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Hawkes Bay Winegrowers Booklet

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HAWKE’S BAY<br />

WINEGROWERS INC.<br />

Energy Efficiency in the Vineyard<br />

A series of Case Studies<br />

• Fuel Efficient Spraying Practices<br />

• Vigour Management & Fuel Efficiency<br />

• Irrigation Management<br />

• Frost Control Energy Efficiency<br />

• Low, Medium & High Vigour Vineyards<br />

This research was commissioned by the<br />

Hawke’s <strong>Bay</strong> Focus Research Group as<br />

part of the Sustainable Farming Fund<br />

Climate Change project.<br />

1


162<br />

CONTENTS<br />

Page 2<br />

Introduction<br />

Page 3<br />

Spraying -Fuel Efficient<br />

Practices.<br />

Page 5<br />

Vigour Management and<br />

Fuel Efficiency<br />

Page 7<br />

Irrigation -Energy<br />

Efficent Practices<br />

Page 9<br />

Frost control -Energy<br />

Efficiency<br />

Page 11<br />

Energy use at Gimblett<br />

Road Vineyard<br />

(low vigour Vineyard)<br />

Page 13<br />

Energy use at Prospect<br />

Vineyard<br />

(med vigour Vineyard)<br />

Page 15<br />

Energy use at Fernhill<br />

Vineyard<br />

(high vigour Vineyard)<br />

These case studies were<br />

written by Carla Emms of<br />

AgFirst as part of the<br />

MAF Sustainable Farming<br />

Fund Project #C08-025.<br />

For more information on<br />

the project, please visit the<br />

MAF SFF website<br />

www.maf.govt.nz/sff or<br />

contact Hawke’s <strong>Bay</strong><br />

<strong>Winegrowers</strong> Inc.<br />

PO Box 1174, Hastings<br />

Phone 06 876 3418<br />

Info@winehawkesbay co.nz<br />

Extra copies of this booklet<br />

are available from Hawke’s<br />

<strong>Bay</strong> <strong>Winegrowers</strong> Inc or<br />

go to www.winehawkesbay.<br />

co.nz to download a copy of<br />

the Individual fact sheets from<br />

the research section using the<br />

members login.<br />

INTRODUCTION<br />

In 2008, the Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong> Focus Research Group began a Sustainable<br />

Farming Fund project looking at the impacts of a climate change on winegrowing in the<br />

region. Whatever your thoughts are about climate change, I think we would all agree<br />

that the climate is changing but to what degree is uncertain and the challenge is how to<br />

practically apply this climate change stuff to our vineyards...<br />

Year 1 of the project involved a series of workshops and seminars to determine how<br />

growers might adapt to a different climate and what the effects may be on future water<br />

availability, pests and diseases, production, and other factors. Year 2 of the project has<br />

then focused on ways to reduce energy use on the vineyard. Energy reduction is using<br />

less fuel, less electricity and means less cost for your business. It is also better for the<br />

environment, through reduced emissions and natural resources while promoting a clean<br />

green image for our region.<br />

The benchmarks are constantly being set higher for producing quality wine – for wine<br />

growers in Hawke’s <strong>Bay</strong> this often means greater inputs; time, expense, and energy. It is<br />

therefore important to look for the most efficient means of producing high quality grapes.<br />

A lot can be learnt from ‘looking over the fence’ and talking to other growers about what<br />

they are doing however, with the demands of day to day vineyard management, this is<br />

often overlooked. Therefore this project is designed to distribute information by profiling<br />

six local vineyards and what they are doing to reduce energy use and expenditure.<br />

The following series of seven short case studies is the outcome of Year 2 of the project.<br />

The case studies were written by Carla Emms of AgFirst and their aim is to profile simple<br />

and cost effective ways of reducing energy use in Hawke’s <strong>Bay</strong> vineyards.<br />

Four case studies concentrate on specific topics:<br />

• Spraying<br />

• Vigour Control<br />

• Irrigation Management<br />

• Frost Management<br />

The remaining ones look at overall vineyard energy use and practices on 3 vineyards:<br />

• Fernhill Holdings Gimblett Road Vineyard (low vigour vineyard)<br />

• Prospect Vineyard ( medium vigour vineyard)<br />

• Fernhill Holdings Fernhill Vineyard (high vigour vineyard)<br />

The vineyards profiled are not necessarily the most energy efficient properties we have<br />

in Hawke’s <strong>Bay</strong>, but are practicing some methods and techniques that could be used<br />

by other growers to reduce energy use and expenditure. The case studies also present<br />

industry average figures, compare costs, present ‘take home messages’, and where to<br />

find further information.<br />

I would like to give a big thanks all the vineyard staff and owners profiled in the case<br />

studies; Phil Holden, Steve Wheeler, Larry Morgan, Dakin Andersen, Tony Purdie, and<br />

Chris Howell, as well as Mike Lane and the Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong> Focus Research<br />

Committee, for their input and feedback.<br />

I suggest you look at this booklet and see where you can apply some energy savings to<br />

your vineyard and do your bit for climate change and you might just save a buck or two<br />

