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www.gmp.uk.com/power<br />
PROMOTING ON-SITE <strong>POWER</strong> AND COGENERATION<br />
<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />
<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />
JUNE 2011<br />
JULY 2011
Managing Editor:<br />
Aidan Turnbull<br />
powereditorial@gmp.uk.com<br />
Sales Director:<br />
Neb Saric<br />
nsaric@gmp.uk.com<br />
Publisher:<br />
Richard Teasdale<br />
rteasdale@gmp.uk.com<br />
www.gmp.uk.com/power<br />
PROMOTING ON-SITE <strong>POWER</strong> AND COGENERATION<br />
<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />
<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />
JUNE 2011<br />
JULY 2011<br />
ACTIVE<br />
<strong>POWER</strong><br />
Modular<br />
power<br />
solutions<br />
for your<br />
data<br />
centre<br />
Journal Assistant:<br />
Sally Jones<br />
sjones@gmp.uk.com<br />
Accounts Division:<br />
Gretta Hay<br />
accounts@gmp.uk.com<br />
Far East Sales:<br />
Christine Guan<br />
Tel: 0086-10-65059168<br />
cguan@public3.bta.net.cn<br />
MSN: cguan019@hotmail.com<br />
Mobile: 0086-13701009982<br />
German/Danish/Swedish Sales:<br />
Mario Dobresko<br />
mdobresko@gmp.uk.com<br />
Russia Sales:<br />
Sergey Stanovkin<br />
stanovkin@dars.ru<br />
US Sales & Subscriptions:<br />
Alex Carter<br />
acarter@gmp.uk.com<br />
Asia-Pacific Correspondent:<br />
John Goss<br />
john.goss@ceejay.com.hk<br />
Contributors<br />
Victor Pancic, Frost & Sullivan,<br />
Cummins Power, B&W, Wartsila, MAN<br />
Diesel Turbo, FG Wilson, L&T, Active<br />
Power, ABB, SDMO, AcousticEye,<br />
Soundproof Systems, OPRA Turbines,<br />
Telvent, Singapore PowerGrid.<br />
Published by:<br />
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<strong>Global</strong> House, 13 Market Square,<br />
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Website: www.gmp.uk.com<br />
© Worldwide Independent Power<br />
(ISSN 1468-7100).<br />
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Please send address changes to<br />
Worldwide Independent Power,<br />
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In the next issue -<br />
August 2011<br />
Diesel engines<br />
Cogeneration<br />
Microturbines<br />
Controls & Monitoring<br />
Gen-set roundup<br />
Loadbank & Test Equipment<br />
Steam turbines<br />
Generators<br />
HRSG<br />
India Review<br />
GMP<br />
<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> Ltd<br />
J U L Y 2 0 1 1<br />
C O N T E N T S<br />
Gas engines 17<br />
Five 5 GE turbogenerators go to the Gorgon Project, Australia.<br />
Gas turbines 18<br />
WIP looks at Aalborg Engineering’s HRSG technology.<br />
Frost & Sullivan Report 20<br />
Suchitra Sriram reports on Indonesia’s power potential.<br />
Emissions 21<br />
B&W is behind a US$54m contract to supply two FGD units.<br />
Gen-sets & Cummins 23<br />
Cummins Generator Technologies & the VSIG: a special report.<br />
Gen-set controllers 24<br />
A focus on FG Wilson’s easYgen-2500 gen-set controllers.<br />
Cabling 26<br />
WIP on Larsen & Toubro’s new EPC orders from GCC countries.<br />
Power Plants 28<br />
Victor Pancic on Wartsila’s new deal with Estonia.<br />
Containerisation 30<br />
Active Power’s PowerHouse - the modular power solution.<br />
Acoustic Pulse Reflectometry 33<br />
Benelux Review: A look at AcousticEye International.<br />
Silencing units 34<br />
Benelux Review: Soundproof Systems BV’s new products.<br />
Gas turbines 36<br />
Benelux Review: OPRA Turbines and its OP16 gas turbine units.<br />
Software & Operations 39 & 41<br />
Singapore PowerGrid is working with Telvent on Smart Grids,<br />
while the Wood Group GTS & PlusPetrol Energy co-operate.<br />
R E G U L A R S<br />
News/Sharewatch 6,8,10,12,14<br />
Contracts/Products 43, 44,<br />
Active Power is an established provider<br />
of efficient, reliable and green critical<br />
power solutions which ensure business<br />
continuity in the event of power<br />
disturbances. Active Power’s expert<br />
power system engineers and worldwide<br />
service and support current support<br />
enterprises around the globe.<br />
Emissions & FGD units. See P.21.<br />
Cabling from Larsen & Toubro. P.26.<br />
Our power portfolio includes:<br />
W O R L D W I D E I N D E P E N D E N T P O W E R<br />
2012<br />
M I D D L E E A S T P O W E R<br />
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EDITOR’S LETTER<br />
WELCOME<br />
A warm welcome to this month’s<br />
issue of Worldwide Independent<br />
Power - as always bringing you<br />
closer to the stories and issues<br />
affecting on-site power and<br />
cogeneration around the world.<br />
For editorial comments, please do<br />
not hesitate to contact the editor.<br />
BIENVENUE<br />
Soyez le bienvenu à cette issue de<br />
Worldwide Independent Power.<br />
Comme d'habitude, nous vous<br />
apportons toujours plus près des<br />
sujets qui affectent l'énergie et la<br />
co-generation sur place autour du<br />
monde.<br />
N'hésitez pas contacter le<br />
rédacteur pour des commentaires<br />
éditoriaux.<br />
WILLKOMMEN<br />
Herzlich Willkommen zur Ausgabe<br />
dieses Monates von Worldwide<br />
Independent Power. Wie immer<br />
bringen wir Sie näher heran an die<br />
Ereignisse und Geschichten der<br />
Stromerzeugungsindustrie rund um<br />
die Welt.<br />
Für redaktionelle Kommentare und<br />
Anregungen wenden Sie sich bitte<br />
an den Autor.<br />
BIENVENIDO<br />
Bienvenido a esta edición de<br />
Worldwide Independent Power.<br />
Como siempre, acercándolo a los<br />
temas que afectan a la energía y a<br />
la cogeneración in-situ. No dude<br />
en contactar con nuestro editor<br />
para cualquier cuestión editorial.<br />
BENVENUTI<br />
Benvenuti a questa nuova edizione<br />
di Worldwide Independent Power.<br />
Come sempre cercheremo di<br />
offrirvi storie e questioni<br />
riguardanti on-site power e<br />
cogeneration a livello globale. Per<br />
commenti editoriali, si prega di<br />
contattare l'editore.<br />
Aidan Turnbull<br />
- Editor<br />
Solar energy units in print formats<br />
Brand new materials developed by a team of researchers at MIT in the<br />
USA have made it possible to produce photovoltaic cells on paper or fabric, as easily and as<br />
simply as printing a document. The sheet of paper resembles any normal document, with an array<br />
of colored rectangles printed over much of its surface. But then a researcher picks it up, clips a couple<br />
of wires to one end, and shines a light on the paper. Instantly an LCD clock display at the other end of<br />
the wires begins to display the time.<br />
Almost as cheaply and easily as printing a photo on your inkjet, an inexpensive, simple solar cell has<br />
been created on that flimsy sheet, formed from special ‘inks’ deposited on the paper. You can even fold<br />
it up to slip into a pocket, then unfold it and watch it generating electricity again in the sunlight.<br />
The new technology has been highlighted in the journal Advanced Materials published this month and<br />
co-authored by Professor of Electrical Engineering Vladimir Bulović; Karen Gleason; Michael Kasser<br />
Professor of Chemical Engineering; graduate student Miles Barr; and six other students and postdocs.<br />
The project was supported by the the US National Science Foundation, and the Eni-MIT Alliance Solar<br />
Frontiers Program.<br />
Until now, creating solar cell structures generally involved exposing the substrates to potentially<br />
damaging conditions, either in the form of high temperatures or liquids. Instead of liquids this new<br />
printing process uses vapours and temperatures less than 120°C. This relatively benign approach makes<br />
it possible to use ordinary cloth, plastic or untreated paper as the substrate on which the solar cells<br />
can be printed.<br />
Of course, it’s a little more complex than just printing out a piece of paper. To manufacture an array<br />
of photovoltaic cells on the paper, five layers of material need to be deposited onto the same sheet of<br />
paper in successive passes, using a mask - also made of paper - to form the patterns of cells on the<br />
surface. The process also takes place inside a vacuum chamber.<br />
The basic process is essentially the same as the one used to make the silvery lining in your average<br />
bag of crisps: a vapour-deposition process which can be carried out inexpensively on a vast commercial<br />
scale. The resilient solar cells still function even when folded up into a paper airplane.<br />
Incredibly, the IMIT researchers also chronicle an experiment which involved printing a solar cell on a<br />
sheet of PET plastic and then folding and unfolding it 1,000 times, with no significant loss of<br />
performance. By contrast, a commercially<br />
produced solar cell on the same material failed<br />
after a single folding.<br />
Professor Bulović comments: “We have<br />
demonstrated this robust technology quite<br />
thoroughly,” Bulović says. “We think we can<br />
fabricate scalable solar cells which can reach<br />
record-high watts-per-kilogram performance,”<br />
he says.<br />
For example, in remote developing-world<br />
locations, weight makes a major difference in how<br />
many cells could be delivered in a given load.<br />
Clearly, this development of a cheap and easily<br />
available solution could transform the gathering of<br />
solar energy on a vast scale and represents a major<br />
leap forward for harvesting this resource.<br />
EUROPE ASIA-PACIFIC MIDDLE EAST<br />
AFRICA<br />
AMERICAS<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
5
NEWS<br />
In brief...<br />
Tunisian deal for<br />
Ansaldo Energia<br />
Ansaldo Energia, a<br />
Finmeccanica group<br />
company, in a consortium<br />
with SNC-Lavalin, has<br />
signed contracts with the<br />
Tunisian electricity and<br />
gas company (STEG)<br />
valued at £240M.<br />
The engineering,<br />
procurement and<br />
construction (EPC)<br />
contract is for the design<br />
and construction of a<br />
420-MW gas-fired<br />
combined cycle thermoelectric<br />
power plant in<br />
Sousse on the Bay of<br />
Hammamet, and includes<br />
the building of a greenfield<br />
power plant, which<br />
will be sited next to the<br />
existing one.<br />
Ansaldo Energia will<br />
supply the components for<br />
the power block.<br />
Adalusia’s solar unit<br />
The solar thermal power<br />
plant Andasol 3 in<br />
Andalusia, southern Spain,<br />
has produced solar<br />
generated steam during a<br />
test phase in which the<br />
rows of parabolic mirrors<br />
were aligned with the<br />
sun. This test is another<br />
successful step on the<br />
way to completing and<br />
commissioning the solar<br />
power plant which will<br />
generate 50 megawatts.<br />
Andasol 3 is due to begin<br />
commercial operation in<br />
October 2011 and,<br />
together with the<br />
neighbouring sister plants<br />
Andasol 1 and Andasol 2<br />
which are almost identical<br />
in design, to supply<br />
around half a million end<br />
consumers with energy.<br />
Indonesia’s new backup power system<br />
A new power system from Cummins is providing<br />
energy for the second largest mosque to be built in<br />
Southeast Asia. This is the Samarinda Islamic Centre<br />
is located in the city of Samarinda, the provincial<br />
capital of East Kalimantan, Indonesia.<br />
At its maximum capacity, the 10,270 square-metre<br />
facility can hold 35,000 people and requires an<br />
effective and efficient power system to run its<br />
facilities. Cummins Power Generation has provided<br />
this fully-integrated standby power solution<br />
comprising of three generator sets.<br />
This new installation comes with round-the -lock<br />
maintenance services and a fully integrated<br />
system setup which is seamlessly synced with<br />
existing equipment, says the company.<br />
Quarto Sutiyono, Project Sales Engineer of<br />
installers PT. Altrak 1978, tells WIP:<br />
“Cummins Power Generation products and services<br />
were chosen for this project because of the quality<br />
of the products, as well as excellent service<br />
response from its distributor PT. Altrak 1978,<br />
which far exceeded the customer’s requirements.”<br />
In other company news - Antonio Leitao has been<br />
named Vice President – Power Products for Cummins<br />
Power Generation. In this new role, he is<br />
responsible for generator sets below 1 MW. This<br />
business unit will provide a portfolio of generator<br />
sets, as well as G-Drive engines and automatic<br />
transfer switches, to meet the growing global<br />
demand for standard power products in markets<br />
such as telecom, rental, residential, military,<br />
commercial, recreational marine and recreational<br />
vehicles.<br />
Leitao has been with Cummins since 2002, when he<br />
joined the company as the Director for Commercial<br />
Generator Sets in the Europe, Middle East and<br />
Africa (EMEA) region based in the UK. In 2007,<br />
Antonio assumed leadership of the Commercial<br />
Generator Set business in the Asia Pacific region,<br />
and in 2008 he was promoted to Executive Director<br />
of Commercial Products. In that role, Leitao was<br />
responsible for the global commercial generator set<br />
business. Leitao joined Cummins from SDMO, a<br />
French power-generating equipment company.<br />
SDMO supplies new tow trailer gen-sets<br />
SDMO Energy Limited, the UK arm<br />
of the power generation giant<br />
SDMO Industries, has confirmed a<br />
significant order for a fleet of<br />
their flagship rental specification<br />
generators. This latest order has<br />
been placed by Charles Wilson<br />
Engineers (CW Plant), a leading<br />
UK plant rental firm, operating<br />
nationwide through 12 depots<br />
based around London & the Home<br />
Counties, through Liverpool,<br />
Birmingham, Bristol, Sussex &<br />
Kent.<br />
The order was dispatched directly<br />
to CW Plant from SDMO Energy<br />
based in Middlewich, Cheshire.<br />
Altogether, ten 30kVA, 40kVA and<br />
100kVA Rental Compact sets fitted<br />
onto road tow trailers.<br />
The 30 and 40kVA sets are<br />
powered by the latest Mitsubishi<br />
diesel engine and the 100kVA is<br />
fitted with a John Deere engine.<br />
The sets are managed by a NEXYS<br />
controller which monitors; oil<br />
pressure, coolant temperature,<br />
failure to start, overspeed<br />
charging alternator fault and low<br />
fuel level.<br />
Each set is fitted with low level<br />
sockets and an ‘easy on’ hardwire<br />
facility, with individual doors.<br />
Engine access is via wide opening<br />
galvanised doors and thoughtfully<br />
added retainer clips.<br />
There is also a separate access<br />
door to clean and maintain the<br />
radiator, reports SDMO.<br />
6<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
World-Class Alternators<br />
made in the UK<br />
We are proud of our Italian heritage and have been manufacturing<br />
