Catalog - SP series - Allied Automation, Inc.
Catalog - SP series - Allied Automation, Inc.
Catalog - SP series - Allied Automation, Inc.
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The “Solutions Platform”<br />
Universal AC Drive<br />
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AC Drives<br />
Introducing the Unidrive <strong>SP</strong><br />
Integration flexibility with Unidrive <strong>SP</strong>:<br />
The Solutions Platform<br />
OVERVIEW<br />
OPERATOR INTERFACE<br />
CTOPCserver<br />
HMI<br />
Operator<br />
Interface<br />
SM-Keypad LED Keypad SmartCard<br />
CTSoft<br />
EXTERNAL PLC/MOTION CONTROL<br />
Motion<br />
Controller<br />
AC MOTORS<br />
INPUT/OUTOUT<br />
PLC<br />
Options<br />
Standard<br />
PC<br />
Remote<br />
I/O<br />
SM-I/O<br />
Plus<br />
SM-I/O<br />
Timer<br />
SM-I/O<br />
Lite<br />
SM-<br />
PELV<br />
SM-I/O<br />
120V<br />
5 Analog<br />
6 Digital I/O<br />
1 Secure Disable<br />
1 Relay Out<br />
FILTERS<br />
Standard<br />
Options<br />
Open Loop Closed Loop Servo Linear Motors<br />
38
AC Drives<br />
Applications with PLC or Motion functionality<br />
SM-Applications<br />
Lite<br />
OR<br />
SM-Applications<br />
SM-EZMotion<br />
Programming Platform<br />
Lite OR (IEC61131-3)<br />
Programming Platform<br />
PowerTools Pro<br />
Motion Made Easy<br />
Indexing<br />
Gearing<br />
Profiles<br />
FEEDBACK<br />
PLC Functionality<br />
Features<br />
Function Block Programming<br />
Ladder Logic Sequencing<br />
AND<br />
Motion Functionality<br />
Features<br />
Embedded Position Loop<br />
Function Block Programming<br />
Ladder Logic Sequencing<br />
Standard<br />
SinCos<br />
Quadrature<br />
Frequency/Direction<br />
Clockwise/<br />
Counter Clockwise<br />
SM-Universal<br />
Encoder Plus<br />
Options<br />
SM-Encoder Plus<br />
SM-Resolver<br />
HIPERFACE R<br />
COMMUNICATIONS<br />
Accepts or replicates<br />
all standard feedback<br />
types<br />
Quadrature<br />
Standard<br />
Options<br />
Modbus RTU<br />
CAN<br />
Ethernet<br />
39
AC Drives<br />
Unidrive <strong>SP</strong><br />
Solutions Platform<br />
OVERVIEW<br />
The Unidrive <strong>SP</strong> is “The Benchmark” for AC drive and<br />
servo controls in the automation industry. It is a truly<br />
scalable “Solutions Platform” with the flexibility to be<br />
personalized to customer requirements, and lower true<br />
total cost while maximizing productivity.<br />
The Unidrive <strong>SP</strong> “Solution Platform” incorporates many<br />
cost saving and performance improvement features<br />
based on input from end users and OEMs. These include<br />
Secure Disable, Multiple Fieldbus capability, on-board<br />
EMC filter, Universal feedback device support, and the<br />
facility for up to three Solution Modules to tailor the drive<br />
to specific application needs. Open loop, closed loop<br />
vector, servo control modes make the Unidrive <strong>SP</strong> the<br />
ideal “Solutions Platform.”<br />
SOLUTIONS PLATFORM<br />
TYPICAL APPLICATIONS<br />
Extruder<br />
Elevator Control<br />
• Universal Digital AC Drive<br />
• 1.0 to 40 HP, 3 phase, 208-230 VAC<br />
• 1.0 to 1000 HP, 3 phase, 380-460 VAC<br />
• 3.0 to 350 HP, 3 phase, 575 VAC<br />
• 25 to 400 HP, 3 phase, 690 VAC<br />
• Higher HP systems available through<br />
paralleling -- See Engineered Systems<br />
• Five operating modes with energy-saving<br />
Power Factor Control in Regen Mode*<br />
• Secure Disable for contactor elimination<br />
to EN954-1 cat 3<br />
• SmartCard – Parameter and application<br />
program cloning and back up card<br />
• Universal feedback interface supports up to 14<br />
types of encoders<br />
• High Resolution Analog Input (16 bit<br />
plus sign)<br />
• RS485 Interface for PC connection<br />
• Dual duty ratings: Normal and Heavy<br />
• Three zero-space universal option slots<br />
Conveyor<br />
Pump<br />
Wire Drawing<br />
Bridle Control<br />
* Note: Additional components are necessary to produce a regen drive package.<br />
40<br />
ISO 9001: 2000<br />
APPROVAL
FEATURE<br />
Peformance Advantage<br />
Dual Duty Ratings–Normal and Heavy<br />
Provides cost effective sizing choices for all<br />
applications.<br />
48VDC Main Power Supply Input<br />
Ideally suited for elevator rescue and machine tool set<br />
up.<br />
24VDC Auxiliary Power Supply Input<br />
Provides an additonal means of maintaining control,<br />
fieldbus and position loop on mains loss<br />
Comprehensive Autotune<br />
Inertia monitoring and static autotune reduce startup<br />
time.<br />
Univeral Feedback Interface<br />
Supports 14 different feedback configurations,<br />
including several absolute encoders. No need for<br />
additional components.<br />
High Resolution Analog Input<br />
16-bit, 250 µsec interface for high performance<br />
applications. Two additional 10-bit analog inputs for<br />
low level controls.<br />
Extensive Fieldbus Connectivity<br />
ModbusRTU (Standard), Profibus-DP (12Mbit),<br />
Ethernet, DeviceNet, CAN, CANOpen, Interbus-S and<br />
CTNet optional via zero-space SM modules. Up to<br />
four fieldbuses can connect to a single drive,<br />
eliminating the need for expensive gateways.<br />
Three Universal Option Slots<br />
Fieldbus, control and application SM modules fit in<br />
any of the three option slots beneath the drive cover.<br />
Secure Disable Function<br />
Conforms to IEC954-1 Category 3 for machine safety<br />
with system cost reduction.<br />
SmartCard for Simple Setup and Cloning<br />
Easy-to-use card stores drive configuration for simple<br />
startup and parameter cloning. Supplied free with<br />
Unidrive <strong>SP</strong>.<br />
Keypad Options<br />
Choose no keypad, LED keypad or LCD keypad based<br />
on the system design and operating environment.<br />
Drive Mounted Brake Resistor<br />
Unidrive <strong>SP</strong> sizes 1 and 2 feature a drive mounted<br />
brake resistor option to reduce panel space<br />
requirements.<br />
Standard Features of the Unidrive <strong>SP</strong><br />
5 Operating modes: V/Hz, open loop vector, closed<br />
loop vector, servo, and regen<br />
Encoder feedback as standard (select from 14 types)<br />
Built-in shaft orientation mode<br />
Digital lock with adjustable ratio (frequency slaving)<br />
Programmable boolean logic (AND, NAND, OR,<br />
NOR) gates with delay outputs<br />
Programmable threshold comparators<br />
Built-in PID controller<br />
S-ramp accel/decel profiling<br />
Built-in MOP (motorized potentiometer)<br />
8 Preset speeds and independent accel/decel rates<br />
3 Skip frequencies with adjustable bandwidths<br />
Run time chronometers<br />
Configurable analog and digital I/O<br />
Selectable Stopping modes including Coast, Ramp,<br />
and DC injection<br />
Dynamic Braking capability<br />
Removable control terminals common to all sizes<br />
Feature Enhancements to Unidrive <strong>SP</strong><br />
Output frequencies up to 3000Hz<br />
Intelligent Thermal Management (ITM) technology<br />
with switching frequencies up to 16kHz<br />
AC Drives<br />
41
AC Drives<br />
Unidrive <strong>SP</strong> - <strong>Inc</strong>orporating “Benchmark” Technologies<br />
SECURE DISABLE<br />
The Unidrive <strong>SP</strong> Secure Disable function meets the<br />
requirements of EN954-I : category 3 for machine safety,<br />
and can serve as a part of a category 4 application.<br />
Control Techniques’ Secure Disable safety solution has<br />
been independently verified by the German safety<br />
organization, BIA. This exclusive<br />
feature of the Unidrive <strong>SP</strong> saves<br />
money and space. Under many<br />
conditions, this standard feature<br />
eliminates the need for safety<br />
contactors by utilizing secure<br />
circuitry to prevent the motor<br />
shaft from being driven by the<br />
drive.<br />
