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<strong>Trenwyth</strong> Available in colors, shapes and sizes<br />
you won’t find anywhere else.<br />
04<br />
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architectural masonry units
<strong>Trenwyth</strong> Provides<br />
Sustainable Solutions for<br />
High-Pro<strong>file</strong> Green Building Projects.<br />
C-TEC (Career and Technology Education Centers), Newark, OH<br />
Architect: L. Robert Kimball & Associates<br />
Product: Astra-Glaze-SW+ ® – Antique Lace and Willow Green<br />
Verastone ® Recycled Ground Face<br />
Photo courtesy Scott Pease/Pease Photography<br />
architectural masonry units<br />
www.trenwyth.com
The highest quality<br />
architectural masonry units<br />
in custom shapes, sizes and colors<br />
you won’t find<br />
anywhere else.<br />
<strong>Trenwyth</strong> concrete masonry units offer you<br />
the ultimate in quality, design flexibility and<br />
installation ease. With this binder as your<br />
guide, you can explore endless possibilities to<br />
create exceptional design — with the help of<br />
America’s leader in architectural concrete<br />
masonry units.<br />
Contact us for<br />
a Box Lunch<br />
Presentation<br />
architectural masonry units<br />
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04<br />
<strong>Trenwyth</strong><br />
architectural<br />
masonry<br />
units<br />
Contents<br />
Design Guide<br />
Sustainable Solutions<br />
Astra-Glaze-SW+ ®<br />
glazed masonry units<br />
Verastone ®<br />
recycled ground face masonry units<br />
Verastone ®<br />
Plus<br />
recycled filled & polished masonry units<br />
Trendstone ®<br />
ground face masonry units<br />
Trendstone Plus ®<br />
filled & polished ground face masonry units<br />
Verastone ®<br />
recycled masonry units<br />
Mesastone ®<br />
textured masonry units<br />
Monumental<br />
over-sized masonry units<br />
Textured<br />
Acousta-Wal ®<br />
sound-absorbing masonry units<br />
General Information<br />
Control joints, alignment, mortar, field coating, ect.<br />
architectural masonry units<br />
www.trenwyth.com<br />
contact us for<br />
an AIA Continuing<br />
Education Box Lunch<br />
Presentation
ecycled architectural masonry unıts<br />
committed to sustainable design –<br />
<strong>Trenwyth</strong> naturally green recycled products.
Naturally<br />
Green <br />
… the quality, innovation and service<br />
you need for your LEED ® projects...<br />
or any project!<br />
The leader in premium architectural masonry units is<br />
also on the leading edge of Green Design. At <strong>Trenwyth</strong>,<br />
we are constantly bringing to market new products that<br />
contribute to the development of Green Building<br />
practices, the enhancement of sustainable design and<br />
lower life cycle building costs.<br />
Extracted, processed and manufactured regionally,<br />
<strong>Trenwyth</strong> masonry units are naturally green. Couple<br />
that with the structural integrity, durability and vast array<br />
of shapes, sizes and colors we offer, and you have<br />
premium products that give you the design and<br />
application flexibility to express yourself creatively<br />
and deliver exceptional solutions.<br />
recycled architectural masonry units<br />
www.trenwyth.com
Table of Contents<br />
Sustainable Solutions<br />
architectural masonry units<br />
Environmental Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SS 1<br />
LEED ® Points Applicable to <strong>Trenwyth</strong> Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SS 2<br />
<strong>Trenwyth</strong> Products that may earn LEED ® Points for your building. . . . . . . . . . . . . . . . SS 3<br />
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S S T O C
Environmental<br />
Statement<br />
architectural masonry units<br />
Serving markets in the United States, Canada and the<br />
United Kingdom, <strong>Trenwyth</strong> <strong>Industries</strong> manufacturers<br />
high-quality architectural concrete masonry units at our<br />
production facilities located in Pennsylvannia, Illinois<br />
and Arizona. In everything we do at <strong>Trenwyth</strong>, we are<br />
committed to working toward a cleaner, better world.<br />
From the natural products we manufacture to our<br />
manufacturing processes, we strive to work in<br />
harmony with the world in which we live.<br />
<strong>Trenwyth</strong> Products Provide<br />
Sustainable Solutions<br />
Energy Efficient – Our high thermal mass concrete<br />
masonry walls have a significant impact on the<br />
reduction of energy consumption. <strong>Trenwyth</strong> concrete<br />
masonry walls remain warm or cool long after the<br />
heat or air-conditioning is turned off. This effectively<br />
reduces heating and cooling loads, shifting them to<br />
off-peak hours and, therefore, reducing environmental<br />
and economic impact associated with excessive<br />
energy use.<br />
Indoor Air Quality – Concrete masonry does not<br />
provide a food source for mold. Manufactured with an<br />
approved moisture-resistant CMU additive, <strong>Trenwyth</strong><br />
concrete masonry units are mold and moisture<br />
resistant, avoiding the exposure of potentially<br />
hazardous pollutants that may adversely affect<br />
the air quality for building occupants<br />
No Toxic Fumes – When concrete blocks are painted,<br />
harmful vapors are given off. Recent studies show<br />
these vapors to be dangerous to inhabitants of the<br />
space while the paint is being applied as well as during<br />
the curing stage. <strong>Trenwyth</strong> masonry units provide an<br />
attractive finished surface in a one-step installation<br />
process. There’s no need to paint; therefore, at no time<br />
is there an environmental hazard to inhabitants.<br />
Insulated – <strong>Trenwyth</strong> offers efficient, permanent<br />
insulation in the cores of its many products. In<br />
addition, <strong>Trenwyth</strong> leads the charge in experimenting<br />
with innovative concrete blocks designed to increase<br />
the blocks’ effective insulative value.<br />
Recycled Content – <strong>Trenwyth</strong> has developed<br />
architectural concrete masonry units that contain a<br />
significant amount of pre-consumer recycled content in<br />
order to eliminate the negative impact on the<br />
environment and its occupants.<br />
Fire Protection – <strong>Trenwyth</strong> concrete masonry units offer<br />
up to a 4-hour rating depending on the thickness and<br />
internal configuration of the block.<br />
Manufacturing<br />
Of the Earth – <strong>Trenwyth</strong> produces high quality<br />
architectural masonry units made largely from cement,<br />
sand, gravel and other natural aggregates. Unlike<br />
alternative forms of construction using steel frame or<br />
wood, concrete block construction does not require<br />
the destruction of natural resources to provide its<br />
raw materials.<br />
No Pollution – <strong>Trenwyth</strong>’s manufacturing operations are<br />
designed to run smoothly and efficiently with no toxic<br />
or hazardous byproducts.<br />
In the Office<br />
Conserve, Reuse, Recycle – Throughout our<br />
administration and sales operations, we work hard to<br />
not only recycle paper, metal and glass byproducts,<br />
but also conserve and reuse whatever materials<br />
we can.<br />
Commitment to the Environment<br />
As an astounding 40% (3 billion tons) of raw materials<br />
are consumed globally each year, <strong>Trenwyth</strong> <strong>Industries</strong><br />
is committed to using resources wisely and protecting<br />
the quality of our environment and the health and<br />
safety of its occupants.<br />
<strong>Trenwyth</strong> is committed to the research and<br />
development of products that will contribute to the<br />
development of green building practices and the<br />
enhancement of sustainable design and lower life<br />
cycle building costs.<br />
Control Noise Pollution – <strong>Trenwyth</strong>’s Acousta-Wal ®<br />
sound-absorbing masonry units actually absorb<br />
unwanted sound that would otherwise be reflected<br />
back into the environment as noise.<br />
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S S 1
architectural masonry units<br />
LEED ® Points<br />
Applicable to<br />
<strong>Trenwyth</strong> Products<br />
Category: Materials & Resources (MR 4.1) LEED ® Point: 1<br />
Description: Recycled Content<br />
<strong>Trenwyth</strong> recycled cmu contains a significant amount of pre-consumer recycled content.<br />
Determined by weight (%), the sum of the post-consumer recycled content plus one-half of<br />
the pre-consumer recycled content constitutes at least 10% (based on cost) of the total<br />
value of all materials used in the project.<br />
Category: Materials & Resources (MR 4.2) LEED ® Point: 1<br />
Description: Recycled Content<br />
<strong>Trenwyth</strong> recycled cmu contains a significant amount of pre-consumer recycled content.<br />
Determined by weight (%), the sum of the post-consumer recycled content plus one-half of<br />
the pre-consumer recycled content constitutes an additional10% beyond Credit MR 4.1<br />
(20% total) based on the cost of the total value of all materials used in the project.<br />
Category: Materials & Resources (MR 5.1) LEED ® Point: 1<br />
Description: Regional Materials<br />
<strong>Trenwyth</strong> materials are regionally extracted, processed and manufactured within 500 miles<br />
of the project site. At least 10% (based on cost) of the total materials used on the project<br />
must be extracted, processed and manufactured within 500 miles from the project site.<br />
Category: Materials & Resources (MR 5.2) LEED ® Point: 1<br />
Description: Regional Materials<br />
<strong>Trenwyth</strong> materials are regionally extracted, processed and manufactured within 500 miles<br />
of the project site. An additional 10% beyond Credit MR 5.1 (20% total based on cost) of<br />
the total materials used on the project must be extracted, processed and manufactured<br />
within 500 miles from the project site.<br />
Category: Indoor Environmental Quality (EQ 4.1) LEED ® Point: 1<br />
Description: Low Emitting Materials: Adhesives & Sealants<br />
TRENDCOAT ® WB water-based sealant used on <strong>Trenwyth</strong> ground face and filled &<br />
polished concrete masonry units emits low VOC’s, therefore, reducing indoor air<br />
contaminants that are odorous, irritating and/or harmful to the comfort and well-being of<br />
installers and building occupants.<br />
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S S 2
<strong>Trenwyth</strong> products<br />
may earn LEED ® Points for Your Building!<br />
LEED Category<br />
Materials &<br />
Resources<br />
Materials &<br />
Resources<br />
Indoor Environmental<br />
Quality<br />
LEED Credit<br />
Recycled Content<br />
(MR credit 4.1/4.2)<br />
Regional Materials<br />
(MR credit 5.1/5.2)<br />
Low Emitting Matls:<br />
Adhesives & Sealants<br />
(IEQ credit 4.1)<br />
Description<br />
Pre-Consumer<br />
Recycled Content<br />
Regionally Extracted,<br />
Processed &<br />
Manufactured within<br />
500 Miles of the<br />
Project Site<br />
TRENDCOAT ® WB<br />
(water based) emits<br />
low VOC's<br />
LEED Points 1-2 Points 1-2 Points 1 Point<br />
TRENWYTH PRODUCTS<br />
Astra-Glaze SW+ ® glazed • •<br />
Verastone ® recycled ground face • • •<br />
Verastone ® Plus recycled filled & polished • • •<br />
Verastone ® Textured recycled • •<br />
Trendstone ® ground face • •<br />
Trendstone Plus ® filled & polished • •<br />
Mesastone ® textured<br />
Split Face<br />
•<br />
•<br />
Acousta-Wal ® / Astra-Glaze SW+ ® glazed • •<br />
Acousta-Wal ® / Verastone ® recycled ground face • • •<br />
Acousta-Wal ® / Trendstone ® ground face • •<br />
Acousta-Wal ® / Gray Block • •<br />
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S S 3
Astra-Glaze-SW+ ®<br />
glazed masonry units<br />
the perfect solution<br />
for durability, moisture / mold resistance,<br />
easy maintenance and aesthetics.
04<br />
Astra-Glaze-SW+ glazed units are lightweight or medium weight masonry units<br />
with a thermosetting glazing compound permanently molded to one or more faces.<br />
Upon request, Astra-Glaze-SW+ is available with pre-consumer recycled content.<br />
Astra-Glaze-SW+ ® advantages at a glance<br />
Recycled Content Extracted, processed and manufactured regionally, Astra-Glaze-SW+ glazed masonry units<br />
contain a significant amount of pre-consumer recycled content that may contribute LEED<br />
Green Building Rating Points ® to your building.<br />
One-Step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />
and money.<br />
Permanent Glazing Astra-Glaze-SW+ is cured and heat-treated in gas-fired tunnel kilns that enable the glazed<br />
surface to become an integral part of the unit.<br />
Dimensional Uniformity Glazed facings are molded individually to ensure uniformity regardless of minor variations<br />
in the unit.<br />
Durability Weather resistant and colorfast, Astra-Glaze-SW+ resists abrasion, impact, chemicals,<br />
cracking and crazing.<br />
Moisture / Mold Resistant Manufactured with an integral water repellent admixture, Astra-Glaze-SW+ is ideal for<br />
high-moisture and sanitary environments.<br />
Easy to Clean The block’s permanent impervious satin glazed finish with built-in protectants resists<br />
staining. The toughest dirt and stains – even graffiti – wipe off easily.<br />
Impervious Surface With its tight impervious surface, Astra-Glaze-SW+ is the optimal solution for sanitary, clean<br />
room environments.<br />
Low Maintenance Virtually maintenance free, the Astra-Glaze-SW+ finish will last the lifetime of your building<br />
with no refinishing.<br />
Colors, Shapes & Astra-Glaze-SW+ is available in an extraordinary color palette, as well as custom colors<br />
Scoring Patterns and a wide variety of shapes and scoring patterns for maximum design flexibility.<br />
Fire Protection Astra-Glaze-SW+ offers up to a 4-hour fire rating, depending on the thickness and internal<br />
configuration of the block.<br />
ADA Compliant Astra-Glaze-SW+ is available with rounded corners and edges for ADA compliance.<br />
Sound-Absorbing Option Astra-Glaze-SW+ glazed masonry units are available in Acousta-Wal ®<br />
sound-absorbing units.<br />
Visit our new Astra-Glaze-SW+ website, www.astraglaze.com.<br />
Astra-Glaze-SW+ ®<br />
glazed masonry units
Table of Contents<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 1<br />
R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 2 – 5<br />
ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 6 – 7<br />
Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 8<br />
Design Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 9 – 16<br />
Mortars & Mortar Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 17<br />
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 18 – 20<br />
Patching Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 21<br />
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 22 – 23<br />
Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 24<br />
Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 25 – 27<br />
Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 28<br />
Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 29 – 35<br />
Astra-Glaze-SW+ ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AG 36<br />
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A G T O C
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Astra-Glaze-SW+ Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
series. Submit product literature, certifications, test reports,<br />
full size sample(s) of each color specified or selected.<br />
Custom colors are available. Contact <strong>Trenwyth</strong><br />
(800-233-1924) for details.<br />
QUALITY ASSURANCE<br />
All glazed masonry units shall be <strong>Trenwyth</strong> Astra-Glaze-<br />
SW+ units manufactured by <strong>Trenwyth</strong> manufacturing<br />
facilities. Glazed concrete blocks manufactured in<br />
Pennsylvania shall be lightweight units conforming to ASTM<br />
C90. Glazed concrete blocks manufactured in Arizona shall<br />
be medium weight units conforming to ASTM C90. The<br />
glazed surface shall have a smooth satin-gloss finish,<br />
externally heat-polymerized cast-on facing conforming to<br />
ASTM C744-08 and all applicable Federal Specifications.<br />
All <strong>Trenwyth</strong> units are manufactured with an approved<br />
integral water repellent CMU admixture.<br />
All Astra-Glaze-SW+ are manufactured with<br />
pre-consumer recycled material. Contact <strong>Trenwyth</strong><br />
(800-233-1924) for details..<br />
Fire Resistance: Fire rated for up to 4 hours. Define<br />
hourly ratings required by NCMA TEK Notes, available<br />
at www.trenwyth.com.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
A full size unit is required to illustrate color and texture for<br />
approval. Manufacturer requires that a sample panel be<br />
installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />
product. This panel will represent both the quality of the<br />
product and the workmanship to be expected for the<br />
project. The panel must be approved by either the owner<br />
or architect for the project. Manufacturer will provide 4"<br />
units for a 4' by 4' sample panel at no cost for the material<br />
(excluding freight to site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Glazed masonry units shall be delivered to the jobsite on<br />
banded pallets with individual protective covers on each<br />
glazed block face. Keep protective block covers on the<br />
blocks until installation. Store pallets in single stacks on<br />
level ground and cover with waterproof covering (e.g.,<br />
tarpaulins) to protect the blocks from inclement weather.<br />
Handle blocks carefully to avoid breakage and damage<br />
to the finished surface.<br />
PROJECT SITE CONDITIONS<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART 2– PRODUCTS<br />
PRODUCT NAME<br />
Astra-Glaze-SW+ ® glazed concrete masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Superlite Block (800) 331-9823<br />
4626 N. 42nd Avenue • Phoenix, AZ 85019<br />
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RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. Use<br />
manufacturer-approved matching water-repellent mortar<br />
additive, following manufacturer’s instructions, in all exterior<br />
mortar. Consult manufacturer for recommendations.<br />
In areas that are exposed to excessive moisture, we<br />
recommend joints to be raked and filled with BONSAL<br />
B-7000 EPOXY. See Mortar Bedding and Jointing for details.<br />
SIZES AND SHAPES<br />
Actual facing dimensions shall be 7-3/4" x 15-3/4" forming<br />
a 1/16" lip around the edges of a modular 7-5/8" x 15-5/8"<br />
block. Nominal 2", 4", 6", 8", 10" and 12" standard block<br />
thickness shall be used as required, as well as standard<br />
and special block shapes. Basic units may include<br />
stretchers, jambs, caps and cove bases. Other possible<br />
face dimensions are nominal 16" x 16", 12" x 12", 8" x 18",<br />
4" x 16", 8" x 8". Semi-solid and solid units shall be used<br />
where specified and/or shown on the drawings.<br />
MASONRY CLEANERS<br />
Carefully following the manufacturer’s instructions, use<br />
Custom Burnished Masonry Cleaner by PROSOCO (dilute<br />
1 part to 3 parts clean water). Available from manufacturer.<br />
Do not powerwash.<br />
CAUTION! The following solvents must never be used as<br />
they may damage Astra-Glaze-SW+ block facings: paint<br />
remover, lacquer thinner, epoxy thinner, methylene chloride,<br />
acetone, muriatic acid. Contact your <strong>Trenwyth</strong><br />
representative for recommendations for hard to clean areas.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include manufacturerapproved<br />
water-repellent additive added to each batch in<br />
the appropriate dosage rates for mortar type (M, S or N)<br />
per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Lay Astra-Glaze-SW+ blocks with the faces level, plumb<br />
and true to a line strung horizontally at the glazed face.<br />
Install only quality units; reject all defective units, as defined<br />
in ASTM C744. Units shall have uniform face joint<br />
dimensions of 1/4" both horizontally and vertically. Tool<br />
joints neatly after they are finger-hard to make them straight<br />
and uniform. Size and place cut pieces appropriately to<br />
maintain consistency and bond. Complete masonry<br />
construction using procedures and workmanship<br />
consistent with the best masonry practices.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Base Course: Align base course properly on the floor slab.<br />
Cove Base: Keep the cove base tight to the slab if vinyl<br />
floor tile is to be installed. For thicker flooring, raise cove<br />
base units to the desired height.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor driven masonry saws, using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
1. Lay units with full mortar coverage on head and bed<br />
joints taking care not to block cores to be grouted or<br />
filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the face<br />
of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be tuckpointed<br />
to prevent water penetration. Rake back the joint when<br />
epoxy (Bonsal/Laticrete) is used on select jobs that<br />
require better moisture prevention. NO RAKE JOINTS.<br />
Various masonry mortars may be used with<br />
Astra-Glaze-SW+ concrete masonry units depending on<br />
specific structural requirements for the finished walls. We<br />
recommend a matching water-repellent mortar additive<br />
(available for purchase from manufacturer). Follow<br />
manufacturer’s instructions in all mortar applications.<br />
EPOXY FINISHED JOINTS<br />
In areas exposed to excessive moisture, make sure to<br />
tool mortar joints with a minimum of 1/4" and tuckpoint<br />
with an approved water-resistant grout. A typical<br />
tuckpointing grout is BONSAL ® POLYMER MODIFIED<br />
SANDED TILE GROUT mixed with the BONSAL B-7000<br />
EPOXY. Do not add water or anything else in addition to the<br />
B-7000, which will make it a 100% solid enabling it to be<br />
acid and stain resistant.<br />
Recommendation for using BONSAL ® – DO NOT FLOAT<br />
GROUT ACROSS GLAZED SURFACE. THE PROPER<br />
TECHNIQUE IS TO POINT OR USE A MORTAR GUN!<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for additional information on flashing.<br />
INSPECTION<br />
The glazed facing shall conform to the requirements of<br />
ASTM C744 when viewed from a distance of five (5) feet at<br />
right angles to the wall with normal lighting. The concrete<br />
masonry units on which the glaze is molded shall conform<br />
to the requirements of ASTM C90.<br />
CLEANING<br />
Keep walls clean daily during installation using brushes<br />
or rags and a clean damp cloth. Harsh cleaning methods<br />
after walls have been erected may mar the surface of the<br />
blocks. Do not allow excess mortar lumps or smears<br />
to harden on the glazed surfaces. Remove green mortar<br />
with a dry cloth. Do not use steel wool, sandpaper or<br />
other abrasives.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with Burnished Custom<br />
Masonry Cleaner by PROSOCO 3:1 solution, carefully<br />
following manufacturer's washdown instructions —<br />
including thorough rinsing. Do not use acid or abrasives<br />
on the glazed surfaces.<br />
MAINTENANCE<br />
Astra-Glaze-SW+ units, properly installed and cleaned,<br />
need virtually no maintenance other than routine cleaning<br />
with typical non-abrasive household cleaner. Graffiti, paint<br />
or dye may need special cleaning methods and products<br />
such as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />
cleaner. Contact manufacturer for specific cleaning<br />
recommendations. Do not powerwash.<br />
INSTALLATION RECOMMENDATIONS<br />
• For walls with a glazed finish on both sides, use two<br />
single-faced units. Because masonry units are typically<br />
installed aligning one side, the second side of double<br />
faced units is almost invariably misaligned. Double-faced<br />
units are not recommended. Manufacturer accepts no<br />
responsibility for face alignment.<br />
• Cavity wall construction is recommended for exterior<br />
walls, with proper flashing, venting and weep holes.<br />
• For best appearance, use stack bond construction when<br />
stack bond appearance is desired (as opposed to scored<br />
units in running bond).<br />
• All exterior mortar joints must contain a manufacturerapproved<br />
water repellent additive.<br />
• For best appearance and water resistance, tuckpoint<br />
scored joints on interior and exterior applications.<br />
• Colored matching or contrasting mortar / epoxy is<br />
available when using colorful Astra-Glaze-SW+ units.<br />
Contact your <strong>Trenwyth</strong> representative for information.<br />
A G 1
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R-Values<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />
concrete increases with increasing density. The following tables list a range of R-values for each density.<br />
Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />
Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />
95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />
105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />
115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />
125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />
135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />
Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />
95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />
105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />
115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />
125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />
135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />
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A G 2
R-Values<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />
95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />
105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />
115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />
125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />
135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />
Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />
95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />
105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />
115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />
125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />
135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />
Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />
6-2A, available at www.trenwyth.com.<br />
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A G 3
R-Values<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Additional r-values can be achieved with factoryinstalled<br />
expanded polystyrene, such as Korfil or<br />
ICON inserts.<br />
Korfil ® Block Insulation inserts are individually<br />
molded expanded polystyrene inserts. Installed at<br />
your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />
inserts are designed to fit standard two-core<br />
masonry units. Korfil inserts are available in 6", 8",<br />
10" and 12" widths.<br />
R-Values<br />
Both Korfil and ICON inserts offer your building the<br />
following benefits:<br />
• One-step installation of insulated masonry block<br />
saves time and money.<br />
• R-value unaffected by moisture or aging<br />
• Insulated block offers up to a 4-hour fire rating<br />
• Improves dew point and sound transmission<br />
resistance<br />
• Offers space for easy installation of utilities<br />
within wall<br />
• Flame retardant polystyrene<br />
• Use with single-wythe and cavity<br />
wall construction<br />
• No maintenance required<br />
• Available in 6", 8", 10" and 12" widths.<br />
Caution: Expanded Korfil polystyrene should not be<br />
exposed to temperatures exceeding 184ºF.<br />
Applicable Standards:<br />
• ASTM C578 Specification for Rigid Cellular<br />
Polystyrene Thermal Insulation<br />
• ASTM C90 Standard Specification for<br />
Loadbearing Concrete Masonry Units<br />
ICON ® Universal Concrete Block Insulation<br />
Inserts are molded from expandable polystyrene.<br />
Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />
inserts are designed to compress and fit the core of<br />
all masonry units and significantly improve cmu<br />
thermal efficiency.<br />
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A G 4
R-Values<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
6" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.64 .38 6.45 .16<br />
95 2.42 .41 5.39 .19<br />
105 2.29 .44 4.76 .21<br />
115 2.17 .46 4.21 .24<br />
125 2.05 .49 3.69 .27<br />
135 1.95 .51 3.25 .31<br />
12" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.12 .32 9.38 .11<br />
95 2.83 .35 8.09 .12<br />
105 2.66 .38 7.27 .14<br />
115 2.52 .40 6.51 .15<br />
125 2.38 .42 5.78 .17<br />
135 2.26 .44 5.11 .20<br />
8" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.86 .35 7.74 .13<br />
95 2.61 .38 6.55 .15<br />
105 2.46 .41 5.83 .17<br />
115 2.33 .43 5.17 .19<br />
125 2.21 .45 4.56 .22<br />
135 2.10 .48 4.01 .25<br />
12" Cavity Wall, 4" Outer Wythe,<br />
3/4 Air Space, 8" Two-Core Block<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 4.26 .23 9.14 .11<br />
95 4.01 .25 7.95 .13<br />
105 3.86 .26 7.23 .14<br />
115 3.73 .27 6.57 .15<br />
125 3.61 .28 5.96 .17<br />
135 3.50 .29 5.41 .28<br />
10" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.00 .33 8.52 .12<br />
95 2.73 .37 7.25 .14<br />
The r-values and u-values are based on<br />
information provided by insert manufacturer,<br />
CBIS. Values are based on ASHRAE and<br />
NCMA publications.<br />
For more information, contact your <strong>Trenwyth</strong><br />
representative or visit www.cbisinc.com.<br />
105 2.57 .39 6.48 .15<br />
115 2.43 .41 5.76 .17<br />
125 2.31 .43 5.09 .20<br />
135 2.19 .46 4.48 .22<br />
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A G 5
ASTM Reports<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
ASTM C744 specifies the following tests for pre-faced glazed concrete masonry units<br />
Cracking and Crazing<br />
Resistance to Staining and Chemicals<br />
Adhesion<br />
Abrasion<br />
Color Change<br />
Soiling and Cleansability<br />
Efflorescence<br />
Dimensional Tolerances<br />
Face Variation<br />
Depth Variation<br />
Distortion of Facing<br />
Surface<br />
Flame Spread Index *<br />
Smoke Development **<br />
A test to ensure that the units are free from<br />
cracking and/or crazing.<br />
Testing of various chemicals, i.e.,<br />
detergents, solvents, etc., in<br />
concentrations set by ASTM standards and<br />
ASTM requirements.<br />
A test to determine the adhesion of the<br />
glazed facing to the block substrate.<br />
A test to measure the abrasion resistance<br />
of the glazed facing.<br />
A test by accelerated weathering apparatus<br />
to measure color fading or change.<br />
A test to determine how easily the glazed<br />
surface can be cleaned.<br />
A test to ensure that unsightly soluble salts<br />
do not migrate to the surface when<br />
moisture is present.<br />
A test to ensure that variations in the sizes<br />
of the blocks in all dimensions are less than<br />
1/16".<br />
A test to ensure that the glazed facing<br />
dimensions do not vary more than 1/16".<br />
A test by measurements to ensure that the<br />
thickness of the pre-faced block are within<br />
1/16" of the specified size.<br />
A test by measurements to ensure that the<br />
glazed facing is straight, true and in plane<br />
within 1/16".<br />
A laboratory inspection for quality of the<br />
face (no imperfection).<br />
A test to determine how much the glazed<br />
facing will allow flame to spread in a fire.<br />
A test to determine the amount of smoke<br />
given off by the glazed facing in a fire.<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
* The test method specified in ASTM E84 is used to determine surface burning characteristics.<br />
** In this test, red oak is given a value of 100 and asbestos cement board is given a value of 0 to calibrate the test equipment.<br />
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A G 6
ASTM Reports<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
ASTM C90 specifies the following test for load-bearing concrete masonry units<br />
Compressive Strength and<br />
Moisture Absorbency<br />
Aging and Thermal Shock<br />
Acid Rain Test<br />
Diesel Fume Exhaust Test<br />
Waste Water Treatment Plant Test<br />
A test to ensure that blocks meet strength<br />
and moisture requirements and are free of<br />
cracks and other defects.<br />
Canadian Standard CSA-CAN3-A165.3-M85<br />
A test to ensure that no cracking, spalling,<br />
crazing or blistering of the glaze occurs<br />
when the unit is subject to cycles of<br />
thermal shock at 0º and 93º C.<br />
Other Tests<br />
A test to ensure that acid rain does not<br />
mar the face of Astra-Glaze-SW+ blocks.<br />
A test to measure the effect of prolonged<br />
diesel fume exhaust on the facing of Astra-<br />
Glaze-SW+ blocks.<br />
A test to ensure that the glazed facing is<br />
not affected by chemicals found in waste<br />
water treatment plant environments.<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Complies<br />
Industry-Specific Testing<br />
Industry-specific certificate of analysis testing has been completed for Astra-Glaze-SW+ glazed masonry units by Froehling and<br />
Robertson, Inc. Laboratories. Astra-Glaze-SW+ units successfully pass chemical and medical agents, steam, fuel and detergent<br />
testing in:<br />
• Veterinary Hospitals & Clinics<br />
• Animal Shelters<br />
• Power Plants<br />
• Machine Shops<br />
• Heating Plants<br />
• Control Labs<br />
• Brewing & Distilling <strong>Industries</strong><br />
• Wash Rooms & Showers<br />
• Laundry Rooms<br />
• Dairy Industry<br />
• Jails<br />
• Meat Packagers<br />
• Slaughter Houses<br />
• Seafood <strong>Industries</strong><br />
• Kitchens & Food Preparation Facilities<br />
• Dish Washing Bars<br />
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A G 7
architectural masonry units<br />
Block Characteristics<br />
Fire Rating<br />
Astra-Glaze-SW+ ®<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
“Methods of Testing Concrete Masonry Units”.<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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A G 8
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
WING WALL<br />
8ST<br />
4JO<br />
More Expensive<br />
Flush<br />
8ST<br />
Less Expensive<br />
Wrap Around Door Frames.<br />
Save Two Expensive Shapes.<br />
CCJO<br />
CCO<br />
Use 2” shapes on<br />
the top and end.<br />
CCO<br />
VGCCO<br />
TWO FACED<br />
STRETCHERS<br />
DOUBLE FACED BLOCKS<br />
An Astra-Glaze-SW+ double faced concrete masonry unit is a single concrete block with a glazed face on<br />
both sides. The use of double faced units affords significant cost savings -- walls finished on both sides<br />
are completed in a single operation.<br />
PLEASE NOTE THE FOLLOWING LIMITATIONS:<br />
Masons lay block or bricks to one side using a line. This means they are facing one side of the wall when<br />
the masonry product is placed and cannot see what the other side looks like. Periodically, the mason can<br />
check the opposite side and make slight adjustments -- but not major changes. If units are not aligned<br />
properly on the face side of the wall, the error multiplies substantially on the opposite side. This is<br />
amplified as the wall length increases. What is rather inconsequential on smaller wall lengths can become<br />
significant on longer lengths. Manufacturer accepts no responsiblity for face alignment.<br />
With the commonly used methods of laying masonry to one side of a wall, it can almost be assured one<br />
side will be better aligned than the other.<br />
Scoring is not recommended for double face units as it will compound any alignment imperfections.<br />
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A G 9
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Column Details<br />
16" X 16"<br />
Column<br />
4JP12<br />
Almost any column size can be<br />
made with 4JP12 units.<br />
Eliminates the need for more<br />
costly 8JP/JO units.<br />
24" X 24"<br />
Column<br />
4S-DA-1<br />
4JO12-DA-1<br />
Use 4JO/JP12s<br />
instead of 8JO’s<br />
32" X 24"<br />
Column<br />
16" X 24"<br />
Column<br />
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A G 1 0
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
BOND BEAM<br />
Continuous<br />
Reinforcing<br />
Astra-Glaze-SW+<br />
Bond Beam Unit<br />
Around The Room<br />
SCORED JOINTS<br />
16" High<br />
Astra-Glaze-SW+<br />
Units<br />
Scored Joints<br />
w w w. t r e n w y t h . c o m<br />
A G 1 1
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
BULLNOSE JAMB MEETING<br />
BULLNOSE SILL<br />
8 JOX<br />
Bullnose Jamb<br />
8 M<br />
Mitre Unit<br />
8 COX<br />
Bullnose Sill<br />
TYPICAL 135º CORNER<br />
135º<br />
Steel Joint<br />
Reinforcement<br />
Reinforced<br />
Corner<br />
3 3/4"<br />
11 3/4"<br />
3 3/4"<br />
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A G 1 2
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
6" Wall Outside<br />
Corner<br />
2" Cut Plug<br />
4JO12<br />
6S<br />
8" Wall Outside<br />
Corner<br />
4" Cut Plug<br />
8S<br />
4JP12<br />
12" Wall Outside<br />
Corner<br />
4JP12<br />
12S<br />
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A G 1 3
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
DOOR AND BASE DETAIL<br />
‘A’<br />
4" High<br />
Glazed<br />
Base<br />
‘B’<br />
7' 0"<br />
Section ‘A’<br />
Brick Module<br />
4" 8"<br />
1/4" Joint<br />
Astra-Glaze-SW+ Units<br />
Base Line For<br />
Brick Coursing<br />
Suited For Resilient<br />
Tile Flooring<br />
No Recess Required<br />
Section ‘B’<br />
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A G 1 4
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
DOOR AND BASE DETAIL<br />
Using standard Astra-Glaze-SW+ units:<br />
Length of Unit<br />
(Inches)<br />
Depth of Unit<br />
(Inches)<br />
= Smallest Radius<br />
(Without Cutting)<br />
= Overhang*<br />
(Inches)<br />
7 5/8 3 5/8 6' 6" 7/64<br />
11 5/8 3 5/8 9' 8" 5/32<br />
7 5/8 7 5/8 8' 0" 3/32<br />
15 5/8 7 5/8 15' 10" 5/32<br />
*Overhang projection in running bond.<br />
CURVED MASONRY WALLS<br />
Using Radius blocks:<br />
Standard 12” and 27" Radius Block Corner Detail<br />
5 3/4"<br />
12" R<br />
12" or 27"<br />
68" on 12"<br />
75" on 27"<br />
1"<br />
8 5/8"<br />
11 3/4"<br />
3 3/4"<br />
27" R<br />
1"<br />
14 1/8"<br />
3 3/4"<br />
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A G 1 5
Design Details<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
JAMB UNIT ALTERNATIVES<br />
1. Astra-Glaze-SW+ jamb units are expensive.<br />
2. The elimination of jamb units through the use of wrap-around or flush door frames reduces<br />
cost substantially.<br />
3. The use of a 7'2" door with a 7'4" flush frame works well with Astra-Glaze-SW+ units. The 7'2" door can<br />
be used with a surface mounted door closer. The increased cost of a 7'2" door (as compared to a 7'0"<br />
door) is more than compensated for by the fact that a surface-mounted door closer is less expensive<br />
than the internal door closer which is required for shorter doors.<br />
4. Use of the floor to ceiling wrap-around or flush door frames provide a “built-in” control joint for<br />
expansion and contraction.<br />
4" x 8" x 16" block<br />
8S<br />
4JO<br />
8S<br />
w w w. t r e n w y t h . c o m<br />
A G 1 6
architectural masonry units<br />
Mortars &<br />
Mortars Joints<br />
Astra-Glaze-SW+ ®<br />
Recommended Mortars<br />
Various masonry mortars may be used with Astra-<br />
Glaze-SW+ concrete masonry units depending on<br />
specific structural requirements for the finished walls.<br />
Refer to NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar details.<br />
For all exterior mortar, use an approved<br />
matching water repellent mortar additive (which<br />
may be purchased from manufacturer.) Follow<br />
manufacturer's instructions in all mortar applications.<br />
Consult manufacturer for recommendations.<br />
Epoxy Finished Joints<br />
In areas exposed to excessive moisture, make sure<br />
to tool mortar joints with a minimum of 1/4" and<br />
tuckpoint with an approved water-resistant grout. A<br />
typical tuckpointing grout is BONSAL ® POLYMER<br />
MODIFIED SANDED TILE GROUT mixed with the<br />
BONSAL B-7000 EPOXY. Do not add water or<br />
anything else in addition to the B-7000, which<br />
will make it a 100% solid enabling it to be acid<br />
and stain resistant.<br />
DO NOT FLOAT GROUT ACROSS GLAZED<br />
SURFACE AS THIS MAY CAUSE DAMAGE<br />
TO THE GLAZED FACE. WHEN USING AN<br />
EPOXY GROUT, THE PROPER TECHNIQUE<br />
IS TO TUCKPOINT USING A MORTAR GUN<br />
OR BAKER'S BAG!<br />
Mortar Joints<br />
The proper mortar joint size to use when laying Astra-Glaze-SW+ blocks is 1/4" at the face and 3/8" joints in<br />
the concrete block backing.<br />
It is important to realize that the glazed facing overlaps the concrete masonry units and is larger than the<br />
block itself. Lay all Astra-Glaze-SW+ units to the face ensuring 1/4" joint measured from the center to<br />
center of adjacent edge radii. See below.<br />
Base Block<br />
3/8”<br />
1/4"<br />
Glazed Facing<br />
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A G 1 7
Installation<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
IMPORTANT! Before You Begin<br />
Manufacturer requires that you order a full size unit<br />
to illustrate color for approval. Manufacturer also<br />
requires a sample panel be installed at the jobsite<br />
prior to installation of any <strong>Trenwyth</strong> products. This<br />
panel will represent the quality, color and texture of<br />
the product and the workmanship to be expected<br />
for the project. Either the owner or the project<br />
architect must approve the panel. Failure to produce<br />
a sample panel may result in loss of warranty.<br />
Manufacturer will provide 4" units for a 4' x 4'<br />
sample panel at no cost for the material (excluding<br />
freight to the site).<br />
Delivery, Storage and Handling<br />
Glazed masonry units shall be delivered to the<br />
jobsite on banded pallets with individual protective<br />
covers on each glazed block face. Keep protective<br />
block covers on the blocks until installation. Store<br />
pallets in single stacks on level ground and cover<br />
with waterproof covering (e.g., tarpaulins) to protect<br />
the blocks from inclement weather. Handle blocks<br />
carefully to avoid breakage and damage to<br />
finished surface.<br />
Project Site Conditions<br />
Protection of Work: Cover walls, including open<br />
tops, each day after installation to keep open walls<br />
protected and dry. After units are installed they<br />
should be protected from damage by other trades<br />
performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with<br />
plastic. Corners should be protected from damage<br />
after installation by covering them with plywood.<br />
Do not, under any circumstance, install a damaged<br />
unit that does not conform to the requirements of<br />
ASTM C90 and ASTM C744 for the block and<br />
glazed face respectively. If units have been damaged<br />
during transit, contact manufacturer immediately.<br />
Laying Masonry Walls<br />
Draw blocks from more than one pallet at a time<br />
during installation. All exterior mortar shall include<br />
an approved water repellent additive added to each<br />
batch in the appropriate dosage rates for mortar<br />
type (M, S or N) per the manufacturer’s instructions.<br />
Refer to NCMA TEK Notes, available at<br />
www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Lay Astra-Glaze-SW+ blocks with the faces level,<br />
plumb and true to a line strung horizontally at the<br />
glazed face. Install only quality units; reject all<br />
defective units, as defined in ASTM C744. Units<br />
shall have uniform face joint dimensions of 1/4"<br />
both horizontally and vertically and 3/8" on the<br />
unglazed side.<br />
Tool joints neatly after they are finger-hard to make<br />
them straight and uniform. Size and place cut pieces<br />
appropriately to maintain consistency and bond.<br />
Complete masonry construction using procedures<br />
and workmanship consistent with the best<br />
masonry practices.<br />
Lighting: Provide adequate lighting for masonry<br />
work by placing all lighting at a reasonable<br />
distance from the wall for even illumination.<br />
Do not use trough lighting.<br />
Base Course: Align base course properly on the<br />
floor slab.<br />
Cove Base: Keep the cove base tight to the slab if<br />
vinyl floor tile is to be installed. For thicker flooring,<br />
raise cove base units to the desired height.<br />
Cutting: Make all unit cuts, including those for<br />
bonding, holes, boxes, etc., with motor driven<br />
masonry saws, using either an abrasive or diamond<br />
blade. Cut neatly and locate for best appearance.<br />
Mortar Bedding and Jointing:<br />
1. Lay units with full mortar coverage on head and<br />
bed joints taking care not to block cores to be<br />
grouted or filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the<br />
face of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration.<br />
Rake back the joint when epoxy (Bonsal/Laticrete)<br />
is used on select jobs that require better<br />
moisture prevention. NO RAKE JOINTS.<br />
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A G 1 8
Installation<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Recommended Mortars<br />
In all exterior mortar, we recommend using<br />
the matching manufacturer-approved waterrepellent<br />
mortar additive (which may be<br />
purchased from manufacturer). Follow<br />
manufacturer’s instructions. Consult manufacturer<br />
for recommendations. See “Mortars and Mortar<br />
Joints”, Page AG 17.<br />
Cleaning During Construction<br />
Keep walls clean daily during installation using<br />
brushes or rags and a clean damp cloth. Harsh<br />
cleaning methods after walls have been erected<br />
may mar the surface of the blocks. Do not allow<br />
excess mortar lumps or smears to harden on the<br />
glazed surfaces. Remove green mortar with a<br />
dry cloth. Do not use steel wool, sandpaper or<br />
other abrasives.<br />
Flashing of Masonry Work<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best<br />
masonry flashing practices.<br />
