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<strong>Trenwyth</strong> Available in colors, shapes and sizes<br />

you won’t find anywhere else.<br />

04<br />

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architectural masonry units


<strong>Trenwyth</strong> Provides<br />

Sustainable Solutions for<br />

High-Pro<strong>file</strong> Green Building Projects.<br />

C-TEC (Career and Technology Education Centers), Newark, OH<br />

Architect: L. Robert Kimball & Associates<br />

Product: Astra-Glaze-SW+ ® – Antique Lace and Willow Green<br />

Verastone ® Recycled Ground Face<br />

Photo courtesy Scott Pease/Pease Photography<br />

architectural masonry units<br />

www.trenwyth.com


The highest quality<br />

architectural masonry units<br />

in custom shapes, sizes and colors<br />

you won’t find<br />

anywhere else.<br />

<strong>Trenwyth</strong> concrete masonry units offer you<br />

the ultimate in quality, design flexibility and<br />

installation ease. With this binder as your<br />

guide, you can explore endless possibilities to<br />

create exceptional design — with the help of<br />

America’s leader in architectural concrete<br />

masonry units.<br />

Contact us for<br />

a Box Lunch<br />

Presentation<br />

architectural masonry units<br />

w w w. t r e n w y t h . c o m


04<br />

<strong>Trenwyth</strong><br />

architectural<br />

masonry<br />

units<br />

Contents<br />

Design Guide<br />

Sustainable Solutions<br />

Astra-Glaze-SW+ ®<br />

glazed masonry units<br />

Verastone ®<br />

recycled ground face masonry units<br />

Verastone ®<br />

Plus<br />

recycled filled & polished masonry units<br />

Trendstone ®<br />

ground face masonry units<br />

Trendstone Plus ®<br />

filled & polished ground face masonry units<br />

Verastone ®<br />

recycled masonry units<br />

Mesastone ®<br />

textured masonry units<br />

Monumental<br />

over-sized masonry units<br />

Textured<br />

Acousta-Wal ®<br />

sound-absorbing masonry units<br />

General Information<br />

Control joints, alignment, mortar, field coating, ect.<br />

architectural masonry units<br />

www.trenwyth.com<br />

contact us for<br />

an AIA Continuing<br />

Education Box Lunch<br />

Presentation


ecycled architectural masonry unıts<br />

committed to sustainable design –<br />

<strong>Trenwyth</strong> naturally green recycled products.


Naturally<br />

Green <br />

… the quality, innovation and service<br />

you need for your LEED ® projects...<br />

or any project!<br />

The leader in premium architectural masonry units is<br />

also on the leading edge of Green Design. At <strong>Trenwyth</strong>,<br />

we are constantly bringing to market new products that<br />

contribute to the development of Green Building<br />

practices, the enhancement of sustainable design and<br />

lower life cycle building costs.<br />

Extracted, processed and manufactured regionally,<br />

<strong>Trenwyth</strong> masonry units are naturally green. Couple<br />

that with the structural integrity, durability and vast array<br />

of shapes, sizes and colors we offer, and you have<br />

premium products that give you the design and<br />

application flexibility to express yourself creatively<br />

and deliver exceptional solutions.<br />

recycled architectural masonry units<br />

www.trenwyth.com


Table of Contents<br />

Sustainable Solutions<br />

architectural masonry units<br />

Environmental Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SS 1<br />

LEED ® Points Applicable to <strong>Trenwyth</strong> Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SS 2<br />

<strong>Trenwyth</strong> Products that may earn LEED ® Points for your building. . . . . . . . . . . . . . . . SS 3<br />

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S S T O C


Environmental<br />

Statement<br />

architectural masonry units<br />

Serving markets in the United States, Canada and the<br />

United Kingdom, <strong>Trenwyth</strong> <strong>Industries</strong> manufacturers<br />

high-quality architectural concrete masonry units at our<br />

production facilities located in Pennsylvannia, Illinois<br />

and Arizona. In everything we do at <strong>Trenwyth</strong>, we are<br />

committed to working toward a cleaner, better world.<br />

From the natural products we manufacture to our<br />

manufacturing processes, we strive to work in<br />

harmony with the world in which we live.<br />

<strong>Trenwyth</strong> Products Provide<br />

Sustainable Solutions<br />

Energy Efficient – Our high thermal mass concrete<br />

masonry walls have a significant impact on the<br />

reduction of energy consumption. <strong>Trenwyth</strong> concrete<br />

masonry walls remain warm or cool long after the<br />

heat or air-conditioning is turned off. This effectively<br />

reduces heating and cooling loads, shifting them to<br />

off-peak hours and, therefore, reducing environmental<br />

and economic impact associated with excessive<br />

energy use.<br />

Indoor Air Quality – Concrete masonry does not<br />

provide a food source for mold. Manufactured with an<br />

approved moisture-resistant CMU additive, <strong>Trenwyth</strong><br />

concrete masonry units are mold and moisture<br />

resistant, avoiding the exposure of potentially<br />

hazardous pollutants that may adversely affect<br />

the air quality for building occupants<br />

No Toxic Fumes – When concrete blocks are painted,<br />

harmful vapors are given off. Recent studies show<br />

these vapors to be dangerous to inhabitants of the<br />

space while the paint is being applied as well as during<br />

the curing stage. <strong>Trenwyth</strong> masonry units provide an<br />

attractive finished surface in a one-step installation<br />

process. There’s no need to paint; therefore, at no time<br />

is there an environmental hazard to inhabitants.<br />

Insulated – <strong>Trenwyth</strong> offers efficient, permanent<br />

insulation in the cores of its many products. In<br />

addition, <strong>Trenwyth</strong> leads the charge in experimenting<br />

with innovative concrete blocks designed to increase<br />

the blocks’ effective insulative value.<br />

Recycled Content – <strong>Trenwyth</strong> has developed<br />

architectural concrete masonry units that contain a<br />

significant amount of pre-consumer recycled content in<br />

order to eliminate the negative impact on the<br />

environment and its occupants.<br />

Fire Protection – <strong>Trenwyth</strong> concrete masonry units offer<br />

up to a 4-hour rating depending on the thickness and<br />

internal configuration of the block.<br />

Manufacturing<br />

Of the Earth – <strong>Trenwyth</strong> produces high quality<br />

architectural masonry units made largely from cement,<br />

sand, gravel and other natural aggregates. Unlike<br />

alternative forms of construction using steel frame or<br />

wood, concrete block construction does not require<br />

the destruction of natural resources to provide its<br />

raw materials.<br />

No Pollution – <strong>Trenwyth</strong>’s manufacturing operations are<br />

designed to run smoothly and efficiently with no toxic<br />

or hazardous byproducts.<br />

In the Office<br />

Conserve, Reuse, Recycle – Throughout our<br />

administration and sales operations, we work hard to<br />

not only recycle paper, metal and glass byproducts,<br />

but also conserve and reuse whatever materials<br />

we can.<br />

Commitment to the Environment<br />

As an astounding 40% (3 billion tons) of raw materials<br />

are consumed globally each year, <strong>Trenwyth</strong> <strong>Industries</strong><br />

is committed to using resources wisely and protecting<br />

the quality of our environment and the health and<br />

safety of its occupants.<br />

<strong>Trenwyth</strong> is committed to the research and<br />

development of products that will contribute to the<br />

development of green building practices and the<br />

enhancement of sustainable design and lower life<br />

cycle building costs.<br />

Control Noise Pollution – <strong>Trenwyth</strong>’s Acousta-Wal ®<br />

sound-absorbing masonry units actually absorb<br />

unwanted sound that would otherwise be reflected<br />

back into the environment as noise.<br />

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S S 1


architectural masonry units<br />

LEED ® Points<br />

Applicable to<br />

<strong>Trenwyth</strong> Products<br />

Category: Materials & Resources (MR 4.1) LEED ® Point: 1<br />

Description: Recycled Content<br />

<strong>Trenwyth</strong> recycled cmu contains a significant amount of pre-consumer recycled content.<br />

Determined by weight (%), the sum of the post-consumer recycled content plus one-half of<br />

the pre-consumer recycled content constitutes at least 10% (based on cost) of the total<br />

value of all materials used in the project.<br />

Category: Materials & Resources (MR 4.2) LEED ® Point: 1<br />

Description: Recycled Content<br />

<strong>Trenwyth</strong> recycled cmu contains a significant amount of pre-consumer recycled content.<br />

Determined by weight (%), the sum of the post-consumer recycled content plus one-half of<br />

the pre-consumer recycled content constitutes an additional10% beyond Credit MR 4.1<br />

(20% total) based on the cost of the total value of all materials used in the project.<br />

Category: Materials & Resources (MR 5.1) LEED ® Point: 1<br />

Description: Regional Materials<br />

<strong>Trenwyth</strong> materials are regionally extracted, processed and manufactured within 500 miles<br />

of the project site. At least 10% (based on cost) of the total materials used on the project<br />

must be extracted, processed and manufactured within 500 miles from the project site.<br />

Category: Materials & Resources (MR 5.2) LEED ® Point: 1<br />

Description: Regional Materials<br />

<strong>Trenwyth</strong> materials are regionally extracted, processed and manufactured within 500 miles<br />

of the project site. An additional 10% beyond Credit MR 5.1 (20% total based on cost) of<br />

the total materials used on the project must be extracted, processed and manufactured<br />

within 500 miles from the project site.<br />

Category: Indoor Environmental Quality (EQ 4.1) LEED ® Point: 1<br />

Description: Low Emitting Materials: Adhesives & Sealants<br />

TRENDCOAT ® WB water-based sealant used on <strong>Trenwyth</strong> ground face and filled &<br />

polished concrete masonry units emits low VOC’s, therefore, reducing indoor air<br />

contaminants that are odorous, irritating and/or harmful to the comfort and well-being of<br />

installers and building occupants.<br />

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S S 2


<strong>Trenwyth</strong> products<br />

may earn LEED ® Points for Your Building!<br />

LEED Category<br />

Materials &<br />

Resources<br />

Materials &<br />

Resources<br />

Indoor Environmental<br />

Quality<br />

LEED Credit<br />

Recycled Content<br />

(MR credit 4.1/4.2)<br />

Regional Materials<br />

(MR credit 5.1/5.2)<br />

Low Emitting Matls:<br />

Adhesives & Sealants<br />

(IEQ credit 4.1)<br />

Description<br />

Pre-Consumer<br />

Recycled Content<br />

Regionally Extracted,<br />

Processed &<br />

Manufactured within<br />

500 Miles of the<br />

Project Site<br />

TRENDCOAT ® WB<br />

(water based) emits<br />

low VOC's<br />

LEED Points 1-2 Points 1-2 Points 1 Point<br />

TRENWYTH PRODUCTS<br />

Astra-Glaze SW+ ® glazed • •<br />

Verastone ® recycled ground face • • •<br />

Verastone ® Plus recycled filled & polished • • •<br />

Verastone ® Textured recycled • •<br />

Trendstone ® ground face • •<br />

Trendstone Plus ® filled & polished • •<br />

Mesastone ® textured<br />

Split Face<br />

•<br />

•<br />

Acousta-Wal ® / Astra-Glaze SW+ ® glazed • •<br />

Acousta-Wal ® / Verastone ® recycled ground face • • •<br />

Acousta-Wal ® / Trendstone ® ground face • •<br />

Acousta-Wal ® / Gray Block • •<br />

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S S 3


Astra-Glaze-SW+ ®<br />

glazed masonry units<br />

the perfect solution<br />

for durability, moisture / mold resistance,<br />

easy maintenance and aesthetics.


04<br />

Astra-Glaze-SW+ glazed units are lightweight or medium weight masonry units<br />

with a thermosetting glazing compound permanently molded to one or more faces.<br />

Upon request, Astra-Glaze-SW+ is available with pre-consumer recycled content.<br />

Astra-Glaze-SW+ ® advantages at a glance<br />

Recycled Content Extracted, processed and manufactured regionally, Astra-Glaze-SW+ glazed masonry units<br />

contain a significant amount of pre-consumer recycled content that may contribute LEED<br />

Green Building Rating Points ® to your building.<br />

One-Step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />

and money.<br />

Permanent Glazing Astra-Glaze-SW+ is cured and heat-treated in gas-fired tunnel kilns that enable the glazed<br />

surface to become an integral part of the unit.<br />

Dimensional Uniformity Glazed facings are molded individually to ensure uniformity regardless of minor variations<br />

in the unit.<br />

Durability Weather resistant and colorfast, Astra-Glaze-SW+ resists abrasion, impact, chemicals,<br />

cracking and crazing.<br />

Moisture / Mold Resistant Manufactured with an integral water repellent admixture, Astra-Glaze-SW+ is ideal for<br />

high-moisture and sanitary environments.<br />

Easy to Clean The block’s permanent impervious satin glazed finish with built-in protectants resists<br />

staining. The toughest dirt and stains – even graffiti – wipe off easily.<br />

Impervious Surface With its tight impervious surface, Astra-Glaze-SW+ is the optimal solution for sanitary, clean<br />

room environments.<br />

Low Maintenance Virtually maintenance free, the Astra-Glaze-SW+ finish will last the lifetime of your building<br />

with no refinishing.<br />

Colors, Shapes & Astra-Glaze-SW+ is available in an extraordinary color palette, as well as custom colors<br />

Scoring Patterns and a wide variety of shapes and scoring patterns for maximum design flexibility.<br />

Fire Protection Astra-Glaze-SW+ offers up to a 4-hour fire rating, depending on the thickness and internal<br />

configuration of the block.<br />

ADA Compliant Astra-Glaze-SW+ is available with rounded corners and edges for ADA compliance.<br />

Sound-Absorbing Option Astra-Glaze-SW+ glazed masonry units are available in Acousta-Wal ®<br />

sound-absorbing units.<br />

Visit our new Astra-Glaze-SW+ website, www.astraglaze.com.<br />

Astra-Glaze-SW+ ®<br />

glazed masonry units


Table of Contents<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 1<br />

R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 2 – 5<br />

ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 6 – 7<br />

Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 8<br />

Design Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 9 – 16<br />

Mortars & Mortar Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 17<br />

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 18 – 20<br />

Patching Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 21<br />

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 22 – 23<br />

Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 24<br />

Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 25 – 27<br />

Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 28<br />

Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 29 – 35<br />

Astra-Glaze-SW+ ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 36<br />

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A G T O C


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Astra-Glaze-SW+ Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

series. Submit product literature, certifications, test reports,<br />

full size sample(s) of each color specified or selected.<br />

Custom colors are available. Contact <strong>Trenwyth</strong><br />

(800-233-1924) for details.<br />

QUALITY ASSURANCE<br />

All glazed masonry units shall be <strong>Trenwyth</strong> Astra-Glaze-<br />

SW+ units manufactured by <strong>Trenwyth</strong> manufacturing<br />

facilities. Glazed concrete blocks manufactured in<br />

Pennsylvania shall be lightweight units conforming to ASTM<br />

C90. Glazed concrete blocks manufactured in Arizona shall<br />

be medium weight units conforming to ASTM C90. The<br />

glazed surface shall have a smooth satin-gloss finish,<br />

externally heat-polymerized cast-on facing conforming to<br />

ASTM C744-08 and all applicable Federal Specifications.<br />

All <strong>Trenwyth</strong> units are manufactured with an approved<br />

integral water repellent CMU admixture.<br />

All Astra-Glaze-SW+ are manufactured with<br />

pre-consumer recycled material. Contact <strong>Trenwyth</strong><br />

(800-233-1924) for details..<br />

Fire Resistance: Fire rated for up to 4 hours. Define<br />

hourly ratings required by NCMA TEK Notes, available<br />

at www.trenwyth.com.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

A full size unit is required to illustrate color and texture for<br />

approval. Manufacturer requires that a sample panel be<br />

installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />

product. This panel will represent both the quality of the<br />

product and the workmanship to be expected for the<br />

project. The panel must be approved by either the owner<br />

or architect for the project. Manufacturer will provide 4"<br />

units for a 4' by 4' sample panel at no cost for the material<br />

(excluding freight to site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Glazed masonry units shall be delivered to the jobsite on<br />

banded pallets with individual protective covers on each<br />

glazed block face. Keep protective block covers on the<br />

blocks until installation. Store pallets in single stacks on<br />

level ground and cover with waterproof covering (e.g.,<br />

tarpaulins) to protect the blocks from inclement weather.<br />

Handle blocks carefully to avoid breakage and damage<br />

to the finished surface.<br />

PROJECT SITE CONDITIONS<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART 2– PRODUCTS<br />

PRODUCT NAME<br />

Astra-Glaze-SW+ ® glazed concrete masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Superlite Block (800) 331-9823<br />

4626 N. 42nd Avenue • Phoenix, AZ 85019<br />

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RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. Use<br />

manufacturer-approved matching water-repellent mortar<br />

additive, following manufacturer’s instructions, in all exterior<br />

mortar. Consult manufacturer for recommendations.<br />

In areas that are exposed to excessive moisture, we<br />

recommend joints to be raked and filled with BONSAL<br />

B-7000 EPOXY. See Mortar Bedding and Jointing for details.<br />

SIZES AND SHAPES<br />

Actual facing dimensions shall be 7-3/4" x 15-3/4" forming<br />

a 1/16" lip around the edges of a modular 7-5/8" x 15-5/8"<br />

block. Nominal 2", 4", 6", 8", 10" and 12" standard block<br />

thickness shall be used as required, as well as standard<br />

and special block shapes. Basic units may include<br />

stretchers, jambs, caps and cove bases. Other possible<br />

face dimensions are nominal 16" x 16", 12" x 12", 8" x 18",<br />

4" x 16", 8" x 8". Semi-solid and solid units shall be used<br />

where specified and/or shown on the drawings.<br />

MASONRY CLEANERS<br />

Carefully following the manufacturer’s instructions, use<br />

Custom Burnished Masonry Cleaner by PROSOCO (dilute<br />

1 part to 3 parts clean water). Available from manufacturer.<br />

Do not powerwash.<br />

CAUTION! The following solvents must never be used as<br />

they may damage Astra-Glaze-SW+ block facings: paint<br />

remover, lacquer thinner, epoxy thinner, methylene chloride,<br />

acetone, muriatic acid. Contact your <strong>Trenwyth</strong><br />

representative for recommendations for hard to clean areas.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include manufacturerapproved<br />

water-repellent additive added to each batch in<br />

the appropriate dosage rates for mortar type (M, S or N)<br />

per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Lay Astra-Glaze-SW+ blocks with the faces level, plumb<br />

and true to a line strung horizontally at the glazed face.<br />

Install only quality units; reject all defective units, as defined<br />

in ASTM C744. Units shall have uniform face joint<br />

dimensions of 1/4" both horizontally and vertically. Tool<br />

joints neatly after they are finger-hard to make them straight<br />

and uniform. Size and place cut pieces appropriately to<br />

maintain consistency and bond. Complete masonry<br />

construction using procedures and workmanship<br />

consistent with the best masonry practices.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Base Course: Align base course properly on the floor slab.<br />

Cove Base: Keep the cove base tight to the slab if vinyl<br />

floor tile is to be installed. For thicker flooring, raise cove<br />

base units to the desired height.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor driven masonry saws, using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

1. Lay units with full mortar coverage on head and bed<br />

joints taking care not to block cores to be grouted or<br />

filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the face<br />

of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be tuckpointed<br />

to prevent water penetration. Rake back the joint when<br />

epoxy (Bonsal/Laticrete) is used on select jobs that<br />

require better moisture prevention. NO RAKE JOINTS.<br />

Various masonry mortars may be used with<br />

Astra-Glaze-SW+ concrete masonry units depending on<br />

specific structural requirements for the finished walls. We<br />

recommend a matching water-repellent mortar additive<br />

(available for purchase from manufacturer). Follow<br />

manufacturer’s instructions in all mortar applications.<br />

EPOXY FINISHED JOINTS<br />

In areas exposed to excessive moisture, make sure to<br />

tool mortar joints with a minimum of 1/4" and tuckpoint<br />

with an approved water-resistant grout. A typical<br />

tuckpointing grout is BONSAL ® POLYMER MODIFIED<br />

SANDED TILE GROUT mixed with the BONSAL B-7000<br />

EPOXY. Do not add water or anything else in addition to the<br />

B-7000, which will make it a 100% solid enabling it to be<br />

acid and stain resistant.<br />

Recommendation for using BONSAL ® – DO NOT FLOAT<br />

GROUT ACROSS GLAZED SURFACE. THE PROPER<br />

TECHNIQUE IS TO POINT OR USE A MORTAR GUN!<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for additional information on flashing.<br />

INSPECTION<br />

The glazed facing shall conform to the requirements of<br />

ASTM C744 when viewed from a distance of five (5) feet at<br />

right angles to the wall with normal lighting. The concrete<br />

masonry units on which the glaze is molded shall conform<br />

to the requirements of ASTM C90.<br />

CLEANING<br />

Keep walls clean daily during installation using brushes<br />

or rags and a clean damp cloth. Harsh cleaning methods<br />

after walls have been erected may mar the surface of the<br />

blocks. Do not allow excess mortar lumps or smears<br />

to harden on the glazed surfaces. Remove green mortar<br />

with a dry cloth. Do not use steel wool, sandpaper or<br />

other abrasives.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with Burnished Custom<br />

Masonry Cleaner by PROSOCO 3:1 solution, carefully<br />

following manufacturer's washdown instructions —<br />

including thorough rinsing. Do not use acid or abrasives<br />

on the glazed surfaces.<br />

MAINTENANCE<br />

Astra-Glaze-SW+ units, properly installed and cleaned,<br />

need virtually no maintenance other than routine cleaning<br />

with typical non-abrasive household cleaner. Graffiti, paint<br />

or dye may need special cleaning methods and products<br />

such as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />

cleaner. Contact manufacturer for specific cleaning<br />

recommendations. Do not powerwash.<br />

INSTALLATION RECOMMENDATIONS<br />

• For walls with a glazed finish on both sides, use two<br />

single-faced units. Because masonry units are typically<br />

installed aligning one side, the second side of double<br />

faced units is almost invariably misaligned. Double-faced<br />

units are not recommended. Manufacturer accepts no<br />

responsibility for face alignment.<br />

• Cavity wall construction is recommended for exterior<br />

walls, with proper flashing, venting and weep holes.<br />

• For best appearance, use stack bond construction when<br />

stack bond appearance is desired (as opposed to scored<br />

units in running bond).<br />

• All exterior mortar joints must contain a manufacturerapproved<br />

water repellent additive.<br />

• For best appearance and water resistance, tuckpoint<br />

scored joints on interior and exterior applications.<br />

• Colored matching or contrasting mortar / epoxy is<br />

available when using colorful Astra-Glaze-SW+ units.<br />

Contact your <strong>Trenwyth</strong> representative for information.<br />

A G 1


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R-Values<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />

concrete increases with increasing density. The following tables list a range of R-values for each density.<br />

Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />

Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />

95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />

105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />

115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />

125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />

135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />

Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />

95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />

105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />

115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />

125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />

135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />

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A G 2


R-Values<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />

95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />

105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />

115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />

125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />

135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />

Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />

95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />

105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />

115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />

125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />

135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />

Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />

6-2A, available at www.trenwyth.com.<br />

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A G 3


R-Values<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Additional r-values can be achieved with factoryinstalled<br />

expanded polystyrene, such as Korfil or<br />

ICON inserts.<br />

Korfil ® Block Insulation inserts are individually<br />

molded expanded polystyrene inserts. Installed at<br />

your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />

inserts are designed to fit standard two-core<br />

masonry units. Korfil inserts are available in 6", 8",<br />

10" and 12" widths.<br />

R-Values<br />

Both Korfil and ICON inserts offer your building the<br />

following benefits:<br />

• One-step installation of insulated masonry block<br />

saves time and money.<br />

• R-value unaffected by moisture or aging<br />

• Insulated block offers up to a 4-hour fire rating<br />

• Improves dew point and sound transmission<br />

resistance<br />

• Offers space for easy installation of utilities<br />

within wall<br />

• Flame retardant polystyrene<br />

• Use with single-wythe and cavity<br />

wall construction<br />

• No maintenance required<br />

• Available in 6", 8", 10" and 12" widths.<br />

Caution: Expanded Korfil polystyrene should not be<br />

exposed to temperatures exceeding 184ºF.<br />

Applicable Standards:<br />

• ASTM C578 Specification for Rigid Cellular<br />

Polystyrene Thermal Insulation<br />

• ASTM C90 Standard Specification for<br />

Loadbearing Concrete Masonry Units<br />

ICON ® Universal Concrete Block Insulation<br />

Inserts are molded from expandable polystyrene.<br />

Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />

inserts are designed to compress and fit the core of<br />

all masonry units and significantly improve cmu<br />

thermal efficiency.<br />

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A G 4


R-Values<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

6" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.64 .38 6.45 .16<br />

95 2.42 .41 5.39 .19<br />

105 2.29 .44 4.76 .21<br />

115 2.17 .46 4.21 .24<br />

125 2.05 .49 3.69 .27<br />

135 1.95 .51 3.25 .31<br />

12" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.12 .32 9.38 .11<br />

95 2.83 .35 8.09 .12<br />

105 2.66 .38 7.27 .14<br />

115 2.52 .40 6.51 .15<br />

125 2.38 .42 5.78 .17<br />

135 2.26 .44 5.11 .20<br />

8" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.86 .35 7.74 .13<br />

95 2.61 .38 6.55 .15<br />

105 2.46 .41 5.83 .17<br />

115 2.33 .43 5.17 .19<br />

125 2.21 .45 4.56 .22<br />

135 2.10 .48 4.01 .25<br />

12" Cavity Wall, 4" Outer Wythe,<br />

3/4 Air Space, 8" Two-Core Block<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 4.26 .23 9.14 .11<br />

95 4.01 .25 7.95 .13<br />

105 3.86 .26 7.23 .14<br />

115 3.73 .27 6.57 .15<br />

125 3.61 .28 5.96 .17<br />

135 3.50 .29 5.41 .28<br />

10" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.00 .33 8.52 .12<br />

95 2.73 .37 7.25 .14<br />

The r-values and u-values are based on<br />

information provided by insert manufacturer,<br />

CBIS. Values are based on ASHRAE and<br />

NCMA publications.<br />

For more information, contact your <strong>Trenwyth</strong><br />

representative or visit www.cbisinc.com.<br />

105 2.57 .39 6.48 .15<br />

115 2.43 .41 5.76 .17<br />

125 2.31 .43 5.09 .20<br />

135 2.19 .46 4.48 .22<br />

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A G 5


ASTM Reports<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

ASTM C744 specifies the following tests for pre-faced glazed concrete masonry units<br />

Cracking and Crazing<br />

Resistance to Staining and Chemicals<br />

Adhesion<br />

Abrasion<br />

Color Change<br />

Soiling and Cleansability<br />

Efflorescence<br />

Dimensional Tolerances<br />

Face Variation<br />

Depth Variation<br />

Distortion of Facing<br />

Surface<br />

Flame Spread Index *<br />

Smoke Development **<br />

A test to ensure that the units are free from<br />

cracking and/or crazing.<br />

Testing of various chemicals, i.e.,<br />

detergents, solvents, etc., in<br />

concentrations set by ASTM standards and<br />

ASTM requirements.<br />

A test to determine the adhesion of the<br />

glazed facing to the block substrate.<br />

A test to measure the abrasion resistance<br />

of the glazed facing.<br />

A test by accelerated weathering apparatus<br />

to measure color fading or change.<br />

A test to determine how easily the glazed<br />

surface can be cleaned.<br />

A test to ensure that unsightly soluble salts<br />

do not migrate to the surface when<br />

moisture is present.<br />

A test to ensure that variations in the sizes<br />

of the blocks in all dimensions are less than<br />

1/16".<br />

A test to ensure that the glazed facing<br />

dimensions do not vary more than 1/16".<br />

A test by measurements to ensure that the<br />

thickness of the pre-faced block are within<br />

1/16" of the specified size.<br />

A test by measurements to ensure that the<br />

glazed facing is straight, true and in plane<br />

within 1/16".<br />

A laboratory inspection for quality of the<br />

face (no imperfection).<br />

A test to determine how much the glazed<br />

facing will allow flame to spread in a fire.<br />

A test to determine the amount of smoke<br />

given off by the glazed facing in a fire.<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

* The test method specified in ASTM E84 is used to determine surface burning characteristics.<br />

** In this test, red oak is given a value of 100 and asbestos cement board is given a value of 0 to calibrate the test equipment.<br />

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A G 6


ASTM Reports<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

ASTM C90 specifies the following test for load-bearing concrete masonry units<br />

Compressive Strength and<br />

Moisture Absorbency<br />

Aging and Thermal Shock<br />

Acid Rain Test<br />

Diesel Fume Exhaust Test<br />

Waste Water Treatment Plant Test<br />

A test to ensure that blocks meet strength<br />

and moisture requirements and are free of<br />

cracks and other defects.<br />

Canadian Standard CSA-CAN3-A165.3-M85<br />

A test to ensure that no cracking, spalling,<br />

crazing or blistering of the glaze occurs<br />

when the unit is subject to cycles of<br />

thermal shock at 0º and 93º C.<br />

Other Tests<br />

A test to ensure that acid rain does not<br />

mar the face of Astra-Glaze-SW+ blocks.<br />

A test to measure the effect of prolonged<br />

diesel fume exhaust on the facing of Astra-<br />

Glaze-SW+ blocks.<br />

A test to ensure that the glazed facing is<br />

not affected by chemicals found in waste<br />

water treatment plant environments.<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Complies<br />

Industry-Specific Testing<br />

Industry-specific certificate of analysis testing has been completed for Astra-Glaze-SW+ glazed masonry units by Froehling and<br />

Robertson, Inc. Laboratories. Astra-Glaze-SW+ units successfully pass chemical and medical agents, steam, fuel and detergent<br />

testing in:<br />

• Veterinary Hospitals & Clinics<br />

• Animal Shelters<br />

• Power Plants<br />

• Machine Shops<br />

• Heating Plants<br />

• Control Labs<br />

• Brewing & Distilling <strong>Industries</strong><br />

• Wash Rooms & Showers<br />

• Laundry Rooms<br />

• Dairy Industry<br />

• Jails<br />

• Meat Packagers<br />

• Slaughter Houses<br />

• Seafood <strong>Industries</strong><br />

• Kitchens & Food Preparation Facilities<br />

• Dish Washing Bars<br />

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A G 7


architectural masonry units<br />

Block Characteristics<br />

Fire Rating<br />

Astra-Glaze-SW+ ®<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

“Methods of Testing Concrete Masonry Units”.<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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A G 8


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

WING WALL<br />

8ST<br />

4JO<br />

More Expensive<br />

Flush<br />

8ST<br />

Less Expensive<br />

Wrap Around Door Frames.<br />

Save Two Expensive Shapes.<br />

CCJO<br />

CCO<br />

Use 2” shapes on<br />

the top and end.<br />

CCO<br />

VGCCO<br />

TWO FACED<br />

STRETCHERS<br />

DOUBLE FACED BLOCKS<br />

An Astra-Glaze-SW+ double faced concrete masonry unit is a single concrete block with a glazed face on<br />

both sides. The use of double faced units affords significant cost savings -- walls finished on both sides<br />

are completed in a single operation.<br />

PLEASE NOTE THE FOLLOWING LIMITATIONS:<br />

Masons lay block or bricks to one side using a line. This means they are facing one side of the wall when<br />

the masonry product is placed and cannot see what the other side looks like. Periodically, the mason can<br />

check the opposite side and make slight adjustments -- but not major changes. If units are not aligned<br />

properly on the face side of the wall, the error multiplies substantially on the opposite side. This is<br />

amplified as the wall length increases. What is rather inconsequential on smaller wall lengths can become<br />

significant on longer lengths. Manufacturer accepts no responsiblity for face alignment.<br />

With the commonly used methods of laying masonry to one side of a wall, it can almost be assured one<br />

side will be better aligned than the other.<br />

Scoring is not recommended for double face units as it will compound any alignment imperfections.<br />

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A G 9


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Column Details<br />

16" X 16"<br />

Column<br />

4JP12<br />

Almost any column size can be<br />

made with 4JP12 units.<br />

Eliminates the need for more<br />

costly 8JP/JO units.<br />

24" X 24"<br />

Column<br />

4S-DA-1<br />

4JO12-DA-1<br />

Use 4JO/JP12s<br />

instead of 8JO’s<br />

32" X 24"<br />

Column<br />

16" X 24"<br />

Column<br />

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A G 1 0


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

BOND BEAM<br />

Continuous<br />

Reinforcing<br />

Astra-Glaze-SW+<br />

Bond Beam Unit<br />

Around The Room<br />

SCORED JOINTS<br />

16" High<br />

Astra-Glaze-SW+<br />

Units<br />

Scored Joints<br />

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A G 1 1


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

BULLNOSE JAMB MEETING<br />

BULLNOSE SILL<br />

8 JOX<br />

Bullnose Jamb<br />

8 M<br />

Mitre Unit<br />

8 COX<br />

Bullnose Sill<br />

TYPICAL 135º CORNER<br />

135º<br />

Steel Joint<br />

Reinforcement<br />

Reinforced<br />

Corner<br />

3 3/4"<br />

11 3/4"<br />

3 3/4"<br />

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A G 1 2


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

6" Wall Outside<br />

Corner<br />

2" Cut Plug<br />

4JO12<br />

6S<br />

8" Wall Outside<br />

Corner<br />

4" Cut Plug<br />

8S<br />

4JP12<br />

12" Wall Outside<br />

Corner<br />

4JP12<br />

12S<br />

w w w. t r e n w y t h . c o m<br />

A G 1 3


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

DOOR AND BASE DETAIL<br />

‘A’<br />

4" High<br />

Glazed<br />

Base<br />

‘B’<br />

7' 0"<br />

Section ‘A’<br />

Brick Module<br />

4" 8"<br />

1/4" Joint<br />

Astra-Glaze-SW+ Units<br />

Base Line For<br />

Brick Coursing<br />

Suited For Resilient<br />

Tile Flooring<br />

No Recess Required<br />

Section ‘B’<br />

w w w. t r e n w y t h . c o m<br />

A G 1 4


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

DOOR AND BASE DETAIL<br />

Using standard Astra-Glaze-SW+ units:<br />

Length of Unit<br />

(Inches)<br />

Depth of Unit<br />

(Inches)<br />

= Smallest Radius<br />

(Without Cutting)<br />

= Overhang*<br />

(Inches)<br />

7 5/8 3 5/8 6' 6" 7/64<br />

11 5/8 3 5/8 9' 8" 5/32<br />

7 5/8 7 5/8 8' 0" 3/32<br />

15 5/8 7 5/8 15' 10" 5/32<br />

*Overhang projection in running bond.<br />

CURVED MASONRY WALLS<br />

Using Radius blocks:<br />

Standard 12” and 27" Radius Block Corner Detail<br />

5 3/4"<br />

12" R<br />

12" or 27"<br />

68" on 12"<br />

75" on 27"<br />

1"<br />

8 5/8"<br />

11 3/4"<br />

3 3/4"<br />

27" R<br />

1"<br />

14 1/8"<br />

3 3/4"<br />

w w w. t r e n w y t h . c o m<br />

A G 1 5


Design Details<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

JAMB UNIT ALTERNATIVES<br />

1. Astra-Glaze-SW+ jamb units are expensive.<br />

2. The elimination of jamb units through the use of wrap-around or flush door frames reduces<br />

cost substantially.<br />

3. The use of a 7'2" door with a 7'4" flush frame works well with Astra-Glaze-SW+ units. The 7'2" door can<br />

be used with a surface mounted door closer. The increased cost of a 7'2" door (as compared to a 7'0"<br />

door) is more than compensated for by the fact that a surface-mounted door closer is less expensive<br />

than the internal door closer which is required for shorter doors.<br />

4. Use of the floor to ceiling wrap-around or flush door frames provide a “built-in” control joint for<br />

expansion and contraction.<br />

4" x 8" x 16" block<br />

8S<br />

4JO<br />

8S<br />

w w w. t r e n w y t h . c o m<br />

A G 1 6


architectural masonry units<br />

Mortars &<br />

Mortars Joints<br />

Astra-Glaze-SW+ ®<br />

Recommended Mortars<br />

Various masonry mortars may be used with Astra-<br />

Glaze-SW+ concrete masonry units depending on<br />

specific structural requirements for the finished walls.<br />

Refer to NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar details.<br />

For all exterior mortar, use an approved<br />

matching water repellent mortar additive (which<br />

may be purchased from manufacturer.) Follow<br />

manufacturer's instructions in all mortar applications.<br />

Consult manufacturer for recommendations.<br />

Epoxy Finished Joints<br />

In areas exposed to excessive moisture, make sure<br />

to tool mortar joints with a minimum of 1/4" and<br />

tuckpoint with an approved water-resistant grout. A<br />

typical tuckpointing grout is BONSAL ® POLYMER<br />

MODIFIED SANDED TILE GROUT mixed with the<br />

BONSAL B-7000 EPOXY. Do not add water or<br />

anything else in addition to the B-7000, which<br />

will make it a 100% solid enabling it to be acid<br />

and stain resistant.<br />

DO NOT FLOAT GROUT ACROSS GLAZED<br />

SURFACE AS THIS MAY CAUSE DAMAGE<br />

TO THE GLAZED FACE. WHEN USING AN<br />

EPOXY GROUT, THE PROPER TECHNIQUE<br />

IS TO TUCKPOINT USING A MORTAR GUN<br />

OR BAKER'S BAG!<br />

Mortar Joints<br />

The proper mortar joint size to use when laying Astra-Glaze-SW+ blocks is 1/4" at the face and 3/8" joints in<br />

the concrete block backing.<br />

It is important to realize that the glazed facing overlaps the concrete masonry units and is larger than the<br />

block itself. Lay all Astra-Glaze-SW+ units to the face ensuring 1/4" joint measured from the center to<br />

center of adjacent edge radii. See below.<br />

Base Block<br />

3/8”<br />

1/4"<br />

Glazed Facing<br />

w w w. t r e n w y t h . c o m<br />

A G 1 7


Installation<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

IMPORTANT! Before You Begin<br />

Manufacturer requires that you order a full size unit<br />

to illustrate color for approval. Manufacturer also<br />

requires a sample panel be installed at the jobsite<br />

prior to installation of any <strong>Trenwyth</strong> products. This<br />

panel will represent the quality, color and texture of<br />

the product and the workmanship to be expected<br />

for the project. Either the owner or the project<br />

architect must approve the panel. Failure to produce<br />

a sample panel may result in loss of warranty.<br />

Manufacturer will provide 4" units for a 4' x 4'<br />

sample panel at no cost for the material (excluding<br />

freight to the site).<br />

Delivery, Storage and Handling<br />

Glazed masonry units shall be delivered to the<br />

jobsite on banded pallets with individual protective<br />

covers on each glazed block face. Keep protective<br />

block covers on the blocks until installation. Store<br />

pallets in single stacks on level ground and cover<br />

with waterproof covering (e.g., tarpaulins) to protect<br />

the blocks from inclement weather. Handle blocks<br />

carefully to avoid breakage and damage to<br />

finished surface.<br />

Project Site Conditions<br />

Protection of Work: Cover walls, including open<br />

tops, each day after installation to keep open walls<br />

protected and dry. After units are installed they<br />

should be protected from damage by other trades<br />

performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with<br />

plastic. Corners should be protected from damage<br />

after installation by covering them with plywood.<br />

Do not, under any circumstance, install a damaged<br />

unit that does not conform to the requirements of<br />

ASTM C90 and ASTM C744 for the block and<br />

glazed face respectively. If units have been damaged<br />

during transit, contact manufacturer immediately.<br />

Laying Masonry Walls<br />

Draw blocks from more than one pallet at a time<br />

during installation. All exterior mortar shall include<br />

an approved water repellent additive added to each<br />

batch in the appropriate dosage rates for mortar<br />

type (M, S or N) per the manufacturer’s instructions.<br />

Refer to NCMA TEK Notes, available at<br />

www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Lay Astra-Glaze-SW+ blocks with the faces level,<br />

plumb and true to a line strung horizontally at the<br />

glazed face. Install only quality units; reject all<br />

defective units, as defined in ASTM C744. Units<br />

shall have uniform face joint dimensions of 1/4"<br />

both horizontally and vertically and 3/8" on the<br />

unglazed side.<br />

Tool joints neatly after they are finger-hard to make<br />

them straight and uniform. Size and place cut pieces<br />

appropriately to maintain consistency and bond.<br />

Complete masonry construction using procedures<br />

and workmanship consistent with the best<br />

masonry practices.<br />

Lighting: Provide adequate lighting for masonry<br />

work by placing all lighting at a reasonable<br />

distance from the wall for even illumination.<br />

Do not use trough lighting.<br />

Base Course: Align base course properly on the<br />

floor slab.<br />

Cove Base: Keep the cove base tight to the slab if<br />

vinyl floor tile is to be installed. For thicker flooring,<br />

raise cove base units to the desired height.<br />

Cutting: Make all unit cuts, including those for<br />

bonding, holes, boxes, etc., with motor driven<br />

masonry saws, using either an abrasive or diamond<br />

blade. Cut neatly and locate for best appearance.<br />

Mortar Bedding and Jointing:<br />

1. Lay units with full mortar coverage on head and<br />

bed joints taking care not to block cores to be<br />

grouted or filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the<br />

face of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration.<br />

Rake back the joint when epoxy (Bonsal/Laticrete)<br />

is used on select jobs that require better<br />

moisture prevention. NO RAKE JOINTS.<br />

w w w. t r e n w y t h . c o m<br />

A G 1 8


Installation<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Recommended Mortars<br />

In all exterior mortar, we recommend using<br />

the matching manufacturer-approved waterrepellent<br />

mortar additive (which may be<br />

purchased from manufacturer). Follow<br />

manufacturer’s instructions. Consult manufacturer<br />

for recommendations. See “Mortars and Mortar<br />

Joints”, Page AG 17.<br />

Cleaning During Construction<br />

Keep walls clean daily during installation using<br />

brushes or rags and a clean damp cloth. Harsh<br />

cleaning methods after walls have been erected<br />

may mar the surface of the blocks. Do not allow<br />

excess mortar lumps or smears to harden on the<br />

glazed surfaces. Remove green mortar with a<br />

dry cloth. Do not use steel wool, sandpaper or<br />

other abrasives.<br />

Flashing of Masonry Work<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best<br />

masonry flashing practices.<br />

Weep Holes and Vents<br />

Install weep holes and vents at proper intervals<br />

at courses above grade, above flashing and at<br />

any water stops over windows, doors and beams.<br />

Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for additional information<br />

on flashing.<br />

Inspection<br />

The glazed facing shall conform to the requirements<br />

of ASTM C744 when viewed from a distance of<br />

five (5) feet at right angles to the wall with normal<br />

lighting. The concrete masonry units on which the<br />

glaze is molded shall conform to the requirements<br />

of ASTM C90.<br />

Installation Recommendations<br />

• For walls with a glazed finish on both sides, use<br />

two single-faced units. Because masonry units are<br />

typically installed aligning one side, the second<br />

side of double faced units is almost invariably<br />

misaligned. Use doube-faced units only when<br />

economy is more important than appearance.<br />

Manufacturer accepts no responsibility for<br />

face alignment.<br />

• Cavity wall construction is recommended for<br />

exterior walls, with proper flashing, venting and<br />

weep holes.<br />

• For best appearance, use stack bond construction<br />

when stack bond appearance is desired (as<br />

opposed to scored units in running bond).<br />

• All exterior mortar joints must contain an approved<br />

water repellent additive. In all exterior mortar,<br />

we recommend using the matching<br />

manufacturer-approved water-repellent<br />

mortar additive (which may be purchased from<br />

manufacturer). Follow manufacturer’s instructions.<br />

Consult manufacturer for recommendations.<br />

• For best appearance and water resistance,<br />

tuckpoint scored joints on interior and<br />

exterior applications.<br />

• A complementary or matching mortar color is<br />

recommended when using colorful<br />

Astra-Glaze-SW+ units.<br />

Grouting Walls Solid<br />

When filling walls with grout, proper detailing to<br />

remove moisture is even more critical. Follow<br />

masonry best practices and manufacturer’s<br />

recommendations for the installation of weep holes,<br />

vents and flashing.<br />

Special Shapes and Colors<br />

• Two different colors on one block. Any color<br />

can be put on one side of the block. And the<br />

same or any other color can be put on the other<br />

side of the same block.<br />

• No double bullnose units. Double bullnose units<br />

are not available because they cannot be drawn<br />

out of the molds. The molding methods will not<br />

accommodate double bullnose units on full-sized<br />

blocks. Some double bullnose Astra-Glaze-SW+<br />

units are available in our 1" and 2" Shapes Series.<br />

w w w. t r e n w y t h . c o m<br />

A G 1 9


Installation<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Joint Size<br />

