 40 Ducts/hour<br />
1.25 mm (0.049”) thickness – 1600 mm (64”) diameter – Up to 24 Ducts/hour<br />
SPIRO ®<br />
~ 4 ~<br />
www.spiro.ch
Unique Features<br />
Configurable to your own needs<br />
AROT - Automatic Duct Receiving System<br />
Super Slitter<br />
“Bubblan” Reel<br />
Cassette System Quick-lock System State-of-the-art User Interface<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
BASIC<br />
STANDARD PERFORMANCE<br />
1 2 3<br />
m/min<br />
2Year<br />
Warranty<br />
Speed Options<br />
Unique Features<br />
Feature<br />
Your Value<br />
AROT - Automatic Duct<br />
Receiving System Increases production capacity by 38%<br />
Super Slitter<br />
Fastest Strip Speed in the<br />
No buckles<br />
Superior cutting with minimized maintenance and easy set-up<br />
Industry<br />
“Bubblan” Reel<br />
Fixed lock seam and assured duct quality<br />
Cassette System<br />
Fast set-up and ergonomic<br />
Quick-lock System<br />
Fast change of forming heads<br />
State-of-the-art User<br />
Interface<br />
Configurable Drive System<br />
2 Years Warranty Risk minimization<br />
PLC Corrugation Unit<br />
Risk Minimization<br />
PLC Corrugation Unit<br />
User-friendly display featuring interface to network and internet, diagnosis tool<br />
and multilingual function<br />
Fast acceleration/deceleration ability (60 - 100 m/min. available)<br />
Produce ducts with smooth inside surface at the ends but reinforced with<br />
corrugation<br />
TUBEFORMERS<br />
info@spiro.ch<br />
~ 5 ~<br />
SPIRO ®
TUBEFORMERS<br />
TUBEFORMER 2020<br />
<strong>Spiro</strong> <strong>International</strong> S.A. has succeeded with the<br />
Tubeformer 2020 to cover the complete range<br />
of international standard sizes up to 2500 mm<br />
diameter.<br />
The Tubeformer 2020 is highly reliable, the<br />
strongest in the industry, and continues to live<br />
up to the history of durable quality <strong>machine</strong>s<br />
produced by <strong>Spiro</strong> ® .<br />
Unique Features<br />
» The outstanding flying slitter cuts the tubes<br />
to length without noise or hot sparks as<br />
known from the saws and provides smooth<br />
tube ends without deburring<br />
» The <strong>Spiro</strong> ® forming heads in combination<br />
with the clinching device represent the<br />
state-of-the-art to provide tubes in top<br />
quality concerning air-tight spiral lockseam<br />
and diameter tolerance<br />
» The corrugation unit allows a reduction<br />
in material costs and makes the bigger<br />
diameter tubes more rigid<br />
Tubeformer Plasmacutter<br />
Technical Data<br />
Diameter Range 80 - 2500 mm (4” - 100”)<br />
Strip Thickness<br />
Cutting System<br />
Slitter - Smooth and Noiseless Cut<br />
Other Applications<br />
Basic Machine<br />
Performance Tested /<br />
Guaranteed (duct of 3 m length)<br />
0.4 - 2.0 mm (0.016”- 0.079”) galvanized steel<br />
0.4 - 1.3 mm (0.016”- 0.051”) stainless steel<br />
0.4 - 2.0 mm (0.024”- 0.079”) aluminium<br />
High Performance Super Slitter Model H and/or Plasmacutter<br />
Voidforming / Mining ventilation / Jacketing<br />
Heavy duty frequency controlled main drive<br />
Hydraulically operated clinching roller<br />
Automatic length measuring system<br />
Motorized angle adjustment<br />
Hydraulically controlled drive roller pressure<br />
0.5 mm (0.020”) thickness – 100 mm (4”) diameter – 180 Ducts/hour<br />
0.7 mm (0.028”) thickness – 500 mm (20”) diameter – 53 Ducts/hour<br />
0.9 mm (0.035”) thickness – 1250 mm (50”) diameter – 23 Ducts/hour<br />
1.25 mm (0.049”) thickness – 1600 mm (64”) diameter – 19 Ducts/hour<br />
2.0 mm (0.079”) thickness – 2000 mm (80”) diameter - 15 Ducts/hour, with corrugation<br />
SPIRO ®<br />
~ 6 ~<br />
www.spiro.ch
TUBEFORMER 1602 / 3600<br />
The Tubeformer 1602 is the most sold Tubeformer model in the world!<br />
This state-of-the-art Tubeformer convinces with reliability, performance-driven approach, stability, and<br />
has the proven qualities for what <strong>Spiro</strong> ® stands for.<br />
The module technique gives the customer the possibility to choose between a number of options,<br />
allowing him to create a <strong>machine</strong> for his specific needs.<br />
Unique Features<br />
» Highly Reliable<br />
» Superior Lockseam<br />
» Combines Speed and Consistency<br />
» Hundreds of References Worldwide<br />
Technical Data<br />
Diameter Range 80 - 1600 mm (4” - 64”)<br />
Strip Thickness<br />
Cutting System<br />
Slitter - Smooth and Noiseless Cut<br />
Basic Machine<br />
Performance Tested /<br />
Guaranteed (duct of 3 m length)<br />
0.4 - 1.3 mm (0.016”- 0.051”) galvanized steel<br />
0.4 - 0.8 mm (0.016”- 0.031”) stainless steel<br />
0.4 - 1.3 mm (0.016”- 0.051”) aluminium<br />
Flying slitter<br />
Frequency controlled main drive<br />
Vertical decoiler & Run-off table<br />
Hydraulically operated clinching roller<br />
Hydraulically controlled drive roller pressure<br />
Automatic length measurement system<br />
0.5 mm (0.020”) thickness – 100 mm (4”) diameter – 195 Ducts/hour<br />
0.7 mm (0.028”) thickness – 500 mm (20”) diameter – 60 Ducts/hour<br />
0.9 mm (0.035”) thickness – 1250 mm (50”) diameter – 24 Ducts/hour<br />
1.25 mm (0.049”) thickness – 1600 mm (64”) diameter – 19 Ducts/hour<br />
TUBEFORMERS<br />
info@spiro.ch<br />
~ 7 ~<br />
SPIRO ®
TUBEFORMERS<br />
TUBEFORMER X-20<br />
This rigid and highly mobile tubeformer is ideal for on-site work and performs strongly in a rough<br />
environment. The compact design and selected technology allows for an easy relocation to a new<br />
worksite.<br />
The spiral duct <strong>machine</strong> captures the All-In-One approach, including the run-off table, decoiler,<br />
automatic discharge function, corrugation unit, <strong>Spiro</strong> ® flying slitter, and standard tooling up 1.0 mm.<br />
The Tubeformer X-20 design accomplishes the HVAC-industry requirements to produce in galvanized<br />
steel, stainless steel or aluminium, as well as fulfilling the DIN, EUROVENT, and SMACNA standards.<br />
Unique Features<br />
» Compact & Rigid Design<br />
» Reduced Maintenance<br />
Latest innovation by <strong>Spiro</strong> ®<br />
» High Mobility<br />
» FRU Cassettes For Quick Set-Up<br />
Registered Design:<br />
2153601-0001/-0002<br />
Technical Data<br />
Diameter Range 80 - 1250 mm (3” - 50”)<br />
Strip Thickness<br />
Cutting System<br />
Slitter - Smooth and Noiseless Cut<br />
Performance Tested /<br />
Guaranteed (duct of 3 m length)<br />
