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Addendum-02 Equations & Calculations

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<strong>Addendum</strong>-<strong>02</strong><br />

<strong>Equations</strong> & <strong>Calculations</strong><br />

My ASNT Level III UT Study Notes<br />

2014-June.


Speaker: Fion Zhang<br />

2014/July/31


http://en.wikipedia.org/wiki/Greek_alphabet


Trigonometry<br />

http://www.mathwarehouse.com/trigonometry/sine-cosine-tangent.php


Contents:<br />

1. Material Acoustic Properties<br />

2. Ultrasonic Formula<br />

3. Properties of Acoustic Wave<br />

4. Speed of Sound<br />

5. Attenuation<br />

6. What id dB<br />

7. Acoustic Impedance<br />

8. Snell’s Law<br />

9. S/N Ratio<br />

10. Near / Far Field<br />

11. Focusing & Focal Length<br />

12. Offsetting for Circular Specimen<br />

13. Quality “Q” Factors<br />

14. Inverse Law & Inverse Square Law<br />

http://www.ndt-ed.org/GeneralResources/Calculator/calculator.htm


1.0 Material Acoustic Properties<br />

Material<br />

Logitudinal wave<br />

Shear wave<br />

Z Acoustic<br />

mm/μs<br />

mm/μs<br />

Impedence<br />

Acrylic resin<br />

2.74<br />

1.44<br />

3.23<br />

(Perspex)<br />

Steel - SS 300<br />

5.613<br />

3.048<br />

44.6<br />

Series<br />

Steel - SS 400<br />

5.385<br />

2.997<br />

41.3<br />

Series<br />

Steel 1<strong>02</strong>0<br />

5.893<br />

3.251<br />

45.4<br />

Steel 4340<br />

5.842<br />

3.251<br />

45.6<br />

http://www.ndtcalc.com/utvelocity.html


2.0 Ultrasonic Formula<br />

http://www.ndt-ed.org/GeneralResources/Calculator/calculator.htm


Ultrasonic Formula


Ultrasonic Formula<br />

α = Transducer radius


3.0 Properties of Acoustic Plane Wave<br />

Wavelength, Frequency and Velocity<br />

Among the properties of waves propagating in isotropic solid materials are<br />

wavelength, frequency, and velocity. The wavelength is directly proportional<br />

to the velocity of the wave and inversely proportional to the frequency of the<br />

wave. This relationship is shown by the following equation.


4.0 The Speed of Sound<br />

Hooke's Law, when used along with Newton's Second Law, can explain a few<br />

things about the speed of sound. The speed of sound within a material is a<br />

function of the properties of the material and is independent of the amplitude<br />

of the sound wave. Newton's Second Law says that the force applied to a<br />

particle will be balanced by the particle's mass and the acceleration of the the<br />

particle. Mathematically, Newton's Second Law is written as F = ma. Hooke's<br />

Law then says that this force will be balanced by a force in the opposite<br />

direction that is dependent on the amount of displacement and the spring<br />

constant (F = -kx). Therefore, since the applied force and the restoring force<br />

are equal, ma = -kx can be written. The negative sign indicates that the force<br />

is in the opposite direction.<br />

F= ma = -kx


What properties of material affect its speed of sound?<br />

Of course, sound does travel at different speeds in different materials. This is<br />

because the (1) mass of the atomic particles and the (2) spring constants are<br />

different for different materials. The mass of the particles is related to the<br />

density of the material, and the spring constant is related to the elastic<br />

constants of a material. The general relationship between the speed of sound<br />

in a solid and its density and elastic constants is given by the following<br />

equation:


V is the speed of sound<br />

Eleatic constant<br />

→ spring constants<br />

Density<br />

→ mass of the atomic particles


Where V is the speed of sound, C is the elastic constant, and p is the material<br />

density. This equation may take a number of different forms depending on the<br />

type of wave (longitudinal or shear) and which of the elastic constants that are<br />

used. The typical elastic constants of a materials include:<br />

• Young's Modulus, E: a proportionality constant between uniaxial stress<br />

and strain.<br />

• Poisson's Ratio, n: the ratio of radial strain to axial strain<br />

• Bulk modulus, K: a measure of the incompressibility of a body subjected to<br />

hydrostatic pressure.<br />

• Shear Modulus, G: also called rigidity, a measure of a substance's<br />

resistance to shear.<br />

• Lame's Constants, l and m: material constants that are derived from<br />

Young's Modulus and Poisson's Ratio.


