Addendum-02 Equations & Calculations
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<strong>Addendum</strong>-<strong>02</strong><br />
<strong>Equations</strong> & <strong>Calculations</strong><br />
My ASNT Level III UT Study Notes<br />
2014-June.
Speaker: Fion Zhang<br />
2014/July/31
http://en.wikipedia.org/wiki/Greek_alphabet
Trigonometry<br />
http://www.mathwarehouse.com/trigonometry/sine-cosine-tangent.php
Contents:<br />
1. Material Acoustic Properties<br />
2. Ultrasonic Formula<br />
3. Properties of Acoustic Wave<br />
4. Speed of Sound<br />
5. Attenuation<br />
6. What id dB<br />
7. Acoustic Impedance<br />
8. Snell’s Law<br />
9. S/N Ratio<br />
10. Near / Far Field<br />
11. Focusing & Focal Length<br />
12. Offsetting for Circular Specimen<br />
13. Quality “Q” Factors<br />
14. Inverse Law & Inverse Square Law<br />
http://www.ndt-ed.org/GeneralResources/Calculator/calculator.htm
1.0 Material Acoustic Properties<br />
Material<br />
Logitudinal wave<br />
Shear wave<br />
Z Acoustic<br />
mm/μs<br />
mm/μs<br />
Impedence<br />
Acrylic resin<br />
2.74<br />
1.44<br />
3.23<br />
(Perspex)<br />
Steel - SS 300<br />
5.613<br />
3.048<br />
44.6<br />
Series<br />
Steel - SS 400<br />
5.385<br />
2.997<br />
41.3<br />
Series<br />
Steel 1<strong>02</strong>0<br />
5.893<br />
3.251<br />
45.4<br />
Steel 4340<br />
5.842<br />
3.251<br />
45.6<br />
http://www.ndtcalc.com/utvelocity.html
2.0 Ultrasonic Formula<br />
http://www.ndt-ed.org/GeneralResources/Calculator/calculator.htm
Ultrasonic Formula
Ultrasonic Formula<br />
α = Transducer radius
3.0 Properties of Acoustic Plane Wave<br />
Wavelength, Frequency and Velocity<br />
Among the properties of waves propagating in isotropic solid materials are<br />
wavelength, frequency, and velocity. The wavelength is directly proportional<br />
to the velocity of the wave and inversely proportional to the frequency of the<br />
wave. This relationship is shown by the following equation.
4.0 The Speed of Sound<br />
Hooke's Law, when used along with Newton's Second Law, can explain a few<br />
things about the speed of sound. The speed of sound within a material is a<br />
function of the properties of the material and is independent of the amplitude<br />
of the sound wave. Newton's Second Law says that the force applied to a<br />
particle will be balanced by the particle's mass and the acceleration of the the<br />
particle. Mathematically, Newton's Second Law is written as F = ma. Hooke's<br />
Law then says that this force will be balanced by a force in the opposite<br />
direction that is dependent on the amount of displacement and the spring<br />
constant (F = -kx). Therefore, since the applied force and the restoring force<br />
are equal, ma = -kx can be written. The negative sign indicates that the force<br />
is in the opposite direction.<br />
F= ma = -kx
What properties of material affect its speed of sound?<br />
Of course, sound does travel at different speeds in different materials. This is<br />
because the (1) mass of the atomic particles and the (2) spring constants are<br />
different for different materials. The mass of the particles is related to the<br />
density of the material, and the spring constant is related to the elastic<br />
constants of a material. The general relationship between the speed of sound<br />
in a solid and its density and elastic constants is given by the following<br />
equation:
V is the speed of sound<br />
Eleatic constant<br />
→ spring constants<br />
Density<br />
→ mass of the atomic particles
Where V is the speed of sound, C is the elastic constant, and p is the material<br />
density. This equation may take a number of different forms depending on the<br />
type of wave (longitudinal or shear) and which of the elastic constants that are<br />
used. The typical elastic constants of a materials include:<br />
• Young's Modulus, E: a proportionality constant between uniaxial stress<br />
and strain.<br />
• Poisson's Ratio, n: the ratio of radial strain to axial strain<br />
• Bulk modulus, K: a measure of the incompressibility of a body subjected to<br />
hydrostatic pressure.<br />
• Shear Modulus, G: also called rigidity, a measure of a substance's<br />
resistance to shear.<br />
• Lame's Constants, l and m: material constants that are derived from<br />
Young's Modulus and Poisson's Ratio.