along the way.<br />

Gus Struthers<br />

Chairman<br />

<strong>Hawkes</strong> <strong>Bay</strong> Focus Research Group<br />

HAWKE’S BAY<br />

WINEGROWERS INC.<br />

Front cover photo courtesy of Howard Roberts


FUEL-EFFICIENT SPRAYING PRACTICES<br />

Phil Holden, Vineyards<br />

Manager for 120 ha of Villa<br />

Maria’s super premium and<br />

reserve vineyards on the<br />

Gimblett Gravels in Hawke’s<br />

<strong>Bay</strong>, knows a thing or two<br />

about spraying.<br />

The main feature of Phil’s spray programme is the use of low<br />

water rates. The maximum water rate he uses is just 250 litres/<br />

ha, which not only saves time, but also is more fuel and cost<br />

efficient. This water rate is also well matched to the vineyards<br />

he operates, all of which are low vigour sites with ‘thin’ canopy<br />

volumes.<br />

LOW WATER RATES<br />

SAVE FUEL<br />

The table below shows the effect of water rate on fuel use and<br />

cost of spraying on one of Phil’s vineyards; Ngakirikiri. This<br />

vineyard is 23 ha, planted at 1.8m x 1.6m, and sprayed using a<br />

4-row Pellenc with a 2000L tank at a speed of 7.3 km/hr.<br />

Effect of water rate on spraying fuel use and cost at<br />

Ngakirikiri Vineyard (23ha)<br />

Water rate (l/ha) 250 500 750<br />

Tanks required 3 6 9<br />

Fuel use per app (l) 87 108 129<br />

Annual fuel use (l) 1042 1294 1546<br />

Annual fuel cost ($) $1084 $1346 $1608<br />

% Increase cf 250 - 24% 48%<br />

The key message is that lower water rates use less fuel, as<br />

fewer tank refills are required, meaning less travel and time<br />

and thus lower fuel use. The data shows that by using 500 l/ha<br />

as opposed to 250 l/ha, fuel use and cost is increased by 24%,<br />

and even more when labour savings are taken into account.<br />

“The huge advantages for us are the efficiency and the time<br />

savings,” says Phil.<br />

However, when using lower water rates it is crucial to ensure<br />

sufficient coverage. While high water rates can drench canopies<br />

past the point of run-off, resulting in spray wastage, low water<br />

rates can result in insufficient coverage if canopies are dense<br />

or sprayer set up is incorrect.<br />

With any sprayer, set up is crucial.<br />

As water rates get lower (Phil uses<br />

rates well below 250 l/ha) you<br />

need to be hitting the target. So<br />

like Phil, invest time in perfecting<br />

and checking sprayer set up and<br />

coverage.<br />

Phil has the advantage of ‘thin’ low vigour canopies, which<br />

are easy to get spray coverage into the inner canopy. He also<br />

adds a super spreader and spends a lot of time perfecting and<br />

checking the sprayer set up.<br />

“We are happy with the air-shear nozzle technology and its<br />

coverage and droplet size,” says Phil.<br />

He uses Surround® as a visual test of sprayer setup and also<br />

parks the rig in a row prior to spraying to feel where the airflow<br />

is being directed. 60% is directed at the bunch zone and 40%<br />

into the rest of the canopy.<br />

Advantages of lower water rates<br />

• Faster spraying means lower labour costs or that staff<br />

are freed up for other tasks<br />

• Less fuel is used, which saves money<br />

• Less water is consumed<br />

• The vineyard has a lower carbon footprint<br />

MULTI-ROW MACHINERY AND<br />

FUEL USE<br />

Phil operates two types of machines across the 120 hectares<br />

of vineyards; a 2-row Silvan G2 in combination with a 75 hp<br />

Deutz tractor, and a 4-row Pellenc (106 hp).<br />

Whilst multi-row equipment is often more efficient as it<br />

covers more ground in the same time, it can actually be more<br />

inefficient in terms of fuel use depending on engine power.<br />

The following table compares the efficiency of Phil’s two<br />

systems at Ngakirikiri at a water rate of 250l/ha.<br />

2-row vs. 4-row sprayer at Ngakirikiri (23ha)<br />

Spray Rig<br />

+Tractor<br />

2-row Silvan<br />

Deutz<br />

Horse Power 75 106<br />

Fuel use (l/hr) 7 14<br />

Spraying (hrs) 22 10.5<br />

Fuel use per app (l) 154 147<br />

Fuel use per app (l/ha) 6.7 6.4<br />

Annual fuel use (l) 1848 1764<br />

% Difference - -5%<br />

4-row Pellenc<br />

N/A<br />

While the 4-row Pellenc cuts spraying time by more than<br />

half, with its 106 horsepower engine it actually uses a similar<br />

amount of fuel per hectare as the 2-row Silvan and Deutz<br />

combination. So while there are savings for Phil in labour, fuel<br />

use is similar between the 2-row and 4-row rigs.<br />

3


Although spraying is<br />

completed in under half<br />

the time, the 4-row sprayer<br />

actually uses a similar<br />

amount of fuel to the 2-row<br />

rig at Ngakirikiri.<br />

For medium sized vineyards, a 3-row sprayer may be an<br />

economical intermediate option. The table below calculates<br />

estimated fuel use if the same 75 hp Deutz tractor was used at<br />

Ngakirikiri, using a 3-row sprayer, as opposed to the 2-row rig,<br />

or 4-row set up.<br />

2-row vs. 3-row vs. 4-row fuel use<br />

Spray rig<br />

+ tractor hp<br />

2-row<br />

w75<br />

3-row<br />

75<br />

The calculated annual fuel use for a 3-row sprayer used at<br />

Ngakirikiri would be 1428 litres – a 23% saving compared to<br />

the 2-row sprayer towed by the same tractor. These figures<br />

are important to calculate before you invest in new vineyard<br />

machinery – bigger isn’t always better.<br />

FEWER SPRAY PASSES<br />

SAVE FUEL<br />

4-row<br />

106<br />

Fuel use (l/hr) 7 7 14<br />

Spraying time (hrs) 22 17 10.5<br />

Fuel use per app (l) 154 119 147<br />

Annual fuel use (l) 1848 1428 1764<br />

% difference cf 2-row - -23% -5%<br />

Did you know?<br />

The average expenditure on fuel in Hawke’s <strong>Bay</strong> in<br />

2008/09 was $406 per hectare. For a 23 ha vineyard<br />

such as Ngakirikiri, this equates to $9,340 per year. Do<br />

you know how much fuel is costing you per year on<br />

your own vineyard, and how does this compare to the<br />

average?<br />

Whilst the weather, pest and disease pressure and variety<br />

grown will ultimately determine the number of spray passes<br />

on your vineyard, minimising spray applications will save fuel.<br />

Careful and thorough monitoring of pest and disease levels to<br />

justify spraying is best practice.<br />

Where possible, use tank mixes (read product label<br />

recommendations first) or consider using fertigation to apply<br />

nutrients instead of separate foliar applications. With the<br />

move towards softer late season chemistry we may be doing<br />

more spray passes so application efficiency is crucial.<br />

OTHER TIPS FOR SAVING FUEL<br />

There are other techniques that can be used to save fuel, which<br />

cost little or nothing. Phil takes advantage of these techniques<br />

where he can.<br />

• Using the economy pto when full horse power is not<br />

required. This reduces engine rpm and thus fuel use.<br />

• Keeping tractor tyres inflated at the optimum inflation<br />

pressure. Lower pressures are better for soft ground,<br />

while higher pressures are more suited to hard surfaces.<br />

• Manage tractor idling. Unless the tractor engine is turbo<br />

charged, idling for more than 20 seconds is wasteful, as<br />

‘start-up’ fuel uses no more fuel than about 15 seconds of<br />

idling time.<br />

• Match tractor size to task. Use smaller horsepower<br />

engines for tasks that have light load applications.<br />

Take home messages<br />

• Lower water rates save time and fuel, but match<br />

water rates to canopy size/density<br />

• Spreaders/stickers can help<br />

• Correct sprayer set-up and calibration is crucial, try<br />

Surround/water sensitive paper<br />

• Multi-row machinery is not always more fuelefficient.<br />

Before investing in new machinery,<br />

research its fuel use and run calculations for your<br />

own vineyard<br />

• Minimise spray passes when possible, use<br />

monitoring-based (not calendar) spraying<br />

• Take advantage of low-cost techniques to save fuel<br />

such as optimising spray route, using economy<br />

ptos, managing idling, etc<br />

For further information<br />

Report: Carbon footprinting for wine supply chain<br />

(login on NZ <strong>Winegrowers</strong> website, then under<br />

‘research’): www.nzwine.com<br />

Sustainable Winegrowing NZ website:<br />

www.nzwine.com/swnz (members login, then<br />

technical manual & updates)<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

