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FAG MOUNTING AND MAINTENANCE EQUIPMENT<br />
AND SERVICES FOR ROLLING BEARINGS<br />
Greater operational reliability of <strong>rolling</strong> bearings<br />
FAG Industrial Bearings <strong>and</strong> Services
ABOUT THIS CATALOGUE<br />
This catalogue is principally aimed<br />
at the <strong>maintenance</strong> managers of<br />
plants where <strong>rolling</strong> bearings <strong>and</strong><br />
other rotating machine elements<br />
are critical as far as product <strong>and</strong><br />
process quality is concerned.<br />
As the person responsible <strong>for</strong> the<br />
<strong>maintenance</strong> <strong>and</strong> production<br />
process, you have to be able to rely<br />
on the quality of your tools <strong>and</strong><br />
the competence of your service<br />
partners in your daily work.<br />
To this end, you will find on the<br />
following pages high-grade <strong>maintenance</strong><br />
tools tested by FAG <strong>rolling</strong><br />
bearing experts, high-tech solutions<br />
in the field of condition monitoring<br />
<strong>and</strong> <strong>maintenance</strong> planning<br />
as well as offers to realise the fullservice<br />
philosophy. Here, the quality<br />
requirements we make on the<br />
products <strong>and</strong> <strong>services</strong> are underscored<br />
by the over 100-year history<br />
of precision <strong>rolling</strong> bearing production<br />
in the FAG Group.<br />
FAG Industrial Services staff <strong>and</strong><br />
our certified dealers will be only<br />
too glad to put themselves at your<br />
disposal in selecting those tools<br />
<strong>and</strong> <strong>services</strong> ideal <strong>for</strong> your individual<br />
<strong>maintenance</strong> job.<br />
Dr.-Ing. Bernd Geropp <strong>and</strong><br />
Dr.-Ing. Hans-Willi Kessler<br />
FAG Industrial Services Management<br />
Questions <strong>and</strong> suggestions about this catalogue<br />
you should address to<br />
the FAG field specialist you know <strong>and</strong>/or<br />
your technical dealer.<br />
Here is our service hotline:<br />
e-mail: support@fis-<strong>services</strong>.de<br />
Telephone: +49 24 07 91 49-99<br />
FAG · 1
FAG INDUSTRIAL SERVICES<br />
FAG Industrial Services –<br />
a new enterprise in the<br />
FAG Group<br />
FAG Industrial Services (F’IS) is<br />
presented to you in this catalogue<br />
as your highly efficient partner <strong>for</strong><br />
the <strong>maintenance</strong> of rotating machine<br />
parts.<br />
It is our objective to support customers<br />
in increasing the service life<br />
<strong>and</strong> capacity of their production facilities.<br />
This occurs irrespective of<br />
the br<strong>and</strong> of the machine components<br />
used. Alongside suitable<br />
products <strong>and</strong> <strong>mounting</strong> service,<br />
the focal point here is levelled at<br />
<strong>services</strong>, such as condition monitoring<br />
<strong>and</strong> <strong>maintenance</strong> consultation.<br />
measurements within the scope of<br />
condition monitoring production<br />
facilities.<br />
We offer you the tools <strong>and</strong> <strong>services</strong><br />
best suited <strong>for</strong> your individual<br />
<strong>maintenance</strong> job.<br />
Focal point<br />
“<strong>maintenance</strong> products”<br />
This catalogue is focussed on those<br />
tools the <strong>maintenance</strong> specialist<br />
needs on the spot to ensure efficient<br />
<strong>and</strong> professional <strong>mounting</strong><br />
<strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> bearings.<br />
You will also find in<strong>for</strong>mation<br />
about our <strong>services</strong> offered under<br />
the auspices of F’IS.<br />
From specialists <strong>for</strong> specialists<br />
– tested quality:<br />
FAG Industrial Services makes high<br />
dem<strong>and</strong>s on the quality of their<br />
products. Each <strong>and</strong> every tool, accessory<br />
<strong>and</strong> grease you espy in the<br />
catalogue has been subjected to intensive<br />
tests <strong>and</strong> proven good in<br />
practical application by our own<br />
fitters.<br />
FAG Industrial Services is building<br />
up regional competence centres<br />
that co-operate with local, certified<br />
service partners. This means that<br />
FAG Industrial Services is capable<br />
of providing customers throughout<br />
the world with products <strong>and</strong> <strong>services</strong><br />
quickly <strong>and</strong> competently.<br />
The philosophy<br />
of FAG Industrial Services<br />
Solutions – no prefabricated<br />
st<strong>and</strong>ard offers<br />
Our customers’ <strong>maintenance</strong> managers<br />
contact us with no end of requests,<br />
such as <strong>for</strong> support in planned<br />
inspections, introduction of a<br />
centralised <strong>maintenance</strong> management<br />
system (CMMS) or control<br />
FAG · 2
TABLE OF CONTENTS<br />
Tools <strong>and</strong> devices <strong>for</strong> <strong>mounting</strong><br />
Sets of <strong>mounting</strong> tools<br />
Hook wrenches<br />
Hydraulic nuts<br />
Tools <strong>and</strong> devices <strong>for</strong> dis<strong>mounting</strong><br />
Mechanical extractors<br />
Heating devices<br />
Induction heating devices<br />
Electric heating plates<br />
Heating rings<br />
Induction coils<br />
Pressure generators <strong>for</strong> the hydraulic<br />
method <strong>and</strong> <strong>for</strong> hydraulic nuts<br />
Chart<br />
Oil injector<br />
H<strong>and</strong> pump sets<br />
High-pressure pump<br />
<strong>and</strong> <strong>mounting</strong> sets<br />
Hydraulic units<br />
Connecting pieces<br />
Measuring instruments<br />
Feeler gauges<br />
Taper measuring instruments<br />
Boundary circle measuring instruments<br />
H<strong>and</strong>held digital speedometer<br />
Temperature measuring instrument<br />
Sonar detector<br />
Rolling bearing lubrication<br />
Rolling bearing greases Arcanol<br />
Lubricators “Motion Guard“<br />
Grease guns, dosing devices<br />
P. 8<br />
P. 9<br />
P. 11<br />
P. 14<br />
P. 18<br />
P. 20<br />
P. 20<br />
P. 21<br />
P. 24<br />
P. 25<br />
P. 26<br />
P. 27<br />
P. 28<br />
P. 29<br />
P. 32<br />
P. 32<br />
P. 34<br />
P. 35<br />
P. 36<br />
P. 36<br />
P. 38<br />
P. 41<br />
P. 44<br />
Accessories <strong>for</strong> <strong>mounting</strong> <strong>and</strong> <strong>maintenance</strong><br />
Anti-corrosion oil<br />
P. 46<br />
Mounting paste<br />
P. 46<br />
Split spherical roller bearings<br />
Vibration diagnosis <strong>equipment</strong><br />
Condition monitoring<br />
Maintenance consultation<br />
Rolling bearing <strong>services</strong><br />
Publications<br />
List of FAG products<br />
P. 7<br />
P. 13<br />
P. 17<br />
P. 23<br />
P. 31<br />
P. 37<br />
P. 45<br />
P. 47<br />
P. 49<br />
P. 53<br />
P. 57<br />
P. 59<br />
P. 68<br />
P. 69<br />
FAG · 3
TOOLS AND DEVICES FOR MOUNTING AND DISMOUNTING<br />
Synoptic table<br />
Bearing type<br />
Bearing<br />
bore<br />
Bearing<br />
size<br />
Mounting<br />
with<br />
heating<br />
without<br />
heating<br />
Deep groove<br />
ball bearing<br />
Tapered<br />
roller bearing<br />
cylindrical<br />
small<br />
Angular contact ball<br />
bearing<br />
Spindle bearing<br />
Four-point<br />
bearing<br />
Barrel<br />
roller bearing<br />
Spherical<br />
roller bearing<br />
medium<br />
Self-aligning<br />
ball bearing<br />
large<br />
Cylindrical<br />
roller bearing<br />
cylindrical<br />
small<br />
medium<br />
Needle<br />
roller bearing<br />
large<br />
Thrust ball bearing<br />
cylindrical<br />
small<br />
Angular contact thrust ball bearing<br />
Cylindrical roller thrust bearing<br />
medium<br />
Spherical roller thrust bearing<br />
large<br />
Self-aligning ball bearing<br />
Self-aligning ball bearing<br />
with adapter sleeve<br />
Barrel roller bearing<br />
Barrel roller bearing with adapter sleeve<br />
Spherical roller bearing<br />
Spherical roller bearing with adapter sleeve<br />
Spherical roller bearing with withdrawal<br />
sleeve<br />
Adapter sleeve<br />
Withdrawal<br />
sleeve<br />
tapered<br />
small<br />
medium<br />
large<br />
Cylindrical roller bearing, double row tapered small<br />
medium<br />
large<br />
FAG · 4
Dis<strong>mounting</strong><br />
Symbols<br />
Hydraulic<br />
method<br />
with<br />
heating<br />
without<br />
heating<br />
Hydraulic<br />
method<br />
Induction<br />
heating device<br />
Heating plate<br />
Hot air cabinet<br />
Oil bath<br />
Induction<br />
coil<br />
Heating ring<br />
Hammer <strong>and</strong><br />
<strong>mounting</strong> device<br />
Mechanical <strong>and</strong><br />
hydraulic presses<br />
Double<br />
hook wrench<br />
Nut <strong>and</strong><br />
hook wrench<br />
Nut <strong>and</strong><br />
thrust bolts<br />
Axle cap<br />
Hydraulic nut<br />
Hammer <strong>and</strong><br />
metal drift<br />
Extractor<br />
Hydraulic method<br />
FAG · 5
FAG · 6
TOOLS AND DEVICES FOR MOUNTING<br />
FAG tools <strong>and</strong> devices<br />
<strong>for</strong> <strong>mounting</strong><br />
Sets of <strong>mounting</strong> tools P. 8<br />
Hook wrenches P. 9<br />
Hydraulic nuts P. 11<br />
FAG · 7
TOOLS AND DEVICES FOR MOUNTING<br />
Sets of <strong>mounting</strong> tools<br />
Sets of <strong>mounting</strong> tools<br />
EINBAU.SET.ALU <strong>and</strong><br />
EINBAU.SET.ST<br />
FAG sets of <strong>mounting</strong> tools are<br />
suitable <strong>for</strong> cost-effective <strong>and</strong> safe<br />
<strong>mounting</strong> of <strong>rolling</strong> bearings with<br />
bore diameters of 10 mm to 50 mm<br />
or outside diameters of 26 mm to<br />
110 mm.<br />
Sleeves, spacers, seals <strong>and</strong> similar<br />
parts can also be easily mounted<br />
with the EINBAU.SET.ALU <strong>and</strong><br />
EINBAU.SET.ST (<strong>for</strong>mer FAG designation<br />
172013).<br />
Rings that are to be fitted tightly<br />
can be driven onto a shaft or into a<br />
housing bore by hitting the <strong>mounting</strong><br />
sleeve with a hammer. In this<br />
way <strong>rolling</strong> elements <strong>and</strong> raceways<br />
do not transmit the <strong>mounting</strong> <strong>for</strong>ce<br />
<strong>and</strong> become damaged. The perfectly<br />
matched precision components<br />
ensure uni<strong>for</strong>m transmission<br />
of the <strong>for</strong>ces onto the faces of the<br />
bearing rings.<br />
Where the EINBAU.SET.ALU is<br />
concerned the <strong>mounting</strong> sleeves<br />
are made of aluminium <strong>and</strong> the<br />
<strong>mounting</strong> rings of plastic. The<br />
components are easy to h<strong>and</strong>le<br />
<strong>and</strong> relatively reasonable in price.<br />
A long wear-free period of application<br />
is achieved with the<br />
EINBAU.SET.ST where <strong>mounting</strong><br />
sleeves <strong>and</strong> rings are made of<br />
steel. The tools can also be used<br />
with workshop power presses.<br />
Order designation<br />
EINBAU.SET.ALU<br />
Order designation<br />
EINBAU.SET.ST<br />
Delivery includes<br />
Mounting rings<br />
Mounting sleeves<br />
Hammer,<br />
recoilless<br />
Dimensions<br />
Case<br />
Mass of<br />
complete set<br />
33 rings <strong>for</strong> bearing bores of 9 – 50 mm,<br />
O.D.s up to 110 mm<br />
3 sleeves<br />
0.7 kg<br />
430x320x100 mm<br />
4.7 kg<br />
Delivery includes<br />
Mounting rings<br />
Mounting sleeves<br />
Hammer,<br />
recoilless<br />
Dimensions<br />
Case<br />
Mass of<br />
complete set:<br />
33 rings <strong>for</strong> bearing bores of 9 – 50 mm,<br />
O.D.s up to 110 mm<br />
5 sleeves<br />
0.7 kg<br />
370x320x70 mm<br />
21 kg<br />
For further in<strong>for</strong>mation see TI No. WL 80-49<br />
FAG · 8
TOOLS AND DEVICES FOR MOUNTING<br />
Hook wrenches<br />
FAG hook wrenches of series<br />
HN../..<br />
Hook wrenches of series HN../..<br />
are suitable <strong>for</strong> tightening locknuts,<br />
adapter sleeve nuts <strong>and</strong> extraction<br />
nuts on withdrawal sleeves.<br />
Small bearings can be mounted<br />
onto tapered shaft seats, adapter<br />
sleeves or withdrawal sleeves with<br />
a hook wrench. Withdrawal<br />
sleeves can also be dismounted<br />
with hook wrenches <strong>and</strong> extraction<br />
nuts. The following table<br />
gives the dimensions, mass <strong>and</strong><br />
appropriate hook wrench <strong>for</strong> the<br />
respective nuts.<br />
Order example <strong>for</strong> an FAG hook<br />
wrench:<br />
HN120/130<br />
Technical data<br />
Hook wrench Dimensions Mass Suitable <strong>for</strong><br />
l s ≈ nuts<br />
Order designation mm kg FAG<br />
HN16/20 110 3 0.025 KM0, KM1<br />
HN25/28 136 4 0.045 KM2, KM3<br />
HN30/32 136 4 0.05 KM4<br />
HN34/36 170 5 0.09 KM5<br />
HN45/50 206 6 0.155 KM6<br />
HN52/55 206 6 0.16 KM7<br />
HN58/62 242 7 0.255 KM8, KM9<br />
HN68/75 242 7 0.255 KM10, KM11<br />
HN80/90 280 8 0.41 KM12, KM13, KM14<br />
HN95/100 280 8 0.385 KM15, KM16<br />
HN110/115 335 10 0.745 KM17<br />
HN120/130 335 10 0.72 KM18, KM19, KM20<br />
HN135/145 385 10 1 KM21, KM22, KM23<br />
HN155/165 385 10 1.16 KM24, KM25, KM26, KM27<br />
HN180/195 470 10 1.58 KM28, KM29, KM30<br />
HN205/220 470 10 1.58 KM31, KM32, KM33, KM34<br />
HN230/245 560 10 2.25 KM36, KM38, KM40<br />
l<br />
s<br />
FAG · 9
TOOLS AND DEVICES FOR MOUNTING<br />
Hook wrenches<br />
Double hook wrench sets<br />
The double hook wrench sets FAG<br />
173556 <strong>and</strong> 173557 are used <strong>for</strong><br />
<strong>mounting</strong> <strong>rolling</strong> bearings on<br />
adapter sleeves. Both sets include<br />
a torque wrench with which the<br />
position at the beginning of the<br />
<strong>mounting</strong> process can be determined<br />
exactly with a specified<br />
tightening torque.<br />
Rotation angles are engraved on<br />
every double hook wrench <strong>for</strong><br />
self-aligning ball bearings. There<strong>for</strong>e<br />
the drive-up distance <strong>and</strong> the<br />
radial clearance reduction can be<br />
adjusted accurately.<br />
Double hook wrench sets<br />
173556 <strong>and</strong> 173557<br />
Double hook Double hook Suitable <strong>for</strong> Adapter<br />
wrench set wrench self-aligning ball bearings sleeve nuts<br />
Order designation FAG FAG<br />
1208<br />
1308<br />
173556 DHN5 1205 2205 1305 2305 KM5<br />
DHN6 1206 2206 1306 2306 KM6<br />
DHN7 1207 2207 1307 2307 KM7<br />
DHN8 1208 2208 1308 2308 KM8<br />
Scope of delivery: Double hook wrenches DHN5, DHN6, DHN7, DHN8,<br />
torque wrench with adjusting wrench WKZG.DSG5-8,<br />
service case (350x220x65 mm),<br />
operating instructions<br />
mass 1.5 kg<br />
0<br />
FAG-DHN 8<br />
2208<br />
2308<br />
173557 DHN9 1209 2209 1309 2309 KM9<br />
DHN10 1210 2210 1310 2310 KM10<br />
DHN11 1211 2211 1311 2311 KM11<br />
DHN12 1212 2212 1312 2312 KM12<br />
DHN13 1213 2213 1313 2313 KM13<br />
Scope of delivery: Double hook wrenches DHN9, DHN10, DHN11, DHN12, DHN13,<br />
torque wrench with adjusting wrench WKZG.DSG9-13,<br />
service case (450x330x100 mm),<br />
operating instructions<br />
mass 3.3 kg<br />
The individual double hook wrenches <strong>and</strong> torque wrenches are also available as replacement parts.<br />
FAG · 10
TOOLS AND DEVICES FOR MOUNTING<br />
Hydraulic nuts<br />
Hydraulic nuts (RKP)<br />
Parts with a tapered bore are<br />
pressed onto tapered seats with<br />
FAG hydraulic nuts. They are primarily<br />
used when the drive-up<br />
<strong>for</strong>ce of other devices, e.g. locknuts<br />
<strong>and</strong> thrust bolts, is not sufficient.<br />
Main fields of application:<br />
• Mounting of tapered bore <strong>rolling</strong><br />
bearings. The bearings can be<br />
mounted directly on tapered<br />
shaft seats or on adapter or withdrawal<br />
sleeves. Hydraulic nuts<br />
can also be used to dismount<br />
sleeve-mounted bearings.<br />
• Mounting of couplings, gearwheels,<br />
ship‘s propellers etc.<br />
For more detailed in<strong>for</strong>mation see<br />
FAG Publ. No. WL 80 103.<br />
Order designation Design Main fields of application<br />
RKP50 to RKP200 Hydraulic nut with metric fine thread to DIN 13 St<strong>and</strong>ardised adapter <strong>and</strong> withdrawal<br />
RKP205 to RKP1180A Hydraulic nut with trapezoidal thread to DIN 13 sleeves (metric dimensions)<br />
RKP90Z to RKP530Z Hydraulic nut with inch thread to ABMA Sleeves (inch dimensions)<br />
St<strong>and</strong>ards <strong>for</strong> Mounting Accessories, Section 8,<br />
Locknut Series N-00<br />
RKP100.529554A to<br />