our world class alternators in Italy since 1947. They proved so popular<br />
that we opened an additional UK factory to build alternators from<br />
5-350kVA, now as demand continues to increase we are again having<br />
to expand our UK capacity and add new ranges. Soon we will be<br />
able to offer alternators from 5kVA through to 1300kVA all fully<br />
manufactured in our Oakham, UK factory. For more information visit:<br />
www.meccalte.com<br />
1 – 3000kVA
NEWS<br />
In brief...<br />
Atlas acquires GESAN<br />
Atlas Copco SAE has now<br />
acquired Grupo<br />
Electrógenos GESAN S.A. of<br />
Spain, a manufacturer of<br />
diesel and petrol generators<br />
sold through a global<br />
distributor network. The<br />
deal strengthens Atlas<br />
Copco’s product portfolio,<br />
especially for customers in<br />
emerging markets.<br />
Gesan, which is privately<br />
owned, employs about 160<br />
people and is based in<br />
Zaragoza, Spain, where it<br />
has a production and<br />
assembly facility.<br />
Its generators are used for<br />
primary power supply and<br />
for standby purposes,<br />
ranging in sizes up to nearly<br />
twice as high as Atlas<br />
Copco’s current offering.<br />
The distributor network<br />
reaches more than 85<br />
countries, with Europe,<br />
Africa and Russia as the<br />
most important markets.<br />
GE goes to Estonia<br />
GE wind turbine technology<br />
is making its debut in<br />
Estonia, one of Europe’s<br />
most promising wind<br />
sectors, by supplying 18<br />
wind turbines for the<br />
Paldiski Wind Farm. Located<br />
in northwestern Estonia<br />
near the city of Paldiski on<br />
the Parki peninsula, the<br />
wind farm will be operated<br />
by Eesti Energia AS and<br />
Nelja Energia OÜ. Each<br />
operator is buying 9<br />
turbines from GE. In<br />
addition, the Paldiski wind<br />
farm will be supported by a<br />
10 year service agreement.<br />
from GE to ensure<br />
successful operation.<br />
New to the UK: Dieselec Thistle Generators<br />
A new force in the UK diesel<br />
generator market has been<br />
created with the acquisition by<br />
Dieselec Generators Ltd of rival<br />
supplier Thistle Generators.<br />
Now renamed Dieselec Thistle<br />
Generators the newly integrated<br />
business operates from new<br />
premises occupying a 6.3 acre<br />
site in Milngavie, Glasgow. The<br />
company specialises in supplying<br />
large standby electricity<br />
generators for a range of<br />
customers reliant on continuous<br />
power supply including hospitals,<br />
data centres and supermarkets.<br />
With a 25,000 sq ft warehouse<br />
holding £500,000 worth of F G<br />
Wilson generators and ancillary<br />
equipment and an office and<br />
depot in London, Dieselec Thistle<br />
Generators can supply generating<br />
sets from 6 to 2,500 kVA.<br />
The new company is now headed<br />
by managing director Paul Moore*<br />
and sales director Brian Muirie<br />
[above - BM right] from the Head<br />
Office, while Divisional director<br />
Colin O’Neil and solutions<br />
director Pedro Araujo run the<br />
operations at their Southern<br />
Depot. After leaving Thistle, Paul<br />
Moore [pic: far left] helped<br />
transform Dieselec, then a small<br />
business, into a major rival to his<br />
old employer. Last year, and with<br />
a fast-growing share of the<br />
market, Dieselec secured an<br />
investment deal with Nevis<br />
Capital LLP and mounted its<br />
successful takeover bid for<br />
Thistle.<br />
“When we took over Thistle,<br />
Dieselec was under-resourced and<br />
Thistle was over-resourced,” Paul<br />
Moore tells WIP. “We have been<br />
able to integrate the two<br />
businesses extremely well and we<br />
now have a well-balanced and<br />
very efficient business,” he adds.<br />
With a majority share of the<br />
Scottish market already secure,<br />
Dieselec Thistle is now focusing<br />
on key markets in the UK’s south.<br />
The company has already secured<br />
many major contracts in central<br />
London for major clients including<br />
Bank of China and the Queen<br />
Elizabeth Hospital.<br />
Brian Kahl becomes COO at Universal<br />
Brian Kahl has been promoted to the position of Chief Operating Officer for Universal Acoustic & Emission<br />
Technologies, Inc., a global leader in design and manufacturing of exhaust systems solutions. He is now<br />
responsible for leading all business functions, including global and domestic operations, sales and<br />
technical support. He is also tasked to continue to grow Universal’s exhaust systems business.<br />
Brian Kahl [below] joined Universal in November, 2008 and led the Emission Technologies and Industrial<br />
Products Groups. His career includes roles within Nelson Industries, five years as Sales Director at<br />
Universal Silencer and most recently as the<br />
General Manager of the <strong>Global</strong> Exhaust<br />
Business Unit of Cummins Filtration.<br />
Universal is a global leader in acoustic and<br />
emission technologies. Since 1959, original<br />
equipment manufacturers, packagers and<br />
end-users have relied on Universal’s<br />
standard and custom-engineered products<br />
for solving noise and air pollution problems<br />
in the industrial process, power generation,<br />
marine, oil & gas, locomotive and waste<br />
water markets. The ability to design,<br />
manufacture and install natural gas and<br />
diesel inlet and exhaust systems, turbine<br />
inlet and exhaust systems, compressor<br />
silencers and vent silencers around the<br />
globe sets Universal apart from its<br />
competition. EPA Tier 4, Euro Stage III and<br />
IV, RICE NESHAP and California Air Resource<br />
Board (CARB) requirements are areas of<br />
expertise within the Universal family.<br />
8<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
Sentron LD 5000<br />
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NEWS<br />
In brief...<br />
Siemens in UAE deal<br />
A new 400/132kV grid<br />
station in the Mahawi area<br />
of Abu Dhabi, UAE, will be<br />
constructed by Siemens<br />
Energy in a $136m deal<br />
with ADWEA/Transco. The<br />
facility will be the first<br />
400kV grid station to be<br />
100% designed, engineered<br />
and built solely by Siemens<br />
in the UAE.<br />
New CCP for Argentina<br />
Pan American Energy LCC has awarded SENER Ingeniería y<br />
Sistemas in partnership with Techint the contract for<br />
converting the power plant of the Cerro Dragón natural gas<br />
and oil field in the southern Argentine province of Chubut to a<br />
combined cycle plant.<br />
The first stage of the contract involves developing the plant’s<br />
engineeringto allow further construction stage, assembly and<br />
testing. Once the cycle has been completed, the plant will<br />
generate 160 MW.<br />
Pan American Energy says it chose SENER for its experience in<br />
the Energy sector, including over 12 years of working with<br />
central electric power generation projects both in Spain and<br />
around the world.<br />
Tognum marks opening of<br />
new facilities at SKL Motor<br />
subsidiary in Germany<br />
Tognum, the Germany-based specialist for<br />
propulsion and power solutions, is currently<br />
conducting research on advanced diesel and<br />
gas engines of the future at its SKL Motor<br />
subsidiary in Magdeburg, Germany.<br />
This month, Saxony-Anhalt‘s Minister-<br />
President Dr. Reiner Haseloff presided<br />
over a symbolic ceremony at which four<br />
new single-cylinder test stands<br />
went into operation. The facilities will be<br />
used by the company’s specialists to<br />
develop new combustion processes, fuels<br />
and combustion chamber geometries for the<br />
development of advanced engines at the<br />
Friedrichshafen location of the Tognum<br />
brand MTU.<br />
The regional government of Saxony-Anhalt<br />
is supporting the high-technology R&D<br />
program to the tune of several million Euros<br />
with a total of €10 million being invested in<br />
the test stands.<br />
To implement the program, the workforce<br />
at SKL Motor in Magdeburg has again<br />
expanded with 225 employees now working<br />
in the R&D and Production sections.<br />
“There are numerous reasons why we are<br />
constantly developing cleaner and more<br />
fuel-efficient engines and drive systems. For<br />
us, meeting increasingly more stringent<br />
regulations is a technological challenge. For<br />
a globally active company such as ours, it is<br />
a duty and for company such as Tognum<br />
which places great value on sustainable<br />
approaches, it is the practical expression of<br />
our responsibility,” Dr. Ulrich Dohle,<br />
Tognum Executive Board member for<br />
Technology & Operations, told WIP.<br />
Today, MTU engines outputting up to<br />
9,100kW (approx. 12,200 bhp) already meet<br />
demanding exhaust regulations which are<br />
not yet in force but which will in future<br />
govern the operation of engines powering<br />
electricity generators.Tognum brand MTU<br />
Onsite Energy gensets currently provide the<br />
reliability needed for the essential<br />
generation of peak & continuous power and<br />
emergency power, says the company.<br />
10<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
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NEWS<br />
Cyprus power station loss cripples the island’s<br />
energy grid and cuts crucial water supplies<br />
“Which idiot decided to place 98<br />
containers of explosives in a<br />
compound directly opposite the<br />
largest energy facility in the Cyprus<br />
Republic?” - Local Cypriot<br />
newspaper headline<br />
July 11th, 2001: A major explosion at a<br />
munitions dump in southern Cyprus killed<br />
12 people and destroyed a critically<br />
important power station, initiating widespread<br />
power cuts, reports special<br />
correspondent, Victor Pancic.<br />
The cost of the accident has been put at<br />
€3.1 billion, well over 18.5% of the whole<br />
income of the Cyprus economy. This is<br />
largest ever cost suffered by the economy<br />
of Cyprus since the 1974 invasion and may<br />
also sink the country into an energy crisis,<br />
the Ministry of Finance warned.<br />
Commerce Minister Antonis Paschalides<br />
called the blast a “tragedy of Biblical<br />
dimensions” for the small Mediterranean<br />
island.<br />
According to a statement this month from<br />
the Electricity Authority of Cyprus, the<br />
destruction of the Vassiliko plant, which<br />
covers 60% of Cyprus’s supply, has meant<br />
power cuts in various parts of the island as<br />
site clearance get underway. But, the<br />
authority’s chairman Charis Thrassou<br />
warned, the repairs will take months - even<br />
years - to complete.<br />
The power plant, which cost €1.5 billion to<br />
build and was only recently completed, is<br />
partially owned by the state, which will<br />
have to foot a significant part of the bill<br />
for its repair as the insurance will not cover<br />
the entire amount.<br />
Cypriots meanwhile, are being urged to<br />
save energy and water to ensure that<br />
businesses, hotels and industry can keep<br />
going, especially as this is peak holiday<br />
season. Greece has sent two 60MW mobile<br />
generators to help the island cope with the<br />
current power shortage.<br />
All standby generators in Cyprus have been<br />
mobilised to boost power supply at the<br />
height of the summer heat.<br />
Hundreds of trees on nearby hillsides were<br />
flattened by the force of the blast and<br />
several generator buildings and fuel tanks<br />
at the Vassiliko plant were reduced to<br />
blackened shells. Virtually every window<br />
was blown out in Zygi, a nearby village<br />
whose seafront fish restaurants are popular<br />
with locals and tourists alike.<br />
Power outages have already hit large<br />
swathes of the island.<br />
The loss of supply also prompted the<br />
closure of desalination plants which had<br />
allowed the gradual abandonment of<br />
summer water rationing over the past two<br />
years. The Nicosia Water Board announced<br />
that consumers in the capital would now be<br />
supplied with water for just 12 hours in<br />
every 48.<br />
Since 2003 the Electricity Authority of<br />
Cyprus has been involved in extensively<br />
upgrading the Vassilikos, Dekeleia and Moni<br />
Power Stations.<br />
Until the fire Vassilikos Power Station, had<br />
an installed capacity of 298 MW (2 x 130<br />
MW Steam Units and one 38 MW Gas<br />
Turbine Unit) which produced 42.29% of the<br />
total electricity exported from the<br />
Authority's Power Stations.<br />
Power stations offer massive economies of<br />
scale; this means that the cost per unit of<br />
electricity produced gets cheaper and<br />
cheaper the bigger the power station.<br />
Vasiliko was the biggest and most modern<br />
power station in Cyprus, and produced the<br />
cheapest electricity per unit. The other<br />
power stations were effectively backups to<br />
Vassiliko: their cost-per-unit of electricity<br />
was much higher, and their capacity less.<br />
In brief...<br />
Wind Direct in100GWh success<br />
Wind Direct, the on-site generation arm of<br />
destroyed.<br />
UK-based Wind Prospect has broken<br />
through the 100GWh barrier for the volume<br />
of electricity generated by the wind<br />
projects it has developed - saving industrial<br />
clients several £million on their bottom<br />
line.<br />
The 100GWh mark heralds a major<br />
achievement for the renewable energy<br />
company, which has been developing wind<br />
projects on industrial and commercial sites<br />
since 2004.<br />
The company has also maintained an<br />
impressive 92% planning success rate over<br />
the last six years – well above the national<br />
average, which according to reports,<br />
stands at just 25%.<br />
In reaching the 100GWh mark, Wind Direct<br />
has enabled clients to offset a total of<br />
more than 55,000 tonnes of carbon<br />
emissions through the generation of green<br />
electricity, reports the company.<br />
ETI to fund £23.5m carbon scheme<br />
Development of the next generation of<br />
carbon capture technologies, seen as<br />
crucial to helping the UK meet its 2050<br />
climate change targets, is to receive a<br />
major boost from the Energy Technologies<br />
Institute (ETI), which launched its latest<br />
project this month.<br />
The ETI is working with Costain to deliver<br />
the project which will see a carbon<br />
capture pilot plant capable of capturing up<br />
to 95% of carbon dioxide emissions<br />
designed, built, operated and tested by the<br />
middle of 2015.<br />
The ETI investment means it has now<br />
announced more than £100m of projects in<br />
offshore wind, marine, distributed energy,<br />
buildings, energy storage and distribution,<br />
transport and bio energy as well as CCS<br />