164<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


VIGOUR MANAGEMENT AND FUEL EFFICIENCY<br />

In this case study, Steve<br />

Wheeler, Senior Viticultural<br />

Services Manager for 1000<br />

ha of Pernod Ricard’s<br />

vineyards in Hawke’s <strong>Bay</strong>,<br />

shares his experience with<br />

vigour control and canopy<br />

management.<br />

A number of vineyards in Hawke’s <strong>Bay</strong> spend significant time<br />

and money dealing with problems created by high vigour. So<br />

what are some alternatives to our standard practices and how<br />

do these compare in terms of cost and fuel use?<br />

CHICORY PLANTINGS<br />

Chicory is a perennial broad-leaf herb that is widely used for<br />

stock feed due to its leafy growth. It also has a deep taproot<br />

and the ability to remove large amounts of nitrogen and water<br />

from the soil making it an ideal tool for managing vigour in<br />

the vineyard.<br />

It is sown in spring or autumn, as either 100% chicory or as a<br />

chicory/grass mix, replacing the traditional grass sward. It is<br />

winter-dormant but grows rapidly from October-April. There<br />

is no vigour effect in the first year of planting as it takes a year<br />

for the roots to establish. Once established it is managed just<br />

as a grass sward would be, and lasts about 3 to 4 years until<br />

re-sowing is required.<br />

Chicory will last longer if every second row is left to flower (not<br />

mowed). Rows can be alternated each year, which ensures a<br />

complete self-seeding programme.<br />

Steve has done some scientific trial work with chicory and<br />

found that it significantly reduced shoot growth rate, leaf<br />

layer number and pruning weights in Cabernet Sauvignon<br />

on a vigorous site. In practical terms, this means that the<br />

number of trimming passes could be reduced from 8 to 6 in<br />

the second and third years. The savings in time, fuel and cost<br />

are quantified in the following table over a 3-year period, from<br />

the time the chicory is sown.<br />

Chicory planted for vigour control in a vineyard. There are other<br />

plants and sward mixes available from horticultural suppliers, that<br />

can do a similar de-vigouring job<br />

Chicory comparison per ha over 3 years<br />

(using own machinery)<br />

Strategy<br />

No chicory<br />

8 trims/yr<br />

This example assumes that you have the machinery to do the<br />

pre-plant cultivation yourself (1x pre-cultivation weed spray<br />

pass, 2x cultivation passes, and 1x rolling pass). Only the cost<br />

of fuel is taken into account, not the full cost of the machinery<br />

(such as operator cost, maintenance and depreciation).<br />

It shows that the cost of establishing chicory (and thus<br />

reducing the number of trimming passes by 25% in years 2<br />

and 3), uses the same amount of fuel, and costs about the<br />

same as trimming alone.<br />

As already mentioned, an alternative would be to let the chicory<br />

flower by only mowing every second row. This way the chicory<br />

can self-seed. This reduces the mowing passes required thus<br />

saving fuel and reducing expenditure. The table below outlines<br />

this scenario over a 5-year period.<br />

Chicory comparison per ha over 5 years<br />

(alternate row mowing)<br />

Chicory<br />

6 trims/yr<br />

Chicory establishment fuel (l) - 40<br />

Trimming fuel (l) 247 206<br />

Total fuel use (l/ha) 247 246<br />

Chicory establishment cost ($) - $40<br />

Trimming cost ($) $247 $206<br />

Total cost ($/ha) $247 $246<br />

Cost difference 0%<br />

Chicory strategy<br />

Mowing strategy<br />

No chicory<br />

Full<br />

Chicory<br />

Full<br />

Chicory<br />

Alternate<br />

Chicory establishment fuel (l) - 40 40<br />

Trimming fuel (l) 494 412 412<br />

Mowing fuel (l) 66 66 33<br />

Total fuel use (l/ha) 560 518 485<br />

Chicory establishment cost ($) - $40 $40<br />

Trimming cost ($) $494 $412 $412<br />

Mowing cost ($) $66 $66 $33<br />

Total cost ($/ha) $560 $518 $485<br />

Cost difference - -8% -13%<br />

This shows that the alternative mowing strategy is both fuel<br />

and cost efficient, reducing fuel use and cost by 13% over<br />

5 years compared to no chicory at all, and chicory with full<br />

mowing. Across an average sized vineyard of 10ha, this<br />

represents a significant saving.<br />

What are the effects of excess vigour?<br />

Overly vigorous grapevines have excessive shoot<br />

growth and dense canopies. This growth creates<br />

extreme shading and leads to problems such as:<br />

• Delayed fruit ripening • Reduced yields<br />

• Poor fruit quality • Higher disease<br />

• Low bud fruitfulness incidence<br />

5


ROOT PRUNING<br />

Root pruning is another method of managing vine vigour.<br />

Blades positioned up to 10cm to 25cm horizontally from the<br />

vine trunk and 40-60cm deep into the soil cut or ‘prune’ vine<br />

roots. This has a limiting effect on vine growth, as the resulting<br />

smaller root area takes up less water and nutrients required<br />

for shoot growth. One or both sides of the row (depending on<br />

vine vigour) can be cut and the reduction in vigour can last for<br />

at least 3 seasons if done well.<br />

One of Steve’s trials with root pruning both sides of the vines<br />

in a vigorous block of Cabernet found that the number of<br />

shoots per vine was reduced by 20%, leaf layer number by<br />

40% and pruning weight by 45%.<br />

“This reduction in vigour translates to a reduction in the number<br />

of trimming passes required over the following 3-year period as<br />

well as other labour savings from faster tucking, pruning and<br />

skirting” says Steve.<br />

So what is the cost and fuel use of undertaking root pruning<br />

and what are the likely results? The table below compares two<br />

scenarios; the first where no root pruning is done, and the<br />

required number of trimming passes per season is 8. The<br />

second scenario assumes root pruning has been done, and<br />

the number of trimming passes required is reduced to 6 per<br />

season. The costs are summed over a 4-year period, which is<br />

the length of time the effect of root pruning can last if done<br />

well.<br />

Root pruning comparison per ha over 4 yrs<br />

Strategy<br />

No root pruning<br />

8 trims/yr<br />

Root pruning fuel (l) - 10<br />

Trimming fuel use (l) 329 247<br />

Total fuel use (l/ha) 329 257<br />

Root pruned<br />

6 trims/yr<br />

FRUIT QUALITY<br />

An example of rootpruning<br />

machinery.<br />

An ‘EM’ soil map<br />

may be a good way of<br />

identifying high vigour<br />

parts of a vineyard<br />

to target with vigour<br />

reduction techniques.<br />

Both vigour control methods outlined above also have<br />

significant effects on the fruit quality through improved brix,<br />

titratable acid, colour and disease control. In dry seasons,<br />

blocks where vigour management strategies, such as chicory,<br />

are being used, may require closer soil moisture monitoring to<br />

ensure the vines are not over water-stressed.<br />

In some cases, root pruning and chicory swards could be<br />

used together as another cost effective vigour management<br />

technique for deep and high water retention soils. This needs<br />

to be investigated further. Mini-baling could be an option to<br />

remove chicory dry matter and take it off site.<br />

Take home messages<br />

• Chicory and root pruning are two effective methods<br />

of managing high vigour<br />

• Both methods reduce the number of trimming<br />

passes required, as well as having other benefits<br />

• Using chicory for vigour control uses the same<br />

amount of fuel as trimming alone<br />

• Using your own machinery for pre-plant preparation<br />

is the best way to keep costs down<br />

• Root pruning can reduce both fuel use and cost by<br />

reducing trimming passes<br />

Root pruning cost ($) - $167<br />

Trimming cost ($) $2274 $1705<br />

Total cost ($/ha) $2274 $1872<br />

Cost difference -18%<br />

The example above compares root pruning with trimming<br />

over a 3-year period (assuming contractor trimming rates). In<br />

this case fuel use was reduced by 22% and total cost by 18%<br />

by root pruning the vines and the resulting drop in trimming<br />

requirement of 25%.<br />

For further information<br />

Steve’s paper on chicory and vigour control:<br />

www.royalsociety.org.nz/Site/publish/Journals/<br />

nzjchs/2005/043.aspx<br />

A conference paper on root pruning:<br />

www.nzwine.com/assets/BSN___Lincoln_University_<br />