RKP900.526225A Rein<strong>for</strong>ced hydraulic nut with straight bore For high <strong>mounting</strong> <strong>for</strong>ces,<br />
e.g. in ship building<br />
RKP.MG Displacement measuring instrument <strong>for</strong> If radial clearance cannot be measured with<br />
hydraulic nut<br />
a feeler gauge due to restricted accessibility<br />
FAG · 11
TOOLS AND DEVICES FOR MOUNTING<br />
Hydraulic nuts<br />
Hydraulic nuts with displacement<br />
measuring instrument<br />
If the radial clearance cannot be<br />
measured with a feeler gauge due<br />
to poor accessibility of the bearing<br />
location, the axial drive up of the<br />
bearing on the tapered seat can be<br />
measured instead. To do so, a<br />
measuring instrument can be<br />
screwed to the face of the hydraulic<br />
nut.<br />
If the axial connection hole G 1/4<br />
in the hydraulic nut is needed <strong>for</strong><br />
the pump, users can drill a second<br />
axial hole required <strong>for</strong> the measuring<br />
instrument themselves. On request<br />
FAG also supply hydraulic<br />
nuts, suffixed .2A, that already feature<br />
such a hole, order example:<br />
RKP200.2A.<br />
First, place the bearing onto the<br />
shaft. The required oil pressure is<br />
determined by the bearing size<br />
<strong>and</strong> by the number of fitting surfaces<br />
<strong>and</strong> is indicated in the operating<br />
instructions. Then adjust dial<br />
gauge to zero. The bearing is driven<br />
up the shaft by pumping until<br />
the specified drive up has been<br />
achieved.<br />
Which one of the supplied metering<br />
needles has to be selected is<br />
specified in the detailed operating<br />
instructions that come with every<br />
measuring instrument.<br />
Order designation: RKP.MG<br />
1 displacement measuring instrument<br />
with dial gauge,<br />
6 metering needles <strong>and</strong> seals in a<br />
case<br />
FAG · 12
TOOLS AND DEVICES FOR DISMOUNTING<br />
FAG tools <strong>and</strong> devices <strong>for</strong><br />
dis<strong>mounting</strong><br />
Mechanical extractors P. 14<br />
Hydraulic nuts<br />
(see Tools <strong>and</strong> devices<br />
<strong>for</strong> <strong>mounting</strong>) P. 11<br />
FAG · 13
TOOLS AND DEVICES FOR DISMOUNTING<br />
Mechanical extractors<br />
Mechanical FAG extractors<br />
Mechanical extractors are used <strong>for</strong><br />
dis<strong>mounting</strong> small <strong>rolling</strong> bearings<br />
with bore diameters of up to about<br />
100 mm which were mounted with<br />
an interference fit on the shaft or<br />
in the housing. The bearings can<br />
be dismounted without damage if<br />
the device is applied at the tightly<br />
fitted bearing ring. Note: Larger<br />
bearings are usually dismounted<br />
using the hydraulic method or induction<br />
heating devices.<br />
With FAG mechanical extractors,<br />
the extraction <strong>for</strong>ce is usually applied<br />
by means of threaded spindles.<br />
Hydraulic pressure tools<br />
make the job easier in some cases.<br />
FAG also offer special extractors in<br />
addition to their two-, three- <strong>and</strong><br />
four-arm extractors <strong>and</strong> a hydraulic<br />
pressure tool.<br />
For further in<strong>for</strong>mation see<br />
TI WL 80-48.<br />
Two-arm extractor 54<br />
• For extracting complete <strong>rolling</strong><br />
bearings or tightly fitted inner<br />
rings as well as other parts,<br />
e.g. gearwheels<br />
• Span 80 - 350 mm, depth 100 -<br />
250 mm, also available in a set<br />
Order designation:<br />
ABZIEHER54.100<br />
ABZIEHER54.200<br />
ABZIEHER54.300<br />
ABZIEHER54.400<br />
ABZIEHER54.500<br />
ABZIEHER54.600<br />
ABZIEHER54.SET<br />
Two-arm bearing extractor 47<br />
• For extracting complete <strong>rolling</strong><br />
bearings or tightly fitted inner<br />
rings<br />
• Span 45 <strong>and</strong> 90 mm, depth 65<br />
<strong>and</strong> 100 mm<br />
Order designation:<br />
ABZIEHER47.100<br />
ABZIEHER47.200<br />
Three-arm extractor 52<br />
• For extracting complete <strong>rolling</strong><br />
bearings or tightly fitted inner<br />
rings<br />
• Span 85 - 640 mm, big extractors<br />
can be equipped with a hydraulic<br />
spindle (suffix H).<br />
Order designation:<br />
ABZIEHER52.085<br />
ABZIEHER52.130<br />
ABZIEHER52.230<br />
ABZIEHER52.295<br />
ABZIEHER52.390<br />
ABZIEHER52.640<br />
FAG · 14
TOOLS AND DEVICES FOR DISMOUNTING<br />
Mechanical extractors<br />
Three-arm extractor 53<br />
• For extracting complete <strong>rolling</strong><br />
bearings or tightly fitted inner<br />
rings as well as similar parts<br />
• Span 130 - 640 mm, big extractors<br />
can be equipped with a hydraulic<br />
spindle (suffix H).<br />
Order designation:<br />
ABZIEHER53.130<br />
ABZIEHER53.230<br />
ABZIEHER53.295<br />
ABZIEHER53.390<br />
ABZIEHER53.640<br />
Hydraulic pressure tool 44<br />
• For loosening tightly fitted parts<br />
together with mechanical extractors<br />
• Applying an axial <strong>for</strong>ce of 80 or<br />
150 kN makes the dis<strong>mounting</strong><br />
job considerably easier. When using<br />
bigger devices, hydraulic<br />
<strong>for</strong>ce must be reduced<br />
Order designation:<br />
ABZIEHER44.080<br />
ABZIEHER44.150<br />
Ball bearing extractor 56<br />
• For extracting complete radial ball<br />
bearings<br />
• For ball bearings with a tightly fitted<br />
outer ring<br />
• For bearings that are radially not<br />
accessible<br />
• Three sets with different claws are<br />
available<br />
Order designation:<br />
ABZIEHER56.020.SET<br />
ABZIEHER56.120.SET<br />
ABZIEHER56.220.SET<br />
Special bearing extractor 64<br />
• For radial bearings (deep groove<br />
ball bearings, angular contact ball<br />
bearings, self-aligning ball bearings<br />
as well as cylindrical roller<br />
bearings, tapered roller bearings<br />
<strong>and</strong> spherical roller bearings); indicate<br />
bearing manufacturer.<br />
• For tightly fitted inner or outer<br />
rings<br />
Order designation:<br />
ABZIEHER64.400<br />
ABZIEHER64.500<br />
ABZIEHER64.600<br />
ABZIEHER64.700<br />
FAG · 15
TOOLS AND DEVICES FOR DISMOUNTING<br />
Mechanical extractors<br />
Internal extractor 62<br />
• For deep groove ball bearings<br />
<strong>and</strong> angular contact ball bearings.<br />
Internal extractors are available<br />
in several sizes <strong>for</strong> bearing bores<br />
of up to about 70 mm.<br />
• For bearings with tightly fitted<br />
outer rings.<br />
Order designation<br />
(extractor with countersupport):<br />
ABZIEHER62.100.005<br />
ABZIEHER62.100.007<br />
ABZIEHER62.100.010<br />
ABZIEHER62.100.014<br />
ABZIEHER62.100.020<br />
ABZIEHER62.100.030<br />
ABZIEHER62.100.040<br />
ABZIEHER62.100.050<br />
ABZIEHER62.100.060<br />
Impact-type extractor 62<br />
• For extracting sleeves or rings.<br />
The impact-type extractor is<br />
screwed to the internal extractor<br />
62 (connection thread<br />
M10/M14x14.5). It is usually<br />
used if no countersupport can be<br />
applied.<br />
Order designation:<br />
ABZIEHER62.300<br />
Extractor 49<br />
• For all <strong>rolling</strong> bearing types.<br />
For extracting complete <strong>rolling</strong><br />
bearings or tightly fitted inner<br />
rings.<br />
The extractor <strong>and</strong> the separating<br />
device are available in several<br />
sizes with openings of up to<br />
210 mm.<br />
•Especially <strong>for</strong> applications where<br />
the inner ring is seated against a<br />
shaft shoulder having no extraction<br />
slots. The bearing location<br />
must be radially accessible.<br />
Order designation:<br />
ABZIEHER49.100.060<br />
ABZIEHER49.100.075<br />
ABZIEHER49.200.115<br />
ABZIEHER49.300.150<br />
ABZIEHER49.400.210<br />
FAG · 16
HEATING DEVICES<br />
FAG heating devices<br />
Induction heating devices P. 18<br />
Electric heating plates P. 20<br />
Heating rings P. 20<br />
Induction coils P. 21<br />
FAG · 17
HEATING DEVICES<br />
Induction heating devices<br />
Induction heating devices<br />
Many <strong>rolling</strong> bearings <strong>and</strong> other<br />
rotationally symmetric steel parts<br />
are fitted tightly on the shaft. Larger<br />
parts, in particular, can be fitted<br />
much more easily if they are heated<br />
be<strong>for</strong>e <strong>mounting</strong> (<strong>rolling</strong> bearings<br />
up to a maximum of 120°C).<br />
Induction heating is superior to<br />
traditional methods such as heating<br />
furnaces, heating plates or oil<br />
baths.<br />
The induction heating methods are<br />
fast <strong>and</strong> clean. There<strong>for</strong>e they are<br />
particularly suitable <strong>for</strong> batch<br />
<strong>mounting</strong>. The devices can be<br />
used <strong>for</strong> heating complete bearings,<br />
rings of cylindrical roller<br />
bearings or needle roller bearings,<br />
as well as other rotationally symmetric<br />
steel parts such as labyrinth<br />
rings, roll couplings, tyres, etc.<br />
Heating device AWG.MINI AWG3,5<br />
Power consumption<br />
(max.) 3.5 kVA 3.5 kVA<br />
Voltage/frequency 230 V/50 Hz 230 V/50 Hz<br />
Rated current 16 A 16 A<br />
Mass 19 kg 45 kg<br />
Length 420 mm 320 mm<br />
Width 230 mm 330 mm<br />
Height 265 mm 335 mm<br />
Ledges (incl.) 14x14x200 mm 20x20x270 mm<br />
20x20x200 mm<br />
30x30x270 mm<br />
30x30x200 mm<br />
40x40x270 mm<br />
40x40x200 mm<br />
60x60x270 mm<br />
Advantages<br />
• fast, power-saving work<br />
• suitable <strong>for</strong> <strong>rolling</strong> bearings <strong>and</strong><br />
other ring-shaped steel parts<br />
• extremely safe operation<br />
• environmentally compatible, no<br />
oil required (no disposal!)<br />
• uni<strong>for</strong>m, controlled heating<br />
• easy operation<br />
• automatic demagnetisation<br />
• very efficient as the optimum<br />
size can be selected <strong>for</strong> each application<br />
Clear width betw. supp. 120 mm 145 mm<br />
Clear height 140 mm 155 mm<br />
Ledges (accessories) 7x7x200 mm 14x14x270 mm<br />
10x10x200 mm<br />
17.5x17.5x270 mm<br />
24.5x24.5x270 mm<br />
Workpiece<br />
Bore (min.) 20 (10) mm 30 (20) mm<br />
Width (max.) 120 mm 145 mm<br />
Mass (max.) 20 kg 40 kg<br />
More detailed in<strong>for</strong>mation on the<br />
six induction heating devices<br />
described here is provided in<br />
TI WL 80-47.<br />
These heating devices are also<br />
available from FAG <strong>for</strong> other voltages<br />
<strong>and</strong> frequencies.<br />
In addition, we offer special heating<br />
devices with a higher power<br />
consumption <strong>for</strong> very heavy<br />
workpieces.<br />
FAG · 18
AWG8 AWG13 AWG25 AWG40<br />
8 kVA 13 kVA 25 kVA 40 kVA<br />
400 V/50 Hz 400 V/50 Hz 400 V/50 Hz 400 V/50 Hz<br />
20 A 32 A 63 A 100 A<br />
56 kg 108 kg 350 kg 600 kg<br />
470 mm 1000 mm 1280 mm 1800 mm<br />
310 mm 500 mm 500 mm 600 mm<br />
455 mm 1050 mm 1250 mm 1400 mm<br />
70x70x350 mm 80x80x490 mm 100x100x700 mm 150x150x850 mm<br />
210 mm 330 mm 390 mm 600 mm<br />
195 mm 265 mm 430 mm 450 mm<br />
14x14x350 mm 20x20x490 mm 30x30x700 mm 60x60x850 mm<br />
20x20x350 mm 30x30x490 mm 40x40x700 mm 80x80x850 mm<br />
30x30x350 mm 40x40x490 mm 60x60x700 mm 100x100x850 mm<br />
40x40x350 mm 50x50x490 mm 80x80x700 mm<br />
50x50x350 mm<br />
60x60x490 mm<br />
60x60x350 mm<br />
70x70x490 mm<br />
100 (20) mm 115 (30) mm 145 (45) mm 220 (85) mm<br />
210 mm 330 mm 390 mm 600 mm<br />
100 kg 200 kg 400 kg 800 kg<br />
FAG · 19
HEATING DEVICES<br />
Electric heating plates · Heating rings<br />
Electric heating plates<br />
It is a good idea to heat bearings<br />
be<strong>for</strong>e <strong>mounting</strong> if they are to be<br />
given tight fits on the shaft (cylindrical<br />
bearing seats). A sufficient<br />
expansion of the bearings is a-<br />
chieved at 80°C to 100°C. During<br />
the heating process the temperature<br />
has to be monitored closely,<br />
e.g. with the temperature measuring<br />
instrument FAG 175830. It must<br />
not exceed 120°C or else the structure<br />
<strong>and</strong> hardness of the materials<br />
could be adversely affected.<br />
Rolling bearings can be heated on a<br />
temperature-controlled heating<br />
plate. During the process the bearing<br />
has to be covered with a metal<br />
sheet <strong>and</strong> turned over several times<br />
to ensure that it is heated uni<strong>for</strong>mly.<br />
FAG heating plate 172017<br />
Dimensions:<br />
220x220x170 mm<br />
Power:<br />
switchable 1000/2000 W<br />
at 220 V/50 Hz<br />
Temperature control:<br />
thermostat adjustable from 50°C to<br />
300°C<br />
FAG heating plate 172018<br />
Dimensions:<br />
300x300x170 mm<br />
Power:<br />
2500 W at 220 V/50 Hz<br />
Temperature control:<br />
thermostat adjustable from 50°C to<br />
300°C<br />
Order designation:<br />
172017 or 172018<br />
FAG heating plate 172017<br />
The heating plates can be used not<br />
only <strong>for</strong> heating <strong>rolling</strong> bearings<br />
(max. 120°C) but also <strong>for</strong> heating<br />
labyrinth rings, shrink-on rings <strong>and</strong><br />
sealing rings as well as aluminium<br />
heating rings.<br />
Heating rings<br />
Heating rings are suitable <strong>for</strong> dis<strong>mounting</strong><br />
the inner rings of cylindrical<br />
roller bearings <strong>and</strong> needle<br />
roller bearings without lips <strong>and</strong> inner<br />
rings with one lip. Heating<br />
rings are of particular advantage<br />
<strong>for</strong> the occasional extraction of<br />
small or medium-size bearing rings<br />
(bore diameters 50 to 200 mm).<br />
Heating takes 5 to 30 seconds depending<br />
on the ring size.<br />
The heating rings are made of light<br />
metal <strong>and</strong> they are radially slotted.<br />
H<strong>and</strong>ling is facilitated by the heatinsulated<br />
h<strong>and</strong>les.<br />
Heating rings are heated to<br />
200°...300°C by means of an electric<br />
heating plate (e.g. FAG 172017<br />
or 172018, see above) <strong>and</strong> slipped<br />
onto the inner ring to be extracted.<br />
After the inner ring has been extracted,<br />
it has to be removed from<br />
the heating ring at once in order to<br />
prevent it from overheating.<br />
Each bearing size requires a special<br />
heating ring. On request FAG<br />
will supply these heating rings as a<br />
special aluminium alloy design.<br />
For an offer we need the following<br />
in<strong>for</strong>mation:<br />
1. Bearing numbers or ring dimensions,<br />
2. Drawing of the bearing location<br />
with fit data.<br />
3. Approximate number of parts to<br />
be extracted per day<br />
For details on the product programme<br />
see Technical In<strong>for</strong>mation<br />
No. WL 80-9.<br />
Recommended FAG accessories<br />
•Electric heating plate 172018<br />
•Temperature measuring instrument<br />
TEMP.MG175830<br />
• Gloves HANDSCHUH2<br />
Examples of how to order heating<br />
rings<br />
AWR176050.NU320E<br />
(<strong>for</strong> inner ring of a cylindrical roller<br />
bearing NU320E)<br />
AWR176050.NJ2317E<br />
(<strong>for</strong> inner ring of a cylindrical roller<br />
bearing NJ2317E)<br />
FAG · 20
HEATING DEVICES<br />
Induction coils<br />
Induction coils<br />
Induction coils are suitable <strong>for</strong><br />
<strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong> medium-size<br />
<strong>and</strong> large inner rings of<br />
cylindrical roller bearings <strong>and</strong> needle<br />
roller bearings. Each bearing<br />
size requires a special coil (see also<br />
FAG Publ. No. WL 80 107).<br />
Besides low-voltage induction<br />
coils, FAG also offers coils that can<br />
be operated with mains voltage.<br />
Low-voltage coils<br />
FAG induction coils that are operated<br />
with harmless low voltage are<br />
water cooled. They are connected<br />
to a mobile trans<strong>for</strong>mer which can<br />
be designed <strong>for</strong> any mains voltage.<br />
The voltage <strong>for</strong> the <strong>mounting</strong> coil<br />
can be adjusted between 20 <strong>and</strong><br />
40 V.<br />
The trans<strong>for</strong>mers <strong>for</strong> the induction<br />
coils are offered by FAG in five<br />
sizes (EFB20, EFB33, EFB50,<br />
EFB80, EFB125). Thus other rotationally<br />
symmetric parts like<br />
labyrinth rings, couplings <strong>and</strong> ring<br />
rolls can be heated as well. With<br />
the largest trans<strong>for</strong>mer <strong>and</strong> the corresponding<br />
induction coil, inner<br />
rings weighing up to 1200 kg can<br />
be heated to the required <strong>mounting</strong><br />
temperature of 80 °C...100 °C<br />
(<strong>for</strong> couplings a maximum mass of<br />
600 kg).<br />
Low-voltage induction coil with trans<strong>for</strong>mer <strong>for</strong> cylindrical roller<br />
