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Catalog - SP series - Allied Automation, Inc.

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The “Solutions Platform”<br />

Universal AC Drive<br />

PDF pages best viewed “Continuous-Facing”<br />

From Adobe Acorbat menu select: View > Page Layout > Continuous - Facing, or<br />

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AC Drives<br />

Introducing the Unidrive <strong>SP</strong><br />

Integration flexibility with Unidrive <strong>SP</strong>:<br />

The Solutions Platform<br />

OVERVIEW<br />

OPERATOR INTERFACE<br />

CTOPCserver<br />

HMI<br />

Operator<br />

Interface<br />

SM-Keypad LED Keypad SmartCard<br />

CTSoft<br />

EXTERNAL PLC/MOTION CONTROL<br />

Motion<br />

Controller<br />

AC MOTORS<br />

INPUT/OUTOUT<br />

PLC<br />

Options<br />

Standard<br />

PC<br />

Remote<br />

I/O<br />

SM-I/O<br />

Plus<br />

SM-I/O<br />

Timer<br />

SM-I/O<br />

Lite<br />

SM-<br />

PELV<br />

SM-I/O<br />

120V<br />

5 Analog<br />

6 Digital I/O<br />

1 Secure Disable<br />

1 Relay Out<br />

FILTERS<br />

Standard<br />

Options<br />

Open Loop Closed Loop Servo Linear Motors<br />

38


AC Drives<br />

Applications with PLC or Motion functionality<br />

SM-Applications<br />

Lite<br />

OR<br />

SM-Applications<br />

SM-EZMotion<br />

Programming Platform<br />

Lite OR (IEC61131-3)<br />

Programming Platform<br />

PowerTools Pro<br />

Motion Made Easy<br />

Indexing<br />

Gearing<br />

Profiles<br />

FEEDBACK<br />

PLC Functionality<br />

Features<br />

Function Block Programming<br />

Ladder Logic Sequencing<br />

AND<br />

Motion Functionality<br />

Features<br />

Embedded Position Loop<br />

Function Block Programming<br />

Ladder Logic Sequencing<br />

Standard<br />

SinCos<br />

Quadrature<br />

Frequency/Direction<br />

Clockwise/<br />

Counter Clockwise<br />

SM-Universal<br />

Encoder Plus<br />

Options<br />

SM-Encoder Plus<br />

SM-Resolver<br />

HIPERFACE R<br />

COMMUNICATIONS<br />

Accepts or replicates<br />

all standard feedback<br />

types<br />

Quadrature<br />

Standard<br />

Options<br />

Modbus RTU<br />

CAN<br />

Ethernet<br />

39


AC Drives<br />

Unidrive <strong>SP</strong><br />

Solutions Platform<br />

OVERVIEW<br />

The Unidrive <strong>SP</strong> is “The Benchmark” for AC drive and<br />

servo controls in the automation industry. It is a truly<br />

scalable “Solutions Platform” with the flexibility to be<br />

personalized to customer requirements, and lower true<br />

total cost while maximizing productivity.<br />

The Unidrive <strong>SP</strong> “Solution Platform” incorporates many<br />

cost saving and performance improvement features<br />

based on input from end users and OEMs. These include<br />

Secure Disable, Multiple Fieldbus capability, on-board<br />

EMC filter, Universal feedback device support, and the<br />

facility for up to three Solution Modules to tailor the drive<br />

to specific application needs. Open loop, closed loop<br />

vector, servo control modes make the Unidrive <strong>SP</strong> the<br />

ideal “Solutions Platform.”<br />

SOLUTIONS PLATFORM<br />

TYPICAL APPLICATIONS<br />

Extruder<br />

Elevator Control<br />

• Universal Digital AC Drive<br />

• 1.0 to 40 HP, 3 phase, 208-230 VAC<br />

• 1.0 to 1000 HP, 3 phase, 380-460 VAC<br />

• 3.0 to 350 HP, 3 phase, 575 VAC<br />

• 25 to 400 HP, 3 phase, 690 VAC<br />

• Higher HP systems available through<br />

paralleling -- See Engineered Systems<br />

• Five operating modes with energy-saving<br />

Power Factor Control in Regen Mode*<br />

• Secure Disable for contactor elimination<br />

to EN954-1 cat 3<br />

• SmartCard – Parameter and application<br />

program cloning and back up card<br />

• Universal feedback interface supports up to 14<br />

types of encoders<br />

• High Resolution Analog Input (16 bit<br />

plus sign)<br />

• RS485 Interface for PC connection<br />

• Dual duty ratings: Normal and Heavy<br />

• Three zero-space universal option slots<br />

Conveyor<br />

Pump<br />

Wire Drawing<br />

Bridle Control<br />

* Note: Additional components are necessary to produce a regen drive package.<br />

40<br />

ISO 9001: 2000<br />

APPROVAL


FEATURE<br />

Peformance Advantage<br />

Dual Duty Ratings–Normal and Heavy<br />

Provides cost effective sizing choices for all<br />

applications.<br />

48VDC Main Power Supply Input<br />

Ideally suited for elevator rescue and machine tool set<br />

up.<br />

24VDC Auxiliary Power Supply Input<br />

Provides an additonal means of maintaining control,<br />

fieldbus and position loop on mains loss<br />

Comprehensive Autotune<br />

Inertia monitoring and static autotune reduce startup<br />

time.<br />

Univeral Feedback Interface<br />

Supports 14 different feedback configurations,<br />

including several absolute encoders. No need for<br />

additional components.<br />

High Resolution Analog Input<br />

16-bit, 250 µsec interface for high performance<br />

applications. Two additional 10-bit analog inputs for<br />

low level controls.<br />

Extensive Fieldbus Connectivity<br />

ModbusRTU (Standard), Profibus-DP (12Mbit),<br />

Ethernet, DeviceNet, CAN, CANOpen, Interbus-S and<br />

CTNet optional via zero-space SM modules. Up to<br />

four fieldbuses can connect to a single drive,<br />

eliminating the need for expensive gateways.<br />

Three Universal Option Slots<br />

Fieldbus, control and application SM modules fit in<br />

any of the three option slots beneath the drive cover.<br />

Secure Disable Function<br />

Conforms to IEC954-1 Category 3 for machine safety<br />

with system cost reduction.<br />

SmartCard for Simple Setup and Cloning<br />

Easy-to-use card stores drive configuration for simple<br />

startup and parameter cloning. Supplied free with<br />

Unidrive <strong>SP</strong>.<br />

Keypad Options<br />

Choose no keypad, LED keypad or LCD keypad based<br />

on the system design and operating environment.<br />

Drive Mounted Brake Resistor<br />

Unidrive <strong>SP</strong> sizes 1 and 2 feature a drive mounted<br />

brake resistor option to reduce panel space<br />

requirements.<br />

Standard Features of the Unidrive <strong>SP</strong><br />

5 Operating modes: V/Hz, open loop vector, closed<br />

loop vector, servo, and regen<br />

Encoder feedback as standard (select from 14 types)<br />

Built-in shaft orientation mode<br />

Digital lock with adjustable ratio (frequency slaving)<br />

Programmable boolean logic (AND, NAND, OR,<br />

NOR) gates with delay outputs<br />

Programmable threshold comparators<br />

Built-in PID controller<br />

S-ramp accel/decel profiling<br />

Built-in MOP (motorized potentiometer)<br />

8 Preset speeds and independent accel/decel rates<br />

3 Skip frequencies with adjustable bandwidths<br />

Run time chronometers<br />

Configurable analog and digital I/O<br />

Selectable Stopping modes including Coast, Ramp,<br />

and DC injection<br />

Dynamic Braking capability<br />

Removable control terminals common to all sizes<br />

Feature Enhancements to Unidrive <strong>SP</strong><br />

Output frequencies up to 3000Hz<br />

Intelligent Thermal Management (ITM) technology<br />

with switching frequencies up to 16kHz<br />

AC Drives<br />

41


AC Drives<br />

Unidrive <strong>SP</strong> - <strong>Inc</strong>orporating “Benchmark” Technologies<br />

