Alltech FKM BO_CO Drive Gear O&M Manual - WES Dosing Products

Contents:
Seite
1. Operation, maintenance and erecting instruction manual 1
1.1 Preliminary information 1
1.2 Guarantee 1
1.3 Transport, Handling, Storage 1
1.4 General information 1
1.5 Area of application 1
1.6 Introductory safety measures 2
1.7 Noise level 2
1.8 Function of the piston diaphragm dosing pump 3
1.9 Erection 4
1.10 Commissioning 5
1.11 Rectifying the stroke adjustment 6
1.12 Maintenance 7
1.13 Overview for piston diaphragm dosing pumps for fittings measurement
8
and control devices
2. Sectional drawing of the pump F03K 0092 500 10
3. Dimensional drawing F03K 0093 500 11
4. Type description F03 0673 500 13
5. Data sheet hydraulic oil N16 000. ... 14
6. Output diagramme F03 0486 500 15
7. Documentation on pump parts
7.1 Drive gear B0/C0 complete F03K 0038 500 16
7.2 Eccentric complete F03K 0009 500 17
7.3 Cover complete F03K 0039 500 18
7.4 Piston flange complete F03K 0069 500 19
7.5 Adjusting spindle complete F03K 0013 500 21
7.6 Pressure control valve complete F03K 0063/64 500 22
7.7 Dosing diaphragm complete F03K 0071 500 23
8. General outlay non return valves F03 0484 500 24
9. Data sheet motors 25
10. Appendix 31
Construction parts list pump
Construction parts list non return valves
21.03.2012 F03 0672 500/02 EN

1. Operation, maintenance and erecting instruction manual
1.1 Preliminary information
This Instruction Manual contains important information on operation, maintenance and erection
of the pump. It is compulsory that the service personnel and the persons in charge should read
it prior to starting erection and commissioning and that it is made available to these persons at
all times.
In case of inquiries and spare part orders please indicate our Confirmation of Order
no. , type of the pump as well as item no. You will find these indications in the
enclosed documentation. If the documentation is not available please indicate the
formations you see at the pump tag.
1.2 Guarantee
The guarantee specified in the Supply Conditions will apply. During the guarantee period all
modifications and/or repair works on the supplied is done by our service personnel. Any
deviation thereto needs our written approval.
1.3 Transport, Handling, Storage
During transportation the whole unit should be protected against damage, humidity, heat and
low temperature. Ambient temperature during transportation and storage should not be higher
than + 70 °C or lower than - 15 ° C. During transportation and storage of the unit, all openings
are to be secured and protected against penetration of foreign substances such as packing
material.
It is compulsory to respect the signs on the packing, which inform you on the method of
transportation, handling and storage and that the unit is fragile.
1.4 General information
The piston diaphragm dosing pumps are tested high quality products and correspond to the CE
Standards and EN 809 Standards. They are used in the areas of production and environment
protection.
1.5 Area of application
The piston diaphragm dosing pumps are used to meter fluids within a process and within an
exactly defined time limit. Metering can be done continuously or discontinuously. Dosing time
and quantity per each time limit can be selected freely. To guarantee good function, it is
imperative to respect the operation, maintenance and erection instructions.
The dosing pump may only be used to meter liquids!
The pump is not designed for use with gaseous liquids or solids!
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1.6 Introductory safety measures
General information
Caution!
The piston diaphragm dosing pumps should be erected and connected only by such competant
persons, who master the safety regulations and the rules for erecting this equipment. Repair
and maintenance works must be performed also by qualified and competant persons with
knowledge of the complete maintenance and operation manual.
Competant persons are those, who
- have adequate professional training and experience
- know the measures and rules in force on accident prevention
- recognize and avoid danger.
Warning:
Assembly, connection or maintenance work on electrical or mobile parts may be
carried out only after the pump is made tension-free and secured against accidental
re-starting.