E/N/G
5.0 Attenuation<br />
The amplitude change of a decaying plane wave can be expressed as:<br />
In this expression A o is the unattenuated amplitude of the propagating wave<br />
at some location. The amplitude A is the reduced amplitude after the wave<br />
has traveled a distance z from that initial location. The quantity α is the<br />
attenuation coefficient of the wave traveling in the z-direction. The α<br />
dimensions of are nepers/length, where a neper is a dimensionless<br />
quantity. The term e is the exponential (or Napier's constant) which is equal<br />
to approximately 2.71828.<br />
http://www.ndt.net/article/v04n06/gin_ut2/gin_ut2.htm
Spreading/ Scattering/ adsorption (reflection is a form of scaterring)<br />
Adsoprtion<br />
Scaterring<br />
Spreading<br />
Scaterrring
Attenuation can be determined by evaluating the multiple backwall reflections<br />
seen in a typical A-scan display like the one shown in the image at the bottom.<br />
The number of decibels between two adjacent signals is measured and this<br />
value is divided by the time interval between them. This calculation produces<br />
a attenuation coefficient in decibels per unit time Ut. This value can be<br />
converted to nepers/length by the following equation.<br />
Where v is the velocity of sound in meters per<br />
second and Ut is in decibels per second.
Amplitude at distance Z<br />
Where v is the velocity of sound in meters per second and Ut is in decibels<br />
per second (attenuation coefficient).<br />
α is the attenuation coefficient of the wave traveling in the z-direction. The<br />
α dimensions of are nepers/length (nepers constant).
Attenuation is generally proportional to the square of sound frequency.<br />
Quoted values of attenuation are often given for a single frequency, or an<br />
attenuation value averaged over many frequencies may be given. Also, the<br />
actual value of the attenuation coefficient for a given material is highly<br />
dependent on the way in which the material was manufactured. Thus, quoted<br />
values of attenuation only give a rough indication of the attenuation and<br />
should not be automatically trusted. Generally, a reliable value of attenuation<br />
can only be obtained by determining the attenuation experimentally for the<br />
particular material being used.<br />
Attenuation ∝ Frequency 2 (f ) 2
Which U t ?<br />
U 0 t , A 0 o<br />
U 1 t , A 1 o , α 1<br />
1 1
7.0 Acoustic Impedance<br />
Sound travels through materials under the influence of sound pressure.<br />
Because molecules or atoms of a solid are bound elastically to one<br />
another, the excess pressure results in a wave propagating through the<br />
solid.<br />
The acoustic impedance (Z) of a material is defined as the product of its<br />
density (p) and acoustic velocity (V).<br />
Z = pV<br />
Acoustic impedance is important in:<br />
1. the determination of acoustic transmission and reflection at the boundary<br />
of two materials having different acoustic impedances.<br />
2. the design of ultrasonic transducers.<br />
3. assessing absorption of sound in a medium.
