Converting Rollers - Menges Roller Company, Inc.
Converting Rollers & Services Application Engineered for Your Unique Needs The Only Industrial Roller Source You’ll Ever Need Menges Roller Company has been serving the converting industry with innovative products and high-value services for over 40 years. This experience gives us the knowledge, skills and insight needed to provide real solutions to real challenges. Menges Roller provides roller products and services that help you run faster, waste less and produce better products. Menges Makes All Types of Rollers Used in Converting Process Rolls of All Types & Sizes Small to Large Rubber Covered Rolls Web Spreader Rolls Feed Rolls Idler Rolls Layon Rolls for Adhesives & Coatings Chill & Heat Transfer Rolls Menges Rollers are a one-step solution to common web handling issues. A variety of highly-effective patterns are available, including herringbone, diamond, fluted serrated and many others. Serving Every Converting Industry Sector Cast Film Packaging Laminating Coating Extrusion Non-Wovens A Important Repair Services for the Converting Industry One of our specialties is large process rollers. Over 18 feet long, this one was sent to us for refurbishing. We recovered with a premium elastomer and repaired the journal shafts. Rollcover Stripping & Recovering with any elastomer Core Repair: Regrinding & Rebuffing Chrome Replating & Finishing (to mirror/any Ra value) Acid Flushing of Heat-Transfer/Chill Rollers Repairing Internal Parts on Heat-Transfer/Chill Rollers Journal Repair & Replacement Two-Plane Dynamic & Static Roller Balancing Grooving & Parabolic Crowning Elastomer Consulting: Compounding & Testing Services Unlike many roller fabricators, Menges has in-house rollcovering capabilities. Our body of knowledge in rollcoverings spans 40 years, so we know what compound to recommend, how to apply it, and how to groove it for maximum efficiency. Rollcovers – Mastering Chemical, Thermal & Physical Properties Menges Roller is a market leader in elastomer development and use. In addition to covering with any formula on the market today, we can blend custom compounds based on your specific requirements. Available Rollcovering Compounds (partial list) Natural Rubber Hypalon Silicon & EPDM Silicon Blends EPPM Nitrile (NBR / BUNA) Neoprene Anti-Static Blends Hypalon Blend for Corona Treatment uses Viton (Fluoroelastomer) FDA Approved coverings Thermal Plastic Urethane / Tiger Max
Core Manufacturing - The Right Design for Your Application: We provide new replacement cores via reverse-engineering your existing roller or from a drawing or schematic. Menges manufactures thousands of roll cores for OEM and after-market installations to be rubber covered or chrome plated. Our fabrication facility is exceptionally large, as are many of our machines, giving us the capacity to produce precision roller cores as long as 30 feet and up to 48 inches.in diameter. Roller Core Materials High-Grade Carbon Steels Aluminum & Aluminum Alloys Carbon Fiber Hardshell Finish & Plating Options Chrome (polished to mirror or any Ra value) Nickel Plated Standard Lathe Finish Grit/Shot Blasted Matte Finish Machine-Cut Grooving Tempered & Case-Hardened Thermal Spray (abrasion & corrosion-resistant coating) Precision-made liveshaft roller cores like these represent one of our key offerings. We manufacture cores up to 30 feet long and 48 inches in diameter - a capability beyond most competitors. Extending Roller Life - Repair & Refurbishing Services Journal Repair & Replacement Regrinding & Re-Plating Diameter Modification for Journals Bearing Race Resurfacing With one of the most complete fabrication facilities in the industry, Menges constructs all roller types: liveshaft, deadshaft, and recessed bore formats, as seen above. Advanced CAD technology is employed to model performance dynamics and generate accurate prints. This heat transfer roller - which serves on a laminating line in a flexible packaging operation - is being cylindrically ground in-house and will be re-plated with mirror-finish chrome. Here with Matt Menges, each of these rollers is over 26 feet long. We made double-plated journal sets capable of withstanding incredible loads. To ensure peak performance on the job, we dynamically balanced these super-sized rolls. Few suppliers can build large rolls to such exacting specifications.