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3d slot-anchor system - Terwa

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TECHNICAL MANUAL - 3D SYSTEM<br />

3D SLOT-ANCHOR SYSTEM<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CONTENTS:<br />

3D SLOT-ANCHOR SYSTEM .................................................................................................................................... 1<br />

CONTENTS: ............................................................................................................................................................... 2<br />

INTRODUCTION ........................................................................................................................................................ 4<br />

DIFFERENT SYSTEM ................................................................................................................................................ 4<br />

SPHERICAL HEAD ANCHOR, T- SLOT ANCHOR ............................................................................................... 5<br />

O-ANCHOR ............................................................................................................................................................. 5<br />

P-ANCHOR ............................................................................................................................................................. 5<br />

TKA-ANCHOR ........................................................................................................................................................ 5<br />

TSG-ANCHOR ........................................................................................................................................................ 5<br />

TKS-ROD SLOT-ANCHOR ..................................................................................................................................... 5<br />

CHARACTERISTICS ................................................................................................................................................. 6<br />

T SLOT ANCHOR ................................................................................................................................................... 6<br />

DIFFERENT TYPES............................................................................................................................................ 7<br />

ANCHOR ARRANGEMENT .............................................................................................................................. 10<br />

P-PIPE SLOT-ANCHOR ....................................................................................................................................... 13<br />

TKA-TILT SLOT-ANCHOR ................................................................................................................................... 14<br />

TSG – OFFSET ANCHOR .................................................................................................................................... 16<br />

ANCHOR ARRANGEMENT .............................................................................................................................. 16<br />

TKS-SLOT ANCHOR ............................................................................................................................................ 17<br />

TPA – PLATE ANCHOR ....................................................................................................................................... 18<br />

ANCHOR ARRANGEMENT .............................................................................................................................. 18<br />

LIFTING CLUTCHES ............................................................................................................................................... 19<br />

OPERATING INSTRUCTIONS ............................................................................................................................. 20<br />

3D LIFTING SYSTEM MAINTENANCE ................................................................................................................... 21<br />

ATTACHMENT OF THE SLOT-ANCHORS IN CONCRETE .................................................................................. 23<br />

RECESS FORMERS ................................................................................................................................................ 23<br />

RB – STANDARD RUBER RECESS FORMER ................................................................................................... 23<br />

SRB – NARROW RUBBER RECESS FORMER .................................................................................................. 23<br />

RBK – TKA RUBBER RECESS FORMER ........................................................................................................... 24<br />

RBP – RUBBER RECESS FORMER ................................................................................................................... 24<br />

RBP PU – POLYETHYLENE RECESS FORMER ............................................................................................... 24<br />

SBK – STEEL RECESS FORMER ....................................................................................................................... 25<br />

PRBM – MAGNETIC RECESS FORMER ............................................................................................................ 25<br />

RR – RUBBER RING ............................................................................................................................................ 25<br />

FIXING ACCESORIES FOR THE RUBBER RECESS FORMERS ........................................................................ 26<br />

IP – FIXING PLATE .............................................................................................................................................. 26<br />

IPD – FIXING PLATE WITH THREAD ROD / IPDV – FIXING PLATE WITH THREAD ROD AND WING NUT . 26<br />

TDV – THREAD HOLDING SCREW .................................................................................................................... 26<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

OPR – MOUNTING PLATE .................................................................................................................................. 27<br />

GENERAL INSTRUCTIONS FOR INSTALLATION AND USE ............................................................................... 28<br />

RUBBER RECESS FORMERS ............................................................................................................................ 28<br />

STEEL AND MAGNETIC RECESS FORMER...................................................................................................... 29<br />

WELDING TO THE ANCHORS ............................................................................................................................... 29<br />

CALCULATION OF THE T-SLOT ANCHOR........................................................................................................... 30<br />

LIFTING IN AN ANGLE......................................................................................................................................... 30<br />

DYNAMIC FORCES .............................................................................................................................................. 30<br />

DIRECTION FOR STICK FACTORS .................................................................................................................... 30<br />

ANCHORING OF T-SLOT-ANCHORS ................................................................................................................. 31<br />

OVERVIEW OF T-SLOT-ANCHORS LENGTHS ................................................................................................. 32<br />

CALCULATION EXAMPLE 1 ................................................................................................................................ 34<br />

TABLE 1 ............................................................................................................................................................ 35<br />

CALCULATION EXAMPLE 2 ................................................................................................................................ 36<br />

TABLE 2 ............................................................................................................................................................ 37<br />

CALCULATION EXAMPLE 3 ................................................................................................................................ 38<br />

TABLE 3 ............................................................................................................................................................ 39<br />

CALCULATION EXAMLE 4 .................................................................................................................................. 40<br />

TABLE 4 ............................................................................................................................................................ 41<br />

CALCULATION EXAMPLE TKA ........................................................................................................................... 42<br />

TABLE 5 ............................................................................................................................................................ 43<br />

THREAT ANALYSIS ................................................................................................................................................ 43<br />

Disclaimer ................................................................................................................................................................ 43<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

INTRODUCTION<br />

For the transportation, lifting and mounting of concrete elements the best choice is to use the T-Slot- <strong>anchor</strong> <strong>system</strong>. This lifting<br />

<strong>system</strong> is the safest method to transport concrete elements through the air. The <strong>system</strong> is fast to use and the use of a cheap T-<br />

Slot-<strong>anchor</strong> makes the application of this lifting <strong>system</strong> the most economic <strong>system</strong>.<br />

The T-Slot-<strong>anchor</strong> <strong>system</strong> exists of three main products. That is a T-Slot-<strong>anchor</strong> which is poured in concrete together with a<br />

rubber recess former and a TH 2 lifting clutch, which can be used for a long time.<br />

The T-Slot-<strong>anchor</strong> is built in the concrete element with the aid of a rubber recess former. After the pouring of the shuttering<br />

and after the concrete is hardened, the rubber ball can be removed. The TH 2 lifting clutch fits exactly in the created hole and<br />

the prefab element can be pulled up out of the shuttering.<br />

DIFFERENT SYSTEM<br />

“<strong>Terwa</strong>” offers different lifting clutches and a wide range of different recess formers. The difference between all <strong>system</strong>s is<br />

actually defined by the type of <strong>anchor</strong>s.<br />

The <strong>anchor</strong>s are forged from round carbon steel; for 45 t <strong>anchor</strong>s alloyed carbon steel is used. Available in black (without<br />

surface treatment but slightly oiled) or hot dip galvanised.<br />

A small range of stainless carbon steel <strong>anchor</strong>s (A2) is available as well. All <strong>anchor</strong>s are designed to fulfil a minimum safety<br />

factor c=3.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

SPHERICAL HEAD ANCHOR, T- SLOT ANCHOR<br />

Forged from round carbon steel, they are designed for load forces in the range of 1.3t to 45.0 t.<br />

The 45.0 t <strong>anchor</strong>s are made of alloyed steel.<br />

Application: Pre cast elements such as slabs, beams, panels and pipes.<br />

O-ANCHOR<br />

Forged from carbon steel, they are designed to load forces in the range of 1.3t to 32.0 t.<br />

Application: The O-Slot-<strong>anchor</strong> is provided with a hole, in which a reinforcement hairpin has to be<br />

placed to obtain a good <strong>anchor</strong>ing in small elements, lightweight pre cast elements such as prestressed<br />

beams.<br />

P-ANCHOR<br />

Forged from round carbon steel, they are designed to load forces in the range of 1.3t to 5.0t.<br />

Application: The P-<strong>anchor</strong> is specially developed for the application in combination with special<br />

rubber <strong>slot</strong>s. These lifting <strong>anchor</strong>s are often used in pits, on which the holes are firmly mounted on<br />

the under jig and remain on the jig during the breaking away. The P-<strong>anchor</strong> is a good alternative<br />

for the use of the T-Slot-<strong>anchor</strong>s in fixed steel holes for which a rubber ring brings the necessary<br />

clamping so that during the pouring the <strong>anchor</strong> remains on its place.<br />

TPA-ANCHOR<br />

A spherical head <strong>anchor</strong> forged from carbon steel with a welded plate is designed to load range of<br />

2.5t, 5.0t, and 10.0t.<br />

Application: It is suitable for thin slabs which are to be lifted or assembled in a horizontal position<br />

and especially for de-mould panels.<br />

TKA-ANCHOR<br />

Forged from carbon steel, they are designed to a load force in the range of 1.3t to 5.0t.<br />

Application: The TKA-Tilt Slot-<strong>anchor</strong> is specially developed for placing or lifting of wall elements.<br />

Through its specific form and in combination with a special lock form, the TH 2 lifting clutch is<br />

supported by the TKA-Tilt Slot-<strong>anchor</strong>. This means that there is no damage to the concrete<br />

element and the TKA-Tilt Slot-<strong>anchor</strong> can still be used.<br />

TSG-ANCHOR<br />

Forged from carbon steel, they are designed to a load force in the range of 1.3t to 32.0t.<br />

Application: Because of the offset design the <strong>anchor</strong> is suitable for the lifting and transporting of<br />

sandwich panels.<br />

TKS-ROD SLOT-ANCHOR<br />

Forged from rebar steel, they are designed to a load force in the range of 2.5t to 15.0t.<br />

Application: The TKS-Rod Slot-<strong>anchor</strong> is provided with a ribbed rod to which a good <strong>anchor</strong>ing<br />

can be obtained. For situations in which an <strong>anchor</strong>ing foot cannot be used, a TKS-Rod Slot<strong>anchor</strong><br />

with an adjusted length can arrange a sufficient <strong>anchor</strong>ing. Especially in very small<br />

elements this <strong>anchor</strong> is the best solution.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CHARACTERISTICS<br />

T SLOT ANCHOR<br />

Basic principles for the <strong>anchor</strong> selection<br />

The T Anchors are forged from round steel and are designed to a load force in the range of 1.3t to 45.0t. Proper for large<br />

precast elements such as slabs, beams, panels, pipes. Anchors from 1.3t to 32.0t are made from S355J2 steel and the 45.0t<br />

<strong>anchor</strong>s are made from alloyed steel 42CrMo4 (w1.7225-EN-10083-1). In the same load group, <strong>anchor</strong>s are available with<br />

different lengths. Longer <strong>anchor</strong>s are installed for reduced edge spacing or for low concrete strengths. The load on the <strong>anchor</strong><br />

is transmitted to the concrete through the <strong>anchor</strong> foot.<br />

The <strong>anchor</strong>s must be fixed in the mould using recess formers. The recess former retains the <strong>anchor</strong> securely in position during<br />

the concrete pour. The recess former creates a void around the <strong>anchor</strong> head which corresponds to the lifting <strong>system</strong> head<br />

(shackle). The incorrect coupling of parts of different load groups is impossible. Another advantage is that the shackle rests<br />

against the concrete during angled pull and therefore the horizontal load is transferred into the concrete directly. For this<br />

reason additional reinforcement is not required in large units. In thin walls, additional reinforcement is necessary for angled lift,<br />

to absorb the transverse pulling forces.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

