Equipment S PECIA L S Y S TE M S - Leybold Optics GmbH
Equipment S PECIA L S Y S TE M S - Leybold Optics GmbH
Equipment S PECIA L S Y S TE M S - Leybold Optics GmbH
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S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
Lab Family<br />
<strong>Equipment</strong>
Customer Benefit<br />
The H750 is an advanced horizontal sputter inline system<br />
in sputter-up configuration. It not only uses the state of<br />
the art stainless steel design but it is made for high<br />
throughput, low contamination levels of the substrates,<br />
quick service, extended uptime, and user friendly opera-<br />
tion. The H750 is based on a modular concept and can be<br />
configured to match customer’s requirements.<br />
In the H750 substrates are placed on substrate carriers.<br />
These are manufactured according to customer’s sub-<br />
strates and can be exchanged during operation of the<br />
machine. For reliable operation of the H750 a PLC is<br />
used. Process recipes can be easily modified, stored and<br />
recalled. The H750 can be operated from the clean room<br />
as well as from the machine room.<br />
used. Process recipes can be easily modified, stored and<br />
recalled. The H750 can be operated from the clean room<br />
as well as from the machine room.
Applications<br />
The H750 offers a quality coating area of up to 550 mm x<br />
600 mm at standard substrate carriers.<br />
Processes include substrate pre-treatment by means of a<br />
linear ion source and all different magnetron sputter pro-<br />
cesses available from <strong>Leybold</strong> <strong>Optics</strong> Dresden. These are<br />
DC sputter processes using magnetrons with high target<br />
utilization, MF sputter processes with dual magnetrons<br />
or even RF sputtering of insulating target materials.
LAB 500<br />
LAB 600<br />
LAB 600 H<br />
LAB 700<br />
Inside dimension of the chamber<br />
(W x H x D in mm):<br />
LAB 500: 500 x 650 x 520<br />
LAB 600: 600 x 750 x 620<br />
LAB 600 H: 600 x 1100 x 620<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
LAB 700 H<br />
LAB 900<br />
LAB 1100<br />
LAB 1820<br />
LAB 700: 700 x 750 x 720<br />
LAB 700 H: 700 x 950 x 720<br />
LAB 900: 950 x 950 x 920<br />
LAB 1100: 1100 x 1100 x 1050<br />
LAB 1820: ø: 1820 / H: 1400
GENERAL FEATURES:<br />
• high-grade steel vacuum chamber mounted on welded<br />
frame rack with height adjustable feet<br />
• two set of chamber liners (evaporation shields)<br />
• water cooled chamber walls<br />
• viewports with mirror observation system or shutter<br />
• Pirani and Bayard-Alpert Ionivac<br />
• pumping system according to the requirements<br />
• PLC based control system with PC visualisation<br />
ELECTRICAL CABINETS:<br />
• 2x or 3x 19” Rittal cabinet<br />
• main power distribution<br />
• PLC based control system with PC visualisation<br />
• Emergency Off<br />
Option:<br />
• customized electrical cabinets<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
Vacuum
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
Vacuum
MINI PLC<br />
PLC WITH TOUCH SCREEN<br />
3 user level<br />
• Service<br />
• Supervisor<br />
• User<br />
Automatic control of:<br />
• vacuum pumps<br />
• process devices<br />
• optional equipment:<br />
