Folie 1 - Petroleumclub.ro
Folie 1 - Petroleumclub.ro
Folie 1 - Petroleumclub.ro
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Fer<strong>ro</strong>staal Industrieanlagen GmbH - Germany<br />
Fer<strong>ro</strong>staal Christof Romania SRL - Romania<br />
A Joint Venture of Fer<strong>ro</strong>staal and the Christof G<strong>ro</strong>up<br />
OMV PETROM Hurezani Gas Delivery P<strong>ro</strong>ject<br />
Compressor Station Bulbuceni<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH
Gas Compressor Station Bulbuceni<br />
General P<strong>ro</strong>ject Information<br />
‣Initial situation:<br />
Seasonal fluctuation (between 14 and 20 barg) in gas delivery to major consumers especially<br />
in summertime was causing significant p<strong>ro</strong>duction losses for OMV Pet<strong>ro</strong>m, due to the pressure<br />
increase in the National Transport System.<br />
‣ P<strong>ro</strong>ject Objective:<br />
The new Hurezani Gas Delivery System will ensure OMV Pet<strong>ro</strong>m to deliver gas continuously to<br />
National Transport System with a constant pressure of 40barg.<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 2
Gas Compressor Station Bulbuceni<br />
Fer<strong>ro</strong>staal’s Scope of Work<br />
‣F<strong>ro</strong>nt End Engineering Design (Feed) Completion<br />
‣Basic Engineering<br />
‣Detail Engineering<br />
‣Authority Engineering<br />
‣Site Clearance f<strong>ro</strong>m underg<strong>ro</strong>und pipes & facilities<br />
‣P<strong>ro</strong>curement, (Turbo Compressor packages p<strong>ro</strong>vided by OMV Pet<strong>ro</strong>m)<br />
‣Construction<br />
‣Commissioning<br />
‣Two (2) months operation assistance<br />
‣Maintenance Contract for 8 months<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 3
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Overview<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 4
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Key Data<br />
•P<strong>ro</strong>ject Configuration:<br />
‣Three (3) identical Compressor trains consisting of one (1) Solar Gas Turbines, 7MW each<br />
(Taurus 70) with Solar Centrifugal Compressors C50. Two trains being in operation and the<br />
third one in stand-by.<br />
‣Each train comprises an inlet filter scrubber, a centrifugal compressor driven by a gas turbine<br />
of 7 MW power and a gas cooler. In addition, one finger type slug catcher, LP & HP fuel gas<br />
skids, an open & closed drain system, a flare system, instrument air & Nit<strong>ro</strong>gen gas<br />
generation, emergency diesel generation, well water treatment, fire fighting system and<br />
cont<strong>ro</strong>l & emergency shutdown system (ESD & DCS) are p<strong>ro</strong>vided.<br />
‣Type of Contract: Fast Track (EPCC)<br />
• Feb 2009 - Nov 2009 (Open Book)<br />
• F<strong>ro</strong>m Dec 2009 Lump Sum Turn Key<br />
‣Execution Period: Feb 2009 – Aug 2010 (PAC issued)<br />
‣Construction Start: Nov 2009<br />
‣ First Gas Delivery: 29th Mai 2010<br />
‣Special Agreements: Solar Turbo-compressor packages furnished by Client<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 5
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Key Data<br />
•Station Configuration:<br />
‣ Design pressure: 64 barg<br />
‣ Operating pressure: 45 barg<br />
‣ Capacity, normal 5.500.000 Ncm/d.<br />
‣ Capacity, max. 6.050.000 Ncm/d<br />
‣ Capacity, min. 1.200.000 Ncm/d<br />
‣ Capacity per train 2.750.000 Ncm/d<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 6
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Milestones<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 7
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
March 2009 – Initial Situation<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 8
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
August 2009 - Site Clearance<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 9
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
November 2009 - Start Construction<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 10
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Civil Works – TUCO foundations<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 11
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Installation of 1 st compressor<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 12
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
TUCO’s on foundation<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 13
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Two shift system installed<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 14
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Winter measures for concrete works<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 15
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Gas cooler installation<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 16
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Steel structure compressor building<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 17
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Fire water tanks under construction<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 18
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Simultaneous construction activities<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 19
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Lift of 1 st flare section by 500 to mobile crane<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 20
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
View f<strong>ro</strong>m the flare during construction<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 21
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
75 m high flare<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 22
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
2 x 1.100 m3 fire water tanks<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 23
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Gas cooler and suction scrubber<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 24
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
TUCO package train #1<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 25
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Cont<strong>ro</strong>l Room<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 26
Gas Compressor Station Bulbuceni<br />
P<strong>ro</strong>ject Features<br />
Station overview after completion of all works<br />
Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 27