Presentation_Paper.pdf<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

16<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


ENERGY-EFFICIENT IRRIGATION PRACTICES<br />

In this case study, Larry<br />

Morgan and Dakin<br />

Andersen from Isosceles<br />

Vineyard share their<br />

experience with energy<br />

efficient irrigation practices.<br />

Isosceles Vineyard is located on Maraekakaho Road, just<br />

out of Bridge Pa in Hastings. The first vines were planted in<br />

2000 on the 15 ha property, which grows predominately white<br />

varieties for premium Te Mata label wines, as well as some<br />

red varieties.<br />

The vineyard is irrigated by an efficient drip system, powered<br />

by an electric pump. The drippers, which each deliver 1.6 l/hr,<br />

are spaced at 600mm intervals down the rows. Along with the<br />

already efficient drip system, Larry and Dakin are using other<br />

technologies and practices to make irrigation management at<br />

Isosceles as energy efficient as possible.<br />

CURRENT ELECTRICITY<br />

USE AT ISOSCELES<br />

The table below shows the current electricity and water use at<br />

Isosceles for the 12 months ended 30 June 2009.<br />

Resource use/ha 08/09 Isosceles HB Average<br />

Electricity (kWh/ha) $156 $271<br />

Difference -42% -<br />

Water Use (mm/total ha) 23 28<br />

(or litres/ha) 230,000 280,000<br />

Difference -18% -<br />

Electricity and water use at Isosceles<br />

The table above shows electricity use at Isosceles was 42%<br />

less than the average in Hawke’s <strong>Bay</strong> in 08/09. Water use is<br />

also 18% less compared to the average for Hawke’s <strong>Bay</strong> in this<br />

season. As well as lowering the vineyards carbon footprint,<br />

reduced energy use is also saving the vineyard money. So what<br />

are Larry and Dakin doing to create this win: win situation?<br />

VARIABLE SPEED DRIVES<br />

SAVE ENERGY<br />

When the property was purchased over 10 years ago, it had an<br />

existing pump and well. However, because it had previously<br />

been used for irrigating large scale annual cropping, the large<br />

37 kWh pump was well in excess of what was required for<br />

irrigating 15 ha of vines. So the decision was made to invest in<br />

a variable frequency drive (also called a variable speed drive)<br />

for the pump.<br />

“Although it cost around $10,000 the variable speed drive was<br />

well worth it for the gains we have in efficiency” says Larry.<br />

Variable speed drives (VSD’s) work by adjusting the pump<br />

speed to match the required pressure. Reducing speed<br />

reduces rpms, and thus also energy use. Many older pumps<br />

were selected to handle maximum future capacities, but if they<br />

don’t need to be run at these levels, a variable speed drive will<br />

reduce energy losses and increase pump efficiency. According<br />

to Victor Mthamo (IrrigationNZ news, September 2009) a<br />

20% reduction in flow will reduce power consumption by 45-<br />

50%.<br />

MONITORING SAVES WATER<br />

AND ENERGY<br />

Monitoring soil moisture levels<br />

After trying different monitoring technologies, Larry has come<br />

back to gypsum blocks. As well as being inexpensive and easy<br />

to use, they provide an accurate measure of soil moisture<br />

status. Dakin monitors 15 sites, with the blocks placed at<br />

varying depths from 100mm to 600mm, that he measures<br />

once or twice a week during the season.<br />

What is a gypsum block?<br />

A gypsum block comprises two electrodes embedded<br />

into a block of porous gypsum. The measurement is<br />

the electrical resistance between the two electrodes,<br />

which varies depending on how much moisture the<br />

block has absorbed from the surrounding soil. The<br />

higher the number, the drier the soil.<br />

Pros and cons of gypsum blocks<br />

Advantages<br />

Inexpensive<br />

Simple to use<br />

Can read very dry soils<br />

Relatively long lasting<br />

Computer compatible<br />

From Dakin’s experience, a reading of 400 means the vines<br />

are approaching the need for irrigation, which also depends<br />

on growth stage and other factors.<br />

Monitoring using<br />

gypsum blocks<br />

is simple, and<br />

inexpensive. Dakin<br />

visits each site,<br />

connecting the logger<br />

box and recording the<br />

results in his notebook.<br />

Disadvantages<br />

Need multiple site and depths<br />

Not good in very stony soil<br />

Not recommended for young vines<br />

Wires can be damaged by hares<br />

‘Once off’ reading, not continual<br />

7


One important aspect of soil moisture monitoring is that you<br />

understand the soil’s characteristics, including different layers,<br />

variations in the block, and waterholding capacity, in order to<br />

interpret soil moisture monitoring readings accurately.<br />

Before the vines were planted, Larry and Dakin dug a number of<br />

soil pits around the site to investigate the soil characteristics.<br />

They found the vineyard (soil classifications Poporangi,<br />

Ngatarawa and Takapau) is various depths of topsoil, over a<br />

silt/sand layer, over gravel. By understanding these different<br />

layers, and how the profile changes across the vineyard, means<br />

Dakin can place soil moisture monitoring devices at different<br />

depths and specific sites and correctly interpret the results.<br />

As well as placing the gypsum blocks at various depths within<br />

the soil profile, Dakin also places some within the row under<br />

drippers, between drippers, and also out in the grass sward.<br />

This gives a good cross-section of data on soil moisture status.<br />

Monitoring vine water levels<br />

Dakin has an ‘indicator block’ of Merlot that he uses to visually<br />

supplement his soil moisture readings. This block is the first<br />

to show signs of water stress. It is important to supplement<br />

soil moisture readings with some kind of vine water stress<br />

measurement, even if it is just visual.<br />

“With gypsum blocks, although you physically have to read every<br />

tube instead of viewing the results over a computer from an office,<br />

visiting the vines gives you a better knowledge of what is happening<br />

out there” says Dakin.<br />

Water budgeting<br />

Water budgeting is a way of keeping track of what water goes<br />

in, and what is lost. A weather station gives Larry and Dakin<br />

an accurate record of rainfall and climatic data and a water<br />

meter records exactly how much water is used. Combining<br />

this information with soil moisture readings and visual vine<br />

water stress observations, this means that irrigation is only<br />

applied at Isosceles when it is actually needed, saving both<br />

energy and water.<br />

Installation of water meters should be regarded as best practice.<br />

How can you manage if you can’t measure?<br />

REGULAR MAINTENANCE<br />

SAVES ENERGY<br />

Dakin invests a lot of time in regular system checks and<br />

maintenance. He has installed easy clean filters, which are<br />

checked weekly, as debris and organic buildup can easily block<br />

emitters and reduce efficiency. He performs regular water and<br />

pressure output measurements, and the whole system gets an<br />

overhaul or servicing annually, including the VSD.<br />

CONCLUSIONS<br />

Easy clean filters<br />

can be checked and<br />

cleaned regularly to<br />

prevent blockages and<br />

maintain irrigation<br />

system efficiency.<br />

Poor irrigation management not only reduces fruit quality<br />

but also can waste water and energy, and cost money. Think<br />

about ways you can more efficiently manage irrigation on<br />

your vineyard – check out the sources below for where to find<br />

further information.<br />

Take home messages<br />

• Efficient irrigation saves money, saves water and<br />

reduces your carbon footprint<br />

• Use variable speed drives if pump capacity is in<br />

excess of that required<br />

• Monitor soil moisture levels, vine status, and<br />

climatic data for water budgeting<br />

• Regular system maintenance is essential<br />

For further information<br />

Irrigation NZ website: www.irrigation.co.nz<br />

Hawke’s <strong>Bay</strong> Regional Council Fact Sheet:<br />

www.hbrc.govt.nz/Publications/EnvironmentTopics/<br />

tabid/244/Default.aspx#water<br />

Sustainable Winegrowing NZ website: www.nzwine.<br />

com/wsnz (members login, then technical manual &<br />

updates)<br />

Local weather stations: www.harvest.com<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

