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www.gmp.uk.com/power<br />

PROMOTING ON-SITE <strong>POWER</strong> AND COGENERATION<br />

<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />

<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />

JUNE 2011<br />

JULY 2011


Managing Editor:<br />

Aidan Turnbull<br />

powereditorial@gmp.uk.com<br />

Sales Director:<br />

Neb Saric<br />

nsaric@gmp.uk.com<br />

Publisher:<br />

Richard Teasdale<br />

rteasdale@gmp.uk.com<br />

www.gmp.uk.com/power<br />

PROMOTING ON-SITE <strong>POWER</strong> AND COGENERATION<br />

<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />

<strong>WORLDWIDE</strong> <strong>INDEPENDENT</strong> <strong>POWER</strong><br />

JUNE 2011<br />

JULY 2011<br />

ACTIVE<br />

<strong>POWER</strong><br />

Modular<br />

power<br />

solutions<br />

for your<br />

data<br />

centre<br />

Journal Assistant:<br />

Sally Jones<br />

sjones@gmp.uk.com<br />

Accounts Division:<br />

Gretta Hay<br />

accounts@gmp.uk.com<br />

Far East Sales:<br />

Christine Guan<br />

Tel: 0086-10-65059168<br />

cguan@public3.bta.net.cn<br />

MSN: cguan019@hotmail.com<br />

Mobile: 0086-13701009982<br />

German/Danish/Swedish Sales:<br />

Mario Dobresko<br />

mdobresko@gmp.uk.com<br />

Russia Sales:<br />

Sergey Stanovkin<br />

stanovkin@dars.ru<br />

US Sales & Subscriptions:<br />

Alex Carter<br />

acarter@gmp.uk.com<br />

Asia-Pacific Correspondent:<br />

John Goss<br />

john.goss@ceejay.com.hk<br />

Contributors<br />

Victor Pancic, Frost & Sullivan,<br />

Cummins Power, B&W, Wartsila, MAN<br />

Diesel Turbo, FG Wilson, L&T, Active<br />

Power, ABB, SDMO, AcousticEye,<br />

Soundproof Systems, OPRA Turbines,<br />

Telvent, Singapore PowerGrid.<br />

Published by:<br />

<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> Ltd<br />

<strong>Global</strong> House, 13 Market Square,<br />

Horsham, West Sussex, RH12 1EU,<br />

UK. Tel: +44 (0)1403 220750<br />

Fax: +44 (0)1403 220751<br />

Website: www.gmp.uk.com<br />

© Worldwide Independent Power<br />

(ISSN 1468-7100).<br />

Subscription price £120 (UK),<br />

£180 (overseas) per year.<br />

Please send address changes to<br />

Worldwide Independent Power,<br />

<strong>Global</strong> House, 13 Market Square,<br />

Horsham, RH12 1EU, UK.<br />

In the next issue -<br />

August 2011<br />

Diesel engines<br />

Cogeneration<br />

Microturbines<br />

Controls & Monitoring<br />

Gen-set roundup<br />

Loadbank & Test Equipment<br />

Steam turbines<br />

Generators<br />

HRSG<br />

India Review<br />

GMP<br />

<strong>Global</strong> <strong>Media</strong> <strong>Publishing</strong> Ltd<br />

J U L Y 2 0 1 1<br />

C O N T E N T S<br />

Gas engines 17<br />

Five 5 GE turbogenerators go to the Gorgon Project, Australia.<br />

Gas turbines 18<br />

WIP looks at Aalborg Engineering’s HRSG technology.<br />

Frost & Sullivan Report 20<br />

Suchitra Sriram reports on Indonesia’s power potential.<br />

Emissions 21<br />

B&W is behind a US$54m contract to supply two FGD units.<br />

Gen-sets & Cummins 23<br />

Cummins Generator Technologies & the VSIG: a special report.<br />

Gen-set controllers 24<br />

A focus on FG Wilson’s easYgen-2500 gen-set controllers.<br />

Cabling 26<br />

WIP on Larsen & Toubro’s new EPC orders from GCC countries.<br />

Power Plants 28<br />

Victor Pancic on Wartsila’s new deal with Estonia.<br />

Containerisation 30<br />

Active Power’s PowerHouse - the modular power solution.<br />

Acoustic Pulse Reflectometry 33<br />

Benelux Review: A look at AcousticEye International.<br />

Silencing units 34<br />

Benelux Review: Soundproof Systems BV’s new products.<br />

Gas turbines 36<br />

Benelux Review: OPRA Turbines and its OP16 gas turbine units.<br />

Software & Operations 39 & 41<br />

Singapore PowerGrid is working with Telvent on Smart Grids,<br />

while the Wood Group GTS & PlusPetrol Energy co-operate.<br />

R E G U L A R S<br />

News/Sharewatch 6,8,10,12,14<br />

Contracts/Products 43, 44,<br />

Active Power is an established provider<br />

of efficient, reliable and green critical<br />

power solutions which ensure business<br />

continuity in the event of power<br />

disturbances. Active Power’s expert<br />

power system engineers and worldwide<br />

service and support current support<br />

enterprises around the globe.<br />

Emissions & FGD units. See P.21.<br />

Cabling from Larsen & Toubro. P.26.<br />

Our power portfolio includes:<br />

W O R L D W I D E I N D E P E N D E N T P O W E R<br />

2012<br />

M I D D L E E A S T P O W E R<br />

AMPS<br />

Members


<strong>WORLDWIDE</strong> LOADBANK SPECIALISTS<br />

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No other company specialises in worldwide<br />

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Manufacturing loadbanks for sale and rental<br />

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You can also email us: sales@crestchic.co.uk<br />

or hires@crestchic.co.uk


EDITOR’S LETTER<br />

WELCOME<br />

A warm welcome to this month’s<br />

issue of Worldwide Independent<br />

Power - as always bringing you<br />

closer to the stories and issues<br />

affecting on-site power and<br />

cogeneration around the world.<br />

For editorial comments, please do<br />

not hesitate to contact the editor.<br />

BIENVENUE<br />

Soyez le bienvenu à cette issue de<br />

Worldwide Independent Power.<br />

Comme d'habitude, nous vous<br />

apportons toujours plus près des<br />

sujets qui affectent l'énergie et la<br />

co-generation sur place autour du<br />

monde.<br />

N'hésitez pas contacter le<br />

rédacteur pour des commentaires<br />

éditoriaux.<br />

WILLKOMMEN<br />

Herzlich Willkommen zur Ausgabe<br />

dieses Monates von Worldwide<br />

Independent Power. Wie immer<br />

bringen wir Sie näher heran an die<br />

Ereignisse und Geschichten der<br />

Stromerzeugungsindustrie rund um<br />

die Welt.<br />

Für redaktionelle Kommentare und<br />

Anregungen wenden Sie sich bitte<br />

an den Autor.<br />

BIENVENIDO<br />

Bienvenido a esta edición de<br />

Worldwide Independent Power.<br />

Como siempre, acercándolo a los<br />

temas que afectan a la energía y a<br />

la cogeneración in-situ. No dude<br />

en contactar con nuestro editor<br />

para cualquier cuestión editorial.<br />

BENVENUTI<br />

Benvenuti a questa nuova edizione<br />

di Worldwide Independent Power.<br />

Come sempre cercheremo di<br />

offrirvi storie e questioni<br />

riguardanti on-site power e<br />

cogeneration a livello globale. Per<br />

commenti editoriali, si prega di<br />

contattare l'editore.<br />

Aidan Turnbull<br />

- Editor<br />

Solar energy units in print formats<br />

Brand new materials developed by a team of researchers at MIT in the<br />

USA have made it possible to produce photovoltaic cells on paper or fabric, as easily and as<br />

simply as printing a document. The sheet of paper resembles any normal document, with an array<br />

of colored rectangles printed over much of its surface. But then a researcher picks it up, clips a couple<br />

of wires to one end, and shines a light on the paper. Instantly an LCD clock display at the other end of<br />

the wires begins to display the time.<br />

Almost as cheaply and easily as printing a photo on your inkjet, an inexpensive, simple solar cell has<br />

been created on that flimsy sheet, formed from special ‘inks’ deposited on the paper. You can even fold<br />

it up to slip into a pocket, then unfold it and watch it generating electricity again in the sunlight.<br />

The new technology has been highlighted in the journal Advanced Materials published this month and<br />

co-authored by Professor of Electrical Engineering Vladimir Bulović; Karen Gleason; Michael Kasser<br />

Professor of Chemical Engineering; graduate student Miles Barr; and six other students and postdocs.<br />

The project was supported by the the US National Science Foundation, and the Eni-MIT Alliance Solar<br />

Frontiers Program.<br />

Until now, creating solar cell structures generally involved exposing the substrates to potentially<br />

damaging conditions, either in the form of high temperatures or liquids. Instead of liquids this new<br />

printing process uses vapours and temperatures less than 120°C. This relatively benign approach makes<br />

it possible to use ordinary cloth, plastic or untreated paper as the substrate on which the solar cells<br />

can be printed.<br />

Of course, it’s a little more complex than just printing out a piece of paper. To manufacture an array<br />

of photovoltaic cells on the paper, five layers of material need to be deposited onto the same sheet of<br />

paper in successive passes, using a mask - also made of paper - to form the patterns of cells on the<br />

surface. The process also takes place inside a vacuum chamber.<br />

The basic process is essentially the same as the one used to make the silvery lining in your average<br />

bag of crisps: a vapour-deposition process which can be carried out inexpensively on a vast commercial<br />

scale. The resilient solar cells still function even when folded up into a paper airplane.<br />

Incredibly, the IMIT researchers also chronicle an experiment which involved printing a solar cell on a<br />

sheet of PET plastic and then folding and unfolding it 1,000 times, with no significant loss of<br />