0.4 - 1.0 mm (0.016”- 0.039”) galvanized steel<br />
0.4 - 0.6 mm (0.016”- 0.024”) stainless steel<br />
0.6 - 1.0 mm (0.024”- 0.039”) aluminium<br />
Second Generation <strong>Spiro</strong> ® Flying Slitter<br />
0.5 mm (0.020’’) thickness – 100 mm (4”) diameter – 180 Ducts/hour<br />
0.7 mm (0.028’’) thickness – 500 mm (20”) diameter – 53 Ducts/hour<br />
0.9 mm (0.035’’) thickness – 1250 mm (50”) diameter – 23 Ducts/hour<br />
The new generation of<br />
SPIRO ® FLYING SLITTER,<br />
utilizing extra strong linear<br />
guides in combination with the<br />
strength of the toggle joint,<br />
results in the perfect cut.<br />
SPIRO ®<br />
~ 8 ~<br />
www.spiro.ch
TUBEFORMER ALPHA<br />
The Tubeformer Alpha is designed for<br />
automatic production of high quality spiral<br />
ducts from diameter 100 mm up to 1250 mm.<br />
Unique Features<br />
» Easy handling<br />
» User-friendly interface<br />
» High quality seam<br />
» Quick and easy set up<br />
Technical Data<br />
Diameter Range 100 - 1250 mm (4” - 50”)<br />
Strip Thickness<br />
Cutting System<br />
Slitter - Smooth and Noiseless Cut<br />
Basic Machine<br />
Performance Tested /<br />
Guaranteed (duct of 3 m length)<br />
0.5 - 1.0 mm (0.020” – 0.039”) galvanized steel<br />
0.5 - 0.6 mm (0.020” – 0.023”) stainless steel*<br />
*Production of stainless steel in consolidation with <strong>Spiro</strong> <strong>International</strong> S.A.<br />
Flying slitter<br />
Touch screen controller<br />
Vertical decoiler & Run-off table<br />
Profiling rolls for reinforced tubes<br />
0.5 mm (0.020”) thickness – 100 mm (4”) diameter – 98 Ducts/hour<br />
0.7 mm (0.028”) thickness – 500 mm (20”) diameter – 30 Ducts/hour<br />
0.9 mm (0.035”) thickness – 1250 mm (50”) diameter – 13 Ducts/hour<br />
TUBEFORMERS<br />
info@spiro.ch<br />
~ 9 ~<br />
SPIRO ®
TUBEFORMERS<br />
FORMING HEADS<br />
Original <strong>Spiro</strong> ® forming heads are made out of<br />
high quality aluminium and vitally contribute to<br />
consistently produce premium ducts.<br />
Technical Data<br />
DINØ<br />
Inside Diameter (mm)<br />
DINØ 80 / 90 / 100 / 125 / 160 / 180 / 200<br />
DINØ 224 / 250 / 280 / 300 / 315 / 355 / 400<br />
DINØ 450 / 500 / 560 / 600<br />
DINØ 630 / 710 / 800<br />
DINØ 900 / 1000 / 1120 / 1250<br />
DINØ 1400 / 1500 / 1600<br />
DINØ 1800 / 1900 / 2000<br />
DINØ 2100 / 2300 / 2500<br />
DECOILER DCH 3000<br />
The DCH-3000 decoiler is a horizontal decoiler for<br />
up to 3 coils. The design allows a quick change<br />
over time and serves to cope with thick material.<br />
Moreover, you achieve a high production capacity<br />
thanks to the formidable speed rate.<br />
Technical Data<br />
Max. Coil Weight Max. 3 Coils - 1000 kg each<br />
Max Speed<br />
100 m/min.<br />
Coil Dimensions Inside diameter min. 508 mm (20’’)<br />
Outside Diameter Max. 1400 mm (55’’)<br />
Strip Thickness 0.4 - 1.6 mm (0.016’’ - 0.063’’)<br />
Strip Width Max. 150 mm (6’’)<br />
Weight<br />
750 Kg<br />
AROT- AUTOMATIC DUCT RECEIVING SYSTEM<br />
The automatic duct receiving system increases<br />
production capacity and automatizes your<br />
process significantly. The combination of the<br />
duct receiving system with the Slitter MODEL<br />
H results in an up to 30% higher performance<br />
rate. The duct receiving system handles the full<br />
ranges of dimensions - Ø 80 - 2000 mm and<br />
can be retrofitted on most <strong>Spiro</strong> ® Tubeformers.<br />
Unique Features<br />
» No buckles<br />
» Increases production capacity<br />
» Ensures careful tube handling<br />
» Automizes your process<br />
» Possible to retrofit most <strong>Spiro</strong> ® Tubeformers<br />
SPIRO ®<br />
~ 10 ~<br />
www.spiro.ch
TUBEFORMER PRO / 1602 / 2020 -<br />
PLC CORRUGATION<br />
UNIT<br />
<strong>Spiro</strong> ® ’s uniquely featured “Controlled<br />
corrugation unit” enables you to produce<br />
ducts with a smooth inside surface at the<br />
ends but still reinforced with the corrugation.<br />
The result is a duct with considerable less<br />
amount of leakage and maintained rigidity.<br />
ENGRAVING & FIXED LOCK SEAM<br />
For the Tubeformer models PRO, 1602, and 2020 you can add additional value by making your own<br />
individual engraving and equip with a “Bubblan” option for a fixed lock seam and assured duct quality.<br />
Individual engraving possible<br />
Fixed lock seam and assured duct quality<br />
OTHER APPLICATIONS<br />
Mining Ventilation<br />
For the fast and reliable production of heavy duty<br />
manufactured steel ducts.<br />
» Ducts can be manufactured on-site<br />
» Up to 12 meters in length<br />
» Fully automated production<br />
» Low maintenance costs<br />
» Duct diameter from 80 - 2500 mm<br />
» Material thickness up to 2.0 mm<br />
» Meets all mining standards<br />
Voidforming<br />
Tubes for concrete structures.<br />
» <strong>Spiro</strong> ® Voidforming tubes meet the requirements of<br />
concrete structures for a highly rigid but light sheetmetal<br />
tube that can withstand being embedded<br />
without deformation.<br />
» Voidformers withstand reinforcement loads and<br />
transportation as well as fast casting.<br />
» Voidformers are sealed<br />
with end cones that<br />
are supplied fitted to<br />
the tubes.<br />
Jacketing<br />
Jacketed piping features a core pipe which is completely<br />
surrounded by a jacket pipe.<br />
» Pre-insulated pipes are commonly<br />
used for water piping systems<br />
and different types of energy<br />
applications (district energy).<br />
» Insulation is usually carried out with<br />
polyurethane foam and the outer<br />
casing material is galvanized or<br />
stainless steel which will withstand<br />
extreme climatic conditions.<br />
Post-Tensioning<br />
Post-Tensioning is another Tubeformer application used<br />
in the building industry, mainly for bridges, high rise<br />
buildings, and power plant buildings.<br />
» Duct production in 0.4 mm and 0.5 mm thickness<br />
» Duct diameter from 40 - 165 mm<br />
» Up to 12 meters in length<br />
» Saving raw material<br />
because of usage of<br />
strip width 78 mm<br />
TUBEFORMERS<br />
info@spiro.ch<br />
~ 11 ~<br />
SPIRO ®
BEND & FITTING PRODUCTION<br />
FLANGING &<br />
CLOSING<br />
GORELOCKER COMBI-T /<br />
BETA 3<br />
CURVECUTTER DELTA 1500<br />
PLASMACUTTER FLORETT / SMART<br />
CUTTING<br />
ROLLING<br />
ROLLFORMER AR800 /<br />
RME<br />
SEALING<br />
WELDING<br />
FITTINGSHAPER 1250 /<br />
SPIRO ® SHAPER<br />
STITCHWELDER PRO<br />
SPIRO ®<br />
