198864 WC Extension Tier INSTALLATION ... - Westeel
198864 WC Extension Tier INSTALLATION ... - Westeel
198864 WC Extension Tier INSTALLATION ... - Westeel
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Part Number: <strong>198864</strong><br />
Revision: 8<br />
EXTENSION TIERS<br />
15-48’ WIDE CORR GRAIN BINS<br />
<strong>INSTALLATION</strong> AND STORAGE INSTRUCTIONS<br />
---------------------------------------------------------------------------------------------------------------------------------------------------<br />
This manual covers extensions to 15-27’ diameter<br />
WFS bins from 1993 and onward and extensions to<br />
30-48’ diameter WFS bins from 2005 and onward.<br />
All other WFS extensions are considered specials<br />
and need to be worked up by the <strong>Westeel</strong><br />
Engineering department.<br />
This manual covers extensions to 15-24’ diameter<br />
EFS bins from 1991 and onward.<br />
See page 12 for the Part List Location Table. This<br />
will help you find the section of the manual that<br />
contains your extension part list.<br />
See page 12 to find out if your EFS hopper<br />
extension has any special instructions.<br />
--------------------------------------------------------------------------------------------------------------------------<br />
READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY<br />
BEFORE BEGINNING EXTENSION ASSEMBLY<br />
EFFECTIVE DATE: June, 2010<br />
Page 1
NEW IN THIS MANUAL<br />
• Corrected page numbers on cover page<br />
• Modified "Warranty" section<br />
• Added "Cutting Openings" page<br />
• Added "Caulking" page<br />
• Re-draw pages 15 to 23<br />
Page 2
LIMITED WARRANTY<br />
<strong>Westeel</strong> Division of Vicwest Operating Limited Partnership ("<strong>Westeel</strong>") warrants products that it<br />
has manufactured and/or that are branded with its name (the "goods") subject to the following<br />
terms and limitations, (the "warranty"):<br />
1. Duration of Warranty. The duration of the warranty is limited as follows:<br />
Galvanized Bins<br />
EasyCheck<br />
EasyFlow<br />
EasyAer<br />
Floors<br />
SeedStor-K Cones<br />
Paint<br />
Structural<br />
SeedStor Cones<br />
Paint<br />
Structural<br />
Retro/Econo Cones<br />
Structural<br />
Paint<br />
Smooth Wall Bins<br />
Paint<br />
Structural<br />
12 months<br />
12 months<br />
24 months<br />
12 months<br />
12 months<br />
12 months<br />
30 months<br />
30 months<br />
10 years<br />
12 months<br />
no warranty<br />
30 months<br />
10 years<br />
The duration of the warranty will run from the date of purchase from a dealer or distributor<br />
authorized by <strong>Westeel</strong> (the "warranty period").<br />
2. Limitation of Remedies Replacement. Within the warranty period, <strong>Westeel</strong> will replace<br />
the goods and/or original manufactured components thereof which are found, to <strong>Westeel</strong>'s<br />
satisfaction, to be defective. <strong>Westeel</strong> is not responsible for direct, indirect, special,<br />
consequential, or any other damages of any kind, including personal injury to any<br />
individual, howsoever caused, including caused by transportation of the goods for repair<br />
or replacement<br />
3. Procedure for Obtaining Service. In the event of a warranty claim, the purchaser must<br />
complete any and all information required by <strong>Westeel</strong> in order to properly assess or<br />
investigate the claim. <strong>Westeel</strong> will not be responsible for the removal of any of the goods<br />
found to be defective, or transportation charges to and from <strong>Westeel</strong>'s authorized dealer<br />
or distributor, or for installation of any replacement goods and/or parts furnished under the<br />
warranty.<br />
Page 3
Limitations as to Scope of Warranty. The warranty does not extend to defects or damage<br />
caused, in whole or in part, by:<br />
i. use of a kind and/or to a degree not reasonably expected to be made of the goods;<br />
ii.<br />
iii.<br />
iv.<br />
improper storage of the goods both prior to and after purchase;<br />
damage caused by, or in the course of, installation or assembly;<br />
any use of the goods which is not an intended use as specified in <strong>Westeel</strong>'s<br />
published product literature, or otherwise specified by <strong>Westeel</strong> in writing;<br />
v. any equipment attached to or used in conjunction with the goods;<br />
vi.<br />
vii.<br />
viii.<br />
ix.<br />
any field modifications or substitutions to original bin components;<br />
inadequate ventilation or any other circumstance not in keeping with proper<br />
maintenance and/or use of the goods;<br />
Acts of God, accident, neglect or abuse of the goods by the purchaser and/or any<br />
other individual or entity; or<br />
Any use or installation inconsistent with <strong>Westeel</strong>’s Standard Disclaimers.<br />
4. Limitations as to Manufacturer. The warranty does not cover products sold by <strong>Westeel</strong><br />
that are not manufactured by <strong>Westeel</strong>. In those circumstances, the purchaser is referred<br />
to the manufacturer of those products.<br />
6. Limitation of Implied Warranties and Other Remedies. To the extent allowed by law,<br />
neither <strong>Westeel</strong> nor its dealers, nor any company affiliated with <strong>Westeel</strong> makes any<br />
warranties, representations, or promises as to the quality, performance, or freedom from<br />
defect of any Product covered by this Warranty.<br />
WESTEEL HEREBY DISCLAIMS, TO THE EXTENT APPLICABLE, ANY AND ALL<br />
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR<br />
PURPOSE. A PURCHASER’S ONLY REMEDIES IN CONNECTION WITH THIS<br />
WARRANTY ARE THOSE SET FORTH IN THIS WARRANTY. IN NO EVENT WILL<br />
WESTEEL, ITS DEALERS, OR ANY COMPANY AFFILIATED WITH WESTEEL BE<br />
LIABLE FOR INCIDENTIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES.<br />
Some jurisdictions do not allow waivers of certain warranties, so the above waivers may<br />
not apply to you. In that event, any implied warranties are limited in duration to ninety<br />
(90) days from delivery of the products. You may also have other rights which vary from<br />
jurisdiction to jurisdiction.<br />
7. Exclusive Warranty. This warranty is the only warranty provided by <strong>Westeel</strong> and all<br />
other warranties and/or commitments, whether express or implied and no matter by whom<br />
made, statutory or otherwise, are subsumed and replaced by it and are of no legal effect.<br />
If any provision of the warranty is held by a court of competent jurisdiction to be void or<br />
unenforceable, in whole or in part, such provision shall be deemed severable and will not<br />
affect or impair the legal validity of any other provision of the warranty.<br />
Page 4
DISCLAIMERS<br />
Foundation Design<br />
The foundations for the stiffened bin models are based on 4000 lbs. per sq. ft. (192 kPa) soil<br />
bearing capacity. All foundation designs use 3000 lbs. per sq. in. (21 MPa) ultimate compressive<br />
strength (after 28 days) for concrete and 43,500 lbs. per sq. in. (300 MPa) re-bar. The foundation<br />
designs included in this manual are suggestions only, and will vary according to local soil<br />
conditions. <strong>Westeel</strong> will not assume any liability for results arising from their use.<br />