bearing inner rings<br />
FAG · 21
HEATING DEVICES<br />
Induction coils<br />
Order examples<br />
FAG induction coil<br />
EIM171148.K159<br />
FAG trans<strong>for</strong>mer<br />
EFB50.110KVA.380V.50HZ<br />
FAG foot switch<br />
FS125A.400V<br />
FAG switch cabinet<br />
SSK400A.152492A.440V.60HZ<br />
Bore of the device [mm]<br />
Type of device<br />
K low-voltage device<br />
N mains voltage device<br />
T Heating device <strong>for</strong> <strong>rolling</strong> mill coupling pieces<br />
L Labyrinth ring heating device<br />
R Ring roll heating device<br />
S Special device<br />
Drawing no.<br />
Induction coil<br />
Frequency<br />
Voltage<br />
Power<br />
Trans<strong>for</strong>mer size<br />
Voltage<br />
Power consumption<br />
Foot switch<br />
Frequency<br />
Voltage<br />
Drawing no.<br />
Power consumption<br />
Switch cabinet<br />
Data required to make an offer<br />
FAG induction coils are always<br />
made individually <strong>for</strong> specific applications.<br />
We need the following in<strong>for</strong>mation<br />
to make an offer:<br />
1. Exact bearing code <strong>for</strong> bearing<br />
rings<br />
2. Size of bearing rings <strong>and</strong> spacers<br />
(bore, raceway diameter,<br />
ring width), especially if the<br />
bearings are not FAG<br />
3. A drawing of the bearing location<br />
which indicates the fit <strong>and</strong><br />
possibly the positions <strong>and</strong> number<br />
of extraction slots in labyrinth<br />
rings; a detailed dimensional<br />
sketch <strong>and</strong> data of fits <strong>for</strong><br />
couplings <strong>and</strong> labyrinth rings<br />
4. Mains voltage <strong>and</strong> frequency<br />
available at the <strong>mounting</strong> site<br />
5. In<strong>for</strong>mation on operating conditions<br />
(type of operation, climatic<br />
conditions)<br />
6. An estimate of the number of inner<br />
rings, labyrinth rings, couplings<br />
or other parts to be<br />
mounted per day<br />
7. Maximum loading of the mains<br />
8. Type of three-phase mains:<br />
Three-wire network: 3 outer<br />
conductors L 1 , L 2 , L 3 , protective<br />
conductor PE, without neutral<br />
conductor N<br />
Four-wire network: 3 outer conductors<br />
L 1 , L 2 , L 3 , protective conductor<br />
PE, neutral conductor N<br />
FAG · 22
PRESSURE GENERATORS<br />
FAG pressure generators<br />
Chart P. 24<br />
Oil injector P. 25<br />
H<strong>and</strong> pump sets P. 26<br />
High-pressure pump P. 27<br />
Mounting sets P. 27<br />
Pneumatically operated<br />
hydraulic unit P. 28<br />
Electrically driven<br />
hydraulic unit P. 28<br />
Mobile hydraulic unit P. 28<br />
Connecting pieces P. 29<br />
FAG · 23
PRESSURE GENERATORS<br />
Chart<br />
Pressure Oil container Connection Max. oil Application Max. shaft<br />
generator capacity pressure diameter<br />
l bar (N/mm 2 ) mm<br />
Oil injector 0.008 G3/8 2500 (250) Mounting <strong>and</strong> dis<strong>mounting</strong> of bearings 80<br />
107640 with a tapered bore. Press-fitted assemblies<br />
with valve nipple up to a contact pressure of ca. 125 N/mm 2 .<br />
107642<br />
Oil injector 0.027 G3/4 1600 (160) Mounting <strong>and</strong> dis<strong>mounting</strong> of bearings 150<br />
107641 with a tapered bore. Press-fitted assemblies<br />
with valve nipple up to a contact pressure of ca. 80 N/mm 2 .<br />
107643<br />
H<strong>and</strong> pump set 0.7 G1/4 1000 (100) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> 250<br />
PUMPE1000.0,7L<br />
bearings. Mounting of press-fitted assemblies<br />
up to a contact pressure of 50 N/mm 2 .<br />
For driving hydraulic nuts up to<br />
RKP395 <strong>and</strong> RKP300.526205A<br />
H<strong>and</strong> pump set 4 G1/4 1000 (100) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimited<br />
PUMPE1000.4L<br />
bearings. Mounting of press-fitted assemblies<br />
up to a contact pressure of 50 N/mm 2 ,<br />
e.g. ship’s propellers.<br />
For driving hydraulic nuts up to RKP800A<br />
H<strong>and</strong> pump set 4 G1/4 1600 (160) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimited<br />
PUMPE1600.4L<br />
bearings. Mounting of press-fitted assemblies<br />
up to a contact pressure of 80 N/mm 2 ,<br />
e. g. ship’s shafts <strong>and</strong> rudder blades<br />
H<strong>and</strong> pump set 4 G1/4 2500 (250) Mounting <strong>and</strong> dis<strong>mounting</strong> of <strong>rolling</strong> unlimited<br />
PUMPE2500.4L (direct) bearings. Mounting of press-fitted assemblies<br />
up to a contact pressure of 125 N/mm 2 ,<br />
e.g. gearwheels <strong>and</strong> couplings<br />
High-pressure 0.2 G3/4 4000 (400) For press-fitted assemblies with a high unlimited<br />
pump (direct) contact pressure (> 100 N/mm 2 ). As<br />
120109 <strong>mounting</strong> set 155890A <strong>for</strong> <strong>mounting</strong><br />
<strong>and</strong> dis<strong>mounting</strong> <strong>rolling</strong> bearings,<br />
<strong>rolling</strong><br />
with adapter sleeves, with withdrawal bearings<br />
Mounting set 0.2 G1/4 with 2500 (250) sleeves. Dis<strong>mounting</strong> of bearings with a ut to dia 250<br />
155890A high-pressure- cylindrical bore. Amount of feed <strong>and</strong> supply<br />
155890B tube of oil are limited.<br />
Pneumatically 13 G1/4 2500 (250) Mounting of shaft couplings <strong>and</strong> press- unlimited<br />
operated hydraulic<br />
fitted assemblies, gearwheels etc. with<br />
unit<br />
the hydraulic method.<br />
AGGREGAT. Contact pressure of up to 100 N/mm 2<br />
H1000/2500<br />
Electrically driven 10 G1/4 800 (80) For driving large hydraulic nuts unlimited<br />
hydraulic unit<br />
up to RKP1180A. Mounting of<br />
AGGREGAT.E800<br />
large press-fitted assemblies:<br />
ship shaft couplings, ship’s propellers,<br />
gearwheels.<br />
Contact pressure of up to 50 N/mm 2<br />
FAG · 24
PRESSURE GENERATORS<br />
Oil injector<br />
Oil injector<br />
The oil injectors’ delivery volume<br />
is small; they can be used <strong>for</strong> dis<strong>mounting</strong><br />
of <strong>rolling</strong> bearings <strong>and</strong><br />
other press-fitted assemblies directly<br />
seated on tapered shafts (e.g.<br />
cylindrical roller bearings FAG<br />
NNU49SK, NN30ASK, N10K, N19K<br />
in machine tools) with the hydraulic<br />
method.<br />
The small oil injector (107640) can<br />
be used <strong>for</strong> shaft diameters of up<br />
to 80 mm, the large one (107641)<br />
up to 150 mm.<br />
With the valve nipple the oil can<br />
be filled up without any losses. For<br />
this purpose an oil injector plus<br />
valve nipple, e.g. 107640 + 107642,<br />
should be ordered.<br />
Oil injectors <strong>and</strong> valve nipples are<br />
also available separately. Order<br />
designations, see table.<br />
Spare seals are st<strong>and</strong>ard O-rings:<br />
OR6x1,5 (<strong>for</strong> 107640),<br />
OR10x2,0 (<strong>for</strong> 107641).<br />
B<br />
L 2<br />
Oil injector<br />
L 1<br />
SW 1<br />
SW 2<br />
G<br />
Valve nipple<br />
t<br />
L 3<br />
t<br />
G<br />
d<br />
Oil injector Valve Connection Oil Max. oil Mass Dimensions<br />
nipple G volume pressure ≈ t d L 1 L 2 L 3 B SW 1 SW 2<br />
Order designation cm 3 bar kg mm<br />
107640 107642 G3/8 8 2500 0.91 12 5 120 130 30 220 19 22<br />
107641 107643 G3/4 27 1600 2.18 22 8 180 185 55 280 27 32<br />
Oil injectors with valve nipples<br />
FAG · 25
PRESSURE GENERATORS<br />
H<strong>and</strong> pump sets<br />
H<strong>and</strong> pump sets<br />
FAG offer a h<strong>and</strong> pump set with a<br />
one-step pump <strong>and</strong> three h<strong>and</strong><br />
pump sets with a two-step pump.<br />
The two-step pumps have a large<br />
delivery volume in the low-pressure<br />
range (up to 50 bar) <strong>and</strong> then<br />
automatically switch to the highpressure<br />
stage. In this way a high<br />
working speed is achieved. For applications<br />
where larger amounts of<br />
oil are required the two-step<br />
pumps are also available with an<br />
8-litre oil container (suffix .8L).<br />
Where the <strong>mounting</strong> of adapter<br />
or withdrawal sleeves requires a<br />
separate oil supply, we will supply<br />
on request a two-way valve<br />
(suffix .V).<br />
A detailed description of the FAG<br />
h<strong>and</strong> pump sets is provided in<br />
TI WL 80-46.<br />
PUMPE1000.0,7L<br />
PUMPE2500.8L.V<br />
FAG h<strong>and</strong> pump sets (order designations)<br />
Pump<br />
H<strong>and</strong> pump set<br />
Basic design with 8-l container with distributor with 8-l container <strong>and</strong><br />
distributor<br />
one-step<br />
1000 bar PUMPE1000.0,7L<br />
two-step<br />
1000 bar PUMPE1000.4L PUMPE1000.8L PUMPE1000.4L.V PUMPE1000.8L.V<br />
1600 bar PUMPE1600.4L PUMPE1600.8L PUMPE1600.4L.V PUMPE1600.8L.V<br />
2500 bar PUMPE2500.4L PUMPE2500.8L PUMPE2500.4L.V PUMPE2500.8L.V<br />
FAG · 26
PRESSURE GENERATORS<br />
High-pressure pump · Mounting sets<br />
High-pressure pump 120109<br />
The high-pressure pump is suitable<br />
<strong>for</strong> <strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong><br />
<strong>rolling</strong> bearings <strong>for</strong> shaft diameters<br />
up to 250 mm. As it generates<br />
pressures of up to approx. 4000<br />
bar it can also be used to exp<strong>and</strong><br />
heavy shaft couplings <strong>and</strong> gearwheels<br />
with the hydraulic method.<br />
The pump can be connected either<br />
directly or by means of thickwalled<br />
adapters. The pump can also<br />
be connected by means of a<br />
pump holder (with or without a<br />
pressure gauge) <strong>and</strong> a 2-m-long<br />
flexible high-pressure tube (permissible<br />
maximum oil pressure<br />
2500 bar). FAG recommends using<br />
the pump always in connection<br />
with a pressure gauge. Operation<br />
of the pump is described in the operating<br />
instructions (Publ. No.<br />
WL 80 115).<br />
FAG <strong>mounting</strong> sets<br />
In order to make it easier <strong>for</strong> customers<br />
to choose the right device,<br />
FAG offers complete <strong>mounting</strong> sets<br />
in wooden boxes.<br />
Rod Oil container Pump<br />
body<br />
<strong>for</strong> a width across<br />
flats of 27 mm<br />
Connecting thread G3/4<br />
High-pressure pump Connection Oil container Delivery Max. oil Mass<br />
capacity volume pressure ≈<br />
Order designation l cm 3 /stroke bar kg<br />
120109 G3/4 0.2 0.3 4000 3.8<br />
consisting of<br />
104746 (pump body)<br />
104936 (oil container)<br />
FAG <strong>mounting</strong> set 155890B with pressure gauge up to 2500 bar *<br />
Scope of delivery:<br />
1 high-pressure pump 120109 1 pressure gauge 133315<br />
1 pump holder 118543/2A 1 high-pressure tube 164641<br />
3 reduction nipples (130075B, 122701B, 150589B)<br />
1 wooden box (580x225x125 mm)<br />
Mass (incl. wooden box) 12.75 kg<br />
Order designation <strong>for</strong> set: 155890B<br />
high-pressure tube<br />
Oil container<br />
Pump body<br />
FAG <strong>mounting</strong> set 155890B<br />
* FAG <strong>mounting</strong> sets with a pressure gauge<br />
<strong>for</strong> up to 1000 bar <strong>and</strong> without pressure<br />
gauge are also available on request.<br />
Pressure gauge<br />
Pump holder<br />
FAG · 27
PRESSURE GENERATORS<br />
Hydraulic units<br />
Pneumatically operated unit<br />
The pneumatically operated FAG<br />
pump unit<br />
AGGREGAT.H1000/2500 is mobile<br />
<strong>and</strong> consists of a 13-l light-metal<br />
oil tank <strong>and</strong> two pumps (1000 bar<br />
<strong>and</strong> 2500 bar).<br />
On request, devices <strong>for</strong> other operating<br />
pressures are available as<br />
well.<br />
The pumps are individually controllable.<br />
The pump (2500 bar) can be used<br />
as a pressure generator <strong>for</strong> the hydraulic<br />
method <strong>for</strong> exp<strong>and</strong>ing shaft<br />
couplings <strong>and</strong> gearwheels.<br />
The pump (1000 bar) can drive a<br />
hydraulic nut at the same time. The<br />
pump is suitable <strong>for</strong> contact pressures<br />
up to 100 N/mm 2 .<br />
Scope of delivery:<br />
Pressure gauge, 1 ... 3 hoses<br />
DN5/2500-3000/G1/4 (max.<br />
2500 bar), oil distributor<br />
Hydraulic unit Oil tank Max. oil Mass<br />
capacity pressure ≈<br />
Order designation l bar kg<br />
AGGREGAT.H1000/2500 13 1000 or 2500 40<br />
(without oil filling)<br />
Electrically driven hydraulic<br />
unit<br />
These devices are suitable <strong>for</strong> driving<br />
large hydraulic nuts <strong>and</strong> <strong>for</strong><br />
<strong>mounting</strong> large press-fitted assemblies<br />
such as ship shaft couplings,<br />
ship’s propellers <strong>and</strong> gearwheels<br />
(up to contact pressures of<br />
50 N/mm 2 ).<br />
Electrical connection: socket, voltage<br />
220/380 V at 50 Hz or other<br />
voltages <strong>and</strong> frequencies.<br />
Scope of delivery:<br />
Pressure regulating valve, pressure<br />
gauge <strong>and</strong> high-pressure hose<br />
Hydraulic unit Oil tank Oil flow Max. oil Motor Mass<br />
capacity rate pressure power ≈<br />
(suction<br />
capacity)<br />
Order designation l l/min bar kW kg<br />
AGGREGAT.E800 10 0.9 800 1.1 40<br />
(with oil filling)<br />
Mobile hydraulic unit <strong>for</strong> batch<br />
<strong>mounting</strong><br />
The mobile unit features a valvecontrolled,<br />
double-direction pressure<br />
cylinder (pressure <strong>for</strong>ce 700<br />
kN, axial travel 215 mm) which is<br />
driven by a motor pump. The<br />
height of the cylinder can be altered<br />
within a range of 290...690<br />
mm by a lifting cylinder <strong>and</strong> rocker.<br />
Accessories such as guiding<br />
sleeves, <strong>mounting</strong> sleeves, traction<br />
<strong>and</strong> pressure spindles <strong>and</strong> drawing<br />
frames must be ordered<br />
<strong>for</strong> each application individually.<br />
Orders or inquiries must<br />
contain details of the bearing<br />
type <strong>and</strong> the data of<br />
the electrical connection.<br />
This device is primarily<br />
used <strong>for</strong> <strong>mounting</strong> <strong>and</strong><br />
dis<strong>mounting</strong> FAG journal<br />
roller bearings TAROL<br />
(see also FAG Publ. No.<br />
WL 07154)<br />
Order designation:<br />
FMV.TAROL131084<br />
FAG · 28
PRESSURE GENERATORS<br />
Connecting pieces<br />
Adapters <strong>and</strong> reduction nipples<br />
G<br />
G<br />
Adapters <strong>and</strong> reduction nipples<br />
match the threads of the HP hoses<br />
<strong>and</strong> pressure pipes.<br />
Adapters <strong>and</strong> reduction nipples of<br />
design A (with sealing ring) are<br />
suitable <strong>for</strong> oil pressures of up to<br />
800 bar.<br />
Design B (with blade sealing) is<br />
also suitable <strong>for</strong> oil pressures over<br />
800 bar.<br />
In addition to the sizes indicated<br />
here, other adapters <strong>and</strong> reduction<br />
nipples are also available on request.<br />
G 1<br />
Design A (with sealing ring)<br />
G 1<br />
Design B (with blade sealing)<br />
Reduction nipple G>G 1 /GG 1 /G
PRESSURE GENERATORS<br />
Connecting pieces<br />
Pressure gauge<br />
The maximum operating pressure must be taken into<br />
consideration when selecting a pressure gauge.<br />
Pressure Pressure Diameter Mass<br />
gauge reading ≈<br />
Order<br />
designation bar mm kg<br />
124830 0-1000 100 0.8<br />
133315 0-2500 160 1.7<br />
All pressure gauges have a connecting thread G1/2.<br />
High-pressure pipes <strong>for</strong> high-pressure pumps (up to<br />
2500 bar), sheathed in a PVC hose<br />
High-pressure pipe Connecting Mass<br />
hole<br />
≈<br />
Order designation inch kg<br />
164641 G1/4 0.6<br />
123076 G3/8 0.6<br />
128167 G1/2 0.6<br />
120386 G3/4 0.8<br />
The pump holder connection is always G3/4.<br />
For other connecting holes an additional<br />
reduction nipple has to be used.<br />
Sleeve connecting pieces <strong>for</strong> adapter <strong>and</strong> withdrawal<br />
sleeves (up to 800 bar)<br />
(Special lengths available on request)<br />
Connecting piece Connecting Mass<br />
thread<br />
≈<br />
Order designation mm/inch kg<br />
118549A-M6 M6 0.22<br />
118549A-M8 M8 0.245<br />
118549A-G1/8 G1/8 0.285<br />
118549A-G1/4 G1/4 0.42<br />
The connection thread <strong>for</strong> h<strong>and</strong> pump sets is G1/4.<br />
FAG · 30
MEASURING INSTRUMENTS<br />
Measuring instruments<br />
Feeler gauges P. 32<br />
Taper gauge ring P. 32<br />
Taper measuring<br />
instruments P. 33<br />
Boundary circle measuring<br />
instruments P. 34<br />
H<strong>and</strong>held digital<br />
speedometer P. 35<br />
Temperature measuring<br />