Modem<br />
Data logging<br />
on CF-card<br />
Recipe handling<br />
• 20 recipes can<br />
be stored<br />
• fixed structure of<br />
header and up<br />
to 50 layers<br />
per recipe<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
Monochrome touch<br />
panel with<br />
320 x 240 pixels<br />
Compact PLC OMRON<br />
SYSMAC CPM2A with<br />
directly connected<br />
in- and outputs<br />
Signals directly<br />
wired to PLC (no<br />
field bus system)<br />
Standard touch screen<br />
version 16 colours<br />
touch panel with<br />
640 x 480 pixels<br />
Modular PLC OMRON<br />
SYSMAC CS1H with<br />
Profibus DP<br />
RS232 and RS485<br />
interfaces<br />
Signals distributed<br />
via Profibus DP<br />
Other possible field<br />
busses with OMRON<br />
PLC: CANopen,<br />
DeviceNet, ASi,<br />
ModBus, Interbus<br />
Loop2
LAB PLUS CONTROLER<br />
ADDITIONAL FEATURES COMPARED<br />
TO PLC WITH TOUCH SCREEN VERSION:<br />
• Better graphics resolution<br />
• Windows look and feel<br />
• 5 user levels<br />
• configurable data logging<br />
• Free recipe editing (drag and drop)<br />
• Recipes stored in Access database on PC<br />
• Up to 800 steps per recipe can be stored on PLC<br />
• Modem and Ethernet<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
19”-Rack Panel-PC in<br />
cabinet front or<br />
cabinet mounted<br />
Industrial-PC<br />
with separate mobile<br />
control desk for clean<br />
room installation with<br />
15” or 18” TFT-Touch<br />
screen<br />
Modular PLC with<br />
Profibus DP communi-<br />
cation processor<br />
OMRON SYSMAC CS1H<br />
or SIEMENS SIMATIC<br />
• process devices like OMS 3000 can be used PC version example screen shot<br />
S7<br />
RS232 and RS485<br />
interfaces, TCP/IP on<br />
Industrial Ethernet<br />
Other possible field<br />
busses with SIMATIC<br />
PLC: ASi, Interbus
THERMAL EVAPORATION<br />
Thermal evaporator „big“<br />
• high current feedthroughs up to 1000 A<br />
• special boat holder<br />
• high current transformer 1100 A / 12 V<br />
• special thyristor unit<br />
Thermal evaporator „small“<br />
• Evaporation assembly<br />
• High current generator AS 053<br />
(400 A with 5 V or 200 A with 10 V)<br />
High volume evaporator<br />
• ceramic heater with shielding<br />
• high volume<br />
Evaporator „small“<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
AS 053<br />
• Multi boat evaporator<br />
Evaporator „big“
ELECTRON BEAM EVAPORATION<br />
Electron-beam evaporator HPE 6<br />
• max. power: 6 kW<br />
• deflection: 270°<br />
• 3 types: coaxial, standard, long<br />
• single, 4-6-7 cup<br />
Electron-beam evaporator<br />
ESV 14/4, ESV 14/D, ESV 14/Q<br />
• crucible: four-hearth rotary crucible<br />
(ESV 14/4) • 4 x 25 cm 3<br />
single hearth rotary crucible (ESV 14/D) • 1 x 100 cm 3<br />
exchangeable crucible plates (ESV 14/Q)<br />
• beam power at 10 kV: 10 kW<br />
• operating pressure: < 5 x 10 -4 mbar<br />
• cooling water requirement: > 12 l/min; 4-7 bar<br />
Electron-beam evaporator EV M-6 and EV M-8<br />
• max. power: 6 kW (EV M-6) or 10 kW (EV-M8)<br />
• acceleration voltage: 4 - 10 kV<br />
• operating pressure: 1 x 10 -8 to 5 x 10 -4 mbar<br />
• cooling water requirement:<br />
6 l/min (1.6 gpm); > 3 bar (45 psi)<br />