MULTIPLE FIELDBUS CAPABILITY<br />
The Unidrive <strong>SP</strong> provides unrivaled fieldbus flexibility. In<br />
addition to the standard Modbus RTU port, up to three<br />
fieldbus option modules can be installed in the Unidrive<br />
<strong>SP</strong>’s option slots. This provides the capability to control<br />
and monitor a Unidrive <strong>SP</strong> on multiple fieldbus networks.<br />
For example, a single Unidrive <strong>SP</strong> can be configured to<br />
communicate on both DeviceNet and Profibus networks<br />
simultaneously.<br />
In the example shown, CTNet is used to provide<br />
real-time coordination between two Unidrive <strong>SP</strong><br />
modules. The DeviceNet and Profibus connections allow<br />
data to be passed to/from the controllers in a machine<br />
line.<br />
PLC FUNCTIONALITY WITH UNIDRIVE <strong>SP</strong><br />
In addition to the extensive drive configuration<br />
capabilities of the Unidrive <strong>SP</strong>, scalable programming is<br />
available to solve virtually any application requirement.<br />
Simple logic function programming is achieved using<br />
SyPTLite software and the drive’s built in PLC. More<br />
complex systems can be solved by adding<br />
SM-Applications Lite (with SyPTLite or SyPTPro) and<br />
SM-Applications (SyPT only) option modules.<br />
Secure Disable<br />
Stop<br />
Start<br />
+ 24V<br />
.........<br />
......<br />
K1<br />
Old<br />
3 ~ AC<br />
K1<br />
K1<br />
.......................<br />
conventional<br />
drive<br />
M<br />
Electromechanical Solution<br />
Multiple Fieldbus<br />
Scalable PLC Functionality<br />
Stop<br />
Start<br />
+ 24V<br />
K1<br />
Modbus RTU port<br />
New<br />
K1<br />
SD<br />
3~AC<br />
M<br />
Unidrive <strong>SP</strong> Secure Disable Solution<br />
42<br />
SM-Applications<br />
SM-Applications Lite
RATINGS: SELECT MODEL BASED ON ACTUAL MOTOR FULL LOAD CURRENT<br />
The Unidrive <strong>SP</strong> platform is available<br />
as wall mount drives or free standing<br />
drives.<br />
Wall Mount Drives - Drives from<br />
1 to 200 HP used for any AC Drive<br />
application. Shipped as drive only, and<br />
to be mounted into customer machine<br />
enclosure with other power/control<br />
components.<br />
Free Standing Drives - Pre-Engineered<br />
drive packages from 150-1000hp in<br />
IP20 enclosure (standard), perfect for<br />
many standard applications (i.e. fans,<br />
pumps, conveyors, etc.)<br />
AC Drives<br />
Wall Mount Drives are available in six frame sizes<br />
WALL MOUNT DRIVES RATINGS<br />
Unidrive <strong>SP</strong><br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
208/230VAC Normal Duty Heavy Duty<br />
Order Code Frame HP @ 230V I N (A) (A) HP @ 230V I H (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>1201-XXX<br />
1.5 5.2 5.7 1 4.3 6.4 7.5<br />
<strong>SP</strong>1202-XXX 2 6.8 7.5 1.5 5.8 8.7 10.1<br />
1<br />
<strong>SP</strong>1203-XXX 3 9.6 10.6 2 7.5 11.3 13.1<br />
<strong>SP</strong>1204-XXX 3 11 12.1 4 10.6 15.9 18.5<br />
<strong>SP</strong>2201-XXX<br />
5 15.5 17.0 4 12.6 18.9 22.0<br />
<strong>SP</strong>2202-XXX 2<br />
7.5 22 24.2 5 17 25.5 29.7<br />
<strong>SP</strong>2203-XXX 10 28 30.8 7.5 25 37.5 43.7<br />
<strong>SP</strong>3201-XXX<br />
3<br />
15 42 46.2 10 31 46.5 54.2<br />
<strong>SP</strong>3202-XXX 20 54 59.4 15 42 63 73.5<br />
<strong>SP</strong>4201-XXX<br />
25 68 74.8 20 56 84 98<br />
<strong>SP</strong>4202-XXX 4<br />
30 80 88 25 68 102 119<br />
<strong>SP</strong>4203-XXX 40 104 114.4 30 80 120 140<br />
Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />
effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />
motors with less common power or voltage ratings.<br />
Normal Duty<br />
Suitable for most applications, current overload is set<br />
at 110% for 60 seconds. Where motor rated current<br />
is less than the drive rated continuous<br />
current, higher over loads are achieved.<br />
Heavy Duty<br />
Suitable for demanding applications, current<br />
overload is set at up to 175% for 40 seconds. Where<br />
motor rated current is less than the drive rated continuous<br />
current, higher overloads (200% or greater)<br />
are achieved.<br />
43
AC Drives<br />
WALL MOUNT DRIVES RATINGS (continued)<br />
Unidrive <strong>SP</strong><br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
380/480VAC Normal Duty Heavy Duty<br />
Order Code Frame HP @ 460V I N (A) (A) HP @ 460V I N (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>1401-XXX<br />
1.5 2.8 3.0 1 2.1 3.1 3.6<br />
<strong>SP</strong>1402-XXX 2 3.8 4.1 2 3 4.5 5.2<br />
<strong>SP</strong>1403-XXX 3 5 5.5 3 4.2 6.3 7.3<br />
1<br />
<strong>SP</strong>1404-XXX 5 6.9 7.5 4 5.8 8.7 10.1<br />
<strong>SP</strong>1405-XXX 5 8.8 9.6 5 7.6 11.4 13.3<br />
<strong>SP</strong>1406-XXX 7.5 11 12.1 5 9.5 14.2 16.6<br />
<strong>SP</strong>2401-XXX<br />
10 15.3 16.8 10 13 19.5 22.7<br />
<strong>SP</strong>2402-XXX 15 21 23.1 10 16.5 24.7 28.8<br />
2<br />
<strong>SP</strong>2403-XXX 20 29 31.9 15 25 34.5 40.2<br />
<strong>SP</strong>2404-XXX 20 29 31.9 20 29 43.5 50.7<br />
<strong>SP</strong>3401-XXX<br />
25 35 38.5 25 32 48 56<br />
<strong>SP</strong>3402-XXX 3<br />
30 43 47.3 30 40 60 70<br />
<strong>SP</strong>3403-XXX 40 56 61.6 30 46 69 80.5<br />
<strong>SP</strong>4401-XXX<br />
50 68 74.8 50 60 90 105<br />
<strong>SP</strong>4402-XXX<br />
4<br />
60 83 91.3 60 74 111 129.5<br />
<strong>SP</strong>4403-XXX 75 104 114.4 75 96 144 168<br />
<strong>SP</strong>5401-XXX<br />
100 138 151.8 100 124 186 217<br />
5<br />
<strong>SP</strong>5402-XXX 150 168 184.8 125 156 234 273<br />
<strong>SP</strong>6401-XXX<br />
150 202 222.2 150 180 231 269<br />
6<br />
<strong>SP</strong>6402-XXX 200 236 259.6 150 210 270 315<br />
Unidrive <strong>SP</strong> Wall Mounted Drives Order String<br />
<strong>SP</strong> 1 2 0 2 - NKP<br />
Unidrive <strong>SP</strong> Product Line<br />
Size 1 to 6 complete<br />
inverter drives<br />
Frame Size<br />
Wall Mount sizes<br />
range from 1 to 6<br />
Voltage Rating<br />
2 - 200 to 240 VAC<br />
4 - 380 to 480 VAC<br />
5 - 575 VAC<br />
6 - 690 VAC<br />
Configuration<br />
0 - Wall Mount Series<br />
Keypad Option<br />
NKP - No Keypad<br />
LED - LED Keypad<br />
LCD - LCD Keypad Plus<br />
Current Step<br />
Current Rating Step within<br />
specified frame size<br />
44
WALL MOUNT DRIVES RATINGS (continued)<br />
Unidrive <strong>SP</strong><br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
575VAC Normal Duty Heavy Duty<br />
Peak<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Order Code Frame HP @ 575V I N (A) (A) HP @ 575V I H (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>3501-XXX<br />
5 5.4 5.9 3 4.1 6.1 7.1<br />
<strong>SP</strong>3502-XXX 5 6.1 6.7 5 5.4 8.1 9.4<br />
<strong>SP</strong>3503-XXX 7.5 8.4 9.2 5 6.1 9.1 10.6<br />
<strong>SP</strong>3504-XXX 3<br />
10 11 12.1 7.5 9.5 14.2 16.6<br />
<strong>SP</strong>3505-XXX 15 16 17.6 10 12 18 21<br />
<strong>SP</strong>3506-XXX 20 22 24.2 15 18 27 31.5<br />
<strong>SP</strong>3507-XXX 25 27 29.7 20 22 33 38.5<br />
<strong>SP</strong>4603-XXX<br />
30 36 39.6 25 27 40.5 47.3<br />
<strong>SP</strong>4604-XXX 40 43 47.3 30 36 54 63<br />
4<br />
<strong>SP</strong>4605-XXX 50 52 57.2 40 43 64.5 75.3<br />
<strong>SP</strong>4606-XXX 60 62 68.2 50 52 78 91<br />
<strong>SP</strong>5601-XXX<br />
75 84 92.4 60 62 93 108.5<br />
5<br />
<strong>SP</strong>5602-XXX 100 99 108.9 75 84 126 147<br />
<strong>SP</strong>6601-XXX<br />
125 125 137.5 100 100 130 150<br />
6<br />
<strong>SP</strong>6602-XXX 150 144 158.4 125 125 162.5 187.5<br />
AC Drives<br />
Unidrive <strong>SP</strong><br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
690VAC Normal Duty Heavy Duty<br />