The proper joint size to use when laying Astra-<br />

Glaze-SW+ block is 1/4" at the face and 3/8" at the<br />

unglazed concrete blocking.<br />

The glazed face dimensions are 7 3/4" x 15 3/4",<br />

which allows a 1/4" joint using modular coursing.<br />

Center<br />

of<br />

radius<br />

1/4"<br />

Joint Detail<br />

3/8"<br />

Installed With Other CMU Products Alignment<br />

If the face of a masonry wall involves different<br />

masonry products, it is necessary for the foreman to<br />

know the exact dimensions of each of the products<br />

to be installed in order to properly make bond when<br />

preparing the layout.<br />

If the joint requirement for one of the products is<br />

1/4" and the other is 3/8", this point must be<br />

taken into consideration when laying out the first<br />

course. If it’s not taken into consideration, the<br />

resulting finished wall will have unsightly misaligned<br />

vertical joints.<br />

Verastone Plus, Trendstone or Trendstone Plus units<br />

properly over the 1/4" joints of Astra-Glaze-SW+.<br />

Astra-Glaze-SW+ units must be laid using face<br />

joints of 1/4" both vertically and horizontally. The<br />

Verastone, Verastone Plus, Trendstone or<br />

Trendstone Plus units being laid above must be<br />

centered over the 1/4" joint of the Astra-Glaze-SW+<br />

units which are already in place.<br />

Depth Alignment<br />

Astra-Glaze-SW+ units are 1/8" wider than standard<br />

CMU’s. Astra-Glaze-SW+ double-faced units are<br />

1/4" wider than standard CMU’s. This must be taken<br />

into consideration in partition and double-faced walls<br />

that combine glazed units with other products.<br />

The small ledge created by Astra-Glaze-SW+ blocks<br />

combined with other products is very attractive.<br />

When the mason lays the walls so that the glazed<br />

surface protrudes very slightly beyond the CMU<br />

above, it enhances the overall appearance.<br />

An alternative option is to use a 2" glazed unit and a<br />

standard-weight block backup. This enables the<br />

mason to maintain the same depth of material if<br />

desired and guards against moisture retention in the<br />

lightweight Astra-Glaze-SW+ block substrate.<br />

PLEASE NOTE: A matching manufacturer-approved<br />

water repellant mortar additive must be added to<br />

the mortar and built into the adjoining blocks in all<br />

exterior applications of Astra-Glaze-SW+ units.<br />

Example:<br />

Astra-Glaze-SW+ units are specified in the<br />

wainscot of a corridor with Verastone, Verastone<br />

Plus, Trendstone or Trendstone Plus blocks above<br />

that point. Units have a single center score and<br />

the wall is in running bond.<br />

The difficulty in holding a correct running bond is<br />

due to aligning the 3/8" joints of the Verastone,<br />

w w w. t r e n w y t h . c o m<br />

A G 2 0


Patching Units<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Chipped Units<br />

Damaged or chipped units that do not meet requirements of ASTM C90 and ASTM C744 for the block and<br />

glazed face, repectively, should not be installed. If units incur damage during installation or by other trades,<br />

a patch kit can be ordered from manufacturer. Follow manufacturer's instructions for best results.<br />

Small scratches and scuffs can be repaired using a 50/50 mixture of boiled linseed oil and turpentine mixed<br />

well together and applied with a clean rag. After a few minutes, the excess should be removed from the<br />

glazed surface with a clean, dry rag or a paper towel. Be careful not to get this mixture into the joints<br />

as it will darken the mortar.<br />

w w w. t r e n w y t h . c o m<br />

A G 2 1


Cleaning<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Cleaning<br />

Walls must be cleaned on a daily basis as<br />

block laying proceeds. Keep walls clean by using<br />

brushes or rags and a clean damp cloth. Harsh<br />

cleaning methods after walls have been erected may<br />

mar the surface of the blocks. Do not allow excess<br />

mortar lumps or smears to harden on the glazed<br />

surfaces. Remove green mortar with a dry cloth. Do<br />

not use steel wool, sandpaper or other abrasives.<br />

Masonry Cleaners<br />

Use Custom Burnished Masonry Cleaner by<br />

PROSOCO (dilute 1 part to 3 parts clean water),<br />

carefully following manufacturer’s instructions.<br />

Available from manufacturer. Do not powerwash.<br />

CAUTION! The following solvents must never be<br />

used as they may damage Astra-Glaze-SW+ block<br />

facings: paint remover, lacquer thinner, epoxy<br />

thinner, methylene chloride, acetone, muriatic acid.<br />

General<br />

• Wipe Astra-Glaze-SW+ faces clean with a<br />

soft cloth as the blocks are laid each day.<br />

• Wear rubber gloves when using<br />

cleaning solutions.<br />

• Test an unexposed portion of adjacent metal<br />

fixtures with the cleaning solution. If corrosion or<br />

staining occurs, protect the exposed portions.<br />

• Protect adjacent masonry and floor area by<br />

saturating with water and flushing away any<br />

cleaning solution before it dries.<br />

Materials<br />

• Two plastic or hard rubber buckets<br />

• Rubber gloves<br />

• Soft fiber masonry brushes<br />

(or whitewash brushes)<br />

• Wooden, plastic or other soft, non-staining<br />

scraping device<br />

• Supply of “clean” wipers, such as lint-free cloths<br />

or paper towels<br />

• Clean water<br />

Materials (Continued)<br />

• Custom Burnished Masonry Cleaner by<br />

PROSOCO. Dilute 1 part to 3 parts clean water.<br />

DO NOT USE ACID.<br />

Final Cleandown<br />

Procedure 1<br />

1. Brush clean water liberally on the surface area to<br />

be cleaned. Brush approximately one square yard<br />

at a time.<br />

2. It is important that the glazed wall<br />

surface be kept wet at all times.<br />

Do not use dirty water.<br />

3. Apply cleaning solution brushing in a circular<br />

motion to remove any unwanted mortar smears.<br />

4. Remove excess lumps of mortar with a wooden,<br />

plastic or other soft, non-staining scraping device<br />

and re-apply cleaning solution.<br />

5. Allow cleaning solution to remain on the surface<br />

for two or three minutes then wash off with liberal<br />

amounts of fresh, clean water. Do not<br />

powerwash. DO NOT USE ACIDS.<br />

6. Wipe wall down completely dry with clean,<br />

dry wipers.<br />

Procedure 2<br />

If liberal amounts of water cannot be used, an<br />

alternative procedure may be employed.<br />

1. Soak a clean wiper in the cleaning solution. Wring<br />

it out so it is wet enough to dampen the surface,<br />

but dry enough so that the solution will not run<br />

down the wall.<br />

2. Allow the solution to remain on the surface for<br />

two or three minutes. Remove excess lumps of<br />

mortar with the soft scraping device and repeat<br />

Step #1.<br />

3. Wipe the wall completely dry with clean,<br />

dry wipers.<br />

w w w. t r e n w y t h . c o m<br />

A G 2 2


Cleaning<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Maintenance<br />

Astra-Glaze-SW+ units, properly installed and<br />

cleaned, need virtually no maintenance other than<br />

routine cleaning with standard commercial grade<br />

cleaning agents such as PINESOL ® or FANTASTIK ® .<br />

Other detergent-type cleaners, such as MR.<br />

CLEAN ® , LESTOIL ® or equivalent, may be used<br />

to remove stains such as grease, paint or pencil.<br />

Use clean wipers.<br />

Graffiti Removal<br />

Graffiti, paint or dye may need special cleaning<br />

methods and products such as <strong>Trenwyth</strong> Graffiti<br />

Wizard ® environmentally friendly cleaner.<br />

Graffiti Wizard ® environmentally friendly cleaner<br />

removes most paints and permanent markers,<br />

varnish, glue, crayon, oil, grease, food spills, etc.<br />

from Astra-Glaze-SW+ glazed surface. Apply Graffiti<br />

Wizard using a brush or cloth. Let stand 10 second<br />

to 20 minutes, depending on the severity of the<br />

stain. If using on a more porous or textured surface,<br />

a non-metallic stiff bristle brush may be required.<br />

Wipe the surface with a damp cloth. After the stain<br />

is removed, neutralize the surface with water making<br />

sure that all of the Graffiti Wizard is removed from<br />

the surface. <strong>Trenwyth</strong> Graffiti Wizard is available in<br />

4-oz., 12-oz., 1 gallon and 5 gallon containers.<br />

To order, call (800) 233-1924. Always follow<br />

manufacturer's safety precautions. (See Graffiti<br />

Wizard ® literature, TR2810 behind the<br />

General tab.)<br />

For stubborn stains that are not fully removed with<br />

Graffiti Wizard, additional cleaners may be required<br />

— specifically Varsol, turpentine or xylene. Extreme<br />

caution must be exercised when strong solvents<br />

are used to remove paint or other stains from<br />

Astra-Glaze-SW+ facings as too much exposure<br />

time or rubbing pressure can dull the gloss of the<br />

glazed face.<br />

Permanent damage to the glazed facing can<br />

result from the use of improper cleaners or solvents.<br />

The following solvents must never be used on<br />

Astra-Glaze-SW+ block facings: paint remover of<br />

any kind, laquer thinner, epoxy thinner, methylene<br />

chloride, acetone or muriatic acid.<br />

Epoxy Grout Removal:<br />

Never allow epoxy grout to fully cure on wall. Fully<br />

cured epoxy grout cannot be totally removed from<br />

Astra-Glaze-SW+ facings. The following products,<br />

however, can remove most of it.<br />

• Denatured alcohol – try this first since it will not<br />

damage the glazed face.<br />

• Xylene – CAUTION: Too much exposure time<br />

or rubbing pressure can dull the gloss of the<br />

glazed face.<br />

w w w. t r e n w y t h . c o m<br />

A G 2 3


architectural masonry units<br />

Shapes & Sizes<br />

Coding System<br />

Astra-Glaze-SW+ ®<br />

Shapes and Sizes Coding System<br />

All units are nominal 8" and 16" lengths unless<br />

modified by symbols as noted below. In some<br />

instances, only the first two (2) symbols will be used.<br />

Other symbols are added as required.<br />

The coding system is based on a series of symbols<br />

that define the size, general type, cap or jamb<br />

variance from standard length and return.<br />

1. The 1st part is the number denoting the<br />

nominal thickness:<br />

1", 2", 4", 6", 8", 10" and 12"<br />

2. The 2nd part is the letter or combination of letters<br />

denoting the general type of unit.<br />

S = Stretcher<br />

C = Cap or Sill<br />

G = Cove Base<br />

J = Jamb<br />

T = Two-Faced<br />

V = Vertically Coursed Unit<br />

U = Bond Beam Unit (specify open<br />

or solid botom)<br />

X = Partially Unglazed Face<br />

CC = Capped Both Sides<br />

3. The 3rd part is a letter indicating whether the cap<br />

or jamb unit is bull nose or square. In all cases,<br />

this letter immediately follows the symbol<br />

describing the type of return unit.<br />

P = Square<br />

O = Bullnose<br />

4. The 4th part is a number denoting length of the<br />

unit varying from the standard 16" length.<br />

Example: 4CP8 is a 4" thick square corner<br />

cap that is 8" long.<br />

5. The 5th part is a letter denoting the hand of the<br />

appropriate return unit.<br />

R = Right Hand L = Left Hand<br />

6. SPECIAL NOTE: For unit heights varying<br />

from the nominal 8", the numeral denoting<br />

height immediately follows the numeral<br />

denoting thickness.<br />

Example: 84GJO is a nominal<br />

8" thick, 4" high, bullnose, corner,<br />

base jamb unit.<br />

7. DA# denotes the scoring pattern.<br />

(See Page AG 28)<br />

w w w. t r e n w y t h . c o m<br />

A G 2 4


Shapes & Sizes<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Stretcher<br />

2S<br />

15 5 /8"<br />

7 3 /4"<br />

4S 6S 8S<br />

15 5 /8"<br />

7 3 /4"<br />

15 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

1 3 /4"<br />

15 3 /4"<br />

7 5 /8"<br />

3 3 /4"<br />

15 3 /4"<br />

7 5 /8"<br />

5 3 /4"<br />

15 3 /4"<br />

7 3 /4"<br />

7 5 /8"<br />

7 3 /4"<br />

15 3 /4"<br />

7 3 /4"<br />

10S<br />

15 5 /8"<br />

12S<br />

15 5 /8"<br />

8U<br />

15 5/<br />

8"<br />

8ST**<br />

15 3 /4"<br />

7 5 /8"<br />

7 3 /4"<br />

7 5 /8"<br />

7 3 /4"<br />

7 5/<br />

8"<br />

7 3 /4/ 4 "<br />

7 3 /4"<br />

7 3 /4"<br />

9 3 /4"<br />

15 3 /4"<br />

11 3 /4"<br />

15 3 /4"<br />

7 3 /4/ 4 "<br />

15 3 /4/ 4 "<br />

7 7 /8"<br />

15 3 /4"<br />

Also available in 4, 6, 10 & 12" thickness.<br />

Also available in 4, 6, 10 & 12" thickness.<br />

8UT**<br />

15 3 /4"<br />

7 3 /4"<br />

7 3 /4"<br />

15 3 /4"<br />

7 7 /8"<br />

Also available in 4, 6, 10 & 12" thickness.<br />

8KOBB<br />

15 5 /8"<br />

7 3 /4"<br />

7 5 /8"<br />

15 3 /4"<br />

7 3 /4"<br />

Also available in 6,10 & 12" thickness.<br />

44S<br />

3 5 / "<br />

3 3/<br />

4"<br />

15 5 "<br />

15 3 /4/ 4 "<br />

3 /4/ 4 "<br />

Also available in 2, 6, 8, 10 & 12" thickness.<br />

8X<br />

7 5/<br />

8"<br />

7 5 /8/ 8 "<br />

15 11/16"<br />

7 3 /4/ 4 "<br />

Any partial<br />

13"<br />

face is available.<br />

Also available in 2, 4, 6, 10 & 12" thickness.<br />

8S8 8UCPX 15 5 /8/ "<br />

8UCPXT**<br />

15 5 /8"<br />

416S<br />

7 5 /8/ 8 "<br />

7 3 /4/ 4 "<br />

7 5/<br />

8"<br />

7 3/<br />

4"<br />

7 3 /4"<br />

7 3 /4"<br />

15 5/8"<br />

15 3/4"<br />

7 3 7 15 /4/ 4 "<br />

3 /4/ 4 "<br />

3 /4/ "<br />

15 3 /4"<br />

7 3/ "<br />

7 7/8"<br />

Any partial<br />

3 3/4"<br />

face is available.<br />

3 3/4"<br />

Also available in 2, 4, 6, 10 & 12" thickness. Also available in 2, 4, 6, 10 & 12" thickness. Also available in 6, 10 & 12" thickness.<br />

3 3/4"<br />

15 3/4"<br />

412S12 8M-R* 8VU 8VUCCPT**<br />

11 3 /4"<br />

11 5 /8"<br />

7 5 /8/ 8 "<br />

15 5 /8/ 8 "<br />

7 3 /4"<br />

15 5/8"<br />

153/4"<br />

7 3 /4/ 4 "<br />

15 3 /4"<br />

15 3 /4"<br />

3 3 /4"<br />

11 3 /4"<br />

7 3/<br />

4"<br />

15 3/<br />

4"<br />

Also available in 2, 4, 6, 10 & 12" thickness.<br />

Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />

OE1E<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

DCBB OE2E<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

Also available in 4, 6, 10 & 12" thickness.<br />

DCBB OE1E<br />

7 5 /8"<br />

7 3 /4"<br />

7 3 /4"<br />

Also available in 6, 10 & 12" thickness.<br />

15 5 /8"<br />

7 5 /8"<br />

7 7/8"<br />

Note: Not all sizes are shown in this brochure.<br />

Please consult your nearest<br />

manufacturing facility.<br />

* Specify left or right (L or R)<br />

7 3 /4"<br />

** See cautionary note regarding doublefaced<br />

units in Installation Recommendations<br />

on Specifications Page.<br />

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A G 2 5


Shapes & Sizes<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Cove Base<br />

4G 8G 44G 4GDR*<br />

7 5 /8/ 8 "<br />

4 1 /4<br />

15 "<br />

15 3/<br />

4"<br />

7 7/<br />

8"<br />

7 5 /8/ 8 "<br />

8 1 /4"<br />

15 5/<br />

8"<br />

15 3 / 4 "<br />

7 7/<br />

8"<br />

Also available in 2, 6, 8, 10 & 12" thickness. Also available in 2, 4, 6, 10 & 12" thickness. Also available in 2, 6, 8, 10 & 12" thickness. Also available in 2, 6, 8, 10 & 12" thickness.<br />

4GJOR* 4GJPR* 44GJPR* 44GJOR*<br />

4 1 / "<br />

16 1 /4"<br />

3 3/<br />

4"<br />

7 /8/ 8 "<br />

16 1 /4"<br />

3 3 /4/ "<br />

7/<br />

8"<br />

3 5 / "<br />

4 1 /4<br />

15 5 "<br />

15 3 / 4 "<br />

7 /8/ 8 "<br />

7 5 /8"<br />

4 1 /4"<br />

15 5 /8"<br />

3 3 /4"<br />

15 3 /4"<br />

45º<br />

2"<br />

4 1 / "<br />

4 1 / " *SPECIFY LEFT OR<br />

4 1 /4/<br />

RIGHT (L OR R)<br />

Also available in 2" thickness. Also available in 2" thickness. Also available in 2" thickness. Also available in 2" thickness.<br />

16 1 /4/ "<br />

3 3 /4" 4<br />

7/<br />

8"<br />

3 7/<br />

8"<br />

15 /4"<br />

16 1 /4"<br />

7 7 /8"<br />

3 /4"<br />

3 7/<br />

8"<br />

Jamb<br />

8JO 15 5 / 8"<br />

8JP 4JP L CORNER<br />

15 5/<br />

8"<br />

3 3 /4" 4<br />

8JPX<br />

7 5 /8"<br />

7 3 /4" 4<br />

7 5 /8/ 8 "<br />

7 3/<br />

4"<br />

7 3 /4" 4<br />

7 3 /4" 4<br />

416JP<br />

15 3/<br />

4"<br />

7 3 /4" 4<br />

15 3 / 4 "<br />

1"R<br />

Also available in 2, 4 & 6" thickness. Also available in 2, 4 & 6" thickness. Also available in JO Corner. Also available in 4, 6, 10 & 12"<br />

thickness & JO Corner.<br />

15 3/4"<br />

7 3 /4" 4<br />

412JP12 4JP135° 4JP12<br />

113/4"<br />

135º<br />

3 /4" 4<br />

33/4"<br />

73/4"<br />

"<br />

15 3 /4" 4<br />

Any partial<br />

face is available.<br />

73/4"<br />

3 3/4"<br />

4RAD27<br />

15 3/4"<br />

33/4"<br />

113/4"<br />

Also available in JO Corner. Also available in JO Corner.<br />

Also available in 6 & 8" thickness. Also available in JO Corner.<br />

113/4"<br />

73/4"<br />

33/4"<br />

113/4"<br />

33/4"<br />

113/4"<br />

33/4"<br />

14 1/8"<br />

27" Radius Block<br />

* Specify left or right (L or R)<br />

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A G 2 6


Shapes & Sizes<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Metric shapes/sizes are available<br />

See your <strong>Trenwyth</strong> representative for details on metric shapes and sizes<br />

M20S M20G 6SM10JP135° M10CPSL<br />

390<br />

390<br />

194<br />

197<br />

190<br />

190<br />

394<br />

394<br />

194<br />

206<br />

Also available in 5, 10, 15, 25, 35 cm thicknesses<br />

94<br />

135°<br />

194<br />

294<br />

94<br />

390<br />

194<br />

94<br />

37<br />

394<br />

82<br />

138<br />

M520CCJO<br />

198<br />

25R<br />

394<br />

or<br />

428<br />

Caps *specify left or right (L or R)<br />

4CPSR<br />

1 1/2"<br />

3 1/4"<br />

5 1/2"<br />

4CPSL<br />

1 1/2"<br />

3 1/4"<br />

5 1/2"<br />

4CP<br />

3/<br />

4"<br />

4CO<br />

7 3/<br />

4"<br />

3 3 / "<br />

4CJOR*<br />

15 3 /4/ 4 "<br />

1"R<br />

3 3 / "<br />

4CJPR*<br />

15 3 /4/ 4 "<br />

3 3 /4/ 4 "<br />

Also available in<br />

2, 6 & 8" thickness.<br />

416CJP<br />

15 3 /4" 4<br />

3 3 /4/ 4 "<br />

Also available in<br />

2, 6 & 8" thickness.<br />

15 3/<br />

4"<br />

3 /4/ 4 "<br />

3 /4/ 4 "<br />

15 3/4"<br />

15 3 /4/ 4 "<br />

3 3 /4/ 4 "<br />

Also available in 2" thickness.<br />

15 3 /4/ 4 "<br />

3 3 /4/ 4 "<br />

Also available in 2" thickness.<br />

3 3/4"<br />

15 3/4"<br />

1" and 2" shapes series<br />

14CCO or 24CCO 16CCO or 26CCO 18CCO or 28CCO 14CCJO or 24CCJO 16CCJO or 26CCJO<br />

1"R<br />

3 7/8"<br />

15 3/4"<br />

18CCJO or 28CCJO<br />

1"R<br />

5 7/8"<br />

14VGCCO or<br />

24VGCCO<br />

15 3/4"<br />

3 7/8"<br />

1"R<br />

7 7/8"<br />

16VGCCO or<br />

26VGCCO<br />

15 3/4"<br />

5 7/8"<br />

3 7/8"<br />

1"R<br />

18VGCCO or<br />

28VGCCO<br />

15 3/4"<br />

or<br />

17 1/8" 5 7/8"<br />

7 7/8"<br />

1"R<br />

15 3/4"<br />

or<br />

17 1/8"<br />

1"R<br />

1"R<br />

1"R<br />

7 7/8"<br />

1"R<br />

15 3/4"<br />

or<br />

17 1/8"<br />

1/2" toe<br />

matches<br />

standard “G”<br />

base units<br />

15 7/8"<br />

15 7/8"<br />

15 7/8"<br />

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A G 2 7


Shapes & Sizes<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

• Score Dimensions. The width of the score on the<br />

Astra-Glaze-SW+ face is 1/4" and it is cut after the<br />

glazed face is molded.<br />

• Score on the backside of block. The unglazed<br />

back side of Astra-Glaze-SW+ blocks can be<br />

scored. The score, however, is 3/8" wide which is<br />

standard for raw blocks.<br />

• Tuckpoint and scored joints. All scored joints<br />

must be tuckpointed to prevent moisture<br />

penetration and to match the real joints between<br />

the blocks. This gives a more realistic, pleasing<br />

appearance to the finished wall.<br />

• Special scoring. Written dimensions and a<br />

sketch are required in order to produce special<br />

scoring. Limitations: No more than five (5) vertical<br />

scores or two (2) horizontal scores are acceptable<br />

on the face of a block. DO NOT USE RAKE<br />

JOINTS unless tuckpointing with epoxy.<br />

DA1<br />

DA2<br />

DA3<br />

8x8 Score 4x8 Score Brick Score<br />

DA4<br />

DA5<br />

DA7<br />

2.6x16 Horizontal Score 8x5 Score 8x4 Score<br />

DA8<br />

DA9<br />

DA10<br />

2x16 Horizontal Score 6 Brick Vertical Score 4" from return<br />

DA11<br />

DA12<br />

4x16 Horizontal Score 4x4 Score Design Your Own<br />

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A G 2 8


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

FREQUENTLY ASKED QUESTIONS<br />

1. How and where is this product made? Is it made like ceramic tile?<br />

Astra-Glaze-SW+ units are manufactured in Emigsville, Pennsylvania, and Phoenix, Arizona. They are<br />

produced using high purity, natural grain silica sands and a resinous binder cast onto a concrete block<br />

in a thermoset, glazing process. The result is a hard glazed tile-like surface permanently molded onto<br />

one or more faces of the concrete blocks. Astra-Glaze-SW+ blocks are fired at about 500 degrees<br />

Fahrenheit in a tunnel oven. Conversely, ceramic tiles are fired at about 2,000 degrees Fahrenheit.<br />

Because Astra-Glaze-SW+ facings are permanently molded to concrete blocks, they cannot come off<br />

without destruction to the concrete block itself. Ceramic tile, on the other hand, is a thin fragile layer that<br />

is glued on by tile setters after the wall has been erected and can be removed more easily.<br />

2. Can Astra-Glaze-SW+ blocks be used on the exterior of buildings?<br />

Will they deteriorate, fade, crack or spall?<br />

Astra-Glaze-SW+ units have been used to construct interior and exterior walls of buildings in almost<br />

every part of the continental United States for more than 32 years with excellent results.<br />

Important Note: As with any building material, it is important that the building design and workmanship<br />

be correct. For example, if the units are laid in the wall such that the concrete block substrate is<br />

continually saturated with moisture (in the winter months in northern climates) due to inadequate<br />

flashing or coping, poor mortar joints, leaking water pipes, etc., then the constant freezing and thawing<br />

action can eventually cause crazing. Of course cracking, due to settling or wall movement can also<br />

allow large amounts of moisture to enter and saturate the concrete blocks, causing the same problem.<br />

Good masonry building practices and workmanship (including well tooled joints) should be specified and<br />

enforced. Proper specification and installation of flashing, coping and weep holes are essential to<br />

satisfactory performance and adequate control joints or other devices to accommodate wall movement<br />

should be employed. The recommendations of NCMA TEK Notes should be followed. The glazed<br />

facings of Astra-Glaze-SW+ and units are unaffected by acid rain or by temperatures up to 400° F.<br />

3. How do Astra-Glaze-SW+ units perform in extreme cold, heat (i.e. kitchens near grills),<br />

sunlight or acid rain, etc.?<br />

Astra-Glaze-SW+ blocks perform excellently in a wide range of wall applications including kitchens,<br />

laboratories, chemical plants, etc. and in the presence of acid rain.<br />

4. Do the Astra-Glaze-SW+ facings meet Federal Agriculture (i.e. Department of Agriculture)<br />

Standards for food processing, etc.?<br />

Astra-Glaze-SW+ facings meet all federal, state and local standards for chemical resistance, stain<br />

resistance, fire, flame, smoke, etc. The federal specification is ASTM C744. It meets the Department<br />

of Agriculture standards for meat-packaging plants and other food-processing plants.<br />

5. What does the "SW" stand for in Astra-Glaze-SW+?<br />

SW stands for SEVERE WEATHER. Astra-Glaze-SW+ units are a product of state-of-the-art technology<br />

and advances in polymer chemistry that have enabled <strong>Trenwyth</strong> to make its quality products even better.<br />

To withstand all weather conditions from northern hard freeze to southern intense sunlight (UV), the<br />

manufacturer’s block glazing chemistry has been designed to accommodate both extremes and<br />

everything in between.<br />

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A G 2 9


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

A degree of ductility has been built into the Astra-Glaze-SW+ facings and only fully cured, completely<br />

dry lightweight blocks conforming to ASTM C90 are used for glazing, thereby giving the finished Astra-<br />

Glaze-SW+ units exceptional resistance to cracking and crazing. Glazed units manufactured in Arizona<br />

are medium weight units. Ultraviolet light inhibitors and stabilizers are built into the Astra-Glaze-SW+<br />

chemistry, allowing the facings to maintain their color. All units contain a manufacturer-approved integral<br />

water repellent CMU admixture at the time of manufacture. The backup block is integrally damp-proof<br />

preventing water from being absorbed and held behind the glazed facing. If moisture does get into an<br />

Astra-Glaze-SW+ wall, the water is not absorbed by the block but is shed, flowing down the wall to be<br />

collected by the flashing and directed to the exterior through weeps or vents.<br />

Colorfastness has been achieved through chemistry that blocks ultraviolet light from penetrating the<br />

facing and stabilizes the polymers. This prevents degradation of the Astra-Glaze-SW+ facing.<br />

6. What does the “+” stand for in Astra-Glaze-SW+?<br />

Astra-Glaze-SW+ glazed masonry units have always been a low maintenance product. Reformulated to<br />

be even more graffiti-proof, Astra-Glaze-SW were reintroduced as Astra-Glaze-SW+ units. New built-in<br />

protectants in the PLUS units act as an invisible shield that withstands spray paint, permanent markers,<br />

grease and crayon.<br />

7. Are Astra-Glaze-SW+ blocks toxic?<br />

No. Astra-Glaze-SW+ facings are classified as non-toxic. The only standard for toxicity is the New York<br />

City Material and Equipment Acceptance Division (MEA) toxicity requirement. We have passed this<br />

standard. Our approval number is MEA 31-82-M.<br />

8. What are industry standards for glazed blocks, ASTM, etc.?<br />

The ASTM standard for glazed concrete blocks is ASTM C744.<br />

9. Are they “UL” rated?<br />

Astra-Glaze-SW+ blocks are tested annually to Underwriters Laboratories (UL) equivalent standards by<br />

various independent testing laboratories. Therefore, they are UL rated although they are not UL listed.<br />

There is no requirement that glazed blocks be UL listed in the United States.<br />

10. Can special colors be made?<br />

We can match virtually any color.<br />

11. How is your color consistency and will it match if we do a later addition?<br />

We match our color standards to very close tolerances. Add orders or additions to older installations can<br />

be matched if we are provided with a sample.<br />

As with any manufactured item, a minor variation in shade is to be expected. With Astra-Glaze-SW+<br />

units, we have reduced this to a minimum. The color of the Astra-Glaze-SW+ surface is required to<br />

conform to an approved standard, tested and verified by a spectophotometer.<br />

12. Can we get two different colors on one block?<br />

Yes, we can put any color on one side and the same or any other color on the other side of the<br />

same block.<br />

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A G 3 0


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

13. Can special sizes and/or shapes be made?<br />

We can make a variety of unique sizes and shapes. Additional shapes and sizes can be produced, for<br />

an additional fee.<br />

14. Can you provide double bullnose units?<br />

We cannot provide double bullnose units because they cannot be drawn out of the molds: the molding<br />

methods we use will not accommodate double bullnose units on full sized blocks. We do, however,<br />

supply some double bullnose units in our 1" and 2" Shapes Series.<br />

15. Why can’t two faces and one end be glazed?<br />

We cannot glaze two faces and one end because it would be impossible to draw such a finished<br />

product out of the mold. We can only make one face and an end or we can make one face, one end,<br />

and one top, but we cannot make two faces and one end.<br />

16. Can special scoring be done?<br />

Special scoring can be done. We require a sketch or written dimensions in order to produce the special<br />

scoring. There are certain limitations, however, and we generally don’t advise more than five vertical<br />

scores and not more than two horizontal scores on any face of any block. We have difficulty scoring<br />

around bullnose comers and caps. This is very expensive and time consuming but it can achieved.<br />

Check with customer service or your sales representative to make sure that the special scoring patterns<br />

you require are feasible.<br />

17. What is the width of the score and is it cast or cut?<br />

The width of the score on the Astra-Glaze-SW+ face is 1/4" and it is cut after the glazed face is molded.<br />

18. Can I get the back side of the exposed block scored to match the scoring on<br />

the glazed face side?<br />

The back side of the blocks can be scored to match the face. This score, however, is 3/8" wide which<br />

is standard for raw blocks.<br />

19. Do I tuckpoint the scored joints?<br />

All scored joints must be tuckpointed to prevent moisture penetration and to match the real joints<br />

between the blocks. The result is a more realistic, appealing finished wall. DO NOT USE RAKE JOINTS<br />

unless tuckpointing with epoxy.<br />

20. Can I have an Astra-Glaze-SW+ face on one side and a Trendstone finish on the other side of<br />

the same block?<br />

No, an Astra-Glaze-SW+ and Trendstone finish cannot be on the same block because of differences in<br />

block density. We will not cast Astra-Glaze-SW+ facings onto heavyweight or normalweight blocks.<br />

Astra-Glaze-SW+ facings must be molded onto lightweight or mediumweitght blocks to get a strong<br />

and integral bond. The surface of heavyweight blocks is generally less open, preventing a good<br />

mechanical bond between the facing and the block. Therefore, heavyweight blocks do not stand up<br />

very well to freezing and thawing in exterior applications. Lightweight blocks perform well in freeze/thaw<br />

conditions because the aggregate used (expanded shale or expanded clay in our case) is cellular in<br />

nature, providing a good measure of ductility.<br />

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A G 3 1


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

21. How do Astra-Glaze-SW+ blocks compare to structural glazed facing tile (SGFT); are there any<br />

advantages or disadvantages?<br />

SGFT is available in Standard 8W Series which provides no fire rating or in 8WC PR Series which gives a<br />

one (1) hour fire rating for a 4" wall. The fire rated units are priced so high as to be noncompetitive with<br />

Astra-Glaze-SW+ units.<br />

Standard 8W SGFT units are competitive with Astra-Glaze-SW+ units in the 2" and 4" thicknesses but<br />

are much higher priced in 6" and 8" thicknesses (and in the fire rated units mentioned above) and are<br />

not available at all in 10" or 12" thicknesses.<br />

Having a vitrified, ceramic glazed surface, SGFT is slightly more chemical and stain resistant than Astra-<br />

Glaze-SW+ units. However, like china, it is much more brittle and more easily damaged by impact. And<br />

unlike the smooth, even finish of Astra-Glaze-SW+ units, SGFT surfaces tend to distort during<br />

manufacturing, resulting in a wavy look when installed. Additionally, the color consistency has<br />

traditionally been poor.<br />

22. How do you patch Astra-Glaze-SW+ units?<br />

Contact customer service for an Astra-Glaze-SW+ Patch Kit. Small scratches and scuffs can be<br />

removed by using a 50/50 mixture of boiled linseed oil and turpentine mixed well together and wiped on<br />

with a clean rag. After a few minutes the excess should be removed with a clean dry rag or a paper<br />

towel. Be careful not to get this mixture into the joints as it will darken the mortar.<br />

23. How do I cut Astra-Glaze-SW+ blocks in the field? Are there special tools required? Will the<br />

surface splinter and chip when cutting?<br />

Most of the shapes and sizes are produced as needed. Cutting should be done only when absolutely<br />

necessary. It is best to cut Astra-Glaze-SW+ blocks with a motor driven power masonry saw<br />

using a wet diamond blade. There are some dry diamond blades that perform acceptably without<br />

cooling water. There are also abrasive blades that can be used in these power saws. The glazed surface<br />

will not splinter and chip if care is exercised and the above recommendations are followed.<br />

24. How well does the product withstand graffiti and how is it removed?<br />

The Astra-Glaze-SW+ surface withstands graffiti very well. Graffiti can generally be carefully removed<br />

using <strong>Trenwyth</strong>’s Graffiti Wizard ® environmentally friendly cleaner (see Page TR2810).<br />

25. What do I use for the washdown?<br />

See Astra-Glaze-SW+ Cleaning Instructions in (Pages AG 22–23).<br />

26. What type of mortar can be used?<br />

Astra-Glaze-SW+ blocks should be laid in a full bed of mortar which is consistent with the best concrete<br />

masonry practices carefully following the recommendations of NCMA TEK Notes for best results.<br />

All exterior mortar shall include a <strong>Trenwyth</strong>-approved integral water repellent additive added to each<br />

batch in the appropriate dosage rates for mortar type (M, S or N) per manufacturer’s instructions.<br />

27. Can I return blocks I don’t use?<br />

No. All Astra-Glaze-SW+ blocks are custom made to order. We require a signed Sales Contract before<br />

we will start manufacturing any order. Since we don’t make any blocks for stock, any Astra-Glaze-SW+<br />

blocks that are ordered in excess must be taken and cannot be returned. It is strongly recommended<br />

that great care be taken with “take-offs” to avoid this problem.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

28. Can a face be supplied without a block attached to it?<br />

No, we cannot supply a face without a block attached to it. The minimum thickness of block we can<br />

make is a 2" unit and that can usually be used in any thin veneer situation.<br />

29. Will the face pop off (typical of glazed brick)?<br />

The Astra-Glaze-SW+ face will not pop off. The face is an integral part of the block once it has been<br />

molded and cannot be removed without destruction of the basic block.<br />

30. How do we deal with the “ledge” created by Astra-Glaze-SW+ blocks when painted Concrete<br />

Masonry Units are laid above (i.e. walls with glazed wainscot)?<br />

The 1/8" ledge created by Astra-Glaze-SW+ blocks in such an application is actually very attractive. If<br />

the mason lays the walls so that the glazed surface protrudes 1/8" beyond the painted CMU above, it<br />

can actually enhance the overall appearance. Conversely, the units can be laid flush to the face if the<br />

ledge is not desired. (Then the 1/8" protrusion will be at the back of the wall.)<br />

31. Can any mason install this product?<br />

Masons who are used to laying architectural blocks can lay glazed blocks very well. Unfortunately, no<br />

matter how well our blocks are manufactured, if they are not laid well, the appearance of the project is<br />

diminished. Astra-Glaze-SW+ must be laid to the face.<br />

32. Can water go through the Astra-Glaze-SW+ face?<br />

No, the face of the Astra-Glaze-SW+ units is impervious to water. Tests have been conducted using a<br />

high-pressure stream and no measurable penetration was recorded. All blocks used for glazing contain<br />

<strong>Trenwyth</strong>-approved water repellent additive to provide additional protection should water penetrate the<br />

wall through the mortar joints. Note: Any scores on the face of Astra-Glaze-SW+ blocks must be<br />

tuckpointed or water will, of course, penetrate through the scores.<br />

33. Why choose Astra-Glaze-SW+?<br />

• Highest standard for quality<br />

• The advantages of block construction<br />

• Prompt delivery from large, efficient regional plants<br />

• Finished load-bearing walls<br />

• One trade installation cost savings<br />

• Custom color matching capabilities<br />

• Pre-consumer recycled content (upon request)<br />

• Tremendous variation of color, pattern and design<br />

• Tight impervious surface for sanitary environments<br />

• Fire protection built into your design<br />

• Personalized service<br />

• Available in Acousta-Wal sound-absorbing units<br />

Modern technology has created many new building materials with properties and performance<br />

characteristics never before obtainable in so called “natural” materials — <strong>Trenwyth</strong> Astra-Glaze-SW+<br />

units are an example of such progress.<br />

Recent improvements in technology allow for the stain-resistant, chemical resistant, non-fading<br />

and fire resistant structural glazed masonry units which are manufactured today under the trademark<br />

Astra-Glaze-SW+ ® .<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

Channels of Distribution: Astra-Glaze-SW+ units are manufactured at two locations in the United States<br />

and distributed through regional sales offices and a network of dealers throughout the United States,<br />

Canada and the UK. Most of the Astra-Glaze-SW+ dealers are large block manufacturers or brick<br />

distributors serving every part of the U.S.<br />

High Quality Standards: There is one uniform, high standard for all Astra-Glaze-SW+ units — Grade A1.<br />

There are no seconds, no unselected grades, no off-grade industrial classification. Just Grade A1!<br />

Variety to Meet Your Design Needs: Consider the first advantages of the unit itself — the surface is a<br />

smooth satin finish available in 96 Standard colors plus custom colors. The 8" x 16" face size means<br />

approximately one unit per square foot. Face sizes are exact and permit precise coursing and uniform 1/4"<br />

joint size. Face modulation is negligible. This gives a smooth, even appearance to the glazed wall surface.<br />

Astra-Glaze-SW+ facings are available on virtually every size and shape of concrete block (for example,<br />

cove base, jamb, bond beam, cap units, etc.). This allows a wide latitude and flexibility in design and<br />

methods of construction.<br />

In addition to the usual glazed shapes and trim units, Astra-Glaze-SW+ brings to the designer the Scored<br />

Series and the Design Series which offer a wide selection of scale and pattern. The Scored Series provides<br />

the choice of reduced scale and pattern with the economy of large 8 x 16 block, e.g. 8 x 8 Score (DA 1)<br />

5 x 8 Score. (DA5) Brick Score (DA3), etc.<br />

The Design Series includes various curved and flared projections on the faces to give form to the wall.<br />

Cost Savings: The economies inherent in Astra-Glaze-SW+ construction become very clear when you<br />

analyze the erection of a loadbearing wall.<br />

In the case of ceramic tile, the mason lays up the block wall and another tradesman, the tile setter, lays up<br />

the ceramic tile in a separate operation and, in a further operation, grouts the joints. In the case of epoxy<br />

coating, the mason lays up the block wall then another tradesman, the painter this time, applies a filler coat<br />

plus two finish coats.<br />

Astra-Glaze-SW+ units, however, are laid up by the mason in one operation providing both the structural<br />

wall and the finished surface. Furthermore, Astra-Glaze-SW+ facings are permanent. They will last the life of<br />

the building, will not fall off or ever require resurfacing. No matter what thickness of loadbearing wall, the<br />

masonry contractor can lay one through-wall unit with Astra-Glaze-SW+ units.<br />

Ease of Construction: In modern construction, today’s designer is faced with a host of problems involving<br />

electrical conduits, gas pipes, water pipes, waste stacks and other utilities running through the building. In<br />

schools, hospitals, laboratories and industrial plants, a designer may have to deal with compressed air lines,<br />

oxygen systems, etc. as well.<br />

Plumbing, wiring, gas pipes and waste stacks are easily accommodated in Astra-Glaze-SW+ walls. The<br />

Astra-Glaze-SW+ finish is easily drilled or sawed to receive the electrical plumbing or other outlets.<br />

Fire Safety: Truly adequate fire protection with a factor of safety is of vital concern to every designer of<br />

schools, hospitals, dormitories and multi-story buildings. Astra-Glaze-SW+ units give you that required fire<br />

rating up to 4 hours, which is the rating of the block itself.<br />

The glazed facing itself is classified as non-burning. The ASTM and Federal government Specifications allow<br />

a flame spread of up to 25 and a smoke contribution of 50. Astra-Glaze-SW+ tests at 5 flame spread and<br />

25 smoke contribution. This means that our glazed unit greatly exceeds the requirements for fire safety.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Astra-Glaze-SW+ ®<br />

In Summary: Astra-Glaze-SW+ offers you prompt delivery from large efficient regional plants and<br />

personalized service. You get the cost savings of a single unit being both structural and finished. The glazed<br />

finish meets the highest standard for quality — and exceeds all industry standards. Astra-Glaze-SW+ units<br />

bring all the advantages of block construction with tremendous variation of color, pattern and design. With<br />

Astra-Glaze-SW+ units, the entire back-up wall can be eliminated. Important, too, is the fact that you<br />

provide recognized fire protection in your design.<br />

If you have any questions, please contact your sales representative or customer service at 800-233-1924<br />

to find the representative in your area.<br />

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Colors<br />

Astra-Glaze-SW+ ®<br />

architectural masonry units<br />

Ask about our custom color matching capabilities.<br />

Note: Please specify from actual sample.<br />

*LRV – Light Reflectance Value<br />

Cool Cream 51.8% Terra Cotta 13.5% Soft Rose 16.5% Silver Gray 46.3% Valley Forge Blue 9.4% Sunbath 56.5%<br />

Vanilla 53.6% Vivid Red 7.8% Chelsea Pink 25.5% Pewter 21.1% Cosmic Blue 8.8% Avocado 21.4%<br />

Buttermilk 51.8%* Garnet 8.4% Ruby Red 9.5% Earl Grey 9.5% Ultra Blue 5.4% Mountain Meadow 26.7%<br />

Wheatfield 41.8% Russett 12.6% Orchid Petal 36.8% Charcoal 6.3% Frosted Jade 19.8% Willow Leaf Green 10.4%<br />

Lemon Peel 47.6% Chili Pepper 10.5% Lavender 26.2% Ebony 3.8% Island Green 36.2% Ivory 50.7%<br />

Golden Honey 51.1% Peach Fuzz 40.6% Royal Purple 17.3% Pastel Blue 42.8% Misty Green 45.7%<br />

Antique Lace 38.5%<br />

Sunflower 35.4% Orange Cream 42.1% Snow White 66.4% Baby Blue 36.3%* Silk Green 46.7% Safari Beige 34.8%<br />

Deep Marigold 31.5% Burwick Blush 48.6% Whitman White 61.5% Rothwell Blue 22.8% Caribbean Reef 21.3% Sand 34.8%<br />

Coral Flower 44.7% Cherokee Tan 29.6% Egg Shell 54.0% Fountain Blue 20.7% Riviera 17.9% Coastline 26.3%<br />

Desert Rose 40.8% Warm Spice 16.1% Oatmeal 51.4% Azure Breeze 18.2% Teal 7.7% Pebble 27.3%<br />

Light Sienna 23.7% Canella 18.3% Green Speckle 50.7% Diamond Blue 11.0% Sea Green 19.4% Clay 28.5%<br />

Sedona Clay 29.8% Mahogany 12.3% Custom Red 52.3% Rich Blue 12.6% Mallard Green 15.4% British Fog 21.0%<br />

Paprika 29.4% Autumn Brown 11.6% Custom Blue 52.3% Cobalt Blue 18.1% Rain Forest 16.2% Dark Granite 18.1%<br />

Viking Red 17.0% Copperstone 8.9% Custom Speckle 50.7% Bimini Blue 23.2% Shamrock Green 14.2% Peanut Brittle 23.0%<br />

Fire Engine Red 9.5% Coffee Bean 4.6% Cappuccino 32.3% Sapphire 11.4% Holly Green 11.1% Wild Mushroom 11.2%<br />

Banner Red 14.5% Pink Ice 52.4% Custom Gray 51.2% Ocean Blue 21.5% Moss Green 5.1% Flint 8.2%<br />

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Verastone ®<br />

recycled ground face masonry units<br />

Verastone ® Plus<br />

recycled filled and polished masonry units<br />

uncompromising design<br />

and application flexibility.