The following applet can be used to calculate the acoustic impedance for any<br />
material, so long as its density (p) and acoustic velocity (V) are known. The<br />
applet also shows how a change in the impedance affects the amount of<br />
acoustic energy that is reflected and transmitted. The values of the reflected<br />
and transmitted energy are the fractional amounts of the total energy incident<br />
on the interface. Note that the fractional amount of transmitted sound energy<br />
plus the fractional amount of reflected sound energy equals one. The<br />
calculation used to arrive at these values will be discussed on the next page.<br />
http://www.ndt-ed.org/EducationResources/CommunityCollege/Ultrasonics/Physics/applet_2_6/applet_2_6.htm
Reflection/Transmission Energy as a function of Z
Reflection and Transmission Coefficients (Pressure)<br />
• This difference in Z is commonly referred to as the impedance<br />
mismatch.<br />
• The value produced is known as the reflection coefficient. Multiplying<br />
the reflection coefficient by 100 yields the amount of energy reflected as a<br />
percentage of the original energy.<br />
• the transmission coefficient is calculated by simply subtracting the<br />
reflection coefficient from one.<br />
Ipedence<br />
mismatch<br />
Reflection coefficient
Using the above applet, note that the energy reflected at a water-stainless<br />
steel interface is 0.88 or 88%. The amount of energy transmitted into the<br />
second material is 0.12 or 12%. The amount of reflection and transmission<br />
energy in dB terms are -1.1 dB and -18.2 dB respectively. The negative sign<br />
indicates that individually, the amount of reflected and transmitted energy is<br />
smaller than the incident energy.
If reflection and transmission at interfaces is<br />
followed through the component, only a small<br />
percentage of the original energy makes it back<br />
to the transducer, even when loss by attenuation<br />
is ignored. For example, consider an immersion<br />
inspection of a steel block. The sound energy<br />
leaves the transducer, travels through the water,<br />
encounters the front surface of the steel,<br />
encounters the back surface of the steel and<br />
reflects back through the front surface on its way<br />
back to the transducer. At the water steel<br />
interface (front surface), 12% of the energy is<br />
transmitted. At the back surface, 88% of the<br />
12% that made it through the front surface is<br />
reflected. This is 10.6% of the intensity of the<br />
initial incident wave. As the wave exits the part<br />
back through the front surface, only 12% of 10.6<br />
or 1.3% of the original energy is transmitted back<br />
to the transducer.
Practice Makes Perfect<br />
Following are the data:
Q1: What is the percentage of initial incident sound wave that will reflected<br />
from the water/Aluminum interface when the sound first enter Aluminum?<br />
R= (Z 1 -Z 2 ) 2 / (Z 1 +Z 2 ) 2 = (0.149-1.72) 2 /(0.149+1.72) 2<br />
R= 0.707, Answer= 70.7%
Q2: What is the percentage of sound energy that will finally reenter the water<br />
after reflected from the backwall of Aluminum? (Do not consider material<br />
attenuation and other factors)<br />
Answer: 6%<br />
0.706 – initial Back wall<br />
0.2934<br />
0.207x 0.2934=0.0609<br />
Second Backwall echo<br />
0.2934x 0.706 =<br />
0.207
8.0 Snell’s Law<br />
Snell's Law holds true for shear waves as well as longitudinal waves and can<br />
be written as follows<br />
=<br />
Where:<br />
VL1 is the longitudinal wave velocity in material 1.<br />
VL2 is the longitudinal wave velocity in material 2.<br />
VS1 is the shear wave velocity in material 1.<br />
VS2 is the shear wave velocity in material 2.