performance. By contrast, a commercially<br />

produced solar cell on the same material failed<br />

after a single folding.<br />

Professor Bulović comments: “We have<br />

demonstrated this robust technology quite<br />

thoroughly,” Bulović says. “We think we can<br />

fabricate scalable solar cells which can reach<br />

record-high watts-per-kilogram performance,”<br />

he says.<br />

For example, in remote developing-world<br />

locations, weight makes a major difference in how<br />

many cells could be delivered in a given load.<br />

Clearly, this development of a cheap and easily<br />

available solution could transform the gathering of<br />

solar energy on a vast scale and represents a major<br />

leap forward for harvesting this resource.<br />

EUROPE ASIA-PACIFIC MIDDLE EAST<br />

AFRICA<br />

AMERICAS<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

5


NEWS<br />

In brief...<br />

Tunisian deal for<br />

Ansaldo Energia<br />

Ansaldo Energia, a<br />

Finmeccanica group<br />

company, in a consortium<br />

with SNC-Lavalin, has<br />

signed contracts with the<br />

Tunisian electricity and<br />

gas company (STEG)<br />

valued at £240M.<br />

The engineering,<br />

procurement and<br />

construction (EPC)<br />

contract is for the design<br />

and construction of a<br />

420-MW gas-fired<br />

combined cycle thermoelectric<br />

power plant in<br />

Sousse on the Bay of<br />

Hammamet, and includes<br />

the building of a greenfield<br />

power plant, which<br />

will be sited next to the<br />

existing one.<br />

Ansaldo Energia will<br />

supply the components for<br />

the power block.<br />

Adalusia’s solar unit<br />

The solar thermal power<br />

plant Andasol 3 in<br />

Andalusia, southern Spain,<br />

has produced solar<br />

generated steam during a<br />

test phase in which the<br />

rows of parabolic mirrors<br />

were aligned with the<br />

sun. This test is another<br />

successful step on the<br />

way to completing and<br />

commissioning the solar<br />

power plant which will<br />

generate 50 megawatts.<br />

Andasol 3 is due to begin<br />

commercial operation in<br />

October 2011 and,<br />

together with the<br />

neighbouring sister plants<br />

Andasol 1 and Andasol 2<br />

which are almost identical<br />

in design, to supply<br />

around half a million end<br />

consumers with energy.<br />

Indonesia’s new backup power system<br />

A new power system from Cummins is providing<br />

energy for the second largest mosque to be built in<br />

Southeast Asia. This is the Samarinda Islamic Centre<br />

is located in the city of Samarinda, the provincial<br />

capital of East Kalimantan, Indonesia.<br />

At its maximum capacity, the 10,270 square-metre<br />

facility can hold 35,000 people and requires an<br />

effective and efficient power system to run its<br />

facilities. Cummins Power Generation has provided<br />

this fully-integrated standby power solution<br />

comprising of three generator sets.<br />

This new installation comes with round-the -lock<br />

maintenance services and a fully integrated<br />

system setup which is seamlessly synced with<br />

existing equipment, says the company.<br />

Quarto Sutiyono, Project Sales Engineer of<br />

installers PT. Altrak 1978, tells WIP:<br />

“Cummins Power Generation products and services<br />

were chosen for this project because of the quality<br />

of the products, as well as excellent service<br />

response from its distributor PT. Altrak 1978,<br />

which far exceeded the customer’s requirements.”<br />

In other company news - Antonio Leitao has been<br />

named Vice President – Power Products for Cummins<br />

Power Generation. In this new role, he is<br />

responsible for generator sets below 1 MW. This<br />

business unit will provide a portfolio of generator<br />

sets, as well as G-Drive engines and automatic<br />

transfer switches, to meet the growing global<br />

demand for standard power products in markets<br />

such as telecom, rental, residential, military,<br />

commercial, recreational marine and recreational<br />

vehicles.<br />

Leitao has been with Cummins since 2002, when he<br />

joined the company as the Director for Commercial<br />

Generator Sets in the Europe, Middle East and<br />

Africa (EMEA) region based in the UK. In 2007,<br />

Antonio assumed leadership of the Commercial<br />

Generator Set business in the Asia Pacific region,<br />

and in 2008 he was promoted to Executive Director<br />

of Commercial Products. In that role, Leitao was<br />

responsible for the global commercial generator set<br />

business. Leitao joined Cummins from SDMO, a<br />

French power-generating equipment company.<br />

SDMO supplies new tow trailer gen-sets<br />

SDMO Energy Limited, the UK arm<br />

of the power generation giant<br />

SDMO Industries, has confirmed a<br />

significant order for a fleet of<br />

their flagship rental specification<br />

generators. This latest order has<br />

been placed by Charles Wilson<br />

Engineers (CW Plant), a leading<br />

UK plant rental firm, operating<br />

nationwide through 12 depots<br />

based around London & the Home<br />

Counties, through Liverpool,<br />

Birmingham, Bristol, Sussex &<br />

Kent.<br />

The order was dispatched directly<br />

to CW Plant from SDMO Energy<br />

based in Middlewich, Cheshire.<br />

Altogether, ten 30kVA, 40kVA and<br />

100kVA Rental Compact sets fitted<br />

onto road tow trailers.<br />

The 30 and 40kVA sets are<br />

powered by the latest Mitsubishi<br />

diesel engine and the 100kVA is<br />

fitted with a John Deere engine.<br />

The sets are managed by a NEXYS<br />

controller which monitors; oil<br />

pressure, coolant temperature,<br />

failure to start, overspeed<br />

charging alternator fault and low<br />

fuel level.<br />

Each set is fitted with low level<br />

sockets and an ‘easy on’ hardwire<br />

facility, with individual doors.<br />

Engine access is via wide opening<br />

galvanised doors and thoughtfully<br />

added retainer clips.<br />

There is also a separate access<br />

door to clean and maintain the<br />

radiator, reports SDMO.<br />

6<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


World-Class Alternators<br />

made in the UK<br />

We are proud of our Italian heritage and have been manufacturing<br />

our world class alternators in Italy since 1947. They proved so popular<br />

that we opened an additional UK factory to build alternators from<br />

5-350kVA, now as demand continues to increase we are again having<br />

to expand our UK capacity and add new ranges. Soon we will be<br />

able to offer alternators from 5kVA through to 1300kVA all fully<br />

manufactured in our Oakham, UK factory. For more information visit:<br />

www.meccalte.com<br />

1 – 3000kVA


NEWS<br />

In brief...<br />

Atlas acquires GESAN<br />

Atlas Copco SAE has now<br />

acquired Grupo<br />

Electrógenos GESAN S.A. of<br />

Spain, a manufacturer of<br />

diesel and petrol generators<br />

sold through a global<br />

distributor network. The<br />

deal strengthens Atlas<br />

Copco’s product portfolio,<br />

especially for customers in<br />

emerging markets.<br />

Gesan, which is privately<br />

owned, employs about 160<br />

people and is based in<br />

Zaragoza, Spain, where it<br />

has a production and<br />

assembly facility.<br />

Its generators are used for<br />

primary power supply and<br />

for standby purposes,<br />

ranging in sizes up to nearly<br />

twice as high as Atlas<br />

Copco’s current offering.<br />

The distributor network<br />

reaches more than 85<br />

countries, with Europe,<br />

Africa and Russia as the<br />

most important markets.<br />

GE goes to Estonia<br />

GE wind turbine technology<br />

is making its debut in<br />

Estonia, one of Europe’s<br />

most promising wind<br />

sectors, by supplying 18<br />

wind turbines for the<br />

Paldiski Wind Farm. Located<br />

in northwestern Estonia<br />

near the city of Paldiski on<br />

the Parki peninsula, the<br />

wind farm will be operated<br />

by Eesti Energia AS and<br />

Nelja Energia OÜ. Each<br />

operator is buying 9<br />

turbines from GE. In<br />

addition, the Paldiski wind<br />

farm will be supported by a<br />

10 year service agreement.<br />

from GE to ensure<br />

successful operation.<br />

New to the UK: Dieselec Thistle Generators<br />

A new force in the UK diesel<br />

generator market has been<br />

created with the acquisition by<br />

Dieselec Generators Ltd of rival<br />

supplier Thistle Generators.<br />

Now renamed Dieselec Thistle<br />

Generators the newly integrated<br />

business operates from new<br />

premises occupying a 6.3 acre<br />

site in Milngavie, Glasgow. The<br />

company specialises in supplying<br />

large standby electricity<br />

generators for a range of<br />

customers reliant on continuous<br />

power supply including hospitals,<br />

data centres and supermarkets.<br />

With a 25,000 sq ft warehouse<br />

holding £500,000 worth of F G<br />

Wilson generators and ancillary<br />

equipment and an office and<br />

depot in London, Dieselec Thistle<br />

Generators can supply generating<br />

sets from 6 to 2,500 kVA.<br />

The new company is now headed<br />

by managing director Paul Moore*<br />

and sales director Brian Muirie<br />

[above - BM right] from the Head<br />

Office, while Divisional director<br />

Colin O’Neil and solutions<br />

director Pedro Araujo run the<br />

operations at their Southern<br />

Depot. After leaving Thistle, Paul<br />

Moore [pic: far left] helped<br />

transform Dieselec, then a small<br />

business, into a major rival to his<br />

old employer. Last year, and with<br />

a fast-growing share of the<br />

market, Dieselec secured an<br />

investment deal with Nevis<br />

Capital LLP and mounted its<br />

successful takeover bid for<br />

Thistle.<br />

“When we took over Thistle,<br />

Dieselec was under-resourced and<br />

Thistle was over-resourced,” Paul<br />

Moore tells WIP. “We have been<br />

able to integrate the two<br />

businesses extremely well and we<br />

now have a well-balanced and<br />

very efficient business,” he adds.<br />

With a majority share of the<br />

Scottish market already secure,<br />

Dieselec Thistle is now focusing<br />

on key markets in the UK’s south.<br />

The company has already secured<br />

many major contracts in central<br />

London for major clients including<br />

Bank of China and the Queen<br />

Elizabeth Hospital.<br />

Brian Kahl becomes COO at Universal<br />

Brian Kahl has been promoted to the position of Chief Operating Officer for Universal Acoustic & Emission<br />

Technologies, Inc., a global leader in design and manufacturing of exhaust systems solutions. He is now<br />

responsible for leading all business functions, including global and domestic operations, sales and<br />

technical support. He is also tasked to continue to grow Universal’s exhaust systems business.<br />

Brian Kahl [below] joined Universal in November, 2008 and led the Emission Technologies and Industrial<br />

Products Groups. His career includes roles within Nelson Industries, five years as Sales Director at<br />

Universal Silencer and most recently as the<br />

General Manager of the <strong>Global</strong> Exhaust<br />

Business Unit of Cummins Filtration.<br />

Universal is a global leader in acoustic and<br />

emission technologies. Since 1959, original<br />

equipment manufacturers, packagers and<br />

end-users have relied on Universal’s<br />

standard and custom-engineered products<br />

for solving noise and air pollution problems<br />

in the industrial process, power generation,<br />

marine, oil & gas, locomotive and waste<br />

water markets. The ability to design,<br />

manufacture and install natural gas and<br />

diesel inlet and exhaust systems, turbine<br />

inlet and exhaust systems, compressor<br />

silencers and vent silencers around the<br />

globe sets Universal apart from its<br />

competition. EPA Tier 4, Euro Stage III and<br />

IV, RICE NESHAP and California Air Resource<br />

Board (CARB) requirements are areas of<br />

expertise within the Universal family.<br />

8<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


Sentron LD 5000<br />

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NEWS<br />

In brief...<br />

Siemens in UAE deal<br />

A new 400/132kV grid<br />

station in the Mahawi area<br />

of Abu Dhabi, UAE, will be<br />

constructed by Siemens<br />

Energy in a $136m deal<br />

with ADWEA/Transco. The<br />

facility will be the first<br />

400kV grid station to be<br />

100% designed, engineered<br />

and built solely by Siemens<br />

in the UAE.<br />

New CCP for Argentina<br />

Pan American Energy LCC has awarded SENER Ingeniería y<br />

Sistemas in partnership with Techint the contract for<br />

converting the power plant of the Cerro Dragón natural gas<br />

and oil field in the southern Argentine province of Chubut to a<br />

combined cycle plant.<br />

The first stage of the contract involves developing the plant’s<br />

engineeringto allow further construction stage, assembly and<br />

testing. Once the cycle has been completed, the plant will<br />

generate 160 MW.<br />

Pan American Energy says it chose SENER for its experience in<br />

the Energy sector, including over 12 years of working with<br />

central electric power generation projects both in Spain and<br />

around the world.<br />

Tognum marks opening of<br />

new facilities at SKL Motor<br />

subsidiary in Germany<br />

Tognum, the Germany-based specialist for<br />

propulsion and power solutions, is currently<br />

conducting research on advanced diesel and<br />

gas engines of the future at its SKL Motor<br />

subsidiary in Magdeburg, Germany.<br />

This month, Saxony-Anhalt‘s Minister-<br />

President Dr. Reiner Haseloff presided<br />

over a symbolic ceremony at which four<br />

new single-cylinder test stands<br />

went into operation. The facilities will be<br />

used by the company’s specialists to<br />

develop new combustion processes, fuels<br />

and combustion chamber geometries for the<br />

development of advanced engines at the<br />

Friedrichshafen location of the Tognum<br />

brand MTU.<br />

The regional government of Saxony-Anhalt<br />

is supporting the high-technology R&D<br />

program to the tune of several million Euros<br />

with a total of €10 million being invested in<br />

the test stands.<br />

To implement the program, the workforce<br />

at SKL Motor in Magdeburg has again<br />

expanded with 225 employees now working<br />

in the R&D and Production sections.<br />

“There are numerous reasons why we are<br />

constantly developing cleaner and more<br />

fuel-efficient engines and drive systems. For<br />

us, meeting increasingly more stringent<br />

regulations is a technological challenge. For<br />

a globally active company such as ours, it is<br />

a duty and for company such as Tognum<br />

which places great value on sustainable<br />

approaches, it is the practical expression of<br />

our responsibility,” Dr. Ulrich Dohle,<br />

Tognum Executive Board member for<br />

Technology & Operations, told WIP.<br />

Today, MTU engines outputting up to<br />

9,100kW (approx. 12,200 bhp) already meet<br />

demanding exhaust regulations which are<br />

not yet in force but which will in future<br />

govern the operation of engines powering<br />

electricity generators.Tognum brand MTU<br />

Onsite Energy gensets currently provide the<br />

reliability needed for the essential<br />

generation of peak & continuous power and<br />

emergency power, says the company.<br />

10<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


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NEWS<br />

Cyprus power station loss cripples the island’s<br />

energy grid and cuts crucial water supplies<br />

“Which idiot decided to place 98<br />

containers of explosives in a<br />

compound directly opposite the<br />

largest energy facility in the Cyprus<br />

Republic?” - Local Cypriot<br />

newspaper headline<br />

July 11th, 2001: A major explosion at a<br />

munitions dump in southern Cyprus killed<br />

12 people and destroyed a critically<br />

important power station, initiating widespread<br />

power cuts, reports special<br />

correspondent, Victor Pancic.<br />

The cost of the accident has been put at<br />

€3.1 billion, well over 18.5% of the whole<br />

income of the Cyprus economy. This is<br />

largest ever cost suffered by the economy<br />

of Cyprus since the 1974 invasion and may<br />

also sink the country into an energy crisis,<br />

the Ministry of Finance warned.<br />

Commerce Minister Antonis Paschalides<br />

called the blast a “tragedy of Biblical<br />

dimensions” for the small Mediterranean<br />

island.<br />

According to a statement this month from<br />

the Electricity Authority of Cyprus, the<br />

destruction of the Vassiliko plant, which<br />

covers 60% of Cyprus’s supply, has meant<br />

power cuts in various parts of the island as<br />

site clearance get underway. But, the<br />

authority’s chairman Charis Thrassou<br />

warned, the repairs will take months - even<br />

years - to complete.<br />

The power plant, which cost €1.5 billion to<br />

build and was only recently completed, is<br />

partially owned by the state, which will<br />

have to foot a significant part of the bill<br />

for its repair as the insurance will not cover<br />

the entire amount.<br />

Cypriots meanwhile, are being urged to<br />

save energy and water to ensure that<br />

businesses, hotels and industry can keep<br />

going, especially as this is peak holiday<br />

season. Greece has sent two 60MW mobile<br />

generators to help the island cope with the<br />

current power shortage.<br />

All standby generators in Cyprus have been<br />

mobilised to boost power supply at the<br />

height of the summer heat.<br />

Hundreds of trees on nearby hillsides were<br />

flattened by the force of the blast and<br />

several generator buildings and fuel tanks<br />

at the Vassiliko plant were reduced to<br />

blackened shells. Virtually every window<br />

was blown out in Zygi, a nearby village<br />

whose seafront fish restaurants are popular<br />

with locals and tourists alike.<br />

Power outages have already hit large<br />

swathes of the island.<br />

The loss of supply also prompted the<br />

closure of desalination plants which had<br />

allowed the gradual abandonment of<br />

summer water rationing over the past two<br />

years. The Nicosia Water Board announced<br />

that consumers in the capital would now be<br />

supplied with water for just 12 hours in<br />

every 48.<br />

Since 2003 the Electricity Authority of<br />

Cyprus has been involved in extensively<br />

upgrading the Vassilikos, Dekeleia and Moni<br />

Power Stations.<br />

Until the fire Vassilikos Power Station, had<br />

an installed capacity of 298 MW (2 x 130<br />

MW Steam Units and one 38 MW Gas<br />

Turbine Unit) which produced 42.29% of the<br />

total electricity exported from the<br />

Authority's Power Stations.<br />

Power stations offer massive economies of<br />

scale; this means that the cost per unit of<br />

electricity produced gets cheaper and<br />

cheaper the bigger the power station.<br />

Vasiliko was the biggest and most modern<br />

power station in Cyprus, and produced the<br />

cheapest electricity per unit. The other<br />

power stations were effectively backups to<br />

Vassiliko: their cost-per-unit of electricity<br />

was much higher, and their capacity less.<br />

In brief...<br />

Wind Direct in100GWh success<br />

Wind Direct, the on-site generation arm of<br />

destroyed.<br />

UK-based Wind Prospect has broken<br />

through the 100GWh barrier for the volume<br />

of electricity generated by the wind<br />

projects it has developed - saving industrial<br />

clients several £million on their bottom<br />

line.<br />

The 100GWh mark heralds a major<br />

achievement for the renewable energy<br />

company, which has been developing wind<br />

projects on industrial and commercial sites<br />

since 2004.<br />

The company has also maintained an<br />

impressive 92% planning success rate over<br />

the last six years – well above the national<br />

average, which according to reports,<br />

stands at just 25%.<br />

In reaching the 100GWh mark, Wind Direct<br />

has enabled clients to offset a total of<br />

more than 55,000 tonnes of carbon<br />

emissions through the generation of green<br />

electricity, reports the company.<br />

ETI to fund £23.5m carbon scheme<br />

Development of the next generation of<br />

carbon capture technologies, seen as<br />

crucial to helping the UK meet its 2050<br />

climate change targets, is to receive a<br />

major boost from the Energy Technologies<br />

Institute (ETI), which launched its latest<br />

project this month.<br />

The ETI is working with Costain to deliver<br />

the project which will see a carbon<br />

capture pilot plant capable of capturing up<br />

to 95% of carbon dioxide emissions<br />

designed, built, operated and tested by the<br />

middle of 2015.<br />

The ETI investment means it has now<br />

announced more than £100m of projects in<br />

offshore wind, marine, distributed energy,<br />

buildings, energy storage and distribution,<br />

transport and bio energy as well as CCS<br />

since it was formed in 2008.<br />

Speaking at the Carbon Capture and<br />

Storage Development Forum in London, UK<br />

Energy Minister Charles Hendry told WIP:<br />

“Carbon Capture and Storage can<br />

significantly reduce CO2 emissions from<br />

fossil fuel power stations and will play a<br />

crucial role for delivering a secure, low<br />

carbon future.”<br />

The project will be primarily aimed at<br />

pre-combustion carbon capture, involving<br />

CO2 removal by physical separation and<br />

will be split into two parts, says ETI.<br />

12<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


The Power of One<br />

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The Project Team offers a complete scope of supply and installation to meet all your requirements;<br />