Weep Holes and Vents<br />
Install weep holes and vents at proper intervals<br />
at courses above grade, above flashing and at<br />
any water stops over windows, doors and beams.<br />
Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for additional information<br />
on flashing.<br />
Inspection<br />
The glazed facing shall conform to the requirements<br />
of ASTM C744 when viewed from a distance of<br />
five (5) feet at right angles to the wall with normal<br />
lighting. The concrete masonry units on which the<br />
glaze is molded shall conform to the requirements<br />
of ASTM C90.<br />
Installation Recommendations<br />
• For walls with a glazed finish on both sides, use<br />
two single-faced units. Because masonry units are<br />
typically installed aligning one side, the second<br />
side of double faced units is almost invariably<br />
misaligned. Use doube-faced units only when<br />
economy is more important than appearance.<br />
Manufacturer accepts no responsibility for<br />
face alignment.<br />
• Cavity wall construction is recommended for<br />
exterior walls, with proper flashing, venting and<br />
weep holes.<br />
• For best appearance, use stack bond construction<br />
when stack bond appearance is desired (as<br />
opposed to scored units in running bond).<br />
• All exterior mortar joints must contain an approved<br />
water repellent additive. In all exterior mortar,<br />
we recommend using the matching<br />
manufacturer-approved water-repellent<br />
mortar additive (which may be purchased from<br />
manufacturer). Follow manufacturer’s instructions.<br />
Consult manufacturer for recommendations.<br />
• For best appearance and water resistance,<br />
tuckpoint scored joints on interior and<br />
exterior applications.<br />
• A complementary or matching mortar color is<br />
recommended when using colorful<br />
Astra-Glaze-SW+ units.<br />
Grouting Walls Solid<br />
When filling walls with grout, proper detailing to<br />
remove moisture is even more critical. Follow<br />
masonry best practices and manufacturer’s<br />
recommendations for the installation of weep holes,<br />
vents and flashing.<br />
Special Shapes and Colors<br />
• Two different colors on one block. Any color<br />
can be put on one side of the block. And the<br />
same or any other color can be put on the other<br />
side of the same block.<br />
• No double bullnose units. Double bullnose units<br />
are not available because they cannot be drawn<br />
out of the molds. The molding methods will not<br />
accommodate double bullnose units on full-sized<br />
blocks. Some double bullnose Astra-Glaze-SW+<br />
units are available in our 1" and 2" Shapes Series.<br />
w w w. t r e n w y t h . c o m<br />
A G 1 9
Installation<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Joint Size<br />
The proper joint size to use when laying Astra-<br />
Glaze-SW+ block is 1/4" at the face and 3/8" at the<br />
unglazed concrete blocking.<br />
The glazed face dimensions are 7 3/4" x 15 3/4",<br />
which allows a 1/4" joint using modular coursing.<br />
Center<br />
of<br />
radius<br />
1/4"<br />
Joint Detail<br />
3/8"<br />
Installed With Other CMU Products Alignment<br />
If the face of a masonry wall involves different<br />
masonry products, it is necessary for the foreman to<br />
know the exact dimensions of each of the products<br />
to be installed in order to properly make bond when<br />
preparing the layout.<br />
If the joint requirement for one of the products is<br />
1/4" and the other is 3/8", this point must be<br />
taken into consideration when laying out the first<br />
course. If it’s not taken into consideration, the<br />
resulting finished wall will have unsightly misaligned<br />
vertical joints.<br />
Verastone Plus, Trendstone or Trendstone Plus units<br />
properly over the 1/4" joints of Astra-Glaze-SW+.<br />
Astra-Glaze-SW+ units must be laid using face<br />
joints of 1/4" both vertically and horizontally. The<br />
Verastone, Verastone Plus, Trendstone or<br />
Trendstone Plus units being laid above must be<br />
centered over the 1/4" joint of the Astra-Glaze-SW+<br />
units which are already in place.<br />
Depth Alignment<br />
Astra-Glaze-SW+ units are 1/8" wider than standard<br />
CMU’s. Astra-Glaze-SW+ double-faced units are<br />
1/4" wider than standard CMU’s. This must be taken<br />
into consideration in partition and double-faced walls<br />
that combine glazed units with other products.<br />
The small ledge created by Astra-Glaze-SW+ blocks<br />
combined with other products is very attractive.<br />
When the mason lays the walls so that the glazed<br />
surface protrudes very slightly beyond the CMU<br />
above, it enhances the overall appearance.<br />
An alternative option is to use a 2" glazed unit and a<br />
standard-weight block backup. This enables the<br />
mason to maintain the same depth of material if<br />
desired and guards against moisture retention in the<br />
lightweight Astra-Glaze-SW+ block substrate.<br />
PLEASE NOTE: A matching manufacturer-approved<br />
water repellant mortar additive must be added to<br />
the mortar and built into the adjoining blocks in all<br />
exterior applications of Astra-Glaze-SW+ units.<br />
Example:<br />
Astra-Glaze-SW+ units are specified in the<br />
wainscot of a corridor with Verastone, Verastone<br />
Plus, Trendstone or Trendstone Plus blocks above<br />
that point. Units have a single center score and<br />
the wall is in running bond.<br />
The difficulty in holding a correct running bond is<br />
due to aligning the 3/8" joints of the Verastone,<br />
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A G 2 0
Patching Units<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Chipped Units<br />
Damaged or chipped units that do not meet requirements of ASTM C90 and ASTM C744 for the block and<br />
glazed face, repectively, should not be installed. If units incur damage during installation or by other trades,<br />
a patch kit can be ordered from manufacturer. Follow manufacturer's instructions for best results.<br />
Small scratches and scuffs can be repaired using a 50/50 mixture of boiled linseed oil and turpentine mixed<br />
well together and applied with a clean rag. After a few minutes, the excess should be removed from the<br />
glazed surface with a clean, dry rag or a paper towel. Be careful not to get this mixture into the joints<br />
as it will darken the mortar.<br />
w w w. t r e n w y t h . c o m<br />
A G 2 1
Cleaning<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Cleaning<br />
Walls must be cleaned on a daily basis as<br />
block laying proceeds. Keep walls clean by using<br />
brushes or rags and a clean damp cloth. Harsh<br />
cleaning methods after walls have been erected may<br />
mar the surface of the blocks. Do not allow excess<br />
mortar lumps or smears to harden on the glazed<br />
surfaces. Remove green mortar with a dry cloth. Do<br />
not use steel wool, sandpaper or other abrasives.<br />
Masonry Cleaners<br />
Use Custom Burnished Masonry Cleaner by<br />
PROSOCO (dilute 1 part to 3 parts clean water),<br />
carefully following manufacturer’s instructions.<br />
Available from manufacturer. Do not powerwash.<br />
CAUTION! The following solvents must never be<br />
used as they may damage Astra-Glaze-SW+ block<br />
facings: paint remover, lacquer thinner, epoxy<br />
thinner, methylene chloride, acetone, muriatic acid.<br />
General<br />
• Wipe Astra-Glaze-SW+ faces clean with a<br />
soft cloth as the blocks are laid each day.<br />
• Wear rubber gloves when using<br />
cleaning solutions.<br />
• Test an unexposed portion of adjacent metal<br />
fixtures with the cleaning solution. If corrosion or<br />
staining occurs, protect the exposed portions.<br />
• Protect adjacent masonry and floor area by<br />
saturating with water and flushing away any<br />
cleaning solution before it dries.<br />
Materials<br />
• Two plastic or hard rubber buckets<br />
• Rubber gloves<br />
• Soft fiber masonry brushes<br />
(or whitewash brushes)<br />
• Wooden, plastic or other soft, non-staining<br />
scraping device<br />
• Supply of “clean” wipers, such as lint-free cloths<br />
or paper towels<br />
• Clean water<br />
Materials (Continued)<br />
• Custom Burnished Masonry Cleaner by<br />
PROSOCO. Dilute 1 part to 3 parts clean water.<br />
DO NOT USE ACID.<br />
Final Cleandown<br />
Procedure 1<br />
1. Brush clean water liberally on the surface area to<br />
be cleaned. Brush approximately one square yard<br />
at a time.<br />
2. It is important that the glazed wall<br />
surface be kept wet at all times.<br />
Do not use dirty water.<br />
3. Apply cleaning solution brushing in a circular<br />
motion to remove any unwanted mortar smears.<br />
4. Remove excess lumps of mortar with a wooden,<br />
plastic or other soft, non-staining scraping device<br />
and re-apply cleaning solution.<br />
5. Allow cleaning solution to remain on the surface<br />
for two or three minutes then wash off with liberal<br />
amounts of fresh, clean water. Do not<br />
powerwash. DO NOT USE ACIDS.<br />
6. Wipe wall down completely dry with clean,<br />
dry wipers.<br />
Procedure 2<br />
If liberal amounts of water cannot be used, an<br />
alternative procedure may be employed.<br />
1. Soak a clean wiper in the cleaning solution. Wring<br />
it out so it is wet enough to dampen the surface,<br />
but dry enough so that the solution will not run<br />
down the wall.<br />
2. Allow the solution to remain on the surface for<br />
two or three minutes. Remove excess lumps of<br />
mortar with the soft scraping device and repeat<br />
Step #1.<br />
3. Wipe the wall completely dry with clean,<br />
dry wipers.<br />
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A G 2 2
Cleaning<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Maintenance<br />
Astra-Glaze-SW+ units, properly installed and<br />
cleaned, need virtually no maintenance other than<br />
routine cleaning with standard commercial grade<br />
cleaning agents such as PINESOL ® or FANTASTIK ® .<br />
Other detergent-type cleaners, such as MR.<br />
CLEAN ® , LESTOIL ® or equivalent, may be used<br />
to remove stains such as grease, paint or pencil.<br />
Use clean wipers.<br />
Graffiti Removal<br />
Graffiti, paint or dye may need special cleaning<br />
methods and products such as <strong>Trenwyth</strong> Graffiti<br />
Wizard ® environmentally friendly cleaner.<br />
Graffiti Wizard ® environmentally friendly cleaner<br />
removes most paints and permanent markers,<br />
varnish, glue, crayon, oil, grease, food spills, etc.<br />
from Astra-Glaze-SW+ glazed surface. Apply Graffiti<br />
Wizard using a brush or cloth. Let stand 10 second<br />
to 20 minutes, depending on the severity of the<br />
stain. If using on a more porous or textured surface,<br />
a non-metallic stiff bristle brush may be required.<br />
Wipe the surface with a damp cloth. After the stain<br />
is removed, neutralize the surface with water making<br />
sure that all of the Graffiti Wizard is removed from<br />
the surface. <strong>Trenwyth</strong> Graffiti Wizard is available in<br />
4-oz., 12-oz., 1 gallon and 5 gallon containers.<br />
To order, call (800) 233-1924. Always follow<br />
manufacturer's safety precautions. (See Graffiti<br />
Wizard ® literature, TR2810 behind the<br />
General tab.)<br />
For stubborn stains that are not fully removed with<br />
Graffiti Wizard, additional cleaners may be required<br />
— specifically Varsol, turpentine or xylene. Extreme<br />
caution must be exercised when strong solvents<br />
are used to remove paint or other stains from<br />
Astra-Glaze-SW+ facings as too much exposure<br />
time or rubbing pressure can dull the gloss of the<br />
glazed face.<br />
Permanent damage to the glazed facing can<br />
result from the use of improper cleaners or solvents.<br />
The following solvents must never be used on<br />
Astra-Glaze-SW+ block facings: paint remover of<br />
any kind, laquer thinner, epoxy thinner, methylene<br />
chloride, acetone or muriatic acid.<br />
Epoxy Grout Removal:<br />
Never allow epoxy grout to fully cure on wall. Fully<br />
cured epoxy grout cannot be totally removed from<br />
Astra-Glaze-SW+ facings. The following products,<br />
however, can remove most of it.<br />
• Denatured alcohol – try this first since it will not<br />
damage the glazed face.<br />
• Xylene – CAUTION: Too much exposure time<br />
or rubbing pressure can dull the gloss of the<br />
glazed face.<br />
w w w. t r e n w y t h . c o m<br />
A G 2 3
architectural masonry units<br />
Shapes & Sizes<br />
Coding System<br />
Astra-Glaze-SW+ ®<br />
Shapes and Sizes Coding System<br />
All units are nominal 8" and 16" lengths unless<br />
modified by symbols as noted below. In some<br />
instances, only the first two (2) symbols will be used.<br />
Other symbols are added as required.<br />
The coding system is based on a series of symbols<br />
that define the size, general type, cap or jamb<br />
variance from standard length and return.<br />
1. The 1st part is the number denoting the<br />
nominal thickness:<br />
1", 2", 4", 6", 8", 10" and 12"<br />
2. The 2nd part is the letter or combination of letters<br />
denoting the general type of unit.<br />
S = Stretcher<br />
C = Cap or Sill<br />
G = Cove Base<br />
J = Jamb<br />
T = Two-Faced<br />
V = Vertically Coursed Unit<br />
U = Bond Beam Unit (specify open<br />
or solid botom)<br />
X = Partially Unglazed Face<br />
CC = Capped Both Sides<br />
3. The 3rd part is a letter indicating whether the cap<br />
or jamb unit is bull nose or square. In all cases,<br />
this letter immediately follows the symbol<br />
describing the type of return unit.<br />
P = Square<br />
O = Bullnose<br />
4. The 4th part is a number denoting length of the<br />
unit varying from the standard 16" length.<br />
Example: 4CP8 is a 4" thick square corner<br />
cap that is 8" long.<br />
5. The 5th part is a letter denoting the hand of the<br />
appropriate return unit.<br />
R = Right Hand L = Left Hand<br />
6. SPECIAL NOTE: For unit heights varying<br />
from the nominal 8", the numeral denoting<br />
height immediately follows the numeral<br />
denoting thickness.<br />
Example: 84GJO is a nominal<br />
8" thick, 4" high, bullnose, corner,<br />
base jamb unit.<br />
7. DA# denotes the scoring pattern.<br />
(See Page AG 28)<br />
w w w. t r e n w y t h . c o m<br />
A G 2 4
Shapes & Sizes<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Stretcher<br />
2S<br />
15 5 /8"<br />
7 3 /4"<br />
4S 6S 8S<br />
15 5 /8"<br />
7 3 /4"<br />
15 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
1 3 /4"<br />
15 3 /4"<br />
7 5 /8"<br />
3 3 /4"<br />
15 3 /4"<br />
7 5 /8"<br />
5 3 /4"<br />
15 3 /4"<br />
7 3 /4"<br />
7 5 /8"<br />
7 3 /4"<br />
15 3 /4"<br />
7 3 /4"<br />
10S<br />
15 5 /8"<br />
12S<br />
15 5 /8"<br />
8U<br />
15 5/<br />
8"<br />
8ST**<br />
15 3 /4"<br />
7 5 /8"<br />
7 3 /4"<br />
7 5 /8"<br />
7 3 /4"<br />
7 5/<br />
8"<br />
7 3 /4/ 4 "<br />
7 3 /4"<br />
7 3 /4"<br />
9 3 /4"<br />
15 3 /4"<br />
11 3 /4"<br />
15 3 /4"<br />
7 3 /4/ 4 "<br />
15 3 /4/ 4 "<br />
7 7 /8"<br />
15 3 /4"<br />
Also available in 4, 6, 10 & 12" thickness.<br />
Also available in 4, 6, 10 & 12" thickness.<br />
8UT**<br />
15 3 /4"<br />
7 3 /4"<br />
7 3 /4"<br />
15 3 /4"<br />
7 7 /8"<br />
Also available in 4, 6, 10 & 12" thickness.<br />
8KOBB<br />
15 5 /8"<br />
7 3 /4"<br />
7 5 /8"<br />
15 3 /4"<br />
7 3 /4"<br />
Also available in 6,10 & 12" thickness.<br />
44S<br />
3 5 / "<br />
3 3/<br />
4"<br />
15 5 "<br />
15 3 /4/ 4 "<br />
3 /4/ 4 "<br />
Also available in 2, 6, 8, 10 & 12" thickness.<br />
8X<br />
7 5/<br />
8"<br />
7 5 /8/ 8 "<br />
15 11/16"<br />
7 3 /4/ 4 "<br />
Any partial<br />
13"<br />
face is available.<br />
Also available in 2, 4, 6, 10 & 12" thickness.<br />
8S8 8UCPX 15 5 /8/ "<br />
8UCPXT**<br />
15 5 /8"<br />
416S<br />
7 5 /8/ 8 "<br />
7 3 /4/ 4 "<br />
7 5/<br />
8"<br />
7 3/<br />
4"<br />
7 3 /4"<br />
7 3 /4"<br />
15 5/8"<br />
15 3/4"<br />
7 3 7 15 /4/ 4 "<br />
3 /4/ 4 "<br />
3 /4/ "<br />
15 3 /4"<br />
7 3/ "<br />
7 7/8"<br />
Any partial<br />
3 3/4"<br />
face is available.<br />
3 3/4"<br />
Also available in 2, 4, 6, 10 & 12" thickness. Also available in 2, 4, 6, 10 & 12" thickness. Also available in 6, 10 & 12" thickness.<br />
3 3/4"<br />
15 3/4"<br />
412S12 8M-R* 8VU 8VUCCPT**<br />
11 3 /4"<br />
11 5 /8"<br />
7 5 /8/ 8 "<br />
15 5 /8/ 8 "<br />
7 3 /4"<br />
15 5/8"<br />
153/4"<br />
7 3 /4/ 4 "<br />
15 3 /4"<br />
15 3 /4"<br />
3 3 /4"<br />
11 3 /4"<br />
7 3/<br />
4"<br />
15 3/<br />
4"<br />
Also available in 2, 4, 6, 10 & 12" thickness.<br />
Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />
OE1E<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
DCBB OE2E<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
Also available in 4, 6, 10 & 12" thickness.<br />
DCBB OE1E<br />
7 5 /8"<br />
7 3 /4"<br />
7 3 /4"<br />
Also available in 6, 10 & 12" thickness.<br />
15 5 /8"<br />
7 5 /8"<br />
7 7/8"<br />
Note: Not all sizes are shown in this brochure.<br />
Please consult your nearest<br />
manufacturing facility.<br />
* Specify left or right (L or R)<br />
7 3 /4"<br />
** See cautionary note regarding doublefaced<br />
units in Installation Recommendations<br />
on Specifications Page.<br />
w w w. t r e n w y t h . c o m<br />
A G 2 5
Shapes & Sizes<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Cove Base<br />
4G 8G 44G 4GDR*<br />
7 5 /8/ 8 "<br />
4 1 /4<br />
15 "<br />
15 3/<br />
4"<br />
7 7/<br />
8"<br />
7 5 /8/ 8 "<br />
8 1 /4"<br />
15 5/<br />
8"<br />
15 3 / 4 "<br />
7 7/<br />
8"<br />
Also available in 2, 6, 8, 10 & 12" thickness. Also available in 2, 4, 6, 10 & 12" thickness. Also available in 2, 6, 8, 10 & 12" thickness. Also available in 2, 6, 8, 10 & 12" thickness.<br />
4GJOR* 4GJPR* 44GJPR* 44GJOR*<br />
4 1 / "<br />
16 1 /4"<br />
3 3/<br />
4"<br />
7 /8/ 8 "<br />
16 1 /4"<br />
3 3 /4/ "<br />
7/<br />
8"<br />
3 5 / "<br />
4 1 /4<br />
15 5 "<br />
15 3 / 4 "<br />
7 /8/ 8 "<br />
7 5 /8"<br />
4 1 /4"<br />
15 5 /8"<br />
3 3 /4"<br />
15 3 /4"<br />
45º<br />
2"<br />
4 1 / "<br />
4 1 / " *SPECIFY LEFT OR<br />
4 1 /4/<br />
RIGHT (L OR R)<br />
Also available in 2" thickness. Also available in 2" thickness. Also available in 2" thickness. Also available in 2" thickness.<br />
16 1 /4/ "<br />
3 3 /4" 4<br />
7/<br />
8"<br />
3 7/<br />
8"<br />
15 /4"<br />
16 1 /4"<br />
7 7 /8"<br />
3 /4"<br />
3 7/<br />
8"<br />
Jamb<br />
8JO 15 5 / 8"<br />
8JP 4JP L CORNER<br />
15 5/<br />
8"<br />
3 3 /4" 4<br />
8JPX<br />
7 5 /8"<br />
7 3 /4" 4<br />
7 5 /8/ 8 "<br />
7 3/<br />
4"<br />
7 3 /4" 4<br />
7 3 /4" 4<br />
416JP<br />
15 3/<br />
4"<br />
7 3 /4" 4<br />
15 3 / 4 "<br />
1"R<br />
Also available in 2, 4 & 6" thickness. Also available in 2, 4 & 6" thickness. Also available in JO Corner. Also available in 4, 6, 10 & 12"<br />
thickness & JO Corner.<br />
15 3/4"<br />
7 3 /4" 4<br />
412JP12 4JP135° 4JP12<br />
113/4"<br />
135º<br />
3 /4" 4<br />
33/4"<br />
73/4"<br />
"<br />
15 3 /4" 4<br />
Any partial<br />
face is available.<br />
73/4"<br />
3 3/4"<br />
4RAD27<br />
15 3/4"<br />
33/4"<br />
113/4"<br />
Also available in JO Corner. Also available in JO Corner.<br />
Also available in 6 & 8" thickness. Also available in JO Corner.<br />
113/4"<br />
73/4"<br />
33/4"<br />
113/4"<br />
33/4"<br />
113/4"<br />
33/4"<br />
14 1/8"<br />
27" Radius Block<br />
* Specify left or right (L or R)<br />
w w w. t r e n w y t h . c o m<br />
A G 2 6
Shapes & Sizes<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Metric shapes/sizes are available<br />
See your <strong>Trenwyth</strong> representative for details on metric shapes and sizes<br />
M20S M20G 6SM10JP135° M10CPSL<br />
390<br />
390<br />
194<br />
197<br />
190<br />
190<br />
394<br />
394<br />
194<br />
206<br />
Also available in 5, 10, 15, 25, 35 cm thicknesses<br />
94<br />
135°<br />
194<br />
294<br />
94<br />
390<br />
194<br />
94<br />
37<br />
394<br />
82<br />
138<br />
M520CCJO<br />
198<br />
25R<br />
394<br />
or<br />
428<br />
Caps *specify left or right (L or R)<br />
4CPSR<br />
1 1/2"<br />
3 1/4"<br />
5 1/2"<br />
4CPSL<br />
1 1/2"<br />
3 1/4"<br />
5 1/2"<br />
4CP<br />
3/<br />
4"<br />
4CO<br />
7 3/<br />
4"<br />
3 3 / "<br />
4CJOR*<br />
15 3 /4/ 4 "<br />
1"R<br />
3 3 / "<br />
4CJPR*<br />
15 3 /4/ 4 "<br />
3 3 /4/ 4 "<br />
Also available in<br />
2, 6 & 8" thickness.<br />
416CJP<br />
15 3 /4" 4<br />
3 3 /4/ 4 "<br />
Also available in<br />
2, 6 & 8" thickness.<br />
15 3/<br />
4"<br />
3 /4/ 4 "<br />
3 /4/ 4 "<br />
15 3/4"<br />
15 3 /4/ 4 "<br />
3 3 /4/ 4 "<br />
Also available in 2" thickness.<br />
15 3 /4/ 4 "<br />
3 3 /4/ 4 "<br />
Also available in 2" thickness.<br />
3 3/4"<br />
15 3/4"<br />
1" and 2" shapes series<br />
14CCO or 24CCO 16CCO or 26CCO 18CCO or 28CCO 14CCJO or 24CCJO 16CCJO or 26CCJO<br />
1"R<br />
3 7/8"<br />
15 3/4"<br />
18CCJO or 28CCJO<br />
1"R<br />
5 7/8"<br />
14VGCCO or<br />
24VGCCO<br />
15 3/4"<br />
3 7/8"<br />
1"R<br />
7 7/8"<br />
16VGCCO or<br />
26VGCCO<br />
15 3/4"<br />
5 7/8"<br />
3 7/8"<br />
1"R<br />
18VGCCO or<br />
28VGCCO<br />
15 3/4"<br />
or<br />
17 1/8" 5 7/8"<br />
7 7/8"<br />
1"R<br />
15 3/4"<br />
or<br />
17 1/8"<br />
1"R<br />
1"R<br />
1"R<br />
7 7/8"<br />
1"R<br />
15 3/4"<br />
or<br />
17 1/8"<br />
1/2" toe<br />
matches<br />
standard “G”<br />
base units<br />
15 7/8"<br />
15 7/8"<br />
15 7/8"<br />
w w w. t r e n w y t h . c o m<br />
A G 2 7
Shapes & Sizes<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
• Score Dimensions. The width of the score on the<br />
Astra-Glaze-SW+ face is 1/4" and it is cut after the<br />
glazed face is molded.<br />
• Score on the backside of block. The unglazed<br />
back side of Astra-Glaze-SW+ blocks can be<br />
scored. The score, however, is 3/8" wide which is<br />
standard for raw blocks.<br />
• Tuckpoint and scored joints. All scored joints<br />
must be tuckpointed to prevent moisture<br />
penetration and to match the real joints between<br />
the blocks. This gives a more realistic, pleasing<br />
appearance to the finished wall.<br />
• Special scoring. Written dimensions and a<br />
sketch are required in order to produce special<br />
scoring. Limitations: No more than five (5) vertical<br />
scores or two (2) horizontal scores are acceptable<br />
on the face of a block. DO NOT USE RAKE<br />
JOINTS unless tuckpointing with epoxy.<br />
DA1<br />
DA2<br />
DA3<br />
8x8 Score 4x8 Score Brick Score<br />
DA4<br />
DA5<br />
DA7<br />
2.6x16 Horizontal Score 8x5 Score 8x4 Score<br />
DA8<br />
DA9<br />
DA10<br />
2x16 Horizontal Score 6 Brick Vertical Score 4" from return<br />
DA11<br />
DA12<br />
4x16 Horizontal Score 4x4 Score Design Your Own<br />
w w w. t r e n w y t h . c o m<br />
A G 2 8
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
FREQUENTLY ASKED QUESTIONS<br />
1. How and where is this product made? Is it made like ceramic tile?<br />
Astra-Glaze-SW+ units are manufactured in Emigsville, Pennsylvania, and Phoenix, Arizona. They are<br />
produced using high purity, natural grain silica sands and a resinous binder cast onto a concrete block<br />
in a thermoset, glazing process. The result is a hard glazed tile-like surface permanently molded onto<br />
one or more faces of the concrete blocks. Astra-Glaze-SW+ blocks are fired at about 500 degrees<br />
Fahrenheit in a tunnel oven. Conversely, ceramic tiles are fired at about 2,000 degrees Fahrenheit.<br />
Because Astra-Glaze-SW+ facings are permanently molded to concrete blocks, they cannot come off<br />
without destruction to the concrete block itself. Ceramic tile, on the other hand, is a thin fragile layer that<br />
is glued on by tile setters after the wall has been erected and can be removed more easily.<br />
2. Can Astra-Glaze-SW+ blocks be used on the exterior of buildings?<br />
Will they deteriorate, fade, crack or spall?<br />
Astra-Glaze-SW+ units have been used to construct interior and exterior walls of buildings in almost<br />
every part of the continental United States for more than 32 years with excellent results.<br />
Important Note: As with any building material, it is important that the building design and workmanship<br />
be correct. For example, if the units are laid in the wall such that the concrete block substrate is<br />
continually saturated with moisture (in the winter months in northern climates) due to inadequate<br />
flashing or coping, poor mortar joints, leaking water pipes, etc., then the constant freezing and thawing<br />
action can eventually cause crazing. Of course cracking, due to settling or wall movement can also<br />
allow large amounts of moisture to enter and saturate the concrete blocks, causing the same problem.<br />
Good masonry building practices and workmanship (including well tooled joints) should be specified and<br />
enforced. Proper specification and installation of flashing, coping and weep holes are essential to<br />
satisfactory performance and adequate control joints or other devices to accommodate wall movement<br />
should be employed. The recommendations of NCMA TEK Notes should be followed. The glazed<br />
facings of Astra-Glaze-SW+ and units are unaffected by acid rain or by temperatures up to 400° F.<br />
3. How do Astra-Glaze-SW+ units perform in extreme cold, heat (i.e. kitchens near grills),<br />
sunlight or acid rain, etc.?<br />
Astra-Glaze-SW+ blocks perform excellently in a wide range of wall applications including kitchens,<br />
laboratories, chemical plants, etc. and in the presence of acid rain.<br />
4. Do the Astra-Glaze-SW+ facings meet Federal Agriculture (i.e. Department of Agriculture)<br />
Standards for food processing, etc.?<br />
Astra-Glaze-SW+ facings meet all federal, state and local standards for chemical resistance, stain<br />
resistance, fire, flame, smoke, etc. The federal specification is ASTM C744. It meets the Department<br />
of Agriculture standards for meat-packaging plants and other food-processing plants.<br />
5. What does the "SW" stand for in Astra-Glaze-SW+?<br />
SW stands for SEVERE WEATHER. Astra-Glaze-SW+ units are a product of state-of-the-art technology<br />
and advances in polymer chemistry that have enabled <strong>Trenwyth</strong> to make its quality products even better.<br />
To withstand all weather conditions from northern hard freeze to southern intense sunlight (UV), the<br />
manufacturer’s block glazing chemistry has been designed to accommodate both extremes and<br />
everything in between.<br />
w w w. t r e n w y t h . c o m<br />
A G 2 9
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
A degree of ductility has been built into the Astra-Glaze-SW+ facings and only fully cured, completely<br />
dry lightweight blocks conforming to ASTM C90 are used for glazing, thereby giving the finished Astra-<br />
Glaze-SW+ units exceptional resistance to cracking and crazing. Glazed units manufactured in Arizona<br />
are medium weight units. Ultraviolet light inhibitors and stabilizers are built into the Astra-Glaze-SW+<br />
chemistry, allowing the facings to maintain their color. All units contain a manufacturer-approved integral<br />
water repellent CMU admixture at the time of manufacture. The backup block is integrally damp-proof<br />
preventing water from being absorbed and held behind the glazed facing. If moisture does get into an<br />
Astra-Glaze-SW+ wall, the water is not absorbed by the block but is shed, flowing down the wall to be<br />
collected by the flashing and directed to the exterior through weeps or vents.<br />
Colorfastness has been achieved through chemistry that blocks ultraviolet light from penetrating the<br />
facing and stabilizes the polymers. This prevents degradation of the Astra-Glaze-SW+ facing.<br />
6. What does the “+” stand for in Astra-Glaze-SW+?<br />
Astra-Glaze-SW+ glazed masonry units have always been a low maintenance product. Reformulated to<br />
be even more graffiti-proof, Astra-Glaze-SW were reintroduced as Astra-Glaze-SW+ units. New built-in<br />
protectants in the PLUS units act as an invisible shield that withstands spray paint, permanent markers,<br />
grease and crayon.<br />
7. Are Astra-Glaze-SW+ blocks toxic?<br />
No. Astra-Glaze-SW+ facings are classified as non-toxic. The only standard for toxicity is the New York<br />
City Material and Equipment Acceptance Division (MEA) toxicity requirement. We have passed this<br />
standard. Our approval number is MEA 31-82-M.<br />
8. What are industry standards for glazed blocks, ASTM, etc.?<br />
The ASTM standard for glazed concrete blocks is ASTM C744.<br />
9. Are they “UL” rated?<br />
Astra-Glaze-SW+ blocks are tested annually to Underwriters Laboratories (UL) equivalent standards by<br />
various independent testing laboratories. Therefore, they are UL rated although they are not UL listed.<br />
There is no requirement that glazed blocks be UL listed in the United States.<br />
10. Can special colors be made?<br />
We can match virtually any color.<br />
11. How is your color consistency and will it match if we do a later addition?<br />
We match our color standards to very close tolerances. Add orders or additions to older installations can<br />
be matched if we are provided with a sample.<br />
As with any manufactured item, a minor variation in shade is to be expected. With Astra-Glaze-SW+<br />
units, we have reduced this to a minimum. The color of the Astra-Glaze-SW+ surface is required to<br />
conform to an approved standard, tested and verified by a spectophotometer.<br />
12. Can we get two different colors on one block?<br />
Yes, we can put any color on one side and the same or any other color on the other side of the<br />
same block.<br />
w w w. t r e n w y t h . c o m<br />
A G 3 0
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
13. Can special sizes and/or shapes be made?<br />
We can make a variety of unique sizes and shapes. Additional shapes and sizes can be produced, for<br />
an additional fee.<br />
14. Can you provide double bullnose units?<br />
We cannot provide double bullnose units because they cannot be drawn out of the molds: the molding<br />
methods we use will not accommodate double bullnose units on full sized blocks. We do, however,<br />
supply some double bullnose units in our 1" and 2" Shapes Series.<br />
15. Why can’t two faces and one end be glazed?<br />
We cannot glaze two faces and one end because it would be impossible to draw such a finished<br />
product out of the mold. We can only make one face and an end or we can make one face, one end,<br />
and one top, but we cannot make two faces and one end.<br />
16. Can special scoring be done?<br />
Special scoring can be done. We require a sketch or written dimensions in order to produce the special<br />
scoring. There are certain limitations, however, and we generally don’t advise more than five vertical<br />
scores and not more than two horizontal scores on any face of any block. We have difficulty scoring<br />
around bullnose comers and caps. This is very expensive and time consuming but it can achieved.<br />
Check with customer service or your sales representative to make sure that the special scoring patterns<br />
you require are feasible.<br />
17. What is the width of the score and is it cast or cut?<br />
The width of the score on the Astra-Glaze-SW+ face is 1/4" and it is cut after the glazed face is molded.<br />
18. Can I get the back side of the exposed block scored to match the scoring on<br />
the glazed face side?<br />
The back side of the blocks can be scored to match the face. This score, however, is 3/8" wide which<br />
is standard for raw blocks.<br />
19. Do I tuckpoint the scored joints?<br />
All scored joints must be tuckpointed to prevent moisture penetration and to match the real joints<br />
between the blocks. The result is a more realistic, appealing finished wall. DO NOT USE RAKE JOINTS<br />
unless tuckpointing with epoxy.<br />
20. Can I have an Astra-Glaze-SW+ face on one side and a Trendstone finish on the other side of<br />
the same block?<br />
No, an Astra-Glaze-SW+ and Trendstone finish cannot be on the same block because of differences in<br />
block density. We will not cast Astra-Glaze-SW+ facings onto heavyweight or normalweight blocks.<br />
Astra-Glaze-SW+ facings must be molded onto lightweight or mediumweitght blocks to get a strong<br />
and integral bond. The surface of heavyweight blocks is generally less open, preventing a good<br />
mechanical bond between the facing and the block. Therefore, heavyweight blocks do not stand up<br />
very well to freezing and thawing in exterior applications. Lightweight blocks perform well in freeze/thaw<br />
conditions because the aggregate used (expanded shale or expanded clay in our case) is cellular in<br />
nature, providing a good measure of ductility.<br />
w w w. t r e n w y t h . c o m<br />
A G 3 1
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
21. How do Astra-Glaze-SW+ blocks compare to structural glazed facing tile (SGFT); are there any<br />
advantages or disadvantages?<br />
SGFT is available in Standard 8W Series which provides no fire rating or in 8WC PR Series which gives a<br />
one (1) hour fire rating for a 4" wall. The fire rated units are priced so high as to be noncompetitive with<br />
Astra-Glaze-SW+ units.<br />
Standard 8W SGFT units are competitive with Astra-Glaze-SW+ units in the 2" and 4" thicknesses but<br />
are much higher priced in 6" and 8" thicknesses (and in the fire rated units mentioned above) and are<br />
not available at all in 10" or 12" thicknesses.<br />
Having a vitrified, ceramic glazed surface, SGFT is slightly more chemical and stain resistant than Astra-<br />
Glaze-SW+ units. However, like china, it is much more brittle and more easily damaged by impact. And<br />
unlike the smooth, even finish of Astra-Glaze-SW+ units, SGFT surfaces tend to distort during<br />
manufacturing, resulting in a wavy look when installed. Additionally, the color consistency has<br />
traditionally been poor.<br />
22. How do you patch Astra-Glaze-SW+ units?<br />
Contact customer service for an Astra-Glaze-SW+ Patch Kit. Small scratches and scuffs can be<br />
removed by using a 50/50 mixture of boiled linseed oil and turpentine mixed well together and wiped on<br />
with a clean rag. After a few minutes the excess should be removed with a clean dry rag or a paper<br />
towel. Be careful not to get this mixture into the joints as it will darken the mortar.<br />
23. How do I cut Astra-Glaze-SW+ blocks in the field? Are there special tools required? Will the<br />
surface splinter and chip when cutting?<br />
Most of the shapes and sizes are produced as needed. Cutting should be done only when absolutely<br />
necessary. It is best to cut Astra-Glaze-SW+ blocks with a motor driven power masonry saw<br />
using a wet diamond blade. There are some dry diamond blades that perform acceptably without<br />
cooling water. There are also abrasive blades that can be used in these power saws. The glazed surface<br />
will not splinter and chip if care is exercised and the above recommendations are followed.<br />
24. How well does the product withstand graffiti and how is it removed?<br />
The Astra-Glaze-SW+ surface withstands graffiti very well. Graffiti can generally be carefully removed<br />
using <strong>Trenwyth</strong>’s Graffiti Wizard ® environmentally friendly cleaner (see Page TR2810).<br />
25. What do I use for the washdown?<br />
See Astra-Glaze-SW+ Cleaning Instructions in (Pages AG 22–23).<br />
26. What type of mortar can be used?<br />
Astra-Glaze-SW+ blocks should be laid in a full bed of mortar which is consistent with the best concrete<br />
masonry practices carefully following the recommendations of NCMA TEK Notes for best results.<br />
All exterior mortar shall include a <strong>Trenwyth</strong>-approved integral water repellent additive added to each<br />
batch in the appropriate dosage rates for mortar type (M, S or N) per manufacturer’s instructions.<br />
27. Can I return blocks I don’t use?<br />
No. All Astra-Glaze-SW+ blocks are custom made to order. We require a signed Sales Contract before<br />
we will start manufacturing any order. Since we don’t make any blocks for stock, any Astra-Glaze-SW+<br />
blocks that are ordered in excess must be taken and cannot be returned. It is strongly recommended<br />
that great care be taken with “take-offs” to avoid this problem.<br />
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A G 3 2
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
28. Can a face be supplied without a block attached to it?<br />
No, we cannot supply a face without a block attached to it. The minimum thickness of block we can<br />
make is a 2" unit and that can usually be used in any thin veneer situation.<br />
29. Will the face pop off (typical of glazed brick)?<br />
The Astra-Glaze-SW+ face will not pop off. The face is an integral part of the block once it has been<br />
molded and cannot be removed without destruction of the basic block.<br />
30. How do we deal with the “ledge” created by Astra-Glaze-SW+ blocks when painted Concrete<br />
Masonry Units are laid above (i.e. walls with glazed wainscot)?<br />
The 1/8" ledge created by Astra-Glaze-SW+ blocks in such an application is actually very attractive. If<br />
the mason lays the walls so that the glazed surface protrudes 1/8" beyond the painted CMU above, it<br />
can actually enhance the overall appearance. Conversely, the units can be laid flush to the face if the<br />
ledge is not desired. (Then the 1/8" protrusion will be at the back of the wall.)<br />
31. Can any mason install this product?<br />
Masons who are used to laying architectural blocks can lay glazed blocks very well. Unfortunately, no<br />
matter how well our blocks are manufactured, if they are not laid well, the appearance of the project is<br />
diminished. Astra-Glaze-SW+ must be laid to the face.<br />
32. Can water go through the Astra-Glaze-SW+ face?<br />
No, the face of the Astra-Glaze-SW+ units is impervious to water. Tests have been conducted using a<br />
high-pressure stream and no measurable penetration was recorded. All blocks used for glazing contain<br />
<strong>Trenwyth</strong>-approved water repellent additive to provide additional protection should water penetrate the<br />
wall through the mortar joints. Note: Any scores on the face of Astra-Glaze-SW+ blocks must be<br />
tuckpointed or water will, of course, penetrate through the scores.<br />
33. Why choose Astra-Glaze-SW+?<br />
• Highest standard for quality<br />
• The advantages of block construction<br />
• Prompt delivery from large, efficient regional plants<br />
• Finished load-bearing walls<br />
• One trade installation cost savings<br />
• Custom color matching capabilities<br />
• Pre-consumer recycled content (upon request)<br />
• Tremendous variation of color, pattern and design<br />
• Tight impervious surface for sanitary environments<br />
• Fire protection built into your design<br />
• Personalized service<br />
• Available in Acousta-Wal sound-absorbing units<br />
Modern technology has created many new building materials with properties and performance<br />
characteristics never before obtainable in so called “natural” materials — <strong>Trenwyth</strong> Astra-Glaze-SW+<br />
units are an example of such progress.<br />
Recent improvements in technology allow for the stain-resistant, chemical resistant, non-fading<br />
and fire resistant structural glazed masonry units which are manufactured today under the trademark<br />
Astra-Glaze-SW+ ® .<br />
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A G 3 3
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
Channels of Distribution: Astra-Glaze-SW+ units are manufactured at two locations in the United States<br />
and distributed through regional sales offices and a network of dealers throughout the United States,<br />
Canada and the UK. Most of the Astra-Glaze-SW+ dealers are large block manufacturers or brick<br />
distributors serving every part of the U.S.<br />
High Quality Standards: There is one uniform, high standard for all Astra-Glaze-SW+ units — Grade A1.<br />
There are no seconds, no unselected grades, no off-grade industrial classification. Just Grade A1!<br />
Variety to Meet Your Design Needs: Consider the first advantages of the unit itself — the surface is a<br />
smooth satin finish available in 96 Standard colors plus custom colors. The 8" x 16" face size means<br />
approximately one unit per square foot. Face sizes are exact and permit precise coursing and uniform 1/4"<br />
joint size. Face modulation is negligible. This gives a smooth, even appearance to the glazed wall surface.<br />
Astra-Glaze-SW+ facings are available on virtually every size and shape of concrete block (for example,<br />
cove base, jamb, bond beam, cap units, etc.). This allows a wide latitude and flexibility in design and<br />
methods of construction.<br />
In addition to the usual glazed shapes and trim units, Astra-Glaze-SW+ brings to the designer the Scored<br />
Series and the Design Series which offer a wide selection of scale and pattern. The Scored Series provides<br />
the choice of reduced scale and pattern with the economy of large 8 x 16 block, e.g. 8 x 8 Score (DA 1)<br />
5 x 8 Score. (DA5) Brick Score (DA3), etc.<br />
The Design Series includes various curved and flared projections on the faces to give form to the wall.<br />
Cost Savings: The economies inherent in Astra-Glaze-SW+ construction become very clear when you<br />
analyze the erection of a loadbearing wall.<br />
In the case of ceramic tile, the mason lays up the block wall and another tradesman, the tile setter, lays up<br />
the ceramic tile in a separate operation and, in a further operation, grouts the joints. In the case of epoxy<br />
coating, the mason lays up the block wall then another tradesman, the painter this time, applies a filler coat<br />
plus two finish coats.<br />
Astra-Glaze-SW+ units, however, are laid up by the mason in one operation providing both the structural<br />
wall and the finished surface. Furthermore, Astra-Glaze-SW+ facings are permanent. They will last the life of<br />
the building, will not fall off or ever require resurfacing. No matter what thickness of loadbearing wall, the<br />
masonry contractor can lay one through-wall unit with Astra-Glaze-SW+ units.<br />
Ease of Construction: In modern construction, today’s designer is faced with a host of problems involving<br />
electrical conduits, gas pipes, water pipes, waste stacks and other utilities running through the building. In<br />
schools, hospitals, laboratories and industrial plants, a designer may have to deal with compressed air lines,<br />
oxygen systems, etc. as well.<br />
Plumbing, wiring, gas pipes and waste stacks are easily accommodated in Astra-Glaze-SW+ walls. The<br />
Astra-Glaze-SW+ finish is easily drilled or sawed to receive the electrical plumbing or other outlets.<br />
Fire Safety: Truly adequate fire protection with a factor of safety is of vital concern to every designer of<br />
schools, hospitals, dormitories and multi-story buildings. Astra-Glaze-SW+ units give you that required fire<br />
rating up to 4 hours, which is the rating of the block itself.<br />
The glazed facing itself is classified as non-burning. The ASTM and Federal government Specifications allow<br />
a flame spread of up to 25 and a smoke contribution of 50. Astra-Glaze-SW+ tests at 5 flame spread and<br />
25 smoke contribution. This means that our glazed unit greatly exceeds the requirements for fire safety.<br />
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A G 3 4
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Astra-Glaze-SW+ ®<br />
In Summary: Astra-Glaze-SW+ offers you prompt delivery from large efficient regional plants and<br />
personalized service. You get the cost savings of a single unit being both structural and finished. The glazed<br />
finish meets the highest standard for quality — and exceeds all industry standards. Astra-Glaze-SW+ units<br />
bring all the advantages of block construction with tremendous variation of color, pattern and design. With<br />
Astra-Glaze-SW+ units, the entire back-up wall can be eliminated. Important, too, is the fact that you<br />
provide recognized fire protection in your design.<br />
If you have any questions, please contact your sales representative or customer service at 800-233-1924<br />
to find the representative in your area.<br />
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A G 3 5
Colors<br />
Astra-Glaze-SW+ ®<br />
architectural masonry units<br />
Ask about our custom color matching capabilities.<br />
Note: Please specify from actual sample.<br />
*LRV – Light Reflectance Value<br />
Cool Cream 51.8% Terra Cotta 13.5% Soft Rose 16.5% Silver Gray 46.3% Valley Forge Blue 9.4% Sunbath 56.5%<br />
Vanilla 53.6% Vivid Red 7.8% Chelsea Pink 25.5% Pewter 21.1% Cosmic Blue 8.8% Avocado 21.4%<br />
Buttermilk 51.8%* Garnet 8.4% Ruby Red 9.5% Earl Grey 9.5% Ultra Blue 5.4% Mountain Meadow 26.7%<br />
Wheatfield 41.8% Russett 12.6% Orchid Petal 36.8% Charcoal 6.3% Frosted Jade 19.8% Willow Leaf Green 10.4%<br />
Lemon Peel 47.6% Chili Pepper 10.5% Lavender 26.2% Ebony 3.8% Island Green 36.2% Ivory 50.7%<br />
Golden Honey 51.1% Peach Fuzz 40.6% Royal Purple 17.3% Pastel Blue 42.8% Misty Green 45.7%<br />
Antique Lace 38.5%<br />
Sunflower 35.4% Orange Cream 42.1% Snow White 66.4% Baby Blue 36.3%* Silk Green 46.7% Safari Beige 34.8%<br />
Deep Marigold 31.5% Burwick Blush 48.6% Whitman White 61.5% Rothwell Blue 22.8% Caribbean Reef 21.3% Sand 34.8%<br />
Coral Flower 44.7% Cherokee Tan 29.6% Egg Shell 54.0% Fountain Blue 20.7% Riviera 17.9% Coastline 26.3%<br />
Desert Rose 40.8% Warm Spice 16.1% Oatmeal 51.4% Azure Breeze 18.2% Teal 7.7% Pebble 27.3%<br />
Light Sienna 23.7% Canella 18.3% Green Speckle 50.7% Diamond Blue 11.0% Sea Green 19.4% Clay 28.5%<br />
Sedona Clay 29.8% Mahogany 12.3% Custom Red 52.3% Rich Blue 12.6% Mallard Green 15.4% British Fog 21.0%<br />
Paprika 29.4% Autumn Brown 11.6% Custom Blue 52.3% Cobalt Blue 18.1% Rain Forest 16.2% Dark Granite 18.1%<br />
Viking Red 17.0% Copperstone 8.9% Custom Speckle 50.7% Bimini Blue 23.2% Shamrock Green 14.2% Peanut Brittle 23.0%<br />
Fire Engine Red 9.5% Coffee Bean 4.6% Cappuccino 32.3% Sapphire 11.4% Holly Green 11.1% Wild Mushroom 11.2%<br />
Banner Red 14.5% Pink Ice 52.4% Custom Gray 51.2% Ocean Blue 21.5% Moss Green 5.1% Flint 8.2%<br />
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A G 3 6
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Verastone ®<br />
recycled ground face masonry units<br />
Verastone ® Plus<br />
recycled filled and polished masonry units<br />
uncompromising design<br />
and application flexibility.