IMPORTANT:Foundation should be uniform and level. Level should not<br />
vary by more than ¼" over a span of four feet under the<br />
bottom ring angle. Any variance from level must be shimmed<br />
under upright base assembly. If being utilized to support a full floor<br />
aeration system, this levelness requirement should extend across<br />
the complete floor area.<br />
Method of Erection<br />
The recommendations for erecting <strong>Westeel</strong> Grain Bins should be closely followed to achieve the<br />
full strength of the bin and to achieve adequate weather sealing. Warranty is void if the<br />
recommendations are not followed including but not limited to:<br />
1. Wall sheets and/or uprights, which are not specified for a given tier, are used.<br />
2. Foundations are found to be inadequate or out-of-level.<br />
3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate.<br />
4. Off-center loading or unloading is used. This does not apply to the use of approved side<br />
unloading systems.<br />
5. Materials stored are not free-flowing or have a compacted bulk density greater than 55<br />
lbs/ft 3 (880 kg/m 3 ).<br />
If using Bin Jacks: Always lift on an upright. Choose a hoist with a suitable capacity for the<br />
expected empty bin deadload. Make sure the rated capacity of the hoist is not<br />
exceeded.<br />
These <strong>Westeel</strong> Grain Bins are designed for:<br />
Design<br />
1. Non-corrosive, free-flowing materials up to 55 lbs/ft 3 (880 kg/m 3 ) average compacted bulk<br />
density.<br />
2. Maximum horizontal gusted wind speed of 94 mph (151 km/h).<br />
3. Seismic zone 2a (U.B.C. 1997).<br />
4. 15.0 lbs/ft 2 (.72 kPa) roof snow load.<br />
24.0 lbs/ft 2 (1.15 kPa) roof snow load when the optional roof stiffening rings are installed.<br />
5. 4000 lbs. (17.8 kN) evenly distributed on peak ring for 15’ – 24’ bins.<br />
5000 lbs. (22.2 kN) evenly distributed on peak ring for 27’ – 48’ bins.<br />
Page 5
Site and Assembly<br />
Unless otherwise specifically provided in writing, <strong>Westeel</strong> does not take responsibility for any<br />
defects or damages to any property, or injury to any persons, arising from or related to any site or<br />
assembly considerations, including but not limited to:<br />
• Bin location and bin siting;<br />
• Soil conditions and corresponding foundation requirements (note that the examples<br />
provided in manuals are for specifically stated soil conditions);<br />
• Bin assembly (<strong>Westeel</strong> recommends the use of qualified bin installers; contact<br />
<strong>Westeel</strong> for information on installers in your area);<br />
• Field modifications or equipment additions that affect the bin structure; and<br />
• Interconnections with neighbouring structures.<br />
• Compliance with all applicable safety standards, including but not limited to fall<br />
restraint systems (ladders or other systems). Local safety authorities should be<br />
contacted as standards vary between jurisdictions.<br />
Critical Assembly Requirements<br />
1. Local code and jurisdictional requirements that are applicable to the grain bin installation<br />
must be adhered to.<br />
2. Foundations must be designed for the loads being imparted to them, and for local soil<br />
conditions. <strong>Westeel</strong> foundation guidelines are for a set of stated conditions and may not<br />
be applicable to local conditions.<br />
3. A foundation must provide uniform and level support to the grain bin structure being<br />
supported. Surface imperfections causing gapping must be remedied. This may involve,<br />
but not be limited to - grouting under the bottom ring of a non-stiffened bin, and shimming<br />
under the uprights of a stiffened bin or under the legs of a hopper.<br />
4. If extending an existing bin, ensure that the foundation is adequate for the increased loads<br />
that will be subjected to it.<br />
5. If installing an existing bin on a hopper, ensure that the bin is designed for a hopper<br />
application, and that the foundation is capable of withstanding the substantial point loads<br />
that the hopper legs apply. If uprights are present, ensure that they are supported.<br />
6. Ensure that the proper hardware is utilized for all bolted connections. Refer to the<br />
‘Hardware “Where Used” Chart’ in the Installation Manual. If a shortage occurs do not<br />
substitute. Take the necessary steps to obtain the proper hardware. Ensure nuts are<br />
tightened to the required torque values as provided in the Installation Manual.<br />
7. Refer to the appropriate Installation Manual to ensure a safe, proper structure, in<br />
particular but not exclusively for the wall sheet and upright layouts. Do not deviate from<br />
the layouts provided.<br />
8. Ensure that an integral end-to-end connection exists between mating uprights.<br />
Successive uprights must not overlap.<br />
Page 6
9. Vertical tolerances between uprights and wall sheets are tight. This can be affected by<br />
“jacking” techniques, which can allow the tolerance to grow or shrink depending on the<br />
technique used. The gapping between successive uprights must be monitored to ensure<br />
that upright holes align with bin sheet holes.<br />
10. When installing roof stiffening rings, and if it is necessary to shorten the stiffening ring<br />
tubes, shorten them as little as possible. Initially the nuts on the expanders should be<br />
centered and as close together as possible. When tightening, share the amount of takeup<br />
between expanders such that the nuts remain centered, and the amount of<br />
engagement between all expanders on the same ring is equalized.<br />
11. Before anchoring the bin to the foundation, ensure that the bin is round. The maximum<br />
variation from perfect roundness is 3/4" on the radius (see details in "wall sheet and<br />
bottom angle " section of manual). Locate anchor bolts towards the outside of the anchor<br />
bolt holes (away from bin) to permit the incremental expansion that can occur with the<br />
initial filling.<br />
Grain Bin Use<br />
1. Do not off-center unload a grain bin. It is imperative to unload from the center of the bin<br />
first, until as much grain as possible has been removed, and only then proceed to unload<br />
from the next closest unload gate to the center. Continue utilizing the unload gates in<br />
succession from the center towards the outside. Gate control mechanisms should be<br />
clearly marked and interconnected to prevent an external gate from being opened first.<br />
2. The only exception to center unloading is when a properly designed and installed side<br />
draw system is utilized. However, as bins tend to go out of round when employing side<br />
draws, the bin must be completely emptied before refilling.<br />
3. When unloading a bin with a mobile auger through a properly designed auger chute, the<br />
entry end of the auger should be pushed into the center of the bin before the auger is<br />
engaged. Slower rates of flow are preferable and should not exceed the capacity of an 8”<br />
auger.<br />
4. Ensure that the inner door panels of grain bin doors are completely closed and latched<br />
before filling the grain bin.<br />
5. Never enter a loaded grain bin for any reason. Grain can be a killer.<br />