instrument P. 36<br />
Sonar detector P. 36<br />
FAG · 31
MEASURING INSTRUMENTS<br />
Feeler gauges · Taper measuring instruments<br />
Feeler gauges<br />
172031 <strong>and</strong> 172032<br />
The feeler gauges are used <strong>for</strong><br />
measuring the radial bearing clearance,<br />
especially if the bearings are<br />
mounted onto tapered shaft seats<br />
or on adapter or withdrawal<br />
sleeves.<br />
Order Feeler Feeler thickness<br />
desig- length<br />
nation mm mm<br />
172031 100 0.03 0.08 0.14<br />
0.04 0.09 0.16<br />
0.05 0.10 0.18<br />
0.06 0.12 0.20<br />
0.07<br />
Feeler gauges 172031 <strong>and</strong> 172032<br />
Order Feeler Feeler thickness<br />
desig- length<br />
nation mm mm<br />
172032 300 0.03 0.12 0.20<br />
0.04 0.13 0.25<br />
0.05 0.14 0.30<br />
0.06 0.15 0.35<br />
0.07 0.16 0.40<br />
0.08 0.17 0.45<br />
0.09 0.18 0.50<br />
0.10 0.19<br />
Taper measuring instruments<br />
If a tapered bore bearing is directly<br />
seated on the shaft, the tapered<br />
bearing seat must be precisely machined<br />
to fully contact the bearing<br />
bore. FAG offers various devices<br />
<strong>for</strong> measuring the taper. Most bearings<br />
with a tapered bore have a taper<br />
1:12. Only spherical roller<br />
bearings of series 240 <strong>and</strong> 241<br />
have a taper 1:30.<br />
Taper gauge ring<br />
This is the simplest way of measuring<br />
the tapered bearing seats of<br />
small bearings on shafts. By bluing<br />
it is determined whether shaft <strong>and</strong><br />
ring gauge match, <strong>and</strong> corrections<br />
are carried out until the ring gauge<br />
fits the shaft through its entire<br />
width. The inner rings of the bearings<br />
are not suitable <strong>for</strong> use as<br />
gauge rings since their walls are<br />
too thin <strong>and</strong> might get damaged.<br />
FAG offers taper gauge rings <strong>for</strong> taper<br />
diameters from 30 to 240 mm.<br />
Order designation (example):<br />
KLR20<br />
Taper gauge ring <strong>for</strong> bearings with<br />
a 100 mm bore diameter, e. g. <strong>for</strong><br />
double-row cylindrical roller bearings<br />
NN3020ASK or NNU4920SK.<br />
Taper gauge ring Taper diameter<br />
Order<br />
mm<br />
designation<br />
KLR... 25 ... 150<br />
FAG · 32
MEASURING INSTRUMENTS<br />
Taper measuring instruments<br />
FAG taper measuring instrument<br />
MGK 133<br />
<strong>for</strong> male tapers with 1:12 <strong>and</strong> 1:30<br />
<strong>and</strong> taper diameters of 27 to<br />
205 mm.<br />
The taper measuring instrument<br />
FAG MGK 133 rests on the taper<br />
with four hardened <strong>and</strong> polished<br />
support bolts. These support bolts<br />
<strong>and</strong> a stop pin determine the position<br />
of the gauge on the taper. The<br />
stop pin can be attached either to<br />
the front or to the rear of the<br />
gauge. Inside the device are two<br />
mobile measuring straps; one of<br />
them measures the smaller taper<br />
diameter, the other one measures<br />
the larger taper diameter at a defined<br />
distance from the first one.<br />
An indicator shows the deviation<br />
of the taper diameter from the target<br />
value at both measuring levels.<br />
FAG taper measuring instrument MGK 133<br />
The reproducibility of the measuring<br />
results is within 1 µm. The<br />
measuring instrument is adjusted<br />
by means of a gauge taper supplied<br />
by FAG.<br />
FAG taper measuring instrument<br />
MGK 132<br />
<strong>for</strong> male tapers with taper angles<br />
of 0° to 6° <strong>and</strong> taper diameters of<br />
90 to 510 mm.<br />
The reproducibility of the measuring<br />
results is within 1 µm.<br />
The taper measuring instrument<br />
MGK 132 rests on the workpiece<br />
with four hardened, ground <strong>and</strong><br />
lapped ledges. The ledges <strong>for</strong>m an<br />
angle of 90°. The position of the<br />
device on the taper is exactly defined<br />
by a stop pin at the front or<br />
at the rear of the device.<br />
The measuring carriage riding between<br />
the support ledges is supported<br />
by preloaded roller bearings.<br />
A dial gauge integrated into<br />
the housing is applied to the measuring<br />
carriage <strong>and</strong> measures the<br />
deviation of the taper diameter<br />
from the target value. An indicator<br />
in the measuring carriage likewise<br />
contacts the workpiece with its<br />
FAG taper measuring<br />
instrument<br />
MGK 132<br />
bladeshaped tip <strong>and</strong> measures the<br />
deviation of the taper from the target<br />
value.<br />
FAG · 33
MEASURING INSTRUMENTS<br />
Boundary circle measuring instruments<br />
Boundary circle measuring<br />
instrument MGI 21<br />
The boundary circle measuring instrument<br />
is used <strong>for</strong> adjusting the<br />
radial clearance of cylindrical roller<br />
bearings NNU4920K to NNU4964K<br />
<strong>and</strong> NNU4920 to NNU4964, that is,<br />
<strong>for</strong> bearings with a bore diameter of<br />
100 to 320 mm. These bearings<br />
have separable inner rings.<br />
The FAG boundary circle measuring<br />
instrument MGI 21 measures the internal<br />
boundary circle of the roller<br />
<strong>and</strong> cage assembly by means of two<br />
hardened <strong>and</strong> precision-ground surfaces,<br />
one of which is mobile.<br />
After <strong>mounting</strong> the outer ring, the<br />
measuring instrument is adjusted to<br />
the internal boundary circle of the<br />
roller <strong>and</strong> cage assembly. This value<br />
is measured by means of a commercial<br />
dial-indicator snap gauge.<br />
This device allows the inner ring to<br />
be adjusted to the diameter ensuring<br />
the desired radial clearance.<br />
Bearings with a tapered bore are<br />
displaced on the tapered seat of the<br />
shaft. For bearings with a straight<br />
bore, rough-ground inner rings (suffix<br />
F12) are used which are finishground<br />
to the desired raceway diameter..<br />
Order example <strong>for</strong> NNU4920:<br />
MGI21.4920<br />
FAG boundary circle measuring instrument MGI 21 <strong>for</strong> adjusting<br />
the radial clearance or preload of cylindrical roller bearings with a<br />
separable inner ring<br />
Boundary circle measuring<br />
instrument MGA 31<br />
<strong>for</strong> cylindrical roller bearings<br />
NN3006K to NN3038K <strong>and</strong> N1006K<br />
to N1048K with a tapered bore <strong>and</strong><br />
a separable outer ring.<br />
With this measuring instrument the<br />
radial clearance or preload of these<br />
cylindrical roller bearings can be<br />
accurately adjusted.<br />
First, the raceway diameter of the<br />
mounted outer ring is measured by<br />
means of a commercial internal<br />
measuring instrument. The measured<br />
value is transferred to the<br />
hardened <strong>and</strong> precision-ground<br />
measuring surfaces of the boundary<br />
circle measuring instrument.<br />
Then the tapered shaft with the<br />
premounted inner ring <strong>and</strong> roller<br />
<strong>and</strong> cage assembly can be inserted<br />
in the measuring instrument. The<br />
shaft is displaced axially with the<br />
hydraulic method until the indicator<br />
of the boundary circle measuring<br />
instrument indicates the value<br />
specified <strong>for</strong> the radial clearance or<br />
preload.<br />
FAG boundary circle measuring<br />
instrument MGA 31 <strong>for</strong> adjusting<br />
the radial clearance of<br />
cylindrical roller bearings with<br />
a separable outer ring<br />
Order example <strong>for</strong> NN3006K:<br />
MGA31.3006<br />
FAG · 34
MEASURING INSTRUMENTS<br />
H<strong>and</strong>held digital speedometer<br />
H<strong>and</strong>held digital speedometer<br />
172025<br />
The speedometer is suitable <strong>for</strong><br />
two modes of operation:<br />
• Direct speed measurement with<br />
adapter, track wheel <strong>and</strong> measuring<br />
tips<br />
• Non-contact optical speed measurement<br />
by means of a reflecting<br />
mark<br />
Direct speed measurement<br />
If the speed is measured directly,<br />
the enclosed adapter is plugged into<br />
the device.<br />
The speed is measured by the contact<br />
with the rubber measuring tip<br />
or the surface speed is determined<br />
by means of a track wheel.<br />
Non-contact speed<br />
measurement<br />
With non-contact speed measurement,<br />
a reflecting mark is attached<br />
to the machine part to be measured.<br />
This reflecting mark is photoelectrically<br />
scanned by means of<br />
visible red light. The device displays<br />
the revolutions per minute.<br />
Order designation:<br />
172025<br />
Covers: H<strong>and</strong>held digital<br />
speedometer<br />
Adapter <strong>for</strong> direct<br />
measurements 1:1<br />
Measuring wheel 1/10 m<br />
Rubber tip<br />
10 reflecting marks<br />
Operating instructions<br />
Case<br />
Spare parts<br />
10 – reflecting marks<br />
Order designation: 172029<br />
FAG · 35
MEASURING INSTRUMENTS<br />
Temperature measuring instrument · Sonar detector<br />
Temperature measuring instrument<br />
TEMP.MG175830<br />
This h<strong>and</strong>y device displays values<br />
between -60 °C <strong>and</strong> +1000 °C.<br />
The surface temperature sensor<br />
TEMP.MG175830.F that is part of<br />
the delivery scope covers a measuring<br />
range of –60 °C to +300 °C.<br />
The instrument is suitable <strong>for</strong> temperature<br />
measurements on<br />
•<strong>rolling</strong> bearings, housings <strong>and</strong><br />
lubricating systems <strong>for</strong> operation<br />
monitoring<br />
• heated <strong>rolling</strong> bearings <strong>and</strong> parts<br />
to be fitted during <strong>mounting</strong><br />
The microprocessor-controlled<br />
measuring instrument has a singleline<br />
display. Its foil keyboard offers<br />
the following functions:<br />
• On/Off<br />
• Hold (hold measured value on<br />
display)<br />
Additional functions:<br />
display of battery voltage (Low<br />
Bat.),<br />
automatic switch-off (Auto-OFF)<br />
after 14 min, switching from °C to °F<br />
Order designation <strong>and</strong> delivery<br />
scope:<br />
TEMP.MG175830<br />
(measuring instrument with sensor<br />
TEMP.MG175830.F <strong>and</strong> service<br />
case)<br />
FAG temperature sensors as<br />
spare parts (can be ordered separately):<br />
Quick-reaction surface sensor<br />
TEMP.MG175830.F<br />
(NiCr-Ni thermocouple, plug-<strong>and</strong>socket<br />
connection, type K)<br />
Measuring range -60 °C...+300 °C<br />
briefly up to +500 °C<br />
Order designation:<br />
TEMP.MG175830.F<br />
FAG temperature sensors as accessories<br />
(can be ordered separately,<br />
<strong>for</strong> measuring the temperature<br />
of liquids, lubricants etc.):<br />
Immersion sensor/stick-in sensor<br />
TEMP.MG175830.TF<br />
(NiCr-Ni thermocouple<br />
plug-<strong>and</strong>-socket connection,<br />
type K)<br />
Measuring range -60 °C...+400 °C<br />
Order designation:<br />
TEMP.MG175830.TF<br />
For more detailed in<strong>for</strong>mation see<br />
TI No. WL 80-51.<br />
Sonar detector 172030<br />
By means of the sonar detector,<br />
<strong>rolling</strong> bearing noises can be<br />
checked very easily, quickly <strong>and</strong><br />
reliably. Changes in noise caused<br />
by wear, development of pitting or<br />
detrimental preloads in the bearing<br />
can be detected in time if checks<br />
are carried out regularly. In this<br />
way unexpected interruptions in<br />
operation <strong>and</strong> more serious machine<br />
damage can be prevented.<br />
The sonar detector is used like a<br />
physician’s stethoscope. The tips<br />
of the earpiece are plugged into<br />
the auditory canal of the ears so<br />
that secondary noises are shut out.<br />
The insulated h<strong>and</strong>le is held between<br />
thumb <strong>and</strong> <strong>for</strong>efinger like a<br />
pencil, <strong>and</strong> the measuring tip is<br />
placed firmly onto the part to be<br />
measured. If a noise is heard the<br />
measuring tip is moved around up<br />
to the point of maximum loudness.<br />
Order designation:<br />
172030<br />
FAG · 36
ROLLING BEARING LUBRICATION<br />
Rolling bearing<br />
lubrication<br />
Rolling bearing greases<br />
Arcanol P. 38<br />
Lubricator<br />
“Motion Guard“ P. 41<br />
Grease gun P. 44<br />
Grease dosing devices P. 44<br />
FAG · 37
ROLLING BEARING LUBRICATION<br />
Rolling bearing greases Arcanol · Selection table<br />
Arcanol MULTITOP MULTI2 MULTI3 LOAD220 LOAD400 LOAD1000<br />
DIN 51825 KP2N-40 K2N-30 K3N-30 KP2N-20 KP2N-20 KP2N-20<br />
Thickener Lithium Lithium Lithium Lithium/ Lithium/ Lithium/<br />
soap soap soap calcium soap calcium soap calcium soap<br />
with EP additives<br />
with EP additives with EP additives with EP additives<br />
Base oil Mineral oil+ester Mineral oil Mineral oil Mineral oil Mineral oil Mineral oil<br />
Base oil viscosity at 40 °C ISO VG ISO VG ISO VG<br />
[mm 2 /s] 85 100 80 220 400 1000<br />
Consistency (NLGI class) 2 2 3 2 2 2<br />
Operating temperature [°C] -40...+150 -30...+140 -30...+140 -20...+140 -25...+140 -20...+140<br />
Longtime temp. limit [°C] 80 75 75 80 80 80<br />
Typical applications Universal grease Universal grease Universal grease Special grease Special grease Special grease<br />
<strong>for</strong> Arcanol <strong>rolling</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball bearings <strong>for</strong> ball bearings <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong><br />
bearing greases roller bearings ØD ≤ 62 mm ØD > 62 mm roller bearings roller bearings roller bearings<br />
in in in in in in<br />
<strong>rolling</strong> mills, small electric large electric <strong>rolling</strong> mills, mining mining<br />
construction, motors, motors, rail vehicles machines, machines,<br />
machines, motor agricultural <strong>and</strong> agricultural <strong>and</strong> construction construction<br />
vehicles, spinning construction construction machines machines,<br />
<strong>and</strong> grinding machines, machines, preferably<br />
spindles household blowers <strong>for</strong> shock loads<br />
appliances<br />
<strong>and</strong> large<br />
bearings<br />
at at at at<br />
increased high loads, extreme extreme<br />
speeds, large speed, loads, loads,<br />
high loads, range, medium medium<br />
low <strong>and</strong> high high degree temperatures, temperatures,<br />
temperatures of humidity medium low<br />
speeds speeds<br />
Low temperatures ++ + + o – o<br />
High temperatures o o o o o o<br />
Low friction,<br />
high speeds + o o – – – –<br />
High loads,<br />
low speeds + o o ++ ++ ++<br />
Vibratory stressing + o + + + +<br />
Sealing<br />
properties o o + + + +<br />
Relubricatability ++ ++ + + + +<br />
ISO VG = ++ extremely suitable o suitable – less suitable<br />
ISO viscosity class + very suitable – – not suitable<br />
FAG · 38
TEMP90 TEMP110 TEMP120 TEMP200 SPEED2,6 VIB3 BIO2 FOOD2<br />
KP2P-40 KE2P-40 KPHC2R-30 KFK2U-40 KE3K-50 KP3N-30 KPE2G-30 K2K-30<br />
Calcium Lithium Polyurea PTFE Polyurea Lithium Lithium-/ Aluminium<br />
polyurea with complex with complex soap calcium soap complex<br />
EP additives soap EP additives with EP additives soap<br />
PAO oil Ester oil PAO/Ester oil Fluor. poly. oil PAO/ester oil Mineral oil Ester oil White oil<br />
ISO VG ISO VG ISO VG<br />
130 150 460 400 22 170 58 192<br />
2 2 2 2 2-3 3 2 2<br />
-40...+160 -40...+160 -35...+180 -40...+260 -50...+120 -30...+150 -30..+140 -30..+120<br />
90 110 120 200 80 90 80 70<br />
Special grease Special grease Special grease Special grease Special grease Special grease Special grease Special grease<br />
<strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball bearings <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong> <strong>for</strong> ball <strong>and</strong><br />
roller bearings roller bearings roller bearings roller bearings roller bearings roller bearings roller bearings<br />
in in in in in in in in<br />
couplings, electric continuous track rollers machine rotor blade environmentally applications<br />
electric motors, machines, casting in baking tools, adjusters in hazardous with food<br />
motor vehicles motor vehicles plants machines, instruments wind power applications contact;<br />
piston pins stations, USDA H1<br />
in compressors,<br />
packing<br />
kiln trucks,<br />
machines<br />
chem. plants<br />
at at at at at at<br />
high high high extremely extremely high<br />
temperatures, temperatures, temperatures, high temp., high speeds, temperatures,<br />
high high high chemically low high<br />
loads speeds loads aggressive temperatures loads,<br />
environments<br />
oscillating<br />
motion<br />
