New Horizontal Machining Center for Heavy Duty Cutting

New Horizontal Machining Center for Heavy Duty Cutting

High Reliability
NHM 5000 / 6300 / 8000
Improved Convenience
Coolant flushing to
remove chip on the
spindle and slide covers
Servo driven ATC to reduce
tool change time
and improve reliability
Cooling fan to reduce
Y-axis thermal deformation
Semipermanent cyclone system filter
of Through spindle coolant opt.
Oil skimmer
Coolant Leakage Free Bed
Servo driven APC
to reduce pallet
change time and
improve reliability
Chip Disposal
• Rear type chip conveyor suitable
for automatic system.
• Larger coolant tank
NHM 5000 : 825L (218.0 galon)
NHM 6300 / 8000 : 925L (244.4 galon)
Foot plate for safety
Main door of
safety switch
• Upgraded box guideway
• One-piece stiff bed for
table & column in a body
• Rigid column for
heavy duty cutting
Utility kit in one box
NHM 5000 / 6300 / 8000
Previous model
02 New Horizontal Machining Center for Heavy Duty Cutting

Main Spindle NHM 5000 / 6300 / 8000
Spindle
Dual contact system (Big plus)
std.
Max. spindle speed
Motor
6000 r/min
NHM 5000 NHM 6300/8000
15 / 18.5 kW 22 / 35 kW
(20.1 / 24.8 Hp) (30 / 47 Hp)
Max. spindle torque
NHM 5000 NHM 6300/8000
954 N.m 1444 N.m
(704.1 ft . lb) (1065.7 ft . lb)
The dual contact system offers simultaneous dual
contact between the machine spindle face and
toolholder flange face, as well as the machine spindle
taper and long toolholder taper shank. This system is
based on the most currently available standards for
BT, DIN and CAT flange tooling.
• Higher rigidity
• Improved ATC repeatability, surface finish
and higher precision machine
• Extended tool life
Taper contact
Flange contact
Minimum thermal transfer for high accuracy
Machine units are designed to minimise the thermal transfer by applying cooling jackets to ballscrew nuts
and ball screw shaft cooling (option). In addition, "DBD" type 3 bearing support provides high accuracy.
Ball screw shaft cooling
opt.
Extension
of the stroke
The extended X / Y / Z axes
stroke allow wider work area.
Z-axis
X-axis
Y-axis
Ball screw nut
with cooling jacket
NHM 5000
NHM 6300
NHM 8000
800 / 700 / 850 mm (31.5 / 27.6 / 33.5 inch)
1050 / 850 / 1000 mm (41.3 / 33.5 / 39.4 inch)
1400 / 1050 / 1200 mm (55.1 / 41.3 / 47.2 inch)
Oil Cooler
03

Automatic Tool Changer & Automatic Pallet Changer
NHM 5000 / 6300 / 8000
ATC (Automatic Tool Changer)
Sophisticated mechanisms drastically reduce non-cutting time.
Tool length Tool diameter Tool change time
NHM 5000 530 mm 320 mm 2.0 / 3.5 s
(20.9 inch) (12.6 inch)
NHM 6300 630 mm 320 mm 2.0 / 3.5 s
(24.8 inch) (12.6 inch)
Machining Performance
Provides high-productivity and high-accuracy in variety of machining operations.
• Automotive part (Carrier middle)
• Material : Casting iron
• Number of tools used : 21 tools
APC (Automatic Pallet Changer)
NHM 8000 630 mm 320 mm 2.0 / 3.5 s
(24.8 inch) (12.6 inch)
NHM 5000/6300/8000 machining center are equipped with high speed servo motor rotary type APC (Automatic Pallet
Changer) as a standard feature. It provides high reliability and wide working area for easy setup. High speed servo
motor rotary APC provides faster changing time and easy adoption for automated system.
