Roller Doors - Novoferm

Roller Doors
For every object the ideal
tailor-made solution
Doors close to perfection
08/2001

Roller Doors
Examples
Riexinger produces roller doors
individually to size in many different versions.
Double-walled roller doors with thermal
insulation, with PVC-glazing for light cut-outs
or with colour coating.
Also access doors in fixed
or rotating side section.
2

Roller Doors
TH80 / TH100 aluminium double-walled
General description
Roller doors according to the regulations for power-operated doors
Roller door curtain, double-walled
of hinge-linked slats, for profiles see pages 5. The slats are arranged so that water can
drain off. The roller door curtain is fastened to the flanging roller with adjustable mounts.
The lower edge of the curtain is reinforced by the end slat which is rated according to
requirements, and fitted with a permanently elastic hose seal to compensate for unevenness
in the floor. Lateral end or sliding pieces prevent the slats profile type Thermorix
TH80 and TH100 from slipping out of position.
Guide rails
made of sendzimir-galvanized steel (see page 6) for welding-on installation or for
installation without welding with steel holder, normally with wear-proof plastic strips for
less door running noise.
Flanged roller
of steel, primed, rated according to the tolerable deflection of 1/500 of its length, including
the steel shafts calculated according to door weight. A flanged roller with a minimum
diameter of 168 mm is used to wind the curtain more efficiently.
Large-sized self-aligning ball bearings
accommodate the flanged roller. Mounted on consoles. The consoles and guide rails are
fastened with anchor plates which have to be positioned previously according to our
position diagrams, or by using dowels.
Electrical drive with slip-on gear mechanism
as worm gear, totally enclosed and oil-proof, requires no maintenance, including
integrated electromagnetic brake, can operate in any position, compact enclosed design,
with reversing safeguard and precisely adjusted end switches including safety end
switches, protection IP 54, operating voltage 400 V threephase, control voltage 230 V.
The drive can be operated with the emergency hand-crank in an emergency. Hand- and
motor drive are interlocked. The power is transmitted from the drive to the flanged roller
by means of a steel shaft. Operated by means of a surface-mounted push button “upstop-down”
on the inside of the door in a dead-man’s switch (push-button no. 2, page 6).
Surfaces
TH80
Standard surface:
natural aluminium, clear varnished
Special surfaces:
● Strip coating
on both sides of the slats:
– similar to RAL 9002 grey-white
– similar to RAL 9006 aluminium white
For door width over 4500 mm end slat
in naturally shiny aluminium.
● Colour coating
on request
TH100
Standard surface:
natural aluminium, clear varnished for
door width up to approx. 9000 mm
Special surfaces:
● Strip coating
on both sides:
– similar to RAL 9002 grey-white
– similar to RAL 9006 aluminium white
End slat in naturally shiny aluminium.
● Colour coating
on request
Electrical drive with chain wheels
as described above but power transmitted from drive to flanged roller with the necessary
chain wheels of steel and corresponding roller chain as per DIN 8187.
Dead-man switch
as per DIN 18 358, i.e. it must be possible to watch the door closing from the push button
position, and to interrupt the closing procedure by releasing pressure on the push button.
Unroll safeguard / safety device
All power-operated roller doors are equipped with an unroll safeguard which stops the
curtain by influencing the curtain or the shaft when the supporting components fail.
Supporting components are the gears and all other transmission elements between the
motor and the shaft. According to section 3 of the law on technical working equipment
(machine protection law), the chain wheel drives are equipped with chain safeguards,
regardless of whether the intervention points are inside or outside the public access or
working areas.
Assembly/electrical installation
Our assembly conditions are based on the existing DIN regulations. Accordingly, it is up
to the customer to position and connect all electrical parts according to our wiring
diagrams, and to provide the power supply and wiring between the parts. The customer
is also responsible for providing the pre-fuse and locked main switch.
Note:
The following versions are also available:
● electric drives for AC current, operating voltage 230 V
● hand operation with spring shaft als self-roller (for doors up to 3000 x 2800 mm)
3