DIFFERENT TYPES<br />

Description<br />

T <strong>slot</strong> standard<br />

Product<br />

No.<br />

Description<br />

T <strong>slot</strong> zinc plated<br />

Product<br />

No.<br />

T <strong>slot</strong> stainless steel<br />

304<br />

Description<br />

Product<br />

No.<br />

Load<br />

group<br />

Dimensions mm<br />

t L ØA ØB ØC<br />

T-013-0035 43795 T-013-0035-TV 43796 T-013-0035-SS2 / 1.3 35 19 10 25<br />

T-013-0040 43177 T-013-0040-TV 43178 T-013-0040-SS2 / 1.3 40 19 10 25<br />

T-013-0050 43180 T-013-0050-TV 43181 T-013-0050-SS2 43179 1.3 50 19 10 25<br />

T-013-0055 43182 T-013-0055-TV 43183 T-013-0055-SS2 / 1.3 55 19 10 25<br />

T-013-0065 43184 T-013-0065-TV 43185 T-013-0065-SS2 43186 1.3 65 19 10 25<br />

T-013-0085 43187 T-013-0085-TV 43188 T-013-0085-SS2 43189 1.3 85 19 10 25<br />

T-013-0120 43190 T-013-0120-TV 43191 T-013-0120-SS2 43192 1.3 120 19 10 25<br />

T-013-0240 43193 T-013-0240-TV 43194 T-013-0240-SS2 / 1.3 240 19 10 25<br />

T-025-0045 43808 T-025-0045-TV 43809 T-025-0045-SS2 / 2.5 45 26 14 35<br />

T-025-0055 43195 T-025-0055-TV 43196 T-025-0055-SS2 / 2.5 55 26 14 35<br />

T-025-0065 43197 T-025-0065-TV 43198 T-025-0065-SS2 / 2.5 65 26 14 35<br />

T-025-0070 43199 T-025-0070-TV 43200 T-025-0070-SS2 / 2.5 70 26 14 35<br />

T-025-0085 43201 T-025-0085-TV 43202 T-025-0085-SS2 43203 2.5 85 26 14 35<br />

T-025-0100 43204 T-025-0100-TV 43205 T-025-0100-SS2 / 2.5 100 26 14 35<br />

T-025-0120 43206 T-025-0120-TV 43207 T-025-0120-SS2 43208 2.5 120 26 14 35<br />

T-025-0140 43209 T-025-0140-TV 43817 T-025-0140-SS2 / 2.5 140 26 14 35<br />

T-025-0170 43210 T-025-0170-TV 43211 T-025-0170-SS2 43212 2.5 170 26 14 35<br />

T-025-0210 43820 T-025-0210-TV / T-025-0210-SS2 / 2.5 210 26 14 35<br />

T-025-0280 43213 T-025-0280-TV 43214 T-025-0280-SS2 / 2.5 280 26 14 35<br />

T-040-0055 43821 T-040-0055-TV 43822 T-040-0055-SS2 / 4.0 55 36 18 45<br />

T-040-0065 43823 T-040-0065-TV 43824 T-040-0065-SS2 / 4.0 65 36 18 45<br />

T-040-0070 43825 T-040-0070-TV 43826 T-040-0070-SS2 / 4.0 70 36 18 45<br />

T-040-0075 43771 T-040-0075-TV 43772 T-040-0075-SS2 / 4.0 75 36 18 45<br />

T-040-0080 43774 T-040-0080-TV 43775 T-040-0080-SS2 / 4.0 80 36 18 45<br />

T-040-0110 43827 T-040-0110-TV 43828 T-040-0110-SS2 / 4.0 110 36 18 45<br />

T-040-0140 43829 T-040-0140-TV 43830 T-040-0140-SS2 / 4.0 140 36 18 45<br />

T-040-0160 43831 T-040-0160-TV 43832 T-040-0160-SS2 / 4.0 160 36 18 45<br />

T-040-0170 43833 T-040-0170-TV / T-040-0170-SS2 / 4.0 170 36 18 45<br />

T-040-0180 43783 T-040-0180-TV 43784 T-040-0180-SS2 / 4.0 180 36 18 45<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Description<br />

T <strong>slot</strong> standard<br />

Product<br />

No.<br />

Description<br />

T <strong>slot</strong> zinc plated<br />

Product<br />

No.<br />

T <strong>slot</strong> stainless steel<br />

304<br />

Description<br />

Product<br />

No.<br />

Load<br />

group<br />

Dimensions mm<br />

t L ØA ØB ØC<br />

T-040-0210 43786 T-040-0210-TV 43787 T-040-0210-SS2 / 4.0 210 36 18 45<br />

T-040-0240 43789 T-040-0240-TV 43790 T-040-0240-SS2 / 4.0 240 36 18 45<br />

T-040-0340 43792 T-040-0340-TV 43793 T-040-0340-SS2 / 4.0 340 36 18 45<br />

T-050-0055 43536 T-050-0055-TV / T-050-0055-SS2 / 5.0 55 36 20 50<br />

T-050-0065 43215 T-050-0065-TV 43216 T-050-0065-SS2 / 5.0 65 36 20 50<br />

T-050-0075 43217 T-050-0075-TV 43218 T-050-0075-SS2 / 5.0 75 36 20 50<br />

T-050-0080 43219 T-050-0080-TV 43220 T-050-0080-SS2 / 5.0 80 36 20 50<br />

T-050-0085 43834 T-050-0085-TV 43221 T-050-0085-SS2 / 5.0 85 36 20 50<br />

T-050-0095 43222 T-050-0095-TV 43223 T-050-0095-SS2 / 5.0 95 36 20 50<br />

T-050-0110 43224 T-050-0110-TV 43835 T-050-0110-SS2 / 5.0 110 36 20 50<br />

T-050-0120 43225 T-050-0120-TV 43226 T-050-0120-SS2 43227 5.0 120 36 20 50<br />

T-050-0140 43228 T-050-0140-TV 43836 T-050-0140-SS2 / 5.0 140 36 20 50<br />

T-050-0150 43837 T-050-0150-TV 43838 T-050-0150-SS2 / 5.0 150 36 20 50<br />

T-050-0160 43229 T-050-0160-TV 43230 T-050-0160-SS2 / 5.0 160 36 20 50<br />

T-050-0180 43231 T-050-0180-TV 43232 T-050-0180-SS2 43233 5.0 180 36 20 50<br />

T-050-0210 43234 T-050-0210-TV 43235 T-050-0210-SS2 / 5.0 210 36 20 50<br />

T-050-0240 43236 T-050-0240-TV 43237 T-050-0240-SS2 43238 5.0 240 36 20 50<br />

T-050-0340 43239 T-050-0340-TV 43240 T-050-0340-SS2 / 5.0 340 36 20 50<br />

T-050-0480 43839 T-050-0480-TV 43840 T-050-0480-SS2 / 5.0 480 36 20 50<br />

T-075-0085 43241 T-075-0085-TV 43841 T-075-0085-SS2 / 7.5 85 46 24 60<br />

T-075-0095 43242 T-075-0095-TV 43243 T-075-0095-SS2 / 7.5 95 46 24 60<br />

T-075-0120 43244 T-075-0120-TV 43245 T-075-0120-SS2 43246 7.5 120 46 24 60<br />

T-075-0140 43842 T-075-0140-TV / T-075-0140-SS2 / 7.5 140 46 24 60<br />

T-075-0150 43247 T-075-0150-TV 43248 T-075-0150-SS2 / 7.5 150 46 24 60<br />

T-075-0160 43249 T-075-0160-TV 43250 T-075-0160-SS2 / 7.5 160 46 24 60<br />

T-075-0165 43251 T-075-0165-TV 43252 T-075-0165-SS2 / 7.5 165 46 24 60<br />

T-075-0170 43253 T-075-0170-TV / T-075-0170-SS2 / 7.5 170 46 24 60<br />

T-075-0200 43254 T-075-0200-TV 43255 T-075-0200-SS2 / 7.5 200 46 24 60<br />

T-075-0300 43256 T-075-0300-TV 43257 T-075-0300-SS2 43258 7.5 300 46 24 60<br />

T-075-0540 43259 T-075-0540-TV 43260 T-075-0540-SS2 / 7.5 540 46 24 60<br />

T-075-0680 43843 T-075-0680-TV 43844 T-075-0680-SS2 / 7.5 680 46 24 60<br />

T-100-0085 43261 T-100-0085-TV 43262 T-100-0085-SS2 / 10.0 85 46 28 70<br />

T-100-0090 / T-100-0090-TV 43263 T-100-0090-SS2 / 10.0 90 46 28 70<br />

T-100-0100 43264 T-100-0100-TV 43845 T-100-0100-SS2 / 10.0 100 46 28 70<br />

T-100-0110 43265 T-100-0110-TV / T-100-0110-SS2 / 10.0 110 46 28 70<br />

T-100-0115 43266 T-100-0115-TV 43267 T-100-0115-SS2 43268 10.0 115 46 28 70<br />

T-100-0120 43269 T-100-0120-TV 43270 T-100-0120-SS2 / 10.0 120 46 28 70<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Description<br />

T <strong>slot</strong> standard<br />

Product<br />

No.<br />

Description<br />

T <strong>slot</strong> zinc plated<br />

Product<br />

No.<br />

T <strong>slot</strong> stainless steel<br />

304<br />

Description<br />

Product<br />

No.<br />

Load<br />

group<br />

Dimensions mm<br />

t L ØA ØB ØC<br />

T-100-0135 43271 T-100-0135-TV 43272 T-100-0135-SS2 / 10.0 135 46 28 70<br />

T-100-0140 43847 T-100-0140-TV / T-100-0140-SS2 / 10.0 140 46 28 70<br />

T-100-0150 43273 T-100-0150-TV 43274 T-100-0150-SS2 / 10.0 150 46 28 70<br />

T-100-0170 43275 T-100-0170-TV 43276 T-100-0170-SS2 43277 10.0 170 46 28 70<br />

T-100-0200 43848 T-100-0200-TV / T-100-0200-SS2 / 10.0 200 46 28 70<br />

T-100-0220 43278 T-100-0220-TV 43849 T-100-0220-SS2 / 10.0 220 46 28 70<br />

T-100-0250 43279 T-100-0250-TV 43280 T-100-0250-SS2 / 10.0 250 46 28 70<br />

T-100-0340 43281 T-100-0340-TV 43282 T-100-0340-SS2 43283 10.0 340 46 28 70<br />

T-100-0500 43514 T-100-0500-TV / T-100-0500-SS2 / 10.0 500 46 28 70<br />

T-150-0140 43851 T-150-0140-TV 43852 T-150-0140-SS2 / 15.0 140 70 38 80<br />

T-150-0150 43853 T-150-0150-TV 43854 T-150-0150-SS2 / 15.0 150 70 38 80<br />

T-150-0165 43287 T-150-0165-TV 43288 T-150-0165-SS2 / 15.0 165 70 38 80<br />

T-150-0170 43855 T-150-0170-TV / T-150-0170-SS2 / 15.0 170 70 38 80<br />

T-150-0200 43856 T-150-0200-TV 43857 T-150-0200-SS2 / 15.0 200 70 38 80<br />

T-150-0210 43289 T-150-0210-TV 43290 T-150-0210-SS2 / 15.0 210 70 38 80<br />

T-150-0300 43291 T-150-0300-TV 43292 T-150-0300-SS2 / 15.0 300 70 38 80<br />

T-150-0400 43293 T-150-0400-TV 43294 T-150-0400-SS2 / 15.0 400 70 38 80<br />

T-150-0840 43295 T-150-0840-TV 43296 T-150-0840-SS2 / 15.0 840 70 38 80<br />

T-200-0165 43858 T-200-0165-TV 43297 T-200-0165-SS2 / 20.0 165 70 40 98<br />

T-200-0200 43298 T-200-0200-TV / T-200-0200-SS2 / 20.0 200 70 40 98<br />

T-200-0240 43859 T-200-0240-TV / T-200-0240-SS2 / 20.0 240 70 40 98<br />

T-200-0250 43299 T-200-0250-TV 43300 T-200-0250-SS2 / 20.0 250 70 40 98<br />

T-200-0340 43301 T-200-0340-TV 43302 T-200-0340-SS2 / 20.0 340 70 40 98<br />

T-200-0500 43303 T-200-0500-TV 43304 T-200-0500-SS2 / 20.0 500 70 40 98<br />

T-200-1000 43305 T-200-1000-TV 43515 T-200-1000-SS2 / 20.0 1000 70 40 98<br />

T-320-0280 43516 T-320-0280-TV 43306 T-320-0280-SS2 / 32.0 280 88 50 135<br />

T-320-0320 46086 T-320-0320-TV 46087 T-320-0320-SS2 / 32.0 320 88 50 135<br />

T-320-0500 43517 T-320-0500-TV 43307 T-320-0500-SS2 / 32.0 500 88 50 135<br />

T-320-0700 43518 T-320-0700-TV 43308 T-320-0700-SS2 / 32.0 700 88 50 135<br />

T-320-1200 43519 T-320-1200-TV 43309 T-320-1200-SS2 / 32.0 1200 88 50 135<br />

T-450-0280 44567 T-450-0280-TV 44571 T-450-0280-SS2 / 45.0 280 88 50 135<br />

T-450-0500 44568 T-450-0500-TV 44572 T-450-0500-SS2 / 45.0 500 88 50 135<br />

T-450-0700 44569 T-450-0700-TV 44573 T-450-0700-SS2 / 45.0 700 88 50 135<br />

T-450-1200 44570 T-450-1200-TV 44574 T-450-1200-SS2 / 45.0 1200 88 50 135<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