Peak<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Order Code Frame HP @ 690V I N (A) (A) HP @ 690V I H (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>4601-XXX<br />
25 22 24.2 20 19 28.5 33.3<br />
<strong>SP</strong>4602-XXX 30 27 29.7 25 22 33 38.5<br />
<strong>SP</strong>4603-XXX 40 36 39.6 30 27 40.5 47.3<br />
4<br />
<strong>SP</strong>4604-XXX 50 43 47.3 40 36 54 63<br />
<strong>SP</strong>4605-XXX 60 52 57.2 50 43 55.7 75.2<br />
<strong>SP</strong>4606-XXX 75 62 68.2 60 52 67.6 91<br />
<strong>SP</strong>5601-XXX<br />
100 84 92.4 75 62 93 108.5<br />
5<br />
<strong>SP</strong>5602-XXX 125 99 108.9 100 84 126 147<br />
<strong>SP</strong>6601-XXX<br />
150 125 137.5 125 100 128 149<br />
6<br />
<strong>SP</strong>6602-XXX 175 144 158.4 150 125 160 187<br />
Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />
effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />
motors with less common power or voltage ratings.<br />
Normal Duty<br />
Suitable for most applications, current overload is set<br />
at 110% for 60 seconds. Where motor rated current<br />
is less than the drive rated continuous<br />
current, higher over loads are achieved.<br />
Heavy Duty<br />
Suitable for demanding applications, current<br />
overload is set at up to 175% for 40 seconds (150%<br />
on Size 6). Where motor rated current is less than<br />
the drive rated continuous current, higher overloads<br />
(200% or greater) are achieved.<br />
45
AC Drives<br />
Unidrive <strong>SP</strong><br />
Free-standing cubicle drives<br />
OVERVIEW<br />
The Unidrive <strong>SP</strong> Free-standing<br />
AC cubicle drives extend<br />
the power range of “the<br />
Benchmark” solution<br />
platform to 1000hp, while<br />
providing users with the<br />
same integration options as<br />
the standard, wall-mount<br />
Unidrive <strong>SP</strong> . Packaged in<br />
an IP20 cubicle, these Freestanding<br />
drive cublices deliver<br />
maximum horsepower density<br />
for physical size, and include<br />
rectifier, inverter and inductor.<br />
<strong>Inc</strong>omer or<br />
Applications<br />
Unidrive <strong>SP</strong><br />
Size 6-8<br />
Unidrive <strong>SP</strong> Size 9<br />
(Two cubicles)<br />
In addition, an “<strong>Inc</strong>omer”<br />
cubicle is available to integrate<br />
fuse switch/MCCB etc., and<br />
an “Application” cubicle<br />
is available for additional<br />
control and equipment, i.e.,<br />
a PLC., providing a complete,<br />
packaged solution.<br />
Cubicle<br />
W H D<br />
Dimensions<br />
in mm in mm in mm<br />
All 15.74 400 87.12 2213 23.62 600<br />
Unidrive <strong>SP</strong> Free Standing Drives Order String<br />
<strong>SP</strong> 7 4 1 2 - LED<br />
Unidrive <strong>SP</strong> Product Line<br />
Size 6 to 9 complete Free<br />
Standing inverter drives<br />
Frame Size<br />
Free Standing sizes<br />
range from 6 to 9<br />
Voltage Rating<br />
4 - 380 to 480 VAC<br />
5 - 575 VAC<br />
6 - 690 VAC<br />
Configuration<br />
1 - Free Standing Series<br />
Keypad Option<br />
NKP - No Keypad<br />
LED - LED Keypad<br />
LCD - LCD Keypad Plus<br />
Current Step<br />
Current Rating Step within<br />
specified frame size<br />
46
FREE STANDING DRIVES RATINGS<br />
Unidrive <strong>SP</strong><br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output<br />
Current<br />
Motor<br />
HP<br />
Continuous<br />
Output<br />
Current<br />
Peak<br />
Output Current<br />
460VAC Normal Duty Heavy Duty<br />
Peak<br />
Output Current<br />
Order Code Frame HP @ 460V I N (A) (A) HP @ 460V I H (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>6411-XXX<br />
150 205 226 150 180 232 270<br />
6<br />
<strong>SP</strong>6412-XXX 200 236 260 150 210 271 315<br />
<strong>SP</strong>7411-XXX<br />
250 290 319 200 240 307 357<br />
7<br />
<strong>SP</strong>7412-XXX 280 335 369 250 290 371 435<br />
<strong>SP</strong>8411-XXX<br />
300 389 428 280 333 432 503<br />
<strong>SP</strong>8412-XXX 400 450 495 300 388 502 584<br />
8<br />
<strong>SP</strong>8413-XXX 450 545 600 400 440 581 675<br />
<strong>SP</strong>8414-XXX 500 620 682 450 540 703 818<br />
<strong>SP</strong>9411-XXX<br />
600 690 759 500 620 800 930<br />
<strong>SP</strong>9412-XXX 700 790 869 600 688 882 1026<br />
<strong>SP</strong>9413-XXX 9<br />
800 900 990 700 770 1019 1185<br />
<strong>SP</strong>9414-XXX 900 1010 1111 800 850 1125 1305<br />
<strong>SP</strong>9415-XXX 1000 1164 1280 900 990 1303 1515<br />
575VAC Normal Duty Heavy Duty<br />
Order Code Frame HP @ 575V I N (A) (A) HP @ 575V I H (A) Open loop (A) Closed L. A<br />
<strong>SP</strong>6611-XXX<br />
100 125 137 75 100 130 150<br />
6<br />
<strong>SP</strong>6612-XXX 150 144 158 100 125 162 187<br />
<strong>SP</strong>7611-XXX<br />
150 168 184 150 144 203 233<br />
7<br />
<strong>SP</strong>7612-XXX 200 192 211 150 168 236 272<br />
<strong>SP</strong>8611-XXX<br />
250 231 254 200 186 262 301<br />
<strong>SP</strong>8612-XXX 250 266 292 250 231 325 374<br />
8<br />
<strong>SP</strong>8613-XXX 300 311 342 250 266 375 430<br />
<strong>SP</strong>8614-XXX 350 355 390 300 311 438 503<br />
690VAC Normal Duty Heavy Duty<br />
Order Code Frame HP @ 660V I N (A) (A) HP @ 660V I H (A) Open loop (A) Closed loop (A)<br />
<strong>SP</strong>6611-XXX<br />
150 125 137 125 100 130 150<br />
6<br />
<strong>SP</strong>6612-XXX 150 144 158 150 125 162 187<br />
<strong>SP</strong>7611-XXX<br />
200 168 184 150 144 203 233<br />
7<br />
<strong>SP</strong>7612-XXX 200 192 211 200 168 236 272<br />
<strong>SP</strong>8611-XXX<br />
200 231 254 200 186 262 301<br />
<strong>SP</strong>8612-XXX 300 266 292 250 231 325 374<br />
8<br />
<strong>SP</strong>8613-XXX 350 311 342 300 266 375 430<br />
<strong>SP</strong>8614-XXX 400 355 390 350 311 438 503<br />
Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />
effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />
motors with less common power or voltage ratings.<br />
AC Drives<br />
Normal Duty<br />
Suitable for most applications, current overload is set<br />
at 110% for 60 seconds. Where motor rated current<br />
is less than the drive rated continuous<br />
current, higher over loads are achieved.<br />
Heavy Duty<br />
Suitable for demanding applications, current<br />
overload is set at up to 175% for 40 seconds (150%<br />
on Size 6 and above). Where motor rated current is<br />
less than the drive rated continuous current, higher<br />
overloads (200% or greater) are achieved.<br />
47
AC Drives<br />
UNIDRIVE <strong>SP</strong> REGEN MODE<br />
Unidrive <strong>SP</strong> can be configured to provide full fourquadrant<br />
control of the power or drive system. In regen<br />
mode, the Unidrive is capable of either supplying power<br />
to the DC bus of the Unidrive controlling the<br />
motor or removing power from the DC bus of the<br />
Unidrive controlling the motor and returning it back to<br />
the supply.<br />
• Unity or controllable Input Power Factor<br />
• Sinusoidal Input Current (Low Harmonic Content)<br />
Unidrive <strong>SP</strong> Regen<br />
Solutions<br />
The Control Techniques Engineered Systems builds fourquadrant<br />
regenerative systems for use in many<br />
applications, where clean, sinusoidal power can be put<br />
back to AC supply. See page 192 for Engineered Systems.<br />
Whether it is cranes and hoists or sophisticated test rigs<br />
requiring pure sinosoidal regenerative output, Control<br />
Techiques has your regen solution.<br />
48
TERMINAL DIAGRAM<br />
0V Common<br />
+24VDC External<br />
0V Common<br />
+10 VDC User Output<br />
Analog Input 1 +<br />
{<br />
(Differential) -<br />
Analog Input 2<br />
Analog Input 3<br />
Analog Output 1<br />
Analog Output 2<br />
0V Common<br />
AC Drives<br />
For complete instructions, refer to<br />
the Unidrive <strong>SP</strong> Installation Manual<br />
and User Guide.<br />
0V Common<br />
+24 VDC User Output<br />