04<br />

Both Verastone and Verastone Plus are specially manufactured to provide exceptional<br />

performance and design flexibility for Green Building projects. Verastone recycled ground<br />

face masonry units are integrally-colored block with one or more faces ground to expose<br />

the variegated color of the natural aggregates.<br />

Verastone Plus recycled filled and polished masonry units offer a smooth terrazzo look. After<br />

the initial grinding process, as a cementitious grout is added to the pores and interstices of<br />

the unit. The filled units are then polished smooth in a multi-stage polishing process to<br />

produce an impervious, graffiti resistant surface.<br />

Verastone ® and Verastone ® Plus advantages at a glance<br />

Recycled Content Extracted, processed and manufactured regionally, Verastone and Verastone Plus masonry<br />

units contain a significant amount of pre-consumer recycled content that may contribute<br />

LEED Green Building Rating Points ® to your building.<br />

One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />

and money.<br />

Preserved Beauty The factory-applied clear satin gloss or water-based sealer further accentuates the<br />

natural beauty of the aggregates while providing additional protection from moisture<br />

and the elements.<br />

Verastone Plus Advantages Verastone Plus offers smooth finished surfaces as the pores and interstices of the ground<br />

surfaces are filled with a cementitious grout and polished smooth in a multi-stage process.<br />

Offering the look of a terrazzo finish, the polished surface of Verastone Plus is the ultimate in<br />

cleaning and stain protection. The filled and polished surfaces resist stains and chemicals;<br />

paint, marker and graffiti clean off easily.<br />

Durability Verastone and Verastone Plus feature built-in ductility and durability.<br />

Moisture / Mold Resistant All Verastone and Verastone Plus units are manufactured with an integral water repellent<br />

admixture to repel moisture and prevent mold and efflorescence.<br />

Low Maintenance The units are virtually maintenance free and will last the lifetime of your building with<br />

no refinishing.<br />

Colors, Shapes & A sophisticated color palette and a wide variety of shapes and scoring patterns are<br />

Scoring Patterns available for maximum design flexibility.<br />

Fire Protection Verastone and Verastone Plus features up to a 4-hour fire rating, depending on the<br />

thickness and internal configuration of the block.<br />

Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />

with your environment.<br />

Sound-Absorbing Option Verastone recycled ground face masonry units are available in Acousta-Wal ®<br />

sound-absorbing units.<br />

Over-sized Units Verastone and Verastone Plus are available in Monumental over-sized units..<br />

Verastone ®<br />

recycled ground face masonry units<br />

Verastone ® Plus<br />

recycled filled and polished masonry units


architectural masonry units<br />

Table of Contents<br />

Verastone ®<br />

Verastone ® Plus<br />

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 1<br />

R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 2 – 5<br />

ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 6<br />

Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 7<br />

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 8 – 9<br />

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 10 – 12<br />

Field Coat Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 13 – 14<br />

Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 15<br />

Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 16<br />

Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 17<br />

Chamfered Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 18<br />

Chamfered Edge Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 19<br />

Bullnose Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 20<br />

Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 21 – 24<br />

Verastone ® and Verastone ® Plus Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 25<br />

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V S T O C


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Verastone and Verastone Plus,<br />

Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

group A, B, C, D or E. Submit product literature,<br />

certifications, test reports and full size sample(s) of<br />

each color specified.<br />

QUALITY ASSURANCE<br />

Certifications: Concrete blocks for grinding shall conform to<br />

ASTM C90. After the initial grinding process to expose the<br />

variegated colors of the natural aggregates, the pores and<br />

interstices of Verastone Plus filled and polished units are<br />

filled with a cementitious grout and polished smooth in a<br />

multi-stage polishing process. Both the ground face and<br />

filled and polished surfaces shall have a factory-applied<br />

heat-treated acrylic or water-based sealer finish.<br />

All units contain a manufacturer-approved integral waterrepellent<br />

CMU admixture at the time of manufacture.<br />

Verastone Plus filled and polished units shall conform to the<br />

requirements of ASTM C744-08 and all applicable Federal<br />

Specifications.<br />

Both Verastone and Verastone Plus contain pre-consumer<br />

recycled content. Contact your <strong>Trenwyth</strong> representative for<br />

details.<br />

Fire Resistance: Fire rated for up to 4 hours. Define hourly<br />

ratings required by NCMA TEK Notes, available at<br />

www.trenwyth.com.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

A full size unit is required to illustrate color and texture for<br />

approval. Manufacturer requires a sample panel be installed<br />

at the jobsite prior to installation of any <strong>Trenwyth</strong> product.<br />

This panel will represent both the quality of the product and<br />

the workmanship to be expected for the project. The panel<br />

must be approved by either the owner or architect for the<br />

project. Manufacturer will provide 4" units for a 4' by 4'<br />

sample panel at no cost for the material (excluding freight<br />

to site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Units shall be delivered to the jobsite on covered banded<br />

pallets with cardboard between layers. Store pallets in<br />

single stacks on level ground and cover with waterproof<br />

covering (e.g., tarpaulins) to protect the blocks from<br />

inclement weather. Handle blocks carefully to avoid<br />

breakage and damage to the finished surfaces.<br />

PROJECT/SITE CONDITIONS<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART 2 – PRODUCTS<br />

PRODUCT NAME<br />

Verastone ® recycled ground face masonry units<br />

Verastone ® Plus recycled filled and polished masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 E. Bungalow Road, Morris, IL 60450<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar admixture following manufacturer's<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Surfaces are manufactured to provide finished dimensions<br />

of 7-5/8" x 15-5/8" ± 1/8". Bed depth dimensions for single<br />

face units are 3-9/16", 5-9/16", 7-9/16", 11-9/16" ± 1/8".<br />

Two face units are 3-1/2", 5-1/2", 7-1/2", 11-1/2", ± 1/8".<br />

Nominal 2", 4", 6", 8", 10" and 12" standard block<br />

thickness are available as well as all standard block shapes.<br />

High-strength units for special structural requirements, oversized<br />

units, and metric shapes and sizes are also available.<br />

MASONRY CLEANERS<br />

Carefully following manufacturer’s instructions, use<br />

Burnished Custom Masonry Cleaner by PROSOCO (dilute<br />

1 part to 3 parts clean water). Available from manufacturer.<br />

Do not powerwash.<br />

CAUTION! Never use Muriatic Acid solution or any cleaner<br />

with an acid base on units.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include manufacturerapproved<br />

matching water-repellent additive added to each<br />

batch in the appropriate dosage rates for mortar type (M, S<br />

or N) per manufacturer's instructions. Refer to NCMA TEK<br />

Notes, available at www.trenwyth.com, for Hot and Cold<br />

weather construction practices.<br />

Lay units using the best concrete masonry practices. Install<br />

only quality units; reject all defective units as defined by<br />

ASTM C90. Lay blocks with the faces level, plumb and true<br />

to the line strung horizontally at the ground or filled and<br />

polished face. Units shall have uniform, 3/8"-wide joints<br />

both horizontally and vertically on the finished side of the<br />

wall. Tool joints neatly after they are finger-hard to make<br />

them straight and uniform. Size and place cut pieces<br />

appropriately to maintain consistency and bond. Complete<br />

masonry construction using procedures and workmanship<br />

consistent with the best masonry practices.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws, using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

1. Lay units with full mortar coverage on head and bed<br />

joints taking care not to block cores to be grouted or<br />

filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the face of<br />

masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKE JOINTS.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper flashing and drawings.<br />

INSPECTION<br />

The faces shall conform to the requirements of ASTM C90<br />

when viewed from a distance of twenty (20) feet at right<br />

angles to the wall with normal lighting.<br />

CLEANING<br />

Keep walls clean daily during installation using brushes,<br />

rags and the burlap squares supplied on the pallets. Do<br />

not allow excess mortar lumps or smears to harden on<br />

the finished surfaces. Harsh cleaning methods after walls<br />

have been erected will mar the surface of the blocks.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with PROSOCO Burnished<br />

Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />

water), strictly following the manufacturer's instructions –<br />

including thorough rinsing. Do not use acid or abrasives<br />

on the finished surfaces. Failure to strictly follow<br />

manufacturer’s instructions can result in permanent<br />

damage to the finished faces. Do not apply Burnished<br />

Custom Masonry Cleaner with pressure spray above<br />

50 psi. Do not powerwash.<br />

FIELD COAT APPLICATION<br />

For completely finished walls, a finish coat of<br />

TRENDCOAT ® Acrylic (minimum 20% solids content) or<br />

TRENDCOAT ® WB (water-base) is recommended. Apply<br />

to walls after cleandown and when the walls are dry. Apply<br />

the acrylic evenly to cover the entire surface without<br />

forming drips or runs. For maximum coverage and best<br />

appearance, apply TRENDCOAT Acrylic or TRENDCOAT<br />

WB with airless spray equipment. Consult manufacturer<br />

for further information. This clear, high-solids acrylic,<br />

provides moisture resistance and helps to cover any<br />

scuffs or scratches that may occur during handling and/or<br />

installation. TRENDCOAT also offers excellent graffiti<br />

resistance for Verastone Plus filled and polished units.<br />

MAINTENANCE<br />

Properly installed and cleaned, units need virtually no<br />

maintenance other than routine cleaning (i.e. Pinesol or<br />

Fantastik). Graffiti, paint or dye stains may need special<br />

cleaning methods and products such as <strong>Trenwyth</strong><br />

Graffiti Wizard ® environmentally friendly cleaner. Contact<br />

manufacturer for specific cleaning recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

Consult NCMA TEK Notes, available at www.trenwyth.com,<br />

for proper installation of concrete masonry units.<br />

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architectural masonry units<br />

R-Values<br />

Verastone ®<br />

Verastone ® Plus<br />

R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />

concrete increases with increasing density. The following tables list a range of R-values for each density.<br />

Contact your sales representative.<br />

Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />

95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />

105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />

115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />

125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />

135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />

Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />

95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />

105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />

115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />

125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />

135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />

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architectural masonry units<br />

R-Values<br />

Verastone ®<br />

Verastone ® Plus<br />

Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />

95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />

105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />

115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />

125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />

135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />

Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />

95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />

105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />

115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />

125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />

135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />

Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />

6-2A, available at www.trenwyth.com.<br />

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V S 3


architectural masonry units<br />

R-Values<br />

Verastone ®<br />

Verastone ® Plus<br />

Additional r-values can be achieved with factoryinstalled<br />

expanded polystyrene, such as Korfil or<br />

ICON inserts.<br />

Korfil ® Block Insulation inserts are individually<br />

molded expanded polystyrene inserts. Installed at<br />

your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />

inserts are designed to fit standard two-core<br />

masonry units. Korfil inserts are available in 6", 8",<br />

10" and 12" widths.<br />

R-Values<br />

Both Korfil and ICON inserts offer your building the<br />

following benefits:<br />

• One-step installation of insulated masonry block<br />

saves time and money.<br />

• R-value unaffected by moisture or aging<br />

• Insulated block offers up to a 4-hour fire rating<br />

• Improves dew point and sound transmission<br />

resistance<br />

• Offers space for easy installation of utilities<br />

within wall<br />

• Flame retardant polystyrene<br />

• Use with single-wythe and cavity<br />

wall construction<br />

• No maintenance required<br />

• Available in 6", 8", 10" and 12" widths.<br />

Caution: Expanded Korfil polystyrene should not be<br />

exposed to temperatures exceeding 184ºF.<br />

Applicable Standards:<br />

• ASTM C578 Specification for Rigid Cellular<br />

Polystyrene Thermal Insulation<br />

• ASTM C90 Standard Specification for<br />

Loadbearing Concrete Masonry Units<br />

ICON ® Universal Concrete Block Insulation<br />

Inserts are molded from expandable polystyrene.<br />

Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />

inserts are designed to compress and fit the core of<br />

all masonry units and significantly improve cmu<br />

thermal efficiency.<br />

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architectural masonry units<br />

R-Values<br />

Verastone ®<br />

Verastone ® Plus<br />

6" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.64 .38 6.45 .16<br />

95 2.42 .41 5.39 .19<br />

105 2.29 .44 4.76 .21<br />

115 2.17 .46 4.21 .24<br />

125 2.05 .49 3.69 .27<br />

135 1.95 .51 3.25 .31<br />

12" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.12 .32 9.38 .11<br />

95 2.83 .35 8.09 .12<br />

105 2.66 .38 7.27 .14<br />

115 2.52 .40 6.51 .15<br />

125 2.38 .42 5.78 .17<br />

135 2.26 .44 5.11 .20<br />

8" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.86 .35 7.74 .13<br />

95 2.61 .38 6.55 .15<br />

105 2.46 .41 5.83 .17<br />

115 2.33 .43 5.17 .19<br />

125 2.21 .45 4.56 .22<br />

135 2.10 .48 4.01 .25<br />

12" Cavity Wall, 4" Outer Wythe,<br />

3/4 Air Space, 8" Two-Core Block<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 4.26 .23 9.14 .11<br />

95 4.01 .25 7.95 .13<br />

105 3.86 .26 7.23 .14<br />

115 3.73 .27 6.57 .15<br />

125 3.61 .28 5.96 .17<br />

135 3.50 .29 5.41 .28<br />

10" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.00 .33 8.52 .12<br />

95 2.73 .37 7.25 .14<br />

The r-values and u-values are based on<br />

information provided by insert manufacturer,<br />

CBIS. Values are based on ASHRAE and<br />

NCMA publications.<br />

For more information, contact your <strong>Trenwyth</strong><br />

representative or visit www.cbisinc.com.<br />

105 2.57 .39 6.48 .15<br />

115 2.43 .41 5.76 .17<br />

125 2.31 .43 5.09 .20<br />

135 2.19 .46 4.48 .22<br />

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architectural masonry units<br />

ASTM Reports<br />

Verastone ®<br />

Verastone ® Plus<br />

ASTM C90 specifies the following tests for load-bearing concrete masonry units<br />

for VERASTONE and VERASTONE PLUS recycled ground face masonry units<br />

Compressive Strength and<br />

Moisture Absorbancy<br />

A test to ensure that blocks meet<br />

strength and moisture requirements, and<br />

are free of cracks and other defects.<br />

Complies<br />

ASTM C744 specifies the following tests for VERASTONE PLUS<br />

recycled filled and polished ground face masonry units<br />

Cracking and Crazing<br />

A test to ensure that the units are free<br />

from cracking and/or crazing.<br />

Complies<br />

Adhesion<br />

A test to determine the adhesion of the<br />

finished facing to the block substrate.<br />

Complies<br />

Abrasion<br />

A test to measure the abrasion<br />

resistance of the finished facing.<br />

Complies<br />

Color Change<br />

A test by accelerated weathering<br />

apparatus to measure change.<br />

Complies<br />

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architectural masonry units<br />

Block Characteristics<br />

Fire Rating<br />

Verastone ®<br />

Verastone ® Plus<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

“Methods of Testing Concrete Masonry Units”.<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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architectural masonry units<br />

Installation<br />

Verastone ®<br />

Verastone ® Plus<br />

IMPORTANT! Before You Begin<br />

Manufacturer requires that you order a full size unit<br />

to illustrate color and texture for approval.<br />

Manufacturer also requires a sample panel be<br />

installed at the jobsite prior to installation of any<br />

<strong>Trenwyth</strong> product. This panel will represent the<br />

quality, color and texture of the product and the<br />

workmanship to be expected for the project. Either<br />

the owner or the project architect must approve the<br />

panel. Failure to produce a sample panel may result<br />

in loss of warranty. Manufacturer will provide 4" units<br />

for a 4' x 4' sample panel at no cost for the material<br />

(excluding freight to site).<br />

Delivery, Storage and Handling<br />

Verastone and Verastone Plus masonry units shall<br />

be delivered to the jobsite on covered banded<br />

pallets with cardboard between the layers. Store<br />

pallets in single stacks on level ground and cover<br />

with waterproof covering (e.g., tarpaulins) to protect<br />

the blocks from inclement weather. Handle blocks<br />

carefully to avoid breakage and damage to the<br />

finished surface.<br />

Project Site Conditions<br />

Protection of Work: Cover walls, including open<br />

tops, each day after installation to keep open walls<br />

protected and dry. After units are installed, they<br />

should be protected from damage by other trades<br />

performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with<br />

plastic. Corners should be protected from damage<br />

after installation by covering them with plywood.<br />

Do not, under any circumstance, install a damaged<br />

unit that does not conform to the requirements of<br />

ASTM C90. If units have been damaged during<br />

transit, contact manufacturer immediately.<br />

Laying Masonry Walls<br />

Draw blocks from more than one pallet at a time<br />

during installation. All exterior mortar shall include<br />

manufacturer-approved matching water repellent<br />

additive added to each batch in the appropriate<br />

dosage rates for mortar type (M, S or N) per<br />

manufacturer's instructions. Refer to NCMA TEK<br />

Notes, available at www.trenwyth.com, for Hot and<br />

Cold weather construction practices.<br />

Lay units using the best concrete masonry<br />

practices. Install only quality units; reject all<br />

defective units as defined by ASTM C90. Lay<br />

blocks with the faces level, plumb and true to the<br />

line strung horizontally at the ground face. Units<br />

shall have uniform, 3/8"-wide joints both horizontally<br />

and vertically on the finished side of the wall. Tool<br />

joints neatly after they are finger-hard to make them<br />

straight and uniform. Size and place cut pieces<br />

appropriately to maintain consistency and bond.<br />

Complete masonry construction using procedures<br />

and workmanship consistent with the best<br />

masonry practices.<br />

Lighting: Provide adequate lighting for masonry<br />

work by placing all lighting at a reasonable distance<br />

from the wall for even illumination. Do not use<br />

trough lighting.<br />

Cutting: Make all unit cuts, including those for<br />

bonding, holes, boxes, etc., with motor driven<br />

masonry saws, using either an abrasive or diamond<br />

blade. Cut neatly and locate for best appearance.<br />

Mortar Bedding and Jointing:<br />

1. Lay units with full mortar coverage on head and<br />

bed joints taking care not to block cores to be<br />

grouted or filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the<br />

face of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKE JOINTS.<br />

Flashing of Masonry Work<br />

Install flashing at locations shown in the plans and<br />

in strict accordance with the details and the best<br />

masonry flashing practices.<br />

Weep Holes and Vents<br />

Install weep holes and vents at proper intervals at<br />

courses above grade and at any water stops over<br />

windows, doors and beams. Consult NCMA TEK<br />

Notes, available at www.trenwyth.com, for proper<br />

flashing and drawings.<br />

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architectural masonry units<br />

Installation<br />

Verastone ®<br />

Verastone ® Plus<br />

Inspection<br />

The ground faces shall conform to the requirements<br />

of ASTM C90 when viewed from a distance of<br />

twenty (20) feet at right angles to the wall with<br />

normal lighting.<br />

Installation Recommendations<br />

• Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper installation of<br />

concrete masonry units.<br />

• A complementary or matching mortar color is<br />

recommended when using Verastone and<br />

Verastone Plus units. Call 800-233-1924 and<br />

ask to recieve a <strong>Trenwyth</strong> Mortar Kit.<br />

Limitations<br />

• The Verastone and Verastone Plus facing is not<br />

intended for use as an impervious surface.<br />

• Acid solutions/HCL acid-based cleaners should<br />

not be used as a cleaning agent or come in direct<br />

contact with the facing.<br />

• Verastone and Verastone Plus facings should<br />

not be continuously exposed to temperatures<br />

above 250º F.<br />

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V S 9


architectural masonry units<br />

Cleaning<br />

Verastone ®<br />

Verastone ® Plus<br />

Walls must be cleaned on a daily basis as<br />

block laying proceeds.<br />

Masonry surfaces clean most effectively if the<br />

cleaning is done within 14-28 days after masonry<br />

installation. Mortar and grout smears that remain on<br />

the surface for a longer time result in a more difficult<br />

cleandown and may cause undesirable results.<br />

Final cleandown of masonry surfaces should be<br />

completed before installation of windows, doors,<br />

hardware, light fixtures, roofing materials and any<br />

other non-masonry item that may be damaged by<br />

the cleaning product. If such fixtures have been<br />

installed, they must be protected before the cleaner<br />

is applied. All caulking and sealant materials<br />

should be in place and thoroughly cured before<br />

cleaning begins.<br />

Protect all surrounding metal and non-masonry<br />

materials, painted surfaces and plant life from<br />

contact with the cleaner, residue or fumes.<br />

Masonry Cleaners<br />

Use Burnished Custom Masonry Cleaner by<br />

PROSOCO following manufacturer’s instructions<br />

(dilute one part to 3 parts clean water). Available<br />

from manufacturer. Do not powerwash.<br />

CAUTION! Never use muriatic acid on units.<br />

Prior to overall application, always test the cleaner<br />

(minimum 4' x 4' area) to ensure suitability and<br />

desired results. Test each type of masonry and each<br />

type of stain. Allow test area to dry for 3 – 7 days<br />

before inspection and approval by the project<br />

architect or building owner. Clean test areas<br />

according to the application below and always<br />

make the test panel available throughout the<br />

cleaning project.<br />

• Always pour cold water into an empty bucket first<br />

before carefully adding detergent.<br />

• Never use hot water.<br />

• Handle in polyethylene or rubber buckets only.<br />

• Acidic materials and fumes will attack metal.<br />

Exterior Test Application<br />

The following cleaning procedure is recommended<br />

unless otherwise indicated during testing:<br />

1. Thoroughly saturate a large portion of the<br />

masonry surface with clean water.<br />

2. Using a densely-packed, soft-fibered masonry<br />

washing brush or low-pressure spray (50 psi<br />

maximum), apply diluted solution freely. (Do not<br />

apply Burnished Custom Masonry Cleaner with<br />

pressure spray above 50 psi. Such an application<br />

will drive the chemicals deep into the surfaces<br />

making it more difficult to rinse completely.)<br />

3. Depending on the absorption rate of masonry<br />

and drying conditions, allow cleaning solution<br />

to remain on the wall for approximately five (5)<br />

minutes. Do not allow cleaner to dry into the<br />

masonry because it may leave a residue and<br />

cause staining.<br />

General<br />

• Keep walls clean by using brushes or rags and the<br />

burlap squares supplied on the Verastone and<br />

Verastone Plus pallets.<br />

• Do not allow excess mortar lumps or smears to<br />

harden on the finished surfaces.<br />

• Remove green mortar with burlap or a dry cloth.<br />

• Wipe masonry blocks clean with burlap (provided<br />

with every other cube) as the blocks are laid<br />

each day.<br />

• Protect stored materials and the wall prior to<br />

completion to prevent excessive water entry and<br />

external soiling.<br />

• Protect the exposed portions of metal fixtures.<br />

(Harsh cleaning methods after walls have been<br />

erected may mar the surface of the blocks.)<br />

• Protect adjacent masonry and floor area by<br />

saturating with water and flushing away any<br />

cleaning solution before it dries.<br />

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V S 1 0


architectural masonry units<br />

Cleaning<br />

Verastone ®<br />

Verastone ® Plus<br />

Materials<br />

• Two plastic or hard rubber buckets<br />

• Rubber gloves<br />

• Soft fiber masonry brushes (or whitewash brushes)<br />

• Wooden, plastic or other soft, non-staining<br />

scraping device<br />

• Supply of “clean” wipers, such as lint-free cloths<br />

or paper towels<br />

• Clean water<br />

• Burnished Custom Masonry Cleaner (dilute one<br />

part to 3 parts of clean water). Do not apply the<br />

Burnished Custom Masonry Cleaner with pressure<br />

spray above 50 psi. It will cause efflorescence.<br />

DO NOT USE ACID OR CLEANER WITH<br />

HCL BASE.<br />

Cleaning Procedure 1<br />

1. Brush clean water liberally on the surface area to<br />

be cleaned. Brush approximately one square yard<br />

at a time.<br />

2. It is important that the masonry wall be kept wet<br />

at all times. Do not use dirty water.<br />

3. Apply cleaning solution brushing in a circular<br />

motion to remove any unwanted mortar smears.<br />

4. Remove excess lumps of mortar with the soft<br />

(wood or plastic) scraping device and re-apply<br />

cleaning solution.<br />

5. Allow cleaning solution to remain on the surface<br />

for two or three minutes then wash off with liberal<br />

amounts of fresh, clean water.<br />

6. Wipe the walls down completely dry with clean,<br />

dry wipers.<br />

Cleaning Procedure 2<br />

If liberal amounts of water cannot be used, an<br />

alternative procedure may be employed.<br />

1. Soak a clean wiper in the cleaning solution. Wring<br />

it out so it is wet enough to dampen the surface,<br />

but dry enough so that the solution will not run<br />

down the wall.<br />

2. Allow the solution to remain on the surface for<br />

two or three minutes. Remove excess lumps of<br />

mortar with the soft scraping device and repeat<br />

Step #1.<br />

3. Wipe the wall completely dry with clean,<br />

dry wipers.<br />

Note: To remove mortar smears that have been<br />

allowed to harden on the wall and cannot be<br />

removed by following the procedures listed above,<br />

a solution of Burnished Custom Masonry Cleaner by<br />

PROSOCO may be used with a dilution ratio of 1<br />

part cleaner to 3 parts clean water, strictly following<br />

manufacturer’s instructions.<br />

WARNING! Never use muriatic acid solutions on<br />

Verastone or Verastone Plus units.<br />

Final Cleandown<br />

Clean the completed walls with a detergent<br />

masonry cleaner strictly following the manufacturer’s<br />

instructions including thorough rinsing. Do not use<br />

acid or abrasives on the block surfaces. For<br />

stubborn mortar stains or smears, a 3:1 solution<br />

of Burnished Custom Masonry Cleaner by<br />

PROSOCO may be used as long as the walls are<br />

thoroughly wetted with clean water before applying<br />

the cleaning solution and thoroughly rinsed with<br />

clean water immediately after washing. Failure to<br />

strictly follow manufacturer’s instructions can result<br />

in permanent damage to the finished faces.<br />

DO NOT POWERWASH .<br />

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architectural masonry units<br />

Cleaning<br />

Verastone ®<br />

Verastone ® Plus<br />

Maintenance<br />

Verastone and Verastone Plus units, properly<br />

installed and cleaned, need virtually no<br />

maintenance other than routine cleaning with<br />

standard commercial grade cleaning agents such<br />

as PINESOL ® or FANTASTIK ® . Graffiti, paint or<br />

dye may need special cleaning methods and<br />

products such as <strong>Trenwyth</strong> Graffiti Wizard ®<br />

environmentally friendly cleaner. Contact<br />

manufacturer for specific cleaning<br />

recommendations. DO NOT POWERWASH.<br />

Field Coat Application<br />

For required field coat application instructions, see<br />

Pages VS 13–14.<br />

Graffiti Removal Recommendation<br />

Graffiti Wizard environmentally friendly cleaner<br />

removes most paints and permanent markers,<br />

varnish, glue, crayon, oil, grease, food spills, etc.<br />

from Verastone Plus surfaces. Apply Graffiti Wizard<br />

using a brush or cloth. Let stand 10 second to 20<br />

minutes, depending on the severity of the stain. If<br />

using on a more porous or textured surface, a nonmetallic<br />

stiff bristle brush may be required. Wipe the<br />

surface with a damp cloth. After the stain is<br />

removed, neutralize the surface with water making<br />

sure that all of the Graffiti Wizard is removed from<br />

the surface. Graffiti Wizard is available in 4-oz.,<br />

12-oz., 1 gallon and 5 gallon containers. To order,<br />

call (800) 233-1924. Always follow manufacturer’s<br />

safety precautions. (See Graffiti Wizard ® literature,<br />

TR2810, behind General Information tab.)<br />

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architectural masonry units<br />

Field Coat Application<br />

Verastone ®<br />

Verastone ® Plus<br />

For completely finished walls, a finish coat of<br />

proprietary TRENDCOAT ® acrylic (minimum 20%<br />

solids content) or TRENDCOAT ® WB (water-based)<br />

is recommended. Apply to all Verastone and<br />

Verastone Plus walls after cleandown and when the<br />

walls are completely dry. Apply the acrylic evenly to<br />

cover the entire surface without forming drips or<br />

runs. For maximum coverage and best appearance,<br />

apply TRENDCOAT or TRENDCOAT WB with airless<br />

spray equipment.<br />

TRENDCOAT clear, high-solids acrylic offers<br />

excellent graffiti resistance, provides moisture<br />

resistance and helps to cover any scuffs or<br />

scratches that may occur during handling<br />

and/or installation.<br />

TRENDCOAT WB (water-based) may be used in<br />

lieu of TRENDCOAT. Some interior applications<br />

may require a water-based coating material only.<br />

TRENDCOAT WB provides the same benefits as<br />

TRENDCOAT but may not provide the rich gloss<br />

achieved by using TRENDCOAT.<br />

Always produce a sample area of the TRENDCOAT<br />

or TRENDCOAT WB finish for architect/owner<br />

approval prior to applying the finish coat to the<br />

entire surface.<br />

Product Description<br />

High-solids TRENDCOAT and water-based<br />

TRENDCOAT WB are high quality, non-yellowing<br />

sealers specifically formulated for field coating<br />

Verastone and Verastone Plus masonry units. The<br />

sealers offer outstanding durability that beautifies the<br />

natural color of the Verastone and Verastone Plus<br />

ground and polished surfaces.<br />

Application<br />

Apply TRENDCOAT or TRENDCOAT WB to all<br />

Verastone and Verastone Plus walls after cleandown.<br />

TRENDCOAT and TRENDCOAT WB are ready to<br />

use and requires no mixing or dilution. Apply<br />

TRENDCOAT to clean, dry walls when the<br />

temperature is above 55º F. It should not be applied<br />

at temperatures lower than 55º F. All washdown<br />

activities for removal of mortar paste must be<br />

completed. TRENDCOAT and TRENDCOAT WB<br />

are sprayable with an airless sprayer or it can be<br />

applied using a brush, roller or long nap applicator.<br />

TRENDCOAT and TRENDCOAT WB shall be applied<br />

evenly to cover the entire surface without forming<br />

drips or runs.<br />

• Keep container tightly closed when not in use.<br />

• New mortar or adjacent concrete must cure for a<br />

minimum of 7 days before application.<br />

• The best results are obtained using airless spray<br />

paint equipment. The surface must be completely<br />

covered to seal out water.<br />

• Clean tools with Xylene immediately after use.<br />

Application Precaution<br />

TRENDCOAT is flammable. Use only in wellventilated<br />

or open areas. Keep away from extreme<br />

heat or open flame. Avoid breathing vapors,<br />

prolonged and repeated contact with skin and<br />

contact with eyes.<br />

Advantage<br />

TRENDCOAT and TRENDCOAT WB provide<br />

maximum protection from the damaging effects of<br />

air pollution, sun and extreme weather conditions.<br />

It covers and seals scuffs, scratches and small<br />

chips that may occur in the Verastone and<br />

Verastone Plus surface during installation and seals<br />

the faces and the joints. Because it is the same<br />

basic coating material which is used in the factory,<br />

it is completely compatible with the Verastone and<br />

Verastone Plus finishes.<br />

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architectural masonry units<br />

Field Coat Application<br />

Verastone ®<br />

Verastone ® Plus<br />

Technical Information<br />

TRENDCOAT ® :<br />

Coverage: 265 sq ft/gal @ 1.0 dry mil. Suggested<br />

mils applied should not exceed 5.0 wet mils to<br />

achieve block protection and cosmetics.<br />

Flash Point: 3º F<br />

Normal Cure Time: @ 70º F – 50% RH:<br />

10 minutes<br />

Solids Content: 16.5%<br />

Weight solids: 20%<br />

VOC: 357.88 grams/liter solids<br />

Environmentally compliant in most states.<br />

Low HAPS: below 1%<br />

Weight per Gallon: 7.49 lbs./gal<br />

Gloss: Full<br />

TRENDCOAT ® WB:<br />

Coverage: 563 sq ft/gal @ 1.0 dry mil. Suggested<br />

mils applied should not exceed 5.0 wet mils to<br />

achieve block protection and cosmetics.<br />

Flash Point: 212º F<br />

Normal Cure Time: @ 5-7 days for complete cure.<br />

Dry to the touch in 10 to 15 minutes.<br />

Solids Content: 35%<br />

Weight solids: 38%<br />

VOC:<br />

151.85 grams/liter (minus water)<br />

175.54 grams/liter (solids)<br />

Environmentally compliant in most states.<br />

HAPS-free<br />

Weight per Gallon: 8.71 lbs./gal<br />

Gloss: Full<br />

Flammability: TRENDCOAT WB is not flammable.<br />

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architectural masonry units<br />

Shapes & Sizes<br />

Coding System<br />

Verastone ®<br />

Verastone ® Plus<br />

Shapes and Sizes Coding System<br />

All units are nominal 8" and 16" lengths unless<br />

modified by symbols as noted below. In some<br />

instances, only the first two (2) symbols will be used.<br />

Other symbols are added as required.<br />

The coding system is based on a series of symbols<br />

that define the size, general type and variance from<br />

standard length and return.<br />

1. The 1st part is the number denoting the<br />

nominal thickness:<br />

1", 2", 4", 6", 8", 10" and 12"<br />

2. The 2nd part is the letter or combination of letters<br />

denoting the general type of unit.<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam (specify open<br />

or solid bottom)<br />

3. The 3rd part is a number denoting length of the<br />

unit varying from the standard 16" length.<br />

Example: 4FE8 is a 4" thick face and end<br />

ground unit that is 8" long.<br />

4. The 4th part is a letter denoting the hand of the<br />

appropriate return unit.<br />

R = Right Hand L = Left Hand<br />

5. SPECIAL NOTE: For unit heights varying<br />

from the nominal 8", the numeral denoting<br />

height immediately follows the numeral<br />

denoting thickness.<br />

Example: 64FEBN is a nominal<br />

6" thick, 4" high face ground,<br />

end ground, bullnose unit.<br />

6. DA# denotes the scoring pattern.<br />

(See Page VS 17)<br />

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architectural masonry units<br />

Shapes & Sizes<br />

Verastone ®<br />

Verastone ® Plus<br />

Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />

Metric shapes and sizes are available.<br />

2F<br />

7 5/8"<br />

4FT<br />

7 9 /16"<br />

4FE<br />

7 5/8"<br />

4F<br />

7 5/8"<br />

6F<br />

8F<br />

15 5/8"<br />

3 9 /16"<br />

15 5 /8"<br />

15 9/16"<br />

1 9/16" Also available in 6, 8,<br />

Available in hollow,<br />

10 & 12” thicknesses. semi-solid or solid units.<br />

8FE<br />

8FEBN<br />

10F<br />

44F<br />

3 9/16"<br />

3 9/16"<br />

15 5/8"<br />

3 5 /8"<br />

75/8"<br />

5 9/16" 155/8"<br />

8FT<br />

7 9/16"<br />

8FETR*<br />

75/8"<br />

155/8"<br />

7 9/16"<br />

15 9/16" 7 5/8"<br />

15 5/8"<br />

7 9/16" 3 9/16"<br />

Also available in 8" thickness.<br />

8F8 Solid<br />

8F8 Hollow<br />

7 5/8"<br />

7 9/16"<br />

7 9/16"<br />

Also available in 4, 6,<br />

10 & 12" thicknesses.<br />

8FTBN 4 FE 135º<br />

15 9/16"<br />

7 5/8"<br />

7 5/8"<br />

"<br />

4 FE L CORNER<br />

7 9/16"<br />

9 9/16"<br />

KOBB<br />

(Open Bottom)<br />

15 5/8"<br />

15 9/16"<br />

7 5/8"<br />

Also available in 12” thickness.<br />

3 9/16"<br />

7 5/8"<br />

7 5 /8"<br />

3 9 /16"<br />

15 5 /8"<br />

Also available in 2, 6, 8, 10<br />

& 12” thicknesses.<br />

8UF (v-block)<br />

7 9/16"<br />

FHA<br />

(KOBB with<br />

Solid Bottom)<br />

15 5/8"<br />

7 5/8"<br />

7 5 /8"<br />

79/16"<br />

155/8"<br />

79/16"<br />

7 9/16"<br />

code designations<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam<br />

15 9/16" 7 9/16"<br />

Also available in 2, 4<br />

& 6" thicknesses.<br />

*Specify right or left (right shown)<br />

7 9/16"<br />

7 5/8"<br />

Also available in 2, 4,<br />

6, 10 & 12” thicknesses.<br />

7 9/16"<br />

7 5/8"<br />

7 9 /16"<br />

15 5 /8"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

7 9 /16"<br />

15 5 /8"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />

Any side can be chamfered.<br />

8FE C1<br />

8FT C2 8FET * C4<br />

8FFE C5<br />

Chamfers<br />

All <strong>Trenwyth</strong> concrete masonry<br />

units are manufactured with<br />

an integral moisture resistant<br />

admixture to repel moisture and<br />

prevent mold and efflorescence.<br />

8FEE C11<br />

1"<br />

*Specify right or left (right shown)<br />

Verastone ® /Acousta-Wal ® units<br />

Control noise pollution in your<br />

project with Verastone ® /<br />

Acousta-Wal ® units.<br />

For more information refer<br />

to the Acousta-Wal ® section.<br />

Type IV<br />

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V S 1 6


architectural masonry units<br />

Scoring Patterns<br />

Verastone ®<br />

Verastone ® Plus<br />

• Score Dimensions. The width of the score is 3/8".<br />

• Tuckpoint and scored joints. All scored joints<br />

must be tuckpointed to prevent moisture<br />

penetration and to match the real joints between<br />

the blocks. This gives a more realistic, pleasing<br />

appearance to the finished wall.<br />

• Special scoring. Written dimensions and a sketch<br />

are required in order to produce special scoring.<br />

Limitations: No more than five (5) vertical scores or<br />

two (2) horizontal scores are acceptable on the<br />

face of a block. DO NOT USE RAKE JOINTS.<br />

V1 V2 H1<br />

8x8 Score 8x5 Score 4x16 Score<br />

Design Your Own<br />

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V S 1 7


architectural masonry units<br />

Chamfered Edge<br />

Coding System<br />

Verastone ®<br />

Verastone ® Plus<br />

C1 C2 C3 C4*<br />

C5 C6 C7 C8<br />

Notes:<br />

C9* C10* C11 Design your own<br />

1) *For these units designate left L (left) or R (right). (Right shown)<br />

2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />

3) If you need a configuration not shown simply mark up one of the "Design your own" above<br />

and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The chamfer<br />

designation will be CS (Chamfer Special).<br />

4) A standard chamfer is 1" at a 45º angle. Please clearly designate any variations.<br />

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V S 1 8


architectural masonry units<br />

Chamfered Edge Design<br />

Recommendations<br />

Verastone ®<br />

Verastone ® Plus<br />

When chamfered edges are required, the following variations are available. Ony angles of 30º, 45º or 60º<br />

may be supplied on any of the edges of Verastone or Verastone Plus units.<br />

See details below:<br />

30º 45º 60º<br />

These three standard angles may be used on any size block and the width of the chamfer may be varied.<br />

Typically chamfers are 1", 2", 3" or 4" wide.<br />

Any or all edges may be chamfered.<br />

2 Inch @ 45º<br />

END<br />

END<br />

Standard Chamfer<br />

1 Inch @ 45º<br />

Standard Chamfer<br />

1"<br />

Always Designate size of chamfer when ordering.<br />

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V S 1 9


architectural masonry units<br />

Bullnose Edge Codes<br />

Verastone ®<br />

Verastone ® Plus<br />

B1 B2 B3 B4*<br />

B5 B6 B7 B8<br />

Notes:<br />

B9* B10* B11 Design your own<br />

1) *For these units designate left L (left) or R (right). (Right shown)<br />

2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />

3) If you need a configuration not shown, simply mark up one of the "Design your own" above<br />

and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The bullnose<br />

designation will be BNS (Bullnose Special).<br />

4) You may be required to produce architectural drawings prior to production. All drawings for special<br />

units require approve with authorized signatures.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Verastone ®<br />

Verastone ® Plus<br />

1. How is the product made? What is the difference between Verastone and Verastone Plus?<br />

Verastone recycled ground face masonry units are integrally colored concrete blocks with one or more<br />

faces ground to expose the variegated colors of the natural aggregates. A special additive is included in<br />

the concrete mix design to prevent efflorescence. A factory-applied, clear satin gloss acrylic accentuates<br />

and highlights each burnished face and provides moisture resistance.<br />

Verastone Plus recycled filled and polished masonry units offer a smooth terrazzo look on one or more<br />

of the faces. After the initial grinding process to expose the variegated colors of the natural aggregates,<br />

the pores and interstices are filled with a cementitious grout. The exposed faces are then polished<br />

smooth in a multi-stage polishing process and a factory-applied clear satin gloss acrylic or water-based<br />

sealer is applied to accentuate the natural beauty of the aggregates and provide moisture resistance.<br />

Verastone and Verastone Plus both contain a significant amount of recycled content that may earn<br />

LEED ® points for your building.<br />

2. Is the color on the surface or all through the block?<br />

The color is integral, i.e. it is uniform throughout the concrete block.<br />

3. Why is the color different depending on which plant makes the blocks?<br />

The aggregates used to make the blocks at each plant come from different sources and are, therefore,<br />

of different colors and particle shapes. This changes the color and appearance of the finished product.<br />

4. How can I be sure it will not be chipped and scuffed in shipment and jobsite handling?<br />

<strong>Trenwyth</strong> products are manufactured, packaged and shipped with great care to protect the finished<br />

surfaces. The units are placed on sturdy wooden pallets and a layer of heavy cardboard is placed<br />

between each layer of blocks. The entire cube is then covered with a heavy gauge plastic bag and<br />

strapped with steel banding. Verastone and Verastone Plus units should be handled as finished material<br />

on the jobsite to avoid scuffing, chipping or other damage.<br />

5. Can I grind these blocks at the jobsite?<br />

No. Precision equipment is needed to grind and polish Verastone and Verastone Plus units and this can<br />

only be done satisfactorily in the factory.<br />

6. Can any mason install this product?<br />

Any mason can install this product. Masons experienced in laying architectural blocks who are good<br />

craftsmen can lay ground face blocks very well. Unfortunately, no matter how well our blocks are<br />

manufactured, if they are not laid well, the appearance of the project is diminished.<br />

7. What is the difference between lightweight, medium-weight and normal-weight blocks?<br />

ASTM C90 specification for load-bearing concrete masonry units defines lightweight as concrete less<br />

than 105 lbs per cu. ft., mediumweight as concrete between 105 and 125 Ibs per cu. ft. and<br />

normalweight as concrete of 125 lbs per cu. ft. or more.<br />

The aggregate used to make lightweight blocks is usually expanded shale, expanded clay, pumice or<br />

some similar type of open-cell material. By its nature such aggregate is porous and will allow some<br />

moisture penetration. ASTM C90 sets the maximum rate of absorption at 18 lbs per cu. ft. for<br />

lightweight, 15 lbs per cu. ft. for mediumweight and 13 lbs per cu. ft. for normalweight. Most Verastone<br />

and Verastone Plus units are medium-weight.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Verastone ®<br />