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SHAREWATCH<br />

The ‘green revolution’<br />

Post-financial crisis, power providers and governments alike have become more and more inclined to<br />

prefer financing renewable energy generation over conventional fossil fuels, reports Chris Hopkins.<br />

Power providers and governments<br />

alike consider ‘green jobs’ as a<br />

sustainable and, crucially, profitable<br />

step forward towards full economic<br />

recovery.<br />

In light of this surge in interest in<br />

renewables it is worthwhile asking -<br />

exactly where the generation costs of<br />

fossil fuels stand with respect to their<br />

smug, new renewable peers in 2011?<br />

'Levilised cost' is a measure of the real<br />

present value of a given method of<br />

generation's total costs per MWh. It is<br />

calculated and used by the US Energy<br />

Information Administration (EIA) to plan<br />

and evaluate the US's future generation<br />

investment decisions.<br />

In the EIA's 2011 Annual Energy Outlook ,<br />

renewable upstarts wind, solar PV and<br />

biomass come in at 97.0 $/MWh, 210.7<br />

$/MWh and 112.5 $/MWh, respectively.<br />

Coal manages a competitive 94.8 $/MWh,<br />

while natural gas is the lowest of all at<br />

66.1 $/MWh.<br />

The standout figure from these merely<br />

confirms what many would have already<br />

guessed – PV is still nowhere close to<br />

being economically competitive without<br />

extensive subsidies.<br />

Interestingly, solar thermal is even worse<br />

at 322.8 $/MWh – the most uncompetitive<br />

generation method listed. Advanced<br />

nuclear manages 113.9 $/MWh, similar to<br />

the costs of biomass, while hydroelectric<br />

is 86.4 $/MWh, cheapest other than<br />

conventional gas.<br />

So it is clear that two of the newer<br />

three renewable technologies, ignoring<br />

hydro, wind and biomass, are approaching<br />

the competitive price bracket around 100<br />

$/MWh. Wind is particularly encouraging,<br />

dipping below 100 $/MWh at 97 $/MWh;<br />

though offshore wind is a comparatively<br />

costly 243.2 $/MWh.<br />

One further important consideration is<br />

what happens to the costs of coal and gas<br />

when modern, carbon reducing technologies,<br />

likely to be included in many new<br />

Company<br />

(Currency)<br />

Monthly<br />

share price<br />

52 week<br />

high/low<br />

ABB (CHF) 21.80 18.34/<br />

23.97<br />

Ansaldo (EUR) 9.66 8.85/<br />

11.94<br />

Atlas Copco (SEK) 148.90 98.10/<br />

161.20<br />

Caterpillar (USD) 105.82 58.06/<br />

116.55<br />

* CHLORIDE Taken over<br />

by EMERSON<br />

Cummins (USD) 103.32 63.04/<br />

121.49<br />

Doosan Heavy<br />

Industries (KRW) 56500<br />

Foster Wheeler<br />

(USD)<br />

50800/<br />

96200<br />

30.49 20.33/<br />

39.75<br />

GE (USD) 18.85 13.75/<br />

21.65<br />

John Deere (EUR) 1400 990.00/<br />

1400<br />

Kirloskar (INR) 286.60 280.00/<br />

3406.65<br />

MAN (EUR) 91.96 47.90/<br />

97.85<br />

Mitsubishi (JPY) 2000 1784/<br />

2500<br />

MTU Detroit<br />

Diesel (EUR)<br />

555.08 34.91/<br />

56.60<br />

Rolls-Royce (GBX) 645.00 533.00/<br />

674.50<br />

Siemens (EUR) 94.70 70.02/<br />

99.39<br />

Volvo Penta (SEK) 110.50 80.85/<br />

122.00<br />

Wärtsilä (EUR) 23.11 18.17/<br />

29.50<br />

plants, are factored in? Advanced coal<br />

with CCS reaches 136.2 $/MWh, and<br />

advanced CC gas with CCS costs 89.3<br />

$/MWh. The costs of these greener fossil<br />

fuels fall much closer to, and even<br />

exceed, the renewable competition. It is<br />

Change over<br />

month<br />

Monthly figures taken at the end of June 2011<br />

Change<br />

over year<br />

Change since<br />

Jan. 2008<br />

-3.58% +14.92% -21.86%<br />

-2.08% -12.34% +11.81%<br />

+2.62% +43.31% +68.73%<br />

+1.17% +58.64% +120.11%<br />

-1.57% +134.46% +125.56%<br />

-2.75% -25.26%<br />

-10.03% +44.78% -57.53%<br />

-3.03% +30.72% -47.87%<br />

0.00% +2.94% +13.36%<br />

-1.60% -28.71%<br />

-5.11% +73.89% +3.32%<br />

+3.96% +4.48% -15.99%<br />

+1.62% +37.42% +53.07%<br />

+2.38% +14.67% +32.65%<br />

+4.77% +27.94% +5.94%<br />

+0.09% +26.50% +23.12%<br />

-6.68% +23.03% -46.60%<br />

worth considering, though, that in many<br />

ways these emissions mitigation techno<br />

logies are unproven and as uneconomical<br />

as renewables were in previous decades,<br />

and will likely be subject to the<br />

same significant cost reductions. WIP<br />

14<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


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GAS ENGINES<br />

Turbogenerators for the Gorgon<br />

Project, Western Australia<br />

The Gorgon Project in Western Australia, will cost $43bn and involves the delivery of five<br />

118MW turbogenerators for GE Oil & Gas to power the the treatment and liquefaction of<br />

natural gas in the largest such project in Australia´s history, reports WIP.<br />

One of the largest independent<br />

manufacturers of turbogenerators<br />

in the world, BRUSH combines the<br />

resources of three major manufacturers of<br />

generators for gas turbine and steam<br />

turbine drives.<br />

BRUSH reports the delivery of five<br />

turbogenerators of 118MW each for GE Oil<br />

& Gas, Italy, to the Gorgon project in<br />

Barrow Island, Western Australia, due to<br />

commence production in 2014.<br />

The five generators are of the BDAX<br />

9.450ERH type - Gas turbine GE Frame 9E<br />

units with power output of 118 MW each.<br />

The generator packages offers:<br />

•Voltage: 15 kV<br />

•Frequency: 50 Hz<br />

•Cooling system: closed air circuit,<br />

water cooled (CACW / TEWAC)<br />

•Excitation: Brushless AC exciter,<br />

automatic voltage regulator PRISMIC A32<br />

•Accessories: Line & neutral cubicles,<br />

rotor withdrawal gear & spare generator<br />

rotor<br />

The BRUSH equipment is at the heart of<br />

one of the world´s largest projects for the<br />

treatment and liquefaction of natural gas<br />

and the largest natural gas project in<br />

Australia´s history. The LNG deposit<br />

contains about 40 trillion cubic feet –<br />

that’s enough to power a city of 1 million<br />

CACW motors provided by BRUSH for<br />

the Langeled subsea gas pipeline<br />

from Nyhamna in Norway.<br />

people for 800 years.<br />

<strong>Global</strong>ly, the net impact<br />

of using Gorgon LNG will<br />

result in about 45 million<br />

tones less greenhouse<br />

gas emissions, when<br />

compared against coal,<br />

says Chevron. That is<br />

said to be the<br />

equivalent of taking<br />

about two-thirds of all<br />

vehicles off Australian<br />

roads.<br />

The Gorgon Project will<br />

develop the Greater<br />

Gorgon Area gas fields, located about 130<br />

kilometres off the north-west coast of<br />

Western Australia.<br />

It includes the construction of a 15m<br />

tonne per annum (MTPA) Liquefied Natural<br />

Gas (LNG) plant on Barrow Island and a<br />

domestic gas plant with the capacity to<br />

provide 300 terajoules per day to supply<br />

gas to Western Australia.<br />

Barrow Island will be Gorgon’s home –<br />

occupying 1.3% of its uncleared land<br />

mass. Although a Class A Nature Reserve,<br />

it is recognised internationally as a<br />

location where industry and the environment<br />

co-exist. The plant will include<br />

three, 5 million-tonne-per-annum LNG<br />

trains and a domestic gas phase and<br />

establish international shipping facilities.<br />

The Gorgon Project is the single largest<br />

investment of its kind in the world, and<br />

will be an enormous boost for both the<br />

West Australian and Australian economies.<br />

The turbogenerator-supplier, BRUSH, has<br />

manufacturing plants in the UK, the<br />

Netherlands and the Czech Republic. The<br />

plants currently lead the way in the<br />

manufacture and servicing of electrical<br />

equipment for industrial, marine and<br />

offshore applications, and are pioneering<br />

new developments with extensive stateof-the-art<br />

research and development<br />

facilities.<br />

BRUSH provides a complete electrical<br />

service to all sectors of the power<br />

industry. From a product portfolio<br />

encompassing generators for base load or<br />

intermittent duty, synchronous motors and<br />

power management systems, BRUSH<br />

provides equipment and services to meet<br />

the most demanding specifications. WIP<br />

Internet link<br />

www.brush.eu<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

17


GAS TURBINES<br />

Medium-sized gas turbines<br />

& vertical HRSG systems<br />

Aalborg Engineering is well-known for providing the Steam- Gen 8, which offers the best and<br />

most readily available HRSG technology on the market - vertical HRSG for medium-sized gas<br />

turbines available both with no - and limited - supplementary firing characteristics, reports WIP.<br />

In projects where power production is<br />

the primary requirement, it is<br />

necessary to focus on criteria other<br />

than investment cost. Aalborg<br />

Engineering, for example, can provide the<br />

Steam-Gen 8, which is said to offer the<br />

best and most readily-available HRSG<br />

technology on the market.<br />

In May 2009 Aalborg Engineering<br />

supplied AB Achema with a working HRSG<br />

for Achema's factory in Jonava, Lithuania,<br />

currently using a Siemens SGT-800 gas<br />

turbine.<br />

The contract covered the design,<br />

procurement, production and delivery of a<br />

single steam pressure and district heating<br />

producing HRSG, in this case a natural<br />

circulation, single-pressure HRSG with DH<br />

circuit<br />

The SteamGen 8 involved is the<br />

vertical HRSG for medium-sized gas<br />

turbines, and is available both with no<br />

supplementary firing, and with limited<br />

supplementary firing formats.<br />

The boiler is designed to meet the<br />

highest possible reliability combined with<br />

Two SteamGen8 units installed at<br />

Inesco, Belgium by Aalborg<br />

Engineering.<br />

the most cost-efficient solution.<br />

The vertical SteamGen 8 is as standard<br />

designed for 100% natural circulation.<br />

There is no need for startup or booster<br />

pumps in any load cases, says Aalborg.<br />

Load change rates are superior with<br />

StemGen 8 compared to others, due to<br />

the built in contingency, high circulation<br />

ratio and low steam space rating in the<br />

steam drum.<br />

Due to the vertical arrangement the<br />

required space can be optimised. For<br />

instance, the GT can be located below<br />

the HRSG with exhaust vertical upwards.<br />

The limited space requirement is also an<br />

important criteria for offshore and city<br />

centre locations.<br />

The SteamGen 8 boiler is designed<br />

according to internationally recognised<br />

boiler codes such as PED/EN. SteamGen<br />

8 is the vertical HRSG especially designed<br />

for medium-sized gas turbines. The<br />

vertical SteamGen 8 is a standard<br />

designed for 100% natural circulation.<br />

In various industries there is a large<br />

range of high energy consuming processes<br />

with waste gas streams.<br />

Aalborg Engineering has developed a<br />

special boiler for this application, the<br />

SteamGen 10. This HRSG boiler can be<br />

used for heat recovery after kilns,<br />

furnaces, and other waste process gas<br />

streams, with a more or less aggressive<br />

composition and any amount of dust in<br />

the flue gas.<br />

It is also possible to have additional<br />

firing, where waste gas like CO can be<br />

combusted and the boiler is customised to<br />

the specific client's demands.<br />

In 2012 Aalborg Engineering will be<br />

commissioning a heat recovery facility for<br />

Finnfjord A/S of Finnsnes in Norway which<br />

operates three FeSi furnaces.<br />

Aalborg has designed two SteamGenTM<br />

SteamGen8<br />

unit for<br />

Thermatel,<br />

Switzerland<br />

10 HRSGs for this application based on a<br />

Siemens SGT-800 gas turbine.<br />

The combination of high temperature<br />

flue gases, and large variations in dust<br />

content have made the task complex,<br />

reporst Aalborg .<br />

Each of the new SteamGen 10 units<br />

will have a steam capacity of 63 t/h and a<br />

steam pressure of 42 bar and a steam<br />

temperature of 440 °C. These are natural<br />

circulation, single HRSG, with water<br />

cooled ducts upstream of each HRSG.<br />

They each feature a steam system, drain,<br />

vent and blowdown systems, chemical<br />

dosing systems and water & steam<br />

sampling systems.<br />

WIP<br />

Internet link<br />

www.aalborg-engineering.com<br />

18<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


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ECONOMIC ANALYSIS<br />

ANZ’s power sector: an exclusive<br />

Frost & Sullivan Report<br />

In the ANZ region the growing market penetration of environment-friendly renewables does help<br />

in striking a balance in maintaining energy supply security and in mitigating the hazardous<br />

impact of greenhouse gas emissions, comments Suchitra Sriram of Frost & Sullivan.<br />

What’s clear is that commitment<br />

from governments, growing<br />

interest of private sector<br />

companies, deep involvement of nongovernment<br />

organisations (NGOs), and<br />

extensive public support are likely to<br />

significantly increase the uptake of<br />

renewable energy (RE) projects in the ANZ<br />

region.<br />

The revised Renewable Energy Target<br />

(RET) stipulating 20.0% contribution of RE<br />

towards electricity mix by 2020 was<br />

passed by the Federal government in<br />

August 2009. This landmark bill is<br />

expected to attract investments of up to<br />

$16.8 billion in various RE technologies,<br />

apart from creating more than 25,000<br />

jobs in this sector alone.<br />

Moreover, this bill is considered to be a<br />

great starting point for private companies<br />

planning to venture into this high growth<br />

sector.<br />

Presently, 8.67% of Australia’s electricity<br />

generation occurs through renewable<br />

energy (RE) sources. The country is wellpositioned<br />

to exceed its 20.0% RET due to<br />

highly supportive federal government<br />

policies that include funds, tax breaks,<br />

etc., increasing use of abundant<br />

resources, and significant uptake of RE<br />

technologies by end users.<br />

In 2010, some of the RE technologies<br />

that posted high growth includes small<br />

hydropower, wind power, solar PV power,<br />

and bioenergy. Out of this, solar PV power<br />

market witnessed phenomenal growth in<br />

2010, having more than doubled its<br />

installed capacity additions.<br />

In 2011, wind power projects are<br />

expected to dominate Australia’s RE<br />

market in terms of installed capacity<br />

additions as most of them are large-scale<br />

farms. It is estimated to play a major role<br />

in achieving the country’s RET in 2020.<br />

Expected commissioning of five largescale<br />

wind power projects during 2011 is<br />

likely to generate market revenues of<br />

$2.2 billion, from $380.0 million in 2010.<br />

State-wise, South Australia is projected to<br />

lead the wind power market because of<br />

the two major projects that is currently<br />

under construction.<br />

Next to wind, solar PV power is expected<br />

to gain considerable traction throughout<br />

Australia and is likely to grow more<br />

than 50.0% in terms of installed capacity<br />

additions.<br />

Market size in 2010 was estimated at<br />

$2.0 billion and is expected to grow up to<br />

$3.0 billion in 2011.<br />

WIP<br />

Internet link<br />

www.frost.com<br />

20<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


EMISSIONS<br />

Today’s wet flue gas<br />

desulphurisation technology<br />

B&W is behind a US$54 million contract to design and supply two advanced wet flue gas<br />

desulphurisation (FGD) units to US-based Northern Indiana Public Service Company's (R.M.<br />