Max. workpiece size (DxH)
Pallet change time
• Cycle time
NHM 5000
NHM 6300
NHM 8000
850 x 1100 mm
(33.5 x 43.3 inch)
1050 x 1350 mm
(41.3 x 53.1 inch)
1450 x 1550 mm
(57.1 x 61.0 inch)
8.5 s
12 s
16 s
HM 6300
NHM 6300
2110 s
2333 s
223 s
Down
9.6%
04 New Horizontal Machining Center for Heavy Duty Cutting

External Dimensions
Unit : mm (inch)
NHM 5000
5809 (228.7) (150 Tools)
4921 (193.7) (120 Tools)
4139 (163.0) (90 Tools)
3039 (119.6) (60 Tools)
2179 (85.8) (40 Tools)
Top View Front View Side View
1634 (64.3)
1104 (43.5)
1196 (47.1)
3670 (144.5)
1196 (47.1)
174 (6.9)
ø1920 (75.6)
(APC SWING)
525
(20.7)
535
(21.1) 5101 (200.8)
6040 (237.8)
6840 (269.3)
2480 (97.6) 1191 (46.9)
1119 (44.1)
80 (3.1)
(Flood)
3330 (131.1)
2735 (107.7) 595 (23.4)
1100 (43.3) 445 (17.5)
(Max. Work. Height)
1270 (50.0)
(Pallet Surface)
ø850 (33.5)
(Max. Work. Dia.)
80 (33.5)
(Flood)
837
(33.0)
1047
(41.2)
1029
(40.5)
NHM 6300
Top View Front View Side View
1929 (75.9)
5814 (228.9) (150 Tools)
5044 (198.6) (120 Tools)
4264 (167.9) (90 Tools)
3214 (126.5) (60 Tools)
2354 (92.7) (40 Tools)
ø1050 (41.3)
(MAX. WORK. DIA.)
3930 (154.7)
1070
(42.1)
1355
(53.3)
1355
(53.3)
150
(5.9)
ø2280 (89.8)
(APC SWING)
685
(27.0)
615
(24.2) 5570 (219.3) 765
7240 (285.0)
(30.1)
905
(35.6)
2740 (107.9) 1190 (46.9)
1030 (40.6)
3493 (137.5)
2927 (115.2) 566 (22.3)
496
(19.5)
1350 (53.1)
(Max. Work. Height)
1285 (50.6)
(Pallet Surface)
268
(10.6)
ø1050 (41.3)
(Max. Work. Dia.)
685
(27.5)
835
(32.9)
1040
(40.9)
1030
(40.6)
1660 (65.4)
765 (30.1)
298
(11.7)
968 (38.1)
1088 (42.8)
05

External Dimensions
Unit : mm (inch)
NHM 8000
Top View Front View Side View
8598 (338.5) (150 Tools)
7830 (308.3) (120 Tools)
7048 (277.5) (90 Tools)
5998 (236.1) (60 Tools)
4325 (170.3)
3450 (135.8) 875 (34.4)
ø1450 (57.1)
(MAX. WORK DIA)
850 (33.5) 835 (32.9)
ø3120 (122.8)
(APC Swing)
25
(1.0)
6425 (253.0) 950 (37.4) 775 (30.5)
8150 (320.9)
3150 (124.0) 1150 (45.3)
3760 (148.0)
3193 (125.7) 567 (22.3)
496 (19.5)
1550 (61.0)
(MAX. WORK HEIGHT)
1350 (53.1)
(Pallet Surface)
835 (32.9)
1116
(43.9)
950 (37.4)
965 (38.0)
1088 (42.8)
Pallet
NHM 5000 NHM 6300 NHM 8000
Tool Shank
BT50 Unit : mm
24-M16 x 2.0 Tap, Dp30
50
(2.0)
100
(3.9)
24-M16 x 2.0 Tap, Dp30
65
(2.6)
125
(4.9)
24-M16 x 2.0 Tap, Dp30
80
(3.1)
160
(6.3)
15
7
23.2
ø69.9
7/24 TAPER
M24 x 3 TAP
25.7
100
(3.9)
100
(3.9)
500 (19.7)
125
(4.9)
125
(4.9)
630 (24.8)
160
(6.3)
160
(6.3)
800 (31.5)
ø100H8
ø85
øD
31
ø25H8
ø27
(ø40.1)
60˚
35.4
35.4
100
(3.9)
125
(4.9)
160
(6.3)
40
35
5
5
50
(2.0)
100
(3.9)
100 100
(3.9) (3.9)
500 (19.7)
100
(3.9)
50
(2.0)
50
(2.0)
65
(2.6)
125
(4.9)
125 125
(4.9) (4.9)
630 (24.8)
125
(4.9)
65
(2.6)
65
(2.6)
80
(3.1)
160
(6.3)
160 160
(6.3) (6.3)
800 (31.5)
160
(6.3)
80
(3.1)
80