Rust on Galvanized Parts<br />
Product Storage<br />
1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to<br />
develop the durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface<br />
interacts with carbon dioxide, and is characterized over time by the dull grey appearance that<br />
weathered galvanized surfaces get.<br />
2. Parts that are not well ventilated or well drained can collect water between surfaces and<br />
develop white rust.<br />
3. White rust is not a structural concern if its development is stopped in the early stages. A<br />
light film or powdery residue can occur after a period of heavy rainfall or a short time of<br />
improper storage. If white rust has started to develop, separate parts and wipe off any<br />
moisture. Next, using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil<br />
to the entire part.<br />
Page 7
4. If moisture is left on parts, this white rust can become more aggressive and turn into red<br />
rust. Red rust can cause degradation in the material and become a structural concern.<br />
Any parts that have red rust should be replaced immediately.<br />
Storage Guidelines<br />
1. Keep all bundles dry before assembly of the<br />
bin. Start assembly as soon as possible. Do not<br />
lay bundles on the bare ground, raise all bundles<br />
6” – 8” off the ground on wood blocks or timbers.<br />
Store curved wall sheets ‘hump-up’. All other<br />
bundles material should be placed so that they are<br />
well sloped to promote good drainage.<br />
2. Roof sheets must be elevated at least 12” at the<br />
small end of the sheets.<br />
3. Temporary storage can be provided by erecting<br />
a simple framework supporting a waterproof tarp.<br />
4. All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not<br />
waterproof, and will deteriorate in normal weather conditions, allowing moisture to contact<br />
the parts inside.<br />
If Parts Become Wet<br />
1. If goods become submerged or wet, the<br />
bundles should be opened as soon as possible,<br />
sheets or material separated and dried. Keep<br />
separated until assembly. Brace goods<br />
properly so as to avoid damage or injury from<br />
material falling when in storage.<br />
2. Any boxed goods that become wet should be dried and stored in a new box that is free of<br />
moisture.<br />
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,<br />
lint-free cloth. This will assist in preventing any further moisture from contacting the<br />
galvanizing on the steel. Due to safety concerns with installation and use, <strong>Westeel</strong> does<br />
not recommend the use of oil on other parts such as roof sheets and safety ladders.<br />
Page 8
IMPORTANT NOTES<br />
1. In order to maintain your wall sheets in good condition separate sheets and allow air<br />
circulation between them. Store sheets in a dry place. Do not store sheets with sheet<br />
ends pointing upwards.<br />
2. To keep an even pressure on walls, the bin must always be unloaded from the centre.<br />
3. Contact local power officials for minimum power line clearance.<br />
4. See "Disclaimers - Design" for materials which can be stored.<br />
5. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques<br />
table in Appendix).<br />
6. Do not locate grain bin close to high buildings, which might cause snow to fall onto or<br />
build up on the roof of the grain bin. Consider future expansion and allow space for<br />
loading and unloading of the bin. Your dealer and local government agricultural<br />
consultants can help you plan your storage system for maximum efficiency.<br />
Shortages and Damaged Parts;<br />
Report damaged parts or shortages immediately to the delivering carrier, followed by a<br />
confirming letter requesting inspection by the carrier, if required. Order any replacement parts<br />
immediately to ensure that assembly will not be held up by missing parts. All parts will be<br />
charged for and credit will be issued by party at fault - no credit will be issued if freight bill are<br />
signed as received in good condition.<br />
Order Optional Equipment;<br />
Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation<br />
sealant, external ladders, safety cage and platforms, etc., should all be on site and checked<br />
before assembly starts. Plan your installation in advance. For details, see assembly<br />
instructions supplied with optional equipment.<br />
List of Warning Decals;<br />
236564<br />
236088<br />
Consistent with <strong>Westeel</strong> Limited’s policy of continued research and development of our<br />
products, we reserve the right to modify or change information contained in this publication<br />
without notice.<br />
Page 9
Instructions For cutting Openings in <strong>Westeel</strong> Wide Corr Grain Bins<br />
A. General Rules for Cutting openings<br />
1. Never cut any uprights, roof ribs, or wall sheet bolted vertical seams to create an opening;<br />
2. Openings shall be located so equipment being installed won't interfere with any bin components/accessories;<br />
3. Openings shall be minimized as much as possible for structural integrity of grain bins;<br />
4. Corners in openings shall be cut with minimum radius of 1/8" to reduce stress concentration;<br />
5. Openings shall be sealed all the way around for all weather conditions;<br />
6. Instructions shall be followed closely to avoid damage to bin structure;<br />
7. Except cutting openings described below, any other modification to <strong>Westeel</strong> bins shall be approved by a<br />
professional engineer.<br />
B. Openings for Fan Transitions of Aeration Floors<br />
1. Consult aeration floor installation instructions for information on Planning floor layout;<br />
2. Openings shall be centered to a wall sheet in horizontal direction;<br />
3. Opening shall be cut as tight as it can be for the transition to go through;<br />
and shall have no more than 1/4" gap on any side to the section of a fan transition going through a bin wall;<br />
4. Opening height for fan transition shall be limited to 12.5" inches from bottom edge of a bottom wall sheet;<br />
5. Opening width shall not exceed 46.5" for stiffened bins and 72.5" for unstiffened bins;<br />
6. Vertical support shall be required to support load above opening;<br />
7. Bottom angles may be cut flush to the sides of an opening to form part of opening.<br />
C. Openings for Unloading Augers of Wide Corr Bins with Full Floor Aeration<br />
1. Consult aeration floor installation instructions for information on Planning floor layout;<br />
2. Openings shall be centered to a wall sheet in horizontal direction;<br />
3. Openings shall be cut as tight as it can be for unloading auger to go through and<br />
shall have no more than 1/4" gap to auger flange section on any side;<br />
4. Opening height for any auger shall be limited to 12.5" from the bottom edge of a bottom wall sheet;<br />
5. Vertical flange of a bottom angle may be cut flush to sides of an opening to form part of opening;<br />
D. Openings for Roof Vents in Roof Sheets<br />
1. Openings shall be centered between roof ribs and have 2.5" minimum distance between edge of opening and base<br />
of a roof rib;<br />
2. Openings can be square, rectangular, or round;<br />
3. Openings shall be the same size as the inlet opening of a vent being installed;<br />