Verastone ® Plus<br />

8. What is the surface coating?<br />

A clear high solids acrylic coating (TRENDCOAT) or a water-based coating (TRENDCOAT WB) is applied<br />

in the factory after the blocks are ground and polished. It is completely light stable and will not<br />

deteriorate with exterior exposure and weathering.<br />

9. Why do you recommend walls have a field coat? Is the field coating necessary?<br />

The factory-applied coating is designed primarily to protect the Verastone and Verastone Plus surface<br />

during shipment and installation. The field coat covers and enhances the entire wall including the mortar<br />

joints and it hides most scuffs, scratches and nicks that occur during handling and installation. We<br />

recommend field coating because it puts the finishing touch to the installation and brings out the full<br />

beauty of Verastone and Verastone Plus units.<br />

10 What is the life expectancy of the product?<br />

50 years plus — if the building is properly designed and the Verastone and Verastone Plus units are<br />

installed correctly.<br />

11. At what temperature should the TRENDCOAT ® and TRENDCOAT WB field coating be applied<br />

or not applied?<br />

The TRENDCOAT ® and TRENDCOAT WB coating should be applied to dry walls when the temperature<br />

is above 55° F. It should not be applied at temperatures lower than 55° F.<br />

12. Will the TRENDCOAT ® or TRENDCOAT WB coating peel, fade, crack or spall?<br />

TRENDCOAT ® and TRENDCOAT WB are high-quality sealers and will not peel, fade, crack or spall<br />

when properly applied to a dry surface. However, if the walls are not properly designed or constructed<br />

with appropriate flashing, weeps, vents, etc., and the substrate block is continuously saturated behind<br />

the acrylic, deterioration may occur over time.<br />

13. Can you control the color consistency?<br />

Great care is taken in the Verastone and Verastone Plus manufacturing processes to ensure a high<br />

degree of color consistency. This includes checking incoming raw materials, use of computer controlled<br />

precision automatic color injection equipment, and precise control of the moisture and curing process.<br />

As with any natural product, there are minor color variations from block to block. Final inspection<br />

includes dry stacking samples drawn from the production line every half hour and comparing those<br />

samples to the master sample for that project. Always request a jobsite field panel to be erected to<br />

show the expected unit and mortar color.<br />

14. Can you match colors?<br />

Yes, within the limitations of the aggregates available at each of our plants.<br />

15. If I want to put on an addition a year or more after the original installation of Verastone<br />

blocks, will the new Verastone blocks match the old?<br />

We can usually match previously manufactured colors quite well. However, we recommend that,<br />

if possible, a small piece be cut or chipped from the existing wall and sent to us. If that is not possible,<br />

a new sample of the color should be visually compared to the existing wall and adjustments made to<br />

the color if necessary. Aggregates are a product of “Mother Nature”, however, and can vary over time.<br />

Always order a current full size sample to verify color.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Verastone ®<br />

Verastone ® Plus<br />

16. What special precautions should be taken in the handling, storage and installation<br />

of the product?<br />

Refer to the Verastone and Verastone Plus Installation & Cleaning sections behind this tab.<br />

17. Can Verastone and Verastone Plus units be used in flooring or paving?<br />

No. Verastone and Verastone Plus units are designed as wall material and are not suitable for flooring<br />

or paving.<br />

18. How does one patch this product? Can chips in the wall be repaired?<br />

Damaged or chipped units that do not meet requirements of ASTM C90 for the block should not be<br />

installed. If units incur damage during installation or by other trades, a patch kit can be ordered from<br />

manufacturer. Follow manufacturer's instructions for best results.<br />

19. Why should I pay a premium for Verastone and Verastone Plus units when there are so many<br />

other less expensive ground face blocks, split-face blocks or bricks?<br />

Verastone and Verastone Plus units are the highest quality recycled ground face or burnished blocks<br />

available. If quality and service are important to you -- you should specify and use Verastone and<br />

Verastone Plus units.<br />

20. What special shapes are available? Can you provide bullnose corners? Are they available in<br />

larger sizes?<br />

A large assortment of special shapes are available or can be made. We have numerous molds, jigs, etc.<br />

-- the most in the industry. Give us a drawing or sketch of the special shapes you would like and let us<br />

show you what we can do. We offer a chamfered corner as well as a bullnose. A full range of over-sized<br />

units are also available. See the Monumental tab in this binder.<br />

21. What do I use for the washdown to remove mortar and scum?<br />

Refer to the Verastone and Verastone Plus Installation & Cleaning sections behind this tab.<br />

22. What happens if acid is used on Verastone and Verastone Plus blocks?<br />

Cleaners that use a harsh acid (like HCL) as a base can attack the acrylic sealer, degrading the coating<br />

and etch the pigment in the blocks. Use only the recommended cleaner on <strong>Trenwyth</strong> products.<br />

23. Are the blocks UL rated?<br />

Verastone and Verastone Plus blocks are tested annually to Underwriter Laboratories (UL) standards by<br />

various independent testing laboratories. Therefore, they are UL rated although they are not UL listed,<br />

as there is no requirement that ground face blocks be UL listed in the United States.<br />

24. Can I return blocks I do not use?<br />

No. All Verastone and Verastone Plus blocks are custom made. We require a signed sales contract<br />

before we will start manufacturing any order. Since we don’t make any blocks for stock, any Verastone<br />

and Verastone Plus blocks that are ordered in excess must be shipped and cannot be returned.<br />

25. Is the score cast or cut?<br />

The score is cut into the finished side of Verastone and Verastone Plus blocks.<br />

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V S 2 3


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Verastone ®<br />

Verastone ® Plus<br />

26. Can I get the back side of the exposed, unfinished block scored to match the score on the<br />

finished face?<br />

Yes.<br />

27. Do I tuckpoint the scored joint?<br />

The scored joints must be tuckpointed to match the rest of the mortar joints. If they are not tuckpointed,<br />

the continuity between the scored joint and the mortar joint is lost. Rake joints are not permitted on<br />

Verastone or Verastone Plus.<br />

28. Is there any special mortar required?<br />

Colored mortar that matches or complements the Verastone and Verastone Plus colors can create a<br />

beautiful effect. For more information on mortars see Mortars in the General Information section of this<br />

binder or call your <strong>Trenwyth</strong> manufacturing facility and ask for a <strong>Trenwyth</strong> Mortar Kit. A <strong>Trenwyth</strong>approved<br />

integral water repellent admixture is recommended for all exterior mortar.<br />

w w w. t r e n w y t h . c o m<br />

V S 2 4


architectural masonry units<br />

Colors<br />

Verastone ®<br />

Verastone ® Plus<br />

Eastern Selection<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Chablis<br />

Group C<br />

Vintage<br />

Group C<br />

Palomino<br />

Group C<br />

Rhine Grey<br />

Group C<br />

Chianti<br />

Group C<br />

Midwest Selection<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Chardonnay<br />

Group C<br />

Superior<br />

Group C<br />

Austin<br />

Group C<br />

Toffee<br />

Group C<br />

Old Country<br />

Group C<br />

Cambria<br />

Group C<br />

Fossil Reef<br />

Group C<br />

Cabernet<br />

Group C<br />

Schiraz<br />

Group C<br />

Verastone ® Plus recycled filled and polished masonry units offer the look of a smooth terrazzo finish in the<br />

Verastone ® recycled ground face masonry unit color line. Discover the difference:<br />

Verastone ® recycled<br />

ground face finish<br />

Verastone ® Plus recycled<br />

filled and polished<br />

masonry units finish<br />

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V S 2 5


Trendstone ®<br />

ground face masonry units<br />

Trendstone ® Plus<br />

filled and polished masonry units<br />

natural color and beauty exposed –<br />

yet protected from Mother Nature.


04<br />

Trendstone ground face masonry units are integrally colored block with one or more faces<br />

ground to expose the variegated color of the natural aggregates.<br />

Trendstone Plus filled and polished masonry units offer a smooth terrazzo look. After the<br />

initial grinding process, as a cementitious grout is added to the pores and interstices of the<br />

unit. The filled units are then polished smooth in a multi-stage polishing process to produce<br />

an impervious, graffiti resistant surface.<br />

Trendstone ® and Trendstone Plus ® advantages at a glance<br />

One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />

and money.<br />

Preserved Beauty The factory-applied clear satin gloss or water-based sealer further accentuates the<br />

natural beauty of the aggregates while providing additional protection from moisture<br />

and the elements.<br />

Trendstone Plus Advantages Trendstone Plus offers smooth finished surfaces as the pores and interstices of the ground<br />

surfaces are filled with a cementitious grout and polished smooth in a multi-stage process.<br />

Offering the look of a terrazzo finish, the polished surface of Trendstone Plus is the ultimate<br />

in cleaning and stain protection. The surfaces resist stains and chemicals; paint, marker<br />

and graffiti clean off easily.<br />

Durability Trendstone and Trendstone Plus feature built-in ductility and durability.<br />

Moisture / Mold Resistant All Trendstone and Trendstone Plus are manufactured with an integral water repellent<br />

admixture to repel moisture, prevent mold and efflorescence.<br />

Low Maintenance The units are virtually maintenance free and will last the lifetime of your building with<br />

no refinishing.<br />

Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns are<br />

Scoring Patterns available for maximum design flexibility.<br />

Fire Protection Trendstone and Trendstone Plus features up to a 4-hour fire rating, depending on the<br />

thickness and internal configuration of the block.<br />

Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />

with your environment.<br />

Sound-Absorbing Option Trendstone ground face masonry units are available in Acousta-Wal ® sound-absorbing units.<br />

Over-sized Units Trendstone and Trendstone Plus are available in Monumental over-sized units..<br />

Availability Trendstone and Trendstone Plus are manufactured nationwide to provide convenient<br />

service anywhere in the USA.<br />

Trendstone ®<br />

ground face masonry units<br />

Trendstone ® Plus<br />

filled and polished masonry units


architectural masonry units<br />

Table of Contents<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 1<br />

R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 2 – 5<br />

ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 6<br />

Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 7<br />

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 8 – 9<br />

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 10 – 12<br />

Field Coat Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 13 – 14<br />

Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 15<br />

Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 16<br />

Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 17<br />

Chamfered Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 18<br />

Chamfered Edge Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 19<br />

Bullnose Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 20<br />

Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 21 – 24<br />

Trendstone ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 25 – 27<br />

Trendstone Plus ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 28 – 30<br />

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T S T O C


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Trendstone and Trenstone Plus<br />

Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

group A, B, C, D or E. Submit product literature,<br />

certifications, test reports and full size sample(s) of<br />

each color specified.<br />

QUALITY ASSURANCE<br />

Certifications: Concrete blocks for grinding shall conform to<br />

ASTM C90. After the initial grinding process to expose the<br />

variegated colors of the natural aggregates, the pores and<br />

interstices of Trendstone Plus filled and polished units are<br />

filled with a cementitious grout and polished smooth in a<br />

multi-stage polishing process. Both the ground face and<br />

filled and polished surfaces shall have a factory-applied<br />

heat-treated acrylic or water-based sealer finish.<br />

All units contain a manufacturer-approved integral waterrepellent<br />

CMU admixture at the time of manufacture.<br />

Trendstone Plus filled and polished units shall conform to<br />

the requirements of ASTM C744-08 and all applicable<br />

Federal Specifications.<br />

Both Trendstone and Trendstone Plus contain preconsumer<br />

recycled content. Contact your <strong>Trenwyth</strong><br />

representative for details.<br />

Fire Resistance: Fire rated for up to 4 hours. Define hourly<br />

ratings required by NCMA TEK Notes, available at<br />

www.trenwyth.com.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

A full size unit is required to illustrate color and texture for<br />

approval. Manufacturer requires a sample panel be installed<br />

at the jobsite prior to installation of any <strong>Trenwyth</strong> product.<br />

This panel will represent both the quality of the product and<br />

the workmanship to be expected for the project. The panel<br />

must be approved by either the owner or architect for the<br />

project. Manufacturer will provide 4" units for a 4' by 4'<br />

sample panel at no cost for the material (excluding freight<br />

to site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Units shall be delivered to the jobsite on covered banded<br />

pallets with cardboard between layers. Store pallets in<br />

single stacks on level ground and cover with waterproof<br />

covering (e.g., tarpaulins) to protect the blocks from<br />

inclement weather. Handle blocks carefully to avoid<br />

breakage and damage to the finished surfaces.<br />

PROJECT/SITE CONDITIONS<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART 2 – PRODUCTS<br />

PRODUCT NAME<br />

Trendstone ® recycled ground face masonry units<br />

Trendstone ® Plus recycled filled and polished masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 E. Bungalow Road, Morris, IL 60450<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar admixture following manufacturer's<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Surfaces are manufactured to provide finished dimensions<br />

of 7-5/8" x 15-5/8" ± 1/8". Bed depth dimensions for single<br />

face units are 3-9/16", 5-9/16", 7-9/16", 11-9/16" ± 1/8".<br />

Two face units are 3-1/2", 5-1/2", 7-1/2", 11-1/2", ± 1/8".<br />

Nominal 2", 4", 6", 8", 10" and 12" standard block<br />

thickness are available as well as all standard block shapes.<br />

High-strength units for special structural requirements, oversized<br />

units, and metric shapes and sizes are also available.<br />

MASONRY CLEANERS<br />

Carefully following manufacturer’s instructions, use<br />

Burnished Custom Masonry Cleaner by PROSOCO (dilute<br />

1 part to 3 parts clean water). Available from manufacturer.<br />

Do not powerwash.<br />

CAUTION! Never use Muriatic Acid solution or any cleaner<br />

with an acid base on units.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include manufacturerapproved<br />

matching water-repellent additive added to each<br />

batch in the appropriate dosage rates for mortar type (M, S<br />

or N) per manufacturer's instructions. Refer to NCMA TEK<br />

Notes, available at www.trenwyth.com, for Hot and Cold<br />

weather construction practices.<br />

Lay units using the best concrete masonry practices. Install<br />

only quality units; reject all defective units as defined by<br />

ASTM C90. Lay blocks with the faces level, plumb and true<br />

to the line strung horizontally at the ground or filled and<br />

polished face. Units shall have uniform, 3/8"-wide joints<br />

both horizontally and vertically on the finished side of the<br />

wall. Tool joints neatly after they are finger-hard to make<br />

them straight and uniform. Size and place cut pieces<br />

appropriately to maintain consistency and bond. Complete<br />

masonry construction using procedures and workmanship<br />

consistent with the best masonry practices.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws, using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

1. Lay units with full mortar coverage on head and bed<br />

joints taking care not to block cores to be grouted or<br />

filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the face of<br />

masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKE JOINTS.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper flashing and drawings.<br />

INSPECTION<br />

The faces shall conform to the requirements of ASTM C90<br />

when viewed from a distance of twenty (20) feet at right<br />

angles to the wall with normal lighting.<br />

CLEANING<br />

Keep walls clean daily during installation using brushes,<br />

rags and the burlap squares supplied on the pallets. Do<br />

not allow excess mortar lumps or smears to harden on<br />

the finished surfaces. Harsh cleaning methods after walls<br />

have been erected will mar the surface of the blocks.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with PROSOCO Burnished<br />

Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />

water), strictly following the manufacturer's instructions –<br />

including thorough rinsing. Do not use acid or abrasives<br />

on the finished surfaces. Failure to strictly follow<br />

manufacturer’s instructions can result in permanent<br />

damage to the finished faces. Do not apply Burnished<br />

Custom Masonry Cleaner with pressure spray above<br />

50 psi. Do not powerwash.<br />

FIELD COAT APPLICATION<br />

For completely finished walls, a finish coat of<br />

TRENDCOAT ® Acrylic (minimum 20% solids content) or<br />

TRENDCOAT ® WB (water-base) is recommended. Apply<br />

to walls after cleandown and when the walls are dry. Apply<br />

the acrylic evenly to cover the entire surface without<br />

forming drips or runs. For maximum coverage and best<br />

appearance, apply TRENDCOAT Acrylic or TRENDCOAT<br />

WB with airless spray equipment. Consult manufacturer<br />

for further information. This clear, high-solids acrylic,<br />

provides moisture resistance and helps to cover any<br />

scuffs or scratches that may occur during handling and/or<br />

installation. TRENDCOAT also offers excellent graffiti<br />

resistance for Verastone Plus filled and polished units.<br />

MAINTENANCE<br />

Properly installed and cleaned, units need virtually no<br />

maintenance other than routine cleaning (i.e. Pinesol or<br />

Fantastik). Graffiti, paint or dye stains may need special<br />

cleaning methods and products such as <strong>Trenwyth</strong><br />

Graffiti Wizard ® environmentally friendly cleaner. Contact<br />

manufacturer for specific cleaning recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

Consult NCMA TEK Notes, available at www.trenwyth.com,<br />

for proper installation of concrete masonry units.<br />

TS 1


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architectural masonry units<br />

R-Values<br />

Trendstone ®<br />

Trendstone Plus ®<br />

R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />

concrete increases with increasing density. The following tables list a range of R-values for each density.<br />

Contact your sales representative or specific block densities.<br />

Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />

95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />

105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />

115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />

125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />

135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />

Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />

95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />

105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />

115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />

125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />

135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />

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architectural masonry units<br />

R-Values<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />

95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />

105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />

115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />

125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />

135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />

Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />

95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />

105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />

115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />

125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />

135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />

Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />

6-2A, available at www.trenwyth.com.<br />

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T S 3


architectural masonry units<br />

R-Values<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Additional r-values can be achieved with factoryinstalled<br />

expanded polystyrene, such as Korfil or<br />

ICON inserts.<br />

Korfil ® Block Insulation inserts are individually<br />

molded expanded polystyrene inserts. Installed at<br />

your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />

inserts are designed to fit standard two-core<br />

masonry units. Korfil inserts are available in 6", 8",<br />

10" and 12" widths.<br />

R-Values<br />

Both Korfil and ICON inserts offer your building the<br />

following benefits:<br />

• One-step installation of insulated masonry block<br />

saves time and money.<br />

• R-value unaffected by moisture or aging<br />

• Insulated block offers up to a 4-hour fire rating<br />

• Improves dew point and sound transmission<br />

resistance<br />

• Offers space for easy installation of utilities<br />

within wall<br />

• Flame retardant polystyrene<br />

• Use with single-wythe and cavity<br />

wall construction<br />

• No maintenance required<br />

• Available in 6", 8", 10" and 12" widths.<br />

Caution: Expanded Korfil polystyrene should not be<br />

exposed to temperatures exceeding 184ºF.<br />

Applicable Standards:<br />

• ASTM C578 Specification for Rigid Cellular<br />

Polystyrene Thermal Insulation<br />

• ASTM C90 Standard Specification for<br />

Loadbearing Concrete Masonry Units<br />

ICON ® Universal Concrete Block Insulation<br />

Inserts are molded from expandable polystyrene.<br />

Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />

inserts are designed to compress and fit the core of<br />

all masonry units and significantly improve cmu<br />

thermal efficiency.<br />

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T S 4


architectural masonry units<br />

R-Values<br />

Trendstone ®<br />

Trendstone Plus ®<br />

6" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.64 .38 6.45 .16<br />

95 2.42 .41 5.39 .19<br />

105 2.29 .44 4.76 .21<br />

115 2.17 .46 4.21 .24<br />

125 2.05 .49 3.69 .27<br />

135 1.95 .51 3.25 .31<br />

12" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.12 .32 9.38 .11<br />

95 2.83 .35 8.09 .12<br />

105 2.66 .38 7.27 .14<br />

115 2.52 .40 6.51 .15<br />

125 2.38 .42 5.78 .17<br />

135 2.26 .44 5.11 .20<br />

8" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.86 .35 7.74 .13<br />

95 2.61 .38 6.55 .15<br />

105 2.46 .41 5.83 .17<br />

115 2.33 .43 5.17 .19<br />

125 2.21 .45 4.56 .22<br />

135 2.10 .48 4.01 .25<br />

12" Cavity Wall, 4" Outer Wythe,<br />

3/4 Air Space, 8" Two-Core Block<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 4.26 .23 9.14 .11<br />

95 4.01 .25 7.95 .13<br />

105 3.86 .26 7.23 .14<br />

115 3.73 .27 6.57 .15<br />

125 3.61 .28 5.96 .17<br />

135 3.50 .29 5.41 .28<br />

10" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.00 .33 8.52 .12<br />

95 2.73 .37 7.25 .14<br />

The r-values and u-values are based on<br />

information provided by insert manufacturer,<br />

CBIS. Values are based on ASHRAE and<br />

NCMA publications.<br />

For more information, contact your <strong>Trenwyth</strong><br />

representative or visit www.cbisinc.com.<br />

105 2.57 .39 6.48 .15<br />

115 2.43 .41 5.76 .17<br />

125 2.31 .43 5.09 .20<br />

135 2.19 .46 4.48 .22<br />

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T S 5


architectural masonry units<br />

ASTM Reports<br />

Trendstone ®<br />

Trendstone Plus ®<br />

ASTM C90 specifies the following tests for load-bearing concrete masonry units<br />

for TRENDSTONE and TRENDSTONE PLUS recycled ground face masonry units<br />

Compressive Strength and<br />

Moisture Absorbancy<br />

A test to ensure that blocks meet<br />

strength and moisture requirements, and<br />

are free of cracks and other defects.<br />

Complies<br />

ASTM C744 specifies the following tests for TRENDSTONE PLUS<br />

recycled filled and polished ground face masonry units<br />

Cracking and Crazing<br />

A test to ensure that the units are free<br />

from cracking and/or crazing.<br />

Complies<br />

Adhesion<br />

A test to determine the adhesion of the<br />

finished facing to the block substrate.<br />

Complies<br />

Abrasion<br />

A test to measure the abrasion<br />

resistance of the finished facing.<br />

Complies<br />

Color Change<br />

A test by accelerated weathering<br />

apparatus to measure change.<br />

Complies<br />

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T S 6


architectural masonry units<br />

Block Characteristics<br />

Fire Rating<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

“Methods of Testing Concrete Masonry Units”.<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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T S 7


architectural masonry units<br />

Installation<br />

Trendstone ®<br />

Trendstone Plus ®<br />

IMPORTANT! Before You Begin<br />

Manufacturer requires that you order a full size<br />

unit to illustrate color and texture for approval.<br />

Manufacturer also requires a sample panel be<br />

installed at the jobsite prior to installation of any<br />

<strong>Trenwyth</strong> products. This panel will represent the<br />

quality, color and texture of the product and the<br />

workmanship to be expected for the project. Either<br />

the owner or the project architect must approve the<br />

panel. Failure to produce a sample panel may result<br />

in loss of warranty. Manufacturer will provide 4" units<br />

for a 4' x 4' sample panel at no cost for the material<br />

(excluding freight to site).<br />

Delivery, Storage and Handling<br />

Trendstone and Trendstone Plus masonry units<br />

shall be delivered to the jobsite on covered banded<br />

pallets with cardboard between the layers. Store<br />

pallets in single stacks on level ground and cover<br />

with waterproof covering (e.g., tarpaulins) to protect<br />

the blocks from inclement weather. Handle blocks<br />

carefully to avoid breakage and damage to the<br />

finished surface.<br />

Project Site Conditions<br />

Protection of Work: Cover walls, including open<br />

tops, each day after installation to keep open walls<br />

protected and dry. After units are installed, they<br />

should be protected from damage by other trades<br />

performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with<br />

plastic. Corners should be protected from damage<br />

after installation by covering them with plywood.<br />

Do not, under any circumstance, install a damaged<br />

unit that does not conform to the requirements of<br />

ASTM C90. If units have been damaged during<br />

transit, contact manufacturer immediately.<br />

Laying Masonry Walls<br />

Draw blocks from more than one pallet at a time<br />

during installation. All exterior mortar shall include<br />

manufacturer-approved matching water repellent<br />

additive added to each batch in the appropriate<br />

dosage rates for mortar type (M, S or N) per<br />

manufacturer’s instructions. Refer to NCMA TEK<br />

Notes, available at www.trenwyth.com, for Hot<br />

and Cold weather construction practices.<br />

Lay units using the best concrete masonry<br />

practices. Install only quality units; reject all<br />

defective units as defined by ASTM C90. Lay<br />

blocks with the faces level, plumb and true to the<br />

line strung horizontally at the ground face. Units<br />

shall have uniform, 3/8"-wide joints both horizontally<br />

and vertically on the finished side of the wall. Tool<br />

joints neatly after they are finger-hard to make<br />

them straight and uniform. Size and place cut<br />

pieces appropriately to maintain consistency and<br />

bond. Complete masonry construction using<br />

procedures and workmanship consistent with the<br />

best masonry practices.<br />

Lighting: Provide adequate lighting for masonry<br />

work by placing all lighting at a reasonable distance<br />

from the wall for even illumination. Do not use<br />

trough lighting.<br />

Cutting: Make all unit cuts, including those for<br />

bonding, holes, boxes, etc., with motor driven<br />

masonry saws, using either an abrasive or diamond<br />

blade. Cut neatly and locate for best appearance.<br />

Mortar Bedding and Jointing:<br />

1. Lay units with full mortar coverage on head and<br />

bed joints taking care not to block cores to be<br />

grouted or filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the<br />

face of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKE JOINTS.<br />

Flashing of Masonry Work<br />

Install flashing at locations shown in the plans and<br />

in strict accordance with the details and the best<br />

masonry flashing practices.<br />

Weep Holes and Vents<br />

Install weep holes and vents at proper intervals at<br />

courses above grade and at any water stops over<br />

windows, doors and beams. Consult NCMA TEK<br />

Notes, available at www.trenwyth.com, for proper<br />

flashing and drawings.<br />

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T S 8


architectural masonry units<br />

Installation<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Inspection<br />

The ground faces shall conform to the requirements<br />

of ASTM C90 when viewed from a distance of<br />

twenty (20) feet at right angles to the wall with<br />

normal lighting.<br />

Installation Recommendations<br />

• Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper installation of<br />

concrete masonry units.<br />

• A complementary or matching mortar color is<br />

recommended when using Trendstone and<br />

Trendstone Plus units. Call customer service<br />

800-233-1924 to receive a <strong>Trenwyth</strong> Mortar Kit.<br />

Limitations<br />

• The Trendstone and Trendstone Plus facing is not<br />

intended for use as an impervious surface.<br />

• Acid solutions/HCL acid-based cleaners should<br />

not be used as a cleaning agent or come in direct<br />

contact with the facing.<br />

• Trendstone and Trendstone Plus facings should<br />

not be continuously exposed to temperatures<br />

above 250º F.<br />

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T S 9


architectural masonry units<br />

Cleaning<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Walls must be cleaned on a daily basis as<br />

block laying proceeds.<br />

Masonry surfaces clean most effectively if the<br />

cleaning is done within 14-28 days after masonry<br />

installation. Mortar and grout smears that remain on<br />

the surface for a longer time result in a more difficult<br />

cleandown and may cause undesirable results.<br />

Final cleandown of masonry surfaces should be<br />

completed before installation of windows, doors,<br />

hardware, light fixtures, roofing materials and any<br />

other non-masonry item that may be damaged by<br />

the cleaning product. If such fixtures have been<br />

installed, they must be protected before the cleaner<br />

is applied. All caulking and sealant materials<br />

should be in place and thoroughly cured before<br />

cleaning begins.<br />

Protect all surrounding metal and non-masonry<br />

materials, painted surfaces and plant life from<br />

contact with the cleaner, residue or fumes.<br />

Masonry Cleaners<br />

Use Burnished Custom Masonry Cleaner by<br />

PROSOCO following manufacturer’s instructions<br />

(dilute one part to 3 parts clean water). Available<br />

from manufacturer. Do not powerwash.<br />

CAUTION! Never use muriatic acid on units.<br />

Prior to overall application, always test the cleaner<br />

(minimum 4' x 4' area) to ensure suitability and<br />

desired results. Test each type of masonry and each<br />

type of stain. Allow test area to dry for 3 – 7 days<br />

before inspection and approval by the project<br />

architect or building owner. Clean test areas<br />

according to the application below and always<br />

make the test panel available throughout the<br />

cleaning project.<br />

• Always pour cold water into an empty bucket first<br />

before carefully adding detergent.<br />

• Never use hot water.<br />

• Handle in polyethylene or rubber buckets only.<br />

• Acidic materials and fumes will attack metal.<br />

Exterior Test Application<br />

The following cleaning procedure is recommended<br />

unless otherwise indicated during testing:<br />

1. Thoroughly saturate a large portion of the<br />

masonry surface with clean water.<br />

2. Using a densely-packed, soft-fibered masonry<br />

washing brush or low-pressure spray (50 psi<br />

maximum), apply diluted solution freely. (Do not<br />

apply Burnished Custom Masonry Cleaner with<br />

pressure spray above 50 psi. Such an application<br />

will drive the chemicals deep into the surfaces<br />

making it more difficult to rinse completely.)<br />

3. Depending on the absorption rate of masonry<br />

and drying conditions, allow cleaning solution to<br />

remain on the wall for approximately five (5)<br />

minutes. Do not allow cleaner to dry into the<br />

masonry because it may leave a residue and<br />

cause staining.<br />

General<br />

• Keep walls clean by using brushes or rags and<br />

the burlap squares supplied on the Trendstone<br />

and Trendstone Plus pallets.<br />

• Do not allow excess mortar lumps or smears to<br />

harden on the finished surfaces.<br />

• Remove green mortar with burlap or a dry cloth.<br />

• Wipe masonry blocks clean with burlap<br />

(provided with every other cube) as the blocks<br />

are laid each day.<br />

• Protect stored materials and the wall prior to<br />

completion to prevent excessive water entry and<br />

external soiling.<br />

• Protect the exposed portions of metal fixtures.<br />

(Harsh cleaning methods after walls have been<br />

erected may mar the surface of the blocks.)<br />

• Protect adjacent masonry and floor area by<br />

saturating with water and flushing away any<br />

cleaning solution before it dries.<br />

w w w. t r e n w y t h . c o m<br />

T S 1 0


architectural masonry units<br />

Cleaning<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Materials<br />

• Two plastic or hard rubber buckets<br />

• Rubber gloves<br />

• Soft fiber masonry brushes (or whitewash brushes)<br />

• Wooden, plastic or other soft, non-staining<br />

scraping device<br />

• Supply of “clean” wipers, such as lint-free cloths<br />

or paper towels<br />

• Clean water<br />

• Burnished Custom Masonry Cleaner (dilute one<br />

part to 3 parts of clean water). Do not apply<br />

Burnished Custom Masonry Cleaner with pressure<br />

spray above 50 psi. It will cause efflorescence.<br />

DO NOT USE ACID OR CLEANER WITH<br />

HCL BASE.<br />

Cleaning Procedure 1<br />

1. Brush clean water liberally on the surface area to<br />

be cleaned. Brush approximately one square yard<br />

at a time.<br />

2. It is important that the masonry wall be kept wet<br />

at all times. Do not use dirty water.<br />

3. Apply cleaning solution brushing in a circular<br />

motion to remove any unwanted mortar smears.<br />

4. Remove excess lumps of mortar with the soft<br />

(wood or plastic) scraping device and re-apply<br />

cleaning solution.<br />

5. Allow cleaning solution to remain on the surface<br />

for two or three minutes then wash off with liberal<br />

amounts of fresh, clean water.<br />

6. Wipe the walls down completely dry with clean,<br />

dry wipers.<br />

Cleaning Procedure 2<br />

If liberal amounts of water cannot be used, an<br />

alternative procedure may be employed.<br />

1. Soak a clean wiper in the cleaning solution. Wring<br />

it out so it is wet enough to dampen the surface,<br />

but dry enough so that the solution will not run<br />

down the wall.<br />

2. Allow the solution to remain on the surface for<br />

two or three minutes. Remove excess lumps of<br />

mortar with the soft scraping device and repeat<br />

Step #1.<br />

3. Wipe the wall completely dry with clean,<br />

dry wipers.<br />

Note: To remove mortar smears that have been<br />

allowed to harden on the wall and cannot be<br />

removed by following the procedures listed above,<br />

a solution of Burnished Custom Masonry Cleaner<br />

by PROSOCO may be used with a dilution ratio of<br />

1 part cleaner to 3 parts clean water, strictly<br />

following manufacturer’s instructions.<br />

WARNING! Never use muriatic acid solutions on<br />

Trendstone or Trendstone Plus units.<br />

Final Cleandown<br />

Clean the completed walls with a detergent<br />

masonry cleaner strictly following the manufacturer's<br />

instructions including thorough rinsing. Do not<br />

use acid or abrasives on the block surfaces. For<br />

stubborn mortar stains or smears, a 3:1 solution<br />

of Burnished Custom Masonry Cleaner by<br />

PROSOCO may be used as long as the walls are<br />

thoroughly wetted with clean water before applying<br />

the cleaning solution and thoroughly rinsed with<br />

clean water immediately after washing. Failure to<br />

strictly follow manufacturer’s instructions can result<br />

in permanent damage to the finished faces. DO<br />

NOT POWERWASH .<br />

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T S 1 1


architectural masonry units<br />

Cleaning<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Maintenance<br />

Trendstone and Trendstone Plus units, properly<br />

installed and cleaned, need virtually no<br />

maintenance other than routine cleaning with<br />

standard commercial grade cleaning agents such<br />

as PINESOL ® or FANTASTIK ® . Graffiti, paint or<br />

dye may need special cleaning methods and<br />

products such as <strong>Trenwyth</strong> Graffiti Wizard ®<br />

environmentally friendly cleaner. Contact<br />

manufacturer for specific cleaning<br />

recommendations. DO NOT POWERWASH .<br />

Field Coat Application<br />

For required field coat application instructions, see<br />

Pages TS 13 – 14.<br />

Graffiti Removal Recommendation<br />

Graffiti Wizard environmentally friendly cleaner<br />

removes most paints and permanent markers,<br />

varnish, glue, crayon, oil, grease, food spills, etc.<br />

from Trendstone Plus surfaces. Apply Graffiti Wizard<br />

using a brush or cloth. Let stand 10 second to 20<br />

minutes, depending on the severity of the stain. If<br />

using on a more porous or textured surface, a nonmetallic<br />

stiff bristle brush may be required. Wipe the<br />

surface with a damp cloth. After the stain is<br />

removed, neutralize the surface with water making<br />

sure that all of the Graffiti Wizard is removed from<br />

the surface. Graffiti Wizard is available in 4-oz.,<br />

12-oz., 1 gallon and 5 gallon containers. To order,<br />

call (800) 233-1924 and ask for the Sample<br />

Department. Always follow manufacturer’s safety<br />

precautions. (See Graffiti Wizard ® Literature,<br />

TR2810, behind General Information tab.)<br />

w w w. t r e n w y t h . c o m<br />

T S 1 2


architectural masonry units<br />

Field Coat Application<br />

Trendstone ®<br />

Trendstone Plus ®<br />

For completely finished walls, a finish coat of<br />

proprietary TRENDCOAT ® acrylic (minimum 20%<br />

solids content) or TRENDCOAT ® WB (water-based)<br />

is recommended. Apply to all Trendstone e and<br />

Trendstone e Plus walls after cleandown and when<br />

the walls are completely dry. Apply the acrylic evenly<br />

to cover the entire surface without forming drips or<br />

runs. For maximum coverage and best appearance,<br />

apply TRENDCOAT or TRENDCOAT WB with airless<br />

spray equipment.<br />

TRENDCOAT clear, high-solids acrylic offers<br />

excellent graffiti resistance, provides moisture<br />

resistance and helps to cover any scuffs or<br />

scratches that may occur during handling<br />

and/or installation.<br />

TRENDCOAT WB (water-based) may be used in<br />

lieu of TRENDCOAT. Some interior applications<br />

may require a water-based coating material only.<br />

TRENDCOAT WB provides the same benefits as<br />

TRENDCOAT but may not provide the rich gloss<br />

achieved by using TRENDCOAT.<br />

Always produce a sample area of the TRENDCOAT<br />

or TRENDCOAT WB finish for architect/owner<br />

approval prior to applying the finish coat to the<br />

entire surface.<br />

Product Description<br />

High-solids TRENDCOAT and water-based<br />

TRENDCOAT WB are high quality, non-yellowing<br />

sealers specifically formulated for field coating<br />

Trendstone and Trendstone Plus masonry units. The<br />

sealers offer outstanding durability that beautifies the<br />

natural color of the Trendstone and Trendstone Plus<br />

ground and polished surfaces.<br />

Application<br />

Apply TRENDCOAT or TRENDCOAT WB to all<br />

Trendstone and Trendstone Plus walls after<br />

cleandown. TRENDCOAT and TRENDCOAT WB are<br />

ready to use and requires no mixing or dilution.<br />

Apply TRENDCOAT to clean, dry walls when the<br />

temperature is above 55º F. It should not be applied<br />

at temperatures lower than 55º F. All washdown<br />

activities for removal of mortar paste must be<br />

completed. TRENDCOAT and TRENDCOAT WB<br />

are sprayable with an airless sprayer or it can be<br />

applied using a brush, roller or long nap applicator.<br />

TRENDCOAT and TRENDCOAT WB shall be applied<br />

evenly to cover thentire surface without forming<br />

drips or runs.<br />

• Keep container tightly closed when not in use.<br />

• New mortar or adjacent concrete must cure for a<br />

minimum of 7 days before application.<br />

• The best results are obtained using airless spray<br />

paint equipment. The surface must be completely<br />

covered to seal out water.<br />

• Clean tools with Xylene immediately after use.<br />

Application Precaution<br />

TRENDCOAT is flammable. Use only in wellventilated<br />

or open areas. Keep away from extreme<br />

heat or open flame. Avoid breathing vapors,<br />

prolonged and repeated contact with skin and<br />

contact with eyes.<br />

Advantage<br />

TRENDCOAT and TRENDCOAT WB provide<br />

maximum protection from the damaging effects of<br />

air pollution, sun and extreme weather conditions.<br />

It covers and seals scuffs, scratches and small<br />

chips that may occur in the Trendstone and<br />

Trendstone Plus surface during installation and seals<br />

the faces and the joints. Because it is the same<br />

basic coating material which is used in the factory, it<br />

is completely compatible with the Trendstone and<br />

Trendstone Plus finishes.<br />

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T S 1 3


architectural masonry units<br />

Field Coat Application<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Technical Information<br />

TRENDCOAT ® :<br />

Coverage: 265 sq ft/gal @ 1.0 dry mil. Suggested<br />

mils applied should not exceed 5.0 wet mils to<br />

achieve block protection and cosmetics.<br />

Flash Point: 3º F<br />

Normal Cure Time: @ 70º F – 50% RH:<br />

10 minutes<br />

Solids Content: 16.5%<br />

Weight solids: 20%<br />

VOC: 357.88 grams/liter solids<br />

Environmentally compliant in most states.<br />

Low HAPS: below 1%<br />

Weight per Gallon: 7.49 lbs./gal<br />

Gloss: Full<br />

TRENDCOAT ® WB:<br />

Coverage: 563 sq ft/gal @ 1.0 dry mil. Suggested<br />

mils applied should not exceed 5.0 wet mils to<br />

achieve block protection and cosmetics.<br />

Flash Point: 212º F<br />

Normal Cure Time: @ 5-7 days for complete cure.<br />

Dry to the touch in 10 to 15 minutes.<br />

Solids Content: 35%<br />

Weight solids: 38%<br />

VOC:<br />

151.85 grams/liter (minus water)<br />

175.54 grams/liter (solids)<br />

Environmentally compliant in most states.<br />

HAPS-free<br />

Weight per Gallon: 8.71 lbs./gal<br />

Gloss: Full<br />

Flammability: TRENDCOAT WB is not flammable.<br />

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T S 1 4


architectural masonry units<br />

Shapes & Sizes<br />

Coding System<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Shapes and Sizes Coding System<br />

All units are nominal 8" and 16" lengths unless<br />

modified by symbols as noted below. In some<br />

instances, only the first two (2) symbols will be used.<br />

Other symbols are added as required.<br />

The coding system is based on a series of symbols<br />

that define the size, general type and variance from<br />

standard length and return.<br />

1. The 1st part is the number denoting the<br />

nominal thickness:<br />

1", 2", 4", 6", 8", 10" and 12"<br />

2. The 2nd part is the letter or combination of letters<br />

denoting the general type of unit.<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam (specify open<br />

or solid bottom)<br />

3. The 3rd part is a number denoting length of the<br />

unit varying from the standard 16" length.<br />

Example: 4FF8 is a 4" thick, 8" long with 2<br />

ground faces.<br />

4. The 4th part is a letter denoting the hand of the<br />

appropriate return unit.<br />

R = Right Hand L = Left Hand<br />

5. SPECIAL NOTE: For unit heights varying<br />

from the nominal 8", the numeral denoting<br />

height immediately follows the numeral<br />

denoting thickness.<br />

Example: 64FEBN is a nominal<br />

6" thick, 4" high face ground,<br />

end ground, bullnose unit.<br />

6. DA# denotes the scoring pattern.<br />

(See Page TS 17)<br />

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T S 1 5


architectural masonry units<br />

Shapes & Sizes<br />

Trendstone ®<br />

Trendstone Plus ®<br />

Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />

Metric shapes and sizes are available.<br />

2F<br />

7 5/8"<br />

4FT<br />

7 9 /16"<br />

4FE<br />

7 5/8"<br />

4F<br />

7 5/8"<br />

6F<br />

8F<br />

15 5/8"<br />

3 9 /16"<br />

15 5 /8"<br />

15 9/16"<br />

Also available in 6, 8,<br />

Available in hollow,<br />

10 & 12” thicknesses. semi-solid or solid units.<br />

44F<br />

8FE<br />

8FEBN<br />

10F<br />

1 9/16"<br />

3 9/16"<br />

3 9/16"<br />

15 5/8"<br />

3 5 /8"<br />

75/8"<br />

5 9/16" 155/8"<br />

8FT<br />

7 9/16"<br />

8FETR*<br />

75/8"<br />

155/8"<br />

7 9/16"<br />

7 9/16" 3 9/16"<br />

Also available in 8" thickness.<br />

8F8 Solid<br />

8F8 Hollow<br />

7 9/16"<br />

15 9/16" 7 5/8"<br />

15 5/8"<br />

7 5/8"<br />

7 5/8"<br />

7 9/16"<br />

Also available in 2, 4,<br />

6, 10 & 12” thicknesses.<br />

7 9/16"<br />

Also available in 4, 6,<br />

10 & 12" thicknesses.<br />

8FTBN 4 FE 135º<br />

7 9/16"<br />

15 9/16"<br />

7 5/8"<br />

7 5/8"<br />

7 5/8"<br />

"<br />

4 FE L CORNER<br />

7 9/16"<br />

9 9/16"<br />

KOBB<br />

(Open Bottom)<br />

7 9 /16"<br />

15 5 /8"<br />

15 5/8"<br />

15 9/16"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

7 5/8"<br />

Also available in 12” thickness.<br />

3 9/16"<br />

7 5/8"<br />

7 5 /8"<br />

Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />

OE1E<br />

DCBB OE2E<br />

DCBB OE1E<br />

3 9 /16"<br />

15 5 /8"<br />

Also available in 2, 6, 8, 10<br />

& 12” thicknesses.<br />

8UF (v-block)<br />

7 9/16"<br />

FHA<br />

(KOBB with<br />

Solid Bottom)<br />

7 9 /16"<br />

15 5/8"<br />

15 5 /8"<br />

7 5/8"<br />

7 5 /8"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

79/16"<br />

155/8"<br />

79/16"<br />

7 9/16"<br />

code designations<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam<br />

15 9/16" 7 9/16"<br />

Also available in 2, 4<br />

& 6" thicknesses.<br />

*Specify right or left (right shown)<br />

All <strong>Trenwyth</strong> concrete masonry<br />

units are manufactured with<br />

an integral moisture resistant<br />

admixture to repel moisture and<br />

prevent mold and efflorescence.<br />

7 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

Also available in 4, 6, 10 & 12" thickness.<br />

Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />

Any side can be chamfered.<br />

8FE C1<br />

8FT C2 8FET * C4<br />

8FFE C5<br />

chamfers<br />

8FEE C11<br />

1"<br />

Trendstone ® /Acousta-Wal ® units<br />

Control noise pollution in your Type IV<br />

project with Trendstone ® /<br />

Acousta-Wal ® units.<br />

*Specify right or left (right shown)<br />

For more information refer<br />

to the Acousta-Wal ® section.<br />

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T S 1 6


architectural masonry units<br />

Scoring Patterns<br />

Trendstone ®<br />

Trendstone Plus ®<br />

• Score Dimensions. The width of the score is 3/8".<br />

• Tuckpoint and scored joints. All scored joints<br />

must be tuckpointed to prevent moisture<br />

penetration and to match the real joints between<br />

the blocks. This gives a more realistic, pleasing<br />

appearance to the finished wall.<br />

• Special scoring. Written dimensions and a sketch<br />

are required in order to produce special scoring.<br />

Limitations: No more than five (5) vertical scores or<br />

two (2) horizontal scores is acceptable on the face<br />

of a block. DO NOT USE RAKE JOINTS.<br />

V1 V2 H1<br />

8x8 Score 8x5 Score 4x16 Score<br />

Design Your Own<br />

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T S 1 7


architectural masonry units<br />

Chamfered Edge<br />

Coding System<br />

Trendstone ®<br />

Trendstone ® Plus<br />

C1 C2 C3 C4*<br />

C5 C6 C7 C8<br />

Notes:<br />

C9* C10* C11 Design your own<br />

1) *For these units designate left L (left) or R (right). (Right shown)<br />

2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />

3) If you need a configuration not shown simply mark up one of the "Design your own" above<br />

and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The chamfer<br />

designation will be CS (Chamfer Special).<br />

4) A standard chamfer is 1" at a 45º angle. Please clearly designate any variations.<br />