(3.1)
D
≤100
>100
L
35
49
60˚
35 45
L
101.8
3
GAGE LINE
13
M24x3 THREAD
ø38
ø25H7
5 8 9
ø17
8
45
85
45˚
30˚
ø23
30
MAS403 P50T - I (45˚)
06 New Horizontal Machining Center for Heavy Duty Cutting

Machine Specifications
Axis
Table
Spindle
Feedrate
Automatic
pallet changer
Automatic
tool changer
Coolant tank
Machine size
Features NHM 5000 NHM 6300 NHM 8000
Stroke (X / Y / Z) mm (inch) 800 / 700 / 850 1050 / 850 / 1000 1400 / 1050 / 1200
(31.5 / 27.6 / 33.5) (41.3 / 33.5 / 39.4) (55.1 / 41.3 / 47.2)
Distence from spindle center to pallet top mm (inch) 100 ~ 950 (3.9 ~ 37.4) 100 ~ 1100 (3.9 ~ 43.3) 150 ~ 1350 (5.9 ~ 53.1)
Distence from spindle nose to table center mm (inch) 75 ~ 775 (3.0 ~ 30.5) 75 ~ 925 (3.0 ~ 36.4) 75 ~ 1125 (3.0 ~ 44.3)
Pallet type
Index (Rotary)
Pallet indexing degree deg. 1 (0.001)
Pallet loading capacity kg (lb) 800 (1763.7) 1200 (2645.5) 2000 (4409.2)
Max. workpiece size (ø x h) mm (inch) 850 x 1100 (33.5 x 43.3) 1050 x 1350 (41.3 x 53.1) 1450 x 1550 (57.1 x 61.0)
Pallet size mm (inch) 500 x 500 (19.7 x 19.7) 630 x 630 (24.8 x 24.8) 800 x 800 (31.5 x 31.5)
Max. spindle speed r/min 6000 {8000}
Spindle taper
ISO#50, 7/24 Taper
Max. spindle power kW (Hp) 15 / 18.5 {22 / 35, 30 / 37} 22 / 35 {30 / 37}
(20.1 / 24.8 {29.5 / 46.9, 40.2 / 49.6}) (29.5 / 46.9 {40.2 / 49.6})
Max. spindle torque N.m (ft.lb) 954 {1444, 1991} 1444 {1991}
(704.1 {1065.7, 1469.4}) (1065.7 {1469.4})
Rapid traverse rate (X / Y / Z) m/min (imp) 30 / 30 / 30 {36 / 36 /36} 24 / 24 / 24 {30 / 30 / 30}
(1181.1/1181.1/1181.1 {1417.3/1417.3/1417.3}) (944.9/944.9/944.9 {1181.1/1181.1/1181.1})
Cutting feedrate mm/min (imp) 15000 {18000} (590.6 {708.7}) 12000 {15000} (472.4 {590.6})
Number of pallet ea 2
Change type
Rotary Shuttles
Pallet change time s 8.5 12 16
Driving type of Pallet change
Servo Motor
Pallet rotation in loading station deg. 90
Type of tool shank
BT / CT / DIN (HSK)
Tool storage capacity Chain Type ea 60 {40 / 90 / 120 / 150}
Matrix Type* ea 196 / 256 / 316 / 376
Max. tool diameter mm (inch) 130 {125 **} (5.1 {4.9 **})
Max. tool diameter without adj. tools mm (inch) 320 (12.6)
Max. tool length mm (inch) 530 {HSK : 600} (20.9 {HSK : 23.6}) 630 {HSK : 700} (24.8 {HSK : 27.6})
Max. tool weight kg (lb) 30 (66.1)
Tool change method
Servo Motor
Tool change time (tool-to-tool) s 2.0 / 3.5
Coolant tank capacity L (galon) 825 (218.0) 925 (244.4)
Machine height mm (inch) 3330 (131.1) 3493 (137.5) 3760 (148.0)
Machine dimension 60 tool mm (inch) 3670 x 6840 3930 x 7240 4325 x 8150
(Width x Length) (144.5 x 269.3) (154.7 x 285.0) (170.3 x 320.9)
Machine weight kg (lb) 17500 (38580.3) 20500 (45194.1) 22500 (49603.3)
• The specifications and information above-mentioned may be changed without prior notice.