168<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


ENERGY-EFFICIENT FROST CONTROL<br />

In this case study,<br />

Tony Purdie, Vineyard<br />

Manager for Fernhill<br />

Holdings ’Fernhill’<br />

Vineyard shares his<br />

experience with energy<br />

efficient frost control<br />

practices.<br />

Fernhill Vineyard is located on Korokipo Road, just out<br />

of Fernhill in Hastings. Only white varieties are grown;<br />

Chardonnay, Sauvignon Blanc, and Viognier, for Babich wine<br />

labels. Since the early 1990’s the 15 ha property was frostprotected<br />

by just one petrol wind machine until an upgrade to<br />

more efficient technology.<br />

WIND MACHINES<br />

After suffering frost damage to the bottom stop bank half of<br />

the vineyard, Jim Hamilton made the decision to upgrade from<br />

one petrol machine to two new diesel machines in 1999. Both<br />

are Frost Boss machines, one a 2-blade machine and the other<br />

a 4-blade machine. Ten frost pots, strategically placed within<br />

the vineyard, also burn diesel to supplement the protection<br />

provided by the wind machines. The decision to go with diesel<br />

wind machines, as opposed to petrol, was based on fuel and<br />

maintenance charges.<br />

Despite considerable planning and calculation regarding<br />

placement of the two new wind machines, in 2008 the 2-blade<br />

machine was moved 70 metres down the headland as it was<br />

not providing sufficient protection upwind along the southern<br />

boundary. A new pad was built and the machine shifted. At the<br />

same time, the 4-blade machine also had a blade upgrade to<br />

more efficient composite blades.<br />

OVERHEAD SPRINKLERS<br />

Despite two new diesel wind machines, a large part of the<br />

vineyard was still unprotected due to its ‘L’ shape. After severe<br />

frost damage in the unprotected part of the vineyard several<br />

years in a row, the decision was made to put in overhead<br />

sprinklers. These went in during the winter of 2008 and cover<br />

4 ha. This system is driven by a 30 kWh electric pump. As the<br />

vineyard is generally not irrigated, this pump is solely used for<br />

frost protection. There are 351 sprinklers in total, each capable<br />

of emitting 450 litres of water per hour. This gives a total<br />

water output of 157,950 litres per hour (equivalent to 158 cubic<br />

metres, or 3.95 mm, per hour).<br />

FROST CONTROL IN SPRING 2009<br />

The following table shows frost protection figures for Fernhill<br />

Vineyard for the spring of 2009. As well as hours run, the table<br />

also shows total energy used by each system.<br />

Frost control at Fernhill<br />

Frost control 09 Hrs run Energy/<br />

hr<br />

Fernhill used a total of 1215 litres of diesel for frost protection<br />

in 2009, and 1909 kWh of electricity. Both fuel and electricity<br />

contribute to a vineyards carbon footprint, so how do the<br />

different systems compare?<br />

COMPARING EMISSIONS<br />

The following table calculates the relative CO2-equivalent<br />

emissions per hour per hectare for each of the two systems.<br />

This is one method of comparing the two systems as it is<br />

difficult to compare fuel use with electricity use directly.<br />

Fernhill’s comparative emissions<br />

Total<br />

energy<br />

2-blade wind machine 33 15 L 495 L<br />

4-blade wind machine 34 15 L 510 L<br />

Diesel burners 33 6.4 L 210 L<br />

Total diesel<br />

1215 L<br />

Overhead sprinklers 34 56 kWh 1909 kW<br />

Total electricity<br />

1909 kWh<br />

Advantages<br />

2 wind machines<br />

+ diesel burners<br />

Overhead<br />

Sprinklers<br />

Area covered (ha) 11 4<br />

Total time run (hr) 100 34<br />

Total energy used 1215 L 1909 kWh<br />

Energy/hr/ha 1.10 L/hr/ha 14kWh/hr/ha<br />

CO 2<br />

-e/hr/ha 2.87 kg 2.93 kg<br />

Cost/hr/ha $1.10 $3.22<br />

The table shows that the diesel-powered frost protection<br />

system produces similar emissions compared to the overhead<br />

sprinklers, on the same basis. The operation cost is higher for<br />

the overhead sprinklers. However, other resource use must be<br />

considered, such as water and its availability, when comparing<br />

the two systems, as well as site suitability and the relative<br />

costs; both capital and running costs, economic payback<br />

period and return on investment.<br />

What is a carbon footprint and what does it<br />

mean?<br />

A carbon footprint is “the total set of greenhouse gas (GHG) emissions<br />

caused directly and indirectly by an individual, organization,<br />

event or product” (UK Carbon Trust 2008). Carbon dioxide is a one<br />

type of GHG and is emitted through burning energy such as fossil<br />

fuels. Therefore being more energy efficient, the lower your carbon<br />

footprint.<br />

9


INCREASING ENERGY<br />

EFFICIENCY<br />

Why bother increasing energy effiency?<br />

1. To save money through lower energy use and<br />

increase profitability<br />

2. To reduce the impact on the environment by<br />

generating fewer GHG emissions<br />

3. Increase marketing opportunities<br />

So how can we increase energy efficiency in our frost protection<br />

systems?<br />

Start and stop times<br />

One method Tony uses is to set start times as low as possible<br />

without incurring frost damage. Tony’s trigger temperature for<br />

the wind machines is 1.0°C and the overhead sprinkers are<br />

set at 0.8°C. These temperatures will be unique for individual<br />

sites, so growers need to find what these trigger points are for<br />

their own blocks, not just turning on when the neighbours’<br />

systems start.<br />

Tony believes there is room to move these trigger temperatures<br />

lower at Fernhill, particularly for the overhead sprinklers, as he<br />

becomes more familiar with operating the systems. For every<br />

extra hour the wind machines operate, they use an additional<br />

30 litres of fuel between them.<br />

