Instruction manual - Mettler-Toledo

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Warranty Defects occurring within 1 year from delivery date shall be remedied free of charge at our plant (carriage and insurance paid by sender). Subject to change without notice Return of products under warranty Please contact METTLER TOLEDO’s Customer Service Dept. before returning a defective device. Ship the cleaned device to the address you have been given. If the device has been in contact with process fluids, it must be decontaminated/disinfected before shipment. In that case, please attach a corresponding certificate, for the health and safety of our service personnel. Disposal (Directive 2002/96/EC of January 27, 2003) Please observe the applicable local or national regulations concerning the disposal of “waste electrical and electronic equipment”. Mettler-Toledo GmbH, Process Analytics, Industrie Nord, CH-8902 Urdorf, Tel. (01) 736 26 36 Subject to technical changes. Mettler-Toledo GmbH, 10/03. Printed in Germany. Contents Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . .7 Overview of O 2 Transmitter 4100 e . . . . . . . . . . . . . . . . . .9 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Mounting plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Pipe mounting, panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Installation and connection . . . . . . . . . . . . . . . . . . . . . . .14 Information on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Typical wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Protective wiring of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 User interface and display . . . . . . . . . . . . . . . . . . . . . . . .20 Operation: Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Sensocheck, Sensoface sensor monitoring . . . . . . . . . . . . . . . . . . . . . . . .23 GainCheck device self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Automatic device self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 To activate the Hold mode from outside . . . . . . . . . . . . . . . . . . . . . . . . .24 Mode codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Menu structure of configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Overview of configuration steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Calibration mode, alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Limit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Control of rinsing or calibration systems . . . . . . . . . . . . . . . . . . . . . . . . .54 3
Contents Parameter set 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Default settings of parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57 Parameter set, individual settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Calibration to saturation (SAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Calibration to concentration (Conc) . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Adjusting temp probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Diagnostics functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Controller functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Pulse length / pulse frequency controller . . . . . . . . . . . . . . . . . . . . . . . . .76 Connecting a rinsing system . . . . . . . . . . . . . . . . . . . . . . .77 Operation with automatic cleaning system . . . . . . . . . .77 Error messages (error codes) . . . . . . . . . . . . . . . . . . . . . .78 Calibration error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Sensoface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82 Sensocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Product line and accessries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86 Explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Warnings and notes to ensure safe operation . . . . . . . . . . . . . . . . . . . .93 Control Drawing CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98 Safety information Be sure to read and observe the following instructions! The device has been designed in accordance with the state of the art and complying with the applicable safety regulations. When operating the device, certain conditions may nevertheless lead to danger for the operator or damage to the device. Caution! Commissioning may only be carried out by trained experts. Whenever it is likely that protection has been impaired, the device shall be made inoperative and secured against unintended operation. The protection is likely to be impaired if, for example: • the device shows visible damage • the device fails to perform the intended measurements • after prolonged storage at temperatures above 70 °C • after severe transport stresses Before recommissioning the device, a professional routine test in accordance with EN 61010-1 must be performed. This test should be carried out by the manufacturer. 4 O 2 4100 e 5
Page 1: Instruction manual O 2 Transmitter
Page 5 and 6: Overview of O 2 Transmitter 4100 e
Page 7 and 8: Pipe mounting, panel mounting 40 60
Page 9 and 10: Typical wiring Sensors with connect
Page 11 and 12: User interface, display User interf
Page 13 and 14: Safety features Hold mode Display:
Page 15 and 16: Overview of configuration steps Cod
Page 17 and 18: Configuration Output 1 Output curre
Page 19 and 20: Configuration Output 1 Output curre
Page 21 and 22: Configuration Output 2 Time constan
Page 23 and 24: Configuration Correction Polarizati
Page 25 and 26: Configuration Limit function Relay
Page 27 and 28: Configuration Controller (for descr
Page 29 and 30: Parameter set 1/2 Display Action Re
Page 31 and 32: Calibration Calibration adjusts the
Page 33 and 34: Calibration to concentration (Conc)
Page 35 and 36: Product calibration Calibration by
Page 37 and 38: Diagnostics functions These functio
Page 39 and 40: Controller functions Pulse length /
Page 41 and 42: Calibration error messages Symbol f
Page 43 and 44: Appendix Product line and accessori
Page 45 and 46: Specifications Alarm contact Contac
Page 47 and 48: Explosion protection Warnings and n
Page 49 and 50: 96 97
Page 51 and 52: Index Relay test (manual test of co
Page 53:
TA-194.430-MTE03 011003 1000 Softwa
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Instruction manual - Mettler-Toledo

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