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T S 1 8


architectural masonry units<br />

Chamfered Edge Design<br />

Recommendations<br />

Trendstone ®<br />

Trendstone ® Plus<br />

When chamfered edges are required, the following variations are available. Ony angles of 30º, 45º or 60º<br />

may be supplied on any of the edges of Trendstone or Trendstone Plus units.<br />

See details below:<br />

30º 45º 60º<br />

These three standard angles may be used on any size block and the width of the chamfer may be varied.<br />

Typically chamfers are 1", 2", 3" or 4" wide.<br />

Any or all edges may be chamfered.<br />

2 Inch @ 45º<br />

END<br />

END<br />

Standard Chamfer<br />

1 Inch @ 45º<br />

Standard Chamfer<br />

1"<br />

Always Designate size of chamfer when ordering.<br />

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T S 1 9


architectural masonry units<br />

Bullnose Edge Codes<br />

Trendstone ®<br />

Trendstone ® Plus<br />

B1 B2 B3 B4*<br />

B5 B6 B7 B8<br />

Notes:<br />

B9* B10* B11 Design your own<br />

1) *For these units designate left L (left) or R (right). (Right shown)<br />

2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />

3) If you need a configuration not shown, simply mark up one of the "Design your own" above<br />

and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The bullnose<br />

designation will be BNS (Bullnose Special).<br />

4) You may be required to produce architectural drawings prior to production. All drawings for special<br />

units require approve with authorized signatures.<br />

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T S 2 0


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Trendstone ®<br />

Trendstone Plus ®<br />

1. How is the product made? What is the difference between Trendstone and Trendstone Plus?<br />

Trendstone ground face masonry units are integrally colored concrete blocks with one or more faces<br />

ground to expose the variegated colors of the natural aggregates. A special additive is included in the<br />

concrete mix design to prevent efflorescence. A factory-applied, clear satin gloss acrylic accentuates<br />

and highlights each burnished face and provides moisture resistance.<br />

Trendstone Plus filled and polished masonry units offer a smooth terrazzo look on one or more of the<br />

faces. After the initial grinding process to expose the variegated colors of the natural aggregates, the<br />

pores and interstices are filled with a cementitious grout. The exposed faces are then polished smooth<br />

in a multi-stage polishing process and a factory-applied clear satin gloss acrylic or water-based sealer<br />

is applied to accentuate the natural beauty of the aggregates and provide moisture resistance.<br />

2. Is the color on the surface or all through the block?<br />

The color is integral, i.e. it is uniform throughout the concrete block.<br />

3. Why is the color different depending on which plant makes the blocks?<br />

The aggregates used to make the blocks at each plant come from different sources and are, therefore,<br />

of different colors and particle shapes. This changes the color and appearance of the finished products.<br />

4. How can I be sure it will not be chipped and scuffed in shipment and jobsite handling?<br />

<strong>Trenwyth</strong> products are manufactured, packaged and shipped with great care to protect the finished<br />

surfaces. The units are placed on sturdy wooden pallets and a layer of heavy cardboard is placed<br />

between each layer of blocks. The entire cube is then covered with a heavy gauge plastic bag and<br />

strapped with steel banding. Trendstone and Trendstone Plus units should be handled as finished<br />

material on the jobsite to avoid scuffing, chipping or other damage.<br />

5. Can I grind these blocks at the jobsite?<br />

No. Precision equipment is needed to grind and polish Trendstone and Trendstone Plus units and this<br />

can only be done satisfactorily in the factory.<br />

6. Can any mason install this product?<br />

Any mason can install this product. Masons experienced in laying architectural blocks who are good<br />

craftsmen can lay ground face blocks very well. Unfortunately, no matter how well our blocks are<br />

manufactured, if they are not laid well, the appearance of the project is diminished.<br />

7. What is the difference between lightweight, medium-weight and normal-weight blocks?<br />

ASTM C90 specification for load-bearing concrete masonry units defines lightweight as concrete less<br />

than 105 lbs per cu. ft., mediumweight as concrete between 105 and 125 Ibs per cu. ft. and<br />

normalweight as concrete of 125 lbs per cu. ft. or more.<br />

The aggregate used to make lightweight blocks is usually expanded shale, expanded clay, pumice or<br />

some similar type of open-cell material. By its nature such aggregate is porous and will allow some<br />

moisture penetration. ASTM C90 sets the maximum rate of absorption at 18 lbs per cu. ft. for<br />

lightweight, 15 lbs per cu. ft. for mediumweight and 13 lbs per cu. ft. for normalweight. Most<br />

Trendstone and Trendstone Plus units are medium-weight.<br />

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T S 2 1


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Trendstone ®<br />

Trendstone Plus ®<br />

8. What is the surface coating?<br />

A clear high solids acrylic coating (TRENDCOAT) or a water-based coating (TRENDCOAT WB) is applied<br />

in the factory after the blocks are ground and polished. It is completely light stable and will not<br />

deteriorate with exterior exposure and weathering.<br />

9. Why do you recommend walls have a field coat? Is the field coating necessary?<br />

The factory-applied coating is designed primarily to protect the Trendstone and Trendstone Plus surface<br />

during shipment and installation. The field coat covers and enhances the entire wall including the mortar<br />

joints and it hides most scuffs, scratches and nicks that occur during handling and installation. We<br />

recommend field coating because it puts the finishing touch to the installation and brings out the full<br />

beauty of Trendstone and Trendstone Plus units.<br />

10 What is the life expectancy of the product?<br />

50 years plus — if the building is properly designed and the Trendstone and Trendstone Plus units are<br />

installed correctly.<br />

11. At what temperature should the TRENDCOAT ® and TRENDCOAT WB field coating be applied<br />

or not applied?<br />

The TRENDCOAT ® and TRENDCOAT WB coating should be applied to dry walls when the temperature<br />

is above 55° F. It should not be applied at temperatures lower than 55° F.<br />

12. Will the TRENDCOAT ® coating peel, fade, crack or spall?<br />

TRENDCOAT ® and TRENDCOAT WB are high quality sealers and will not peel, fade, crack or spall when<br />

properly applied to a dry surface. However, if the walls are not properly designed or constructed with<br />

appropriate flashing, weeps, vents, etc., and the substrate block is continuously saturated behind the<br />

acrylic, deterioration may occur over time.<br />

13. Can you control the color consistency?<br />

Great care is taken in the Trendstone and Trendstone Plus manufacturing processes to ensure a high<br />

degree of color consistency. This includes checking incoming raw materials, use of computer controlled<br />

precision automatic color injection equipment, and precise control of the moisture and curing process.<br />

As with any natural product, there are minor color variations from block to block. Final inspection<br />

includes dry stacking samples drawn from the production line every half hour and comparing those<br />

samples to the master sample for that project. Always request a jobsite field panel to be erected to<br />

show the expected unit and mortar color.<br />

14. Can you match colors?<br />

Yes, within the limitations of the aggregates available at each of our plants.<br />

15. If I want to put on an addition a year or more after the original installation of Trendstone<br />

blocks, will the new Trendstone blocks match the old?<br />

We can usually match previously manufactured colors quite well. However, we recommend that,<br />

if possible, a small piece be cut or chipped from the existing wall and sent to us. If that is not possible,<br />

a new sample of the color should be visually compared to the existing wall and adjustments made to<br />

the color if necessary. Aggregates are a product of “Mother Nature”, however, and can vary over time.<br />

Always order a current full size sample to verify color.<br />

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T S 2 2


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Trendstone ®<br />

Trendstone Plus ®<br />

16. What special precautions should be taken in the handling, storage and installation<br />

of the product?<br />

Refer to the Trendstone and Trendstone Plus Installation & Cleaning sections behind this tab.<br />

17. Can Trendstone and Trendstone Plus units be used in flooring or paving?<br />

No. Trendstone and Trendstone Plus units are designed as wall material and are not suitable for flooring<br />

or paving.<br />

18. How does one patch this product? Can chips in the wall be repaired?<br />

Damaged or chipped units that do not meet requirements of ASTM C90 for the block should not be<br />

installed. If units incur damage during installation or by other trades, a patch kit can be ordered from<br />

manufacturer. Follow manufacturer’s instructions for best results.<br />

19. Why should I pay a premium for Trendstone and Trendstone Plus units when there are so<br />

many other less expensive ground face blocks, split-face blocks or bricks?<br />

Trendstone and Trendstone Plus units are the highest quality ground face or burnished blocks available.<br />

If quality and service are important to you -- you should specify and use Trendstone and Trendstone<br />

Plus units.<br />

20. What special shapes are available? Can you provide bullnose corners? Are they available in<br />

larger sizes?<br />

A large assortment of special shapes are available or can be made. We have numerous molds, jigs, etc.<br />

-- the most in the industry. Give us a drawing or sketch of the special shapes you would like and let us<br />

show you what we can do. We offer a chamfered corner as well as a bullnose. A full range of over-sized<br />

units are also available. See the Monumental tab in this binder.<br />

21. What do I use for the washdown to remove mortar and scum?<br />

Refer to the Trendstone and Trendstone Plus Installation & Cleaning sections behind this tab.<br />

22. What happens if acid is used on Trendstone and Trendstone Plus blocks?<br />

Cleaners that use a harsh acid (like HCL) as a base can attack the acrylic sealer, degrading the coating<br />

and etch the pigment in the blocks. Use only the recommended cleaner on <strong>Trenwyth</strong> products.<br />

23. Are the blocks UL rated?<br />

Trendstone and Trendstone Plus blocks are tested annually to Underwriter Laboratories (UL) standards<br />

by various independent testing laboratories. Therefore, they are UL rated although they are not UL listed,<br />

as there is no requirement that ground face blocks be UL listed in the United States.<br />

24. Can I return blocks I do not use?<br />

No. All Trendstone and Trendstone Plus blocks are custom made. We require a signed sales contract<br />

before we will start manufacturing any order. Since we don’t make any blocks for stock, any Trendstone<br />

and Trendstone Plus blocks that are ordered in excess must be shipped and cannot be returned.<br />

25. Is the score cast or cut?<br />

The score is cut into the finished side of Trendstone and Trendstone Plus blocks.<br />

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T S 2 3


architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Trendstone ®<br />

Trendstone Plus ®<br />

26. Can I get the back side of the exposed, unfinished block scored to match the score on the<br />

finished face?<br />

Yes.<br />

27. Do I tuckpoint the scored joint?<br />

The scored joints must be tuckpointed to match the rest of the mortar joints. If they are not tuckpointed,<br />

the continuity between the scored joint and the mortar joint is lost. Rake joints are not permitted on<br />

Trendstone and Trendstone Plus.<br />

28. Is there any special mortar required?<br />

Colored mortar that matches or complements the Trendstone and Trendstone Plus colors can create a<br />

beautiful effect. For more information on mortars see Mortars in the General Information section of this<br />

binder or call your <strong>Trenwyth</strong> manufacturing facility and ask for a <strong>Trenwyth</strong> Mortar Kit. A <strong>Trenwyth</strong>approved<br />

integral water repellent admixture is recommended for all exterior mortar.<br />

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Eastern Colors Selection<br />

Trendstone ®<br />

architectural masonry units<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Indian Summer<br />

Eastern Group B<br />

Butterscotch<br />

Eastern Group C<br />

Forest Brown<br />

Eastern Group C<br />

Quarry Buff<br />

Eastern Group C<br />

Winter White<br />

Eastern Group C<br />

Ravenstone<br />

Eastern Group A<br />

Manchester<br />

Eastern Group A<br />

Delmarva<br />

Eastern Group A<br />

Williamsburg Grey<br />

Eastern Group A<br />

Natural<br />

Eastern Group A<br />

Fawn<br />

Eastern Group C<br />

Rutherford Grey<br />

Eastern Group B<br />

Alamo<br />

Eastern Group C<br />

Wine<br />

Eastern Group B<br />

Greystone<br />

Eastern Group B<br />

Carson Brown<br />

Eastern Group B<br />

Ashland<br />

Eastern Group C<br />

Plum<br />

Eastern Group C<br />

Cambridge<br />

Eastern Group C<br />

Ramapo White<br />

Eastern Group C<br />

Colonial Red<br />

Eastern Group C<br />

Pembroke<br />

Eastern Group C<br />

Canyon Stone<br />

Eastern Group C<br />

Fairfield<br />

Eastern Group C<br />

Andover<br />

Eastern Group A<br />

Madison<br />

Eastern Group B<br />

Hawthorne<br />

Eastern Group B<br />

Burford Brown<br />

Eastern Group B<br />

Gunsmoke<br />

Eastern Group C<br />

Temple Grey<br />

Eastern Group C<br />

Dover Grey<br />

Eastern Group B<br />

Canterbury<br />

Eastern Group A<br />

Windermere<br />

Eastern Group A<br />

Terra Cotta<br />

Eastern Group C<br />

Shannon<br />

Eastern Group D<br />

Valley Green<br />

Eastern Group D<br />

Hampton Green<br />

Eastern Group E<br />

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T S 2 5


Midwest Colors Selection<br />

Trendstone ®<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Burnt Sandstone<br />

Midwest Group B<br />

Sedalia<br />

Midwest Group B<br />

Saddle Tan<br />

Midwest Group B<br />

Goldstone<br />

Midwest Group C<br />

Midwest Slate<br />

Midwest Group C<br />

Sandstone III<br />

Midwest Group A<br />

Bradley<br />

Midwest Group B<br />

Natural MW<br />

Midwest Group A<br />

Elmhurst<br />

Midwest Group A<br />

Springfield<br />

Midwest Group A<br />

Sterling<br />

Midwest Group A<br />

Oak<br />

Midwest Group B<br />

Chocolate<br />

Midwest Group C<br />

Limestone II<br />

Midwest Group C<br />

Bloomington<br />

Midwest Group B<br />

Adobe<br />

Midwest Group B<br />

Colonial Red M<br />

Midwest Group B<br />

Red Bud<br />

Midwest Group B<br />

Haydite<br />

Midwest Group C<br />

Sequoia<br />

Midwest Group C<br />

Tawny<br />

Midwest Group B<br />

Light Brown<br />

Midwest Group B<br />

Ash Charcoal<br />

Midwest Group B<br />

Knight Gold<br />

Midwest Group C<br />

Gray Stone<br />

Midwest Group B<br />

Light Karmel<br />

Midwest Group C<br />

Sundown<br />

Midwest Group C<br />

Irving Cream<br />

Midwest Group C<br />

Shadow Gray<br />

Midwest Group C<br />

Almond Bark<br />

Midwest Group C<br />

Aztec Tan<br />

Midwest Group C<br />

Oreo Cream<br />

Midwest Group C<br />

Irish Cream<br />

Midwest Group C<br />

Midwest White<br />

Midwest Group C<br />

Spice<br />

Midwest Group C<br />

Jewelstone<br />

Midwest Group C<br />

Brick Red M<br />

Midwest Group C<br />

Gray Marble<br />

Midwest Group C<br />

Lincoln<br />

Midwest Group A<br />

County Gray<br />

Midwest Group B<br />

Chicago Gray<br />

Midwest Group C<br />

Butterfield IV<br />

Midwest Group A<br />

Belvidere<br />

Midwest Group A<br />

Morning Glory<br />

Midwest Group B<br />

Parchment<br />

Midwest Group C<br />

Rocky Road<br />

Midwest Group B<br />

Baton Rouge<br />

Midwest Group C<br />

Coral<br />

Midwest Group C<br />

Lasalle<br />

Midwest Group A<br />

Marengo<br />

Midwest Group C<br />

T S 2 6


West Colors Selection<br />

Trendstone ®<br />

architectural masonry units<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Pebble Beach<br />

West Group A<br />

Huntington Gray<br />

West Group A<br />

Black Canyon<br />

West Group B<br />

Red Rock<br />

West Group B<br />

Walnut Creek<br />

West Group C<br />

Black Mountain<br />

West Group B<br />

Newport<br />

West Group B<br />

Fuego Red<br />

West Group B<br />

San Mateo Rose<br />

West Group B<br />

Malibu Sand<br />

West Group D<br />

Riverside<br />

West Group B<br />

Plum<br />

West Group B<br />

Ballpark Buff<br />

West Group B<br />

Papago Red<br />

West Group B<br />

Showlow Sunset<br />

West Group B<br />

Autumn<br />

West Group B<br />

Beverly Spice<br />

West Group B<br />

Modesto<br />

West Group C<br />

Anthem Red<br />

West Group B<br />

MW Bone<br />

West Group B<br />

Hopi Sandstone<br />

West Group B<br />

Mojave Brown<br />

West Group B<br />

Monterey Stone<br />

West Group B<br />

Berkeley<br />

West Group B<br />

Mission White<br />

West Group E<br />

NEW<br />

Seashell<br />

West Group E<br />

NEW<br />

Hopi Sandstone<br />

West Group B<br />

NEW<br />

Pearl<br />

West Group D<br />

NEW<br />

Purple Hart<br />

West Group C<br />

Willow Green<br />

West Group D<br />

Sierra<br />

West Group D<br />

Durango<br />

West Group D<br />

Rutherford<br />

West Group D<br />

Southwest Gold<br />

West Group D<br />

w w w. t r e n w y t h . c o m<br />

T S 2 7


architectural masonry units<br />

Eastern Colors<br />

Selection<br />

Trendstone Plus ®<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Andover<br />

Eastern Group A<br />

Canterbury<br />

Eastern Group A<br />

Delmarva<br />

Eastern Group A<br />

Madison<br />

Eastern Group B<br />

Manchester<br />

Eastern Group A<br />

Natural<br />

Eastern Group A<br />

Ravenstone<br />

Eastern Group A<br />

Williamsburg Grey<br />

Eastern Group A<br />

Windermere<br />

Eastern Group A<br />

Alamo<br />

Eastern Group C<br />

Greystone<br />

Eastern Group B<br />

Hawthorne<br />

Eastern Group B<br />

Rutherford Grey<br />

Eastern Group B<br />

Terra Cotta<br />

Eastern Group C<br />

Wine<br />

Eastern Group B<br />

Burford Brown<br />

Eastern Group B<br />

Canyon Stone<br />

Eastern Group C<br />

Colonial Red<br />

Eastern Group C<br />

Plum<br />

Eastern Group C<br />

Dover Grey<br />

Eastern Group B<br />

Fairfield<br />

Eastern Group C<br />

Gunsmoke<br />

Eastern Group C<br />

Temple Grey<br />

Eastern Group C<br />

Ramapo White<br />

Eastern Group C<br />

Carson Brown<br />

Eastern Group B<br />

Fawn<br />

Eastern Group C<br />

Ashland<br />

Eastern Group C<br />

Cambridge<br />

Eastern Group C<br />

Shannon<br />

Eastern Group D<br />

Pembroke<br />

Eastern Group C<br />

Hampton Green<br />

Eastern Group E<br />

Valley Green<br />

Eastern Group D<br />

Indian Summer<br />

Eastern Group B<br />

Butterscotch<br />

Eastern Group C<br />

Forest Brown<br />

Eastern Group C<br />

Quarry Buff<br />

Eastern Group C<br />

Winter White<br />

Eastern Group C<br />

w w w. t r e n w y t h . c o m<br />

T S 2 8


Midwest Colors Selection<br />

Trendstone Plus ®<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Sandstone III<br />

Midwest Group A<br />

Bradley<br />

Midwest Group B<br />

Natural MW<br />

Midwest Group A<br />

Lincoln<br />

Midwest Group A<br />

Butterfield IV<br />

Midwest Group A<br />

Elmhurst<br />

Midwest Group A<br />

Chocolate<br />

Midwest Group C<br />

Limestone II<br />

Midwest Group C<br />

Bloomington<br />

Midwest Group B<br />

Adobe<br />

Midwest Group B<br />

Light Brown<br />

Midwest Group B<br />

Haydite<br />

Midwest Group C<br />

Colonial Red M<br />

Midwest Group B<br />

Oak<br />

Midwest Group B<br />

Tawny<br />

Midwest Group B<br />

County Gray<br />

Midwest Group B<br />

Gray Stone<br />

Midwest Group B<br />

Knight Gold<br />

Midwest Group C<br />

Almond Bark<br />

Midwest Group C<br />

Sundown<br />

Midwest Group C<br />

Shadow Gray<br />

Midwest Group C<br />

Ash Charcoal<br />

Midwest Group B<br />

Aztec Tan<br />

Midwest Group C<br />

Light Karmel<br />

Midwest Group C<br />

Irish Cream<br />

Midwest Group C<br />

Midwest White<br />

Midwest Group C<br />

Oreo Cream<br />

Midwest Group C<br />

Gray Marble<br />

Midwest Group C<br />

Brick Red M<br />

Midwest Group C<br />

Jewelstone<br />

Midwest Group C<br />

Red Bud<br />

Midwest Group B<br />

Spice<br />

Midwest Group C<br />

Parchment<br />

Midwest Group C<br />

Rocky Road<br />

Midwest Group B<br />

Belvidere<br />

Midwest Group A<br />

Baton Rouge<br />

Midwest Group C<br />

Flower<br />

Midwest Group C<br />

Lasalle<br />

Midwest Group A<br />

Marengo<br />

Midwest Group C<br />

Sage Brush<br />

Midwest Group C<br />

w w w. t r e n w y t h . c o m<br />

T S 2 9


West Colors Selection<br />

Trendstone Plus ®<br />

architectural masonry units<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Walnut Creek<br />

West Group B<br />

Malibu Sand<br />

West Group C<br />

Mission White<br />

West Group D<br />

Seashell<br />

West Group D<br />

NEW<br />

Riverside<br />

West Group B<br />

Modesto<br />

West Group B<br />

Pearl<br />

West Group D<br />

Purple Hart<br />

West Group C<br />

Willow Green<br />

West Group D<br />

Sierra<br />

West Group D<br />

NEW<br />

NEW<br />

NEW<br />

Durango<br />

West Group D<br />

Rutherford<br />

West Group D<br />

Southwest Gold<br />

West Group D<br />

w w w. t r e n w y t h . c o m<br />

T S 3 0


the subtlety of texture –<br />

a natural design complement.<br />

Verastone ® Textured<br />

recycled masonry units<br />

Mesastone ®<br />

textured masonry units


04<br />

Verastone Textured recycled masonry units and Mesastone textured masonry units are<br />

concrete blocks made with colored aggregates and pigment, uniformly finished to an even<br />

texture on one or more of the faces.<br />

Verastone ® Textured and Mesastone ® advantages at a glance<br />

Recycled Content Extracted, processed and manufactured regionally, Verastone Textured masonry units<br />

contain a significant amount of pre-consumer recycled content that may earn LEED Green<br />

Building Rating Points ® to your building.<br />

One-step Installation Single trade installation of finished load-bearing or non-load-bearing<br />

walls saves time and money.<br />

Water Repellent Verastone Textured and Mesastone are manufactured with an integral water repellent<br />

admixture to resist moisture absorption.<br />

Low Maintenance Verastone Textured and Mesastone require virtually no maintenance beyond routine<br />

cleaning. It lasts the lifetime of your building with no refinishing.<br />

Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns are<br />

Scoring Patterns available for maximum design flexibility.<br />

Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />

with your environment.<br />

Over-sized Units Verastone Textured and Mesastone are available in Monumental over-sized units..<br />

Availability Mesastone is manufactured nationwide to provide convenient service anywhere<br />

in the USA. Verastone Textured is manufactured in PA and IL.<br />

Verastone ® Textured<br />

recycled textured masonry units<br />

Mesastone ®<br />

textured masonry units


architectural masonry units<br />

Table of Contents<br />

Verastone ® Textured<br />

Mesastone ®<br />

Verastone Textured and Mesastone Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 1<br />

R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 2 – 5<br />

ASTM Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 6<br />

Block Characteristics/Fire Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 7<br />

Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 8 – 9<br />

Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 10 – 12<br />

Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 13<br />

Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 14<br />

Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 15<br />

Verastone Textured Colors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 16<br />

Mesastone Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 17 – 19<br />

w w w. t r e n w y t h . c o m<br />

T X T O C


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Verastone Textured and<br />

Mesastone Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

group A, B, C, D or E. Submit product literature,<br />

certifications, test reports and full size sample(s) of each<br />

color specified.<br />

QUALITY ASSURANCE<br />

Certifications: Concrete blocks for finishing shall<br />

conform to ASTM C90. All <strong>Trenwyth</strong> units contain<br />

manufacturer-approved integral water-repellent CMU<br />

admixture at the time of manufacture.<br />

Fire Resistance: Define hourly ratings required by NCMA<br />

TEK Notes, available at www.trenwyth.com.<br />

Field Constructed Mock-Ups: Construct a sample panel,<br />

no less than 4' x 4', of each color and size units to be used<br />

in the project.<br />

A full size unit is required to illustrate color and texture for<br />

approval. Manufacturer requires a sample panel be<br />

installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />

product. This panel will represent both the quality of the<br />

product and the workmanship to be expected for the<br />

project. The panel must be approved by either the owner<br />

or architect for the project. Manufacturer will provide 4"<br />

units for a 4' by 4' sample panel at no cost for the material<br />

(excluding freight to site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Verastone Textured and Mesastone units shall be delivered<br />

to the jobsite on covered banded pallets with cardboard<br />

between layers. Store pallets in single stacks on level<br />

ground and cover with waterproof covering (e.g., tarpaulins)<br />

to protect the blocks from inclement weather. Handle<br />

blocks carefully to avoid breakage and damage to the<br />

finished surfaces.<br />

PROJECT/SITE CONDITIONS<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART 2 – PRODUCTS<br />

PRODUCT NAME<br />

Verastone ® Textured recycled concrete masonry units<br />

Mesastone ® textured concrete masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 E. Bungalow Road, Morris, IL 60450<br />

Superlite Block (800) 331-9823<br />

4626 N. 42nd Avenue • Phoenix, AZ 85019<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water-repellent mortar additive, following manufacturer’s<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Nominal 2", 4", 6", 8", 10" and 12" standard block<br />

thickness are available as well as all standard block shapes.<br />

High-strength units for special structural requirements, oversized<br />

units, and metric shapes and sizes are also available.<br />

MASONRY CLEANERS<br />

Carefully following manufacturer’s instructions, use<br />

Burnished Custom Masonry Cleaner by PROSOCO<br />

(dilute 1 part to 3 parts clean water). Available from<br />

manufacturer. Do not powerwash.<br />

CAUTION! Never use Muriatic Acid solution or any cleaner<br />

containing acid on units.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include matching<br />

water-repellent additive added to each batch in the<br />

appropriate dosage rates for mortar type (M, S or N) per<br />

manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Lay units using the best concrete masonry practices.<br />

Install only quality units; reject all defective units as defined<br />

by ASTM C90. Lay blocks with the faces level, plumb and<br />

true to the line strung horizontally at the finished face. Units<br />

shall have uniform, 3/8"-wide joints both horizontally and<br />

vertically on the finished side of the wall. Tool joints neatly<br />

after they are finger-hard to make them straight and<br />

uniform. Size and place cut pieces appropriately to<br />

maintain consistency and bond. Complete masonry<br />

construction using procedures and workmanship<br />

consistent with the best masonry practices.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws, using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

1. Lay units with full mortar coverage on head and bed<br />

joints taking care not to block cores to be grouted or<br />

filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the face of<br />

masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKE JOINTS.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for additional flashing information.<br />

INSPECTION<br />

The textured faces shall conform to the requirements of<br />

ASTM C90 when viewed from a distance of twenty (20)<br />

feet at right angles to the wall with normal lighting.<br />

CLEANING<br />

Keep walls clean daily during installation using brushes. Do<br />

not allow excess mortar lumps or smears to harden on the<br />

finished surfaces. Harsh cleaning methods after walls have<br />

been erected may mar the surface of the blocks.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with PROSOCO Burnished<br />

Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />

water), strictly following the manufacturer’s instructions —<br />

including thorough rinsing. Do not use acid or abrasives on<br />

the finished surfaces. Failure to strictly follow manufacturer’s<br />

instructions can result in permanent damage to the finished<br />

faces. Do not powerwash.<br />

High-pressure power washing may interfere with the<br />

performance of the integral water-repellent additives and<br />

cause efflorescence. (Maximum psi is 50.)<br />

MAINTENANCE<br />

Verastone Textured and Mesastone units, properly installed<br />

and cleaned, need virtually no maintenance other than<br />

routine cleaning. For tough stains, contact manufacturer for<br />

specific cleaning recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

Consult NCMA TEK Notes, available at www.trenwyth.com,<br />

for proper installation of concrete masonry units.<br />

LIMITATIONS<br />

• The facing is not intended for use as an<br />

impervious surface.<br />

• Acid solutions and HCL acid-based cleaners should<br />

not be used as a cleaning agent or in direct contact<br />

with the facing.<br />

w w w. t r e n w y t h . c o m<br />

T X 1


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architectural masonry units<br />

R-Values<br />

Verastone ® Textured<br />

Mesastone ®<br />

R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />

concrete increases with increasing density. The following tables list a range of R-values for each density.<br />

Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />

Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />

95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />

105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />

115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />

125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />

135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />

Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />

95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />

105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />

115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />

125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />

135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />

w w w. t r e n w y t h . c o m<br />

T X 2


architectural masonry units<br />

R-Values<br />

Verastone ® Textured<br />

Mesastone ®<br />

Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />

95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />

105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />

115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />

125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />

135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />

Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />

95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />

105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />

115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />

125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />

135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />

Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />

6-2A, available at www.trenwyth.com.<br />

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T X 3


architectural masonry units<br />

R-Values<br />

Verastone ® Textured<br />

Mesastone ®<br />

Additional r-values can be achieved with factoryinstalled<br />

expanded polystyrene, such as Korfil or<br />

ICON inserts.<br />

Korfil ® Block Insulation inserts are individually<br />

molded expanded polystyrene inserts. Installed at<br />

your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />

inserts are designed to fit standard two-core<br />

masonry units. Korfil inserts are available in 6", 8",<br />

10" and 12" widths.<br />

R-Values<br />

Both Korfil and ICON inserts offer your building the<br />

following benefits:<br />

• One-step installation of insulated masonry block<br />

saves time and money.<br />

• R-value unaffected by moisture or aging<br />

• Insulated block offers up to a 4-hour fire rating<br />

• Improves dew point and sound transmission<br />

resistance<br />

• Offers space for easy installation of utilities<br />

within wall<br />

• Flame retardant polystyrene<br />

• Use with single-wythe and cavity<br />

wall construction<br />

• No maintenance required<br />

• Available in 6", 8", 10" and 12" widths.<br />

Caution: Expanded Korfil polystyrene should not be<br />

exposed to temperatures exceeding 184ºF.<br />

Applicable Standards:<br />

• ASTM C578 Specification for Rigid Cellular<br />

Polystyrene Thermal Insulation<br />

• ASTM C90 Standard Specification for<br />

Loadbearing Concrete Masonry Units<br />

ICON ® Universal Concrete Block Insulation<br />

Inserts are molded from expandable polystyrene.<br />

Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />

inserts are designed to compress and fit the core of<br />

all masonry units and significantly improve cmu<br />

thermal efficiency.<br />

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T X 4


architectural masonry units<br />

R-Values<br />

Verastone ® Textured<br />

Mesastone ®<br />

6" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.64 .38 6.45 .16<br />

95 2.42 .41 5.39 .19<br />

105 2.29 .44 4.76 .21<br />

115 2.17 .46 4.21 .24<br />

125 2.05 .49 3.69 .27<br />

135 1.95 .51 3.25 .31<br />

12" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.12 .32 9.38 .11<br />

95 2.83 .35 8.09 .12<br />

105 2.66 .38 7.27 .14<br />

115 2.52 .40 6.51 .15<br />

125 2.38 .42 5.78 .17<br />

135 2.26 .44 5.11 .20<br />

8" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.86 .35 7.74 .13<br />

95 2.61 .38 6.55 .15<br />

105 2.46 .41 5.83 .17<br />

115 2.33 .43 5.17 .19<br />

125 2.21 .45 4.56 .22<br />

135 2.10 .48 4.01 .25<br />

12" Cavity Wall, 4" Outer Wythe,<br />

3/4 Air Space, 8" Two-Core Block<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 4.26 .23 9.14 .11<br />

95 4.01 .25 7.95 .13<br />

105 3.86 .26 7.23 .14<br />

115 3.73 .27 6.57 .15<br />

125 3.61 .28 5.96 .17<br />

135 3.50 .29 5.41 .28<br />

10" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.00 .33 8.52 .12<br />

95 2.73 .37 7.25 .14<br />

The r-values and u-values are based on<br />

information provided by insert manufacturer,<br />

CBIS. Values are based on ASHRAE and<br />

NCMA publications.<br />

For more information, contact your <strong>Trenwyth</strong><br />

representative or visit www.cbisinc.com.<br />

105 2.57 .39 6.48 .15<br />

115 2.43 .41 5.76 .17<br />

125 2.31 .43 5.09 .20<br />

135 2.19 .46 4.48 .22<br />

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T X 5


architectural masonry units<br />

ASTM Reports<br />

Verastone ® Textured<br />

Mesastone ®<br />

ASTM C-90 specifies the following tests for load bearing concrete masonry walls<br />

Compressive Strength and<br />

Moisture Absorbancy<br />

A test to ensure that blocks meet strength<br />

and moisture requirements and are free of<br />

cracks and other defects.<br />

Complies<br />

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T X 6


architectural masonry units<br />

Block Characteristics<br />

Fire Rating<br />

Verastone ® Textured<br />

Mesastone ®<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

"Methods of Testing Concrete Masonry Units".<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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T X 7


architectural masonry units<br />

Installation<br />

Verastone ® Textured<br />

Mesastone ®<br />

IMPORTANT! Before You Begin<br />

Manufacturer requires that you order a full size<br />

unit to illustrate color and texture for approval.<br />

Manufacturer also requires a sample panel be<br />

installed at the jobsite prior to installation of any<br />

<strong>Trenwyth</strong> products. This panel will represent the<br />

quality, color and texture of the product and the<br />

workmanship to be expected for the project. Either<br />

the owner or the project architect must approve the<br />

panel. Failure to produce a sample panel may result<br />

in loss of warranty. Manufacturer will provide 4" units<br />

for a 4' x 4' sample panel at no cost for the material<br />

(excluding freight to the site).<br />

Delivery, Storage and Handling<br />

Mesastone and Verastone Textured masonry units<br />

shall be delivered to the jobsite on covered banded<br />

pallets with cardboard between the layers. Keep<br />

protective block covers on the blocks until<br />

installation. Store pallets in single stacks on level<br />

ground and cover with waterproof covering (e.g.,<br />

tarpaulins) to protect the blocks from inclement<br />

weather. Handle blocks carefully to avoid<br />

breakage and damage to the finished surface.<br />

Project Site Conditions<br />

Protection of Work: Cover walls, including open<br />

tops, each day after installation to keep open walls<br />

protected and dry. After units are installed, they<br />

should be protected from damage by other trades<br />

performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with<br />

plastic. Corners should be protected from damage<br />

after installation by covering them with plywood.<br />

Do not, under any circumstance, install a damaged<br />

unit that does not conform to the requirements of<br />

ASTM C90. If units have been damaged during<br />

transit, contact manufacturer immediately.<br />

INSTALLATION<br />

Laying Masonry Walls<br />

Draw blocks from more than one pallet at a time<br />

during installation. All exterior mortar shall include<br />

manufacturer-approved matching water-repellent<br />

additive added to each batch in the appropriate<br />

dosage rates for mortar type (M, S or N) per<br />

manufacturer's instructions.<br />

Refer to NCMA TEK Notes, available at<br />

www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Lay units using the best concrete masonry<br />

practices. Install only quality units; reject all defective<br />

units as defined by ASTM C90. Lay blocks with the<br />

faces level, plumb and true to the line strung<br />

horizontally at the ground face. Units shall have<br />

uniform, 3/8"-wide joints both horizontally and<br />

vertically on the finished side of the wall. Tool joints<br />

neatly after they are finger-hard to make them<br />

straight and uniform. Size and place cut pieces<br />

appropriately to maintain consistency and bond.<br />

Complete masonry construction using procedures<br />

and workmanship consistent with the best masonry<br />

practices.<br />

Lighting: Provide adequate lighting for masonry<br />

work by placing all lighting at a reasonable distance<br />

from the wall for even illumination. Do not use<br />

trough lighting.<br />

Cutting: Make all unit cuts, including those for<br />

bonding, holes, boxes, etc., with motor driven<br />

masonry saws, using either an abrasive or diamond<br />

blade. Cut neatly and locate for best appearance.<br />

Mortar Bedding and Jointing:<br />

1. Lay units with full mortar coverage on head and<br />

bed joints taking care not to block cores to be<br />

grouted or filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the<br />

face of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO<br />

RAKED JOINTS.<br />

Flashing of Masonry Work<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best<br />

masonry flashing practices.<br />

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T X 8


architectural masonry units<br />

Installation<br />

Verastone ® Textured<br />

Mesastone ®<br />

Weep Holes and Vents<br />

Install weep holes and vents at proper intervals at<br />

courses above grade and at any water stops over<br />

windows, doors and beams. Consult NCMA TEK<br />

Notes, available at www.trenwyth.com, for additional<br />

flashing information.<br />

Inspection<br />

The textured faces shall conform to the requirements<br />

of ASTM C90 when viewed from a distance of<br />

twenty (20) feet at right angles to the wall with<br />

normal lighting.<br />

Installation Recommendations<br />

Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper installation of<br />

concrete masonry units.<br />

Limitations<br />

• The facing is not intended for use as an<br />

impervious surface.<br />

• Acid solutions and HCL acid-based cleaners<br />

should not be used as a cleaning agent or in direct<br />

contact with the facing.<br />

• Mesastone and Verastone Textured facings should<br />

not be continuously exposed to temperatures<br />

above 250ºF.<br />

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T X 9


architectural masonry units<br />

Cleaning<br />

Verastone ® Textured<br />

Mesastone ®<br />

Walls must be cleaned on a daily basis as<br />

block laying proceeds.<br />

Masonry surfaces clean most effectively if the<br />

cleaning is done within 14-28 days after masonry<br />

installation. Mortar and grout smears that remain on<br />

the surface for a longer time result in a more difficult<br />

cleandown and may cause undesirable results.<br />

Final cleandown of masonry surfaces should be<br />

completed before installation of windows, doors,<br />

hardware, light fixtures, roofing materials and any<br />

other non-masonry item that may be damaged by<br />

the cleaning product. If such fixtures have been<br />

installed, they must be protected before the cleaner<br />

is applied. All caulking and sealant materials<br />

should be in place and thoroughly cured<br />

before cleaning begins.<br />

Protect all surrounding metal and non-masonry<br />

materials, painted surfaces and plant life from<br />

contact with the cleaner, residue or fumes.<br />

Masonry Cleaners<br />

Use Burnished Custom Masonry Cleaner by<br />

PROSOCO (dilute one part to 3 parts clean<br />

water), carefully following manufacturer’s<br />

instructions. Available from manufacturer.<br />

Do not powerwash.<br />

CAUTION! Never use muriatic acid on units.<br />

Prior to overall application, always test the cleaner<br />

(minimum 4' x 4' area) to ensure suitability and<br />

desired results. Test each type of masonry and each<br />

type of stain. Allow test area to dry for 3 – 7 days<br />

before inspection and approval by the project<br />

architect or building owner. Clean test areas<br />

according to the application below and always make<br />

the test panel available throughout the cleaning<br />

project.<br />

• Always pour cold water into an empty bucket first<br />

before carefully adding detergent.<br />

• Never use hot water.<br />

• Handle in polyethylene or rubber buckets only.<br />

• Acidic materials and fumes will attack metal.<br />

Exterior Test Application<br />

The following cleaning procedure is recommended<br />

unless otherwise indicated during testing:<br />

1. Thoroughly saturate a large portion of the<br />

masonry surface with clean water.<br />

2. Using a densely-packed, soft-fibered masonry<br />

washing brush or low-pressure spray (50 psi<br />

maximum), apply diluted solution freely. Do not<br />

apply Burnished Custom Masonry Cleaner with<br />

pressure spray above 50 psi. Such an application<br />

will drive the chemicals deep into the surfaces<br />

making it more difficult to rinse completely and<br />

may cause efflorescence.<br />

3. Depending on the absorption rate of masonry and<br />

drying conditions, allow cleaning solution to<br />

remain on the wall for approximately five (5)<br />

minutes. Do not allow cleaner to dry into the<br />

masonry because it may leave a residue and<br />

cause staining.<br />

4. Reapply cleaning solution and scrape off heavy<br />

buildup of excess mortar using a wooden scraper.<br />

Take care to avoid damaging the masonry<br />

surface. Do not use metal scrapers, which may<br />

contribute to metallic staining.<br />

Note: Avoid more than one reapplication over the<br />

same area. Repeated applications may cause a<br />

white detergent film to be deposited on the masonry<br />

surface. If mortar deposits are not softened after<br />

initial application, allow the solution to remain on the<br />

wall for a longer period of time making sure that the<br />

cleaner does not dry into the masonry.<br />

5. Rinse thoroughly with fresh water, removing all<br />

cleaning compound, free sand, loose materials<br />

and debris. Thorough rinsing is extremely<br />

important to ensure that all residues are removed<br />

from the porous masonry.<br />

Note: To avoid streaking, keep adjacent and<br />

lower wall surfaces wet and rinsed free of<br />

cleaning residues.<br />

w w w. t r e n w y t h . c o m<br />

T X 1 0


architectural masonry units<br />

Cleaning<br />

Verastone ® Textured<br />

Mesastone ®<br />

Interior Application<br />

Follow the cleaning procedure outlined for exterior<br />

surfaces. Rinse thoroughly with fresh water using a<br />

sponge or soft-fiber brush. If conditions do not allow<br />

sufficient water for complete rinsing, use a<br />

neutralizing rinse and the following procedure:<br />

1. Rinse first with fresh, clean water.<br />

2. Apply neutralizing rinse of two ounces household<br />

ammonia to one gallon of clean water.<br />

3. Saturate thoroughly and allow neutralizing solution<br />

to dwell on the surface 3 to 5 minutes.<br />

4. Apply a final rinse of fresh, clean water.<br />

General<br />

• Keep walls clean by using brushes or rags<br />

and the burlap squares supplied on the<br />

Mesastone and Verastone Textured pallets.<br />

• Do not allow excess mortar lumps or smears to<br />

harden on the finished surfaces.<br />

• Remove green mortar with burlap or a dry cloth.<br />

• Wipe masonry blocks clean with burlap (provided<br />

with each cube) as the blocks are laid each day.<br />

• Protect stored materials and the wall prior to<br />

completion to prevent excessive water entry and<br />

external soiling.<br />

• Test an unexposed portion of adjacent metal<br />

fixtures with the cleaning solution. If corrosion or<br />

staining occurs, protect the exposed portions.<br />

(Harsh cleaning methods after walls have been<br />

erected may mar the surface of the blocks.)<br />

• Protect adjacent masonry and floor area by<br />

saturating with water and flushing away any<br />

cleaning solution before it dries.<br />

Materials<br />

• Two plastic or hard rubber buckets<br />

• Rubber gloves<br />

• Soft fiber masonry brushes (or whitewash brushes)<br />

• Wooden, plastic or other soft, non-staining<br />

scraping device<br />

• Supply of “clean” wipers, such as lint-free cloths or<br />

paper towels<br />

• Clean water<br />

• Burnished Custom Masonry Cleaner (dilute one<br />

part to 3 parts of clean water). Do not apply<br />

with pressure spray above 50 psi. It will cause<br />

efflorescence.<br />

DO NOT USE ACID.<br />

Cleaning Procedure 1<br />

1. Brush clean water liberally on the surface area to<br />

be cleaned. Brush approximately one square yard<br />

at a time.<br />

2. It is important that the masonry wall be kept wet<br />

at all times. Do not use dirty water.<br />

3. Apply cleaning solution brushing in a circular<br />

motion to remove any unwanted mortar smears.<br />

4. Remove excess lumps of mortar with the soft<br />

(wood or plastic) scraping device and re-apply<br />

cleaning solution.<br />

5. Allow cleaning solution to remain on the surface<br />

for two or three minutes then wash off with liberal<br />

amounts of fresh, clean water.<br />

6. Wipe the walls down completely dry with clean,<br />

dry wipers.<br />

w w w. t r e n w y t h . c o m<br />

T X 1 1


architectural masonry units<br />

Cleaning<br />

Verastone ® Textured<br />

Mesastone ®<br />

Cleaning Procedure 2<br />

If liberal amounts of water cannot be used, an<br />

alternative procedure may be employed.<br />

1. Soak a clean wiper in the cleaning solution. Wring<br />

it out so it is wet enough to dampen the surface,<br />

but dry enough so that the solution will not run<br />

down the wall.<br />

2. Allow the solution to remain on the surface for<br />

two or three minutes. Remove excess lumps of<br />

mortar with the soft scraping device and repeat<br />

Step #1.<br />

3. Wipe the wall completely dry with clean,<br />

dry wipers.<br />

Note: To remove mortar smears that have been<br />

allowed to harden on the wall and cannot be<br />

removed by following the procedures listed above, a<br />

solution of Burnished Custom Masonry Cleaner by<br />

PROSOCO may be used with a dilution ratio of 1<br />

part cleaner to 3 parts clean water, strictly following<br />

manufacturer’s instructions.<br />

WARNING! Never use muriatic acid solutions<br />

on Mesastone or Verastone Textured units.<br />

Maintenance<br />

Mesastone and Verastone Textured units,<br />

properly installed and cleaned, need virtually no<br />

maintenance other than routine cleaning with<br />

standard commercial grade cleaning agents<br />

such as PINESOL ® or FANTASTIK ® . For tough<br />

stains, contact manufacturer for specific cleaning<br />

recommendations. DO NOT POWERWASH.<br />

Final Cleandown<br />

Clean the completed walls with a detergent masonry<br />

cleaner strictly following the manufacturer’s<br />

instructions including thorough rinsing. Do not<br />

use acid or abrasives on the block surfaces. For<br />

stubborn mortar stains or smears, a 3:1 solution<br />

of Burnished Custom Masonry Cleaner by<br />

PROSOCO may be used as long as the walls are<br />

thoroughly wetted with clean water before applying<br />

the cleaning solution and thoroughly rinsed with<br />

clean water immediately after washing. Failure to<br />

strictly follow manufacturer’s instructions can result<br />

in permanent damage to the finished faces. DO<br />

NOT POWERWASH.<br />

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T X 1 2


architectural masonry units<br />

Shapes & Sizes<br />

Coding System<br />

Verastone ® Textured<br />

Mesastone ®<br />

Shapes and Sizes Coding System<br />

All units are nominal 8" and 16" lengths unless<br />

modified by symbols as noted below. In some<br />

instances, only the first two (2) symbols will be used.<br />

Other symbols are added as required.<br />

The coding system is based on a series of symbols<br />

that define the size, general type and variance from<br />

standard length and return.<br />

1. The 1st part is the number denoting the<br />

nominal thickness:<br />

1", 2", 4", 6", 8", 10" and 12"<br />

2. The 2nd part is the letter or combination of letters<br />

denoting the general type of unit.<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam (specify open<br />