SECURE DISABLE<br />

The Unidrive <strong>SP</strong> Secure Disable function meets the<br />

requirements of EN954-I : category 3 for machine safety,<br />

and can serve as a part of a category 4 application.<br />

Control Techniques’ Secure Disable safety solution has<br />

been independently verified by the German safety<br />

organization, BIA. This exclusive<br />

feature of the Unidrive <strong>SP</strong> saves<br />

money and space. Under many<br />

conditions, this standard feature<br />

eliminates the need for safety<br />

contactors by utilizing secure<br />

circuitry to prevent the motor<br />

shaft from being driven by the<br />

drive.<br />

MULTIPLE FIELDBUS CAPABILITY<br />

The Unidrive <strong>SP</strong> provides unrivaled fieldbus flexibility. In<br />

addition to the standard Modbus RTU port, up to three<br />

fieldbus option modules can be installed in the Unidrive<br />

<strong>SP</strong>’s option slots. This provides the capability to control<br />

and monitor a Unidrive <strong>SP</strong> on multiple fieldbus networks.<br />

For example, a single Unidrive <strong>SP</strong> can be configured to<br />

communicate on both DeviceNet and Profibus networks<br />

simultaneously.<br />

In the example shown, CTNet is used to provide<br />

real-time coordination between two Unidrive <strong>SP</strong><br />

modules. The DeviceNet and Profibus connections allow<br />

data to be passed to/from the controllers in a machine<br />

line.<br />

PLC FUNCTIONALITY WITH UNIDRIVE <strong>SP</strong><br />

In addition to the extensive drive configuration<br />

capabilities of the Unidrive <strong>SP</strong>, scalable programming is<br />

available to solve virtually any application requirement.<br />

Simple logic function programming is achieved using<br />

SyPTLite software and the drive’s built in PLC. More<br />

complex systems can be solved by adding<br />

SM-Applications Lite (with SyPTLite or SyPTPro) and<br />

SM-Applications (SyPT only) option modules.<br />

Secure Disable<br />

Stop<br />

Start<br />

+ 24V<br />

.........<br />

......<br />

K1<br />

Old<br />

3 ~ AC<br />

K1<br />

K1<br />

.......................<br />

conventional<br />

drive<br />

M<br />

Electromechanical Solution<br />

Multiple Fieldbus<br />

Scalable PLC Functionality<br />

Stop<br />

Start<br />

+ 24V<br />

K1<br />

Modbus RTU port<br />

New<br />

K1<br />

SD<br />

3~AC<br />

M<br />

Unidrive <strong>SP</strong> Secure Disable Solution<br />

42<br />

SM-Applications<br />

SM-Applications Lite


RATINGS: SELECT MODEL BASED ON ACTUAL MOTOR FULL LOAD CURRENT<br />

The Unidrive <strong>SP</strong> platform is available<br />

as wall mount drives or free standing<br />

drives.<br />

Wall Mount Drives - Drives from<br />

1 to 200 HP used for any AC Drive<br />

application. Shipped as drive only, and<br />

to be mounted into customer machine<br />

enclosure with other power/control<br />

components.<br />

Free Standing Drives - Pre-Engineered<br />

drive packages from 150-1000hp in<br />

IP20 enclosure (standard), perfect for<br />

many standard applications (i.e. fans,<br />

pumps, conveyors, etc.)<br />

AC Drives<br />

Wall Mount Drives are available in six frame sizes<br />

WALL MOUNT DRIVES RATINGS<br />

Unidrive <strong>SP</strong><br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

208/230VAC Normal Duty Heavy Duty<br />

Order Code Frame HP @ 230V I N (A) (A) HP @ 230V I H (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>1201-XXX<br />

1.5 5.2 5.7 1 4.3 6.4 7.5<br />

<strong>SP</strong>1202-XXX 2 6.8 7.5 1.5 5.8 8.7 10.1<br />

1<br />

<strong>SP</strong>1203-XXX 3 9.6 10.6 2 7.5 11.3 13.1<br />

<strong>SP</strong>1204-XXX 3 11 12.1 4 10.6 15.9 18.5<br />

<strong>SP</strong>2201-XXX<br />

5 15.5 17.0 4 12.6 18.9 22.0<br />

<strong>SP</strong>2202-XXX 2<br />

7.5 22 24.2 5 17 25.5 29.7<br />

<strong>SP</strong>2203-XXX 10 28 30.8 7.5 25 37.5 43.7<br />

<strong>SP</strong>3201-XXX<br />

3<br />

15 42 46.2 10 31 46.5 54.2<br />

<strong>SP</strong>3202-XXX 20 54 59.4 15 42 63 73.5<br />

<strong>SP</strong>4201-XXX<br />

25 68 74.8 20 56 84 98<br />

<strong>SP</strong>4202-XXX 4<br />

30 80 88 25 68 102 119<br />

<strong>SP</strong>4203-XXX 40 104 114.4 30 80 120 140<br />

Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />

effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />

motors with less common power or voltage ratings.<br />

Normal Duty<br />

Suitable for most applications, current overload is set<br />

at 110% for 60 seconds. Where motor rated current<br />

is less than the drive rated continuous<br />

current, higher over loads are achieved.<br />

Heavy Duty<br />

Suitable for demanding applications, current<br />

overload is set at up to 175% for 40 seconds. Where<br />

motor rated current is less than the drive rated continuous<br />

current, higher overloads (200% or greater)<br />

are achieved.<br />

43


AC Drives<br />

WALL MOUNT DRIVES RATINGS (continued)<br />

Unidrive <strong>SP</strong><br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

380/480VAC Normal Duty Heavy Duty<br />

Order Code Frame HP @ 460V I N (A) (A) HP @ 460V I N (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>1401-XXX<br />

1.5 2.8 3.0 1 2.1 3.1 3.6<br />

<strong>SP</strong>1402-XXX 2 3.8 4.1 2 3 4.5 5.2<br />

<strong>SP</strong>1403-XXX 3 5 5.5 3 4.2 6.3 7.3<br />

1<br />

<strong>SP</strong>1404-XXX 5 6.9 7.5 4 5.8 8.7 10.1<br />

<strong>SP</strong>1405-XXX 5 8.8 9.6 5 7.6 11.4 13.3<br />

<strong>SP</strong>1406-XXX 7.5 11 12.1 5 9.5 14.2 16.6<br />

<strong>SP</strong>2401-XXX<br />

10 15.3 16.8 10 13 19.5 22.7<br />

<strong>SP</strong>2402-XXX 15 21 23.1 10 16.5 24.7 28.8<br />

2<br />

<strong>SP</strong>2403-XXX 20 29 31.9 15 25 34.5 40.2<br />

<strong>SP</strong>2404-XXX 20 29 31.9 20 29 43.5 50.7<br />

<strong>SP</strong>3401-XXX<br />

25 35 38.5 25 32 48 56<br />

<strong>SP</strong>3402-XXX 3<br />

30 43 47.3 30 40 60 70<br />

<strong>SP</strong>3403-XXX 40 56 61.6 30 46 69 80.5<br />

<strong>SP</strong>4401-XXX<br />

50 68 74.8 50 60 90 105<br />

<strong>SP</strong>4402-XXX<br />

4<br />

60 83 91.3 60 74 111 129.5<br />

<strong>SP</strong>4403-XXX 75 104 114.4 75 96 144 168<br />

<strong>SP</strong>5401-XXX<br />

100 138 151.8 100 124 186 217<br />

5<br />

<strong>SP</strong>5402-XXX 150 168 184.8 125 156 234 273<br />

<strong>SP</strong>6401-XXX<br />

150 202 222.2 150 180 231 269<br />

6<br />

<strong>SP</strong>6402-XXX 200 236 259.6 150 210 270 315<br />

Unidrive <strong>SP</strong> Wall Mounted Drives Order String<br />

<strong>SP</strong> 1 2 0 2 - NKP<br />

Unidrive <strong>SP</strong> Product Line<br />

Size 1 to 6 complete<br />

inverter drives<br />

Frame Size<br />

Wall Mount sizes<br />

range from 1 to 6<br />

Voltage Rating<br />

2 - 200 to 240 VAC<br />

4 - 380 to 480 VAC<br />

5 - 575 VAC<br />

6 - 690 VAC<br />

Configuration<br />

0 - Wall Mount Series<br />

Keypad Option<br />

NKP - No Keypad<br />

LED - LED Keypad<br />

LCD - LCD Keypad Plus<br />

Current Step<br />

Current Rating Step within<br />

specified frame size<br />

44


WALL MOUNT DRIVES RATINGS (continued)<br />

Unidrive <strong>SP</strong><br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

575VAC Normal Duty Heavy Duty<br />

Peak<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Order Code Frame HP @ 575V I N (A) (A) HP @ 575V I H (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>3501-XXX<br />

5 5.4 5.9 3 4.1 6.1 7.1<br />

<strong>SP</strong>3502-XXX 5 6.1 6.7 5 5.4 8.1 9.4<br />

<strong>SP</strong>3503-XXX 7.5 8.4 9.2 5 6.1 9.1 10.6<br />

<strong>SP</strong>3504-XXX 3<br />

10 11 12.1 7.5 9.5 14.2 16.6<br />

<strong>SP</strong>3505-XXX 15 16 17.6 10 12 18 21<br />

<strong>SP</strong>3506-XXX 20 22 24.2 15 18 27 31.5<br />

<strong>SP</strong>3507-XXX 25 27 29.7 20 22 33 38.5<br />

<strong>SP</strong>4603-XXX<br />

30 36 39.6 25 27 40.5 47.3<br />

<strong>SP</strong>4604-XXX 40 43 47.3 30 36 54 63<br />

4<br />

<strong>SP</strong>4605-XXX 50 52 57.2 40 43 64.5 75.3<br />

<strong>SP</strong>4606-XXX 60 62 68.2 50 52 78 91<br />

<strong>SP</strong>5601-XXX<br />

75 84 92.4 60 62 93 108.5<br />

5<br />

<strong>SP</strong>5602-XXX 100 99 108.9 75 84 126 147<br />

<strong>SP</strong>6601-XXX<br />

125 125 137.5 100 100 130 150<br />

6<br />

<strong>SP</strong>6602-XXX 150 144 158.4 125 125 162.5 187.5<br />

AC Drives<br />

Unidrive <strong>SP</strong><br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