Schahfer Generating Station in Wheatfield, Indiana,US, reports WIP.<br />

The Babcock & Wilcox Company<br />

(B&W) has announced that its<br />

subsidiary - Babcock & Wilcox<br />

Power Generation Group, Inc. (B&W PGG)<br />

- has been awarded a contract worth<br />

US$54m to design and supply two wet flue<br />

gas desulphurisation (FGD) units and<br />

related components for Northern Indiana<br />

Public Service Company's (NIPSCO) R.M.<br />

Schahfer Generating Station in<br />

Wheatfield, Ind, USA.<br />

The FGD units will be used to control<br />

sulphur-dioxide (SO2) emissions from<br />

Schahfer's 465 megawatt (MW) Unit 14 and<br />

515 MW Unit 15 coal-fired utility boilers.<br />

"As the North American leader in SO2<br />

emissions control technology with more<br />

than 40 years of FGD experience, B&W<br />

PGG is pleased to support NIPSCO in<br />

meeting its environmental upgrade<br />

needs," B&W PGG President and Chief<br />

Operating Officer Richard L. Killion, told<br />

WIP.<br />

Interest in flue gas desulphurisation<br />

equipment for coal-fired power plants has<br />

increased in the last two years.<br />

"New US-based federal emissions<br />

enforcements and regulations appear to<br />

have re-invigorated FGD customers, and<br />

Ease-of-maintenance is a key benefit of the<br />

B&W PGG SDA process design, says the<br />

company.<br />

B&W PGG is actively pursuing<br />

several important,<br />

large projects in which<br />

its technologies align<br />

with the regulatory<br />

needs of utility<br />

customers," Killion<br />

commented.<br />

Engineering work will<br />

be performed in B&W<br />

PGG's Barberton, Ohio,<br />

offices, with start-up of<br />

Schahfer Unit 14<br />

scheduled for Autumn<br />

2013 and Unit 15 in<br />

Autumn 2015.<br />

A number of materials<br />

are available for the<br />

construction of wet FGD<br />

systems. Preferred<br />

materials include<br />

elastomer and<br />

flakeglass-lined carbon<br />

steel, alloy wallpapered<br />

carbon steel, austenitic<br />

stainless steel, 6%<br />

molybdenum stainless<br />

steel, high nickel alloys,<br />

FRP and polypropylene.<br />

Installation<br />

work for the<br />

project will be<br />

supported by<br />

Indiana-based<br />

craft labour.<br />

Headquartered<br />

in Charlotte,<br />

N.C., the Babcock & Wilcox<br />

Company is a leader in clean<br />

energy technology and services,<br />

primarily for the nuclear, fossil<br />

and renewable power markets<br />

as well as a premier advanced<br />

technology and mission critical<br />

The unique flue gas dispersion system of the B&W PGG<br />

SDA, coupled with the rotary atomiser.<br />

B&W’s experienced field engineers and technology<br />

experts provide on-going technical support<br />

for service, upgrades and replacement parts.<br />

defence contractor. It has locations<br />

worldwide and employs approximately<br />

12,000 people.<br />

WIP<br />

Internet link<br />

www.babcock.com<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

21


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GEN-SETS<br />

Cummins Generator Technologies<br />

wins US$12.5m contract for VSIG<br />

Cummins Generator Technologies has used its 100 years of experience in generator design and<br />

manufacture to develop a revolutionary new product: the STAMFORD Variable Speed<br />

Integrated Generator (VSIG), reports WIP.<br />

From Cummins Generator<br />

Technologies comes a pioneering<br />

idea comprising a new generation of<br />

axial flux bearingless permanent magnet<br />

alternators (PMA). This new PMA has a<br />

compact design more than four times<br />

smaller and lighter than a conventional AC<br />

generator.<br />

This makes this alternator particularly<br />

attractive to those markets where space<br />

and weight are a premium, including<br />

rental and mobile applications.<br />

Providing a total integrated solution, the<br />

PMA has been developed to be used in<br />

conjunction with a robust power<br />

electronics device: the STAMFORD Power<br />

Conditioning System (PCS).<br />

This device is capable of delivering a<br />

‘clean’ electrical supply for almost any<br />

application, and has the flexibility to<br />

provide power in a variety of outputs: AC,<br />

DC, 3 phase, single phase, high and low<br />

volts, 50Hz, 60Hz or 400Hz up to 50KvA.<br />

Another benefit is that the PCS<br />

enclosure is fully sealed to give maximum<br />

environmental protection to IP 65, making<br />

it suitable for even then harshest of<br />

environments.<br />

PMA.<br />

Working together, the VSIG.<br />

PMA and PCS can<br />

produce a full variable<br />

speed generating set to<br />

deliver high quality<br />

power output in a very<br />

compact size. By<br />

reducing overall weight<br />

and significantly<br />

improving fuel<br />

efficiency, they can<br />

deliver fuel savings of up<br />

to 25% over a<br />

conventional genset, a<br />

significant benefit in<br />

today’s environment of<br />

rocketing fuel prices.<br />

Due to the STAMFORD<br />

VSIG’s compact size and<br />

weight, its<br />

transportability and fuel<br />

savings make it an ideal<br />

solution for military<br />

applications where it’s<br />

said that the cost of<br />

bringing fuel to the front<br />

PCS.<br />

line could be up to<br />

US$60 per litre.<br />

Cummins<br />

Generator<br />

Technologies<br />

has just secured<br />

a three year contract with AVS<br />

Aggregatebau GmbH to supply<br />

the German Army with the<br />

STAMFORD VSIG product.<br />

A company spokesman told WIP:<br />

“This is not the first order we<br />

have had from AVS. This highlights<br />

the growing confidence in<br />

the product which has been<br />

developed especially for this<br />

application.”<br />

The AVS genset featuring the<br />

STAMFORD VSIG will also now be available<br />

on the NATO catalogue.<br />

AVS is one of the leading manufacturers<br />

of mobile and stationary power units,<br />

environmentally-friendly CHP (Combined<br />

Heat and Power) plants and lighting mast<br />

systems. AVS specialises in providing high<br />

quality innovative solutions to the power<br />

generation market.<br />

Internet link<br />

WIP<br />

www.cumminsgeneratortechnologies.com<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

23


GEN-SETS<br />

Gen-set controllers for paralleling &<br />

load-sharing - easYgen-2500<br />

Said to be compact and easy-to-use whilst providing all the essential protection, control and<br />

monitoring features required for independent power, the easYgen-2500 from FG Wilson can<br />

handle the paralleling and load -haring applications of up to 16 generator sets, reports WIP.<br />

FG Wilson’s easYgen-2500 is a<br />

generator set-to-set controller for<br />

the paralleling and load sharing<br />

applications of up to 16 generator sets.<br />

The unit is said to be compact and easyto-use<br />

whilst providing all essential<br />

protection, control and monitoring<br />

features. A special feature of the<br />

easYgen-2500 is the enhanced load<br />

sharing system.<br />

This provides advanced generator load<br />

dependent start/stop functionality with<br />

automatic generator set selection to<br />

ensure optimal system efficiency, reports<br />

FG Wilson.<br />

Capable of set-to-set synchronising for<br />

up to 16 gen-sets, the easYgen-2500<br />

features a user-friendly interface and<br />

easy system navigation via programmable<br />

soft keys.<br />

The designers have provided multiple<br />

communication protocols for direct<br />

communication with Engine Control Units<br />

(ECUs),external I/O boards, PLCs and<br />

modems.<br />

Another useful feature is its multilingual<br />

capability: English, Chinese, French,<br />

German, Italian, Japanese, Polish,<br />

Portuguese, Russian,Spanish and Turkish<br />

The NetBiter®<br />

FGW200.<br />

are all options,<br />

and the unit is<br />

capable of<br />

working with all<br />

common<br />

industrial<br />

interfaces.<br />

There is power<br />

and reactive<br />

power load<br />

shoring up to 16<br />

units including<br />

load-dependent<br />

start/stop.<br />

Direct engine<br />

start/stop and<br />

generator set<br />

measuring and<br />

protection is also<br />

provided.<br />

The unit offers<br />

running hours<br />

balancing and a<br />

USB<br />

USB to<br />

CAN<br />

Service / Configuration<br />

57/58<br />

CAN 1<br />

87/90<br />

CAN 2<br />

number of breaker control features such<br />

as: synchronisation, open-close control,<br />

only open control, and breaker<br />

monitoring.<br />

Other innovative features include dead<br />

bus closure negotiation, PLC-Iike<br />

programming with Logics Manager and a<br />

300-entry, time-and-date stamp log.<br />

Operating hours/start & maintenance<br />

counters are also provided alongside<br />

configurable trip levels/delays & alarm<br />

classes. There are also Field Configurable<br />

opplication settings, as well as Multil-<br />

Level password protection.<br />

Engineers will be interested in the the<br />

easYgen-2500’s Inputs / Outputs (1/0).<br />

These include:<br />

* 3-phase true r.m.s. generator set<br />

current/power settings<br />

• 1 speed input (magnetic/switching)<br />

• 10 configurable discrete alarm inputs<br />

Service Port<br />

55/56<br />

MPU Measuring<br />

DPC<br />

Cable<br />

RJ45<br />

Frequency<br />

Biasing<br />

Voltage<br />

Biasing<br />

SCADA<br />

10 Digital Inputs<br />

11 Digital Outputs<br />

5 Analogue Inputs<br />

2 Analogue Outputs<br />

• Five configurable analogue inputs<br />

• Four configurable analogue outputs<br />

(+1- 10 V, +1- 20 mA, PWM; configurable)<br />

• Two CAN bus interface (load share,<br />

Toolkit)<br />

• 11 Relay Outputs Isolated<br />

• RS485 Modbus interface WIP<br />

Internet link<br />

www.fgwilson.com<br />

The easYgen I/O.<br />

24<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


Our New Range of Generating Sets<br />

…Designed to Deliver More<br />

FG Wilson’s 26 –<br />

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range of generating sets have<br />

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d.<br />

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CABLING<br />

Cabling: Larsen & Toubro in<br />

US$132.7m Middle East deal<br />

Larsen & Toubro Ltd’s construction division - Power Transmission & Distribution IC - has<br />

won major EPC orders from GCC countries which include the construction of 225km overhead<br />

transmission line, and 66kms of underground cabling, reports WIP.<br />

Larsen & Toubro Saudi Arabia LLC. has<br />

recently secured the US$132.7m deal<br />

from Saudi Electricity Company for<br />

the construction of a 225km 380kV transmission<br />

line project for the Haramain High<br />

Speed Railway system which links Islam's<br />

holy cities of Mecca and Medina via<br />

Jeddah.<br />

The project includes the supply,<br />

installation and commissioning of towers,<br />

conductors, insulators, OPGW and fittings.<br />

The contract should be completed by<br />

2013.<br />

The company also won a further two EPC<br />

orders from UAE. The first from Abu Dhabi<br />

Ports Company (ADPC), valued at<br />

US$93.7m for the construction of five<br />

medium voltage substations and<br />

associated 33kV cabling works for ADPC’s<br />

Khalifa Port & Industrial Zone (KPIZ)<br />

Project. This will be completed within 18<br />

month, report the contractors.<br />

ADPC is responsible for development of<br />

Khalifa Port Project and this will replace<br />

the existing Mina Zayed port by 2012.<br />

International Bechtel Co Ltd is the Project<br />

Management Consultant for this project.<br />

L&T is actively involved in the building of<br />

three substations including 230 km of<br />

33kV cabling for the same customer at<br />

Khalifa Port. The other order, valued at<br />

US$16.8m secured from Dubai Electricity<br />

& Water Authority (DEWA), is for the<br />

construction of 132 kV cabling and<br />

associated works, to be completed within<br />

in 11 months.<br />

In yet another development, L&T has<br />

secured a breakthrough order valued at<br />

US$41m from Qatar General Electricity &<br />

Water Corporation (KAHRAMAA) for<br />

engineering, supply, installation, testing<br />

and commissioning of 66 km of 220 kV<br />

underground cabling works.<br />

This order, part of KAHRAMAA Phase X, is<br />

the first 220 kV cable order for L&T in<br />

Qatar and this has been bagged against<br />

stiff competition from International Cable<br />

OEMs. L&T (Oman) LLC – a JV company of<br />

L&T in Muscat Oman has won a US$19.3m<br />

order for the construction of 3 MV<br />

Substations including the associated 33 kV<br />

Cabling works from Muscat Electricity<br />

Distribution Company (MEDC), to be completed<br />

in 9 months.<br />

Larsen & Toubro is a US$ 11.7 billion<br />

technology, engineering and construction<br />

group, with global operations. It is one of<br />

the largest and most respected companies<br />

in India’s private sector.<br />

WIP<br />

Internet link<br />

www.larsentoubro.com<br />

26<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


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<strong>POWER</strong> PLANTS<br />

Wärtsilä powerplants will secure the<br />

electricity supply in Estonia<br />

Wärtsilä will supply Estonia with two power plants in a new project worth €129m<br />

(US$186.7m) which will help ensure a steady electricity supply by providing back-up power<br />

should any existing power station suffer any unexpected outages, reports Victor Pancic.<br />