Danger:
Before dismounting the protection devices (example touch-proof devices) please
make sure that the pump is made tension-free and secured against accidental restarting.
Check whether the pump is tension-free prior to starting maintenance or
repair work and prior to dismounting the protection devices. To switch on again, reinstall
first the protection devices dismounted previously.
Caution: Do not dismount the indication and warning shields. To work with chemicals,
please follow the product specifications set by the manufacturer with regard to handling
and safety!
Prior to any maintenance works, wetted parts such as conduits, pump parts and fittings have to
be rinsed.
1.7 Noise emission
Piston diaphragm dosing pumps have an average sound intensity level of < 70 dB (A) according
with
DIN EN ISO (reproducibility 2nd determination of sound intensity level)
PR DIN EN 12639 (noise measurement of liquid pumps)
DIN 45635-24 (noise measurement of machines)
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1.8 Function of the piston diaphragm dosing pump
(Items in brackets see Page 10)
Function
Method of functioning of the pump is described in the attached drawing (page 10). Driving gear
(3) and piston flange (6.1) are filled with a hydraulic liquid (15). The hydraulic connection is
done through the hollow piston (7) provided with pilot holes. The distributing slide (6.2) encloses
the piston.
By each stroke the hydraulic fluid(15) is displaced in the piston flange (6.1), by the piston (7)
and gets back in the driving gear (3) when the pilot holes of the piston are shut by the fixed
distributing slide. Now starts the dosing via the elastic diaphragm (10.1).
By means of spindle (8.1) you can adjust position of the distributing slide (6.2) delicately and
linearly in the range of 0-100 %.
If the eccentric (4) is turned from it’s highest point to it’s lowest point, suction stroke will take
place. The piston (7) returns to it’s zero point by means of the piston spring (6.4). Dosing
medium will be primed as long as distributing slide (6.2) obturates the pilot holes.
During the suction stroke valve 13a opens and valve 13b closes. During pressure stroke valve
13a closes and valve 13b opens. This function is done in alternation and with each rotation of
the eccentric.
.
Pressure valve
To prevent damages that occur due to an excess of operation pressure, the pressure valve (9)
is generally mounted onto the piston flange (6.1). In the factory, the pressure is adjusted exactly
to correspond to that of the pump. The pressure valve starts to function then, when the valves
installed on the suction or pressure sides are closed, or when the suction or pressure conduits
are blocked. This over-pressure valve is considered as a short - term safety organ. All
occurring disturbances that trigger the pressure valve should be immediately removed.
The Pressure relief valve is only designed to protect the motor and the gears from
inadmissible positive pressure created by the pump!
The Pressure relief valve may not be used to bypass a metering stoppage while the pump
is running. It is a safety component!
The Pressure relief valve may not be used to protect the system. It can’t protect the
system.
All other applications or modifications are prohibited.
You must observe the instructions in this operating instructions manual and the “General
operating instructions for Alltech metering pumps and hydraulic accessories” on assembly,
installation and maintenance.
The pump must be operated by appropriately trained and authorised personnel.
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1.9 Erection
(Items in brackets see Page 10)
Before erecting the piston diaphragm dosing pump it is necessary to remove all packing
materials and check the tags of the pump and of the motor and made sure whether these datas
correspond to the local regulations.
Connect the motor (1) abiding the Regulations set by the local authorities and in accordance
with the clamp terminal diagramme as well as the motor tag. Sense of the rotation is towards
the right - as seen onto the fan wheel. To protect the motor it is important to install a motor
protection which corresponds to the nominal current of the motor.
Suggestions for the installation of the equipment can be found in this documentation
(Chap.1.13, F03 0431 506).
For dosing non-gaseous products and under consideration of their specific weight you can have
a suction of max 2 m w/c. However, it is important to have the conduit sufficiently dimensioned.
When installing armatures, make sure their inner diameter corresponds to that of the conduit.