since it was formed in 2008.<br />
Speaking at the Carbon Capture and<br />
Storage Development Forum in London, UK<br />
Energy Minister Charles Hendry told WIP:<br />
“Carbon Capture and Storage can<br />
significantly reduce CO2 emissions from<br />
fossil fuel power stations and will play a<br />
crucial role for delivering a secure, low<br />
carbon future.”<br />
The project will be primarily aimed at<br />
pre-combustion carbon capture, involving<br />
CO2 removal by physical separation and<br />
will be split into two parts, says ETI.<br />
12<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
The Power of One<br />
Cummins Power Generation offers the Power-of-One solution, which consists of a complete<br />
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The Project Team offers a complete scope of supply and installation to meet all your requirements;<br />
from the initial tendering and proposal stages, through to order placement and project completion<br />
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Please contact us for more information.<br />
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SHAREWATCH<br />
The ‘green revolution’<br />
Post-financial crisis, power providers and governments alike have become more and more inclined to<br />
prefer financing renewable energy generation over conventional fossil fuels, reports Chris Hopkins.<br />
Power providers and governments<br />
alike consider ‘green jobs’ as a<br />
sustainable and, crucially, profitable<br />
step forward towards full economic<br />
recovery.<br />
In light of this surge in interest in<br />
renewables it is worthwhile asking -<br />
exactly where the generation costs of<br />
fossil fuels stand with respect to their<br />
smug, new renewable peers in 2011?<br />
'Levilised cost' is a measure of the real<br />
present value of a given method of<br />
generation's total costs per MWh. It is<br />
calculated and used by the US Energy<br />
Information Administration (EIA) to plan<br />
and evaluate the US's future generation<br />
investment decisions.<br />
In the EIA's 2011 Annual Energy Outlook ,<br />
renewable upstarts wind, solar PV and<br />
biomass come in at 97.0 $/MWh, 210.7<br />
$/MWh and 112.5 $/MWh, respectively.<br />
Coal manages a competitive 94.8 $/MWh,<br />
while natural gas is the lowest of all at<br />
66.1 $/MWh.<br />
The standout figure from these merely<br />
confirms what many would have already<br />
guessed – PV is still nowhere close to<br />
being economically competitive without<br />
extensive subsidies.<br />
Interestingly, solar thermal is even worse<br />
at 322.8 $/MWh – the most uncompetitive<br />
generation method listed. Advanced<br />
nuclear manages 113.9 $/MWh, similar to<br />
the costs of biomass, while hydroelectric<br />
is 86.4 $/MWh, cheapest other than<br />
conventional gas.<br />
So it is clear that two of the newer<br />
three renewable technologies, ignoring<br />
hydro, wind and biomass, are approaching<br />
the competitive price bracket around 100<br />
$/MWh. Wind is particularly encouraging,<br />
dipping below 100 $/MWh at 97 $/MWh;<br />
though offshore wind is a comparatively<br />
costly 243.2 $/MWh.<br />
One further important consideration is<br />
what happens to the costs of coal and gas<br />
when modern, carbon reducing technologies,<br />
likely to be included in many new<br />
Company<br />
(Currency)<br />
Monthly<br />
share price<br />
52 week<br />
high/low<br />
ABB (CHF) 21.80 18.34/<br />
23.97<br />
Ansaldo (EUR) 9.66 8.85/<br />
11.94<br />
Atlas Copco (SEK) 148.90 98.10/<br />
161.20<br />
Caterpillar (USD) 105.82 58.06/<br />
116.55<br />
* CHLORIDE Taken over<br />
by EMERSON<br />
Cummins (USD) 103.32 63.04/<br />
121.49<br />
Doosan Heavy<br />
Industries (KRW) 56500<br />
Foster Wheeler<br />
(USD)<br />
50800/<br />
96200<br />
30.49 20.33/<br />
39.75<br />
GE (USD) 18.85 13.75/<br />
21.65<br />
John Deere (EUR) 1400 990.00/<br />
1400<br />
Kirloskar (INR) 286.60 280.00/<br />
3406.65<br />
MAN (EUR) 91.96 47.90/<br />
97.85<br />
Mitsubishi (JPY) 2000 1784/<br />
2500<br />
MTU Detroit<br />
Diesel (EUR)<br />
555.08 34.91/<br />
56.60<br />
Rolls-Royce (GBX) 645.00 533.00/<br />
674.50<br />
Siemens (EUR) 94.70 70.02/<br />
99.39<br />
Volvo Penta (SEK) 110.50 80.85/<br />
122.00<br />
Wärtsilä (EUR) 23.11 18.17/<br />
29.50<br />
plants, are factored in? Advanced coal<br />
with CCS reaches 136.2 $/MWh, and<br />
advanced CC gas with CCS costs 89.3<br />
$/MWh. The costs of these greener fossil<br />
fuels fall much closer to, and even<br />
exceed, the renewable competition. It is<br />
Change over<br />
month<br />
Monthly figures taken at the end of June 2011<br />
Change<br />
over year<br />
Change since<br />
Jan. 2008<br />
-3.58% +14.92% -21.86%<br />
-2.08% -12.34% +11.81%<br />
+2.62% +43.31% +68.73%<br />
+1.17% +58.64% +120.11%<br />
-1.57% +134.46% +125.56%<br />
-2.75% -25.26%<br />
-10.03% +44.78% -57.53%<br />
-3.03% +30.72% -47.87%<br />
0.00% +2.94% +13.36%<br />
-1.60% -28.71%<br />
-5.11% +73.89% +3.32%<br />
+3.96% +4.48% -15.99%<br />
+1.62% +37.42% +53.07%<br />
+2.38% +14.67% +32.65%<br />
+4.77% +27.94% +5.94%<br />
+0.09% +26.50% +23.12%<br />
-6.68% +23.03% -46.60%<br />
worth considering, though, that in many<br />
ways these emissions mitigation techno<br />
logies are unproven and as uneconomical<br />
as renewables were in previous decades,<br />
and will likely be subject to the<br />
same significant cost reductions. WIP<br />
14<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
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GAS ENGINES<br />
Turbogenerators for the Gorgon<br />
Project, Western Australia<br />
The Gorgon Project in Western Australia, will cost $43bn and involves the delivery of five<br />
118MW turbogenerators for GE Oil & Gas to power the the treatment and liquefaction of<br />
natural gas in the largest such project in Australia´s history, reports WIP.<br />
One of the largest independent<br />
manufacturers of turbogenerators<br />
in the world, BRUSH combines the<br />
resources of three major manufacturers of<br />
generators for gas turbine and steam<br />
turbine drives.<br />
BRUSH reports the delivery of five<br />
turbogenerators of 118MW each for GE Oil<br />
& Gas, Italy, to the Gorgon project in<br />
Barrow Island, Western Australia, due to<br />
commence production in 2014.<br />
The five generators are of the BDAX<br />
9.450ERH type - Gas turbine GE Frame 9E<br />
units with power output of 118 MW each.<br />
The generator packages offers:<br />
•Voltage: 15 kV<br />
•Frequency: 50 Hz<br />
•Cooling system: closed air circuit,<br />
water cooled (CACW / TEWAC)<br />
•Excitation: Brushless AC exciter,<br />
automatic voltage regulator PRISMIC A32<br />
•Accessories: Line & neutral cubicles,<br />
rotor withdrawal gear & spare generator<br />
rotor<br />
The BRUSH equipment is at the heart of<br />
one of the world´s largest projects for the<br />
treatment and liquefaction of natural gas<br />
and the largest natural gas project in<br />
Australia´s history. The LNG deposit<br />
contains about 40 trillion cubic feet –<br />
that’s enough to power a city of 1 million<br />
CACW motors provided by BRUSH for<br />
the Langeled subsea gas pipeline<br />
from Nyhamna in Norway.<br />
people for 800 years.<br />
<strong>Global</strong>ly, the net impact<br />
of using Gorgon LNG will<br />
result in about 45 million<br />
tones less greenhouse<br />
gas emissions, when<br />
compared against coal,<br />
says Chevron. That is<br />
said to be the<br />
equivalent of taking<br />
about two-thirds of all<br />
vehicles off Australian<br />
roads.<br />
The Gorgon Project will<br />
develop the Greater<br />
Gorgon Area gas fields, located about 130<br />
kilometres off the north-west coast of<br />
Western Australia.<br />
It includes the construction of a 15m<br />
tonne per annum (MTPA) Liquefied Natural<br />
Gas (LNG) plant on Barrow Island and a<br />
domestic gas plant with the capacity to<br />
provide 300 terajoules per day to supply<br />
gas to Western Australia.<br />
Barrow Island will be Gorgon’s home –<br />
occupying 1.3% of its uncleared land<br />
mass. Although a Class A Nature Reserve,<br />
it is recognised internationally as a<br />
location where industry and the environment<br />
co-exist. The plant will include<br />
three, 5 million-tonne-per-annum LNG<br />
trains and a domestic gas phase and<br />
establish international shipping facilities.<br />
The Gorgon Project is the single largest<br />
investment of its kind in the world, and<br />
will be an enormous boost for both the<br />
West Australian and Australian economies.<br />
The turbogenerator-supplier, BRUSH, has<br />
manufacturing plants in the UK, the<br />
Netherlands and the Czech Republic. The<br />
plants currently lead the way in the<br />
manufacture and servicing of electrical<br />
equipment for industrial, marine and<br />
offshore applications, and are pioneering<br />
new developments with extensive stateof-the-art<br />
research and development<br />
facilities.<br />
BRUSH provides a complete electrical<br />
service to all sectors of the power<br />
industry. From a product portfolio<br />
encompassing generators for base load or<br />
intermittent duty, synchronous motors and<br />
power management systems, BRUSH<br />
provides equipment and services to meet<br />
the most demanding specifications. WIP<br />
Internet link<br />
www.brush.eu<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
17
GAS TURBINES<br />
Medium-sized gas turbines<br />
& vertical HRSG systems<br />
Aalborg Engineering is well-known for providing the Steam- Gen 8, which offers the best and<br />
most readily available HRSG technology on the market - vertical HRSG for medium-sized gas<br />
turbines available both with no - and limited - supplementary firing characteristics, reports WIP.<br />
In projects where power production is<br />
the primary requirement, it is<br />
necessary to focus on criteria other<br />
than investment cost. Aalborg<br />
Engineering, for example, can provide the<br />
Steam-Gen 8, which is said to offer the<br />
best and most readily-available HRSG<br />
technology on the market.<br />
In May 2009 Aalborg Engineering<br />
supplied AB Achema with a working HRSG<br />
for Achema's factory in Jonava, Lithuania,<br />
currently using a Siemens SGT-800 gas<br />
turbine.<br />
The contract covered the design,<br />
procurement, production and delivery of a<br />
single steam pressure and district heating<br />
producing HRSG, in this case a natural<br />
circulation, single-pressure HRSG with DH<br />
circuit<br />
The SteamGen 8 involved is the<br />
vertical HRSG for medium-sized gas<br />
turbines, and is available both with no<br />
supplementary firing, and with limited<br />
supplementary firing formats.<br />
The boiler is designed to meet the<br />
highest possible reliability combined with<br />
Two SteamGen8 units installed at<br />
Inesco, Belgium by Aalborg<br />
Engineering.<br />
the most cost-efficient solution.<br />
The vertical SteamGen 8 is as standard<br />
designed for 100% natural circulation.<br />
There is no need for startup or booster<br />
pumps in any load cases, says Aalborg.<br />
Load change rates are superior with<br />
StemGen 8 compared to others, due to<br />
the built in contingency, high circulation<br />
ratio and low steam space rating in the<br />
steam drum.<br />
Due to the vertical arrangement the<br />
required space can be optimised. For<br />
instance, the GT can be located below<br />
the HRSG with exhaust vertical upwards.<br />
The limited space requirement is also an<br />
important criteria for offshore and city<br />
centre locations.<br />
The SteamGen 8 boiler is designed<br />
according to internationally recognised<br />
boiler codes such as PED/EN. SteamGen<br />
8 is the vertical HRSG especially designed<br />
for medium-sized gas turbines. The<br />
vertical SteamGen 8 is a standard<br />
designed for 100% natural circulation.<br />
In various industries there is a large<br />
range of high energy consuming processes<br />
with waste gas streams.<br />
Aalborg Engineering has developed a<br />
special boiler for this application, the<br />
SteamGen 10. This HRSG boiler can be<br />
used for heat recovery after kilns,<br />
furnaces, and other waste process gas<br />
streams, with a more or less aggressive<br />
composition and any amount of dust in<br />
the flue gas.<br />
It is also possible to have additional<br />
firing, where waste gas like CO can be<br />
combusted and the boiler is customised to<br />
the specific client's demands.<br />
In 2012 Aalborg Engineering will be<br />
commissioning a heat recovery facility for<br />
Finnfjord A/S of Finnsnes in Norway which<br />
operates three FeSi furnaces.<br />
Aalborg has designed two SteamGenTM<br />
SteamGen8<br />
unit for<br />
Thermatel,<br />
Switzerland<br />
10 HRSGs for this application based on a<br />
Siemens SGT-800 gas turbine.<br />
The combination of high temperature<br />
flue gases, and large variations in dust<br />
content have made the task complex,<br />
reporst Aalborg .<br />
Each of the new SteamGen 10 units<br />
will have a steam capacity of 63 t/h and a<br />
steam pressure of 42 bar and a steam<br />
temperature of 440 °C. These are natural<br />
circulation, single HRSG, with water<br />
cooled ducts upstream of each HRSG.<br />
They each feature a steam system, drain,<br />
vent and blowdown systems, chemical<br />
dosing systems and water & steam<br />
sampling systems.<br />
WIP<br />
Internet link<br />
www.aalborg-engineering.com<br />
18<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
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ECONOMIC ANALYSIS<br />
ANZ’s power sector: an exclusive<br />
Frost & Sullivan Report<br />
In the ANZ region the growing market penetration of environment-friendly renewables does help<br />
in striking a balance in maintaining energy supply security and in mitigating the hazardous<br />
impact of greenhouse gas emissions, comments Suchitra Sriram of Frost & Sullivan.<br />
What’s clear is that commitment<br />
from governments, growing<br />
interest of private sector<br />
companies, deep involvement of nongovernment<br />
organisations (NGOs), and<br />
extensive public support are likely to<br />
significantly increase the uptake of<br />
renewable energy (RE) projects in the ANZ<br />
region.<br />
The revised Renewable Energy Target<br />
(RET) stipulating 20.0% contribution of RE<br />
towards electricity mix by 2020 was<br />
passed by the Federal government in<br />
August 2009. This landmark bill is<br />
expected to attract investments of up to<br />
$16.8 billion in various RE technologies,<br />
apart from creating more than 25,000<br />
jobs in this sector alone.<br />
Moreover, this bill is considered to be a<br />
great starting point for private companies<br />
planning to venture into this high growth<br />