Wärtsilä has been awarded a<br />

contract to supply two complete<br />

power plants with a total output<br />

of 250MW for Elering AS, the Estonian<br />

transmission system operator, writes<br />

Victor Pancic.<br />

The power plants will provide dynamic<br />

generation capacity to meet sudden and<br />

unexpected drops in the electricity<br />

supply. The power plant project is part of<br />

the Estonian electricity sector’s<br />

development plan to have new dynamic<br />

power stations available for operation by<br />

2018 in order to guarantee security of the<br />

nation’s electricity supply.<br />

The requirement for these plants is that<br />

they have to be able to compensate for<br />

lost generating capacity in no more than<br />

15 minutes in the event of a plant shut<br />

down. What’s essential is the 10-minute<br />

start-up capability of the Wärtsilä power<br />

plants.<br />

The power plants are based on Wärtsilä<br />

20V34DF engines, which will operate<br />

primarily on natural gas but with the<br />

option to switch to light fuel oil as a<br />

back-up fuel. These dynamic grid stability<br />

plants will operate on average of 200<br />

hours per year. The contract also includes<br />

The Wärtsilä 50SG has an electrical output of 18,321<br />

kW, making it the largest gas powered generating set<br />

in the world.<br />

a two year maintenance agreement, with<br />

a 10-year extension option.<br />

The first power plant - called the Elering<br />

Emergency Reserve Power Plant - is<br />

scheduled to be in operation in the spring<br />

2013, with the second unit due to be<br />

operational by the autumn 2014.<br />

“This is an important project for the<br />

Estonian energy sector, and one which will<br />

ensure the supply of electricity to<br />

consumers should any existing power<br />

station unexpectedly lose production. The<br />

capacity of the new plants is equal to<br />

one-sixth of Estonia’s peak demand, so in<br />

an emergency they will be able to cover a<br />

large part of the<br />

capital, Tallinn’s,<br />

winter electricity<br />

consumption,” Mr<br />

Taavi Veskimägi,<br />

Elering’s Chairman,<br />

tells WIP.<br />

The power plants<br />

will be optimally<br />

located close to the<br />

Kiisa substation, about<br />

25 kilometres from<br />

Tallinn. The advantage<br />

of this region is the<br />

strong connections<br />

from this substation through high-voltage<br />

lines to the other substations in Estonia.<br />

The plants will be connected to Estonia’s<br />

110kV and 330kV grid, and the project is<br />

the first full turnkey engineering,<br />

procurement and construction endeavour<br />

to be built in the country under the new<br />

EU regulations<br />

Wärtsilä has been present in Estonia<br />

since 2005, providing sales and services to<br />

customers throughout the Baltic region.<br />

<strong>Global</strong>ly, Wärtsilä has delivered 4,500<br />

power plants in 168 countries with<br />

generating capacity totalling more than<br />

47 GW.<br />

“This grid stability power plant project<br />

is an excellent example of Wärtsilä’s<br />

ability to provide smart power generation<br />

solutions. It meets the needs of the<br />

customer in terms of fuel and operational<br />

flexibility, as well as providing a reliable<br />

means of securing Estonia’s electricity<br />

supply,” commented Vesa Riihimäki,<br />

Group Vice President, Wärtsilä Power<br />

Plants.<br />

Internet link<br />

www.wartsila.com<br />

WIP<br />

28<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


CONTAINERISATION<br />

Containerisation &<br />

critical backup power<br />

Active Power’s PowerHouse, a modular and complete continuous power solution, has proved to be<br />

the best way forward for expanding businesses who need to deploy additional power<br />

infrastructure in their facilities. WIP considers two recent case histories.<br />

Recently, one UK-based datacentre<br />

facility found itself with a serious<br />

problem: it needed additional space<br />

for more server equipment and more<br />

power to efficiently operate its IT<br />

infrastructure.<br />

Unfortunately, this left very little floor<br />

space for the critical backup power<br />

equipment required to protect sensitive IT<br />

equipment against power disturbances - a<br />

common industry challenge. What the<br />

customer needed was a complete solution<br />

very quickly to increase capacity.<br />

Like many other organisations, this<br />

particular customer had an environmental<br />

sustainability program in place, designed<br />

to reduce its carbon footprint as a<br />

company. Accordingly, the solution to its<br />

power issues had to be energy-efficient<br />

and green, and also be extremely<br />

reliable.<br />

Active Power’s PowerHouse solution was<br />

chosen for its ‘simplicity, reliability,<br />

efficiency, and environmental<br />

sustainability’, reports the company.<br />

Because all critical power equipment<br />

could be acquired from a single vendor,<br />

the entire containerised power system<br />

was delivered and installed in a relatively<br />

short time. Based on the customer’s<br />

power requirements, Active Power<br />

designed and delivered a number of<br />

PowerHouse systems, made up of Active<br />

Power's high efficiency CleanSource UPS<br />

(uninterruptible power supply); high<br />

quality, ‘fast sync’ diesel engines;<br />

switchgear; and other critical power<br />

infrastructure equipment.<br />

With this particular UK contract,<br />

PowerHouse was deployed in the facility’s<br />

parking area. The package consisted of a<br />

UPS coupled with an engine<br />

system and placed in a secure,<br />

weatherproof container. This<br />

formed a complete turnkey<br />

power solution within a vastly<br />

reduced footprint, minimising<br />

the need for large amounts of<br />

battery space and freeing up<br />

space for critical IT systems.<br />

With an efficiency up to 98%,<br />

CleanSource UPS reduces power<br />

losses and delivers savings<br />

directly to the customer’s<br />

bottom line. At this efficiency<br />

level, the customer is displacing<br />

approximately 125,000 kilograms<br />

Active Power’s flywheel-based<br />

CleanSource UPS.<br />

of CO2 emissions less each year than a<br />

conventional system.<br />

Early in 2011, Capgemini, one of the<br />

world’s foremost providers of consulting,<br />

technology and outsourcing services and<br />

an industry leader and innovator in datacentre<br />

infrastructure design, deployed<br />

Active Power’s PowerHouse system at one<br />

of its newest facilities, the Merlin datacentre<br />

in Swindon. This deployment<br />

contains Active Power’s high efficiency<br />

CleanSource 1500 kVA UPS system, three<br />

continuously rated diesel engines,<br />

transformers, and switchgear within a<br />

fully containerised and acoustically<br />

treated environment.<br />

“With Merlin, we wove together<br />

traditional datacentre requirements such<br />

as security and cost effectiveness with<br />

aggressive sustainability initiatives in our<br />

initial design stage,” comments Paul<br />

Anderson, program director, Capgemini<br />

UK. “For all of our datacentre sites, the<br />

focus is on optimisation that directly<br />

addresses clients’ demand for security,<br />

sustainability and cost efficiency.”<br />

WIP<br />

Internet link<br />

www.activepower.com<br />

30<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


Traditional<br />

Modular<br />

Containerised<br />

Active Power has simple, powerful solutions for you. Rely on us for systems<br />

ranging from complete, turnkey PowerHouse installations to the efficient<br />

power protection of CleanSource UPS.<br />

Contact us for a product demonstration and find out how your organisation<br />

can benefit from our ingenious continuous power infrastructure solutions.


www.bnfa.eu<br />

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90% energy efficient<br />

Add Bowman Heat Exchanger technology.<br />

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Bowman heat exchangers can take your GenSet to the next level...<br />

Combined Heat & Power.<br />

It’s a simple, proven way of recovering waste heat from the jacket water<br />

and exhaust gases enabling you to offer an environmentally efficient<br />

product at a competitive price.<br />

Free heating and hot water<br />

Up to 60% heat recovery<br />

Agreen solution suitable for all fuels<br />

Strength, reliability and durability<br />

Extract even more energy with<br />

Bowman charge air, oil and fuel coolers<br />

EJ Bowman (Birmingham) Ltd<br />

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Tel: +44 (0) 121 359 5401 Fax: +44 (0) 121 359 7495<br />

Email: info@ejbowman.co.uk www.ejbowman.co.uk<br />

BOWMAN®<br />

BS EN ISO 9001-2008<br />

Reg. No. FM38224


BENELUX REVIEW<br />

Acoustic Pulse Reflectometry - a<br />

new way of solving old problems<br />

Using a unique and patented Acoustic Pulse Reflectometry (APR) technology, the AcousticEye<br />

Dolphin G3 unit from Netherlands-based AcousticEye International has changed the way<br />

tube inspection is being conducted, WIP has the story.<br />

AcousticEye International of<br />

Leusden, The Netherlands, is the<br />

company behind the AcousticEye<br />

Dolphin G3. Using a unique and patented<br />

Acoustic Pulse Reflectometry (APR)<br />

technology, the unit lets you inspect every<br />

Heat Exchanger tube, regardless of size,<br />

configuration or material, says its<br />

manufacturer.<br />

Its non-traversing technology is said to<br />

be 10 times faster than current inspection<br />

technologies, which rely on physically<br />

traversing every tube. This means you no<br />

longer need to settle for the risky random<br />

sampling of tubes – you can test every<br />

one.<br />

The AcousticEye Dolphin G3 is a<br />

compact, handheld hardware probe which<br />

can be used to inspect internal diameters<br />

of any tube up to 2".<br />

A wide probe is available for internal<br />

diameters between 2"-4”. The probe<br />

injects an acoustic pulse down the tube<br />

and collects the reflected signals that<br />

return. The probe is connected to a<br />

sophisticated software system that<br />

automatically processes and interprets the<br />

signals using Acoustic Eye's breakthrough<br />

signal processing algorithms. The system<br />

generates easy-to-read reports that<br />

pinpoint the location and determine the<br />

severity of every problem.<br />

Because they need to physically traverse<br />

each tube, current common heat<br />

exchanger inspection methods are slow,<br />

prone to breakdown, and often require<br />

the use of specialized or customised<br />

probes.<br />

AcousticEye's non-invasive acousticbased<br />

solution lets you inspect any type<br />

of tube in any heat exchanger in less than<br />

9 seconds, while delivering<br />

comprehensive, objective and actionable<br />

results. The technology detects tube<br />

defects such as corrosion, holes, leaks,<br />

degradation and fouling.<br />

Whereas existing solutions, such as eddy<br />

current, require skilled and certified<br />

personnel to manually interpret the<br />

signals, the Dolphin solution offers<br />

computer-based interpretation that<br />

reduces time and costs, as well as<br />

ensuring consistency and reducing human<br />

error.<br />

In one recent example, the operator of a<br />

geothermal power plant in California<br />

encountered a severe leak in a finned<br />

tube heat exchanger and used an<br />

AcousticEye Dolphin G3 to solve the<br />

problem. Engineers had discovered that<br />

an Isobutane-filled heat exchanger (finned<br />

tubes, 60 ft’ long, 1” diameter, 142 tubes<br />

each) was leaking badly: clumps of frozen<br />

coolant were<br />

observed at the<br />

bottom of one<br />

of the units.<br />

Subsequent<br />

examination of<br />

the tube's ID<br />

revealed severe<br />

corrosion, even<br />

though the unit<br />

was only three<br />

years old.<br />

After full<br />

cleaning, a<br />

single unit was<br />

inspected with<br />

the AcousticEye Dolphin which revealed<br />

the tubes to be in fairly good condition.<br />

The operator then proceeded to inspect<br />

all 22 heat exchangers on site. Several<br />

defective tubes were quickly and<br />

efficiently detected by the operator.<br />

These tubes were then plugged and the<br />

entire bank of condensers was brought<br />

into operation, with no further problems,<br />

reports the company.<br />

Internet link<br />

www.acousticeye.com<br />

[Top] Measurement &<br />

noise threshold for the<br />

AcousticEye Dolphin<br />

G3 unit.<br />

WIP<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

33


BENELUX REVIEW<br />

New silencing units from<br />

Soundproof Systems BV<br />

Netherlands-based Soundproof Systems BV (SPS) manufactures custom built 20ft, 30ft and<br />

40ft ISO containers for various installation projects around Europe, including<br />

telecommunication systems, electrical equipment and generating sets, reports WIP.<br />

Customised containers from<br />

Soundproof Systems BV offer users<br />

many advantages over conventional<br />

installations, where cost-effective<br />

protection is of paramount importance to<br />

gen-sets and for people working or living<br />

within the environment.<br />

Fully-insulated, the containers are<br />

complete with lifting and handling<br />

facilities for ease of transportation.<br />

A spokesman for the company told WIP:<br />

“Robust construction ensures a secure<br />

housing for the installed equipment and in<br />

addition provides a sound-attenuated and<br />

weatherproof enclosure ready for<br />

operation, with the minimum on-site<br />

preparation - a unique advantage.”<br />

SPS containers offer many advantages<br />

over conventional housing: international<br />

Containers can be easily shipped.<br />

A Perkins 450 kVA container.<br />

lifting & handling<br />

facilities make for<br />

simple transportation<br />

with no packing<br />

problems. Self-contained<br />

and ready for operation,<br />

as soon as it gets<br />

offloaded, the average<br />

container requires a<br />

minimum of site labour<br />

and foundation<br />

preparation. The<br />

acoustica insulation in<br />

each container is often<br />

less expensive than<br />

purpose-fabricated<br />

enclosures. Additional<br />

containers, each housing<br />

separate pieces of<br />

equipment, can be used<br />

to complete a complex<br />

modular system.<br />

Rigid construction<br />

enables the container to<br />

be raised clear of the<br />

ground with minimal<br />

effort and expense, says<br />

SPS. Environmentallyengineered<br />

weather protection, sound<br />

attenuation, or a combination of both<br />

specifications are available to suit any<br />

environmental need.<br />

Each custom built canopy is constructed<br />

from heavy gauge sheet steel, lined with<br />

acoustic foam to ensure long service life.<br />

Each canopy is fitted with either 2 or 4<br />

personnel access doors (depending on the<br />

size) providing easy access for the<br />

maintenance and inspection of the diesel<br />

generator unit. These doors are fully<br />

lockable with recessed handles.<br />

Typically, cooling air is drawn into the<br />

canopy via the engine radiator fan, or<br />

electric fan through the sound reducing<br />

Container housing a Perkins gen-set.<br />

Lister-Petter TR3 gen-set and housing from SPS.<br />

chevrons or splitter attenuators. Control<br />

panel viewing windows can be provided to<br />

allow monitoring of the generating set<br />

without opening the canopy doors, reports<br />

SPS.<br />

Undrilled cable gland plates can be<br />

provided to allow easy site connection<br />

and lifting points are provided for the<br />

canopy at convenient locations.<br />

Finally, these canopies are powder<br />

coated to a high quality finish to<br />

withstand arduous site conditions. WIP<br />

Internet link<br />

www.soundproofsystems.com<br />

34<br />

J ULY 2011 • <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


GEA compressor packages<br />

In touch with stable LNG production<br />

Training for the<br />

power industry<br />

Gas turbine technology<br />

short courses<br />

In the production process of oil and gas and especially in case<br />

of gas liquefaction, temperature control plays a vital role. Our<br />

specialized expertise in this area can only be acquired over<br />

years of industrial refrigeration experience. GEA Refrigeration<br />

Technologies assures safety in the liquefaction process and<br />

quality in the product. Perfectly inter-coordinated compressors,<br />

including their complete periphery, on stable, no-vibration<br />

frames – these are the GEA packages and skids. We apply<br />

our knowledge in every design in order to fabricate efficient,<br />

rugged and reliable systems for constant and stable production.<br />

Our steel-enclosed compressors are designed for use in<br />

environments endangered by fire and satisfy API Standard<br />

619. They are equipped with oil separators, lubrication-oil<br />

coolers, and pumps. With GEA package solutions for refrigeration,<br />

you can rest assured that everything has been well<br />

thought out for you at our factory.<br />

Cranfield University offers a wide range<br />

of short course training opportunities in the<br />

fields of power & propulsion.<br />

Short courses in gas turbine technology<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Combined Heat & Power<br />