0V Common<br />
Digital Input/Output 1<br />
Digital Input/Output 2<br />
Digital Input/Output 3<br />
Digital Input 1<br />
Digital Input 2<br />
Digital Input 3<br />
0V Common<br />
Drive Enable<br />
Relay<br />
TERMINAL DESCRIPTION<br />
Pin# Function Type/Description Notes<br />
1 0V Common<br />
2 +24VDC External Input Back up Power<br />
60W, 24 VDC<br />
Supply for Control<br />
3 0V Common Common for<br />
External Analog Devices<br />
4 +10VDC User Supply Reference Supply 10 mA max<br />
5 Analog Input 1 (Local<br />
Frequency/Speed<br />
Reference)<br />
Differential Analog<br />
Input, Non-inverting<br />
Input, 16 bit<br />
±10 VDC<br />
100k Ohms<br />
Pin# Function Type/Description Notes<br />
21 0V Common<br />
22 +24VDC User Output User Supply 200 mA max<br />
23 0V Common Common for<br />
External Digital Inputs<br />
24 Digital I/O 1<br />
(Zero Speed Output)<br />
25 Digital I/O 2 (Reset Input)<br />
100 mA max output<br />
Digital<br />
Input/Output<br />
Digital<br />
Input/Output<br />
0 to 24 VDC input, or<br />
1 to 24 VDC, 100 mA<br />
max output<br />
0 to 24 VDC input, or<br />
1 to 24 VDC<br />
6 Analog Input 1 (Local<br />
Frequency/Speed<br />
Reference)<br />
Differential Analog<br />
Input, Inverting Input<br />
16 bit<br />
±10 VDC<br />
100k Ohms<br />
26 Digital I/O 3<br />
(Run Forward Input)<br />
Digital<br />
Input/Output<br />
0 to 24 VDC input, or<br />
1 to 24 VDC, 100 mA<br />
max output<br />
7 Analog Input 2 (Remote<br />
Frequency/Speed<br />
Reference)<br />
Single-ended<br />
Analog Input<br />
10 bit<br />
8 Analog Input 3 Single-ended<br />
Analog Input<br />
10 bit<br />
9 Analog Output 1<br />
(Frequency/Speed Monitor)<br />
10 Analog Output 2 (Motor<br />
Torque Monitor)<br />
Single-ended Analog<br />
Output, Bi-polar, 10 bit<br />
Single-ended Analog<br />
Output, Bi-polar, 10 bit<br />
11 0V Common Common External<br />
Analog Signals<br />
±10 VDC, 100k Ohms<br />
or 4-20 mA, 200<br />
Ohms <br />
±10 VDC, 100k Ohms<br />
or 4-20 mA, 200<br />
Ohms <br />
±10 VDC or<br />
0-20 / 4-20 mA <br />
±10 VDC or<br />
0-20 / 4-20 mA <br />
27 Digital Input (Run Reverse) Digital Input 0 to 24 VDC,<br />
7.5k Ohms<br />
28 Digital Input<br />
(Local/Remote)<br />
Digital Input<br />
0 to 24 VDC,<br />
7.5k Ohms<br />
29 Digital Input (Jog) Digital Input 0 to 24 VDC,<br />
7.5k Ohms<br />
30 0V Common Common for External<br />
Digital Inputs<br />
31 Digital Input (Secure<br />
Disable)<br />
Digital Input<br />
0 to 24 VDC,<br />
1 µsec sample<br />
41 Status Relay (Drive Healthy) Normally Open 240 VAC, 2A resistive<br />
42 Status Relay (Drive Healthy) Normally Open 240 VAC, 2A resistive<br />
Programmable Analog Programmable Digital All Analog I/O is scalable<br />
Values in (parenthesis) designate default functions.<br />
0-20, 4-20 mA modes are also available. See Unidrive <strong>SP</strong> Manual.<br />
49
AC Drives<br />
<strong>SP</strong>ECIFICATIONS<br />
Environment<br />
Ambient Operating 0º to 40ºC (32º to 104ºF)<br />
Temperature 0º to 50ºC (32º to 122ºF) with derating<br />
Cooling method Forced convection<br />
Humidity 95% maximum non-condensing<br />
at 40ºC (104ºF)<br />
Storage Temperature -40º to 50ºC (-40º to 122ºF)<br />
Altitude 0 to 3000m (9,900 ft). Derate 1% per<br />
100m (328 ft) between 1000m (3280 ft) and<br />
3000m (9,900 ft).<br />
Vibration Tested in accordance with IEC 68-2-34<br />
Mechanical Shock In accordance with IEC 68-2-27<br />
Enclosure NEMA 1 (IP 20), NEMA 12 (IP 54) through<br />
panel mounting<br />
Electromagnetic In compliance with IEC801 and EN50082-2, and<br />
Immunity complies with EN61800-3 with built-in filter<br />
Electromagnetic<br />
Emissions<br />
In compliance with EN50081-2 when the<br />
recommended RFI filter is used and EMC<br />
installation guidelines are followed<br />
Overtemperature Trips<br />
Short Circuit Trip<br />
Ground Fault Trip<br />
Motor Thermal Trip<br />
DIMENSIONS<br />
Size 1<br />
Drive heatsink, control board, and option<br />
module(s) monitoring<br />
Protects against output phase to phase fault<br />
Protects against output phase to ground fault<br />
Electronically protects the motor from overheating<br />
due to loading conditions<br />
Approvals & Listings<br />
UL, cUL UL File #E171230<br />
IEC Meets IEC Vibration, Mechanical Shock and<br />
Electromagnetic Immunity Standards<br />
CE Designed for marking<br />
NEMA NEMA 1 enclosure type<br />
VDE Meets VDE Electromagnetic Emissions Standards<br />
ISO 9002 Certified Manufacturing Facility<br />
W<br />
H<br />
Size 2<br />
W<br />
H<br />
AC Supply Requirements<br />
Voltage 200 to 240VAC ±10%<br />
380 to 480VAC ±10%<br />
500 to 575VAC ±10%<br />
500 to 690VAC ±10%<br />
Phase 3Ø<br />
Phase Imbalance 2% negative phase sequence (equivalent to 3%<br />
Tolerance voltage imbalance between phases)<br />
Frequency 48 to 65Hz<br />
Input Displacement 0.93<br />
Power Factor<br />
Size 3<br />
Size 6<br />
D<br />
W<br />
D<br />
W<br />
H<br />
Size 4<br />
D<br />
W<br />
D<br />
H<br />
Control<br />
Carrier Frequency 3, 4, 6, 8, 12,16kHz<br />
Output Frequency 0 to 3000Hz (Open loop)<br />
Output Speed 0 to 40,000 RPM (Closed loop)<br />
Frequency Accuracy ±0.01% of full scale<br />
Frequency Resolution 0.001Hz<br />
Analog Input 10 Bit + sign (Qty 2); 16 Bit + sign (Qty 1)<br />
Resolution<br />
Serial Communications 2 or 4-wire RS232 or RS485.<br />
Protocol is ANSI x 3.28-2.5-A4, or Modbus RTU<br />
Baud rate 300 to 115,200.<br />
Braking DC injection braking (stopping and holding)<br />
standard. Dynamic braking transistor standard.<br />
Control Power Up to 1 second depending on inertia and<br />
Ride Through decel time<br />
D<br />
H<br />
Size 5<br />
W<br />
D<br />
H<br />
50<br />
DC Bus<br />
Undervoltage Trip<br />
DC Bus<br />
Overvoltage Trip<br />
MOV Voltage<br />
Transient Protection<br />
Drive Overload Trip<br />
Instantaneous<br />
Overcurrent Trip<br />
Phase Loss Trip<br />
Protection<br />
175 / 350 / 435VDC<br />
(approximately 124 / 247 / 307VAC line voltage)<br />
415 / 830 / 990VDC<br />
(approximately 293 / 587 / 700VAC line voltage)<br />
160 Joules, 1400VDC clamping<br />
(Line to line and line to ground)<br />
Current overload value is exceeded.<br />
Programmable for Normal Duty or Heavy Duty,<br />
Open loop or Closed loop operation<br />
225% of drive rated current<br />
DC bus ripple threshold exceeded<br />
Frame H W D Weight<br />
Size in mm in mm in mm lb kg<br />
1 15.20 386 3.93 100 8.62 219 12.8 5.8<br />
2 15.32 389 6.10 155 8.62 219 15.4 7.0<br />
3 15.32 389 9.84 250 10.23 260 33.1 15.0<br />
4 21.53 547 12.20 310 11.73 298 66.1 30.0<br />
5 33.75 857 12.20 310 11.73 298 121.3 55.0<br />
6 46.02 1169 12.20 310 11.73 298 165.3 75.0<br />
For through-panel mounting dimensions or dimensions of size 6, 7, 8<br />
and 9 Free Standing Drives, contact your local Drive Center
Unidrive <strong>SP</strong><br />
Options<br />
OVERVIEW<br />
The Unidrive <strong>SP</strong> provides application and system<br />
designers with an incredibly flexible drive platform,<br />
which is easily modified by an extensive range of<br />
sophisticated SM option modules that can be used alone<br />
or in combination for economical and space saving<br />
solutions. SM option modules install easily into any of<br />
the three option slots on the <strong>SP</strong>, with no tools required.<br />
The I/O, feedback, memory, communication and<br />
application modules enable the Unidrive <strong>SP</strong> to provide<br />
an optimized solution regardless of the demands of the<br />
application.<br />
A complete range of other accessories are available to<br />
simplify system integration and meet system design<br />
criteria.<br />
AC Drives<br />
OPTIONS AT-A-GLANCE<br />
Option Description Order Code<br />
Base Drive<br />
Configuration and<br />