~ 12 ~<br />
www.spiro.ch
1)<br />
Cutting of Segments<br />
Plasmacutter Florett 300 segments/hour - size 315 mm/90° (see page 14)<br />
Plasmacutter SMART 260 segments/hour - size 315 mm/90° (see page 14)<br />
Curvecutter Delta 1500 560 segments/hour - size 315 mm/90° (see page 16)<br />
The Plasmacutter Florett and SMART are delivered with a special HVAC software which<br />
provides a complete production control system for ductwork contractors. The Software includes<br />
libraries of round, rectangular and oval duct fittings which can be dimensioned and automatically<br />
manufactured. The Curvecutter Delta 1500 <strong>machine</strong> is a high production <strong>machine</strong> which delivers<br />
segments with smooth edges (4 roller – shear); thus extending the life of the rolls and guide<br />
plates on the Gorelocker and Stitchwelder considerably.<br />
2) Rolling of Segments<br />
Rollformer AR 800 1200 segments/hour - size 315 mm/90° (see page 16)<br />
Rollformer RME 60/128 400 segments/hour - size 315 mm/90° (see page 22)<br />
The AR 800 is equipped with an automatic feeding unit and can be linked to a Stitchwelder. This<br />
means that 1 operator can operate both <strong>machine</strong>s, without reducing the output of the Stitchwelder.<br />
3) Welding<br />
Stitchwelder PRO 700 segments/hour - size 315 mm/90° (see page 17)<br />
Spotwelder 200 segments/hour - size 315 mm/90° (see page 22)<br />
Usually, a spot welded fitting has to be treated (painted and sealed) after the welding operation to<br />
get the seam tight and prevent corrosion. In addition the melted zinc coats the electrode causing<br />
a bad weld. The <strong>Spiro</strong> ® Stitchwelders use a copper wire as an intermediate electrode which<br />
transports the zinc away and provides a constant small seam. This means no painting or sealing<br />
is needed after the welding process as the surface of the material remains intact.<br />
4) Sealing<br />
Fittingshaper 1250 2-gaskets (Ø300 mm) in less than 2 minutes (see page 18)<br />
<strong>Spiro</strong> ® Shaper 4-6 pcs/min. of 2-gasket fittings (Ø160 mm) (see page 19)<br />
The Fittingshaper and <strong>Spiro</strong> ® Shaper perfectly complement each other to achieve the full dimension<br />
range of rubber gasket on your fittings! Both <strong>Spiro</strong> ® <strong>machine</strong> innovations serve to incorporate a<br />
sealing strip of age-resistant EPDM rubber on the fitting, ensuring an air tight and lasting joint<br />
seal, immune to variations in temperature.<br />
5)<br />
Flanging / Closing of Segment Bends,<br />
End Caps, Offsets and Rainhats<br />
Gorelocker Combi-T 40 bends/hour (4 segments – Ø 200 mm bend) (see page 20)<br />
Gorelocker Beta 3 20 bends/hour (4 segments – Ø 200 mm bend) (see page 21)<br />
The Gorelocker Combi-T is always ready for flanging or closing as it is a two station <strong>machine</strong> (one<br />
flanging and one closing station). Two operators can work simultaneously. The Gorelocker Beta<br />
3 can be switched from flanging to closing by swivelling the table away and changing the rollers<br />
and arms for closing.<br />
BEND & FITTING PRODUCTION<br />
info@spiro.ch<br />
~ 13 ~ SPIRO ®
BEND & FITTING PRODUCTION<br />
PLASMACUTTER FLORETT<br />
The 3rd generation of the market leading Plasma Cutter is developed and designed with the HVAC<br />
Industry in main focus.<br />
This <strong>machine</strong> offers the most efficient solution and highest output for any HVAC workshop. The latest<br />
version of the professional PC based controller <strong>Spiro</strong> ® HS comes with a whole range of new state of<br />
the art features.<br />
Our <strong>machine</strong> always includes the leading HVAC Software on the market, no compromise. Together<br />
with the rigid and accurate table design the <strong>Spiro</strong> ® Plasma Florett will serve your company for decades<br />
to come.<br />
Unique Features<br />
» <strong>Spiro</strong> ® HS Controller v.3<br />
» 50% faster traverse speed<br />
» Total production time reduced with up to 20%<br />
» Enforced high precision linear unit for the torch<br />
» Step forward/backward function<br />
» Free mode, select any part or contour<br />
» Optimized sheet utilization<br />
PLASMACUTTER SMART<br />
The Plasmacutter SMART is the perfect<br />
companion for any HVAC workshop. Easy<br />
accessible from all sides, the Plasmacutter<br />
is equipped with all necessary functions to<br />
execute the job. The <strong>machine</strong> comes with a<br />
large color touchscreen.<br />
Unique Features<br />
» <strong>Spiro</strong> ® cutting quality<br />
» Leading HVAC Software<br />
» Exhaust system moving with the bridge<br />
» PC-based control system with user-friendly<br />
interface and color touchscreen<br />
» Graphic display of the cutting process<br />
» Network connection and USB<br />
» X and y axis belt driven with servo-motors<br />
SPIRO ®<br />
~ 14 ~<br />
www.spiro.ch
PLASMACUTTER COMPARISON<br />
Technical Data<br />
PLASMACUTTER FLORETT SMART<br />
Work Area 1500 x 3000 mm (5’ x 10’) 1500 x 3200 mm (5’ x 10’)<br />
Traverse Speed<br />
40 m/min. (131 fpm)<br />
both X- and Y-axis<br />
20 m/min. (66 fpm)<br />
Plasma Unit 60 Amp 40 Amp<br />
PLASMACUTTER CARTRIDGE<br />
FILTERING UNIT<br />
Equip your Plasmacutter with a filtering unit to achieve a clean environment in your workshop<br />
and to ensure that the dust emissions are always guaranteed < 2 mg/m3. The perfectly filtered<br />
air could be ejected in the working area (in accordance with the local regulations) or directed into<br />
an exhaust chimney.<br />
The filtering unit prevents dust and metal particles to be<br />
exposed to the surrounding environment and thus contributes<br />
to an ecological responsible working approach while ensuring<br />
employee-friendly working conditions.<br />
Unique Features<br />
» Ensures Smoke-Free Environment<br />
» Produces Clean Air for Employees<br />
» Energy Saving Friendly<br />
PLASMAFEEDER<br />
Equip your workshop with a <strong>Spiro</strong> ® Plasma Feeder.<br />
Use the Plasma Feeder to increase your productivity and save material. Supply your Plasmacutter<br />
directly from a coil line (2 or 4 decoilers), including sheet selector!<br />
Unique Features<br />
» Increase your Productivity<br />
» Save Material<br />
» Comes with 2 or 4 Decoilers<br />
» Includes Sheet Selector<br />
BEND & FITTING PRODUCTION<br />
info@spiro.ch<br />
~ 15 ~ SPIRO ®