++ ++ + ++ ++ + + +<br />
+ ++ ++ ++ o + + –<br />
o + – – – ++ – o o<br />
o o ++ + – – + o o<br />
o o o – – ++ o o<br />
o o o o o o o o<br />
o o o o + – + ++<br />
FAG · 39
ROLLING BEARING LUBRICATION<br />
Rolling bearing greases Arcanol · Quantities ·<br />
Examples of how to order<br />
Arcanol Previous 70 g 250 g 400 g 1 kg 5 kg 10 kg 25 kg 180 kg<br />
grease desig- tube tube cartridge can bucket bucket hobbock cask<br />
nation<br />
MULTITOP L135V • • • • •<br />
MULTI2 L78V • • • • • •<br />
MULTI3 L71V • • • • • •<br />
LOAD220 L215V • • •<br />
LOAD400 L186V • • • • •<br />
LOAD1000 L223V • • •<br />
TEMP90 L12V • • • • •<br />
TEMP110 L30V •<br />
TEMP120 L195V • • •<br />
TEMP200 L79V • •<br />
SPEED2,6 L75 • • •<br />
VIB3 L166V • • •<br />
BIO2 – • •<br />
FOOD2 – • •<br />
Examples of how to order:<br />
Order designation<br />
ARCA.GREASE.MULTITOP.5KG<br />
ARCA.GREASE.MULTI2.10KG<br />
ARCA.GREASE.MULTI3.25KG<br />
ARCA.GREASE.LOAD220.180KG<br />
ARCA.GREASE.LOAD400.400G<br />
ARCA.GREASE.LOAD1000.5KG<br />
ARCA.GREASE.TEMP90.1KG<br />
ARCA.GREASE.TEMP110.400G<br />
ARCA.GREASE.TEMP120.25KG<br />
ARCA.GREASE.TEMP200.70G<br />
ARCA.GREASE.SPEED2,6.250G<br />
ARCA.GREASE.VIB3.25KG<br />
ARCA.GREASE.BIO2.1KG<br />
ARCA.GREASE.FOOD2.10KG<br />
Meaning<br />
FAG <strong>rolling</strong> bearing grease Arcanol MULTITOP (5 kg bucket)<br />
FAG <strong>rolling</strong> bearing grease Arcanol MULTI2 (10 kg bucket)<br />
FAG <strong>rolling</strong> bearing grease Arcanol MULTI3 (25 kg hobbock)<br />
FAG <strong>rolling</strong> bearing grease Arcanol LOAD220 (180 kg cask)<br />
FAG <strong>rolling</strong> bearing grease Arcanol LOAD400 (400 g cartridge)<br />
FAG <strong>rolling</strong> bearing grease Arcanol LOAD1000 (5 kg bucket)<br />
FAG <strong>rolling</strong> bearing grease Arcanol TEMP90 (1 kg can)<br />
FAG <strong>rolling</strong> bearing grease Arcanol TEMP110 (400 g cartridge)<br />
FAG <strong>rolling</strong> bearing grease Arcanol TEMP120 (25 kg hobbock)<br />
FAG <strong>rolling</strong> bearing grease Arcanol TEMP200 (70 g tube)<br />
FAG <strong>rolling</strong> bearing grease Arcanol SPEED2,6 (250 g tube)<br />
FAG <strong>rolling</strong> bearing grease Arcanol VIB3 (25 kg hobbock)<br />
FAG <strong>rolling</strong> bearing grease Arcanol BIO2 (1 kg can)<br />
FAG <strong>rolling</strong> bearing grease Arcanol FOOD2 (10 kg bucket)<br />
FAG · 40
ROLLING BEARING LUBRICATION<br />
Lubricator “Motion Guard“<br />
Automatic FAG lubricator<br />
“Motion Guard“<br />
Reliable <strong>and</strong> economic lubrication<br />
<strong>for</strong> a long bearing life<br />
Rolling bearings are reliable machine<br />
elements which have a long<br />
service life. The most common<br />
cause of failure is insufficient or incorrect<br />
lubrication. About 90% of<br />
all bearings are lubricated with<br />
grease. Thus, a reliable supply of a<br />
suitable grease is particularly important.<br />
With an automatic lubricator a sufficient<br />
amount of fresh grease is<br />
being constantly supplied to the<br />
contact areas of the <strong>rolling</strong> bearings.<br />
The bearing service life is far<br />
longer as a result. The reliable <strong>and</strong><br />
cost-effective devices extend lubrication<br />
<strong>and</strong> <strong>maintenance</strong> intervals<br />
<strong>and</strong> eliminate the risk of supplying<br />
too little or too much grease. The<br />
plant downtimes are shorter, <strong>maintenance</strong><br />
costs reduced. The use of<br />
economical <strong>and</strong> environmentally<br />
friendly lubricants contributes<br />
towards greater operational efficiency.<br />
The FAG lubricator, Motion Guard,<br />
is individually adjusted to the bearing<br />
area <strong>and</strong> makes costly central<br />
lubrication plants superfluous. It<br />
can be used everywhere: pumps,<br />
compressors <strong>and</strong> fans, conveyor<br />
plants, vehicles, etc.<br />
The lubricator is suitable <strong>for</strong> all Arcanol<br />
greases described on pages<br />
38 to 40 *) .<br />
*)<br />
Design Compact see page 43.<br />
•With automatic lubrication there<br />
is no question of mistaking the<br />
lubricants<br />
• Builds up pressure to 5 bar, thus<br />
overcoming any obstacles<br />
• Constant check on dispensing<br />
amount possible with the transparent<br />
casing<br />
• There is a snap switch <strong>for</strong> ON<br />
<strong>and</strong> OFF<br />
• Extensive accessory programme<br />
Every lubricator is delivered with<br />
detailed operating instructions.<br />
Advantages<br />
• Individual <strong>and</strong> precise supply to<br />
each bearing location immediately<br />
after setting into operation<br />
• Fully automatic, <strong>maintenance</strong>free<br />
operation<br />
• Cost saving in comparison to<br />
manual relubrication<br />
• Operates in range from –10 to<br />
+50°C regardless of temperature<br />
•4 dispensing periods can be selected<br />
(1, 3, 6 or 12 months)<br />
•Drive is reusable <strong>and</strong> there<strong>for</strong>e<br />
resource-friendly <strong>and</strong> economical<br />
• LC-unit replaceable on site<br />
• Corrosion-proof, dust-proof<br />
<strong>and</strong> splash-proof (IP 65)<br />
•LED display of operating status<br />
(operating, idle, malfunction)<br />
FAG · 41
ROLLING BEARING LUBRICATION<br />
Motion Guard · Sets · Spare parts<br />
Lubricator set<br />
consists of:<br />
LC-unit 120 cm 3 with set of batteries<br />
Drive<br />
Supporting adapter<br />
Mass (ready <strong>for</strong> application):<br />
ca. 555 g<br />
Ø71<br />
179<br />
Order example *) :<br />
ARCA.LUB.MULTITOP.LC120.SET<br />
G1/4<br />
Lubricator set<br />
consists of:<br />
LC-unit 250 cm 3 with set of batteries<br />
Drive<br />
Supporting adapter<br />
Mass (ready <strong>for</strong> application):<br />
ca. 720 g<br />
Ø71<br />
229<br />
Order example *) :<br />
ARCA.LUB. MULTITOP.LC250.SET<br />
G1/4<br />
LC-unit 120 cm 3 (spare part)<br />
with set of batteries<br />
Mass (full): ca. 275 g<br />
Ø65<br />
105<br />
Order example *) :<br />
ARCA.LUB.MULTITOP.LC120<br />
G1/4<br />
LC-unit 250 cm 3 (spare part)<br />
with set of batteries<br />
Mass (full): ca. 435 g<br />
Order example *) :<br />
ARCA.LUB. MULTITOP.LC250<br />
Ø65<br />
155<br />
*)<br />
If the unit contains some other grease<br />
its designation should be used instead of<br />
MULTITOP.<br />
G1/4<br />
FAG · 42
ROLLING BEARING LUBRICATION<br />
Motion Guard · Spare parts · Accessories · New design<br />
Drive unit (spare part)<br />
Mass: ca. 210 g<br />
Ø71<br />
Order designation:<br />
ARCA.LUB.DRIVE<br />
90<br />
Supporting adapter (spare part)<br />
Mass: ca. 54 g<br />
SW27<br />
SW17<br />
G1/4<br />
Order designation:<br />
ARCA.LUB.ADAPTER<br />
19,4 10,8<br />
33,2<br />
10<br />
G1/4<br />
Ø5,6<br />
Motion Guard accessories<br />
• Reduction pieces<br />
• Extensions<br />
• Angle pieces<br />
• Holding clip<br />
• Mounting angle<br />
•Tube with connections<br />
New design<br />
The proven design of the electrically powered FAG lubricator can be operated with<br />
all Arcanol greases described on pages 38 to 40. This lubricator will be referred to<br />
as Motion Guard Champion in future.<br />
There is a new design now which is electro-chemically driven <strong>and</strong> adequate <strong>for</strong> numerous<br />
applications. It is suitable <strong>for</strong> the greases TEMP90, TEMP120, TEMP200,<br />
LOAD400, LOAD1000 <strong>and</strong> FOOD2 <strong>and</strong> has the designation: Motion Guard Compact<br />
(see also Publ. No. WL 81 122/2).<br />
Order example:<br />
ARCA.LUB.TEMP90.1M<br />
FAG · 43
ROLLING BEARING LUBRICATION<br />
Grease gun · Grease dosing devices<br />
Grease gun 139450 with<br />
armoured tube 139451<br />
Under difficult operating conditions<br />
or rough environmental conditions<br />
<strong>rolling</strong> bearings frequently<br />
have to be relubricated via lubrication<br />
nipples. Relubrication is easy,<br />
clean <strong>and</strong> swift if an FAG grease<br />
gun with an armoured tube is<br />
used. These parts meet the requirements<br />
of DIN 1283. The grease<br />
gun can be refilled either with bulk<br />
grease or with a cartridge in accordance<br />
with DIN 1284.<br />
Grease gun<br />
Diameter of container 56 mm<br />
Total length of gun 390 mm<br />
Delivery 2 cm 3 /stroke<br />
Pressure max. 800 bar<br />
Grease filling<br />
• 500 cm 3 of bulk grease or<br />
• 400 g cartridge according to<br />
DIN 1284 (diameter 53.5 mm,<br />
235 mm long)<br />
Connection thread G 1/8<br />
Mass ca. 1.5 kg<br />
Order designation:<br />
139450<br />
Armoured tube<br />
Length 300 mm<br />
Connection thread G 1/8<br />
Equipped with a hydraulic grip<br />
coupling <strong>for</strong> a hydraulic-type<br />
lubricating nipple according to<br />
DIN 71412<br />
Instead of this hydraulic coupling<br />
it is also possible to connect sliding<br />
couplings <strong>for</strong> button head lubricating<br />
nipples in accordance<br />
with DIN 3404 or other connection<br />
pieces. These connection pieces<br />
can be purchased from specialised<br />
retailers.<br />
Order designation:<br />
139451<br />
Grease dosing devices<br />
These devices supply <strong>rolling</strong> bearings<br />
with accurately dosed grease<br />
quantities within a range of 10 to<br />
133 cm 3 . If larger grease volumes<br />
are required, the device can be actuated<br />
several times.<br />
With a pneumatically driven, double-acting<br />
piston pump the grease<br />
is fed via the dosing valve directly<br />
from its container (25 kg or 180<br />
kg) to the area to be lubricated.<br />
The grease dosing device consists<br />
of:<br />
• cap<br />
• piston<br />
• dosing valve<br />
• connecting tube between pump<br />
<strong>and</strong> valve<br />
• tube, 2.5 m long<br />
• grease gun<br />
Technical data:<br />
Pump ratio: 10 : 1<br />
Delivery: 400 cm 3 /min<br />
Dosing range: 10 - 133 cm 3<br />
Order designations:<br />
ARCA.PUMP.25<br />
ARCA.PUMP.180<br />
FAG · 44
ACCESSORIES FOR MOUNTING AND MAINTENANCE<br />
FAG accessories<br />
<strong>for</strong> <strong>mounting</strong> <strong>and</strong><br />
<strong>maintenance</strong><br />
Anti-corrosion oil P. 46<br />
Mounting paste P. 46<br />
FAG · 45
ACCESSORIES FOR MOUNTING AND MAINTENANCE<br />
Anti-corrosion oil · Mounting paste<br />
FAG anti-corrosion oil<br />
The anti-corrosion oil is extremely<br />
suitable <strong>for</strong> unpacked <strong>rolling</strong> bearings.<br />
It can, however, also be applied<br />
to polished metal surfaces of<br />
devices, machines <strong>and</strong> machine elements<br />
<strong>for</strong> long-term protection<br />
against corrosion when stored indoors.<br />
As a rule the anti-corrosion oil<br />
does not have to be washed out of<br />
<strong>rolling</strong> bearings since it does not<br />
react with any of the common<br />
<strong>rolling</strong> bearing greases <strong>and</strong> oils.<br />
It can be removed without problem<br />
by means of alkaline solvents<br />
<strong>and</strong> neutral cleaning agents.<br />
Available:<br />
0.4 l atomiser with<br />
propellant CO 2 (does<br />
not harm ozone layer)<br />
Order designation:<br />
400GR.SPRAYD.L930V<br />
FAG <strong>mounting</strong> paste Arcanol<br />
L144V<br />
This <strong>mounting</strong> <strong>and</strong> multipurpose<br />
paste has proven its worth especially<br />
in the <strong>mounting</strong> of <strong>rolling</strong><br />
bearings. It facilitates pressing on<br />
bearing rings, prevents stick-slip<br />
effects, seizure marks, wear <strong>and</strong><br />
fretting corrosion. Moreover it has<br />
excellent anti-corrosion properties.<br />
It is light in colour <strong>and</strong> does not<br />
smear.<br />
Only a thin layer of the <strong>mounting</strong><br />
paste is applied so that the bright<br />
metallic surface is just dulled.<br />
It can be used at temperatures between<br />
-30 °C <strong>and</strong> 150 °C. The<br />
paste is resistant to water, water<br />
steam <strong>and</strong> many alkaline <strong>and</strong> acid<br />
agents.<br />
The <strong>mounting</strong> paste is available in<br />
70 g tubes <strong>and</strong> 400 g cartridges.<br />
Order designation:<br />
70GR.TUBE.L144V <strong>and</strong><br />
400GR.KART.L144V<br />
FAG · 46
SPLIT SPHERICAL ROLLER BEARINGS<br />
FAG split spherical<br />
roller bearings<br />
Saving time <strong>and</strong> cost<br />
by using split spherical<br />
roller bearings P. 48<br />
FAG · 47
SPLIT SPHERICAL ROLLER BEARINGS<br />
Saving time <strong>and</strong> cost by using split spherical roller bearings<br />
FAG split spherical roller bearings<br />
are mainly used <strong>for</strong> applications<br />
where the replacement of an unsplit<br />
spherical roller bearing would<br />
require expensive additional work.<br />
100<br />
90<br />
80<br />
70<br />
%<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
Unsplit spherical<br />
roller bearings<br />
Advantages<br />
Cost of:<br />
Split spherical<br />
roller bearings<br />
accessories<br />
downtime<br />
<strong>mounting</strong><br />
sleeve<br />
bearing<br />
•fast bearing replacement<br />
• very easy <strong>mounting</strong><br />
• shorter machine st<strong>and</strong>still<br />
• no dis<strong>mounting</strong> of drive units,<br />
couplings, etc.<br />
• no disassembling of shaftings<br />
• no shaft alignment required<br />
Thus split spherical roller bearings<br />
are considerably time saving <strong>and</strong><br />
reduce costs substantially.<br />
Characteristics<br />
• Inner ring, outer ring <strong>and</strong> cage<br />
segments are split<br />
• Cylindrical bore, direct <strong>mounting</strong><br />
on the shaft<br />
•Replacement of unsplit spherical<br />
roller bearings on adapter sleeves<br />
due to matched dimensions<br />
• Long service life due to the fieldproven<br />
internal design (E)<br />
• Fit into existing split plummer<br />
block housings, no reworking required<br />
• Accommodation of high axial<br />
loads<br />
• Dynamic self-aligning capability<br />
Extensive programme<br />
• includes st<strong>and</strong>ard series such as<br />
222, 230 <strong>and</strong> 231<br />
• in metric <strong>and</strong> inch dimensions<br />
• <strong>for</strong> shaft diameters of 55 mm <strong>and</strong><br />
2 3/16 inch upwards<br />
Dimensions <strong>and</strong> per<strong>for</strong>mance data<br />
are indicated in FAG Publ. No.<br />
WL 43 165.<br />
In<strong>for</strong>mation on other designs will<br />
be provided on request.<br />
Fields of application<br />
Split spherical roller bearings are<br />
used in nearly all segments of industry.<br />
Applications range from<br />
shafts supported by several bearings<br />
to bearing locations of restricted<br />
access, <strong>for</strong> example in:<br />
•winches <strong>and</strong> belt drives<br />
• conveyor plants<br />
• elevators <strong>and</strong> moving stairs<br />
• converters<br />
• continuous casting plants<br />
•rollover cooling beds<br />
• paper machines<br />
•blowers <strong>and</strong> ventilators<br />
• mixers <strong>and</strong> stirrers<br />
• size reduction plants<br />
• material processing plants<br />
•rotary tube kiln drives<br />
Demokit ”Split spherical roller<br />
bearing“<br />
Demokit “Mounting of split<br />
spherical roller bearings“<br />
Please direct inquiries to<br />
FAG Industrial Bearings AG<br />
Postfach 1260<br />
D-97421 Schweinfurt<br />
Tel. +49 97 21/91-47 95<br />
Fax +49 97 21/91-47 96<br />
www.<strong>fag</strong>.de<br />
E-mail: SplitBearings@<strong>fag</strong>.de<br />
FAG · 48
VIBRATION DIAGNOSIS DEVICES<br />
FAG vibration diagnosis<br />
devices<br />
Detector P. 50<br />
Bearing Analyser P. 50<br />
DTECTX1 P. 51<br />
VibroCheck P. 51<br />
FAG · 49
VIBRATION DIAGNOSIS DEVICES<br />
Detector · Bearing Analyser<br />
Vibration diagnosis is the most reliable<br />
method <strong>for</strong> detecting machine<br />
damage at an early stage. Imbalances<br />
<strong>and</strong> faulty alignment can be<br />
detected as well as <strong>rolling</strong> bearing<br />
damage <strong>and</strong> gearing defects.<br />
With state-of-the-art FAG devices<br />
the operator can carry out the vibration<br />
diagnosis alone.<br />
FAG offers the following mobile<br />
monitoring devices: the Detector<br />
<strong>and</strong> the Bearing Analyser.<br />
Stationary monitoring devices<br />
include a digital vibration monitor<br />
<strong>and</strong> the online monitoring system<br />
VibroCheck.<br />
FAG Detector<br />
The Detector is a h<strong>and</strong>held measuring<br />
device that was developed<br />
together with the PC software<br />