4. Any side of a square/rectangular opening shall have a maximum length of 18" and a circular opening shall have a<br />
maximum diameter of 24".<br />
Page 10
SEE OWNERS & USERS MANUAL 198862.<br />
WESTEEL IS NOT RESPONSIBLE FOR DAMAGE CAUSED BY OR RESULTING FROM <strong>INSTALLATION</strong>S<br />
NOT MADE IN ACCORDANCE WITH PRINTED <strong>INSTALLATION</strong> INSTRUCTIONS<br />
PRIOR TO CONSTRUCTION<br />
1. To maintain your extension tier wall sheets in good condition, separate sheets and allow air circulation<br />
between them. Store sheets in a dry place. Do not store sheets with sheet ends pointing upward.<br />
2. Check foundation and soil capacity for suitability of the proposed extension. Refer to the foundation section<br />
in the Wide Corr Farm Series Manual 198862.<br />
3. Plan for the required accessories which will be affected by the extension eg., longer ladder, longer auger,<br />
larger aeration fan, additional aeration floor supports etc.<br />
4. In addition to the extension tier parts, be sure to order additional sheets and/or bottom ring angles, if<br />
necessary, to replace any damaged or previously modified components, eg. cut for aeration transition.<br />
5. Check the “Door Installation” section in the Wide Corr manual 198862 to see if the planned extension<br />
puts the bin in an auger chute restricted size. If you are extending to a 2408, 2706, 2707, 2708, or 2709<br />
and your present bin has an auger chute you will have to order Door Board 235126 (if original bin is from<br />
2004 and earlier) or Door Board 236831 (if original bin is from 2005 and later) and replace the auger chute.<br />
<strong>INSTALLATION</strong> INSTRUCTIONS<br />
1. Re-construct the bin to final form, matching the appropriate layout shown in the Wide Corr manual 198862.<br />
The Wide Corr manual is found in the <strong>WC</strong> <strong>Extension</strong> <strong>Tier</strong> Hardware Pail 235017. Install the new sheets as<br />
shown in the “Wall Sheet And Bottom Angle Assembly” section. You must remove the old caulking around<br />
the door and re-used short sheet, clean the surface and re-caulk. Use the 3/8 x 1” bolts for all wall sheet<br />
seams. Use the 3/8 x 1 ¼” bolts from the <strong>WC</strong> <strong>Extension</strong> <strong>Tier</strong> Hardware Pail around the door. Use the 3/8<br />
flat washers to re-attach the bin to the bottom angle.<br />
- Because of design changes over the years you must use the new short sheets provided in<br />
the extension kits, even if you have an existing short sheet with the same part number and gauge<br />
designation. Current wall sheets are manufactured from higher-grade steel than used prior to 2001.<br />
- In the case where only one short sheet is provided and it is to be used with an existing short sheet of the<br />
same gauge, the new short sheet must be installed in the bottom tier.<br />
2. IMPORTANT: If the horizontal bolts in the bottom sheets of the existing bin are spaced at 9 3/8” and you are<br />
extending up to 12 gauge sheets or heavier (p/n 194685) you need to consider the bottom angles and<br />
sealform connection. If you haven’t replaced the 2004 or older bottom ring angles (slots spaced at 3 1/8”)<br />
with the 2005 or newer bottom ring angles (slots spaced at 4 11/16”), you will need to drill through every<br />
second hole of the bottom wall sheet horizontal seam into the old bottom angle with a 7/16 drill bit. The<br />
spacing after drilling should be 4 11/16”. Fill the holes with 3/8 hardware. You will have to drill out a 2004<br />
and older sealform and thrust ring in the same way.<br />
Diameter <strong>Tier</strong> at which you’ll need to drill through the<br />
2004 and earlier bottom angles / sealforms<br />
21 8 and up<br />
24-36 7 and up<br />
42-48 6 and up<br />
3. Special instructions for extending hopper bins are found on page 4 of this manual.<br />
4. All of the necessary hardware for the installation is included in the extension tier hardware pails.<br />
Do not re-use any of the old hardware. Do not substitute bolts in place of those supplied by <strong>Westeel</strong>.<br />
Page 11
5. Hold bolt head securely when tightening nut to prevent damage to sealing washer. Always tighten the nut,<br />
not the bolt. Nuts must be tightened to recommended torque. Refer to Appendix V in the Owners and<br />
Users Manual for recommended torque.<br />
Part List Location Table<br />
Use the following table to find the manual which contains the parts list applicable to your extension. Also, the<br />
kit number of the purchased extension will match with a kit number shown in the charts in sections 1-4.<br />
<strong>Extension</strong> Description<br />
Section 1<br />
Flat<br />
- All WFS Flat Bottom Bin <strong>Extension</strong>s where the existing bottom tier has either a 9-3/8” or a 4-11/16”<br />
horizontal spacing. This includes all WFS extensions not shown in section 2.<br />
- All WFS Flat Bottom Bin <strong>Extension</strong>s where the existing bottom tier has a 3-1/8” horizontal spacing.<br />
This includes:<br />
Section 2<br />
Flat<br />
WFS 1506-07 on a 1506 that is from 1993-2000<br />
WFS 1806-07 on a 1806 that is from 1993-2004<br />
WFS 2106-07, 2106-08, or 2107-08 on a bin that is from 1993-2004<br />
WFS 2406-07, 2406-08, or 2407-08 on a bin that is from 1993-2004<br />
WFS 2706-07, 2706-08, 2706-09, 2707-08, 2707-09, 2708-09 on a bin that is from 1993-2004<br />
Section 3<br />
Hopper<br />
- All EFS Flat Bottom Bin <strong>Extension</strong>s where the existing bottom tier has either a 9-3/8” or a 4-11/16”<br />
horizontal spacing. This includes all EFS extensions not shown in section 4.<br />
Section 4<br />
Hopper<br />
- All EFS Flat Bottom Bin <strong>Extension</strong>s where the existing bottom tier has a 3-1/8” horizontal spacing.<br />
This includes:<br />
EFS 1806-07, 1806-08, or 1807-08 on a bin that is from 1991-2004<br />
EFS 2105-06, 2105-07, or 2105-08 on a bin that is from 1991-2002<br />
EFS 2106-07, 2106-08, or 2107-08 on a bin that is from 1991-2004<br />
EFS 2405-06 on a bin that is from 1991-2002<br />
Hopper Bin <strong>Extension</strong> Special Instructions Table<br />
Hopper <strong>Extension</strong> Bin Year Special Hopper <strong>Extension</strong> instructions<br />
1503-06<br />
1504-06<br />
1505-06<br />
1803-06<br />
1803-07<br />
1803-08<br />
1804-06<br />
1804-07<br />
1804-08<br />
1805-06<br />
1805-07<br />
1805-08<br />
1806-07<br />
1806-08<br />
2105-07<br />
2106-07<br />
Any 21 to a 2108<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
All<br />
1991-2002<br />
1991-2002<br />
All<br />
1. Remove the 2 nd tier from the top of the existing bin<br />
3. Add the extension tier sheets to the bottom<br />
2104-07<br />
2105-07<br />
2106-07<br />
All<br />
2003 and +<br />
2003 and +<br />
2. Rebuild the bin with the existing sheets, shifting their position one tier up<br />
1. Remove the 4th tier from the top of the existing bin<br />
2. Rebuild the bin with the existing sheets, shifting their position one tier up<br />
3. Add the extension tier sheets to the bottom<br />
Page 12
BIN ROUNDNESS<br />
It is imperative that the bin be as perfectly round as possible. The use of a string anchored and centered<br />
on the concrete foundation to scribe a circle is required (see chart below for calculated radii. These<br />