BEND & FITTING PRODUCTION<br />
CURVECUTTER DELTA 1500<br />
This <strong>machine</strong> is specially designed for cutting out<br />
segments of highest accuracy from a blank (i.e.<br />
bends, flat oval bends, domes and shapes for the<br />
insulation industry). The Curvecutter Delta 1500 is<br />
a suitable <strong>machine</strong> for a high production line together<br />
with the <strong>Spiro</strong> ® Rollformer, Stitchwelder and<br />
Gorelocker.<br />
Unique Features<br />
» Select up to 9 different program settings ranging from 100 to 1500 mm diameter<br />
» Simple input for circular or flat-oval bends, angle cuts and insulation fittings<br />
» Accurate cutting of segments with high repeatability due to high-tech servo motors<br />
» No burrs and no hardening of the edge as a result of cutting with 4 roller-shears<br />
» Efficiency: 1 elbow 200 mm with 4 segments is cutting in 1 path within 15 seconds<br />
Technical Data<br />
Maximum Sheet Width 1500 mm (60”)<br />
Material Thickness<br />
Cutting Speed<br />
Segment Angle<br />
0.4 - 1.1 mm (0.016”- 0.043”) galvanized steel<br />
0.4 - 0.6 mm (0.016”- 0.024”) stainless steel<br />
0.5 - 1.1 mm (0.020”- 0.043”) aluminium<br />
2 - 10 m/min. (6 – 32 fpm)<br />
5 - 46° (in steps of 1/10 degree)<br />
Elbow Diameter 100 - 1500 mm (in steps of 1 mm) (4”- 60”)<br />
Number of Cutters<br />
1 - 4 (selectable on control panel)<br />
ROLLFORMER AR 800<br />
The Rollformer AR 800 represents a new generation of<br />
Rollformers. Built to support high-speed production of<br />
round-shaped metal parts and perfectly complements<br />
the <strong>Spiro</strong> ® Stitchwelder and Litelocker family.<br />
Unique Features<br />
» Designed for fast and automatic rolling of bend<br />
segments, T-pieces, nipples, tubes etc.<br />
» The Rollformer can be operated in combination<br />
with the Stitchwelder PRO allocating only 1<br />
operator for both <strong>machine</strong>s<br />
» Equipped with remote control<br />
» Automatic feeding table<br />
Technical Data<br />
Diameter Range 100 - 1000 mm (4”- 40”)<br />
Maximum Width of Blank 800 mm (31”) (depending on thickness & Ø)<br />
Material Thickness<br />
Maximum Output<br />
Power Supply<br />
0.4 - 1.0 mm (0.016”- 0.039”) galvanized steel<br />
0.4 - 0.6 mm (0.016”- 0.024”) stainless steel<br />
0.4 - 1.0 mm (0.016”- 0.039”) aluminium<br />
1200 parts/hour<br />
1.5 kVA / 400V / 50 Hz (other voltage on request)<br />
SPIRO ®<br />
~ 16 ~<br />
www.spiro.ch
STITCHWELDER PRO<br />
The new generation of our Stitchwelder builds upon the most reliable and recognized Stitchwelder<br />
1000/1270/1540 in the industry.<br />
The guaranteed air-tight seam can be achieved through stitch welding or continuous welding<br />
application. Moreover, <strong>Spiro</strong> ® is emphasizing its leading role in the HVAC industry by equipping<br />
the Stitchwelder with a user-friendly touchscreen. This industrial novelty serves to facilitate the<br />
production set up and allows the user to save program settings.<br />
The Stitchwelder PRO also features<br />
the fastest welding speed in the<br />
industry with up to max. 15 m/<br />
min., underlining the continuous<br />
productivity and efficiency of the<br />
<strong>machine</strong>. Naturally, the welded seam<br />
is constant from the beginning to<br />
the end, sealing or paint cover is not<br />
required, no need to clean or rework<br />
the welding rolls, and eliminating<br />
burnt galvanized coating results in<br />
less finishing work. Finally, the 6 to<br />
8 mm overlap keeps your material<br />
costs at a minimum.<br />
Unique Features<br />
» New Design<br />
» Increased Welding Speed<br />
» Air-Tight Seam Guaranteed!<br />
Technical Data<br />
Welding Length 50 mm - 1000/1270/1540 mm (2” - 40”/ 50”/ 60”)<br />
Diameter Range 75 - 1000 mm (3”- 40”)<br />
Material Thickness 0.4 - 1.0 mm (0.016”- 0.039”)<br />
Overlap 6 mm (0.24”) for 1000, 8 mm (0.31”) for 1270 & 1540<br />
Wire Diameter 2 mm (0.078”)<br />
Adjustable Welding Speed<br />
2 - 15 m/min. (6.6 - 49.2 fpm)<br />
BEND & FITTING PRODUCTION<br />
info@spiro.ch<br />
~ 17 ~ SPIRO ®
BEND & FITTING PRODUCTION<br />
Capture the full range of fittings with the<br />
<strong>Spiro</strong> ® System gasket solution!<br />
FITTINGSHAPER 1250<br />
The Fittingshaper contributes vitally to reduce the leakage rate in the ventilation system, resulting<br />
in reduced energy consumption costs!<br />
The Fittingshaper is a flexible <strong>machine</strong> made for mounting rubber gaskets to fittings in small<br />
volumes but with many different sizes.<br />
Technical Data<br />
Diameter Range 125 - 1250 mm (5”- 50”)<br />
Material Thickness<br />
Hydraulic System<br />
Power Supply<br />
0.5 - 0.9 mm (0.020”- 0.035”) galvanized steel<br />
0.5 - 0.8 mm (0.020”- 0.031”) stainless steel<br />
All drives & movements<br />
5 kVA / 400V / 50 Hz (other voltage on request)<br />
SPIRO ® SYSTEM (See Page 28)<br />
Patent No.: US 6,598,285 B1<br />
Patent No.: US 6,170,883 B1<br />
Unique Features<br />
» Fast and easy installation<br />
» Factory fitted gasket without any loose parts<br />
» Adjustable - twisting and fine adjustment<br />
result in no risk of leakage<br />
» Can be installed in all kinds of weather<br />
» Temperature resistant from -30˚C to +100˚C<br />
» Withstands positive pressure - 3000Pa<br />
» Environmentally Friendly - the system is<br />
fitted with solvent-free sealant<br />
<strong>Spiro</strong> ® System<br />
SPIRO ®<br />
~ 18 ~<br />
www.spiro.ch
SPIRO ® SHAPER<br />
The <strong>Spiro</strong> ® Shaper stands out with the efficiency to mount gaskets in a fast and accurate fashion<br />
on fittings. The focus on smaller diameter range (100 – 500 mm) results in a high output volume<br />
combined with consistency due to the precise <strong>machine</strong> set-up.<br />
Moreover, the <strong>Spiro</strong> ® Shaper can produce a rolled edge on non-gasket products. In addition, the <strong>machine</strong><br />
handles any type of fittings (e.g. saddle, bends, T-pieces). Also, to optimize the leakage tightness,<br />
<strong>Spiro</strong> ® implemented 5 different widths of rubber gaskets, covering the entire dimension range.<br />
Technical Data<br />
Diameter Range 100 – 500 mm (4”- 20”)<br />
Material Thickness<br />
Power Supply<br />
Pneumatic Connection<br />
Double lip gasket for <strong>Spiro</strong> ® System<br />
0.5 - 0.9 mm (0.020”- 0.035”) galvanized steel<br />
0.5 - 0.8 mm (0.020”- 0.031”) stainless steel<br />