690VAC Normal Duty Heavy Duty<br />

Peak<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Order Code Frame HP @ 690V I N (A) (A) HP @ 690V I H (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>4601-XXX<br />

25 22 24.2 20 19 28.5 33.3<br />

<strong>SP</strong>4602-XXX 30 27 29.7 25 22 33 38.5<br />

<strong>SP</strong>4603-XXX 40 36 39.6 30 27 40.5 47.3<br />

4<br />

<strong>SP</strong>4604-XXX 50 43 47.3 40 36 54 63<br />

<strong>SP</strong>4605-XXX 60 52 57.2 50 43 55.7 75.2<br />

<strong>SP</strong>4606-XXX 75 62 68.2 60 52 67.6 91<br />

<strong>SP</strong>5601-XXX<br />

100 84 92.4 75 62 93 108.5<br />

5<br />

<strong>SP</strong>5602-XXX 125 99 108.9 100 84 126 147<br />

<strong>SP</strong>6601-XXX<br />

150 125 137.5 125 100 128 149<br />

6<br />

<strong>SP</strong>6602-XXX 175 144 158.4 150 125 160 187<br />

Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />

effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />

motors with less common power or voltage ratings.<br />

Normal Duty<br />

Suitable for most applications, current overload is set<br />

at 110% for 60 seconds. Where motor rated current<br />

is less than the drive rated continuous<br />

current, higher over loads are achieved.<br />

Heavy Duty<br />

Suitable for demanding applications, current<br />

overload is set at up to 175% for 40 seconds (150%<br />

on Size 6). Where motor rated current is less than<br />

the drive rated continuous current, higher overloads<br />

(200% or greater) are achieved.<br />

45


AC Drives<br />

Unidrive <strong>SP</strong><br />

Free-standing cubicle drives<br />

OVERVIEW<br />

The Unidrive <strong>SP</strong> Free-standing<br />

AC cubicle drives extend<br />

the power range of “the<br />

Benchmark” solution<br />

platform to 1000hp, while<br />

providing users with the<br />

same integration options as<br />

the standard, wall-mount<br />

Unidrive <strong>SP</strong> . Packaged in<br />

an IP20 cubicle, these Freestanding<br />

drive cublices deliver<br />

maximum horsepower density<br />

for physical size, and include<br />

rectifier, inverter and inductor.<br />

<strong>Inc</strong>omer or<br />

Applications<br />

Unidrive <strong>SP</strong><br />

Size 6-8<br />

Unidrive <strong>SP</strong> Size 9<br />

(Two cubicles)<br />

In addition, an “<strong>Inc</strong>omer”<br />

cubicle is available to integrate<br />

fuse switch/MCCB etc., and<br />

an “Application” cubicle<br />

is available for additional<br />

control and equipment, i.e.,<br />

a PLC., providing a complete,<br />

packaged solution.<br />

Cubicle<br />

W H D<br />

Dimensions<br />

in mm in mm in mm<br />

All 15.74 400 87.12 2213 23.62 600<br />

Unidrive <strong>SP</strong> Free Standing Drives Order String<br />

<strong>SP</strong> 7 4 1 2 - LED<br />

Unidrive <strong>SP</strong> Product Line<br />

Size 6 to 9 complete Free<br />

Standing inverter drives<br />

Frame Size<br />

Free Standing sizes<br />

range from 6 to 9<br />

Voltage Rating<br />

4 - 380 to 480 VAC<br />

5 - 575 VAC<br />

6 - 690 VAC<br />

Configuration<br />

1 - Free Standing Series<br />

Keypad Option<br />

NKP - No Keypad<br />

LED - LED Keypad<br />

LCD - LCD Keypad Plus<br />

Current Step<br />

Current Rating Step within<br />

specified frame size<br />

46


FREE STANDING DRIVES RATINGS<br />

Unidrive <strong>SP</strong><br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output<br />

Current<br />

Motor<br />

HP<br />

Continuous<br />

Output<br />

Current<br />

Peak<br />

Output Current<br />

460VAC Normal Duty Heavy Duty<br />

Peak<br />

Output Current<br />

Order Code Frame HP @ 460V I N (A) (A) HP @ 460V I H (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>6411-XXX<br />

150 205 226 150 180 232 270<br />

6<br />

<strong>SP</strong>6412-XXX 200 236 260 150 210 271 315<br />

<strong>SP</strong>7411-XXX<br />

250 290 319 200 240 307 357<br />

7<br />

<strong>SP</strong>7412-XXX 280 335 369 250 290 371 435<br />

<strong>SP</strong>8411-XXX<br />

300 389 428 280 333 432 503<br />

<strong>SP</strong>8412-XXX 400 450 495 300 388 502 584<br />

8<br />

<strong>SP</strong>8413-XXX 450 545 600 400 440 581 675<br />

<strong>SP</strong>8414-XXX 500 620 682 450 540 703 818<br />

<strong>SP</strong>9411-XXX<br />

600 690 759 500 620 800 930<br />

<strong>SP</strong>9412-XXX 700 790 869 600 688 882 1026<br />

<strong>SP</strong>9413-XXX 9<br />

800 900 990 700 770 1019 1185<br />

<strong>SP</strong>9414-XXX 900 1010 1111 800 850 1125 1305<br />

<strong>SP</strong>9415-XXX 1000 1164 1280 900 990 1303 1515<br />

575VAC Normal Duty Heavy Duty<br />

Order Code Frame HP @ 575V I N (A) (A) HP @ 575V I H (A) Open loop (A) Closed L. A<br />

<strong>SP</strong>6611-XXX<br />

100 125 137 75 100 130 150<br />

6<br />

<strong>SP</strong>6612-XXX 150 144 158 100 125 162 187<br />

<strong>SP</strong>7611-XXX<br />

150 168 184 150 144 203 233<br />

7<br />

<strong>SP</strong>7612-XXX 200 192 211 150 168 236 272<br />

<strong>SP</strong>8611-XXX<br />

250 231 254 200 186 262 301<br />

<strong>SP</strong>8612-XXX 250 266 292 250 231 325 374<br />

8<br />

<strong>SP</strong>8613-XXX 300 311 342 250 266 375 430<br />

<strong>SP</strong>8614-XXX 350 355 390 300 311 438 503<br />

690VAC Normal Duty Heavy Duty<br />

Order Code Frame HP @ 660V I N (A) (A) HP @ 660V I H (A) Open loop (A) Closed loop (A)<br />

<strong>SP</strong>6611-XXX<br />

150 125 137 125 100 130 150<br />

6<br />

<strong>SP</strong>6612-XXX 150 144 158 150 125 162 187<br />

<strong>SP</strong>7611-XXX<br />

200 168 184 150 144 203 233<br />

7<br />

<strong>SP</strong>7612-XXX 200 192 211 200 168 236 272<br />

<strong>SP</strong>8611-XXX<br />

200 231 254 200 186 262 301<br />

<strong>SP</strong>8612-XXX 300 266 292 250 231 325 374<br />

8<br />

<strong>SP</strong>8613-XXX 350 311 342 300 266 375 430<br />

<strong>SP</strong>8614-XXX 400 355 390 350 311 438 503<br />

Note: Motor horsepower ratings are based on typical motor current ratings. Actual motor currents should be checked before selecting a particular drive. For some high<br />

effi ciency motors, the required full load motor current may allow the selection of a smaller drive than is indicated in the chart. The same consideration would also apply for<br />

motors with less common power or voltage ratings.<br />

AC Drives<br />

Normal Duty<br />

Suitable for most applications, current overload is set<br />

at 110% for 60 seconds. Where motor rated current<br />

is less than the drive rated continuous<br />

current, higher over loads are achieved.<br />

Heavy Duty<br />

Suitable for demanding applications, current<br />

overload is set at up to 175% for 40 seconds (150%<br />

on Size 6 and above). Where motor rated current is<br />

less than the drive rated continuous current, higher<br />

overloads (200% or greater) are achieved.<br />

47


AC Drives<br />

UNIDRIVE <strong>SP</strong> REGEN MODE<br />

Unidrive <strong>SP</strong> can be configured to provide full fourquadrant<br />