radiuses are 3/4" smaller than the wall sheet radius at the bottom, so that the scribed circle can be seen<br />
during assembly). A perfectly placed ring of sheets should be 3/4" on the outside of this line all the way<br />
around. This should be the first step in assembling a bin. The maximum amount that a bin can be out of<br />
round is 3/4" on the radius, when measured from the center of the bin. In addition the wall sheets must<br />
form a smooth circle with no flat or elongated portions. Before anchoring the bin to the foundation, ensure<br />
again that the bin is round, within tolerance. Locate anchor bolts towards the outside of the anchor bolt<br />
holes (away from bin) to permit the incremental expansion that can occur with the initial filling.<br />
Nominal<br />
Bin Dia.<br />
In feet<br />
Scribe Radius<br />
Nominal<br />
Bin Dia.<br />
In feet<br />
Scribe Radius<br />
15 7 ft 4.77 in. 33 16 ft 4.20 in.<br />
18 8 ft 10.68 in. 36 17 ft 10.11 in.<br />
21 10 ft 4.58 in. 39 19 ft 4.01 in.<br />
24 11 ft 10.49 in. 42 20 ft 9.92 in.<br />
27 13 ft 4.39 in. 48 23 ft 9.73 in.<br />
WALL SHEET CAULKING DETAIL<br />
Inside view shown)<br />
IMPORTANT!<br />
ASSEMBLY DIRECTION<br />
HORIZONTAL STRIPS OF CAULKING<br />
ARE USED TO SEAL GAP CAUSED<br />
BY OVERLAP OF WALL SHEETS.<br />
LOCATE CAULKING AS SHOWN<br />
6”<br />
4”<br />
5/32” x 7/32” ROLL<br />
CAULKING (P/N) 193814<br />
APPLY AS SHOWN USING A<br />
CONTINUOUS STRIP<br />
4”<br />
6”<br />
SEE “WHERE USED” CHART<br />
Page 13
Example of WFS <strong>Extension</strong><br />
For other bin extensions follow the proper sheet layouts from the Wide Corr Farm Series Manual 198862.<br />
Wall Sheet Layout of Existing 2105 WFS Bin<br />
Wall Sheet Layout of 2107 WFS c/w <strong>Extension</strong> <strong>Tier</strong>s<br />
Sheets crossed out are replaced and are<br />
not to be used when the bin is extended<br />
Shaded areas indicate the position of the<br />
extension tier sheets.<br />
Example of EFS <strong>Extension</strong><br />
Note: Not all hopper extensions discard a tier of sheets as shown here. See page 311 for for details.<br />
Wall Sheet Layout of Existing 1805 EFS Bin<br />
Wall Sheet Layout of 1807 EFS c/w <strong>Extension</strong> <strong>Tier</strong>s<br />
5 5<br />
Sheets crossed out are discarded and are<br />
not to be used when the bin is extended<br />
Shaded areas indicate the position of the<br />
extension tier sheets.<br />
Page 14
SECTION 1<br />
15' WFS EXTENSIONS Kit P/N 231000 231001 231002 231003 231004 231005 231006 231007 231008 231009<br />
600 500 1503W 1503W 1503W 1503W 1504W 1504W 1504W 1505W 1505W 1506W<br />
PART PART WEIGHT to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 1504W 1505W 1506W 1507W 1505W 1506W 1507W 1506W 1507W 1507W<br />
WALL SHEETS<br />
196679 194550-15 56.5 1 1 1 1<br />
.040 194560-15 56.5<br />
194680 194551-15 71.5<br />
.050 194561-15 71.5<br />
194681 194552-15 83.0 1 1 1 1 1 1<br />
.057 194562-15 83.0<br />
194682 194553-15 97.7 4 5 5 1 1 1 1<br />
.066 194563-15 97.7 4<br />
194683 194554-15 112.2 4 9 4 9 5 1<br />
.076 194564-15 112.2 4 4 4 4 4<br />
194684 194555-15 141.1<br />
.096 194565-15 141.1 4 4 4 4<br />
194685 194556-15 171.4<br />
.116 194566-15 171.4<br />
194686 194557-15 188.2<br />
.126 194567-15 188.2<br />
194687 194558-15 208.5<br />
.138 194568-15 208.5<br />
194688 194559-15 251.0<br />
.168 194569-15 251.0<br />
194672 194570-15 67.1 1 1 1<br />
.076 194573-15 67.1 1 1 1<br />
194674 194571-15 102.4<br />
.116 194574-15 102.4 1 1 1 1<br />
194650 194572-15 150.0<br />
.168 194575-15 150.0<br />
236846 Hvy Spacer Sht 43.4<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 15.0 1 1 1 2 1 1 2 1 1 1<br />
TOTAL WEIGHT (lbs) 493 1,025 1,639 2,433 578 1,192 1,986 660 1,439 825<br />
18' WFS EXTENSIONS Kit P/N 231020 231021 231022 231023 231024 231025 231026 231027 231028 231029<br />
600 500 1803W 1803W 1803W 1803W 1804W 1804W 1804W 1805W 1805W 1806W<br />
PART PART WEIGHT to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 1804W 1805W 1806W 1807W 1805W 1806W 1807W 1806W 1807W 1807W<br />
WALL SHEETS<br />
196679 194550-18 56.5 1 1 1 1<br />
.040 194560-18 56.5<br />
194680 194551-18 71.5<br />
.050 194561-18 71.5<br />
194681 194552-18 83.0 1 1 1 1 1 1<br />
.057 194562-18 83.0<br />
194682 194553-18 97.7 5 6 6 1 1 1 1<br />
.066 194563-18 97.7 5<br />
194683 194554-18 112.2 5 6 5 6 1 1<br />
.076 194564-18 112.2 5 5<br />
194684 194555-18 141.1 5 5 5<br />
.096 194565-18 141.1 5 5 5 5 5 5 5<br />
194685 194556-18 171.4<br />
.116 194566-18 171.4<br />
194686 194557-18 188.2<br />
.126 194567-18 188.2<br />
194687 194558-18 208.5<br />
.138 194568-18 208.5<br />
194688 194559-18 251.0<br />
.168 194569-18 251.0<br />
194672 194570-18 67.1<br />
.076 194573-18 67.1<br />
194674 194571-18 102.4 1 1 1<br />
.116 194574-18 102.4 1 1 1 1 1 1 1<br />
194650 194572-18 150.0<br />
.168 194575-18 150.0<br />
236846 Hvy Spacer Sht 43.4<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 15.0 0 0 0 0 0 0 0 0 0 0<br />
TOTAL WEIGHT (lbs) 576 1,220 2,126 3,046 675 1,581 2,501 937 1,857 951<br />
Page 15
SECTION 1<br />
21' WFS EXTENSIONS Kit P/N 231040 231041 231042 231043 231044 231045 231046 231047 231048 231049 231050 231051 231052 231053 231054<br />
600 500 2103W 2103W 2103W 2103W 2103W 2104W 2104W 2104W 2104W 2105W 2105W 2105W 2106W 2106W 2107W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 2104W 2105W 2106W 2107W 2108W 2105W 2106W 2107W 2108W 2106W 2107W 2108W 2107W 2108W 2108W<br />
WALL SHEETS<br />
196679 194550-21 56.5<br />
.040 194560-21 56.5<br />
194680 194551-21 71.5 1 1 1 1 1<br />
.050 194561-21 71.5<br />
194681 194552-21 83.0 1 1 1 1 1 1 1 1<br />
.057 194562-21 83.0<br />
194682 194553-21 97.7 6 7 7 7 1 1 1 1 1 1<br />
.066 194563-21 97.7 6<br />
194683 194554-21 112.2 6 7 7 6 7 7 1 1 1 1<br />
.076 194564-21 112.2 6 6<br />
194684 194555-21 141.1 6 13 6 13 6 13 7 1<br />
.096 194565-21 141.1 6 6 6 6 6 6 6<br />
194685 194556-21 171.4<br />
.116 194566-21 171.4 6 6 6 6 6<br />
194686 194557-21 188.2<br />
.126 194567-21 188.2<br />
194687 194558-21 208.5<br />
.138 194568-21 208.5<br />
194688 194559-21 251.0<br />
.168 194569-21 251.0<br />
194672 194570-21 67.1<br />
.076 194573-21 67.1<br />
194674 194571-21 102.4 1 1 1 1 1 1<br />
.116 194574-21 102.4 1 1 1 1 1 1 1 1 1 1 1<br />
194650 194572-21 150.0<br />
.168 194575-21 150.0<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4<br />
HARDWARE<br />
Ext <strong>Tier</strong><br />
Pail<br />
235017 31.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 1 2 2 3 1 2 2 3 1 2 2 1 2 1<br />
TOTAL WEIGHT (lbs) 737 1,493 2,588 3,649 4,866 835 1,930 2,991 4,209 1,126 2,235 3,405 1,140 2,358 1,249<br />
24' WFS EXTENSIONS Kit P/N 231060 231061 231062 231063 231064 231065 231066 231067 231068 231069 231070 231071 231072 231073 231074<br />
600 500 2403W 2403W 2403W 2403W 2403W 2404W 2404W 2404W 2404W 2405W 2405W 2405W 2406W 2406W 2407W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 2404W 2405W 2406W 2407W<br />
2408W<br />
2408W<br />
2408W<br />
2408W 2408W<br />
2405W 2406W 2407W<br />
2406W 2407W<br />
2407W<br />
*<br />
*<br />
*<br />
*<br />
*<br />
WALL SHEETS<br />
196679 194550-24 56.5<br />
.040 194560-24 56.5<br />
194680 194551-24 71.5 1 1 1 1 1<br />
.050 194561-24 71.5<br />
194681 194552-24 83.0 1 1 1 1 1 1 1 1<br />
.057 194562-24 83.0<br />