400V / 50Hz / 3 Phases (other voltage on request)<br />
7 bar, 200 l/min. (as required minimum)<br />
Combine the Fittingshaper 1250 & <strong>Spiro</strong> ®<br />
Shaper to achieve the full dimension range<br />
of rubber gasket on your fittings!<br />
Double lip gasket ensures tightness class D<br />
BEND & FITTING PRODUCTION<br />
info@spiro.ch<br />
~ 19 ~ SPIRO ®
BEND & FITTING PRODUCTION<br />
GORELOCKER COMBI-T<br />
High production Gorelocker produce standing lockseam elbows and reducers. The high flexibility<br />
is achieved by means of 2 separate workstations: a flanging station and seam closing station.<br />
Thus the <strong>machine</strong> is always ready for operation without time-consuming conversion. The standing<br />
seam reduces welding to just one longitudinal seam and improves rigidity.<br />
Technical Data<br />
Diameter Range 125 - 1250 mm (5”- 50”)<br />
Material Thickness<br />
Flanging Speed<br />
Production Time<br />
Electrical Connection<br />
Unique Features<br />
0.4 - 1.5 mm (0.016”- 0.059”) galvanized steel<br />
0.4 - 1.0 mm (0.016”- 0.039”) stainless steel<br />
0.4 - 1.5 mm (0.016”- 0.059”) aluminium<br />
Max. 120 m/min. (394 fpm)<br />
» Dual working station<br />
» Maximum flexibility with no equipment<br />
change<br />
» Constant quality / High production speed<br />
» High capacity with material thickness up to<br />
1.5 mm<br />
» Virtually no maintenance, no lubrication<br />
necessary<br />
» High quality parts and all rotating tools are<br />
made of hardened steel<br />
» High quality seams<br />
90 sec. (bend ø 200 mm, 90° / 4 segments)<br />
3 x 400 V / 50 Hz / 4 kVA (other connections on request)<br />
SPIRO ®<br />
~ 20 ~<br />
www.spiro.ch
GORELOCKER BETA 3<br />
This is an original lockseam <strong>machine</strong> manufactured of high quality <strong>machine</strong> parts. A genuine<br />
product from the world’s leading manufacturer of <strong>machine</strong>s for the HVAC-industry.<br />
Technical Data<br />
Diameter Range 125 - 1000 mm (5”- 40”)<br />
Material Thickness<br />
Flanging Speed<br />
Production Time<br />
Electrical Connection<br />
Switching from single flange to double flange<br />
operation requires a mere move of a handle.<br />
Changing from flanging operation to lockseaming<br />
operation requires only a few minutes. The<br />
<strong>machine</strong> can easily produce segment bends,<br />
reducers, end caps, offsets, etc.<br />
Single Flange<br />
Double Flange<br />
0.4 - 1.25 mm (0.016”- 0.049”) galvanized steel<br />
0.4 - 0.8 mm (0.016”- 0.031”) stainless steel<br />
0.4 - 1.25 mm (0.016”- 0.049”) aluminium<br />
Max. 80 m/min. (262 fpm)<br />
120 sec. (bend ø 200 mm, 90° / 4 segments)<br />
3x 400 V / 50 Hz / 4 kVA (other connections on request)<br />
Closed Seam<br />
Gorelocker Beta 3 / Combi-T<br />
BEND & FITTING PRODUCTION<br />
info@spiro.ch<br />
~ 21 ~<br />
SPIRO ®
COMPLEMENTARY MACHINES<br />
LITELOCKER<br />
The <strong>Spiro</strong> ® Litelocker is a sturdy and advanced button lock <strong>machine</strong>.<br />
It enables up to 3 plates of sheet metal to be firmly joined together<br />
(cold forming) without incurring any damages to the sheet metal surface.<br />
The press force is made by using a pneumo-hydraulic system.<br />
Unique Features<br />
» No heating of material<br />
» No need to make holes for rivets<br />
» Low energy consumption and minimal maintenance<br />
» No damage to galvanized or prepainted surfaces<br />
» Usable for all kind of connections (rectangular and round)<br />
» Laser point to seam a straight line<br />
» Various types of dies & punches<br />
» Low maintenance costs and noise level<br />
Technical Data<br />
Length of Arm 400 mm (15”)<br />
Minimum Tube Diameter 80 mm (3”)<br />
Maximum Material<br />
Thickness<br />
Capacity<br />
80 stroke/min.<br />
Pre Stroke 52 mm (2”)<br />
Press Stroke 8 mm (0.31”)<br />
Total Stroke 60 mm (2.4”)<br />
Air Supply<br />
6 bar<br />
SPOTWELDER<br />
Spotwelder for welding of fittings,<br />
where the Stitchwelder cannot be<br />
used.<br />
Technical Data<br />
Galvanized steel 2 x 1.5 mm (2 x 0.059”)<br />
3 x 1.0 mm (3 x 0.039”)<br />
Stainless steel 2 x 0.8 mm (2 x 0.031”)<br />
Various types of dies<br />
and punches<br />
ROLLFORMER<br />
RME 60/128<br />
To get round shape of parts cut in one of<br />
the <strong>Spiro</strong> ® Plasmacutters you need a <strong>Spiro</strong> ®<br />
Rollformer.<br />
Welding Power<br />
Max. 55 kVA<br />
Diameter Range 75 - 1000 mm (3” - 40”)<br />
Air Pressure<br />
6 Bar<br />
Stroke of Electride 10 - 60 mm (0.39” - 2.36”)<br />
Depth of Arm 380 - 700 mm (14.96” - 27.55”)<br />
Technical Data<br />
Material Thickness Max. 1.2 mm (0.047”)<br />
Roller Length 1280 mm (50”)<br />
Working Diameter 100 - 1000 mm (4” - 40”)<br />
EDGEFORMER<br />
SME 63<br />
The Edgeformer has an arm length of<br />
250 mm and includes 6 sets of rolls<br />
with different available profiles, underlining<br />
the high-quality <strong>machine</strong> parts.<br />
Technical Data<br />
Material Thickness<br />
Arm Length 250 mm (10”)<br />
Diameter<br />
Working Speeds<br />
Max. 1.7 mm (0.067”) mild steel<br />
63 mm (2.48”) (Rolls)<br />
6 m/min. (20 fpm) or<br />
12 m/min. (39 fpm)<br />
SPIRO ®<br />
~ 22 ~<br />
www.spiro.ch
OVALIZER 36 / 10<br />
From Round<br />
to Flat Oval<br />
The Ovalizer transforms smooth and corrugated<br />
round spiral ducts into flat-oval ducts. Machine<br />
control is by PLC and the Ovalizer is equipped<br />
with superior hydraulic unit to ensure the<br />
required force.<br />
Technical Data<br />
Size<br />
Tube Length 3000 mm (10’)<br />
ROVAL ROLLER 48/20<br />
Roval-Roller shapes round and flat-oval<br />
segments and reducers as well as many other<br />
forms common to the sheet-metal industry.<br />
With its programmable controller, it is designed<br />
to duplicate shapes at the high level of accuracy<br />
critical for mating parts.<br />
Technical Data<br />
Material Width Max. 1220 mm (48”)<br />
Material Thickness Max. 1.0 mm (0.039”)<br />
Oval Fittings<br />
Advantages of oval compared to<br />
rectangular ductwork<br />
» Better airflow<br />
» Easier to install<br />
» Less joints<br />
» Less hangers<br />
150 x 435 mm - 915 x 2650 mm<br />
(6” x 7” - 36” x 106”)<br />
Oval Ducts<br />
» Often requires less space<br />
» Corrugation for added strength<br />
» Modern design<br />
OVALIZER / ROVAL ROLLER<br />
info@spiro.ch ~ 23 ~<br />
SPIRO ®
SPECIAL WELDING APPLICATIONS<br />