or solid bottom)<br />

3. The 3rd part is a number denoting length of the<br />

unit varying from the standard 16" length.<br />

Example: 4FE8 is a 4" thick face and end<br />

ground unit that is 8" long.<br />

4. The 4th part is a letter denoting the hand of the<br />

appropriate return unit.<br />

R = Right Hand L = Left Hand<br />

5. SPECIAL NOTE: For unit heights varying<br />

from the nominal 8", the numeral denoting<br />

height immediately follows the numeral<br />

denoting thickness.<br />

Example: 4SFEBN is a nominal<br />

4" thick, 5" high face ground,<br />

end ground, bullnose unit.<br />

6. DA# denotes the scoring pattern.<br />

(See Page TS 15)<br />

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T X 1 3


architectural masonry units<br />

Shapes & Sizes<br />

Verastone ® Textured<br />

Mesastone ®<br />

Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />

Metric shapes and sizes are available.<br />

2F<br />

7 5/8"<br />

4FT<br />

7 9 /16"<br />

4FE<br />

7 5/8"<br />

4F<br />

7 5/8"<br />

6F<br />

8F<br />

15 5/8"<br />

3 9 /16"<br />

15 5 /8"<br />

15 9/16"<br />

Also available in 6, 8,<br />

Available in hollow,<br />

10 & 12” thicknesses. semi-solid or solid units.<br />

44F<br />

8FE<br />

8FEBN<br />

10F<br />

1 9/16"<br />

3 9/16"<br />

3 9/16"<br />

15 5/8"<br />

3 5 /8"<br />

75/8"<br />

5 9/16" 155/8"<br />

8FT<br />

7 9/16"<br />

8FETR*<br />

75/8"<br />

155/8"<br />

7 9/16"<br />

7 9/16" 3 9/16"<br />

Also available in 8" thickness.<br />

8F8 Solid<br />

8F8 Hollow<br />

7 9/16"<br />

15 9/16" 7 5/8"<br />

15 5/8"<br />

7 5/8"<br />

7 5/8"<br />

7 9/16"<br />

Also available in 2, 4,<br />

6, 10 & 12” thicknesses.<br />

7 9/16"<br />

Also available in 4, 6,<br />

10 & 12" thicknesses.<br />

8FTBN 4 FE 135º<br />

7 9/16"<br />

15 9/16"<br />

7 5/8"<br />

7 5/8"<br />

7 5/8"<br />

"<br />

4 FE L CORNER<br />

7 9/16"<br />

9 9/16"<br />

KOBB<br />

(Open Bottom)<br />

7 9 /16"<br />

15 5 /8"<br />

15 5/8"<br />

15 9/16"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

7 5/8"<br />

Also available in 12” thickness.<br />

3 9/16"<br />

7 5/8"<br />

7 5 /8"<br />

Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />

OE1E<br />

DCBB OE2E<br />

DCBB OE1E<br />

3 9 /16"<br />

15 5 /8"<br />

Also available in 2, 6, 8, 10<br />

& 12” thicknesses.<br />

8UF (v-block)<br />

7 9/16"<br />

FHA<br />

(KOBB with<br />

Solid Bottom)<br />

7 9 /16"<br />

15 5/8"<br />

15 5 /8"<br />

7 5/8"<br />

7 5 /8"<br />

Also available in 6,<br />

10 & 12” thicknesses.<br />

79/16"<br />

155/8"<br />

79/16"<br />

7 9/16"<br />

code designations<br />

F = 1 Face Ground<br />

FF = 2 Faces Ground<br />

E = End Ground<br />

EE = 2 Ends Ground<br />

V = Vertical Score<br />

H = Horizontal Score<br />

BN = Bull Nose<br />

T = Top Ground<br />

B = Bottom Ground<br />

C = Chamfer Ground<br />

U = Bond Beam<br />

15 9/16" 7 9/16"<br />

Also available in 2, 4<br />

& 6" thicknesses.<br />

*Specify right or left (right shown)<br />

All <strong>Trenwyth</strong> concrete masonry<br />

units are manufactured with<br />

an integral moisture resistant<br />

admixture to repel moisture and<br />

prevent mold and efflorescence.<br />

7 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

Also available in 4, 6, 10 & 12" thickness.<br />

Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />

Any side can be chamfered.<br />

8FE C1<br />

8FT C2 8FET * C4<br />

8FFE C5<br />

chamfers<br />

8FEE C11<br />

1"<br />

Trendstone ® /Acousta-Wal ® units<br />

Control noise pollution in your Type IV<br />

project with Trendstone ® /<br />

Acousta-Wal ® units.<br />

*Specify right or left (right shown)<br />

For more information refer<br />

to the Acousta-Wal ® section.<br />

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T X 1 4


architectural masonry units<br />

Scoring Patterns<br />

Verastone ® Textured<br />

Mesastone ®<br />

• Score Dimensions. The width of the score is 3/8".<br />

• Tuckpoint and scored joints. All scored joints<br />

must be tuckpointed to prevent moisture<br />

penetration and to match the real joints between<br />

the blocks. This gives a more realistic, pleasing<br />

appearance to the finished wall.<br />

• Special scoring. Written dimensions and a sketch<br />

are required in order to produce special scoring.<br />

Limitations: No more than five (5) vertical scores or<br />

two (2) horizontal scores are acceptable on the<br />

face of a block. DO NOT USE RAKE JOINTS.<br />

V1 V2 H1<br />

8x8 Score 8x5 Score 4x16 Score<br />

Design Your Own<br />

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T X 1 5


Colors<br />

Verastone ® Textured<br />

architectural masonry units<br />

Eastern Selection<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Chablis<br />

Group C<br />

Vintage<br />

Group C<br />

Palomino<br />

Group C<br />

Rhine Grey<br />

Group C<br />

Chianti<br />

Group C<br />

Midwest Selection<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Chardonnay<br />

Group C<br />

Superior<br />

Group C<br />

Austin<br />

Group C<br />

Toffee<br />

Group C<br />

Old Country<br />

Group C<br />

Cambria<br />

Group C<br />

Fossil Reef<br />

Group C<br />

Cabernet<br />

Group C<br />

Schiraz<br />

Group C<br />

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T X 1 6


Eastern Colors Selection<br />

Mesastone ®<br />

architectural masonry units<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Natural<br />

Eastern Group A<br />

Delmarva<br />

Eastern Group A<br />

Manchester<br />

Eastern Group A<br />

Alamo<br />

Eastern Group C<br />

Terra Cotta<br />

Eastern Group C<br />

Fawn<br />

Eastern Group C<br />

Hawthorne<br />

Eastern Group B<br />

Rutherford Grey<br />

Eastern Group B<br />

Gunsmoke<br />

Eastern Group C<br />

Ashland<br />

Eastern Group C<br />

Plum<br />

Eastern Group C<br />

Dover Grey<br />

Eastern Group B<br />

Fairfield<br />

Eastern Group C<br />

Temple Grey<br />

Eastern Group C<br />

Cambridge<br />

Eastern Group C<br />

Shannon<br />

Eastern Group D<br />

Valley Green<br />

Eastern Group D<br />

Burford Brown<br />

Eastern Group B<br />

Canyon Stone<br />

Eastern Group C<br />

Colonial Red<br />

Eastern Group C<br />

Andover<br />

Eastern Group A<br />

Canterbury<br />

Eastern Group A<br />

Madison<br />

Eastern Group B<br />

Ravenstone<br />

Eastern Group A<br />

Williamsburg Grey<br />

Eastern Group A<br />

Windermere<br />

Eastern Group A<br />

Carson Brown<br />

Eastern Group B<br />

Greystone<br />

Eastern Group B<br />

Wine<br />

Eastern Group B<br />

Pembroke<br />

Eastern Group C<br />

Ramapo White<br />

Eastern Group C<br />

Hampton Green<br />

Eastern Group E<br />

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T X 1 7


Midwest Colors Selection<br />

Mesastone ®<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Bradley<br />

Midwest Group B<br />

Natural MW<br />

Midwest Group A<br />

Butterfield IV<br />

Midwest Group A<br />

Elmhurst<br />

Midwest Group A<br />

Lincoln<br />

Midwest Group A<br />

Belvidere<br />

Midwest Group A<br />

Springfield<br />

Midwest Group A<br />

Sandstone III<br />

Midwest Group A<br />

Sterling<br />

Midwest Group A<br />

Red Bud<br />

Midwest Group B<br />

Oak<br />

Midwest Group B<br />

Light Brown<br />

Midwest Group B<br />

County Gray<br />

Midwest Group B<br />

Sequoia<br />

Midwest Group C<br />

Tawny<br />

Midwest Group B<br />

Limestone II<br />

Midwest Group C<br />

Bloomington<br />

Midwest Group B<br />

Colonial Red M<br />

Midwest Group B<br />

Jewelstone<br />

Midwest Group C<br />

Shadow Gray<br />

Midwest Group C<br />

Ash Charcoal<br />

Midwest Group B<br />

Gray Marble<br />

Midwest Group C<br />

Light Karmel<br />

Midwest Group C<br />

Midwest White<br />

Midwest Group C<br />

Spice<br />

Midwest Group C<br />

Knight Gold<br />

Midwest Group C<br />

Gray Stone<br />

Midwest Group B<br />

Irish Cream<br />

Midwest Group C<br />

Oreo Cream<br />

Midwest Group C<br />

Chocolate<br />

Midwest Group C<br />

Brick Red M<br />

Midwest Group C<br />

Almond Bark<br />

Midwest Group C<br />

Haydite<br />

Midwest Group C<br />

Sundown<br />

Midwest Group C<br />

Aztec Tan<br />

Midwest Group C<br />

Irving Cream<br />

Midwest Group C<br />

Baton Rouge<br />

Midwest Group C<br />

Gold Stone<br />

Midwest Group C<br />

Lasalle<br />

Midwest Group A<br />

Marengo<br />

Midwest Group C<br />

Sedalia<br />

Midwest Group B<br />

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T X 1 8


West Colors Selection<br />

Mesastone ®<br />

architectural masonry units<br />

Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />

Pebble Beach<br />

West Group A<br />

Huntington Gray<br />

West Group A<br />

Riverside<br />

West Group B<br />

Red Rock<br />

West Group B<br />

Walnut Creek<br />

West Group B<br />

Fuego Red<br />

West Group B<br />

Black Canyon<br />

West Group B<br />

San Mateo Rose<br />

West Group B<br />

Malibu Sand<br />

West Group C<br />

Black Mountain<br />

West Group B<br />

Plum<br />

West Group B<br />

Hopi Sandstone<br />

West Group B<br />

Papago Red<br />

West Group B<br />

Showlow Sunset<br />

West Group B<br />

MW Bone<br />

West Group B<br />

Modesto<br />

West Group B<br />

Anthem Red<br />

West Group B<br />

Newport<br />

West Group B<br />

Autumn<br />

West Group B<br />

Beverly Spice<br />

West Group B<br />

Mojave Brown<br />

West Group B<br />

Monterey Stone<br />

West Group B<br />

Ballpark Buff<br />

West Group B<br />

Berkeley<br />

West Group B<br />

Mission White<br />

West Group D<br />

Seashell<br />

West Group D<br />

Hopi Sandstone<br />

West Group B<br />

Pearl<br />

West Group D<br />

Purple Hart<br />

West Group C<br />

Willow Green<br />

West Group D<br />

NEW NEW NEW NEW<br />

Sierra<br />

West Group D<br />

Durango<br />

West Group D<br />

Rutherford<br />

West Group D<br />

Southwest Gold<br />

West Group D<br />

w w w. t r e n w y t h . c o m<br />

T X 1 9


Monumental Series<br />

over-sized masonry units<br />

the logical choice<br />

for making a bigger statement.


04<br />

Monumental units are over-sized to give you the freedom to create designs of monumental<br />

proportions. Monumental Series over-sized units are available in the following finishes:<br />

ground face, filled and polished or textured<br />

Monumental Series advantages at a glance<br />

Over-sized Variations of Available in Verastone ® , Verastone ® Plus, Trendstone ® , Trendstone Plus ® , Verastone ®<br />

<strong>Trenwyth</strong> Units Textured and Mesastone ® finishes, the Monumental Series provides the same durability and<br />

design flexibility as our standard size masonry units.<br />

Large Scale Designs Large and specialty size units are perfect for large scale walls, columns and arches.<br />

One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves<br />

time and money.<br />

Preserved Beauty Factory-applied clear satin gloss or water-based sealer accentuates the natural beauty of<br />

Verastone, Verastone Plus, Trendstone and Trendstone Plus aggregates while protecting<br />

from moisture and the elements.<br />

Moisture / Mold Resistant Monumental over-sized units are manufactured with an integral water repellent admixture<br />

to repel moisture and prevent mold and efflorescence.<br />

Easy to Clean Monumental units with a Verastone Plus and Trendstone Plus finish are specially made to<br />

provide a surface that offers easy removal of graffiti and hard-to-clean dirt.<br />

Low Maintenance Monumental over-sized units are virtually maintenance free and will last the lifetime of<br />

your building with no refinishing.<br />

Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns<br />

Scoring Patterns are available for maximum design flexibility. Monumental units are available in most<br />

Verastone, Verastone Plus, Trendstone, Trendstone Plus, Verastone Textured and<br />

Mesastone colors.<br />

Fire Protection Monumental units features up to a 4-hour fire rating.<br />

Regional Color Options The aggregates are native to your region allowing your building to blend naturally with<br />

your environment.<br />

Recycled Content Monumental units with a Verastone recycled ground face, Verastone Plus recycled filled<br />

and polished or Verastone Textured recycled finish contain a significant amount of recycled<br />

pre-consumer content that may earn LEED Green Building Rating Points ® for your building.<br />

Availability Monumental units with a Trendstone, Trendstone Plus or Mesastone finish are manufactured<br />

nationally in to provide convenient service anywhere in the USA. Monumental units with a<br />

Verastone, Verastone Plus or Verastone Textured finish are manufactured in PA and IL.<br />

Monumental Series<br />

over-sized masonry units


Table of Contents<br />

Monumental Series<br />

architectural masonry units<br />

Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MON 1<br />

Monumental Series over-sized concrete masonry units are available in Verastone ® , Verastone ® Plus,<br />

Trendstone ® , Trendstone Plus ® , Mesastone ® and and Verastone ® Textured finishes. The attributes of<br />

Monumental units are dependant upon the finish you choose. Therefore, once you have chosen your finish,<br />

refer to the Verastone and Verastone Plus, Trendstone and Trendstone Plus or Verastone Textured and<br />

Mesastone tabs wthin this binder for up-to-date technical information regarding that finish.<br />

Specifications<br />

R-Values<br />

ASTM Reports<br />

Block Characteristics/Fire Ratings<br />

Graffiti Removal<br />

Installation Instructions<br />

Cleaning Instructions<br />

Field Coat Application<br />

Shapes & Sizes Coding System<br />

Scoring Patterns<br />

Frequently Asked Questions<br />

w w w. t r e n w y t h . c o m<br />

M O N T O C


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Shapes/Sizes<br />

Monumental Series<br />

architectural masonry units<br />

416F24<br />

23 5 /8"<br />

15 5 /8 "<br />

416F<br />

15 5 /8"<br />

15 5 /8"<br />

412F24<br />

23 5 /8"<br />

11 5 /8 "<br />

4F24<br />

23 5 /8"<br />

7 5 /8"<br />

3 9 /16"<br />

3 9 /16"<br />

3 9 /16"<br />

3 9 /16"<br />

412F12<br />

8F18<br />

Keystone Unit<br />

Keystone Arch Unit<br />

Cornice Unit<br />

11 5 /8"<br />

11 5 /8"<br />

17 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

7 9 /16"<br />

7 5 /8"<br />

7 9 /16"<br />

7 5 /8" 11 9/ 16"<br />

7 5 /8"<br />

7 9 /16"<br />

15 5 /8"<br />

7 5 /8"<br />

3 9 /16"<br />

VARIES<br />

VARIES<br />

Slant Sill<br />

Slant Sill<br />

Sculpted Sill<br />

Water Table<br />

Corbel Unit<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8" 3 1 /2"<br />

7 5/8"<br />

4"<br />

3 5 /8"<br />

7 5 /8"<br />

7 5 /8"<br />

7 1 /2"<br />

7 1 /2"<br />

7 5/8"<br />

3 5 /8"<br />

7 9 /16"<br />

7 9 /16"<br />

7 1 /2"<br />

Medallion Unit<br />

3 5 /8"<br />

7 5 /8"<br />

2"<br />

3 5 /8"<br />

Full Bullnose<br />

15 5 /8"<br />

7 1 /2"<br />

3 13 /16"R<br />

7 9 /16"<br />

135º Outside Corner<br />

7 9 /16"<br />

7 5 /8"<br />

7 5 /8" 7 5 /8"<br />

135º Inside Corner<br />

7 9 /16"<br />

7 5 /8" 7 5 /8"<br />

7 5 /8"<br />

Chamfer Unit<br />

Scored Unit<br />

Column Wrap<br />

3 9 /16"<br />

Cap Unit<br />

15 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

7 5 /8"<br />

12" Radius<br />

16 9 /16"<br />

2"<br />

7 5 /8"<br />

9 1 /2"<br />

7 9 /16"<br />

7 9 /16"<br />

3/8"<br />

3/8"<br />

for best appearance, use stack bond<br />

15 5 /8"<br />

2"<br />

Monumental Series sizes are available in Verastone ® , Verastone ® Plus,<br />

Trendstone ® , Trendstone Plus ® , Mesastone ® and Verastone ® Textured<br />

masonry units. Call <strong>Trenwyth</strong> for availability.<br />

w w w. t r e n w y t h . c o m<br />

9 1 /2"<br />

M O N 1


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Acousta-Wal ®<br />

sound-absorbing masonry units<br />

the perfect blend<br />

of design and sound control.


04<br />

Acousta-Wal sound-absorbing masonry units are structural units uniquely designed to<br />

absorb sound waves, providing the perfect solution to noise problems, indoors or out.<br />

Acousta-Wal ® advantages at a glance<br />

Unique Sound-Absorbing<br />

Design<br />

Acousta-Wal sound absorbing units are structural concrete masonry units with a<br />

closed top and vertical slots on the face exposing the inner cavity. Working much like an<br />

automobile muffler, the closed-end cavities resonate sound waves of different frequencies,<br />

converting them harmlessly to heat.<br />

Absorbs All Sound Frequencies<br />

Controls Sound Transmission<br />

One-step Installation<br />

Moisture / Mold Resistant<br />

Recycled Content<br />

Variety of Finish Options<br />

Permanent Solution<br />

Acousta-Wal is especially effective at absorbing difficult to control low frequencies.<br />

The unique design of the masonry unit greatly reduces the transmission of sound<br />

to adjacent areas.<br />

Single trade installation of finished load-bearing or non-load-bearing walls saves<br />

time and money.<br />

All Acousta-Wal units are manufactured with an integral water repellent admixture to<br />

repel moisture and prevent mold and efflorescence.<br />

Acousta-Wal sound-absorbing units with the Verastone recycled ground face finish contain<br />

a significant amount of pre-consumer recycled content than may earn LEED Green Building<br />

Rating Points ® for your building. Acousta-Wal / Astra-Glaze-SW+ glazed sound-absorbing<br />

units are available with pre-consumer content.<br />

Acousta-Wal sound-absorbing units are available in the following finishes: Astra-Glaze-SW+<br />

glazed, Verastone recycled ground face, Trendstone ground face and Grey block.<br />

Acousta-Wal is durable, resistant to mechanical damage and offers sound control for the<br />

lifetime of the building.<br />

Acousta-Wal ®<br />

sound-absorbing masonry units


Table of Contents<br />

Acousta-Wal ®<br />

architectural masonry units<br />

Acousta-Wal ® Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 1<br />

Astra-Glaze-SW ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 2 – 3<br />

Verastone ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 4<br />

Trendstone ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 5<br />

Sound Absorption Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 6<br />

R-Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 7 – 10<br />

Noise Reduction Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 11<br />

Sound Transmission Comparisons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 12<br />

Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 13<br />

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 14 – 15<br />

Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 16 – 18<br />

Acoustical Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 19<br />

w w w. t r e n w y t h . c o m<br />

A W T O C


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Acousta-Wal Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit product literature, certifications, test reports and full<br />

size sample(s).<br />

QUALITY ASSURANCE<br />

All glazed sound-absorbing masonry units shall be<br />

Acousta-Wal units produced with special mold parts<br />

available from manufacturer. Units shall be manufactured<br />

to meet ASTM C90. Production shall be monitored so that<br />

the top of the units shall be completely closed and edges<br />

of slots and ends of blocks shall be straight and clean.<br />

Type IV units shall have fillers as supplied by <strong>Trenwyth</strong><br />

manufacturers, inserted in the cavities at the block plant.<br />

Type IV fillers shall be fiberglas fillers laminated to metal<br />

septa. All filler material shall be cut accurately to size and<br />

installed as recommended for the type of Acousta-Wal<br />

units specified. All units contain manufacturer-approved<br />

integral water repellent CMU admixture at the time<br />

of manufacture.<br />

Acousta-Wal units shall have either a glazed face, ground<br />

face or a natural gray block surface.<br />

Astra-Glaze-SW+/Acousta-Wal and Verastone/Acousta-Wal<br />

units are available with pre-consumer recycled content.<br />

Contact your <strong>Trenwyth</strong> representative for details.<br />

Fire Resistance: Define hourly ratings by NCMA TEK Notes,<br />

available at www.trenwyth.com.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

Manufacturer requires ordering a full size unit to illustrate<br />

color and texture for approval. Manufacturer requires that a<br />

jobsite sample panel be installed at the jobsite prior to<br />

installation of any <strong>Trenwyth</strong> products. This panel will<br />

represent both the quality of the product and the<br />

workmanship to be expected for the project. The panel<br />

must be approved by either the owner or architect for<br />

the project. Manufacturer will provide 4" units for a 4' by 4'<br />

sample panel at no cost for the material (excluding freight<br />

to site).<br />

DELIVERY, STORAGE, AND HANDLING<br />

Acousta-Wal units shall be delivered to the jobsite on<br />

covered banded pallets with cardboard between layers.<br />

Store pallets in single-stacks on level ground and cover<br />

with waterproof covering (e.g., tarpaulins) to protect the<br />

blocks from inclement weather. Handle blocks carefully to<br />

avoid breakage and damage to the finished surfaces.<br />

PROJECT/SITE CONDITIONS<br />

Protection of Work: Cover walls each day after installation to<br />

keep open walls protected and dry.<br />

PART 2 – PRODUCTS<br />

PRODUCT NAME<br />

ACOUSTA-WAL ® sound absorbing concrete masonry units.<br />

Finishes include:<br />

• Astra-Glaze-SW+ ® /Acousta-Wal ® glazed<br />

sound-absorbing concrete masonry units<br />

• Verastone ® /Acousta-Wal ® recycled ground face<br />

sound-absorbing concrete masonry units<br />

• Trendstone ® /Acousta-Wal ® ground face<br />

sound-absorbing concrete masonry units<br />

• Gray block/Acousta-Wal ®<br />

sound-absorbing concrete masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Anchor Concrete Products (800) 233-1924<br />

Church Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 East Bungalow Road • Morris, IL 60450<br />

Superlite Block (800) 331-9823<br />

4626 N. 42nd Avenue • Phoenix, AZ 85019<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar additive, following manufacturer’s<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Acousta-Wal surfaces are manufactured to provide finished<br />

dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />

dimensions for single face units are 3-9/16", 5-9/16",<br />

7-9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />

7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />

specific size availability.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include a manufacturerapproved<br />

water repellent additive added to each batch in<br />

the appropriate dosage rates for mortar type (M, S or N)<br />

per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Acousta-Wal units shall be installed by the general contractor<br />

or masonry contractor. Installation of Acousta-Wal blocks<br />

shall be consistent with the best concrete masonry practices.<br />

Only quality units shall be used.<br />

Acousta-Wal blocks shall be laid in running bond or stack<br />

bond as specified with the closed tops up. They shall be<br />

laid in a full horizontal bed of mortar. The slots shall face<br />

toward the room or area where sound absorption is required<br />

as shown on the plans. Slots shall be kept free of mortar and<br />

debris and the exposed mortar at the bottom of each slot<br />

shall be neatly tooled. NO RAKE JOINTS.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

In all exterior mortar, we recommend using an approved<br />

water repellent additive (which may be purchased from<br />

manufacturer), following manufacturer’s instructions.<br />

Consult manufacturer for recommendations.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper flashing and drawings.<br />

INSPECTION<br />

The glazed faces shall conform to the requirements of<br />

ASTM C744 when viewed from a distance of 5 feet at right<br />

angles to the wall with normal lighting. The concrete<br />

masonry units on which the glaze is molded shall conform<br />

to the requirements of ASTM C90.<br />

The ground and grey block faces shall conform to the<br />

requirements of ASTM C90 when viewed from a distance<br />

of 20 feet at right angles to the wall with normal lighting.<br />

INSTALLATION RECOMMENDATIONS<br />

The unslotted side of Astra-Glaze-SW+/Acousta-Wal<br />

blocks must be painted or parged to seal the porosity of<br />

the aggregates.<br />

The units must be laid in a full horizontal bed of mortar and<br />

laid with the closed tops up. The slots should face toward<br />

the noise source. Slots must be kept free of mortar. The<br />

exposed mortar at the bottom of each slot should be neatly<br />

tooled and all debris removed. NO RAKE JOINTS.<br />

Under no circumstances should the units be laid upside<br />

down; that is, with the closed tops down. First, it would be<br />

impossible to lay the units in a full horizontal bed of mortar if<br />

they are laid upside down. Second, excess mortar would fall<br />

into the slots giving an unsightly appearance. If the cavity<br />

volume were reduced by more than 5 to 10% due to mortar<br />

falling inside, the acoustical performance of the units would<br />

be altered.<br />

All <strong>Trenwyth</strong> concrete masonry units are manufactured<br />

with an integral water repellent. The admixture is mixed<br />

through the block at time of manufacture and lasts for the<br />

life of the product. Mortar must also be treated at the time<br />

of installation.<br />

To download a printable version<br />

of these specifications, please<br />

visit http://www.trenwyth.com.<br />

w w w. t r e n w y t h . c o m<br />

A W 1


Astra-Glaze-SW+ ® /Acousta-Wal<br />

Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

series. Submit product literature, certifications, test reports<br />

and full-size sample(s) of each color specified or selected.<br />

Custom colors are available. Contact your <strong>Trenwyth</strong><br />

representative for details.<br />

QUALITY ASSURANCE<br />

Certifications: All glazed sound-absorbing masonry<br />

units shall be Astra-Glaze-SW+ ® /Acousta-Wal ® units<br />

produced by <strong>Trenwyth</strong> manufacturer. Glazed concrete<br />

blocks manufactured in Pennsylvania shall be lightweight<br />

units conforming to ASTM C90. Glazed concrete<br />

blocks manufactured in Arizona shall be medium-weight<br />

units conforming to ASTM C90 and all applicable<br />

Federal Specifications.<br />

The glazed surface shall have a smooth satin-gloss finish,<br />

externally heat-polymerized cast-on facing conforming to<br />

ASTM C744 and all applicable Federal Specifications. All<br />

<strong>Trenwyth</strong> units are manufactured with an approved integral<br />

water repellent CMU admixture.<br />

All Astra-Glaze-SW+ glazed masonry units are<br />

manufactured with a significant amount of pre-consumer<br />

recycled content.<br />

Production shall be monitored so that the top of the units<br />

are completely closed and edges of slots and ends of<br />

blocks are straight and clean. Type IV units shall have fillers,<br />

as supplied by manufacturer, inserted in the cavities at the<br />

block plant. Type IV fillers shall be fiberglas fillers laminated<br />

to metal septa. All filler material shall be cut accurately to<br />

size and installed as recommended for the type of Astra-<br />

Glaze-SW+/Acousta-Wal units specified. All units contain<br />

manufacturer-approved integral water repellent admixture at<br />

time of manufacture.<br />

Fire Resistance: Define hourly ratings required as 1, 2, 3<br />

or 4 hours.<br />

Field Constructed Mock-ups: Construct a sample panel,<br />

no less than 4' x 4', of each color and size to be used in<br />

the project.<br />

Manufacturer requires ordering a full-size unit to illustrate<br />

color and texture for approval.<br />

Manufacturer requires a jobsite sample panel be installed at<br />

the jobsite prior to installation of any <strong>Trenwyth</strong> products.<br />

This panel will represent both the quality of the product<br />

and the workmanship to be expected for the project.<br />

The panel must be approved by either the owner or the<br />

architect for the project. Manufacturer will provide 4"<br />

Astra-Glaze-SW+/Acousta-Wal units for a 4' x 4' sample<br />

panel at no cost for the material (excluding freight to<br />

the site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Astra-Glaze-SW+/Acousta-Wal glazed sound-absorbing<br />

units shall be delivered to the jobsite on banded pallets<br />

with individual protective covers on each glazed soundabsorbing<br />

block face. Keep protective block covers on<br />

the blocks until installation. Store pallets in single stacks<br />

on level ground and cover with waterproof covering (e.g.<br />

tarpaulins) to protect the blocks from inclement weather.<br />

Handle blocks carefully to avoid breakage and damage<br />

to the finished surfaces.<br />

PROJECT/SITE CONDITIONS:<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed, they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART II – PRODUCTS<br />

PRODUCT NAME<br />

Astra-Glaze-Acousta-Wal ® glazed<br />

sound-absorbing masonry units*<br />

* Available with recycled content.<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

One Connelly Road • Emigsville, PA 17318<br />

Superlite Block (800) 331-9823<br />

4626 N. 42nd Avenue • Phoenix, AZ 85019<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar additive, following manufacturer’s<br />

instructions. Consult manufacturer for recommendations.<br />

In areas that are exposed to excessive moisture, we<br />

recommend joints to be raked and filled with BONSAL<br />

B-7000 EPOXY. See Mortar Bedding and Jointing for details.<br />

SIZES AND SHAPES<br />

Actual facing dimensions shall be 7-3/4" x 15-3/4" forming<br />

a 1/16" lip around the edges of a modular 7-5/8" x 15-5/8"<br />

block. Nominal 2", 4", 6", 8" 10" and 12" standard block<br />

thickness shall be used as required, as well as standard<br />

and special block shapes. Basic units may include<br />

stretchers, jambs, caps and cove bases. Please contact<br />

manufacturer for specific size availability.<br />

MASONRY CLEANERS<br />

Use Custom Burnished Masonry Cleaner by PROSOCO<br />

(dilute 1 part to 3 parts clean water), carefully following<br />

manufacturer’s instructions. Available from manufacturer.<br />

Do not powerwash.<br />

Caution! The following solvents must never be used as<br />

they may damage the Astra-Glaze-SW+/Acousta-Wal<br />

block facings: paint remover, lacquer thinner, epoxy<br />

thinner, methylene chloride acetone, muriatic acid.<br />

Contact your <strong>Trenwyth</strong> representative for recommendations<br />

for hard to clean areas.<br />

PART 3 — EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include <strong>Trenwyth</strong>approved<br />

water repellent additive added to each batch in<br />

the appropriate dosage rates for mortar type (M, S or N)<br />

per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Astra-Glaze-SW+/Acousta-Wal units shall be installed by<br />

the general contractor or masonry contractor using the<br />

best concrete masonry practices. Astra-Glaze-SW+<br />

/Acousta-Wal blocks shall be laid in running bond or<br />

stack bond as specified with the closed tops up. The<br />

slots shall face toward the room or area where sound<br />

absorption is required as shown on the plans. Units shall<br />

be laid in a full horizontal bed of mortar.<br />

Lay units using the best concrete masonry practices.<br />

Install only quality units; reject all defective units as defined<br />

by ASTM C744. Lay Astra-Glaze-SW+/Acousta-Wal with<br />

the faces level, plumb and true to the line strung<br />

horizontally at the glazed face. Units shall have uniform face<br />

joint dimensions of 1/4" both horizontally and vertically. Tool<br />

joints neatly after they are finger-hard to make them straight<br />

and uniform. Size and place cut pieces appropriately to<br />

maintain consistency and bond. Slots shall be kept free of<br />

mortar and debris and the exposed mortar at the bottom of<br />

each slot shall be neatly tooled. NO RAKE JOINTS<br />

unless tuckpointing with epoxy.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Base Course: Align base course properly on the floor slab.<br />

Cove Base: Keep the cove base tight to the slab if vinyl<br />

floor tile is to be installed. For thicker flooring, raise cove<br />

base units to the desired height.<br />

Cutting: Make all unit costs, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

1. Lay units with full mortar coverage on head and bed<br />

joints taking care not to block cores to be grouted or<br />

filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a<br />

concave configuration.<br />

3. Care should be taken to remove mortar from the face of<br />

masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper<br />

appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. Rake back the<br />

joint when epoxy (Bonsal/Laticrete) is used on select<br />

jobs that require better moisture prevention.<br />

Various masonry mortars may be used with<br />

Astra-Glaze-SW+/Acousta-Wal concrete masonry units<br />

depending on specific structural requirements for the<br />

finished walls. In all exterior mortar, we recommend using<br />

the matching manufacturer-approved water repellent<br />

mortar additive (which may be purchased from<br />

manufacturer), following manufacturer’s instructions.<br />

Consult manufacturer for recommendations.<br />

EPOXY FINISHED JOINTS<br />

In areas exposed to excessive moisture, make sure to tool<br />

mortar joints with a minimum of 1/4" and tuckpoint with an<br />

approved water-resistant grout. A typical tuckpointing grout<br />

is BONSAL ® POLYMER MODIFIED SANDED TILE GROUT<br />

mixed with the BONSAL B-7000 EPOXY. Do not add water<br />

or anything else in addition to the B-7000, which will make<br />

it a 100% solid enabling it to be acid and stain resistant.<br />

Recommendations for using BONSAL ® – DO NOT<br />

FLOAT GROUT ACROSS GLAZED SURFACE. THE<br />

PROPER TECHNIQUE IS TO POINT OR USE A<br />

MORTAR GUN!<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for additional information on flashing.<br />

INSPECTION<br />

The glazed facing shall conform to the requirements of<br />

ASTM C744 when viewed from a distance of five (5) feet at<br />

right angles to the wall with normal lighting. The concrete<br />

masonry units on which the glaze is molded shall conform<br />

to the requirements of ASTM C90.<br />

CLEANING:<br />

Keep walls clean daily during installation using brushes or<br />

rags and a clean damp cloth. Harsh cleaning methods after<br />

walls have been erected may mar the surface of the blocks.<br />

Do not allow excess mortar lumps or smears to harden on<br />

the glazed surfaces. Remove green mortar with a dry cloth.<br />

Do not use steel wood, sandpaper or other abrasives.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with Burnished Custom<br />

Masonry Cleaner by PROSOCO (dilute 1 part to<br />

3 parts clean water), carefully following manufacturer’s<br />

washdown instructions — including thorough rinsing. Do<br />

not use acid or abrasives on the glazed surfaces.<br />

w w w. t r e n w y t h . c o m<br />

A W 2


Astra-Glaze-SW+ ® /Acousta-Wal<br />

Specifications (cont.)<br />

MAINTENANCE<br />

Astra-Glaze-SW+/Acousta-Wal units, properly installed and<br />

cleaned, need virtually no maintenance other than routine<br />

cleaning with standard commercial grade cleaning agents<br />

such as PINESOL ® or Fantastik ® . Graffiti, paint or dye<br />

stains may need special cleaning methods and products,<br />

such as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />

cleaner. Contact manufacturer for specific cleaning<br />

recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

To ensure optimal sound-reduction performance:<br />

• The unslotted side of Astra-Glaze-SW+/Acousta-Wal<br />

blocks must be painted or parged to seal the porosity of<br />

the aggregates.<br />

• The units must be laid in a full horizontal bed of mortar.<br />

They should be laid with the closed tops up.<br />

• The slots should face toward the noise source (with the<br />

exception of partitioning a small office off from a large<br />

noisy plant area). Slots must be kept free of mortar. The<br />

exposed mortar at the bottom of each slot should be<br />

neatly tooled and all debris removed. NO RAKE<br />

JOINTS unless tuckpointing with epoxy.<br />

• Under no circumstances should the units be laid upside<br />

down; that is, with the closed tops down. First, it would<br />

be impossible to lay the units in a full horizontal bed of<br />

mortar if they are laid upside down; and, second, excess<br />

mortar would fall into the slots giving an unsightly<br />

appearance. If the cavity volume were reduced by more<br />

that 5 to 10% due to mortar falling inside, the acoustical<br />

performance of the units would be altered.<br />

GENERAL INSTALLATION RECOMMENDATIONS:<br />

• For walls with a glazed finish on both sides, use two<br />

single-faced units. Because masonry units are typically<br />

installed aligning one side, the second side of double<br />

faced units is almost invariably misaligned. Double-faced<br />

units are not recommended. Manufacturer accepts no<br />

responsibility for face alignment.<br />

• For best appearance, use stack bond construction when<br />

stack bond appearance is desired (as opposed to scored<br />

units in running bond).<br />

• All exterior mortar joints must contain a manufacturerapproved<br />

water repellent mortar additive, carefully<br />

following manufacturer’s instructions.<br />

• For best appearance and water resistance, tuckpoint<br />

scored joints on interior andexterior applications.<br />

• Colored matching or contrasting mortar / epoxy is<br />

available when using colorful Astra-Glaze-SW+/<br />

Acousta-Wal units. Contact your <strong>Trenwyth</strong> representative<br />

for information.<br />

To download a printable version<br />

of these specifications, please<br />

visit http://www.trenwyth.com.<br />

w w w. t r e n w y t h . c o m<br />

A W 3


Verastone ® /Acousta-Wal<br />

Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

group A, B, C, D or E. Submit product literature,<br />

certifications, test reports and full-size sample(s) of each<br />

color specified.<br />

QUALITY ASSURANCE<br />

Certifications: All recycled ground face sound-absorbing<br />

masonry units shall be Verastone ® /Acousta-Wal ® units<br />

produced by <strong>Trenwyth</strong> manufacturers. Concrete blocks<br />

shall conform to ASTM C90. The ground surfaces shall<br />

have a factory-applied acrylic or water-based sealer finish.<br />

Units shall conform to ASTM C1262 with respect to<br />

freezing and thawing.<br />

Production shall be monitored so that the top of the units<br />

shall be completely closed and edges of slots and ends<br />

of the blocks shall be straight and clean. Type IV units shall<br />

have fillers, as supplied by manufacturer, inserted in the<br />

cavities at the block plant. Type IV fillers shall be fiberglas<br />

fillers laminated to metal septa. All filler material shall be cut<br />

accurately to size and installed as recommended for the<br />

type of Acousta-Wal units specified. All units contain<br />

manufacturer-approved integral water repellent admixture at<br />

time of manufacture.<br />

Verastone contains a significant amount of pre-consumer<br />

recycled content. Contact your <strong>Trenwyth</strong> representative<br />

for details.<br />

Fire Resistance: Define hourly ratings required as<br />

1, 2, 3 or 4 hours.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

Manufacturer requires ordering a full-size unit to illustrate<br />

color and texture for approval.<br />

Manufacturer requires that a jobsite sample panel be<br />

installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />

products. This panel will represent both the quality of the<br />

product and the workmanship to be expected for the<br />

project. The panel must be approved by either the owner or<br />

the architect for the project. Manufacturer will provide 4"<br />

units for a 4' x 4' sample panel at no cost for the material<br />

(excluding freight to the site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Verastone/Acousta-Wal units shall be delivered to the<br />

jobsite on covered banded pallets with cardboard between<br />

layers. Store pallets in single stacks on level ground and<br />

cover with waterproof covering (e.g. tarpaulins) to protect<br />

the blocks from inclement weather. Handle blocks carefully<br />

to avoid breakage and damage to the finished surfaces.<br />

PROJECT/SITE CONDITIONS:<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed, they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART II – PRODUCTS<br />

PRODUCT NAME<br />

Verastone ® /Acousta-Wal ® recycled ground face<br />

sound-absorbing masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

Church Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 East Bungalow Road • Morris, IL 60450<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar additive, following manufacturer's<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Acousta-Wal surfaces are manufactured to provide finished<br />

dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />

dimensions for single face units are 3-9/16", 5-9/16", 7-<br />

9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />

7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />

specific size availability.<br />

MASONRY CLEANERS<br />

Use Burnished Custom Masonry Cleaner by PROSOCO<br />

(dilute one part to 3 parts clean water), carefully following<br />

manufacturer’s instructions. Available from manufacturer.<br />

Do not powerwash.<br />

Caution! Never use Muriatic Acid solutions on units.<br />

PART 3 – EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include manufacturerapproved<br />

water repellent additive added to each batch in<br />

the appropriate dosage rates for mortar type (M, S or N)<br />

per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Verastone/Acousta-Wal units shall be installed by<br />

the general contractor or masonry contractor.<br />

Verastone/Acousta-Wal blocks shall be laid in running bond<br />

or stack bond as specified with the closed tops up. The<br />

slots shall face toward the room or area where sound<br />

absorption is required as shown on the plans. Units shall be<br />

laid in a full horizontal bed of mortar.<br />

Lay units using the best concrete masonry practices. Install<br />

only quality units; reject all defective units as defined by<br />

ASTM C90. Lay blocks with the faces level, plumb and true<br />

to the line strung horizontally at the ground face. Units shall<br />

have uniform, 3/8"-wide joints both horizontally and<br />

vertically on the finished side of the wall. Tool joints neatly<br />

after they are finger-hard to make them straight and<br />

uniform. Size and place cut pieces appropriately to maintain<br />

consistency and bond. Slots shall be kept free of mortar<br />

and debris and the exposed mortar at the bottom of each<br />

slot shall be neatly tooled. NO RAKE JOINTS.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