Programming<br />
Operator Interface<br />
Power Accessories<br />
Feedback<br />
Solutions<br />
Modules<br />
I/O Solutions<br />
Modules<br />
Cloning and Parameter<br />
Storage Card<br />
Smart Card 1<br />
Configuration Software CTSoft 1<br />
Communications Cable<br />
CT Comms Cable<br />
No Keypad Option<br />
No Order Code - Standard<br />
LED Keypad SM-Keypad 2<br />
Backlit LCD Keypad Plus SM-Keypad Plus 2<br />
Programmable HMI Panels<br />
Zero-Space Brake Resistor<br />
E-Stop Duty Braking<br />
Resistor<br />
Cyclic Duty Braking Resistor<br />
Zero Space EMC Filter<br />
External EMC Filters<br />
Add-On Universal Encoder<br />
Feedback<br />
Add-On Quadrature Only<br />
Encoder Feedback<br />
Resolver Feedback<br />
Screw Terminal Connector<br />
See Options and<br />
Accessories<br />
Based on Drive (read ahead<br />
See Options and<br />
Accessories<br />
See Options and<br />
Accessories<br />
No Order Code - Standard<br />
See Options and<br />
Accessories<br />
SM-Universal Encoder Plus<br />
SM-Encoder Plus<br />
SM-Resolver<br />
SM-ETC<br />
Extended Analog and<br />
Digital I/O<br />
SM-I/O Plus<br />
Extra Analog and Digital I/O SM-I/O Lite<br />
Extra I/O with RealTime<br />
Clock/Calendar<br />
SM-I/O Timer<br />
120/240 Volt AC I/O SM-I/O 120V<br />
Double Insulated Extended<br />
I/O<br />
SM-PELV<br />
Remote Network I/O<br />
See Options and<br />
Accessories<br />
Option Description Order Code<br />
Communications<br />
Solutions Modules<br />
Pre-Programmed<br />
Solutions Modules<br />
Application<br />
Solutions<br />
Modules<br />
Applications<br />
Module<br />
Programming<br />
Software<br />
Miscellaneous<br />
Modbus RTU (standard on<br />
drive)<br />
DeviceNet<br />
PROFIBUS-DP<br />
Ethernet (Modbus TCP/IP)<br />
INTERBUS-S<br />
CANopen<br />
CAN Interface<br />
SERCOS<br />
CTNet<br />
Dual Mode Winder<br />
Controller<br />
Flying Shear Controller<br />
Fan and Pump Duty Assist<br />
Controler<br />
SM-Applications 3<br />
SM-DeviceNet<br />
SM-PROFIBUS<br />
SM-Ethernet<br />
SM-Interbus<br />
SM-CANopen<br />
SM-CAN<br />
SM-SERCOS<br />
SM-Applications<br />
SM-Winder<br />
SM-FSC<br />
SM-DAC<br />
Systems Programming<br />
(Distributed Control)<br />
SM-Applications<br />
Systems Programming<br />
(Centralized Control)<br />
SM-Applications Lite<br />
Dedicated Motion Control SM-EZMotion 4<br />
Ladder and Function Blocks SyPTLite 5<br />
IEC 61131-3 (Ladder, FB,<br />
and Text Based)<br />
Motion Made Easy<br />
Programming<br />
Conduit Entry Plates<br />
IP54 or IP55 Cooling Fans<br />
SyPTPro<br />
PowerTools Pro<br />
See Options and<br />
Accessories<br />
Based on Drive (read<br />
ahead)<br />
1<br />
Can be ordered separately, but comes standard with Unidrive <strong>SP</strong><br />
2<br />
These options can be ordered separately, but are normally part of the Unidrive <strong>SP</strong><br />
Order Code<br />
3<br />
Provides an additional Modbus RTU port (in addition to one on drive)<br />
4<br />
Only one of these modules can be used in a Unidrive <strong>SP</strong> at a time<br />
5<br />
Available via free website download only<br />
51
AC Drives<br />
Operator Interface<br />
KEYPAD INTERFACE<br />
The Unidrive <strong>SP</strong> can operate without a keypad, or with<br />
either the SM-Keypad or SM-Keypad Plus. The<br />
SM-Keypad is a full-function, 7-digit LED data display.<br />
The SM-Keypad Plus is a back-lit LCD display option<br />
that can be mounted on the drive or remote mounted.<br />
SM-Keypad Plus supports 5 languages, plus custom text<br />
database, on-line help, and HMI features. Both keypads<br />
are “hot-pluggable,” enabling them to be moved from<br />
one drive to another without powering down.<br />
SM-Keypad + No Keypad<br />
SM-Keypad Plus<br />
HUMAN MACHINE INTERFACE (HMI)<br />
These operator interface units complement the CT<br />
product line by offering an impressive way of accessing<br />
parameters and adding more programming power to<br />
your application. The following features make these<br />
screens a simple and impressive solution for you... and<br />
your customers:<br />
- Graphical full color and 4-tone monochrome<br />
touchscreen<br />
- Menus, submenus, alarms, fault conditions,<br />
- Realtime trends and graphs<br />
- Scheduling and background programs<br />
- Modbus RTU and Modbus TCP/IP<br />
- Import pictures and graphics<br />
- Advanced Recipe capabilities<br />
For more information, refer to the Accessories Section.<br />
Power Accessories<br />
INTERNAL DYNAMIC BRAKING RESISTORS<br />
During deceleration, the mechanical<br />
energy stored in the spinning mass of<br />
the motor and load is converted to<br />
electrical energy, which recharges the<br />
drive’s DC bus. Dynamic braking<br />
resistors provide a means of rapidly<br />
dissipating that energy so that the<br />
drive does not fault from overcharging<br />
the DC bus. The ohmic value and<br />
power rating of the braking resistor is a<br />
function of the drive type and size.<br />
A zero-space braking resistor is available for heatsink<br />
mounting on Unidrive <strong>SP</strong> frame sizes 1 and 2. These<br />
resistors are designed for low-inertia loads commonly<br />
used in servo type applications. For higher-inertia loads,<br />
the heatsink mounted resistor may not have enough<br />
braking capacity, and a larger external resistor may be<br />
required. No thermal protection device is required with<br />
these heatsink-mounted resistor packages.<br />
Unidrive <strong>SP</strong> DC Resistance Power Rating Order Code<br />
Size<br />
1 75 Ω 50W SM-Heatsink DBR1<br />
2 37.5 Ω 100W SM-Heatsink DBR2<br />
(Drives Larger than Size 2 do not have this option)<br />
E-STOP DUTY DYNAMIC BRAKING<br />
Panel mounted DB resistors are<br />
designed for non-cyclic use where<br />
energy dissipation from an active<br />
drive is required. Resistors are<br />
supplied with mounting hardware<br />
unless otherwise noted.<br />
See Options and Accessories section for details<br />
Size 1 Unidrive <strong>SP</strong><br />
heatsink shown<br />
CYCLIC DUTY DYNAMIC BRAKING<br />
These heavy-duty kits have been<br />
designed to provide dynamic<br />
braking for cyclic and continuous<br />
braking applications.<br />
VT155<br />
VT525<br />
52<br />
See Options and Accessories section for details
EXTERNAL EMC FILTERS<br />
EMC filters are used to minimize high frequency power<br />
supply line disturbances caused by PWM AC drives<br />
that may interfere with proper operation of sensitive<br />
electronic equipment. These specific filters have been<br />
assessed for conformance with the EMC directive by<br />
testing with the appropriate Control Techniques drives.<br />
The filters used with Unidrive <strong>SP</strong><br />
have been designed to mount in<br />
either Footprint or Bookend<br />
dimensions, allowing the user to<br />
optimize panel space.<br />
ENCODER TERMINAL CONNECTOR<br />
The 15 way D-Type Converter is used to simplify motor<br />
feedback wiring by “Breaking out” the 15-pin<br />
D-connector signals to screw terminals.<br />
AC Drives<br />
See Options and Accessories section for details<br />
IP54 AND IP55 FAN OPTIONS<br />
For those applications using through-panel mounting,<br />
and located in demanding enviornments, Unidrive <strong>SP</strong><br />
can be fitted with optional fans providing either IP54 or<br />
IP55 Ingress Protection Ratings. The chart below lists the<br />
available fan options.<br />
Description<br />
Encoder Screw Terminal connector<br />
CONDUIT GLAND PLATES<br />
Order Code<br />
SM-ETC<br />
New in 2005 and expanding in 2006 is the option of a<br />
conduit gland plate for Unidrive <strong>SP</strong> wall-mount drives.<br />
Currently, conduit mounting plates are available for<br />
Unidrive <strong>SP</strong> sizes 3, 4, and 5.<br />