E/N/G


5.0 Attenuation<br />

The amplitude change of a decaying plane wave can be expressed as:<br />

In this expression A o is the unattenuated amplitude of the propagating wave<br />

at some location. The amplitude A is the reduced amplitude after the wave<br />

has traveled a distance z from that initial location. The quantity α is the<br />

attenuation coefficient of the wave traveling in the z-direction. The α<br />

dimensions of are nepers/length, where a neper is a dimensionless<br />

quantity. The term e is the exponential (or Napier's constant) which is equal<br />

to approximately 2.71828.<br />

http://www.ndt.net/article/v04n06/gin_ut2/gin_ut2.htm


Spreading/ Scattering/ adsorption (reflection is a form of scaterring)<br />

Adsoprtion<br />

Scaterring<br />

Spreading<br />

Scaterrring


Attenuation can be determined by evaluating the multiple backwall reflections<br />

seen in a typical A-scan display like the one shown in the image at the bottom.<br />

The number of decibels between two adjacent signals is measured and this<br />

value is divided by the time interval between them. This calculation produces<br />

a attenuation coefficient in decibels per unit time Ut. This value can be<br />

converted to nepers/length by the following equation.<br />

Where v is the velocity of sound in meters per<br />

second and Ut is in decibels per second.


Amplitude at distance Z<br />

Where v is the velocity of sound in meters per second and Ut is in decibels<br />

per second (attenuation coefficient).<br />

α is the attenuation coefficient of the wave traveling in the z-direction. The<br />

α dimensions of are nepers/length (nepers constant).


Attenuation is generally proportional to the square of sound frequency.<br />

Quoted values of attenuation are often given for a single frequency, or an<br />

attenuation value averaged over many frequencies may be given. Also, the<br />

actual value of the attenuation coefficient for a given material is highly<br />

dependent on the way in which the material was manufactured. Thus, quoted<br />

values of attenuation only give a rough indication of the attenuation and<br />

should not be automatically trusted. Generally, a reliable value of attenuation<br />

can only be obtained by determining the attenuation experimentally for the<br />

particular material being used.<br />

Attenuation ∝ Frequency 2 (f ) 2


Which U t ?<br />

U 0 t , A 0 o<br />

U 1 t , A 1 o , α 1<br />

1 1


7.0 Acoustic Impedance<br />

Sound travels through materials under the influence of sound pressure.<br />

Because molecules or atoms of a solid are bound elastically to one<br />

another, the excess pressure results in a wave propagating through the<br />

solid.<br />

The acoustic impedance (Z) of a material is defined as the product of its<br />

density (p) and acoustic velocity (V).<br />

Z = pV<br />

Acoustic impedance is important in:<br />

1. the determination of acoustic transmission and reflection at the boundary<br />

of two materials having different acoustic impedances.<br />

2. the design of ultrasonic transducers.<br />

3. assessing absorption of sound in a medium.


The following applet can be used to calculate the acoustic impedance for any<br />

material, so long as its density (p) and acoustic velocity (V) are known. The<br />

applet also shows how a change in the impedance affects the amount of<br />

acoustic energy that is reflected and transmitted. The values of the reflected<br />

and transmitted energy are the fractional amounts of the total energy incident<br />

on the interface. Note that the fractional amount of transmitted sound energy<br />

plus the fractional amount of reflected sound energy equals one. The<br />

calculation used to arrive at these values will be discussed on the next page.<br />