The 4-blade machine at Fernhill<br />

Vineyard uses approximately 15<br />

litres of diesel per hour. As well<br />

as using extra fuel and costing<br />

more, unnecessary running of<br />

wind machines can result in noise<br />

complaints from neighbours<br />

Regular servicing<br />

As well as calibrating temperature probes, Tony highlights the<br />

need to keep frost protection systems well maintained and<br />

serviced regularly for optimum efficiency, just like any other<br />

mechanical gear such as tractors and vineyard machinery.<br />

Tony gets both wind machines serviced annually, and the<br />

overhead sprinkler system is flushed each year in August. In<br />

addition, the sprinklers are removed before the nets go on for<br />

inspection and cleaning. The filter is also given a good clean to<br />

prevent sand from getting into the lines and emitters.<br />

OPTIONS FOR THE FUTURE<br />

Tony is keen to look into the possibility of using alternative<br />

fuels to power the wind machines and diesel burners in the<br />

future. This could include vegetable oil-based biodiesel or<br />

hydrogen as alternative, low emission, fuel sources.<br />

Solar panels are available for wind machines to trickle charge<br />

their batteries, which are vital to keep charged through the<br />

entire season. Any method of making frost protection more<br />

energy efficient will save money and reduce vineyard carbon<br />

footprint.<br />

Take home messages<br />

• Energy-efficient frost protection saves money and<br />

reduces your carbon footprint<br />

• Optimise start and stop times specific to your own<br />

vineyard site<br />

• Use temperature loggers/lights to identify<br />

temperature gradients in the vineyard<br />

• Keep equipment and technology calibrated and<br />

regularly serviced<br />

Accurate temperature monitoring<br />

Accurate monitoring of temperature is also important to<br />

determine accurate start and stop times. Tony uses an exposed<br />

temperature probe in the block and an alarm is triggered to call<br />

his mobile once the temperature gets down to 2°C. Fernhill has<br />

a policy of ‘someone on site’ when frost protection systems<br />

are operating. Tony also keeps an eye on temperatures using<br />

temperature lights, which change colour as the temperature<br />

moves. These are placed strategically in different parts of the<br />

vineyard to monitor the temperature differential. Certain parts<br />

of a site will usually be colder than others, so it is important to<br />

be aware of this and adjust your frost protection accordingly.<br />

For further information<br />

Irrigation NZ website:www.irrigationnz.co.nz<br />

Hawke’s <strong>Bay</strong> Regional Council Fact Sheet: www.hbrc.<br />

govt.nz/Publications/EnvironmentTopics/tabid/244/<br />

Default.aspx#water<br />

Sustainable Winegrowing NZ website:<br />

www.nzwine.com/swnz (members login, then<br />

technical manual & updates)<br />

Local weather stations: www.harvest.com<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

16 10<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


ENERGY USE AT GIMBLETT ROAD VINEYARD<br />

Fernhill Holdings Gimblett<br />

Road Vineyard is managed<br />

by Tony Purdie. The 35 ha<br />

property is located on the<br />

Gimblett Gravels and grows<br />

predominantly Chardonnay,<br />

Merlot, Cabernet Sauvignon<br />

and Syrah.<br />

Fuel use at Gimblett Road<br />

This case study looks into energy use at Fernhill Holdings<br />

Gimblett Road Vineyard, current energy saving practices that<br />

are being used now, and potential techniques that could be<br />

implemented in the future.<br />

All data presented in<br />

this case study is from<br />

the 2009 vintage (the<br />

12 months ended<br />

30 June 2009). All<br />

monetary figures are<br />

GST exclusive.<br />

Quick facts<br />

Planted area: 35 ha<br />

Vine spacing: 2.73m x 2.0m<br />

Row distance/ha: 3.663 km<br />

Canopy: Spur VSP<br />

Vigour<br />

Low<br />

Electricity use<br />

Running the irrigation pump consumes the majority of<br />

electricity at Gimblett Road Vineyard. In 2008/09 the vineyard<br />

received 108mm of irrigation, using 13835 kWh of electricity.<br />

A fertigation unit is also linked up to the system to deliver<br />

nutrients to the vines while being irrigated.<br />

CURRENT ENERGY USAGE<br />

A range of energy is currently used at Gimblett Road. The<br />

vineyard uses diesel, petrol, oil and electricity, which are<br />

outlined in the table below.<br />

Annual energy usage at Gimblett Road<br />

COMPARISON TO OTHER<br />

VINEYARDS<br />

The table below compares Gimblett Road’s energy costs per<br />

hectare with industry benchmarks (MAF Farm Monitoring,<br />

2008/09).<br />

Energy type Vineyard use Annual use<br />

Diesel tractor operations, utes 5394 l<br />

Petrol quad bike 400 l<br />

Jet fuel helicopter frost protection 2185 l<br />

Oil tractor, vehicles 70 l<br />

Electricity irrigation, office 13835 kWh<br />

FUEL USE<br />

Annual fuel and oil use on the vineyard in 2008/09 was 8049<br />

litres. The majority of this was diesel (67%), followed by petrol<br />

(5%), and oil at 0.9%. A helicopter also flew for frost protection<br />

for 19 hours in spring 2009, which used an estimated 2185<br />

litres of jet fuel, which accounts for 27% of total fuel use.<br />

In terms of fuel use by task/machinery, the two vineyard utes<br />

were the largest users of fuel at 41% of total fuel. This was<br />

followed by spraying (9%), mulching (6%), and petrol for the<br />

quad bike (5%).<br />

“While our energy use is often driven by a budget, it is also<br />

about the environment and started with Jim Hamilton’s<br />

commitment to sustainable winegrowing a long time ago.”<br />

Tony Purdie, Gimblett Rd Vineyard<br />

These figures show that Tony’s total expenditure on energy<br />

use is a huge 61% lower than Hawke’s <strong>Bay</strong> industry average.<br />