04<br />
Both Verastone and Verastone Plus are specially manufactured to provide exceptional<br />
performance and design flexibility for Green Building projects. Verastone recycled ground<br />
face masonry units are integrally-colored block with one or more faces ground to expose<br />
the variegated color of the natural aggregates.<br />
Verastone Plus recycled filled and polished masonry units offer a smooth terrazzo look. After<br />
the initial grinding process, as a cementitious grout is added to the pores and interstices of<br />
the unit. The filled units are then polished smooth in a multi-stage polishing process to<br />
produce an impervious, graffiti resistant surface.<br />
Verastone ® and Verastone ® Plus advantages at a glance<br />
Recycled Content Extracted, processed and manufactured regionally, Verastone and Verastone Plus masonry<br />
units contain a significant amount of pre-consumer recycled content that may contribute<br />
LEED Green Building Rating Points ® to your building.<br />
One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />
and money.<br />
Preserved Beauty The factory-applied clear satin gloss or water-based sealer further accentuates the<br />
natural beauty of the aggregates while providing additional protection from moisture<br />
and the elements.<br />
Verastone Plus Advantages Verastone Plus offers smooth finished surfaces as the pores and interstices of the ground<br />
surfaces are filled with a cementitious grout and polished smooth in a multi-stage process.<br />
Offering the look of a terrazzo finish, the polished surface of Verastone Plus is the ultimate in<br />
cleaning and stain protection. The filled and polished surfaces resist stains and chemicals;<br />
paint, marker and graffiti clean off easily.<br />
Durability Verastone and Verastone Plus feature built-in ductility and durability.<br />
Moisture / Mold Resistant All Verastone and Verastone Plus units are manufactured with an integral water repellent<br />
admixture to repel moisture and prevent mold and efflorescence.<br />
Low Maintenance The units are virtually maintenance free and will last the lifetime of your building with<br />
no refinishing.<br />
Colors, Shapes & A sophisticated color palette and a wide variety of shapes and scoring patterns are<br />
Scoring Patterns available for maximum design flexibility.<br />
Fire Protection Verastone and Verastone Plus features up to a 4-hour fire rating, depending on the<br />
thickness and internal configuration of the block.<br />
Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />
with your environment.<br />
Sound-Absorbing Option Verastone recycled ground face masonry units are available in Acousta-Wal ®<br />
sound-absorbing units.<br />
Over-sized Units Verastone and Verastone Plus are available in Monumental over-sized units..<br />
Verastone ®<br />
recycled ground face masonry units<br />
Verastone ® Plus<br />
recycled filled and polished masonry units
architectural masonry units<br />
Table of Contents<br />
Verastone ®<br />
Verastone ® Plus<br />
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 1<br />
R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 2 – 5<br />
ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 6<br />
Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 7<br />
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 8 – 9<br />
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 10 – 12<br />
Field Coat Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 13 – 14<br />
Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 15<br />
Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 16<br />
Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 17<br />
Chamfered Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 18<br />
Chamfered Edge Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 19<br />
Bullnose Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 20<br />
Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 21 – 24<br />
Verastone ® and Verastone ® Plus Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS 25<br />
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V S T O C
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Verastone and Verastone Plus,<br />
Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
group A, B, C, D or E. Submit product literature,<br />
certifications, test reports and full size sample(s) of<br />
each color specified.<br />
QUALITY ASSURANCE<br />
Certifications: Concrete blocks for grinding shall conform to<br />
ASTM C90. After the initial grinding process to expose the<br />
variegated colors of the natural aggregates, the pores and<br />
interstices of Verastone Plus filled and polished units are<br />
filled with a cementitious grout and polished smooth in a<br />
multi-stage polishing process. Both the ground face and<br />
filled and polished surfaces shall have a factory-applied<br />
heat-treated acrylic or water-based sealer finish.<br />
All units contain a manufacturer-approved integral waterrepellent<br />
CMU admixture at the time of manufacture.<br />
Verastone Plus filled and polished units shall conform to the<br />
requirements of ASTM C744-08 and all applicable Federal<br />
Specifications.<br />
Both Verastone and Verastone Plus contain pre-consumer<br />
recycled content. Contact your <strong>Trenwyth</strong> representative for<br />
details.<br />
Fire Resistance: Fire rated for up to 4 hours. Define hourly<br />
ratings required by NCMA TEK Notes, available at<br />
www.trenwyth.com.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
A full size unit is required to illustrate color and texture for<br />
approval. Manufacturer requires a sample panel be installed<br />
at the jobsite prior to installation of any <strong>Trenwyth</strong> product.<br />
This panel will represent both the quality of the product and<br />
the workmanship to be expected for the project. The panel<br />
must be approved by either the owner or architect for the<br />
project. Manufacturer will provide 4" units for a 4' by 4'<br />
sample panel at no cost for the material (excluding freight<br />
to site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Units shall be delivered to the jobsite on covered banded<br />
pallets with cardboard between layers. Store pallets in<br />
single stacks on level ground and cover with waterproof<br />
covering (e.g., tarpaulins) to protect the blocks from<br />
inclement weather. Handle blocks carefully to avoid<br />
breakage and damage to the finished surfaces.<br />
PROJECT/SITE CONDITIONS<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART 2 – PRODUCTS<br />
PRODUCT NAME<br />
Verastone ® recycled ground face masonry units<br />
Verastone ® Plus recycled filled and polished masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 E. Bungalow Road, Morris, IL 60450<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar admixture following manufacturer's<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Surfaces are manufactured to provide finished dimensions<br />
of 7-5/8" x 15-5/8" ± 1/8". Bed depth dimensions for single<br />
face units are 3-9/16", 5-9/16", 7-9/16", 11-9/16" ± 1/8".<br />
Two face units are 3-1/2", 5-1/2", 7-1/2", 11-1/2", ± 1/8".<br />
Nominal 2", 4", 6", 8", 10" and 12" standard block<br />
thickness are available as well as all standard block shapes.<br />
High-strength units for special structural requirements, oversized<br />
units, and metric shapes and sizes are also available.<br />
MASONRY CLEANERS<br />
Carefully following manufacturer’s instructions, use<br />
Burnished Custom Masonry Cleaner by PROSOCO (dilute<br />
1 part to 3 parts clean water). Available from manufacturer.<br />
Do not powerwash.<br />
CAUTION! Never use Muriatic Acid solution or any cleaner<br />
with an acid base on units.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include manufacturerapproved<br />
matching water-repellent additive added to each<br />
batch in the appropriate dosage rates for mortar type (M, S<br />
or N) per manufacturer's instructions. Refer to NCMA TEK<br />
Notes, available at www.trenwyth.com, for Hot and Cold<br />
weather construction practices.<br />
Lay units using the best concrete masonry practices. Install<br />
only quality units; reject all defective units as defined by<br />
ASTM C90. Lay blocks with the faces level, plumb and true<br />
to the line strung horizontally at the ground or filled and<br />
polished face. Units shall have uniform, 3/8"-wide joints<br />
both horizontally and vertically on the finished side of the<br />
wall. Tool joints neatly after they are finger-hard to make<br />
them straight and uniform. Size and place cut pieces<br />
appropriately to maintain consistency and bond. Complete<br />
masonry construction using procedures and workmanship<br />
consistent with the best masonry practices.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws, using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
1. Lay units with full mortar coverage on head and bed<br />
joints taking care not to block cores to be grouted or<br />
filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the face of<br />
masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKE JOINTS.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper flashing and drawings.<br />
INSPECTION<br />
The faces shall conform to the requirements of ASTM C90<br />
when viewed from a distance of twenty (20) feet at right<br />
angles to the wall with normal lighting.<br />
CLEANING<br />
Keep walls clean daily during installation using brushes,<br />
rags and the burlap squares supplied on the pallets. Do<br />
not allow excess mortar lumps or smears to harden on<br />
the finished surfaces. Harsh cleaning methods after walls<br />
have been erected will mar the surface of the blocks.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with PROSOCO Burnished<br />
Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />
water), strictly following the manufacturer's instructions –<br />
including thorough rinsing. Do not use acid or abrasives<br />
on the finished surfaces. Failure to strictly follow<br />
manufacturer’s instructions can result in permanent<br />
damage to the finished faces. Do not apply Burnished<br />
Custom Masonry Cleaner with pressure spray above<br />
50 psi. Do not powerwash.<br />
FIELD COAT APPLICATION<br />
For completely finished walls, a finish coat of<br />
TRENDCOAT ® Acrylic (minimum 20% solids content) or<br />
TRENDCOAT ® WB (water-base) is recommended. Apply<br />
to walls after cleandown and when the walls are dry. Apply<br />
the acrylic evenly to cover the entire surface without<br />
forming drips or runs. For maximum coverage and best<br />
appearance, apply TRENDCOAT Acrylic or TRENDCOAT<br />
WB with airless spray equipment. Consult manufacturer<br />
for further information. This clear, high-solids acrylic,<br />
provides moisture resistance and helps to cover any<br />
scuffs or scratches that may occur during handling and/or<br />
installation. TRENDCOAT also offers excellent graffiti<br />
resistance for Verastone Plus filled and polished units.<br />
MAINTENANCE<br />
Properly installed and cleaned, units need virtually no<br />
maintenance other than routine cleaning (i.e. Pinesol or<br />
Fantastik). Graffiti, paint or dye stains may need special<br />
cleaning methods and products such as <strong>Trenwyth</strong><br />
Graffiti Wizard ® environmentally friendly cleaner. Contact<br />
manufacturer for specific cleaning recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
Consult NCMA TEK Notes, available at www.trenwyth.com,<br />
for proper installation of concrete masonry units.<br />
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VS 1
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architectural masonry units<br />
R-Values<br />
Verastone ®<br />
Verastone ® Plus<br />
R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />
concrete increases with increasing density. The following tables list a range of R-values for each density.<br />
Contact your sales representative.<br />
Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />
95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />
105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />
115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />
125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />
135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />
Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />
95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />
105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />
115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />
125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />
135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />
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architectural masonry units<br />
R-Values<br />
Verastone ®<br />
Verastone ® Plus<br />
Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />
95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />
105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />
115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />
125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />
135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />
Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />
95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />
105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />
115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />
125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />
135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />
Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />
6-2A, available at www.trenwyth.com.<br />
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V S 3
architectural masonry units<br />
R-Values<br />
Verastone ®<br />
Verastone ® Plus<br />
Additional r-values can be achieved with factoryinstalled<br />
expanded polystyrene, such as Korfil or<br />
ICON inserts.<br />
Korfil ® Block Insulation inserts are individually<br />
molded expanded polystyrene inserts. Installed at<br />
your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />
inserts are designed to fit standard two-core<br />
masonry units. Korfil inserts are available in 6", 8",<br />
10" and 12" widths.<br />
R-Values<br />
Both Korfil and ICON inserts offer your building the<br />
following benefits:<br />
• One-step installation of insulated masonry block<br />
saves time and money.<br />
• R-value unaffected by moisture or aging<br />
• Insulated block offers up to a 4-hour fire rating<br />
• Improves dew point and sound transmission<br />
resistance<br />
• Offers space for easy installation of utilities<br />
within wall<br />
• Flame retardant polystyrene<br />
• Use with single-wythe and cavity<br />
wall construction<br />
• No maintenance required<br />
• Available in 6", 8", 10" and 12" widths.<br />
Caution: Expanded Korfil polystyrene should not be<br />
exposed to temperatures exceeding 184ºF.<br />
Applicable Standards:<br />
• ASTM C578 Specification for Rigid Cellular<br />
Polystyrene Thermal Insulation<br />
• ASTM C90 Standard Specification for<br />
Loadbearing Concrete Masonry Units<br />
ICON ® Universal Concrete Block Insulation<br />
Inserts are molded from expandable polystyrene.<br />
Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />
inserts are designed to compress and fit the core of<br />
all masonry units and significantly improve cmu<br />
thermal efficiency.<br />
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V S 4
architectural masonry units<br />
R-Values<br />
Verastone ®<br />
Verastone ® Plus<br />
6" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.64 .38 6.45 .16<br />
95 2.42 .41 5.39 .19<br />
105 2.29 .44 4.76 .21<br />
115 2.17 .46 4.21 .24<br />
125 2.05 .49 3.69 .27<br />
135 1.95 .51 3.25 .31<br />
12" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.12 .32 9.38 .11<br />
95 2.83 .35 8.09 .12<br />
105 2.66 .38 7.27 .14<br />
115 2.52 .40 6.51 .15<br />
125 2.38 .42 5.78 .17<br />
135 2.26 .44 5.11 .20<br />
8" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.86 .35 7.74 .13<br />
95 2.61 .38 6.55 .15<br />
105 2.46 .41 5.83 .17<br />
115 2.33 .43 5.17 .19<br />
125 2.21 .45 4.56 .22<br />
135 2.10 .48 4.01 .25<br />
12" Cavity Wall, 4" Outer Wythe,<br />
3/4 Air Space, 8" Two-Core Block<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 4.26 .23 9.14 .11<br />
95 4.01 .25 7.95 .13<br />
105 3.86 .26 7.23 .14<br />
115 3.73 .27 6.57 .15<br />
125 3.61 .28 5.96 .17<br />
135 3.50 .29 5.41 .28<br />
10" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.00 .33 8.52 .12<br />
95 2.73 .37 7.25 .14<br />
The r-values and u-values are based on<br />
information provided by insert manufacturer,<br />
CBIS. Values are based on ASHRAE and<br />
NCMA publications.<br />
For more information, contact your <strong>Trenwyth</strong><br />
representative or visit www.cbisinc.com.<br />
105 2.57 .39 6.48 .15<br />
115 2.43 .41 5.76 .17<br />
125 2.31 .43 5.09 .20<br />
135 2.19 .46 4.48 .22<br />
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architectural masonry units<br />
ASTM Reports<br />
Verastone ®<br />
Verastone ® Plus<br />
ASTM C90 specifies the following tests for load-bearing concrete masonry units<br />
for VERASTONE and VERASTONE PLUS recycled ground face masonry units<br />
Compressive Strength and<br />
Moisture Absorbancy<br />
A test to ensure that blocks meet<br />
strength and moisture requirements, and<br />
are free of cracks and other defects.<br />
Complies<br />
ASTM C744 specifies the following tests for VERASTONE PLUS<br />
recycled filled and polished ground face masonry units<br />
Cracking and Crazing<br />
A test to ensure that the units are free<br />
from cracking and/or crazing.<br />
Complies<br />
Adhesion<br />
A test to determine the adhesion of the<br />
finished facing to the block substrate.<br />
Complies<br />
Abrasion<br />
A test to measure the abrasion<br />
resistance of the finished facing.<br />
Complies<br />
Color Change<br />
A test by accelerated weathering<br />
apparatus to measure change.<br />
Complies<br />
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architectural masonry units<br />
Block Characteristics<br />
Fire Rating<br />
Verastone ®<br />
Verastone ® Plus<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
“Methods of Testing Concrete Masonry Units”.<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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V S 7
architectural masonry units<br />
Installation<br />
Verastone ®<br />
Verastone ® Plus<br />
IMPORTANT! Before You Begin<br />
Manufacturer requires that you order a full size unit<br />
to illustrate color and texture for approval.<br />
Manufacturer also requires a sample panel be<br />
installed at the jobsite prior to installation of any<br />
<strong>Trenwyth</strong> product. This panel will represent the<br />
quality, color and texture of the product and the<br />
workmanship to be expected for the project. Either<br />
the owner or the project architect must approve the<br />
panel. Failure to produce a sample panel may result<br />
in loss of warranty. Manufacturer will provide 4" units<br />
for a 4' x 4' sample panel at no cost for the material<br />
(excluding freight to site).<br />
Delivery, Storage and Handling<br />
Verastone and Verastone Plus masonry units shall<br />
be delivered to the jobsite on covered banded<br />
pallets with cardboard between the layers. Store<br />
pallets in single stacks on level ground and cover<br />
with waterproof covering (e.g., tarpaulins) to protect<br />
the blocks from inclement weather. Handle blocks<br />
carefully to avoid breakage and damage to the<br />
finished surface.<br />
Project Site Conditions<br />
Protection of Work: Cover walls, including open<br />
tops, each day after installation to keep open walls<br />
protected and dry. After units are installed, they<br />
should be protected from damage by other trades<br />
performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with<br />
plastic. Corners should be protected from damage<br />
after installation by covering them with plywood.<br />
Do not, under any circumstance, install a damaged<br />
unit that does not conform to the requirements of<br />
ASTM C90. If units have been damaged during<br />
transit, contact manufacturer immediately.<br />
Laying Masonry Walls<br />
Draw blocks from more than one pallet at a time<br />
during installation. All exterior mortar shall include<br />
manufacturer-approved matching water repellent<br />
additive added to each batch in the appropriate<br />
dosage rates for mortar type (M, S or N) per<br />
manufacturer's instructions. Refer to NCMA TEK<br />
Notes, available at www.trenwyth.com, for Hot and<br />
Cold weather construction practices.<br />
Lay units using the best concrete masonry<br />
practices. Install only quality units; reject all<br />
defective units as defined by ASTM C90. Lay<br />
blocks with the faces level, plumb and true to the<br />
line strung horizontally at the ground face. Units<br />
shall have uniform, 3/8"-wide joints both horizontally<br />
and vertically on the finished side of the wall. Tool<br />
joints neatly after they are finger-hard to make them<br />
straight and uniform. Size and place cut pieces<br />
appropriately to maintain consistency and bond.<br />
Complete masonry construction using procedures<br />
and workmanship consistent with the best<br />
masonry practices.<br />
Lighting: Provide adequate lighting for masonry<br />
work by placing all lighting at a reasonable distance<br />
from the wall for even illumination. Do not use<br />
trough lighting.<br />
Cutting: Make all unit cuts, including those for<br />
bonding, holes, boxes, etc., with motor driven<br />
masonry saws, using either an abrasive or diamond<br />
blade. Cut neatly and locate for best appearance.<br />
Mortar Bedding and Jointing:<br />
1. Lay units with full mortar coverage on head and<br />
bed joints taking care not to block cores to be<br />
grouted or filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the<br />
face of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKE JOINTS.<br />
Flashing of Masonry Work<br />
Install flashing at locations shown in the plans and<br />
in strict accordance with the details and the best<br />
masonry flashing practices.<br />
Weep Holes and Vents<br />
Install weep holes and vents at proper intervals at<br />
courses above grade and at any water stops over<br />
windows, doors and beams. Consult NCMA TEK<br />
Notes, available at www.trenwyth.com, for proper<br />
flashing and drawings.<br />
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V S 8
architectural masonry units<br />
Installation<br />
Verastone ®<br />
Verastone ® Plus<br />
Inspection<br />
The ground faces shall conform to the requirements<br />
of ASTM C90 when viewed from a distance of<br />
twenty (20) feet at right angles to the wall with<br />
normal lighting.<br />
Installation Recommendations<br />
• Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper installation of<br />
concrete masonry units.<br />
• A complementary or matching mortar color is<br />
recommended when using Verastone and<br />
Verastone Plus units. Call 800-233-1924 and<br />
ask to recieve a <strong>Trenwyth</strong> Mortar Kit.<br />
Limitations<br />
• The Verastone and Verastone Plus facing is not<br />
intended for use as an impervious surface.<br />
• Acid solutions/HCL acid-based cleaners should<br />
not be used as a cleaning agent or come in direct<br />
contact with the facing.<br />
• Verastone and Verastone Plus facings should<br />
not be continuously exposed to temperatures<br />
above 250º F.<br />
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V S 9
architectural masonry units<br />
Cleaning<br />
Verastone ®<br />
Verastone ® Plus<br />
Walls must be cleaned on a daily basis as<br />
block laying proceeds.<br />
Masonry surfaces clean most effectively if the<br />
cleaning is done within 14-28 days after masonry<br />
installation. Mortar and grout smears that remain on<br />
the surface for a longer time result in a more difficult<br />
cleandown and may cause undesirable results.<br />
Final cleandown of masonry surfaces should be<br />
completed before installation of windows, doors,<br />
hardware, light fixtures, roofing materials and any<br />
other non-masonry item that may be damaged by<br />
the cleaning product. If such fixtures have been<br />
installed, they must be protected before the cleaner<br />
is applied. All caulking and sealant materials<br />
should be in place and thoroughly cured before<br />
cleaning begins.<br />
Protect all surrounding metal and non-masonry<br />
materials, painted surfaces and plant life from<br />
contact with the cleaner, residue or fumes.<br />
Masonry Cleaners<br />
Use Burnished Custom Masonry Cleaner by<br />
PROSOCO following manufacturer’s instructions<br />
(dilute one part to 3 parts clean water). Available<br />
from manufacturer. Do not powerwash.<br />
CAUTION! Never use muriatic acid on units.<br />
Prior to overall application, always test the cleaner<br />
(minimum 4' x 4' area) to ensure suitability and<br />
desired results. Test each type of masonry and each<br />
type of stain. Allow test area to dry for 3 – 7 days<br />
before inspection and approval by the project<br />
architect or building owner. Clean test areas<br />
according to the application below and always<br />
make the test panel available throughout the<br />
cleaning project.<br />
• Always pour cold water into an empty bucket first<br />
before carefully adding detergent.<br />
• Never use hot water.<br />
• Handle in polyethylene or rubber buckets only.<br />
• Acidic materials and fumes will attack metal.<br />
Exterior Test Application<br />
The following cleaning procedure is recommended<br />
unless otherwise indicated during testing:<br />
1. Thoroughly saturate a large portion of the<br />
masonry surface with clean water.<br />
2. Using a densely-packed, soft-fibered masonry<br />
washing brush or low-pressure spray (50 psi<br />
maximum), apply diluted solution freely. (Do not<br />
apply Burnished Custom Masonry Cleaner with<br />
pressure spray above 50 psi. Such an application<br />
will drive the chemicals deep into the surfaces<br />
making it more difficult to rinse completely.)<br />
3. Depending on the absorption rate of masonry<br />
and drying conditions, allow cleaning solution<br />
to remain on the wall for approximately five (5)<br />
minutes. Do not allow cleaner to dry into the<br />
masonry because it may leave a residue and<br />
cause staining.<br />
General<br />
• Keep walls clean by using brushes or rags and the<br />
burlap squares supplied on the Verastone and<br />
Verastone Plus pallets.<br />
• Do not allow excess mortar lumps or smears to<br />
harden on the finished surfaces.<br />
• Remove green mortar with burlap or a dry cloth.<br />
• Wipe masonry blocks clean with burlap (provided<br />
with every other cube) as the blocks are laid<br />
each day.<br />
• Protect stored materials and the wall prior to<br />
completion to prevent excessive water entry and<br />
external soiling.<br />
• Protect the exposed portions of metal fixtures.<br />
(Harsh cleaning methods after walls have been<br />
erected may mar the surface of the blocks.)<br />
• Protect adjacent masonry and floor area by<br />
saturating with water and flushing away any<br />
cleaning solution before it dries.<br />
w w w. t r e n w y t h . c o m<br />
V S 1 0
architectural masonry units<br />
Cleaning<br />
Verastone ®<br />
Verastone ® Plus<br />
Materials<br />
• Two plastic or hard rubber buckets<br />
• Rubber gloves<br />
• Soft fiber masonry brushes (or whitewash brushes)<br />
• Wooden, plastic or other soft, non-staining<br />
scraping device<br />
• Supply of “clean” wipers, such as lint-free cloths<br />
or paper towels<br />
• Clean water<br />
• Burnished Custom Masonry Cleaner (dilute one<br />
part to 3 parts of clean water). Do not apply the<br />
Burnished Custom Masonry Cleaner with pressure<br />
spray above 50 psi. It will cause efflorescence.<br />
DO NOT USE ACID OR CLEANER WITH<br />
HCL BASE.<br />
Cleaning Procedure 1<br />
1. Brush clean water liberally on the surface area to<br />
be cleaned. Brush approximately one square yard<br />
at a time.<br />
2. It is important that the masonry wall be kept wet<br />
at all times. Do not use dirty water.<br />
3. Apply cleaning solution brushing in a circular<br />
motion to remove any unwanted mortar smears.<br />
4. Remove excess lumps of mortar with the soft<br />
(wood or plastic) scraping device and re-apply<br />
cleaning solution.<br />
5. Allow cleaning solution to remain on the surface<br />
for two or three minutes then wash off with liberal<br />
amounts of fresh, clean water.<br />
6. Wipe the walls down completely dry with clean,<br />
dry wipers.<br />
Cleaning Procedure 2<br />
If liberal amounts of water cannot be used, an<br />
alternative procedure may be employed.<br />
1. Soak a clean wiper in the cleaning solution. Wring<br />
it out so it is wet enough to dampen the surface,<br />
but dry enough so that the solution will not run<br />
down the wall.<br />
2. Allow the solution to remain on the surface for<br />
two or three minutes. Remove excess lumps of<br />
mortar with the soft scraping device and repeat<br />
Step #1.<br />
3. Wipe the wall completely dry with clean,<br />
dry wipers.<br />
Note: To remove mortar smears that have been<br />
allowed to harden on the wall and cannot be<br />
removed by following the procedures listed above,<br />
a solution of Burnished Custom Masonry Cleaner by<br />
PROSOCO may be used with a dilution ratio of 1<br />
part cleaner to 3 parts clean water, strictly following<br />
manufacturer’s instructions.<br />
WARNING! Never use muriatic acid solutions on<br />
Verastone or Verastone Plus units.<br />
Final Cleandown<br />
Clean the completed walls with a detergent<br />
masonry cleaner strictly following the manufacturer’s<br />
instructions including thorough rinsing. Do not use<br />
acid or abrasives on the block surfaces. For<br />
stubborn mortar stains or smears, a 3:1 solution<br />
of Burnished Custom Masonry Cleaner by<br />
PROSOCO may be used as long as the walls are<br />
thoroughly wetted with clean water before applying<br />
the cleaning solution and thoroughly rinsed with<br />
clean water immediately after washing. Failure to<br />
strictly follow manufacturer’s instructions can result<br />
in permanent damage to the finished faces.<br />
DO NOT POWERWASH .<br />
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V S 1 1
architectural masonry units<br />
Cleaning<br />
Verastone ®<br />
Verastone ® Plus<br />
Maintenance<br />
Verastone and Verastone Plus units, properly<br />
installed and cleaned, need virtually no<br />
maintenance other than routine cleaning with<br />
standard commercial grade cleaning agents such<br />
as PINESOL ® or FANTASTIK ® . Graffiti, paint or<br />
dye may need special cleaning methods and<br />
products such as <strong>Trenwyth</strong> Graffiti Wizard ®<br />
environmentally friendly cleaner. Contact<br />
manufacturer for specific cleaning<br />
recommendations. DO NOT POWERWASH.<br />
Field Coat Application<br />
For required field coat application instructions, see<br />
Pages VS 13–14.<br />
Graffiti Removal Recommendation<br />
Graffiti Wizard environmentally friendly cleaner<br />
removes most paints and permanent markers,<br />
varnish, glue, crayon, oil, grease, food spills, etc.<br />
from Verastone Plus surfaces. Apply Graffiti Wizard<br />
using a brush or cloth. Let stand 10 second to 20<br />
minutes, depending on the severity of the stain. If<br />
using on a more porous or textured surface, a nonmetallic<br />
stiff bristle brush may be required. Wipe the<br />
surface with a damp cloth. After the stain is<br />
removed, neutralize the surface with water making<br />
sure that all of the Graffiti Wizard is removed from<br />
the surface. Graffiti Wizard is available in 4-oz.,<br />
12-oz., 1 gallon and 5 gallon containers. To order,<br />
call (800) 233-1924. Always follow manufacturer’s<br />
safety precautions. (See Graffiti Wizard ® literature,<br />
TR2810, behind General Information tab.)<br />
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V S 1 2
architectural masonry units<br />
Field Coat Application<br />
Verastone ®<br />
Verastone ® Plus<br />
For completely finished walls, a finish coat of<br />
proprietary TRENDCOAT ® acrylic (minimum 20%<br />
solids content) or TRENDCOAT ® WB (water-based)<br />
is recommended. Apply to all Verastone and<br />
Verastone Plus walls after cleandown and when the<br />
walls are completely dry. Apply the acrylic evenly to<br />
cover the entire surface without forming drips or<br />
runs. For maximum coverage and best appearance,<br />
apply TRENDCOAT or TRENDCOAT WB with airless<br />
spray equipment.<br />
TRENDCOAT clear, high-solids acrylic offers<br />
excellent graffiti resistance, provides moisture<br />
resistance and helps to cover any scuffs or<br />
scratches that may occur during handling<br />
and/or installation.<br />
TRENDCOAT WB (water-based) may be used in<br />
lieu of TRENDCOAT. Some interior applications<br />
may require a water-based coating material only.<br />
TRENDCOAT WB provides the same benefits as<br />
TRENDCOAT but may not provide the rich gloss<br />
achieved by using TRENDCOAT.<br />
Always produce a sample area of the TRENDCOAT<br />
or TRENDCOAT WB finish for architect/owner<br />
approval prior to applying the finish coat to the<br />
entire surface.<br />
Product Description<br />
High-solids TRENDCOAT and water-based<br />
TRENDCOAT WB are high quality, non-yellowing<br />
sealers specifically formulated for field coating<br />
Verastone and Verastone Plus masonry units. The<br />
sealers offer outstanding durability that beautifies the<br />
natural color of the Verastone and Verastone Plus<br />
ground and polished surfaces.<br />
Application<br />
Apply TRENDCOAT or TRENDCOAT WB to all<br />
Verastone and Verastone Plus walls after cleandown.<br />
TRENDCOAT and TRENDCOAT WB are ready to<br />
use and requires no mixing or dilution. Apply<br />
TRENDCOAT to clean, dry walls when the<br />
temperature is above 55º F. It should not be applied<br />
at temperatures lower than 55º F. All washdown<br />
activities for removal of mortar paste must be<br />
completed. TRENDCOAT and TRENDCOAT WB<br />
are sprayable with an airless sprayer or it can be<br />
applied using a brush, roller or long nap applicator.<br />
TRENDCOAT and TRENDCOAT WB shall be applied<br />
evenly to cover the entire surface without forming<br />
drips or runs.<br />
• Keep container tightly closed when not in use.<br />
• New mortar or adjacent concrete must cure for a<br />
minimum of 7 days before application.<br />
• The best results are obtained using airless spray<br />
paint equipment. The surface must be completely<br />
covered to seal out water.<br />
• Clean tools with Xylene immediately after use.<br />
Application Precaution<br />
TRENDCOAT is flammable. Use only in wellventilated<br />
or open areas. Keep away from extreme<br />
heat or open flame. Avoid breathing vapors,<br />
prolonged and repeated contact with skin and<br />
contact with eyes.<br />
Advantage<br />
TRENDCOAT and TRENDCOAT WB provide<br />
maximum protection from the damaging effects of<br />
air pollution, sun and extreme weather conditions.<br />
It covers and seals scuffs, scratches and small<br />
chips that may occur in the Verastone and<br />
Verastone Plus surface during installation and seals<br />
the faces and the joints. Because it is the same<br />
basic coating material which is used in the factory,<br />
it is completely compatible with the Verastone and<br />
Verastone Plus finishes.<br />
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V S 1 3
architectural masonry units<br />
Field Coat Application<br />
Verastone ®<br />
Verastone ® Plus<br />
Technical Information<br />
TRENDCOAT ® :<br />
Coverage: 265 sq ft/gal @ 1.0 dry mil. Suggested<br />
mils applied should not exceed 5.0 wet mils to<br />
achieve block protection and cosmetics.<br />
Flash Point: 3º F<br />
Normal Cure Time: @ 70º F – 50% RH:<br />
10 minutes<br />
Solids Content: 16.5%<br />
Weight solids: 20%<br />
VOC: 357.88 grams/liter solids<br />
Environmentally compliant in most states.<br />
Low HAPS: below 1%<br />
Weight per Gallon: 7.49 lbs./gal<br />
Gloss: Full<br />
TRENDCOAT ® WB:<br />
Coverage: 563 sq ft/gal @ 1.0 dry mil. Suggested<br />
mils applied should not exceed 5.0 wet mils to<br />
achieve block protection and cosmetics.<br />
Flash Point: 212º F<br />
Normal Cure Time: @ 5-7 days for complete cure.<br />
Dry to the touch in 10 to 15 minutes.<br />
Solids Content: 35%<br />
Weight solids: 38%<br />
VOC:<br />
151.85 grams/liter (minus water)<br />
175.54 grams/liter (solids)<br />
Environmentally compliant in most states.<br />
HAPS-free<br />
Weight per Gallon: 8.71 lbs./gal<br />
Gloss: Full<br />
Flammability: TRENDCOAT WB is not flammable.<br />
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architectural masonry units<br />
Shapes & Sizes<br />
Coding System<br />
Verastone ®<br />
Verastone ® Plus<br />
Shapes and Sizes Coding System<br />
All units are nominal 8" and 16" lengths unless<br />
modified by symbols as noted below. In some<br />
instances, only the first two (2) symbols will be used.<br />
Other symbols are added as required.<br />
The coding system is based on a series of symbols<br />
that define the size, general type and variance from<br />
standard length and return.<br />
1. The 1st part is the number denoting the<br />
nominal thickness:<br />
1", 2", 4", 6", 8", 10" and 12"<br />
2. The 2nd part is the letter or combination of letters<br />
denoting the general type of unit.<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam (specify open<br />
or solid bottom)<br />
3. The 3rd part is a number denoting length of the<br />
unit varying from the standard 16" length.<br />
Example: 4FE8 is a 4" thick face and end<br />
ground unit that is 8" long.<br />
4. The 4th part is a letter denoting the hand of the<br />
appropriate return unit.<br />
R = Right Hand L = Left Hand<br />
5. SPECIAL NOTE: For unit heights varying<br />
from the nominal 8", the numeral denoting<br />
height immediately follows the numeral<br />
denoting thickness.<br />
Example: 64FEBN is a nominal<br />
6" thick, 4" high face ground,<br />
end ground, bullnose unit.<br />
6. DA# denotes the scoring pattern.<br />
(See Page VS 17)<br />
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architectural masonry units<br />
Shapes & Sizes<br />
Verastone ®<br />
Verastone ® Plus<br />
Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />
Metric shapes and sizes are available.<br />
2F<br />
7 5/8"<br />
4FT<br />
7 9 /16"<br />
4FE<br />
7 5/8"<br />
4F<br />
7 5/8"<br />
6F<br />
8F<br />
15 5/8"<br />
3 9 /16"<br />
15 5 /8"<br />
15 9/16"<br />
1 9/16" Also available in 6, 8,<br />
Available in hollow,<br />
10 & 12” thicknesses. semi-solid or solid units.<br />
8FE<br />
8FEBN<br />
10F<br />
44F<br />
3 9/16"<br />
3 9/16"<br />
15 5/8"<br />
3 5 /8"<br />
75/8"<br />
5 9/16" 155/8"<br />
8FT<br />
7 9/16"<br />
8FETR*<br />
75/8"<br />
155/8"<br />
7 9/16"<br />
15 9/16" 7 5/8"<br />
15 5/8"<br />
7 9/16" 3 9/16"<br />
Also available in 8" thickness.<br />
8F8 Solid<br />
8F8 Hollow<br />
7 5/8"<br />
7 9/16"<br />
7 9/16"<br />
Also available in 4, 6,<br />
10 & 12" thicknesses.<br />
8FTBN 4 FE 135º<br />
15 9/16"<br />
7 5/8"<br />
7 5/8"<br />
"<br />
4 FE L CORNER<br />
7 9/16"<br />
9 9/16"<br />
KOBB<br />
(Open Bottom)<br />
15 5/8"<br />
15 9/16"<br />
7 5/8"<br />
Also available in 12” thickness.<br />
3 9/16"<br />
7 5/8"<br />
7 5 /8"<br />
3 9 /16"<br />
15 5 /8"<br />
Also available in 2, 6, 8, 10<br />
& 12” thicknesses.<br />
8UF (v-block)<br />
7 9/16"<br />
FHA<br />
(KOBB with<br />
Solid Bottom)<br />
15 5/8"<br />
7 5/8"<br />
7 5 /8"<br />
79/16"<br />
155/8"<br />
79/16"<br />
7 9/16"<br />
code designations<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam<br />
15 9/16" 7 9/16"<br />
Also available in 2, 4<br />
& 6" thicknesses.<br />
*Specify right or left (right shown)<br />
7 9/16"<br />
7 5/8"<br />
Also available in 2, 4,<br />
6, 10 & 12” thicknesses.<br />
7 9/16"<br />
7 5/8"<br />
7 9 /16"<br />
15 5 /8"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
7 9 /16"<br />
15 5 /8"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />
Any side can be chamfered.<br />
8FE C1<br />
8FT C2 8FET * C4<br />
8FFE C5<br />
Chamfers<br />
All <strong>Trenwyth</strong> concrete masonry<br />
units are manufactured with<br />
an integral moisture resistant<br />
admixture to repel moisture and<br />
prevent mold and efflorescence.<br />
8FEE C11<br />
1"<br />
*Specify right or left (right shown)<br />
Verastone ® /Acousta-Wal ® units<br />
Control noise pollution in your<br />
project with Verastone ® /<br />
Acousta-Wal ® units.<br />
For more information refer<br />
to the Acousta-Wal ® section.<br />
Type IV<br />
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V S 1 6
architectural masonry units<br />
Scoring Patterns<br />
Verastone ®<br />
Verastone ® Plus<br />
• Score Dimensions. The width of the score is 3/8".<br />
• Tuckpoint and scored joints. All scored joints<br />
must be tuckpointed to prevent moisture<br />
penetration and to match the real joints between<br />
the blocks. This gives a more realistic, pleasing<br />
appearance to the finished wall.<br />
• Special scoring. Written dimensions and a sketch<br />
are required in order to produce special scoring.<br />
Limitations: No more than five (5) vertical scores or<br />
two (2) horizontal scores are acceptable on the<br />
face of a block. DO NOT USE RAKE JOINTS.<br />
V1 V2 H1<br />
8x8 Score 8x5 Score 4x16 Score<br />
Design Your Own<br />
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V S 1 7
architectural masonry units<br />
Chamfered Edge<br />
Coding System<br />
Verastone ®<br />
Verastone ® Plus<br />
C1 C2 C3 C4*<br />
C5 C6 C7 C8<br />
Notes:<br />
C9* C10* C11 Design your own<br />
1) *For these units designate left L (left) or R (right). (Right shown)<br />
2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />
3) If you need a configuration not shown simply mark up one of the "Design your own" above<br />
and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The chamfer<br />
designation will be CS (Chamfer Special).<br />
4) A standard chamfer is 1" at a 45º angle. Please clearly designate any variations.<br />
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V S 1 8
architectural masonry units<br />
Chamfered Edge Design<br />
Recommendations<br />
Verastone ®<br />
Verastone ® Plus<br />
When chamfered edges are required, the following variations are available. Ony angles of 30º, 45º or 60º<br />
may be supplied on any of the edges of Verastone or Verastone Plus units.<br />
See details below:<br />
30º 45º 60º<br />
These three standard angles may be used on any size block and the width of the chamfer may be varied.<br />
Typically chamfers are 1", 2", 3" or 4" wide.<br />
Any or all edges may be chamfered.<br />
2 Inch @ 45º<br />
END<br />
END<br />
Standard Chamfer<br />
1 Inch @ 45º<br />
Standard Chamfer<br />
1"<br />
Always Designate size of chamfer when ordering.<br />
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V S 1 9
architectural masonry units<br />
Bullnose Edge Codes<br />
Verastone ®<br />
Verastone ® Plus<br />
B1 B2 B3 B4*<br />
B5 B6 B7 B8<br />
Notes:<br />
B9* B10* B11 Design your own<br />
1) *For these units designate left L (left) or R (right). (Right shown)<br />
2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />
3) If you need a configuration not shown, simply mark up one of the "Design your own" above<br />
and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The bullnose<br />
designation will be BNS (Bullnose Special).<br />
4) You may be required to produce architectural drawings prior to production. All drawings for special<br />
units require approve with authorized signatures.<br />
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V S 2 0
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Verastone ®<br />
Verastone ® Plus<br />
1. How is the product made? What is the difference between Verastone and Verastone Plus?<br />
Verastone recycled ground face masonry units are integrally colored concrete blocks with one or more<br />
faces ground to expose the variegated colors of the natural aggregates. A special additive is included in<br />
the concrete mix design to prevent efflorescence. A factory-applied, clear satin gloss acrylic accentuates<br />
and highlights each burnished face and provides moisture resistance.<br />
Verastone Plus recycled filled and polished masonry units offer a smooth terrazzo look on one or more<br />
of the faces. After the initial grinding process to expose the variegated colors of the natural aggregates,<br />
the pores and interstices are filled with a cementitious grout. The exposed faces are then polished<br />
smooth in a multi-stage polishing process and a factory-applied clear satin gloss acrylic or water-based<br />
sealer is applied to accentuate the natural beauty of the aggregates and provide moisture resistance.<br />
Verastone and Verastone Plus both contain a significant amount of recycled content that may earn<br />
LEED ® points for your building.<br />
2. Is the color on the surface or all through the block?<br />
The color is integral, i.e. it is uniform throughout the concrete block.<br />
3. Why is the color different depending on which plant makes the blocks?<br />
The aggregates used to make the blocks at each plant come from different sources and are, therefore,<br />
of different colors and particle shapes. This changes the color and appearance of the finished product.<br />
4. How can I be sure it will not be chipped and scuffed in shipment and jobsite handling?<br />
<strong>Trenwyth</strong> products are manufactured, packaged and shipped with great care to protect the finished<br />
surfaces. The units are placed on sturdy wooden pallets and a layer of heavy cardboard is placed<br />
between each layer of blocks. The entire cube is then covered with a heavy gauge plastic bag and<br />
strapped with steel banding. Verastone and Verastone Plus units should be handled as finished material<br />
on the jobsite to avoid scuffing, chipping or other damage.<br />
5. Can I grind these blocks at the jobsite?<br />
No. Precision equipment is needed to grind and polish Verastone and Verastone Plus units and this can<br />
only be done satisfactorily in the factory.<br />
6. Can any mason install this product?<br />
Any mason can install this product. Masons experienced in laying architectural blocks who are good<br />
craftsmen can lay ground face blocks very well. Unfortunately, no matter how well our blocks are<br />
manufactured, if they are not laid well, the appearance of the project is diminished.<br />
7. What is the difference between lightweight, medium-weight and normal-weight blocks?<br />
ASTM C90 specification for load-bearing concrete masonry units defines lightweight as concrete less<br />
than 105 lbs per cu. ft., mediumweight as concrete between 105 and 125 Ibs per cu. ft. and<br />
normalweight as concrete of 125 lbs per cu. ft. or more.<br />
The aggregate used to make lightweight blocks is usually expanded shale, expanded clay, pumice or<br />
some similar type of open-cell material. By its nature such aggregate is porous and will allow some<br />
moisture penetration. ASTM C90 sets the maximum rate of absorption at 18 lbs per cu. ft. for<br />
lightweight, 15 lbs per cu. ft. for mediumweight and 13 lbs per cu. ft. for normalweight. Most Verastone<br />
and Verastone Plus units are medium-weight.<br />
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V S 2 1
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Verastone ®<br />
Verastone ® Plus<br />
8. What is the surface coating?<br />
A clear high solids acrylic coating (TRENDCOAT) or a water-based coating (TRENDCOAT WB) is applied<br />
in the factory after the blocks are ground and polished. It is completely light stable and will not<br />
deteriorate with exterior exposure and weathering.<br />
9. Why do you recommend walls have a field coat? Is the field coating necessary?<br />
The factory-applied coating is designed primarily to protect the Verastone and Verastone Plus surface<br />
during shipment and installation. The field coat covers and enhances the entire wall including the mortar<br />
joints and it hides most scuffs, scratches and nicks that occur during handling and installation. We<br />
recommend field coating because it puts the finishing touch to the installation and brings out the full<br />
beauty of Verastone and Verastone Plus units.<br />
10 What is the life expectancy of the product?<br />
50 years plus — if the building is properly designed and the Verastone and Verastone Plus units are<br />
installed correctly.<br />
11. At what temperature should the TRENDCOAT ® and TRENDCOAT WB field coating be applied<br />
or not applied?<br />
The TRENDCOAT ® and TRENDCOAT WB coating should be applied to dry walls when the temperature<br />
is above 55° F. It should not be applied at temperatures lower than 55° F.<br />
12. Will the TRENDCOAT ® or TRENDCOAT WB coating peel, fade, crack or spall?<br />
TRENDCOAT ® and TRENDCOAT WB are high-quality sealers and will not peel, fade, crack or spall<br />
when properly applied to a dry surface. However, if the walls are not properly designed or constructed<br />
with appropriate flashing, weeps, vents, etc., and the substrate block is continuously saturated behind<br />
the acrylic, deterioration may occur over time.<br />
13. Can you control the color consistency?<br />
Great care is taken in the Verastone and Verastone Plus manufacturing processes to ensure a high<br />
degree of color consistency. This includes checking incoming raw materials, use of computer controlled<br />
precision automatic color injection equipment, and precise control of the moisture and curing process.<br />
As with any natural product, there are minor color variations from block to block. Final inspection<br />
includes dry stacking samples drawn from the production line every half hour and comparing those<br />
samples to the master sample for that project. Always request a jobsite field panel to be erected to<br />
show the expected unit and mortar color.<br />
14. Can you match colors?<br />
Yes, within the limitations of the aggregates available at each of our plants.<br />
15. If I want to put on an addition a year or more after the original installation of Verastone<br />
blocks, will the new Verastone blocks match the old?<br />
We can usually match previously manufactured colors quite well. However, we recommend that,<br />
if possible, a small piece be cut or chipped from the existing wall and sent to us. If that is not possible,<br />
a new sample of the color should be visually compared to the existing wall and adjustments made to<br />
the color if necessary. Aggregates are a product of “Mother Nature”, however, and can vary over time.<br />
Always order a current full size sample to verify color.<br />
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V S 2 2
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Verastone ®<br />
Verastone ® Plus<br />
16. What special precautions should be taken in the handling, storage and installation<br />
of the product?<br />
Refer to the Verastone and Verastone Plus Installation & Cleaning sections behind this tab.<br />
17. Can Verastone and Verastone Plus units be used in flooring or paving?<br />
No. Verastone and Verastone Plus units are designed as wall material and are not suitable for flooring<br />
or paving.<br />
18. How does one patch this product? Can chips in the wall be repaired?<br />
Damaged or chipped units that do not meet requirements of ASTM C90 for the block should not be<br />
installed. If units incur damage during installation or by other trades, a patch kit can be ordered from<br />
manufacturer. Follow manufacturer's instructions for best results.<br />
19. Why should I pay a premium for Verastone and Verastone Plus units when there are so many<br />
other less expensive ground face blocks, split-face blocks or bricks?<br />
Verastone and Verastone Plus units are the highest quality recycled ground face or burnished blocks<br />
available. If quality and service are important to you -- you should specify and use Verastone and<br />
Verastone Plus units.<br />
20. What special shapes are available? Can you provide bullnose corners? Are they available in<br />
larger sizes?<br />
A large assortment of special shapes are available or can be made. We have numerous molds, jigs, etc.<br />
-- the most in the industry. Give us a drawing or sketch of the special shapes you would like and let us<br />
show you what we can do. We offer a chamfered corner as well as a bullnose. A full range of over-sized<br />
units are also available. See the Monumental tab in this binder.<br />
21. What do I use for the washdown to remove mortar and scum?<br />
Refer to the Verastone and Verastone Plus Installation & Cleaning sections behind this tab.<br />
22. What happens if acid is used on Verastone and Verastone Plus blocks?<br />
Cleaners that use a harsh acid (like HCL) as a base can attack the acrylic sealer, degrading the coating<br />
and etch the pigment in the blocks. Use only the recommended cleaner on <strong>Trenwyth</strong> products.<br />
23. Are the blocks UL rated?<br />
Verastone and Verastone Plus blocks are tested annually to Underwriter Laboratories (UL) standards by<br />
various independent testing laboratories. Therefore, they are UL rated although they are not UL listed,<br />
as there is no requirement that ground face blocks be UL listed in the United States.<br />
24. Can I return blocks I do not use?<br />
No. All Verastone and Verastone Plus blocks are custom made. We require a signed sales contract<br />
before we will start manufacturing any order. Since we don’t make any blocks for stock, any Verastone<br />
and Verastone Plus blocks that are ordered in excess must be shipped and cannot be returned.<br />
25. Is the score cast or cut?<br />
The score is cut into the finished side of Verastone and Verastone Plus blocks.<br />
w w w. t r e n w y t h . c o m<br />
V S 2 3
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Verastone ®<br />
Verastone ® Plus<br />
26. Can I get the back side of the exposed, unfinished block scored to match the score on the<br />
finished face?<br />
Yes.<br />
27. Do I tuckpoint the scored joint?<br />
The scored joints must be tuckpointed to match the rest of the mortar joints. If they are not tuckpointed,<br />
the continuity between the scored joint and the mortar joint is lost. Rake joints are not permitted on<br />
Verastone or Verastone Plus.<br />
28. Is there any special mortar required?<br />
Colored mortar that matches or complements the Verastone and Verastone Plus colors can create a<br />
beautiful effect. For more information on mortars see Mortars in the General Information section of this<br />
binder or call your <strong>Trenwyth</strong> manufacturing facility and ask for a <strong>Trenwyth</strong> Mortar Kit. A <strong>Trenwyth</strong>approved<br />
integral water repellent admixture is recommended for all exterior mortar.<br />
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V S 2 4
architectural masonry units<br />
Colors<br />
Verastone ®<br />
Verastone ® Plus<br />
Eastern Selection<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Chablis<br />
Group C<br />
Vintage<br />
Group C<br />
Palomino<br />
Group C<br />
Rhine Grey<br />
Group C<br />
Chianti<br />
Group C<br />
Midwest Selection<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Chardonnay<br />
Group C<br />
Superior<br />
Group C<br />
Austin<br />
Group C<br />
Toffee<br />
Group C<br />
Old Country<br />
Group C<br />
Cambria<br />
Group C<br />
Fossil Reef<br />
Group C<br />
Cabernet<br />
Group C<br />
Schiraz<br />
Group C<br />
Verastone ® Plus recycled filled and polished masonry units offer the look of a smooth terrazzo finish in the<br />
Verastone ® recycled ground face masonry unit color line. Discover the difference:<br />
Verastone ® recycled<br />
ground face finish<br />
Verastone ® Plus recycled<br />
filled and polished<br />
masonry units finish<br />
w w w. t r e n w y t h . c o m<br />
V S 2 5
Trendstone ®<br />
ground face masonry units<br />
Trendstone ® Plus<br />
filled and polished masonry units<br />
natural color and beauty exposed –<br />
yet protected from Mother Nature.