194682 194553-24 97.7 7 8 8 8 1 1 1 1 1 1<br />
.066 194563-24 97.7 7<br />
194683 194554-24 112.2 7 8 8 7 8 8 1 1 1 1<br />
.076 194564-24 112.2 7 7<br />
194684 194555-24 141.1 7 8 7 8 7 8 1 1<br />
.096 194565-24 141.1 7 7 7<br />
194685 194556-24 171.4 7 7 7 7<br />
.116 194566-24 171.4 7 7 7 7 7 7 7 7 7<br />
194686 194557-24 188.2<br />
.126 194567-24 188.2<br />
194687 194558-24 208.5<br />
.138 194568-24 208.5<br />
194688 194559-24 251.0<br />
.168 194569-24 251.0<br />
194672 194570-24 67.1<br />
.076 194573-24 67.1<br />
194674 194571-24 102.4 1 1 1 1 1 1<br />
.116 194574-24 102.4 1 1 1 1 1 1 1 1 1 1 1<br />
194650 194572-24 150.0<br />
.168 194575-24 150.0<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4<br />
HARDWARE<br />
Ext <strong>Tier</strong><br />
Pail<br />
235017 31.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 2 2 3 4 1 2 2 3 1 2 3 2 2 2<br />
TOTAL WEIGHT (lbs) 835 1,751 2,939 4,401 5,790 948 2,183 3,598 4,987 1,267 2,729 4,118 1,542 2,882 1,468<br />
*If the existing bin uses an auger chute, the auger chute needs to be removed and replaced by door board 235126 (2004 and earlier), or by door board<br />
236831 (2005 and later)<br />
Page 16
SECTION 1<br />
27' WFS EXTENSIONS Kit P/N 231080 231081 231082 231083 231084 231085 231086 231087 231088 231089 231090<br />
600 500 2703W 2703W 2703W 2703W 2703W 2703W 2704W 2704W 2704W 2704W 2704W<br />
PART PART WEIGHT to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 2704W 2705W<br />
2706W<br />
*<br />
2707W<br />
*<br />
2708W<br />
*<br />
2709W<br />
* 2705W<br />
2706W<br />
*<br />
2707W<br />
*<br />
2708W<br />
*<br />
2709W<br />
*<br />
WALL SHEETS<br />
196679 194550-27 56.5<br />
.040 194560-27 56.5<br />
194680 194551-27 71.5 1 1 1 1 1 1<br />
.050 194561-27 71.5<br />
194681 194552-27 83.0 1 1 1 1 1 1 1 1 1 1<br />
.057 194562-27 83.0<br />
194682 194553-27 97.7 8 9 9 9 9 1 1 1 1<br />
.066 194563-27 97.7 8<br />
194683 194554-27 112.2 8 9 9 9 8 9 9 9<br />
.076 194564-27 112.2 8 8<br />
194684 194555-27 141.1 8 9 9 8 9 9<br />
.096 194565-27 141.1 8 8<br />
194685 194556-27 171.4 8 17 8 17<br />
.116 194566-27 171.4 8 8 8 8<br />
194686 194557-27 188.2<br />
.126 194567-27 188.2 8 8<br />
194687 194558-27 208.5<br />
.138 194568-27 208.5<br />
194688 194559-27 251.0<br />
.168 194569-27 251.0<br />
194672 194570-27 67.1<br />
.076 194573-27 67.1<br />
194674 194571-27 102.4 1 1 1 1 1 1<br />
.116 194574-27 102.4 1 1 1 1 1 1<br />
194650 194572-27 150.0<br />
.168 194575-27 150.0 1 1<br />
236846<br />
Hvy Spacer<br />
Sht 43.4 2 2<br />
HARDWARE<br />
Ext <strong>Tier</strong><br />
Pail 235017 31.1 1 1 1 1 2 2 1 1 1 1 2<br />
3/8x1 Pail 232850 (700) 48.0 1 2 2 3 4 5 1 2 3 4 4<br />
TOTAL WEIGHT (lbs) 932 1,961 3,290 4,924 6,515 8,374 1,060 2,437 4,070 5,631 7,473<br />
*If the existing bin uses an auger chute, the auger chute needs to be removed and replaced by door board 235126 (2004 and earlier), or by door board 236831 (2005 and<br />
later)<br />
27' WFS EXTENSIONS Kit P/N 231091 231092 231093 231094 231095 231096 231097 231098 231099 231100<br />
600 500 2705W 2705W 2705W 2705W 2706W 2706W 2706W 2707W 2707W 2708W<br />
PART PART WEIGHT to to to to to to to to to to<br />
NUMBER NUMBER (lbs)<br />
2706W<br />
*<br />
2707W<br />
*<br />
2708W<br />
*<br />
2709W<br />
* 2707W 2708W 2709W 2708W 2709W 2709W<br />
WALL SHEETS<br />
196679 194550-27 56.5<br />
.040 194560-27 56.5<br />
194680 194551-27 71.5<br />
.050 194561-27 71.5<br />
194681 194552-27 83.0<br />
.057 194562-27 83.0<br />
194682 194553-27 97.7 1 1 1 1<br />
.066 194563-27 97.7<br />
194683 194554-27 112.2 1 1 1 1 1 1<br />
.076 194564-27 112.2<br />
194684 194555-27 141.1 8 9 9 1 1 1 1<br />
.096 194565-27 141.1 8<br />
194685 194556-27 171.4 8 17 8 17 9 1<br />
.116 194566-27 171.4 8 8 8 8 8<br />
194686 194557-27 188.2<br />
.126 194567-27 188.2 8 8 8 8<br />
194687 194558-27 208.5<br />
.138 194568-27 208.5<br />
194688 194559-27 251.0<br />
.168 194569-27 251.0<br />
194672 194570-27 67.1<br />
.076 194573-27 67.1<br />
194674 194571-27 102.4 1 1 1<br />
.116 194574-27 102.4 1 1 1 1 1<br />
194650 194572-27 150.0<br />
.168 194575-27 150.0 1 1 1 1<br />
236846<br />
Hvy Spacer<br />
Sht 43.4 2 2 2 2<br />
HARDWARE<br />
Ext <strong>Tier</strong><br />
Pail 235017 31.1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 2 3 4 2 3 3 2 3 2<br />
TOTAL WEIGHT (lbs) 1,408 3,042 4,602 6,462 1,713 3,273 5,085 1,639 3,601 2,041<br />
*If the existing bin uses an auger chute, the auger chute needs to be removed and replaced by door board 235126 (2004 and earlier), or by door board 236831 (2005 and<br />
later)<br />
Page 17
Section 1 (Note: This 30' list is only fir bins sold in or after 2005)<br />
30' WFS<br />
EXTENSIONS<br />
Kit P/N 231110 231111 231112 231113 231114 231115 231116 231117 231118 231119 231120 231121 231122 231123 231124<br />
600 500 3004W 3004W 3004W 3004W 3004W 3005W 3005W 3005W 3005W 3006W 3006W 3006W 3007W 3007W 3008W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 3005W 3006W 3007W 3008W 3009W 3006W 3007W 3008W 3009W 3007W 3008W 3009W 3008W 3009W 3009W<br />
WALL SHEETS<br />
196679 194550-30 56.5<br />
.040 194560-30 56.5<br />
194680 194551-30 71.5<br />
.050 194561-30 71.5<br />
194681 194552-30 83.0<br />
.057 194562-30 83.0<br />
194682 194553-30 97.7 1 2 2 2 2 1 1 1 1<br />
.066 194563-30 97.7<br />
194683 194554-30 112.2<br />
.076 194564-30 112.2<br />
194684 194555-30 141.1 9 19 20 20 10 11 11 1 2 2 1 1<br />
.096 194565-30 141.1 9 9 9<br />
194685 194556-30 171.4 9 10 9 10 9 10 1 1<br />
.116 194566-30 171.4 9 9 9<br />
194686 194557-30 188.2 9 9 9 9<br />
.126 194567-30 188.2 9 9 9 9<br />
194687 194558-30 208.5<br />
.138 194568-30 208.5 9 9 9 9 9<br />
194688 194559-30 251.0<br />
.168 194569-30 251.0<br />
194672 194570-30 67.1<br />
.076 194573-30 67.1<br />
194674 194571-30 102.4 1 1 1 1 1<br />
.116 194574-30 102.4 1 1 1<br />
194650 194572-30 150.0 1 1 1 1 1<br />
.168 194575-30 150.0 1 1 1 1 1 1 1 1<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4 2 2 2 2 2 2 2 2<br />
Ext <strong>Tier</strong><br />
Pail<br />
3/8x1 Pail<br />
HARDWARE<br />
235017 31.1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1<br />
232850<br />
(700)<br />
48.0 1 2 3 4 5 1 2 3 4 2 3 4 2 3 2<br />
TOTAL WEIGHT (lbs) 1,549 3,067 4,799 6,816 8,991 1,549 3,281 5,298 7,544 1,811 3,931 6,176 2,199 4,445 2,325<br />
Note: This 33' list is only for bins sold in or after 2005<br />
33' WFS<br />
EXTENSIONS<br />
Kit P/N 231130 231131 231132 231133 231134 231135 231136 231137 231138 231139 231140 231141 231142 231143 231144<br />
600 500 3304W 3304W 3304W 3304W 3304W 3305W 3305W 3305W 3305W 3306W 3306W 3306W 3307W 3307W 3308W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 3305W 3306W 3307W 3308W 3309W 3306W 3307W 3308W 3309W 3307W 3308W 3309W 3308W 3309W 3309W<br />
WALL SHEETS<br />
196679 194550-33 56.5<br />
.040 194560-33 56.5<br />
194680 194551-33 71.5<br />
.050 194561-33 71.5<br />
194681 194552-33 83.0<br />
.057 194562-33 83.0<br />
194682 194553-33 97.7 1 1 1 1 1<br />
.066 194563-33 97.7<br />
194683 194554-33 112.2 1 1 1 1 1 1 1 1<br />
.076 194564-33 112.2<br />
194684 194555-33 141.1 10 21 22 22 11 12 12 1 2 2 1 1<br />
.096 194565-33 141.1 10 10 10<br />
194685 194556-33 171.4 10 11 10 11 10 11 1 1<br />
.116 194566-33 171.4 10 10 10<br />
194686 194557-33 188.2 10 10 10 10<br />