sector.<br />
Presently, 8.67% of Australia’s electricity<br />
generation occurs through renewable<br />
energy (RE) sources. The country is wellpositioned<br />
to exceed its 20.0% RET due to<br />
highly supportive federal government<br />
policies that include funds, tax breaks,<br />
etc., increasing use of abundant<br />
resources, and significant uptake of RE<br />
technologies by end users.<br />
In 2010, some of the RE technologies<br />
that posted high growth includes small<br />
hydropower, wind power, solar PV power,<br />
and bioenergy. Out of this, solar PV power<br />
market witnessed phenomenal growth in<br />
2010, having more than doubled its<br />
installed capacity additions.<br />
In 2011, wind power projects are<br />
expected to dominate Australia’s RE<br />
market in terms of installed capacity<br />
additions as most of them are large-scale<br />
farms. It is estimated to play a major role<br />
in achieving the country’s RET in 2020.<br />
Expected commissioning of five largescale<br />
wind power projects during 2011 is<br />
likely to generate market revenues of<br />
$2.2 billion, from $380.0 million in 2010.<br />
State-wise, South Australia is projected to<br />
lead the wind power market because of<br />
the two major projects that is currently<br />
under construction.<br />
Next to wind, solar PV power is expected<br />
to gain considerable traction throughout<br />
Australia and is likely to grow more<br />
than 50.0% in terms of installed capacity<br />
additions.<br />
Market size in 2010 was estimated at<br />
$2.0 billion and is expected to grow up to<br />
$3.0 billion in 2011.<br />
WIP<br />
Internet link<br />
www.frost.com<br />
20<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
EMISSIONS<br />
Today’s wet flue gas<br />
desulphurisation technology<br />
B&W is behind a US$54 million contract to design and supply two advanced wet flue gas<br />
desulphurisation (FGD) units to US-based Northern Indiana Public Service Company's (R.M.<br />
Schahfer Generating Station in Wheatfield, Indiana,US, reports WIP.<br />
The Babcock & Wilcox Company<br />
(B&W) has announced that its<br />
subsidiary - Babcock & Wilcox<br />
Power Generation Group, Inc. (B&W PGG)<br />
- has been awarded a contract worth<br />
US$54m to design and supply two wet flue<br />
gas desulphurisation (FGD) units and<br />
related components for Northern Indiana<br />
Public Service Company's (NIPSCO) R.M.<br />
Schahfer Generating Station in<br />
Wheatfield, Ind, USA.<br />
The FGD units will be used to control<br />
sulphur-dioxide (SO2) emissions from<br />
Schahfer's 465 megawatt (MW) Unit 14 and<br />
515 MW Unit 15 coal-fired utility boilers.<br />
"As the North American leader in SO2<br />
emissions control technology with more<br />
than 40 years of FGD experience, B&W<br />
PGG is pleased to support NIPSCO in<br />
meeting its environmental upgrade<br />
needs," B&W PGG President and Chief<br />
Operating Officer Richard L. Killion, told<br />
WIP.<br />
Interest in flue gas desulphurisation<br />
equipment for coal-fired power plants has<br />
increased in the last two years.<br />
"New US-based federal emissions<br />
enforcements and regulations appear to<br />
have re-invigorated FGD customers, and<br />
Ease-of-maintenance is a key benefit of the<br />
B&W PGG SDA process design, says the<br />
company.<br />
B&W PGG is actively pursuing<br />
several important,<br />
large projects in which<br />
its technologies align<br />
with the regulatory<br />
needs of utility<br />
customers," Killion<br />
commented.<br />
Engineering work will<br />
be performed in B&W<br />
PGG's Barberton, Ohio,<br />
offices, with start-up of<br />
Schahfer Unit 14<br />
scheduled for Autumn<br />
2013 and Unit 15 in<br />
Autumn 2015.<br />
A number of materials<br />
are available for the<br />
construction of wet FGD<br />
systems. Preferred<br />
materials include<br />
elastomer and<br />
flakeglass-lined carbon<br />
steel, alloy wallpapered<br />
carbon steel, austenitic<br />
stainless steel, 6%<br />
molybdenum stainless<br />
steel, high nickel alloys,<br />
FRP and polypropylene.<br />
Installation<br />
work for the<br />
project will be<br />
supported by<br />
Indiana-based<br />
craft labour.<br />
Headquartered<br />
in Charlotte,<br />
N.C., the Babcock & Wilcox<br />
Company is a leader in clean<br />
energy technology and services,<br />
primarily for the nuclear, fossil<br />
and renewable power markets<br />
as well as a premier advanced<br />
technology and mission critical<br />
The unique flue gas dispersion system of the B&W PGG<br />
SDA, coupled with the rotary atomiser.<br />
B&W’s experienced field engineers and technology<br />
experts provide on-going technical support<br />
for service, upgrades and replacement parts.<br />
defence contractor. It has locations<br />
worldwide and employs approximately<br />
12,000 people.<br />
WIP<br />
Internet link<br />
www.babcock.com<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
21
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GEN-SETS<br />
Cummins Generator Technologies<br />
wins US$12.5m contract for VSIG<br />
Cummins Generator Technologies has used its 100 years of experience in generator design and<br />
manufacture to develop a revolutionary new product: the STAMFORD Variable Speed<br />
Integrated Generator (VSIG), reports WIP.<br />
From Cummins Generator<br />
Technologies comes a pioneering<br />
idea comprising a new generation of<br />
axial flux bearingless permanent magnet<br />
alternators (PMA). This new PMA has a<br />
compact design more than four times<br />
smaller and lighter than a conventional AC<br />
generator.<br />
This makes this alternator particularly<br />
attractive to those markets where space<br />
and weight are a premium, including<br />
rental and mobile applications.<br />
Providing a total integrated solution, the<br />
PMA has been developed to be used in<br />
conjunction with a robust power<br />
electronics device: the STAMFORD Power<br />
Conditioning System (PCS).<br />
This device is capable of delivering a<br />
‘clean’ electrical supply for almost any<br />
application, and has the flexibility to<br />
provide power in a variety of outputs: AC,<br />
DC, 3 phase, single phase, high and low<br />
volts, 50Hz, 60Hz or 400Hz up to 50KvA.<br />
Another benefit is that the PCS<br />
enclosure is fully sealed to give maximum<br />
environmental protection to IP 65, making<br />
it suitable for even then harshest of<br />
environments.<br />
PMA.<br />
Working together, the VSIG.<br />
PMA and PCS can<br />
produce a full variable<br />
speed generating set to<br />
deliver high quality<br />
power output in a very<br />
compact size. By<br />
reducing overall weight<br />
and significantly<br />
improving fuel<br />
efficiency, they can<br />
deliver fuel savings of up<br />
to 25% over a<br />
conventional genset, a<br />
significant benefit in<br />
today’s environment of<br />
rocketing fuel prices.<br />
Due to the STAMFORD<br />
VSIG’s compact size and<br />
weight, its<br />
transportability and fuel<br />
savings make it an ideal<br />
solution for military<br />
applications where it’s<br />
said that the cost of<br />
bringing fuel to the front<br />
PCS.<br />
line could be up to<br />
US$60 per litre.<br />
Cummins<br />
Generator<br />
Technologies<br />
has just secured<br />
a three year contract with AVS<br />
Aggregatebau GmbH to supply<br />
the German Army with the<br />
STAMFORD VSIG product.<br />
A company spokesman told WIP:<br />
“This is not the first order we<br />
have had from AVS. This highlights<br />
the growing confidence in<br />
the product which has been<br />
developed especially for this<br />
application.”<br />
The AVS genset featuring the<br />
STAMFORD VSIG will also now be available<br />
on the NATO catalogue.<br />
AVS is one of the leading manufacturers<br />
of mobile and stationary power units,<br />
environmentally-friendly CHP (Combined<br />
Heat and Power) plants and lighting mast<br />
systems. AVS specialises in providing high<br />
quality innovative solutions to the power<br />
generation market.<br />
Internet link<br />
WIP<br />
www.cumminsgeneratortechnologies.com<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
23
GEN-SETS<br />
Gen-set controllers for paralleling &<br />
load-sharing - easYgen-2500<br />
Said to be compact and easy-to-use whilst providing all the essential protection, control and<br />
monitoring features required for independent power, the easYgen-2500 from FG Wilson can<br />
handle the paralleling and load -haring applications of up to 16 generator sets, reports WIP.<br />
FG Wilson’s easYgen-2500 is a<br />
generator set-to-set controller for<br />
the paralleling and load sharing<br />
applications of up to 16 generator sets.<br />
The unit is said to be compact and easyto-use<br />
whilst providing all essential<br />
protection, control and monitoring<br />
features. A special feature of the<br />
easYgen-2500 is the enhanced load<br />
sharing system.<br />
This provides advanced generator load<br />
dependent start/stop functionality with<br />
automatic generator set selection to<br />
ensure optimal system efficiency, reports<br />
FG Wilson.<br />
Capable of set-to-set synchronising for<br />
up to 16 gen-sets, the easYgen-2500<br />
features a user-friendly interface and<br />
easy system navigation via programmable<br />
soft keys.<br />
The designers have provided multiple<br />
communication protocols for direct<br />
communication with Engine Control Units<br />
(ECUs),external I/O boards, PLCs and<br />
modems.<br />
Another useful feature is its multilingual<br />
capability: English, Chinese, French,<br />
German, Italian, Japanese, Polish,<br />
Portuguese, Russian,Spanish and Turkish<br />
The NetBiter®<br />
FGW200.<br />
are all options,<br />
and the unit is<br />
capable of<br />
working with all<br />
common<br />
industrial<br />
interfaces.<br />
There is power<br />
and reactive<br />
power load<br />
shoring up to 16<br />
units including<br />
load-dependent<br />
start/stop.<br />
Direct engine<br />
start/stop and<br />
generator set<br />
measuring and<br />
protection is also<br />
provided.<br />
The unit offers<br />
running hours<br />
balancing and a<br />
USB<br />
USB to<br />
CAN<br />
Service / Configuration<br />
57/58<br />
CAN 1<br />
87/90<br />
CAN 2<br />
number of breaker control features such<br />
as: synchronisation, open-close control,<br />
only open control, and breaker<br />
monitoring.<br />
Other innovative features include dead<br />
bus closure negotiation, PLC-Iike<br />
programming with Logics Manager and a<br />
300-entry, time-and-date stamp log.<br />
Operating hours/start & maintenance<br />
counters are also provided alongside<br />
configurable trip levels/delays & alarm<br />
classes. There are also Field Configurable<br />
opplication settings, as well as Multil-<br />
Level password protection.<br />
Engineers will be interested in the the<br />
easYgen-2500’s Inputs / Outputs (1/0).<br />
These include:<br />
* 3-phase true r.m.s. generator set<br />
current/power settings<br />
• 1 speed input (magnetic/switching)<br />
• 10 configurable discrete alarm inputs<br />
Service Port<br />
55/56<br />
MPU Measuring<br />
DPC<br />
Cable<br />
RJ45<br />
Frequency<br />
Biasing<br />
Voltage<br />
Biasing<br />
SCADA<br />
10 Digital Inputs<br />
11 Digital Outputs<br />
5 Analogue Inputs<br />
2 Analogue Outputs<br />
• Five configurable analogue inputs<br />
• Four configurable analogue outputs<br />
(+1- 10 V, +1- 20 mA, PWM; configurable)<br />
• Two CAN bus interface (load share,<br />
Toolkit)<br />
• 11 Relay Outputs Isolated<br />
• RS485 Modbus interface WIP<br />
Internet link<br />
www.fgwilson.com<br />
The easYgen I/O.<br />
24<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
Our New Range of Generating Sets<br />
…Designed to Deliver More<br />
FG Wilson’s 26 –<br />
200 kVA<br />
range of generating sets have<br />
been<br />
redesigned<br />
to provide enhanced performance,<br />
durability and<br />
serviceability as standard.<br />
d.<br />
We understand<br />
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Forty years<br />
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This exciting redesign deserves a<br />
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Go to www.FGWilson.com/WIP_new WIP<br />
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visit your local Authorised FG Wilson Dealer
CABLING<br />
Cabling: Larsen & Toubro in<br />
US$132.7m Middle East deal<br />
Larsen & Toubro Ltd’s construction division - Power Transmission & Distribution IC - has<br />
won major EPC orders from GCC countries which include the construction of 225km overhead<br />
transmission line, and 66kms of underground cabling, reports WIP.<br />
Larsen & Toubro Saudi Arabia LLC. has<br />
recently secured the US$132.7m deal<br />
from Saudi Electricity Company for<br />
the construction of a 225km 380kV transmission<br />
line project for the Haramain High<br />
Speed Railway system which links Islam's<br />
holy cities of Mecca and Medina via<br />
Jeddah.<br />
The project includes the supply,<br />
installation and commissioning of towers,<br />
conductors, insulators, OPGW and fittings.<br />
The contract should be completed by<br />
2013.<br />
The company also won a further two EPC<br />
orders from UAE. The first from Abu Dhabi<br />
Ports Company (ADPC), valued at<br />
US$93.7m for the construction of five<br />
medium voltage substations and<br />
associated 33kV cabling works for ADPC’s<br />
Khalifa Port & Industrial Zone (KPIZ)<br />
Project. This will be completed within 18<br />
month, report the contractors.<br />
ADPC is responsible for development of<br />
Khalifa Port Project and this will replace<br />
the existing Mina Zayed port by 2012.<br />
International Bechtel Co Ltd is the Project<br />
Management Consultant for this project.<br />
L&T is actively involved in the building of<br />
three substations including 230 km of<br />
33kV cabling for the same customer at<br />
Khalifa Port. The other order, valued at<br />
US$16.8m secured from Dubai Electricity<br />
& Water Authority (DEWA), is for the<br />
construction of 132 kV cabling and<br />
associated works, to be completed within<br />
in 11 months.<br />
In yet another development, L&T has<br />
secured a breakthrough order valued at<br />
US$41m from Qatar General Electricity &<br />
Water Corporation (KAHRAMAA) for<br />
engineering, supply, installation, testing<br />
and commissioning of 66 km of 220 kV<br />
underground cabling works.<br />
This order, part of KAHRAMAA Phase X, is<br />
the first 220 kV cable order for L&T in<br />
Qatar and this has been bagged against<br />
stiff competition from International Cable<br />
OEMs. L&T (Oman) LLC – a JV company of<br />
L&T in Muscat Oman has won a US$19.3m<br />
order for the construction of 3 MV<br />