04<br />
Trendstone ground face masonry units are integrally colored block with one or more faces<br />
ground to expose the variegated color of the natural aggregates.<br />
Trendstone Plus filled and polished masonry units offer a smooth terrazzo look. After the<br />
initial grinding process, as a cementitious grout is added to the pores and interstices of the<br />
unit. The filled units are then polished smooth in a multi-stage polishing process to produce<br />
an impervious, graffiti resistant surface.<br />
Trendstone ® and Trendstone Plus ® advantages at a glance<br />
One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves time<br />
and money.<br />
Preserved Beauty The factory-applied clear satin gloss or water-based sealer further accentuates the<br />
natural beauty of the aggregates while providing additional protection from moisture<br />
and the elements.<br />
Trendstone Plus Advantages Trendstone Plus offers smooth finished surfaces as the pores and interstices of the ground<br />
surfaces are filled with a cementitious grout and polished smooth in a multi-stage process.<br />
Offering the look of a terrazzo finish, the polished surface of Trendstone Plus is the ultimate<br />
in cleaning and stain protection. The surfaces resist stains and chemicals; paint, marker<br />
and graffiti clean off easily.<br />
Durability Trendstone and Trendstone Plus feature built-in ductility and durability.<br />
Moisture / Mold Resistant All Trendstone and Trendstone Plus are manufactured with an integral water repellent<br />
admixture to repel moisture, prevent mold and efflorescence.<br />
Low Maintenance The units are virtually maintenance free and will last the lifetime of your building with<br />
no refinishing.<br />
Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns are<br />
Scoring Patterns available for maximum design flexibility.<br />
Fire Protection Trendstone and Trendstone Plus features up to a 4-hour fire rating, depending on the<br />
thickness and internal configuration of the block.<br />
Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />
with your environment.<br />
Sound-Absorbing Option Trendstone ground face masonry units are available in Acousta-Wal ® sound-absorbing units.<br />
Over-sized Units Trendstone and Trendstone Plus are available in Monumental over-sized units..<br />
Availability Trendstone and Trendstone Plus are manufactured nationwide to provide convenient<br />
service anywhere in the USA.<br />
Trendstone ®<br />
ground face masonry units<br />
Trendstone ® Plus<br />
filled and polished masonry units
architectural masonry units<br />
Table of Contents<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 1<br />
R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 2 – 5<br />
ASTM Reports. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 6<br />
Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 7<br />
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 8 – 9<br />
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 10 – 12<br />
Field Coat Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 13 – 14<br />
Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 15<br />
Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 16<br />
Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 17<br />
Chamfered Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 18<br />
Chamfered Edge Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 19<br />
Bullnose Edge Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 20<br />
Frequently Asked Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 21 – 24<br />
Trendstone ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 25 – 27<br />
Trendstone Plus ® Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TS 28 – 30<br />
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T S T O C
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Trendstone and Trenstone Plus<br />
Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
group A, B, C, D or E. Submit product literature,<br />
certifications, test reports and full size sample(s) of<br />
each color specified.<br />
QUALITY ASSURANCE<br />
Certifications: Concrete blocks for grinding shall conform to<br />
ASTM C90. After the initial grinding process to expose the<br />
variegated colors of the natural aggregates, the pores and<br />
interstices of Trendstone Plus filled and polished units are<br />
filled with a cementitious grout and polished smooth in a<br />
multi-stage polishing process. Both the ground face and<br />
filled and polished surfaces shall have a factory-applied<br />
heat-treated acrylic or water-based sealer finish.<br />
All units contain a manufacturer-approved integral waterrepellent<br />
CMU admixture at the time of manufacture.<br />
Trendstone Plus filled and polished units shall conform to<br />
the requirements of ASTM C744-08 and all applicable<br />
Federal Specifications.<br />
Both Trendstone and Trendstone Plus contain preconsumer<br />
recycled content. Contact your <strong>Trenwyth</strong><br />
representative for details.<br />
Fire Resistance: Fire rated for up to 4 hours. Define hourly<br />
ratings required by NCMA TEK Notes, available at<br />
www.trenwyth.com.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
A full size unit is required to illustrate color and texture for<br />
approval. Manufacturer requires a sample panel be installed<br />
at the jobsite prior to installation of any <strong>Trenwyth</strong> product.<br />
This panel will represent both the quality of the product and<br />
the workmanship to be expected for the project. The panel<br />
must be approved by either the owner or architect for the<br />
project. Manufacturer will provide 4" units for a 4' by 4'<br />
sample panel at no cost for the material (excluding freight<br />
to site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Units shall be delivered to the jobsite on covered banded<br />
pallets with cardboard between layers. Store pallets in<br />
single stacks on level ground and cover with waterproof<br />
covering (e.g., tarpaulins) to protect the blocks from<br />
inclement weather. Handle blocks carefully to avoid<br />
breakage and damage to the finished surfaces.<br />
PROJECT/SITE CONDITIONS<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART 2 – PRODUCTS<br />
PRODUCT NAME<br />
Trendstone ® recycled ground face masonry units<br />
Trendstone ® Plus recycled filled and polished masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 E. Bungalow Road, Morris, IL 60450<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar admixture following manufacturer's<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Surfaces are manufactured to provide finished dimensions<br />
of 7-5/8" x 15-5/8" ± 1/8". Bed depth dimensions for single<br />
face units are 3-9/16", 5-9/16", 7-9/16", 11-9/16" ± 1/8".<br />
Two face units are 3-1/2", 5-1/2", 7-1/2", 11-1/2", ± 1/8".<br />
Nominal 2", 4", 6", 8", 10" and 12" standard block<br />
thickness are available as well as all standard block shapes.<br />
High-strength units for special structural requirements, oversized<br />
units, and metric shapes and sizes are also available.<br />
MASONRY CLEANERS<br />
Carefully following manufacturer’s instructions, use<br />
Burnished Custom Masonry Cleaner by PROSOCO (dilute<br />
1 part to 3 parts clean water). Available from manufacturer.<br />
Do not powerwash.<br />
CAUTION! Never use Muriatic Acid solution or any cleaner<br />
with an acid base on units.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include manufacturerapproved<br />
matching water-repellent additive added to each<br />
batch in the appropriate dosage rates for mortar type (M, S<br />
or N) per manufacturer's instructions. Refer to NCMA TEK<br />
Notes, available at www.trenwyth.com, for Hot and Cold<br />
weather construction practices.<br />
Lay units using the best concrete masonry practices. Install<br />
only quality units; reject all defective units as defined by<br />
ASTM C90. Lay blocks with the faces level, plumb and true<br />
to the line strung horizontally at the ground or filled and<br />
polished face. Units shall have uniform, 3/8"-wide joints<br />
both horizontally and vertically on the finished side of the<br />
wall. Tool joints neatly after they are finger-hard to make<br />
them straight and uniform. Size and place cut pieces<br />
appropriately to maintain consistency and bond. Complete<br />
masonry construction using procedures and workmanship<br />
consistent with the best masonry practices.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws, using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
1. Lay units with full mortar coverage on head and bed<br />
joints taking care not to block cores to be grouted or<br />
filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the face of<br />
masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKE JOINTS.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper flashing and drawings.<br />
INSPECTION<br />
The faces shall conform to the requirements of ASTM C90<br />
when viewed from a distance of twenty (20) feet at right<br />
angles to the wall with normal lighting.<br />
CLEANING<br />
Keep walls clean daily during installation using brushes,<br />
rags and the burlap squares supplied on the pallets. Do<br />
not allow excess mortar lumps or smears to harden on<br />
the finished surfaces. Harsh cleaning methods after walls<br />
have been erected will mar the surface of the blocks.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with PROSOCO Burnished<br />
Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />
water), strictly following the manufacturer's instructions –<br />
including thorough rinsing. Do not use acid or abrasives<br />
on the finished surfaces. Failure to strictly follow<br />
manufacturer’s instructions can result in permanent<br />
damage to the finished faces. Do not apply Burnished<br />
Custom Masonry Cleaner with pressure spray above<br />
50 psi. Do not powerwash.<br />
FIELD COAT APPLICATION<br />
For completely finished walls, a finish coat of<br />
TRENDCOAT ® Acrylic (minimum 20% solids content) or<br />
TRENDCOAT ® WB (water-base) is recommended. Apply<br />
to walls after cleandown and when the walls are dry. Apply<br />
the acrylic evenly to cover the entire surface without<br />
forming drips or runs. For maximum coverage and best<br />
appearance, apply TRENDCOAT Acrylic or TRENDCOAT<br />
WB with airless spray equipment. Consult manufacturer<br />
for further information. This clear, high-solids acrylic,<br />
provides moisture resistance and helps to cover any<br />
scuffs or scratches that may occur during handling and/or<br />
installation. TRENDCOAT also offers excellent graffiti<br />
resistance for Verastone Plus filled and polished units.<br />
MAINTENANCE<br />
Properly installed and cleaned, units need virtually no<br />
maintenance other than routine cleaning (i.e. Pinesol or<br />
Fantastik). Graffiti, paint or dye stains may need special<br />
cleaning methods and products such as <strong>Trenwyth</strong><br />
Graffiti Wizard ® environmentally friendly cleaner. Contact<br />
manufacturer for specific cleaning recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
Consult NCMA TEK Notes, available at www.trenwyth.com,<br />
for proper installation of concrete masonry units.<br />
TS 1
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architectural masonry units<br />
R-Values<br />
Trendstone ®<br />
Trendstone Plus ®<br />
R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />
concrete increases with increasing density. The following tables list a range of R-values for each density.<br />
Contact your sales representative or specific block densities.<br />
Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />
95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />
105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />
115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />
125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />
135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />
Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />
95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />
105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />
115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />
125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />
135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />
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architectural masonry units<br />
R-Values<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />
95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />
105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />
115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />
125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />
135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />
Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />
95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />
105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />
115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />
125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />
135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />
Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />
6-2A, available at www.trenwyth.com.<br />
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T S 3
architectural masonry units<br />
R-Values<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Additional r-values can be achieved with factoryinstalled<br />
expanded polystyrene, such as Korfil or<br />
ICON inserts.<br />
Korfil ® Block Insulation inserts are individually<br />
molded expanded polystyrene inserts. Installed at<br />
your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />
inserts are designed to fit standard two-core<br />
masonry units. Korfil inserts are available in 6", 8",<br />
10" and 12" widths.<br />
R-Values<br />
Both Korfil and ICON inserts offer your building the<br />
following benefits:<br />
• One-step installation of insulated masonry block<br />
saves time and money.<br />
• R-value unaffected by moisture or aging<br />
• Insulated block offers up to a 4-hour fire rating<br />
• Improves dew point and sound transmission<br />
resistance<br />
• Offers space for easy installation of utilities<br />
within wall<br />
• Flame retardant polystyrene<br />
• Use with single-wythe and cavity<br />
wall construction<br />
• No maintenance required<br />
• Available in 6", 8", 10" and 12" widths.<br />
Caution: Expanded Korfil polystyrene should not be<br />
exposed to temperatures exceeding 184ºF.<br />
Applicable Standards:<br />
• ASTM C578 Specification for Rigid Cellular<br />
Polystyrene Thermal Insulation<br />
• ASTM C90 Standard Specification for<br />
Loadbearing Concrete Masonry Units<br />
ICON ® Universal Concrete Block Insulation<br />
Inserts are molded from expandable polystyrene.<br />
Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />
inserts are designed to compress and fit the core of<br />
all masonry units and significantly improve cmu<br />
thermal efficiency.<br />
w w w. t r e n w y t h . c o m<br />
T S 4
architectural masonry units<br />
R-Values<br />
Trendstone ®<br />
Trendstone Plus ®<br />
6" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.64 .38 6.45 .16<br />
95 2.42 .41 5.39 .19<br />
105 2.29 .44 4.76 .21<br />
115 2.17 .46 4.21 .24<br />
125 2.05 .49 3.69 .27<br />
135 1.95 .51 3.25 .31<br />
12" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.12 .32 9.38 .11<br />
95 2.83 .35 8.09 .12<br />
105 2.66 .38 7.27 .14<br />
115 2.52 .40 6.51 .15<br />
125 2.38 .42 5.78 .17<br />
135 2.26 .44 5.11 .20<br />
8" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.86 .35 7.74 .13<br />
95 2.61 .38 6.55 .15<br />
105 2.46 .41 5.83 .17<br />
115 2.33 .43 5.17 .19<br />
125 2.21 .45 4.56 .22<br />
135 2.10 .48 4.01 .25<br />
12" Cavity Wall, 4" Outer Wythe,<br />
3/4 Air Space, 8" Two-Core Block<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 4.26 .23 9.14 .11<br />
95 4.01 .25 7.95 .13<br />
105 3.86 .26 7.23 .14<br />
115 3.73 .27 6.57 .15<br />
125 3.61 .28 5.96 .17<br />
135 3.50 .29 5.41 .28<br />
10" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.00 .33 8.52 .12<br />
95 2.73 .37 7.25 .14<br />
The r-values and u-values are based on<br />
information provided by insert manufacturer,<br />
CBIS. Values are based on ASHRAE and<br />
NCMA publications.<br />
For more information, contact your <strong>Trenwyth</strong><br />
representative or visit www.cbisinc.com.<br />
105 2.57 .39 6.48 .15<br />
115 2.43 .41 5.76 .17<br />
125 2.31 .43 5.09 .20<br />
135 2.19 .46 4.48 .22<br />
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T S 5
architectural masonry units<br />
ASTM Reports<br />
Trendstone ®<br />
Trendstone Plus ®<br />
ASTM C90 specifies the following tests for load-bearing concrete masonry units<br />
for TRENDSTONE and TRENDSTONE PLUS recycled ground face masonry units<br />
Compressive Strength and<br />
Moisture Absorbancy<br />
A test to ensure that blocks meet<br />
strength and moisture requirements, and<br />
are free of cracks and other defects.<br />
Complies<br />
ASTM C744 specifies the following tests for TRENDSTONE PLUS<br />
recycled filled and polished ground face masonry units<br />
Cracking and Crazing<br />
A test to ensure that the units are free<br />
from cracking and/or crazing.<br />
Complies<br />
Adhesion<br />
A test to determine the adhesion of the<br />
finished facing to the block substrate.<br />
Complies<br />
Abrasion<br />
A test to measure the abrasion<br />
resistance of the finished facing.<br />
Complies<br />
Color Change<br />
A test by accelerated weathering<br />
apparatus to measure change.<br />
Complies<br />
w w w. t r e n w y t h . c o m<br />
T S 6
architectural masonry units<br />
Block Characteristics<br />
Fire Rating<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
“Methods of Testing Concrete Masonry Units”.<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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T S 7
architectural masonry units<br />
Installation<br />
Trendstone ®<br />
Trendstone Plus ®<br />
IMPORTANT! Before You Begin<br />
Manufacturer requires that you order a full size<br />
unit to illustrate color and texture for approval.<br />
Manufacturer also requires a sample panel be<br />
installed at the jobsite prior to installation of any<br />
<strong>Trenwyth</strong> products. This panel will represent the<br />
quality, color and texture of the product and the<br />
workmanship to be expected for the project. Either<br />
the owner or the project architect must approve the<br />
panel. Failure to produce a sample panel may result<br />
in loss of warranty. Manufacturer will provide 4" units<br />
for a 4' x 4' sample panel at no cost for the material<br />
(excluding freight to site).<br />
Delivery, Storage and Handling<br />
Trendstone and Trendstone Plus masonry units<br />
shall be delivered to the jobsite on covered banded<br />
pallets with cardboard between the layers. Store<br />
pallets in single stacks on level ground and cover<br />
with waterproof covering (e.g., tarpaulins) to protect<br />
the blocks from inclement weather. Handle blocks<br />
carefully to avoid breakage and damage to the<br />
finished surface.<br />
Project Site Conditions<br />
Protection of Work: Cover walls, including open<br />
tops, each day after installation to keep open walls<br />
protected and dry. After units are installed, they<br />
should be protected from damage by other trades<br />
performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with<br />
plastic. Corners should be protected from damage<br />
after installation by covering them with plywood.<br />
Do not, under any circumstance, install a damaged<br />
unit that does not conform to the requirements of<br />
ASTM C90. If units have been damaged during<br />
transit, contact manufacturer immediately.<br />
Laying Masonry Walls<br />
Draw blocks from more than one pallet at a time<br />
during installation. All exterior mortar shall include<br />
manufacturer-approved matching water repellent<br />
additive added to each batch in the appropriate<br />
dosage rates for mortar type (M, S or N) per<br />
manufacturer’s instructions. Refer to NCMA TEK<br />
Notes, available at www.trenwyth.com, for Hot<br />
and Cold weather construction practices.<br />
Lay units using the best concrete masonry<br />
practices. Install only quality units; reject all<br />
defective units as defined by ASTM C90. Lay<br />
blocks with the faces level, plumb and true to the<br />
line strung horizontally at the ground face. Units<br />
shall have uniform, 3/8"-wide joints both horizontally<br />
and vertically on the finished side of the wall. Tool<br />
joints neatly after they are finger-hard to make<br />
them straight and uniform. Size and place cut<br />
pieces appropriately to maintain consistency and<br />
bond. Complete masonry construction using<br />
procedures and workmanship consistent with the<br />
best masonry practices.<br />
Lighting: Provide adequate lighting for masonry<br />
work by placing all lighting at a reasonable distance<br />
from the wall for even illumination. Do not use<br />
trough lighting.<br />
Cutting: Make all unit cuts, including those for<br />
bonding, holes, boxes, etc., with motor driven<br />
masonry saws, using either an abrasive or diamond<br />
blade. Cut neatly and locate for best appearance.<br />
Mortar Bedding and Jointing:<br />
1. Lay units with full mortar coverage on head and<br />
bed joints taking care not to block cores to be<br />
grouted or filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the<br />
face of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKE JOINTS.<br />
Flashing of Masonry Work<br />
Install flashing at locations shown in the plans and<br />
in strict accordance with the details and the best<br />
masonry flashing practices.<br />
Weep Holes and Vents<br />
Install weep holes and vents at proper intervals at<br />
courses above grade and at any water stops over<br />
windows, doors and beams. Consult NCMA TEK<br />
Notes, available at www.trenwyth.com, for proper<br />
flashing and drawings.<br />
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T S 8
architectural masonry units<br />
Installation<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Inspection<br />
The ground faces shall conform to the requirements<br />
of ASTM C90 when viewed from a distance of<br />
twenty (20) feet at right angles to the wall with<br />
normal lighting.<br />
Installation Recommendations<br />
• Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper installation of<br />
concrete masonry units.<br />
• A complementary or matching mortar color is<br />
recommended when using Trendstone and<br />
Trendstone Plus units. Call customer service<br />
800-233-1924 to receive a <strong>Trenwyth</strong> Mortar Kit.<br />
Limitations<br />
• The Trendstone and Trendstone Plus facing is not<br />
intended for use as an impervious surface.<br />
• Acid solutions/HCL acid-based cleaners should<br />
not be used as a cleaning agent or come in direct<br />
contact with the facing.<br />
• Trendstone and Trendstone Plus facings should<br />
not be continuously exposed to temperatures<br />
above 250º F.<br />
w w w. t r e n w y t h . c o m<br />
T S 9
architectural masonry units<br />
Cleaning<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Walls must be cleaned on a daily basis as<br />
block laying proceeds.<br />
Masonry surfaces clean most effectively if the<br />
cleaning is done within 14-28 days after masonry<br />
installation. Mortar and grout smears that remain on<br />
the surface for a longer time result in a more difficult<br />
cleandown and may cause undesirable results.<br />
Final cleandown of masonry surfaces should be<br />
completed before installation of windows, doors,<br />
hardware, light fixtures, roofing materials and any<br />
other non-masonry item that may be damaged by<br />
the cleaning product. If such fixtures have been<br />
installed, they must be protected before the cleaner<br />
is applied. All caulking and sealant materials<br />
should be in place and thoroughly cured before<br />
cleaning begins.<br />
Protect all surrounding metal and non-masonry<br />
materials, painted surfaces and plant life from<br />
contact with the cleaner, residue or fumes.<br />
Masonry Cleaners<br />
Use Burnished Custom Masonry Cleaner by<br />
PROSOCO following manufacturer’s instructions<br />
(dilute one part to 3 parts clean water). Available<br />
from manufacturer. Do not powerwash.<br />
CAUTION! Never use muriatic acid on units.<br />
Prior to overall application, always test the cleaner<br />
(minimum 4' x 4' area) to ensure suitability and<br />
desired results. Test each type of masonry and each<br />
type of stain. Allow test area to dry for 3 – 7 days<br />
before inspection and approval by the project<br />
architect or building owner. Clean test areas<br />
according to the application below and always<br />
make the test panel available throughout the<br />
cleaning project.<br />
• Always pour cold water into an empty bucket first<br />
before carefully adding detergent.<br />
• Never use hot water.<br />
• Handle in polyethylene or rubber buckets only.<br />
• Acidic materials and fumes will attack metal.<br />
Exterior Test Application<br />
The following cleaning procedure is recommended<br />
unless otherwise indicated during testing:<br />
1. Thoroughly saturate a large portion of the<br />
masonry surface with clean water.<br />
2. Using a densely-packed, soft-fibered masonry<br />
washing brush or low-pressure spray (50 psi<br />
maximum), apply diluted solution freely. (Do not<br />
apply Burnished Custom Masonry Cleaner with<br />
pressure spray above 50 psi. Such an application<br />
will drive the chemicals deep into the surfaces<br />
making it more difficult to rinse completely.)<br />
3. Depending on the absorption rate of masonry<br />
and drying conditions, allow cleaning solution to<br />
remain on the wall for approximately five (5)<br />
minutes. Do not allow cleaner to dry into the<br />
masonry because it may leave a residue and<br />
cause staining.<br />
General<br />
• Keep walls clean by using brushes or rags and<br />
the burlap squares supplied on the Trendstone<br />
and Trendstone Plus pallets.<br />
• Do not allow excess mortar lumps or smears to<br />
harden on the finished surfaces.<br />
• Remove green mortar with burlap or a dry cloth.<br />
• Wipe masonry blocks clean with burlap<br />
(provided with every other cube) as the blocks<br />
are laid each day.<br />
• Protect stored materials and the wall prior to<br />
completion to prevent excessive water entry and<br />
external soiling.<br />
• Protect the exposed portions of metal fixtures.<br />
(Harsh cleaning methods after walls have been<br />
erected may mar the surface of the blocks.)<br />
• Protect adjacent masonry and floor area by<br />
saturating with water and flushing away any<br />
cleaning solution before it dries.<br />
w w w. t r e n w y t h . c o m<br />
T S 1 0
architectural masonry units<br />
Cleaning<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Materials<br />
• Two plastic or hard rubber buckets<br />
• Rubber gloves<br />
• Soft fiber masonry brushes (or whitewash brushes)<br />
• Wooden, plastic or other soft, non-staining<br />
scraping device<br />
• Supply of “clean” wipers, such as lint-free cloths<br />
or paper towels<br />
• Clean water<br />
• Burnished Custom Masonry Cleaner (dilute one<br />
part to 3 parts of clean water). Do not apply<br />
Burnished Custom Masonry Cleaner with pressure<br />
spray above 50 psi. It will cause efflorescence.<br />
DO NOT USE ACID OR CLEANER WITH<br />
HCL BASE.<br />
Cleaning Procedure 1<br />
1. Brush clean water liberally on the surface area to<br />
be cleaned. Brush approximately one square yard<br />
at a time.<br />
2. It is important that the masonry wall be kept wet<br />
at all times. Do not use dirty water.<br />
3. Apply cleaning solution brushing in a circular<br />
motion to remove any unwanted mortar smears.<br />
4. Remove excess lumps of mortar with the soft<br />
(wood or plastic) scraping device and re-apply<br />
cleaning solution.<br />
5. Allow cleaning solution to remain on the surface<br />
for two or three minutes then wash off with liberal<br />
amounts of fresh, clean water.<br />
6. Wipe the walls down completely dry with clean,<br />
dry wipers.<br />
Cleaning Procedure 2<br />
If liberal amounts of water cannot be used, an<br />
alternative procedure may be employed.<br />
1. Soak a clean wiper in the cleaning solution. Wring<br />
it out so it is wet enough to dampen the surface,<br />
but dry enough so that the solution will not run<br />
down the wall.<br />
2. Allow the solution to remain on the surface for<br />
two or three minutes. Remove excess lumps of<br />
mortar with the soft scraping device and repeat<br />
Step #1.<br />
3. Wipe the wall completely dry with clean,<br />
dry wipers.<br />
Note: To remove mortar smears that have been<br />
allowed to harden on the wall and cannot be<br />
removed by following the procedures listed above,<br />
a solution of Burnished Custom Masonry Cleaner<br />
by PROSOCO may be used with a dilution ratio of<br />
1 part cleaner to 3 parts clean water, strictly<br />
following manufacturer’s instructions.<br />
WARNING! Never use muriatic acid solutions on<br />
Trendstone or Trendstone Plus units.<br />
Final Cleandown<br />
Clean the completed walls with a detergent<br />
masonry cleaner strictly following the manufacturer's<br />
instructions including thorough rinsing. Do not<br />
use acid or abrasives on the block surfaces. For<br />
stubborn mortar stains or smears, a 3:1 solution<br />
of Burnished Custom Masonry Cleaner by<br />
PROSOCO may be used as long as the walls are<br />
thoroughly wetted with clean water before applying<br />
the cleaning solution and thoroughly rinsed with<br />
clean water immediately after washing. Failure to<br />
strictly follow manufacturer’s instructions can result<br />
in permanent damage to the finished faces. DO<br />
NOT POWERWASH .<br />
w w w. t r e n w y t h . c o m<br />
T S 1 1
architectural masonry units<br />
Cleaning<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Maintenance<br />
Trendstone and Trendstone Plus units, properly<br />
installed and cleaned, need virtually no<br />
maintenance other than routine cleaning with<br />
standard commercial grade cleaning agents such<br />
as PINESOL ® or FANTASTIK ® . Graffiti, paint or<br />
dye may need special cleaning methods and<br />
products such as <strong>Trenwyth</strong> Graffiti Wizard ®<br />
environmentally friendly cleaner. Contact<br />
manufacturer for specific cleaning<br />
recommendations. DO NOT POWERWASH .<br />
Field Coat Application<br />
For required field coat application instructions, see<br />
Pages TS 13 – 14.<br />
Graffiti Removal Recommendation<br />
Graffiti Wizard environmentally friendly cleaner<br />
removes most paints and permanent markers,<br />
varnish, glue, crayon, oil, grease, food spills, etc.<br />
from Trendstone Plus surfaces. Apply Graffiti Wizard<br />
using a brush or cloth. Let stand 10 second to 20<br />
minutes, depending on the severity of the stain. If<br />
using on a more porous or textured surface, a nonmetallic<br />
stiff bristle brush may be required. Wipe the<br />
surface with a damp cloth. After the stain is<br />
removed, neutralize the surface with water making<br />
sure that all of the Graffiti Wizard is removed from<br />
the surface. Graffiti Wizard is available in 4-oz.,<br />
12-oz., 1 gallon and 5 gallon containers. To order,<br />
call (800) 233-1924 and ask for the Sample<br />
Department. Always follow manufacturer’s safety<br />
precautions. (See Graffiti Wizard ® Literature,<br />
TR2810, behind General Information tab.)<br />
w w w. t r e n w y t h . c o m<br />
T S 1 2
architectural masonry units<br />
Field Coat Application<br />
Trendstone ®<br />
Trendstone Plus ®<br />
For completely finished walls, a finish coat of<br />
proprietary TRENDCOAT ® acrylic (minimum 20%<br />
solids content) or TRENDCOAT ® WB (water-based)<br />
is recommended. Apply to all Trendstone e and<br />
Trendstone e Plus walls after cleandown and when<br />
the walls are completely dry. Apply the acrylic evenly<br />
to cover the entire surface without forming drips or<br />
runs. For maximum coverage and best appearance,<br />
apply TRENDCOAT or TRENDCOAT WB with airless<br />
spray equipment.<br />
TRENDCOAT clear, high-solids acrylic offers<br />
excellent graffiti resistance, provides moisture<br />
resistance and helps to cover any scuffs or<br />
scratches that may occur during handling<br />
and/or installation.<br />
TRENDCOAT WB (water-based) may be used in<br />
lieu of TRENDCOAT. Some interior applications<br />
may require a water-based coating material only.<br />
TRENDCOAT WB provides the same benefits as<br />
TRENDCOAT but may not provide the rich gloss<br />
achieved by using TRENDCOAT.<br />
Always produce a sample area of the TRENDCOAT<br />
or TRENDCOAT WB finish for architect/owner<br />
approval prior to applying the finish coat to the<br />
entire surface.<br />
Product Description<br />
High-solids TRENDCOAT and water-based<br />
TRENDCOAT WB are high quality, non-yellowing<br />
sealers specifically formulated for field coating<br />
Trendstone and Trendstone Plus masonry units. The<br />
sealers offer outstanding durability that beautifies the<br />
natural color of the Trendstone and Trendstone Plus<br />
ground and polished surfaces.<br />
Application<br />
Apply TRENDCOAT or TRENDCOAT WB to all<br />
Trendstone and Trendstone Plus walls after<br />
cleandown. TRENDCOAT and TRENDCOAT WB are<br />
ready to use and requires no mixing or dilution.<br />
Apply TRENDCOAT to clean, dry walls when the<br />
temperature is above 55º F. It should not be applied<br />
at temperatures lower than 55º F. All washdown<br />
activities for removal of mortar paste must be<br />
completed. TRENDCOAT and TRENDCOAT WB<br />
are sprayable with an airless sprayer or it can be<br />
applied using a brush, roller or long nap applicator.<br />
TRENDCOAT and TRENDCOAT WB shall be applied<br />
evenly to cover thentire surface without forming<br />
drips or runs.<br />
• Keep container tightly closed when not in use.<br />
• New mortar or adjacent concrete must cure for a<br />
minimum of 7 days before application.<br />
• The best results are obtained using airless spray<br />
paint equipment. The surface must be completely<br />
covered to seal out water.<br />
• Clean tools with Xylene immediately after use.<br />
Application Precaution<br />
TRENDCOAT is flammable. Use only in wellventilated<br />
or open areas. Keep away from extreme<br />
heat or open flame. Avoid breathing vapors,<br />
prolonged and repeated contact with skin and<br />
contact with eyes.<br />
Advantage<br />
TRENDCOAT and TRENDCOAT WB provide<br />
maximum protection from the damaging effects of<br />
air pollution, sun and extreme weather conditions.<br />
It covers and seals scuffs, scratches and small<br />
chips that may occur in the Trendstone and<br />
Trendstone Plus surface during installation and seals<br />
the faces and the joints. Because it is the same<br />
basic coating material which is used in the factory, it<br />
is completely compatible with the Trendstone and<br />
Trendstone Plus finishes.<br />
w w w. t r e n w y t h . c o m<br />
T S 1 3
architectural masonry units<br />
Field Coat Application<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Technical Information<br />
TRENDCOAT ® :<br />
Coverage: 265 sq ft/gal @ 1.0 dry mil. Suggested<br />
mils applied should not exceed 5.0 wet mils to<br />
achieve block protection and cosmetics.<br />
Flash Point: 3º F<br />
Normal Cure Time: @ 70º F – 50% RH:<br />
10 minutes<br />
Solids Content: 16.5%<br />
Weight solids: 20%<br />
VOC: 357.88 grams/liter solids<br />
Environmentally compliant in most states.<br />
Low HAPS: below 1%<br />
Weight per Gallon: 7.49 lbs./gal<br />
Gloss: Full<br />
TRENDCOAT ® WB:<br />
Coverage: 563 sq ft/gal @ 1.0 dry mil. Suggested<br />
mils applied should not exceed 5.0 wet mils to<br />
achieve block protection and cosmetics.<br />
Flash Point: 212º F<br />
Normal Cure Time: @ 5-7 days for complete cure.<br />
Dry to the touch in 10 to 15 minutes.<br />
Solids Content: 35%<br />
Weight solids: 38%<br />
VOC:<br />
151.85 grams/liter (minus water)<br />
175.54 grams/liter (solids)<br />
Environmentally compliant in most states.<br />
HAPS-free<br />
Weight per Gallon: 8.71 lbs./gal<br />
Gloss: Full<br />
Flammability: TRENDCOAT WB is not flammable.<br />
w w w. t r e n w y t h . c o m<br />
T S 1 4
architectural masonry units<br />
Shapes & Sizes<br />
Coding System<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Shapes and Sizes Coding System<br />
All units are nominal 8" and 16" lengths unless<br />
modified by symbols as noted below. In some<br />
instances, only the first two (2) symbols will be used.<br />
Other symbols are added as required.<br />
The coding system is based on a series of symbols<br />
that define the size, general type and variance from<br />
standard length and return.<br />
1. The 1st part is the number denoting the<br />
nominal thickness:<br />
1", 2", 4", 6", 8", 10" and 12"<br />
2. The 2nd part is the letter or combination of letters<br />
denoting the general type of unit.<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam (specify open<br />
or solid bottom)<br />
3. The 3rd part is a number denoting length of the<br />
unit varying from the standard 16" length.<br />
Example: 4FF8 is a 4" thick, 8" long with 2<br />
ground faces.<br />
4. The 4th part is a letter denoting the hand of the<br />
appropriate return unit.<br />
R = Right Hand L = Left Hand<br />
5. SPECIAL NOTE: For unit heights varying<br />
from the nominal 8", the numeral denoting<br />
height immediately follows the numeral<br />
denoting thickness.<br />
Example: 64FEBN is a nominal<br />
6" thick, 4" high face ground,<br />
end ground, bullnose unit.<br />
6. DA# denotes the scoring pattern.<br />
(See Page TS 17)<br />
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T S 1 5
architectural masonry units<br />
Shapes & Sizes<br />
Trendstone ®<br />
Trendstone Plus ®<br />
Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />
Metric shapes and sizes are available.<br />
2F<br />
7 5/8"<br />
4FT<br />
7 9 /16"<br />
4FE<br />
7 5/8"<br />
4F<br />
7 5/8"<br />
6F<br />
8F<br />
15 5/8"<br />
3 9 /16"<br />
15 5 /8"<br />
15 9/16"<br />
Also available in 6, 8,<br />
Available in hollow,<br />
10 & 12” thicknesses. semi-solid or solid units.<br />
44F<br />
8FE<br />
8FEBN<br />
10F<br />
1 9/16"<br />
3 9/16"<br />
3 9/16"<br />
15 5/8"<br />
3 5 /8"<br />
75/8"<br />
5 9/16" 155/8"<br />
8FT<br />
7 9/16"<br />
8FETR*<br />
75/8"<br />
155/8"<br />
7 9/16"<br />
7 9/16" 3 9/16"<br />
Also available in 8" thickness.<br />
8F8 Solid<br />
8F8 Hollow<br />
7 9/16"<br />
15 9/16" 7 5/8"<br />
15 5/8"<br />
7 5/8"<br />
7 5/8"<br />
7 9/16"<br />
Also available in 2, 4,<br />
6, 10 & 12” thicknesses.<br />
7 9/16"<br />
Also available in 4, 6,<br />
10 & 12" thicknesses.<br />
8FTBN 4 FE 135º<br />
7 9/16"<br />
15 9/16"<br />
7 5/8"<br />
7 5/8"<br />
7 5/8"<br />
"<br />
4 FE L CORNER<br />
7 9/16"<br />
9 9/16"<br />
KOBB<br />
(Open Bottom)<br />
7 9 /16"<br />
15 5 /8"<br />
15 5/8"<br />
15 9/16"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
7 5/8"<br />
Also available in 12” thickness.<br />
3 9/16"<br />
7 5/8"<br />
7 5 /8"<br />
Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />
OE1E<br />
DCBB OE2E<br />
DCBB OE1E<br />
3 9 /16"<br />
15 5 /8"<br />
Also available in 2, 6, 8, 10<br />
& 12” thicknesses.<br />
8UF (v-block)<br />
7 9/16"<br />
FHA<br />
(KOBB with<br />
Solid Bottom)<br />
7 9 /16"<br />
15 5/8"<br />
15 5 /8"<br />
7 5/8"<br />
7 5 /8"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
79/16"<br />
155/8"<br />
79/16"<br />
7 9/16"<br />
code designations<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam<br />
15 9/16" 7 9/16"<br />
Also available in 2, 4<br />
& 6" thicknesses.<br />
*Specify right or left (right shown)<br />
All <strong>Trenwyth</strong> concrete masonry<br />
units are manufactured with<br />
an integral moisture resistant<br />
admixture to repel moisture and<br />
prevent mold and efflorescence.<br />
7 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
Also available in 4, 6, 10 & 12" thickness.<br />
Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />
Any side can be chamfered.<br />
8FE C1<br />
8FT C2 8FET * C4<br />
8FFE C5<br />
chamfers<br />
8FEE C11<br />
1"<br />
Trendstone ® /Acousta-Wal ® units<br />
Control noise pollution in your Type IV<br />
project with Trendstone ® /<br />
Acousta-Wal ® units.<br />
*Specify right or left (right shown)<br />
For more information refer<br />
to the Acousta-Wal ® section.<br />
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T S 1 6
architectural masonry units<br />
Scoring Patterns<br />
Trendstone ®<br />
Trendstone Plus ®<br />
• Score Dimensions. The width of the score is 3/8".<br />
• Tuckpoint and scored joints. All scored joints<br />
must be tuckpointed to prevent moisture<br />
penetration and to match the real joints between<br />
the blocks. This gives a more realistic, pleasing<br />
appearance to the finished wall.<br />
• Special scoring. Written dimensions and a sketch<br />
are required in order to produce special scoring.<br />
Limitations: No more than five (5) vertical scores or<br />
two (2) horizontal scores is acceptable on the face<br />
of a block. DO NOT USE RAKE JOINTS.<br />
V1 V2 H1<br />
8x8 Score 8x5 Score 4x16 Score<br />
Design Your Own<br />
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T S 1 7
architectural masonry units<br />
Chamfered Edge<br />
Coding System<br />
Trendstone ®<br />
Trendstone ® Plus<br />
C1 C2 C3 C4*<br />
C5 C6 C7 C8<br />
Notes:<br />
C9* C10* C11 Design your own<br />
1) *For these units designate left L (left) or R (right). (Right shown)<br />
2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />
3) If you need a configuration not shown simply mark up one of the "Design your own" above<br />
and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The chamfer<br />
designation will be CS (Chamfer Special).<br />
4) A standard chamfer is 1" at a 45º angle. Please clearly designate any variations.<br />
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T S 1 8
architectural masonry units<br />
Chamfered Edge Design<br />
Recommendations<br />
Trendstone ®<br />
Trendstone ® Plus<br />
When chamfered edges are required, the following variations are available. Ony angles of 30º, 45º or 60º<br />
may be supplied on any of the edges of Trendstone or Trendstone Plus units.<br />
See details below:<br />
30º 45º 60º<br />
These three standard angles may be used on any size block and the width of the chamfer may be varied.<br />
Typically chamfers are 1", 2", 3" or 4" wide.<br />
Any or all edges may be chamfered.<br />
2 Inch @ 45º<br />
END<br />
END<br />
Standard Chamfer<br />
1 Inch @ 45º<br />
Standard Chamfer<br />
1"<br />
Always Designate size of chamfer when ordering.<br />
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T S 1 9
architectural masonry units<br />
Bullnose Edge Codes<br />
Trendstone ®<br />
Trendstone ® Plus<br />
B1 B2 B3 B4*<br />
B5 B6 B7 B8<br />
Notes:<br />
B9* B10* B11 Design your own<br />
1) *For these units designate left L (left) or R (right). (Right shown)<br />
2) Show Faces to be ground as: F (face), E (end), T (top), B (bottom).<br />
3) If you need a configuration not shown, simply mark up one of the "Design your own" above<br />
and fax it to us at PA (717) 767-4023, IL (815) 416-0382 or AZ (623) 435-2088. The bullnose<br />
designation will be BNS (Bullnose Special).<br />
4) You may be required to produce architectural drawings prior to production. All drawings for special<br />
units require approve with authorized signatures.<br />
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T S 2 0
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Trendstone ®<br />
Trendstone Plus ®<br />
1. How is the product made? What is the difference between Trendstone and Trendstone Plus?<br />
Trendstone ground face masonry units are integrally colored concrete blocks with one or more faces<br />
ground to expose the variegated colors of the natural aggregates. A special additive is included in the<br />
concrete mix design to prevent efflorescence. A factory-applied, clear satin gloss acrylic accentuates<br />
and highlights each burnished face and provides moisture resistance.<br />
Trendstone Plus filled and polished masonry units offer a smooth terrazzo look on one or more of the<br />
faces. After the initial grinding process to expose the variegated colors of the natural aggregates, the<br />
pores and interstices are filled with a cementitious grout. The exposed faces are then polished smooth<br />
in a multi-stage polishing process and a factory-applied clear satin gloss acrylic or water-based sealer<br />
is applied to accentuate the natural beauty of the aggregates and provide moisture resistance.<br />
2. Is the color on the surface or all through the block?<br />
The color is integral, i.e. it is uniform throughout the concrete block.<br />
3. Why is the color different depending on which plant makes the blocks?<br />
The aggregates used to make the blocks at each plant come from different sources and are, therefore,<br />
of different colors and particle shapes. This changes the color and appearance of the finished products.<br />
4. How can I be sure it will not be chipped and scuffed in shipment and jobsite handling?<br />
<strong>Trenwyth</strong> products are manufactured, packaged and shipped with great care to protect the finished<br />
surfaces. The units are placed on sturdy wooden pallets and a layer of heavy cardboard is placed<br />
between each layer of blocks. The entire cube is then covered with a heavy gauge plastic bag and<br />
strapped with steel banding. Trendstone and Trendstone Plus units should be handled as finished<br />
material on the jobsite to avoid scuffing, chipping or other damage.<br />
5. Can I grind these blocks at the jobsite?<br />
No. Precision equipment is needed to grind and polish Trendstone and Trendstone Plus units and this<br />
can only be done satisfactorily in the factory.<br />
6. Can any mason install this product?<br />
Any mason can install this product. Masons experienced in laying architectural blocks who are good<br />
craftsmen can lay ground face blocks very well. Unfortunately, no matter how well our blocks are<br />
manufactured, if they are not laid well, the appearance of the project is diminished.<br />
7. What is the difference between lightweight, medium-weight and normal-weight blocks?<br />
ASTM C90 specification for load-bearing concrete masonry units defines lightweight as concrete less<br />
than 105 lbs per cu. ft., mediumweight as concrete between 105 and 125 Ibs per cu. ft. and<br />
normalweight as concrete of 125 lbs per cu. ft. or more.<br />
The aggregate used to make lightweight blocks is usually expanded shale, expanded clay, pumice or<br />
some similar type of open-cell material. By its nature such aggregate is porous and will allow some<br />
moisture penetration. ASTM C90 sets the maximum rate of absorption at 18 lbs per cu. ft. for<br />
lightweight, 15 lbs per cu. ft. for mediumweight and 13 lbs per cu. ft. for normalweight. Most<br />
Trendstone and Trendstone Plus units are medium-weight.<br />
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T S 2 1
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Trendstone ®<br />
Trendstone Plus ®<br />
8. What is the surface coating?<br />
A clear high solids acrylic coating (TRENDCOAT) or a water-based coating (TRENDCOAT WB) is applied<br />
in the factory after the blocks are ground and polished. It is completely light stable and will not<br />
deteriorate with exterior exposure and weathering.<br />
9. Why do you recommend walls have a field coat? Is the field coating necessary?<br />
The factory-applied coating is designed primarily to protect the Trendstone and Trendstone Plus surface<br />
during shipment and installation. The field coat covers and enhances the entire wall including the mortar<br />
joints and it hides most scuffs, scratches and nicks that occur during handling and installation. We<br />
recommend field coating because it puts the finishing touch to the installation and brings out the full<br />
beauty of Trendstone and Trendstone Plus units.<br />
10 What is the life expectancy of the product?<br />
50 years plus — if the building is properly designed and the Trendstone and Trendstone Plus units are<br />
installed correctly.<br />
11. At what temperature should the TRENDCOAT ® and TRENDCOAT WB field coating be applied<br />
or not applied?<br />
The TRENDCOAT ® and TRENDCOAT WB coating should be applied to dry walls when the temperature<br />
is above 55° F. It should not be applied at temperatures lower than 55° F.<br />
12. Will the TRENDCOAT ® coating peel, fade, crack or spall?<br />
TRENDCOAT ® and TRENDCOAT WB are high quality sealers and will not peel, fade, crack or spall when<br />
properly applied to a dry surface. However, if the walls are not properly designed or constructed with<br />
appropriate flashing, weeps, vents, etc., and the substrate block is continuously saturated behind the<br />
acrylic, deterioration may occur over time.<br />
13. Can you control the color consistency?<br />
Great care is taken in the Trendstone and Trendstone Plus manufacturing processes to ensure a high<br />
degree of color consistency. This includes checking incoming raw materials, use of computer controlled<br />
precision automatic color injection equipment, and precise control of the moisture and curing process.<br />
As with any natural product, there are minor color variations from block to block. Final inspection<br />
includes dry stacking samples drawn from the production line every half hour and comparing those<br />
samples to the master sample for that project. Always request a jobsite field panel to be erected to<br />
show the expected unit and mortar color.<br />
14. Can you match colors?<br />
Yes, within the limitations of the aggregates available at each of our plants.<br />
15. If I want to put on an addition a year or more after the original installation of Trendstone<br />
blocks, will the new Trendstone blocks match the old?<br />
We can usually match previously manufactured colors quite well. However, we recommend that,<br />
if possible, a small piece be cut or chipped from the existing wall and sent to us. If that is not possible,<br />
a new sample of the color should be visually compared to the existing wall and adjustments made to<br />
the color if necessary. Aggregates are a product of “Mother Nature”, however, and can vary over time.<br />
Always order a current full size sample to verify color.<br />
w w w. t r e n w y t h . c o m<br />
T S 2 2
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Trendstone ®<br />
Trendstone Plus ®<br />
16. What special precautions should be taken in the handling, storage and installation<br />
of the product?<br />
Refer to the Trendstone and Trendstone Plus Installation & Cleaning sections behind this tab.<br />
17. Can Trendstone and Trendstone Plus units be used in flooring or paving?<br />
No. Trendstone and Trendstone Plus units are designed as wall material and are not suitable for flooring<br />
or paving.<br />
18. How does one patch this product? Can chips in the wall be repaired?<br />
Damaged or chipped units that do not meet requirements of ASTM C90 for the block should not be<br />
installed. If units incur damage during installation or by other trades, a patch kit can be ordered from<br />
manufacturer. Follow manufacturer’s instructions for best results.<br />
19. Why should I pay a premium for Trendstone and Trendstone Plus units when there are so<br />