ANCHOR ARRANGEMENT<br />

L = <strong>anchor</strong> length<br />

a = edge distance<br />

e = cover to <strong>anchor</strong> head<br />

R = recess radius<br />

Type T Load<br />

Slot Group<br />

Dimensions mm<br />

Description t L R e a<br />

T013 1.3 120 - 240 30 10 390<br />

T025 2.5 140 - 280 37 11 540<br />

T040 4.0 170 - 340 47 15 675<br />

T050 5.0 180 - 480 47 15 765<br />

T075 7.5 300 - 680 59 15 945<br />

T100 10.0 250 - 680 59 15 1100<br />

T150 15.0 300 - 840 80 15 1250<br />

For slab units or de-mould of panels the edge<br />

distance of the “T” <strong>anchor</strong> (a) is: a = 3 x ( L + e )<br />

T200 20.0 340 - 1000 80 15 1550<br />

T320 32.0 500 - 1200 102 23 2150<br />

T450 45.0 500 - 1200 102 23 2400<br />

Reinforcement used in <strong>anchor</strong> zone for axial pull, in panels or beams<br />

Type of<br />

<strong>anchor</strong><br />

Load<br />

Group<br />

Hairpin<br />

dimensions mm<br />

Edge<br />

reinforcement<br />

Description t n x d Ls d mm<br />

T-013-0xxx 1.3 4 x Ø6 500 Ø6<br />

T-025-0xxx 2.5 4 x Ø6 500 Ø6<br />

T-040-0xxx 4.0 6 x Ø8 700 Ø8<br />

T-050-0xxx 5.0 6 x Ø8 700 Ø8<br />

T-075-0xxx 7.5 6 x Ø10 1160 Ø12<br />

T-100-0xxx 10.0 6 x Ø10 1160 Ø12<br />

T-150-0xxx 15.0 8 x Ø10 1240 Ø12<br />

T-200-0xxx 20.0 8 x Ø10 1240 Ø12<br />

T-320-0xxx 32.0 8 x Ø12 1400 Ø16<br />

T-450-0xxx 45.0 12 x Ø12 1850 Ø16<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Load capacity for axial pull in panels or beams<br />

Concrete strength from 15 N/mm² to 25 N/mm².<br />

Type of <strong>anchor</strong> Load group Minimum thickness "g" Permissible loads in kN<br />

Description t mm fcu ≥ 15 - 25 N/mm²<br />

T-013-0xxx 1.3 60 - 80 13<br />

T-025-0xxx 2.5 80 - 120 21 - 25<br />

T-040-0xxx 4.0 80 - 120 26 - 40<br />

T-050-0xxx 5.0 100 - 140 43 - 50<br />

T-075-0xxx 7.5 120 - 160 60 - 75<br />

T-100-0xxx 10.0 140 100<br />

T-150-0xxx 15.0 160 - 200 128 - 150<br />

T-200-0xxx 20.0 160 - 220 166 - 200<br />

T-320-0xxx 32.0 200 - 320 191 - 320<br />

T-450-0xxx 45.0 340 - 420 347 - 450<br />

Reinforcement used in <strong>anchor</strong> zone for angled lift in panels or beams<br />

Type of<br />

<strong>anchor</strong><br />

Load<br />

Group<br />

Angled lift<br />

reinforcement, mm<br />

Slot-in-links,<br />

dimensions in mm<br />

Edge<br />

reinforcement<br />

Symbol t da c La n x d Ls i d mm<br />

T-013-0xxx 1.3 Ø10 25 800 8 x Ø10 680 100 Ø6<br />

T-025-0xxx 2.5 Ø10 25 800 8 x Ø10 900 125 Ø6<br />

T-040-0xxx 4.0 Ø12 30 1000 8 x Ø10 900 125 Ø8<br />

T-050-0xxx 5.0 Ø12 30 1000 8 x Ø10 940 125 Ø8<br />

T-075-0xxx 7.5 Ø16 40 1100 8 x Ø10 940 125 Ø12<br />

T-100-0xxx 10.0 Ø20 45 1100 8 x Ø10 1160 125 Ø12<br />

T-150-0xxx 15.0 2 x Ø20 45 1100 8 x Ø10 1240 125 Ø12<br />

T-200-0xxx 20.0 2 x Ø25 65 1500 8 x Ø10 1240 125 Ø12<br />

T-320-0xxx 32.0 2 x Ø25 65 1500 8 x Ø12 1400 125 Ø16<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Informative, in the top section is shown the reinforcement required, for <strong>anchor</strong>, in panels or beams for angle of lift ß ≤ 45°, with<br />

concrete strength of ≥ 15 N/mm². It is recommended where possible ß should not exceed 30°.<br />

Load capacity for angled lift up to 30°, for cast-in <strong>anchor</strong>s in panels or beams<br />

Concrete strength from 15 N/mm² to 25 N/mm².<br />

Type of <strong>anchor</strong><br />

Symbol (xxx= length)<br />

Load group<br />

t<br />

Minimum thickness "g"<br />

Mm<br />

Permissible forces in kN<br />

fcu ≥ 15 - 25 N/mm²<br />

T-013-0xxx 1.3 95 13<br />

T-025-0xxx 2.5 100 – 120 25<br />

T-040-0xxx 4.0 120 – 160 34 - 40<br />

T-050-0xxx 5.0 120 – 180 38 - 50<br />

T-075-0xxx 7.5 140 – 260 42 - 75<br />

T-100-0xxx 10.0 140 – 280 58 - 100<br />

T-150-0xxx 15.0 160 – 300 79 - 150<br />

T-200-0xxx 20.0 160 - 280 128 - 200<br />

T-320-0xxx 32.0 200 - 400 147 - 320<br />

Load capacity of the <strong>anchor</strong>s in slabs<br />

or de-mould panels for pull or angled<br />

lift up to 30°<br />

Concrete strength from 15 N/mm² to<br />

25 N/mm².<br />

Type of<br />

Anchor (xxx=<br />

length)<br />

Description<br />

Load<br />

group<br />

t<br />

e<br />

mm<br />

L<br />

mm<br />

g<br />

mm<br />

a<br />

mm<br />

Permissible<br />

force in kN<br />

fcu > 15-25<br />

N/mm2<br />

T-013-0xxx 1.3 10 35 - 85 55 - 105 150 - 285 5 - 13<br />

T-025-0xxx 2.5 11 45 - 85 66 - 106 160 - 290 17 - 25<br />

T-040-0xxx 4.0 15 75 - 110 100 - 135 270 - 345 18 - 40<br />

T-050-0xxx 5.0 15 85 - 120 110 - 145 300 - 405 24 - 50<br />

T-075-0xxx 7.5 15 95 - 165 115 - 190 345 - 540 32 - 75<br />

T-100-0xxx 10.0 15 115 - 170 140 - 195 390 - 555 44 - 100<br />

T-150-0xxx 15.0 15 140 - 200 165 - 225 465 - 645 68 - 140<br />

T-200-0xxx 20.0 15 200 - 240 225 - 265 645 - 765 145 - 200<br />

T-320-0xxx 32.0 23 280 313 910 240<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

P-PIPE SLOT-ANCHOR<br />

Characteristics of P-Pipe Slot-<strong>anchor</strong>s<br />

The collar below the <strong>anchor</strong> head seals the former when the <strong>anchor</strong> is pushed into the former.<br />

P-Pipe Slot-<strong>anchor</strong><br />

type<br />

Axial<br />

Load [kN]<br />

Length [mm] Ø A [mm] Ø B [mm]<br />

P 13-85 13 85 19 19<br />

P 13-120 13 120 19 19<br />

P 25-55 25 55 26 26<br />

P 25-120 25 120 26 26<br />

P 25-170 25 170 26 26<br />

O-EYE SLOT-ANCHOR<br />

Characteristics of O-Eye <strong>slot</strong> <strong>anchor</strong><br />

Type:<br />

L[mm]<br />

Axial load<br />

[kN]<br />

ØA<br />

[mm]<br />

ØB<br />

[mm]<br />

ØC<br />

[mm]<br />

E(B10)<br />

[mm]<br />

E(B20)<br />

[mm]<br />

E(B30)<br />

[mm]<br />

O-13-65 65 13 19 10 9 700 600 450 8<br />

O-13-65-TV 65 13 19 10 9 700 600 450 8<br />

O-25-90 90 25 26 14 13 1100 700 600 10<br />

O-25-90-TV 90 25 26 14 13 1100 700 600 10<br />

O-50-90 90 50 36 20 18 1600 1100 900 16<br />

O-50-120 120 50 36 20 18 1600 1100 900 16<br />

O-50-120-TV 120 50 36 20 18 1600 1100 900 16<br />

O-100-115 115 100 47 28 25 2000 1400 1100 20<br />

O-100-115 TV 115 100 47 28 25 2000 1400 1100 20<br />

O-100-180 180 100 47 28 25 2000 1400 1100 20<br />

O-100-180-TV 180 100 47 28 25 2000 1400 1100 20<br />

O-200-250 250 200 70 39 37 3000 2000 1700 32<br />

O-200-250 TV 250 200 70 39 37 3000 2000 1700 32<br />

O-320-300 300 320 88 50 47 3800 2700 2100 40<br />

O-320-300 TV 300 320 88 50 47 3800 2700 2100 40<br />

Ø e<br />

[mm]<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

TKA-TILT SLOT-ANCHOR<br />

Characteristics of TKA <strong>anchor</strong>s<br />

The IPK is mounted in the RBK in order to stabilize the RBK during pouring and hardening<br />

TKA-<strong>anchor</strong> type<br />

Axial<br />

Load<br />

[kN]<br />

Length L<br />

[mm]<br />

Ø D1 [mm]<br />

Ø d [mm]<br />

TKA-13-120 13 120 23 11<br />

TKA-25-170 25 170 34 16<br />

TKA-50-240 50 240 50 21<br />

Characteristics of RBK balls:<br />

RBK-recess former<br />

Axial<br />

Load<br />

[kN]<br />

Length L<br />

[mm]<br />

Height H<br />

[mm]<br />

Width B<br />

[mm]<br />

RBK-13 13 70 33 50<br />

RBK-25 25 86 40 60<br />

RBK-50 50 110 52 78<br />

Characteristics of IPK plates: Characteristics of P-Pipe Slot-<strong>anchor</strong>s<br />

IPK-plates<br />

Axial<br />

Load<br />

[kN]<br />

Length L<br />

[mm]<br />

Height H<br />

[mm]<br />

Width B<br />

[mm]<br />

IPK -13 13 54 12 15<br />

IPK -25 25 67 12 20<br />

IPK -50 50 84 18 25<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Additional Reinforcements:<br />

