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Equipment S PECIA L S Y S TE M S - Leybold Optics GmbH

Equipment S PECIA L S Y S TE M S - Leybold Optics GmbH

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S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

Lab Family<br />

<strong>Equipment</strong>


Customer Benefit<br />

The H750 is an advanced horizontal sputter inline system<br />

in sputter-up configuration. It not only uses the state of<br />

the art stainless steel design but it is made for high<br />

throughput, low contamination levels of the substrates,<br />

quick service, extended uptime, and user friendly opera-<br />

tion. The H750 is based on a modular concept and can be<br />

configured to match customer’s requirements.<br />

In the H750 substrates are placed on substrate carriers.<br />

These are manufactured according to customer’s sub-<br />

strates and can be exchanged during operation of the<br />

machine. For reliable operation of the H750 a PLC is<br />

used. Process recipes can be easily modified, stored and<br />

recalled. The H750 can be operated from the clean room<br />

as well as from the machine room.<br />

used. Process recipes can be easily modified, stored and<br />

recalled. The H750 can be operated from the clean room<br />

as well as from the machine room.


Applications<br />

The H750 offers a quality coating area of up to 550 mm x<br />

600 mm at standard substrate carriers.<br />

Processes include substrate pre-treatment by means of a<br />

linear ion source and all different magnetron sputter pro-<br />

cesses available from <strong>Leybold</strong> <strong>Optics</strong> Dresden. These are<br />

DC sputter processes using magnetrons with high target<br />

utilization, MF sputter processes with dual magnetrons<br />

or even RF sputtering of insulating target materials.


LAB 500<br />

LAB 600<br />

LAB 600 H<br />

LAB 700<br />

Inside dimension of the chamber<br />

(W x H x D in mm):<br />

LAB 500: 500 x 650 x 520<br />

LAB 600: 600 x 750 x 620<br />

LAB 600 H: 600 x 1100 x 620<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

LAB 700 H<br />

LAB 900<br />

LAB 1100<br />

LAB 1820<br />

LAB 700: 700 x 750 x 720<br />

LAB 700 H: 700 x 950 x 720<br />

LAB 900: 950 x 950 x 920<br />

LAB 1100: 1100 x 1100 x 1050<br />

LAB 1820: ø: 1820 / H: 1400


GENERAL FEATURES:<br />

• high-grade steel vacuum chamber mounted on welded<br />

frame rack with height adjustable feet<br />

• two set of chamber liners (evaporation shields)<br />

• water cooled chamber walls<br />

• viewports with mirror observation system or shutter<br />

• Pirani and Bayard-Alpert Ionivac<br />

• pumping system according to the requirements<br />

• PLC based control system with PC visualisation<br />

ELECTRICAL CABINETS:<br />

• 2x or 3x 19” Rittal cabinet<br />

• main power distribution<br />

• PLC based control system with PC visualisation<br />

• Emergency Off<br />

Option:<br />

• customized electrical cabinets<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS


S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

Vacuum


S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

Vacuum


MINI PLC<br />

PLC WITH TOUCH SCREEN<br />

3 user level<br />

• Service<br />

• Supervisor<br />

• User<br />

Automatic control of:<br />

• vacuum pumps<br />

• process devices<br />

• optional equipment:<br />

Modem<br />

Data logging<br />

on CF-card<br />

Recipe handling<br />

• 20 recipes can<br />

be stored<br />

• fixed structure of<br />

header and up<br />

to 50 layers<br />

per recipe<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

Monochrome touch<br />

panel with<br />

320 x 240 pixels<br />

Compact PLC OMRON<br />

SYSMAC CPM2A with<br />

directly connected<br />

in- and outputs<br />

Signals directly<br />

wired to PLC (no<br />

field bus system)<br />

Standard touch screen<br />

version 16 colours<br />

touch panel with<br />

640 x 480 pixels<br />

Modular PLC OMRON<br />

SYSMAC CS1H with<br />

Profibus DP<br />

RS232 and RS485<br />

interfaces<br />

Signals distributed<br />

via Profibus DP<br />

Other possible field<br />

busses with OMRON<br />

PLC: CANopen,<br />

DeviceNet, ASi,<br />

ModBus, Interbus<br />

Loop2


LAB PLUS CONTROLER<br />

ADDITIONAL FEATURES COMPARED<br />

TO PLC WITH TOUCH SCREEN VERSION:<br />

• Better graphics resolution<br />

• Windows look and feel<br />

• 5 user levels<br />

• configurable data logging<br />

• Free recipe editing (drag and drop)<br />

• Recipes stored in Access database on PC<br />

• Up to 800 steps per recipe can be stored on PLC<br />

• Modem and Ethernet<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

19”-Rack Panel-PC in<br />

cabinet front or<br />

cabinet mounted<br />

Industrial-PC<br />

with separate mobile<br />

control desk for clean<br />

room installation with<br />

15” or 18” TFT-Touch<br />

screen<br />

Modular PLC with<br />

Profibus DP communi-<br />

cation processor<br />

OMRON SYSMAC CS1H<br />

or SIEMENS SIMATIC<br />

• process devices like OMS 3000 can be used PC version example screen shot<br />

S7<br />

RS232 and RS485<br />

interfaces, TCP/IP on<br />

Industrial Ethernet<br />

Other possible field<br />

busses with SIMATIC<br />

PLC: ASi, Interbus


THERMAL EVAPORATION<br />

Thermal evaporator „big“<br />

• high current feedthroughs up to 1000 A<br />

• special boat holder<br />

• high current transformer 1100 A / 12 V<br />

• special thyristor unit<br />

Thermal evaporator „small“<br />

• Evaporation assembly<br />

• High current generator AS 053<br />

(400 A with 5 V or 200 A with 10 V)<br />

High volume evaporator<br />

• ceramic heater with shielding<br />

• high volume<br />

Evaporator „small“<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

AS 053<br />

• Multi boat evaporator<br />

Evaporator „big“


ELECTRON BEAM EVAPORATION<br />

Electron-beam evaporator HPE 6<br />

• max. power: 6 kW<br />

• deflection: 270°<br />

• 3 types: coaxial, standard, long<br />

• single, 4-6-7 cup<br />

Electron-beam evaporator<br />

ESV 14/4, ESV 14/D, ESV 14/Q<br />

• crucible: four-hearth rotary crucible<br />

(ESV 14/4) • 4 x 25 cm 3<br />

single hearth rotary crucible (ESV 14/D) • 1 x 100 cm 3<br />

exchangeable crucible plates (ESV 14/Q)<br />

• beam power at 10 kV: 10 kW<br />

• operating pressure: < 5 x 10 -4 mbar<br />

• cooling water requirement: > 12 l/min; 4-7 bar<br />

Electron-beam evaporator EV M-6 and EV M-8<br />

• max. power: 6 kW (EV M-6) or 10 kW (EV-M8)<br />