Substations including the associated 33 kV<br />
Cabling works from Muscat Electricity<br />
Distribution Company (MEDC), to be completed<br />
in 9 months.<br />
Larsen & Toubro is a US$ 11.7 billion<br />
technology, engineering and construction<br />
group, with global operations. It is one of<br />
the largest and most respected companies<br />
in India’s private sector.<br />
WIP<br />
Internet link<br />
www.larsentoubro.com<br />
26<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
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<strong>POWER</strong> PLANTS<br />
Wärtsilä powerplants will secure the<br />
electricity supply in Estonia<br />
Wärtsilä will supply Estonia with two power plants in a new project worth €129m<br />
(US$186.7m) which will help ensure a steady electricity supply by providing back-up power<br />
should any existing power station suffer any unexpected outages, reports Victor Pancic.<br />
Wärtsilä has been awarded a<br />
contract to supply two complete<br />
power plants with a total output<br />
of 250MW for Elering AS, the Estonian<br />
transmission system operator, writes<br />
Victor Pancic.<br />
The power plants will provide dynamic<br />
generation capacity to meet sudden and<br />
unexpected drops in the electricity<br />
supply. The power plant project is part of<br />
the Estonian electricity sector’s<br />
development plan to have new dynamic<br />
power stations available for operation by<br />
2018 in order to guarantee security of the<br />
nation’s electricity supply.<br />
The requirement for these plants is that<br />
they have to be able to compensate for<br />
lost generating capacity in no more than<br />
15 minutes in the event of a plant shut<br />
down. What’s essential is the 10-minute<br />
start-up capability of the Wärtsilä power<br />
plants.<br />
The power plants are based on Wärtsilä<br />
20V34DF engines, which will operate<br />
primarily on natural gas but with the<br />
option to switch to light fuel oil as a<br />
back-up fuel. These dynamic grid stability<br />
plants will operate on average of 200<br />
hours per year. The contract also includes<br />
The Wärtsilä 50SG has an electrical output of 18,321<br />
kW, making it the largest gas powered generating set<br />
in the world.<br />
a two year maintenance agreement, with<br />
a 10-year extension option.<br />
The first power plant - called the Elering<br />
Emergency Reserve Power Plant - is<br />
scheduled to be in operation in the spring<br />
2013, with the second unit due to be<br />
operational by the autumn 2014.<br />
“This is an important project for the<br />
Estonian energy sector, and one which will<br />
ensure the supply of electricity to<br />
consumers should any existing power<br />
station unexpectedly lose production. The<br />
capacity of the new plants is equal to<br />
one-sixth of Estonia’s peak demand, so in<br />
an emergency they will be able to cover a<br />
large part of the<br />
capital, Tallinn’s,<br />
winter electricity<br />
consumption,” Mr<br />
Taavi Veskimägi,<br />
Elering’s Chairman,<br />
tells WIP.<br />
The power plants<br />
will be optimally<br />
located close to the<br />
Kiisa substation, about<br />
25 kilometres from<br />
Tallinn. The advantage<br />
of this region is the<br />
strong connections<br />
from this substation through high-voltage<br />
lines to the other substations in Estonia.<br />
The plants will be connected to Estonia’s<br />
110kV and 330kV grid, and the project is<br />
the first full turnkey engineering,<br />
procurement and construction endeavour<br />
to be built in the country under the new<br />
EU regulations<br />
Wärtsilä has been present in Estonia<br />
since 2005, providing sales and services to<br />
customers throughout the Baltic region.<br />
<strong>Global</strong>ly, Wärtsilä has delivered 4,500<br />
power plants in 168 countries with<br />
generating capacity totalling more than<br />
47 GW.<br />
“This grid stability power plant project<br />
is an excellent example of Wärtsilä’s<br />
ability to provide smart power generation<br />
solutions. It meets the needs of the<br />
customer in terms of fuel and operational<br />
flexibility, as well as providing a reliable<br />
means of securing Estonia’s electricity<br />
supply,” commented Vesa Riihimäki,<br />
Group Vice President, Wärtsilä Power<br />
Plants.<br />
Internet link<br />
www.wartsila.com<br />
WIP<br />
28<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
CONTAINERISATION<br />
Containerisation &<br />
critical backup power<br />
Active Power’s PowerHouse, a modular and complete continuous power solution, has proved to be<br />
the best way forward for expanding businesses who need to deploy additional power<br />
infrastructure in their facilities. WIP considers two recent case histories.<br />
Recently, one UK-based datacentre<br />
facility found itself with a serious<br />
problem: it needed additional space<br />
for more server equipment and more<br />
power to efficiently operate its IT<br />
infrastructure.<br />
Unfortunately, this left very little floor<br />
space for the critical backup power<br />
equipment required to protect sensitive IT<br />
equipment against power disturbances - a<br />
common industry challenge. What the<br />
customer needed was a complete solution<br />
very quickly to increase capacity.<br />
Like many other organisations, this<br />
particular customer had an environmental<br />
sustainability program in place, designed<br />
to reduce its carbon footprint as a<br />
company. Accordingly, the solution to its<br />
power issues had to be energy-efficient<br />
and green, and also be extremely<br />
reliable.<br />
Active Power’s PowerHouse solution was<br />
chosen for its ‘simplicity, reliability,<br />
efficiency, and environmental<br />
sustainability’, reports the company.<br />
Because all critical power equipment<br />
could be acquired from a single vendor,<br />
the entire containerised power system<br />
was delivered and installed in a relatively<br />
short time. Based on the customer’s<br />
power requirements, Active Power<br />
designed and delivered a number of<br />
PowerHouse systems, made up of Active<br />
Power's high efficiency CleanSource UPS<br />
(uninterruptible power supply); high<br />
quality, ‘fast sync’ diesel engines;<br />
switchgear; and other critical power<br />
infrastructure equipment.<br />
With this particular UK contract,<br />
PowerHouse was deployed in the facility’s<br />
parking area. The package consisted of a<br />
UPS coupled with an engine<br />
system and placed in a secure,<br />
weatherproof container. This<br />
formed a complete turnkey<br />
power solution within a vastly<br />
reduced footprint, minimising<br />
the need for large amounts of<br />
battery space and freeing up<br />
space for critical IT systems.<br />
With an efficiency up to 98%,<br />
CleanSource UPS reduces power<br />
losses and delivers savings<br />
directly to the customer’s<br />
bottom line. At this efficiency<br />
level, the customer is displacing<br />
approximately 125,000 kilograms<br />
Active Power’s flywheel-based<br />
CleanSource UPS.<br />
of CO2 emissions less each year than a<br />
conventional system.<br />
Early in 2011, Capgemini, one of the<br />
world’s foremost providers of consulting,<br />
technology and outsourcing services and<br />
an industry leader and innovator in datacentre<br />
infrastructure design, deployed<br />
Active Power’s PowerHouse system at one<br />
of its newest facilities, the Merlin datacentre<br />
in Swindon. This deployment<br />
contains Active Power’s high efficiency<br />
CleanSource 1500 kVA UPS system, three<br />
continuously rated diesel engines,<br />
transformers, and switchgear within a<br />
fully containerised and acoustically<br />
treated environment.<br />
“With Merlin, we wove together<br />
traditional datacentre requirements such<br />
as security and cost effectiveness with<br />
aggressive sustainability initiatives in our<br />
initial design stage,” comments Paul<br />
Anderson, program director, Capgemini<br />
UK. “For all of our datacentre sites, the<br />
focus is on optimisation that directly<br />
addresses clients’ demand for security,<br />
sustainability and cost efficiency.”<br />
WIP<br />
Internet link<br />
www.activepower.com<br />
30<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
Traditional<br />
Modular<br />
Containerised<br />
Active Power has simple, powerful solutions for you. Rely on us for systems<br />
ranging from complete, turnkey PowerHouse installations to the efficient<br />
power protection of CleanSource UPS.<br />
Contact us for a product demonstration and find out how your organisation<br />
can benefit from our ingenious continuous power infrastructure solutions.
www.bnfa.eu<br />
<br />
<br />
GenSet.<br />
40% energy efficient<br />
GenSet + Bowman = CHP<br />
90% energy efficient<br />
Add Bowman Heat Exchanger technology.<br />
Offer your customers CHP!<br />
Bowman heat exchangers can take your GenSet to the next level...<br />
Combined Heat & Power.<br />
It’s a simple, proven way of recovering waste heat from the jacket water<br />
and exhaust gases enabling you to offer an environmentally efficient<br />
product at a competitive price.<br />
Free heating and hot water<br />
Up to 60% heat recovery<br />
Agreen solution suitable for all fuels<br />
Strength, reliability and durability<br />
Extract even more energy with<br />
Bowman charge air, oil and fuel coolers<br />
EJ Bowman (Birmingham) Ltd<br />
Chester Street, Birmingham B6 4AP, UK<br />
Tel: +44 (0) 121 359 5401 Fax: +44 (0) 121 359 7495<br />
Email: info@ejbowman.co.uk www.ejbowman.co.uk<br />
BOWMAN®<br />
BS EN ISO 9001-2008<br />
Reg. No. FM38224
BENELUX REVIEW<br />
Acoustic Pulse Reflectometry - a<br />
new way of solving old problems<br />
Using a unique and patented Acoustic Pulse Reflectometry (APR) technology, the AcousticEye<br />
Dolphin G3 unit from Netherlands-based AcousticEye International has changed the way<br />
tube inspection is being conducted, WIP has the story.<br />
AcousticEye International of<br />
Leusden, The Netherlands, is the<br />
company behind the AcousticEye<br />
Dolphin G3. Using a unique and patented<br />
Acoustic Pulse Reflectometry (APR)<br />
technology, the unit lets you inspect every<br />
Heat Exchanger tube, regardless of size,<br />
configuration or material, says its<br />
manufacturer.<br />
Its non-traversing technology is said to<br />
be 10 times faster than current inspection<br />
technologies, which rely on physically<br />
traversing every tube. This means you no<br />
longer need to settle for the risky random<br />
sampling of tubes – you can test every<br />
one.<br />
The AcousticEye Dolphin G3 is a<br />
compact, handheld hardware probe which<br />
can be used to inspect internal diameters<br />
of any tube up to 2".<br />
A wide probe is available for internal<br />
diameters between 2"-4”. The probe<br />
injects an acoustic pulse down the tube<br />
and collects the reflected signals that<br />
return. The probe is connected to a<br />
sophisticated software system that<br />
automatically processes and interprets the<br />
signals using Acoustic Eye's breakthrough<br />
signal processing algorithms. The system<br />
generates easy-to-read reports that<br />
pinpoint the location and determine the<br />
severity of every problem.<br />
Because they need to physically traverse<br />
each tube, current common heat<br />
exchanger inspection methods are slow,<br />
prone to breakdown, and often require<br />
the use of specialized or customised<br />
probes.<br />
AcousticEye's non-invasive acousticbased<br />
solution lets you inspect any type<br />
of tube in any heat exchanger in less than<br />
9 seconds, while delivering<br />
comprehensive, objective and actionable<br />
results. The technology detects tube<br />
defects such as corrosion, holes, leaks,<br />
degradation and fouling.<br />
Whereas existing solutions, such as eddy<br />
current, require skilled and certified<br />
personnel to manually interpret the<br />
signals, the Dolphin solution offers<br />
computer-based interpretation that<br />
reduces time and costs, as well as<br />
ensuring consistency and reducing human<br />
error.<br />
In one recent example, the operator of a<br />
geothermal power plant in California<br />
encountered a severe leak in a finned<br />
tube heat exchanger and used an<br />
AcousticEye Dolphin G3 to solve the<br />
problem. Engineers had discovered that<br />
an Isobutane-filled heat exchanger (finned<br />
tubes, 60 ft’ long, 1” diameter, 142 tubes<br />
each) was leaking badly: clumps of frozen<br />
coolant were<br />
observed at the<br />
bottom of one<br />
of the units.<br />
Subsequent<br />
examination of<br />
the tube's ID<br />
revealed severe<br />
corrosion, even<br />
though the unit<br />
was only three<br />
years old.<br />
After full<br />
cleaning, a<br />
single unit was<br />
inspected with<br />
the AcousticEye Dolphin which revealed<br />
the tubes to be in fairly good condition.<br />
The operator then proceeded to inspect<br />
all 22 heat exchangers on site. Several<br />
defective tubes were quickly and<br />
efficiently detected by the operator.<br />
These tubes were then plugged and the<br />
entire bank of condensers was brought<br />
into operation, with no further problems,<br />
reports the company.<br />
Internet link<br />
www.acousticeye.com<br />
[Top] Measurement &<br />
noise threshold for the<br />
AcousticEye Dolphin<br />
G3 unit.<br />
WIP<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
33
BENELUX REVIEW<br />
New silencing units from<br />
Soundproof Systems BV<br />
Netherlands-based Soundproof Systems BV (SPS) manufactures custom built 20ft, 30ft and<br />
40ft ISO containers for various installation projects around Europe, including<br />
telecommunication systems, electrical equipment and generating sets, reports WIP.<br />
Customised containers from<br />
Soundproof Systems BV offer users<br />
many advantages over conventional<br />
installations, where cost-effective<br />
protection is of paramount importance to<br />
gen-sets and for people working or living<br />
within the environment.<br />
Fully-insulated, the containers are<br />
complete with lifting and handling<br />
facilities for ease of transportation.<br />
A spokesman for the company told WIP:<br />
“Robust construction ensures a secure<br />
housing for the installed equipment and in<br />
addition provides a sound-attenuated and<br />
weatherproof enclosure ready for<br />
operation, with the minimum on-site<br />
preparation - a unique advantage.”<br />
SPS containers offer many advantages<br />
over conventional housing: international<br />
Containers can be easily shipped.<br />
A Perkins 450 kVA container.<br />
lifting & handling<br />
facilities make for<br />
simple transportation<br />
with no packing<br />
problems. Self-contained<br />
and ready for operation,<br />