control of the power or drive system. In regen<br />

mode, the Unidrive is capable of either supplying power<br />

to the DC bus of the Unidrive controlling the<br />

motor or removing power from the DC bus of the<br />

Unidrive controlling the motor and returning it back to<br />

the supply.<br />

• Unity or controllable Input Power Factor<br />

• Sinusoidal Input Current (Low Harmonic Content)<br />

Unidrive <strong>SP</strong> Regen<br />

Solutions<br />

The Control Techniques Engineered Systems builds fourquadrant<br />

regenerative systems for use in many<br />

applications, where clean, sinusoidal power can be put<br />

back to AC supply. See page 192 for Engineered Systems.<br />

Whether it is cranes and hoists or sophisticated test rigs<br />

requiring pure sinosoidal regenerative output, Control<br />

Techiques has your regen solution.<br />

48


TERMINAL DIAGRAM<br />

0V Common<br />

+24VDC External<br />

0V Common<br />

+10 VDC User Output<br />

Analog Input 1 +<br />

{<br />

(Differential) -<br />

Analog Input 2<br />

Analog Input 3<br />

Analog Output 1<br />

Analog Output 2<br />

0V Common<br />

AC Drives<br />

For complete instructions, refer to<br />

the Unidrive <strong>SP</strong> Installation Manual<br />

and User Guide.<br />

0V Common<br />

+24 VDC User Output<br />

0V Common<br />

Digital Input/Output 1<br />

Digital Input/Output 2<br />

Digital Input/Output 3<br />

Digital Input 1<br />

Digital Input 2<br />

Digital Input 3<br />

0V Common<br />

Drive Enable<br />

Relay<br />

TERMINAL DESCRIPTION<br />

Pin# Function Type/Description Notes<br />

1 0V Common<br />

2 +24VDC External Input Back up Power<br />

60W, 24 VDC<br />

Supply for Control<br />

3 0V Common Common for<br />

External Analog Devices<br />

4 +10VDC User Supply Reference Supply 10 mA max<br />

5 Analog Input 1 (Local<br />

Frequency/Speed<br />

Reference)<br />

Differential Analog<br />

Input, Non-inverting<br />

Input, 16 bit<br />

±10 VDC<br />

100k Ohms<br />

Pin# Function Type/Description Notes<br />

21 0V Common<br />

22 +24VDC User Output User Supply 200 mA max<br />

23 0V Common Common for<br />

External Digital Inputs<br />

24 Digital I/O 1<br />

(Zero Speed Output)<br />

25 Digital I/O 2 (Reset Input)<br />

100 mA max output<br />

Digital<br />

Input/Output<br />

Digital<br />

Input/Output<br />

0 to 24 VDC input, or<br />

1 to 24 VDC, 100 mA<br />

max output<br />

0 to 24 VDC input, or<br />

1 to 24 VDC<br />

6 Analog Input 1 (Local<br />

Frequency/Speed<br />

Reference)<br />

Differential Analog<br />

Input, Inverting Input<br />

16 bit<br />

±10 VDC<br />

100k Ohms<br />

26 Digital I/O 3<br />

(Run Forward Input)<br />

Digital<br />

Input/Output<br />

0 to 24 VDC input, or<br />

1 to 24 VDC, 100 mA<br />

max output<br />

7 Analog Input 2 (Remote<br />

Frequency/Speed<br />

Reference)<br />

Single-ended<br />

Analog Input<br />

10 bit<br />

8 Analog Input 3 Single-ended<br />

Analog Input<br />

10 bit<br />

9 Analog Output 1<br />

(Frequency/Speed Monitor)<br />

10 Analog Output 2 (Motor<br />

Torque Monitor)<br />

Single-ended Analog<br />

Output, Bi-polar, 10 bit<br />

Single-ended Analog<br />

Output, Bi-polar, 10 bit<br />

11 0V Common Common External<br />

Analog Signals<br />

±10 VDC, 100k Ohms<br />

or 4-20 mA, 200<br />

Ohms <br />

±10 VDC, 100k Ohms<br />

or 4-20 mA, 200<br />

Ohms <br />

±10 VDC or<br />

0-20 / 4-20 mA <br />

±10 VDC or<br />

0-20 / 4-20 mA <br />

27 Digital Input (Run Reverse) Digital Input 0 to 24 VDC,<br />

7.5k Ohms<br />

28 Digital Input<br />

(Local/Remote)<br />

Digital Input<br />

0 to 24 VDC,<br />

7.5k Ohms<br />

29 Digital Input (Jog) Digital Input 0 to 24 VDC,<br />

7.5k Ohms<br />

30 0V Common Common for External<br />

Digital Inputs<br />

31 Digital Input (Secure<br />

Disable)<br />

Digital Input<br />

0 to 24 VDC,<br />

1 µsec sample<br />

41 Status Relay (Drive Healthy) Normally Open 240 VAC, 2A resistive<br />

42 Status Relay (Drive Healthy) Normally Open 240 VAC, 2A resistive<br />

Programmable Analog Programmable Digital All Analog I/O is scalable<br />

Values in (parenthesis) designate default functions.<br />

0-20, 4-20 mA modes are also available. See Unidrive <strong>SP</strong> Manual.<br />