Snell’s Law<br />
http://education-portal.com/academy/lesson/refraction-dispersion-definition-snells-law-index-of-refraction.html#lesson
Practice Makes Perfect<br />
5. For an ultrasonic beam with normal incidence, the reflection coefficient is<br />
given by:<br />
(a) [(Z 1 +Z 2 ) 2 ]/[(Z 1 -Z 2 ) 2 ]<br />
(b) (Z 1 +Z 2 )/(Z 1 -Z 2 )<br />
(c) [(4) (Z 1 )(Z 2 )]/[(Z 1 +Z 2 ) 2 ]<br />
(d) [(Z 1 -Z 2 ) 2 ]/[Z 1 +Z 2 ) 2 ]<br />
6. For an ultrasonic beam with normal incidence the transmission coefficient<br />
is given by:<br />
(a) [(Z 1 +Z 2 ) 2 ]/[(Z 1 -Z 2 ) 2 ]<br />
(b) (Z 1 +Z 2 )/(Z 1 -Z 2 )<br />
(c) [(4) (Z 1 )(Z 2 )]/[(Z 1 +Z 2 ) 2 ]<br />
(d) [(Z 1 -Z 2 ) 2 ]/[Z 1 +Z 2 ) 2 ]
Practice Made Perfect<br />
7. Snell's law is given by which of the following:<br />
(a) (Sin A)/(Sin B) = VB/VA<br />
(b) (Sin A)/(Sin B) = VA/VB<br />
(c) (Sin A)/ VB = V(Sin B)/VA<br />
(d) (Sin A)[VA] = (Sin B)[ VB]<br />
8. Snell's law is used to calculate:<br />
(a) Angle of beam divergence<br />
(b) Angle of diffraction<br />
(c) Angle of refraction<br />
(d) None of the above
Practice Makes Perfect<br />
9. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec]<br />
for an incident longitudinal wave of 37.9 degrees in Plexiglas [VL = 0.267cm/<br />
microsec]<br />
(a) 26 degrees<br />
(b) 45 degrees<br />
(c) 48 degrees<br />
(d) 64 degrees<br />
10. Calculate the refracted shear wave angle in steel [VS = 0.323cm/microsec]<br />
for an incident longitudinal wave of 45.7 degrees in Plexiglas [VL = 0.267cm/<br />
microsec]<br />
(a) 64 degrees<br />
(b) 45.7 degrees<br />
(c) 60 degrees<br />
(d) 70 degrees
Practice Makes Perfect<br />
11. Calculate the refracted shear wave angle in aluminium [VS = 0.31cm/<br />
microsec] for an incident longitudinal wave of 43.5 degrees in Plexiglas [VL =<br />
0.267cm/microsec]<br />
(a) 53 degrees<br />
(b) 61 degrees<br />
(c) 42 degrees<br />
(d) 68 degrees<br />
12. Calculate the refracted shear wave angle in aluminium [VS =<br />
0.31cm/microsec] for an incident longitudinal wave of 53 degrees in Plexiglas<br />
[VL = 0.267cm/microsec]<br />
(a) 53 degrees<br />
(b) 61 degrees<br />
(c) 42 degrees<br />
(d) 68 degrees
9.0 S/N Ratio<br />
The following formula relates some of the variables affecting the signal-tonoise<br />
ratio (S/N) of a defect:<br />
FOM: Factor of merits at center frequency
The following formula relates some of the variables affecting the signal-tonoise<br />
ratio (S/N) of a defect:
Sound Volume: Area x pulse length Δt<br />
Material properties<br />
Flaw geometry at center frequency:<br />
Figure of merit FOM and<br />
amplitudes responds
10. Near/ Far Fields<br />
http://miac.unibas.ch/PMI/05-UltrasoundImaging.html
where α is the radius of the transducer and λ the wavelength.<br />
For beam edges at null condition K=1.22
Modified Near Zone<br />
T Perspex<br />
Modified Z f
Example: Calculate the modified Near Zone for;<br />
• 5 MHz shear wave transducer<br />
• 10mm crystal<br />
• 10 mm perspex wedge<br />
Perspex L-wave: 2730 m/s<br />
Steel S-wave: 3250 m/s<br />
Steel L-wave: 5900 m/s<br />
Modified NZ= (0.01 2 x f) / (4v) – 0.01(2730/3250)<br />
=0.0300m<br />
= 30mm
Apparent Near Zone distance
11.0 Focusing & Focal Length<br />
http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/beam-characteristics/
The focal length F is determined by following equation;<br />
Where:<br />
F = Focal Length in water<br />
R = Curvature of the focusing len<br />
n = Ration of L-velocity of epoxy to L-velocity of water
12.0 Offset of Normal probe above circular object<br />
θ 1<br />
V 1<br />
θ 1R<br />
θ 2 V 2
Calculate the offset for following conditions:<br />
Aluminum rod being examined is 6" diameter, what is the off set needed for (a)<br />
45 refracted shear wave (b) Longitudinal wave to be generated?<br />
(L-wave velocity for AL=6.3x10 5 cm/s, T-wave velocity for AL=3.1x10 5 cm/s,<br />
Wave velocity in water=1.5X10 5 cm/s)<br />
Question (a)<br />
Question (b)
13.0 “Q” Factor<br />
3dB down