Reinforcement<br />

TKA-<strong>anchor</strong> type<br />

Axial Load<br />

[kN]<br />

Mesh reinforcement<br />

[mm²/m]<br />

ds1 [mm] L(straight) [mm] L(bended) [mm] L1 [mm]<br />

TKA-13-120 13 131 10 800 500 500<br />

TKA-25-170 25 131 10 1250 800 500<br />

TKA-50-240 50 2 x131 12 1700 1100 750<br />

Permissible load:<br />

Transverse lift<br />

Diagonal lift<br />

TKA-<strong>anchor</strong> type<br />

Axial<br />

Load<br />

[kN]<br />

TKA-13-120 13<br />

TKA-25-170 25<br />

TKA-50-240 50<br />

Element<br />

thickness<br />

[mm]<br />

Transverse lift [kN]<br />

Concrete strength:<br />

Diagonal lift up to 45º [kN]<br />

Concrete strength<br />

10 N/mm² 15 N/mm² 10 N/mm² 15 N/mm²<br />

80 2,4 3 8 10<br />

100 3,4 4 10 12<br />

120 4,4 5 12 13<br />

100 6,4 7,8 18 24<br />

110 7,4 9 18 24<br />

120 8,4 10,3 19 25<br />

130 9,5 11,6 19 25<br />

140 12,7 15,6 31 42<br />

150 14,1 17,3 33 44<br />

160 15,6 19,1 35 46<br />

Weigth<br />

[Kg]<br />

0,2<br />

0,45<br />

1,25<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

TSG – OFFSET ANCHOR<br />

The TSG <strong>anchor</strong> is designed to a load force in the range of 1.3t to 32.0t. This type of <strong>anchor</strong> is mainly used in sandwich<br />

panels.<br />

TSG standard<br />

TSG zinc plated<br />

Load<br />

group<br />

Dimensions<br />

Description Product no. Description Product no. t L ØA ØB ØD E<br />

TSG-013-227 43087 TSG-013-227-TV 43088 1.3 227 19 10 25 50<br />

TSG-025-268 43089 TSG-025-268-TV 43090 2.5 268 26 14 35 50<br />

TSG-040-406 43091 TSG-040-406-TV 43092 4.0 406 36 18 45 60<br />

TSG-050-466 43093 TSG-050-466-TV 43094 5.0 466 36 20 50 60<br />

TSG-075-664 43095 TSG-075-664-TV 43096 7.5 664 46 24 60 70<br />

TSG-100-667 43097 TSG-100-667-TV 43100 10.0 667 46 28 70 70<br />

TSG-150-825 43101 TSG-150-825-TV 43102 15.0 825 70 38 80 90<br />

TSG-200-986 43103 TSG-200-986-TV 43104 20.0 986 70 40 98 90<br />

TSG-320-1150 45912 TSG-320-1150-TV 45913 32.0 1150 88 50 135 150<br />

ANCHOR ARRANGEMENT<br />

Type of<br />

TSG<br />

Load<br />

group<br />

Length<br />

L<br />

Max.<br />

Load<br />

Max.<br />

Thickness<br />

g<br />

Description t mm kN mm<br />

013-227 1.3 227 13 80<br />

025-268 2.5 268 25 100<br />

040-406 4.0 406 40 100<br />

050-466 5.0 466 50 100<br />

075-664 7.5 664 75 120<br />

100-667 10.0 667 100 140<br />

150-825 15.0 825 150 180<br />

200-986 20.0 986 200 200<br />

320-1150 32.0 1150 320 240<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

TKS-SLOT ANCHOR<br />

Characteristics of TKS-Slot-<strong>anchor</strong><br />

TKS-Slot-<strong>anchor</strong> type Axial load [kN] Length L [mm]<br />

Length l (<strong>anchor</strong>ing)<br />

[mm]<br />

Ø d [mm]<br />

Ø A [mm]<br />

TKS 25-400 25 400 374 14 26<br />

TKS 25-520 25 520 494 14 26<br />

TKS 50-580 50 580 548 20 36<br />

TKS 50-900 50 900 868 20 36<br />

TKS 75-750 75 750 706 24 47<br />

TKS 75-1150 75 1150 1106 24 47<br />

TKS 100-870 100 870 826 28 47<br />

TKS 100-1300 100 1300 1256 28 47<br />

TKS 150-1080 150 1080 1015 34 70<br />

TKS 150-1550 150 1550 1485 34 70<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

TPA – PLATE ANCHOR<br />

TPA <strong>anchor</strong>s are fitted with a welded base plate. They are designed to a load force in the range of 2.5t, 5.0t and 10.0t. This<br />

type of <strong>anchor</strong>s is mostly used in thin panels. It is essential, that this type of <strong>anchor</strong> is used in combination with rebar steel.<br />

TPA standard<br />

TPA hot dip<br />

galvanized<br />

Dimensions mm<br />

Description Product no. Description Product no. t H ØA B C D<br />

TPA-025-055 43507 TPA-025-055-TV 44394 2.5 55 26 70 70 6<br />

TPA-025-085 43978 TPA-025-085-TV 45341 2.5 85 26 70 70 6<br />

TPA-025-120 43508 TPA-025-120-TV 44398 2.5 120 26 70 70 6<br />

TPA-050-055 43509 TPA-050-055-TV 45343 5.0 55 36 90 90 8<br />

TPA-050-065 43510 TPA-050-065-TV 44400 5.0 65 36 90 90 8<br />

TPA-050-095 43511 TPA-050-095-TV 45345 5.0 95 36 90 90 8<br />

TPA-050-110 43512 TPA-050-110-TV 44402 5.0 110 36 90 90 8<br />

TPA-100-110 43513 TPA-100-110-TV 45347 10.0 110 46 90 90 10<br />

ANCHOR ARRANGEMENT<br />

Type of<br />

TPA<br />

Load<br />

group<br />

Dimensions<br />

t H e R d L<br />

Admissible<br />

Load in kN<br />

fcu ≥ 15 - 25<br />

N/mm²<br />

025-055 2.5 55 11 37 8 200 10 – 25<br />

025-085 2.5 85 11 37 10 250 10 – 25<br />

025-120 2.5 120 11 37 10 300 10 – 25<br />

050-055 5.0 55 15 47 12 450 30 – 50<br />

050-065 5.0 65 15 47 12 450 30 – 50<br />

050-095 5.0 95 15 47 12 450 30 – 50<br />

050-110 5.0 110 15 47 12 450 30 – 50<br />

100-110 10.0 110 15 59 16 600 80 – 100<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

LIFTING CLUTCHES<br />

The 3D Lifting Systems TH2 and THR2 are made of high quality steel and they are designed with a safety factor of 5. Every<br />

Lifting System is individually tested and is supplied with a unique certificate. The safety factor is 3 times the working load.<br />

The special design of the clutch ensures a tight and safe connection to the <strong>anchor</strong>. Obviously, the shackle fits the<br />

hemispherical saving created by recess former perfectly.<br />

The lifting clutch, recess former and <strong>anchor</strong> only correspond when they are from the same load group. The load group is<br />

indicated on the lifting clutch<br />

TH2<br />

THR2<br />

Specifications of the TH2<br />

TH2 Zinc plated Load group Dimensions [mm]<br />

Type Product no. [ t ] A B C D E F G<br />

TH2 13 44057 1.3 48 77 60 55 40 33 165<br />

TH2 25 44058 2.5 50 92 75 68 55 42 205<br />

TH2 40/50 44059 5 68 121 86 88 64 57 240<br />

TH2 75/100 44060 10 84 170 110 108 90 77 346<br />

TH2 150/200 44061 20 124 230 140 146 118 115 520<br />

TH2 320 44062 32 155 303 175 195 160 155 590<br />

TH2 450 44719 45 155 303 175 195 160 155 590<br />

Specifications of the THR2<br />

TH2 Zinc plated Load group Dimensions [mm]<br />

Type Product no. [ t ] A B C d L D E F G<br />

THR2 40/50 45279 5 66 106 60 20 80 88 64 57 180<br />

THR2 75/100 45281 10 90 146 58 28 68 108 90 77 210<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

OPERATING INSTRUCTIONS<br />

1 2 3 4<br />

Rotate the shackle, until<br />

The shackle rotates to its<br />

the opening corresponds<br />

locking position.<br />

with the <strong>anchor</strong> head.<br />

The clutch is brought in the<br />

right position.<br />

The nose of the shackle is<br />

pushed against the<br />

concrete element.<br />

When pitching the concrete unit with the 3D Lifting System, the nose must be in the same direction with the load. Due to the<br />

counterweight of the nose, the shackle remains connected, even in an unloaded state. To release the 3D Lifting System, the<br />

load hook is lowered and the shackle is turned up and out. Only after the Lifting System is completely detached of the recess<br />

and <strong>anchor</strong>, the crane can be withdrawn. The 3D lifting System can remain attached to the crane hook till another use.<br />

If the shackle remains in the position<br />

showed above, the lifting of the concrete<br />

unit is not possible.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

3D LIFTING SYSTEM MAINTENANCE<br />

In common with all lifting devices, the lifting <strong>system</strong> TH2, THR2 must be checked at least twice a year by trained personnel.<br />

Any defects found should be corrected before use. It is important to determine the amount of wear. The lettering and<br />

identification of the lifting <strong>system</strong> must be visible. If the shackle is deformed or the mouth opening is enlarged, the 3D Lifting<br />

System must be taken out of use and cannot be repaired. If the limiting dimensions given in the table are exceeded for “H” or<br />

fall below for “M” a further use of the Lifting System is not safe. Repairs, especially welding operations to the Lifting System are<br />

strictly forbidden. Do not combine our products with accessories from other manufacturers.<br />

Each 3D-Lifting System is delivered with a checking caliber for the two important dimensions.<br />

TYPE<br />

TH2<br />

NUMBER<br />

H<br />

MAXIMUM<br />

[mm]<br />

M<br />

MINIMUM<br />

[mm]<br />

CALIBER<br />

“NO-GO”<br />

NUMBER<br />

TH2 13 44057 13 5,5 46193<br />

TH2 25 44058 18 7 46194<br />

TH2 50 44059 24 9 46195<br />

TH2 100 44060 33 12 46196<br />

TH2 200 44061 45 18 46197<br />

TH2 320 44062 56 25 46198<br />

TH2 450 44719 56 25 46199<br />

H<br />

M<br />

CALIBER<br />

THR2<br />

TYPE<br />

MAXIMUM<br />

MINIMUM<br />

“NO-GO”<br />

NUMBER<br />

[mm]<br />

[mm]<br />

NUMBER<br />

THR2 40/50 45279 24 9 46195<br />

THR2 75/100 45281 33 12 46196<br />

DIMENSION “M” CHECKING<br />

The dimension “M” must be checked in this zone with risk of fracture during usage.<br />

ACCEPTABLE<br />

Dimension “M” is larger than minimum permitted.<br />

NOT ACCEPTABLE<br />

In this case dimension “M” is less than allowed.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

DIMENSION “H” CHECKING<br />

The “H” dimension must be checked in at least 3 zones with risk of enlargement during usage.<br />

PRIMARY ZONE<br />

ACCEPTABLE<br />

Dimension “H” is less than maximum permitted.<br />

NOT ACCEPTABLE<br />

In this case dimension “H” is larger than allowed.<br />

SECONDARY ZONE<br />

ACCEPTABLE<br />

Dimension “H” is less than maximum permitted.<br />

NOT ACCEPTABLE<br />

In this case dimension “H” is larger than allowed.<br />

THE THIRD ZONE<br />

ACCEPTABLE<br />

Dimension “H” is less than maximum permitted.<br />

NOT ACCEPTABLE<br />

In this case dimension “H” is larger than allowed.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

ATTACHMENT OF THE SLOT-ANCHORS IN CONCRETE<br />

To link together the TH 2 lifting clutch with the T-Slot-<strong>anchor</strong> there must be a socket in the concrete. This socket has a ball<br />

form and can be either a half ball or a small ball <strong>slot</strong>. Different aiding kits are available to realize this socket. For a half ball<br />

socket the TH 2 lifting clutch can be attached in any direction and eventually can turn during lifting in the socket till the lifting<br />

hook has arrived in its good position. The most usable is the RB recess former.<br />