49


AC Drives<br />

<strong>SP</strong>ECIFICATIONS<br />

Environment<br />

Ambient Operating 0º to 40ºC (32º to 104ºF)<br />

Temperature 0º to 50ºC (32º to 122ºF) with derating<br />

Cooling method Forced convection<br />

Humidity 95% maximum non-condensing<br />

at 40ºC (104ºF)<br />

Storage Temperature -40º to 50ºC (-40º to 122ºF)<br />

Altitude 0 to 3000m (9,900 ft). Derate 1% per<br />

100m (328 ft) between 1000m (3280 ft) and<br />

3000m (9,900 ft).<br />

Vibration Tested in accordance with IEC 68-2-34<br />

Mechanical Shock In accordance with IEC 68-2-27<br />

Enclosure NEMA 1 (IP 20), NEMA 12 (IP 54) through<br />

panel mounting<br />

Electromagnetic In compliance with IEC801 and EN50082-2, and<br />

Immunity complies with EN61800-3 with built-in filter<br />

Electromagnetic<br />

Emissions<br />

In compliance with EN50081-2 when the<br />

recommended RFI filter is used and EMC<br />

installation guidelines are followed<br />

Overtemperature Trips<br />

Short Circuit Trip<br />

Ground Fault Trip<br />

Motor Thermal Trip<br />

DIMENSIONS<br />

Size 1<br />

Drive heatsink, control board, and option<br />

module(s) monitoring<br />

Protects against output phase to phase fault<br />

Protects against output phase to ground fault<br />

Electronically protects the motor from overheating<br />

due to loading conditions<br />

Approvals & Listings<br />

UL, cUL UL File #E171230<br />

IEC Meets IEC Vibration, Mechanical Shock and<br />

Electromagnetic Immunity Standards<br />

CE Designed for marking<br />

NEMA NEMA 1 enclosure type<br />

VDE Meets VDE Electromagnetic Emissions Standards<br />

ISO 9002 Certified Manufacturing Facility<br />

W<br />

H<br />

Size 2<br />

W<br />

H<br />

AC Supply Requirements<br />

Voltage 200 to 240VAC ±10%<br />

380 to 480VAC ±10%<br />

500 to 575VAC ±10%<br />

500 to 690VAC ±10%<br />

Phase 3Ø<br />

Phase Imbalance 2% negative phase sequence (equivalent to 3%<br />

Tolerance voltage imbalance between phases)<br />

Frequency 48 to 65Hz<br />

Input Displacement 0.93<br />

Power Factor<br />

Size 3<br />

Size 6<br />

D<br />

W<br />

D<br />

W<br />

H<br />

Size 4<br />

D<br />

W<br />

D<br />

H<br />

Control<br />

Carrier Frequency 3, 4, 6, 8, 12,16kHz<br />

Output Frequency 0 to 3000Hz (Open loop)<br />

Output Speed 0 to 40,000 RPM (Closed loop)<br />

Frequency Accuracy ±0.01% of full scale<br />

Frequency Resolution 0.001Hz<br />

Analog Input 10 Bit + sign (Qty 2); 16 Bit + sign (Qty 1)<br />

Resolution<br />

Serial Communications 2 or 4-wire RS232 or RS485.<br />

Protocol is ANSI x 3.28-2.5-A4, or Modbus RTU<br />

Baud rate 300 to 115,200.<br />

Braking DC injection braking (stopping and holding)<br />

standard. Dynamic braking transistor standard.<br />

Control Power Up to 1 second depending on inertia and<br />

Ride Through decel time<br />

D<br />

H<br />

Size 5<br />

W<br />

D<br />

H<br />

50<br />

DC Bus<br />

Undervoltage Trip<br />

DC Bus<br />

Overvoltage Trip<br />

MOV Voltage<br />

Transient Protection<br />

Drive Overload Trip<br />

Instantaneous<br />

Overcurrent Trip<br />

Phase Loss Trip<br />

Protection<br />

175 / 350 / 435VDC<br />

(approximately 124 / 247 / 307VAC line voltage)<br />

415 / 830 / 990VDC<br />

(approximately 293 / 587 / 700VAC line voltage)<br />

160 Joules, 1400VDC clamping<br />

(Line to line and line to ground)<br />

Current overload value is exceeded.<br />

Programmable for Normal Duty or Heavy Duty,<br />

Open loop or Closed loop operation<br />

225% of drive rated current<br />

DC bus ripple threshold exceeded<br />

Frame H W D Weight<br />

Size in mm in mm in mm lb kg<br />

1 15.20 386 3.93 100 8.62 219 12.8 5.8<br />

2 15.32 389 6.10 155 8.62 219 15.4 7.0<br />

3 15.32 389 9.84 250 10.23 260 33.1 15.0<br />

4 21.53 547 12.20 310 11.73 298 66.1 30.0<br />

5 33.75 857 12.20 310 11.73 298 121.3 55.0<br />

6 46.02 1169 12.20 310 11.73 298 165.3 75.0<br />

For through-panel mounting dimensions or dimensions of size 6, 7, 8<br />

and 9 Free Standing Drives, contact your local Drive Center


Unidrive <strong>SP</strong><br />

Options<br />

OVERVIEW<br />

The Unidrive <strong>SP</strong> provides application and system<br />

designers with an incredibly flexible drive platform,<br />

which is easily modified by an extensive range of<br />

sophisticated SM option modules that can be used alone<br />

or in combination for economical and space saving<br />

solutions. SM option modules install easily into any of<br />

the three option slots on the <strong>SP</strong>, with no tools required.<br />

The I/O, feedback, memory, communication and<br />

application modules enable the Unidrive <strong>SP</strong> to provide<br />

an optimized solution regardless of the demands of the<br />

application.<br />

A complete range of other accessories are available to<br />

simplify system integration and meet system design<br />

criteria.<br />

AC Drives<br />

OPTIONS AT-A-GLANCE<br />

Option Description Order Code<br />

Base Drive<br />

Configuration and<br />

Programming<br />

Operator Interface<br />

Power Accessories<br />

Feedback<br />

Solutions<br />

Modules<br />

I/O Solutions<br />

Modules<br />

Cloning and Parameter<br />

Storage Card<br />

Smart Card 1<br />

Configuration Software CTSoft 1<br />

Communications Cable<br />

CT Comms Cable<br />

No Keypad Option<br />

No Order Code - Standard<br />

LED Keypad SM-Keypad 2<br />

Backlit LCD Keypad Plus SM-Keypad Plus 2<br />

Programmable HMI Panels<br />

Zero-Space Brake Resistor<br />

E-Stop Duty Braking<br />

Resistor<br />

Cyclic Duty Braking Resistor<br />

Zero Space EMC Filter<br />

External EMC Filters<br />

Add-On Universal Encoder<br />

Feedback<br />

Add-On Quadrature Only<br />

Encoder Feedback<br />

Resolver Feedback<br />

Screw Terminal Connector<br />

See Options and<br />

Accessories<br />

Based on Drive (read ahead<br />

See Options and<br />

Accessories<br />

See Options and<br />

Accessories<br />

No Order Code - Standard<br />

See Options and<br />

Accessories<br />

SM-Universal Encoder Plus<br />

SM-Encoder Plus<br />

SM-Resolver<br />

SM-ETC<br />

Extended Analog and<br />

Digital I/O<br />

SM-I/O Plus<br />

Extra Analog and Digital I/O SM-I/O Lite<br />

Extra I/O with RealTime<br />

Clock/Calendar<br />

SM-I/O Timer<br />

120/240 Volt AC I/O SM-I/O 120V<br />

Double Insulated Extended<br />

I/O<br />

SM-PELV<br />

Remote Network I/O<br />

See Options and<br />

Accessories<br />

Option Description Order Code<br />

Communications<br />

Solutions Modules<br />

Pre-Programmed<br />

Solutions Modules<br />

Application<br />

Solutions<br />

Modules<br />

Applications<br />

Module<br />

Programming<br />

Software<br />

Miscellaneous<br />

Modbus RTU (standard on<br />

drive)<br />

DeviceNet<br />

PROFIBUS-DP<br />

Ethernet (Modbus TCP/IP)<br />

INTERBUS-S<br />

CANopen<br />

CAN Interface<br />

SERCOS<br />

CTNet<br />

Dual Mode Winder<br />

Controller<br />

Flying Shear Controller<br />

Fan and Pump Duty Assist<br />

Controler<br />

SM-Applications 3<br />

SM-DeviceNet<br />

SM-PROFIBUS<br />

SM-Ethernet<br />

SM-Interbus<br />

SM-CANopen<br />

SM-CAN<br />

SM-SERCOS<br />

SM-Applications<br />

SM-Winder<br />

SM-FSC<br />

SM-DAC<br />

Systems Programming<br />

(Distributed Control)<br />

SM-Applications<br />

Systems Programming<br />

(Centralized Control)<br />

SM-Applications Lite<br />

Dedicated Motion Control SM-EZMotion 4<br />

Ladder and Function Blocks SyPTLite 5<br />

IEC 61131-3 (Ladder, FB,<br />

and Text Based)<br />

Motion Made Easy<br />

Programming<br />

Conduit Entry Plates<br />

IP54 or IP55 Cooling Fans<br />

SyPTPro<br />

PowerTools Pro<br />

See Options and<br />

Accessories<br />

Based on Drive (read<br />

ahead)<br />

1<br />

Can be ordered separately, but comes standard with Unidrive <strong>SP</strong><br />

2<br />

These options can be ordered separately, but are normally part of the Unidrive <strong>SP</strong><br />

Order Code<br />

3<br />

Provides an additional Modbus RTU port (in addition to one on drive)<br />

4<br />

Only one of these modules can be used in a Unidrive <strong>SP</strong> at a time<br />