14.0 Inverse Law and Inverse Square Law<br />
For a small reflector where the size of reflector is smaller than the beam width,<br />
the echoes intensity from the same reflector varies inversely to the square of<br />
the distance.<br />
5cm<br />
7.5cm<br />
75% FSH 33% FSH
Inverse Square Law<br />
http://www.cyberphysics.co.uk/general_pages/inverse_square/inverse_square.htm
Inverse Law:<br />
For large reflector, reflector greater than the beam width, e.g. backwall<br />
echoes from the same reflector at different depth; the reflected signal<br />
amplitude varies inversely with the distance.<br />
10cm<br />
7.5cm
DGS Distance Gain Sizing<br />
Y-axis shows the<br />
Gain<br />
size of reflector is given as<br />
a ratio between the size of<br />
the disc and the size of<br />
the crystal.<br />
X-axis shows the Distance from the probe in # of Near Field
– Distance Gain Size is a method of setting sensitivity or assessing the signal<br />
from an unknown reflector based on the theoretical response of a flatbottomed<br />
hole reflector perpendicular to the beam axis. (DGS does not size<br />
the flaw, but relate it with a equivalent reflector) The DGS system was<br />
introduced by Krautkramer in 1958 and is referred to in German as AVG. A<br />
schematic of a general DGS diagram is shown in the Figure. The Y-axis<br />
shows the Gain and X-axis shows the Distance from the probe. In a general<br />
DGS diagram the distance is shown in units of Near Field and the scale is<br />
logarithmic to cover a wide range.
The blue curves plotted show how the amplitudes obtained from different<br />
sizes of disc shaped reflector (equivalent to a FBH) decrease as the distance<br />
between the probe and the reflector increases.
In the general diagram the size of reflector is given as a ratio between the<br />
size of the disc and the size of the crystal. The red curve shows the response<br />
of a backwall reflection. The ratio of the backwall to the crystal is infinity (∞).<br />
Specific DGS curves for individual probes can be produced and so both the<br />
distance axis and the reflector sizes can be in mm.<br />
If the sensitivity for an inspection is specified to be a disc reflector of a given<br />
size, the sensitivity can be set by putting the reflection from the backwall of a<br />
calibration block or component to the stated %FSH. The gain to be added can<br />
be then obtained by the difference on the Y-axis between the backwall curve<br />
at the backwall range and the curve of the disc reflector of the given size at<br />
the test range. If the ranges of the backwall and the disc reflector are different,<br />
then attenuation shall be accounted for separately. Alternatively, the curves<br />
can be used to find the size of the disc shaped reflector which would give the<br />
same size echo as a response seen in the flaw detector screen.
20-4dB=16dB (deduced)<br />
Δ Flaw =30-16=14dB<br />
20dB<br />
(measured)<br />
Data:<br />
Probe frequency: 5MHz<br />
Diameter: 10mm compression probe<br />
Plate thickness: 100mm steel<br />
Defect depth: 60mm deep<br />
Gain for flaw to FSH: 30dB<br />
BWE at 100mm: 20dB
Example: If you has a signal at a certain depth, you can compare the signal of<br />
the flaw to what the back wall echo (BWE) from the same depth and estimate<br />
the FBH that would give such a signal at the same depth. The defect can then<br />
be size according to a FBH equivalent.<br />
Data:<br />
Probe frequency: 5MHz<br />
Diameter: 10mm compression probe<br />
Plate thickness: 100mm steel<br />
Defect depth: 60mm deep<br />
Gain for flaw to FSH: 30dB<br />
BWE at 100mm: 20dB<br />
-------------------------------------------------------------------------<br />
Near field: 21mm, flaw location= 3xNear Field<br />
From the chart BWE at 60mm will be 20-4dB=16dB<br />
Flaw signal Gain is 30dB-16dB= 14dB<br />
Used the flaw signal Gain and locate the equivalent reflector size is between<br />
0.4 to 0.48 of the probe diameter, say 0.44 x10mm = 4.4mm equivalent<br />
reflector size.