For the flexible hose connections please make sure that the nozzles are sufficiently
dimensioned. Union nuts made of plastic material should be fastened by hand to avoid
damaging them.
Remarks:
Between pressure valve (13b) and suction valve (13a) of the dosing pump there should be a
continuous positive pressure of at least 10 m w/c. This is even more important, when the pumps
are connected - suction side - onto a conduit being under pressure. If the pressure difference is
less than 10 m w/c., then a back pressure valve should be installed in the dosing conduit.
Rate of the flow should not exceed 0,3 m/s in the suction conduit and 2,5 m/s in the pressure
conduit. For suspensions please refer to the special informations. For reasons of sedimentation
the flow speed should not fall below 0,2 m/s.
Oscillating, positive-displacement pumps create a pulsating flow. With each stroke the flow in
the pipes should accelerate from standstill to peak speed. The peak speed of single-head
pumps is 3,2 times higher than that of a pump of the same size with homogenous flow (example
centrifugal pumps). Please consider this when dimensioning the conduits and armatures.
We generally recommend to install a pulsation damper in the suction and pressure conduits. For
exact dimensioning of the pulsation damper please refer to the special instructions.
Fasten the dosing pump onto a base-plate or a bracket by means of the fastening grooves on
the driving gear (3).
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1.10 Commissioning
(Items in brackets see Page 10)
Before start-up make sure to fill in the hydraulic oil supplied with the pump. Remove ventilation
screw (3.6) or the ventilation filter (2.0) of the driving gear. Release completely insert piece (9.1)
of the pressure valve (9). Set the adjusting screw (8.2) on "0" so that the hydraulic liquid can
flow into the piston flange (6.1) via the pilot holes (7).
Fill in hydraulic oil in the driving gear slowly until the oil-level reaches ¾ of the oil level eye.
After that no more oil must be filled in. After a couple of minutes the hydraulic oil must be visible
on valve seat of the pressure valve (9). Check level of the oil and if necessary pour in more oil.
(Level of oil ¾ ).
Now the insert piece of the pressure valve (9.1) and the ventilation screw of the air filter should
be fully fastened.
On initial start-up it is recommended to flood the pump with the medium. If there is no input
pressure on the pump, you can back-up the initial suction process by removing pressure valve
(13b) and filling the dosing head (11) with medium.
Afterward the pressure valve (13b) will be fastened again (pay attention to the flow direction!),
connect the pressure line and start the motor and by means of the adjusting screw (8.2) adjust
the dosing output up to 100 %. After it has run 1-2 minutes, use the adjusting screw (8.2) to
adjust the dosing output to the desired rate. After running a couple of hours, we recommend to
ventilate the hydraulic by means of the over-pressure valve (9).
Ventilation of the hydraulic is done by unscrewing the regulating screw (9.1) and lifting the seal
(9.5). Then the regulating screw (9.1) has to be reset.
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1.11 Rectifying the stroke adjustment
(Items in brackets see Page 10)
Unless otherwise specified in the contract, the zero-point (zero dosing) of the pump is set in the
manufacturer’s workshop, according to the pressure relief valve (f.e. red back pressure valve =
10 bars). If the actual operating pressure is above or below this rate, then rectifying the zeropoint
will lead to the exact rate of dosing output. For this, a measuring pipe will be installed onto
the suction side as shown in the drawing.
measuring pipe
Injection unit
non-return valve
Ball valve
Dosing pump
For re-adjusting purposes, the dosing output will be set to approx. 15 % and the measuring pipe
filled with dosing medium. The dosing pump is switched on and the adjusting screw (8.2)
rotating clockwise until the process of dosing observed in the measuring pipe stops. By this, the
zero-point is exactly adjusted and corresponds to the actual operating pressure.
Now is the thread bolt (8.9) loosened and the dosing scale (8.3) turned as long, until the zeroline
of the scale equals the coloured marking on the drive gear. After that, fasten the threaded
bolt (8.9) lightly.