RECESS FORMERS<br />

The <strong>anchor</strong>s are fitted in the mold with a recess former. The saving former, enables the lifting clutch to fit over the <strong>anchor</strong>.<br />

Because of the special design, there is no sharp edge in the precast element. Obviously, the recess formers are available in<br />

the same range as the lifting clutches and the <strong>anchor</strong>s. This is indicated by a load group, marked on the top.<br />

The formers are mounted on the mould with fixing plates. After de-mould of the element, the recess formers can be removed<br />

easily. Another option is represented by the magnetic and steel recess formers.<br />

The standard recess formers are manufactured out of rubber shore 65° - 70°. The rubber used has a good resistance to demould<br />

oil. The formers will keep their original shape, even when they are heated up to 120°C. They can be used many times.<br />

The magnetic recess formers are manufactured out of rubber.<br />

RB – STANDARD RUBER RECESS FORMER<br />

The RB recess former is used in combination with the T <strong>slot</strong> <strong>anchor</strong>, O-<strong>anchor</strong>, TPA <strong>anchor</strong>, TKS <strong>anchor</strong> and TSG <strong>anchor</strong>.<br />

Rubber recess former RB<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. t R ØA B ØC<br />

RB-013 43905 1.3 30 9.5 9 10<br />

RB-025 43906 2.5 37 14 7.5 14<br />

RB-040/050 43907 5.0 47 15 11 20<br />

RB-075 43908 7.5 60 15 10.5 24<br />

RB-100 43909 10.0 60 15 10.5 28<br />

RB-150 43910 15 80 19 10.5 38<br />

RB-200 43911 20 80 19 10.5 40<br />

RB-320/450 43677 32 / 45 108 22 15 50<br />

SRB – NARROW RUBBER RECESS FORMER<br />

The SRB recess former is used in combination with the T <strong>slot</strong> <strong>anchor</strong>, O-<strong>anchor</strong>, TPA <strong>anchor</strong>, TKS <strong>anchor</strong> and TSG <strong>anchor</strong>.<br />

Because of the minimal width it is often used for thin elements, such as panels.<br />

Rubber recess former<br />

SRB<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. t ØA B ØC h M N<br />

SRB-013 43949 1.3 9.5 7 10 29.5 37 47<br />

SRB-025 43950 2.5 14 6 14 39 44 59<br />

SRB-050 43951 5.0 15 8 20 49 60 78<br />

SRB-075 43952 7.5 15 8 24 58 77 97<br />

SRB-100 43953 10 15 8 28 58 77 97<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

RBK – TKA RUBBER RECESS FORMER<br />

The RBK recess former is used in combination with the TKA tilt-up <strong>anchor</strong><br />

Rubber recess former RBK<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. t R ØA B h M N<br />

RBK-013 44479 1.3 33 8 6 32 36 49<br />

RBK-025 44480 2.5 40 10 6 38 44 60<br />

RBK-050 44481 5.0 55 12 8 53 55 78<br />

RBP – RUBBER RECESS FORMER<br />

The RBP recess former is used in combination with the P <strong>anchor</strong> with collar<br />

Rubber recess former RBP<br />

Description<br />

Product<br />

no.<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

t h ØA B ØC ØD<br />

RBP-13-55 shore 44809 1.3 36 10 7 18.5 63<br />

RBP-13-70 shore 43759 1.3 36 10 7 18.5 63<br />

RBP-25-55 shore 44810 2.5 43.5 12 7 25.5 74<br />

RBP-25-70 shore 43760 2.5 43.5 12 7 25.5 74<br />

RBP-50-55 shore 44811 5.0 54 12 8 35.5 96<br />

RBP-50-70 shore 44283 5 54 12 8 35.5 96<br />

RBP-100-70<br />

shore<br />

44284 10 72 14 10 45 122<br />

RBP PU – POLYETHYLENE RECESS FORMER<br />

The RBP PU recess former is used in combination with the P <strong>anchor</strong> with collar. This type can be supplied on request.<br />

Recess former RBP-PU<br />

Description<br />

Product<br />

no.<br />

Load<br />

group<br />

Dimensions mm<br />

t h ØA B ØC ØD<br />

RBP-013-PU 44419 1.3 33 10 5 18.5 60.5<br />

RBP-013-PU-H 44420 1.3 43 10 15 18.5 60.5<br />

RBP-025-PU 44423 2.5 43.5 12 7 25.5 74<br />

RBP-025-PU-H 44424 2.5 53.5 12 17 25.5 74<br />

RBP-050-PU 44421 5.0 54 12 8 35.5 96<br />

RBP-050-PU-H 44422 5 64 12 18 35.5 96<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

SBK – STEEL RECESS FORMER<br />

The SBK recess former is used in combination with T <strong>slot</strong> <strong>anchor</strong>, O <strong>anchor</strong>, TPA <strong>anchor</strong>, TKS <strong>anchor</strong> and TSG <strong>anchor</strong>. When<br />

these <strong>anchor</strong>s are used a rubber ring RR should be fitted as well. The SBK can also be used in combination with a P <strong>anchor</strong>.<br />

These recess formers are mostly applied in an upside down position.<br />

Round steel recess former<br />

SBK<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. t ØA B ØC ØD h R<br />

SBK-013 44403 1.3 M 12 7 19.9 65 28 32<br />

SBK-025 45855 2.5 M 12 11 26.9 80 43.5 69<br />

SBK-050 45856 5.0 M 12 13 36.9 101 54 65<br />

SBK-100 45857 10 M 16 15 47.1 129 72 80<br />

PRBM – MAGNETIC RECESS FORMER<br />

The MPB magnetic recess former is used in combination with T <strong>slot</strong> <strong>anchor</strong>, O <strong>anchor</strong>, TPA <strong>anchor</strong>, TKS <strong>anchor</strong> and TSG<br />

<strong>anchor</strong>. When these <strong>anchor</strong>s are used a rubber ring RR should be fitted as well. The SBK can also be used in combination with<br />

a P <strong>anchor</strong>. These recess formers are mostly applied in an upside down position.<br />

Magnetic recess former<br />

MPB<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. t ØA B ØC ØD h R<br />

MPB-013 45865 1.3 M 10 5 18.5 64 33 32<br />

MPB-025 46080 2.5 M 10 7 25.5 80 43.5 69<br />

MPB-050 46081 5.0 M 10 8 35.5 101 54 65<br />

MPB-100 46082 7.5 - 10 M 10 10 45.5 129 72 80<br />

RR – RUBBER RING<br />

The rubber ring is used when a T <strong>slot</strong> <strong>anchor</strong>, O <strong>anchor</strong>, TPA <strong>anchor</strong>, TKS <strong>anchor</strong> and TSG <strong>anchor</strong> is fitted in a SBK steel<br />

recess former or a MPB magnetic former.<br />

Rubber ring RR<br />

Description<br />

Product<br />

no.<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

t D d t<br />

RR-013 43966 1.3 21 10 11<br />

RR-025 43967 2.5 31 14 12<br />

RR-040/050 43968 5.0 38 20 14<br />

RR-075 43813 7.5 49 24 20<br />

RR-100 43969 10.0 49 28 20<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

FIXING ACCESORIES FOR THE RUBBER RECESS FORMERS<br />

IP – FIXING PLATE<br />

Fixing plate IP<br />

Load<br />

Group<br />

Thread<br />

Description Product no. t M<br />

IP-013 43913 1.3 M8<br />

IP-025 43914 2.5 M10<br />

IP-050 43915 5.0 M10<br />

IP-075/100 43916 7.5/10.0 M12<br />

IP-150/200 43917 15.0/20.0 M12<br />

IP-320 43918 32.0 M16<br />

IPD – FIXING PLATE WITH THREAD ROD / IPDV – FIXING PLATE WITH THREAD ROD AND WING NUT<br />

Fixing plate with thread rod IPD<br />

Load<br />

Group<br />

Dimensions<br />

mm<br />

Description Product no. t M L<br />

IPD-013 44051 1.3 M 8 100<br />

IPD-025 44052 2.5 M 10 100<br />

IPD-050 44053 5.0 M 10 100<br />

IPD-075/100 44054 7.5/10.0 M 12 100<br />

IPD-150/200 44055 15.0/20.0 M 12 100<br />

IPD-320 44056 32.0 M 16 100<br />

TDV – THREAD HOLDING SCREW<br />

The TDV is used for mounting the recess former on the steel formwork. It is fitted with two wing nuts, of which the one at the<br />

end is locked.<br />

Description<br />

TDV<br />

Product<br />

no.<br />

Load<br />

Group<br />

Dimensions<br />

mm<br />

t M L<br />

TDV-025 44575 0.7–2.5 M8 160<br />

TDV-050 44576 3.0–5.0 M8 160<br />

TDV-100 44577 7.5–10.0 M12 160<br />

TDV-200 44578 12.5-22.0 M16 160<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

OPR – MOUNTING PLATE<br />

The OPR is available for mounting the RB recess former to the formwork. The recess former can be fitted easily on the two pins.<br />

The OPR also ensures that the recess former remains completely closed while pouring the concrete. The OPR can be nailed or<br />

welded to the formwork.<br />

Holding plate OPR<br />

Rubber recess<br />

former RB<br />

Load<br />

group<br />

Dimensions<br />

mm<br />

Description Product no. Description t D L H<br />

OPR-013 46058 RB-013 1.3 66 38 17<br />

OPR-025 46059 RB-025 2.5 80 50 20<br />

OPR-050 46060 RB-050 5.0 100 60 26<br />

OPR-075/100 46061 RB-075/100 7.5/10.0 128 80 31<br />

OPR-150/200 46062 RB-150/200 15.0/20.0 170 110 39<br />

OPR-320 46063 RB-320 32.0 236 128 54<br />

If the formwork can only be removed sideways, the fixing plate<br />

IP in combination with a threaded rod IPD or IPDV should be<br />

used.<br />

If the formwork can only be removed vertically, the fixing plate<br />

in combination with the threaded screw TDV should be used.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

GENERAL INSTRUCTIONS FOR INSTALLATION AND USE<br />

RUBBER RECESS FORMERS<br />

The fixing plate IP with a threaded rod and the <strong>anchor</strong> are fitted in the opened recess former. The recess former is mounted to<br />

the formwork with the wing nut. The nut is then tightened securing the recess former and the <strong>anchor</strong> firmly in position.<br />

In case of wooden formwork, the recess former can be mounted with the OPR mounting plate. The pins on the OPR ensure that<br />

the recess former remains closed during the process of pouring concrete. The OPR is mounted to the formwork with nails.<br />

Correct<br />

Incorrect<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

REMOVAL OF THE RUBBER RECESS FORMER<br />

Two pieces of re-bar steel can be put in the recess former. With the use of these rods, the former bends open and it can be<br />

taken from the <strong>anchor</strong>. Before this, the excessive concrete should be removed. Do not use a hammer or any other tools. This<br />

can damage the recess former.<br />

STEEL AND MAGNETIC RECESS FORMER<br />

The steel and magnetic recess formers are always used in combination with a rubber ring or with a P <strong>anchor</strong> with collar. The<br />

rubber ring ensures that the <strong>anchor</strong> is fitted tight in the former. Moreover, the rubber ring prevents concrete pouring in the<br />

recess former.<br />

It is recommended that both the <strong>anchor</strong> head and rubber ring are greased with formwork oil before installation. When the pre<br />

cast element is lifted out of the mould, the <strong>anchor</strong> and the rubber ring detach themselves easily from the recess former.<br />

When using the magnetic recess former it is very important that the surface of the formwork is clean. After de-mould the<br />

magnetic former can be removed from the formwork with a screw.<br />

WELDING TO THE ANCHORS<br />

Welding to the <strong>anchor</strong>s to, for instance, the armament web is NEVER allowed. The choosing of the material for the <strong>anchor</strong>s in<br />

order to obtain the smallest <strong>anchor</strong> in relation to the highest safety does not allow any welding under normal circumstances.<br />