Combined Cycle Gas Turbines<br />

Gas Turbine Performance<br />

Gas Turbine Appreciation<br />

Gas Turbine Combustion<br />

Gas Turbine Design & Performance<br />

Gas Turbine Transient Performance<br />

Mechanical Integrity of Gas Turbines<br />

Gas Turbine Technology for Operations & Maintenance Engineers<br />

Customised in-company courses can be arranged on application.<br />

Enquiries<br />

Mrs Claire Bellis<br />

Department of Power and Propulsion<br />

<br />

T: +44 (0)1234 754683<br />

<br />

www.cranfield.ac.uk/soe<br />

GEA Refrigeration Technologies<br />

GEA Refrigeration Technologies<br />

www.gearefrigeration.com


BENELUX REVIEW<br />

Gas turbines from OPRA<br />

Turbines of the Netherlands<br />

Based on proven radial gas turbine technology, the OP16 gas turbine from OPRA Turbines is a<br />

compact, efficient and reliable industrial gas turbine designed for supplying power generation<br />

applications to both the oil and gas and industrial markets, reports WIP.<br />

OPRA Turbines of Hengelo, The<br />

Netherlands, is well-known for its<br />

role in developing, manufacturing,<br />

marketing and maintaining generator sets<br />

in the 2MW power range using the OP16<br />

series of gas turbines.<br />

Based on proven radial gas turbine<br />

technology, the OP16 gas turbine is a<br />

compact, efficient and reliable industrial<br />

gas turbine designed for supplying power<br />

generation applications to both the oil<br />

and gas and Industrial markets.<br />

The OP16 generator sets can be provided<br />

in a variety of configurations to meet<br />

customer-specific requirements. The<br />

engineering design, component selection<br />

and maintenance accessibility of the<br />

generator sets enhance high reliability<br />

and long product life. The generator sets<br />

can be provided with low emission and<br />

dual and/or multifuel capabilities.<br />

The generator sets can be installed as<br />

single or multiple units effectively<br />

covering installation requirements from<br />

1.5 MW to 10 MW.<br />

OPRA provides gas turbine generating<br />

sets for customers world-wide within the<br />

oil & gas, industrial, commercial and<br />

marine sectors.<br />

The OPRA generator sets [top right] can<br />

be provided in a variety of configurations<br />

to meet specific customer installation<br />

OP16 units at the BP TNK<br />

oilfield in Novy Urengoy.<br />

requirements and site<br />

conditions. OPRA's 2 MW<br />

class OP16 gas turbine is<br />

a radical industrial<br />

design which provides<br />

robustness, reliability,<br />

highest efficiency in<br />

class and ultra low<br />

emissions. Dual fuel and<br />

off-specification fuel<br />

options are also<br />

available. OPRA’s<br />

complete gas turbine<br />

generating sets are<br />

engineered to meet<br />

customer specific<br />

requirements both for land based and<br />

offshore applications.<br />

Single or multiple OP16 units can<br />

effectively cover installations from 1.5 to<br />

10 MW electrical power demand, says the<br />

company. OPRA also offers a mobile<br />

version of its OP16-series gas turbine<br />

generators. These mobile packages can be<br />

bought or rented from OPRA for any short<br />

or long term power requirement.<br />

OPRA's OP16 Mobile Electric Power (MEP)<br />

packages are said to be easy to install and<br />

relocate. The packages are designed with<br />

a standard 20ft containers footprint.<br />

Mobile applications include: construction<br />

sites; special events; power during<br />

scheduled maintenance<br />

events; temporary and<br />

continuous additional<br />

power demand;<br />

emergency power for<br />

disaster situations;<br />

electricity for military<br />

compounds in war zones;<br />

and electric power to<br />

meet seasonal peak<br />

demands.<br />

The mobile packages<br />

feature the same features as any other of<br />

OPRA's gas turbine generators, says the<br />

company. These include: high-reliability,<br />

environmentally-friendly operation and<br />

maximised availability.<br />

The all-radial turbine rotor is described<br />

as ‘sophisticated simplicity at its best,<br />

resulting in a robust design for high<br />

reliability under the harshest conditions’.<br />

According to OPRA the OP16 industrial<br />

turbine offers the highest fuel efficiency<br />

in its power range as a simple cycle<br />

generator or co-generation unit.<br />

The turbine's compact size is a direct<br />

result of the all-radial rotor design,<br />

resulting in a smaller footprint and<br />

reduced installation requirements.<br />

The turbine operates equally well on<br />

diesel or natural gas and can switch under<br />

full load when ordered as a dual fuel unit.<br />

OPRA’s advanced combustion technology<br />

allows the turbine to achieve NOx exhaust<br />

levels of 25ppm or less on natural gas.<br />

Internet link<br />

www.opraturbines.com<br />

WIP<br />

36<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011


GE Energy<br />

Generating power and heat,<br />

wherever you need it.<br />

On-site power supply with Jenbacher gas engines. It’s a simple idea really: if you can’t get to the power,<br />

get the power to come to you. Our combined heat and power plant (CHP) uses advanced technology to<br />

provide a highly efficient constant power supply, even in the most remote locations.<br />

To find out more about our innovative gas engines, please visit www.gejenbacher.com<br />

GE Energy Jenbacher gas engines Austria (Headquarters) 6200 Jenbach T +43 5244 600-0 F +43 5244 600-527 jenbacher.info@ge.com www.gejenbacher.com


A SMART GRID<br />

NEEDS INTELLIGENT<br />

<strong>POWER</strong> GENERATION.<br />

WÄRTSILÄ® is a registered trademark.<br />

THE NEW STANDARD FOR<br />

FLEXIBLE <strong>POWER</strong> GENERATION.<br />

Environmental rules tighten, short-term energy demand fluctuates and<br />

long-term demand grows. Fuel prices and availability, weather conditions<br />

and technology – the only constant is change. How can energy be<br />

produced in a way that’s both environmentally and economically sound?<br />

Our answer: add flexibility to the energy mix. Our power plants provide<br />

fuel efficiency as well as operational and fuel flexibility, setting a new<br />

standard for power generation. Read more at wartsila.com.


SOFTWARE<br />

GIS & outage management<br />

technology for power providers<br />

When Singapore PowerGrid (SPPG), a company responsible for the power needs of over a<br />

million customers, chose to forge a partnership with the Smart grid solutions provider company -<br />

Telvent - functionality and reliability were the key factors in the choice, WIP reports.<br />

Implementing the next generation of<br />

GIS and outage management technology<br />

for power providers is never and<br />

easy task and when Singapore PowerGrid<br />

(SPPG) chose to forge a partnership with<br />

the software company, Telvent, functionality<br />

and reliability were the key factors<br />

in the choice.<br />

Singapore Power currently provides<br />

electricity to more than a million<br />

customers in Singapore. As the sole<br />

electricity company in Singapore, it is also<br />

one of the country’s largest corporations.<br />

One of its largest subsidiaries is SPPG,<br />

appointed to handle the management of<br />

the transmission network and the<br />

operation of the distribution network.<br />

SPPG’s new deal involves the acquisition<br />

of multiple Telvent solutions paired with<br />

Esri South Asia and Microsoft platforms.<br />

Using these, SPPG can now reduce service<br />

disruptions and associated costs caused by<br />

power outages.<br />

SPPG will integrate Telvent’s Responder<br />

Outage Management System (OMS) with its<br />

ArcFM Enterprise GIS. This will assist the<br />

utility with not only sustaining its<br />

System Average Interruption Duration<br />

Index (SAIDI) record, but also with the<br />

management of its daily operations for<br />

the Energy Utilities Network, says the<br />

company.<br />

SPPG will now be<br />

equipped with an<br />

improved outage<br />

management system<br />

which is smart grid<br />

ready.<br />

Telvent’s Responder<br />

solution is built upon the<br />

Microsoft platform, using<br />

Microsoft SQL Server and<br />

the Windows 7 operating<br />

system to provide<br />

seamless integration,<br />

lower cost of ownership,<br />

tighter security and<br />

increased productivity, says the company.<br />

A company spokesman said: “SPPG<br />

conducted its search for a system that<br />

was large enough to meet its growing<br />

infrastructure and found that Telvent’s<br />

broad integration and ability to control<br />

was the right fit for its operations.”<br />

Telvent’s proven expertise in the smart<br />

grid arena also contributed to its<br />

selection to help expand the nation’s<br />

smart grid initiatives.<br />

Telvent's chairman and CEO and chairman,<br />

Ignacio Gonzalez, told WIP: “As a<br />

leading smart grid solutions provider, we<br />

are pleased to be working with Singapore<br />

PowerGrid on this effort. Our selection by<br />

such a highly regarded utility affirms that<br />

Telvent has the best knowledge and<br />

technology to help utilities address their<br />

changing needs.”<br />

Telvent has a number of high-profile<br />

clients relying on its software. One client<br />

is Consumers Energy, one of America’s<br />

largest combination utilities. This utility<br />

provides electric and natural gas service<br />

to nearly 6.5 million residents.<br />

Consumers Energy relies on advanced<br />

technology to reduce outage duration,<br />

optimise crew efficiency and improve<br />

reliability and data quality.<br />

Smart grid solutions company Telvent<br />

was able to provide Consumers Energy<br />

with the ArcFM GIS.<br />

This gave the utility the mapping and<br />

data management capabilities necessary<br />

to improve internal operations, including<br />

outage management.<br />

During summer 2008, Consumers Energy<br />

also deployed Telvent Responder OMS,<br />

which operates as an extension of the<br />

utility's ArcFM GIS to enhance the existing<br />

outage response plan.<br />

It incorporates an outage map with the<br />

utility's physical assets and provides staff<br />

with a tabular, graphic display of the<br />

magnitude and correlation of events. WIP<br />

Internet link<br />

www.telvent.com<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

39


OPERATIONS & MAINTENANCE<br />

Operations & maintenance<br />

within power stations<br />

The Wood Group GTS has signed a six-year, US $15m contract with PlusPetrol Energy to<br />

provide maintenance services for two General Electric Frame 9E DLN-1 gas turbines at the<br />