• acceleration voltage: 4 - 10 kV<br />

• operating pressure: 1 x 10 -8 to 5 x 10 -4 mbar<br />

• cooling water requirement:<br />

6 l/min (1.6 gpm); > 3 bar (45 psi)<br />

• mounting flange: 32 mm through hole<br />

e-gun controller unit EGC 38<br />

• with radio controlled remote unit<br />

• Windows based setup and simulation software<br />

power supply<br />

• switched filament power supply<br />

• HV-generator power supply with 5 kW or 10 kW<br />

EGC 38<br />

power<br />

supply<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

ESV 14/Q<br />

contact<br />

cooled<br />

ESV 14/Q<br />

directly<br />

cooled<br />

EVM-6<br />

directly<br />

cooled<br />

EVM-6<br />

contact<br />

cooled<br />

EVM-8<br />

directly<br />

cooled<br />

1 x D 40 mm<br />

10 mm deep<br />

1 x D 70 mm<br />

32 mm deep<br />

1 x 65 cm 3<br />

max 4 kW<br />

1 x 65 cm 3<br />

max 3 kW<br />

1 x 160 cm 3<br />

max 10 kW<br />

-<br />

-<br />

-<br />

-<br />

1 x 93 cm 3<br />

max 6 kW<br />

-<br />

-<br />

1 x 240 cm 3<br />

max 10 kW<br />

HPE 6<br />

EVM-6<br />

ESV 14/Q<br />

EVM-8<br />

4 x D 38 mm<br />

19 mm deep<br />

4 x D 38 mm<br />

15 mm deep<br />

4 x 8 cm 3<br />

max 5 kW<br />

4 x 8 cm 3<br />

max 4 kW<br />

4 x 30 cm 3<br />

max 8 kW<br />

14 x D 14 mm<br />

10 mm deep<br />

-<br />

-<br />

6 x 4 cm 3<br />

max 4 kW<br />

6 x 4 cm 3<br />

max 3 kW<br />

6 x 20 cm 3<br />

max 8 kW<br />

-<br />

-<br />

12 x 1,1 cm 3<br />

max 2 kW<br />

12 x 4 cm 3<br />

max 3 kW


MAGNETRON SPUT<strong>TE</strong>RING<br />

Penning cathode PK 100 - 250<br />

• wall mounted<br />

• magnetic array at athmosphere<br />

• water cooling integrated in backing plate<br />

Internally mounted cathode IMM 100 - 200<br />

• adjustable distance to substrate<br />

• high yield magnetic array<br />

• magnetic array not in contact<br />

with cooling water<br />

ION AND PLASMA SOURCES<br />

End Hall ion sources<br />

• pressure range > 3·10 -4 mbar<br />

• beam current up to 1000 mA<br />

• ion energy from 40 to 120 eV<br />

• filament or hollow cathode nutralizer<br />

ECWR plasma sources<br />

• pressure range > 1·10 -4 mbar<br />

• plasma densities up to 1013/cm 3<br />

• ion current density up to 3 mA/cm 2<br />

• independent control of the ion energy<br />

from 20 to 600 eV<br />

RF ion source<br />

• RF power: 75 to 300 W at 13.56 MHz<br />

• beam current: up to 50 mA<br />

• ion energy: from 100 to 2000 eV<br />

Penning cathode<br />

Mark I<br />

Copra<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

IMM 100<br />

Mark II<br />

Copra<br />

RF/I 40


Thickness measurement<br />

and rate control<br />

QUARTZ MONITORING<br />

Thin film deposition controller IC/5<br />

• control of up to 6 coating sources<br />

• co-deposition with two sources is possible<br />

• 50 coating programs with 250 different layers<br />

• 24 material programs<br />

• simultaneous measurement with up to 8 sensors<br />

• thickness resolution: ca. 1 Å<br />

• rate resolution: down to 0.1 Å /s<br />

Thin film deposition controller XTC/2<br />

• two channels, but not simultaneously used<br />

• 9 coating programs with up to 3 different layers<br />

• 9 material programs<br />

• thickness resolution: ca. 1 Å<br />

• rate resolution: down to 0.1 Å /s<br />

Sensors:<br />

double head shutter assembly standard<br />

OPTICAL MONITORING<br />

Optical monitor OMS 3000<br />

• measuring range: 400 ... 2400 nm<br />