as soon as it gets<br />
offloaded, the average<br />
container requires a<br />
minimum of site labour<br />
and foundation<br />
preparation. The<br />
acoustica insulation in<br />
each container is often<br />
less expensive than<br />
purpose-fabricated<br />
enclosures. Additional<br />
containers, each housing<br />
separate pieces of<br />
equipment, can be used<br />
to complete a complex<br />
modular system.<br />
Rigid construction<br />
enables the container to<br />
be raised clear of the<br />
ground with minimal<br />
effort and expense, says<br />
SPS. Environmentallyengineered<br />
weather protection, sound<br />
attenuation, or a combination of both<br />
specifications are available to suit any<br />
environmental need.<br />
Each custom built canopy is constructed<br />
from heavy gauge sheet steel, lined with<br />
acoustic foam to ensure long service life.<br />
Each canopy is fitted with either 2 or 4<br />
personnel access doors (depending on the<br />
size) providing easy access for the<br />
maintenance and inspection of the diesel<br />
generator unit. These doors are fully<br />
lockable with recessed handles.<br />
Typically, cooling air is drawn into the<br />
canopy via the engine radiator fan, or<br />
electric fan through the sound reducing<br />
Container housing a Perkins gen-set.<br />
Lister-Petter TR3 gen-set and housing from SPS.<br />
chevrons or splitter attenuators. Control<br />
panel viewing windows can be provided to<br />
allow monitoring of the generating set<br />
without opening the canopy doors, reports<br />
SPS.<br />
Undrilled cable gland plates can be<br />
provided to allow easy site connection<br />
and lifting points are provided for the<br />
canopy at convenient locations.<br />
Finally, these canopies are powder<br />
coated to a high quality finish to<br />
withstand arduous site conditions. WIP<br />
Internet link<br />
www.soundproofsystems.com<br />
34<br />
J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
GEA compressor packages<br />
In touch with stable LNG production<br />
Training for the<br />
power industry<br />
Gas turbine technology<br />
short courses<br />
In the production process of oil and gas and especially in case<br />
of gas liquefaction, temperature control plays a vital role. Our<br />
specialized expertise in this area can only be acquired over<br />
years of industrial refrigeration experience. GEA Refrigeration<br />
Technologies assures safety in the liquefaction process and<br />
quality in the product. Perfectly inter-coordinated compressors,<br />
including their complete periphery, on stable, no-vibration<br />
frames – these are the GEA packages and skids. We apply<br />
our knowledge in every design in order to fabricate efficient,<br />
rugged and reliable systems for constant and stable production.<br />
Our steel-enclosed compressors are designed for use in<br />
environments endangered by fire and satisfy API Standard<br />
619. They are equipped with oil separators, lubrication-oil<br />
coolers, and pumps. With GEA package solutions for refrigeration,<br />
you can rest assured that everything has been well<br />
thought out for you at our factory.<br />
Cranfield University offers a wide range<br />
of short course training opportunities in the<br />
fields of power & propulsion.<br />
Short courses in gas turbine technology<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Combined Heat & Power<br />
Combined Cycle Gas Turbines<br />
Gas Turbine Performance<br />
Gas Turbine Appreciation<br />
Gas Turbine Combustion<br />
Gas Turbine Design & Performance<br />
Gas Turbine Transient Performance<br />
Mechanical Integrity of Gas Turbines<br />
Gas Turbine Technology for Operations & Maintenance Engineers<br />
Customised in-company courses can be arranged on application.<br />
Enquiries<br />
Mrs Claire Bellis<br />
Department of Power and Propulsion<br />
<br />
T: +44 (0)1234 754683<br />
<br />
www.cranfield.ac.uk/soe<br />
GEA Refrigeration Technologies<br />
GEA Refrigeration Technologies<br />
www.gearefrigeration.com
BENELUX REVIEW<br />
Gas turbines from OPRA<br />
Turbines of the Netherlands<br />
Based on proven radial gas turbine technology, the OP16 gas turbine from OPRA Turbines is a<br />
compact, efficient and reliable industrial gas turbine designed for supplying power generation<br />
applications to both the oil and gas and industrial markets, reports WIP.<br />
OPRA Turbines of Hengelo, The<br />
Netherlands, is well-known for its<br />
role in developing, manufacturing,<br />
marketing and maintaining generator sets<br />
in the 2MW power range using the OP16<br />
series of gas turbines.<br />
Based on proven radial gas turbine<br />
technology, the OP16 gas turbine is a<br />
compact, efficient and reliable industrial<br />
gas turbine designed for supplying power<br />
generation applications to both the oil<br />
and gas and Industrial markets.<br />
The OP16 generator sets can be provided<br />
in a variety of configurations to meet<br />
customer-specific requirements. The<br />
engineering design, component selection<br />
and maintenance accessibility of the<br />
generator sets enhance high reliability<br />
and long product life. The generator sets<br />
can be provided with low emission and<br />
dual and/or multifuel capabilities.<br />
The generator sets can be installed as<br />
single or multiple units effectively<br />
covering installation requirements from<br />
1.5 MW to 10 MW.<br />
OPRA provides gas turbine generating<br />
sets for customers world-wide within the<br />
oil & gas, industrial, commercial and<br />
marine sectors.<br />
The OPRA generator sets [top right] can<br />
be provided in a variety of configurations<br />
to meet specific customer installation<br />
OP16 units at the BP TNK<br />
oilfield in Novy Urengoy.<br />
requirements and site<br />
conditions. OPRA's 2 MW<br />
class OP16 gas turbine is<br />
a radical industrial<br />
design which provides<br />
robustness, reliability,<br />
highest efficiency in<br />
class and ultra low<br />
emissions. Dual fuel and<br />
off-specification fuel<br />
options are also<br />
available. OPRA’s<br />
complete gas turbine<br />
generating sets are<br />
engineered to meet<br />
customer specific<br />
requirements both for land based and<br />
offshore applications.<br />
Single or multiple OP16 units can<br />
effectively cover installations from 1.5 to<br />
10 MW electrical power demand, says the<br />
company. OPRA also offers a mobile<br />
version of its OP16-series gas turbine<br />
generators. These mobile packages can be<br />
bought or rented from OPRA for any short<br />
or long term power requirement.<br />
OPRA's OP16 Mobile Electric Power (MEP)<br />
packages are said to be easy to install and<br />
relocate. The packages are designed with<br />
a standard 20ft containers footprint.<br />
Mobile applications include: construction<br />
sites; special events; power during<br />
scheduled maintenance<br />
events; temporary and<br />
continuous additional<br />
power demand;<br />
emergency power for<br />
disaster situations;<br />
electricity for military<br />
compounds in war zones;<br />
and electric power to<br />
meet seasonal peak<br />
demands.<br />
The mobile packages<br />
feature the same features as any other of<br />
OPRA's gas turbine generators, says the<br />
company. These include: high-reliability,<br />
environmentally-friendly operation and<br />
maximised availability.<br />
The all-radial turbine rotor is described<br />
as ‘sophisticated simplicity at its best,<br />
resulting in a robust design for high<br />
reliability under the harshest conditions’.<br />
According to OPRA the OP16 industrial<br />
turbine offers the highest fuel efficiency<br />
in its power range as a simple cycle<br />
generator or co-generation unit.<br />
The turbine's compact size is a direct<br />
result of the all-radial rotor design,<br />
resulting in a smaller footprint and<br />
reduced installation requirements.<br />
The turbine operates equally well on<br />
diesel or natural gas and can switch under<br />
full load when ordered as a dual fuel unit.<br />
OPRA’s advanced combustion technology<br />
allows the turbine to achieve NOx exhaust<br />
levels of 25ppm or less on natural gas.<br />
Internet link<br />
www.opraturbines.com<br />
WIP<br />
36<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011
GE Energy<br />
Generating power and heat,<br />
wherever you need it.<br />
On-site power supply with Jenbacher gas engines. It’s a simple idea really: if you can’t get to the power,<br />
get the power to come to you. Our combined heat and power plant (CHP) uses advanced technology to<br />
provide a highly efficient constant power supply, even in the most remote locations.<br />
To find out more about our innovative gas engines, please visit www.gejenbacher.com<br />
GE Energy Jenbacher gas engines Austria (Headquarters) 6200 Jenbach T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com
A SMART GRID<br />
NEEDS INTELLIGENT<br />
<strong>POWER</strong> GENERATION.<br />
WÄRTSILÄ® is a registered trademark.<br />
THE NEW STANDARD FOR<br />
FLEXIBLE <strong>POWER</strong> GENERATION.<br />
Environmental rules tighten, short-term energy demand fluctuates and<br />
long-term demand grows. Fuel prices and availability, weather conditions<br />
and technology – the only constant is change. How can energy be<br />
produced in a way that’s both environmentally and economically sound?<br />
Our answer: add flexibility to the energy mix. Our power plants provide<br />
fuel efficiency as well as operational and fuel flexibility, setting a new<br />
standard for power generation. Read more at wartsila.com.
SOFTWARE<br />
GIS & outage management<br />
technology for power providers<br />
When Singapore PowerGrid (SPPG), a company responsible for the power needs of over a<br />
million customers, chose to forge a partnership with the Smart grid solutions provider company -<br />
Telvent - functionality and reliability were the key factors in the choice, WIP reports.<br />
Implementing the next generation of<br />
GIS and outage management technology<br />
for power providers is never and<br />
easy task and when Singapore PowerGrid<br />
(SPPG) chose to forge a partnership with<br />
the software company, Telvent, functionality<br />
and reliability were the key factors<br />
in the choice.<br />
Singapore Power currently provides<br />
electricity to more than a million<br />
customers in Singapore. As the sole<br />
electricity company in Singapore, it is also<br />
one of the country’s largest corporations.<br />
One of its largest subsidiaries is SPPG,<br />
appointed to handle the management of<br />
the transmission network and the<br />
operation of the distribution network.<br />
SPPG’s new deal involves the acquisition<br />
of multiple Telvent solutions paired with<br />
Esri South Asia and Microsoft platforms.<br />
Using these, SPPG can now reduce service<br />
disruptions and associated costs caused by<br />
power outages.<br />
SPPG will integrate Telvent’s Responder<br />
Outage Management System (OMS) with its<br />
ArcFM Enterprise GIS. This will assist the<br />
utility with not only sustaining its<br />
System Average Interruption Duration<br />
Index (SAIDI) record, but also with the<br />
management of its daily operations for<br />
the Energy Utilities Network, says the<br />
company.<br />
SPPG will now be<br />
equipped with an<br />
improved outage<br />
management system<br />
which is smart grid<br />
ready.<br />
Telvent’s Responder<br />
solution is built upon the<br />
Microsoft platform, using<br />
Microsoft SQL Server and<br />
the Windows 7 operating<br />
system to provide<br />
seamless integration,<br />
lower cost of ownership,<br />
tighter security and<br />
increased productivity, says the company.<br />
A company spokesman said: “SPPG<br />
conducted its search for a system that<br />
was large enough to meet its growing<br />
infrastructure and found that Telvent’s<br />
broad integration and ability to control<br />
was the right fit for its operations.”<br />
Telvent’s proven expertise in the smart<br />
grid arena also contributed to its<br />
selection to help expand the nation’s<br />
smart grid initiatives.<br />
Telvent's chairman and CEO and chairman,<br />
Ignacio Gonzalez, told WIP: “As a<br />
leading smart grid solutions provider, we<br />
are pleased to be working with Singapore<br />
PowerGrid on this effort. Our selection by<br />
such a highly regarded utility affirms that<br />
Telvent has the best knowledge and<br />
technology to help utilities address their<br />
changing needs.”<br />
Telvent has a number of high-profile<br />
clients relying on its software. One client<br />
is Consumers Energy, one of America’s<br />
largest combination utilities. This utility<br />
provides electric and natural gas service<br />
to nearly 6.5 million residents.<br />
Consumers Energy relies on advanced<br />
technology to reduce outage duration,<br />
optimise crew efficiency and improve<br />
reliability and data quality.<br />
Smart grid solutions company Telvent<br />
was able to provide Consumers Energy<br />
with the ArcFM GIS.<br />
This gave the utility the mapping and<br />
data management capabilities necessary<br />
to improve internal operations, including<br />
outage management.<br />
During summer 2008, Consumers Energy<br />
also deployed Telvent Responder OMS,<br />
which operates as an extension of the<br />
utility's ArcFM GIS to enhance the existing<br />
outage response plan.<br />
It incorporates an outage map with the<br />
utility's physical assets and provides staff<br />
with a tabular, graphic display of the<br />
magnitude and correlation of events. WIP<br />
Internet link<br />
www.telvent.com<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
39
OPERATIONS & MAINTENANCE<br />
Operations & maintenance<br />
within power stations<br />
The Wood Group GTS has signed a six-year, US $15m contract with PlusPetrol Energy to<br />
provide maintenance services for two General Electric Frame 9E DLN-1 gas turbines at the<br />
370 MW Central Termica San Miguel de Tucuman combined-cycle power plant in Argentina.<br />
This new deal between the Wood<br />
Group GTS and PlusPetrol Energy<br />
means it will now supply the<br />
company with combustion and hot gas<br />
path capital parts, outage consumables,<br />
and parts for control systems.<br />
The Wood Group will also be responsible<br />
for the repair of combustion and hot gas<br />
path parts at Argentina’s 370 MW Central<br />
Termica San Miguel de Tucuman<br />
combined-cycle power plant in Argentina.<br />
The work scope includes supplying 9E<br />
DLN-1 combustion and hot gas path<br />
capital parts, outage consumables, parts<br />
for Speedtronic Mark V controls systems<br />
and the repair of combustion and hot gas<br />
path capital parts. The contract also<br />
includes monitoring & diagnostics and<br />