370 MW Central Termica San Miguel de Tucuman combined-cycle power plant in Argentina.<br />

This new deal between the Wood<br />

Group GTS and PlusPetrol Energy<br />

means it will now supply the<br />

company with combustion and hot gas<br />

path capital parts, outage consumables,<br />

and parts for control systems.<br />

The Wood Group will also be responsible<br />

for the repair of combustion and hot gas<br />

path parts at Argentina’s 370 MW Central<br />

Termica San Miguel de Tucuman<br />

combined-cycle power plant in Argentina.<br />

The work scope includes supplying 9E<br />

DLN-1 combustion and hot gas path<br />

capital parts, outage consumables, parts<br />

for Speedtronic Mark V controls systems<br />

and the repair of combustion and hot gas<br />

path capital parts. The contract also<br />

includes monitoring & diagnostics and<br />

field services during scheduled and<br />

unscheduled outages.<br />

The Central Termica San Miguel de<br />

Tucuman power plant supplies electricity<br />

to the 500kV grid system. It is one of<br />

three plants owned and operated by<br />

Pluspetrol Energy S.A in Argentina.<br />

“We are delighted to be working with<br />

PlusPetrol Energy to provide maintenance<br />

services for their plant," Frank Avery,<br />

Wood Group GTS, told WIP.<br />

“With teams of dedicated industry<br />

professionals, we are focused on asset<br />

efficiency and reliability<br />

through best-practice<br />

maintenance procedures.<br />

We look forward to<br />

building a strong<br />

partnership with<br />

PlusPetrol Energy over<br />

the coming years<br />

through the continued<br />

delivery of tangible<br />

value-added solutions.”<br />

Hector Bertuzzi,<br />

PlusPetrol Maintenance<br />

Mechanic Manager<br />

stated: “Wood Group<br />

GTS has been very<br />

competitive throughout the bidding and<br />

contracting process and we believe has<br />

the experience to meet PlusPetrol<br />

Energy’s unique requirements. We look<br />

forward to working with them.”<br />

Argentina's Combined Cycle power plants<br />

have both gas and steam turbines<br />

supplying power to the network.<br />

Combined cycle power plants employ<br />

more than one thermodynamic cycle –<br />

Rankine (steam) and Brayton (gas). In a<br />

combined cycle power plant, a gas turbine<br />

generator generates electricity and<br />

the waste heat is used to make steam to<br />

generate additional electricity through a<br />

steam turbine, which enhances the<br />

efficiency of electricity generation.<br />

Additionally, the combined cycles are<br />

characterised by flexibility, quick partload<br />

starting, suitability for both baseload<br />

and cyclic operation, and a high<br />

efficiency over a wide range of loads.<br />

In a second deal, Wood Group GTS has<br />

been awarded a US$11 million, multi-year<br />

contract by Empresa de Generacion<br />

Electrica de Arequipa, S.A. (EGASA) to<br />

supply parts for the two General Electric<br />

MS6001B gas turbines at the 71MW Power<br />

Plant ‘Central Termica Pisco’, in Pisco<br />

Province, Peru.<br />

Under the agreement, Wood Group GTS<br />

will provide Frame 6B combustion and hot<br />

gas path capital parts. The contract will<br />

also provide for operational and critical<br />

spares along with repair of capital parts.<br />

To support this contract Wood Group GTS<br />

will use its advanced parts manufacturing<br />

programme (APM®) to supply the major<br />

capital parts.<br />

EGASA is the main electric generating<br />

company in southern Peru. Adolfo De<br />

Cordoba Velez, Chairman of the Board,<br />

from EGASA told WIP: “We awarded this<br />

contract to Wood Group GTS as they were<br />

able to provide a parts solution aligned to<br />

our operational requirements and r<br />

espected our overall need for a comprehensive<br />

solution. We look forward to<br />

Wood Group GTS delivering in a timely<br />

and cost-effective manner to help<br />

optimise the service life of our turbines.”<br />

Internet link<br />

www.woodgroup.com<br />

WIP<br />

W ORLDWIDE I NDEPENDENT P OWER • JULY 2011<br />

41


Principal Supporter:<br />

• • <br />

Energy Solutions bring together the latest renewable<br />

technologies to give you the knowledge and tools to combat rising<br />

energy costs. Energy Solutions is widely regarded as the UK’s<br />

leading energy event hosting an unrivalled collection of exhibitors<br />

and speakers to bring the unique opportunity to:<br />

• source new technology<br />

• keep up-to-date with the latest energy legislation<br />

• watch live demonstrations<br />

• learn from best practice case studies<br />

• network with thousands of industry professionals<br />

Getting information and advice on energy saving alternatives and<br />

reducing energy consumption is easy, with over 300 exhibitors and<br />

more than 150 hours of FREE education.<br />

<br />

<br />

<br />

Supported by:<br />

Offset Partner:<br />

Energy Solutions is co-located with:<br />

If you are interested in exhibiting or in any of the sponsorship<br />

opportunities available, contact Nathalie Storey on<br />

+ 44 (0)20 7921 8087


CONTRACTS & APPLICATIONS<br />

ABB wins US$80m<br />

Paraguay contract<br />

ABB has been awarded<br />

contracts worth<br />

US$80m from Itaipu<br />

Binacional, operator of<br />

the Itaipu hydropower<br />

plant, to construct a<br />

new substation in<br />

Paraguay and to expand<br />

an existing installation.<br />

The civil works will be<br />

carried out by CIE, a<br />

Paraguayan company.<br />

ABB will build a new<br />

air-insulated switchgear<br />

(AIS) substation rated<br />

at 500/220/66 kV to<br />

connect the electricity<br />

generated at Itaipu to a<br />

new 500 kV line<br />

designed to handle an<br />

increasing energy<br />

demand in Paraguay.<br />

Pakistan goes for<br />

sugar project<br />

The Asian Development<br />

Bank (ADB) will<br />

underwrite an extra<br />

US$30m contract for a<br />

bagasse-based 80 MW<br />

cogeneration power<br />

plant to be built at<br />

sugar mills near Qasba<br />

Shirin, Jamaldin Wali,<br />

Pakistan. The total cost<br />

of the project is put at<br />

US$135m.<br />

Based on sugar bagasse<br />

as the primary fuel and<br />

with imported coal as a<br />

secondary fuel, the<br />

plant will generate 51.8<br />

MW of electricity. In<br />

addition to supplying<br />

power and steam to the<br />

sugar mills, the plant<br />

will supply electricity<br />

to the national grid.<br />

RWE/Gazprom deal<br />

RWE has signed a<br />

contract with Russia’s<br />

Gazprom which<br />

establishes a strategic<br />

partnership to construct<br />

gas and coal power<br />

plants in Europe. RWE<br />

and Gazprom will now<br />

negotiate on forming a<br />

joint venture to combine<br />

existing or new gas and<br />

power plants in Germany,<br />

the UK and the Benelux<br />

countries, said RWE.<br />

GE signs new 40MW Combined-Cycle<br />

Cogeneration plant contract for Rome<br />

Termica Colleferro S.p.A. has chosen GE’s<br />

LM2500+ G4 DLE aeroderivative gas turbine<br />

technology for a 40MW combined-cycle<br />

cogeneration power plant in the industrial<br />

district of Colleferro, near Rome. Under a<br />

€10.5 million contract, GE will provide the<br />

gas turbine plus a steam turbine and<br />

related equipment to replace an existing<br />

installation at the production facilities of<br />

Avio Group’s Space Division there. The new<br />

plant also will supply energy for a heating<br />

system serving nearby industrial facilities.<br />

“This plant is a key part of our efforts to<br />

attract additional technology-based<br />

organizations to the area,” said Oreste<br />

TASSO, CEO, Termica Colleferro S.p.A.<br />

“Such companies place a very high value on<br />

qualities like energy efficiency and low<br />

environmental impact, and the GE technology<br />

addresses those needs. Once it is operational, the<br />

plant will be able to produce 300 GWh/year of<br />

electric energy and 110 GWh/year of thermal<br />

energy, which is important because Italy is a net<br />

importer of electricity. Therefore, we see it in all<br />

respects as fundamental to the growth and<br />

development of exciting new initiatives here.”<br />

GE’s LM2500+ G4 DLE gas turbine brings the<br />

flexibility needed to address today’s complicated<br />

energy, industrial and regulatory requirements. It is<br />

the first aeroderivative unit to combine fast start up<br />

and large power output with high energy<br />

efficiencies regardless of fuel source. Its dry low<br />

emissions technology achieves world-class emissions<br />

performance across the entire operating range from<br />

the instant of start up to full rated power output.<br />

The technology helps utilities take advantage of the<br />

growing trend to use abundant, cleaner-burning<br />

natural gas for power generation. In addition to<br />

being a cleaner-burning fuel and a better fit for<br />

flexible, efficient power generation, emerging<br />

exploration and production technologies are<br />

bringing record amounts of natural gas to market.<br />

This increase in global natural gas production will<br />

help ensure reliable supply and a consistent price<br />

structure, making the fuel an economically viable,<br />

dependable solution, reports GE.<br />

SPX wins US$17m contract from China<br />

The SPX Corp.has confirmed that<br />

its Thermal Equipment and<br />

Services segment won a contract<br />

for US$17 million from the China<br />

Datang Technologies &<br />

Engineering Co. The new deal<br />

involves the manufacture and<br />

installation of an indirect dry<br />

cooling tower (IDCT) system for<br />

the 600 MW DatangWu'an power<br />

plant.The DatangWu'an facility is<br />

a 2x300 MW coal-fired power<br />

plant in the Hebei Province of<br />

eastern China. The two-unit IDCT<br />

system is expected to be operational<br />

early in 2012.The indirect<br />

dry cooling tower system features<br />

SPX's ‘Mega Delta’ technology and<br />

uses a steam surface or jet<br />

condenser, a circulating water<br />

system and fin tube bundles to<br />

dissipate the waste heat using the<br />

natural draft created by the<br />

concrete cooling towers. This<br />

agreement marks the fourth IDCT<br />

contract awarded to SPX Cooling<br />

Technologies in China in recent<br />

years.<br />

Significant advances have been<br />

made over the past few years to<br />

SPX's indirect dry cooling tower<br />

technology, including welded steel<br />

tubes for product integrity and<br />

large tubes for economical and<br />

reliable operation.<br />

As the unit size of power plants<br />

continues to grow, modern power<br />

plants require<br />

higher cooling<br />

performance,<br />

requiring larger<br />

cooling surfaces and<br />

tower sizes. SPX has<br />

responded to this<br />

challenge by<br />

developing a two<br />

level cooling delta<br />

arrangement that is<br />

designed to provide<br />

higher cooling<br />

efficiency at a reasonable cost<br />

and a more economical system<br />

operation.<br />

SPX's Thermal Equipment and<br />

Services segment is a leading<br />

provider of wet, dry and hybrid<br />

cooling towers, heat exchanges,<br />

air and flue gas systems and filter<br />

systems, utilised by thousands of<br />

power stations and plants in more<br />

than 60 countries across six<br />

continents.<br />

<strong>WORLDWIDE</strong> I NDEPENDENT P OWER • JULY 2011<br />

43


PRODUCTS AND SERVICES<br />

MAN Diesel & Turbo technology boosts efficiency<br />

MAN Diesel & Turbo’s MAN B&W ME-GI gas engine premier in<br />

Copenhagen enabled it to present efficiency technologies for its<br />

twostroke engines, namely its WHR (Waste Heat Recovery) systems,<br />

which include its TCS-PTG turbines, and which are offered as an<br />

integrated solution. WHR exploits exhaust-gas energy and can be<br />

used in the production of electricity to cover<br />

a vessel’s electrical needs. All ME- and MCtypes<br />

in MAN Diesel & Turbo’s engine<br />

portfolio are suitable for WHR where the<br />

greater the engine output, the greater the<br />

potential WHR offers and the quicker the<br />

economical return. www.man.eu<br />

Proximity probe with rear & side-view target protection<br />

Condition monitoring specialists SENSONICS have added a new option<br />

to their established range of proximity probes for the power sector.<br />

The probes are said to virtually eliminate the detrimental effects on<br />

measurements caused by both side and rear targets.<br />

The PRSVBeam proximity probe has an innovative tip design which<br />

overcomes the problems associated with traditional probe designs,<br />

such as poor accuracy, system non-linearities and extended set-up<br />

time. The new probe offers a measurement range spanning 0.2mm -<br />

1.7mm and linear within 1% in a 10mm diameter tip probe, providing<br />

micrometre resolution for both critical fluid film bearing vibration<br />

and shaft position applications. Another advantage of the probe is its<br />

suitability for use in ‘blind-hole’<br />

measurement situations where<br />

certain applications restrict the<br />

ability to calibrate the in-situ probe<br />

system.<br />

www.sensonics.co.uk<br />

New Siemens wind turbines destined for Jiangsu, China<br />

Siemens Energy has received an order to supply 21 wind turbines<br />

with an output of 2,3 megawatt (MW) and a rotor diameter of 101<br />

meters each for an offshore project in Rudong County, Jiangsu<br />

province in China.<br />

The customer is Jiangsu Longyuan Offshore Wind Power Co., Ltd. a<br />

subsidiary company of China Longyuan Power Group Corporation Ltd.,<br />

one of the biggest wind power developers in the world. Commercial<br />

operation is expected in late 2011. The scope of supply includes a<br />

five-year service and maintenance agreement.<br />

The 50 MW-project is a break-through in Siemens renewable energy<br />

strategy by securing the first offshore wind power order from China.<br />

"With more than 600 wind turbines with a combined capacity of more<br />

than 1,800 MW installed in European waters, Siemens is clearly the<br />

market leader in offshore. But we also see good opportunities for<br />

offshore wind power in China with its shallow water near the<br />

consumption centers on the coast,” Jens-Peter Saul, CEO of the<br />

Siemens Business Unit Wind Power tells WIP. According to the Chinese<br />

Renewable Energy Industries Association (CREIA) China will expand its<br />

offshore wind power installed capacity to 5 gigawatts (GW) by 2015<br />

and 30 GW by 2020. “This order is an important step in entering the<br />

rapidly growing Chinese wind power market,” adds Saul.<br />

www.siemens.com<br />

Rugged computing for the power industry from JTL<br />

JLT Mobile Computers, a leading manufacturer and developer of<br />

rugged computing solutions for the toughest environments, is<br />

launching Flexible Fixed, a revolutionary concept for vehicle<br />

mounted computers for power utilities. The The first Flexible Fixed<br />

computer – the jFlex - can be easily detached from the vehicle.<br />

“Flexible Fixed is a key strategy to satisfy customer needs. We<br />

recognise that it is more cost effective for our customers to use a<br />

rugged computer designed for fixed in-vehicle installations that can<br />

also be easily removed for mobile computing tasks. There is a great<br />

need for this flexibility in such industries as transportation, warehousing,<br />

logistics, construction and public safety. With Flexible Fixed<br />

we strengthen our position further in the markets where we are<br />

strong,” Christian Funk, Product and Marketing Manager for JLT<br />

Mobile Computers, tells WIP. jFlex computers offer high levels of<br />

ruggedness and performance and are built and tested to IP65<br />

standard. jFlex will operate in temps<br />

from -30°C to +55°C and are resistant<br />

to vibration beyond the recommended<br />

limits for trucks. IThe jFlex has an<br />

Intel Atom 1.6 GHz processor, which<br />

allows it to operate at a high<br />

performance level and supports<br />

Windows 7, Windows XP and Linux.<br />

www. jltmobile.com<br />

Emerson’s Ovation saves US$5k-10k in fuel costs<br />

Emerson Process Management has modernised steam turbine controls<br />

at the Houston, Texa-based GIM Channelview Cogeneration LLC plant<br />

with its Ovation expert control system. Benefits to the plant have<br />

included greater operational efficiency and reduced maintenance<br />

costs. GIM Channelview is an 830-MW, combined-cycle (4x4x1) cogen<br />

plant serving Equistar Chemical’s Channelview Complex. It uses four<br />

170-MW Siemens-Westinghouse 501F natural gas-fired combustion<br />

turbines, four heat recovery steam generators (HRSGs) and one<br />

Alstom COMAX steam turbine. The Ovation control scheme uses a<br />

temperature and pressure differential<br />

bandwidth to ensure that<br />

the admission steam valve opens<br />

properly in order to release lowpressure<br />

steam back to the turbine<br />

for improved efficiency. This saves<br />

GIM Channelview US$5,000<br />

–$10,000 annually in fuel costs.<br />

www.Emerson.com<br />

44<br />

J ULY 2011• <strong>WORLDWIDE</strong> I NDEPENDENT P OWER


Azienda con sistema qualità certificato<br />

n.16500/07/S<br />

CLASSIFIED<br />

DIRECTORY OF EQUIPMENT AND SERVICES<br />

Turbochargers UK<br />

Spare parts, replacement<br />

turbochargers, overhauls –<br />

check, clean, balance and<br />

reconditioning.<br />

Hortonwood 37, Telford<br />

TF1 7XT. Great Britain<br />

Tel: + 44 1952 607200 (24hr)<br />

Fax: + 44 1952 677179<br />

Email: turbo@gb.abb.com<br />

Web: www.abb.com/turbocharging<br />

Bespoke build equipment of:<br />

• Containers<br />

• Enclosures<br />

• Plantroom Attenuation<br />

• Full fit out and testing facility<br />

for all sizes of gensets.<br />

Contact: Paul Read/Dan Cranfield<br />

Tel: +44 (0) 1206 383666<br />

Fax: +44 (0) 1206 383836<br />

E-mail: sales@acmacoustics.com<br />

www.acmacoustics.com<br />

Manufacturer of Gasoline,<br />

Diesel and Natural Gas/ LPG<br />

Generating Sets<br />

2.2 to 3000 kVA<br />

Aksa International (UK) Ltd.<br />

Unit 6, Pine Court<br />

Walker Road<br />

Bardon Hill<br />

Coalville Leicestershire<br />

LE67 I52 UK<br />

Tel: + 44 1530 837 472<br />

Fax: + 44 1530 519 577<br />

E-mail: sales@aksa-uk.com<br />

www.aksa.com.tr<br />

CHP PLANT<br />

HEATING<br />

CONCEPTS<br />

From the experts<br />

in exhaust gas<br />

heat exchangers<br />

Tel.: +49 (0) 98 26 / 65 59 - 0<br />

www.aprovis-gmbh.de<br />

BRADGATE CONTAINERS LTD,<br />

Leicester Road, Shepshed, Longborough,<br />

Leicestershire LE12 9EG, UK.<br />

Tel +44 (0)1509 508678<br />

Fax +44 (0)1509 504350<br />

E-mail: sales@bradgate.co.uk<br />

www.bradgate.co.uk<br />

Contact: Malcolm Cropley/ James Bexon<br />

Design, manufacture, fitting out, and site<br />

installation of purpose built modules (On<br />

shore and off shore), and acoustic containers<br />

for the electrical and allied industries<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