All the situations mentioned in this leaflet are valid for most of the cases. For variant situations or elements for which this<br />

instruction cannot be used you can always get advice from “<strong>Terwa</strong>”.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION OF THE T-SLOT ANCHOR<br />

The best way of calculating the lifting <strong>anchor</strong>s is step by step. The following steps are in the correct sequence:<br />

Determine the weight of the element.<br />

Through a right position of the <strong>anchor</strong>s, the same load per <strong>anchor</strong> can be realized. In the case that one <strong>anchor</strong> is more heavily<br />

loaded than the other <strong>anchor</strong>, this <strong>anchor</strong> has to be chosen for this loading. It is better to apply <strong>anchor</strong>s of the same kind per<br />

lifting situation.<br />

Determine the lifting angle of the hoist cable in relation to the length axle of the T-Slot- <strong>anchor</strong>. This depends on the adjusting of<br />

the length of the hoist cables and the position of the lifting <strong>anchor</strong>s. After determining the lifting angle, the calculation factor<br />

follows via the table for the force in the lifting cable.<br />

Estimation has to be made of the appeared dynamic forces as a result of the lifting or transport method. Lifting with a stationary<br />

crane, with a fine hoist possibility reduces these forces, while the forces will be increased enormously when lifting on the<br />

building site with a forklift truck. Determine via the table below which enlargement factor has to be calculated with.<br />

LIFTING IN AN ANGLE<br />

Angle α to concrete [º] 90 75 60 45 30<br />

Addition factor in force in the<br />

lifting part<br />

1 1.04 1.16 1.43 2<br />

DYNAMIC FORCES<br />

During the detaching out of the formwork dynamic forces will arise. The size of the dynamic forces depends on the form of the<br />

element, the formwork and the use of additions for the detaching out of the formwork. The table gives some directions for the<br />

enlargement factor which can be used.<br />

DIRECTION FOR STICK FACTORS<br />

Situation<br />

Push factor<br />

In a factory with a fixed crane 1,1 to 1,3<br />

Transport with a forklift truck at a flat floor 1,3 to 1,6<br />

At location with a fixed crane 1,3 to 1,5<br />

At location with a drivable crane 1,5 to 1,7<br />

Transport with a dredger at an uneven floor 1,6 to 2,0<br />

In extreme cases > 2.0<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Take account of<br />

Oiled formwork<br />

Taking away the side formwork<br />

Form of the element<br />

Stick factors<br />

Beam or pillar 1.0 to 1.10<br />

Vertical plate 1.10 to 1.15<br />

Horizontal plate 1.2 to 1.25<br />

Floor plates with cassettes > 2.0<br />

For elements with a difficult form higher factors have to be taken, especially for elements where a vacuum can arise during the<br />

taking out, such as with cassette floors. The forces can be a multiple of the weight.<br />

The action forces per <strong>anchor</strong> can be calculated as follows:<br />

Action Force = (weight x lifting angle factor x bumping factor x stick factor)/ (qty of <strong>anchor</strong>s)<br />

When the action force of the most heavily loaded lifting is determined the choice of the type of the lifting <strong>anchor</strong> must be made.<br />

By means of the acting forces the type of the T-Slot-<strong>anchor</strong> can be determined. With the aid of the added tables can be<br />

determined which length of the T- Slot-<strong>anchor</strong> must be used dependably of the present concrete strength.<br />

When lifting in an angle by using T-Slot-<strong>anchor</strong>s no reduction is needed on the permissible load. For the vertical setting of small<br />

elements split reinforcement can be necessary by reason that the pressing force of the lifting hook will lead directly his forces<br />

into the concrete. In these cases it is good to work with the TKA-Tilt Slot-<strong>anchor</strong>s.<br />

Split reinforcement can be adjusted in the following way. The lifting clutch directly leads the pressing force to the concrete and<br />

starts approximately half way of the recess former. That is why the split reinforcement must be applied. See the drawing.<br />

ANCHORING OF T-SLOT-ANCHORS<br />

If the loading type of the T-Slot-<strong>anchor</strong>s has been chosen, the length of the <strong>anchor</strong> has to be determined. Dependably of the<br />

form of the element and the strength of the concrete at the first loading, a T-Slot-<strong>anchor</strong> has to be chosen, which realizes a<br />

larger <strong>anchor</strong>ing force than is calculated as the acting force. The admissible <strong>anchor</strong>ing force is calculated with a safety factor of<br />

2, 5.<br />

The foot of the T-Slot-<strong>anchor</strong> obtains the <strong>anchor</strong>ing. At collapsing of the concrete a dish formed foot arises of the T-Slot-<strong>anchor</strong><br />

a break out cone with an incline of 1:3. That is why those relatively small <strong>anchor</strong>ing lengths will do.<br />

In this technical documentation tables are added, to which in practice most of the situations can be filled in. It is also possible to<br />

make an exact calculation of the present situation. On request special tables can be made which fulfill the practical situation in<br />

the prefab factory or at the building site.<br />

If it is possible divide elements in the groups below, than the following rule of thumb can be used. In case of inexperience with<br />

the 3D Slot-<strong>anchor</strong> <strong>system</strong>, additional information is always obtainable at “<strong>Terwa</strong>”.<br />

Type of element:<br />

Beams: T-Slot-<strong>anchor</strong>s with the standard length per loading type can be used.<br />

Horizontal plates T-Slot-<strong>anchor</strong>s with a smaller length than standard can be used.<br />

Vertical plates T-Slot-<strong>anchor</strong>s with a larger length than standard must be used.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

OVERVIEW OF T-SLOT-ANCHORS LENGTHS<br />

Loading<br />

class [kN]<br />

Standard type T-<br />

Slot-<strong>anchor</strong><br />

Often used<br />

shortened T- Slot<strong>anchor</strong><br />

Often used<br />

lengthened T-Slot<strong>anchor</strong><br />

13 T 13-120 T 13-65 T 13-240<br />

25 T 25-170 T 25-85 T 25-280<br />

50 T 50-240 T 50-120 T 50-340<br />

75 T 75-300 T 75-150 T 75-540<br />

100 T 100-340 T 100-170 T 100-680<br />

150 T 150-400 T 150-210 T 150-840<br />

200 T 200-500 T 200-340 T 200-500<br />

320 T 320-700 T 320-500 T 320-1200<br />

450 T 450-700 T 450-500 T 450-1200<br />

All deliverable types of T-Slot-<strong>anchor</strong>s are mentioned in the product documentation and the pricelist and can be delivered in<br />

untreated, spun galvanized and stainless steel.<br />

The calculation of the <strong>anchor</strong>ing length can be done with the aid of empiric found formulas, with the VBC-90 or according to the<br />

rules being in preparation of the CUR-working group “Anchors in concrete”<br />

When calculating the admissible <strong>anchor</strong>ing force besides the length of the T-Slot-<strong>anchor</strong>, the present concrete strength is of<br />

main importance. Mostly the deforming strength is leading or the concrete strength that is realized at the first loading of the<br />

<strong>anchor</strong>s. If there is any doubt about the admissible concrete force or that it is not possible to realize it, additional measurements<br />

have to be taken. For instance, the concrete force can be enlarged in the location of the T-Slot-<strong>anchor</strong> by adjusting isolation<br />

material. When you use isolation material, higher temperatures can be reached in the concrete and this gives a quicker force<br />

development.<br />

The addition of extra reinforcement in the reinforcement nets almost never leads to improvement of the <strong>anchor</strong>ing force. The<br />

<strong>anchor</strong>ing force can only increase if the reinforcement is placed around and over the foot of the <strong>anchor</strong>.<br />

The <strong>anchor</strong>ing force of the T-Slot-<strong>anchor</strong> is the biggest when the T-Slot-<strong>anchor</strong> is placed at a distance to the edge which is 3<br />

times larger than the built in depth so that a complete break out cone can be created. If it is not possible to have an edge<br />

distance to all directions of 3 times the built in depth, a better <strong>anchor</strong>ing must be obtained with the aid of a longer T-Slot-<strong>anchor</strong>.<br />

In the table, a situation is described which fulfills as well the edge distances in all directions of 3 times larger than the built in<br />

length as well the situation for which the edge distance is limited to 2 directions. With the aid of these tables a good impression<br />

can be obtained of what the real admissible force is in situations that are more or less comparable. In case of doubt, please<br />

contact “<strong>Terwa</strong>”.<br />

For vertical plates the possibility that a horizontal break out can occur must be taken into account. Here<br />

also the present vertical reinforcement has no effect for the <strong>anchor</strong>ing force. The situation in the figure will<br />

become very critical if the thickness of the element is smaller than half the thickness of the chosen T-Slot<strong>anchor</strong>.<br />

In this situation an additional discussion with “<strong>Terwa</strong>” is necessary.<br />

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For these thicknesses the utilized value is obtained<br />

TECHNICAL MANUAL - 3D SYSTEM<br />

To enlarge the vertical <strong>anchor</strong>ing a hairpin can be adjusted which falls around the foot. In this situation it is also very helpful to<br />

use the TKA-Tilt Slot-<strong>anchor</strong>, an eye <strong>anchor</strong> or a rod <strong>anchor</strong>. With these lifting <strong>anchor</strong>s the <strong>anchor</strong>ing is obtained by a<br />

reinforcement hairpin through the eye of the <strong>anchor</strong> or by a ribbed rod.<br />

Table of utilized charges for standard <strong>anchor</strong>s as a function of the concrete strength and the thickness of the element<br />

Standard <strong>anchor</strong><br />

T 13-120<br />

T 25-170<br />

T 40-210<br />

T 50-240<br />

T 75-300<br />

T 100-340<br />

T 150-400<br />

T 200-500<br />

T 320-700<br />

T 450-700<br />

Thickness of the element<br />

[mm]<br />

concrete strength 10<br />

[MPa]<br />

concrete strength 15<br />

[MPa]<br />

60 0.740 0.990<br />

70 0.925 1.230<br />

80 1.140 1.300<br />

90 1.300<br />

80 1.350<br />

90 1.600 1.830<br />

100 1.850 2.150<br />

110 2.170 2.500<br />

120 2.500<br />

120 2.780 3.730<br />

130 3.140 4.000<br />

140 3.520<br />

150 3.940<br />

160 4.000<br />

130 3.320 4.660<br />

140 3.700 4.970<br />

150 4.120 5.000<br />

160 4.560<br />

170 5.000<br />

170 5.450 7.290<br />

180 53950 7.500<br />

190 6.475<br />

200 7.000<br />

210 7.500<br />

200 7.500 10.000<br />

210 8.095<br />

220 8.700<br />

230 9.350<br />

240 10.000<br />

240 11.370 15.000<br />

260 12.800<br />

280 14.340<br />

300 16.000<br />

300 16.250 20.000<br />

320 18.190<br />

340 19.900<br />

360 21.900<br />

360 24.550 32.000<br />

380 26.660<br />

400 28.890<br />

420 31.220<br />

440 33.680<br />

440 35.846<br />

460 38.128<br />

480 40.410<br />

500 42.692<br />

concrete strength 20<br />

[MPa]<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION EXAMPLE 1<br />

Floor element:<br />

Dimensions<br />

5.00 x 2.00 x 0.20 m³<br />

4 T-Slot-<strong>anchor</strong>s<br />

Concrete strength class B45<br />

Strength at de-mould 20 N/mm²<br />

Situation at the works:<br />

The element will be taken out of the box with a portal crane. There is work with an equator to prevent that the angle to the<br />

concrete becomes smaller than 75 º. The used T-Slot-<strong>anchor</strong> factor will be 1.04. Will also be taken into account: A push factor of<br />