• mounting flange: 32 mm through hole<br />
e-gun controller unit EGC 38<br />
• with radio controlled remote unit<br />
• Windows based setup and simulation software<br />
power supply<br />
• switched filament power supply<br />
• HV-generator power supply with 5 kW or 10 kW<br />
EGC 38<br />
power<br />
supply<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
ESV 14/Q<br />
contact<br />
cooled<br />
ESV 14/Q<br />
directly<br />
cooled<br />
EVM-6<br />
directly<br />
cooled<br />
EVM-6<br />
contact<br />
cooled<br />
EVM-8<br />
directly<br />
cooled<br />
1 x D 40 mm<br />
10 mm deep<br />
1 x D 70 mm<br />
32 mm deep<br />
1 x 65 cm 3<br />
max 4 kW<br />
1 x 65 cm 3<br />
max 3 kW<br />
1 x 160 cm 3<br />
max 10 kW<br />
-<br />
-<br />
-<br />
-<br />
1 x 93 cm 3<br />
max 6 kW<br />
-<br />
-<br />
1 x 240 cm 3<br />
max 10 kW<br />
HPE 6<br />
EVM-6<br />
ESV 14/Q<br />
EVM-8<br />
4 x D 38 mm<br />
19 mm deep<br />
4 x D 38 mm<br />
15 mm deep<br />
4 x 8 cm 3<br />
max 5 kW<br />
4 x 8 cm 3<br />
max 4 kW<br />
4 x 30 cm 3<br />
max 8 kW<br />
14 x D 14 mm<br />
10 mm deep<br />
-<br />
-<br />
6 x 4 cm 3<br />
max 4 kW<br />
6 x 4 cm 3<br />
max 3 kW<br />
6 x 20 cm 3<br />
max 8 kW<br />
-<br />
-<br />
12 x 1,1 cm 3<br />
max 2 kW<br />
12 x 4 cm 3<br />
max 3 kW
MAGNETRON SPUT<strong>TE</strong>RING<br />
Penning cathode PK 100 - 250<br />
• wall mounted<br />
• magnetic array at athmosphere<br />
• water cooling integrated in backing plate<br />
Internally mounted cathode IMM 100 - 200<br />
• adjustable distance to substrate<br />
• high yield magnetic array<br />
• magnetic array not in contact<br />
with cooling water<br />
ION AND PLASMA SOURCES<br />
End Hall ion sources<br />
• pressure range > 3·10 -4 mbar<br />
• beam current up to 1000 mA<br />
• ion energy from 40 to 120 eV<br />
• filament or hollow cathode nutralizer<br />
ECWR plasma sources<br />
• pressure range > 1·10 -4 mbar<br />
• plasma densities up to 1013/cm 3<br />
• ion current density up to 3 mA/cm 2<br />
• independent control of the ion energy<br />
from 20 to 600 eV<br />
RF ion source<br />
• RF power: 75 to 300 W at 13.56 MHz<br />
• beam current: up to 50 mA<br />
• ion energy: from 100 to 2000 eV<br />
Penning cathode<br />
Mark I<br />
Copra<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
IMM 100<br />
Mark II<br />
Copra<br />
RF/I 40
Thickness measurement<br />
and rate control<br />
QUARTZ MONITORING<br />
Thin film deposition controller IC/5<br />
• control of up to 6 coating sources<br />
• co-deposition with two sources is possible<br />
• 50 coating programs with 250 different layers<br />
• 24 material programs<br />
• simultaneous measurement with up to 8 sensors<br />
• thickness resolution: ca. 1 Å<br />
• rate resolution: down to 0.1 Å /s<br />
Thin film deposition controller XTC/2<br />
• two channels, but not simultaneously used<br />
• 9 coating programs with up to 3 different layers<br />
• 9 material programs<br />
• thickness resolution: ca. 1 Å<br />
• rate resolution: down to 0.1 Å /s<br />
Sensors:<br />
double head shutter assembly standard<br />
OPTICAL MONITORING<br />
Optical monitor OMS 3000<br />
• measuring range: 400 ... 2400 nm<br />
• test glass changer (motor controlled)<br />
with 100 test glasses<br />