many other less expensive ground face blocks, split-face blocks or bricks?<br />
Trendstone and Trendstone Plus units are the highest quality ground face or burnished blocks available.<br />
If quality and service are important to you -- you should specify and use Trendstone and Trendstone<br />
Plus units.<br />
20. What special shapes are available? Can you provide bullnose corners? Are they available in<br />
larger sizes?<br />
A large assortment of special shapes are available or can be made. We have numerous molds, jigs, etc.<br />
-- the most in the industry. Give us a drawing or sketch of the special shapes you would like and let us<br />
show you what we can do. We offer a chamfered corner as well as a bullnose. A full range of over-sized<br />
units are also available. See the Monumental tab in this binder.<br />
21. What do I use for the washdown to remove mortar and scum?<br />
Refer to the Trendstone and Trendstone Plus Installation & Cleaning sections behind this tab.<br />
22. What happens if acid is used on Trendstone and Trendstone Plus blocks?<br />
Cleaners that use a harsh acid (like HCL) as a base can attack the acrylic sealer, degrading the coating<br />
and etch the pigment in the blocks. Use only the recommended cleaner on <strong>Trenwyth</strong> products.<br />
23. Are the blocks UL rated?<br />
Trendstone and Trendstone Plus blocks are tested annually to Underwriter Laboratories (UL) standards<br />
by various independent testing laboratories. Therefore, they are UL rated although they are not UL listed,<br />
as there is no requirement that ground face blocks be UL listed in the United States.<br />
24. Can I return blocks I do not use?<br />
No. All Trendstone and Trendstone Plus blocks are custom made. We require a signed sales contract<br />
before we will start manufacturing any order. Since we don’t make any blocks for stock, any Trendstone<br />
and Trendstone Plus blocks that are ordered in excess must be shipped and cannot be returned.<br />
25. Is the score cast or cut?<br />
The score is cut into the finished side of Trendstone and Trendstone Plus blocks.<br />
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T S 2 3
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Trendstone ®<br />
Trendstone Plus ®<br />
26. Can I get the back side of the exposed, unfinished block scored to match the score on the<br />
finished face?<br />
Yes.<br />
27. Do I tuckpoint the scored joint?<br />
The scored joints must be tuckpointed to match the rest of the mortar joints. If they are not tuckpointed,<br />
the continuity between the scored joint and the mortar joint is lost. Rake joints are not permitted on<br />
Trendstone and Trendstone Plus.<br />
28. Is there any special mortar required?<br />
Colored mortar that matches or complements the Trendstone and Trendstone Plus colors can create a<br />
beautiful effect. For more information on mortars see Mortars in the General Information section of this<br />
binder or call your <strong>Trenwyth</strong> manufacturing facility and ask for a <strong>Trenwyth</strong> Mortar Kit. A <strong>Trenwyth</strong>approved<br />
integral water repellent admixture is recommended for all exterior mortar.<br />
w w w. t r e n w y t h . c o m<br />
T S 2 4
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Eastern Colors Selection<br />
Trendstone ®<br />
architectural masonry units<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Indian Summer<br />
Eastern Group B<br />
Butterscotch<br />
Eastern Group C<br />
Forest Brown<br />
Eastern Group C<br />
Quarry Buff<br />
Eastern Group C<br />
Winter White<br />
Eastern Group C<br />
Ravenstone<br />
Eastern Group A<br />
Manchester<br />
Eastern Group A<br />
Delmarva<br />
Eastern Group A<br />
Williamsburg Grey<br />
Eastern Group A<br />
Natural<br />
Eastern Group A<br />
Fawn<br />
Eastern Group C<br />
Rutherford Grey<br />
Eastern Group B<br />
Alamo<br />
Eastern Group C<br />
Wine<br />
Eastern Group B<br />
Greystone<br />
Eastern Group B<br />
Carson Brown<br />
Eastern Group B<br />
Ashland<br />
Eastern Group C<br />
Plum<br />
Eastern Group C<br />
Cambridge<br />
Eastern Group C<br />
Ramapo White<br />
Eastern Group C<br />
Colonial Red<br />
Eastern Group C<br />
Pembroke<br />
Eastern Group C<br />
Canyon Stone<br />
Eastern Group C<br />
Fairfield<br />
Eastern Group C<br />
Andover<br />
Eastern Group A<br />
Madison<br />
Eastern Group B<br />
Hawthorne<br />
Eastern Group B<br />
Burford Brown<br />
Eastern Group B<br />
Gunsmoke<br />
Eastern Group C<br />
Temple Grey<br />
Eastern Group C<br />
Dover Grey<br />
Eastern Group B<br />
Canterbury<br />
Eastern Group A<br />
Windermere<br />
Eastern Group A<br />
Terra Cotta<br />
Eastern Group C<br />
Shannon<br />
Eastern Group D<br />
Valley Green<br />
Eastern Group D<br />
Hampton Green<br />
Eastern Group E<br />
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T S 2 5
Midwest Colors Selection<br />
Trendstone ®<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Burnt Sandstone<br />
Midwest Group B<br />
Sedalia<br />
Midwest Group B<br />
Saddle Tan<br />
Midwest Group B<br />
Goldstone<br />
Midwest Group C<br />
Midwest Slate<br />
Midwest Group C<br />
Sandstone III<br />
Midwest Group A<br />
Bradley<br />
Midwest Group B<br />
Natural MW<br />
Midwest Group A<br />
Elmhurst<br />
Midwest Group A<br />
Springfield<br />
Midwest Group A<br />
Sterling<br />
Midwest Group A<br />
Oak<br />
Midwest Group B<br />
Chocolate<br />
Midwest Group C<br />
Limestone II<br />
Midwest Group C<br />
Bloomington<br />
Midwest Group B<br />
Adobe<br />
Midwest Group B<br />
Colonial Red M<br />
Midwest Group B<br />
Red Bud<br />
Midwest Group B<br />
Haydite<br />
Midwest Group C<br />
Sequoia<br />
Midwest Group C<br />
Tawny<br />
Midwest Group B<br />
Light Brown<br />
Midwest Group B<br />
Ash Charcoal<br />
Midwest Group B<br />
Knight Gold<br />
Midwest Group C<br />
Gray Stone<br />
Midwest Group B<br />
Light Karmel<br />
Midwest Group C<br />
Sundown<br />
Midwest Group C<br />
Irving Cream<br />
Midwest Group C<br />
Shadow Gray<br />
Midwest Group C<br />
Almond Bark<br />
Midwest Group C<br />
Aztec Tan<br />
Midwest Group C<br />
Oreo Cream<br />
Midwest Group C<br />
Irish Cream<br />
Midwest Group C<br />
Midwest White<br />
Midwest Group C<br />
Spice<br />
Midwest Group C<br />
Jewelstone<br />
Midwest Group C<br />
Brick Red M<br />
Midwest Group C<br />
Gray Marble<br />
Midwest Group C<br />
Lincoln<br />
Midwest Group A<br />
County Gray<br />
Midwest Group B<br />
Chicago Gray<br />
Midwest Group C<br />
Butterfield IV<br />
Midwest Group A<br />
Belvidere<br />
Midwest Group A<br />
Morning Glory<br />
Midwest Group B<br />
Parchment<br />
Midwest Group C<br />
Rocky Road<br />
Midwest Group B<br />
Baton Rouge<br />
Midwest Group C<br />
Coral<br />
Midwest Group C<br />
Lasalle<br />
Midwest Group A<br />
Marengo<br />
Midwest Group C<br />
T S 2 6
West Colors Selection<br />
Trendstone ®<br />
architectural masonry units<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Pebble Beach<br />
West Group A<br />
Huntington Gray<br />
West Group A<br />
Black Canyon<br />
West Group B<br />
Red Rock<br />
West Group B<br />
Walnut Creek<br />
West Group C<br />
Black Mountain<br />
West Group B<br />
Newport<br />
West Group B<br />
Fuego Red<br />
West Group B<br />
San Mateo Rose<br />
West Group B<br />
Malibu Sand<br />
West Group D<br />
Riverside<br />
West Group B<br />
Plum<br />
West Group B<br />
Ballpark Buff<br />
West Group B<br />
Papago Red<br />
West Group B<br />
Showlow Sunset<br />
West Group B<br />
Autumn<br />
West Group B<br />
Beverly Spice<br />
West Group B<br />
Modesto<br />
West Group C<br />
Anthem Red<br />
West Group B<br />
MW Bone<br />
West Group B<br />
Hopi Sandstone<br />
West Group B<br />
Mojave Brown<br />
West Group B<br />
Monterey Stone<br />
West Group B<br />
Berkeley<br />
West Group B<br />
Mission White<br />
West Group E<br />
NEW<br />
Seashell<br />
West Group E<br />
NEW<br />
Hopi Sandstone<br />
West Group B<br />
NEW<br />
Pearl<br />
West Group D<br />
NEW<br />
Purple Hart<br />
West Group C<br />
Willow Green<br />
West Group D<br />
Sierra<br />
West Group D<br />
Durango<br />
West Group D<br />
Rutherford<br />
West Group D<br />
Southwest Gold<br />
West Group D<br />
w w w. t r e n w y t h . c o m<br />
T S 2 7
architectural masonry units<br />
Eastern Colors<br />
Selection<br />
Trendstone Plus ®<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Andover<br />
Eastern Group A<br />
Canterbury<br />
Eastern Group A<br />
Delmarva<br />
Eastern Group A<br />
Madison<br />
Eastern Group B<br />
Manchester<br />
Eastern Group A<br />
Natural<br />
Eastern Group A<br />
Ravenstone<br />
Eastern Group A<br />
Williamsburg Grey<br />
Eastern Group A<br />
Windermere<br />
Eastern Group A<br />
Alamo<br />
Eastern Group C<br />
Greystone<br />
Eastern Group B<br />
Hawthorne<br />
Eastern Group B<br />
Rutherford Grey<br />
Eastern Group B<br />
Terra Cotta<br />
Eastern Group C<br />
Wine<br />
Eastern Group B<br />
Burford Brown<br />
Eastern Group B<br />
Canyon Stone<br />
Eastern Group C<br />
Colonial Red<br />
Eastern Group C<br />
Plum<br />
Eastern Group C<br />
Dover Grey<br />
Eastern Group B<br />
Fairfield<br />
Eastern Group C<br />
Gunsmoke<br />
Eastern Group C<br />
Temple Grey<br />
Eastern Group C<br />
Ramapo White<br />
Eastern Group C<br />
Carson Brown<br />
Eastern Group B<br />
Fawn<br />
Eastern Group C<br />
Ashland<br />
Eastern Group C<br />
Cambridge<br />
Eastern Group C<br />
Shannon<br />
Eastern Group D<br />
Pembroke<br />
Eastern Group C<br />
Hampton Green<br />
Eastern Group E<br />
Valley Green<br />
Eastern Group D<br />
Indian Summer<br />
Eastern Group B<br />
Butterscotch<br />
Eastern Group C<br />
Forest Brown<br />
Eastern Group C<br />
Quarry Buff<br />
Eastern Group C<br />
Winter White<br />
Eastern Group C<br />
w w w. t r e n w y t h . c o m<br />
T S 2 8
Midwest Colors Selection<br />
Trendstone Plus ®<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Sandstone III<br />
Midwest Group A<br />
Bradley<br />
Midwest Group B<br />
Natural MW<br />
Midwest Group A<br />
Lincoln<br />
Midwest Group A<br />
Butterfield IV<br />
Midwest Group A<br />
Elmhurst<br />
Midwest Group A<br />
Chocolate<br />
Midwest Group C<br />
Limestone II<br />
Midwest Group C<br />
Bloomington<br />
Midwest Group B<br />
Adobe<br />
Midwest Group B<br />
Light Brown<br />
Midwest Group B<br />
Haydite<br />
Midwest Group C<br />
Colonial Red M<br />
Midwest Group B<br />
Oak<br />
Midwest Group B<br />
Tawny<br />
Midwest Group B<br />
County Gray<br />
Midwest Group B<br />
Gray Stone<br />
Midwest Group B<br />
Knight Gold<br />
Midwest Group C<br />
Almond Bark<br />
Midwest Group C<br />
Sundown<br />
Midwest Group C<br />
Shadow Gray<br />
Midwest Group C<br />
Ash Charcoal<br />
Midwest Group B<br />
Aztec Tan<br />
Midwest Group C<br />
Light Karmel<br />
Midwest Group C<br />
Irish Cream<br />
Midwest Group C<br />
Midwest White<br />
Midwest Group C<br />
Oreo Cream<br />
Midwest Group C<br />
Gray Marble<br />
Midwest Group C<br />
Brick Red M<br />
Midwest Group C<br />
Jewelstone<br />
Midwest Group C<br />
Red Bud<br />
Midwest Group B<br />
Spice<br />
Midwest Group C<br />
Parchment<br />
Midwest Group C<br />
Rocky Road<br />
Midwest Group B<br />
Belvidere<br />
Midwest Group A<br />
Baton Rouge<br />
Midwest Group C<br />
Flower<br />
Midwest Group C<br />
Lasalle<br />
Midwest Group A<br />
Marengo<br />
Midwest Group C<br />
Sage Brush<br />
Midwest Group C<br />
w w w. t r e n w y t h . c o m<br />
T S 2 9
West Colors Selection<br />
Trendstone Plus ®<br />
architectural masonry units<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Walnut Creek<br />
West Group B<br />
Malibu Sand<br />
West Group C<br />
Mission White<br />
West Group D<br />
Seashell<br />
West Group D<br />
NEW<br />
Riverside<br />
West Group B<br />
Modesto<br />
West Group B<br />
Pearl<br />
West Group D<br />
Purple Hart<br />
West Group C<br />
Willow Green<br />
West Group D<br />
Sierra<br />
West Group D<br />
NEW<br />
NEW<br />
NEW<br />
Durango<br />
West Group D<br />
Rutherford<br />
West Group D<br />
Southwest Gold<br />
West Group D<br />
w w w. t r e n w y t h . c o m<br />
T S 3 0
the subtlety of texture –<br />
a natural design complement.<br />
Verastone ® Textured<br />
recycled masonry units<br />
Mesastone ®<br />
textured masonry units
04<br />
Verastone Textured recycled masonry units and Mesastone textured masonry units are<br />
concrete blocks made with colored aggregates and pigment, uniformly finished to an even<br />
texture on one or more of the faces.<br />
Verastone ® Textured and Mesastone ® advantages at a glance<br />
Recycled Content Extracted, processed and manufactured regionally, Verastone Textured masonry units<br />
contain a significant amount of pre-consumer recycled content that may earn LEED Green<br />
Building Rating Points ® to your building.<br />
One-step Installation Single trade installation of finished load-bearing or non-load-bearing<br />
walls saves time and money.<br />
Water Repellent Verastone Textured and Mesastone are manufactured with an integral water repellent<br />
admixture to resist moisture absorption.<br />
Low Maintenance Verastone Textured and Mesastone require virtually no maintenance beyond routine<br />
cleaning. It lasts the lifetime of your building with no refinishing.<br />
Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns are<br />
Scoring Patterns available for maximum design flexibility.<br />
Regional Color Options The aggregates are native to your region allowing your building to blend naturally<br />
with your environment.<br />
Over-sized Units Verastone Textured and Mesastone are available in Monumental over-sized units..<br />
Availability Mesastone is manufactured nationwide to provide convenient service anywhere<br />
in the USA. Verastone Textured is manufactured in PA and IL.<br />
Verastone ® Textured<br />
recycled textured masonry units<br />
Mesastone ®<br />
textured masonry units
architectural masonry units<br />
Table of Contents<br />
Verastone ® Textured<br />
Mesastone ®<br />
Verastone Textured and Mesastone Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 1<br />
R-Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 2 – 5<br />
ASTM Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 6<br />
Block Characteristics/Fire Ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 7<br />
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 8 – 9<br />
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 10 – 12<br />
Shapes & Sizes Coding System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 13<br />
Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 14<br />
Scoring Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 15<br />
Verastone Textured Colors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 16<br />
Mesastone Colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TX 17 – 19<br />
w w w. t r e n w y t h . c o m<br />
T X T O C
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Verastone Textured and<br />
Mesastone Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
group A, B, C, D or E. Submit product literature,<br />
certifications, test reports and full size sample(s) of each<br />
color specified.<br />
QUALITY ASSURANCE<br />
Certifications: Concrete blocks for finishing shall<br />
conform to ASTM C90. All <strong>Trenwyth</strong> units contain<br />
manufacturer-approved integral water-repellent CMU<br />
admixture at the time of manufacture.<br />
Fire Resistance: Define hourly ratings required by NCMA<br />
TEK Notes, available at www.trenwyth.com.<br />
Field Constructed Mock-Ups: Construct a sample panel,<br />
no less than 4' x 4', of each color and size units to be used<br />
in the project.<br />
A full size unit is required to illustrate color and texture for<br />
approval. Manufacturer requires a sample panel be<br />
installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />
product. This panel will represent both the quality of the<br />
product and the workmanship to be expected for the<br />
project. The panel must be approved by either the owner<br />
or architect for the project. Manufacturer will provide 4"<br />
units for a 4' by 4' sample panel at no cost for the material<br />
(excluding freight to site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Verastone Textured and Mesastone units shall be delivered<br />
to the jobsite on covered banded pallets with cardboard<br />
between layers. Store pallets in single stacks on level<br />
ground and cover with waterproof covering (e.g., tarpaulins)<br />
to protect the blocks from inclement weather. Handle<br />
blocks carefully to avoid breakage and damage to the<br />
finished surfaces.<br />
PROJECT/SITE CONDITIONS<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART 2 – PRODUCTS<br />
PRODUCT NAME<br />
Verastone ® Textured recycled concrete masonry units<br />
Mesastone ® textured concrete masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 E. Bungalow Road, Morris, IL 60450<br />
Superlite Block (800) 331-9823<br />
4626 N. 42nd Avenue • Phoenix, AZ 85019<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water-repellent mortar additive, following manufacturer’s<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Nominal 2", 4", 6", 8", 10" and 12" standard block<br />
thickness are available as well as all standard block shapes.<br />
High-strength units for special structural requirements, oversized<br />
units, and metric shapes and sizes are also available.<br />
MASONRY CLEANERS<br />
Carefully following manufacturer’s instructions, use<br />
Burnished Custom Masonry Cleaner by PROSOCO<br />
(dilute 1 part to 3 parts clean water). Available from<br />
manufacturer. Do not powerwash.<br />
CAUTION! Never use Muriatic Acid solution or any cleaner<br />
containing acid on units.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include matching<br />
water-repellent additive added to each batch in the<br />
appropriate dosage rates for mortar type (M, S or N) per<br />
manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Lay units using the best concrete masonry practices.<br />
Install only quality units; reject all defective units as defined<br />
by ASTM C90. Lay blocks with the faces level, plumb and<br />
true to the line strung horizontally at the finished face. Units<br />
shall have uniform, 3/8"-wide joints both horizontally and<br />
vertically on the finished side of the wall. Tool joints neatly<br />
after they are finger-hard to make them straight and<br />
uniform. Size and place cut pieces appropriately to<br />
maintain consistency and bond. Complete masonry<br />
construction using procedures and workmanship<br />
consistent with the best masonry practices.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws, using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
1. Lay units with full mortar coverage on head and bed<br />
joints taking care not to block cores to be grouted or<br />
filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the face of<br />
masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKE JOINTS.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for additional flashing information.<br />
INSPECTION<br />
The textured faces shall conform to the requirements of<br />
ASTM C90 when viewed from a distance of twenty (20)<br />
feet at right angles to the wall with normal lighting.<br />
CLEANING<br />
Keep walls clean daily during installation using brushes. Do<br />
not allow excess mortar lumps or smears to harden on the<br />
finished surfaces. Harsh cleaning methods after walls have<br />
been erected may mar the surface of the blocks.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with PROSOCO Burnished<br />
Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />
water), strictly following the manufacturer’s instructions —<br />
including thorough rinsing. Do not use acid or abrasives on<br />
the finished surfaces. Failure to strictly follow manufacturer’s<br />
instructions can result in permanent damage to the finished<br />
faces. Do not powerwash.<br />
High-pressure power washing may interfere with the<br />
performance of the integral water-repellent additives and<br />
cause efflorescence. (Maximum psi is 50.)<br />
MAINTENANCE<br />
Verastone Textured and Mesastone units, properly installed<br />
and cleaned, need virtually no maintenance other than<br />
routine cleaning. For tough stains, contact manufacturer for<br />
specific cleaning recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
Consult NCMA TEK Notes, available at www.trenwyth.com,<br />
for proper installation of concrete masonry units.<br />
LIMITATIONS<br />
• The facing is not intended for use as an<br />
impervious surface.<br />
• Acid solutions and HCL acid-based cleaners should<br />
not be used as a cleaning agent or in direct contact<br />
with the facing.<br />
w w w. t r e n w y t h . c o m<br />
T X 1
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architectural masonry units<br />
R-Values<br />
Verastone ® Textured<br />
Mesastone ®<br />
R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />
concrete increases with increasing density. The following tables list a range of R-values for each density.<br />
Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />
Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />
95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />
105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />
115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />
125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />
135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />
Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />
95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />
105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />
115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />
125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />
135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />
w w w. t r e n w y t h . c o m<br />
T X 2
architectural masonry units<br />
R-Values<br />
Verastone ® Textured<br />
Mesastone ®<br />
Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />
95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />
105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />
115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />
125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />
135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />
Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />
95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />
105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />
115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />
125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />
135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />
Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />
6-2A, available at www.trenwyth.com.<br />
w w w. t r e n w y t h . c o m<br />
T X 3
architectural masonry units<br />
R-Values<br />
Verastone ® Textured<br />
Mesastone ®<br />
Additional r-values can be achieved with factoryinstalled<br />
expanded polystyrene, such as Korfil or<br />
ICON inserts.<br />
Korfil ® Block Insulation inserts are individually<br />
molded expanded polystyrene inserts. Installed at<br />
your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />
inserts are designed to fit standard two-core<br />
masonry units. Korfil inserts are available in 6", 8",<br />
10" and 12" widths.<br />
R-Values<br />
Both Korfil and ICON inserts offer your building the<br />
following benefits:<br />
• One-step installation of insulated masonry block<br />
saves time and money.<br />
• R-value unaffected by moisture or aging<br />
• Insulated block offers up to a 4-hour fire rating<br />
• Improves dew point and sound transmission<br />
resistance<br />
• Offers space for easy installation of utilities<br />
within wall<br />
• Flame retardant polystyrene<br />
• Use with single-wythe and cavity<br />
wall construction<br />
• No maintenance required<br />
• Available in 6", 8", 10" and 12" widths.<br />
Caution: Expanded Korfil polystyrene should not be<br />
exposed to temperatures exceeding 184ºF.<br />
Applicable Standards:<br />
• ASTM C578 Specification for Rigid Cellular<br />
Polystyrene Thermal Insulation<br />
• ASTM C90 Standard Specification for<br />
Loadbearing Concrete Masonry Units<br />
ICON ® Universal Concrete Block Insulation<br />
Inserts are molded from expandable polystyrene.<br />
Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />
inserts are designed to compress and fit the core of<br />
all masonry units and significantly improve cmu<br />
thermal efficiency.<br />
w w w. t r e n w y t h . c o m<br />
T X 4
architectural masonry units<br />
R-Values<br />
Verastone ® Textured<br />
Mesastone ®<br />
6" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.64 .38 6.45 .16<br />
95 2.42 .41 5.39 .19<br />
105 2.29 .44 4.76 .21<br />
115 2.17 .46 4.21 .24<br />
125 2.05 .49 3.69 .27<br />
135 1.95 .51 3.25 .31<br />
12" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.12 .32 9.38 .11<br />
95 2.83 .35 8.09 .12<br />
105 2.66 .38 7.27 .14<br />
115 2.52 .40 6.51 .15<br />
125 2.38 .42 5.78 .17<br />
135 2.26 .44 5.11 .20<br />
8" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.86 .35 7.74 .13<br />
95 2.61 .38 6.55 .15<br />
105 2.46 .41 5.83 .17<br />
115 2.33 .43 5.17 .19<br />
125 2.21 .45 4.56 .22<br />
135 2.10 .48 4.01 .25<br />
12" Cavity Wall, 4" Outer Wythe,<br />
3/4 Air Space, 8" Two-Core Block<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 4.26 .23 9.14 .11<br />
95 4.01 .25 7.95 .13<br />
105 3.86 .26 7.23 .14<br />
115 3.73 .27 6.57 .15<br />
125 3.61 .28 5.96 .17<br />
135 3.50 .29 5.41 .28<br />
10" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.00 .33 8.52 .12<br />
95 2.73 .37 7.25 .14<br />
The r-values and u-values are based on<br />
information provided by insert manufacturer,<br />
CBIS. Values are based on ASHRAE and<br />
NCMA publications.<br />
For more information, contact your <strong>Trenwyth</strong><br />
representative or visit www.cbisinc.com.<br />
105 2.57 .39 6.48 .15<br />
115 2.43 .41 5.76 .17<br />
125 2.31 .43 5.09 .20<br />
135 2.19 .46 4.48 .22<br />
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T X 5
architectural masonry units<br />
ASTM Reports<br />
Verastone ® Textured<br />
Mesastone ®<br />
ASTM C-90 specifies the following tests for load bearing concrete masonry walls<br />
Compressive Strength and<br />
Moisture Absorbancy<br />
A test to ensure that blocks meet strength<br />
and moisture requirements and are free of<br />
cracks and other defects.<br />
Complies<br />
w w w. t r e n w y t h . c o m<br />
T X 6
architectural masonry units<br />
Block Characteristics<br />
Fire Rating<br />
Verastone ® Textured<br />
Mesastone ®<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
"Methods of Testing Concrete Masonry Units".<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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T X 7
architectural masonry units<br />
Installation<br />
Verastone ® Textured<br />
Mesastone ®<br />
IMPORTANT! Before You Begin<br />
Manufacturer requires that you order a full size<br />
unit to illustrate color and texture for approval.<br />
Manufacturer also requires a sample panel be<br />
installed at the jobsite prior to installation of any<br />
<strong>Trenwyth</strong> products. This panel will represent the<br />
quality, color and texture of the product and the<br />
workmanship to be expected for the project. Either<br />
the owner or the project architect must approve the<br />
panel. Failure to produce a sample panel may result<br />
in loss of warranty. Manufacturer will provide 4" units<br />
for a 4' x 4' sample panel at no cost for the material<br />
(excluding freight to the site).<br />
Delivery, Storage and Handling<br />
Mesastone and Verastone Textured masonry units<br />
shall be delivered to the jobsite on covered banded<br />
pallets with cardboard between the layers. Keep<br />
protective block covers on the blocks until<br />
installation. Store pallets in single stacks on level<br />
ground and cover with waterproof covering (e.g.,<br />
tarpaulins) to protect the blocks from inclement<br />
weather. Handle blocks carefully to avoid<br />
breakage and damage to the finished surface.<br />
Project Site Conditions<br />
Protection of Work: Cover walls, including open<br />
tops, each day after installation to keep open walls<br />
protected and dry. After units are installed, they<br />
should be protected from damage by other trades<br />
performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with<br />
plastic. Corners should be protected from damage<br />
after installation by covering them with plywood.<br />
Do not, under any circumstance, install a damaged<br />
unit that does not conform to the requirements of<br />
ASTM C90. If units have been damaged during<br />
transit, contact manufacturer immediately.<br />
INSTALLATION<br />
Laying Masonry Walls<br />
Draw blocks from more than one pallet at a time<br />
during installation. All exterior mortar shall include<br />
manufacturer-approved matching water-repellent<br />
additive added to each batch in the appropriate<br />
dosage rates for mortar type (M, S or N) per<br />
manufacturer's instructions.<br />
Refer to NCMA TEK Notes, available at<br />
www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Lay units using the best concrete masonry<br />
practices. Install only quality units; reject all defective<br />
units as defined by ASTM C90. Lay blocks with the<br />
faces level, plumb and true to the line strung<br />
horizontally at the ground face. Units shall have<br />
uniform, 3/8"-wide joints both horizontally and<br />
vertically on the finished side of the wall. Tool joints<br />
neatly after they are finger-hard to make them<br />
straight and uniform. Size and place cut pieces<br />
appropriately to maintain consistency and bond.<br />
Complete masonry construction using procedures<br />
and workmanship consistent with the best masonry<br />
practices.<br />
Lighting: Provide adequate lighting for masonry<br />
work by placing all lighting at a reasonable distance<br />
from the wall for even illumination. Do not use<br />
trough lighting.<br />
Cutting: Make all unit cuts, including those for<br />
bonding, holes, boxes, etc., with motor driven<br />
masonry saws, using either an abrasive or diamond<br />
blade. Cut neatly and locate for best appearance.<br />
Mortar Bedding and Jointing:<br />
1. Lay units with full mortar coverage on head and<br />
bed joints taking care not to block cores to be<br />
grouted or filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the<br />
face of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO<br />
RAKED JOINTS.<br />
Flashing of Masonry Work<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best<br />
masonry flashing practices.<br />
w w w. t r e n w y t h . c o m<br />
T X 8
architectural masonry units<br />
Installation<br />
Verastone ® Textured<br />
Mesastone ®<br />
Weep Holes and Vents<br />
Install weep holes and vents at proper intervals at<br />
courses above grade and at any water stops over<br />
windows, doors and beams. Consult NCMA TEK<br />
Notes, available at www.trenwyth.com, for additional<br />
flashing information.<br />
Inspection<br />
The textured faces shall conform to the requirements<br />
of ASTM C90 when viewed from a distance of<br />
twenty (20) feet at right angles to the wall with<br />
normal lighting.<br />
Installation Recommendations<br />
Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper installation of<br />
concrete masonry units.<br />
Limitations<br />
• The facing is not intended for use as an<br />
impervious surface.<br />
• Acid solutions and HCL acid-based cleaners<br />
should not be used as a cleaning agent or in direct<br />
contact with the facing.<br />
• Mesastone and Verastone Textured facings should<br />
not be continuously exposed to temperatures<br />
above 250ºF.<br />
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T X 9
architectural masonry units<br />
Cleaning<br />
Verastone ® Textured<br />
Mesastone ®<br />
Walls must be cleaned on a daily basis as<br />
block laying proceeds.<br />
Masonry surfaces clean most effectively if the<br />
cleaning is done within 14-28 days after masonry<br />
installation. Mortar and grout smears that remain on<br />
the surface for a longer time result in a more difficult<br />
cleandown and may cause undesirable results.<br />
Final cleandown of masonry surfaces should be<br />
completed before installation of windows, doors,<br />
hardware, light fixtures, roofing materials and any<br />
other non-masonry item that may be damaged by<br />
the cleaning product. If such fixtures have been<br />
installed, they must be protected before the cleaner<br />
is applied. All caulking and sealant materials<br />
should be in place and thoroughly cured<br />
before cleaning begins.<br />
Protect all surrounding metal and non-masonry<br />
materials, painted surfaces and plant life from<br />
contact with the cleaner, residue or fumes.<br />
Masonry Cleaners<br />
Use Burnished Custom Masonry Cleaner by<br />
PROSOCO (dilute one part to 3 parts clean<br />
water), carefully following manufacturer’s<br />
instructions. Available from manufacturer.<br />
Do not powerwash.<br />
CAUTION! Never use muriatic acid on units.<br />
Prior to overall application, always test the cleaner<br />
(minimum 4' x 4' area) to ensure suitability and<br />
desired results. Test each type of masonry and each<br />
type of stain. Allow test area to dry for 3 – 7 days<br />
before inspection and approval by the project<br />
architect or building owner. Clean test areas<br />
according to the application below and always make<br />
the test panel available throughout the cleaning<br />
project.<br />
• Always pour cold water into an empty bucket first<br />
before carefully adding detergent.<br />
• Never use hot water.<br />
• Handle in polyethylene or rubber buckets only.<br />
• Acidic materials and fumes will attack metal.<br />
Exterior Test Application<br />
The following cleaning procedure is recommended<br />
unless otherwise indicated during testing:<br />
1. Thoroughly saturate a large portion of the<br />
masonry surface with clean water.<br />
2. Using a densely-packed, soft-fibered masonry<br />
washing brush or low-pressure spray (50 psi<br />
maximum), apply diluted solution freely. Do not<br />
apply Burnished Custom Masonry Cleaner with<br />
pressure spray above 50 psi. Such an application<br />
will drive the chemicals deep into the surfaces<br />
making it more difficult to rinse completely and<br />
may cause efflorescence.<br />
3. Depending on the absorption rate of masonry and<br />
drying conditions, allow cleaning solution to<br />
remain on the wall for approximately five (5)<br />
minutes. Do not allow cleaner to dry into the<br />
masonry because it may leave a residue and<br />
cause staining.<br />
4. Reapply cleaning solution and scrape off heavy<br />
buildup of excess mortar using a wooden scraper.<br />
Take care to avoid damaging the masonry<br />
surface. Do not use metal scrapers, which may<br />
contribute to metallic staining.<br />
Note: Avoid more than one reapplication over the<br />
same area. Repeated applications may cause a<br />
white detergent film to be deposited on the masonry<br />
surface. If mortar deposits are not softened after<br />
initial application, allow the solution to remain on the<br />
wall for a longer period of time making sure that the<br />
cleaner does not dry into the masonry.<br />
5. Rinse thoroughly with fresh water, removing all<br />
cleaning compound, free sand, loose materials<br />
and debris. Thorough rinsing is extremely<br />
important to ensure that all residues are removed<br />
from the porous masonry.<br />
Note: To avoid streaking, keep adjacent and<br />
lower wall surfaces wet and rinsed free of<br />
cleaning residues.<br />
w w w. t r e n w y t h . c o m<br />
T X 1 0
architectural masonry units<br />
Cleaning<br />
Verastone ® Textured<br />
Mesastone ®<br />
Interior Application<br />
Follow the cleaning procedure outlined for exterior<br />
surfaces. Rinse thoroughly with fresh water using a<br />
sponge or soft-fiber brush. If conditions do not allow<br />
sufficient water for complete rinsing, use a<br />
neutralizing rinse and the following procedure:<br />
1. Rinse first with fresh, clean water.<br />
2. Apply neutralizing rinse of two ounces household<br />
ammonia to one gallon of clean water.<br />
3. Saturate thoroughly and allow neutralizing solution<br />
to dwell on the surface 3 to 5 minutes.<br />
4. Apply a final rinse of fresh, clean water.<br />
General<br />
• Keep walls clean by using brushes or rags<br />
and the burlap squares supplied on the<br />
Mesastone and Verastone Textured pallets.<br />
• Do not allow excess mortar lumps or smears to<br />
harden on the finished surfaces.<br />
• Remove green mortar with burlap or a dry cloth.<br />
• Wipe masonry blocks clean with burlap (provided<br />
with each cube) as the blocks are laid each day.<br />
• Protect stored materials and the wall prior to<br />
completion to prevent excessive water entry and<br />
external soiling.<br />
• Test an unexposed portion of adjacent metal<br />
fixtures with the cleaning solution. If corrosion or<br />
staining occurs, protect the exposed portions.<br />
(Harsh cleaning methods after walls have been<br />
erected may mar the surface of the blocks.)<br />
• Protect adjacent masonry and floor area by<br />
saturating with water and flushing away any<br />
cleaning solution before it dries.<br />
Materials<br />
• Two plastic or hard rubber buckets<br />
• Rubber gloves<br />
• Soft fiber masonry brushes (or whitewash brushes)<br />
• Wooden, plastic or other soft, non-staining<br />
scraping device<br />
• Supply of “clean” wipers, such as lint-free cloths or<br />
paper towels<br />
• Clean water<br />
• Burnished Custom Masonry Cleaner (dilute one<br />
part to 3 parts of clean water). Do not apply<br />
with pressure spray above 50 psi. It will cause<br />
efflorescence.<br />
DO NOT USE ACID.<br />
Cleaning Procedure 1<br />
1. Brush clean water liberally on the surface area to<br />
be cleaned. Brush approximately one square yard<br />
at a time.<br />
2. It is important that the masonry wall be kept wet<br />
at all times. Do not use dirty water.<br />
3. Apply cleaning solution brushing in a circular<br />
motion to remove any unwanted mortar smears.<br />
4. Remove excess lumps of mortar with the soft<br />
(wood or plastic) scraping device and re-apply<br />
cleaning solution.<br />
5. Allow cleaning solution to remain on the surface<br />
for two or three minutes then wash off with liberal<br />
amounts of fresh, clean water.<br />
6. Wipe the walls down completely dry with clean,<br />
dry wipers.<br />
w w w. t r e n w y t h . c o m<br />
T X 1 1
architectural masonry units<br />
Cleaning<br />
Verastone ® Textured<br />
Mesastone ®<br />
Cleaning Procedure 2<br />
If liberal amounts of water cannot be used, an<br />
alternative procedure may be employed.<br />
1. Soak a clean wiper in the cleaning solution. Wring<br />
it out so it is wet enough to dampen the surface,<br />
but dry enough so that the solution will not run<br />
down the wall.<br />
2. Allow the solution to remain on the surface for<br />
two or three minutes. Remove excess lumps of<br />
mortar with the soft scraping device and repeat<br />
Step #1.<br />
3. Wipe the wall completely dry with clean,<br />
dry wipers.<br />
Note: To remove mortar smears that have been<br />
allowed to harden on the wall and cannot be<br />
removed by following the procedures listed above, a<br />
solution of Burnished Custom Masonry Cleaner by<br />
PROSOCO may be used with a dilution ratio of 1<br />
part cleaner to 3 parts clean water, strictly following<br />
manufacturer’s instructions.<br />
WARNING! Never use muriatic acid solutions<br />
on Mesastone or Verastone Textured units.<br />
Maintenance<br />
Mesastone and Verastone Textured units,<br />
properly installed and cleaned, need virtually no<br />
maintenance other than routine cleaning with<br />
standard commercial grade cleaning agents<br />
such as PINESOL ® or FANTASTIK ® . For tough<br />
stains, contact manufacturer for specific cleaning<br />
recommendations. DO NOT POWERWASH.<br />
Final Cleandown<br />
Clean the completed walls with a detergent masonry<br />
cleaner strictly following the manufacturer’s<br />
instructions including thorough rinsing. Do not<br />
use acid or abrasives on the block surfaces. For<br />
stubborn mortar stains or smears, a 3:1 solution<br />
of Burnished Custom Masonry Cleaner by<br />
PROSOCO may be used as long as the walls are<br />
thoroughly wetted with clean water before applying<br />
the cleaning solution and thoroughly rinsed with<br />
clean water immediately after washing. Failure to<br />
strictly follow manufacturer’s instructions can result<br />
in permanent damage to the finished faces. DO<br />
NOT POWERWASH.<br />
w w w. t r e n w y t h . c o m<br />
T X 1 2
architectural masonry units<br />
Shapes & Sizes<br />
Coding System<br />
Verastone ® Textured<br />
Mesastone ®<br />
Shapes and Sizes Coding System<br />
All units are nominal 8" and 16" lengths unless<br />
modified by symbols as noted below. In some<br />
instances, only the first two (2) symbols will be used.<br />
Other symbols are added as required.<br />
The coding system is based on a series of symbols<br />
that define the size, general type and variance from<br />
standard length and return.<br />
1. The 1st part is the number denoting the<br />
nominal thickness:<br />
1", 2", 4", 6", 8", 10" and 12"<br />
2. The 2nd part is the letter or combination of letters<br />
denoting the general type of unit.<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam (specify open<br />
or solid bottom)<br />
3. The 3rd part is a number denoting length of the<br />
unit varying from the standard 16" length.<br />
Example: 4FE8 is a 4" thick face and end<br />
ground unit that is 8" long.<br />
4. The 4th part is a letter denoting the hand of the<br />
appropriate return unit.<br />
R = Right Hand L = Left Hand<br />
5. SPECIAL NOTE: For unit heights varying<br />
from the nominal 8", the numeral denoting<br />
height immediately follows the numeral<br />
denoting thickness.<br />
Example: 4SFEBN is a nominal<br />
4" thick, 5" high face ground,<br />
end ground, bullnose unit.<br />
6. DA# denotes the scoring pattern.<br />
(See Page TS 15)<br />
w w w. t r e n w y t h . c o m<br />
T X 1 3
architectural masonry units<br />
Shapes & Sizes<br />
Verastone ® Textured<br />
Mesastone ®<br />
Note: Not all sizes are shown in this brochure. Please consult your nearest manufacturing facility.<br />
Metric shapes and sizes are available.<br />
2F<br />
7 5/8"<br />
4FT<br />
7 9 /16"<br />
4FE<br />
7 5/8"<br />
4F<br />
7 5/8"<br />
6F<br />
8F<br />
15 5/8"<br />
3 9 /16"<br />
15 5 /8"<br />
15 9/16"<br />
Also available in 6, 8,<br />
Available in hollow,<br />
10 & 12” thicknesses. semi-solid or solid units.<br />
44F<br />
8FE<br />
8FEBN<br />
10F<br />
1 9/16"<br />
3 9/16"<br />
3 9/16"<br />
15 5/8"<br />
3 5 /8"<br />
75/8"<br />
5 9/16" 155/8"<br />
8FT<br />
7 9/16"<br />
8FETR*<br />
75/8"<br />
155/8"<br />
7 9/16"<br />
7 9/16" 3 9/16"<br />
Also available in 8" thickness.<br />
8F8 Solid<br />
8F8 Hollow<br />
7 9/16"<br />
15 9/16" 7 5/8"<br />
15 5/8"<br />
7 5/8"<br />
7 5/8"<br />
7 9/16"<br />
Also available in 2, 4,<br />
6, 10 & 12” thicknesses.<br />
7 9/16"<br />
Also available in 4, 6,<br />
10 & 12" thicknesses.<br />
8FTBN 4 FE 135º<br />
7 9/16"<br />
15 9/16"<br />
7 5/8"<br />
7 5/8"<br />
7 5/8"<br />
"<br />
4 FE L CORNER<br />
7 9/16"<br />
9 9/16"<br />
KOBB<br />
(Open Bottom)<br />
7 9 /16"<br />
15 5 /8"<br />
15 5/8"<br />
15 9/16"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
7 5/8"<br />
Also available in 12” thickness.<br />
3 9/16"<br />
7 5/8"<br />
7 5 /8"<br />
Open Ended Bond Beams (Available from the Phoenix, AZ facility only.)<br />
OE1E<br />
DCBB OE2E<br />
DCBB OE1E<br />
3 9 /16"<br />
15 5 /8"<br />
Also available in 2, 6, 8, 10<br />
& 12” thicknesses.<br />
8UF (v-block)<br />
7 9/16"<br />
FHA<br />
(KOBB with<br />
Solid Bottom)<br />
7 9 /16"<br />
15 5/8"<br />
15 5 /8"<br />
7 5/8"<br />
7 5 /8"<br />
Also available in 6,<br />
10 & 12” thicknesses.<br />
79/16"<br />
155/8"<br />
79/16"<br />
7 9/16"<br />
code designations<br />
F = 1 Face Ground<br />
FF = 2 Faces Ground<br />
E = End Ground<br />
EE = 2 Ends Ground<br />
V = Vertical Score<br />
H = Horizontal Score<br />
BN = Bull Nose<br />
T = Top Ground<br />
B = Bottom Ground<br />
C = Chamfer Ground<br />
U = Bond Beam<br />
15 9/16" 7 9/16"<br />
Also available in 2, 4<br />
& 6" thicknesses.<br />
*Specify right or left (right shown)<br />
All <strong>Trenwyth</strong> concrete masonry<br />
units are manufactured with<br />
an integral moisture resistant<br />
admixture to repel moisture and<br />
prevent mold and efflorescence.<br />
7 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
Also available in 4, 6, 10 & 12" thickness.<br />
Chamfered corners minimize chipping and eliminate sharp corners. Not all chamfer designations are shown.<br />
Any side can be chamfered.<br />
8FE C1<br />
8FT C2 8FET * C4<br />
8FFE C5<br />
chamfers<br />
8FEE C11<br />
1"<br />
Trendstone ® /Acousta-Wal ® units<br />
Control noise pollution in your Type IV<br />
project with Trendstone ® /<br />
Acousta-Wal ® units.<br />
*Specify right or left (right shown)<br />
For more information refer<br />
to the Acousta-Wal ® section.<br />
w w w. t r e n w y t h . c o m<br />
T X 1 4
architectural masonry units<br />
Scoring Patterns<br />
Verastone ® Textured<br />
Mesastone ®<br />
• Score Dimensions. The width of the score is 3/8".<br />
• Tuckpoint and scored joints. All scored joints<br />
must be tuckpointed to prevent moisture<br />
penetration and to match the real joints between<br />
the blocks. This gives a more realistic, pleasing<br />
appearance to the finished wall.<br />
• Special scoring. Written dimensions and a sketch<br />
are required in order to produce special scoring.<br />
Limitations: No more than five (5) vertical scores or<br />
two (2) horizontal scores are acceptable on the<br />
face of a block. DO NOT USE RAKE JOINTS.<br />
V1 V2 H1<br />
8x8 Score 8x5 Score 4x16 Score<br />
Design Your Own<br />
w w w. t r e n w y t h . c o m<br />
T X 1 5
Colors<br />
Verastone ® Textured<br />
architectural masonry units<br />
Eastern Selection<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Chablis<br />
Group C<br />
Vintage<br />
Group C<br />
Palomino<br />
Group C<br />
Rhine Grey<br />
Group C<br />
Chianti<br />
Group C<br />
Midwest Selection<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Chardonnay<br />
Group C<br />
Superior<br />
Group C<br />
Austin<br />
Group C<br />
Toffee<br />
Group C<br />
Old Country<br />
Group C<br />
Cambria<br />
Group C<br />
Fossil Reef<br />
Group C<br />
Cabernet<br />
Group C<br />
Schiraz<br />
Group C<br />
w w w. t r e n w y t h . c o m<br />
T X 1 6
Eastern Colors Selection<br />
Mesastone ®<br />
architectural masonry units<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Natural<br />
Eastern Group A<br />
Delmarva<br />
Eastern Group A<br />
Manchester<br />
Eastern Group A<br />
Alamo<br />
Eastern Group C<br />
Terra Cotta<br />
Eastern Group C<br />
Fawn<br />
Eastern Group C<br />
Hawthorne<br />
Eastern Group B<br />
Rutherford Grey<br />
Eastern Group B<br />
Gunsmoke<br />
Eastern Group C<br />
Ashland<br />
Eastern Group C<br />
Plum<br />
Eastern Group C<br />
Dover Grey<br />
Eastern Group B<br />
Fairfield<br />
Eastern Group C<br />
Temple Grey<br />
Eastern Group C<br />
Cambridge<br />
Eastern Group C<br />
Shannon<br />
Eastern Group D<br />
Valley Green<br />
Eastern Group D<br />
Burford Brown<br />
Eastern Group B<br />
Canyon Stone<br />
Eastern Group C<br />
Colonial Red<br />
Eastern Group C<br />
Andover<br />
Eastern Group A<br />
Canterbury<br />
Eastern Group A<br />
Madison<br />
Eastern Group B<br />
Ravenstone<br />
Eastern Group A<br />
Williamsburg Grey<br />
Eastern Group A<br />
Windermere<br />
Eastern Group A<br />
Carson Brown<br />
Eastern Group B<br />
Greystone<br />
Eastern Group B<br />
Wine<br />
Eastern Group B<br />
Pembroke<br />
Eastern Group C<br />
Ramapo White<br />
Eastern Group C<br />
Hampton Green<br />
Eastern Group E<br />
w w w. t r e n w y t h . c o m<br />
T X 1 7
Midwest Colors Selection<br />
Mesastone ®<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Bradley<br />
Midwest Group B<br />
Natural MW<br />
Midwest Group A<br />
Butterfield IV<br />
Midwest Group A<br />
Elmhurst<br />
Midwest Group A<br />
Lincoln<br />
Midwest Group A<br />
Belvidere<br />
Midwest Group A<br />
Springfield<br />
Midwest Group A<br />
Sandstone III<br />
Midwest Group A<br />
Sterling<br />
Midwest Group A<br />
Red Bud<br />
Midwest Group B<br />
Oak<br />
Midwest Group B<br />
Light Brown<br />
Midwest Group B<br />
County Gray<br />
Midwest Group B<br />
Sequoia<br />
Midwest Group C<br />
Tawny<br />
Midwest Group B<br />
Limestone II<br />
Midwest Group C<br />
Bloomington<br />
Midwest Group B<br />
Colonial Red M<br />
Midwest Group B<br />
Jewelstone<br />
Midwest Group C<br />
Shadow Gray<br />
Midwest Group C<br />
Ash Charcoal<br />
Midwest Group B<br />
Gray Marble<br />
Midwest Group C<br />
Light Karmel<br />
Midwest Group C<br />
Midwest White<br />
Midwest Group C<br />
Spice<br />
Midwest Group C<br />
Knight Gold<br />
Midwest Group C<br />
Gray Stone<br />
Midwest Group B<br />
Irish Cream<br />
Midwest Group C<br />
Oreo Cream<br />
Midwest Group C<br />
Chocolate<br />
Midwest Group C<br />
Brick Red M<br />
Midwest Group C<br />
Almond Bark<br />
Midwest Group C<br />
Haydite<br />
Midwest Group C<br />
Sundown<br />
Midwest Group C<br />
Aztec Tan<br />
Midwest Group C<br />
Irving Cream<br />
Midwest Group C<br />
Baton Rouge<br />
Midwest Group C<br />
Gold Stone<br />
Midwest Group C<br />
Lasalle<br />
Midwest Group A<br />
Marengo<br />
Midwest Group C<br />
Sedalia<br />
Midwest Group B<br />
w w w. t r e n w y t h . c o m<br />
T X 1 8
West Colors Selection<br />
Mesastone ®<br />
architectural masonry units<br />
Note: All color samples are intended to be representative only. For accurate color selection, always request a full size sample.<br />
Pebble Beach<br />
West Group A<br />
Huntington Gray<br />
West Group A<br />
Riverside<br />
West Group B<br />
Red Rock<br />
West Group B<br />
Walnut Creek<br />
West Group B<br />
Fuego Red<br />
West Group B<br />
Black Canyon<br />
West Group B<br />
San Mateo Rose<br />
West Group B<br />
Malibu Sand<br />
West Group C<br />
Black Mountain<br />
West Group B<br />
Plum<br />
West Group B<br />
Hopi Sandstone<br />
West Group B<br />
Papago Red<br />
West Group B<br />
Showlow Sunset<br />
West Group B<br />
MW Bone<br />
West Group B<br />
Modesto<br />
West Group B<br />
Anthem Red<br />
West Group B<br />
Newport<br />
West Group B<br />
Autumn<br />
West Group B<br />
Beverly Spice<br />
West Group B<br />
Mojave Brown<br />
West Group B<br />
Monterey Stone<br />
West Group B<br />
Ballpark Buff<br />
West Group B<br />
Berkeley<br />
West Group B<br />
Mission White<br />
West Group D<br />
Seashell<br />
West Group D<br />
Hopi Sandstone<br />
West Group B<br />
Pearl<br />
West Group D<br />
Purple Hart<br />
West Group C<br />
Willow Green<br />
West Group D<br />
NEW NEW NEW NEW<br />
Sierra<br />
West Group D<br />
Durango<br />
West Group D<br />
Rutherford<br />
West Group D<br />
Southwest Gold<br />
West Group D<br />
w w w. t r e n w y t h . c o m<br />
T X 1 9
Monumental Series<br />
over-sized masonry units<br />
the logical choice<br />
for making a bigger statement.