.126 194567-33 188.2 10 10 10 10<br />
194687 194558-33 208.5<br />
.138 194568-33 208.5 10 10 10 10 10<br />
194688 194559-33 251.0<br />
.168 194569-33 251.0<br />
194672 194570-33 67.1<br />
.076 194573-33 67.1<br />
194674 194571-33 102.4 1 1 1 1 1<br />
.116 194574-33 102.4 1 1 1<br />
194650 194572-33 150.0 1 1 1 1 1<br />
.168 194575-33 150.0 1 1 1 1 1 1 1 1<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4 2 2 2 2 2 2 2 2<br />
Ext <strong>Tier</strong><br />
Pail<br />
3/8x1 Pail<br />
HARDWARE<br />
235017 31.1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1<br />
232850<br />
48.0 1 2 3 4 5 2 3 4 4 2 3 4 2 3 2<br />
(700)<br />
TOTAL WEIGHT (lbs) 1,690 3,364 5,267 7,504 9,856 1,753 3,656 5,861 8,299 1,982 4,290 6,745 2,387 4,841 2,534<br />
Page 18
36' WFS<br />
EXTENSIONS<br />
Kit<br />
P/N<br />
Section 1 (Note: This 36' list is only for bins sold in or after 2005)<br />
231150 231151 231152 231153 231154 231155 231156 231157 231158 231159 231160 231161 231162 231163 231164<br />
600 500 3604W 3604W 3604W 3604W 3604W 3605W 3605W 3605W 3605W 3606W 3606W 3606W 3607W 3607W 3608W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 3605W 3606W 3607W 3608W 3609W 3606W 3607W 3608W 3609W 3607W 3608W 3609W 3608W 3609W 3609W<br />
WALL SHEETS<br />
196679 194550-36 56.5<br />
.040 194560-36 56.5<br />
194680 194551-36 71.5<br />
.050 194561-36 71.5<br />
194681 194552-36 83.0<br />
.057 194562-36 83.0<br />
194682 194553-36 97.7 1 1 1 1 1<br />
.066 194563-36 97.7<br />
194683 194554-36 112.2 1 1 1 1 1 1 1 1<br />
.076 194564-36 112.2<br />
194684 194555-36 141.1 11 23 24 24 12 13 13 1 2 2 1 1<br />
.096 194565-36 141.1 11 11 11<br />
194685 194556-36 171.4 11 12 11 12 11 12 1 1<br />
.116 194566-36 171.4 11 11 11<br />
194686 194557-36 188.2 11 11 11 11<br />
.126 194567-36 188.2 11 11 11 11<br />
194687 194558-36 208.5<br />
.138 194568-36 208.5 11 11 11 11 11<br />
194688 194559-36 251.0<br />
.168 194569-36 251.0<br />
194672 194570-36 67.1<br />
.076 194573-36 67.1<br />
194674 194571-36 102.4 1 1 1 1 1<br />
.116 194574-36 102.4 1 1 1<br />
194650 194572-36 150.0 1 1 1 1 1<br />
.168 194575-36 150.0 1 1 1 1 1 1 1 1<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4 2 2 2 2 2 2 2 2<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1<br />
3/8x1 Pail<br />
232850<br />
(700)<br />
48.0 2 2 3 4 5 2 3 4 5 2 3 5 2 4 2<br />
TOTAL WEIGHT (lbs) 1,879 3,646 5,721 8,145 10,706 1,894 3,968 6,362 9,056 2,154 4,650 7,361 2,575 5,286 2,742<br />
42' WFS<br />
EXTENSIONS<br />
Kit<br />
P/N<br />
Note: This 42' list is only for bins sold in or after 2005<br />
231170 231171 231172 231173 231174 231175 231176 231177 231178 231179 231180 231181 231182 231183 231184<br />
600 500 4204W 4204W 4204W 4204W 4204W 4205W 4205W 4205W 4205W 4206W 4206W 4206W 4207W 4207W 4208W<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 4205W 4206W 4207W 4208W 4209W 4206W 4207W 4208W 4209W 4207W 4208W 4209W 4208W 4209W 4209W<br />
WALL SHEETS<br />
196679 194550-42 56.5<br />
.040 194560-42 56.5<br />
194680 194551-42 71.5<br />
.050 194561-42 71.5<br />
194681 194552-42 83.0<br />
.057 194562-42 83.0<br />
194682 194553-42 97.7 1 1 1 1 1<br />
.066 194563-42 97.7<br />
194683 194554-42 112.2 1 1 1 1 1 1 1 1<br />
.076 194564-42 112.2<br />
194684 194555-42 141.1 13 14 14 14 1 1 1 1 1 1<br />
.096 194565-42 141.1 13<br />
194685 194556-42 171.4 13 27 28 13 27 28 14 15 1 2 1<br />
.116 194566-42 171.4 13 13 13 13 13<br />
194686 194557-42 188.2 13 13 13 13<br />
.126 194567-42 188.2 13 13 13 13<br />
194687 194558-42 208.5<br />
.138 194568-42 208.5<br />
194688 194559-42 251.0<br />
.168 194569-42 251.0 13 13 13 13 13<br />
194672 194570-42 67.1<br />
.076 194573-42 67.1<br />
194674 194571-42 102.4 1 1 1 1 1<br />
.116 194574-42 102.4 1 1 1<br />
194650 194572-42 150.0 1 1 1 1 1<br />
.168 194575-42 150.0 1 1 1 1 1 1 1 1<br />
236846<br />
Hvy Spacer<br />
Sht<br />
43.4 2 2 2 2 2 2 2 2<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 2 2 2 1 1 2 2 1 1 2 1 1 1<br />
3/8x1 Pail<br />
232850<br />
(700)<br />
48.0 2 3 4 6 7 2 4 5 6 2 4 5 3 4 3<br />
TOTAL WEIGHT (lbs) 2,162 4,652 7,101 9,949 13,479 2,570 5,035 7,867 11,499 2,496 5,447 9,111 3,030 6,662 3,760<br />
Page 19
Section 1 (Note: This 48' list is only for bins sold in or after 2005)<br />
48' WFS EXTENSIONS Kit P/N 231190 231191 231192 231193 231194 231195 231196 231197 231198 231199 231200 231201 231202 231203 231204<br />
600 500 4804W 4804W 4804W 4804W 4804W 4805W 4805W 4805W 4805W 4806W 4806W 4806W 4807W 4807W 4808W<br />
PART<br />
PART<br />
WEIGH<br />
T<br />
to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 4805W 4806W 4807W 4808W 4809W 4806W 4807W 4808W 4809W 4807W 4808W 4809W 4808W 4809W 4809W<br />
196679 194550-48 56.5<br />
.040 194560-48 56.5<br />
194680 194551-48 71.5<br />
.050 194561-48 71.5<br />
194681 194552-48 83.0<br />
.057 194562-48 83.0<br />
194682 194553-48 97.7 1 1 1 1 1<br />
.066 194563-48 97.7<br />
WALL SHEETS<br />
194683 194554-48 112.2 1 1 1 1 1 1 1 1<br />
.076 194564-48 112.2<br />
194684 194555-48 141.1 15 16 16 16 1 1 1 1 1 1<br />
.096 194565-48 141.1 15<br />
194685 194556-48 171.4 15 16 16 15 16 16 1 1 1 1<br />
.116 194566-48 171.4 15 15<br />
194686 194557-48 188.2 15 16 15 16 15 16 1 1<br />
.126 194567-48 188.2 15 15 15<br />
194687 194558-48 208.5 15 15 15 15<br />
.138 194568-48 208.5 15 15 15 15<br />
194688 194559-48 251.0<br />
.168 194569-48 251.0 15 15 15 15 15<br />
194672 194570-48 67.1<br />
.076 194573-48 67.1<br />
194674 194571-48 102.4 1 1 1<br />
.116 194574-48 102.4 1 1<br />
194650 194572-48 150.0 1 1 1 1 1 1 1 1<br />
.168 194575-48 150.0 1 1 1 1 1 1 1 1 1<br />
236846<br />
Ext <strong>Tier</strong><br />
Pail<br />
Hvy Spacer<br />
Sht<br />
43.4 2 2 2 2 2 2 2 2 2<br />
HARDWARE<br />
235017 31.1 1 2 2 2 2 1 2 2 2 1 2 2 1 2 1<br />
3/8x1 Pail 232850 (700) 48.0 2 3 5 6 8 3 4 6 7 3 4 6 3 4 3<br />
TOTAL WEIGHT (lbs) 2,444 5,308 8,503 11,897 15,947 2,961 6,138 9,683 13,684 3,376 6,904 10,953 3,624 7,656 4,128<br />
Page 20
SECTION 2<br />
15' WFS 18' WFS 21' WFS<br />
Kit P/N 231250 Kit P/N 231251 Kit P/N 231252 231253 231254<br />
600 900 1506 900 1806 900 2106 2106 2107<br />
PART<br />
WEIGH<br />
T<br />
PART to PART to PART to to to<br />
NUMBER (lbs) NUMBER 1507 NUMBER 1807 NUMBER 2107 2108 2108<br />
WALL SHEETS WALL SHEETS WALL SHEETS<br />
194683 112.2 194930-15 1 194930-18 1 194930-21 1 1<br />
.076 112.2 194943-15 194943-18 194943-21<br />
194684 141.1 194931-15 194931-18 194931-21 7 1<br />
.096 141.1 194944-15 4 194944-18 5 194944-21 6<br />
194685 171.4 194932-15 194932-18 194932-21<br />
.116 171.4 194945-15 194945-18 194945-21 6 6<br />
194672 67.1 194952-15 1 194952-18 194952-21<br />
.076 67.1 194953-15 194953-18 194953-21<br />
194674 102.4 194962-15 194962-18 1 194962-21 1 1<br />
.116 102.4 194963-15 194963-18 194963-21<br />
Ext <strong>Tier</strong><br />
Pail<br />
HARDWARE HARDWARE HARDWARE<br />
31.1 235017 1 235017 1 235017 1 1 1<br />
3/8x1 Pail 48.0 232850 (700) 1<br />
232850<br />
(700)<br />
2<br />
232850<br />
(700)<br />
2 3 2<br />
TOTAL WEIGHT (lbs) 823 1,047 1,188 2,406 1,297<br />
24' WFS 27' WFS<br />
Kit P/n 231255 231256 235257 Kit P/n 231258 231259 231260 231261 231262 231263<br />
600 900 2406 2406 2407 900 2706 2706 2706 2707 2707 2708<br />
PART<br />
WEIGH<br />
T<br />