+44 (0)1744 814444<br />

sales@burtonwoodgroup.com<br />

<br />

Cranfield<br />

UNIVERSITY<br />

Manufacturersofbespokeandstandard<br />

Diesel/gasgeneratorcontrolpanels<br />

Lowvoltageswitchboards<br />

PLCcontrol&monitoringsystems<br />

Control&PowerSystemsLtd<br />

3DBurnistonIndustrialEstate<br />

ScarboroughEnglandYO130HG<br />

Tel:+44(0)1723871112Fax:+44(0)1723870625<br />

www.controlandpower.co.uk<br />

<br />

Covrad Heat Transfer Ltd<br />

Sir Henry Parkes Road<br />

Canley, West Midlands<br />

Coventry, CV5 6BN<br />

UK<br />

Tel: +44(0)2476 675 544<br />

Fax: +44(0) 2476 676 029<br />

e-mail: sales@covrad.co.uk<br />

www.covrad.co.uk<br />

SPECIALISED COURSES IN<br />

GAS TURBINE TECHNOLOGY<br />

FOR ENGINEERS IN THE<br />

<strong>POWER</strong> INDUSTRY<br />

For information please contact:<br />

Mrs Claire Bellis<br />

School of Engineering<br />

Cranfield University<br />

Tel: +44(0) 1234 754683<br />

Fax: +44(0) 1234 751566<br />

E-mail: c.bellis@cranfield.ac.uk<br />

Second Avenue, Centrum 100<br />

Burton-on-Trent<br />

Staffs DE14 2WF<br />

Manufacturers of<br />

Load banks for sale or hire<br />

AC/DC Resistive/Reactive<br />

2kVa–6000kVa<br />

Contact: David Gould – Sales Director<br />

Tel: 01283 531645<br />

Fax: 01283 510103<br />

E-mail: sales@crestchic.co.uk<br />

Website: www.crestchic.co.uk<br />

Manufacturer of diesel<br />

gensets between<br />

15kVA - 2250 kVA<br />

standby powers<br />

Cukurova Power Generation<br />

Aegean Free Zone, Boss St.<br />

No. 11 Gaziemir - Ismir / Turkey<br />

Tel: +90 232 2522026<br />

Fax: +90 232 2522027<br />

globalsales@cukurovapower.com<br />

www.cukurovaithalat.com<br />

james<br />

DRING<br />

power plant limited<br />

• Builders of bespoke generator systems up to<br />

3,000kVA, single or multiple units.<br />

• Control and Distribution Panels.<br />

• Power Packs and Welding Sets.<br />

• Frequency Changers and Load Banks.<br />

• Commissioning and Full Service/Maintenance.<br />

Contact<br />

Mr J. Martindale or Mr D. Walker<br />

Tel: +44 (0)115 9440072 Fax: +44 (0)115 9440235<br />

email: james.dring@talk21.com<br />

website: www.jamesdring.co.uk<br />

James Dring Power Plant Ltd,<br />

8 Eagle Road, Quarry Hill Industrial Park,<br />

Ilkeston, Derbyshire DE7 4RB, UK<br />

Europe’s leading energy<br />

equipment and service<br />

suppliers<br />

Specialists in: Coal Mine<br />

Methane, Combined Heat<br />

& Power, Landfill Gas,<br />

Sewage Gas, Bio Gas.<br />

T: +44 (0) 161 432 8833<br />

www.edinauk.com<br />

THE ULTIMATE IN ACOUSTIC FOAM<br />

Foam Techniques Ltd, manufacturer and<br />

specialist in producing acoustic and thermal<br />

insulation foam products. A comprehensive range<br />

of insulation materials offer a solution to almost<br />

any problem, specification and budget. As a<br />

market leader, we export our sound insulation<br />

products and services globally to the Gen-Set<br />

and Acoustic Enclosure Markets<br />

For further information, samples, specs, brochure<br />

and pricing, please call Neil Blythe quoting WIP<br />

Office: 01933 400096 Mobile: 07801 469997<br />

Email: nblythe@foamtechniques.co.uk<br />

ISO 9001<br />

Foam Techniques Ltd, 39 Booth Drive, Park Farm South,<br />

Wellingborough, Northants NN8 6GR UK<br />

Tel: 01933 400096 Fax: 01933 400095<br />

www.foamtechniques.co.uk<br />

GenCat<br />

<br />

<br />

• Generator Control Systems<br />

• PLC Systems<br />

• Switchgear Panels<br />

<br />

• Changeover & Bypass Panels<br />

<br />

• Fuel Control Systems<br />

• <br />

Remote Telemetry & Trackers<br />

• <br />

Hazardous Area Specialists<br />

• <br />

Design, Install & Service<br />

<br />

<br />

ICEL Group Ltd<br />

Tel: 01622 858200<br />

ail: powersystems@icel-group.co.uk<br />

<br />

<br />

<br />

www.icel-group.co.uk<br />

<br />

<br />

ide Systems manufacture an extensive range<br />

of industry dedicated electrical distribution<br />

equipment from portable power clusters<br />

through 3200A automatic changeover panels.<br />

With over 50 years combined experience in<br />

electrical engineering, our qualified engineers<br />

have a high level of technical knowledge to<br />

find solutions for your electrical distribution<br />

requirements<br />

ide Systems Ltd<br />

Unit 6 Swaffield Park, Hyssop Close,<br />

Cannock, Staffs WS11 7FU<br />

T: 01543 574111 F: 01543 571444<br />

www.idesystems.co.uk<br />

Maximum performance<br />

Minimum Fuss<br />

EXHAUST GAS SILENCERS<br />

PIPEWORK & ACCESORIES<br />

CATALYTIC CONVERTER UNITS<br />

NoX REDUCTION SYSTEMS<br />

ACOUSTIC CANOPIES<br />

INLET & EXTRACT ATTENUATORS<br />

ACOUSTIC DOORS<br />

ON-SITE INSTALLATIONS<br />

Industrial & Marine Silencers Ltd.<br />

Tel: +44 (0) 1162 604985<br />

Email: sales@silencers.co.uk<br />

www.silencers.co.uk<br />

The single source for diesel & gas engine products<br />

ENGINE STARTING<br />

ENGINE CONTROL<br />

ENGINE HEATING<br />

ENGINE SILENCING<br />

ENGINE FILTRATION<br />

SINGLE SOURCING<br />

T: +44 (0) 121 511 0400<br />

www.ipu.co.uk<br />

INTER<strong>POWER</strong> INTERNATIONAL<br />

LTD<br />

PO Box 70,<br />

Pickering,<br />

England YO18 7XU<br />

Tel: +44 (0) 1751 474034<br />

Fax: +44 (0) 1751 476103<br />

Email: intpower@aol.com<br />

Website: www.interpower.co.uk<br />

Manufacturers of diesel and gas<br />

generator sets, containerised sets,<br />

chp systems, marine sets and<br />

bespoke systems<br />

<strong>POWER</strong> PLANTS - CHP<br />

up to 120MWe<br />

Tel. 0423.688037 r.a. Fax 0423.688135 r.a. info@laserindustries.it<br />

World-Class Alternators<br />

Mecc Alte UK Ltd<br />

6 Lands’ End Way, Oakham<br />

Rutland, Leicestershire LE15 6RF<br />

T: +44 (0)1572 771 160<br />

F: +44 (0)1572 771 161<br />

E: gen@meccalte.co.uk<br />

www.meccalte.com


CLASSIFIED<br />

DIRECTORY OF EQUIPMENT AND SERVICES<br />

205-590-3505<br />

sales@maegen.com<br />

15 kW<br />

- 15 MW<br />

GENERATOR SETS<br />

READY TO SHIP<br />

<strong>WORLDWIDE</strong><br />

www.maegen.com<br />

Precision Controls Ltd<br />

Distributors for:<br />

ENGINE GENERATOR<br />

CONTROLS AIR &<br />

HYRAULIC STARTERS<br />

Installation, commissioning,<br />

breakdown service, repair, site<br />

survey, technical support and<br />

training.<br />

Contact:<br />

Susan Campbell<br />

Tel: +44 (0)161 476 4606<br />

Fax: +44 (0)161 476 5639<br />

sales@precisioncontrols.co.uk<br />

www.precisioncontrols.co.uk<br />

INDUSTRIAL COOLING SOLUTIONS<br />

PANOTO is a major designer<br />

and producer of radiators to<br />

the world GENSET market<br />

Tel: + 90 212 8750990<br />

www.panoto.com.tr<br />

Power<br />

Electrics<br />

GENERATOR SOLUTIONS<br />

RENTAL • SALES<br />

SERVICE • PARTS<br />

NATIONAL DEPOT NETWORK<br />

• Bristol • London<br />

• Cambridge • Stoke • South Wales<br />

Tel: 0870 850 0858<br />

www.powerelectrics.com<br />

Generating<br />

Silence<br />

iso containers, acoustic &<br />

weatherproof enclosures,<br />

CHP and<br />

plant room equipment<br />

Powerplus Engineering<br />

School Road, Langham<br />

Colchester, Essex CO4 5PB<br />

T: +44 (0)1206 271266<br />

F: +44 (0)1206 271208<br />

enquiries@powerpluseng.co.uk<br />

www.powerpluseng.co.uk<br />

Watford Control<br />

<br />

<br />

<br />

<br />

Designers and Manufacturers<br />

of A.C. Voltage Stabilisers<br />

and Power Conditioners<br />

For Further Information contact<br />

www.watfordcontrol.com<br />

E-mail: sales@watfordcontrol.co.uk<br />

Tel: +44(0)1536 401345<br />

Fax:+44(0)1536 401164<br />

Edina<br />

Unit 13 Rugby Park<br />

Bletchley Road, Stockport SK4 3EF<br />

T +44 (0) 161 432 8833<br />

F +44 (0) 161 4328833<br />

sales@edinauk.com www.edinauk.com<br />

Sole distributor of MWM generating sets<br />

in the UK and Ireland<br />

Electrical Electrical<br />

Model Fuel rpm Output Efficiency<br />

(kW) %<br />

TCG2016V08 g 1500 372 41.9<br />

TCG2016V12 g 1500 556 41.7<br />

TCG2016V16 g 1500 736 42.0<br />

TCG2020V12 g 1500 1138 43.1<br />

TCG2020V16 g 1500 1513 43.0<br />

TCG2020V20 g 1500 1902 43.4<br />

TCG2032V12 g 1000 3333 43.5<br />

TCG2032V16 g 1000 4300 43.5<br />

All engines available for both natural<br />

gas and biogas. TCG2032V12 and V16<br />

also available for syngas.<br />

NOx level: 500mg/m3<br />

Ratings to ISO 3046/ 1<br />

Methane Number (MN): 70<br />

Model Fuel rpm Elec O/P Elec O/P<br />

Continuous Prime<br />

TCD2016V12 d 1500 548 736<br />

TCD2016V16 d 1500 736 832<br />

TCD2020V12 d 1500 547 624<br />

TCD2020V16 d 1500 1875 1964<br />

Standby diesels from 50kVA to 3000kVA<br />

also available<br />

ENGINE MANUFACTURERS GUIDE<br />

MHI EQUIPMENT EUROPE BV<br />

P.O. Box 30101,1303 AC Almere,<br />

Netherlands.<br />

Tel: + 31-36-5388311<br />

Fax: + 31-36-5388342<br />

www.mhimee.nl<br />

European sales and service<br />

subsidiary of Mitsubishi Heavy<br />

Industries Ltd. Japan.<br />

Contact: G. G. de Wit<br />

Mitsubishi diesel engines from 3.5 to<br />

approx 3677 kW and S.I. gas engines<br />

from 245 to 2100 kW.<br />

Stand-by Prime<br />

kWm power<br />

kWm<br />

L2E d 3000 9.6 8.2<br />

L3E d 3000 14.7 12.6<br />

S3L d 3000 18.8 16.3<br />

S3L2 d 3000 20.6 17.7<br />

S4L d 3000 25 22.1<br />

S4L2 d 3000 27.6 24.1<br />

S4Q d 3000 36.8 33.5<br />

S4Q2 d 3000 39.7 36<br />

S4S d 1500 30.9 28<br />

S4S-DT d 1500 40.5 36.8<br />

S6S d 1500 45.6 41.2<br />

S6S-DT d 1500 59.6 54.1<br />

S4K-D d 1500 46 42<br />

S4K-DT d 1500 59 54<br />

S6K-D d 1500 69 63<br />

S6K-DT d 1500 88 80<br />

6D16 d 1500 71 65<br />

6D16T d 1500 117 106<br />

6D24 d 1500 125 114<br />

6D24T d 1500 185 168<br />

6D24TC d 1500 204 185<br />

S6B-PTA d 1500 261 235<br />

S6B-PTK d 1500 283 257<br />

S6B3-PTA d 1500 370 335<br />

S6B3-PTK d 1500 390 355<br />

S6A3-PTA d 1500 440 400<br />

S6A3-PTK d 1500 475 430<br />

S6R-PTA d 1500 570 515<br />

S6R-PTK d 1500 600 545<br />

S6R2-PTA d 1500 655 595<br />

S6R2-PTK d 1500 705 640<br />

S12A2-PTA d 1500 746 679<br />

S12A2-PTK d 1500 783 709<br />

S12H-PTA d 1500 1020 930<br />

S12H-PTK d 1500 1080 980<br />

S12R-PTA d 1500 1220 1110<br />

S12R-PTK d 1500 1230 1120<br />

S12R2-PTA d 1500 1315 1195<br />

S12R2-PTK d 1500 1350 1230<br />

S16R-PTA d 1500 1620 1480<br />

S16R-PTK d 1500 1650 1500<br />

S16R2-PTA d 1500 1790 1630<br />

S16R2-PTK d 1500 1945 1765<br />

S6U-PTA d 1000 1259 1143<br />

S6U-PTK d 1000 1351 1220<br />

S6U2-PTA d 1000 1395 1268<br />

S6U2-PTK d 1000 1485 1350<br />

S8U-PTA d 1000 1678 1524<br />

S8U-PTK d 1000 1802 1627<br />

S12U-PTA d 1000 2518 2286<br />

S12U-PTK d 1000 2703 2440<br />

S16U-PTA d 1000 3357 3048<br />

S16U-PTK d 1000 3604 3254<br />

continuous<br />

output kWm<br />

GS6A3-PTK g 1500 243<br />

GS12A2-PTK g 1500 441<br />

GS6R-PTK g 1500 338<br />

GS12R-PTK g 1500 676<br />

GS16R-PTK g 1500 900<br />

GS6U-PTK g 1000 790<br />

GS8U-PTK g 1000 1051<br />

GS12U-PTK g 1000 1581<br />

GS16U-PTK g 1000 2103<br />

u<br />

n<br />

GLOBAL<br />

ADR APPROVED DOUBLE SKIN DIESEL<br />

TRANSPORT IBC’S: 959-3000 LITRES<br />

T + 44 (0)1454 227 277<br />

F + 44 (0)1454 227 549<br />

WOODLANDS GENERATORS<br />

Tel: 01386 442622<br />

Fax: 01386760256<br />

Generators up to 2000 kVA<br />

Multi megawatt installations<br />

Sales & Rental<br />

Service, Installation & Commissioning<br />

24 hour technical support<br />

info@woodlands-generators.com<br />

www.woodlands-generators.com<br />

Power Management Units and<br />

Protection Relays for Diesel/Gas<br />

engines, power plants, emergency<br />

power systems and cogeneration<br />

applications.<br />

Tel: +49 711 789 54-0<br />

Fax: +49 711 789 54-100<br />

E-Mail: stgt-info@woodward.com<br />

www.woodward.com<br />

P.O. Box 546, 1970 AM IJmuiden<br />

The Netherlands<br />

T +31 255 530304 F +31 255 521587<br />

E-mail info@zwartijmuiden.nl<br />

www.zwarttechniek.com


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