Unidrive <strong>SP</strong><br />
Frame Size<br />
IP54 Fan Option<br />
Order Code<br />
IP55 Fan Option<br />
Order Code<br />
1 3251-4824 3251-3824<br />
2 3251-4824 3251-3824<br />
3 N/A 3251-1224<br />
4 3251-7824 N/A<br />
5 Standard N/A<br />
6 Standard N/A<br />
Unidrive <strong>SP</strong> Model Number Order Code<br />
Size 3 CBOX-S3 960400-01<br />
Size 4 and 5 CBOX-S4-5 960400-04<br />
(Call factory for availability of conduit boxes for Unidrive <strong>SP</strong> sizes 1, 2 and 6.)<br />
CBOX-S3<br />
CBOX-S4-5<br />
(two pieces)<br />
Some additional parts are required for installation of<br />
these fans. Please contact Control Techniques Technical<br />
Support for details.<br />
Top<br />
Bottom<br />
53
AC Drives<br />
Option Modules<br />
Feedback Modules<br />
SM-UNIVERSAL ENCODER PLUS<br />
The SM-Universal Encoder Plus module provides the<br />
Unidrive <strong>SP</strong> with an additional feedback port that<br />
supports all of the same feedback types as the base<br />
drive, plus has a simulated encoder output that can be<br />
programmed to operate in the following modes:<br />
Input / Output Modules<br />
SM-I/O PLUS<br />
This module provides expanded digital and analog I/O for<br />
the Unidrive <strong>SP</strong>.<br />
• 2 Analog Input (10-bit plus sign,±10V)<br />
• 1 Analog Output (10-bit plus sign,±10V)<br />
• 3 Digital Input/Output<br />
• 3 Digital Input<br />
• 2 Relay Contacts (2A @ 240VAC, 4A @ 30VDC)<br />
54<br />
• Quadrature <strong>Inc</strong>remental<br />
• Pulse and Direction<br />
• SSI<br />
The module also incorporates freeze inputs for<br />
applications requiring position capture.<br />
SM-ENCODER PLUS<br />
The SM-Encoder Plus module provides an additional<br />
quadrature incremental encoder<br />
feedback port.<br />
Note: More than one SM-Encoder Plus and/or<br />
SM-Universal Encoder Plus module may be installed in a<br />
single drive.<br />
SM-RESOLVER<br />
This module enables the Unidrive <strong>SP</strong> to control the speed<br />
and position of motors fitted with resolvers. Because of<br />
their ruggedness, resolvers are often used in hot,<br />
demanding enviornments.<br />
Input Impedance: >85 Ohms<br />
Transformation Ratio: 3:1 or 2:1<br />
Excitation Frequency: 6kHz<br />
Maximum Motor<br />
Speed<br />
Feedback<br />
Resolution<br />
Quadrature Format<br />
0-3,300 rpm 14 bit 4096<br />
3,301-13,200 rpm 12 bit 1024<br />
13,201-40,000 rpm 10 bit 256<br />
This module also incorporates a simulated encoder<br />
output that can be sourced either from the resolver or<br />
the main drive encoder.<br />
SM-I/O LITE<br />
This module provides expanded digital and analog I/O for<br />
the Unidrive <strong>SP</strong>, in lower quantity than the SM-I/O PLUS<br />
above.<br />
• 1 Analog Input (11-bit plus sign, ±10V,<br />
4-20mA, or 0-20mA)<br />
• 1 Analog Output (13-bit, 0-10V, 4-20mA,<br />
or 0-20mA)<br />
• 3 Digital Input<br />
• 2 Relay Contacts (2A @ 240VAC, 4A @ 30VDC)<br />
SM-I/O TIMER<br />
As per SM-I/O LITE above, but with the addition of a Real<br />
Time Clock and Calendar for scheduling drive events.<br />
• Access to Year, Month, Day, Hour,<br />
Minute, Second, and Daylight<br />
Savings Mode<br />
SM-I/O 120V<br />
This module provides digital I/O rated for 120 or 240VAC<br />
for the Unidrive <strong>SP</strong>. These I/O conform to IEC 61131-2<br />
120VAC standard.<br />
• 6 Digital Input (120VAC or 3 Digital<br />
Inputs @ 240VAC)<br />
• 2 Relay Contacts (2A @ 240VAC,<br />
4A @ 30VDC)<br />
SM-I/O PELV<br />
This module provides PELV (Protective Extra Low Voltage)<br />
double insulated digital and analog I/O to meet IEC<br />
61131-2, Clause 3.3.1 Type as well as NAMUR NE37<br />
specifications for chemical industry applications.<br />
• 2 Analog Input (4-20mA or 0-20mA)<br />
• 1 Analog Output (4-20mA or 0-20mA)<br />
• 1 Digital Input<br />
• 4 Digital Input/Output<br />
• 2 Relay Contact (2A @ 50VAC, 4A @ 30VDC)
Application / Programming Modules<br />
SM-APPLICATIONS<br />
The SM-Applications module transforms<br />
your Unidrive <strong>SP</strong> drive into a powerful<br />
automation controller that adds PLC<br />
functionality and can connect to devices<br />
via our drive-to-drive network CTNet. This gives<br />
you all of the benefits of a fully distributed control system<br />
including better performance, reduced cost and smaller<br />
electrical panel sizes.<br />
Performance – The SM-Applications module contains<br />
it’s own high performance microprocessor, leaving the<br />
drives own processor to give you the best possible motor<br />
performance. It contains 384K of user program memory,<br />
meaning that you are never likely to be limited by the<br />
program size or processing power of the module.<br />
Easy Powerful Configuration – The PLC functionality is<br />
programmed using SyPTPro (System Programming Tool)<br />
allowing you to tackle automation problems from simple<br />
start and stop sequencing to more complex machine and<br />
motion control applications. The device is programmed<br />
within an IEC61131-3 enviornment with your choice of 3<br />
languages; Ladder Logic, Function Blocks, and text based<br />
programming. SyPTPro provides a suite of diagnostic and<br />
debugging features for maintenance and to help you to<br />
get your solution into service faster.<br />
Real Time Control – SM-Applications module gives<br />
you real-time access to all of the drives parameters plus<br />
access to data<br />
from I/O or other drives. The module uses a high-speed<br />
multi-tasking operating system with task update times<br />
as low as 250µs. Tasks are fully synchronized to the<br />
drives own control loop to give you the best possible<br />
performance for drive control and motion.<br />
Inputs/Outputs – The module has two digital inputs<br />
and two digital outputs for high-speed I/O operations<br />
such as position capture or actuator firing. The module<br />
also features an optically isolated RS485 port, supporting<br />
standard protocols such as; Modbus for connection to<br />
external devices like Operator Interface panels, or CTSync<br />
which is a protocol used for synchronous communication<br />
between drives.<br />
SM-APPLICATIONS LITE<br />
The SM-Applications Lite module is<br />
designed to solve your automation<br />
requirements where intelligence is<br />
needed on a standalone drive or a drive<br />
connected to a centralized controller via I/O or Fieldbus.<br />
The Module provides many of the same functions of<br />
SM-Applications but may be programmed using either<br />
SyPTLite or SyPTPro. SM-Applications Lite with SyPTLite<br />
gives you an intermediate level automation solution<br />
that is suitable for a wide variety of applications, while<br />
SyPTPro and SM-Applications Lite will allow you to exploit<br />
the full power and performance of the option module in<br />
‘stand-alone’ applications.<br />
SM-EZMOTION<br />
The SM-EZMotion is ideal for all of your<br />
motion control applications whether<br />
simple or highly complex. Windowsbased<br />
PowerTools Pro configuration<br />
software helps to simplify applications while maintaining<br />
flexibility and functionality.<br />
The module is equipped with four high speed digital<br />
inputs and two digital outputs for external control.<br />
Simplify all of your motion applications by using the<br />
built-in High-Speed Capture, Queuing, Profile<br />
Summation, and Program Multi-tasking capabilities.<br />
Ease of use defines this multipurpose motion controller.<br />
Take advantage of all its features to quickly solve these<br />
applications:<br />
• Simple Indexing • Phase Synchronization<br />
• Pick and Place • Random Infeed Control<br />
• Flying Shear • Rotary Knife<br />
• High Speed Labeling • And many more...<br />