1.3 and a Stick factor of 1.2<br />

Situation at the building site:<br />

The element will be built up with the aid of a turning crane. There is work with 2 clutches and equator to prevent that the angle to<br />

the concrete becomes smaller than 60 º. The T-Slot-<strong>anchor</strong> factor that must be used is 1.16. Will also be taken into account: A<br />

push factor of 1.3<br />

Determination of the weight:<br />

G= 5.00 x 2.0 x 0.2 (m³ x 25 kN/m³) = 50 kN<br />

Determination of the arisen force per <strong>anchor</strong>:<br />

In the prefab factory:<br />

50 x 1.04 x1.3 x1.2<br />

Force per <strong>anchor</strong>: F =<br />

_______________________ = 20.3 kN → normative<br />

4<br />

At the building site:<br />

50 x 1.16 x 1.3<br />

Force per <strong>anchor</strong>: F =<br />

__________________ = 18.9 kN<br />

4<br />

The situation at the works during de-mould is for the choice of the loading class normative T- Slot-<strong>anchor</strong>: T -25 kN<br />

Determination of the length of the T-Slot-<strong>anchor</strong><br />

According to the table, the T-Slot-<strong>anchor</strong> type T -25-120 will already do at a concrete strength of 20 N/mm².<br />

According to the rule of thumb for a floor element normally a T-Slot-<strong>anchor</strong> in shortened implementation can be used. In this<br />

case also a T -25-120 or a T -25-170 can be chosen.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

“<strong>Terwa</strong>” B.V. can execute for you a special calculation, for which the exact <strong>anchor</strong>ing length can be calculated.<br />

Final conclusion:<br />

The floor element can be hoisted with 4 T-Slot-<strong>anchor</strong>s; Type T -25-120 in untreated, spun galvanized or in stainless carbon<br />

steel.<br />

Chosen positions:<br />

Length direction: ca. 1/5 of the length = 1,00 m from the edge<br />

Transverse direction: ca. 30% of the width = 0,50 m from the edge<br />

Admissible break out forces for bottom plates to the edge of the element is more than 3 times the built in depth or for heavy T-<br />

Slot-<strong>anchor</strong>s, a minimum distance of 500 mm.<br />

Concrete strength in N/mm².<br />

TABLE 1<br />

Anchor type<br />

Built in depth<br />

[mm]<br />

Concrete strength at first load: [kN]<br />

10 N/mm² 15 N/mm² 20 N/mm² 25 N/mm²<br />

T 13-65 73 9.9 13 > 13 > 13<br />

T 13-85 93 > 13 > 13 > 13 > 13<br />

T 13-120 128 > 13 > 13 > 13 > 13<br />

T 25-85 96 17.1 22.4 >25 >25<br />

T 25-120 131 >25 >25 >25 >25<br />

T 25-170 181 >25 >25 >25 >25<br />

T 50-120 115 24.5 32.2 39 45.3<br />

T 50-180 195 >50 >50 >50 >50<br />

T 50-240 255 >50 >50 >50 >50<br />

T 75-150 165 50.5 66.3 >75 >75<br />

T 75-300 315 >75 >75 >75 >75<br />

T 100-170 185 63.5 83.3 >100 >100<br />

T 100-340 355 233.9 >100 >100<br />

For heavy T-Slot-<strong>anchor</strong>s a minimum distance of 500 mm is applicable<br />

T 150-300 316 100.6 132 >150 >150<br />

T 150-400 416 111.3 146 >150 >150<br />

T 200-340 356 105.9 138.9 168.4 195.6<br />

T 200-500 516 116.6 153.1 185.6 >200<br />

T 320-700 727 121.8 159.8 193.8 225<br />

T 320-1200 1227 125.3 164.4 199.3 231.5<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION EXAMPLE 2<br />

Façade element:<br />

Dimensions<br />

5.00 x 2.00 x 0.20 m³<br />

4 T-Slot-<strong>anchor</strong>s for de-mould<br />

2 T-Slot-<strong>anchor</strong>s for transport and mounting<br />

Concrete strength class B45<br />

Strength at de-mould 20 N/mm²<br />

Situation in the prefab factory:<br />

The element will be taken out of the box with a portal crane with the T-Slot-<strong>anchor</strong>s calculated in example 1. In free storage the<br />

façade element will be brought to a vertical position (attention! be careful for damages of the edge or use a TKA-Tilt Slot-<strong>anchor</strong><br />

to prevent damage). During the time the element is brought in a vertical position, there is worked with an equator to prevent that<br />

the angle to the concrete becomes smaller than 75 º. Hereby the element still rests on the floor so that the T- Slot-<strong>anchor</strong>s only<br />

hoist half of the weight. Only when the element is in a vertical position it can be hoisted and the T-Slot-<strong>anchor</strong>s will be loaded<br />

with the full weight. That is why the bringing of the element into a vertical position is not a normative loading. Also when de-mold<br />

and directly bringing into a vertical position with the aid of 2 T-Slot-<strong>anchor</strong>s to the front side will not give a normative loading as<br />

well.<br />

While lifting with an equator:<br />

The angle to the concrete is about 90º<br />

The used T-Slot-<strong>anchor</strong> factor will be 1.04. Will also be taken into account:<br />

A push factor of 1.3 and a stick factor of 1.2 (only by reason of de-mold, so not normative).<br />

Situation at the building site:<br />

The element will be built up with the aid of a turning crane. There is worked with 2 clutches and the equator to prevent that the<br />

angle to the concrete becomes about 60 º.<br />

The used lifting <strong>anchor</strong> factor will be 1.16.<br />

Will also be taken into account: A push factor of 1.3<br />

Determination of the weight:<br />

G = 5.00 x 2.0 x 0.2 (m³ x 25 kN/m³) = 50 kN<br />

Determination of the arisen force per <strong>anchor</strong>:<br />

In the prefab factory:<br />

Force per <strong>anchor</strong>: F =<br />

At the building site<br />

50 x 1.00 x 1.3 x 1.2<br />

________________________<br />

2<br />

= 39 kN<br />

50 x 1.16 x 1.3<br />

Force per <strong>anchor</strong>: F =<br />

____________________ = 37.7 kN<br />

2<br />

The situation at the building area is for the choice of the loading class normative T-Slot-<strong>anchor</strong>: T -50 kN<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Determination of the length of the T-Slot-<strong>anchor</strong>"<br />

According to the table, the T-Slot-<strong>anchor</strong> type T -50-340 will already do at a concrete strength of 20 N/mm². (Minimum <strong>anchor</strong>ing<br />

force Z= 32.9 kN)<br />

According to the rule of thumb for a facade element normally a T-Slot-<strong>anchor</strong> in extra long implementation can be used. In this<br />

case also a T -50-340 or a T -50-480 can be chosen.<br />

“<strong>Terwa</strong>” B.V. can execute for you a special calculation, for which the exact <strong>anchor</strong>ing length can be calculated<br />

Final conclusion:<br />

The facade element can be hoisted with 2 T-Slot-<strong>anchor</strong>s type T -50-340 in untreated, spun galvanized or in stainless carbon<br />

steel.<br />

Chosen positions:<br />

Length direction: ca. 1/5 of the length = 1,00 m from the edge<br />

Transverse direction: in the middle of the material thickness<br />

Table 2<br />

Admissible break out forces for façade plates & beams:<br />

This table is value for the mentioned T-Slot-<strong>anchor</strong>s at the condition that the distance to the edge of the element is more than 3<br />

times the built in depth and the <strong>anchor</strong> is built in the middle of the material thickness a minimum distance of 500 mm.<br />

The values indicated in the table are the minimum <strong>anchor</strong> forces at indicated concrete strength in N/mm².<br />

TABLE 2<br />

Anchor type<br />

Built in depth<br />

[mm]<br />

Wall thickness<br />

[mm]<br />

Concrete strength at first load: [kN]<br />

10 N/mm² 15 N/mm² 20 N/mm² 25 N/mm² 30 N/mm²<br />

T 13-120 128 80 5 6.5 7.9 9.2 10.3<br />

T 13-120 128 120 7.4 9.7 11.8 > 13 > 13<br />

T 13-240 248 80 9.6 12.6 > 13 > 13 > 13<br />

T 13-240 248 120 > 13 > 13 > 13 > 13 > 13<br />

T 25-170 181 100 8.8 11.5 13.9 16.2 18.3<br />

T 25-170 181 140 12.2 16 19.5 22.6 >25<br />

T 25-280 291 100 14.1 18.5 22.5 >25 >25<br />

T 25-280 291 140 19.7 >25 >25 >25 >25<br />

T 50-240 255 120 14.8 19.5 23.6 27.4 31<br />

T 50-240 255 160 19.7 25.9 31.4 36.5 41.2<br />

T 50-340 355 120 20.7 27.1 32.9 38.2 43.2<br />

T 50-340 355 160 27.5 36.1 43.8 >50 >50<br />

T 50-480 495 120 28.8 37.8 45.9 >50 >50<br />

T 50-480 495 160 38.4 >50 >50 >50 >50<br />

T 75-300 315 160 24.4 32 38.8 45.1 51<br />

T 75-300 315 200 30.5 40 48.5 56.3 63.6<br />

T 75-540 555 160 43.1 56.6 68.6 >75 >75<br />

T 75-540 555 200 53.8 70.7 >75 >75 >75<br />

T 100-340 355 200 34.4 45.1 54.7 63.5 71.8<br />

T 100-340 355 250 42.9 56.3 68.2 79.2 89.5<br />

T 100-680 695 200 67.5 88.5 >100 >100 >100<br />

T 100-680 695 250 84.3 >100 >100 >100 >100<br />

T 150-400 416 250 50.3 66 80.1 93 105.1<br />

T 150-400 416 300 60.3 79.1 98.9 111.4 125.8<br />

T 200-500 516 300 74.9 98.3 119.2 138.4 156.4<br />

T 200-500 516 350 87.3 114.5 138.9 161.3 182.2<br />

T 320-700 727 400 140.8 184.7 224 260.1 293.9<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION EXAMPLE 3<br />

Façade element:<br />

Determination of the maximum weight<br />

Starting points:<br />

For the transportation 2 T-Slot-Anchors <strong>anchor</strong>s are put in the front side.<br />

For de-mould use 4 T-Slot-<strong>anchor</strong>s or bring the element in vertical position with the 2 T-Slot-<strong>anchor</strong>s in the front side (attention!<br />

be careful for damages of the edge).<br />

Strength at de-mould 15 N/mm²<br />

Situation in the prefab factory:<br />

In free storage the façade element will be brought to a vertical position (attention! be careful for damages of the edge or use a<br />

TKA-Tilt Slot-<strong>anchor</strong> to prevent damage). At bringing in a vertical position there is worked with an equator to prevent that the<br />

angle to the concrete becomes smaller than 75 º. The angle to the concrete is about 90º<br />

The used T-Slot-<strong>anchor</strong> factor will be 1.00. Will also be taken into account:<br />

Push factor = 1.3<br />

Determination of the arisen force per <strong>anchor</strong><br />

Gmax. x 1.00 x1.3<br />

_________________________<br />

Arisen force: F =<br />

2 <strong>anchor</strong>s<br />

In table 3 an overview of the maximum weights have been given for the façade elements when using 2 T-Slot-<strong>anchor</strong>s of the<br />

types mentioned in the first column. For all the cases in between or divergent positions, “<strong>Terwa</strong>” B.V. can make a special<br />

calculation or make a special table for your factory.<br />

Determination of the arisen force per <strong>anchor</strong>:<br />

In the prefab factory:<br />

50 x 1.00 x 1.3<br />

Force per <strong>anchor</strong>: F =<br />

______________________ = 39 kN<br />

2<br />

At the building site:<br />

50 x 1.16 x 1.3<br />

Force per <strong>anchor</strong>: F =<br />

______________________ = 37.7 kN→ normative<br />

2<br />

The situation at the building site is for the choice of the loading class normative T-Slot-<strong>anchor</strong>: T -50 kN<br />