http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_6/applet_2_6.htm


Reflection/Transmission Energy as a function of Z


Reflection and Transmission Coefficients (Pressure)<br />

• This difference in Z is commonly referred to as the impedance<br />

mismatch.<br />

• The value produced is known as the reflection coefficient. Multiplying<br />

the reflection coefficient by 100 yields the amount of energy reflected as a<br />

percentage of the original energy.<br />

• the transmission coefficient is calculated by simply subtracting the<br />

reflection coefficient from one.<br />

Ipedence<br />

mismatch<br />

Reflection coefficient


Using the above applet, note that the energy reflected at a water-stainless<br />

steel interface is 0.88 or 88%. The amount of energy transmitted into the<br />

second material is 0.12 or 12%. The amount of reflection and transmission<br />

energy in dB terms are -1.1 dB and -18.2 dB respectively. The negative sign<br />

indicates that individually, the amount of reflected and transmitted energy is<br />

smaller than the incident energy.


If reflection and transmission at interfaces is<br />

followed through the component, only a small<br />

percentage of the original energy makes it back<br />

to the transducer, even when loss by attenuation<br />

is ignored. For example, consider an immersion<br />

inspection of a steel block. The sound energy<br />

leaves the transducer, travels through the water,<br />

encounters the front surface of the steel,<br />

encounters the back surface of the steel and<br />

reflects back through the front surface on its way<br />

back to the transducer. At the water steel<br />

interface (front surface), 12% of the energy is<br />

transmitted. At the back surface, 88% of the<br />

12% that made it through the front surface is<br />

reflected. This is 10.6% of the intensity of the<br />

initial incident wave. As the wave exits the part<br />

back through the front surface, only 12% of 10.6<br />

or 1.3% of the original energy is transmitted back<br />

to the transducer.


Practice Makes Perfect<br />

Following are the data:


Q1: What is the percentage of initial incident sound wave that will reflected<br />

from the water/Aluminum interface when the sound first enter Aluminum?<br />

R= (Z 1 -Z 2 ) 2 / (Z 1 +Z 2 ) 2 = (0.149-1.72) 2 /(0.149+1.72) 2<br />

R= 0.707, Answer= 70.7%


Q2: What is the percentage of sound energy that will finally reenter the water<br />

after reflected from the backwall of Aluminum? (Do not consider material<br />

attenuation and other factors)<br />

Answer: 6%<br />

0.706 – initial Back wall<br />

0.2934<br />

0.207x 0.2934=0.0609<br />

Second Backwall echo<br />

0.2934x 0.706 =<br />

0.207


8.0 Snell’s Law<br />

Snell's Law holds true for shear waves as well as longitudinal waves and can<br />

be written as follows<br />

=<br />

Where:<br />

VL1 is the longitudinal wave velocity in material 1.<br />

VL2 is the longitudinal wave velocity in material 2.<br />

VS1 is the shear wave velocity in material 1.<br />

VS2 is the shear wave velocity in material 2.


Snell’s Law<br />

http://education-portal.com/academy/lesson/refraction-dispersion-definition-snells-law-index-of-refraction.html#lesson


Practice Makes Perfect<br />

5. For an ultrasonic beam with normal incidence, the reflection coefficient is<br />

given by:<br />

(a) [(Z 1 +Z 2 ) 2 ]/[(Z 1 -Z 2 ) 2 ]<br />

(b) (Z 1 +Z 2 )/(Z 1 -Z 2 )<br />

(c) [(4) (Z 1 )(Z 2 )]/[(Z 1 +Z 2 ) 2 ]<br />

(d) [(Z 1 -Z 2 ) 2 ]/[Z 1 +Z 2 ) 2 ]<br />

6. For an ultrasonic beam with normal incidence the transmission coefficient<br />

is given by:<br />

(a) [(Z 1 +Z 2 ) 2 ]/[(Z 1 -Z 2 ) 2 ]<br />

(b) (Z 1 +Z 2 )/(Z 1 -Z 2 )<br />

(c) [(4) (Z 1 )(Z 2 )]/[(Z 1 +Z 2 ) 2 ]<br />

(d) [(Z 1 -Z 2 ) 2 ]/[Z 1 +Z 2 ) 2 ]