04<br />
Monumental units are over-sized to give you the freedom to create designs of monumental<br />
proportions. Monumental Series over-sized units are available in the following finishes:<br />
ground face, filled and polished or textured<br />
Monumental Series advantages at a glance<br />
Over-sized Variations of Available in Verastone ® , Verastone ® Plus, Trendstone ® , Trendstone Plus ® , Verastone ®<br />
<strong>Trenwyth</strong> Units Textured and Mesastone ® finishes, the Monumental Series provides the same durability and<br />
design flexibility as our standard size masonry units.<br />
Large Scale Designs Large and specialty size units are perfect for large scale walls, columns and arches.<br />
One-step Installation Single trade installation of finished load-bearing or non-load-bearing walls saves<br />
time and money.<br />
Preserved Beauty Factory-applied clear satin gloss or water-based sealer accentuates the natural beauty of<br />
Verastone, Verastone Plus, Trendstone and Trendstone Plus aggregates while protecting<br />
from moisture and the elements.<br />
Moisture / Mold Resistant Monumental over-sized units are manufactured with an integral water repellent admixture<br />
to repel moisture and prevent mold and efflorescence.<br />
Easy to Clean Monumental units with a Verastone Plus and Trendstone Plus finish are specially made to<br />
provide a surface that offers easy removal of graffiti and hard-to-clean dirt.<br />
Low Maintenance Monumental over-sized units are virtually maintenance free and will last the lifetime of<br />
your building with no refinishing.<br />
Colors, Shapes & An extraordinary color palette and a wide variety of shapes and scoring patterns<br />
Scoring Patterns are available for maximum design flexibility. Monumental units are available in most<br />
Verastone, Verastone Plus, Trendstone, Trendstone Plus, Verastone Textured and<br />
Mesastone colors.<br />
Fire Protection Monumental units features up to a 4-hour fire rating.<br />
Regional Color Options The aggregates are native to your region allowing your building to blend naturally with<br />
your environment.<br />
Recycled Content Monumental units with a Verastone recycled ground face, Verastone Plus recycled filled<br />
and polished or Verastone Textured recycled finish contain a significant amount of recycled<br />
pre-consumer content that may earn LEED Green Building Rating Points ® for your building.<br />
Availability Monumental units with a Trendstone, Trendstone Plus or Mesastone finish are manufactured<br />
nationally in to provide convenient service anywhere in the USA. Monumental units with a<br />
Verastone, Verastone Plus or Verastone Textured finish are manufactured in PA and IL.<br />
Monumental Series<br />
over-sized masonry units
Table of Contents<br />
Monumental Series<br />
architectural masonry units<br />
Shapes & Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MON 1<br />
Monumental Series over-sized concrete masonry units are available in Verastone ® , Verastone ® Plus,<br />
Trendstone ® , Trendstone Plus ® , Mesastone ® and and Verastone ® Textured finishes. The attributes of<br />
Monumental units are dependant upon the finish you choose. Therefore, once you have chosen your finish,<br />
refer to the Verastone and Verastone Plus, Trendstone and Trendstone Plus or Verastone Textured and<br />
Mesastone tabs wthin this binder for up-to-date technical information regarding that finish.<br />
Specifications<br />
R-Values<br />
ASTM Reports<br />
Block Characteristics/Fire Ratings<br />
Graffiti Removal<br />
Installation Instructions<br />
Cleaning Instructions<br />
Field Coat Application<br />
Shapes & Sizes Coding System<br />
Scoring Patterns<br />
Frequently Asked Questions<br />
w w w. t r e n w y t h . c o m<br />
M O N T O C
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Shapes/Sizes<br />
Monumental Series<br />
architectural masonry units<br />
416F24<br />
23 5 /8"<br />
15 5 /8 "<br />
416F<br />
15 5 /8"<br />
15 5 /8"<br />
412F24<br />
23 5 /8"<br />
11 5 /8 "<br />
4F24<br />
23 5 /8"<br />
7 5 /8"<br />
3 9 /16"<br />
3 9 /16"<br />
3 9 /16"<br />
3 9 /16"<br />
412F12<br />
8F18<br />
Keystone Unit<br />
Keystone Arch Unit<br />
Cornice Unit<br />
11 5 /8"<br />
11 5 /8"<br />
17 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
7 9 /16"<br />
7 5 /8"<br />
7 9 /16"<br />
7 5 /8" 11 9/ 16"<br />
7 5 /8"<br />
7 9 /16"<br />
15 5 /8"<br />
7 5 /8"<br />
3 9 /16"<br />
VARIES<br />
VARIES<br />
Slant Sill<br />
Slant Sill<br />
Sculpted Sill<br />
Water Table<br />
Corbel Unit<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8" 3 1 /2"<br />
7 5/8"<br />
4"<br />
3 5 /8"<br />
7 5 /8"<br />
7 5 /8"<br />
7 1 /2"<br />
7 1 /2"<br />
7 5/8"<br />
3 5 /8"<br />
7 9 /16"<br />
7 9 /16"<br />
7 1 /2"<br />
Medallion Unit<br />
3 5 /8"<br />
7 5 /8"<br />
2"<br />
3 5 /8"<br />
Full Bullnose<br />
15 5 /8"<br />
7 1 /2"<br />
3 13 /16"R<br />
7 9 /16"<br />
135º Outside Corner<br />
7 9 /16"<br />
7 5 /8"<br />
7 5 /8" 7 5 /8"<br />
135º Inside Corner<br />
7 9 /16"<br />
7 5 /8" 7 5 /8"<br />
7 5 /8"<br />
Chamfer Unit<br />
Scored Unit<br />
Column Wrap<br />
3 9 /16"<br />
Cap Unit<br />
15 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
7 5 /8"<br />
12" Radius<br />
16 9 /16"<br />
2"<br />
7 5 /8"<br />
9 1 /2"<br />
7 9 /16"<br />
7 9 /16"<br />
3/8"<br />
3/8"<br />
for best appearance, use stack bond<br />
15 5 /8"<br />
2"<br />
Monumental Series sizes are available in Verastone ® , Verastone ® Plus,<br />
Trendstone ® , Trendstone Plus ® , Mesastone ® and Verastone ® Textured<br />
masonry units. Call <strong>Trenwyth</strong> for availability.<br />
w w w. t r e n w y t h . c o m<br />
9 1 /2"<br />
M O N 1
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Acousta-Wal ®<br />
sound-absorbing masonry units<br />
the perfect blend<br />
of design and sound control.
04<br />
Acousta-Wal sound-absorbing masonry units are structural units uniquely designed to<br />
absorb sound waves, providing the perfect solution to noise problems, indoors or out.<br />
Acousta-Wal ® advantages at a glance<br />
Unique Sound-Absorbing<br />
Design<br />
Acousta-Wal sound absorbing units are structural concrete masonry units with a<br />
closed top and vertical slots on the face exposing the inner cavity. Working much like an<br />
automobile muffler, the closed-end cavities resonate sound waves of different frequencies,<br />
converting them harmlessly to heat.<br />
Absorbs All Sound Frequencies<br />
Controls Sound Transmission<br />
One-step Installation<br />
Moisture / Mold Resistant<br />
Recycled Content<br />
Variety of Finish Options<br />
Permanent Solution<br />
Acousta-Wal is especially effective at absorbing difficult to control low frequencies.<br />
The unique design of the masonry unit greatly reduces the transmission of sound<br />
to adjacent areas.<br />
Single trade installation of finished load-bearing or non-load-bearing walls saves<br />
time and money.<br />
All Acousta-Wal units are manufactured with an integral water repellent admixture to<br />
repel moisture and prevent mold and efflorescence.<br />
Acousta-Wal sound-absorbing units with the Verastone recycled ground face finish contain<br />
a significant amount of pre-consumer recycled content than may earn LEED Green Building<br />
Rating Points ® for your building. Acousta-Wal / Astra-Glaze-SW+ glazed sound-absorbing<br />
units are available with pre-consumer content.<br />
Acousta-Wal sound-absorbing units are available in the following finishes: Astra-Glaze-SW+<br />
glazed, Verastone recycled ground face, Trendstone ground face and Grey block.<br />
Acousta-Wal is durable, resistant to mechanical damage and offers sound control for the<br />
lifetime of the building.<br />
Acousta-Wal ®<br />
sound-absorbing masonry units
Table of Contents<br />
Acousta-Wal ®<br />
architectural masonry units<br />
Acousta-Wal ® Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 1<br />
Astra-Glaze-SW ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 2 – 3<br />
Verastone ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 4<br />
Trendstone ® /Acousta-Wal Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 5<br />
Sound Absorption Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 6<br />
R-Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 7 – 10<br />
Noise Reduction Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 11<br />
Sound Transmission Comparisons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 12<br />
Block Characteristics/Fire Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 13<br />
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 14 – 15<br />
Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 16 – 18<br />
Acoustical Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AW 19<br />
w w w. t r e n w y t h . c o m<br />
A W T O C
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Acousta-Wal Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit product literature, certifications, test reports and full<br />
size sample(s).<br />
QUALITY ASSURANCE<br />
All glazed sound-absorbing masonry units shall be<br />
Acousta-Wal units produced with special mold parts<br />
available from manufacturer. Units shall be manufactured<br />
to meet ASTM C90. Production shall be monitored so that<br />
the top of the units shall be completely closed and edges<br />
of slots and ends of blocks shall be straight and clean.<br />
Type IV units shall have fillers as supplied by <strong>Trenwyth</strong><br />
manufacturers, inserted in the cavities at the block plant.<br />
Type IV fillers shall be fiberglas fillers laminated to metal<br />
septa. All filler material shall be cut accurately to size and<br />
installed as recommended for the type of Acousta-Wal<br />
units specified. All units contain manufacturer-approved<br />
integral water repellent CMU admixture at the time<br />
of manufacture.<br />
Acousta-Wal units shall have either a glazed face, ground<br />
face or a natural gray block surface.<br />
Astra-Glaze-SW+/Acousta-Wal and Verastone/Acousta-Wal<br />
units are available with pre-consumer recycled content.<br />
Contact your <strong>Trenwyth</strong> representative for details.<br />
Fire Resistance: Define hourly ratings by NCMA TEK Notes,<br />
available at www.trenwyth.com.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
Manufacturer requires ordering a full size unit to illustrate<br />
color and texture for approval. Manufacturer requires that a<br />
jobsite sample panel be installed at the jobsite prior to<br />
installation of any <strong>Trenwyth</strong> products. This panel will<br />
represent both the quality of the product and the<br />
workmanship to be expected for the project. The panel<br />
must be approved by either the owner or architect for<br />
the project. Manufacturer will provide 4" units for a 4' by 4'<br />
sample panel at no cost for the material (excluding freight<br />
to site).<br />
DELIVERY, STORAGE, AND HANDLING<br />
Acousta-Wal units shall be delivered to the jobsite on<br />
covered banded pallets with cardboard between layers.<br />
Store pallets in single-stacks on level ground and cover<br />
with waterproof covering (e.g., tarpaulins) to protect the<br />
blocks from inclement weather. Handle blocks carefully to<br />
avoid breakage and damage to the finished surfaces.<br />
PROJECT/SITE CONDITIONS<br />
Protection of Work: Cover walls each day after installation to<br />
keep open walls protected and dry.<br />
PART 2 – PRODUCTS<br />
PRODUCT NAME<br />
ACOUSTA-WAL ® sound absorbing concrete masonry units.<br />
Finishes include:<br />
• Astra-Glaze-SW+ ® /Acousta-Wal ® glazed<br />
sound-absorbing concrete masonry units<br />
• Verastone ® /Acousta-Wal ® recycled ground face<br />
sound-absorbing concrete masonry units<br />
• Trendstone ® /Acousta-Wal ® ground face<br />
sound-absorbing concrete masonry units<br />
• Gray block/Acousta-Wal ®<br />
sound-absorbing concrete masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Anchor Concrete Products (800) 233-1924<br />
Church Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 East Bungalow Road • Morris, IL 60450<br />
Superlite Block (800) 331-9823<br />
4626 N. 42nd Avenue • Phoenix, AZ 85019<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar additive, following manufacturer’s<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Acousta-Wal surfaces are manufactured to provide finished<br />
dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />
dimensions for single face units are 3-9/16", 5-9/16",<br />
7-9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />
7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />
specific size availability.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include a manufacturerapproved<br />
water repellent additive added to each batch in<br />
the appropriate dosage rates for mortar type (M, S or N)<br />
per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Acousta-Wal units shall be installed by the general contractor<br />
or masonry contractor. Installation of Acousta-Wal blocks<br />
shall be consistent with the best concrete masonry practices.<br />
Only quality units shall be used.<br />
Acousta-Wal blocks shall be laid in running bond or stack<br />
bond as specified with the closed tops up. They shall be<br />
laid in a full horizontal bed of mortar. The slots shall face<br />
toward the room or area where sound absorption is required<br />
as shown on the plans. Slots shall be kept free of mortar and<br />
debris and the exposed mortar at the bottom of each slot<br />
shall be neatly tooled. NO RAKE JOINTS.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
In all exterior mortar, we recommend using an approved<br />
water repellent additive (which may be purchased from<br />
manufacturer), following manufacturer’s instructions.<br />
Consult manufacturer for recommendations.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper flashing and drawings.<br />
INSPECTION<br />
The glazed faces shall conform to the requirements of<br />
ASTM C744 when viewed from a distance of 5 feet at right<br />
angles to the wall with normal lighting. The concrete<br />
masonry units on which the glaze is molded shall conform<br />
to the requirements of ASTM C90.<br />
The ground and grey block faces shall conform to the<br />
requirements of ASTM C90 when viewed from a distance<br />
of 20 feet at right angles to the wall with normal lighting.<br />
INSTALLATION RECOMMENDATIONS<br />
The unslotted side of Astra-Glaze-SW+/Acousta-Wal<br />
blocks must be painted or parged to seal the porosity of<br />
the aggregates.<br />
The units must be laid in a full horizontal bed of mortar and<br />
laid with the closed tops up. The slots should face toward<br />
the noise source. Slots must be kept free of mortar. The<br />
exposed mortar at the bottom of each slot should be neatly<br />
tooled and all debris removed. NO RAKE JOINTS.<br />
Under no circumstances should the units be laid upside<br />
down; that is, with the closed tops down. First, it would be<br />
impossible to lay the units in a full horizontal bed of mortar if<br />
they are laid upside down. Second, excess mortar would fall<br />
into the slots giving an unsightly appearance. If the cavity<br />
volume were reduced by more than 5 to 10% due to mortar<br />
falling inside, the acoustical performance of the units would<br />
be altered.<br />
All <strong>Trenwyth</strong> concrete masonry units are manufactured<br />
with an integral water repellent. The admixture is mixed<br />
through the block at time of manufacture and lasts for the<br />
life of the product. Mortar must also be treated at the time<br />
of installation.<br />
To download a printable version<br />
of these specifications, please<br />
visit http://www.trenwyth.com.<br />
w w w. t r e n w y t h . c o m<br />
A W 1
Astra-Glaze-SW+ ® /Acousta-Wal<br />
Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
series. Submit product literature, certifications, test reports<br />
and full-size sample(s) of each color specified or selected.<br />
Custom colors are available. Contact your <strong>Trenwyth</strong><br />
representative for details.<br />
QUALITY ASSURANCE<br />
Certifications: All glazed sound-absorbing masonry<br />
units shall be Astra-Glaze-SW+ ® /Acousta-Wal ® units<br />
produced by <strong>Trenwyth</strong> manufacturer. Glazed concrete<br />
blocks manufactured in Pennsylvania shall be lightweight<br />
units conforming to ASTM C90. Glazed concrete<br />
blocks manufactured in Arizona shall be medium-weight<br />
units conforming to ASTM C90 and all applicable<br />
Federal Specifications.<br />
The glazed surface shall have a smooth satin-gloss finish,<br />
externally heat-polymerized cast-on facing conforming to<br />
ASTM C744 and all applicable Federal Specifications. All<br />
<strong>Trenwyth</strong> units are manufactured with an approved integral<br />
water repellent CMU admixture.<br />
All Astra-Glaze-SW+ glazed masonry units are<br />
manufactured with a significant amount of pre-consumer<br />
recycled content.<br />
Production shall be monitored so that the top of the units<br />
are completely closed and edges of slots and ends of<br />
blocks are straight and clean. Type IV units shall have fillers,<br />
as supplied by manufacturer, inserted in the cavities at the<br />
block plant. Type IV fillers shall be fiberglas fillers laminated<br />
to metal septa. All filler material shall be cut accurately to<br />
size and installed as recommended for the type of Astra-<br />
Glaze-SW+/Acousta-Wal units specified. All units contain<br />
manufacturer-approved integral water repellent admixture at<br />
time of manufacture.<br />
Fire Resistance: Define hourly ratings required as 1, 2, 3<br />
or 4 hours.<br />
Field Constructed Mock-ups: Construct a sample panel,<br />
no less than 4' x 4', of each color and size to be used in<br />
the project.<br />
Manufacturer requires ordering a full-size unit to illustrate<br />
color and texture for approval.<br />
Manufacturer requires a jobsite sample panel be installed at<br />
the jobsite prior to installation of any <strong>Trenwyth</strong> products.<br />
This panel will represent both the quality of the product<br />
and the workmanship to be expected for the project.<br />
The panel must be approved by either the owner or the<br />
architect for the project. Manufacturer will provide 4"<br />
Astra-Glaze-SW+/Acousta-Wal units for a 4' x 4' sample<br />
panel at no cost for the material (excluding freight to<br />
the site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Astra-Glaze-SW+/Acousta-Wal glazed sound-absorbing<br />
units shall be delivered to the jobsite on banded pallets<br />
with individual protective covers on each glazed soundabsorbing<br />
block face. Keep protective block covers on<br />
the blocks until installation. Store pallets in single stacks<br />
on level ground and cover with waterproof covering (e.g.<br />
tarpaulins) to protect the blocks from inclement weather.<br />
Handle blocks carefully to avoid breakage and damage<br />
to the finished surfaces.<br />
PROJECT/SITE CONDITIONS:<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed, they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART II – PRODUCTS<br />
PRODUCT NAME<br />
Astra-Glaze-Acousta-Wal ® glazed<br />
sound-absorbing masonry units*<br />
* Available with recycled content.<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
One Connelly Road • Emigsville, PA 17318<br />
Superlite Block (800) 331-9823<br />
4626 N. 42nd Avenue • Phoenix, AZ 85019<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar additive, following manufacturer’s<br />
instructions. Consult manufacturer for recommendations.<br />
In areas that are exposed to excessive moisture, we<br />
recommend joints to be raked and filled with BONSAL<br />
B-7000 EPOXY. See Mortar Bedding and Jointing for details.<br />
SIZES AND SHAPES<br />
Actual facing dimensions shall be 7-3/4" x 15-3/4" forming<br />
a 1/16" lip around the edges of a modular 7-5/8" x 15-5/8"<br />
block. Nominal 2", 4", 6", 8" 10" and 12" standard block<br />
thickness shall be used as required, as well as standard<br />
and special block shapes. Basic units may include<br />
stretchers, jambs, caps and cove bases. Please contact<br />
manufacturer for specific size availability.<br />
MASONRY CLEANERS<br />
Use Custom Burnished Masonry Cleaner by PROSOCO<br />
(dilute 1 part to 3 parts clean water), carefully following<br />
manufacturer’s instructions. Available from manufacturer.<br />
Do not powerwash.<br />
Caution! The following solvents must never be used as<br />
they may damage the Astra-Glaze-SW+/Acousta-Wal<br />
block facings: paint remover, lacquer thinner, epoxy<br />
thinner, methylene chloride acetone, muriatic acid.<br />
Contact your <strong>Trenwyth</strong> representative for recommendations<br />
for hard to clean areas.<br />
PART 3 — EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include <strong>Trenwyth</strong>approved<br />
water repellent additive added to each batch in<br />
the appropriate dosage rates for mortar type (M, S or N)<br />
per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Astra-Glaze-SW+/Acousta-Wal units shall be installed by<br />
the general contractor or masonry contractor using the<br />
best concrete masonry practices. Astra-Glaze-SW+<br />
/Acousta-Wal blocks shall be laid in running bond or<br />
stack bond as specified with the closed tops up. The<br />
slots shall face toward the room or area where sound<br />
absorption is required as shown on the plans. Units shall<br />
be laid in a full horizontal bed of mortar.<br />
Lay units using the best concrete masonry practices.<br />
Install only quality units; reject all defective units as defined<br />
by ASTM C744. Lay Astra-Glaze-SW+/Acousta-Wal with<br />
the faces level, plumb and true to the line strung<br />
horizontally at the glazed face. Units shall have uniform face<br />
joint dimensions of 1/4" both horizontally and vertically. Tool<br />
joints neatly after they are finger-hard to make them straight<br />
and uniform. Size and place cut pieces appropriately to<br />
maintain consistency and bond. Slots shall be kept free of<br />
mortar and debris and the exposed mortar at the bottom of<br />
each slot shall be neatly tooled. NO RAKE JOINTS<br />
unless tuckpointing with epoxy.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Base Course: Align base course properly on the floor slab.<br />
Cove Base: Keep the cove base tight to the slab if vinyl<br />
floor tile is to be installed. For thicker flooring, raise cove<br />
base units to the desired height.<br />
Cutting: Make all unit costs, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
1. Lay units with full mortar coverage on head and bed<br />
joints taking care not to block cores to be grouted or<br />
filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a<br />
concave configuration.<br />
3. Care should be taken to remove mortar from the face of<br />
masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper<br />
appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. Rake back the<br />
joint when epoxy (Bonsal/Laticrete) is used on select<br />
jobs that require better moisture prevention.<br />
Various masonry mortars may be used with<br />
Astra-Glaze-SW+/Acousta-Wal concrete masonry units<br />
depending on specific structural requirements for the<br />
finished walls. In all exterior mortar, we recommend using<br />
the matching manufacturer-approved water repellent<br />
mortar additive (which may be purchased from<br />
manufacturer), following manufacturer’s instructions.<br />
Consult manufacturer for recommendations.<br />
EPOXY FINISHED JOINTS<br />
In areas exposed to excessive moisture, make sure to tool<br />
mortar joints with a minimum of 1/4" and tuckpoint with an<br />
approved water-resistant grout. A typical tuckpointing grout<br />
is BONSAL ® POLYMER MODIFIED SANDED TILE GROUT<br />
mixed with the BONSAL B-7000 EPOXY. Do not add water<br />
or anything else in addition to the B-7000, which will make<br />
it a 100% solid enabling it to be acid and stain resistant.<br />
Recommendations for using BONSAL ® – DO NOT<br />
FLOAT GROUT ACROSS GLAZED SURFACE. THE<br />
PROPER TECHNIQUE IS TO POINT OR USE A<br />
MORTAR GUN!<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for additional information on flashing.<br />
INSPECTION<br />
The glazed facing shall conform to the requirements of<br />
ASTM C744 when viewed from a distance of five (5) feet at<br />
right angles to the wall with normal lighting. The concrete<br />
masonry units on which the glaze is molded shall conform<br />
to the requirements of ASTM C90.<br />
CLEANING:<br />
Keep walls clean daily during installation using brushes or<br />
rags and a clean damp cloth. Harsh cleaning methods after<br />
walls have been erected may mar the surface of the blocks.<br />
Do not allow excess mortar lumps or smears to harden on<br />
the glazed surfaces. Remove green mortar with a dry cloth.<br />
Do not use steel wood, sandpaper or other abrasives.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with Burnished Custom<br />
Masonry Cleaner by PROSOCO (dilute 1 part to<br />
3 parts clean water), carefully following manufacturer’s<br />
washdown instructions — including thorough rinsing. Do<br />
not use acid or abrasives on the glazed surfaces.<br />
w w w. t r e n w y t h . c o m<br />
A W 2
Astra-Glaze-SW+ ® /Acousta-Wal<br />
Specifications (cont.)<br />
MAINTENANCE<br />
Astra-Glaze-SW+/Acousta-Wal units, properly installed and<br />
cleaned, need virtually no maintenance other than routine<br />
cleaning with standard commercial grade cleaning agents<br />
such as PINESOL ® or Fantastik ® . Graffiti, paint or dye<br />
stains may need special cleaning methods and products,<br />
such as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />
cleaner. Contact manufacturer for specific cleaning<br />
recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
To ensure optimal sound-reduction performance:<br />
• The unslotted side of Astra-Glaze-SW+/Acousta-Wal<br />
blocks must be painted or parged to seal the porosity of<br />
the aggregates.<br />
• The units must be laid in a full horizontal bed of mortar.<br />
They should be laid with the closed tops up.<br />
• The slots should face toward the noise source (with the<br />
exception of partitioning a small office off from a large<br />
noisy plant area). Slots must be kept free of mortar. The<br />
exposed mortar at the bottom of each slot should be<br />
neatly tooled and all debris removed. NO RAKE<br />
JOINTS unless tuckpointing with epoxy.<br />
• Under no circumstances should the units be laid upside<br />
down; that is, with the closed tops down. First, it would<br />
be impossible to lay the units in a full horizontal bed of<br />
mortar if they are laid upside down; and, second, excess<br />
mortar would fall into the slots giving an unsightly<br />
appearance. If the cavity volume were reduced by more<br />
that 5 to 10% due to mortar falling inside, the acoustical<br />
performance of the units would be altered.<br />
GENERAL INSTALLATION RECOMMENDATIONS:<br />
• For walls with a glazed finish on both sides, use two<br />
single-faced units. Because masonry units are typically<br />
installed aligning one side, the second side of double<br />
faced units is almost invariably misaligned. Double-faced<br />
units are not recommended. Manufacturer accepts no<br />
responsibility for face alignment.<br />
• For best appearance, use stack bond construction when<br />
stack bond appearance is desired (as opposed to scored<br />
units in running bond).<br />
• All exterior mortar joints must contain a manufacturerapproved<br />
water repellent mortar additive, carefully<br />
following manufacturer’s instructions.<br />
• For best appearance and water resistance, tuckpoint<br />
scored joints on interior andexterior applications.<br />
• Colored matching or contrasting mortar / epoxy is<br />
available when using colorful Astra-Glaze-SW+/<br />
Acousta-Wal units. Contact your <strong>Trenwyth</strong> representative<br />
for information.<br />
To download a printable version<br />
of these specifications, please<br />
visit http://www.trenwyth.com.<br />
w w w. t r e n w y t h . c o m<br />
A W 3
Verastone ® /Acousta-Wal<br />
Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
group A, B, C, D or E. Submit product literature,<br />
certifications, test reports and full-size sample(s) of each<br />
color specified.<br />
QUALITY ASSURANCE<br />
Certifications: All recycled ground face sound-absorbing<br />
masonry units shall be Verastone ® /Acousta-Wal ® units<br />
produced by <strong>Trenwyth</strong> manufacturers. Concrete blocks<br />
shall conform to ASTM C90. The ground surfaces shall<br />
have a factory-applied acrylic or water-based sealer finish.<br />
Units shall conform to ASTM C1262 with respect to<br />
freezing and thawing.<br />
Production shall be monitored so that the top of the units<br />
shall be completely closed and edges of slots and ends<br />
of the blocks shall be straight and clean. Type IV units shall<br />
have fillers, as supplied by manufacturer, inserted in the<br />
cavities at the block plant. Type IV fillers shall be fiberglas<br />
fillers laminated to metal septa. All filler material shall be cut<br />
accurately to size and installed as recommended for the<br />
type of Acousta-Wal units specified. All units contain<br />
manufacturer-approved integral water repellent admixture at<br />
time of manufacture.<br />
Verastone contains a significant amount of pre-consumer<br />
recycled content. Contact your <strong>Trenwyth</strong> representative<br />
for details.<br />
Fire Resistance: Define hourly ratings required as<br />
1, 2, 3 or 4 hours.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
Manufacturer requires ordering a full-size unit to illustrate<br />
color and texture for approval.<br />
Manufacturer requires that a jobsite sample panel be<br />
installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />
products. This panel will represent both the quality of the<br />
product and the workmanship to be expected for the<br />
project. The panel must be approved by either the owner or<br />
the architect for the project. Manufacturer will provide 4"<br />
units for a 4' x 4' sample panel at no cost for the material<br />
(excluding freight to the site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Verastone/Acousta-Wal units shall be delivered to the<br />
jobsite on covered banded pallets with cardboard between<br />
layers. Store pallets in single stacks on level ground and<br />
cover with waterproof covering (e.g. tarpaulins) to protect<br />
the blocks from inclement weather. Handle blocks carefully<br />
to avoid breakage and damage to the finished surfaces.<br />
PROJECT/SITE CONDITIONS:<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed, they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART II – PRODUCTS<br />
PRODUCT NAME<br />
Verastone ® /Acousta-Wal ® recycled ground face<br />
sound-absorbing masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
Church Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 East Bungalow Road • Morris, IL 60450<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar additive, following manufacturer's<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Acousta-Wal surfaces are manufactured to provide finished<br />
dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />
dimensions for single face units are 3-9/16", 5-9/16", 7-<br />
9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />
7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />
specific size availability.<br />
MASONRY CLEANERS<br />
Use Burnished Custom Masonry Cleaner by PROSOCO<br />
(dilute one part to 3 parts clean water), carefully following<br />
manufacturer’s instructions. Available from manufacturer.<br />
Do not powerwash.<br />
Caution! Never use Muriatic Acid solutions on units.<br />
PART 3 – EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include manufacturerapproved<br />
water repellent additive added to each batch in<br />
the appropriate dosage rates for mortar type (M, S or N)<br />
per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Verastone/Acousta-Wal units shall be installed by<br />
the general contractor or masonry contractor.<br />
Verastone/Acousta-Wal blocks shall be laid in running bond<br />
or stack bond as specified with the closed tops up. The<br />
slots shall face toward the room or area where sound<br />
absorption is required as shown on the plans. Units shall be<br />
laid in a full horizontal bed of mortar.<br />
Lay units using the best concrete masonry practices. Install<br />
only quality units; reject all defective units as defined by<br />
ASTM C90. Lay blocks with the faces level, plumb and true<br />
to the line strung horizontally at the ground face. Units shall<br />
have uniform, 3/8"-wide joints both horizontally and<br />
vertically on the finished side of the wall. Tool joints neatly<br />
after they are finger-hard to make them straight and<br />
uniform. Size and place cut pieces appropriately to maintain<br />
consistency and bond. Slots shall be kept free of mortar<br />
and debris and the exposed mortar at the bottom of each<br />
slot shall be neatly tooled. NO RAKE JOINTS.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
In all exterior mortar, we recommend using an approved<br />
water repellent additive (which may be purchased from<br />
manufacturer), following manufacturer’s instructions.<br />
Consult manufacturer for recommendations.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and<br />
in strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper flashing and drawings.<br />
w w w. t r e n w y t h . c o m<br />
INSPECTION<br />
The ground faces shall conform to the requirements of<br />
ASTM C90 when viewed from a distance of twenty (20) feet<br />
at right angles to the wall with normal lighting.<br />
CLEANING:<br />
Keep walls clean daily during installation using brushes,<br />
rags and the burlap squares supplied on the<br />
Verastone/Acousta-Wal pallet. Do not allow excess mortar<br />
lumps or smears to harden on the finished surfaces. Harsh<br />
cleaning methods after walls have been erected may mar<br />
the surface of the blocks.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with PROSOCO Burnished<br />
Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />
water), strictly following the manufacturer’s instructions –<br />
including thorough rinsing. Do not use acid or abrasives<br />
on the finished surfaces. Failure to strictly follow<br />
manufacturer's instructions can result in permanent<br />
damage to the finished faces. Do not apply Burnished<br />
Custom Masonry Cleaner with pressure spray above 50<br />
psi. Do not powerwash.<br />
FIELD COAT APPLICATION<br />
For completely finished walls, a finish coat of TRENDCOAT ®<br />
Acrylic (minimum 20% solids content) or TRENDCOAT ® WB<br />
(water-base) is recommended. Apply to all<br />
Verastone/Acousta-Wal walls after cleandown and<br />
when the walls are dry. Apply evenly to cover the entire<br />
surface without forming drips or runs. For maximum<br />
coverage and best appearance, apply TRENDCOAT<br />
Acrylic or TRENDCOAT WB with airless spray equipment.<br />
Consult your <strong>Trenwyth</strong> representative for further information.<br />
TRENDCOAT (clear, high-solids acrylic) and TRENDCOAT<br />
WB (water-based sealer) provides moisture resistance and<br />
helps to cover any scuffs or scratches that may occur<br />
during handling and/or installation.<br />
MAINTENANCE<br />
Verastone/Acousta-Wal units, properly installed and<br />
cleaned, need virtually no maintenance other than<br />
routine cleaning (i.e. Pinesol or Fantastik). Tough stains<br />
may need special cleaning methods and products such<br />
as <strong>Trenwyth</strong> Graffiti Wizard ® environmentally friendly<br />
cleaner. Contact manufacturer for specific<br />
cleaning recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
To ensure optimal sound-reduction performance:<br />
• The unslotted side of Verastone/Acousta-Wal blocks<br />
must be painted or parged to seal the porosity of<br />
the aggregates.<br />
• The units must be laid in a full horizontal bed of mortar.<br />
They should be laid with the closed tops up.<br />
• The slots should face toward the noise source (with<br />
the exception of partitioning a small office off from a<br />
large noisy plant area). Slots must be kept free of mortar.<br />
The exposed mortar at the bottom of each slot should<br />
be neatly tooled and all debris removed. NO<br />
RAKE JOINTS.<br />
• Under no circumstances should the units be laid upside<br />
down; that is, with the closed tops down. First, it would<br />
be impossible to lay the units in a full horizontal bed of<br />
mortar if they are laid upside down. Second, excess<br />
mortar would fall into the slots giving an unsightly<br />
appearance. If the cavity volume were reduced by more<br />
than 5 to 10% due to mortar falling inside, the acoustical<br />
performance of the units would be altered.<br />
• For best appearance, use stack bond construction when<br />
stack bond appearance is desired (as opposed to scored<br />
units in running bond).<br />
• A complementary or matching mortar color is<br />
recommended when using Verastone/Acousta-Wal units.<br />
LIMITATIONS<br />
• The facing is not intended for use as an<br />
impervious surface.<br />
• Acid solutions or HCL-based cleaners should not be<br />
used as a cleaning agent or in direct contact with<br />
the facing.<br />
• The facing should not be continuously exposed to<br />
temperatures above 250º F.<br />
To download a printable version<br />
of these specifications, please<br />
visit http://www.trenwyth.com.<br />
A W 4
Trendstone ® /Acousta-Wal<br />
Specifications<br />
PART 1 – GENERAL<br />
SUBMITTAL<br />
Submit color samples for selection from manufacturer’s<br />
group A, B, C, D or E. Submit product literature,<br />
certifications, test reports and full-size sample(s) of each<br />
color specified.<br />
QUALITY ASSURANCE<br />
Certifications: All ground face sound-absorbing masonry<br />
units shall be Trendstone ® /Acousta-Wal ® units produced by<br />
manufacturers. Concrete blocks shall conform to ASTM<br />
C90. The ground surfaces shall have a factory-applied<br />
acrylic or water-based sealer finish. Units shall conform to<br />
ASTM C1262 with respect to freezing and thawing.<br />
All <strong>Trenwyth</strong> products conform to ASTM E2432-05 as it<br />
pertains to the environmental, economic and social<br />
sustainability relative to buildings.<br />
Production shall be monitored so that the top of the units<br />
shall be completely closed and edges of slots and ends of<br />
the blocks shall be straight and clean. Type IV units shall<br />
have fillers, as supplied by manufacturer, inserted in the<br />
cavities at the block plant. Type IV fillers shall be fiberglas<br />
fillers laminated to metal septa. All filler material shall be cut<br />
accurately to size and installed as recommended for the<br />
type of Acousta-Wal units specified. All units contain<br />
manufacturer-approved integral water repellent admixture at<br />
time of manufacture.<br />
<strong>Trenwyth</strong> products offer high thermal mass properties,<br />
regional materials and low life-cycle costs. Units shall have<br />
a tighter, smoother face. Mold and moisture resistant, units<br />
are easy to clean (never paint or refinish). Factory-applied<br />
water-based sealer emits low VOC’s. Available in a wide<br />