• test glass changer (motor controlled)<br />

with 100 test glasses<br />

OMS 3000<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

IC/5<br />

XTC/2<br />

test glass<br />

changer<br />

test glass changer<br />

substrate holder<br />

chamber<br />

receiver<br />

transmitter


Table<br />

SUBSTRA<strong>TE</strong> HOLDER<br />

• Plane plate (with holder rings)<br />

• Calotte (1 or 4 segments)<br />

SUBSTRA<strong>TE</strong> DRIVE SYS<strong>TE</strong>MS<br />

ferrofluidic rotary feedthrough<br />

• Massiv shaft with servo motor<br />

• hollow shaft with servo motor or asynchronous motor<br />

substrate drive systems<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

Calotte<br />

Calotte<br />

Calotte<br />

IMM 100<br />

IMM 100


IR-resistor heater<br />

• power: 2,2 kW<br />

Quartz lamp heater<br />

• power: 3 x 500 W<br />

• UHV compatible<br />

Ceramic radiative heater<br />

• contamination free<br />

• low desorption<br />

• power: 5,2 kW<br />

Inconel backside heater<br />

• max. substrate temperature: 300 °C<br />

• power: depends on chamber size<br />

S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />

IR resistor<br />

lamp heater<br />

ceramic heater<br />

inconel<br />

backside<br />

heater


CHINA<br />

LEYBOLD OPTICS CHINA<br />

#25, Kangsheng Industrial Park<br />

No.11 Kangding Street<br />

Beijing BDA, 100176, China<br />

Phone: +86 10 67803366 - 0<br />

Fax: +86 10 67803366 - 100<br />

FRANCE<br />

LEYBOLD OPTICS FRANCE<br />

7 Avenue du Quebec<br />

91140 Villebon sur Yvette<br />

Z.A. de Courtaboeuf, France<br />

Phone: +33 1 698248 - 12<br />

Fax: +33 1 698248 - 40<br />

GERMANY<br />

LEYBOLD OPTICS DRESDEN<br />

Zur Wetterwarte 50<br />

Haus 303<br />

01109 Dresden, Germany<br />

Tel.: +49 351 86695 - 16<br />

Fax: +49 351 86695 - 42<br />

GREAT BRITAIN /<br />

IRELAND<br />

LEYBOLD OPTICS UK<br />

St. Modwen Road, Stretford<br />

Manchester M32 OZE, Great Britain<br />

Phone: +44 161 86628 - 00<br />

Fax: +44 161 86628 - 01<br />

ITALY / AUSTRIA / SLOWENIA<br />

LEYBOLD OPTICS ITALIA<br />

Via Trasimeno 8<br />

20128 Milano, Italy<br />

Phone: +39 02 263050 - 84<br />

Fax: +39 02 272096 - 95<br />

HEADQUAR<strong>TE</strong>RS:<br />

LEYBOLD OPTICS <strong>GmbH</strong><br />

Siemensstrasse 88<br />

63755 Alzenau, Germany<br />

Tel.: +49 6023 500 - 0<br />

Fax: +49 6023 500 - 150<br />

E-Mail: info@leyboldoptics.com<br />

www.leyboldoptics.com<br />

JAPAN<br />

LEYBOLD OPTICS JAPAN<br />

Kazama Bldg.<br />

19-5, Nishi Shinbashi 2-chome,<br />

Minato-ku, Tokyo, 105-0003 - Japan<br />

Phone: +81 35 77755 - 51<br />

Fax: +81 35 77755 - 53<br />

KOREA<br />

LEYBOLD OPTICS KOREA<br />

# 1406, HyunDae 41 Tower, 917-9<br />

Mok-1Dong, Yangcheon-Gu<br />

Seoul 158-051, Korea<br />

Phone: +82 2 2168 - 2136<br />

Fax: +82 2 2168 - 2078<br />

SPAIN / PORTUGAL<br />

LEYBOLD OPTICS IBÉRICA<br />

C/Carles Buigas 57-59<br />

08980 Sant Feliu de Llobregat<br />

Barcelona, Spain<br />

Phone: +34 93 666 - 0778<br />

Fax: +34 93 666 - 4612<br />

TAIWAN<br />

LEYBOLD OPTICS TAIWAN<br />

82, Shien-Cheng 11th St., Chu-Bei City<br />

302, Hsinchu County<br />

Taiwan<br />

Phone: +886 35 5831 - 23<br />

Fax: +886 35 5831 - 39<br />

USA / CANADA / SOUTH AMERICA<br />

LEYBOLD OPTICS USA<br />

539 James Jackson Ave.<br />

Cary, NC 27513, USA<br />

Phone: +1 919 65771 - 00<br />

Fax: +1 919 65771 - 01<br />

www.mbwm.de

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