DETECTOR TRENDLINE <strong>for</strong> measuring<br />
data in the offline monitoring<br />
of production plants.<br />
It is user-friendly <strong>and</strong> very easy to<br />
operate. Due to its low weight it is<br />
the ideal instrument <strong>for</strong> monitoring<br />
large plants where long distances<br />
have to be covered.<br />
The Detector monitors:<br />
•the absolute machine vibration<br />
in accordance with ISO 10816<br />
• the <strong>rolling</strong> bearing condition by<br />
means of the envelope detection<br />
method.<br />
The device features an outlet jack<br />
into which any commercially<br />
available walkman headset can be<br />
plugged. This enables users to listen<br />
to the running noise of any<br />
machine <strong>and</strong> <strong>for</strong>m an opinion regarding<br />
the condition of a bearing.<br />
The Detector provides the characteristic<br />
values of the running noise<br />
so that it can be evaluated objectively.<br />
For more detailed in<strong>for</strong>mation see<br />
also TI No. WL 80-62.<br />
Please direct inquiries to:<br />
sales@fis-<strong>services</strong>.de<br />
FAG Bearing Analyser<br />
The FAG Bearing Analyser is an efficient<br />
<strong>and</strong> reasonably priced vibration<br />
diagnosis tool <strong>for</strong> early detection<br />
of <strong>rolling</strong> bearing damage<br />
<strong>and</strong> gear damage.<br />
All types of damage that cause<br />
noise - i.e. vibration - are diagnosed<br />
by means of the envelope<br />
detection method.<br />
The time signal is broken up into<br />
its frequency components by<br />
means of Fast Fourier Trans<strong>for</strong>mation<br />
(FFT).<br />
In this way even damage in a complex<br />
machine can be unequivocally<br />
allocated to a specific machine<br />
element (gear, <strong>rolling</strong> bearing).<br />
The user is assisted by an “automatic<br />
diagnosis“ mode. If the bearing<br />
geometry <strong>and</strong> the speeds are<br />
known, the software searches the<br />
frequency spectrum <strong>for</strong> bearingspecific<br />
damage frequencies.<br />
If a threshold value is exceeded,<br />
the expert system alerts the user of<br />
the damage by triggering an alarm.<br />
In this way damage can be detected<br />
<strong>and</strong> analysed regardless of the<br />
absolute magnitude of the signal<br />
power, even without a reference<br />
measurement.<br />
For more detailed in<strong>for</strong>mation see<br />
also TI No. WL 80-63.<br />
Please direct inquiries to:<br />
sales@fis-<strong>services</strong>.de<br />
FAG · 50
VIBRATION DIAGNOSIS DEVICES<br />
DTECTX1 · VibroCheck<br />
FAG DTECTX1<br />
The DTECTX1 is an effective <strong>and</strong><br />
favourably priced online monitoring<br />
device. All commonly used acceleration,<br />
speed <strong>and</strong> displacement<br />
sensors can be connected to it.<br />
Process quantities such as speed,<br />
temperature, torque <strong>and</strong> pressure<br />
can be recorded depending on the<br />
version used.<br />
The signal measured by the sensor<br />
is broken up into its frequency<br />
components by Fast Fourier Trans<strong>for</strong>mation<br />
(FFT). This permits monitoring<br />
of amplitudes <strong>for</strong> previously<br />
specified threshold values within<br />
very narrow, defined frequency<br />
b<strong>and</strong>s <strong>and</strong> triggering of an alarm if<br />
these values are exceeded. In this<br />
way damage can be detected at an<br />
early stage by means of frequencyselective<br />
monitoring.<br />
DTECTX1 vibration monitors with<br />
a remote monitoring function permit<br />
reliable detection of damage<br />
<strong>and</strong> faults in machines without requiring<br />
the presence of a diagnosis<br />
expert.<br />
DTECTX1 devices automatically report<br />
changes – via telecommunication<br />
lines (fixed line modem, mobile<br />
phone modem or satellite modem)<br />
– to the operator, the plant<br />
builder or the service provider, no<br />
matter where on earth they are<br />
used!<br />
With this version, the modem permits<br />
remote access to the<br />
DTECTX1 at any time. Measured<br />
data can be called up at any time<br />
from a distance <strong>and</strong> analysed by<br />
the diagnosis centre.<br />
DTECTX1 devices of the next level<br />
can automatically issue an alarm if<br />
a threshold value is exceeded.<br />
Thus the DTECTX1 permits cost-effective,<br />
condition-related <strong>maintenance</strong>.<br />
For more detailed in<strong>for</strong>mation see<br />
also TI No. WL 80-65.<br />
Please direct inquiries to:<br />
sales@fis-<strong>services</strong>.de<br />
FAG VibroCheck<br />
The online monitoring system<br />
VibroCheck is used <strong>for</strong> permanent<br />
monitoring of vital machine elements<br />
such as <strong>rolling</strong> bearings <strong>and</strong><br />
gears. Not only vibration signals<br />
can be measured but other physical<br />
quantities like temperature,<br />
power, pressure etc. as well. The<br />
measured signals can also be used<br />
<strong>for</strong> a remote diagnosis.<br />
In addition to the general monitoring<br />
of characteristic values,<br />
users are assisted by an automatic<br />
expert system which indicates<br />
damage at an early stage. The system<br />
takes advantage of the fact<br />
that frequency analysis reveals<br />
even the smallest amplitudes of<br />
periodic signals so that these signals<br />
can be evaluated be<strong>for</strong>e they<br />
can influence composite characteristic<br />
values. The expert system<br />
gets its in<strong>for</strong>mation from an automatically<br />
conducted frequency<br />
analysis. A bearing list contains all<br />
bearings <strong>and</strong> bearing elements<br />
that are to be monitored by<br />
VibroCheck.<br />
VibroCheck is suitable <strong>for</strong> use both<br />
in machinery with rapidly wearing<br />
elements <strong>and</strong> in plants requiring<br />
relatively little <strong>maintenance</strong> since it<br />
is highly reliable where the prediction<br />
of damage is concerned.<br />
VibroCheck minimises the risk of<br />
un<strong>for</strong>eseen failure of machine elements<br />
<strong>and</strong> contributes towards the<br />
rapid repair of damage.<br />
Please direct inquiries to:<br />
sales@fis-<strong>services</strong>.de<br />
FAG · 51
FAG · 52
CONDITION MONITORING<br />
F’IS condition monitoring<br />
Troubleshooting P. 54<br />
Consultation P. 54<br />
Online monitoring P. 54<br />
Regular measuring<br />
campaigns P. 54<br />
Training P. 54<br />
FAG · 53
CONDITION MONITORING<br />
Troubleshooting · Consultation · Online monitoring · Measuring<br />
campaigns · Training<br />
Disturbance-free <strong>and</strong> optimised<br />
operation of complex plant <strong>and</strong><br />
machinery is only feasible with reliable<br />
machine monitoring. Condition-related<br />
<strong>maintenance</strong> enables<br />
un<strong>for</strong>eseen stoppages to be<br />
steered clear of <strong>and</strong> consequential<br />
damage to be prevented. This will<br />
increase the availability of the facilities<br />
<strong>and</strong> at the same time cut<br />
down on <strong>maintenance</strong> costs.<br />
Vibration diagnosis is the most reliable<br />
method to detect machine<br />
damage early enough. Unbalance<br />
<strong>and</strong> alignment faults can be just as<br />
easily identified by this method as<br />
damage to <strong>rolling</strong> bearings <strong>and</strong><br />
gearing defects.<br />
Troubleshooting<br />
F’IS experts are immediately on the<br />
spot when you are faced with difficulties<br />
<strong>and</strong> in the shortest space of<br />
time will analyse, amongst other<br />
aspects, the condition of your<br />
plant. You receive a test report in<br />
all detail with concrete proposals<br />
as to how you should proceed.<br />
Consultation <strong>and</strong> support when<br />
condition monitoring systems<br />
are introduced<br />
Introduction of condition-related<br />
<strong>maintenance</strong> strategies necessitates<br />
a high degree of specialist knowhow.<br />
Not all available monitoring<br />
methods are suitable <strong>for</strong> your special<br />
application. Our consultants<br />
support you in finding a customised<br />
solution <strong>for</strong> your problem.<br />
Online monitoring<br />
In some applications, continuous<br />
online monitoring is the most<br />
meaningful way to safeguard your<br />
production. If a certain machine<br />
breaks down, does your production<br />
come to a stop? Are the machine<br />
spares used by you not kept<br />
in stock? Or do you use expensive<br />
plant parts? In all these cases, online<br />
monitoring may well be the<br />
right answer. F’IS offers you the<br />
most varied kinds of <strong>services</strong> in<br />
this market segment: From consultation<br />
<strong>for</strong> a special application<br />
right up to a full-service agreement<br />
with availability guarantee.<br />
Regular measuring campaigns<br />
It does not always have to be online<br />
monitoring. In many auxiliary<br />
aggregates directly influencing<br />
your production, regular offline<br />
measurements are by far the<br />
more effective way of monitoring.<br />
F’IS specialists record the data with<br />
mobile systems. After their analysis,<br />
you receive a clearly structured<br />
overview of the condition of your<br />
machinery <strong>and</strong> <strong>equipment</strong>. Should<br />
machines be in a critical condition,<br />
we will provide an additional, detailed<br />
analysis report on them.<br />
F’IS training<br />
Customer training<br />
It is not our intention to replace<br />
you. Rather, it is our objective to<br />
make you <strong>and</strong> your staff fit with<br />
regard to vibration diagnosis. In<br />
the progressive VA 0, VA I <strong>and</strong> VA<br />
II training courses, you will learn<br />
everything you have to know concerning<br />
condition-related <strong>maintenance</strong>.<br />
We show you the advantages<br />
as well as the limitations.<br />
With a host of practical examples,<br />
we present various vibration diagnosis<br />
methods <strong>and</strong> show how they<br />
are applied in practice. After completing<br />
these courses, you will be<br />
in a position to troubleshoot machine<br />
defects <strong>and</strong> damage, e.g. imbalance,<br />
alignment <strong>and</strong> coupling<br />
errors, bearing damage, gearing<br />
defects, etc. in the vibration pattern.<br />
What is more, we want to<br />
support you in operating our products<br />
independently. Our training<br />
courses familiarise you with h<strong>and</strong>ling<br />
the FAG testing <strong>equipment</strong> -<br />
Detectors, Bearing Analysers as<br />
well as the DTECTX1.<br />
FAG · 54
CONDITION MONITORING<br />
Training<br />
Training courses <strong>for</strong> business<br />
partners <strong>and</strong> staff<br />
Competent consultation of our customers<br />
by our sales partners has<br />
uppermost priority in our products’<br />
sales. It is an absolute must <strong>for</strong> our<br />
sales partners to complete our certification<br />
courses CM Level I, II <strong>and</strong><br />
III successfully. Course instruction<br />
includes the theory <strong>and</strong> applications<br />
of vibration diagnosis as well<br />
as special features when dealing<br />
with our CM products. This certification<br />
entitles our business partners<br />
to procure our condition<br />
monitoring products at a reduced<br />
price <strong>and</strong> thus to sell them with a<br />
corresponding margin.<br />
FAG · 55
FAG · 56
MAINTENANCE CONSULTATION<br />
F’IS <strong>maintenance</strong><br />
consultation<br />
Analysis P. 58<br />
Realisation phase P. 58<br />
FAG · 57
MAINTENANCE CONSULTATION<br />
Analysis · Realisation phase<br />
F’IS <strong>maintenance</strong> consultation<br />
F’IS experts<br />
• find the weak points in your enterprise<br />
• provide you with concrete solutions<br />
• reduce your <strong>maintenance</strong> costs considerably<br />
Our team offers corporate consultation<br />
in the classical sense. But it<br />
does not stop there. Over <strong>and</strong><br />
above this, our scope of <strong>services</strong><br />
includes consultation in the fields<br />
of condition monitoring <strong>and</strong> <strong>maintenance</strong>.<br />
Analysis<br />
•We analyse the operational procedures<br />
in your company, bearing<br />
the commercial <strong>and</strong> technical<br />
elements in mind. In the study<br />
involved here, we submit to you<br />
concrete proposals as solutions.<br />
Such solutions typically concern<br />
introduction of new machines,<br />
work methods, <strong>maintenance</strong><br />
planning systems <strong>and</strong> plant monitoring<br />
systems.<br />
Realisation phase<br />
• These solutions are converted to<br />
action catalogues, containing<br />
substantial suggestions as to how<br />
to act. EDP aids are included<br />
where necessary. Our manufacturer-independent<br />
position guarantees<br />
you the best possible assistance<br />
in the software best suited<br />
<strong>for</strong> your application.<br />
The F’IS team further offers <strong>services</strong><br />
in <strong>and</strong> around centralised<br />
<strong>maintenance</strong> management systems<br />
(CMMS systems) with the following<br />
focal points:<br />
• Building up meaningful report<br />
management<br />
• Realising interfaces to tie in the<br />
CMMS system into your company’s<br />
EDP environment<br />
• Adapting the CMMS system to<br />
your company’s specific requirements<br />
on the application <strong>and</strong><br />
database levels<br />
• Developing <strong>and</strong> integrating applications,<br />
customised to your<br />
company’s specific dem<strong>and</strong>s,<br />
such as mobile communication<br />
systems<br />
• Carrying out <strong>and</strong> supporting release<br />
changes<br />
•Data structure analysis <strong>and</strong> corrective<br />
data management<br />
•Implementing time or event-controlled<br />
automatisms <strong>for</strong> process<br />
optimisation<br />
FAG · 58
ROLLING BEARING SERVICES<br />
F’IS <strong>rolling</strong> bearing<br />
<strong>services</strong><br />
Repair service P. 60<br />
On-site <strong>mounting</strong> service P. 61<br />
Reworking <strong>and</strong> <strong>mounting</strong><br />
of <strong>rolling</strong> bearings P. 61<br />
Device rental P. 61<br />
Training <strong>and</strong><br />
course material P. 62<br />
FAG · 59
ROLLING BEARING SERVICES<br />
Repair service<br />
Repair service <strong>for</strong> large-size<br />
<strong>rolling</strong> bearings<br />
Cut down on your <strong>maintenance</strong><br />
costs considerably. Our F’IS experts<br />
will overhaul <strong>and</strong> repair your<br />
used bearings.<br />
When plant <strong>and</strong> machinery are<br />
serviced <strong>and</strong> maintained, many<br />
<strong>rolling</strong> bearings are scrapped as a<br />
precautionary measure <strong>and</strong> replaced<br />
by new ones. This exaggerated<br />
safety thinking obstructs the<br />
view of existing cost-reducing potential.<br />
The fact is that overhauled<br />
bearings provide the same per<strong>for</strong>mance<br />
as new ones. All types of<br />
<strong>rolling</strong> bearings can be repaired,<br />
such as yoke-type track rollers,<br />
spherical roller bearings, tapered<br />
roller bearings, etc. Have us advise<br />
you!<br />
Our experts will conduct damage<br />
diagnosis, such troubleshooting<br />
costing between E 100,— <strong>and</strong><br />
E 500,—. Taking this as a basis, a<br />
decision is made as to whether a<br />
repair is worthwhile or not.<br />
Cyl. roller bearing in the support of a multi-roll cold <strong>rolling</strong> mill<br />
Roundness measurement<br />
Please direct inquiries to<br />
FAG Industrial Bearings AG<br />
IBS-S-4<br />
Mettmanner Straße 79<br />
42115 Wuppertal<br />
Telephone +49 2 02 293-22 27<br />
Telefax +49 2 02 293-24 37<br />
E-mail: kleine_g@fis-<strong>services</strong>.de<br />
www.fis-<strong>services</strong>.de<br />
Inspecting the roller seat<br />
Measuring chart of a spherical<br />
roller bearing inner ring<br />
Grinding an outer ring<br />
Mounting a large <strong>rolling</strong> bearing<br />
FAG · 60
ROLLING BEARING SERVICES<br />
On-site <strong>mounting</strong> service · Reworking <strong>and</strong> <strong>mounting</strong> of <strong>rolling</strong><br />
bearings · Device rental<br />
FAG on-site <strong>mounting</strong> service<br />
Specialists from FAG Kugelfischer<br />
can do the entire acceptance checks<br />