PART to to to PART to to to to to to<br />
NUMBER (lbs) NUMBER 2407 2408* 2408* NUMBER 2707 2708 2709 2708 2709 2709<br />
WALL SHEETS<br />
WALL SHEETS<br />
194683 112.2 194930-24 1 1 194930-27 1 1 1<br />
.076 112.2 194943-24 194943-27<br />
194684 141.1 194931-24 1 1 194931-27 1 1 1 1<br />
.096 141.1 194944-24 194944-27<br />
194685 171.4 194932-24 7 194932-27 8 17 9 1<br />
.116 171.4 194945-24 7 7 7 194945-27 8 8 8<br />
194686 188.2 194933-24 194933-27<br />
.126 188.2 194946-24 194946-27 8 8 8<br />
194672 67.1 194952-24 194952-27<br />
.076 67.1 194953-24 194953-27<br />
194674 102.4 194962-24 1 1 194962-27 1<br />
.116 102.4 194963-24 194963-27 1<br />
194650 150.0 194986-24 194986-27<br />
.168 150.0 194987-24 194987-27 1 1 1<br />
236820 323.4 HEAVY DOOR<br />
Ext <strong>Tier</strong><br />
Pail<br />
HARDWARE<br />
HEAVY<br />
DOOR<br />
HARDWARE<br />
1 1 1<br />
31.1 235017 1 1 1 235017 1 1 1 1 1 1<br />
3/8x1 Pail 48.0 232850 (700) 2 3 2 232850 (700) 2 3 4 2 3 2<br />
TOTAL WEIGHT (lbs) 1,542 2,930 1,468 TOT WT. (lbs) 1,713 3,273 5,369 1,639 3,838 2,278<br />
*If the existing bin uses an auger chute, the auger chute needs to<br />
be removed and replaced by door board 235126<br />
Page 21
15' EFS EXTENSIONS Kit P/N 231300 231301 231302 231303 231304 231305<br />
600 500 1503 1503 1503 1504 1504 1505<br />
PART PART WEIGHT to to to to to to<br />
NUMBER NUMBER (lbs) 1504 1505 1506 1505 1506 1506<br />
WALL SHEETS<br />
SECTION 3<br />
196679 (.040) 194550-15 56.5<br />
194680 (.050) 194551-15 71.5<br />
194681 (.057) 194552-15 83.0 5<br />
194682 (.066) 194553-15 97.7 5 5<br />
194683 (.076) 194554-15 112.2 5 5 5 5<br />
194684 (.096) 194555-15 141.1 10 10 10<br />
194685 (.116) 194556-15 171.4<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 1 2 1 2 2<br />
5/16x1 Pail 235025 (500) 25.3 0 0 1 0 1 2<br />
TOTAL WEIGHT (lbs) 568 1,129 2,539 640 2,124 1,589<br />
18' EFS EXTENSIONS Kit P/N 231310 231311 231312 231313 231314 231315 231316 231317 231318 231319 231320 231321 231322 231323 231324<br />
600 500 1803 1803 1803 1803 1803 1804 1804 1804 1804 1805 1805 1805 1806 1806 1807<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 1804 1805 1806 1807 1808 1805 1806 1807 1808 1806 1807 1808 1807 1808 1808<br />
194680 (.050) 194551-18 71.5<br />
194681 (.057) 194552-18 83.0 6<br />
WALL SHEETS<br />
194682 (.066) 194553-18 97.7 6 6 6 6 6 6<br />
194683 (.076) 194554-18 112.2 6 6 6 6 6 6 6 6 6<br />
194684 (.096) 194555-18 141.1 6 12 12 6 12 12 6 12 12 6 6<br />
194685 (.116) 194556-18 171.4 6 6 6 6 6 6 6 6<br />
194686 (.126) 194557-18 188.2 6 6 6 6 6<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 1 2 2 3 1 2 2 3 2 2 3 2 3 1<br />
5/16x1 Pail 235025 (500) 25.3 0 0 1 1 1 0 1 1 1 2 2 2 2 2 0<br />
TOTAL WEIGHT (lbs) 665 1,339 2,756 4,133 5,311 752 2,258 3,547 4,724 1,697 2,899 4,076 2,053 3,230 1,208<br />
21' EFS EXTENSIONS Kit P/N 231330 231331 231332 231333 231334 231335 231336 231337 231338 231339 231340 231341 231342 231343 231344<br />
600 500 2103 2103 2103 2103 2103 2104 2104 2104 2104 2105 2105 2105 2106 2106 2107<br />
PART PART WEIGHT to to to to to to to to to to to to to to to<br />
NUMBER NUMBER (lbs) 2104 2105 2106 2107 2108 2105 2106 2107 2108 2106 2107 2108 2107 2108 2108<br />
194680 (.050) 194551-21 71.5<br />
194681 (.057) 194552-21 83.0<br />
194682 (.066) 194553-21 97.7 7 7 7 7<br />
WALL SHEETS<br />
194683 (.076) 194554-21 112.2 7 7 7 7 7 7 7 7<br />
194684 (.096) 194555-21 141.1 7 14 7 7 14 7 7 14 7 7<br />
194685 (.116) 194556-21 171.4 7 14 7 14 7 14 7 14 7<br />
194686 (.126) 194557-21 188.2 7 7 7 7 7<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 1 1 2 4 1 1 2 4 1 2 4 2 4 4<br />
5/16x1 Pail 235025 (500) 25.3 0 0 0 0 1 0 0 0 1 0 1 2 1 2 3<br />
TOTAL WEIGHT (lbs) 763 1,548 2,536 4,088 6,422 865 1,852 4,088 5,738 1,067 3,328 4,978 2,340 3,991 2,816<br />
24' EFS EXTENSIONS Kit P/N 231350 231351 231352 231353 231354 231355<br />
600 500 2403 2403 2403 2404 2404 2405<br />
PART PART WEIGHT to to to to to to<br />
NUMBER NUMBER (lbs) 2404 2405 2406 2405 2406 2406<br />
196679 (.040) 194550-24 56.5<br />
194680 (.050) 194551-24 71.5<br />
194681 (.057) 194552-24 83.0<br />
WALL SHEETS<br />
194682 (.066) 194553-24 97.7 8 8 8<br />
194683 (.076) 194554-24 112.2 8 8 8 8<br />
194684 (.096) 194555-24 141.1 8 8 8<br />
194685 (.116) 194556-24 171.4<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 1 2 1 1 1<br />
TOTAL WEIGHT (lbs) 861 1,758 2,935 977 2,106 1,208<br />
Page 22
SECTION 4<br />
18' EFS EXTENSIONS Kit P/N 231370 231371 231372<br />
600 900 1806 1806 1807<br />
PART PART WEIGHT to to to<br />
NUMBER NUMBER (lbs) 1807 1808 1808<br />
WALL SHEETS<br />
194680 (.050) 194927-18 71.5<br />
194681 (.057) 194928-18 83.0<br />
194682 (.066) 194929-18 97.7<br />
194683 (.076) 194930-18 112.2<br />
194684 (.096) 194931-18 141.1 6 6<br />
194685 (.116) 194932-18 171.4 6 6<br />
194686 (.126) 194933-18 188.2 6 6<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 2 3 1<br />
5/16x1 Pail 235025 (500) 25.3 3 3 0<br />
TOTAL WEIGHT (lbs) 2,078 3,255 1,208<br />
21' EFS EXTENSIONS Kit P/N 231373 231374 231375 231376 231377 231378<br />
600 900 2105 2105 2105 2106 2106 2107<br />
PART PART WEIGHT to to to to to to<br />
NUMBER NUMBER (lbs) 2106 2107 2108 2107 2108 2108<br />
WALL SHEETS<br />
194680 (.050) 194927-21 71.5<br />
194681 (.057) 194928-21 83.0<br />
194682 (.066) 194929-21 97.7<br />
194683 (.076) 194930-21 112.2<br />
194684 (.096) 194931-21 141.1 7 14 7 7<br />
194685 (.116) 194932-21 171.4 7 14 7 14 7<br />
194686 (.126) 194933-21 188.2 7 7 7<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1 1 1 1 1 1<br />
3/8x1 Pail 232850 (700) 48.0 1 3 4 2 3 2<br />
5/16x1 Pail 235025 (500) 25.3 0 3 3 4 4 5<br />
TOTAL WEIGHT (lbs) 1,067 3,426 5,004 2,416 3,993 2,771<br />
24' EFS EXTENSIONS Kit P/N 231379<br />
600 900 2405<br />
PART PART WEIGHT to<br />
NUMBER NUMBER (lbs) 2406<br />
WALL SHEETS<br />
194680 (.050) 194927-24 71.5<br />
194681 (.057) 194928-24 83.0<br />
194682 (.066) 194929-24 97.7<br />
194683 (.076) 194930-24 112.2<br />
194684 (.096) 194931-24 141.1 8<br />
194685 (.116) 194932-24 171.4<br />
194686 (.126) 194933-24 188.2<br />
HARDWARE<br />
Ext <strong>Tier</strong> Pail 235017 31.1 1<br />
3/8x1 Pail 232850 (700) 48.0 2<br />
TOTAL WEIGHT (lbs) 1,256<br />
Page 23
Important – Hardware for Re-built Hopper Sheets<br />
When re-building the existing sheets on hopper extensions, the year of the existing bin determines the<br />
type of hardware to be used with the old sheets.<br />
1. If the bin is from 1991-2004, you can use 5/16" hardware to re-build the existing sheets. THE<br />
NEW SHEETS MUST USE 3/8" HARDWARE.<br />
2. If the bin is from 2005+, YOU MUST USE 3/8" HARDWARE FOR ALL THE SHEETS, BOTH<br />
RE-BUILT AND NEW.<br />
Hardware Package Breakdown<br />
Part<br />
Number<br />
3/8 x 1<br />
bolt<br />
3/8 x 1-¼<br />
bolt<br />
3/8 nut<br />
3/8<br />
washer<br />
40’ roll<br />
caulking<br />
5/16 x 1<br />
bolt<br />
5/16<br />
nut<br />
WFS<br />
manual<br />
<strong>Extension</strong><br />
manual<br />
235017 200 200 400 9 1 1<br />
232850 700 700<br />
235025 500 500<br />
450 Desautels, P.O. Box 792<br />
Winnipeg, Manitoba CANADA R3C 2N5<br />
Phone: 204-233-7133 Fax: 204-235-0796<br />
www.westeel.com<br />
<strong>Westeel</strong> Division of Vicwest Operating Limited Partnership Printed in Canada