See the Motion Control section of this catalog for more<br />
detail on PowerTools Pro Software, which features<br />
Motion Made Easy programming with Drag and Drop,<br />
Point and Click, and Fill in the Blank.<br />
AC Drives<br />
55
AC Drives<br />
56<br />
Communication Modules<br />
SM NETWORK COMMUNICATION MODULES<br />
Communications<br />
Protocol<br />
System Configuration<br />
Interface Module<br />
Order Code<br />
Modbus RTU* Master/Slave SM-Applications<br />
DeviceNet Slave SM-DeviceNet<br />
PROFIBUS-DP Slave SM-PROFIBUS-DP<br />
ModbusTCP/IP Slave SM-Ethernet<br />
INTERBUS Slave SM-INTERBUS<br />
CANopen Slave SM-CANopen<br />
CAN Interface Master/Slave SM-CAN<br />
SERCOS Slave SM-SERCOS<br />
CTNet Peer-to-Peer SM-Applications<br />
* Modbus RTU is standard on Unidrive <strong>SP</strong>. An additional Modbus RTU port can be<br />
provided with an SM-Applications module.<br />
REMOTE NETWORK I/O<br />
The high-quality Beckhoff I/O<br />
system is available for systems<br />
using the CTNet communications<br />
network. A CTNet port is standard<br />
on a SM-Applications module.<br />
Beckhoff systems for CTNet include an I/O bus coupler<br />
and a large variety of snap-on terminal blocks allowing<br />
up to 256 digital inputs or outputs and up to 100 analog<br />
inputs and outputs per bus coupler. Up to 64 Beckhoff<br />
I/O systems can be attached to a CTNet network. I/O<br />
points can be easily read or written. Contact Control<br />
Techniques for details on the wide range of available<br />
Beckhoff Remote I/O options.<br />
Drive Configuration and<br />
Programming<br />
SMARTCARD<br />
This is a standard feature that enables simple<br />
configuration of parameters in a variety of ways. The<br />
SmartCard can:<br />
• ‘Clone’ a complete set of parameters for serial<br />
production<br />
• Save multiple complete sets of parameters<br />
• Set up an application as parameter differences from<br />
default<br />
• Automatically save all user parameter changes for<br />
maintenance purposes<br />
• Load complete motor map parameters<br />
• Read/write SmartCard information from within<br />
SM-Applications and SM-Applications Lite<br />
programs.<br />
The drive only communicates with the SmartCard when<br />
commanded to read or write, meaning the card may<br />
be “hot swapped”.<br />
Description<br />
Plug-In drive configuration<br />
card. Save/Copy complete drive<br />
parameter mapping.<br />
COMMUNICATION CABLE<br />
Order Code<br />
SMARTCARD<br />
Using a special RS232 to<br />
RS485 converter you can<br />
connect the PC to the RJ45 serial port on the front of the<br />
drive. A special pre-made<br />
cable is available from<br />
Control Techniques for this<br />
purpose – this CT Comms<br />
Cable is used with other Control Techniques products<br />
that use a RJ45/RS485 connector such as the<br />
Commander SE and Commander SK.<br />
The RJ45 socket is located under a small flap on the front<br />
of the Unidrive <strong>SP</strong> just below the keypad. The pin-out of<br />
this connector is described in the Unidrive <strong>SP</strong> User Guide.<br />
Description<br />
PC-to-drive Comms Cable<br />
Order Code<br />
CT Comms Cable
Unidrive <strong>SP</strong><br />
Software Overview<br />
DRIVE CONFIGURATION TOOLS (CTSOFT)<br />
CTSoft is a free Windows based drive configuration tool<br />
designed to enable the complete control and display<br />
of all parameters within a Unidrive <strong>SP</strong>. Functions within<br />
CTSoft allow data to be uploaded, viewed and saved,<br />
or retrieved from disk, modified and printed. It can<br />
be used off-line in the office or on-line in the factory.<br />
CTSoft communicates with the Unidrive <strong>SP</strong> via the<br />
computer’s serial port to the drive’s RS485 port using<br />
a communications cable (CT Comms cable) or via SM-<br />
Ethernet module. For more information, refer to the<br />
Software Section.<br />
Some of CTSoft’s capabilities include:<br />
• Remote Upload/Download<br />
• Parameter Saving<br />
• Drive and SM-Application Reset<br />
• Monitor Screens<br />
• Multiple Window Display<br />
• Block Diagram Animation<br />
Application Programming Software<br />
SYPTLITE AND SYPTPRO<br />
Control Techniques has developed a programming tool<br />
called SyPT (or System Programming Tool) for OEM’s and<br />
End Users that allows engineers and machine designers<br />
to maximize the functionality of the Unidrive <strong>SP</strong> and<br />
other Control Techniques drives. Whether programming a<br />
simple single-drive application that requires Run and Stop<br />
controls, or fully networked multi-drive control systems<br />
for machine and process control applications, SyPT helps<br />
the user to solve the application.<br />
To cover the wide range of application complexity, SyPT<br />
is available in two versions called SyPTLite and SyPTPro.<br />
SyPTLite is used to creat simple or complex Ladder Logic<br />
programs that can be used to control the drive, and even<br />
to replace small PLC’s that control machine I/O. SyPTPro<br />
is for the advanced machine programmer, and gives the<br />
user IEC-61131-3 sytle programming with Ladder Logic,<br />
Function Block, and DPL (text-based) editors. SyPTPro is<br />
used for complete machine control and/or motion control<br />
by configuring all drives and control modules, as well as<br />
replacing costly PLC’s used just for machine I/O.<br />
AC Drives<br />
TYPICAL APPLICATIONS<br />
Pump<br />
Accurate Control<br />
CTSoft IS SUPPLIED WITH THE DRIVE OR<br />
YOU CAN DOWNLOAD FROM<br />
www.emersonct.com --go to downloads<br />
Material<br />
Payoff<br />
Performance<br />
Scalable PLC capability is accomplished using Solution<br />
Modules, which provide added memory, I/O, and<br />
connectivity options, i.e., the SM-Applications Lite and<br />
SM-Applications module. (See Software section.)<br />
POWERTOOLS PRO<br />
YOU CAN DOWNLOAD SyPTLite FROM<br />
www.syptlite.com<br />
Extruder<br />
Reliability<br />
Mixer<br />
Simple and Easy<br />
PowerTools Pro is a Windows-based software program<br />
used to develop “Motion Made Easy” motion control<br />
applications, and is employed when an SM-EZMotion<br />
module is used with the Unidrive <strong>SP</strong>. PowerTools Pro<br />
is used to develop sophisticated motion programs in<br />
minutes instead of hours, and is ideal for solving a full<br />
range of axis and axis-and-a-half applications. (See the<br />
Motion Control section for details.)<br />
YOU CAN DOWNLOAD PowerTools Pro<br />
FROM www.emersonct.com<br />
57
AC Drives<br />
Pre-packaged Solutions<br />
for Unidrive <strong>SP</strong><br />
“Solutions” for the Unidrive <strong>SP</strong> enable quick startup on<br />
some of the most common industrial applications.<br />
Tension<br />
Sensor<br />
Tension<br />
Sensor<br />
CTNet<br />
Dual Mode Winder<br />
The Dual Mode Winder Application Software is the result<br />
of over 35 years of programming successful winder<br />
applications for a wide variety of materials and industries.<br />
The term “Dual Mode” refers to the ability of the<br />
software to switch between torque and speed control<br />
modes, often a critical requirement in demanding<br />
applications such as high speed dual-turret, flying splice<br />
machines. The Dual Mode Winder Application Software<br />
supports over 95% of industrial winding applications.<br />
The addition of an SM module loaded with the Dual<br />
Mode Winder software provides a low cost flexible<br />
solution for a wide variety of winding applications.<br />
Paper and Film Unwind and Rewinders<br />
• Single or multi spindle<br />
• Low tension high speed unwinds<br />
Metal Coilers and Uncoilers<br />
• Speed based control for thin strip with precise<br />
tension control<br />