In all exterior mortar, we recommend using an approved<br />

water repellent additive (which may be purchased from<br />

manufacturer), following manufacturer’s instructions.<br />

Consult manufacturer for recommendations.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and<br />

in strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper flashing and drawings.<br />

w w w. t r e n w y t h . c o m<br />

INSPECTION<br />

The ground faces shall conform to the requirements of<br />

ASTM C90 when viewed from a distance of twenty (20) feet<br />

at right angles to the wall with normal lighting.<br />

CLEANING:<br />

Keep walls clean daily during installation using brushes,<br />

rags and the burlap squares supplied on the<br />

Verastone/Acousta-Wal pallet. Do not allow excess mortar<br />

lumps or smears to harden on the finished surfaces. Harsh<br />

cleaning methods after walls have been erected may mar<br />

the surface of the blocks.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with PROSOCO Burnished<br />

Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />

water), strictly following the manufacturer’s instructions –<br />

including thorough rinsing. Do not use acid or abrasives<br />

on the finished surfaces. Failure to strictly follow<br />

manufacturer's instructions can result in permanent<br />

damage to the finished faces. Do not apply Burnished<br />

Custom Masonry Cleaner with pressure spray above 50<br />

psi. Do not powerwash.<br />

FIELD COAT APPLICATION<br />

For completely finished walls, a finish coat of TRENDCOAT ®<br />

Acrylic (minimum 20% solids content) or TRENDCOAT ® WB<br />

(water-base) is recommended. Apply to all<br />

Verastone/Acousta-Wal walls after cleandown and<br />

when the walls are dry. Apply evenly to cover the entire<br />

surface without forming drips or runs. For maximum<br />

coverage and best appearance, apply TRENDCOAT<br />

Acrylic or TRENDCOAT WB with airless spray equipment.<br />

Consult your <strong>Trenwyth</strong> representative for further information.<br />

TRENDCOAT (clear, high-solids acrylic) and TRENDCOAT<br />

WB (water-based sealer) provides moisture resistance and<br />

helps to cover any scuffs or scratches that may occur<br />

during handling and/or installation.<br />

MAINTENANCE<br />

Verastone/Acousta-Wal units, properly installed and<br />

cleaned, need virtually no maintenance other than<br />

routine cleaning (i.e. Pinesol or Fantastik). Tough stains<br />

may need special cleaning methods and products such<br />

as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />

cleaner. Contact manufacturer for specific<br />

cleaning recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

To ensure optimal sound-reduction performance:<br />

• The unslotted side of Verastone/Acousta-Wal blocks<br />

must be painted or parged to seal the porosity of<br />

the aggregates.<br />

• The units must be laid in a full horizontal bed of mortar.<br />

They should be laid with the closed tops up.<br />

• The slots should face toward the noise source (with<br />

the exception of partitioning a small office off from a<br />

large noisy plant area). Slots must be kept free of mortar.<br />

The exposed mortar at the bottom of each slot should<br />

be neatly tooled and all debris removed. NO<br />

RAKE JOINTS.<br />

• Under no circumstances should the units be laid upside<br />

down; that is, with the closed tops down. First, it would<br />

be impossible to lay the units in a full horizontal bed of<br />

mortar if they are laid upside down. Second, excess<br />

mortar would fall into the slots giving an unsightly<br />

appearance. If the cavity volume were reduced by more<br />

than 5 to 10% due to mortar falling inside, the acoustical<br />

performance of the units would be altered.<br />

• For best appearance, use stack bond construction when<br />

stack bond appearance is desired (as opposed to scored<br />

units in running bond).<br />

• A complementary or matching mortar color is<br />

recommended when using Verastone/Acousta-Wal units.<br />

LIMITATIONS<br />

• The facing is not intended for use as an<br />

impervious surface.<br />

• Acid solutions or HCL-based cleaners should not be<br />

used as a cleaning agent or in direct contact with<br />

the facing.<br />

• The facing should not be continuously exposed to<br />

temperatures above 250º F.<br />

To download a printable version<br />

of these specifications, please<br />

visit http://www.trenwyth.com.<br />

A W 4


Trendstone ® /Acousta-Wal<br />

Specifications<br />

PART 1 – GENERAL<br />

SUBMITTAL<br />

Submit color samples for selection from manufacturer’s<br />

group A, B, C, D or E. Submit product literature,<br />

certifications, test reports and full-size sample(s) of each<br />

color specified.<br />

QUALITY ASSURANCE<br />

Certifications: All ground face sound-absorbing masonry<br />

units shall be Trendstone ® /Acousta-Wal ® units produced by<br />

manufacturers. Concrete blocks shall conform to ASTM<br />

C90. The ground surfaces shall have a factory-applied<br />

acrylic or water-based sealer finish. Units shall conform to<br />

ASTM C1262 with respect to freezing and thawing.<br />

All <strong>Trenwyth</strong> products conform to ASTM E2432-05 as it<br />

pertains to the environmental, economic and social<br />

sustainability relative to buildings.<br />

Production shall be monitored so that the top of the units<br />

shall be completely closed and edges of slots and ends of<br />

the blocks shall be straight and clean. Type IV units shall<br />

have fillers, as supplied by manufacturer, inserted in the<br />

cavities at the block plant. Type IV fillers shall be fiberglas<br />

fillers laminated to metal septa. All filler material shall be cut<br />

accurately to size and installed as recommended for the<br />

type of Acousta-Wal units specified. All units contain<br />

manufacturer-approved integral water repellent admixture at<br />

time of manufacture.<br />

<strong>Trenwyth</strong> products offer high thermal mass properties,<br />

regional materials and low life-cycle costs. Units shall have<br />

a tighter, smoother face. Mold and moisture resistant, units<br />

are easy to clean (never paint or refinish). Factory-applied<br />

water-based sealer emits low VOC’s. Available in a wide<br />

color selection, custom colors and unique shapes and<br />

sizes, these units are ideal for interior and exterior<br />

applications. The structural integrity of the unit results in a<br />

one-step, single trade installation process. Units are<br />

distributed nationally.<br />

Fire Resistance: Define hourly ratings required as<br />

1, 2, 3 or 4 hours.<br />

Field Constructed Mock-ups: Construct a sample panel, no<br />

less than 4' x 4', of units of each color and size to be used<br />

in the project.<br />

Manufacturer requires ordering a full-size unit to illustrate<br />

color and texture for approval.<br />

Manufacturer requires that a jobsite sample panel be<br />

installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />

products. This panel will represent both the quality of the<br />

product and the workmanship to be expected for the<br />

project. The panel must be approved by either the owner or<br />

the architect for the project. Manufacturer will provide 4"<br />

units for a 4' x 4' sample panel at no cost for the material<br />

(excluding freight to the site).<br />

DELIVERY, STORAGE AND HANDLING<br />

Trendstone/Acousta-Wal units shall be delivered to the<br />

jobsite on covered banded pallets with cardboard between<br />

layers. Store pallets in single stacks on level ground and<br />

cover with waterproof covering (e.g. tarpaulins) to protect<br />

the blocks from inclement weather. Handle blocks carefully<br />

to avoid breakage and damage to the finished surfaces.<br />

PROJECT/SITE CONDITIONS:<br />

Protection of Work: Cover walls each day after installation<br />

to keep open walls protected and dry. After units are<br />

installed, they should be protected from damage by other<br />

trades performing operations that can stain or otherwise<br />

damage the finished surfaces by covering walls with plastic.<br />

Corners should be protected from damage after installation<br />

by covering them with plywood.<br />

PART II – PRODUCTS<br />

PRODUCT NAME<br />

Trendstone ® /Acousta-Wal ® ground face<br />

sound-absorbing masonry units<br />

MANUFACTURER<br />

Anchor Concrete Products (800) 233-1924<br />

Church Road • Emigsville, PA 17318<br />

Northfield Block Company (800) 358-3003<br />

3400 East Bungalow Road • Morris, IL 60450<br />

Superlite Block (800) 331-9823<br />

4626 N. 42nd Avenue • Phoenix, AZ 85019<br />

RELATED MATERIALS<br />

Colored matching or contrasting mortar is available from<br />

manufacturer. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for mortar type and specifications. For<br />

all exterior mortar, use matching manufacturer-approved<br />

water repellent mortar additive, following manufacturer’s<br />

instructions. Consult manufacturer for recommendations.<br />

SIZES AND SHAPES<br />

Acousta-Wal surfaces are manufactured to provide<br />

finished dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />

dimensions for single face units are 3-9/16", 5-9/16",<br />

7-9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />

7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />

specific size availability.<br />

MASONRY CLEANERS<br />

Use Burnished Custom Masonry Cleaner by PROSOCO<br />

(dilute one part to 3 parts clean water), carefully following<br />

manufacturer’s instructions. Available from manufacturer.<br />

Do not powerwash.<br />

Caution! Never use Muriatic Acid solutions on units.<br />

PART 3 -- EXECUTION<br />

LAYING MASONRY WALLS<br />

Draw blocks from more than one pallet at a time during<br />

installation. All exterior mortar shall include manufacturerapproved<br />

water repellent additive added to each batch in<br />

the appropriate dosage rates for mortar type (M, S or N)<br />

per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />

available at www.trenwyth.com, for Hot and Cold weather<br />

construction practices.<br />

Trendstone/Acousta-Wal units shall be installed by the<br />

general contractor or masonry contractor.<br />

Trendstone/Acousta-Wal blocks shall be laid in running<br />

bond or stack bond as specified with the closed tops up.<br />

The slots shall face toward the room or area where sound<br />

absorption is required as shown on the plans. Units shall be<br />

laid in a full horizontal bed of mortar.<br />

Lay units using the best concrete masonry practices. Install<br />

only quality units; reject all defective units as defined by<br />

ASTM C90. Lay blocks with the faces level, plumb and true<br />

to the line strung horizontally at the ground face. Units shall<br />

have uniform, 3/8"-wide joints both horizontally and<br />

vertically on the finished side of the wall. Tool joints neatly<br />

after they are finger-hard to make them straight and<br />

uniform. Size and place cut pieces appropriately to maintain<br />

consistency and bond. Slots shall be kept free of mortar<br />

and debris and the exposed mortar at the bottom of each<br />

slot shall be neatly tooled. NO RAKE JOINTS.<br />

INSTALLATION<br />

Lighting: Provide adequate lighting for masonry work by<br />

placing all lighting at a reasonable distance from the wall for<br />

even illumination. Do not use trough lighting.<br />

Cutting: Make all unit cuts, including those for bonding,<br />

holes, boxes, etc., with motor-driven masonry saws using<br />

either an abrasive or diamond blade. Cut neatly and locate<br />

for best appearance.<br />

MORTAR BEDDING AND JOINTING<br />

In all exterior mortar, we recommend using an approved<br />

water repellent additive (which may be purchased from<br />

manufacturer), following manufacturer’s instructions.<br />

Consult manufacturer for recommendations.<br />

FLASHING OF MASONRY WORK<br />

Install flashing at locations shown in the plans and in<br />

strict accordance with the details and the best masonry<br />

flashing practices.<br />

WEEP HOLES AND VENTS<br />

Install weep holes and vents at proper intervals at courses<br />

above grade and at any water stops over windows, doors<br />

and beams. Consult NCMA TEK Notes, available at<br />

www.trenwyth.com, for proper flashing and drawings.<br />

INSPECTION<br />

The ground faces shall conform to the requirements of<br />

ASTM C90 when viewed from a distance of twenty (20) feet<br />

at right angles to the wall with normal lighting.<br />

CLEANING:<br />

Keep walls clean daily during installation using brushes,<br />

rags and the burlap squares supplied on the<br />

Trendstone/Acousta-Wal pallet. Do not allow excess mortar<br />

lumps or smears to harden on the finished surfaces. Harsh<br />

cleaning methods after walls have been erected may mar<br />

the surface of the blocks.<br />

FINAL CLEANDOWN<br />

Clean the completed walls with PROSOCO Burnished<br />

Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />

water), strictly following the manufacturer's instructions –<br />

including thorough rinsing. Do not use acid or abrasives on<br />

the finished surfaces. Failure to strictly follow<br />

manufacturer's instructions can result in permanent<br />

damage to the finished faces. Do not apply Burnished<br />

Custom Masonry Cleaner with pressure spray above 50<br />

psi. Do not powerwash.<br />

FIELD COAT APPLICATION<br />

For completely finished walls, a finish coat of TRENDCOAT ®<br />

Acrylic (minimum 20% solids content) or TRENDCOAT ® WB<br />

(water-base) is recommended. Apply to all<br />

Verastone/Acousta-Wal walls after cleandown and<br />

when the walls are dry. Apply evenly to cover the entire<br />

surface without forming drips or runs. For maximum<br />

coverage and best appearance, apply TRENDCOAT<br />

Acrylic or TRENDCOAT WB with airless spray equipment.<br />

Consult your <strong>Trenwyth</strong> representative for further information.<br />

TRENDCOAT (clear, high-solids acrylic) and TRENDCOAT<br />

WB (water-based sealer) provides moisture resistance and<br />

helps to cover any scuffs or scratches that may occur<br />

during handling and/or installation.<br />

MAINTENANCE<br />

Trendstone/Acousta-Wal units, properly installed and<br />

cleaned, need virtually no maintenance other than routine<br />

cleaning (i.e. Pinesol or Fantastik). Tough stains may need<br />

special cleaning methods and products such as <strong>Trenwyth</strong><br />

Graffiti Wizard ® environmentally friendly cleaner. Contact<br />

manufacturer for specific cleaning recommendations.<br />

INSTALLATION RECOMMENDATIONS<br />

To ensure optimal sound-reduction performance:<br />

• The unslotted side of Trendstone/Acousta-Wal<br />

blocks must be painted or parged to seal the porosity<br />

of the aggregates.<br />

• The units must be laid in a full horizontal bed of mortar.<br />

They should be laid with the closed tops up.<br />

• The slots should face toward the noise source (with the<br />

exception of partitioning a small office off from a large<br />

noisy plant area). Slots must be kept free of mortar. The<br />

exposed mortar at the bottom of each slot should be<br />

neatly tooled and all debris removed. NO RAKE<br />

JOINTS unless tuckpointing with epoxy.<br />

• Under no circumstances should the units be laid upside<br />

down; that is, with the closed tops down. First, it would<br />

be impossible to lay the units in a full horizontal bed of<br />

mortar if they are laid upside down. Second, excess<br />

mortar would fall into the slots giving an unsightly<br />

appearance. If the cavity volume were reduced by more<br />

than 5 to 10% due to mortar falling inside, the acoustical<br />

performance of the units would be altered.<br />

• For best appearance, use stack bond construction when<br />

stack bond appearance is desired (as opposed to scored<br />

units in running bond).<br />

• A complementary or matching mortar color is<br />

recommended when using Trendstone/Acousta-Wal units.<br />

LIMITATIONS<br />

• The facing is not intended for use as an<br />

impervious surface.<br />

• Acid solutions or HCL-based cleaners should not<br />

be used as a cleaning agent or in direct contact<br />

with the facing.<br />

• The facing should not be continuously exposed to<br />

temperatures above 250º F.<br />

To download a printable version<br />

of these specifications, please<br />

visit http://www.trenwyth.com.<br />

w w w. t r e n w y t h . c o m<br />

A W 5


architectural masonry units<br />

Sound Absorption<br />

Coefficients<br />

Acousta-Wal ®<br />

SOUND ABSORPTION COEFFICIENTS OF GENERAL BUILDING MATERIALS AND FURNISHINGS<br />

Complete tables of coefficients of the various materials that normally constitute the interior finish of rooms<br />

may be found in the various books on architectural acoustics. The following short list will be useful in<br />

making simple calculations of the reverberation in rooms.<br />

MATERIALS<br />

COEFFICIENTS<br />

125cps. 250cps. 500cps. 1000cps. 2000cps. 4000cps.<br />

Brick, unglazed .03 .03 .03 .04 .05 .07<br />

Brick, unglazed, painted .01 .01 .02 .02 .02 .03<br />

Carpet, heavy, on concrete .02 .06 .14 .37 .60 .65<br />

Same, on 40 oz. hairfelt or foam rubber .08 .24 .57 .69 .71 .73<br />

Same, with impermeable latex backing<br />

on 40 oz. hairfelt or foam rubber .08 .27 .39 .34 .48 .63<br />

Concrete block, coarse .36 .44 .31 .29 .39 .25<br />

Concrete block, painted .10 .05 .06 .07 .09 .08<br />

Fabrics<br />

Light velour, 10 oz. per sq. yd., hung<br />

straight, in contact with wall .03 .04 .11 .17 .24 .35<br />

Medium velour, 10 oz. per sq. yd.,<br />

draped to half area .07 .31 .49 .75 .70 .60<br />

Heavy velour, 18 oz. per sq. yd.,<br />

draped to half area .14 .35 .55 .72. 70 .65<br />

Floors<br />

Concrete or terrazzo .01 .01 .015 .02 .02 .02<br />

Linoleum, asphalt, rubber or<br />

cork tile on concrete .02 .03 .03 .03 .03 .02<br />

Wood .15 .11 .10 .07 .06 .07<br />

Wood parquet in asphalt on concrete .04 .04 .07 .06 .06 .07<br />

Glass<br />

Large panes of heavy plate glass .18 .06 .04 .03 .02 .02<br />

Ordinary window glass .35 .25 .18 .12 .07 .04<br />

Gypsum board, 1/2" nailed to 2 x 4"s 16" o.c. .29 .10 .05 .04 .07 .09<br />

Marble or glazed tile .01 .01 .01 .01 .02 .02<br />

Openings<br />

Stage, depending on furnishings .25 — .75<br />

Deep balcony, upholstered seats .50 — 1.00<br />

Grills, ventilating .15 — .50<br />

Plaster, gypsum or lime, smooth<br />

finish on tile or brick .013 .015 .02 .03 .04 .05<br />

Plaster, gypsum or lime, rough finish on lath<br />

Same, with smooth finish<br />

.02<br />

.02<br />

Plywood paneling, 3/8" thick .28 .22 .17 .09 .10 .11<br />

Water surface, e.g. swimming pool .008 .008 .013 .015 .020 .025<br />

Air, sabins per 1000 cubic feet 2.3 7.2<br />

.03<br />

.02<br />

.04<br />

.03<br />

.05<br />

.04<br />

.04<br />

.04<br />

.03<br />

.03<br />

w w w. t r e n w y t h . c o m<br />

A W 6


R-Values<br />

Acousta-Wal ®<br />

architectural masonry units<br />

R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />

concrete increases with increasing density. The following tables list a range of R-values for each density.<br />

Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />

Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />

95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />

105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />

115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />

125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />

135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />

Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />

95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />

105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />

115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />

125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />

135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />

w w w. t r e n w y t h . c o m<br />

A W 7


R-Values<br />

Acousta-Wal ®<br />

architectural masonry units<br />

Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />

95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />

105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />

115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />

125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />

135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />

Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />

Cores filled with:<br />

Density of<br />

concrete<br />

Cores empty<br />

Perlite<br />

Loose-fill insulation<br />

Vermiculite<br />

Polyurethane<br />

foamed insulation<br />

Solid grouted<br />

Construction<br />

Exposed<br />

block, both<br />

sides<br />

pcf range mid range mid range mid range mid range mid<br />

85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />

95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />

105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />

115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />

125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />

135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />

Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />

6-2A, available at www.trenwyth.com.<br />

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R-Values<br />

Acousta-Wal ®<br />

architectural masonry units<br />

Additional r-values can be achieved with factoryinstalled<br />

expanded polystyrene, such as Korfil or<br />

ICON inserts.<br />

Korfil ® Block Insulation inserts are individually<br />

molded expanded polystyrene inserts. Installed at<br />

your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />

inserts are designed to fit standard two-core<br />

masonry units. Korfil inserts are available in 6", 8",<br />

10" and 12" widths.<br />

R-Values<br />

Both Korfil and ICON inserts offer your building the<br />

following benefits:<br />

• One-step installation of insulated masonry block<br />

saves time and money.<br />

• R-value unaffected by moisture or aging<br />

• Insulated block offers up to a 4-hour fire rating<br />

• Improves dew point and sound transmission<br />

resistance<br />

• Offers space for easy installation of utilities<br />

within wall<br />

• Flame retardant polystyrene<br />

• Use with single-wythe and cavity<br />

wall construction<br />

• No maintenance required<br />

• Available in 6", 8", 10" and 12" widths.<br />

Caution: Expanded Korfil polystyrene should not be<br />

exposed to temperatures exceeding 184ºF.<br />

Applicable Standards:<br />

• ASTM C578 Specification for Rigid Cellular<br />

Polystyrene Thermal Insulation<br />

• ASTM C90 Standard Specification for<br />

Loadbearing Concrete Masonry Units<br />

ICON ® Universal Concrete Block Insulation<br />

Inserts are molded from expandable polystyrene.<br />

Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />

inserts are designed to compress and fit the core of<br />

all masonry units and significantly improve cmu<br />

thermal efficiency.<br />

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R-Values<br />

Acousta-Wal ®<br />

architectural masonry units<br />

6" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.64 .38 6.45 .16<br />

95 2.42 .41 5.39 .19<br />

105 2.29 .44 4.76 .21<br />

115 2.17 .46 4.21 .24<br />

125 2.05 .49 3.69 .27<br />

135 1.95 .51 3.25 .31<br />

12" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.12 .32 9.38 .11<br />

95 2.83 .35 8.09 .12<br />

105 2.66 .38 7.27 .14<br />

115 2.52 .40 6.51 .15<br />

125 2.38 .42 5.78 .17<br />

135 2.26 .44 5.11 .20<br />

8" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 2.86 .35 7.74 .13<br />

95 2.61 .38 6.55 .15<br />

105 2.46 .41 5.83 .17<br />

115 2.33 .43 5.17 .19<br />

125 2.21 .45 4.56 .22<br />

135 2.10 .48 4.01 .25<br />

12" Cavity Wall, 4" Outer Wythe,<br />

3/4 Air Space, 8" Two-Core Block<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 4.26 .23 9.14 .11<br />

95 4.01 .25 7.95 .13<br />

105 3.86 .26 7.23 .14<br />

115 3.73 .27 6.57 .15<br />

125 3.61 .28 5.96 .17<br />

135 3.50 .29 5.41 .28<br />

10" Two-Core Masonry Unit<br />

Density of<br />

Cores Empty Cores Insulated<br />

Block - lbs/ft 9 R t U R t U<br />

80 3.00 .33 8.52 .12<br />

95 2.73 .37 7.25 .14<br />

The r-values and u-values are based on<br />

information provided by insert manufacturer,<br />

CBIS. Values are based on ASHRAE and<br />

NCMA publications.<br />

For more information, contact your <strong>Trenwyth</strong><br />

representative or visit www.cbisinc.com.<br />

105 2.57 .39 6.48 .15<br />

115 2.43 .41 5.76 .17<br />

125 2.31 .43 5.09 .20<br />

135 2.19 .46 4.48 .22<br />

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architectural masonry units<br />

Noise Reduction<br />

Coefficients<br />

Acousta-Wal ®<br />

Acousta-Wall units absorb sound at all frequencies. However, they are especially effective for absorbing<br />

unwanted sounds at difficult-to-control low frequencies.<br />

Noise Reduction Coefficient Chart<br />

FREQUENCY – HERTZ<br />

SIZE TYPE SURFACE 125 250 500 1000 2000 4000 NRC*<br />

4" I Painted .18 .82 .40 .35 .43 .36 .50<br />

6" I Painted .63 .80 .41 .40 .31 .51 .50<br />

4" IV Painted .21 .78 .97 .80 .68 .73 .80<br />

6" IV Painted .31 1.23 .71 .71 .65 .68 .85<br />

8" IVRF Painted .21 .78 .97 .80 .68 .73 .80<br />

10" IVRF Painted .21 .78 .97 .80 .68 .73 .80<br />

12" IVRF Painted .31 1.23 .71 .71 .65 .68 .85<br />

*NRC – approximate percentage of sound absorbed.<br />

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architectural masonry units<br />

Sound Transmission<br />

Comparisons<br />

Acousta-Wal ®<br />

SOUND TRANSMISSION CLASS<br />

Approximate Sound Transmission Class (STC) ratings for <strong>Trenwyth</strong> Acousta-Wal ® units as compared<br />

to ratings for other units are shown below.<br />

Acousta-Wal ®<br />

Masonry Units<br />

Regular<br />

Lightweight CMU<br />

4" 49<br />

6" 52 6" 43<br />

8" 56 8" 46<br />

12" 62 12" 51<br />

A 12" Type I RF Acousta-Wal ® unit will absorb 62 decibels of sound (laid facing the origin of the sound).<br />

Therefore, if there is a sound of 105 decibels reaching the wall, 62 decibels will be absorbed by the wall and<br />

43 decibels will go through the wall to the other side.<br />

TYPICAL SOUND LEVELS (IN DECIBELS)<br />

Threshold of audibility 0<br />

Rustle of leaves in gentle breeze 10<br />

Average whisper 4 feet away 20<br />

Soft radio in apartment; average residence 35<br />

Average office 45<br />

Moderate restaurant background 50<br />

Noisy office or department store 55<br />

Average busy street 60<br />

Stenographic room 70<br />

City subway 80<br />

Loud automobile horn 23 feet away 100<br />

Express train passsing at high speed 105<br />

Threshold of feeling (varies with frequency) 120<br />

Threshold of painful sounds; limit of ear's endurance 130<br />

Near jet engine 160<br />

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architectural masonry units<br />

Block Characteristics/<br />

Fire Ratings<br />

Acousta-Wal ®<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

“Methods of Testing Concrete Masonry Units”.<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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architectural masonry units<br />

Block Characteristics/<br />

Fire Ratings<br />

Acousta-Wal ®<br />

Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />

concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />

type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />

FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />

Aggregate Type in<br />

The Concrete Masonry Unit<br />

Fire Resistance<br />

0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />

Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />

Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />

Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />

Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />

Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />

amount of material contained in a hollow unit were re-molded without core holes.<br />

Nominal Width<br />

(Inches)<br />

EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />

Based on Typical<br />

Hollow Units (1)<br />

Equivalent Thickness<br />

Based on Percent Solid<br />

(75% - semi-solid) (100% - solid)<br />

4 2.68 (73.8%) 2.72 3.625<br />

6 3.09 (55.0%) 4.22 5.625<br />

8 4.04 (53.0%) 5.72 7.625<br />

10 4.98 (51.7%) 7.22 9.625<br />

12 5.77 (49.6%) 8.72 11.625<br />

CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />

An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />

estimated fire resistance of the wall (modular units)?<br />

Equivalent Thickness = % solid x depth<br />

Example: .53 x 7.625 in. = 4.04 inches<br />

From Table: 3 hr. Fire Resistance requires 4.0 inches<br />

*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />

“Methods of Testing Concrete Masonry Units”.<br />

(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />

available at www.trenwyth.com.<br />

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Applications<br />

Acousta-Wal ®<br />

architectural masonry units<br />

SCHOOLS:<br />

Gymnasiums<br />

Swimming pools<br />

Auditoriums<br />

Music rooms (practice, band, choral)<br />

Mechanical equipment rooms<br />

Cafeterias<br />

INDUSTRIAL PLANTS:<br />

Noisy plant areas<br />

Partitions between noisy and quiet plant areas<br />

Partitions between plant and office areas<br />

Outdoor noise screens (to protect neighbors)<br />

CHURCHES:<br />

Naves and Transcepts<br />

Social halls<br />

Classrooms<br />

ELECTRIC UTILITIES:<br />

Outdoor transformer noise screens<br />

Generator rooms<br />

GENERAL:<br />

Computer rooms<br />

Cooling tower noise screens<br />

Newspaper press rooms<br />

Textile mill weave rooms<br />

Engine test cells<br />

Recreation halls<br />

Bowling alleys<br />

Skating rinks<br />

Convention centers<br />

Field houses<br />

Car wash facilities<br />

Shooting ranges<br />

Return air shafts<br />

Aircraft maintenance and overhaul hangers<br />

Telephone company mechanical rooms,<br />

standby generator facilities<br />

Hospital mechanical, business and utility areas<br />

Vocational (shop) rooms<br />

Multi-purpose rooms<br />

Lecture rooms<br />

Corridors and classrooms<br />

Boiler rooms<br />

Mechanical equipment rooms<br />

Boiler rooms<br />

Fan rooms<br />

Engine exhaust stacks<br />

Chapels<br />

Mechanical equipment rooms<br />

Fan rooms<br />

Boiler rooms<br />

Shipyard facilities<br />

Airport facilities<br />

Subways and subway stations<br />

Tunnels<br />

Sewage treatment plants<br />

Coliseums<br />

Laboratories<br />

Highway noise screens<br />

Teletype rooms<br />

Radio and television studios<br />

Theaters<br />

Restaurants<br />

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Applications<br />

Acousta-Wal ®<br />

architectural masonry units<br />

EXAMPLE: SCHOOL APPLICATION<br />

Many schools are built with a small gymnasium which is frequently fitted with a temporary stage and also<br />

used as an auditorium. Such a room, having mostly sound reflective surfaces (such as wood floor, block<br />

walls, glass windows and steel or concrete roof-deck), will not be good acoustically. Reverberation time will<br />

be high. The voice of an instructor, the music of an orchestra, the sound of feet running will bounce off the<br />

walls without being absorbed and will come back to the ears of the audience as unwanted noise a few<br />

seconds after the initial sound is heard.<br />

For example, a room 60' x 80' x 25' high, finished as above and with an assumed maximum audience of<br />

600 persons, will have reverberation time at 500 Hertz of 6.6 seconds empty and 2.1 seconds with the<br />

maximum audience present. The optimum reverberation time for a school auditorium of this size is about 1.2<br />

seconds at 500 Hertz. If the room is to be used for speeches only, the optimum reverberation time is even<br />

less or about 0.9 seconds. This means hearing conditions will be very poor with a small group in the room<br />

and only fair with a capacity audience. This tends to discourage full use of the room.<br />

If this room is treated with 8" x 8" x 16" Type IV Acousta-Wal blocks, using the total available area of the<br />

walls above 7'-0" door height and allowing for 1,400 sq. ft. of windows, the result will be as follows:<br />

Reverberation on Times at 500 Hertz<br />

Original Room<br />

Room wih 3,640 sq. ft.<br />

8" Type IV Acousta-Wal<br />

blocks<br />

Empty Room 6.6 seconds 2.10 seconds<br />

Maximum Audience 1.8 seconds 1.14 seconds<br />

With this treatment, the room would be fair to good with a small audience (usually seated close to the<br />

speaker) and reverberation time would reach its optimum value at 500 Hertz with the maximum audience of<br />

600 people present. There would be quite a significant difference in the performance of the room with and<br />

without the Acousta-Wal treatment.<br />

If Type I 4" x 8" x 16" Acousta-Wal units are used, the reverberation times at 500 Hertz will be 2.3 seconds<br />

empty and 1.21 seconds with 600 people present. While this is not quite as close to the desired time with<br />

small audiences, the room would still be considered very satisfactory by most schools.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Acousta-Wal ®<br />

1. How do Acousta-Wal blocks work?<br />

Unlike acoustical ceilings, Acousta-Wal blocks do not operate on the principle of porosity. The basic<br />

operating principle is the Helmholtz resonator. Every cavity has a frequency to which it is sympathetic<br />

(called the resonant frequency). Examples of this would be an opera singer breaking a glass by singing a<br />

note at its resonant frequency or a bell ringing at its resonant frequency when it is struck. It is as if the<br />

cavity captures and absorbs the sound waves at or near its resonant frequency. These sounds are then<br />

dissipated in the structure. The Helmholtz resonator principle is not new. It is used in internal<br />

combustion engine mufflers and was used in ancient amphitheaters where bottles were built into the<br />

walls to absorb unwanted sound.<br />

2. What does NRC stand for?<br />

NRC stands for Noise Reduction Coefficient. NRC is the average of absorption readings obtained at<br />

four frequencies: 250, 500, 1000 and 2000 Hertz (Hz). For example, a reading of .85 at 250 Hz. means<br />

that 85% of the sound striking the Acousta-Wal surface at this frequency (250 Hz.) is absorbed and,<br />

therefore, not reflected back into the room as unwanted noise. It is customary and useful to take<br />

readings at 125 and 4000 Hz. even though they are not used to calculate NRC. Although NRC is a<br />

convenient measure of a product’s acoustical performance, it is something of a “shotgun” approach and<br />

should not be depended upon when choosing sound absorbing materials for a specific application.<br />

3. Is it structural?<br />

Yes. Acousta-Wal blocks are manufactured to meet ASTM C90 or C129. The slots are more than<br />

compensated for by the added strength and lateral stability provided by the closed tops.<br />

4. What is the fire rating?<br />

Comparable sound absorbing blocks gave the following results when tested.<br />

6" Type I ............2 hours<br />

6" Type IV ..........2 hours<br />

8" Type IVRF......4 hours<br />

5. What do the fillers do? Are they for insulation?<br />

No, they are not for insulation. They absorb high frequency sound without diminishing the low frequency<br />

absorption and, therefore, broaden the response of the units.<br />

6. Does Acousta-Wal cause a maintenance problem?<br />

This is one of the most commonly asked questions. Walls constructed with Acousta-Wal blocks actually<br />

require much less maintenance than walls faced with other acoustical materials. This is particularly true<br />

when Astra-Glaze-SW ® +/Acousta-Wal glazed acoustical units are used. When dust or dirt settles in the<br />

slots, it can be removed easily with a vacuum cleaner. Neither the fibrous filler or the individual fibers will<br />

be disturbed.<br />

7. If water gets into the block cavities, how can it be removed?<br />

Because the Acousta-Wal blocks are laid with the open ends of the slot down and the closed tops of<br />

the blocks up, any water that enters the cavities quickly drains out.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Acousta-Wal ®<br />

8. Will moisture affect the fibrous fillers or cause any adverse effects, such as deterioration of<br />

the filler or a loss in the acoustical properties?<br />

No, because fibrous glass is an inorganic material it will not deteriorate, rot or mildew. The sound<br />

absorption of Acousta-Wal blocks would be adversely affected only if water completely filled the fibrous<br />

glass. This is unlikely because the pad must be immersed completely in water and work like a sponge<br />

to reach the saturation limit. The filler can hold no more than 20% of its own weight. Since the filler used<br />

in an 8" Type IV Acousta-Wal block cavity weighs only about 6/100 of a pound, the water it could hold,<br />

if saturated, would amount to about 1/8 of cubic inch per cavity and would evaporate to dryness in a<br />

relatively short time.<br />

9. Can the blocks be painted without disturbing their sound absorption value?<br />

Yes. However, if the units are left unpainted, the sound absorption at the high frequencies (above 1000<br />

Hz) would be slightly improved depending upon the surface texture of the unit (porosity). The sound<br />

absorption at the low frequency would be unchanged since the units function on the Helmholtz<br />

resonator principle, as described in Question 1.<br />

10. What type of unit should I use on my job?<br />

The type of application controls the choice. In installations where there will be adequate high frequency<br />

absorption provided by other materials such as an acoustical ceiling, upholstered seats or draperies,<br />

Type I would be adequate. In applications, where both low and high frequency absorption are desired,<br />

e.g. multi-purpose rooms, gymnasiums, and music rooms, Type IV units provide the best results. In<br />

specialized applications such as electrical generating stations and transformer noise screens, 8" Type I<br />

is particularly effective because its peak absorption occurs at the same frequency as the noise<br />

generated by these devices.<br />

Whenever possible get an octave band analysis of the noise. Then it is a relatively simple matter to<br />

select the unit giving the greatest absorption (See Page AW 6, Sound Absorption Coefficients, behind<br />

this tab) at the frequencies with the highest decibel readings. For complicated applications, contact your<br />

<strong>Trenwyth</strong> representative. Rule of thumb:<br />

Low Frequency Absorption Only Type I or Type IV<br />

Low and High Absorption<br />

Type IV<br />

11. What is the Sound Transmission Loss of Acousta-Wal blocks?<br />

It is critically important to remember the difference between sound absorption and sound transmission<br />

loss. Sound absorption is a measure of the sound absorbed in the same room in which the sound is<br />

generated. Sound transmission is a measure of sound transmitted from one room into an adjacent<br />

room. Sound transmission loss is measured in decibels. The sound transmission class of a material is<br />

determined by comparing the measured sound transmission loss of the material at various frequencies<br />

to the response of the human ear at the same frequencies.<br />

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architectural masonry units<br />

Frequently Asked<br />

Questions<br />

Acousta-Wal ®<br />

Sound Transmission Class (STC)<br />

6" ordinary 2-core block STC 43<br />

6" Type I Acousta-Wal STC 49<br />

6" Type IV Acousta-Wal STC 52<br />

As you can see, Acousta-Wal blocks give superior sound transmission loss performance when<br />

compared to ordinary hollow concrete masonry units of the same thickness and composition. To ensure<br />

good sound transmission loss performance, (1) the unslotted side of the units must be painted or<br />

parged to seal the porosity of the aggregate, and (2) the units must be laid in a full horizontal bed of<br />

mortar. This same procedure must also be followed when using ordinary concrete masonry units when<br />

good sound transmission loss is important.<br />

12. Does it matter where I place the units in the room?<br />

In schools and public buildings, the units should be kept above door height. The slots must always face<br />

the noise source. In an auditorium, sound absorption is most desirable at the rear. When partitioning off<br />

an office or a control room from an existing noisy plant area, the slots should face into the office. In<br />

addition to the sound transmission loss provided by the units (when properly installed in a full horizontal<br />

bed of mortar), noise which enters the room through the doors, windows or ceiling will then be subject<br />

to absorption by the Acousta-Wal blocks.<br />

13. Are there any special instructions I should give the masons regarding the laying<br />

up of the units?<br />

The units should be laid in a full horizontal bed of mortar. They should be laid with the closed tops up.<br />

The slots should face toward the noise source (with the exception of partitioning a small office off from a<br />

large noisy plant area). Under no circumstances should the units be laid upside down, that is;<br />

with the closed tops down. First of all, it would be impossible to lay the units in a full horizontal bed of<br />

mortar if they are laid upside down. Second, excess mortar would drip into the slots giving an unsightly<br />

appearance. Third , if the cavity volume were reduced by more than 5 to 10% due to mortar dripping<br />

inside, the acoustical performance of the units would be altered.<br />

14. What is the delivery time for Acousta-Wal ® blocks?<br />

In most cases, grey block will be available within two to three weeks. For finished block, call your<br />

<strong>Trenwyth</strong> representative for lead time.<br />

15. How can you have a Sound Absorption Coefficient of greater than 1.00 e.g. 6" Type IV<br />

Acousta-Wal ® shows a coefficient of 1.23 at 500 Hz.?<br />

This is an anomaly that occurs when the resonant frequency of the Acousta-Wal ® block cavities occur at<br />

or near the test frequencies. The standard used in ASTM C423 is that 100% of sound is absorbed by<br />

an open window (and the test equipment is calibrated accordingly). ASTM also requires that the<br />

readings shown on the test instruments be recorded exactly -- even though common sense dictates<br />

that more than 100% of any sound cannot be absorbed.<br />

w w w. t r e n w y t h . c o m<br />

A W 1 8


Acoustical Analysis<br />

Acousta-Wal ®<br />

architectural masonry units<br />

As a service to our customers, <strong>Trenwyth</strong> offers an acoustical analysis of any space which a<br />

customer believes may require acoustical correction.<br />

In order to complete the calculations for this study, the following information is required:<br />

Project Name :<br />

________________________________________________________________<br />

Architect : ____________________________________________________________________<br />

Dimensions of the room:<br />

Height (ft.): __________________________ (include drawing if ceiling height varies)<br />

Length (ft.): __________________________<br />

Width (ft.): __________________________<br />

Volume of the room (cu. ft.):______________________________________________<br />

Materials and Square Footage:<br />

Floor Material: ______________________ Square Feet __________________<br />

Ceiling Material: ____________________ Square Feet __________________<br />

Wall Material: ________________________ Square Feet __________________<br />

Door Material: ______________________ Square Feet __________________<br />

Windows: __________________________ Square Feet __________________<br />

Other:<br />

If you are using any acoustical material with non-standard NRC ratings, please list the<br />

material and the NRC rating below.<br />

______________________________________________________________________________<br />

______________________________________________________________________________<br />

______________________________________________________________________________<br />

Fax this form to <strong>Trenwyth</strong> Acousta-Wal Plant Manager at (717) 767-1622<br />

An electronic Acoustical Analysis form is available in the Acousta-Wal ® section of our website,<br />

www.trenwyth.com.<br />

w w w. t r e n w y t h . c o m<br />

A W 1 9


architectural masonry unıts<br />

helpful information<br />

about control joints, alignment, mortar,<br />

field coating, maintenance and design, etc.