color selection, custom colors and unique shapes and<br />
sizes, these units are ideal for interior and exterior<br />
applications. The structural integrity of the unit results in a<br />
one-step, single trade installation process. Units are<br />
distributed nationally.<br />
Fire Resistance: Define hourly ratings required as<br />
1, 2, 3 or 4 hours.<br />
Field Constructed Mock-ups: Construct a sample panel, no<br />
less than 4' x 4', of units of each color and size to be used<br />
in the project.<br />
Manufacturer requires ordering a full-size unit to illustrate<br />
color and texture for approval.<br />
Manufacturer requires that a jobsite sample panel be<br />
installed at the jobsite prior to installation of any <strong>Trenwyth</strong><br />
products. This panel will represent both the quality of the<br />
product and the workmanship to be expected for the<br />
project. The panel must be approved by either the owner or<br />
the architect for the project. Manufacturer will provide 4"<br />
units for a 4' x 4' sample panel at no cost for the material<br />
(excluding freight to the site).<br />
DELIVERY, STORAGE AND HANDLING<br />
Trendstone/Acousta-Wal units shall be delivered to the<br />
jobsite on covered banded pallets with cardboard between<br />
layers. Store pallets in single stacks on level ground and<br />
cover with waterproof covering (e.g. tarpaulins) to protect<br />
the blocks from inclement weather. Handle blocks carefully<br />
to avoid breakage and damage to the finished surfaces.<br />
PROJECT/SITE CONDITIONS:<br />
Protection of Work: Cover walls each day after installation<br />
to keep open walls protected and dry. After units are<br />
installed, they should be protected from damage by other<br />
trades performing operations that can stain or otherwise<br />
damage the finished surfaces by covering walls with plastic.<br />
Corners should be protected from damage after installation<br />
by covering them with plywood.<br />
PART II – PRODUCTS<br />
PRODUCT NAME<br />
Trendstone ® /Acousta-Wal ® ground face<br />
sound-absorbing masonry units<br />
MANUFACTURER<br />
Anchor Concrete Products (800) 233-1924<br />
Church Road • Emigsville, PA 17318<br />
Northfield Block Company (800) 358-3003<br />
3400 East Bungalow Road • Morris, IL 60450<br />
Superlite Block (800) 331-9823<br />
4626 N. 42nd Avenue • Phoenix, AZ 85019<br />
RELATED MATERIALS<br />
Colored matching or contrasting mortar is available from<br />
manufacturer. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for mortar type and specifications. For<br />
all exterior mortar, use matching manufacturer-approved<br />
water repellent mortar additive, following manufacturer’s<br />
instructions. Consult manufacturer for recommendations.<br />
SIZES AND SHAPES<br />
Acousta-Wal surfaces are manufactured to provide<br />
finished dimensions of 7-5/8" x 15-5/8" ± 1/8". Bed depth<br />
dimensions for single face units are 3-9/16", 5-9/16",<br />
7-9/16", 11-9/16" ± 1/8". Two face units are 3-1/2", 5-1/2",<br />
7-1/2", 11-1/2" ± 1/8". Please contact manufacturer for<br />
specific size availability.<br />
MASONRY CLEANERS<br />
Use Burnished Custom Masonry Cleaner by PROSOCO<br />
(dilute one part to 3 parts clean water), carefully following<br />
manufacturer’s instructions. Available from manufacturer.<br />
Do not powerwash.<br />
Caution! Never use Muriatic Acid solutions on units.<br />
PART 3 -- EXECUTION<br />
LAYING MASONRY WALLS<br />
Draw blocks from more than one pallet at a time during<br />
installation. All exterior mortar shall include manufacturerapproved<br />
water repellent additive added to each batch in<br />
the appropriate dosage rates for mortar type (M, S or N)<br />
per manufacturer’s instructions. Refer to NCMA TEK Notes,<br />
available at www.trenwyth.com, for Hot and Cold weather<br />
construction practices.<br />
Trendstone/Acousta-Wal units shall be installed by the<br />
general contractor or masonry contractor.<br />
Trendstone/Acousta-Wal blocks shall be laid in running<br />
bond or stack bond as specified with the closed tops up.<br />
The slots shall face toward the room or area where sound<br />
absorption is required as shown on the plans. Units shall be<br />
laid in a full horizontal bed of mortar.<br />
Lay units using the best concrete masonry practices. Install<br />
only quality units; reject all defective units as defined by<br />
ASTM C90. Lay blocks with the faces level, plumb and true<br />
to the line strung horizontally at the ground face. Units shall<br />
have uniform, 3/8"-wide joints both horizontally and<br />
vertically on the finished side of the wall. Tool joints neatly<br />
after they are finger-hard to make them straight and<br />
uniform. Size and place cut pieces appropriately to maintain<br />
consistency and bond. Slots shall be kept free of mortar<br />
and debris and the exposed mortar at the bottom of each<br />
slot shall be neatly tooled. NO RAKE JOINTS.<br />
INSTALLATION<br />
Lighting: Provide adequate lighting for masonry work by<br />
placing all lighting at a reasonable distance from the wall for<br />
even illumination. Do not use trough lighting.<br />
Cutting: Make all unit cuts, including those for bonding,<br />
holes, boxes, etc., with motor-driven masonry saws using<br />
either an abrasive or diamond blade. Cut neatly and locate<br />
for best appearance.<br />
MORTAR BEDDING AND JOINTING<br />
In all exterior mortar, we recommend using an approved<br />
water repellent additive (which may be purchased from<br />
manufacturer), following manufacturer’s instructions.<br />
Consult manufacturer for recommendations.<br />
FLASHING OF MASONRY WORK<br />
Install flashing at locations shown in the plans and in<br />
strict accordance with the details and the best masonry<br />
flashing practices.<br />
WEEP HOLES AND VENTS<br />
Install weep holes and vents at proper intervals at courses<br />
above grade and at any water stops over windows, doors<br />
and beams. Consult NCMA TEK Notes, available at<br />
www.trenwyth.com, for proper flashing and drawings.<br />
INSPECTION<br />
The ground faces shall conform to the requirements of<br />
ASTM C90 when viewed from a distance of twenty (20) feet<br />
at right angles to the wall with normal lighting.<br />
CLEANING:<br />
Keep walls clean daily during installation using brushes,<br />
rags and the burlap squares supplied on the<br />
Trendstone/Acousta-Wal pallet. Do not allow excess mortar<br />
lumps or smears to harden on the finished surfaces. Harsh<br />
cleaning methods after walls have been erected may mar<br />
the surface of the blocks.<br />
FINAL CLEANDOWN<br />
Clean the completed walls with PROSOCO Burnished<br />
Custom Masonry Cleaner (dilute 1 part to 3 parts clean<br />
water), strictly following the manufacturer's instructions –<br />
including thorough rinsing. Do not use acid or abrasives on<br />
the finished surfaces. Failure to strictly follow<br />
manufacturer's instructions can result in permanent<br />
damage to the finished faces. Do not apply Burnished<br />
Custom Masonry Cleaner with pressure spray above 50<br />
psi. Do not powerwash.<br />
FIELD COAT APPLICATION<br />
For completely finished walls, a finish coat of TRENDCOAT ®<br />
Acrylic (minimum 20% solids content) or TRENDCOAT ® WB<br />
(water-base) is recommended. Apply to all<br />
Verastone/Acousta-Wal walls after cleandown and<br />
when the walls are dry. Apply evenly to cover the entire<br />
surface without forming drips or runs. For maximum<br />
coverage and best appearance, apply TRENDCOAT<br />
Acrylic or TRENDCOAT WB with airless spray equipment.<br />
Consult your <strong>Trenwyth</strong> representative for further information.<br />
TRENDCOAT (clear, high-solids acrylic) and TRENDCOAT<br />
WB (water-based sealer) provides moisture resistance and<br />
helps to cover any scuffs or scratches that may occur<br />
during handling and/or installation.<br />
MAINTENANCE<br />
Trendstone/Acousta-Wal units, properly installed and<br />
cleaned, need virtually no maintenance other than routine<br />
cleaning (i.e. Pinesol or Fantastik). Tough stains may need<br />
special cleaning methods and products such as <strong>Trenwyth</strong><br />
Graffiti Wizard ® environmentally friendly cleaner. Contact<br />
manufacturer for specific cleaning recommendations.<br />
INSTALLATION RECOMMENDATIONS<br />
To ensure optimal sound-reduction performance:<br />
• The unslotted side of Trendstone/Acousta-Wal<br />
blocks must be painted or parged to seal the porosity<br />
of the aggregates.<br />
• The units must be laid in a full horizontal bed of mortar.<br />
They should be laid with the closed tops up.<br />
• The slots should face toward the noise source (with the<br />
exception of partitioning a small office off from a large<br />
noisy plant area). Slots must be kept free of mortar. The<br />
exposed mortar at the bottom of each slot should be<br />
neatly tooled and all debris removed. NO RAKE<br />
JOINTS unless tuckpointing with epoxy.<br />
• Under no circumstances should the units be laid upside<br />
down; that is, with the closed tops down. First, it would<br />
be impossible to lay the units in a full horizontal bed of<br />
mortar if they are laid upside down. Second, excess<br />
mortar would fall into the slots giving an unsightly<br />
appearance. If the cavity volume were reduced by more<br />
than 5 to 10% due to mortar falling inside, the acoustical<br />
performance of the units would be altered.<br />
• For best appearance, use stack bond construction when<br />
stack bond appearance is desired (as opposed to scored<br />
units in running bond).<br />
• A complementary or matching mortar color is<br />
recommended when using Trendstone/Acousta-Wal units.<br />
LIMITATIONS<br />
• The facing is not intended for use as an<br />
impervious surface.<br />
• Acid solutions or HCL-based cleaners should not<br />
be used as a cleaning agent or in direct contact<br />
with the facing.<br />
• The facing should not be continuously exposed to<br />
temperatures above 250º F.<br />
To download a printable version<br />
of these specifications, please<br />
visit http://www.trenwyth.com.<br />
w w w. t r e n w y t h . c o m<br />
A W 5
architectural masonry units<br />
Sound Absorption<br />
Coefficients<br />
Acousta-Wal ®<br />
SOUND ABSORPTION COEFFICIENTS OF GENERAL BUILDING MATERIALS AND FURNISHINGS<br />
Complete tables of coefficients of the various materials that normally constitute the interior finish of rooms<br />
may be found in the various books on architectural acoustics. The following short list will be useful in<br />
making simple calculations of the reverberation in rooms.<br />
MATERIALS<br />
COEFFICIENTS<br />
125cps. 250cps. 500cps. 1000cps. 2000cps. 4000cps.<br />
Brick, unglazed .03 .03 .03 .04 .05 .07<br />
Brick, unglazed, painted .01 .01 .02 .02 .02 .03<br />
Carpet, heavy, on concrete .02 .06 .14 .37 .60 .65<br />
Same, on 40 oz. hairfelt or foam rubber .08 .24 .57 .69 .71 .73<br />
Same, with impermeable latex backing<br />
on 40 oz. hairfelt or foam rubber .08 .27 .39 .34 .48 .63<br />
Concrete block, coarse .36 .44 .31 .29 .39 .25<br />
Concrete block, painted .10 .05 .06 .07 .09 .08<br />
Fabrics<br />
Light velour, 10 oz. per sq. yd., hung<br />
straight, in contact with wall .03 .04 .11 .17 .24 .35<br />
Medium velour, 10 oz. per sq. yd.,<br />
draped to half area .07 .31 .49 .75 .70 .60<br />
Heavy velour, 18 oz. per sq. yd.,<br />
draped to half area .14 .35 .55 .72. 70 .65<br />
Floors<br />
Concrete or terrazzo .01 .01 .015 .02 .02 .02<br />
Linoleum, asphalt, rubber or<br />
cork tile on concrete .02 .03 .03 .03 .03 .02<br />
Wood .15 .11 .10 .07 .06 .07<br />
Wood parquet in asphalt on concrete .04 .04 .07 .06 .06 .07<br />
Glass<br />
Large panes of heavy plate glass .18 .06 .04 .03 .02 .02<br />
Ordinary window glass .35 .25 .18 .12 .07 .04<br />
Gypsum board, 1/2" nailed to 2 x 4"s 16" o.c. .29 .10 .05 .04 .07 .09<br />
Marble or glazed tile .01 .01 .01 .01 .02 .02<br />
Openings<br />
Stage, depending on furnishings .25 — .75<br />
Deep balcony, upholstered seats .50 — 1.00<br />
Grills, ventilating .15 — .50<br />
Plaster, gypsum or lime, smooth<br />
finish on tile or brick .013 .015 .02 .03 .04 .05<br />
Plaster, gypsum or lime, rough finish on lath<br />
Same, with smooth finish<br />
.02<br />
.02<br />
Plywood paneling, 3/8" thick .28 .22 .17 .09 .10 .11<br />
Water surface, e.g. swimming pool .008 .008 .013 .015 .020 .025<br />
Air, sabins per 1000 cubic feet 2.3 7.2<br />
.03<br />
.02<br />
.04<br />
.03<br />
.05<br />
.04<br />
.04<br />
.04<br />
.03<br />
.03<br />
w w w. t r e n w y t h . c o m<br />
A W 6
R-Values<br />
Acousta-Wal ®<br />
architectural masonry units<br />
R-values of concrete masonry walls are correlated to concrete density, since thermal conductivity of<br />
concrete increases with increasing density. The following tables list a range of R-values for each density.<br />
Contact your <strong>Trenwyth</strong> representative for specific block densities.<br />
Table 2 — R-Values For 6 in. (152 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.2-2.5 2.4 4.8-6.1 5.3 4.5-5.6 5.0 5.2-7.0 5.9 1.6-1.8 1.7<br />
95 2.1-2.4 2.2 4.1-5.4 4.6 3.9-5.0 4.3 4.4-6.1 5.0 1.5-1.7 1.6<br />
105 2.0-2.2 2.1 3.5-4.8 4.0 3.3-4.5 3.8 3.7-5.2 4.3 1.4-1.6 1.5<br />
115 1.8-2.1 2.0 3.0-4.2 3.4 2.9-4.0 3.3 3.1-4.5 3.6 1.4-1.5 1.4<br />
125 1.7-2.0 1.8 2.5-3.7 3.0 2.5-3.5 2.9 2.6-3.9 3.1 1.3-1.5 1.4<br />
135 1.6-1.9 1.7 2.2-3.2 2.6 2.2-3.1 2.5 2.2-3.4 2.7 1.3-1.4 1.3<br />
Table 3 — R-Values For 8 in. (203 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.4-2.7 2.5 6.3-8.2 7.1 5.9-7.5 6.6 6.9-9.4 8.0 1.9-2.1 2.0<br />
95 2.3-2.6 2.4 5.3-7.2 6.1 5.0-6.7 5.7 5.8-8.1 6.7 1.7-2.0 1.8<br />
105 2.1-2.4 2.2 4.5-6.3 5.2 4.3-5.9 4.9 4.8-7.0 5.6 1.6-1.9 1.7<br />
115 2.0-2.3 2.1 3.8-5.5 4.4 3.7-5.2 4.3 4.0-6.0 4.7 1.5-1.8 1.6<br />
125 1.9-2.2 2.0 3.2-4.8 3.8 3.1-4.6 3.7 3.3-5.1 4.0 1.5-1.7 1.5<br />
135 1.7-2.1 1.9 2.7-4.2 3.3 2.7-4.0 3.2 2.8-4.4 3.4 1.4-1.6 1.5<br />
w w w. t r e n w y t h . c o m<br />
A W 7
R-Values<br />
Acousta-Wal ®<br />
architectural masonry units<br />
Table 4 — R-Values For 10 in. (254 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.5-2.9 2.7 7.5-9.9 8.5 7.0-9.1 7.9 8.2-11.3 9.5 2.1-2.4 2.2<br />
95 2.4-2.7 2.5 6.3-8.7 7.2 6.0-8.0 6.8 6.7-9.7 7.9 1.9-2.2 2.0<br />
105 2.2-2.5 2.3 5.2-7.5 6.1 5.0-7.0 5.8 5.5-8.2 6.6 1.8-2.1 1.9<br />
115 2.1-2.4 2.2 4.4-6.5 5.2 4.2-6.2 5.0 4.6-7.0 5.5 1.7-2.0 1.8<br />
125 1.9-2.3 2.1 3.7-5.6 4.4 3.6-5.4 4.3 3.8-6.0 4.6 1.6-1.9 1.7<br />
135 1.8-2.1 2.0 3.1-4.9 3.7 3.0-4.7 3.6 3.2-5.1 3.9 1.5-1.8 1.6<br />
Table 5 — R-Values For 12 in. (305 mm) Concrete Masonry Walls, hr . ft 2.o F/Btu a<br />
Cores filled with:<br />
Density of<br />
concrete<br />
Cores empty<br />
Perlite<br />
Loose-fill insulation<br />
Vermiculite<br />
Polyurethane<br />
foamed insulation<br />
Solid grouted<br />
Construction<br />
Exposed<br />
block, both<br />
sides<br />
pcf range mid range mid range mid range mid range mid<br />
85 2.6-3.0 2.8 9.1-12.1 10.3 8.5-11.0 9.6 10.0-13.8 11.5 2.3-2.6 2.4<br />
95 2.4-2.8 2.6 7.6-10.5 8.8 7.2-9.7 8.2 8.2-11.8 9.6 2.1-2.4 2.3<br />
105 2.3-2.6 2.4 6.3-9.1 7.4 6.0-8.5 7.0 6.7-10.0 8.0 2.0-2.3 2.1<br />
115 2.1-2.5 2.3 5.2-7.9 6.2 5.1-7.4 6.0 5.5-8.5 6.6 1.9-2.2 2.0<br />
125 2.0-2.3 2.2 4.4-6.8 5.3 4.2-6.5 5.1 4.5-7.2 5.5 1.8-2.0 1.9<br />
135 1.9-2.2 2.0 3.6-5.8 4.4 3.6-5.6 4.3 3.7-6.1 4.6 1.7-1.9 1.8<br />
Information based on data published by the National Concrete Masonry Association. See NCMA TEK Note<br />
6-2A, available at www.trenwyth.com.<br />
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A W 8
R-Values<br />
Acousta-Wal ®<br />
architectural masonry units<br />
Additional r-values can be achieved with factoryinstalled<br />
expanded polystyrene, such as Korfil or<br />
ICON inserts.<br />
Korfil ® Block Insulation inserts are individually<br />
molded expanded polystyrene inserts. Installed at<br />
your <strong>Trenwyth</strong> manufacturing facility, Korfil insulation<br />
inserts are designed to fit standard two-core<br />
masonry units. Korfil inserts are available in 6", 8",<br />
10" and 12" widths.<br />
R-Values<br />
Both Korfil and ICON inserts offer your building the<br />
following benefits:<br />
• One-step installation of insulated masonry block<br />
saves time and money.<br />
• R-value unaffected by moisture or aging<br />
• Insulated block offers up to a 4-hour fire rating<br />
• Improves dew point and sound transmission<br />
resistance<br />
• Offers space for easy installation of utilities<br />
within wall<br />
• Flame retardant polystyrene<br />
• Use with single-wythe and cavity<br />
wall construction<br />
• No maintenance required<br />
• Available in 6", 8", 10" and 12" widths.<br />
Caution: Expanded Korfil polystyrene should not be<br />
exposed to temperatures exceeding 184ºF.<br />
Applicable Standards:<br />
• ASTM C578 Specification for Rigid Cellular<br />
Polystyrene Thermal Insulation<br />
• ASTM C90 Standard Specification for<br />
Loadbearing Concrete Masonry Units<br />
ICON ® Universal Concrete Block Insulation<br />
Inserts are molded from expandable polystyrene.<br />
Pre-fit at your <strong>Trenwyth</strong> manufacturing facility, ICON<br />
inserts are designed to compress and fit the core of<br />
all masonry units and significantly improve cmu<br />
thermal efficiency.<br />
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A W 9
R-Values<br />
Acousta-Wal ®<br />
architectural masonry units<br />
6" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.64 .38 6.45 .16<br />
95 2.42 .41 5.39 .19<br />
105 2.29 .44 4.76 .21<br />
115 2.17 .46 4.21 .24<br />
125 2.05 .49 3.69 .27<br />
135 1.95 .51 3.25 .31<br />
12" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.12 .32 9.38 .11<br />
95 2.83 .35 8.09 .12<br />
105 2.66 .38 7.27 .14<br />
115 2.52 .40 6.51 .15<br />
125 2.38 .42 5.78 .17<br />
135 2.26 .44 5.11 .20<br />
8" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 2.86 .35 7.74 .13<br />
95 2.61 .38 6.55 .15<br />
105 2.46 .41 5.83 .17<br />
115 2.33 .43 5.17 .19<br />
125 2.21 .45 4.56 .22<br />
135 2.10 .48 4.01 .25<br />
12" Cavity Wall, 4" Outer Wythe,<br />
3/4 Air Space, 8" Two-Core Block<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 4.26 .23 9.14 .11<br />
95 4.01 .25 7.95 .13<br />
105 3.86 .26 7.23 .14<br />
115 3.73 .27 6.57 .15<br />
125 3.61 .28 5.96 .17<br />
135 3.50 .29 5.41 .28<br />
10" Two-Core Masonry Unit<br />
Density of<br />
Cores Empty Cores Insulated<br />
Block - lbs/ft 9 R t U R t U<br />
80 3.00 .33 8.52 .12<br />
95 2.73 .37 7.25 .14<br />
The r-values and u-values are based on<br />
information provided by insert manufacturer,<br />
CBIS. Values are based on ASHRAE and<br />
NCMA publications.<br />
For more information, contact your <strong>Trenwyth</strong><br />
representative or visit www.cbisinc.com.<br />
105 2.57 .39 6.48 .15<br />
115 2.43 .41 5.76 .17<br />
125 2.31 .43 5.09 .20<br />
135 2.19 .46 4.48 .22<br />
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A W 1 0
architectural masonry units<br />
Noise Reduction<br />
Coefficients<br />
Acousta-Wal ®<br />
Acousta-Wall units absorb sound at all frequencies. However, they are especially effective for absorbing<br />
unwanted sounds at difficult-to-control low frequencies.<br />
Noise Reduction Coefficient Chart<br />
FREQUENCY – HERTZ<br />
SIZE TYPE SURFACE 125 250 500 1000 2000 4000 NRC*<br />
4" I Painted .18 .82 .40 .35 .43 .36 .50<br />
6" I Painted .63 .80 .41 .40 .31 .51 .50<br />
4" IV Painted .21 .78 .97 .80 .68 .73 .80<br />
6" IV Painted .31 1.23 .71 .71 .65 .68 .85<br />
8" IVRF Painted .21 .78 .97 .80 .68 .73 .80<br />
10" IVRF Painted .21 .78 .97 .80 .68 .73 .80<br />
12" IVRF Painted .31 1.23 .71 .71 .65 .68 .85<br />
*NRC – approximate percentage of sound absorbed.<br />
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A W 1 1
architectural masonry units<br />
Sound Transmission<br />
Comparisons<br />
Acousta-Wal ®<br />
SOUND TRANSMISSION CLASS<br />
Approximate Sound Transmission Class (STC) ratings for <strong>Trenwyth</strong> Acousta-Wal ® units as compared<br />
to ratings for other units are shown below.<br />
Acousta-Wal ®<br />
Masonry Units<br />
Regular<br />
Lightweight CMU<br />
4" 49<br />
6" 52 6" 43<br />
8" 56 8" 46<br />
12" 62 12" 51<br />
A 12" Type I RF Acousta-Wal ® unit will absorb 62 decibels of sound (laid facing the origin of the sound).<br />
Therefore, if there is a sound of 105 decibels reaching the wall, 62 decibels will be absorbed by the wall and<br />
43 decibels will go through the wall to the other side.<br />
TYPICAL SOUND LEVELS (IN DECIBELS)<br />
Threshold of audibility 0<br />
Rustle of leaves in gentle breeze 10<br />
Average whisper 4 feet away 20<br />
Soft radio in apartment; average residence 35<br />
Average office 45<br />
Moderate restaurant background 50<br />
Noisy office or department store 55<br />
Average busy street 60<br />
Stenographic room 70<br />
City subway 80<br />
Loud automobile horn 23 feet away 100<br />
Express train passsing at high speed 105<br />
Threshold of feeling (varies with frequency) 120<br />
Threshold of painful sounds; limit of ear's endurance 130<br />
Near jet engine 160<br />
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A W 1 2
architectural masonry units<br />
Block Characteristics/<br />
Fire Ratings<br />
Acousta-Wal ®<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
“Methods of Testing Concrete Masonry Units”.<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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A W 1 3
architectural masonry units<br />
Block Characteristics/<br />
Fire Ratings<br />
Acousta-Wal ®<br />
Fire resistance ratings can be calculated using a method that multiplies the percent of solid material in the<br />
concrete masonry unit by the actual thickness (in inches) of the blocks to determine the hourly rating for the<br />
type of aggregate used. Contact your <strong>Trenwyth</strong> representative for specific fire ratings.<br />
FIRE RESISTANCE RATINGS/MINIMUM REQUIRED EQUIVALENT INCHES<br />
Aggregate Type in<br />
The Concrete Masonry Unit<br />
Fire Resistance<br />
0.5 Hr. 0.75 Hr. 1 Hr. 1.5 Hr. 2 Hr. 3 Hr. 4 Hr.<br />
Calcareous or siliceous gravel 2.0 in. 2.4 in. 2.8 in. 3.6 in. 4.2 in. 5.3 in. 6.2 in.<br />
Limestone, cinders or slag 1.9 in. 2.3 in. 2.7 in. 3.4 in. 4.0 in. 5.0 in. 5.9 in.<br />
Expanded clay, shale or slate 1.8 in. 2.2 in. 2.6 in. 3.3 in. 3.6 in. 4.4 in. 5.1 in.<br />
Expanded slag or pumice 1.5 in. 1.9 in. 2.1 in. 2.7 in. 3.2 in. 4.0 in. 4.7 in.<br />
Calculating "Equivalent Thickness" is simply determining what the block thickness would be if the same<br />
amount of material contained in a hollow unit were re-molded without core holes.<br />
Nominal Width<br />
(Inches)<br />
EQUIVALENT THICKNESS OF CONCRETE MASONRY UNITS (IN INCHES)<br />
Based on Typical<br />
Hollow Units (1)<br />
Equivalent Thickness<br />
Based on Percent Solid<br />
(75% - semi-solid) (100% - solid)<br />
4 2.68 (73.8%) 2.72 3.625<br />
6 3.09 (55.0%) 4.22 5.625<br />
8 4.04 (53.0%) 5.72 7.625<br />
10 4.98 (51.7%) 7.22 9.625<br />
12 5.77 (49.6%) 8.72 11.625<br />
CALCULATING ESTIMATED FIRE RESISTANCE EXAMPLE<br />
An 8" hollow masonry wall is constructed of expanded slag units reported to be 53%* solid. What is the<br />
estimated fire resistance of the wall (modular units)?<br />
Equivalent Thickness = % solid x depth<br />
Example: .53 x 7.625 in. = 4.04 inches<br />
From Table: 3 hr. Fire Resistance requires 4.0 inches<br />
*Percentage solid can be calculated from net area or net volume as determined by ASTM C140<br />
“Methods of Testing Concrete Masonry Units”.<br />
(1) Information based on data published by the National Concrete Masonry Association in NCMA TEK 7-1A,<br />
available at www.trenwyth.com.<br />
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A W 1 3
Applications<br />
Acousta-Wal ®<br />
architectural masonry units<br />
SCHOOLS:<br />
Gymnasiums<br />
Swimming pools<br />
Auditoriums<br />
Music rooms (practice, band, choral)<br />
Mechanical equipment rooms<br />
Cafeterias<br />
INDUSTRIAL PLANTS:<br />
Noisy plant areas<br />
Partitions between noisy and quiet plant areas<br />
Partitions between plant and office areas<br />
Outdoor noise screens (to protect neighbors)<br />
CHURCHES:<br />
Naves and Transcepts<br />
Social halls<br />
Classrooms<br />
ELECTRIC UTILITIES:<br />
Outdoor transformer noise screens<br />
Generator rooms<br />
GENERAL:<br />
Computer rooms<br />
Cooling tower noise screens<br />
Newspaper press rooms<br />
Textile mill weave rooms<br />
Engine test cells<br />
Recreation halls<br />
Bowling alleys<br />
Skating rinks<br />
Convention centers<br />
Field houses<br />
Car wash facilities<br />
Shooting ranges<br />
Return air shafts<br />
Aircraft maintenance and overhaul hangers<br />
Telephone company mechanical rooms,<br />
standby generator facilities<br />
Hospital mechanical, business and utility areas<br />
Vocational (shop) rooms<br />
Multi-purpose rooms<br />
Lecture rooms<br />
Corridors and classrooms<br />
Boiler rooms<br />
Mechanical equipment rooms<br />
Boiler rooms<br />
Fan rooms<br />
Engine exhaust stacks<br />
Chapels<br />
Mechanical equipment rooms<br />
Fan rooms<br />
Boiler rooms<br />
Shipyard facilities<br />
Airport facilities<br />
Subways and subway stations<br />
Tunnels<br />
Sewage treatment plants<br />
Coliseums<br />
Laboratories<br />
Highway noise screens<br />
Teletype rooms<br />
Radio and television studios<br />
Theaters<br />
Restaurants<br />
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A W 1 4
Applications<br />
Acousta-Wal ®<br />
architectural masonry units<br />
EXAMPLE: SCHOOL APPLICATION<br />
Many schools are built with a small gymnasium which is frequently fitted with a temporary stage and also<br />
used as an auditorium. Such a room, having mostly sound reflective surfaces (such as wood floor, block<br />
walls, glass windows and steel or concrete roof-deck), will not be good acoustically. Reverberation time will<br />
be high. The voice of an instructor, the music of an orchestra, the sound of feet running will bounce off the<br />
walls without being absorbed and will come back to the ears of the audience as unwanted noise a few<br />
seconds after the initial sound is heard.<br />
For example, a room 60' x 80' x 25' high, finished as above and with an assumed maximum audience of<br />
600 persons, will have reverberation time at 500 Hertz of 6.6 seconds empty and 2.1 seconds with the<br />
maximum audience present. The optimum reverberation time for a school auditorium of this size is about 1.2<br />
seconds at 500 Hertz. If the room is to be used for speeches only, the optimum reverberation time is even<br />
less or about 0.9 seconds. This means hearing conditions will be very poor with a small group in the room<br />
and only fair with a capacity audience. This tends to discourage full use of the room.<br />
If this room is treated with 8" x 8" x 16" Type IV Acousta-Wal blocks, using the total available area of the<br />
walls above 7'-0" door height and allowing for 1,400 sq. ft. of windows, the result will be as follows:<br />
Reverberation on Times at 500 Hertz<br />
Original Room<br />
Room wih 3,640 sq. ft.<br />
8" Type IV Acousta-Wal<br />
blocks<br />
Empty Room 6.6 seconds 2.10 seconds<br />
Maximum Audience 1.8 seconds 1.14 seconds<br />
With this treatment, the room would be fair to good with a small audience (usually seated close to the<br />
speaker) and reverberation time would reach its optimum value at 500 Hertz with the maximum audience of<br />
600 people present. There would be quite a significant difference in the performance of the room with and<br />
without the Acousta-Wal treatment.<br />
If Type I 4" x 8" x 16" Acousta-Wal units are used, the reverberation times at 500 Hertz will be 2.3 seconds<br />
empty and 1.21 seconds with 600 people present. While this is not quite as close to the desired time with<br />
small audiences, the room would still be considered very satisfactory by most schools.<br />
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A W 1 5
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Acousta-Wal ®<br />
1. How do Acousta-Wal blocks work?<br />
Unlike acoustical ceilings, Acousta-Wal blocks do not operate on the principle of porosity. The basic<br />
operating principle is the Helmholtz resonator. Every cavity has a frequency to which it is sympathetic<br />
(called the resonant frequency). Examples of this would be an opera singer breaking a glass by singing a<br />
note at its resonant frequency or a bell ringing at its resonant frequency when it is struck. It is as if the<br />
cavity captures and absorbs the sound waves at or near its resonant frequency. These sounds are then<br />
dissipated in the structure. The Helmholtz resonator principle is not new. It is used in internal<br />
combustion engine mufflers and was used in ancient amphitheaters where bottles were built into the<br />
walls to absorb unwanted sound.<br />
2. What does NRC stand for?<br />
NRC stands for Noise Reduction Coefficient. NRC is the average of absorption readings obtained at<br />
four frequencies: 250, 500, 1000 and 2000 Hertz (Hz). For example, a reading of .85 at 250 Hz. means<br />
that 85% of the sound striking the Acousta-Wal surface at this frequency (250 Hz.) is absorbed and,<br />
therefore, not reflected back into the room as unwanted noise. It is customary and useful to take<br />
readings at 125 and 4000 Hz. even though they are not used to calculate NRC. Although NRC is a<br />
convenient measure of a product’s acoustical performance, it is something of a “shotgun” approach and<br />
should not be depended upon when choosing sound absorbing materials for a specific application.<br />
3. Is it structural?<br />
Yes. Acousta-Wal blocks are manufactured to meet ASTM C90 or C129. The slots are more than<br />
compensated for by the added strength and lateral stability provided by the closed tops.<br />
4. What is the fire rating?<br />
Comparable sound absorbing blocks gave the following results when tested.<br />
6" Type I ............2 hours<br />
6" Type IV ..........2 hours<br />
8" Type IVRF......4 hours<br />
5. What do the fillers do? Are they for insulation?<br />
No, they are not for insulation. They absorb high frequency sound without diminishing the low frequency<br />
absorption and, therefore, broaden the response of the units.<br />
6. Does Acousta-Wal cause a maintenance problem?<br />
This is one of the most commonly asked questions. Walls constructed with Acousta-Wal blocks actually<br />
require much less maintenance than walls faced with other acoustical materials. This is particularly true<br />
when Astra-Glaze-SW ® +/Acousta-Wal glazed acoustical units are used. When dust or dirt settles in the<br />
slots, it can be removed easily with a vacuum cleaner. Neither the fibrous filler or the individual fibers will<br />
be disturbed.<br />
7. If water gets into the block cavities, how can it be removed?<br />
Because the Acousta-Wal blocks are laid with the open ends of the slot down and the closed tops of<br />
the blocks up, any water that enters the cavities quickly drains out.<br />
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A W 1 6
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Acousta-Wal ®<br />
8. Will moisture affect the fibrous fillers or cause any adverse effects, such as deterioration of<br />
the filler or a loss in the acoustical properties?<br />
No, because fibrous glass is an inorganic material it will not deteriorate, rot or mildew. The sound<br />
absorption of Acousta-Wal blocks would be adversely affected only if water completely filled the fibrous<br />
glass. This is unlikely because the pad must be immersed completely in water and work like a sponge<br />
to reach the saturation limit. The filler can hold no more than 20% of its own weight. Since the filler used<br />
in an 8" Type IV Acousta-Wal block cavity weighs only about 6/100 of a pound, the water it could hold,<br />
if saturated, would amount to about 1/8 of cubic inch per cavity and would evaporate to dryness in a<br />
relatively short time.<br />
9. Can the blocks be painted without disturbing their sound absorption value?<br />
Yes. However, if the units are left unpainted, the sound absorption at the high frequencies (above 1000<br />
Hz) would be slightly improved depending upon the surface texture of the unit (porosity). The sound<br />
absorption at the low frequency would be unchanged since the units function on the Helmholtz<br />
resonator principle, as described in Question 1.<br />
10. What type of unit should I use on my job?<br />
The type of application controls the choice. In installations where there will be adequate high frequency<br />
absorption provided by other materials such as an acoustical ceiling, upholstered seats or draperies,<br />
Type I would be adequate. In applications, where both low and high frequency absorption are desired,<br />
e.g. multi-purpose rooms, gymnasiums, and music rooms, Type IV units provide the best results. In<br />
specialized applications such as electrical generating stations and transformer noise screens, 8" Type I<br />
is particularly effective because its peak absorption occurs at the same frequency as the noise<br />
generated by these devices.<br />
Whenever possible get an octave band analysis of the noise. Then it is a relatively simple matter to<br />
select the unit giving the greatest absorption (See Page AW 6, Sound Absorption Coefficients, behind<br />
this tab) at the frequencies with the highest decibel readings. For complicated applications, contact your<br />
<strong>Trenwyth</strong> representative. Rule of thumb:<br />
Low Frequency Absorption Only Type I or Type IV<br />
Low and High Absorption<br />
Type IV<br />
11. What is the Sound Transmission Loss of Acousta-Wal blocks?<br />
It is critically important to remember the difference between sound absorption and sound transmission<br />
loss. Sound absorption is a measure of the sound absorbed in the same room in which the sound is<br />
generated. Sound transmission is a measure of sound transmitted from one room into an adjacent<br />
room. Sound transmission loss is measured in decibels. The sound transmission class of a material is<br />
determined by comparing the measured sound transmission loss of the material at various frequencies<br />
to the response of the human ear at the same frequencies.<br />
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A W 1 7
architectural masonry units<br />
Frequently Asked<br />
Questions<br />
Acousta-Wal ®<br />
Sound Transmission Class (STC)<br />
6" ordinary 2-core block STC 43<br />
6" Type I Acousta-Wal STC 49<br />
6" Type IV Acousta-Wal STC 52<br />
As you can see, Acousta-Wal blocks give superior sound transmission loss performance when<br />
compared to ordinary hollow concrete masonry units of the same thickness and composition. To ensure<br />
good sound transmission loss performance, (1) the unslotted side of the units must be painted or<br />
parged to seal the porosity of the aggregate, and (2) the units must be laid in a full horizontal bed of<br />
mortar. This same procedure must also be followed when using ordinary concrete masonry units when<br />
good sound transmission loss is important.<br />
12. Does it matter where I place the units in the room?<br />
In schools and public buildings, the units should be kept above door height. The slots must always face<br />
the noise source. In an auditorium, sound absorption is most desirable at the rear. When partitioning off<br />
an office or a control room from an existing noisy plant area, the slots should face into the office. In<br />
addition to the sound transmission loss provided by the units (when properly installed in a full horizontal<br />
bed of mortar), noise which enters the room through the doors, windows or ceiling will then be subject<br />
to absorption by the Acousta-Wal blocks.<br />
13. Are there any special instructions I should give the masons regarding the laying<br />
up of the units?<br />
The units should be laid in a full horizontal bed of mortar. They should be laid with the closed tops up.<br />
The slots should face toward the noise source (with the exception of partitioning a small office off from a<br />
large noisy plant area). Under no circumstances should the units be laid upside down, that is;<br />
with the closed tops down. First of all, it would be impossible to lay the units in a full horizontal bed of<br />
mortar if they are laid upside down. Second, excess mortar would drip into the slots giving an unsightly<br />
appearance. Third , if the cavity volume were reduced by more than 5 to 10% due to mortar dripping<br />
inside, the acoustical performance of the units would be altered.<br />
14. What is the delivery time for Acousta-Wal ® blocks?<br />
In most cases, grey block will be available within two to three weeks. For finished block, call your<br />
<strong>Trenwyth</strong> representative for lead time.<br />
15. How can you have a Sound Absorption Coefficient of greater than 1.00 e.g. 6" Type IV<br />
Acousta-Wal ® shows a coefficient of 1.23 at 500 Hz.?<br />
This is an anomaly that occurs when the resonant frequency of the Acousta-Wal ® block cavities occur at<br />
or near the test frequencies. The standard used in ASTM C423 is that 100% of sound is absorbed by<br />
an open window (and the test equipment is calibrated accordingly). ASTM also requires that the<br />
readings shown on the test instruments be recorded exactly -- even though common sense dictates<br />
that more than 100% of any sound cannot be absorbed.<br />
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A W 1 8
Acoustical Analysis<br />
Acousta-Wal ®<br />
architectural masonry units<br />
As a service to our customers, <strong>Trenwyth</strong> offers an acoustical analysis of any space which a<br />
customer believes may require acoustical correction.<br />
In order to complete the calculations for this study, the following information is required:<br />
Project Name :<br />
________________________________________________________________<br />
Architect : ____________________________________________________________________<br />
Dimensions of the room:<br />
Height (ft.): __________________________ (include drawing if ceiling height varies)<br />
Length (ft.): __________________________<br />
Width (ft.): __________________________<br />
Volume of the room (cu. ft.):______________________________________________<br />
Materials and Square Footage:<br />
Floor Material: ______________________ Square Feet __________________<br />
Ceiling Material: ____________________ Square Feet __________________<br />
Wall Material: ________________________ Square Feet __________________<br />
Door Material: ______________________ Square Feet __________________<br />
Windows: __________________________ Square Feet __________________<br />
Other:<br />
If you are using any acoustical material with non-standard NRC ratings, please list the<br />
material and the NRC rating below.<br />
______________________________________________________________________________<br />
______________________________________________________________________________<br />
______________________________________________________________________________<br />
Fax this form to <strong>Trenwyth</strong> Acousta-Wal Plant Manager at (717) 767-1622<br />
An electronic Acoustical Analysis form is available in the Acousta-Wal ® section of our website,<br />
www.trenwyth.com.<br />
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A W 1 9
architectural masonry unıts<br />
helpful information<br />
about control joints, alignment, mortar,<br />
field coating, maintenance and design, etc.