STITCHWELDER SWA 400<br />
The Stitchwelder SWA 400 reduces labor cost significantly. The <strong>machine</strong> produces couplings, bend<br />
segments and several other products at high speed.<br />
Unique Features<br />
» Assured high-quality welding result<br />
» Easy welding parameter adjustment for<br />
galvanized, coated or stainless steel<br />
» Quick seaming of tube length and easy<br />
material thickness adjustments<br />
» Easy accessibility for maintenance<br />
» Low maintenance costs<br />
» DISCON mercury free cooling solution<br />
Machine with coil line<br />
Punching<br />
Technical Data<br />
Stand alone solution<br />
Control panel<br />
Welding Length 50 - 400 mm (2” - 15”)<br />
Diameter Range 100 - 400 mm (4” - 15”)<br />
Welding<br />
DISCON mercury free cooling solution<br />
Material Thickness 0.3 - 1.0 mm (0.011” - 0.039”)<br />
Overlap 6.0 mm (0.24”)<br />
Copper Wire 2.0 mm round (0.078”)<br />
Welding Speed<br />
Standard Machine<br />
Option<br />
3 - 12 m/min. (10 - 39 fpm)<br />
400 Volt 50 Hz or 460 Volt 60 Hz (other voltage on request)<br />
One set of clamping tools<br />
Remote operating panel<br />
DISCON mercury free cooling solution<br />
SPIRO ®<br />
~ 24 ~<br />
www.spiro.ch
STITCHWELDER SWB i/o (inside and outside)<br />
The combination of SWB i/o allows the welding of pressed half-shells (inside and outside),<br />
covering the diameter range 80 - 315 mm (3 - 12”). It provides the possibility to weld both<br />
galvanized and stainless steel.<br />
Unique Features<br />
» Simple operation<br />
» High reliability<br />
» Good accessibility of the components for<br />
fine adjustment<br />
» Variable welding speed<br />
Technical Data<br />
Bend Diameter 80 - 315 mm (3“ - 12“)<br />
Material Thickness 0.4 - 1.0 mm (0.015” - 0.039”)<br />
Seam Overlap<br />
Variable<br />
Copper Wire Diameter 2.0 mm (0.078”)<br />
Welding Speed<br />
Power Supply<br />
Cooling System<br />
Compressed Air<br />
Variable between 2 and 9 m/min. (10 - 30 fpm)<br />
3 x 400 V, 50 Hz, 100 A (adapt to requirements)<br />
Water cooling 12 liters/min. (3 gallons/min.)<br />
Water pressure at least 4 bar (58 PSI)<br />
Maximum water temperature for supply 15°C (59° F)<br />
6 bar (87 PSI) clean and dry air<br />
STITCHWELDER SWR<br />
The radial welder SWR is a multipurpose<br />
<strong>machine</strong>, designed to produce a high quality<br />
welded seam on circular parts and other<br />
shapes.<br />
Technical Data<br />
Welding Arm Length 60 - 250 mm (2.36” - 9.84”)<br />
Welding Diameter 75 - 1000 mm (2.95” - 39.37”)<br />
Material Thickness 0.3 - 1.0 mm (0.012” - 0.039”)<br />
Overlap<br />
Copper Wire<br />
Welding Speed<br />
Variable<br />
2.0 mm (0.078”) round<br />
2 - 9 m/min. (10 - 30 fpm)<br />
» High safety level for operator and <strong>machine</strong><br />
» Constant welding seam thanks to an<br />
intermediate copper wire electrode<br />
» Shortest possible change over times<br />
» Precise start and end welding points<br />
SPECIAL WELDING APPLICATIONS<br />
info@spiro.ch ~ 25 ~<br />
SPIRO ®
DOUBLE-XX / SR CUTTER<br />
DOUBLE-XX<br />
Principle: The Double-XX works with a 67 mm wide<br />
coil, which is stretched up to 137 mm, resulting in<br />
50% material savings compared to conventional<br />
perforated systems!<br />
Made for Silencer and Double Wall Applications!<br />
For Expanded-Metal Spiral tube production, the Double-<br />
XX eliminates the need to make or purchase pre-expanded or<br />
perforated material. It reduces material thickness by over 50% thanks<br />
to the Liner’s Spiral solid lockseam. It produces ultra clean end cut Liners<br />
with 62% open area, at high output, and with accurate diameters and lengths.<br />
Unique Features<br />
» Over 50% material savings<br />
» High output volume<br />
» No cutting, rolling and welding blanks. No inventory of<br />
blanks for each diameter and length size<br />
» One single coil size for all diameter and length sizes<br />
» Tight tube length and diameter tolerances<br />
» Compact design<br />
» A fully automatic one-man operated <strong>machine</strong>, with fast<br />
and easy tube size changeover<br />
» All tube sizes and production data kept in memory<br />
» Ideal for in-line production<br />
Technical Data<br />
Diameter Range 75 - 630 mm (3” - 24”)<br />
Strip Thickness 0.38 - 0.65 mm (0.016” - 0.024”)<br />
Diameter Changeover Time<br />
Max. 10 min.<br />
Lockseam<br />
Inside or Outside<br />
SR CUTTER<br />
With the new SR Cutter you get a precise and<br />
clean cut of ducts every time. Fast, simple<br />
and safe to use, the SR Cutter also means<br />
ergonomically correct cutting. The SR Cutter is<br />
fully portable and easy to get on and off site.<br />
Unique Features<br />
» Easy and fast to use<br />
» Ergonomically correct cutting<br />
» Perpendicular cutting<br />
» No sparks from angle grinder and less noise<br />
» Easy to handle and transport<br />
» Cuts ducts up to 0.7 mm thickness and up to<br />
3 meters in length to within Ø80 - 315 mm<br />
SPIRO ®<br />
~ 26 ~<br />
www.spiro.ch
RECTANGULAR SMART LINE<br />
Underlining <strong>Spiro</strong> ® ’s full product range the rectangular SMART line is the perfect starting kit for<br />
your workshop. <strong>Spiro</strong> ® offers a fully automatic and integrated solution that includes 3 decoilers,<br />
sheet selectors, and features 5 different product programs.<br />
Unique Features<br />
» Rectangular duct with allowances for double seam<br />
» L-section with variable allowances<br />
» Z-Profile and/or Trapez-Profile available<br />
» Rectangular duct with allowances for corner or Pittsburgh lock<br />
» U-duct with variable allowances - also prepared for inner standing seam<br />
Technical Data<br />
Processable Sheet<br />
0.5 - 1.25 mm (0.020“ - 0.049“)<br />
Thickness<br />
Max. Coil Width 1500 mm (59”)<br />
Max. Coil Weight<br />
3 x 5 tons<br />
Duct Dimension for Box Min. 125 x 125 mm (4.9“ - 4.9“)<br />
Sessions<br />
Feeding Speed<br />
Up to 15 m/min<br />
RECTANGULAR<br />
DUCT FORMING<br />
RECTANGULAR SMART LINE<br />
info@spiro.ch ~ 27 ~<br />
SPIRO ®
SPIRO ® SYSTEM<br />
SPIRO ® SYSTEM<br />
The Leakproof and Energy Efficient Air Duct<br />
System<br />
<strong>Spiro</strong> <strong>International</strong> S.A. is a leading supplier of fittings and system solutions for the ventilation<br />
and air conditioning industry, marketed under the “<strong>Spiro</strong> ® system” trademark. We offer owners<br />
