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Folie 1 - Petroleumclub.ro

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Fer<strong>ro</strong>staal Industrieanlagen GmbH - Germany<br />

Fer<strong>ro</strong>staal Christof Romania SRL - Romania<br />

A Joint Venture of Fer<strong>ro</strong>staal and the Christof G<strong>ro</strong>up<br />

OMV PETROM Hurezani Gas Delivery P<strong>ro</strong>ject<br />

Compressor Station Bulbuceni<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH


Gas Compressor Station Bulbuceni<br />

General P<strong>ro</strong>ject Information<br />

‣Initial situation:<br />

Seasonal fluctuation (between 14 and 20 barg) in gas delivery to major consumers especially<br />

in summertime was causing significant p<strong>ro</strong>duction losses for OMV Pet<strong>ro</strong>m, due to the pressure<br />

increase in the National Transport System.<br />

‣ P<strong>ro</strong>ject Objective:<br />

The new Hurezani Gas Delivery System will ensure OMV Pet<strong>ro</strong>m to deliver gas continuously to<br />

National Transport System with a constant pressure of 40barg.<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 2


Gas Compressor Station Bulbuceni<br />

Fer<strong>ro</strong>staal’s Scope of Work<br />

‣F<strong>ro</strong>nt End Engineering Design (Feed) Completion<br />

‣Basic Engineering<br />

‣Detail Engineering<br />

‣Authority Engineering<br />

‣Site Clearance f<strong>ro</strong>m underg<strong>ro</strong>und pipes & facilities<br />

‣P<strong>ro</strong>curement, (Turbo Compressor packages p<strong>ro</strong>vided by OMV Pet<strong>ro</strong>m)<br />

‣Construction<br />

‣Commissioning<br />

‣Two (2) months operation assistance<br />

‣Maintenance Contract for 8 months<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 3


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Overview<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 4


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Key Data<br />

•P<strong>ro</strong>ject Configuration:<br />

‣Three (3) identical Compressor trains consisting of one (1) Solar Gas Turbines, 7MW each<br />

(Taurus 70) with Solar Centrifugal Compressors C50. Two trains being in operation and the<br />

third one in stand-by.<br />

‣Each train comprises an inlet filter scrubber, a centrifugal compressor driven by a gas turbine<br />

of 7 MW power and a gas cooler. In addition, one finger type slug catcher, LP & HP fuel gas<br />

skids, an open & closed drain system, a flare system, instrument air & Nit<strong>ro</strong>gen gas<br />

generation, emergency diesel generation, well water treatment, fire fighting system and<br />

cont<strong>ro</strong>l & emergency shutdown system (ESD & DCS) are p<strong>ro</strong>vided.<br />

‣Type of Contract: Fast Track (EPCC)<br />

• Feb 2009 - Nov 2009 (Open Book)<br />

• F<strong>ro</strong>m Dec 2009 Lump Sum Turn Key<br />

‣Execution Period: Feb 2009 – Aug 2010 (PAC issued)<br />

‣Construction Start: Nov 2009<br />

‣ First Gas Delivery: 29th Mai 2010<br />

‣Special Agreements: Solar Turbo-compressor packages furnished by Client<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 5


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Key Data<br />

•Station Configuration:<br />

‣ Design pressure: 64 barg<br />

‣ Operating pressure: 45 barg<br />

‣ Capacity, normal 5.500.000 Ncm/d.<br />

‣ Capacity, max. 6.050.000 Ncm/d<br />

‣ Capacity, min. 1.200.000 Ncm/d<br />

‣ Capacity per train 2.750.000 Ncm/d<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 6


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Milestones<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 7


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

March 2009 – Initial Situation<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 8


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

August 2009 - Site Clearance<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 9


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

November 2009 - Start Construction<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 10


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Civil Works – TUCO foundations<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 11


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Installation of 1 st compressor<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 12


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

TUCO’s on foundation<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 13


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Two shift system installed<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 14


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Winter measures for concrete works<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 15


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Gas cooler installation<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 16


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Steel structure compressor building<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 17


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Fire water tanks under construction<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 18


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Simultaneous construction activities<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 19


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Lift of 1 st flare section by 500 to mobile crane<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 20


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

View f<strong>ro</strong>m the flare during construction<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 21


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

75 m high flare<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 22


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

2 x 1.100 m3 fire water tanks<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 23


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Gas cooler and suction scrubber<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 24


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

TUCO package train #1<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 25


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Cont<strong>ro</strong>l Room<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 26


Gas Compressor Station Bulbuceni<br />

P<strong>ro</strong>ject Features<br />

Station overview after completion of all works<br />

Fer<strong>ro</strong>staal Industrieanlagen GmbH Oil & Gas Division East 03/02/2011 | 27

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