04<br />
Thanks for your interest in <strong>Trenwyth</strong> high-end architectural concrete masonry units.<br />
If you need further information, don’t hesitate to contact one of our sales offices listed on<br />
the back cover of this binder or email <strong>Trenwyth</strong> at info@trenwyth.com.<br />
architectural masonry units<br />
www.trenwyth.com
Table of Contents<br />
General Information<br />
architectural masonry units<br />
Control Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 1 – 3<br />
Design Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 4<br />
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 5<br />
Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 6 – 7<br />
Detailing to Keep Moisture Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 8 – 17<br />
Basic Block Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 18 – 22<br />
Graffiti Wizard ® Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR2812<br />
TRENDCOAT ® and TRENDCOAT ® WB Field Coat Literature . . . . . . . . . . . . . . . . . . . . TR2813<br />
The Dry Block System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A<br />
Cleaning Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GI 23 – 24<br />
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G I T O C
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Control Joints<br />
General Information<br />
architectural masonry units<br />
Ladder Type Joint<br />
Reinforcement<br />
8" C.M.U.<br />
4" PRAIRIE<br />
stone unit<br />
Adjustable Eye and<br />
Pintle Anchor<br />
4" Ladder<br />
Type Joint<br />
Reinforcement<br />
Control Joint Detail<br />
As with any concrete masonry unit, <strong>Trenwyth</strong> units should be<br />
reinforced properly. Control joints are recommended<br />
approximately every 20 feet.<br />
Continuous horizontal joint reinforcement is recommended in the<br />
exterior wythe every 16 inches or every course with 12 inch and<br />
16 inch high units.<br />
DESIGN CRITERIA<br />
Control Joints should be no more than 20' apart.<br />
Location of Control Joint:<br />
• Approx. 4'-6' from corners.<br />
• All inside corners, especially at wall piers/columns.<br />
• At the corner/side of any large opening or window<br />
(If openings are over 6', locate at both sides.<br />
4" horizontal joint reinforcing wire installed every 16" O.C.<br />
When using 12" or 16" tall units, install every course.<br />
This will greatly reduce or eliminate shrinkage or movement that create hairline cracks.<br />
Use <strong>Trenwyth</strong>-approved integral water repellent additive in the mortar.<br />
Use “Type N” mortar.<br />
Type S mortar is too brittle and may create hairline shrinkage cracks.<br />
Rake and caulk all window sill and coping unit head joints.<br />
EMPIRICAL CRACK CONTROL CRITERIA<br />
For walls without openings or other points of stress concentration, control joints are used to effectively<br />
divide a wall into a series of isolated panels. Table 1 (see Page GI 2) lists recommended maximum spacing<br />
of these control joints based on empirical criteria. This criteria has been developed based on successful,<br />
historical performance over many years in various geographical conditions. The empirical method is the<br />
most commonly used method and is applicable to most building types. An engineered method is presented<br />
in NCMA TEK Notes, 10-3 Control Joints for Concrete Masonry Walls - Alternative Engineered Method<br />
(ref. 1), available at www.trenwyth.com. It is generally used only when unusual conditions are encountered<br />
such as dark colored units in climates with large temperature variable.<br />
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G I 1
Control Joints<br />
General Information<br />
architectural masonry units<br />
Table 1 - Recommended Control Joint Spacing for<br />
Above Grade Exposed Concrete Masonry Walls*<br />
Distance between joints should not exceed the lesser of:<br />
Length to height ratio<br />
or ft (m)<br />
1 1/2 25 (7.62)<br />
*Notes:<br />
1. Table values are based on the use of horizontal reinforcement having an<br />
equivalent area of not less than 0.025 in. 2 /ft (52.9mm 2 /m) of height to<br />
keep unplanned cracks closed.<br />
2. Criteria applies to all concrete masonry units.<br />
3. This criteria is based on experience over a wide geographical area.<br />
Control joint spacing should be adjusted up or down where local<br />
experience justifies but no further than 25 ft (7.62m).<br />
FOR MORE INFORMATION ON CONTROL JOINTS, SEE NCMA TEK NOTES:<br />
10-2B Control Joints for Concrete Masonry Walls-Empirical Method<br />
CONTROL JOINTS FOR CONCRETE MASONRY WALLS<br />
Concrete masonry is a popular construction material because its inherent attributes satisfy the diverse needs<br />
of both exterior and interior walls. While these attributes are the primary basis for concrete masonry’s<br />
popularity, performance should not be taken for granted. Like all construction systems, design decisions<br />
significantly influence field performance of the concrete masonry wall system. Proper application of crack<br />
control measures, including control joints when required, can help ensure satisfactory performance of the<br />
concrete masonry.<br />
Control joints are one method used to relieve horizontal tensile stresses due to shrinkage of the concrete<br />
masonry units, mortar and, when used, grout. They are essentially vertical separations built into the wall<br />
at locations where stress concentrations may occur. These joints reduce restraint and permit<br />
longitudinal movement.<br />
Potential cracking resulting from externally applied design loads due to wind, soil pressure, seismic forces or<br />
differential settlement of foundations is controlled by limiting the design stress in allowable stress design or<br />
by providing adequate strength when strength design is used. These design considerations are not covered<br />
here. Where external loads are an issue in combination with internal volume change, the design should<br />
consider the combined effects of these influences on cracking.<br />
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G I 2
Control Joints<br />
General Information<br />
architectural masonry units<br />
CONTROL JOINT PLACEMENT<br />
When required, control joints should be located where volume changes in the masonry due to drying<br />
shrinkage, carbonation or temperature changes are likely to create tension in the masonry that will exceed<br />
its capacity. In practice, this can be difficult to determine, but several methods are presented in the following<br />
sections to provide guidance in locating control joints.<br />
In addition, care should be taken to provide joints at locations of stress concentrations<br />
such as (see Figure 1 below):<br />
1. at changes in wall height,<br />
2. at changes in wall thickness, such as at pipe and duct chases and pilasters,<br />
3. at movement joints in foundations and floors,<br />
4. at movement joints in roofs and floors that bear on a wall,<br />
5. near one or both sides of door and window openings. (Generally, a control joint is placed at one<br />
side of an opening less than 6 ft (1.83 m) wide and at both jambs of openings over 6 ft (1.83 m)<br />
wide. Control joints can be away from the opening if adequate tensile reinforcement is placed<br />
above, below and beside wall openings.)<br />
6. adjacent to corners of walls or intersections within a distance equal to half the control<br />
joint spacing.<br />
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G I 3
architectural masonry units<br />
Design<br />
Recommendations<br />
General Information<br />
Stacked Bond<br />
1. The architectural appeal is a change in appearance from the traditional running bond.<br />
2. The close dimensional tolerance provided with <strong>Trenwyth</strong> units allows the mason to lay precise stacked<br />
bond design.<br />
3. Because of the close dimensional tolerance of <strong>Trenwyth</strong> units, many contractors will lay stacked bond.<br />
Scored units<br />
1. Choice of proper scale is often very important to an architect. Variation from the standard 8" x 16" face<br />
size is sometimes desired.<br />
2. Scored units provide a wide selection of patterns, in addition to reduction in scale — many of which are<br />
a departure from the appearance of the rectangle.<br />
3. As desired by the architect, emphasis can be placed horizontally or vertically through scoring patterns<br />
(such as the 4" x 16" scored or 2" x 16" scored units, laid soldier course).<br />
4. Special pattern effects, departing completely from traditional masonry appearance, are available.<br />
5. Superior results on scored jobs will be obtained if the natural joints are raked as the job progresses and<br />
all joints, natural and scored, are grouted or pointed together. NO RAKE JOINTS.<br />
Vertical (Soldier) Coursing<br />
1. The architectural appeal lies in the change in appearance from the usual horizontally coursed running<br />
bond wall. It is welcomed by many designers as a departure from the more traditional rectangle.<br />
2. The closed end units, available with standard 4" and 6" blocks and 8" pilaster blocks, provide a solid<br />
and flat mortar bed which easily accommodates the laying of <strong>Trenwyth</strong> units in vertical coursing, either<br />
in stacked bond or running bond.<br />
3. Keep in mind that the compressive strength of hollow concrete units vertically coursed is approximately<br />
78% of the strength horizontally coursed. The loadbearing characteristics of the wall must be designed<br />
accordingly. (Solid units have the same compressive strength either way.)<br />
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G I 4
Alignment<br />
General Information<br />
architectural masonry units<br />
Alignment<br />
Proper alignment of masonry materials is most important to the appearance of a finished masonry wall.<br />
Masonry materials invariably course differently due to their size and to the size of the mortar joints.<br />
Therefore, it is of the utmost importance that a proper layout be prepared by the masonry foreman prior to<br />
the installation.<br />
If the face of a masonry wall involves different masonry products, it is necessary for the foreman to know the<br />
exact sizes of each of the products in order to properly make bond when doing the layout.<br />
If the joint requirements for one of the products is 1/4" and for another is 3/8", this must be taken into<br />
consideration when laying out the first course. If it is not, the resulting finished wall will have unsightly<br />
misaligned vertical joints.<br />
Example:<br />
Astra-Glaze-SW+ ® units are specified in the wainscot of a corridor with Trendstone Plus ® blocks above that<br />
point. Units have a single center score and the wall is in running bond.<br />
The difficulty in holding a correct running bond is due to aligning the 3/8" joints of the Trendstone Plus units<br />
properly over the 1/4" joints of the Astra-Glaze-SW+ units.<br />
Astra-Glaze-SW+ units must be laid using face joints of 1/4" both vertically and horizontally. The Trendstone<br />
Plus units being laid on top must be centered over the 1/4" joints of the Astra-Glaze-SW+ units which are in<br />
place. See detail below:<br />
3/8"<br />
1/4"<br />
5/16"<br />
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G I 5
Mortar<br />
General Information<br />
architectural masonry units<br />
The most common mortar used with our products is made with standard bagged masonry cement. This<br />
mortar may be one of four types—M, S, N or O. Each type of mortar has different characteristics primarily<br />
suited to bond or strengthen the mortar and is usually specified in the project architectural specifications.<br />
These mortars may also be colored.<br />
Note: Two air-entertaining materials shall not be combined in mortar.<br />
Mortar<br />
Cement-Lime<br />
Masonry<br />
Cement<br />
Table 1: Proportion Specification Requirements<br />
Proportions by Volume (Cementitious Materials)<br />
Type<br />
Portland Cement or Masonry Cement Hydrated Lime<br />
Blended Cement M S N or Lime Putty<br />
M 1 ____ ____ ____ 1/4<br />
S 1 ____ ____ ____ over 1/4 to 1/2<br />
N 1 ____ ____ ____ over 1/2 to 1 1/4<br />
O 1 ____ ____ ____ over 1 1/4 to 2 1/2<br />
M 1 ____ ____ 1<br />
M ____ 1 ____ ____<br />
S 1/2 ____ ____ 1<br />
S ____ ____ 1 ____<br />
N ____ ____ ____ 1<br />
O ____ ____ ____ 1<br />
Aggregate Ratio (Measured<br />
in damp, loose conditions)<br />
Not less than 2 1/4 and not<br />
more than 3 times the sum of<br />
the separate volumes of<br />
cementitious materials<br />
Some mason contractors use job mixed mortar that consists of cement and lime. This is acceptable for use<br />
with all <strong>Trenwyth</strong> products.<br />
Table 2: Property Specification Requirements B<br />
Mortar<br />
Cement-Lime<br />
Masonry Cement<br />
Type<br />
Average Compressive Strength<br />
at 28 days, min. psi (MPa)<br />
Water Retention<br />
Minimum %<br />
Air Content<br />
Maximum %<br />
M 2500 (1.72) 75 12<br />
S 1800 (12.4) 75 12<br />
N 750 (5.2) 75 14 A<br />
O 350 (2.4) 75 14 A<br />
M 2500 (1.72) 75 18<br />
S 1800 (12.4) 75 18<br />
N 750 (5.2) 75 20 C<br />
O 350 (2.4) 75 20 C<br />
Aggregate Ratio (Measured<br />
in damp, loose conditions)<br />
Not less than 2 1/4 and<br />
not more than 3 times the<br />
sum of the separate<br />
volumes of cementitious<br />
materials<br />
(A)<br />
(B)<br />
(C)<br />
Laboratory prepared mortar only.<br />
When structural reinforcement is incorporated in cement-lime mortar,<br />
the maximum air content shall be 12%.<br />
When structural reinforcement is incorporated in masonry cement<br />
mortar, the maximum air content shall be 18%.<br />
Consult NCMA TEK Notes relating to mortar for additional information.<br />
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G I 6
Mortar<br />
General Information<br />
architectural masonry units<br />
There are more sophisticated mortars that have additives such as latex, plasticizers or other products<br />
to harden and/or make the mortar more workable or change some other characteristics. These too may<br />
be used with <strong>Trenwyth</strong> products if specified but must be handled with greater care, following the<br />
manufacturers instructions.<br />
Epoxy Mortar<br />
Certain mortars are very difficult to work with because of their high bond strength and adhesive<br />
characteristics. One of these is epoxy mortar. Unless the work is kept very clean during the laying process,<br />
the finished wall may be extremely difficult to clean. For this reason we recommend careful installation of<br />
epoxy mortars as any cleaner strong enough to clean hardened epoxy may damage the glazed block facing.<br />
Follow manufacturer's instructions diligently.<br />
Exterior Applications<br />
All exterior mortar joints must contain a manufacturer-approved water repellent additive.<br />
Importance of Cleaning Walls Daily<br />
The single most important factor when laying glazed masonry units to assure a clean finished wall is to keep<br />
the walls clean during construction by bagging (wiping the wall with burlap to remove excess mortar) or<br />
brushing. The final cleandown will then be a relatively simple procedure.<br />
Mortar Gun<br />
The easiest and most effective way to tuckpoint mortar joints is to use a mortar gun. The alternative,<br />
a baker’s bag, is harder to work with and makes an even application of mortar difficult. The ceramic<br />
tile method of smearing grout all over the face should not be used because of damage caused to the<br />
glazed face.<br />
See NCMA TEK Notes on Mortar for Concrete Masonry.<br />
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G I 7
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Mortar Bedding and Jointing:<br />
1. Lay units with full mortar coverage on head and bed joints taking care not to block cores to be grouted<br />
or filled with masonry insulation.<br />
2. Tool all mortar joints when thumbprint hard into a concave configuration.<br />
3. Care should be taken to remove mortar containing manufacturer-approved water repellent admixture<br />
from the face of masonry units before it sets.<br />
4. Tuckpoint the joints of scored units for proper appearance. All exterior scored units must be<br />
tuckpointed to prevent water penetration. NO RAKE JOINTS<br />
Precast, Concrete,<br />
Metal or Stone Cap<br />
Through-Wall with<br />
Protruding Drip Lip<br />
Proper Lapping of Flashing<br />
and Counter Flashing<br />
2" Unobstructed Airspace<br />
Flashing with Drip Lip Sufficiently<br />
Protruding to Direct Water out of and<br />
away from Mortar Joint and Wall<br />
Continous Vapor Barrier on<br />
Warm Side of Cavity<br />
Scored Unit<br />
or Half-Block<br />
Unit<br />
Weep Joints or Weep Vents 1/4"<br />
Wide Spaced at 32" O.C.<br />
Immediately Above Flashing<br />
Sill Block or<br />
Chamfered Unit<br />
Flashing with<br />
Protruding Drip Lip<br />
Flashing<br />
Weep Joints or Weep Vents 1/4"<br />
Wide Spaced at 32" O.C.<br />
Immediately Above Flashing<br />
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G I 8
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Window System<br />
Exterior Sill<br />
with Drip<br />
Interior Window Stool<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Flashing<br />
Metal Wall Coping<br />
Roofing System<br />
Flashing<br />
Precast Roof System<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Continuous Bond Beam<br />
w w w. t r e n w y t h . c o m<br />
G I 9
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Exterior<br />
Interior<br />
Flashing<br />
Weep Holes — Spaced 32"<br />
O.C., Located Immediately<br />
Above Flashing, thru<br />
Mortar, 3/8" Wide<br />
Bond Beam/<br />
Precast Lintel<br />
Window/Door<br />
System<br />
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G I 1 0
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Thru-Wall Flashing<br />
Weep Holes — Spaced 32"<br />
O.C., Located Immediately<br />
Above Flashing, thru<br />
Mortar, 3/8" Wide<br />
Floor System<br />
Exterior<br />
Grade<br />
Concrete<br />
Foundation<br />
Cavity or Insulation<br />
Weep Holes — Spaced 32"<br />
O.C., Located Immediately<br />
Above Flashing, thru<br />
Mortar, 3/8" Wide<br />
Floor System<br />
Flashing<br />
Concrete<br />
Foundation<br />
w w w. t r e n w y t h . c o m<br />
G I 1 1
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Exterior<br />
Interior<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Steel Beam Lintel<br />
Flashing with Drip<br />
Window/Door System<br />
Exterior<br />
Interior<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Steel Angle/Bond Beam Lintel<br />
Flashing with Drip<br />
Door Frame/Window<br />
System<br />
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G I 1 2
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Roofing System<br />
Metal Fascia<br />
Flashing<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Continuous Bond Beam<br />
Steel Joist Metal<br />
Decking Roof System<br />
Flashing<br />
Weep Holes — Spaced 32" O.C.,<br />
Located Immediately Above<br />
Flashing, thru Mortar, 3/8" Wide<br />
Counter Flashing<br />
Roofing System<br />
Continuous Bond Beam<br />
Steel Joist Metal Decking<br />
Roof System<br />
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G I 1 3
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Stone Wall Coping<br />
Thru-Wall Flashing<br />
Flashing<br />
Weep Holes — Spaced 32" O.C., Located<br />
Immediately Above Flashing, thru Mortar,<br />
3/8" Wide<br />
Counter-Flashing<br />
Roofing System<br />
Flashing<br />
Weep Holes — Spaced<br />
32" O.C., Located<br />
Immediately Above<br />
Flashing, thru<br />
Mortar, 3/8" Wide<br />
Steel Joist/Metal<br />
Deck Roof System<br />
Continuous<br />
Bond Beam<br />
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G I 1 4
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
Proper design, detailing and installation of cap<br />
flashing is necessary to help assure weather-tight<br />
concrete masonry construction. This article presents<br />
four common wall/roof conditions and provides<br />
guidance and explanation for various techniques of<br />
proper cap flashing design.<br />
1. Concrete Masonry Units: Smooth or molded<br />
textures and split textures. For split face or split<br />
ribbed concrete masonry construction (Fig. 3)<br />
use of a compressible membrane (Note 13).<br />
2. Sealant joint: Use durable sealants such as<br />
polysulphide, polyurethane or epoxy based<br />
sealants. Sealant may be omitted if the fascia or<br />
clip-on caps (Notes 7 or 19) extend at least four<br />
inches below the top of the top concrete<br />
masonry unit (Figs. 1 & 3). Applying sealants at<br />
the face of split faced or split ribbed units is<br />
difficult and can be avoided by properly installing<br />
fascia, caps and compressible membranes<br />
(notes 7 or 19 and note 13) or by using a<br />
band of smooth textured concrete masonry<br />
units at the top of the wall.<br />
7<br />
fascia<br />
6<br />
8<br />
cant<br />
9<br />
retainer<br />
strip<br />
10<br />
roof<br />
paver<br />
11<br />
insulation<br />
nailers<br />
5<br />
membrane<br />
4<br />
fastener<br />
3<br />
reglet<br />
2<br />
sealant<br />
1<br />
units<br />
18<br />
mesh<br />
16<br />
grout<br />
17<br />
13<br />
compressible<br />
membrane<br />
14<br />
anchor<br />
joint<br />
reinforcement<br />
15<br />
reinforcement<br />
12<br />
deck<br />
Figure 1<br />
w w w. t r e n w y t h . c o m<br />
G I 1 5
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
3. Reglet: Position the bottom of the reglet at<br />
least four inches below the top of the concrete<br />
masonry or provide a sealant joint (Note 2). It is<br />
preferable that in areas subjected to wind<br />
driven rains that the cap material extend at<br />
least four inches below the top of the top<br />
masonry unit—not four inches from the top of<br />
the cap. One may anticipate in wind driven<br />
rains an upward movement of water one<br />
inch at each ten mile an hour increment of<br />
wind velocity.<br />
4. Fastener: Mechanically fasten reglet to the<br />
wall. Place fasteners for reglets as close to the<br />
bottom of the reglet as possible. Mechanically<br />
fastening the reglet to the wall and clipping the<br />
cap or fascia material to the reglet reduces<br />
buckling problems that may occur if the fascia<br />
or cap material is mechanically fastened directly<br />
to the masonry. Install neoprene washers to<br />
seal fasteners.<br />
5. Single ply roofing membrane: Lap over the<br />
top of the cant and extend the membrane to<br />
no more than two inches from the bottom of<br />
the reglet.<br />
6. Nailers or Blocking: Nailers or Blocking to be<br />
treated wood.<br />
(Notes 7 through 12 refer to Figure 1 only)<br />
7. Fascia: The fascia should have a mechanical<br />
or friction fit to the cant and a friction clip-on<br />
fit to the reglet. Joints in the length of<br />
fascia should be capped at least six inches<br />
and sealed.<br />
8. Cant: Metal or plastic cants to be configured<br />
as required.<br />
9. Retainer strip: A non-ferrous strip is provided<br />
to restrain roof pavers against wind uplift forces.<br />
10. Roof pavers: Roof pavers are a ballast<br />
alternative to loose gravel. Interlocking roof<br />
pavers provide wind up-lift resistance, drainage,<br />
wearing surface and protection for the roofing<br />
membrane against ultra-violet degradation.<br />
11. Rigid board insulation: Provide as required.<br />
4<br />
0 fastener<br />
3<br />
19<br />
cap<br />
reglet<br />
2<br />
sealant<br />
2<br />
units<br />
smooth<br />
16<br />
grout<br />
20<br />
slope<br />
20<br />
nailers<br />
2<br />
sealant<br />
13<br />
compressible<br />
membrane<br />
14<br />
anchor<br />
bolts<br />
15<br />
reinforcement<br />
19<br />
cap<br />
4<br />
fastener<br />
3<br />
reglet<br />
2<br />
units, split faced<br />
or split ribbed<br />
20<br />
slope<br />
20<br />
nailers<br />
13<br />
compressible<br />
membrane<br />
14<br />
anchor<br />
bolts<br />
2<br />
sealant<br />
15<br />
reinforcement<br />
15<br />
joint<br />
reinforcement<br />
Figure 2<br />
16<br />
grout<br />
15<br />
joint<br />
reinforcement<br />
Figure 3<br />
w w w. t r e n w y t h . c o m<br />
G I 1 6
architectural masonry units<br />
Detailing to Keep<br />
Moisture Out<br />
General Information<br />
12. Deck: The deck is usually metal or concrete,<br />
configured and designed to resist bearing<br />
as required.<br />
13. Compressible water resistance membrane:<br />
Extend three quarters of an inch onto the face<br />
shells of the concrete masonry and adhere to<br />
the masonry. The membrane may be omitted if<br />
sealant joints (Note 2) are properly installed and<br />
maintained. The membrane is required, however,<br />
when capping split faced or split ribbed<br />
masonry and when the fascia does not extend<br />
at least four inches over the face of the smooth<br />
textured units<br />
14. Anchor bolts: Space and embed, as required.<br />
15. Reinforcement: Provide horizontal and/or<br />
vertical steel reinforcement as required.<br />
16. Grout: Provide as required.<br />
17. Horizontal joint reinforcement: Provide as<br />
required. Avoid placing joint reinforcement<br />
and flashing or other membranes in the same<br />
bed joints.<br />
18. Building fabric or mesh: Provide as required<br />
to confine grout to the grout space.<br />
19. Clip-on cap: Joints in the length of the cap to<br />
be lapped at least six inches and sealed.<br />
20. Cap slope: Slope to the roof side of the wall to<br />
minimize staining on the face of the wall. Most<br />
staining is caused by debris and dirt deposited<br />
on the cap and washed off onto the wall during<br />
light rains.<br />
(Notes 21 through 24 refer to Figure 4 only):<br />
21. Drip: Drips should be provided at least one half<br />
inch from the face of the concrete masonry.<br />
22. Epoxy joint: Caps may be fastened by<br />
epoxying the caps to anchor bolts, by<br />
epoxy with mechanical fastener or by a<br />
dovetail connection.<br />
23. Caps: Seal head joints between units. Proper<br />
sealing may require raking out mortar joints<br />
and applying an effective sealant (see Note 2).<br />
Caps may be concrete masonry, stone or<br />
precast concrete.<br />
22<br />
epoxy<br />
21<br />
drip<br />
2<br />
sealant<br />
20<br />
slope<br />
23<br />
cap<br />
2<br />
sealant<br />
24<br />
flashing<br />
24. Flashing: Lap joints of metal or plastic flashing<br />
installed under the cap at least six inches and<br />
seal all joints. The flashing requires a drip. A<br />
sealant (Note 2) is required if a compressible<br />
membrane (Note 13) is omitted. Seal around<br />
anchor bolt penetrations through the flashing.<br />
1<br />
counter-sunk<br />
anchor bolt<br />
units<br />
14<br />
anchor<br />
bolts<br />
c<br />
17<br />
mesh<br />
16<br />
grout<br />
F<br />
dovetail anchor<br />
17<br />
joint<br />
reinforcement<br />
Figure 4<br />
w w w. t r e n w y t h . c o m<br />
G I 1 7
architectural masonry units<br />
Basic Block<br />
Dimensions<br />
General Information<br />
3 5/8" Square Core<br />
15 5/8"<br />
1 " 1"<br />
1"<br />
3 8<br />
5 / "<br />
1"<br />
15 5/8"<br />
7 8<br />
5 / "<br />
11 5/8"<br />
1 " 1" 1"<br />
1"<br />
3 8<br />
5 / "<br />
1"<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
3 8<br />
5 / "<br />
5 5/8" Reinforced Web<br />
15 5/8"<br />
1 " 1" 1"<br />
1"<br />
5 8<br />
1"<br />
5 / "<br />
1 4<br />
15 5/8"<br />
1"<br />
1<br />
3 / " "<br />
1"<br />
5 8<br />
1"<br />
5 / "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
5 5/8" Reinforced Web<br />
1 5/16"<br />
15 5/8"<br />
1 1/4"<br />
1 5/16"<br />
1 1/4" 1 1/4"<br />
5 8<br />
5 / "<br />
15 5/8"<br />
1 17/32" 1 17/32"<br />
5 8<br />
5 / "<br />
3 3 / 4 "<br />
7 5 / 8 "<br />
2 1 / 8 "<br />
7 5 / 8 "<br />
w w w. t r e n w y t h . c o m<br />
G I 1 8
architectural masonry units<br />
Basic Block<br />
Dimensions<br />
General Information<br />
7 5/8" Reinforced Web<br />
15 5/8"<br />
1 " 1" 1"<br />
1 4<br />
1 / "<br />
7 8<br />
5 / "<br />
1 4<br />
1 / "<br />
1 4<br />
1 / "<br />
15 5/8"<br />
1"<br />
1 4<br />
1 / "<br />
1 4<br />
1 / "<br />
7 8<br />
5 / "<br />
1 4<br />
1 / "<br />
1 4<br />
3 / "<br />
15 5/8"<br />
7 /8"<br />
1 4<br />
1 / "<br />
1 4<br />
1 / "<br />
7 8<br />
5 / "<br />
1 4<br />
1 / "<br />
3 3 / 4 "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
1 16<br />
5 / "<br />
15 5/8"<br />
1 4<br />
1 / "<br />
1 16<br />
5 / "<br />
1 16<br />
5 / "<br />
7 8<br />
5 / "<br />
1 16<br />
5 / "<br />
15 5/8"<br />
1 8<br />
5 / "<br />
7 8<br />
5 / "<br />
1 8<br />
5 / "<br />
7 5 / 8 "<br />
2 1 / 8 "<br />
7 5 / 8 "<br />
9 5/8" Reinforced Web<br />
15 5/8"<br />
1 " 1" 1"<br />
1 4<br />
1 / "<br />
9 8<br />
5 / "<br />
1 4<br />
1 / "<br />
1 4<br />
1 / "<br />
15 5/8"<br />
1"<br />
1 4<br />
1 / "<br />
1 4<br />
1 / "<br />
9 8<br />
5 / "<br />
1 4<br />
1 / "<br />
15 5/8"<br />
1 2<br />
1 / "<br />
1 2<br />
1 / "<br />
7 8<br />
5 / "<br />
1 / "<br />
1 2<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
2 1 / 8 "<br />
7 5 / 8 "<br />
w w w. t r e n w y t h . c o m<br />
G I 1 9
architectural masonry units<br />
Basic Block<br />
Dimensions<br />
General Information<br />
Bond Beam units are offered in 3 different standard shapes. Not all shapes are available for all applications.<br />
Please specify the shape you will require when you place your order. If no preference is specified we will<br />
manufacture the standard shapes for that unit.<br />
KNOCK OUT BOND BEAM<br />
(KOBB), open bottom<br />
available in 6" and 8" units<br />
FHA (KOBB with a solid bottom)<br />
available in 8" units only<br />
Note: This is the standard configuration for all 8”<br />
bond bean units if no preference is specified.<br />
15 5/8"<br />
1 16 1 4<br />
5 / "<br />
1 / "<br />
1 16<br />
5 / "<br />
1 16<br />
5 / "<br />
7 8<br />
5 / "<br />
1 16<br />
5 / "<br />
1 16<br />
15 5/8"<br />
1 4<br />
5 / " 1 / " 15 / 16 "<br />
1 16<br />
5 / "<br />
7 8<br />
5 / "<br />
1 16<br />
5 / "<br />
3 3 / 4 "<br />
7 5 / 8 "<br />
3 3 / 4 "<br />
7 5 / 8 "<br />
V-SHAPE-Cut<br />
available in any size<br />
Note: The unit is used for any units which are<br />
finished on the bottom (excluding glazed units)<br />
in order to achieve the<br />
best quality finish.<br />
15 5/8"<br />
1 8<br />
5 / "<br />
7 8<br />
5 / "<br />
1 8<br />
5 / "<br />
2 1 / 8 "<br />
7 5 / 8 "<br />
SPECIALS<br />
<strong>Trenwyth</strong> products are available in specialty units which no one else can provide. If you<br />
have a special need, contact your <strong>Trenwyth</strong> representative.<br />
w w w. t r e n w y t h . c o m<br />
G I 2 0
architectural masonry units<br />
Basic Block<br />
Dimensions<br />
General Information<br />
Open Ended Bond Beams<br />
Also available in 4", 6", 10" & 12" thickness.<br />
Available from the Phoenix, AZ facility only.<br />
OE1E<br />
8" x 8" x 16"<br />
7 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
DCBB OE1E<br />
8" x 8" x 16"<br />
7 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
DCBB OE1E<br />
8" x 8" x 16"<br />
7 5 /8"<br />
7 5 /8"<br />
15 5 /8"<br />
w w w. t r e n w y t h . c o m<br />
G I 2 1
architectural masonry units<br />
Basic Block<br />
Dimensions<br />
General Information<br />
1 16<br />
5 / "<br />
15 5/8"<br />
1 4<br />
1 / "<br />
1 16<br />
5 / "<br />
1 2<br />
1 / "<br />
1 8<br />
5 / "<br />
1 2<br />
1 / "<br />
1 4<br />
3 / "<br />
15 5/8"<br />
1"<br />
1 16<br />
5 / "<br />
1 2<br />
1 / "<br />
1 8<br />
5 / "<br />
1 2<br />
1 / "<br />
2 1 / 8 "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
15 5/8"<br />
1 8<br />
5 / "<br />
1 8<br />
1 8<br />
5 / "<br />
5 / "<br />
1 8<br />
5 / "<br />
1 16<br />
5 / "<br />
15 5/8"<br />
1 4<br />
1 / "<br />
1 16<br />
5 / "<br />
1 2<br />
1 / "<br />
1 8<br />
5 / "<br />
1 2<br />
1 / "<br />
7 5 / 8 "<br />
3 3 / 4 "<br />
7 5 / 8 "<br />
15 5/8"<br />
1 8<br />
5 / "<br />
7 5 / 8 "<br />
15 5/8"<br />
3 8<br />
5 / "<br />
7 5 / 8 "<br />
15 5/8"<br />
5 8<br />
5 / "<br />
7 5 / 8 "<br />
15 5/8"<br />
7 8<br />
5 / "<br />
7 5 / 8 "<br />
Lintel<br />
Scored Face<br />
15 5/8"<br />
1 8<br />
5 / "<br />
15 5/8"<br />
7 8<br />
5 / "<br />
7 5 / 8 "<br />
7 5 / 8 "<br />
w w w. t r e n w y t h . c o m<br />
G I 2 2
Graffiti Wizard ®<br />
Environmentally friendly graffiti remover Graffiti Wizard ®<br />
environmentally friendly<br />
Non-Toxic<br />
Biodegradable<br />
Water Soluble<br />
cleaner easily removes<br />
most paints and<br />
permanent markers,<br />
varnish, glue, crayon,<br />
oil, grease, etc.<br />
Graffiti Wizard’s high-viscosity is ideal<br />
for use on walls and other vertical<br />
surfaces. Recommended for use<br />
on <strong>Trenwyth</strong> Astra-Glaze-SW+ ®<br />
glazed concrete masonry units,<br />
Verastone ® Plus recycled filled and<br />
polished units as well as Trendstone<br />
Plus ® filled and polished concrete<br />
masonry units. Graffiti Wizard is<br />
also recommended for use on<br />
brick, concrete, mortar, wood,<br />
glass, metal and tile.<br />
Graffiti Wizard is easy to use. Simply<br />
apply Graffiti Wizard using a brush or<br />
cloth. Let stand 10 seconds to 20<br />
minutes, depending on the severity<br />
of the stain. If using a more porous<br />
or textured surface, use of a nonmetallic<br />
stiff bristle brush may be<br />
required. Wipe off with a damp cloth.<br />
After the stain is removed, neutralize<br />
the surface with water making sure<br />
that all of the Graffiti Wizard is<br />
removed from the surface.<br />
Available in 4 oz., 16 oz., 1 gallon<br />
and 5 gallon containers. Graffiti Wizard<br />
is distributed by manufacturers of<br />
<strong>Trenwyth</strong> products. To order, call<br />
<strong>Trenwyth</strong> (800-233-1924).<br />
Graffiti is easily removed.<br />
Contact us for<br />
a Box Lunch<br />
Presentation<br />
© 2008 <strong>Trenwyth</strong> • Printed in the USA • TR2812<br />
architectural masonry units<br />
www.trenwyth.com
This page intentionally left blank
Breathable Resistance for<br />
<strong>Trenwyth</strong> Architectural<br />
Concrete Masonry Units<br />
TRENDCOAT ® water resistant sealer is a 100% liquid<br />
membrane acrylic polymer that protects and enhances the<br />
finish of <strong>Trenwyth</strong> Verastone ® , Verastone ® Plus, Trendstone ®<br />
and Trendstone Plus ® architectural concrete masonry units.<br />
TRENDCOAT provides a full-gloss, smooth moistureresistant<br />
finish that accentuates the beauty of the natural<br />
aggregates within the integrally-colored concrete block.<br />
Impervious to liquids, yet<br />
vapor and air permeable TRENDCOAT<br />
boasts breathable resistance.<br />
A high-quality, high-solids non-yellowing clear masonry<br />
sealer specifically formulated for field coating, TRENDCOAT<br />
protects the finish from the damaging affects of air pollution,<br />
sun and extreme weather (including water, alkalis, acids and<br />
ultraviolet light) and offers excellent graffiti resistance on<br />
<strong>Trenwyth</strong> filled and polished units. TRENDCOAT aids in<br />
covering any scuffs or scratches that may occur during<br />
handling or installation.<br />
• Water resistant/vapor and air permeable.<br />
• Full-gloss finish will not blush.<br />
• Meets all state and federal VOC requirements.<br />
• Low film build application – 5 wet mils max.<br />
• Quick air drying – dry to the touch in 10 to 15 min.<br />
• Applied by spray, brush or roller.<br />
TRENDCOAT ® WB (water-based) may be used in lieu of<br />
TRENDCOAT as some interior applications may require waterbased<br />
coating material. TRENDCOAT WB provides the same<br />
benefits as TRENDCOAT but may not provide the rich gloss<br />
achieved by using TRENDCOAT.<br />
www.trenwyth.com<br />
architectural masonry units
Field Coat Application<br />
For completely finished walls, a finish<br />
coat of proprietary TRENDCOAT ®<br />
acrylic or TRENDCOAT ® WB (waterbased)<br />
is reccomended. TRENDCOAT<br />
and TRENDCOAT WB are ready to use<br />
and require no mixing or dilution. Apply<br />
to all <strong>Trenwyth</strong> Verastone ® , Verastone ®<br />
Plus, Trendstone ® and Trendstone<br />
Plus ® walls after cleandown when the<br />
walls are clean and completely dry and<br />
when the temperature is above 55º F.<br />
All washdown activities for removal of<br />
mortar paste must be completed prior<br />
to application of TRENDCOAT or<br />
TRENDCOAT WB. New mortar or<br />
adjacent concrete must cure for a<br />
minimum of 7 days prior to application.<br />
Always produce a sample area of the<br />
TRENDCOAT or TRENDCOAT WB<br />
finish for architect/owner approval prior<br />
to applying the finish coat to the entire<br />
surface. Upon approval, apply the<br />
acrylic evenly to cover the entire<br />
surface without forming drips or runs.<br />
For maximum coverage and best<br />
appearance, apply TRENDCOAT or<br />
TRENDCOAT WB with airless spray<br />
equipment. The surface must be<br />
completely covered. TRENDCOAT<br />
can also be applied using a brush,<br />
roller or long nap applicator. Clean<br />
tools with Xylene immediately after<br />
use. Keep container tightly closed<br />
when not in use.<br />
TECHNICAL INFORMATION<br />
TRENDCOAT ®<br />
High-solids acrylic masonry sealer<br />
TRENDCOAT ® WB<br />
Water-based masonry sealer<br />
Coverage 265 sq ft./gal. @ 1.0 dry mil 563 sq ft./gal. @ 1.0 dry mill<br />
Normal Cure Time 70º F – 50% RH: 10 min. 5-7 days for complete cure.<br />
Dry to touch in 10-15 min.<br />
Solids Content 16.5% 35%<br />
Weight Solids 20% 38%<br />
VOC 357.88 g/L solids 151.85 g/L (minus water)<br />
175.54 g/L solids<br />
Environmentally Most states Most states<br />
Compliant<br />
Low HAPS Below 1% HAPS-free<br />
Weight per Gallon 7.49 lbs./gal. 8.71 lbs./gal.<br />
Flammable Yes * No (Flash Point: 212° F)<br />
Gloss Full gloss Full Gloss<br />
* Use only in well-ventilated or open areas. Keep away from extreme heat or open flame.<br />
Avoid breathing vapors, prolonged and repeated contact with skin and contact with eyes.<br />
TRENDCOAT ® Performance Testing<br />
Applied to <strong>Trenwyth</strong> Verastone ® , Verastone ® Plus, Trendstone ® and Trendstone Plus ® air-dried<br />
masonry units, TRENDCOAT has been subjected to the following agents/chemicals:<br />
Test/Agent Duration Test Result<br />
Graffiti Wizard ® 1 hour No effect. No damage to TRENDCOAT.<br />
10% solution 3 hours No effect. No damage to TRENDCOAT.<br />
Hydrochloric acid<br />
Water 24 hours No effect. No damage to TRENDCOAT.<br />
Hydrogen peroxide 24 hours No effect. No damage to TRENDCOAT.<br />
Motor oil 24 hours No effect. No damage to TRENDCOAT.<br />
Vegetable oil 24 hours No effect. No damage to TRENDCOAT.<br />
Formula 409 ® 24 hours No effect. No damage to TRENDCOAT.<br />
Magic marker 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />
#2 pencil 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />
Lanolin 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />
Carbon paper 4 days Formula 409 removed mark. No damage to TRENDCOAT.<br />
Crosshatch adhesion<br />
Acetic Acid 5% 24 Hours No effect.<br />
100% adhesion (independent laboratory testing)<br />
architectural masonry units<br />
www.trenwyth.com<br />
©2008 <strong>Trenwyth</strong> • Printed in the USA • TR2813
Cleaning Products<br />
General Information<br />
architectural masonry units<br />
DRY-BLOCK II Mortar Admixture<br />
Manufactured by W. R. Grace, DRY-BLOCK admixture improves workability and hardened mortar<br />
properties including increased bond strength. Call for pricing by the drum.<br />
Sure Klean® Custom Masonry Cleaner<br />
Manufactured by PROSOCO, Sure Klean® Custom Masonry Cleaner removes concrete<br />
splashes, excess mortar, mud, retarders, heavy efflorescence, embedded stains, rust and<br />
surface soiling from textured custom masonry surfaces. Can be used on Split Face block.<br />
Sure Klean® Burnished Custom Masonry Cleaner<br />
Manufactured by PROSOCO, Sure Klean® Burnished Custom Masonry Cleaner removes<br />
common construction and atmospheric staining from custom masonry and other architectural<br />
concrete surfaces. This general-purpose, nonetching acidic cleaner removes rust, mud, oil,<br />
atmospheric dirt, mortar smears and other stains without altering the surface texture. Burnished<br />
Custom Masonry Cleaner adds depth to colors, brightens white matrices and exposed aggregate.<br />
Can be used on Verastone, Verastone Plus, Trendstone, Trendstone Plus, Verastone Textured and Mesastone.<br />
Sure Klean® Custom Masonry Sealer<br />
Manufactured by PROSOCO, Sure Klean® Custom Masonry Sealer is a clear, solvent-based<br />
silicone elastomer formulated to weatherproof custom masonry units, cast stone, architectural<br />
concrete block, precast concrete, wood and porous masonry without altering the natural<br />
appearance. Custom Masonry Sealer penetrates and fills pores to prevent water penetration through<br />
exterior walls exposed to normal weathering. Can be used on Split Face, Verastone Textured and<br />
Mesastone. Can be used on Verastone or Trendstone for a matte finish. Does not highlight the<br />
aggregate or blend colors on Verastone or Trendstone.<br />
Siloxane WB<br />
Manufactured by PROSOCO, Sure Klean® Weather Seal Siloxane WB concentrate is a<br />
self-emulsifying water repellent concentrate designed for dilution with fresh water at the<br />
jobsite. This solvent-free blend of silanes and oligomeric alkoxysiloxanes mixes easily with<br />
water to produce a penetrating water repellent ideal for application to dense or porous masonry<br />
surfaces. Weather Seal Siloxane WB can also be used as a primer to even out porosity and<br />
improve adhesion of BMC® Breathable Masonry Coatings.<br />
Can be used on all block that you do not want to change color but have a water-repellant coating.<br />
Note: Add up to 5-10 gallons of water to each gallon of Siloxane<br />
Sure Klean® Blok-Guard® & Graffiti Control<br />
Manufactured by PROSOCO, Weather Seal Blok-Guard® and Graffiti Control is a clear,<br />
solvent-based silicone elastomer formulated to weatherproof concrete block and other<br />
porous masonry materials. Blok-Guard® and Graffiti Control protects masonry surfaces<br />
from repeated graffiti attacks without altering the natural appearance.<br />
Contact your <strong>Trenwyth</strong> representative prior to using.<br />
Sure Klean® 600 Detergent<br />
Manufactured by PROSOCO, Sure Klean® 600 Detergent is a general purpose,<br />
concentrated acidic cleaner for brick, tile and concrete surfaces. Dissolves mortar smears and<br />
construction dirt quickl y, leaving the masonry clean and uniform with no acid burning or streaking.<br />
Can be used with Astra-Glaze-SW+. A complete set of directions for cleaner use is found<br />
on product container or see www.prosoco.com.<br />
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Cleaning Products<br />
General Information<br />
architectural masonry units<br />
Sure Klean® Vana Trol®<br />
Manufactured by PROSOCO, Sure Klean® Vana Trol® is a concentrated acidic cleaner for new<br />
masonry surfaces that are subject to vanadium, manganese and other metallic stains. Vana Trol®<br />
is designed to simplify rinsing and reduces potential for efflorescence. Can be used on<br />
Astra-Glaze-SW+. A complete set of directions for cleaner use is found on product container<br />
or see www.prosoco.com.<br />
Graffiti Wizard®<br />
<strong>Trenwyth</strong> Graffiti Wizard environmentally friendly graffiti remover is a non-toxic,<br />
biodegradable and water soluble cleaner that easily removes most paints,<br />
permanent markers, varnish, glue, crayon, oil and grease. Recommended for use on<br />
Astra-Glaze-SW+, Verastone Plus and Trendstone Plus.<br />
Astra-Glaze-SW+ Patch Kit<br />
The Astra-Glaze Patch Kit consists of the following: One (1) can of patch base material and (1)<br />
tube containing catalyst. Please allow three (3) weeks lead time for patch kit production. The patch<br />
material is available in solid colors only. We do not produce patch material to match Astra-Glaze<br />
that contains colored granules.<br />
TRENDCOAT® acrylic water resistant sealer is a 100% liquid membrane acrylic polymer that<br />
protects and enhances the finish of <strong>Trenwyth</strong> Verastone®, Verastone® Plus, Trendstone®<br />
and Trendstone Plus® architectural concrete masonry units. TRENDCOAT provides a full-gloss,<br />
smooth moisture-resistant finish that accentuates the beauty of the natural aggregates within the<br />
integrally-colored concrete block. A high-quality, high-solids non-yellowing clear masonry sealer<br />
specifically formulated for field coating, TRENDCOAT protects the finish from the damaging affects<br />
of air pollution, sun and extreme weather (including water, alkalis, acids and ultraviolet light) as it<br />
helps to cover any scuffs or scratches that may occur during handling or installation. TRENDCOAT also<br />
provides excellent graffiti resistance for Verastone Plus and Trendstone Plus filled and polished units.<br />
TRENDCOAT® WB (water-based) may be used in lieu of TRENDCOAT as some interior applications<br />
may require water-based coating material only with low VOC’s. TRENDCOAT WB provides the same<br />
benefits as TRENDCOAT but may not provide the rich gloss achieved by using TRENDCOAT.<br />
See TRENDCOAT / TRENDCOAT WB literature Page TR2813 behind this tab.<br />
ENGRAVING, ETCHING OR SILKSCREENING for Astra-Glaze SW+, Verastone, Verastone Plus,<br />
Trendstone, Trendstone Plus (Price upon Request)<br />
All orders require the following to be submitted:<br />
· complete project and product specifications<br />
· etching method (sandblasted, laser-etched)<br />
· drawings<br />
· and camera-ready art<br />
A drawing must be submitted before any special<br />
designs can be quoted.<br />
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architectural masonry units<br />
Manufacturing Facilities<br />
Anchor Concrete Products<br />
One Connelly Road<br />
Emigsville, PA 17318<br />
800.233.1924<br />
Anchor Concrete Products<br />
Church Road<br />
Emigsville, PA 17318<br />
800.233.1924<br />
Northfield Block Company<br />
3400 E. Bungalow Road<br />
Morris, IL 60450<br />
800.358.3003<br />
Superlite Block<br />
4626 North 42nd Avenue<br />
Phoenix, AZ 85019<br />
800.331.9823<br />
www.trenwyth.com<br />
architectural<br />
masonry<br />
units<br />
Contact us for<br />
a Box Lunch<br />
Presentation<br />
www.trenwyth.com<br />
© 2008 <strong>Trenwyth</strong> Printed in the USA TR2806