http://www.olympus-ims.com/en/atlas/dgs/
More on DGS/AVG by Olympus<br />
http://www.olympus-ims.com/en/ndt-tutorials/flaw-detection/dgs-avg/<br />
DGS is a sizing technique that relates the amplitude of the echo from a<br />
reflector to that of a flat bottom hole at the same depth or distance. This is<br />
known as Equivalent Reflector Size or ERS. DGS is an acronym for Distance-<br />
Gain-Size and is also known as AVG from its German name, Abstand<br />
Verstarkung Grosse. Traditionally this technique involved manually<br />
comparing echo amplitudes with printed curves, however contemporary<br />
digital flaw detectors can draw the curves following a calibration routine and<br />
automatically calculate the ERS of a gated peak. The generated curves are<br />
derived from the calculated beam spreading pattern of a given transducer,<br />
based on its frequency and element diameter using a single calibration point.<br />
Material attenuation and coupling variation in the calibration block and test<br />
specimen can be accounted for.
DGS is a primarily mathematical technique originally based on the ratio of a<br />
circular probe’s calculated beam profile and measurable material properties<br />
to circular disk reflectors. The technique has since been further applied to<br />
square element and even dual element probes, although for the latter, curve<br />
sets are empirically derived. It is always up to the user to determine how the<br />
resultant DGS calculations relate to actual flaws in real test pieces.<br />
An example of a typical DGS curve set is seen below. The uppermost curve<br />
represents the relative amplitude of the echo from a flat plate reflector in<br />
decibels, plotted at various distances from the transducer, and the curves<br />
below represent the relative amplitude of echoes from progressively smaller<br />
disk reflectors over the same distance scale.
As implemented in contemporary digital flaw detectors, DGS curves are<br />
typically plotted based on a reference calibration off a known target such as a<br />
backwall reflector or a flat bottom hole at a given depth. From that one<br />
calibration point, an entire curve set can be drawn based on probe and<br />
material characteristics. Rather than plotting the entire curve set, instruments<br />
will typically display one curve based on a selected reflector size (registration<br />
level) that can be adjusted by the user.<br />
In the example below, the upper curve represents the DGS plot for a 2 mm<br />
disk reflector at depths from 10 mm to 50 mm. The lower curve is a reference<br />
that has been plotted 6 dB lower. In the screen at left (figure 1), the red gate<br />
marks the reflection from a 2 mm diameter flat bottom hole at approximately<br />
20 mm depth. Since this reflector equals the selected registration level, the<br />
peak matches the curve at that depth. In the screen at right (Figure 2), a<br />
different reflector at a depth of approximately 26 mm has been gated. Based<br />
on its height and depth in relation to the curve the instrument calculated an<br />
ERS of 1.5 mm.
Figure1:
Figure2:
15.0 Pulse Repetitive Frequency/Rate and Maximum<br />
Testable Thickness<br />
Clock interval = 1/PRR<br />
Maximum testable length = ½ x Velocity x Clock interval<br />
Note: The Clock interval has neglected the time occupied by each pulse.
16.0 Immersion Testing of Circular Rod
Q4-12<br />
Answer:<br />
First calculate the principle offset d; ϴ = Sin-1(1483/3250 xSin45)=18.8 °<br />
d=R.Sin18.8= 0.323 (Assume R=1).<br />
Wobbling ±10%; d’=0.355 ~ 0.290<br />
d’=0.355, ϴ = Sin-1(0.355)=20.8 °<br />
giving inspection Φ = Sin-1(3250/1483xSin20.8)=51, 13.3% above 45 °<br />
d’=0.290, ϴ = Sin-1(0.290)=16.9 °<br />
giving inspection Φ = Sin-1(3250/1483xSin16.9)=39.6, 12% below 45 °
Maximum ϴ<br />
ϴ max = Sin -1 (ID/OD)