Practice Made Perfect<br />

7. Snell's law is given by which of the following:<br />

(a) (Sin A)/(Sin B) = VB/VA<br />

(b) (Sin A)/(Sin B) = VA/VB<br />

(c) (Sin A)/ VB = V(Sin B)/VA<br />

(d) (Sin A)[VA] = (Sin B)[ VB]<br />

8. Snell's law is used to calculate:<br />

(a) Angle of beam divergence<br />

(b) Angle of diffraction<br />

(c) Angle of refraction<br />

(d) None of the above


Practice Makes Perfect<br />

9. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec]<br />

for an incident longitudinal wave of 37.9 degrees in Plexiglas [VL = 0.267cm/<br />

microsec]<br />

(a) 26 degrees<br />

(b) 45 degrees<br />

(c) 48 degrees<br />

(d) 64 degrees<br />

10. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec]<br />

for an incident longitudinal wave of 45.7 degrees in Plexiglas [VL = 0.267cm/<br />

microsec]<br />

(a) 64 degrees<br />

(b) 45.7 degrees<br />

(c) 60 degrees<br />

(d) 70 degrees


Practice Makes Perfect<br />

11. Calculate the refracted shear wave angle in aluminium [VS = 0.31cm/<br />

microsec] for an incident longitudinal wave of 43.5 degrees in Plexiglas [VL =<br />

0.267cm/microsec]<br />

(a) 53 degrees<br />

(b) 61 degrees<br />

(c) 42 degrees<br />

(d) 68 degrees<br />

12. Calculate the refracted shear wave angle in aluminium [VS =<br />

0.31cm/microsec] for an incident longitudinal wave of 53 degrees in Plexiglas<br />

[VL = 0.267cm/microsec]<br />

(a) 53 degrees<br />

(b) 61 degrees<br />

(c) 42 degrees<br />

(d) 68 degrees


9.0 S/N Ratio<br />

The following formula relates some of the variables affecting the signal-tonoise<br />

ratio (S/N) of a defect:<br />

FOM: Factor of merits at center frequency


The following formula relates some of the variables affecting the signal-tonoise<br />

ratio (S/N) of a defect:


Sound Volume: Area x pulse length Δt<br />

Material properties<br />

Flaw geometry at center frequency:<br />

Figure of merit FOM and<br />

amplitudes responds


10. Near/ Far Fields<br />

http://miac.unibas.ch/PMI/05-UltrasoundImaging.html


where α is the radius of the transducer and λ the wavelength.<br />

For beam edges at null condition K=1.22


Modified Near Zone<br />

T Perspex<br />

Modified Z f


Example: Calculate the modified Near Zone for;<br />

• 5 MHz shear wave transducer<br />

• 10mm crystal<br />

• 10 mm perspex wedge<br />

Perspex L-wave: 2730 m/s<br />

Steel S-wave: 3250 m/s<br />

Steel L-wave: 5900 m/s<br />

Modified NZ= (0.01 2 x f) / (4v) – 0.01(2730/3250)<br />

=0.0300m<br />

= 30mm


Apparent Near Zone distance


11.0 Focusing & Focal Length<br />

http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/beam-characteristics/


The focal length F is determined by following equation;<br />

Where:<br />

F = Focal Length in water<br />

R = Curvature of the focusing len<br />

n = Ration of L-velocity of epoxy to L-velocity of water


12.0 Offset of Normal probe above circular object<br />

θ 1<br />

V 1<br />

θ 1R<br />

θ 2 V 2


Calculate the offset for following conditions:<br />

Aluminum rod being examined is 6" diameter, what is the off set needed for (a)<br />

45 refracted shear wave (b) Longitudinal wave to be generated?<br />

(L-wave velocity for AL=6.3x10 5 cm/s, T-wave velocity for AL=3.1x10 5 cm/s,<br />