OMS 3000<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
IC/5<br />
XTC/2<br />
test glass<br />
changer<br />
test glass changer<br />
substrate holder<br />
chamber<br />
receiver<br />
transmitter
Table<br />
SUBSTRA<strong>TE</strong> HOLDER<br />
• Plane plate (with holder rings)<br />
• Calotte (1 or 4 segments)<br />
SUBSTRA<strong>TE</strong> DRIVE SYS<strong>TE</strong>MS<br />
ferrofluidic rotary feedthrough<br />
• Massiv shaft with servo motor<br />
• hollow shaft with servo motor or asynchronous motor<br />
substrate drive systems<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
Calotte<br />
Calotte<br />
Calotte<br />
IMM 100<br />
IMM 100
IR-resistor heater<br />
• power: 2,2 kW<br />
Quartz lamp heater<br />
• power: 3 x 500 W<br />
• UHV compatible<br />
Ceramic radiative heater<br />
• contamination free<br />
• low desorption<br />
• power: 5,2 kW<br />
Inconel backside heater<br />
• max. substrate temperature: 300 °C<br />
• power: depends on chamber size<br />
S<strong>PECIA</strong>L SYS<strong>TE</strong>MS<br />
IR resistor<br />
lamp heater<br />
ceramic heater<br />
inconel<br />
backside<br />
heater
CHINA<br />
LEYBOLD OPTICS CHINA<br />
#25, Kangsheng Industrial Park<br />
No.11 Kangding Street<br />
Beijing BDA, 100176, China<br />
Phone: +86 10 67803366 - 0<br />
Fax: +86 10 67803366 - 100<br />
FRANCE<br />
LEYBOLD OPTICS FRANCE<br />
7 Avenue du Quebec<br />
91140 Villebon sur Yvette<br />
Z.A. de Courtaboeuf, France<br />
Phone: +33 1 698248 - 12<br />
Fax: +33 1 698248 - 40<br />
GERMANY<br />
LEYBOLD OPTICS DRESDEN<br />
Zur Wetterwarte 50<br />
Haus 303<br />
01109 Dresden, Germany<br />
Tel.: +49 351 86695 - 16<br />
Fax: +49 351 86695 - 42<br />
GREAT BRITAIN /<br />
IRELAND<br />
LEYBOLD OPTICS UK<br />
St. Modwen Road, Stretford<br />
Manchester M32 OZE, Great Britain<br />
Phone: +44 161 86628 - 00<br />
Fax: +44 161 86628 - 01<br />
ITALY / AUSTRIA / SLOWENIA<br />
LEYBOLD OPTICS ITALIA<br />
Via Trasimeno 8<br />
20128 Milano, Italy<br />
Phone: +39 02 263050 - 84<br />
Fax: +39 02 272096 - 95<br />
HEADQUAR<strong>TE</strong>RS:<br />
LEYBOLD OPTICS <strong>GmbH</strong><br />
Siemensstrasse 88<br />
63755 Alzenau, Germany<br />
Tel.: +49 6023 500 - 0<br />
Fax: +49 6023 500 - 150<br />
E-Mail: info@leyboldoptics.com<br />
www.leyboldoptics.com<br />
JAPAN<br />
LEYBOLD OPTICS JAPAN<br />
Kazama Bldg.<br />
19-5, Nishi Shinbashi 2-chome,<br />
Minato-ku, Tokyo, 105-0003 - Japan<br />
Phone: +81 35 77755 - 51<br />
Fax: +81 35 77755 - 53<br />
KOREA<br />
LEYBOLD OPTICS KOREA<br />
# 1406, HyunDae 41 Tower, 917-9<br />
Mok-1Dong, Yangcheon-Gu<br />
Seoul 158-051, Korea<br />
Phone: +82 2 2168 - 2136<br />
Fax: +82 2 2168 - 2078<br />
SPAIN / PORTUGAL<br />
LEYBOLD OPTICS IBÉRICA<br />
C/Carles Buigas 57-59<br />
08980 Sant Feliu de Llobregat<br />
Barcelona, Spain<br />
Phone: +34 93 666 - 0778<br />
Fax: +34 93 666 - 4612<br />
TAIWAN<br />
LEYBOLD OPTICS TAIWAN<br />
82, Shien-Cheng 11th St., Chu-Bei City<br />
302, Hsinchu County<br />
Taiwan<br />
Phone: +886 35 5831 - 23<br />
Fax: +886 35 5831 - 39<br />
USA / CANADA / SOUTH AMERICA<br />
LEYBOLD OPTICS USA<br />
539 James Jackson Ave.<br />
Cary, NC 27513, USA<br />
Phone: +1 919 65771 - 00<br />
Fax: +1 919 65771 - 01<br />
www.mbwm.de