Roller Doors
TH80 / TH100 aluminium double-walled
Normal design with slip-on gear mechanism
Special design with chain wheel drive
Horizontal view Horizontal view Horizontal view
Inside view of roller door
Vertical view Vertical view Vertical view
Space required on the side for door height up to 5000 mm
Space required on the side for door height up to 5000 mm
The space required on the side (dimension L) can be reduced
if the customer makes a recess for the pedestal bearing.
A = minimum size for guide rail and slip-on gear right or left
(on drive side)
L = minimum size for guide rail and pedestal bearing
(on bearing side)
S = minimum size for lintel height
(see table minimum lintel height)
The space required on the side (dimension L) can be reduced
if the customer makes a recess for the pedestal bearing.
A, A1 = minimum size for guide rail, pedestal bearing and
chain wheel drive right or left (on drive side)
L = minimum size for guide rail and pedestal bearing
(on bearing side)
S = minimum size for lintel height
(see table minimum lintel height)
Width 2000 3000 4000 5000 6000 7000
A 260 260 260 280 280 280
L 165 165 165 165 200 200
Width 2000 3000 5000 6000 7000 8000 9000 11 000
to to to
4000 10 000 12 000
A 550 550 630 710 750 800 850 880
A1 200 200 240 250 300 300 350 500
L 165 165 165 200 200 270 290 320
Dimensions for special designs or special wall connections
on request, when space required for installation not available.
Minimum lintel height S
for TH80 slat as per table,
for TH100 slat as per table
for TH100 slat as per table + 150 mm
Door -width 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000
-height
2000 550 550 550 550 600 700 720 780 780 800 800 800
2500 580 580 580 580 630 730 760 810 810 810 840 870
3000 600 600 600 630 680 780 780 810 810 830 840 870
3500 620 620 620 650 700 800 810 810 830 890 890 890
4000 640 640 640 650 700 800 840 870 870 890 890 910
4500 650 650 650 730 780 880 880 890 890 910 910 930
5000 660 660 660 750 800 900 900 900 900 960 960 960
6000 720 720 720 770 820 920 920 920 960 960 970 990
7000 860 860 860 860 910 1010 1060 1060 1080 1080 1090 1090
8000 860 860 860 860 910 1010 1100 1120 1120 1130 1150 1150
All dimensions in mm
S
bale
Inside
Outside
4

Roller Doors
TH80 / TH100 aluminium double-walled
Double-walled slats 80 mm
TH80
80 mm slats, doublewalled
approx. 20 mm
thick, optionally with
Standard surface:
natural aluminium
with clear varnish
Special surfaces:
● Strip coating on both
sides of the slats:
– similar to RAL 9002
grey-white
– similar to RAL 9006
aluminium white
● Colour coating
on request
Double-walled slats 100 mm
TH100
100 mm slats of aluminium
(AlMgMn),
23 mm thick, surface
naturally aluminium
with clear varnish, with
thermally insulating core
of polyurethane hard
foam
in glue-free bond with the
shell for greatest possible
rigidity, with plastic end
pieces or gliders to
prevent lateral displacement
and for low-noise,
easy operation.
With thermally insulating
core made of polyurethane
hard foam in glue-free
bond with the shell for
greatest possible rigidity.
With optimised slats, winding and guide properties for far
quieter running. Plastic end pieces or gliders to prevent
displacement and for easier operation.
Production sizes max. 6000 x 5000 mm.
THGL80
THGL100
Double shell glazed slats
with window cut-outs
(arrangement see
illustration on the right)
and inserted double shell
plastic pane (not as clear
as glass), max. 5 glazed
slats per roller door.
30
90
50
Double shell glazed
aluminium slats
with window cut-outs
(arrangement see illustration
on the right) and
inserted, thermally
insulating see-through
plastic panes. Slat thickness
23 mm, any
number of slats
possible.
All dimensions in mm
50
39
200 – 304 150 60
Note:
All aluminium slats TH80, THGL80, TH100 and THGL100
also colour-coated on request (see page 3).
5