<strong>for</strong> you as well as the <strong>mounting</strong> <strong>and</strong><br />
inspection of <strong>rolling</strong> bearings.<br />
The FAG <strong>mounting</strong> service team<br />
• does the acceptance checks of<br />
mating parts (shafts <strong>and</strong> housings)<br />
<strong>for</strong> you, also at your subcontractors’<br />
place<br />
• mounts all types of <strong>rolling</strong> bearings<br />
• finds the faults in bearings not<br />
running up to scratch<br />
• does the <strong>maintenance</strong> <strong>and</strong> inspection<br />
of bearings<br />
• dismounts all types of <strong>rolling</strong><br />
bearings<br />
• trains your <strong>mounting</strong> personnel<br />
•offers advice <strong>for</strong> streamlining<br />
<strong>mounting</strong> processes<br />
Reworking <strong>and</strong> <strong>mounting</strong> of<br />
<strong>rolling</strong> bearings<br />
The FAG fitters’ workshop offers<br />
the following <strong>services</strong> <strong>for</strong> our customers:<br />
• Mounting <strong>equipment</strong> is tailormade<br />
<strong>for</strong> special applications.<br />
• Complete assemblies such as<br />
gearboxes are overhauled <strong>and</strong><br />
fitted with new bearings.<br />
• New assemblies are completed<br />
<strong>and</strong> mounted.<br />
• Bearings are reworked (e.g.<br />
holes in hard rings, tapered<br />
roller bearings matched)<br />
• Housings are reworked <strong>and</strong> fitted<br />
with accessories such as oil<br />
level indicators or special seals.<br />
Device rental<br />
Customers requiring special <strong>mounting</strong><br />
<strong>and</strong> measuring devices only occasionally,<br />
e.g. <strong>for</strong> repairs, can rent<br />
them from FAG against a weekly<br />
charge.<br />
FAG mainly rents out<br />
•taper measuring instruments<br />
• boundary circle measuring instruments<br />
• h<strong>and</strong> pump sets<br />
• heating devices<br />
The devices are stored in our fitters’<br />
workshop, checked <strong>and</strong> maintained<br />
by our <strong>mounting</strong> specialists.<br />
The FAG <strong>mounting</strong> service team<br />
provides in<strong>for</strong>mation about suitable<br />
tools <strong>and</strong> shows you the devices<br />
<strong>and</strong> methods <strong>for</strong> the <strong>mounting</strong><br />
<strong>and</strong> <strong>maintenance</strong> of <strong>rolling</strong><br />
bearings described in this publication.<br />
Please direct inquiries about the<br />
<strong>services</strong> described on this page to<br />
FAG Industrial Services<br />
Tel. +49 97 21 / 91-31 42 or -25 73,<br />
Fax +49 97 21 / 91-38 09<br />
FAG · 61
ROLLING BEARING SERVICES<br />
Training <strong>and</strong> course material<br />
Rolling bearing <strong>mounting</strong> cabinet<br />
<strong>and</strong> <strong>mounting</strong> sets: basic<br />
course <strong>for</strong> vocational training<br />
Plenty of literature is available on<br />
the correct <strong>mounting</strong> of <strong>rolling</strong><br />
bearings but there is usually a lack<br />
of components <strong>for</strong> trainees to practice<br />
on realistically. For this reason<br />
the FAG training shop instructors<br />
have prepared a basic course.<br />
The objective of this basic course<br />
is to convey the knowledge required<br />
<strong>for</strong> suitable bearing selection,<br />
appropriate <strong>mounting</strong> <strong>and</strong><br />
dis<strong>mounting</strong>, <strong>and</strong> bearing <strong>maintenance</strong>.<br />
The course is split into two<br />
parts: a theoretical section deals<br />
with the fundamental knowledge<br />
of <strong>rolling</strong> bearings <strong>and</strong> a practical<br />
section imparts the fundamental<br />
skills needed <strong>for</strong> <strong>mounting</strong> <strong>and</strong><br />
dis<strong>mounting</strong>.<br />
In the theoretical section great significance<br />
was set on merging technical<br />
drawing, computating <strong>and</strong><br />
mechanical engineering into one<br />
training unit. The practical section<br />
consists of practising the <strong>mounting</strong><br />
<strong>and</strong> dis<strong>mounting</strong> of common bearing<br />
types with mechanical <strong>and</strong> hydraulic<br />
<strong>equipment</strong> on model-like<br />
simplified mating parts of <strong>rolling</strong><br />
bearings (shafts, housings).<br />
The teaching material is based on<br />
smaller instruction steps <strong>and</strong> does<br />
not exceed the st<strong>and</strong>ard required<br />
in vocational training today.<br />
Other units such as gearboxes,<br />
pumps, spindles, car wheels etc.<br />
can be prepared <strong>for</strong> practical training<br />
on the basis of this basic<br />
course.<br />
H<strong>and</strong>book 1 (theory)<br />
Mechanical engineering<br />
Technical computating<br />
Technical drawing<br />
H<strong>and</strong>book 2 (practice)<br />
Mounting of bearings with a cylindrical<br />
bore<br />
Mounting of bearings with a tapered<br />
bore<br />
Hydraulic method<br />
Practical training with shafts <strong>and</strong><br />
housings<br />
Technical data<br />
Mounting cabinet:<br />
Dimensions 1135x710x380 mm<br />
Mass (incl. contents) 94 kg<br />
Suitable <strong>for</strong> 10 <strong>mounting</strong> exercises:<br />
5 with shafts<br />
2 with housings<br />
3 with shafts <strong>and</strong> housings<br />
Smallest shaft diameter: 15 mm<br />
Largest shaft diameter: 55 mm<br />
The angle plate (left) is included in delivery.<br />
Order designation (<strong>mounting</strong> cabinet<br />
with contents <strong>and</strong> angle plate):<br />
MONTAGESCHRANK<br />
FAG · 62
ROLLING BEARING SERVICES<br />
Training <strong>and</strong> course material<br />
Mounting sets 1 <strong>and</strong> 2<br />
With the FAG <strong>mounting</strong> sets 1 <strong>and</strong><br />
2 – individual exercises from the<br />
FAG <strong>mounting</strong> cabinet - the training<br />
staff can demonstrate the<br />
<strong>mounting</strong> <strong>and</strong> dis<strong>mounting</strong> of<br />
<strong>rolling</strong> bearings during the course,<br />
or let trainees do so. The shafts<br />
<strong>and</strong> housings can be chucked in a<br />
vice <strong>for</strong> the <strong>mounting</strong> process.<br />
Mounting set 3<br />
Mounting set 3 is an extra exercise<br />
not included in the FAG <strong>mounting</strong><br />
cabinet <strong>and</strong> lets users mount a selfaligning<br />
ball bearing in a housing.<br />
Mounting set 1:<br />
Shaft with housing<br />
Contents (in a case):<br />
1 housing<br />
1 shaft<br />
1 cap<br />
1 spacer ring<br />
2 <strong>mounting</strong> sleeves<br />
1 centering washer<br />
1 extractor<br />
1 dis<strong>mounting</strong> washer<br />
1 extracting ring<br />
1 circlip<br />
1 deep groove ball bearing 6206<br />
1 shaft seal<br />
4 cheese head screws<br />
8 working sheets<br />
Suitable <strong>for</strong> the following exercises:<br />
• selecting fits<br />
• inspecting bearing locations<br />
• <strong>mounting</strong> a bearing on a shaft<br />
• axially locating a bearing<br />
• <strong>mounting</strong> a radial shaft seal<br />
• assembly (of a locating bearing)<br />
• dis<strong>mounting</strong> with extracting device<br />
Order designation:<br />
MONTAGESATZ1<br />
Mounting set 2:<br />
Hydraulic <strong>mounting</strong><br />
Contents (in a case):<br />
1 shaft<br />
1 grooved nut<br />
1 grooved nut with thrust bolts<br />
1 lock washer<br />
1 hydraulic nut<br />
1 oil injector<br />
1 valve nipple<br />
1 hook wrench<br />
1 spacer ring<br />
1 spherical roller bearing<br />
5 working sheets<br />
Suitable <strong>for</strong> the following exercises<br />
• <strong>mounting</strong> with thrust bolts<br />
• <strong>mounting</strong> with a hydraulic nut<br />
• adjusting <strong>and</strong> checking the radial<br />
clearance<br />
• axially locating a bearing with a<br />
grooved nut <strong>and</strong> lock washer<br />
• dis<strong>mounting</strong> with an oil injector<br />
Order designation:<br />
MONTAGESATZ2<br />
Mounting set 3:<br />
Plummer block housing<br />
Contents (in a case):<br />
1 plummer block housing<br />
1 shaft<br />
1 adapter sleeve<br />
2 locating rings<br />
1 cap<br />
1 self-aligning ball bearing<br />
1 hook wrench<br />
7 working sheets<br />
Suitable <strong>for</strong> the following exercises:<br />
• inspecting the bearing location<br />
• <strong>mounting</strong> a bearing on an adapter<br />
sleeve<br />
• <strong>mounting</strong> as a locating bearing<br />
• <strong>mounting</strong> as a floating bearing<br />
• <strong>mounting</strong> a through shaft<br />
• <strong>mounting</strong> into a housing closed on<br />
one side<br />
• dis<strong>mounting</strong> a bearing <strong>and</strong> adapter<br />
sleeve<br />
Order designation:<br />
MONTAGESATZ3<br />
FAG · 63
ROLLING BEARING SERVICES<br />
Training <strong>and</strong> course material<br />
Videos <strong>for</strong> training, instruction,<br />
service<br />
The ABC of Rolling Bearings<br />
This video imparts basic knowledge<br />
about <strong>rolling</strong> bearings. It presents<br />
all bearing types <strong>and</strong> their<br />
characteristic features.<br />
Order designation:<br />
VIDEOFILM201E<br />
Mounting <strong>and</strong> Dis<strong>mounting</strong><br />
Rolling Bearings<br />
25 percent of all cases of premature<br />
bearing failure can be put<br />
down to <strong>mounting</strong> errors. There<strong>for</strong>e<br />
FAG has always taken pains to<br />
minimise losses by providing<br />
<strong>mounting</strong> instructions, lectures <strong>and</strong><br />
training.<br />
With this in mind, the basics of<br />
<strong>mounting</strong> are depicted in simple<br />
pictures <strong>and</strong> words. Principal faults<br />
are named plainly. Step by step the<br />
video shows how the different<br />
bearings are mounted correctly<br />
<strong>and</strong> expertly.<br />
Hydraulic Methods <strong>for</strong><br />
Mounting <strong>and</strong> Dis<strong>mounting</strong><br />
Large Rolling Bearings<br />
Large <strong>rolling</strong> bearings <strong>and</strong> other<br />
large parts such as the propellers<br />
of ships, couplings or gearwheels<br />
can be mounted easily <strong>and</strong> quickly<br />
with the hydraulic method.<br />
With animated <strong>and</strong> real-film sequences<br />
the video shows all methods<br />
<strong>and</strong> <strong>equipment</strong> commonly<br />
used in hydraulic <strong>mounting</strong>:<br />
pumps, hydraulic nuts, special extractors,<br />
adapter sleeves <strong>and</strong> withdrawal<br />
sleeves. Furthermore, the<br />
film explains what has to be borne<br />
in mind with tapered or cylindrical<br />
shaft seats <strong>and</strong> how the radial<br />
clearance or the axial drive-up distance<br />
is measured correctly <strong>and</strong><br />
expertly to ensure a perfect fit of<br />
parts on the shaft.<br />
Order designation:<br />
VIDEOFILM203E<br />
Order designation:<br />
VIDEOFILM202E<br />
FAG · 64
ROLLING BEARING SERVICES<br />
Training <strong>and</strong> course material<br />
All about the <strong>rolling</strong> bearing -<br />
FAG training courses on <strong>rolling</strong> bearings theory <strong>and</strong> practice<br />
Today, FAG Kugelfischer - one of<br />
the pioneers of modern <strong>rolling</strong><br />
bearings - produces all current<br />
<strong>rolling</strong> bearing types with outside<br />
diameters ranging from 3 mm to<br />
4.25 m. FAG <strong>rolling</strong> bearings are<br />
found in machines, vehicles <strong>and</strong><br />
devices all over the world.<br />
We pass our invaluable experience<br />
in the application of <strong>rolling</strong> bearings<br />
on to our customers, <strong>for</strong> example<br />
in training courses, so that<br />
the high quality of our products<br />
can really contribute to a long<br />
<strong>rolling</strong> bearing life.<br />
Training courses on offer<br />
• Rolling bearings - basic seminar<br />
• Rolling bearings - advanced<br />
seminar<br />
• Maintenance seminar<br />
We have been holding seminars on<br />
<strong>rolling</strong> bearings <strong>for</strong> years. They<br />
take place at our customers’, at our<br />
FAG sales companies <strong>and</strong> sales organisations<br />
<strong>and</strong> at the parent plant<br />
in Schweinfurt. Our basic seminars<br />
cover both theory <strong>and</strong> practice.<br />
Theoretical section<br />
• Interesting in<strong>for</strong>mation about<br />
<strong>rolling</strong> bearings<br />
•History of <strong>rolling</strong> bearings<br />
• Basic knowledge on <strong>rolling</strong> bearing<br />
technology (types, designs,<br />
materials, cages, codes, lubrication,<br />
sealing, bearing damage)<br />
Practical section<br />
• Practical <strong>mounting</strong> instruction by<br />
experienced fitters<br />
Mounting <strong>and</strong> dis<strong>mounting</strong> with<br />
cylindrical seats, tapered seats <strong>and</strong><br />
with sleeves<br />
Mounting <strong>and</strong> dis<strong>mounting</strong> methods:<br />
mechanical, hydraulic, electric<br />
induction<br />
Detailed in<strong>for</strong>mation on the<br />
various measuring devices <strong>and</strong><br />
methods.<br />
Options<br />
Depending on the teaching objectives<br />
<strong>and</strong> the company requirements,<br />
the material covered can be<br />
reduced or if required, special topics<br />
can be included. If you would<br />
like to extend your technical<br />
knowledge on <strong>rolling</strong> bearings,<br />
FAG offer, <strong>for</strong> example, technical<br />
presentations on the subjects of<br />
service life, a 23 factor, lubrication,<br />
cage materials <strong>and</strong> speed increase.<br />
FAG · 65
ROLLING BEARING SERVICES<br />
Training <strong>and</strong> course material<br />
Course 1:<br />
Rolling bearings –<br />
basic seminar at your place<br />
• No travelling expenses <strong>for</strong> your<br />
participants, no loss in working<br />
hours due to travel time.<br />
For more in<strong>for</strong>mation please contact<br />
FAG Industrial Services<br />
Postfach 1260 · D-97419 Schweinfurt<br />
Telephone +49 97 21 / 91 37 07 ·<br />
Telefax +49 97 21 / 91 31 33<br />
The duration of the course is two<br />
days. The number of participants<br />
should not exceed 15.<br />
Course 2:<br />
Rolling bearings -<br />
basic seminar in Schweinfurt<br />
• Exchange of experience <strong>and</strong><br />
technical discussions<br />
You can exchange experience with<br />
other participants <strong>and</strong> discuss technical<br />
problems with FAG specialists.<br />
The FAG <strong>rolling</strong> bearing production<br />
department in Schweinfurt<br />
can be visited. The number of participants<br />
should be between 10<br />
<strong>and</strong> 15.<br />
Course 3:<br />
Rolling bearings - advanced<br />
seminar in Schweinfurt<br />
This seminar deepens the knowledge<br />
acquired in the basic seminar<br />
<strong>and</strong> imparts additional knowledge.<br />
It can be held any time after the<br />
basic seminar. The duration of the<br />
course is two to three days. The<br />
number of participants can be between<br />
10 <strong>and</strong> 15.<br />
FAG · 66
PUBLICATIONS · LIST OF FAG PRODUCTS<br />
ABC<br />
FAG · 67
PUBLICATIONS<br />
Catalogue WL 41 520<br />
The FAG catalogue is available not only in printed <strong>for</strong>m but also as an online version<br />
<strong>and</strong> on CD-ROM (order designation: CD41520/3D-E). The electronic catalogue is<br />
more efficient <strong>and</strong> has many other advantages. The user receives the best possible result<br />
reliably <strong>and</strong> rapidly in dialog <strong>for</strong>m <strong>and</strong> saves a considerable amount of time otherwise<br />
required <strong>for</strong> searching, selecting <strong>and</strong> calculating the <strong>rolling</strong> bearings. Background<br />
in<strong>for</strong>mation – text, photos, drawings, diagrams, tables <strong>and</strong> animations etc. – is provided<br />
in the Rolling Bearing In<strong>for</strong>mation System.<br />
These publications, as well as many others,<br />
<strong>and</strong> the CD-ROM are available free<br />
of charge from<br />
FAG Industrial Bearings AG<br />
Postfach 1260 · D-97 419 Schweinfurt<br />
Tel.: +49 97 21 / 91 – 49 79<br />
Fax: +49 97 21 / 91 – 44 47<br />
e-mail: sales_promotion@<strong>fag</strong>.de<br />
Publications<br />
Publ. No. WL 80100 Mounting <strong>and</strong> Dis<strong>mounting</strong> of Rolling Bearings<br />