field services during scheduled and<br />
unscheduled outages.<br />
The Central Termica San Miguel de<br />
Tucuman power plant supplies electricity<br />
to the 500kV grid system. It is one of<br />
three plants owned and operated by<br />
Pluspetrol Energy S.A in Argentina.<br />
“We are delighted to be working with<br />
PlusPetrol Energy to provide maintenance<br />
services for their plant," Frank Avery,<br />
Wood Group GTS, told WIP.<br />
“With teams of dedicated industry<br />
professionals, we are focused on asset<br />
efficiency and reliability<br />
through best-practice<br />
maintenance procedures.<br />
We look forward to<br />
building a strong<br />
partnership with<br />
PlusPetrol Energy over<br />
the coming years<br />
through the continued<br />
delivery of tangible<br />
value-added solutions.”<br />
Hector Bertuzzi,<br />
PlusPetrol Maintenance<br />
Mechanic Manager<br />
stated: “Wood Group<br />
GTS has been very<br />
competitive throughout the bidding and<br />
contracting process and we believe has<br />
the experience to meet PlusPetrol<br />
Energy’s unique requirements. We look<br />
forward to working with them.”<br />
Argentina's Combined Cycle power plants<br />
have both gas and steam turbines<br />
supplying power to the network.<br />
Combined cycle power plants employ<br />
more than one thermodynamic cycle –<br />
Rankine (steam) and Brayton (gas). In a<br />
combined cycle power plant, a gas turbine<br />
generator generates electricity and<br />
the waste heat is used to make steam to<br />
generate additional electricity through a<br />
steam turbine, which enhances the<br />
efficiency of electricity generation.<br />
Additionally, the combined cycles are<br />
characterised by flexibility, quick partload<br />
starting, suitability for both baseload<br />
and cyclic operation, and a high<br />
efficiency over a wide range of loads.<br />
In a second deal, Wood Group GTS has<br />
been awarded a US$11 million, multi-year<br />
contract by Empresa de Generacion<br />
Electrica de Arequipa, S.A. (EGASA) to<br />
supply parts for the two General Electric<br />
MS6001B gas turbines at the 71MW Power<br />
Plant ‘Central Termica Pisco’, in Pisco<br />
Province, Peru.<br />
Under the agreement, Wood Group GTS<br />
will provide Frame 6B combustion and hot<br />
gas path capital parts. The contract will<br />
also provide for operational and critical<br />
spares along with repair of capital parts.<br />
To support this contract Wood Group GTS<br />
will use its advanced parts manufacturing<br />
programme (APM®) to supply the major<br />
capital parts.<br />
EGASA is the main electric generating<br />
company in southern Peru. Adolfo De<br />
Cordoba Velez, Chairman of the Board,<br />
from EGASA told WIP: “We awarded this<br />
contract to Wood Group GTS as they were<br />
able to provide a parts solution aligned to<br />
our operational requirements and r<br />
espected our overall need for a comprehensive<br />
solution. We look forward to<br />
Wood Group GTS delivering in a timely<br />
and cost-effective manner to help<br />
optimise the service life of our turbines.”<br />
Internet link<br />
www.woodgroup.com<br />
WIP<br />
W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />
41
Principal Supporter:<br />
• • <br />
Energy Solutions bring together the latest renewable<br />
technologies to give you the knowledge and tools to combat rising<br />
energy costs. Energy Solutions is widely regarded as the UK’s<br />
leading energy event hosting an unrivalled collection of exhibitors<br />
and speakers to bring the unique opportunity to:<br />
• source new technology<br />
• keep up-to-date with the latest energy legislation<br />
• watch live demonstrations<br />
• learn from best practice case studies<br />
• network with thousands of industry professionals<br />
Getting information and advice on energy saving alternatives and<br />
reducing energy consumption is easy, with over 300 exhibitors and<br />
more than 150 hours of FREE education.<br />
<br />
<br />
<br />
Supported by:<br />
Offset Partner:<br />
Energy Solutions is co-located with:<br />
If you are interested in exhibiting or in any of the sponsorship<br />
opportunities available, contact Nathalie Storey on<br />
+ 44 (0)20 7921 8087
CONTRACTS & APPLICATIONS<br />
ABB wins US$80m<br />
Paraguay contract<br />
ABB has been awarded<br />
contracts worth<br />
US$80m from Itaipu<br />
Binacional, operator of<br />
the Itaipu hydropower<br />
plant, to construct a<br />
new substation in<br />
Paraguay and to expand<br />
an existing installation.<br />
The civil works will be<br />
carried out by CIE, a<br />
Paraguayan company.<br />
ABB will build a new<br />
air-insulated switchgear<br />
(AIS) substation rated<br />
at 500/220/66 kV to<br />
connect the electricity<br />
generated at Itaipu to a<br />
new 500 kV line<br />
designed to handle an<br />
increasing energy<br />
demand in Paraguay.<br />
Pakistan goes for<br />
sugar project<br />
The Asian Development<br />
Bank (ADB) will<br />
underwrite an extra<br />
US$30m contract for a<br />
bagasse-based 80 MW<br />
cogeneration power<br />
plant to be built at<br />
sugar mills near Qasba<br />
Shirin, Jamaldin Wali,<br />
Pakistan. The total cost<br />
of the project is put at<br />
US$135m.<br />
Based on sugar bagasse<br />
as the primary fuel and<br />
with imported coal as a<br />
secondary fuel, the<br />
plant will generate 51.8<br />
MW of electricity. In<br />
addition to supplying<br />
power and steam to the<br />
sugar mills, the plant<br />
will supply electricity<br />
to the national grid.<br />
RWE/Gazprom deal<br />
RWE has signed a<br />
contract with Russia’s<br />
Gazprom which<br />
establishes a strategic<br />
partnership to construct<br />
gas and coal power<br />
plants in Europe. RWE<br />
and Gazprom will now<br />
negotiate on forming a<br />
joint venture to combine<br />
existing or new gas and<br />
power plants in Germany,<br />
the UK and the Benelux<br />
countries, said RWE.<br />
GE signs new 40MW Combined-Cycle<br />
Cogeneration plant contract for Rome<br />
Termica Colleferro S.p.A. has chosen GE’s<br />
LM2500+ G4 DLE aeroderivative gas turbine<br />
technology for a 40MW combined-cycle<br />
cogeneration power plant in the industrial<br />
district of Colleferro, near Rome. Under a<br />
€10.5 million contract, GE will provide the<br />
gas turbine plus a steam turbine and<br />
related equipment to replace an existing<br />
installation at the production facilities of<br />
Avio Group’s Space Division there. The new<br />
plant also will supply energy for a heating<br />
system serving nearby industrial facilities.<br />
“This plant is a key part of our efforts to<br />
attract additional technology-based<br />
organizations to the area,” said Oreste<br />
TASSO, CEO, Termica Colleferro S.p.A.<br />
“Such companies place a very high value on<br />
qualities like energy efficiency and low<br />
environmental impact, and the GE technology<br />
addresses those needs. Once it is operational, the<br />
plant will be able to produce 300 GWh/year of<br />
electric energy and 110 GWh/year of thermal<br />
energy, which is important because Italy is a net<br />
importer of electricity. Therefore, we see it in all<br />
respects as fundamental to the growth and<br />
development of exciting new initiatives here.”<br />
GE’s LM2500+ G4 DLE gas turbine brings the<br />
flexibility needed to address today’s complicated<br />
energy, industrial and regulatory requirements. It is<br />
the first aeroderivative unit to combine fast start up<br />
and large power output with high energy<br />
efficiencies regardless of fuel source. Its dry low<br />
emissions technology achieves world-class emissions<br />
performance across the entire operating range from<br />
the instant of start up to full rated power output.<br />
The technology helps utilities take advantage of the<br />
growing trend to use abundant, cleaner-burning<br />
natural gas for power generation. In addition to<br />
being a cleaner-burning fuel and a better fit for<br />
flexible, efficient power generation, emerging<br />
exploration and production technologies are<br />
bringing record amounts of natural gas to market.<br />
This increase in global natural gas production will<br />
help ensure reliable supply and a consistent price<br />
structure, making the fuel an economically viable,<br />
dependable solution, reports GE.<br />
SPX wins US$17m contract from China<br />
The SPX Corp.has confirmed that<br />
its Thermal Equipment and<br />
Services segment won a contract<br />
for US$17 million from the China<br />
Datang Technologies &<br />
Engineering Co. The new deal<br />
involves the manufacture and<br />
installation of an indirect dry<br />
cooling tower (IDCT) system for<br />
the 600 MW DatangWu'an power<br />
plant.The DatangWu'an facility is<br />
a 2x300 MW coal-fired power<br />
plant in the Hebei Province of<br />
eastern China. The two-unit IDCT<br />
system is expected to be operational<br />
early in 2012.The indirect<br />
dry cooling tower system features<br />
SPX's ‘Mega Delta’ technology and<br />
uses a steam surface or jet<br />
condenser, a circulating water<br />
system and fin tube bundles to<br />
dissipate the waste heat using the<br />
natural draft created by the<br />
concrete cooling towers. This<br />
agreement marks the fourth IDCT<br />
contract awarded to SPX Cooling<br />
Technologies in China in recent<br />
years.<br />
Significant advances have been<br />
made over the past few years to<br />
SPX's indirect dry cooling tower<br />
technology, including welded steel<br />
tubes for product integrity and<br />
large tubes for economical and<br />
reliable operation.<br />
As the unit size of power plants<br />
continues to grow, modern power<br />
plants require<br />
higher cooling<br />
performance,<br />
requiring larger<br />
cooling surfaces and<br />
tower sizes. SPX has<br />
responded to this<br />
challenge by<br />
developing a two<br />
level cooling delta<br />
arrangement that is<br />
designed to provide<br />
higher cooling<br />
efficiency at a reasonable cost<br />
and a more economical system<br />
operation.<br />
SPX's Thermal Equipment and<br />
Services segment is a leading<br />
provider of wet, dry and hybrid<br />
cooling towers, heat exchanges,<br />
air and flue gas systems and filter<br />
systems, utilised by thousands of<br />
power stations and plants in more<br />
than 60 countries across six<br />
continents.<br />
<strong>WORLDWIDE</strong> I NDEPENDENT P OWER • JULY 2011<br />
43
PRODUCTS AND SERVICES<br />
MAN Diesel & Turbo technology boosts efficiency<br />
MAN Diesel & Turbo’s MAN B&W ME-GI gas engine premier in<br />
Copenhagen enabled it to present efficiency technologies for its<br />
twostroke engines, namely its WHR (Waste Heat Recovery) systems,<br />
which include its TCS-PTG turbines, and which are offered as an<br />
integrated solution. WHR exploits exhaust-gas energy and can be<br />
used in the production of electricity to cover<br />
a vessel’s electrical needs. All ME- and MCtypes<br />
in MAN Diesel & Turbo’s engine<br />
portfolio are suitable for WHR where the<br />
greater the engine output, the greater the<br />
potential WHR offers and the quicker the<br />
economical return. www.man.eu<br />
Proximity probe with rear & side-view target protection<br />
Condition monitoring specialists SENSONICS have added a new option<br />
to their established range of proximity probes for the power sector.<br />
The probes are said to virtually eliminate the detrimental effects on<br />
measurements caused by both side and rear targets.<br />
The PRSVBeam proximity probe has an innovative tip design which<br />
overcomes the problems associated with traditional probe designs,<br />
such as poor accuracy, system non-linearities and extended set-up<br />
time. The new probe offers a measurement range spanning 0.2mm -<br />
1.7mm and linear within 1% in a 10mm diameter tip probe, providing<br />
micrometre resolution for both critical fluid film bearing vibration<br />
and shaft position applications. Another advantage of the probe is its<br />
suitability for use in ‘blind-hole’<br />
measurement situations where<br />
certain applications restrict the<br />
ability to calibrate the in-situ probe<br />
system.<br />
www.sensonics.co.uk<br />
New Siemens wind turbines destined for Jiangsu, China<br />
Siemens Energy has received an order to supply 21 wind turbines<br />
with an output of 2,3 megawatt (MW) and a rotor diameter of 101<br />
meters each for an offshore project in Rudong County, Jiangsu<br />
province in China.<br />
The customer is Jiangsu Longyuan Offshore Wind Power Co., Ltd. a<br />
subsidiary company of China Longyuan Power Group Corporation Ltd.,<br />
one of the biggest wind power developers in the world. Commercial<br />
operation is expected in late 2011. The scope of supply includes a<br />
five-year service and maintenance agreement.<br />
The 50 MW-project is a break-through in Siemens renewable energy<br />
strategy by securing the first offshore wind power order from China.<br />
"With more than 600 wind turbines with a combined capacity of more<br />
than 1,800 MW installed in European waters, Siemens is clearly the<br />
market leader in offshore. But we also see good opportunities for<br />
offshore wind power in China with its shallow water near the<br />
consumption centers on the coast,” Jens-Peter Saul, CEO of the<br />
Siemens Business Unit Wind Power tells WIP. According to the Chinese<br />
Renewable Energy Industries Association (CREIA) China will expand its<br />
offshore wind power installed capacity to 5 gigawatts (GW) by 2015<br />
and 30 GW by 2020. “This order is an important step in entering the<br />
rapidly growing Chinese wind power market,” adds Saul.<br />
www.siemens.com<br />
Rugged computing for the power industry from JTL<br />
JLT Mobile Computers, a leading manufacturer and developer of<br />
rugged computing solutions for the toughest environments, is<br />
launching Flexible Fixed, a revolutionary concept for vehicle<br />
mounted computers for power utilities. The The first Flexible Fixed<br />
computer – the jFlex - can be easily detached from the vehicle.<br />
“Flexible Fixed is a key strategy to satisfy customer needs. We<br />
recognise that it is more cost effective for our customers to use a<br />
rugged computer designed for fixed in-vehicle installations that can<br />
also be easily removed for mobile computing tasks. There is a great<br />
need for this flexibility in such industries as transportation, warehousing,<br />
logistics, construction and public safety. With Flexible Fixed<br />
we strengthen our position further in the markets where we are<br />
strong,” Christian Funk, Product and Marketing Manager for JLT<br />
Mobile Computers, tells WIP. jFlex computers offer high levels of<br />
ruggedness and performance and are built and tested to IP65<br />