Wave velocity in water=1.5X10 5 cm/s)<br />

Question (a)<br />

Question (b)


13.0 “Q” Factor<br />

3dB down


14.0 Inverse Law and Inverse Square Law<br />

For a small reflector where the size of reflector is smaller than the beam width,<br />

the echoes intensity from the same reflector varies inversely to the square of<br />

the distance.<br />

5cm<br />

7.5cm<br />

75% FSH 33% FSH


Inverse Square Law<br />

http://www.cyberphysics.co.uk/general_pages/inverse_square/inverse_square.htm


Inverse Law:<br />

For large reflector, reflector greater than the beam width, e.g. backwall<br />

echoes from the same reflector at different depth; the reflected signal<br />

amplitude varies inversely with the distance.<br />

10cm<br />

7.5cm


DGS Distance Gain Sizing<br />

Y-axis shows the<br />

Gain<br />

size of reflector is given as<br />

a ratio between the size of<br />

the disc and the size of<br />

the crystal.<br />

X-axis shows the Distance from the probe in # of Near Field


– Distance Gain Size is a method of setting sensitivity or assessing the signal<br />

from an unknown reflector based on the theoretical response of a flatbottomed<br />

hole reflector perpendicular to the beam axis. (DGS does not size<br />

the flaw, but relate it with a equivalent reflector) The DGS system was<br />

introduced by Krautkramer in 1958 and is referred to in German as AVG. A<br />

schematic of a general DGS diagram is shown in the Figure. The Y-axis<br />

shows the Gain and X-axis shows the Distance from the probe. In a general<br />

DGS diagram the distance is shown in units of Near Field and the scale is<br />

logarithmic to cover a wide range.


The blue curves plotted show how the amplitudes obtained from different<br />

sizes of disc shaped reflector (equivalent to a FBH) decrease as the distance<br />

between the probe and the reflector increases.


In the general diagram the size of reflector is given as a ratio between the<br />

size of the disc and the size of the crystal. The red curve shows the response<br />

of a backwall reflection. The ratio of the backwall to the crystal is infinity (∞).<br />

Specific DGS curves for individual probes can be produced and so both the<br />

distance axis and the reflector sizes can be in mm.<br />

If the sensitivity for an inspection is specified to be a disc reflector of a given<br />

size, the sensitivity can be set by putting the reflection from the backwall of a<br />

calibration block or component to the stated %FSH. The gain to be added can<br />

be then obtained by the difference on the Y-axis between the backwall curve<br />

at the backwall range and the curve of the disc reflector of the given size at<br />

the test range. If the ranges of the backwall and the disc reflector are different,<br />

then attenuation shall be accounted for separately. Alternatively, the curves<br />

can be used to find the size of the disc shaped reflector which would give the<br />

same size echo as a response seen in the flaw detector screen.


20-4dB=16dB (deduced)<br />

Δ Flaw =30-16=14dB<br />

20dB<br />

(measured)<br />

Data:<br />

Probe frequency: 5MHz<br />

Diameter: 10mm compression probe<br />

Plate thickness: 100mm steel<br />

Defect depth: 60mm deep<br />

Gain for flaw to FSH: 30dB<br />

BWE at 100mm: 20dB


Example: If you has a signal at a certain depth, you can compare the signal of<br />

the flaw to what the back wall echo (BWE) from the same depth and estimate<br />

the FBH that would give such a signal at the same depth. The defect can then<br />

be size according to a FBH equivalent.<br />

Data:<br />

Probe frequency: 5MHz<br />

Diameter: 10mm compression probe<br />

Plate thickness: 100mm steel<br />

Defect depth: 60mm deep<br />

Gain for flaw to FSH: 30dB<br />

BWE at 100mm: 20dB<br />

-------------------------------------------------------------------------<br />

Near field: 21mm, flaw location= 3xNear Field<br />

From the chart BWE at 60mm will be 20-4dB=16dB<br />

Flaw signal Gain is 30dB-16dB= 14dB<br />

Used the flaw signal Gain and locate the equivalent reflector size is between<br />