Adjusting is now completed and the suction conduit can be connected to the system and the
operation begin.
Re-adjusting of the pump must be carried out after the pressure conduit is connected and the
pressure of the system normal.
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1.12 Maintenance
(Items in brackets see Page 10)
Change the hydraulic oil of the dosing pump every 8000 hours of service. Use only type of oil
recommended by the manufacturer! As precaution change also the dosing diaphragm (10.1). To
do this, drain the oil by loosening screw (3.3) and collect it in a bucket. When through, replace
the screw (3.3) and fasten it. Attention: Change seal (3.4) also!
Oil remaining in the pressurized area of the piston flange (6.1) is drained when plug (6.5) is
loosened and the oil collected. Replace the plug and fasten it. Attention: Change seal (6.8)
also!.
If the pump is required to operate with oil that is safe for foodstuffs ensure that the
correct type of oil is refilled.
To change the dosing diaphragm (10.1), loosen dosing head (11). To do this, the suction and
pressure side of the dosing system conduits must be shut and loosened. As soon as dosing
head (11) and screws (12) are removed, you can remove the dosing diaphragm (10.1) along
with the diaphragm holding plate (10.2). Piston flange (6.1), piston (7) and piston retaining
spring (6.4) are not influenced by this operation.
Loosen cap nut (10.4) and diaphragm spring (10.3) to dismount and exchange the dosing
diaphragm (10.1). Put the new dosing diaphragm onto the diaphragm holding plate (10.2) and
fasten it by means of the diaphragm spring and cap nut!
Insert diaphragm with diaphragm holding plate into dosing head. The dosing head (11) will be
fastened by means of screws. Arrows of the valves (13a and 13b) must show to the top. For
dosing heads made of plastic material be careful when fastening screws (12) so as to avoid
damages.
After completing this work, re-fill hydraulic oil and start operating the pump as described in
"commissioning".
If output of the pump is slowing, valves (13a and 13b) could be dirty or blocked and must be
exchanged. For cleaning purposes, loosen the valves and use a screw driver to loosen also the
valve parts. You can now loosen the ball and the seat. After cleaning, replace the parts
backwards. All damaged parts should be exchanged.
For replacing the valve, pay attention to the direction of flow (as shown by the arrow). Important
is also that the 0-rings are clean and placed in the correspondent nut. Fasten the valves by
hand.
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1.13 Overview for piston diaphragm dosing pumps for fittings measurement
and control devices / F03 0431 506
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2. Sectional drawing of the pump
F03K 0092 500
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3. Dimensional drawing
F03K 0093 500
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Dimensions
Dosing head
Ident.-No. G D2 L2 L3 H2
F03 0101 06/30/32/82
62 36
F03 0118 82
150
F03 0746 06/30/32/82
1 1/4“
58 32
F03 0748 82
204
F03 0102 03/30/32/82 178 70 44 232
F03 0747 06/30/32/82 65 35
F03 0117 06/30/32/82
F03 0730 06/30/32/82
198 88 49 278
F03 0313 06/30/32/82
2“
90 53 300
220
F03 0332 06/30/32/82 88 49 300
F03 0736 06/30/32/82 250 100 55 330
Piston flange
Ident.-Nr.