Determination of the length of the T-Slot-<strong>anchor</strong>"<br />

According to the table, the T-Slot-<strong>anchor</strong> type T -50-340 will already manage at a concrete strength of 20 N/mm². (Minimum<br />

<strong>anchor</strong>ing force Z= 32.9 kN)<br />

According to the rule of thumb for a floor element normally a T-Slot-<strong>anchor</strong> in an extra long implementation can be used. In this<br />

case also a T -50-340 or a T -50-480 can be chosen.<br />

“<strong>Terwa</strong>” B.V. can execute for you a special calculation, for which the exact <strong>anchor</strong>ing length can be calculated<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Final conclusion:<br />

The floor element can be hoisted with 2 T-Slot-<strong>anchor</strong>s type T -50-340 in untreated, spun galvanized or in stainless carbon<br />

steel.<br />

Chosen positions:<br />

Length direction: ca. 1/5 of the length = 1,00 m from the edge<br />

Transverse direction: in the middle of the material thickness<br />

Table 3<br />

Maximum weights of façade plates and beams<br />

This table is mentioned for the T-Slot-<strong>anchor</strong>s as described under the condition that the distance to the edge of the element in 2<br />

directions is more than triple of the built in depth and that the <strong>anchor</strong> is<br />

Also the distance between the T-Slot-<strong>anchor</strong>s must be more than 6 times of the built in depth.<br />

The values mentioned in the table are the maximum weights of the elements at a concrete strength of 15 N/mm². With this the<br />

use of an equator as well as a push factor are indicated.<br />

TABLE 3<br />

Anchor type<br />

Built in depth<br />

[mm]<br />

Wall thickness<br />

[mm]<br />

Arisen force per <strong>anchor</strong><br />

[kN]<br />

Maximum weight of the<br />

element with 2 <strong>anchor</strong>s<br />

[kN]<br />

T 13-120 128 80 6.5 10<br />

T 13-120 128 120 9.7 14.9<br />

T 13-240 248 80 12.6 19.4<br />

T 13-240 248 120 13 20<br />

T 25-170 181 100 11.5 17.7<br />

T 25-170 181 140 16 24.7<br />

T 25-280 291 100 18.5 28.5<br />

T 25-280 291 140 >25 38.5<br />

T 50-240 255 120 19.5 29.9<br />

T 50-240 255 160 25.9 39.8<br />

T 50-340 355 120 27.1 41.7<br />

T 50-340 355 160 36.1 55.6<br />

T 50-480 495 120 37.8 58.2<br />

T 50-480 495 160 50 76.9<br />

T 75-300 315 160 32 49.3<br />

T 75-300 315 200 40 61.5<br />

T 75-540 555 160 56.6 87<br />

T 75-540 555 200 70.7 108.7<br />

T 100-340 355 200 45.1 69.4<br />

T 100-340 355 250 56.3 86.5<br />

T 100-680 695 200 88.5 136.2<br />

T 100-680 695 250 100 153.8<br />

T 150-400 416 250 66 101.6<br />

T 150-400 416 300 79.1 121.7<br />

T 200-500 516 300 98.3 151.2<br />

T 200-500 516 350 114.5 176.2<br />

T 320-700 727 400 184.7 284.2<br />

T 320-700 727 500 184.7 354.6<br />

When the concrete strength at first lifting has another value than 15 N/mm² of course the maximum weight of the elements is<br />

different<br />

At indication other tables can be made.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION EXAMLE 4<br />

Façade element: Determination of the maximum weight.<br />

Starting point<br />

For the transportation 2 T-Slot-<strong>anchor</strong>s are put in the front side.<br />

For de-mould use 4 T-Slot-<strong>anchor</strong>s or bring the element in vertical position with the 2 T-Slot-<strong>anchor</strong>s in the front side (attention!<br />

be careful for damages of the edge)<br />

Strength at de-mould 35 N/mm²<br />

Situation at the works and at the building area:<br />

In free storage the façade element will be brought to a vertical position (attention! be careful for damages of the edge or use<br />

TKA-Tilt Slot-<strong>anchor</strong>. At bringing in a vertical position there is worked with a spring that is used with a top angle smaller than<br />

60º.<br />

The used T-Slot-<strong>anchor</strong> factor will be 1.16. Will also be taken into account:<br />

Push factor = 1.3<br />

For de-mould other T-Slot-<strong>anchor</strong>s are used. That is why no stick forces have to be taken into account. Also when it’s brought in<br />

a vertical position from out of the box is used then also the stick forces are not normative, because only the halve of the forces<br />

have to be taken into account.<br />

Determination of the arisen force per <strong>anchor</strong><br />

Arisen force F =<br />

Gmax. x 1.16 x 1.3<br />

___________________________<br />

2 <strong>anchor</strong>s<br />

In table 4 an overview of the maximum weights has been given for the façade elements when using 2 T-Slot-<strong>anchor</strong>s of the<br />

types mentioned in the first column. For all cases in between or divergent positions, “<strong>Terwa</strong>” B.V. can make a special calculation<br />

or make a special table for your factory.<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

TABLE 4<br />

Maximum weights of façade plates and beams<br />

The values mentioned in the table are the maximum weights of the elements at a concrete strength of 35 N/mm². At bringing in<br />

a vertical position there is worked with a spring which is used with a top angle smaller than 60 º.<br />

Anchor type<br />

Built in depth<br />

[mm]<br />

Wall thickness<br />

[mm]<br />

Arisen force per <strong>anchor</strong><br />

[kN]<br />

Maximum weight of the<br />

element with 2 <strong>anchor</strong>s<br />

[kN]<br />

T 13-120 128 80 11.5 15.2<br />

T 13-120 128 120 13 17.2<br />

T 13-240 248 80 13 17.2<br />

T 13-240 248 120 13 17.2<br />

T 25-170 181 100 20.3 26.9<br />

T 25-170 181 140 25 33.2<br />

T 25-280 291 100 25 33.2<br />

T 25-280 291 140 25 33.2<br />

T 50-240 255 120 34.3 45.5<br />

T 50-240 255 160 45.7 60.6<br />

T 50-340 355 120 47.8 63.5<br />

T 50-340 355 160 50 66.3<br />

T 50-480 495 120 50 66.3<br />

T 50-480 495 160 50 66.3<br />

T 75-300 315 160 56.5 75<br />

T 75-300 315 200 70.5 93.5<br />

T 75-540 555 160 75 99.5<br />

T 75-540 555 200 75 99.5<br />

T 100-340 355 200 79.6 105.5<br />

T 100-340 355 250 99.2 131.6<br />

T 100-680 695 200 100 132.6<br />

T 100-680 695 250 100 154.5<br />

T 150-400 416 250 116.5 185<br />

T 150-400 416 300 139.5 230<br />

T 200-500 516 300 173.4 265.3<br />

T 200-500 516 350 200 424.4<br />

T 320-700 727 400 450 424.4<br />

T 320-700 727 500 450 354.6<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

CALCULATION EXAMPLE TKA<br />

Façade element:<br />

Dimensions<br />

5.00 x 2.00 x0.20 m³<br />

2 TKA <strong>anchor</strong>s for transport and mounting<br />

Concrete strength class B45<br />

Strength at de-boxing 20 N/mm²<br />

In free storage, the façade element will be brought to a vertical position by use of a TKA <strong>anchor</strong>. At bringing in a vertical position<br />

there is worked with an equator to prevent that the angle to the concrete becomes smaller than 75 º. Hereby rests the element<br />

still on the floor, so that the TKA <strong>anchor</strong>s only hoist half of the weight. Only when the element is in a vertical position it can be<br />

hoisted and the TKA <strong>anchor</strong>s will be loaded with the full weight. That is why the bringing of the element into a vertical position is<br />

not a normative loading. While lifting with an equator:<br />

The angle to the concrete is about 90º<br />

To be used lifting <strong>anchor</strong> factor will be 1.04. Also will be taken into account:<br />

A push factor of 1.3.<br />

Situation at the building area:<br />

The element will be built up with the aid of a turning crane. There is worked with 2 hooks equator to prevent that the angle to the<br />

concrete becomes about 60 º.<br />

To be used lifting <strong>anchor</strong> factor will be 1.16.<br />

Also will be taken into account: A push factor of 1.3<br />

Determination of the weight:<br />

G= 5.00 x 2.0 x 0.2 (m³ x 25 kN/m³) = 50 kN<br />

Determination of the arisen force per <strong>anchor</strong>:<br />

At the works:<br />

50 x 1.04 x 1.3 x 1.2<br />

Force per <strong>anchor</strong>: F =<br />

________________________<br />

= 40.6 kN<br />

2<br />

At the building area<br />

50 x 1.16 x 1.3<br />

Force per <strong>anchor</strong>: F =<br />

____________________ = 37.7 kN<br />

2<br />

The situation at the building area is for the choice of the loading class normative TKA <strong>anchor</strong>: TKA-50<br />

Determination of the length of the TKA <strong>anchor</strong>:<br />

Because of the short range of products, an additional reinforcement is necessary<br />

Conclusion:<br />

The facade element can be hoisted with two TKA <strong>anchor</strong>s Type TKA -50-240 in black or in zincked carbon steel<br />

Chosen positions:<br />

Length direction: ca. 1/5 of the length = 1, 00 m from the edge<br />

Transverse direction: in the middle of the material thickness<br />

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TECHNICAL MANUAL - 3D SYSTEM<br />

Table<br />

Admissible break out forces for façade plates & beams<br />

This table is value for the mentioned TKA <strong>anchor</strong>s at the condition that the distance to the edge of the element is more than 3<br />

times the built in depth and the <strong>anchor</strong> is built in the middle of the material thickness a minimum distance of 500 mm.<br />

The in the table indicated values are the minimum <strong>anchor</strong> forces at indicated.<br />

Concrete strength in N/mm²<br />

TABLE 5<br />

Type<br />

Built in depth<br />

[mm]<br />

Wall thickness<br />

[mm]<br />

Concrete strength at first load: [kN]<br />

10 N/ mm² 15 N/mm² 20 N/mm² 25 N/mm² 30 N/mm²<br />

TKA 13-120 128 80 5 6.5 7.9 9.2 10.3<br />

TKA 13-120 128 120 7.4 9.7 11.8 > 13 > 13<br />

TKA 25-170 181 100 8.8 11.5 13.9 16.2 18.3<br />

TKA 25-170 181 140 12.2 16 19.5 22.6 >25<br />

TKA 50-240 255 120 14.8 19.5 23.6 27.4 31<br />

TKA 50-240 255 160 19.7 25.9 31.4 36.5 41.2<br />

THREAT ANALYSIS<br />

Threat Risk Counter measurements<br />

Mechanical threat by finger injuries at screwing in hoisting<br />

noose<br />

Mechanical threat by finger injuries at screwing in hoisting<br />

noose in the transport <strong>anchor</strong><br />

Overload of the transport <strong>anchor</strong> by wrong hoisting direction<br />

S<br />

S<br />

S<br />

C: One and two hand operation is possible; at least: trained personnel at<br />

works and at the building area<br />

UI: suggestion for put down the elements on blocks<br />

UI: load values have taken into account wrong hoisting directions<br />

Overload of the transport <strong>anchor</strong> caused by not using a<br />

transverse or equator<br />

S<br />

UI: load values have taken a 3 times safety factor for such mistakes<br />

S= small<br />

UI=user instruction<br />

Disclaimer<br />

“<strong>Terwa</strong>” B.V. is not liable for deprivations to the products delivered by her caused by wear. “<strong>Terwa</strong>” B.V. is also not liable for<br />

damage caused by inaccurate and/or injudicious handling and use of the products delivered by her and/or use of these for<br />

purposes for which they are not produced. The responsibility of “<strong>Terwa</strong>” B.V. is furthermore limited in conformity to article 13 of<br />

the “Metaalunie” conditions, conditions which are applicable for all deliveries of “<strong>Terwa</strong>” B.V.<br />

==================<br />

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