• Torque based control for heavy strip without<br />
tension feedback<br />
• Speed/Torque control switching on the fly<br />
Wire, Cable and Textile Spoolers<br />
• Torque or speed controlled spoolers<br />
Wire, Cable and Textile Spoolers<br />
• Torque or speed controlled spoolers<br />
Solutions Software<br />
Dual Mode Winder<br />
Order Code<br />
SM-WINDER<br />
Standard Features<br />
• Torque Control Mode, including Constant Tension<br />
Center Wind<br />
• Speed Control Mode<br />
• Dancer Feedback<br />
• Load Cell Feedback<br />
• Dancer Air Loading Output<br />
• Line Speed Input<br />
• Diameter Calculator<br />
• Inertia Compensation<br />
• Taper Tension – linear or hyperbolic<br />
• Unwind/Rewind Selection<br />
• Web Break detection<br />
• Stall Tension adjustment<br />
• Multiple Preset Diameters<br />
• Jog<br />
• Torque Memory<br />
• All data entry done using Engineering Units<br />
Accessories<br />
• Fieldbus communication options:<br />
Modbus, DeviceNet, CANopen, PROFIBUS DP,<br />
INTERBUS, Ethernet and CTNet<br />
• Expanded I/O option<br />
• CTNet Modular I/O<br />
• Range of HMIs<br />
• Dynamic Braking<br />
• Regenerative Braking<br />
58
1OZ 2ABC 3DEF<br />
F1 F2 F3<br />
4GHI 5JKL 6MNO<br />
F4 F5 F6<br />
7PRS 8TUV 9WXY<br />
F7 F8 F9<br />
0 Space<br />
Del F10 +/-<br />
Flying Shear Control<br />
Flying Shear - <strong>Inc</strong>line<br />
AC Drives<br />
The Flying Shear is a common industrial application<br />
for cutting a continuous product to a set length while<br />
at line speed. This means that the main production<br />
process is not interrupted, and so machine productivity is<br />
maximized.<br />
Operator<br />
Interface<br />
CTIU<br />
Master<br />
Encoder<br />
Motion<br />
Unidrive <strong>SP</strong><br />
Unimotor<br />
Cutting Bar<br />
Motion<br />
Typical applications include various types of cut to length<br />
machines, depositors, punches, product inspection, or<br />
any other process where synchronization at line speed is<br />
required.<br />
Flying Shear - Angled<br />
Standard Features<br />
• Easy configuration<br />
• Hardware and software limits<br />
• Manual jog functions<br />
• Several homing modes<br />
• High speed output is used to initiate the cut<br />
• Registration capture<br />
• Batch control functions<br />
• Dynamic motion profile changes on the fly<br />
• Engineering units are used for programming<br />
• Units are defined for the master and slave axis as the<br />
number of encoder counts per unit. These are<br />
entered as a numerator and denominator to allow<br />
fractional values<br />
• Resolution of the ‘cut-length’ may be entered to<br />
within 0.001 units<br />
• Profile optimization reduces the machines mechanical<br />
stress: The return profile is calculated to operate at<br />
the slowest speed and acceleration rate, and yet with<br />
sufficient time to achieve the next cut, either<br />
triangular or trapezoidal profiles are used<br />
• Parallel and angled carriage applications are handled<br />
Solutions Software<br />
Flying Shear Control<br />
Unidrive <strong>SP</strong><br />
Master<br />
Encoder<br />
Order Code<br />
SM-FSC<br />
Adjustable Angle<br />
Accessories<br />
• Fieldbus communication options:<br />
Modbus, DeviceNet, CANopen, PROFIBUS DP,<br />
INTERBUS, Ethernet and CTNet<br />
• Expanded I/O option<br />
• CTNet Modular I/O<br />
• Range of HMIs<br />
• Dynamic Braking<br />
• Regenerative Braking<br />
Unimotor<br />
59
1OZ 2ABC 3DEF<br />
F1 F2 F3<br />
4GHI 5JKL 6MNO<br />
F4 F5 F6<br />
7PRS 8TUV 9WXY<br />
F7 F8 F9<br />
0 Space<br />
Del F10 +/-<br />
AC Drives<br />
Fan & Pump Duty Assist<br />
The Duty-Assist control is an effective method of<br />
controlling multiple pumps or fans in parallel to maintain<br />
the required process demand. Pumps and fans are often<br />
used in parallel banks to avoid motor overload, guarantee<br />
security of supply through system redundancy, reduce<br />
running costs due to system load cycles, and provide a<br />
wide range of control and flexibility.<br />
The system consists of a ‘Duty’ Drive and assist starters.<br />
The assist starters can be of any type, (e.g, Contactor,<br />
Wye-Delta, Auto-Transformer, Soft Starter or Inverter);<br />
the choice is dependent on the system limits. The Duty<br />
drive can control one dedicated motor (Fixed Duty), or<br />
with additional external switchgear could be selected to<br />
control other motors within the parallel configuration<br />
(Flexible Duty).<br />
Standard Features<br />
• Fixed Duty Motor – up to 4 assist starters can be<br />
controlled<br />
• Flexible Duty Selection – up to 3 assist starters can be<br />
controlled<br />
• Assist or Duty selection by Runtime (to ensure each<br />
pump/fan is equal used) or a set sequence<br />
• Automatic reselection requested assist fails to start<br />
• Local/Remote: Digital control from Unidrive <strong>SP</strong><br />
terminal I/O or via fieldbus<br />
• Stand-alone or system configurable<br />
• Set-points and feedback can be derived as direct<br />
analog signals or by fieldbus<br />
• 2 selectable process set points for use with day/night<br />
function<br />
• Process High and Low trip thresholds (selectable)<br />
• Inverse Speed characteristic (selectable)<br />
• No Flow Protection (selectable)<br />
• Wake/Sleep, Energy save function (selectable)<br />
• Dynamic V/F, Energy save function (selectable)<br />
• Cascade System Stop (selectable)<br />
3 PHASE SUPPLY<br />
Steam/<br />
Hot Air<br />
Hot<br />
Water<br />
More Features<br />
• Auto-changeover to ensure starters are not<br />
continually running for long periods of time<br />
• Assists number of starts per hour protection<br />
(selectable)<br />
• Assist Override delay to react to peak demands<br />
(selectable)<br />
• All data entry for set-up in engineering units<br />
Accessories<br />
• Fieldbus communication options:<br />
Modbus, DeviceNet, PROFIBUS DP, INTERBUS and<br />
CTNet<br />
• Expanded I/O option<br />
• CTNet Modular I/O<br />
• Range of HMIs<br />
• Dynamic Braking<br />
• Regenerative Braking<br />
Solutions Software<br />
Fan and Pump Assist<br />
Cool Water<br />
CONTROL<br />
Assist 5 Assist 4 Assist 3 Assist 2 1<br />
COOLING TOWER 5 COOLING TOWER 4 COOLING TOWER 3 COOLING TOWER 2 COOLING TOWER 1<br />
Order Code<br />
SM-DAC<br />
Operators Interface<br />
Duty<br />
Temperature<br />
Transducer<br />
60
“One Source” for AC products<br />
Control Techniques can supply AC motors from 1/4hp<br />
to 1500hp. Motor enclosures include totally open drip<br />
proof, totally enclosed fan cooled, totally enclosed nonventilated,<br />
and totally enclosed blower cooled. A variety<br />
of voltages are available along with mechanical and electrical<br />
modifications and accessories. Control Techniques<br />
can supply virtually any type of AC variable speed motor<br />
to meet your needs.<br />
AC Drives<br />
General Purpose Motors<br />
Ideal for fans, pumps, conveyors, mixers,<br />
and other general purpose applications<br />
using the Unidrive <strong>SP</strong> and Commander <strong>series</strong><br />
of drives.<br />
High Performance Vector Motors<br />
For use with the Unidrive <strong>SP</strong> in converting,<br />
printing, metals, paper, film and foil where<br />
precision, speed, and/or motor feedback<br />
are required.<br />
Washdown Motors<br />
For food and beverage and other clean<br />
applications, our washdown, and corrosion<br />
proof motors are a perfect match for our<br />
Commander SX NEMA 4X open or closed<br />
loop drive.<br />
Other Speciality Motors<br />
From chemical and aggregate duty motors to<br />
explosion proof motors, the One Source<br />
programs means we can get you a complete<br />
solution at the best value for your motor needs<br />
from 200V to 690V.<br />
61