Roller Doors
TH80 / TH100 aluminium double-walled
Guide rails FS2
100 mm
80 mm
(Side seal at surcharge, see p. 7)
of steel,
sendzimir
galvanized, with
push-on plastic
strips. For doors
with lintel seal or
stay. Non-welding
installation
possible with
steel holder.
For type TH80
and TH100.
Push-button (standard)
Push-button no. 2
Surface-mounting, function “Up-Stop-
Down” (“Stop” button does not function
in dead-man mode), protection IP65.
Standard for roller doors
Key switch flush-mounting
(at a surcharge)
End slats
115 mm (TH100)
100 mm (V80)
40 mm
End slat
type RH
own light alloy
slat, extruded,
with permanently
elastic
hose-type seal,
for type TH100.
Key switch surface-mounting
(at a surcharge)
Key switch no. 10
Surface-mounting, in light alloy cast
housing with mechanical lid locking,
with profile semi-cylinder, designation
“On-Off”, protection IP54.
Key switch no. 6
Flush-mounting in light alloy cast
housing with mechanical lid locking,
with anodised front panel, profile semicylinder,
designation “On-Off-Up-Stop-
Down”, protection IP 54 (requires recess
W 80 x H 200 x D 75 mm).
app.
10 mm
app. 80 mm
30 mm
Bottom seal
for type TH80
EPDM hosetype
seal for
inserting into
TH80 slats.
Key switch no. 7
Flush-mounting in light alloy cast
housing with mechanical lid locking,
with anodised front panel, profile semicylinder,
designation “Up-Stop-Down”,
protection IP54 (requires recess
W 80 x H 140 x D 75 mm).
Drive
Key switch no. 4
Surface-mounting in light alloy cast
housing with mechanical lid locking,
with profile semi-cylinder, designation
“Up-Stop-Down”, protection IP54.
Standpillar (at a surcharge)
Stand pillar no. 9
with integrated
key switch no. 7
height 1100 mm,
galvanized.
Drive with integrated
interception device
according to the directives for powerdriven
windows and doors.
Key switch no. 5
Surface-mounting in light alloy cast
housing with mechanical lid locking,
with profile semi-cylinder, designation
“On-Off-Up-Stop-Down”, protection IP54.
6

Roller Doors
TH80 / TH100 aluminium double-walled
Special designs / extra features
Vertical lintel cover
necessary when there is no
lintel. Cover of the same
profile as the curtain, fixed,
enclosed in steel frame.
Alternatively available of
edged galvanized plate.
Horizontal lintel cover panel
necessary when the lintel is
recessed. Fixed cover panel,
consisting of edged
galvanized sheet metal, with
or without thermal insulation
depending on door design.
Burglary safeguard
to prevent the roller door from
being lifted, consisting of a lock
for cylinder to be provided by
the customer, handle, laterally
enclosed rod, switch-off contact.
Access door
normal size 875 x 2000 mm,
for access to persons when the
door is closed. In swivelling or
fixed lateral section (total width
approx. 1050 mm).
Design a)
access door as double-walled,
single-leaf multi-purpose door,
upper section double-walled
with insulation filling, galvanized,
primed.
Design b)
access door and upper part
filled with roller door slats,
galvanized frame structure,
primed.
Design c)
special dimensions on request.
Lintel seal for TH100
to prevent heat loss and
draughts, up to 5 m wide with
rubber lip seal, from 5 m wide
with perlon brushes.
Lintel seal for TH80
to prevent heat loss and
draughts, through TH80 slat
without counter slat on the back
with permanently integrated
plastic seal.
Side end seal
for guide rail FS2
to prevent heat loss and
draughts, plastic strips on the
insides of the doors, equipped
with brush edge.
Other extra features
Emergency operation
from the floor with
emergency hand chain.
Accident protection contact
strip under the end slat at the
lower edge of the door. Makes
the door stop automatically
when the closing door curtain
meets a hindrance. Generally
available for automatically
driven doors, otherwise on
request.
Other features
special designs, key switches
(see page 6), pull switches,
remote control, light barriers,
warning lights, traffic lights,
delay relays.
Lateral border profile
necessary when the space
required for fitting the roller door
is inadequate or not available.
Steel profile with dimensions
depending on the door weight.
7

Roller Doors
Modern products from a modern factory
Our production facilities in
the Brackenheim factory
are highly automated,
state-of-the-art technology
in all stages of the production
process.
We use advanced CNCcontrolled
punching,
bending and machining
centres, together with
welding robots specially
modified to suit
Riexinger’s requirements.
When it comes to surface
treatment, the products
pass through a modern,
environment-friendly powder-coating
machine before
leaving the conveyor
belt straight to the shipping
department.
08/2001 Subject to construction change
Your dealer:
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