Piston Dosing diaphragm L1
material
F03K 0069 101 / 121 / 123 32 CSM+FPM+PTFE
104 / 122 / 124 45
106 / 128
52
240
108
CSM+FPM
58
110
65
F03K 0069 111
80
112
90
CSM+FPM 274
113
95
F03K 0069 203 / 227
45
205 / 229
52
207
PTFE 245
58
209
65
PTFE 279
F03K 0069 213 95 PTFE 281
F03K 0069 211
80
212
90
Drive gear
Motor
Ident.-No. L4 L5 B1 B2 B3 H3 H4
F03K 0038
101 / 102 / 105
150 210 190 160 40 120 232
F03K 0038
103 / 104 / 106
150 220 190 160 44 150 291
Ident.-No. D1 H1 L6
E01 0037 04 842 0,37kW 140 205 110
E01 0110 04 843 1,1kW 175 245 135
E01 0060 04 001 0,6 kW 139 212 112,5
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4. Type discription
F03 0673 500
FKM - 0080 008 L 2 T 045 S
FDH - 010 010 R 3 H S
FKM =
Piston-diaphragm
pump for dosing
of liquids
FDH =
Hydraulic unit
Dummy:
H = high pressure pump
U = casing
V = viscous products
F = frequency control
FKM
Dosing output
0001 = 1 l/h
0137 = 137 l/h
FDH
Piston diameter
010 = 10
014 = 14
.
.
095 = 95
100 = 100
Dosing head
(Material)
2 = PVC
3 = 1.4571
5 = PPH
6 = PVDF
Dosing diaphragm
(Material)
H = Hypalon (CSM)
N = Nitril (NBR)
P = Teflon (PTFE/TFM)
T = Teflon (PTFE)
V = Viton (FPM)
Specialdesign
Dosing-Piston
TRW A0 / B0 / C0
045 = 45mm
100 = 100mm
Pressure range
008 = 8 bar
100 = 100 bar
Dosing head
L = Left side design
R = Right side design
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5. Data sheet hydraulic oil
DIVINOL DHG ISO 68 (N16 0003)
Bottle of 1 litre oil: N16 0006
Bottle of 5 litre oil: N16 0007 01
Bottle of 6 litre oil: N16 0007 02
Characteristics:
Alternative Oil:
Density 15°C 0,870 g/cm³ ARAL Degol BMB 100
Viscosity 40°C 68 mm²/s (DIN 51562) BP Energol GR-XP 100
Inflammable point 230°C (DIN ISO 2592E) ESSO Spartan EP 100
Pour point -25°C (DIN ISO 3016) FINA Saturna MM 100
TEXACO Meropa 100
SHELL Omala 100
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6. Output diagramme
F03 0486 500
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7. Documentation on pump parts
7.1 Drive gear B0/C0 complete
F03K 0038 500
List of spare parts drive gear B0/C0 complete
Pos. Quantity Description/ -Material Pos. Quantity Description/ -Material
3.1 1 piece Housing 3.10 4 piece Washer 8,4, DIN 125
3.2 1 piece Bearing flange 3.11 4 piece Set screw M6 x 6
3.3 1 piece Screw plug R 1/2“ 3.12 1 piece Dosing worm
3.4 1 piece Gasket 21 x 27 x 2 x 3.13 1 piece Coupling
3.5 1 piece Oil level glass R 1/2“ 3.14 1 piece Thrust piece
3.6 1 piece Screw plug R 3/4“ 3.15 1 piece Retention ring
3.7 1 piece
3.8 1 piece
O-ring 21,82x3,5
-CSM
O-ring 110x3
-NBR
x 3.16 2 piece Tapered roller bearing
3.17 1 piece Feather key
3.9 4 piece Hexagon screw x 4 1 piece Eccentric
X = Wearing part
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7.2 Eccentric complete
F03K 0009 500
List of spare parts Eccentric complete
Pos. Quantity Description/ -Material
4.1 2 piece Groove bearing
4.3 1 piece Worm wheel
4.7 2 piece Circlip
4.9 1 piece Needle bearing
4.10 1 piece Eccentric
4.11 1 piece Circlip
4.12 2 piece Adjusting ring
4.13 1 piece Feather key
X = Wearing part
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7.3 Cover complete
F03K 0039 500
List of spare parts Cover complete
Pos. Quantity Description/ -Material
5.1 1 piece Cover for driving gear
5.2 1 piece
O-ring 130x3
-NBR
x
5.3 4 piece Hexagon screw M12x40, DIN 933
5.4 4 piece Washer 13, DIN 125
X = Wearing part
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7.4 Piston flange complete
F03K 0069 500
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List of spare parts piston flange complete
Pos. Quantity Description/ -Material
6.1 1 piece Piston flange
6.2 1 piece Distributing regulator
6.3 1 piece Fixing plate
6.4 1 piece Spring for piston
6.5 1 piece Vent plug
6.7 1 piece
6.8 1 piece
6.9 1 piece
O-ring
-NBR
O-ring
-NBR
O-ring 130x3
-NBR
x
x
x
6.10 6 piece Hex. socket head cap screw M5x12, DIN 912
6.11 2 piece Set screw M6x6, DIN 551
6.12 4 piece Threaded bolt M12x65
6.14 4 piece Washer 13, DIN 125
6.15 4 piece Spring washer B12, DIN 127
6.16 4 piece Hexagon cup nuts M12, DIN 917
6.21 1 piece
O-ring
-NBR
x
7 1 piece Piston
8 1 piece Adjusting spindle cpl.