So how does he achieve this?<br />

CURRENT ENERGY SAVING<br />

TECHNIQUES<br />

Tony is currently using a range of vineyard management<br />

practices that are saving him fuel and money. One such practice<br />

is his spray application strategy for the vineyard.<br />

11


Minimising spray applications<br />

The average number of spray passes applied at Gimblett<br />

Road across all varieties in 2008/09 was just 6.5 applications.<br />

Some blocks, including Sauvignon Blanc, Cabernet Franc<br />

and Cabernet Sauvignon received just 5 applications. The<br />

maximum number of spray passes was 8, for one block of<br />

Merlot and Syrah.<br />

While this may not be typical of every season, every spray<br />

application uses over 100 litres of fuel, so fewer passes<br />

means less fuel consumption and lower costs, in addition to<br />

the savings from using less spray products. The table below<br />

calculates the savings at Gimblett Road in 2008/09 as a result<br />

of using just 6.5 applications.<br />

Impact of spray passes on fuel use<br />

Annual spray apps Fuel used (l) cf Gimblett Rd<br />

Gimblett Rd (avg 6.5) 686 -<br />

8 applications 844 +23%<br />

10 applications 1055 +54%<br />

12 applications 1266 +85%<br />

Tony highlights that careful pest and disease monitoring is<br />

necessary, and an average as low as 2008/09 can’t be achieved<br />

in all seasons. The long-term average is probably closer to 9<br />

applications. In 08/09 he also did have some powdery mildew<br />

in the canopy.<br />

Tony also matches his water rates with canopy size. His<br />

standard water rate is 250 litres/ha, apart from mealy bug<br />

sprays (1000 l/ha) and late season soft botryticides. Lower<br />

rates save fuel, as fewer re-filling trips are required.<br />

Matching engine size to the task<br />

Tony has 3 tractors at Gimblett Road, ranging from 75<br />

horsepower, down to just 50 horsepower. The larger engines<br />

are used for tasks such as mulching and trimming, while the<br />

smaller engines are used for less demanding tasks such as<br />

canopy spraying and weed spraying. By matching engine size<br />

to task requirement saves fuel. Tony also takes advantage of<br />

the economy pto settings in the two larger tractors, which<br />

allows him to reduce engine rpm, thus saving fuel.<br />

Fertigation<br />

The soil type at Gimblett Road is Class 1 Omahu – a gravelly<br />

soil with low water holding capacity and often low nitrogen<br />

levels. Tony addresses this issue though an efficient drip<br />

irrigation system with added fertigation unit. By applying<br />

nutrients through the existing irrigation system, the additional<br />

energy is minor compared to broadcast application using a<br />

tractor or similar.<br />

Bird protection<br />

Unlike many other vineyards in Hawke’s <strong>Bay</strong>, Gimblett Road<br />

does not use bird netting to protect the crop near harvest.<br />

While this would not be practical in other vineyards, not having<br />

nets saves a considerable amount of time, fuel and cost.<br />

The estimated fuel savings from not applying nets at Gimblett<br />

Road is estimated by Tony to be close to 100 litres per ha.<br />

Other energy saving techniques<br />

Tony uses the quad bike as a run-about vehicle around the<br />

vineyard instead of using the ute. He has sheep in over winter<br />

to control weeds, particularly fathen, which also saves him one<br />

weedspray pass. Soil moisture is monitored and recorded<br />

during the season for careful irrigation scheduling. All of these<br />

factors help to reduce energy usage at Gimblett Road.<br />

ENERGY SAVING OPTIONS FOR<br />

THE FUTURE<br />

Improving energy efficiency is an ongoing goal. Below are<br />

some of the possible options Tony could consider to achieve<br />

this.<br />

Tony’s energy reduction ideas<br />

• The number of vineyard utes has since been reduced<br />

from two to one<br />

• Replacing the use of helicopters for frost protection<br />

with overhead sprinklers<br />

Other possibilities<br />

• Pursue the supply of bio-diesel locally<br />

• Consider using sheep for leaf plucking<br />

• Look at a 2-row weedsprayer<br />

Take home messages<br />

• Reduce spray passes where possible<br />

• Match engine size/rpm to task<br />

• Take a look at your own energy use figures and<br />

compare these against Tony’s<br />

For further information<br />

MAF Viticulture Monitoring Figures: www.maf.govt.<br />

nz/mafnet/rural-nz/statistics-and-forecasts/farmmonitoring/2009/horticulture/<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

16 12<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


ENERGY USE AT PROSPECT VINEYARD<br />

Prospect Vineyard is a family-owned<br />

vineyard just out of Bridge Pa in<br />

Hawke’s <strong>Bay</strong>. It was established in<br />

1995 by Chris and Catherine Howell<br />

and grows predominately Merlot<br />

as well as some Cabernet Franc,<br />

Syrah, Chardonnay, and Semillon<br />

Fuel use at Prospect<br />

This case study looks into energy use at Prospect Vineyard,<br />

current energy saving practices that are being used now, and<br />

potential techniques that could be implemented in the future.<br />

All data presented in this case study is from the 2009 vintage<br />

(the 12 months ended 30 June 2009). All monetary figures are<br />

GST exclusive.<br />

Quick facts<br />

Planted area:<br />

12.35 ha<br />

Vine spacing: 2.4m x 1.8m<br />

Row distance/ha: 4.167 km<br />

Canopy:<br />

2-cane VSP<br />

Vigour<br />

medium<br />

CURRENT ENERGY USAGE<br />

A range of energy types is currently used at Prospect. This<br />

includes diesel, petrols, gas and electricity, which are outlined<br />

in the table below.<br />

Electricity use<br />

Running the irrigation pump consumes the majority (76%) of<br />

electricity at Prospect. In 2008/09 the 19 kWh pump ran for a<br />

total of 87 hours, using 9660 kWh of electricity. The remainder<br />

is a small amount to power the home office and sheds.<br />

COMPARISON TO OTHER<br />

VINEYARDS<br />

The table below compares Prospect’s energy costs per hectare<br />

with industry benchmarks (MAF Farm Monitoring, 2008/09).<br />

Annual energy usage at Prospect<br />

Energy type Vineyard use Annual use<br />

Diesel tractor operations, ute,<br />

frost pots, pumping water<br />

for frost protection<br />

3028 l<br />

Petrol (91) wind machine, quad bike 993 l<br />

Petrol (96) car 789 l<br />

LPG gas guns 28 kg<br />

Oil tractor, vehicles 22 l<br />

Electricity irrigation, office 12773 kWh<br />

Fuel use<br />

Annual fuel and oil use on the vineyard in 2008/09 was 4860<br />

litres. The majority of this was diesel (63%), followed by 91<br />

petrol (20%), 96 petrol (16%), LPG (0.6%), then oil (0.5%).<br />

In terms of fuel use by task/machinery, Chris’s ute was the<br />

largest user of fuel at 27% of total fuel. This is followed by the<br />

diesel frost pots (21%), the car for business use (16%), and<br />

the petrol wind machine (14%). During this season there were<br />

a high number of frost events in Hawke’s <strong>Bay</strong> so fuel use for<br />

frost protection could be considered higher than the long-term<br />

average.<br />

Comparison of energy expenditure<br />

This shows that Chris’s annual spend on energy is 16% below<br />

the industry average for Hawke’s <strong>Bay</strong>. So how does he achieve<br />