standard. jFlex will operate in temps<br />
from -30°C to +55°C and are resistant<br />
to vibration beyond the recommended<br />
limits for trucks. IThe jFlex has an<br />
Intel Atom 1.6 GHz processor, which<br />
allows it to operate at a high<br />
performance level and supports<br />
Windows 7, Windows XP and Linux.<br />
www. jltmobile.com<br />
Emerson’s Ovation saves US$5k-10k in fuel costs<br />
Emerson Process Management has modernised steam turbine controls<br />
at the Houston, Texa-based GIM Channelview Cogeneration LLC plant<br />
with its Ovation expert control system. Benefits to the plant have<br />
included greater operational efficiency and reduced maintenance<br />
costs. GIM Channelview is an 830-MW, combined-cycle (4x4x1) cogen<br />
plant serving Equistar Chemical’s Channelview Complex. It uses four<br />
170-MW Siemens-Westinghouse 501F natural gas-fired combustion<br />
turbines, four heat recovery steam generators (HRSGs) and one<br />
Alstom COMAX steam turbine. The Ovation control scheme uses a<br />
temperature and pressure differential<br />
bandwidth to ensure that<br />
the admission steam valve opens<br />
properly in order to release lowpressure<br />
steam back to the turbine<br />
for improved efficiency. This saves<br />
GIM Channelview US$5,000<br />
–$10,000 annually in fuel costs.<br />
www.Emerson.com<br />
44<br />
J ULY 2011• <strong>WORLDWIDE</strong> I NDEPENDENT P OWER
Azienda con sistema qualità certificato<br />
n.16500/07/S<br />
CLASSIFIED<br />
DIRECTORY OF EQUIPMENT AND SERVICES<br />
Turbochargers UK<br />
Spare parts, replacement<br />
turbochargers, overhauls –<br />
check, clean, balance and<br />
reconditioning.<br />
Hortonwood 37, Telford<br />
TF1 7XT. Great Britain<br />
Tel: + 44 1952 607200 (24hr)<br />
Fax: + 44 1952 677179<br />
Email: turbo@gb.abb.com<br />
Web: www.abb.com/turbocharging<br />
Bespoke build equipment of:<br />
• Containers<br />
• Enclosures<br />
• Plantroom Attenuation<br />
• Full fit out and testing facility<br />
for all sizes of gensets.<br />
Contact: Paul Read/Dan Cranfield<br />
Tel: +44 (0) 1206 383666<br />
Fax: +44 (0) 1206 383836<br />
E-mail: sales@acmacoustics.com<br />
www.acmacoustics.com<br />
Manufacturer of Gasoline,<br />
Diesel and Natural Gas/ LPG<br />
Generating Sets<br />
2.2 to 3000 kVA<br />
Aksa International (UK) Ltd.<br />
Unit 6, Pine Court<br />
Walker Road<br />
Bardon Hill<br />
Coalville Leicestershire<br />
LE67 I52 UK<br />
Tel: + 44 1530 837 472<br />
Fax: + 44 1530 519 577<br />
E-mail: sales@aksa-uk.com<br />
www.aksa.com.tr<br />
CHP PLANT<br />
HEATING<br />
CONCEPTS<br />
From the experts<br />
in exhaust gas<br />
heat exchangers<br />
Tel.: +49 (0) 98 26 / 65 59 - 0<br />
www.aprovis-gmbh.de<br />
BRADGATE CONTAINERS LTD,<br />
Leicester Road, Shepshed, Longborough,<br />
Leicestershire LE12 9EG, UK.<br />
Tel +44 (0)1509 508678<br />
Fax +44 (0)1509 504350<br />
E-mail: sales@bradgate.co.uk<br />
www.bradgate.co.uk<br />
Contact: Malcolm Cropley/ James Bexon<br />
Design, manufacture, fitting out, and site<br />
installation of purpose built modules (On<br />
shore and off shore), and acoustic containers<br />
for the electrical and allied industries<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
+44 (0)1744 814444<br />
sales@burtonwoodgroup.com<br />
<br />
Cranfield<br />
UNIVERSITY<br />
Manufacturersofbespokeandstandard<br />
Diesel/gasgeneratorcontrolpanels<br />
Lowvoltageswitchboards<br />
PLCcontrol&monitoringsystems<br />
Control&PowerSystemsLtd<br />
3DBurnistonIndustrialEstate<br />
ScarboroughEnglandYO130HG<br />
Tel:+44(0)1723871112Fax:+44(0)1723870625<br />
www.controlandpower.co.uk<br />
<br />
Covrad Heat Transfer Ltd<br />
Sir Henry Parkes Road<br />
Canley, West Midlands<br />
Coventry, CV5 6BN<br />
UK<br />
Tel: +44(0)2476 675 544<br />
Fax: +44(0) 2476 676 029<br />
e-mail: sales@covrad.co.uk<br />
www.covrad.co.uk<br />
SPECIALISED COURSES IN<br />
GAS TURBINE TECHNOLOGY<br />
FOR ENGINEERS IN THE<br />
<strong>POWER</strong> INDUSTRY<br />
For information please contact:<br />
Mrs Claire Bellis<br />
School of Engineering<br />
Cranfield University<br />
Tel: +44(0) 1234 754683<br />
Fax: +44(0) 1234 751566<br />
E-mail: c.bellis@cranfield.ac.uk<br />
Second Avenue, Centrum 100<br />
Burton-on-Trent<br />
Staffs DE14 2WF<br />
Manufacturers of<br />
Load banks for sale or hire<br />
AC/DC Resistive/Reactive<br />
2kVa–6000kVa<br />
Contact: David Gould – Sales Director<br />
Tel: 01283 531645<br />
Fax: 01283 510103<br />
E-mail: sales@crestchic.co.uk<br />
Website: www.crestchic.co.uk<br />
Manufacturer of diesel<br />
gensets between<br />
15kVA - 2250 kVA<br />
standby powers<br />
Cukurova Power Generation<br />
Aegean Free Zone, Boss St.<br />
No. 11 Gaziemir - Ismir / Turkey<br />
Tel: +90 232 2522026<br />
Fax: +90 232 2522027<br />
globalsales@cukurovapower.com<br />
www.cukurovaithalat.com<br />
james<br />
DRING<br />
power plant limited<br />
• Builders of bespoke generator systems up to<br />
3,000kVA, single or multiple units.<br />
• Control and Distribution Panels.<br />
• Power Packs and Welding Sets.<br />
• Frequency Changers and Load Banks.<br />
• Commissioning and Full Service/Maintenance.<br />
Contact<br />
Mr J. Martindale or Mr D. Walker<br />
Tel: +44 (0)115 9440072 Fax: +44 (0)115 9440235<br />
email: james.dring@talk21.com<br />
website: www.jamesdring.co.uk<br />
James Dring Power Plant Ltd,<br />
8 Eagle Road, Quarry Hill Industrial Park,<br />
Ilkeston, Derbyshire DE7 4RB, UK<br />
Europe’s leading energy<br />
equipment and service<br />
suppliers<br />
Specialists in: Coal Mine<br />
Methane, Combined Heat<br />
& Power, Landfill Gas,<br />
Sewage Gas, Bio Gas.<br />
T: +44 (0) 161 432 8833<br />
www.edinauk.com<br />
THE ULTIMATE IN ACOUSTIC FOAM<br />
Foam Techniques Ltd, manufacturer and<br />
specialist in producing acoustic and thermal<br />
insulation foam products. A comprehensive range<br />
of insulation materials offer a solution to almost<br />
any problem, specification and budget. As a<br />
market leader, we export our sound insulation<br />
products and services globally to the Gen-Set<br />
and Acoustic Enclosure Markets<br />
For further information, samples, specs, brochure<br />
and pricing, please call Neil Blythe quoting WIP<br />
Office: 01933 400096 Mobile: 07801 469997<br />
Email: nblythe@foamtechniques.co.uk<br />
ISO 9001<br />
Foam Techniques Ltd, 39 Booth Drive, Park Farm South,<br />
Wellingborough, Northants NN8 6GR UK<br />
Tel: 01933 400096 Fax: 01933 400095<br />
www.foamtechniques.co.uk<br />
GenCat<br />
<br />
<br />
• Generator Control Systems<br />
• PLC Systems<br />
• Switchgear Panels<br />
<br />
• Changeover & Bypass Panels<br />
<br />
• Fuel Control Systems<br />
• <br />
Remote Telemetry & Trackers<br />
• <br />
Hazardous Area Specialists<br />
• <br />
Design, Install & Service<br />
<br />
<br />
ICEL Group Ltd<br />
Tel: 01622 858200<br />
ail: powersystems@icel-group.co.uk<br />
<br />
<br />
<br />
www.icel-group.co.uk<br />
<br />
<br />
ide Systems manufacture an extensive range<br />
of industry dedicated electrical distribution<br />
equipment from portable power clusters<br />
through 3200A automatic changeover panels.<br />
With over 50 years combined experience in<br />
electrical engineering, our qualified engineers<br />
have a high level of technical knowledge to<br />
find solutions for your electrical distribution<br />
requirements<br />
ide Systems Ltd<br />
Unit 6 Swaffield Park, Hyssop Close,<br />
Cannock, Staffs WS11 7FU<br />
T: 01543 574111 F: 01543 571444<br />
www.idesystems.co.uk<br />
Maximum performance<br />
Minimum Fuss<br />
EXHAUST GAS SILENCERS<br />
PIPEWORK & ACCESORIES<br />
CATALYTIC CONVERTER UNITS<br />
NoX REDUCTION SYSTEMS<br />
ACOUSTIC CANOPIES<br />
INLET & EXTRACT ATTENUATORS<br />
ACOUSTIC DOORS<br />
ON-SITE INSTALLATIONS<br />
Industrial & Marine Silencers Ltd.<br />
Tel: +44 (0) 1162 604985<br />
Email: sales@silencers.co.uk<br />
www.silencers.co.uk<br />
The single source for diesel & gas engine products<br />
ENGINE STARTING<br />
ENGINE CONTROL<br />
ENGINE HEATING<br />
ENGINE SILENCING<br />
ENGINE FILTRATION<br />
SINGLE SOURCING<br />
T: +44 (0) 121 511 0400<br />
www.ipu.co.uk<br />
INTER<strong>POWER</strong> INTERNATIONAL<br />
LTD<br />
PO Box 70,<br />
Pickering,<br />
England YO18 7XU<br />
Tel: +44 (0) 1751 474034<br />
Fax: +44 (0) 1751 476103<br />
Email: intpower@aol.com<br />
Website: www.interpower.co.uk<br />
Manufacturers of diesel and gas<br />
generator sets, containerised sets,<br />
chp systems, marine sets and<br />
bespoke systems<br />
<strong>POWER</strong> PLANTS - CHP<br />
up to 120MWe<br />
Tel. 0423.688037 r.a. Fax 0423.688135 r.a. info@laserindustries.it<br />
World-Class Alternators<br />
Mecc Alte UK Ltd<br />
6 Lands’ End Way, Oakham<br />
Rutland, Leicestershire LE15 6RF<br />
T: +44 (0)1572 771 160<br />
F: +44 (0)1572 771 161<br />
E: gen@meccalte.co.uk<br />
www.meccalte.com
CLASSIFIED<br />
DIRECTORY OF EQUIPMENT AND SERVICES<br />
205-590-3505<br />
sales@maegen.com<br />
15 kW<br />
- 15 MW<br />
GENERATOR SETS<br />
READY TO SHIP<br />
<strong>WORLDWIDE</strong><br />
www.maegen.com<br />
Precision Controls Ltd<br />
Distributors for:<br />
ENGINE GENERATOR<br />
CONTROLS AIR &<br />
HYRAULIC STARTERS<br />
Installation, commissioning,<br />
breakdown service, repair, site<br />
survey, technical support and<br />
training.<br />
Contact:<br />
Susan Campbell<br />
Tel: +44 (0)161 476 4606<br />
Fax: +44 (0)161 476 5639<br />
sales@precisioncontrols.co.uk<br />
www.precisioncontrols.co.uk<br />
INDUSTRIAL COOLING SOLUTIONS<br />
PANOTO is a major designer<br />
and producer of radiators to<br />
the world GENSET market<br />
Tel: + 90 212 8750990<br />
www.panoto.com.tr<br />
Power<br />
Electrics<br />
GENERATOR SOLUTIONS<br />
RENTAL • SALES<br />
SERVICE • PARTS<br />
NATIONAL DEPOT NETWORK<br />
• Bristol • London<br />
• Cambridge • Stoke • South Wales<br />
Tel: 0870 850 0858<br />
www.powerelectrics.com<br />
Generating<br />
Silence<br />
iso containers, acoustic &<br />
weatherproof enclosures,<br />
CHP and<br />
plant room equipment<br />
Powerplus Engineering<br />
School Road, Langham<br />
Colchester, Essex CO4 5PB<br />
T: +44 (0)1206 271266<br />
F: +44 (0)1206 271208<br />
enquiries@powerpluseng.co.uk<br />
www.powerpluseng.co.uk<br />
Watford Control<br />
<br />
<br />
<br />
<br />
Designers and Manufacturers<br />
of A.C. Voltage Stabilisers<br />
and Power Conditioners<br />
For Further Information contact<br />
www.watfordcontrol.com<br />
E-mail: sales@watfordcontrol.co.uk<br />
Tel: +44(0)1536 401345<br />
Fax:+44(0)1536 401164<br />
Edina<br />
Unit 13 Rugby Park<br />
Bletchley Road, Stockport SK4 3EF<br />
T +44 (0) 161 432 8833<br />
F +44 (0) 161 4328833<br />
sales@edinauk.com www.edinauk.com<br />
Sole distributor of MWM generating sets<br />
in the UK and Ireland<br />
Electrical Electrical<br />
Model Fuel rpm Output Efficiency<br />
(kW) %<br />
TCG2016V08 g 1500 372 41.9<br />
TCG2016V12 g 1500 556 41.7<br />
TCG2016V16 g 1500 736 42.0<br />
TCG2020V12 g 1500 1138 43.1<br />
TCG2020V16 g 1500 1513 43.0<br />
TCG2020V20 g 1500 1902 43.4<br />
TCG2032V12 g 1000 3333 43.5<br />
TCG2032V16 g 1000 4300 43.5<br />
All engines available for both natural<br />
gas and biogas. TCG2032V12 and V16<br />
also available for syngas.<br />
NOx level: 500mg/m3<br />
Ratings to ISO 3046/ 1<br />
Methane Number (MN): 70<br />
Model Fuel rpm Elec O/P Elec O/P<br />
Continuous Prime<br />
TCD2016V12 d 1500 548 736<br />
TCD2016V16 d 1500 736 832<br />
TCD2020V12 d 1500 547 624<br />
TCD2020V16 d 1500 1875 1964<br />
Standby diesels from 50kVA to 3000kVA<br />
also available<br />
ENGINE MANUFACTURERS GUIDE<br />
MHI EQUIPMENT EUROPE BV<br />
P.O. Box 30101,1303 AC Almere,<br />
Netherlands.<br />
Tel: + 31-36-5388311<br />
Fax: + 31-36-5388342<br />
www.mhimee.nl<br />
European sales and service<br />
subsidiary of Mitsubishi Heavy<br />
Industries Ltd. Japan.<br />
Contact: G. G. de Wit<br />
Mitsubishi diesel engines from 3.5 to<br />
approx 3677 kW and S.I. gas engines<br />
from 245 to 2100 kW.<br />
Stand-by Prime<br />
kWm power<br />
kWm<br />
L2E d 3000 9.6 8.2<br />
L3E d 3000 14.7 12.6<br />
S3L d 3000 18.8 16.3<br />
S3L2 d 3000 20.6 17.7<br />
S4L d 3000 25 22.1<br />
S4L2 d 3000 27.6 24.1<br />
S4Q d 3000 36.8 33.5<br />
S4Q2 d 3000 39.7 36<br />
S4S d 1500 30.9 28<br />
S4S-DT d 1500 40.5 36.8<br />
S6S d 1500 45.6 41.2<br />
S6S-DT d 1500 59.6 54.1<br />
S4K-D d 1500 46 42<br />
S4K-DT d 1500 59 54<br />
S6K-D d 1500 69 63<br />
S6K-DT d 1500 88 80<br />
6D16 d 1500 71 65<br />
6D16T d 1500 117 106<br />
6D24 d 1500 125 114<br />
6D24T d 1500 185 168<br />
6D24TC d 1500 204 185<br />
S6B-PTA d 1500 261 235<br />
S6B-PTK d 1500 283 257<br />
S6B3-PTA d 1500 370 335<br />
S6B3-PTK d 1500 390 355<br />
S6A3-PTA d 1500 440 400<br />
S6A3-PTK d 1500 475 430<br />
S6R-PTA d 1500 570 515<br />
S6R-PTK d 1500 600 545<br />
S6R2-PTA d 1500 655 595<br />
S6R2-PTK d 1500 705 640<br />
S12A2-PTA d 1500 746 679<br />
S12A2-PTK d 1500 783 709<br />
S12H-PTA d 1500 1020 930<br />
S12H-PTK d 1500 1080 980<br />
S12R-PTA d 1500 1220 1110<br />
S12R-PTK d 1500 1230 1120<br />
S12R2-PTA d 1500 1315 1195<br />
S12R2-PTK d 1500 1350 1230<br />
S16R-PTA d 1500 1620 1480<br />
S16R-PTK d 1500 1650 1500<br />
S16R2-PTA d 1500 1790 1630<br />
S16R2-PTK d 1500 1945 1765<br />
S6U-PTA d 1000 1259 1143<br />
S6U-PTK d 1000 1351 1220<br />
S6U2-PTA d 1000 1395 1268<br />
S6U2-PTK d 1000 1485 1350<br />
S8U-PTA d 1000 1678 1524<br />
S8U-PTK d 1000 1802 1627<br />
S12U-PTA d 1000 2518 2286<br />
S12U-PTK d 1000 2703 2440<br />
S16U-PTA d 1000 3357 3048<br />
S16U-PTK d 1000 3604 3254<br />
continuous<br />
output kWm<br />
GS6A3-PTK g 1500 243<br />
GS12A2-PTK g 1500 441<br />
GS6R-PTK g 1500 338<br />
GS12R-PTK g 1500 676<br />
GS16R-PTK g 1500 900<br />
GS6U-PTK g 1000 790<br />
GS8U-PTK g 1000 1051<br />
GS12U-PTK g 1000 1581<br />
GS16U-PTK g 1000 2103<br />
u<br />
n<br />
GLOBAL<br />
ADR APPROVED DOUBLE SKIN DIESEL<br />
TRANSPORT IBC’S: 959-3000 LITRES<br />
T + 44 (0)1454 227 277<br />
F + 44 (0)1454 227 549<br />
WOODLANDS GENERATORS<br />
Tel: 01386 442622<br />
Fax: 01386760256<br />
Generators up to 2000 kVA<br />
Multi megawatt installations<br />
Sales & Rental<br />
Service, Installation & Commissioning<br />
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info@woodlands-generators.com<br />
www.woodlands-generators.com<br />
Power Management Units and<br />
Protection Relays for Diesel/Gas<br />
engines, power plants, emergency<br />
power systems and cogeneration<br />
applications.<br />
Tel: +49 711 789 54-0<br />
Fax: +49 711 789 54-100<br />
E-Mail: stgt-info@woodward.com<br />
www.woodward.com<br />
P.O. Box 546, 1970 AM IJmuiden<br />
The Netherlands<br />
T +31 255 530304 F +31 255 521587<br />
E-mail info@zwartijmuiden.nl<br />
www.zwarttechniek.com
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