X = Wearing part
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7.5 Adjusting spindle complete
F03K 0013 500
List of spare parts Adjusting spindle complete
Pos. Quantity Description/ -Material
8.1 1 piece Adjusting spindle
8.2 1 piece Adjusting button
8.3 1 piece Scale
8.4 1 piece Stop pin
8.6 1 piece Feather key 6x6x22, DIN 6885
8.7 2 piece
O-ring 13x2,5
-NBR
x
8.9 1 piece Set screw M6x6, DIN 551
8.10 1 piece
Slotted pan head screws M6x10,
DIN 921
8.11 1 piece Washer 8.4, DIN 9021
X = Wearing part
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7.6 Pressure control valve complete
F03K 0063 500 F03K 0064 500
List of spare parts Pressure control valve complete
Pos. Quantity Description/ -Material
9.1 1 piece Adjusting screw
9.2 1 piece Valve body
9.3 1 piece
9.4 1 piece
9.5 1 piece
O-ring
-NBR
O-ring
-NBR
O-ring
-NBR
x
x
x
9.6 1 piece Valve seat
9.7 1 piece Valve lock
9.8 1 piece Pressure spring
X = Wearing part
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7.7 Dosing diaphragm complete
F03K 0071 500
List of spare parts dosing diaphragm complete
Pos. Quantity Description/ -Material
10.1 1 piece
Diaphragm
(-CSM / -FPM / -PTFE)
x
10.2 1 piece Diaphragm support
10.3 1 piece Diaphragm spring x
10.4 1 piece Hexagon cap nuts M6, DIN 917
10.5 1 piece Washer 6,4, DIN 125
X = Wearing part
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8. General outlay non return valves
F03 0484 500
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9. Data sheet motors
Operation instructions motors
Connection
When connecting the electric motors to the available supply, the information on the rating plate
must be observed and compared with the enclosed connection diagram. One speed motor
normally has a terminal box containing a terminal board with 6 terminals.
This Voltage given 380/230V
means:
Star connection for higher voltage.
Example: 380V
Delta connection for lower voltage.
Example: 230V
A.C. motor
Every motor is provided with a connection diagram in the terminal box.
Connection of the supply must be carried out by an expert. Choose cable crosssections
in accordance with the rated current. Supply cables must be stress relieved.
Earth leads must be connected to the marked earth screw in accordance with VDE
0100. Use original gaskets when closing the terminal box. Cable entries which are not
to be used must be sealed up dust and watertight.
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Direction of rotation
The motors are generally suitable for both directions of rotation. Should a motor be suitable for
only one direction of rotation, this is marked by an arrow.
Three phase motor:
Reverse direction of the rotation by exchanging any 2 of the supply cables.
A.C. motors:
Reverse direction of rotation by fixing the bridges horizontal.