04<br />

Thanks for your interest in <strong>Trenwyth</strong> high-end architectural concrete masonry units.<br />

If you need further information, don’t hesitate to contact one of our sales offices listed on<br />

the back cover of this binder or email <strong>Trenwyth</strong> at info@trenwyth.com.<br />

architectural masonry units<br />

www.trenwyth.com


Table of Contents<br />

General Information<br />

architectural masonry units<br />

Control Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 1 – 3<br />

Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 4<br />

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 5<br />

Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 6 – 7<br />

Detailing to Keep Moisture Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 8 – 17<br />

Basic Block Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 18 – 22<br />

Graffiti Wizard ® Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR2812<br />

TRENDCOAT ® and TRENDCOAT ® WB Field Coat Literature . . . . . . . . . . . . . . . . . . . . TR2813<br />

The Dry Block System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A<br />

Cleaning Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 23 – 24<br />

w w w. t r e n w y t h . c o m<br />

G I T O C


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Control Joints<br />

General Information<br />

architectural masonry units<br />

Ladder Type Joint<br />

Reinforcement<br />

8" C.M.U.<br />

4" PRAIRIE<br />

stone unit<br />

Adjustable Eye and<br />

Pintle Anchor<br />

4" Ladder<br />

Type Joint<br />

Reinforcement<br />

Control Joint Detail<br />

As with any concrete masonry unit, <strong>Trenwyth</strong> units should be<br />

reinforced properly. Control joints are recommended<br />

approximately every 20 feet.<br />

Continuous horizontal joint reinforcement is recommended in the<br />

exterior wythe every 16 inches or every course with 12 inch and<br />

16 inch high units.<br />

DESIGN CRITERIA<br />

Control Joints should be no more than 20' apart.<br />

Location of Control Joint:<br />

• Approx. 4'-6' from corners.<br />

• All inside corners, especially at wall piers/columns.<br />

• At the corner/side of any large opening or window<br />

(If openings are over 6', locate at both sides.<br />

4" horizontal joint reinforcing wire installed every 16" O.C.<br />

When using 12" or 16" tall units, install every course.<br />

This will greatly reduce or eliminate shrinkage or movement that create hairline cracks.<br />

Use <strong>Trenwyth</strong>-approved integral water repellent additive in the mortar.<br />

Use “Type N” mortar.<br />

Type S mortar is too brittle and may create hairline shrinkage cracks.<br />

Rake and caulk all window sill and coping unit head joints.<br />

EMPIRICAL CRACK CONTROL CRITERIA<br />

For walls without openings or other points of stress concentration, control joints are used to effectively<br />

divide a wall into a series of isolated panels. Table 1 (see Page GI 2) lists recommended maximum spacing<br />

of these control joints based on empirical criteria. This criteria has been developed based on successful,<br />

historical performance over many years in various geographical conditions. The empirical method is the<br />

most commonly used method and is applicable to most building types. An engineered method is presented<br />

in NCMA TEK Notes, 10-3 Control Joints for Concrete Masonry Walls - Alternative Engineered Method<br />

(ref. 1), available at www.trenwyth.com. It is generally used only when unusual conditions are encountered<br />

such as dark colored units in climates with large temperature variable.<br />

w w w. t r e n w y t h . c o m<br />

G I 1


Control Joints<br />

General Information<br />

architectural masonry units<br />

Table 1 - Recommended Control Joint Spacing for<br />

Above Grade Exposed Concrete Masonry Walls*<br />

Distance between joints should not exceed the lesser of:<br />

Length to height ratio<br />

or ft (m)<br />

1 1/2 25 (7.62)<br />

*Notes:<br />

1. Table values are based on the use of horizontal reinforcement having an<br />

equivalent area of not less than 0.025 in. 2 /ft (52.9mm 2 /m) of height to<br />

keep unplanned cracks closed.<br />

2. Criteria applies to all concrete masonry units.<br />

3. This criteria is based on experience over a wide geographical area.<br />

Control joint spacing should be adjusted up or down where local<br />

experience justifies but no further than 25 ft (7.62m).<br />

FOR MORE INFORMATION ON CONTROL JOINTS, SEE NCMA TEK NOTES:<br />

10-2B Control Joints for Concrete Masonry Walls-Empirical Method<br />

CONTROL JOINTS FOR CONCRETE MASONRY WALLS<br />

Concrete masonry is a popular construction material because its inherent attributes satisfy the diverse needs<br />

of both exterior and interior walls. While these attributes are the primary basis for concrete masonry’s<br />

popularity, performance should not be taken for granted. Like all construction systems, design decisions<br />

significantly influence field performance of the concrete masonry wall system. Proper application of crack<br />

control measures, including control joints when required, can help ensure satisfactory performance of the<br />

concrete masonry.<br />

Control joints are one method used to relieve horizontal tensile stresses due to shrinkage of the concrete<br />

masonry units, mortar and, when used, grout. They are essentially vertical separations built into the wall<br />

at locations where stress concentrations may occur. These joints reduce restraint and permit<br />

longitudinal movement.<br />

Potential cracking resulting from externally applied design loads due to wind, soil pressure, seismic forces or<br />

differential settlement of foundations is controlled by limiting the design stress in allowable stress design or<br />

by providing adequate strength when strength design is used. These design considerations are not covered<br />

here. Where external loads are an issue in combination with internal volume change, the design should<br />

consider the combined effects of these influences on cracking.<br />

w w w. t r e n w y t h . c o m<br />

G I 2


Control Joints<br />

General Information<br />

architectural masonry units<br />

CONTROL JOINT PLACEMENT<br />

When required, control joints should be located where volume changes in the masonry due to drying<br />

shrinkage, carbonation or temperature changes are likely to create tension in the masonry that will exceed<br />

its capacity. In practice, this can be difficult to determine, but several methods are presented in the following<br />

sections to provide guidance in locating control joints.<br />

In addition, care should be taken to provide joints at locations of stress concentrations<br />

such as (see Figure 1 below):<br />

1. at changes in wall height,<br />

2. at changes in wall thickness, such as at pipe and duct chases and pilasters,<br />

3. at movement joints in foundations and floors,<br />

4. at movement joints in roofs and floors that bear on a wall,<br />

5. near one or both sides of door and window openings. (Generally, a control joint is placed at one<br />

side of an opening less than 6 ft (1.83 m) wide and at both jambs of openings over 6 ft (1.83 m)<br />

wide. Control joints can be away from the opening if adequate tensile reinforcement is placed<br />

above, below and beside wall openings.)<br />

6. adjacent to corners of walls or intersections within a distance equal to half the control<br />

joint spacing.<br />

w w w. t r e n w y t h . c o m<br />

G I 3


architectural masonry units<br />

Design<br />

Recommendations<br />

General Information<br />

Stacked Bond<br />

1. The architectural appeal is a change in appearance from the traditional running bond.<br />

2. The close dimensional tolerance provided with <strong>Trenwyth</strong> units allows the mason to lay precise stacked<br />

bond design.<br />

3. Because of the close dimensional tolerance of <strong>Trenwyth</strong> units, many contractors will lay stacked bond.<br />

Scored units<br />

1. Choice of proper scale is often very important to an architect. Variation from the standard 8" x 16" face<br />

size is sometimes desired.<br />

2. Scored units provide a wide selection of patterns, in addition to reduction in scale — many of which are<br />

a departure from the appearance of the rectangle.<br />

3. As desired by the architect, emphasis can be placed horizontally or vertically through scoring patterns<br />

(such as the 4" x 16" scored or 2" x 16" scored units, laid soldier course).<br />

4. Special pattern effects, departing completely from traditional masonry appearance, are available.<br />

5. Superior results on scored jobs will be obtained if the natural joints are raked as the job progresses and<br />

all joints, natural and scored, are grouted or pointed together. NO RAKE JOINTS.<br />

Vertical (Soldier) Coursing<br />

1. The architectural appeal lies in the change in appearance from the usual horizontally coursed running<br />

bond wall. It is welcomed by many designers as a departure from the more traditional rectangle.<br />

2. The closed end units, available with standard 4" and 6" blocks and 8" pilaster blocks, provide a solid<br />

and flat mortar bed which easily accommodates the laying of <strong>Trenwyth</strong> units in vertical coursing, either<br />

in stacked bond or running bond.<br />

3. Keep in mind that the compressive strength of hollow concrete units vertically coursed is approximately<br />

78% of the strength horizontally coursed. The loadbearing characteristics of the wall must be designed<br />

accordingly. (Solid units have the same compressive strength either way.)<br />

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G I 4


Alignment<br />

General Information<br />

architectural masonry units<br />

Alignment<br />

Proper alignment of masonry materials is most important to the appearance of a finished masonry wall.<br />

Masonry materials invariably course differently due to their size and to the size of the mortar joints.<br />

Therefore, it is of the utmost importance that a proper layout be prepared by the masonry foreman prior to<br />

the installation.<br />

If the face of a masonry wall involves different masonry products, it is necessary for the foreman to know the<br />

exact sizes of each of the products in order to properly make bond when doing the layout.<br />

If the joint requirements for one of the products is 1/4" and for another is 3/8", this must be taken into<br />

consideration when laying out the first course. If it is not, the resulting finished wall will have unsightly<br />

misaligned vertical joints.<br />

Example:<br />

Astra-Glaze-SW+ ® units are specified in the wainscot of a corridor with Trendstone Plus ® blocks above that<br />

point. Units have a single center score and the wall is in running bond.<br />

The difficulty in holding a correct running bond is due to aligning the 3/8" joints of the Trendstone Plus units<br />

properly over the 1/4" joints of the Astra-Glaze-SW+ units.<br />

Astra-Glaze-SW+ units must be laid using face joints of 1/4" both vertically and horizontally. The Trendstone<br />

Plus units being laid on top must be centered over the 1/4" joints of the Astra-Glaze-SW+ units which are in<br />

place. See detail below:<br />

3/8"<br />

1/4"<br />

5/16"<br />

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G I 5


Mortar<br />

General Information<br />

architectural masonry units<br />

The most common mortar used with our products is made with standard bagged masonry cement. This<br />

mortar may be one of four types—M, S, N or O. Each type of mortar has different characteristics primarily<br />

suited to bond or strengthen the mortar and is usually specified in the project architectural specifications.<br />

These mortars may also be colored.<br />

Note: Two air-entertaining materials shall not be combined in mortar.<br />

Mortar<br />

Cement-Lime<br />

Masonry<br />

Cement<br />

Table 1: Proportion Specification Requirements<br />

Proportions by Volume (Cementitious Materials)<br />

Type<br />

Portland Cement or Masonry Cement Hydrated Lime<br />

Blended Cement M S N or Lime Putty<br />

M 1 ____ ____ ____ 1/4<br />

S 1 ____ ____ ____ over 1/4 to 1/2<br />

N 1 ____ ____ ____ over 1/2 to 1 1/4<br />

O 1 ____ ____ ____ over 1 1/4 to 2 1/2<br />

M 1 ____ ____ 1<br />

M ____ 1 ____ ____<br />

S 1/2 ____ ____ 1<br />

S ____ ____ 1 ____<br />

N ____ ____ ____ 1<br />

O ____ ____ ____ 1<br />

Aggregate Ratio (Measured<br />

in damp, loose conditions)<br />

Not less than 2 1/4 and not<br />

more than 3 times the sum of<br />

the separate volumes of<br />

cementitious materials<br />

Some mason contractors use job mixed mortar that consists of cement and lime. This is acceptable for use<br />

with all <strong>Trenwyth</strong> products.<br />

Table 2: Property Specification Requirements B<br />

Mortar<br />

Cement-Lime<br />

Masonry Cement<br />

Type<br />

Average Compressive Strength<br />

at 28 days, min. psi (MPa)<br />

Water Retention<br />

Minimum %<br />

Air Content<br />

Maximum %<br />

M 2500 (1.72) 75 12<br />

S 1800 (12.4) 75 12<br />

N 750 (5.2) 75 14 A<br />

O 350 (2.4) 75 14 A<br />

M 2500 (1.72) 75 18<br />

S 1800 (12.4) 75 18<br />

N 750 (5.2) 75 20 C<br />

O 350 (2.4) 75 20 C<br />

Aggregate Ratio (Measured<br />

in damp, loose conditions)<br />

Not less than 2 1/4 and<br />

not more than 3 times the<br />

sum of the separate<br />

volumes of cementitious<br />

materials<br />

(A)<br />

(B)<br />

(C)<br />

Laboratory prepared mortar only.<br />

When structural reinforcement is incorporated in cement-lime mortar,<br />

the maximum air content shall be 12%.<br />

When structural reinforcement is incorporated in masonry cement<br />

mortar, the maximum air content shall be 18%.<br />

Consult NCMA TEK Notes relating to mortar for additional information.<br />

w w w. t r e n w y t h . c o m<br />

G I 6


Mortar<br />

General Information<br />

architectural masonry units<br />

There are more sophisticated mortars that have additives such as latex, plasticizers or other products<br />

to harden and/or make the mortar more workable or change some other characteristics. These too may<br />

be used with <strong>Trenwyth</strong> products if specified but must be handled with greater care, following the<br />

manufacturers instructions.<br />

Epoxy Mortar<br />

Certain mortars are very difficult to work with because of their high bond strength and adhesive<br />

characteristics. One of these is epoxy mortar. Unless the work is kept very clean during the laying process,<br />

the finished wall may be extremely difficult to clean. For this reason we recommend careful installation of<br />

epoxy mortars as any cleaner strong enough to clean hardened epoxy may damage the glazed block facing.<br />

Follow manufacturer's instructions diligently.<br />

Exterior Applications<br />

All exterior mortar joints must contain a manufacturer-approved water repellent additive.<br />

Importance of Cleaning Walls Daily<br />

The single most important factor when laying glazed masonry units to assure a clean finished wall is to keep<br />

the walls clean during construction by bagging (wiping the wall with burlap to remove excess mortar) or<br />

brushing. The final cleandown will then be a relatively simple procedure.<br />

Mortar Gun<br />

The easiest and most effective way to tuckpoint mortar joints is to use a mortar gun. The alternative,<br />

a baker’s bag, is harder to work with and makes an even application of mortar difficult. The ceramic<br />

tile method of smearing grout all over the face should not be used because of damage caused to the<br />

glazed face.<br />

See NCMA TEK Notes on Mortar for Concrete Masonry.<br />

w w w. t r e n w y t h . c o m<br />

G I 7


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Mortar Bedding and Jointing:<br />

1. Lay units with full mortar coverage on head and bed joints taking care not to block cores to be grouted<br />

or filled with masonry insulation.<br />

2. Tool all mortar joints when thumbprint hard into a concave configuration.<br />

3. Care should be taken to remove mortar containing manufacturer-approved water repellent admixture<br />

from the face of masonry units before it sets.<br />

4. Tuckpoint the joints of scored units for proper appearance. All exterior scored units must be<br />

tuckpointed to prevent water penetration. NO RAKE JOINTS<br />

Precast, Concrete,<br />

Metal or Stone Cap<br />

Through-Wall with<br />

Protruding Drip Lip<br />

Proper Lapping of Flashing<br />

and Counter Flashing<br />

2" Unobstructed Airspace<br />

Flashing with Drip Lip Sufficiently<br />

Protruding to Direct Water out of and<br />

away from Mortar Joint and Wall<br />

Continous Vapor Barrier on<br />

Warm Side of Cavity<br />

Scored Unit<br />

or Half-Block<br />

Unit<br />

Weep Joints or Weep Vents 1/4"<br />

Wide Spaced at 32" O.C.<br />

Immediately Above Flashing<br />

Sill Block or<br />

Chamfered Unit<br />

Flashing with<br />

Protruding Drip Lip<br />

Flashing<br />

Weep Joints or Weep Vents 1/4"<br />

Wide Spaced at 32" O.C.<br />

Immediately Above Flashing<br />

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G I 8


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Window System<br />

Exterior Sill<br />

with Drip<br />

Interior Window Stool<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Flashing<br />

Metal Wall Coping<br />

Roofing System<br />

Flashing<br />

Precast Roof System<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Continuous Bond Beam<br />

w w w. t r e n w y t h . c o m<br />

G I 9


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Exterior<br />

Interior<br />

Flashing<br />

Weep Holes — Spaced 32"<br />

O.C., Located Immediately<br />

Above Flashing, thru<br />

Mortar, 3/8" Wide<br />

Bond Beam/<br />

Precast Lintel<br />

Window/Door<br />

System<br />

w w w. t r e n w y t h . c o m<br />

G I 1 0


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Thru-Wall Flashing<br />

Weep Holes — Spaced 32"<br />

O.C., Located Immediately<br />

Above Flashing, thru<br />

Mortar, 3/8" Wide<br />

Floor System<br />

Exterior<br />

Grade<br />

Concrete<br />

Foundation<br />

Cavity or Insulation<br />

Weep Holes — Spaced 32"<br />

O.C., Located Immediately<br />

Above Flashing, thru<br />

Mortar, 3/8" Wide<br />

Floor System<br />

Flashing<br />

Concrete<br />

Foundation<br />

w w w. t r e n w y t h . c o m<br />

G I 1 1


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Exterior<br />

Interior<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Steel Beam Lintel<br />

Flashing with Drip<br />

Window/Door System<br />

Exterior<br />

Interior<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Steel Angle/Bond Beam Lintel<br />

Flashing with Drip<br />

Door Frame/Window<br />

System<br />

w w w. t r e n w y t h . c o m<br />

G I 1 2


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Roofing System<br />

Metal Fascia<br />

Flashing<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Continuous Bond Beam<br />

Steel Joist Metal<br />

Decking Roof System<br />

Flashing<br />

Weep Holes — Spaced 32" O.C.,<br />

Located Immediately Above<br />

Flashing, thru Mortar, 3/8" Wide<br />

Counter Flashing<br />

Roofing System<br />

Continuous Bond Beam<br />

Steel Joist Metal Decking<br />

Roof System<br />

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G I 1 3


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Stone Wall Coping<br />

Thru-Wall Flashing<br />

Flashing<br />

Weep Holes — Spaced 32" O.C., Located<br />

Immediately Above Flashing, thru Mortar,<br />

3/8" Wide<br />

Counter-Flashing<br />

Roofing System<br />

Flashing<br />

Weep Holes — Spaced<br />

32" O.C., Located<br />

Immediately Above<br />

Flashing, thru<br />

Mortar, 3/8" Wide<br />

Steel Joist/Metal<br />

Deck Roof System<br />

Continuous<br />

Bond Beam<br />

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G I 1 4


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

Proper design, detailing and installation of cap<br />

flashing is necessary to help assure weather-tight<br />

concrete masonry construction. This article presents<br />

four common wall/roof conditions and provides<br />

guidance and explanation for various techniques of<br />

proper cap flashing design.<br />

1. Concrete Masonry Units: Smooth or molded<br />

textures and split textures. For split face or split<br />

ribbed concrete masonry construction (Fig. 3)<br />

use of a compressible membrane (Note 13).<br />

2. Sealant joint: Use durable sealants such as<br />

polysulphide, polyurethane or epoxy based<br />

sealants. Sealant may be omitted if the fascia or<br />

clip-on caps (Notes 7 or 19) extend at least four<br />

inches below the top of the top concrete<br />

masonry unit (Figs. 1 & 3). Applying sealants at<br />

the face of split faced or split ribbed units is<br />

difficult and can be avoided by properly installing<br />

fascia, caps and compressible membranes<br />

(notes 7 or 19 and note 13) or by using a<br />

band of smooth textured concrete masonry<br />

units at the top of the wall.<br />

7<br />

fascia<br />

6<br />

8<br />

cant<br />

9<br />

retainer<br />

strip<br />

10<br />

roof<br />

paver<br />

11<br />

insulation<br />

nailers<br />

5<br />

membrane<br />

4<br />

fastener<br />

3<br />

reglet<br />

2<br />

sealant<br />

1<br />

units<br />

18<br />

mesh<br />

16<br />

grout<br />

17<br />

13<br />

compressible<br />

membrane<br />

14<br />

anchor<br />

joint<br />

reinforcement<br />

15<br />

reinforcement<br />

12<br />

deck<br />

Figure 1<br />

w w w. t r e n w y t h . c o m<br />

G I 1 5


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

3. Reglet: Position the bottom of the reglet at<br />

least four inches below the top of the concrete<br />

masonry or provide a sealant joint (Note 2). It is<br />

preferable that in areas subjected to wind<br />

driven rains that the cap material extend at<br />

least four inches below the top of the top<br />

masonry unit—not four inches from the top of<br />

the cap. One may anticipate in wind driven<br />

rains an upward movement of water one<br />

inch at each ten mile an hour increment of<br />

wind velocity.<br />

4. Fastener: Mechanically fasten reglet to the<br />

wall. Place fasteners for reglets as close to the<br />

bottom of the reglet as possible. Mechanically<br />

fastening the reglet to the wall and clipping the<br />

cap or fascia material to the reglet reduces<br />

buckling problems that may occur if the fascia<br />

or cap material is mechanically fastened directly<br />

to the masonry. Install neoprene washers to<br />

seal fasteners.<br />

5. Single ply roofing membrane: Lap over the<br />

top of the cant and extend the membrane to<br />

no more than two inches from the bottom of<br />

the reglet.<br />

6. Nailers or Blocking: Nailers or Blocking to be<br />

treated wood.<br />

(Notes 7 through 12 refer to Figure 1 only)<br />

7. Fascia: The fascia should have a mechanical<br />

or friction fit to the cant and a friction clip-on<br />

fit to the reglet. Joints in the length of<br />

fascia should be capped at least six inches<br />

and sealed.<br />

8. Cant: Metal or plastic cants to be configured<br />

as required.<br />

9. Retainer strip: A non-ferrous strip is provided<br />

to restrain roof pavers against wind uplift forces.<br />

10. Roof pavers: Roof pavers are a ballast<br />

alternative to loose gravel. Interlocking roof<br />

pavers provide wind up-lift resistance, drainage,<br />

wearing surface and protection for the roofing<br />

membrane against ultra-violet degradation.<br />

11. Rigid board insulation: Provide as required.<br />

4<br />

0 fastener<br />

3<br />

19<br />

cap<br />

reglet<br />

2<br />

sealant<br />

2<br />

units<br />

smooth<br />

16<br />

grout<br />

20<br />

slope<br />

20<br />

nailers<br />

2<br />

sealant<br />

13<br />

compressible<br />

membrane<br />

14<br />

anchor<br />

bolts<br />

15<br />

reinforcement<br />

19<br />

cap<br />

4<br />

fastener<br />

3<br />

reglet<br />

2<br />

units, split faced<br />

or split ribbed<br />

20<br />

slope<br />

20<br />

nailers<br />

13<br />

compressible<br />

membrane<br />

14<br />

anchor<br />

bolts<br />

2<br />

sealant<br />

15<br />

reinforcement<br />

15<br />

joint<br />

reinforcement<br />

Figure 2<br />

16<br />

grout<br />

15<br />

joint<br />

reinforcement<br />

Figure 3<br />

w w w. t r e n w y t h . c o m<br />

G I 1 6


architectural masonry units<br />

Detailing to Keep<br />

Moisture Out<br />

General Information<br />

12. Deck: The deck is usually metal or concrete,<br />

configured and designed to resist bearing<br />

as required.<br />

13. Compressible water resistance membrane:<br />

Extend three quarters of an inch onto the face<br />

shells of the concrete masonry and adhere to<br />

the masonry. The membrane may be omitted if<br />

sealant joints (Note 2) are properly installed and<br />

maintained. The membrane is required, however,<br />

when capping split faced or split ribbed<br />

masonry and when the fascia does not extend<br />

at least four inches over the face of the smooth<br />

textured units<br />

14. Anchor bolts: Space and embed, as required.<br />

15. Reinforcement: Provide horizontal and/or<br />

vertical steel reinforcement as required.<br />

16. Grout: Provide as required.<br />

17. Horizontal joint reinforcement: Provide as<br />

required. Avoid placing joint reinforcement<br />

and flashing or other membranes in the same<br />

bed joints.<br />

18. Building fabric or mesh: Provide as required<br />

to confine grout to the grout space.<br />

19. Clip-on cap: Joints in the length of the cap to<br />

be lapped at least six inches and sealed.<br />

20. Cap slope: Slope to the roof side of the wall to<br />

minimize staining on the face of the wall. Most<br />

staining is caused by debris and dirt deposited<br />

on the cap and washed off onto the wall during<br />

light rains.<br />

(Notes 21 through 24 refer to Figure 4 only):<br />

21. Drip: Drips should be provided at least one half<br />

inch from the face of the concrete masonry.<br />

22. Epoxy joint: Caps may be fastened by<br />

epoxying the caps to anchor bolts, by<br />

epoxy with mechanical fastener or by a<br />

dovetail connection.<br />

23. Caps: Seal head joints between units. Proper<br />

sealing may require raking out mortar joints<br />

and applying an effective sealant (see Note 2).<br />

Caps may be concrete masonry, stone or<br />

precast concrete.<br />

22<br />

epoxy<br />

21<br />

drip<br />

2<br />

sealant<br />

20<br />

slope<br />

23<br />

cap<br />

2<br />

sealant<br />

24<br />

flashing<br />

24. Flashing: Lap joints of metal or plastic flashing<br />

installed under the cap at least six inches and<br />

seal all joints. The flashing requires a drip. A<br />

sealant (Note 2) is required if a compressible<br />

membrane (Note 13) is omitted. Seal around<br />

anchor bolt penetrations through the flashing.<br />

1<br />

counter-sunk<br />

anchor bolt<br />

units<br />

14<br />

anchor<br />

bolts<br />

c<br />

17<br />

mesh<br />

16<br />

grout<br />

F<br />

dovetail anchor<br />

17<br />

joint<br />

reinforcement<br />

Figure 4<br />

w w w. t r e n w y t h . c o m<br />

G I 1 7


architectural masonry units<br />

Basic Block<br />

Dimensions<br />

General Information<br />

3 5/8" Square Core<br />

15 5/8"<br />

1 " 1"<br />

1"<br />

3 8<br />

5 / "<br />

1"<br />

15 5/8"<br />

7 8<br />

5 / "<br />

11 5/8"<br />

1 " 1" 1"<br />

1"<br />

3 8<br />

5 / "<br />

1"<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

3 8<br />

5 / "<br />

5 5/8" Reinforced Web<br />

15 5/8"<br />

1 " 1" 1"<br />

1"<br />

5 8<br />

1"<br />

5 / "<br />

1 4<br />

15 5/8"<br />

1"<br />

1<br />

3 / " "<br />

1"<br />

5 8<br />

1"<br />

5 / "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

5 5/8" Reinforced Web<br />

1 5/16"<br />

15 5/8"<br />

1 1/4"<br />

1 5/16"<br />

1 1/4" 1 1/4"<br />

5 8<br />

5 / "<br />

15 5/8"<br />

1 17/32" 1 17/32"<br />

5 8<br />

5 / "<br />

3 3 / 4 "<br />

7 5 / 8 "<br />

2 1 / 8 "<br />

7 5 / 8 "<br />

w w w. t r e n w y t h . c o m<br />

G I 1 8


architectural masonry units<br />

Basic Block<br />

Dimensions<br />

General Information<br />

7 5/8" Reinforced Web<br />

15 5/8"<br />

1 " 1" 1"<br />

1 4<br />

1 / "<br />

7 8<br />

5 / "<br />

1 4<br />

1 / "<br />

1 4<br />

1 / "<br />

15 5/8"<br />

1"<br />

1 4<br />

1 / "<br />

1 4<br />

1 / "<br />

7 8<br />

5 / "<br />

1 4<br />

1 / "<br />

1 4<br />

3 / "<br />

15 5/8"<br />

7 /8"<br />

1 4<br />

1 / "<br />

1 4<br />

1 / "<br />

7 8<br />

5 / "<br />

1 4<br />

1 / "<br />

3 3 / 4 "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

1 16<br />

5 / "<br />

15 5/8"<br />

1 4<br />

1 / "<br />

1 16<br />

5 / "<br />

1 16<br />

5 / "<br />

7 8<br />

5 / "<br />

1 16<br />

5 / "<br />

15 5/8"<br />

1 8<br />

5 / "<br />

7 8<br />

5 / "<br />

1 8<br />

5 / "<br />

7 5 / 8 "<br />

2 1 / 8 "<br />

7 5 / 8 "<br />

9 5/8" Reinforced Web<br />

15 5/8"<br />

1 " 1" 1"<br />

1 4<br />

1 / "<br />

9 8<br />

5 / "<br />

1 4<br />

1 / "<br />

1 4<br />

1 / "<br />

15 5/8"<br />

1"<br />

1 4<br />

1 / "<br />

1 4<br />

1 / "<br />

9 8<br />

5 / "<br />

1 4<br />

1 / "<br />

15 5/8"<br />

1 2<br />

1 / "<br />

1 2<br />

1 / "<br />

7 8<br />

5 / "<br />

1 / "<br />

1 2<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

2 1 / 8 "<br />

7 5 / 8 "<br />

w w w. t r e n w y t h . c o m<br />

G I 1 9


architectural masonry units<br />

Basic Block<br />

Dimensions<br />

General Information<br />

Bond Beam units are offered in 3 different standard shapes. Not all shapes are available for all applications.<br />

Please specify the shape you will require when you place your order. If no preference is specified we will<br />

manufacture the standard shapes for that unit.<br />

KNOCK OUT BOND BEAM<br />

(KOBB), open bottom<br />

available in 6" and 8" units<br />

FHA (KOBB with a solid bottom)<br />

available in 8" units only<br />

Note: This is the standard configuration for all 8”<br />

bond bean units if no preference is specified.<br />

15 5/8"<br />

1 16 1 4<br />

5 / "<br />

1 / "<br />

1 16<br />

5 / "<br />

1 16<br />

5 / "<br />

7 8<br />

5 / "<br />

1 16<br />

5 / "<br />

1 16<br />

15 5/8"<br />

1 4<br />

5 / " 1 / " 15 / 16 "<br />

1 16<br />

5 / "<br />

7 8<br />

5 / "<br />

1 16<br />

5 / "<br />

3 3 / 4 "<br />

7 5 / 8 "<br />

3 3 / 4 "<br />

7 5 / 8 "<br />

V-SHAPE-Cut<br />

available in any size<br />

Note: The unit is used for any units which are<br />

finished on the bottom (excluding glazed units)<br />

in order to achieve the<br />

best quality finish.<br />

15 5/8"<br />

1 8<br />

5 / "<br />

7 8<br />

5 / "<br />

1 8<br />

5 / "<br />

2 1 / 8 "<br />

7 5 / 8 "<br />

SPECIALS<br />

<strong>Trenwyth</strong> products are available in specialty units which no one else can provide. If you<br />

have a special need, contact your <strong>Trenwyth</strong> representative.<br />

w w w. t r e n w y t h . c o m<br />

G I 2 0


architectural masonry units<br />

Basic Block<br />

Dimensions<br />

General Information<br />

Open Ended Bond Beams<br />

Also available in 4", 6", 10" & 12" thickness.<br />

Available from the Phoenix, AZ facility only.<br />

OE1E<br />

8" x 8" x 16"<br />

7 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

DCBB OE1E<br />

8" x 8" x 16"<br />

7 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

DCBB OE1E<br />

8" x 8" x 16"<br />

7 5 /8"<br />

7 5 /8"<br />

15 5 /8"<br />

w w w. t r e n w y t h . c o m<br />

G I 2 1


architectural masonry units<br />

Basic Block<br />

Dimensions<br />

General Information<br />

1 16<br />

5 / "<br />

15 5/8"<br />

1 4<br />

1 / "<br />

1 16<br />

5 / "<br />

1 2<br />

1 / "<br />

1 8<br />

5 / "<br />

1 2<br />

1 / "<br />

1 4<br />

3 / "<br />

15 5/8"<br />

1"<br />

1 16<br />

5 / "<br />

1 2<br />

1 / "<br />

1 8<br />

5 / "<br />

1 2<br />

1 / "<br />

2 1 / 8 "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

15 5/8"<br />

1 8<br />

5 / "<br />

1 8<br />

1 8<br />

5 / "<br />

5 / "<br />

1 8<br />

5 / "<br />

1 16<br />

5 / "<br />

15 5/8"<br />

1 4<br />

1 / "<br />

1 16<br />

5 / "<br />

1 2<br />

1 / "<br />

1 8<br />

5 / "<br />

1 2<br />

1 / "<br />

7 5 / 8 "<br />

3 3 / 4 "<br />

7 5 / 8 "<br />

15 5/8"<br />

1 8<br />

5 / "<br />

7 5 / 8 "<br />

15 5/8"<br />

3 8<br />

5 / "<br />

7 5 / 8 "<br />

15 5/8"<br />

5 8<br />

5 / "<br />

7 5 / 8 "<br />

15 5/8"<br />

7 8<br />

5 / "<br />

7 5 / 8 "<br />

Lintel<br />

Scored Face<br />

15 5/8"<br />

1 8<br />

5 / "<br />

15 5/8"<br />

7 8<br />

5 / "<br />

7 5 / 8 "<br />

7 5 / 8 "<br />

w w w. t r e n w y t h . c o m<br />

G I 2 2


Graffiti Wizard ®<br />

Environmentally friendly graffiti remover Graffiti Wizard ®<br />

environmentally friendly<br />

Non-Toxic<br />

Biodegradable<br />

Water Soluble<br />

cleaner easily removes<br />

most paints and<br />

permanent markers,<br />

varnish, glue, crayon,<br />

oil, grease, etc.<br />

Graffiti Wizard’s high-viscosity is ideal<br />

for use on walls and other vertical<br />

surfaces. Recommended for use<br />

on <strong>Trenwyth</strong> Astra-Glaze-SW+ ®<br />

glazed concrete masonry units,<br />

Verastone ® Plus recycled filled and<br />

polished units as well as Trendstone<br />

Plus ® filled and polished concrete<br />

masonry units. Graffiti Wizard is<br />

also recommended for use on<br />

brick, concrete, mortar, wood,<br />

glass, metal and tile.<br />

Graffiti Wizard is easy to use. Simply<br />

apply Graffiti Wizard using a brush or<br />

cloth. Let stand 10 seconds to 20<br />

minutes, depending on the severity<br />

of the stain. If using a more porous<br />

or textured surface, use of a nonmetallic<br />

stiff bristle brush may be<br />

required. Wipe off with a damp cloth.<br />

After the stain is removed, neutralize<br />

the surface with water making sure<br />

that all of the Graffiti Wizard is<br />

removed from the surface.<br />

Available in 4 oz., 16 oz., 1 gallon<br />

and 5 gallon containers. Graffiti Wizard<br />

is distributed by manufacturers of<br />

<strong>Trenwyth</strong> products. To order, call<br />

<strong>Trenwyth</strong> (800-233-1924).<br />

Graffiti is easily removed.<br />

Contact us for<br />

a Box Lunch<br />

Presentation<br />

© 2008 <strong>Trenwyth</strong> • Printed in the USA • TR2812<br />

architectural masonry units<br />

www.trenwyth.com


This page intentionally left blank


Breathable Resistance for<br />

<strong>Trenwyth</strong> Architectural<br />

Concrete Masonry Units<br />

TRENDCOAT ® water resistant sealer is a 100% liquid<br />

membrane acrylic polymer that protects and enhances the<br />

finish of <strong>Trenwyth</strong> Verastone ® , Verastone ® Plus, Trendstone ®<br />

and Trendstone Plus ® architectural concrete masonry units.<br />

TRENDCOAT provides a full-gloss, smooth moistureresistant<br />

finish that accentuates the beauty of the natural<br />

aggregates within the integrally-colored concrete block.<br />

Impervious to liquids, yet<br />

vapor and air permeable TRENDCOAT<br />

boasts breathable resistance.<br />

A high-quality, high-solids non-yellowing clear masonry<br />

sealer specifically formulated for field coating, TRENDCOAT<br />

protects the finish from the damaging affects of air pollution,<br />

sun and extreme weather (including water, alkalis, acids and<br />

ultraviolet light) and offers excellent graffiti resistance on<br />

<strong>Trenwyth</strong> filled and polished units. TRENDCOAT aids in<br />

covering any scuffs or scratches that may occur during<br />

handling or installation.<br />

• Water resistant/vapor and air permeable.<br />

• Full-gloss finish will not blush.<br />

• Meets all state and federal VOC requirements.<br />

• Low film build application – 5 wet mils max.<br />

• Quick air drying – dry to the touch in 10 to 15 min.<br />

• Applied by spray, brush or roller.<br />

TRENDCOAT ® WB (water-based) may be used in lieu of<br />

TRENDCOAT as some interior applications may require waterbased<br />

coating material. TRENDCOAT WB provides the same<br />

benefits as TRENDCOAT but may not provide the rich gloss<br />

achieved by using TRENDCOAT.<br />

www.trenwyth.com<br />

architectural masonry units


Field Coat Application<br />

For completely finished walls, a finish<br />

coat of proprietary TRENDCOAT ®<br />

acrylic or TRENDCOAT ® WB (waterbased)<br />

is reccomended. TRENDCOAT<br />

and TRENDCOAT WB are ready to use<br />

and require no mixing or dilution. Apply<br />

to all <strong>Trenwyth</strong> Verastone ® , Verastone ®<br />

Plus, Trendstone ® and Trendstone<br />

Plus ® walls after cleandown when the<br />

walls are clean and completely dry and<br />

when the temperature is above 55º F.<br />

All washdown activities for removal of<br />

mortar paste must be completed prior<br />

to application of TRENDCOAT or<br />

TRENDCOAT WB. New mortar or<br />

adjacent concrete must cure for a<br />

minimum of 7 days prior to application.<br />

Always produce a sample area of the<br />

TRENDCOAT or TRENDCOAT WB<br />

finish for architect/owner approval prior<br />

to applying the finish coat to the entire<br />

surface. Upon approval, apply the<br />

acrylic evenly to cover the entire<br />

surface without forming drips or runs.<br />

For maximum coverage and best<br />

appearance, apply TRENDCOAT or<br />

TRENDCOAT WB with airless spray<br />

equipment. The surface must be<br />

completely covered. TRENDCOAT<br />

can also be applied using a brush,<br />

roller or long nap applicator. Clean<br />

tools with Xylene immediately after<br />

use. Keep container tightly closed<br />

when not in use.<br />

TECHNICAL INFORMATION<br />

TRENDCOAT ®<br />

High-solids acrylic masonry sealer<br />

TRENDCOAT ® WB<br />

Water-based masonry sealer<br />

Coverage 265 sq ft./gal. @ 1.0 dry mil 563 sq ft./gal. @ 1.0 dry mill<br />

Normal Cure Time 70º F – 50% RH: 10 min. 5-7 days for complete cure.<br />

Dry to touch in 10-15 min.<br />

Solids Content 16.5% 35%<br />

Weight Solids 20% 38%<br />

VOC 357.88 g/L solids 151.85 g/L (minus water)<br />

175.54 g/L solids<br />

Environmentally Most states Most states<br />

Compliant<br />

Low HAPS Below 1% HAPS-free<br />

Weight per Gallon 7.49 lbs./gal. 8.71 lbs./gal.<br />

Flammable Yes * No (Flash Point: 212° F)<br />

Gloss Full gloss Full Gloss<br />

* Use only in well-ventilated or open areas. Keep away from extreme heat or open flame.<br />

Avoid breathing vapors, prolonged and repeated contact with skin and contact with eyes.<br />

TRENDCOAT ® Performance Testing<br />

Applied to <strong>Trenwyth</strong> Verastone ® , Verastone ® Plus, Trendstone ® and Trendstone Plus ® air-dried<br />

masonry units, TRENDCOAT has been subjected to the following agents/chemicals:<br />

Test/Agent Duration Test Result<br />

Graffiti Wizard ® 1 hour No effect. No damage to TRENDCOAT.<br />

10% solution 3 hours No effect. No damage to TRENDCOAT.<br />

Hydrochloric acid<br />

Water 24 hours No effect. No damage to TRENDCOAT.<br />

Hydrogen peroxide 24 hours No effect. No damage to TRENDCOAT.<br />

Motor oil 24 hours No effect. No damage to TRENDCOAT.<br />

Vegetable oil 24 hours No effect. No damage to TRENDCOAT.<br />

Formula 409 ® 24 hours No effect. No damage to TRENDCOAT.<br />

Magic marker 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />

#2 pencil 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />

Lanolin 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />

Carbon paper 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />

Crosshatch adhesion<br />

Acetic Acid 5% 24 Hours No effect.<br />

100% adhesion (independent laboratory testing)<br />

architectural masonry units<br />

www.trenwyth.com<br />

©2008 <strong>Trenwyth</strong> • Printed in the USA • TR2813


Cleaning Products<br />

General Information<br />

architectural masonry units<br />

DRY-BLOCK II Mortar Admixture<br />

Manufactured by W. R. Grace, DRY-BLOCK admixture improves workability and hardened mortar<br />

properties including increased bond strength. Call for pricing by the drum.<br />

Sure Klean® Custom Masonry Cleaner<br />

Manufactured by PROSOCO, Sure Klean® Custom Masonry Cleaner removes concrete<br />

splashes, excess mortar, mud, retarders, heavy efflorescence, embedded stains, rust and<br />

surface soiling from textured custom masonry surfaces. Can be used on Split Face block.<br />

Sure Klean® Burnished Custom Masonry Cleaner<br />

Manufactured by PROSOCO, Sure Klean® Burnished Custom Masonry Cleaner removes<br />

common construction and atmospheric staining from custom masonry and other architectural<br />

concrete surfaces. This general-purpose, nonetching acidic cleaner removes rust, mud, oil,<br />

atmospheric dirt, mortar smears and other stains without altering the surface texture. Burnished<br />

Custom Masonry Cleaner adds depth to colors, brightens white matrices and exposed aggregate.<br />

Can be used on Verastone, Verastone Plus, Trendstone, Trendstone Plus, Verastone Textured and Mesastone.<br />

Sure Klean® Custom Masonry Sealer<br />

Manufactured by PROSOCO, Sure Klean® Custom Masonry Sealer is a clear, solvent-based<br />

silicone elastomer formulated to weatherproof custom masonry units, cast stone, architectural<br />

concrete block, precast concrete, wood and porous masonry without altering the natural<br />

appearance. Custom Masonry Sealer penetrates and fills pores to prevent water penetration through<br />

exterior walls exposed to normal weathering. Can be used on Split Face, Verastone Textured and<br />

Mesastone. Can be used on Verastone or Trendstone for a matte finish. Does not highlight the<br />

aggregate or blend colors on Verastone or Trendstone.<br />

Siloxane WB<br />

Manufactured by PROSOCO, Sure Klean® Weather Seal Siloxane WB concentrate is a<br />

self-emulsifying water repellent concentrate designed for dilution with fresh water at the<br />

jobsite. This solvent-free blend of silanes and oligomeric alkoxysiloxanes mixes easily with<br />

water to produce a penetrating water repellent ideal for application to dense or porous masonry<br />

surfaces. Weather Seal Siloxane WB can also be used as a primer to even out porosity and<br />

improve adhesion of BMC® Breathable Masonry Coatings.<br />

Can be used on all block that you do not want to change color but have a water-repellant coating.<br />

Note: Add up to 5-10 gallons of water to each gallon of Siloxane<br />

Sure Klean® Blok-Guard® & Graffiti Control<br />

Manufactured by PROSOCO, Weather Seal Blok-Guard® and Graffiti Control is a clear,<br />

solvent-based silicone elastomer formulated to weatherproof concrete block and other<br />

porous masonry materials. Blok-Guard® and Graffiti Control protects masonry surfaces<br />

from repeated graffiti attacks without altering the natural appearance.<br />

Contact your <strong>Trenwyth</strong> representative prior to using.<br />

Sure Klean® 600 Detergent<br />

Manufactured by PROSOCO, Sure Klean® 600 Detergent is a general purpose,<br />

concentrated acidic cleaner for brick, tile and concrete surfaces. Dissolves mortar smears and<br />

construction dirt quickl y, leaving the masonry clean and uniform with no acid burning or streaking.<br />

Can be used with Astra-Glaze-SW+. A complete set of directions for cleaner use is found<br />

on product container or see www.prosoco.com.<br />

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G I 2 3


Cleaning Products<br />

General Information<br />

architectural masonry units<br />

Sure Klean® Vana Trol®<br />

Manufactured by PROSOCO, Sure Klean® Vana Trol® is a concentrated acidic cleaner for new<br />

masonry surfaces that are subject to vanadium, manganese and other metallic stains. Vana Trol®<br />

is designed to simplify rinsing and reduces potential for efflorescence. Can be used on<br />

Astra-Glaze-SW+. A complete set of directions for cleaner use is found on product container<br />

or see www.prosoco.com.<br />

Graffiti Wizard®<br />

<strong>Trenwyth</strong> Graffiti Wizard environmentally friendly graffiti remover is a non-toxic,<br />

biodegradable and water soluble cleaner that easily removes most paints,<br />

permanent markers, varnish, glue, crayon, oil and grease. Recommended for use on<br />

Astra-Glaze-SW+, Verastone Plus and Trendstone Plus.<br />

Astra-Glaze-SW+ Patch Kit<br />

The Astra-Glaze Patch Kit consists of the following: One (1) can of patch base material and (1)<br />

tube containing catalyst. Please allow three (3) weeks lead time for patch kit production. The patch<br />

material is available in solid colors only. We do not produce patch material to match Astra-Glaze<br />

that contains colored granules.<br />

TRENDCOAT® acrylic water resistant sealer is a 100% liquid membrane acrylic polymer that<br />

protects and enhances the finish of <strong>Trenwyth</strong> Verastone®, Verastone® Plus, Trendstone®<br />

and Trendstone Plus® architectural concrete masonry units. TRENDCOAT provides a full-gloss,<br />

smooth moisture-resistant finish that accentuates the beauty of the natural aggregates within the<br />

integrally-colored concrete block. A high-quality, high-solids non-yellowing clear masonry sealer<br />

specifically formulated for field coating, TRENDCOAT protects the finish from the damaging affects<br />

of air pollution, sun and extreme weather (including water, alkalis, acids and ultraviolet light) as it<br />

helps to cover any scuffs or scratches that may occur during handling or installation. TRENDCOAT also<br />

provides excellent graffiti resistance for Verastone Plus and Trendstone Plus filled and polished units.<br />

TRENDCOAT® WB (water-based) may be used in lieu of TRENDCOAT as some interior applications<br />

may require water-based coating material only with low VOC’s. TRENDCOAT WB provides the same<br />

benefits as TRENDCOAT but may not provide the rich gloss achieved by using TRENDCOAT.<br />

See TRENDCOAT / TRENDCOAT WB literature Page TR2813 behind this tab.<br />

ENGRAVING, ETCHING OR SILKSCREENING for Astra-Glaze SW+, Verastone, Verastone Plus,<br />

Trendstone, Trendstone Plus (Price upon Request)<br />

All orders require the following to be submitted:<br />

· complete project and product specifications<br />

· etching method (sandblasted, laser-etched)<br />

· drawings<br />

· and camera-ready art<br />

A drawing must be submitted before any special<br />

designs can be quoted.<br />

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architectural masonry units<br />

Manufacturing Facilities<br />

Anchor Concrete Products<br />

One Connelly Road<br />

Emigsville, PA 17318<br />

800.233.1924<br />

Anchor Concrete Products<br />

Church Road<br />

Emigsville, PA 17318<br />

800.233.1924<br />

Northfield Block Company<br />

3400 E. Bungalow Road<br />

Morris, IL 60450<br />

800.358.3003<br />

Superlite Block<br />

4626 North 42nd Avenue<br />

Phoenix, AZ 85019<br />

800.331.9823<br />

www.trenwyth.com<br />

architectural<br />

masonry<br />

units<br />

Contact us for<br />

a Box Lunch<br />

Presentation<br />

www.trenwyth.com<br />

© 2008 <strong>Trenwyth</strong> Printed in the USA TR2806

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