of <strong>Spiro</strong> ® Tubeformers a complete range of pressed fittings and accessories.<br />
Features of the <strong>Spiro</strong> ® System<br />
» Fast and easy installation<br />
» Factory fitted gasket without any loose parts<br />
» Adjustable - twisting and fine adjustment<br />
result in no risk of leakage<br />
» Environmentally Friendly - the system is<br />
fitted with solvent-free sealant<br />
» Can be installed in all kinds of weather<br />
» Temperature resistant from -30˚C to +100˚C<br />
<strong>Spiro</strong> ® System<br />
» Withstands positive pressure - 3000Pa<br />
Some Advantages of Spiral Ductwork<br />
Lower Heating /<br />
Cooling Energy Use<br />
Lower Fan Energy<br />
Use<br />
Lower Air Leakage Less Material Cost /<br />
Shorter Installation<br />
Time<br />
TIGHTNESS CLASS A<br />
TIGHTNESS CLASS C<br />
TIGHTNESS CLASS A<br />
TIGHTNESS CLASS C<br />
TIGHTNESS CLASS X<br />
q l [l/s]<br />
TIGHTNESS CLASS X<br />
0.75 • q l [l/s]<br />
E [kWh]<br />
0.85 • 5 E [kWh]<br />
E [kWh]<br />
0.7 • E [kWh]<br />
Note!<br />
The same tightness<br />
class for both systems.<br />
t [min]<br />
0.8 • t [min]<br />
SPIRO ®<br />
~ 28 ~<br />
www.spiro.ch
S DE SPIRO<br />
SPIRO®System/ SPIRO®System/ Vent<br />
SPIRO®System/ Vent sin junta de goma SPIRO®System/<br />
sin junta Vent de sin junta de goma<br />
Vent<br />
goma<br />
sin junta de goma<br />
BSL45˚<br />
XCL<br />
DE LOS<br />
XL BSL45˚<br />
S DE SPIRO<br />
BL90˚<br />
BL60˚ BL45˚ BL30˚<br />
PSVL<br />
TSTL<br />
TSTCL<br />
BSL45˚<br />
BSL90˚<br />
BSFL90˚<br />
Complete XCL Range of Fittings and Accessories<br />
Transfer<br />
Transfer Transfer<br />
XCL<br />
<strong>Spiro</strong> ® System<br />
XL<br />
TCPL<br />
TCPL<br />
SRTR<br />
TCPL<br />
XCL<br />
SRTR<br />
LRTR<br />
PSL<br />
XL<br />
BKCL90˚<br />
PSL<br />
LRTR SRTR<br />
TSRTR<br />
OTRTH<br />
LRTRTCPL<br />
PSL<br />
TSRTR<br />
OTRTH<br />
BTR30˚<br />
BL90˚<br />
BL60˚ BL45˚ BL30˚<br />
PSVL<br />
TSTL<br />
TSTCL<br />
BSL90˚<br />
BSFL90˚<br />
BKCL90˚ BSL90˚<br />
BL90˚<br />
BL60˚ BL45˚ BL30˚<br />
PSVL<br />
TSTL<br />
TSTCL<br />
BSL45˚<br />
BSL90˚<br />
BSFL90˚<br />
PSL<br />
BFL90˚ BFL60˚ BFL45˚ BFL30˚ BFL15˚ ILRL<br />
BTR90˚ BSTR90˚ BSFTR90˚ TVTR30˚<br />
YVTR30˚<br />
ILTR<br />
XL<br />
BKCL90˚ BTR90˚ BBKCL90˚ BSTR90˚ BSFTR90˚ REL<br />
RFL TVTR30˚ RCPL YVTR30˚ RCFPL ILTR<br />
BTR60˚<br />
BKCL90˚<br />
PSTR<br />
TSRTR<br />
Dampers & Measuring<br />
OTRTH<br />
BTR30˚<br />
SRTR<br />
BTR60˚ PSTR<br />
SKPTR<br />
BTR30˚ LRTR<br />
BTR60˚ PSTR<br />
DRL<br />
DSL<br />
BL90˚<br />
BL60˚ BL45˚ BL30˚<br />
PSVL RCLL TSTLRLL<br />
TSTCL TCL<br />
BBKCL90˚ BSFL90˚ REL<br />
RFL<br />
RCPL RCFPL<br />
RCLL<br />
RLL<br />
TCL<br />
BBKCL90˚ REL<br />
RFL<br />
RCPL RCFPL<br />
BFL90˚ BFL60˚ BFL45˚ BFL30˚ BFL15˚ ILRL<br />
ILL<br />
NPL ESL ILF<br />
RCLL<br />
RLL<br />
TCL<br />
BBKCL90˚ REL<br />
RFL<br />
RCPL RCFPL<br />
BFL90˚ BFL60˚ BFL45˚ BFL30˚ BFL15˚ ILRL<br />
ILL<br />
NPL ESL ILF<br />
ILRTR PTR BTR45˚ BSTR60˚<br />
BTR90˚ BSTR90˚ BSFTR90˚<br />
BFL90˚ BFL60˚<br />
ILRTR PTR BTR45˚<br />
BSFTR60˚<br />
TVTR30˚<br />
BFL45˚ BFL30˚<br />
BSTR60˚ BSFTR60˚ BSTR30˚<br />
BSTR30˚ BSFTR30˚<br />
YVTR30˚<br />
BFL15˚<br />
BSFTR30˚<br />
BTR15˚<br />
ILTR<br />
ILRL<br />
BTR15˚<br />
ILL<br />
RCLL<br />
MFK<br />
ILL<br />
MFK<br />
BSTR15˚ BSFTR15˚ BSTR45˚ BSFTR45˚ OUTR EPTR OTR MFTR<br />
ILRTR PTR BTR45˚ BSTR60˚ BSFTR60˚ BSTR30˚ BSFTR30˚ BTR15˚ MFK<br />
BSTR15˚ BSFTR15˚ BSTR45˚ BSFTR45˚ OUTR EPTR OTR MFTR<br />
BTR90˚ BSTR90˚ BSFTR90˚ TVTR30˚<br />
YVTR30˚<br />
ILTR<br />
BSTR15˚ BSFTR15˚ BSTR45˚ BSFTR45˚ OUTR EPTR OTR MFTR<br />
SKHTR<br />
FML<br />
KLL<br />
TATBL<br />
KLTPL<br />
KLTEL<br />
NPL ESL ILF<br />
TLTR<br />
PSVTR30˚<br />
TLTR<br />
RLL PSVTR30˚ TCL<br />
LORTR<br />
TLTR<br />
NPL<br />
LORTR<br />
SHTR<br />
LORTR<br />
SHTR<br />
TLTR<br />
SH<br />
PSVTR30˚<br />
ESL SH ILF<br />
SB SHSB-2<br />
SB SB-2<br />
PSVTR30˚<br />
SHTR<br />
TATL SB TASL SB-2<br />
Registros Registros y medidores y medidores<br />
Registros Transfer y medidores<br />
<strong>Spiro</strong> Accesorios <strong>Spiro</strong> Accesorios<br />
<strong>Spiro</strong> Accesorios Registros y medidores<br />
Silenciadores Silenciadores circulares circulares<br />
Silenciadores <strong>Spiro</strong> circulares Accesorios<br />
Silenciadores circulares<br />
DRL<br />
OTRTH<br />
DTBL NMF<br />
DRL<br />
BTR30˚<br />
DTBL NMF<br />
DTBL LMF<br />
DTBL NMF<br />
DTBL LMF<br />
DRL<br />
DTBL LMF<br />
SVK<br />
BTR60˚<br />
DTL<br />
DTBCL AF<br />
DSL<br />
TSRTR<br />
PSTR<br />
DRUI<br />
FL<br />
ILRTR PTR<br />
SKHTR<br />
BSLL 50<br />
BTR45˚<br />
FML<br />
SLGL 100 LRBCB<br />
SLGL 150<br />
IRIS-M<br />
info@spiro.ch ~ 29 ~<br />
DLD<br />
BSTR60˚ BSFTR60˚ BSTR30˚<br />
KLL<br />
TATBL<br />
MBL<br />
GISOL<br />
HN<br />
GISOL<br />
BSFTR30˚<br />
KLTPL<br />
BTR15˚<br />
BSTR15˚ BSFTR15˚ BSTR45˚ BSFTR45˚ OUTR EPTR OTR MFTR<br />
FMDRL<br />
FMDL<br />
PSDRL<br />
KL2EL<br />
TDSL<br />
TDRL<br />
DTHL<br />
SKHTR<br />
DTPL<br />
FML<br />
DTBCL LF<br />
KLL<br />
DTBL NMF DTL<br />
DRUI<br />
FMDRL<br />
FMDL<br />
SVK ILKNL50 ILKNL100 ILKNF50 ILKNF100 EPF EPFH<br />
SVK SR<br />
DTBL LMF<br />
SR<br />
KC<br />
SVK<br />
SLL SR 50<br />
KC<br />
KC<br />
SLL 50<br />
SLBL 100<br />
SLBGU 100<br />
SLL 50<br />
SLBL 100<br />
KC<br />
SLBGU 100<br />
SLBL 100<br />
SLBGU 100<br />
DSL<br />
DTL<br />
DSL<br />
DTBCL AF<br />
DTL<br />
Accessories<br />
SR<br />
DTBCL AF<br />
DTBL AM<br />
DTHL<br />
DTPL<br />
DTBCL LF<br />
EP<br />
FL<br />
UVH UV<br />
IN<br />
ILKNL50 ILKNL100 ILKNF50 ILKNF100 EPF EPFH<br />
EP<br />
FL<br />
SLL 100FA<br />
SLKNL SLL 50 50 SLKNL SLL 100 100<br />
BSLL 100<br />
SLKNL 50 SLKNL 100<br />
DRUI<br />
DTBL AM<br />
DRUI<br />
FMDRL<br />
SKHTR<br />
DTHL<br />
FMDRL<br />
UVH<br />
STR<br />
BSLL 50<br />
LRCA<br />
UV<br />
SLGL 100<br />
SLGL 150<br />
UV<br />
FMDL<br />
FML<br />
DTPL<br />
FMDL<br />
DTBCL AF DTBL AM DTHL<br />
DTPL DTBCL LF<br />
ILKNL50 ILKNL100 ILKNF50 ILKNF100 EPF EPFH<br />
ILKNL50 ILKNL100 FA ILKNF50 STRILKNF100 EPF EPFHRGS<br />
EP<br />
EP<br />
DTBL AM<br />
FA<br />
FL<br />
SLL 100<br />
Circular Silencers<br />
FA<br />
BSLL 100<br />
SLL 100<br />
BSLL 100<br />
SLBL 100 SLKNL 50 SLKNL 100<br />
SLBGU 100<br />
BSLL 100<br />
SLKNL 50 SLKNL 100<br />
UVH<br />
UVH<br />
STR<br />
STR<br />
BSLL 50<br />
LRCA<br />
BSLL 50<br />
LRCA<br />
LRCA<br />
UV<br />
SLGL 100<br />
SLGL 150<br />