Motor protection
The following protection can be chosen to protect the winding against thermal overload caused
by locking, overloading and 2 phase operation:
Item. 1: PTC temperature sensor in the stator winding together with a tripping device.
Some motors are not protected against short-circuiting resulting from stalling of
the rotor. (Further details on inquiry). For this reason, an additional motor
protection switch should be fitted, if necessary.
Item. 2: Winding protection contacts in the form of normally closed, or normally open,
contacts in the stator winding. For this reason, an additional motor protection switch
should be fitted, if necessary.
Item. 3: Motor protection switch with bimetal tripping device.
Protection measures provided must be connected before putting the motor into
operation.
Maintenance
Work on the motors can only be carried out when switched off i.e. no current flowing.
Secure motors against accidental restarting.
Ball bearings
The bearings have a life-time lubrication. The grooved ball bearing in standard motors upto
frame size 200 are covered up on both sides. Approx. 20 000. operating hours are reached for a
4 pole motor at normal coupling operation and approx. 10 000 operating hours for a 2 pole
motor.
Should the operating conditions be more arduous than normal, heavy alternating and/or
increased bearing loads, coolant temperature over 40°C, vibrations etc., then the operating life
of the bearing is correspondingly shorter. This is also valid for high humidity and extreme dirt. It
is generally recommended that the grease be renewed or bearings replaced after approx. 5
years.
Lubrication
Lithium Saponified antrifriction bearing grease K3K in acc. with DIN 51 502 is used as lubricant.
Application point -20°C up to +120°C.
Melting point approx. +185°C.
E.G. Shell, Alvania-Fett R3,
Calypsol H443GF.
Should noisy bearings or an unusually high lubrication leakage be noticed then the bearings
should be replaced. Sliding seals, axial or radial should be regreased at regular intervals.
21.03.2012 26 F03 0672 500/02 EN

Supplementary note for EExe II motors.
Application
Installation and operation of these motors must comply with
DIN 57 165/VDE 0165/9.83 regulations.
The appropriate supervising authority must ascertain the degree of risk of explosion.
Motor protection
In accordance with VDE 0165 every motor must be protected, by a monitoring
system, against undue temperature rise caused by overloading. Should the motor be
monitored by an overload protection device with a current-dependent delayed tripping
device in acc. with VDE 0660 (e.g. motor protection switch) then all poles must be
protected.
The current-dependent delayed tripping device, or relay, must be adjusted to the rated current
of the motor. Such a device must be chosen so that the motor is also thermally protected during
short-circuitting. This requirement is fulfilled when the delay-time action, which can be seen in
the tripping charatectistic (initial temperature 20°C ) for the ratio I A /I N is not larger than the given
temperature rise time t E for the respective ignition class.
Delta connected windings should be protected so that the tripping device or relay is connected
in series with the winding phase. The important factor when choosing a tripping device is the
rated value of the phase current, i.e. 0,58 multiplied by the motor rated current. If the tripping
device is fitted in the power supply wire, then preventative measures must be taken to ensure
enough motor protection if a phase falls out.
Multi-speed motors must have current-dependent delayed tripping devices, or relays, for each
speed which must be interlocked with each other. Should the temperature monitoring, to protect
the motor, be carried out by PTC temperature sensors only, then this construction of the motor
must be specially certified.
The motors are only to be used for continuous operation and for normal, not repeatedly
recurring starts, by which no unusual temperature rise during starting occurs.
Installation
EExe II motors of the design types IM V1, IM V5, IM V18 (with shaft pointing down-wards) are
always supplied with a protection cowl to offer protection against small solid foreign bodies
>1mm Ø falling into the fan cowl.
Motors of the design type IM V3, IM V6, IM V19 (with shaft pointing upwards) must be installed
in such a manner that foreign bodies cannot enter the fan cowl e.g. a suitable cover
incorporated in the machine. This must not impair ventilation of the motor. The customer is
responsible for correct installation. Approval of the local technical inspection authority must be
obtained.