this?<br />

CURRENT ENERGY SAVING<br />

TECHNIQUES<br />

Chris is currently using a range of vineyard management<br />

practices that are saving him fuel and money. One such<br />

practice is the use of sheep for leaf plucking.<br />

13


Sheep: 4-legged machines<br />

Chris is definitely an advocate for using sheep in his vineyard.<br />

As well as winter grazing, they also save fuel and cost when<br />

used instead of machines for leaf plucking.<br />

“Not only does using sheep save on fuel,<br />

but they also do a better job than people or<br />

machinery – it’s really a win-win situation.”<br />

Chris Howell, Prospect Vineyard<br />

For leaf plucking, the ewes are trucked to the vineyard in mid<br />

December. Chris fences the vineyard into units by variety,<br />

around one hectare in size. With 200 ewes per one-hectare<br />

unit it takes between 1.5 and 2 days until they need to be moved<br />

to the next unit, depending on the amount of feed available. It<br />

takes around 3 weeks to finish the whole vineyard, after which<br />

the sheep are removed. Chris pays part of the trucking cost to<br />

transport the sheep to and from the property.<br />

Chris highlights the need to be aware of spray use and<br />

withholding periods. In particular he is careful with copper<br />

use as this can be highly toxic to sheep. The animals are also<br />

used to graze the vineyard over winter, providing excellent<br />

sward and weed control. This means one less mowing pass<br />

and weed-spraying pass for Chris. The table below calculates<br />

the total annual savings from using sheep at Prospect – 445<br />

litres of fuel and $1400.<br />

Estimated annual savings from using sheep<br />

Task and estimated saving Fuel (l) Cost ($)<br />

Leaf plucking (vs. mechanical) 330 l $1280<br />

Mowing 80 l $85<br />

Weed spraying 35 l $37<br />

Total 445 l $1402<br />

Matching rpm to the task<br />

Chris uses a 65 hp Same Golden Compatto tractor for all his<br />

vineyard operations. He takes advantage of the 750-economy<br />

pto option in this tractor, which allows him, for example, to run<br />

the engine at 1350 rpm rather than 2000 rpm when spraying.<br />

By running at lower engine revs where possible, Chris saves<br />

fuel.<br />

For spraying, these fuel savings add to roughly 175 litres of<br />

diesel per year, a saving of about 40% of Chris’s potential<br />

spraying fuel bill. Chris also uses the economy pto option<br />

when mowing and weed spraying to reduce engine rpms and<br />

save fuel and cost<br />

Multi-row machinery<br />

One piece of machinery that is saving Chris time and fuel is<br />

his 2-row weed sprayer. It takes just 7 hours to do the vineyard<br />

with this attachment on the tractor, which runs at 1000 rpm.<br />

Fuel use is cut by 50%<br />

Comparison of 2-row vs 1-row weed spraying<br />

Single row Double row<br />

Fuel use (l/hr) 4 4<br />

No. of passes 2 2<br />

Total hours 28 14<br />

Annual fuel use (l) 126 63<br />

Saving - 50%<br />

Other energy saving techniques<br />

Chris regularly uses his pushbike to perform tasks around<br />

the vineyard like pest and disease monitoring. He also tries<br />

to minimize spray passes, with just 8 applications on white<br />

varieties on average. And as frost protection is a significant<br />

use of fuel, Chris has tight start and stop times, and monitors<br />

wet bulb temperatures, saving him an estimated 1.5 hours per<br />

major frost event.<br />

ENERGY SAVING OPTIONS FOR THE<br />

FUTURE<br />

Chris is keen to reduce total energy use at Prospect, while<br />

reducing costs and maintaining fruit quality. Below are some<br />

of the possible options he could consider to achieve this.<br />

Chris’ energy reduction ideas<br />

• Install a weather station on site to minimise use of frost<br />

protection energy<br />

• Investigate the availability of tallow for the diesel frost<br />

pots<br />

• Invest in an under-vine mower to replace weed spraying<br />

• If a future pump upgrade is required, invest in a variable<br />

speed drive<br />

Other possibilities<br />

• Look at sourcing bio-diesel locally<br />

• Reduce travel in the ute and car when possible<br />

• Do fewer spray passes where possible<br />

Take home messages<br />

• Consider using sheep for leaf plucking<br />

• Use the economy pto if you have it<br />

• Multi-row machinery can save time + fuel<br />

• Take a look at your own energy use figures and<br />

compare these against Chris’s<br />

For further information<br />

MAF Viticulture Monitoring Figures: www.maf.govt.<br />

nz/mafnet/rural-nz/statistics-and-forecasts/farmmonitoring/2009/horticulture/<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

16 14<br />

This case study was written by Carla Emms, AgFirst, with funding from<br />

MAF Sustainable Farming Fund and Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

HAWKE’S BAY<br />

WINEGROWERS INC.


ENERGY USE AT FERNIHILL VINEYARD<br />

Quick facts<br />

Planted area:<br />

15 ha<br />

Avg vine spacing: 2.9m x 2.1m<br />

Row distance/ha: 3.484 km<br />

Canopy:<br />

VSP, sylvos<br />

Vigour:<br />

Med-high<br />

This vineyard also features<br />

in the case study on frost<br />

management in this series.<br />

Fernhill Holdings Fernhill<br />

Vineyard is managed by Tony<br />

Purdie. The 15 ha property is<br />

located on Twyford silt loam<br />

soils at Fernhill and grows<br />

Chardonnay, Sauvignon Blanc<br />

and Viognier.<br />

CURRENT ENERGY USAGE<br />

Annual energy usage at Fernhill Vineyard<br />

Energy type Vineyard use Annual use<br />

Diesel tractors, utes, frost protection 5233 l<br />

Petrol quad bike 40 l<br />

Oil tractor, vehicles 20 l<br />

Electricity frost protection, general 2134 kWh<br />

Annual fuel and oil use on the vineyard in 2008/09 was<br />

5293 litres. The majority of this (46%) was diesel for tractor<br />

operations, followed by diesel use in the two vineyard utes<br />

(30%). The vineyard also has 2 diesel-powered wind machines,<br />

supplemented by frost pots, which used around 23% of total<br />

fuel.<br />

Fuel use at Fernhill Vineyard<br />

Total electricity use is very low as the vineyard is not irrigated.<br />

The majority of electricity is used to run the overhead sprinklers<br />

for frost protection in spring.<br />

When comparing Fernhill Vineyard’s energy costs per hectare<br />

with industry benchmarks (MAF Farm Monitoring, 2008/09),<br />

the data shows that Tony’s total expenditure is more than 25%<br />

below average compared to vineyards in Hawke’s <strong>Bay</strong>.<br />

CURRENT ENERGY SAVING<br />

TECHNIQUES<br />

So what techniques is Tony using?<br />

New bird netting application<br />

The entire vineyard at Fernhill is netted each season for bird<br />

protection. Historically this was done using tractors – a<br />

time and fuel consuming exercise. Now, with the help of an<br />

innovative design, the nets are put out using a quad bike, in<br />

half the time, and at less than half of the fuel consumption.<br />

Double-sided trimmer<br />

As a high vigour site, trimming uses a large amount of fuel.<br />

Tony has significantly improved the efficiency of trimming by<br />

investing in a trimmer that trims two sides at a time, compared<br />

to just one.<br />

Mowing alternate rows<br />

Tony has switched to alternate row mowing at Fernhill. This<br />

not only results in fewer passes, but encourages beneficial<br />

insects in the grass sward. Tony also ensures mower blades<br />

are kept sharp and sheep are brought in to graze for frost<br />

protection.<br />

Matching site potential to canopies<br />

It is important to match vine canopies to a sites ‘potential’. This<br />

has been done at Fernhill, with its heavier soils, using wider<br />

vine spacings, different trellis types and canopy management.<br />

Tile drains reduce soil moisture, and chicory has been used in<br />

the past to reduce vine vigour.<br />

Take home messages<br />

• High vigour doesn’t have to = high fuel use<br />

• Take a look at your own energy use figures and<br />

compare these against Tony’s<br />

Footnote disclaimer: This case study is based upon the best information<br />

available at the time of writing and due care was exercised in its preparation.<br />

AgFirst Consultants HB Ltd and all parties under the SFF project C08-025<br />

disclaim any liability in respect of losses or damages arising out of the use of<br />

this information or in respect of any actions taken in reliance upon the validity<br />

of the information contained herein.<br />

HAWKE’S BAY<br />

WINEGROWERS INC.<br />

This case study was written by Carla Emms, AgFirst, it has been<br />

summarised for inclusion in this booklet. For a copy of the full<br />

case study contact Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong> Inc or go to www.<br />

winehawkesbay.co.nz and download a copy from the research section<br />

using the members login.<br />

15


HAWKES BAY’S 2010...<br />

Markhams Young Viticulturist of the Year Competition<br />

& Fruitfed Silver Secateurs Competition in association with<br />

& Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong> Winter Workshop Seminar<br />

EUTYPA MANAGEMENT. Key note speaker Dr Mark Sosnowski<br />

Research Scientist with South Australian Research and Development Institute (SARDI).<br />

Friday 25th June, Mission Estate Winery, Church Road, Taradale<br />

9.00 am Silver Secateurs Competition<br />

*Registrations from 8am on the day<br />

10.00 am Winter Workshop:<br />

Eutypa Management<br />

11.45 am BBQ Lunch provided<br />

12.00 pm Horty Sports<br />

12.30 pm Silver Secateurs Prize Giving<br />

1.30 pm Vineyard Walk and Talk<br />

(with Dr Mark Sosnowski)<br />

6.00 pm Dinner at Mission Estate<br />

Wine Options & Hawke’s <strong>Bay</strong><br />

Young Viticulturist of the Year<br />

speeches. Tickets just $75 each<br />

For more information & dinner tickets contact:<br />

Kathleen at Hawke’s <strong>Bay</strong> <strong>Winegrowers</strong><br />

Phone 06 876 3418 or email info@winehawkesbay.co.nz<br />

The Young Viticulturist of the Year is generously supported by :<br />

Regional Sponsors:<br />

National Sponsors:<br />

Vineyard Plants Ltd<br />

HAWKE’S BAY<br />

WINEGROWERS INC.

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