• For more details, please contact Doosan.
* : Matrix Magazine is option. ** : ø 125mm is 40 tool Magazine specification.
Note : { } are optional.
Standard Feature
• Coolant tank
• Full splash guard
• Installation parts
• Oil skimmer
• Portable MPG
• Rigid tapping
• Screw conveyor
• Signal tower (yellow / red / green)
• Spindle head cooling system
• Work light
Optional Feature
• 5axis preparation
• Air gun
• Automatic measuring system
• Automatic power off
• Automatic tool length
measurement with senser
• Chip conveyor / Bucket
• Coolant gun
• Linear scale
• Test bar
• Through spindle coolant
07

NC Unit Specifications Fanuc 31i-A
AXES CONTROL
- Controlled axes 4 (X,Y,Z,B)
- Simultaneously controllable axes 4 axes
Positioning (G00) / Linear interpolation (G01) : 3 axes
Circular interpolation (G02, G03) : 2 axes
- Backlash compensation
- Emergency stop / overtravel
- Follow up
- Least command increment : 0.001mm / 0.0001"
- Least input increment : 0.001mm / 0.0001"
- Machine lock all axes / Z axis
- Mirror image Reverse axis movement
(setting screen and M - function)
- Stored pitch error compensation
Pitch error offset compensation for each axis
- Stored stroke check 1 Overtravel controlled by software
INTERPOLATION & FEED FUNCTION
- Positioning G00
- Linear interpolation G01
- Circular interpolation G02, G03
- 2nd reference point return G30
- Dwell G04
- Exact stop check G09, G61(mode)
- Skip function G31
- Reference point return G27, G28
- 2nd reference point return G30
- Feed per minute mm / min
- Rapid traverse override F0 (fine feed), 25 / 50 / 100%
- Feedrate override (10% increments) 0 - 200%
- Jog override (10% increments) 0 - 200%
- Override cancel M48 / M49
- Manual handle feed (1 unit)
- Manual handle feedrate 0.1/0.01/0.001mm
- Automatic acceleration/deceleration
- Helical interpolation
- DSQ1 (AICC II + Machine condition selection function)
200 block preview
- Thread cutting, synchronous cutting
- Program restart
- Automatic corner deceleration (Specify AI Contour control II)
- Feedrate clamp by circular acceleration
- Linear ACC/DEC before interpolation
(Specify AI Contour control II)
- Linear ACC/DEC after interpolation
- Control axis detach
- Rapid traverse bell-shaped acceleration/deceleration
- Smooth backlash compensation
SPINDLE & M-CODE FUNCTION
- M- code function M 3 digits
- Spindle orientation
- Spindle serial output
- Spindle speed command S5 digits
- Spindle speed override (10% increments) 50 - 150%
- Spindle output switching
- Retraction for rigid tapping
- Rigid tapping G84, G74
TOOL FUNCTION
- Tool nose radius compensation G40, G41, G42
- Number of tool offsets 200 ea
- Tool length compensation G43, G44, G49
- Tool number command T3 digits
- Tool life management
Geometry / Wear and Length / Radius offset memory
- Tool offset memory C
- Tool length measurement
PROGRAMMING & EDITING FUNCTION
- Absolute / Incremental programming G90 / G91
- Auto. Coordinate system setting
- Background editing
- Canned cycle G73, G74, G76, G80 - G89, G99
- Circular interpolation by radius programming
- Custom macro B
- Custom size 512kb
- Addition of custom macro common variables
- Decimal point input
- I / O interface RS - 232C
- Inch / metric conversion G20 / G21
- Label skip
- Local / Machine coordinate system G52 / G53
- Maximum commandable value
±99999.999mm (±9999.9999 inch)
- No. of Registered programs 500 ea
- Optional block skip
- Optional stop M01
- Part program storage 640 m