SLGL 100<br />
SLGL 150<br />
DLD<br />
DLD<br />
LRBCB<br />
DLD<br />
LRBCB<br />
LRBCB<br />
DTBCL LF IRIS-M<br />
PSDRL<br />
IN<br />
IN<br />
IN<br />
PSDRL<br />
KLL<br />
RGS<br />
RGS<br />
RGS<br />
PSDRL<br />
MF<br />
FB 40<br />
IRIS-M<br />
TATBL<br />
IRIS-M<br />
MF<br />
FB 40<br />
MF<br />
FB 40<br />
Isol productos Isol productos Isol productos<br />
MF<br />
FB 40<br />
Isol productos<br />
KL2EL<br />
TATBL<br />
MBL<br />
KL2EL<br />
KL2EL<br />
GISOL<br />
GISOL<br />
HN<br />
HN<br />
HN<br />
MBL<br />
MBL<br />
TDSL<br />
KLTPL<br />
MBFL<br />
TDSL<br />
KLTPL<br />
TDSL<br />
VHP<br />
VHP<br />
MBFL<br />
MBFL<br />
MBFL<br />
VHP<br />
HF<br />
HF<br />
HF<br />
VHP<br />
TCUI<br />
TCUI<br />
TCUI<br />
HF<br />
TCUI<br />
MFK<br />
KLTEL<br />
TDRL<br />
KLTEL<br />
TDRL<br />
IRIS<br />
KLTEL<br />
TDRL<br />
IRIS<br />
IRIS<br />
BFUI30°<br />
BFUI30°<br />
BFUI30°<br />
BFUI30°<br />
H<br />
LORTR TATL<br />
RCLTR LÖMOK<br />
SHTR<br />
RCLTR<br />
HKOMR<br />
HKOMR<br />
IRIS<br />
HKOMR<br />
H<br />
H<br />
H<br />
HKOMR<br />
RCLTR<br />
TATL<br />
RCLTR LÖMOK<br />
VREDF<br />
LÖMOK<br />
TATL<br />
VREDF<br />
VREDF<br />
LÖMOK<br />
VREDF<br />
TASL SH<br />
IK<br />
TASL<br />
DRHTG IK<br />
SB SB-2<br />
DRHTG IK<br />
KOMHY<br />
DRHTG<br />
KOMHY<br />
TASL<br />
KOMHY<br />
IK<br />
LHR<br />
DRHTG<br />
LHR<br />
KOMHY<br />
LHR<br />
VHL<br />
VHL<br />
VHL<br />
LHR<br />
NPUI<br />
VHL<br />
NPUI<br />
SVK<br />
NPUI<br />
SVK<br />
SVK<br />
NPUI<br />
SVK<br />
18.12.2005 13:49:39 Uhr<br />
18.12.2005 13:49:39 Uhr<br />
18.12.2005 13:49:39 Uhr<br />
SPIRO ®<br />
SPIRO ® SYSTEM
AFTER <strong>SA</strong>LES SUPPORT<br />
ORIGINAL SPARE PARTS<br />
Unique Features<br />
» Original parts produced by <strong>Spiro</strong> ®<br />
» The right spare parts at the right time, for the<br />
right price<br />
» Fast and reliable delivery service<br />
» Replacement components for obsolete parts<br />
Visit www.spiro.ch/shop to purchase original spare parts and consumables online<br />
SPIRO ® SERVICE AGREEMENT<br />
Unique Features<br />
» Annual inspection visit<br />
» Special discount on spare parts and work<br />
» Warranty on spare parts<br />
» Priority service on breakdown<br />
UPGRADES<br />
Tubeformer<br />
» Condition report on your <strong>machine</strong><br />
» Telephone support free of charge<br />
» Certificate certified <strong>Spiro</strong> ® producer<br />
» Receive your <strong>Spiro</strong> ® Webshop Log-in that<br />
includes your special discount on spare parts<br />
Lubrication Solution<br />
Production of grease-free and<br />
clean ducts<br />
Narrow Lock Seam<br />
Solution<br />
Material savings up to 3%<br />
Bubblan Reel<br />
Fixed lock seam and assured<br />
duct quality<br />
Gorelocker<br />
Flanging Roller - <strong>Spiro</strong> ® Gorelocker Combi-T owners can<br />
upgrade their <strong>machine</strong> with a newly developed flanging roller!<br />
Mastic Kit<br />
Mastic Kit Solution - Invaluable for every ventilation workshop<br />
to provide your customers with an airtight class D system!<br />
Spotwelder<br />
Deburring cleaning device - Maintain your Spotwelder<br />
with a deburring cleaning device - Fast and clean outcome!<br />
Visit our website to see the full range of our available upgrades; www.spiro.ch<br />
SPIRO ®<br />
~ 30 ~<br />
www.spiro.ch
LET’S TALK SPIRO ®<br />
REAL QUALITY!<br />
Always Class D<br />
Complete System Tested (SITAC)<br />
Easy to Mount - Always fits<br />
Exact Tolerance - Always measured<br />
Patented Rubber Gasket<br />
Always fixed and not movable<br />
Material Quality<br />
Always highest quality and consistent<br />
Full Range<br />
Always same quality<br />
Technical Support<br />
We have provided support for 50 years<br />
REAL VALUE!<br />
Best Output Quality<br />
Products certified and tested<br />
Highest Capacity and Productivity<br />
Superior Up-time and Longest Life Time<br />
Swiss Quality<br />
CE-Certified and EMC directive<br />
Compliance verified<br />
Patented Solutions<br />
Own drawings and own engineering<br />
Spare Parts - 20 years guaranteed<br />
2 Years Warranty and Service Package<br />
Support - Whenever, wherever, forever!<br />
Know How - Invented It<br />
REAL EXPERIENCE!<br />
Global Business Experience<br />
Thousands of References World-wide<br />
Complete Solutions<br />
Production Experience<br />
R&D Department<br />
Support and Service Department<br />
Demonstration and Training Centre<br />
Solid and Credit-Worthy<br />
REAL QUALITY, REAL VALUE, REAL EXPERIENCE<br />
info@spiro.ch ~ 31 ~<br />
SPIRO ®
We welcome you to visit<br />
our demonstration centre<br />
to see the <strong>machine</strong>s in<br />
action.<br />
<strong>Spiro</strong> <strong>International</strong> S.A.<br />
I n d u s t r i e s t r a s s e 173<br />
C H - 3178 B ö s i n g e n S w i t z e r l a n d<br />
Web www.spiro.ch<br />
Spiral-Helix<br />
1450 Arthur Avenue<br />
Suite B Elk Grove Village IL 60007<br />
Web www.spiral-helix.com<br />
<strong>Spiro</strong> LLC<br />
P o z h a r s k o g o S t r. 7 3<br />
R U - 1 5 0 0 6 6 Ya r o s l a v l R u s s i a<br />
Web www.spiro.ch<br />
<strong>Spiro</strong> Havalandırma<br />
Limited Şirketi<br />
M e r m e r c i l e r S a n a y S i t e s i 8 . C a d .<br />
N o : 11 / B B ü y ü k c e k m e c e / Ya k u p l u<br />
I s t a n b u l Tu r k e y<br />
Web www.spiro.ch<br />
THE COMPLETE SOLUTION<br />
MACHINES<br />
<strong>Spiro</strong> ® can provide you with a complete<br />
set of superior quality <strong>machine</strong>s for the<br />
production of circular ducts and fittings.<br />
AIR DUCT SYSTEMS<br />
<strong>Spiro</strong> ®<br />
has an extensive range of<br />
pre-fabricated fittings, ventilation<br />
and air-conditioning accessories<br />
that make a great addition to the<br />
products your business can offer.<br />
SERVICES<br />
<strong>Spiro</strong> ® have the experience, in depth<br />
knowledge, support and aftermarket<br />
services that ensure your production is<br />
continuous and efficient.<br />
Subject to technical improvements and changes without prior notice. <strong>Spiro</strong> ® is a registered trademark.<br />
© 07.2009 <strong>Spiro</strong> <strong>International</strong> S.A. Any form of reprinting and copying is prohibited without written permission.<br />
The products, systems and product names of <strong>Spiro</strong> <strong>International</strong> S.A. are protected by intellectual property rights.