Publ. No. WL 80102 How to Mount <strong>and</strong> Dismount Rolling Bearings Hydraulically<br />
Publ. No. WL 80103 FAG Hydraulic Nuts<br />
Publ. No. WL 80107 FAG Induction Heating Equipment<br />
Publ. No. WL 80111 Rolling Bearing Mounting Cabinet <strong>and</strong> Mounting Sets -<br />
A fundamental course <strong>for</strong> vocational training<br />
Publ. No. WL 80123 All About the Rolling Bearing - FAG Training Courses on Rolling<br />
Bearings Theory <strong>and</strong> Practice<br />
Publ. No. WL 80134 FAG Video: Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling Bearings<br />
Publ. No. WL 80135 FAG Video: Hydraulic Methods <strong>for</strong> the Mounting <strong>and</strong><br />
Dis<strong>mounting</strong> of Rolling Bearings<br />
Publ. No. WL 80151 Repair Service <strong>for</strong> Large Rolling Bearings<br />
Publ. No. WL 81115 Rolling Bearing Lubrication<br />
Publ. No. WL 81116 Arcanol · Rolling Bearing-Tested Grease<br />
Publ. No. WL 81122 Motion Guard – Automatic Lubricator<br />
Publ. No. WL 82102 Rolling Bearing Damage<br />
Technical In<strong>for</strong>mation issues<br />
TI No. WL 00-11 FAG Videos on Rolling Bearings<br />
TI No. WL 80-9 FAG Heating Rings<br />
TI No. WL 80-14 Mounting <strong>and</strong> Dis<strong>mounting</strong> of Spherical Roller Bearings<br />
with Tapered Bore<br />
TI No. WL 80-38 Mounting of Self-Aligning Ball Bearings on Adapter Sleeves<br />
TI No. WL 80-46 FAG H<strong>and</strong> Pump Sets<br />
TI No. WL 80-47 FAG Induction Heating Devices<br />
TI No. WL 80-48 FAG Mechanical Extractors<br />
TI No. WL 80-49 FAG Sets of Mounting Tools EINBAU.SET.ALU<br />
<strong>and</strong> EINBAU.SET.ST<br />
TI No. WL 80-51 FAG Temperature Measuring Instrument TEMP.MG175830<br />
TI No. WL 80-60 Rolling Bearing Diagnosis with FAG Devices <strong>and</strong> Services<br />
TI No. WL 80-62 FAG Detector 2000<br />
TI No. WL 80-63 Rolling Bearing Diagnosis with the FAG Bearing Analyser<br />
TI No. WL 80-65 State-of-the-Art, Condition-Related Monitoring of Plants<br />
<strong>and</strong> Machines with Digital FAG Vibration Monitors<br />
FAG · 68
LIST OF FAG PRODUCTS<br />
Order designations beginning Product Page<br />
with letters<br />
ABZIEHER... Mechanical extractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />
AGGREGAT.E800 Electrically driven hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
AGGREGAT.H1000/2500 Pneumatically operated hydraulic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
ARCA.GREASE.BIO2... Special grease <strong>for</strong> environmentally hazardous applications . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.FOOD2... Special grease <strong>for</strong> applications with food contact . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.LOAD220... Special grease <strong>for</strong> high loads, large speed range . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.LOAD400... Special grease <strong>for</strong> extremely high loads, medium speeds . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.LOAD1000... Special grease <strong>for</strong> extremely high loads, low speeds . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.MULTITOP... Universal grease <strong>for</strong> high speeds, high loads, high temperatures . . . . . . . . . . . . . 40<br />
ARCA.GREASE.MULTI2... Universal grease <strong>for</strong> bearings subjected to normal stressing (D ≤ 62 mm) . . . . . . . 40<br />
ARCA.GREASE.MULTI3... Universal grease <strong>for</strong> bearings subjected to normal stressing (D > 62 mm) . . . . . . . 40<br />
ARCA.GREASE.SPEED2,6... Special grease <strong>for</strong> extremely high speeds, low temperatures . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.TEMP90... Special grease <strong>for</strong> low <strong>and</strong> high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.TEMP110... Special grease <strong>for</strong> low <strong>and</strong> high temperatures, high speeds . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.TEMP120... Special grease <strong>for</strong> high temperatures, high loads . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.TEMP200... Special grease <strong>for</strong> extremely high temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
ARCA.GREASE.VIB3... Special grease <strong>for</strong> high loads, high temperatures, oscillating motion . . . . . . . . . . . 40<br />
ARCA.LUB.ADAPTER Supporting adapter <strong>for</strong> lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />
ARCA.LUB.DRIVE Drive unit <strong>for</strong> lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />
ARCA.LUB.MULTITOP.LC120 LC-unit 120 cm 3 <strong>for</strong> ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
ARCA.LUB.MULTITOP.LC120.SET Lubricator set Motion Guard with LC-unit 120 cm 3 . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
ARCA.LUB.MULTITOP.LC250 LC-unit 250 cm 3 <strong>for</strong> ARCA.LUB... lubricators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
ARCA.LUB.MULTITOP.LC250.SET Lubricator set Motion Guard with LC-unit 250 cm 3 . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
ARCA.PUMP.25 Grease dosing device <strong>for</strong> 25 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
ARCA.PUMP.180 Grease dosing device <strong>for</strong> 180 kg grease containers . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
AWG3,5 Induction heating device <strong>for</strong> workpieces of up to 40 kg . . . . . . . . . . . . . . . . . . . . 18<br />
AWG8 Induction heating device <strong>for</strong> workpieces of up to 100 kg . . . . . . . . . . . . . . . . . . . 19<br />
AWG13 Induction heating device <strong>for</strong> workpieces of up to 200 kg . . . . . . . . . . . . . . . . . . . 19<br />
AWG25 Induction heating device <strong>for</strong> workpieces of up to 400 kg . . . . . . . . . . . . . . . . . . . 19<br />
AWG40 Induction heating device <strong>for</strong> workpieces of up to 800 kg . . . . . . . . . . . . . . . . . . . 19<br />
AWG.MINI Induction heating device <strong>for</strong> workpieces of up to 20 kg . . . . . . . . . . . . . . . . . . . . 18<br />
AWR176050.... Heating ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
CD41520/3D-E Catalogue WL 41 520/3 on CD-ROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68<br />
DHN.. Double hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
EFB... Single phase dry trans<strong>for</strong>mer <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
EIM... Induction <strong>mounting</strong> device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
EINBAU.SET.ALU Set of <strong>mounting</strong> tools (aluminium) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />
EINBAU.SET.ST Set of <strong>mounting</strong> tools (steel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />
FMV.TAROL131084 Mobile hydraulic unit <strong>for</strong> batch <strong>mounting</strong> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
FS... Foot switch <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
FAG · 69
LIST OF FAG PRODUCTS<br />
Order designations beginning Product Page<br />
with letters<br />
HN../.. Hook wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9<br />
KLR.. Taper gauge ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
MGA 31 Boundary circle measuring instrument <strong>for</strong> boundary circle over rollers . . . . . . . . 34<br />
MGI 21 Boundary circle measuring instrument <strong>for</strong> boundary circle under rollers . . . . . . . 34<br />
MGK 132 Taper measuring instrument <strong>for</strong> diameters of 90...510 mm . . . . . . . . . . . . . . . . . . 33<br />
MGK 133 Taper measuring instrument <strong>for</strong> diameters of 205 mm or less . . . . . . . . . . . . . . . . 33<br />
MONTAGESATZ.<br />
Case containing <strong>rolling</strong> bearing, mating parts <strong>and</strong> <strong>mounting</strong> tools<br />
<strong>for</strong> fundamental course . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63<br />
MONTAGESCHRANK Mounting cabinet with material <strong>and</strong> <strong>mounting</strong> angle <strong>for</strong> fundamental course . . . . 62<br />
PUMPE1000.0,7L H<strong>and</strong> pump set (one step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
PUMPE1000.4L H<strong>and</strong> pump set (two step, 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
PUMPE1600.4L H<strong>and</strong> pump set (two step, 1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
PUMPE2500.4L H<strong>and</strong> pump set (two step, 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
RKP..., RKP...A Hydraulic nut with metric female thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11<br />
RKP...2A Hydraulic nut with a second axial hole <strong>for</strong> RKP.MG . . . . . . . . . . . . . . . . . . . . . . . 12<br />
RKP...5..... Hydraulic nut, rein<strong>for</strong>ced design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11<br />
RKP...Z Hydraulic nut, female thread with inch dimensions . . . . . . . . . . . . . . . . . . . . . . . 11<br />
RKP.MG Displacement measuring device <strong>for</strong> RKP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11<br />
SSK... Mains voltage switch cabinet <strong>for</strong> EIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
TEMP.MG175830 Temperature measuring instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />
TEMP.MG175830.F Quick reaction surface sensor <strong>for</strong> TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . 36<br />
TEMP.MG175830.TF Immersion/stick-in sensor <strong>for</strong> TEMP.MG175830 . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />
VIDEOFILM201D The ABC of Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64<br />
VIDEOFILM202D Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64<br />
VIDEOFILM203D Hydraulic Methods <strong>for</strong> Mounting <strong>and</strong> Dis<strong>mounting</strong> Rolling Bearings . . . . . . . . . . 64<br />
WKZG.DSG5-8 Torque wrench <strong>for</strong> 173556 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
WKZG.DSG9-13 Torque wrench <strong>for</strong> 173557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
FAG · 70
LIST OF FAG PRODUCTS<br />
Order designations beginning Product Page<br />
with numbers<br />
104746 Pump body <strong>for</strong> 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
104936 Oil container <strong>for</strong> 120109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
107640 Oil injector (2500 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
107641 Oil injector (1600 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
107642 Valve nipple <strong>for</strong> 107640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
107643 Valve nipple <strong>for</strong> 107641 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
111516A Reduction nipple G3/4-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
111516B Reduction nipple G3/4-G3/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
111643A Reduction nipple M18x1,5-G3/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
113845A Reduction nipple M18x1,5-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
114715A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
114715B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
118543/2 Pump holder without pressure gauge connection (<strong>for</strong> 155890) . . . . . . . . . . . . . . . 29<br />
118543/2A Pump holder with pressure gauge connection (<strong>for</strong> 155890A <strong>and</strong> 155890B) . . . . . . 29<br />
118549A-G1/8 Sleeve connecting piece with pipe thread G1/8 . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
118549A-G1/4 Sleeve connecting piece with pipe thread G1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
118549A-M6 Sleeve connecting piece with pipe thread M6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
118549A-M8 Sleeve connecting piece with pipe thread M8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
120109 High-pressure pump (4000 bar), consisting of 104746 <strong>and</strong> 104936 . . . . . . . . . . . . 27<br />
120285A Reduction nipple M18x1,5-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
120286A Reduction nipple G1/4-M18x1,5, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
120386 High-pressure pipe (connection thread G3/4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
122037A Reduction nipple G3/8-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
122037B Reduction nipple G3/8-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
122701A Reduction nipple G1/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
122701B Reduction nipple G1/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
123076 High-pressure pipe (connection thread G3/8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
124830 Pressure gauge (up to 1000 bar) <strong>for</strong> 155890A . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
125938A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
125938B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
126013A Reduction nipple G3/4-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
126013B Reduction nipple G3/4-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
127711A Adapter G1/4-G1/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
127711B Adapter G1/4-G1/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
FAG · 71
LIST OF FAG PRODUCTS<br />
Order designations beginning Product Page<br />
with numbers<br />
128167 High-pressure pipe (connection thread G1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
128718A Adapter G3/4-G3/4, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
128718B Adapter G3/4-G3/4, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
128768A Reduction nipple G1/4-M14, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
128768B Reduction nipple G1/4-M14, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
130070A Reduction nipple G3/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
130070B Reduction nipple G3/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
130075A Reduction nipple G1/4-G1/8, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
130075B Reduction nipple G1/4-G1/8, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
133315 Pressure gauge (up to 2500 bar) <strong>for</strong> 155890B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
139450 Arcanol grease gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
139451 Arcanol armoured tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
150589A Reduction nipple G1/4-G1/2, design A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
150589B Reduction nipple G1/4-G1/2, design B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29<br />
155890 Mounting set without pressure gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
155890A Mounting set with pressure gauge (up to 1000 bar) . . . . . . . . . . . . . . . . . . . . . . . 27<br />
155890B Mounting set with pressure gauge (up to 2500 bar) . . . . . . . . . . . . . . . . . . . . . . . 27<br />
164641 High-pressure pipe <strong>for</strong> 155890, 155890A, 155890B (connection thread G1/4) . . . . 30<br />
172017 Electric heating plate (1000/2000 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
172018 Electric heating plate (2500 W) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
172025 H<strong>and</strong>held digital speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
172029 Reflecting marks <strong>for</strong> 172025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
172030 Polyscope sonar detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />
172031 Feeler gauges, 100 mm long, 13 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
172032 Feeler gauges, 300 mm long, 23 feelers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
173556 Double hook wrench set (DHN5 to DHN8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
173557 Double hook wrench set (DHN9 to DHN13) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />
400GR.KART.L144V Cartridge containing Arcanol <strong>mounting</strong> paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46<br />
400GR.SPRAYD.L930V Atomiser containing Arcanol anti-corrosion oil . . . . . . . . . . . . . . . . . . . . . . . . . . . 46<br />
70GR.TUBE.L144V Tube containing Arcanol <strong>mounting</strong> paste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46<br />
FAG · 72
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correctness of the in<strong>for</strong>mation contained in<br />
this publication but no liability can be<br />
accepted <strong>for</strong> any errors or omissions.<br />
We reserve the right to make changes in<br />
the interest of technical progress.<br />
© by FAG 2002. This publication or parts<br />
thereof may not be reproduced without<br />
our permission.<br />
WL 80 250 EA/95/4/02