5<br />

Available via free website download only<br />

51


AC Drives<br />

Operator Interface<br />

KEYPAD INTERFACE<br />

The Unidrive <strong>SP</strong> can operate without a keypad, or with<br />

either the SM-Keypad or SM-Keypad Plus. The<br />

SM-Keypad is a full-function, 7-digit LED data display.<br />

The SM-Keypad Plus is a back-lit LCD display option<br />

that can be mounted on the drive or remote mounted.<br />

SM-Keypad Plus supports 5 languages, plus custom text<br />

database, on-line help, and HMI features. Both keypads<br />

are “hot-pluggable,” enabling them to be moved from<br />

one drive to another without powering down.<br />

SM-Keypad + No Keypad<br />

SM-Keypad Plus<br />

HUMAN MACHINE INTERFACE (HMI)<br />

These operator interface units complement the CT<br />

product line by offering an impressive way of accessing<br />

parameters and adding more programming power to<br />

your application. The following features make these<br />

screens a simple and impressive solution for you... and<br />

your customers:<br />

- Graphical full color and 4-tone monochrome<br />

touchscreen<br />

- Menus, submenus, alarms, fault conditions,<br />

- Realtime trends and graphs<br />

- Scheduling and background programs<br />

- Modbus RTU and Modbus TCP/IP<br />

- Import pictures and graphics<br />

- Advanced Recipe capabilities<br />

For more information, refer to the Accessories Section.<br />

Power Accessories<br />

INTERNAL DYNAMIC BRAKING RESISTORS<br />

During deceleration, the mechanical<br />

energy stored in the spinning mass of<br />

the motor and load is converted to<br />

electrical energy, which recharges the<br />

drive’s DC bus. Dynamic braking<br />

resistors provide a means of rapidly<br />

dissipating that energy so that the<br />

drive does not fault from overcharging<br />

the DC bus. The ohmic value and<br />

power rating of the braking resistor is a<br />

function of the drive type and size.<br />

A zero-space braking resistor is available for heatsink<br />

mounting on Unidrive <strong>SP</strong> frame sizes 1 and 2. These<br />

resistors are designed for low-inertia loads commonly<br />

used in servo type applications. For higher-inertia loads,<br />

the heatsink mounted resistor may not have enough<br />

braking capacity, and a larger external resistor may be<br />

required. No thermal protection device is required with<br />

these heatsink-mounted resistor packages.<br />

Unidrive <strong>SP</strong> DC Resistance Power Rating Order Code<br />

Size<br />

1 75 Ω 50W SM-Heatsink DBR1<br />

2 37.5 Ω 100W SM-Heatsink DBR2<br />

(Drives Larger than Size 2 do not have this option)<br />

E-STOP DUTY DYNAMIC BRAKING<br />

Panel mounted DB resistors are<br />

designed for non-cyclic use where<br />

energy dissipation from an active<br />

drive is required. Resistors are<br />

supplied with mounting hardware<br />

unless otherwise noted.<br />

See Options and Accessories section for details<br />

Size 1 Unidrive <strong>SP</strong><br />

heatsink shown<br />

CYCLIC DUTY DYNAMIC BRAKING<br />

These heavy-duty kits have been<br />

designed to provide dynamic<br />

braking for cyclic and continuous<br />

braking applications.<br />

VT155<br />

VT525<br />

52<br />

See Options and Accessories section for details


EXTERNAL EMC FILTERS<br />

EMC filters are used to minimize high frequency power<br />

supply line disturbances caused by PWM AC drives<br />

that may interfere with proper operation of sensitive<br />

electronic equipment. These specific filters have been<br />

assessed for conformance with the EMC directive by<br />

testing with the appropriate Control Techniques drives.<br />

The filters used with Unidrive <strong>SP</strong><br />

have been designed to mount in<br />

either Footprint or Bookend<br />

dimensions, allowing the user to<br />

optimize panel space.<br />

ENCODER TERMINAL CONNECTOR<br />

The 15 way D-Type Converter is used to simplify motor<br />

feedback wiring by “Breaking out” the 15-pin<br />

D-connector signals to screw terminals.<br />

AC Drives<br />

See Options and Accessories section for details<br />

IP54 AND IP55 FAN OPTIONS<br />

For those applications using through-panel mounting,<br />

and located in demanding enviornments, Unidrive <strong>SP</strong><br />

can be fitted with optional fans providing either IP54 or<br />

IP55 Ingress Protection Ratings. The chart below lists the<br />

available fan options.<br />

Description<br />

Encoder Screw Terminal connector<br />

CONDUIT GLAND PLATES<br />

Order Code<br />

SM-ETC<br />

New in 2005 and expanding in 2006 is the option of a<br />

conduit gland plate for Unidrive <strong>SP</strong> wall-mount drives.<br />

Currently, conduit mounting plates are available for<br />

Unidrive <strong>SP</strong> sizes 3, 4, and 5.<br />

Unidrive <strong>SP</strong><br />

Frame Size<br />

IP54 Fan Option<br />

Order Code<br />

IP55 Fan Option<br />

Order Code<br />

1 3251-4824 3251-3824<br />

2 3251-4824 3251-3824<br />

3 N/A 3251-1224<br />

4 3251-7824 N/A<br />

5 Standard N/A<br />

6 Standard N/A<br />

Unidrive <strong>SP</strong> Model Number Order Code<br />

Size 3 CBOX-S3 960400-01<br />

Size 4 and 5 CBOX-S4-5 960400-04<br />

(Call factory for availability of conduit boxes for Unidrive <strong>SP</strong> sizes 1, 2 and 6.)<br />

CBOX-S3<br />

CBOX-S4-5<br />

(two pieces)<br />

Some additional parts are required for installation of<br />

these fans. Please contact Control Techniques Technical<br />

Support for details.<br />

Top<br />

Bottom<br />

53


AC Drives<br />

Option Modules<br />

Feedback Modules<br />

SM-UNIVERSAL ENCODER PLUS<br />

The SM-Universal Encoder Plus module provides the<br />

Unidrive <strong>SP</strong> with an additional feedback port that<br />

supports all of the same feedback types as the base<br />

drive, plus has a simulated encoder output that can be<br />

programmed to operate in the following modes:<br />

Input / Output Modules<br />

SM-I/O PLUS<br />

This module provides expanded digital and analog I/O for<br />

the Unidrive <strong>SP</strong>.<br />

• 2 Analog Input (10-bit plus sign,±10V)<br />

• 1 Analog Output (10-bit plus sign,±10V)<br />

• 3 Digital Input/Output<br />

• 3 Digital Input<br />

• 2 Relay Contacts (2A @ 240VAC, 4A @ 30VDC)<br />

54<br />

• Quadrature <strong>Inc</strong>remental<br />

• Pulse and Direction<br />

• SSI<br />

The module also incorporates freeze inputs for<br />

applications requiring position capture.<br />

SM-ENCODER PLUS<br />

The SM-Encoder Plus module provides an additional<br />

quadrature incremental encoder<br />

feedback port.<br />

Note: More than one SM-Encoder Plus and/or<br />

SM-Universal Encoder Plus module may be installed in a<br />

single drive.<br />

SM-RESOLVER<br />

This module enables the Unidrive <strong>SP</strong> to control the speed<br />

and position of motors fitted with resolvers. Because of<br />

their ruggedness, resolvers are often used in hot,<br />

demanding enviornments.<br />

Input Impedance: >85 Ohms<br />

Transformation Ratio: 3:1 or 2:1<br />

Excitation Frequency: 6kHz<br />

Maximum Motor<br />

Speed<br />

Feedback<br />

Resolution<br />

Quadrature Format<br />

0-3,300 rpm 14 bit 4096<br />

3,301-13,200 rpm 12 bit 1024<br />

13,201-40,000 rpm 10 bit 256<br />

This module also incorporates a simulated encoder<br />

output that can be sourced either from the resolver or<br />

the main drive encoder.<br />

SM-I/O LITE<br />

This module provides expanded digital and analog I/O for<br />

the Unidrive <strong>SP</strong>, in lower quantity than the SM-I/O PLUS<br />

above.<br />

• 1 Analog Input (11-bit plus sign, ±10V,<br />

4-20mA, or 0-20mA)<br />

• 1 Analog Output (13-bit, 0-10V, 4-20mA,<br />

or 0-20mA)<br />

• 3 Digital Input<br />

• 2 Relay Contacts (2A @ 240VAC, 4A @ 30VDC)<br />

SM-I/O TIMER<br />

As per SM-I/O LITE above, but with the addition of a Real<br />

Time Clock and Calendar for scheduling drive events.<br />

• Access to Year, Month, Day, Hour,<br />

Minute, Second, and Daylight<br />

Savings Mode<br />

SM-I/O 120V<br />

This module provides digital I/O rated for 120 or 240VAC<br />

for the Unidrive <strong>SP</strong>. These I/O conform to IEC 61131-2<br />

120VAC standard.<br />

• 6 Digital Input (120VAC or 3 Digital<br />

Inputs @ 240VAC)<br />

• 2 Relay Contacts (2A @ 240VAC,<br />

4A @ 30VDC)<br />

SM-I/O PELV<br />

This module provides PELV (Protective Extra Low Voltage)<br />

double insulated digital and analog I/O to meet IEC<br />

61131-2, Clause 3.3.1 Type as well as NAMUR NE37<br />

specifications for chemical industry applications.<br />

• 2 Analog Input (4-20mA or 0-20mA)<br />

• 1 Analog Output (4-20mA or 0-20mA)<br />

• 1 Digital Input<br />

• 4 Digital Input/Output<br />

• 2 Relay Contact (2A @ 50VAC, 4A @ 30VDC)