0.4 to 0.48 of the probe diameter, say 0.44 x10mm = 4.4mm equivalent<br />

reflector size.


http://www.olympus-ims.com/en/atlas/dgs/


More on DGS/AVG by Olympus<br />

http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/dgs-avg/<br />

DGS is a sizing technique that relates the amplitude of the echo from a<br />

reflector to that of a flat bottom hole at the same depth or distance. This is<br />

known as Equivalent Reflector Size or ERS. DGS is an acronym for Distance-<br />

Gain-Size and is also known as AVG from its German name, Abstand<br />

Verstarkung Grosse. Traditionally this technique involved manually<br />

comparing echo amplitudes with printed curves, however contemporary<br />

digital flaw detectors can draw the curves following a calibration routine and<br />

automatically calculate the ERS of a gated peak. The generated curves are<br />

derived from the calculated beam spreading pattern of a given transducer,<br />

based on its frequency and element diameter using a single calibration point.<br />

Material attenuation and coupling variation in the calibration block and test<br />

specimen can be accounted for.


DGS is a primarily mathematical technique originally based on the ratio of a<br />

circular probe’s calculated beam profile and measurable material properties<br />

to circular disk reflectors. The technique has since been further applied to<br />

square element and even dual element probes, although for the latter, curve<br />

sets are empirically derived. It is always up to the user to determine how the<br />

resultant DGS calculations relate to actual flaws in real test pieces.<br />

An example of a typical DGS curve set is seen below. The uppermost curve<br />

represents the relative amplitude of the echo from a flat plate reflector in<br />

decibels, plotted at various distances from the transducer, and the curves<br />

below represent the relative amplitude of echoes from progressively smaller<br />

disk reflectors over the same distance scale.


As implemented in contemporary digital flaw detectors, DGS curves are<br />

typically plotted based on a reference calibration off a known target such as a<br />

backwall reflector or a flat bottom hole at a given depth. From that one<br />

calibration point, an entire curve set can be drawn based on probe and<br />

material characteristics. Rather than plotting the entire curve set, instruments<br />

will typically display one curve based on a selected reflector size (registration<br />

level) that can be adjusted by the user.<br />

In the example below, the upper curve represents the DGS plot for a 2 mm<br />

disk reflector at depths from 10 mm to 50 mm. The lower curve is a reference<br />

that has been plotted 6 dB lower. In the screen at left (figure 1), the red gate<br />

marks the reflection from a 2 mm diameter flat bottom hole at approximately<br />

20 mm depth. Since this reflector equals the selected registration level, the<br />

peak matches the curve at that depth. In the screen at right (Figure 2), a<br />

different reflector at a depth of approximately 26 mm has been gated. Based<br />

on its height and depth in relation to the curve the instrument calculated an<br />

ERS of 1.5 mm.


Figure1:


Figure2:


15.0 Pulse Repetitive Frequency/Rate and Maximum<br />

Testable Thickness<br />

Clock interval = 1/PRR<br />

Maximum testable length = ½ x Velocity x Clock interval<br />

Note: The Clock interval has neglected the time occupied by each pulse.


16.0 Immersion Testing of Circular Rod


Q4-12<br />

Answer:<br />

First calculate the principle offset d; ϴ = Sin-1(1483/3250 xSin45)=18.8 °<br />

d=R.Sin18.8= 0.323 (Assume R=1).<br />

Wobbling ±10%; d’=0.355 ~ 0.290<br />

d’=0.355, ϴ = Sin-1(0.355)=20.8 °<br />

giving inspection Φ = Sin-1(3250/1483xSin20.8)=51, 13.3% above 45 °<br />

d’=0.290, ϴ = Sin-1(0.290)=16.9 °<br />

giving inspection Φ = Sin-1(3250/1483xSin16.9)=39.6, 12% below 45 °


Maximum ϴ<br />

ϴ max = Sin -1 (ID/OD)

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