Repairs
Repair works or modifications to explosion-proof motors may only be carried out by
authorized workshops. Only general maintenance work which would not endanger
the protection against explosion may be carried out without consulting an expert.
Example: Replacement of bearings, fan cowl, fan, gaskets, terminal board.
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Motor cpl.
Pos.
Description
1 Stator
2 Rotor
3 Terminal-system
3a
3b
Terminal box lid
Terminal box
-Gasket - lid/box
-Gasket - box/stator
3c Terminal block
3d connection plate
4 Endshild IMB3 - drive end
5 Flange IMB5 or IMB14
6 Endshild non-drive end
7 Equalizing disc for ball bearings
8 Ball bearings drive end (6204-2Z-C3)
9 Ball bearings non-drive end (6204-2Z-C3)
10 Oil seal
11 Circlip
12 Tolerance ring non-drive end
13 Fan
14 Fan cowl
15 Bolt
16 Key (not illustrated)
When placing purchase order for spare
parts, please quote motor type, motor
serial number and spare parts list
number.
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Technisches Datenblatt / Technical Data / Notes téchniques
Drehstrommotor / Three-phase motor / Moteur triphasé
Nennleistung / Rated output / Puissance nominale: E01 0037 04 842
P=0,37 kW
Frequenz
Frequency
Fréquence:
Nennspannung
Nominal voltage
Tension nominale:
Nennstrom
Rated current
Courant nominal:
Drehzahl
Speed
Vitesse:
Upm
rpm
tpm
Leistungsfaktor
Power factor
Facteur de puissance:
50Hz
380-420 V
220-240 V
1,03 A
1,8 A
60Hz
380-460 V
220-266 V
1,02 A
1,8 A
1370 1670
cos 0,80 cos 0,78
Schutzart/ Type of Protection/ Type de Protection: IP 55
Bauform/ Design/ Design:
IM V1
Verhältnis I A /I N / Starting current/ Courant démarrage: 4,2
Isoklasse/ Insulation class/ Classe d´isolation:
F
Gewicht/ Weight/ Poids:
6,8 kg
Nennleistung / Rated output / Puissance nominale: E01 0060 04 001
P=0,60 kW
Frequenz
Frequency
Fréquence:
Nennspannung
Nominal voltage
Tension nominale:
Nennstrom
Rated current
Courant nominal:
50Hz
380-415 V
220-240 V
1,6 A
2,8 A
60Hz
380-460 V
1,6 A
Drehzahl
Speed
Vitesse:
Upm
rpm
tpm
Leistungsfaktor
Power factor
Facteur de puissance:
1350 1655
cos 0,79 cos 0,78
Schutzart/ Type of Protection/ Type de Protection: IP 55
Bauform/ Design/ Design:
IM V1
Isoklasse/ Insulation class/ Classe d´isolation:
F
Gewicht/ Weight/ Poids:
8,2 kg
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Nennleistung / Rated output / Puissance nominale: E01 0110 04 843
P=1,1 kW
Frequenz
Frequency
Fréquence:
Nennspannung
Nominal voltage
Tension nominale:
Nennstrom
Rated current
Courant nominal:
Drehzahl
Speed
Vitesse:
Upm
rpm
tpm
Leistungsfaktor
Power factor
Facteur de puissance:
50Hz
380-420 V
220-242 V
2,8 A
4.8 A
60Hz
380-460 V
220-265 V
2,6 A
4,5 A
1400 1700
cos 0,80 cos 0,84
Schutzart/ Type of Protection/ Type de Protection: IP 55
Bauform/ Design/ Design:
IM V1
Verhältnis I A /I N / Starting current/ Courant démarrage: 5,0
Isoklasse/ Insulation class/ Classe d´isolation:
F
Gewicht/ Weight/ Poids:
12,0 kg
21.03.2012 30 F03 0672 500/02 EN

10. Appendix
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