Application / Programming Modules<br />

SM-APPLICATIONS<br />

The SM-Applications module transforms<br />

your Unidrive <strong>SP</strong> drive into a powerful<br />

automation controller that adds PLC<br />

functionality and can connect to devices<br />

via our drive-to-drive network CTNet. This gives<br />

you all of the benefits of a fully distributed control system<br />

including better performance, reduced cost and smaller<br />

electrical panel sizes.<br />

Performance – The SM-Applications module contains<br />

it’s own high performance microprocessor, leaving the<br />

drives own processor to give you the best possible motor<br />

performance. It contains 384K of user program memory,<br />

meaning that you are never likely to be limited by the<br />

program size or processing power of the module.<br />

Easy Powerful Configuration – The PLC functionality is<br />

programmed using SyPTPro (System Programming Tool)<br />

allowing you to tackle automation problems from simple<br />

start and stop sequencing to more complex machine and<br />

motion control applications. The device is programmed<br />

within an IEC61131-3 enviornment with your choice of 3<br />

languages; Ladder Logic, Function Blocks, and text based<br />

programming. SyPTPro provides a suite of diagnostic and<br />

debugging features for maintenance and to help you to<br />

get your solution into service faster.<br />

Real Time Control – SM-Applications module gives<br />

you real-time access to all of the drives parameters plus<br />

access to data<br />

from I/O or other drives. The module uses a high-speed<br />

multi-tasking operating system with task update times<br />

as low as 250µs. Tasks are fully synchronized to the<br />

drives own control loop to give you the best possible<br />

performance for drive control and motion.<br />

Inputs/Outputs – The module has two digital inputs<br />

and two digital outputs for high-speed I/O operations<br />

such as position capture or actuator firing. The module<br />

also features an optically isolated RS485 port, supporting<br />

standard protocols such as; Modbus for connection to<br />

external devices like Operator Interface panels, or CTSync<br />

which is a protocol used for synchronous communication<br />

between drives.<br />

SM-APPLICATIONS LITE<br />

The SM-Applications Lite module is<br />

designed to solve your automation<br />

requirements where intelligence is<br />

needed on a standalone drive or a drive<br />

connected to a centralized controller via I/O or Fieldbus.<br />

The Module provides many of the same functions of<br />

SM-Applications but may be programmed using either<br />

SyPTLite or SyPTPro. SM-Applications Lite with SyPTLite<br />

gives you an intermediate level automation solution<br />

that is suitable for a wide variety of applications, while<br />

SyPTPro and SM-Applications Lite will allow you to exploit<br />

the full power and performance of the option module in<br />

‘stand-alone’ applications.<br />

SM-EZMOTION<br />

The SM-EZMotion is ideal for all of your<br />

motion control applications whether<br />

simple or highly complex. Windowsbased<br />

PowerTools Pro configuration<br />

software helps to simplify applications while maintaining<br />

flexibility and functionality.<br />

The module is equipped with four high speed digital<br />

inputs and two digital outputs for external control.<br />

Simplify all of your motion applications by using the<br />

built-in High-Speed Capture, Queuing, Profile<br />

Summation, and Program Multi-tasking capabilities.<br />

Ease of use defines this multipurpose motion controller.<br />

Take advantage of all its features to quickly solve these<br />

applications:<br />

• Simple Indexing • Phase Synchronization<br />

• Pick and Place • Random Infeed Control<br />

• Flying Shear • Rotary Knife<br />

• High Speed Labeling • And many more...<br />

See the Motion Control section of this catalog for more<br />

detail on PowerTools Pro Software, which features<br />

Motion Made Easy programming with Drag and Drop,<br />

Point and Click, and Fill in the Blank.<br />

AC Drives<br />

55


AC Drives<br />

56<br />

Communication Modules<br />

SM NETWORK COMMUNICATION MODULES<br />

Communications<br />

Protocol<br />

System Configuration<br />

Interface Module<br />

Order Code<br />

Modbus RTU* Master/Slave SM-Applications<br />

DeviceNet Slave SM-DeviceNet<br />

PROFIBUS-DP Slave SM-PROFIBUS-DP<br />

ModbusTCP/IP Slave SM-Ethernet<br />

INTERBUS Slave SM-INTERBUS<br />

CANopen Slave SM-CANopen<br />

CAN Interface Master/Slave SM-CAN<br />

SERCOS Slave SM-SERCOS<br />

CTNet Peer-to-Peer SM-Applications<br />

* Modbus RTU is standard on Unidrive <strong>SP</strong>. An additional Modbus RTU port can be<br />

provided with an SM-Applications module.<br />

REMOTE NETWORK I/O<br />

The high-quality Beckhoff I/O<br />

system is available for systems<br />

using the CTNet communications<br />

network. A CTNet port is standard<br />

on a SM-Applications module.<br />

Beckhoff systems for CTNet include an I/O bus coupler<br />

and a large variety of snap-on terminal blocks allowing<br />

up to 256 digital inputs or outputs and up to 100 analog<br />

inputs and outputs per bus coupler. Up to 64 Beckhoff<br />

I/O systems can be attached to a CTNet network. I/O<br />

points can be easily read or written. Contact Control<br />

Techniques for details on the wide range of available<br />

Beckhoff Remote I/O options.<br />

Drive Configuration and<br />

Programming<br />

SMARTCARD<br />

This is a standard feature that enables simple<br />

configuration of parameters in a variety of ways. The<br />

SmartCard can:<br />

• ‘Clone’ a complete set of parameters for serial<br />

production<br />

• Save multiple complete sets of parameters<br />

• Set up an application as parameter differences from<br />

default<br />

• Automatically save all user parameter changes for<br />

maintenance purposes<br />

• Load complete motor map parameters<br />

• Read/write SmartCard information from within<br />

SM-Applications and SM-Applications Lite<br />

programs.<br />

The drive only communicates with the SmartCard when<br />

commanded to read or write, meaning the card may<br />

be “hot swapped”.<br />

Description<br />

Plug-In drive configuration<br />

card. Save/Copy complete drive<br />

parameter mapping.<br />

COMMUNICATION CABLE<br />

Order Code<br />

SMARTCARD<br />

Using a special RS232 to<br />

RS485 converter you can<br />

connect the PC to the RJ45 serial port on the front of the<br />

drive. A special pre-made<br />

cable is available from<br />

Control Techniques for this<br />

purpose – this CT Comms<br />

Cable is used with other Control Techniques products<br />

that use a RJ45/RS485 connector such as the<br />

Commander SE and Commander SK.<br />

The RJ45 socket is located under a small flap on the front<br />

of the Unidrive <strong>SP</strong> just below the keypad. The pin-out of<br />

this connector is described in the Unidrive <strong>SP</strong> User Guide.<br />