- Program number O4-digits
- Program protect
- Program stop / end M00 / M02, M30
- Programmable data input
Tool offset and work offset are entered by G10, G11
- Sub program Up to 10 nesting
- Tape code ISO / EIA Automatic discrimination
- Work coordinate system G54 - G59
- Additional work coordinate system(48 Pairs)
G54.1 P1 - 48 pairs
- Coordinate system rotation G68, G69
- Extended part program editing
- Macro executor
OTHERS FUNCTIONS (Operation, Setting & Display, etc)
- Alarm display
- Alarm history display
- Clock function
- Cycle start / Feed hold
- Display of PMC alarm message
Message display when PMC alarm occurred
- Dry run
- Ethernet function (Embeded)
- Graphic display Tool path drawing
- Help function
- Loadmeter display
- MDI / DISPLAY unit
10.4" color LCD, Keyboard for data input, soft-keys
- Memory card interface
- Operation functions Tape / Memory / MDI / Manual
- Operation history display
- Program restart
- Run hour and part number display
- Search function Sequence NO. / Program NO.
- Self - diagnostic function
- Servo setting screen
- Single block
- External data input
- Multi language display
OPTIONAL SPECIFICATIONS
- 3-dimensional coordinate conversion
- 3-dimensional tool compensation
- 3rd / 4th reference return
- Addition of tool pairs for tool life management 1024 pairs
- Additional controlled axes max. 12 axes per 1path
- Additional work coordinate system G54.1 P1 - 300 (300 pairs)
- DSQ 2 200 block preview
(AICC II + Machine condition selection function
+ Data server + 1GB)
- DSQ 3 600 block preview
(AICC II with High speed processing
+ Machine condition selection function + Data server + 1GB)
- Automatic corner override G62
- Chopping function G81.1
- Cylindrical interpolation G07.1
- Dynamic graphic display (This can’t use with the EZ Guide-i)
Machining profile drawing
- Interpolation type pitch error compensation
- EZ Guide i (Doosan infracore Conversational Programming
Solution) with 10.4" Color TFT
- Tape format for FS15
- Increment system 1/10
- Figure copying G72.1, G72.2
- Manual handle feed 2/3 unit
- Handle interruption
- High speed skip function
- Involute interpolation G02.2, G03.2
- Machining time stamp function
- No. of Registered programs 1000 ea
- Number of tool offsets 400 / 499 / 999 / 2000 ea
- Optional block skip addition 2~9 blocks
- Part program storage 1280 / 2560 m
- Playback function
- Polar coordinate command G15 / G16
- Polar coordinate interpolation G12.1 / G13.1
- Programmable mirror image G50.1 / G51.1
- Remote buffer
- Scaling G50, G51
- Single direction positioning G60
- Stored stroke check 2 / 3
- Tool load monitoring function (doosan)
- Doosan tool management package I
- Tool offset G45 - G48
- Position switch
- Optional angle chamfering / corner R
http://www.doosaninfracore.com/machinetools
Head Office : Doosan Tower 23rd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730 Tel : ++82-2-3398-8693 / 8671 / 8680 Fax : ++82-2-3398-8699
Doosan Infracore America Corp.: 19 Chapin Rd. Pine Brook, NJ 07058, U.S.A. Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
Doosan Infracore Germany GmbH : Hans-Böckler-Strasse 29, D-40764 Langenfeld-Fuhrkamp, Germany. Tel : ++49-2173-8509-0 Fax : ++49-2173-8509-60
Doosan Infracore Yantai Co., LTD : 13 Building, 140 Tianlin Road, Xuhui District, Shanghai, China (200233) Tel : ++86-21-6440-3384 (808, 805) Fax : ++86-21-6440-3389
Design and specifications are subject to change without prior notice.
i-ser
EX 1105SP