Description<br />

PC-to-drive Comms Cable<br />

Order Code<br />

CT Comms Cable


Unidrive <strong>SP</strong><br />

Software Overview<br />

DRIVE CONFIGURATION TOOLS (CTSOFT)<br />

CTSoft is a free Windows based drive configuration tool<br />

designed to enable the complete control and display<br />

of all parameters within a Unidrive <strong>SP</strong>. Functions within<br />

CTSoft allow data to be uploaded, viewed and saved,<br />

or retrieved from disk, modified and printed. It can<br />

be used off-line in the office or on-line in the factory.<br />

CTSoft communicates with the Unidrive <strong>SP</strong> via the<br />

computer’s serial port to the drive’s RS485 port using<br />

a communications cable (CT Comms cable) or via SM-<br />

Ethernet module. For more information, refer to the<br />

Software Section.<br />

Some of CTSoft’s capabilities include:<br />

• Remote Upload/Download<br />

• Parameter Saving<br />

• Drive and SM-Application Reset<br />

• Monitor Screens<br />

• Multiple Window Display<br />

• Block Diagram Animation<br />

Application Programming Software<br />

SYPTLITE AND SYPTPRO<br />

Control Techniques has developed a programming tool<br />

called SyPT (or System Programming Tool) for OEM’s and<br />

End Users that allows engineers and machine designers<br />

to maximize the functionality of the Unidrive <strong>SP</strong> and<br />

other Control Techniques drives. Whether programming a<br />

simple single-drive application that requires Run and Stop<br />

controls, or fully networked multi-drive control systems<br />

for machine and process control applications, SyPT helps<br />

the user to solve the application.<br />

To cover the wide range of application complexity, SyPT<br />

is available in two versions called SyPTLite and SyPTPro.<br />

SyPTLite is used to creat simple or complex Ladder Logic<br />

programs that can be used to control the drive, and even<br />

to replace small PLC’s that control machine I/O. SyPTPro<br />

is for the advanced machine programmer, and gives the<br />

user IEC-61131-3 sytle programming with Ladder Logic,<br />

Function Block, and DPL (text-based) editors. SyPTPro is<br />

used for complete machine control and/or motion control<br />

by configuring all drives and control modules, as well as<br />

replacing costly PLC’s used just for machine I/O.<br />

AC Drives<br />

TYPICAL APPLICATIONS<br />

Pump<br />

Accurate Control<br />

CTSoft IS SUPPLIED WITH THE DRIVE OR<br />

YOU CAN DOWNLOAD FROM<br />

www.emersonct.com --go to downloads<br />

Material<br />

Payoff<br />

Performance<br />

Scalable PLC capability is accomplished using Solution<br />

Modules, which provide added memory, I/O, and<br />

connectivity options, i.e., the SM-Applications Lite and<br />

SM-Applications module. (See Software section.)<br />

POWERTOOLS PRO<br />

YOU CAN DOWNLOAD SyPTLite FROM<br />

www.syptlite.com<br />

Extruder<br />

Reliability<br />

Mixer<br />

Simple and Easy<br />

PowerTools Pro is a Windows-based software program<br />

used to develop “Motion Made Easy” motion control<br />

applications, and is employed when an SM-EZMotion<br />

module is used with the Unidrive <strong>SP</strong>. PowerTools Pro<br />

is used to develop sophisticated motion programs in<br />

minutes instead of hours, and is ideal for solving a full<br />

range of axis and axis-and-a-half applications. (See the<br />

Motion Control section for details.)<br />

YOU CAN DOWNLOAD PowerTools Pro<br />

FROM www.emersonct.com<br />

57


AC Drives<br />

Pre-packaged Solutions<br />

for Unidrive <strong>SP</strong><br />

“Solutions” for the Unidrive <strong>SP</strong> enable quick startup on<br />

some of the most common industrial applications.<br />

Tension<br />

Sensor<br />

Tension<br />

Sensor<br />

CTNet<br />

Dual Mode Winder<br />

The Dual Mode Winder Application Software is the result<br />

of over 35 years of programming successful winder<br />

applications for a wide variety of materials and industries.<br />

The term “Dual Mode” refers to the ability of the<br />

software to switch between torque and speed control<br />

modes, often a critical requirement in demanding<br />

applications such as high speed dual-turret, flying splice<br />

machines. The Dual Mode Winder Application Software<br />

supports over 95% of industrial winding applications.<br />

The addition of an SM module loaded with the Dual<br />

Mode Winder software provides a low cost flexible<br />

solution for a wide variety of winding applications.<br />

Paper and Film Unwind and Rewinders<br />

• Single or multi spindle<br />

• Low tension high speed unwinds<br />

Metal Coilers and Uncoilers<br />

• Speed based control for thin strip with precise<br />

tension control<br />

• Torque based control for heavy strip without<br />

tension feedback<br />

• Speed/Torque control switching on the fly<br />

Wire, Cable and Textile Spoolers<br />

• Torque or speed controlled spoolers<br />

Wire, Cable and Textile Spoolers<br />

• Torque or speed controlled spoolers<br />

Solutions Software<br />

Dual Mode Winder<br />

Order Code<br />

SM-WINDER<br />

Standard Features<br />

• Torque Control Mode, including Constant Tension<br />

Center Wind<br />

• Speed Control Mode<br />

• Dancer Feedback<br />

• Load Cell Feedback<br />

• Dancer Air Loading Output<br />

• Line Speed Input<br />

• Diameter Calculator<br />

• Inertia Compensation<br />

• Taper Tension – linear or hyperbolic<br />

• Unwind/Rewind Selection<br />

• Web Break detection<br />

• Stall Tension adjustment<br />

• Multiple Preset Diameters<br />

• Jog<br />

• Torque Memory<br />

• All data entry done using Engineering Units<br />

Accessories<br />

• Fieldbus communication options:<br />

Modbus, DeviceNet, CANopen, PROFIBUS DP,<br />

INTERBUS, Ethernet and CTNet<br />

• Expanded I/O option<br />

• CTNet Modular I/O<br />

• Range of HMIs<br />

• Dynamic Braking<br />

• Regenerative Braking<br />

58


1OZ 2ABC 3DEF<br />

F1 F2 F3<br />

4GHI 5JKL 6MNO<br />

F4 F5 F6<br />

7PRS 8TUV 9WXY<br />

F7 F8 F9<br />

0 Space<br />

Del F10 +/-<br />

Flying Shear Control<br />

Flying Shear - <strong>Inc</strong>line<br />

AC Drives<br />

The Flying Shear is a common industrial application<br />

for cutting a continuous product to a set length while<br />

at line speed. This means that the main production<br />

process is not interrupted, and so machine productivity is<br />

maximized.<br />

Operator<br />

Interface<br />

CTIU<br />

Master<br />

Encoder<br />

Motion<br />

Unidrive <strong>SP</strong><br />

Unimotor<br />

Cutting Bar<br />

Motion<br />

Typical applications include various types of cut to length<br />

machines, depositors, punches, product inspection, or<br />

any other process where synchronization at line speed is<br />

required.<br />

Flying Shear - Angled<br />

Standard Features<br />

• Easy configuration<br />

• Hardware and software limits<br />

• Manual jog functions<br />

• Several homing modes<br />

• High speed output is used to initiate the cut<br />

• Registration capture<br />

• Batch control functions<br />

• Dynamic motion profile changes on the fly<br />

• Engineering units are used for programming<br />

• Units are defined for the master and slave axis as the<br />

number of encoder counts per unit. These are<br />

entered as a numerator and denominator to allow<br />

fractional values<br />

• Resolution of the ‘cut-length’ may be entered to<br />

within 0.001 units<br />

• Profile optimization reduces the machines mechanical<br />

stress: The return profile is calculated to operate at<br />

the slowest speed and acceleration rate, and yet with<br />

sufficient time to achieve the next cut, either<br />

triangular or trapezoidal profiles are used<br />

• Parallel and angled carriage applications are handled<br />

Solutions Software<br />

Flying Shear Control<br />

Unidrive <strong>SP</strong><br />

Master<br />

Encoder<br />

Order Code<br />

SM-FSC<br />

Adjustable Angle<br />

Accessories<br />

• Fieldbus communication options:<br />

Modbus, DeviceNet, CANopen, PROFIBUS DP,<br />

INTERBUS, Ethernet and CTNet<br />

• Expanded I/O option<br />

• CTNet Modular I/O<br />

• Range of HMIs<br />

• Dynamic Braking<br />

• Regenerative Braking<br />

Unimotor<br />

59


1OZ 2ABC 3DEF<br />

F1 F2 F3<br />

4GHI 5JKL 6MNO<br />

F4 F5 F6<br />

7PRS 8TUV 9WXY<br />

F7 F8 F9<br />

0 Space<br />

Del F10 +/-<br />

AC Drives<br />

Fan & Pump Duty Assist<br />

The Duty-Assist control is an effective method of<br />

controlling multiple pumps or fans in parallel to maintain<br />

the required process demand. Pumps and fans are often<br />

used in parallel banks to avoid motor overload, guarantee<br />

security of supply through system redundancy, reduce<br />

running costs due to system load cycles, and provide a<br />

wide range of control and flexibility.<br />

The system consists of a ‘Duty’ Drive and assist starters.<br />

The assist starters can be of any type, (e.g, Contactor,<br />

Wye-Delta, Auto-Transformer, Soft Starter or Inverter);<br />

the choice is dependent on the system limits. The Duty<br />

drive can control one dedicated motor (Fixed Duty), or<br />

with additional external switchgear could be selected to<br />

control other motors within the parallel configuration<br />

(Flexible Duty).<br />

Standard Features<br />

• Fixed Duty Motor – up to 4 assist starters can be<br />

controlled<br />

• Flexible Duty Selection – up to 3 assist starters can be<br />

controlled<br />

• Assist or Duty selection by Runtime (to ensure each<br />

pump/fan is equal used) or a set sequence<br />

• Automatic reselection requested assist fails to start<br />

• Local/Remote: Digital control from Unidrive <strong>SP</strong><br />

terminal I/O or via fieldbus<br />

• Stand-alone or system configurable<br />

• Set-points and feedback can be derived as direct<br />

analog signals or by fieldbus<br />

• 2 selectable process set points for use with day/night<br />

function<br />

• Process High and Low trip thresholds (selectable)<br />

• Inverse Speed characteristic (selectable)<br />

• No Flow Protection (selectable)<br />

• Wake/Sleep, Energy save function (selectable)<br />

• Dynamic V/F, Energy save function (selectable)<br />

• Cascade System Stop (selectable)<br />

3 PHASE SUPPLY<br />

Steam/<br />

Hot Air<br />

Hot<br />

Water<br />

More Features<br />

• Auto-changeover to ensure starters are not<br />

continually running for long periods of time<br />

• Assists number of starts per hour protection<br />

(selectable)<br />

• Assist Override delay to react to peak demands<br />

(selectable)<br />

• All data entry for set-up in engineering units<br />

Accessories<br />

• Fieldbus communication options:<br />

Modbus, DeviceNet, PROFIBUS DP, INTERBUS and<br />

CTNet<br />

• Expanded I/O option<br />

• CTNet Modular I/O<br />

• Range of HMIs<br />

• Dynamic Braking<br />

• Regenerative Braking<br />

Solutions Software<br />

Fan and Pump Assist<br />

Cool Water<br />

CONTROL<br />

Assist 5 Assist 4 Assist 3 Assist 2 1<br />

COOLING TOWER 5 COOLING TOWER 4 COOLING TOWER 3 COOLING TOWER 2 COOLING TOWER 1<br />

Order Code<br />

SM-DAC<br />

Operators Interface<br />

Duty<br />

Temperature<br />

Transducer<br />

60


“One Source” for AC products<br />

Control Techniques can supply AC motors from 1/4hp<br />

to 1500hp. Motor enclosures include totally open drip<br />

proof, totally enclosed fan cooled, totally enclosed nonventilated,<br />

and totally enclosed blower cooled. A variety<br />

of voltages are available along with mechanical and electrical<br />

modifications and accessories. Control Techniques<br />

can supply virtually any type of AC variable speed motor<br />

to meet your needs.<br />

AC Drives<br />

General Purpose Motors<br />

Ideal for fans, pumps, conveyors, mixers,<br />

and other general purpose applications<br />

using the Unidrive <strong>SP</strong> and Commander <strong>series</strong><br />

of drives.<br />

High Performance Vector Motors<br />

For use with the Unidrive <strong>SP</strong> in converting,<br />

printing, metals, paper, film and foil where<br />

precision, speed, and/or motor feedback<br />

are required.<br />

Washdown Motors<br />

For food and beverage and other clean<br />

applications, our washdown, and corrosion<br />

proof motors are a perfect match for our<br />

Commander SX NEMA 4X open or closed<br />

loop drive.<br />

Other Speciality Motors<br />

From chemical and aggregate duty motors to<br />

explosion proof motors, the One Source<br />

programs means we can get you a complete<br />

solution at the best value for your motor needs<br />

from 200V to 690V.<br />

61

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