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SAE 2007 - Moving Magnet Technologies

SAE 2007 - Moving Magnet Technologies

This design is

This design is recommended when needed transition time is not too low (> 5 ms). Thanks to analytical model and finite element software, it is possible to optimize the spring inertia and stiffness (cf. figure 9 below). Figure 10: Prototype of rotary actuator for air impulse charging Figure 9: Modelized spring under Cosmos Works ® + Useful formula When the transition time is low (< 5 ms) this solution is not suitable because, taking into account material mechanical stresses, the ratio between stiffness and inertia is not good. Actually, low transition time is achieved with high stiffness and quite low inertia which is not possible with such spring design. When better performances are needed, it is better advised to use a different elastic system such as coil spring. DYNAMIC BEHAVIOR: APPLICATION TO AIR IMPULSE CHARGING Presentation 3 K N. Ebh = total 12 ( R + ro ) nπ MMT’s rotary actuator is well suited for air impulse charging. The strategy is to quickly move (< 3 ms) a flap inside air intake. The advantages of the actuator are its ability to achieve fast displacement and its compactness. Hereafter (figure 10) is a picture of such actuator in a prototype shape made for an OEM. This prototype uses compression springs and was aimed to achieve a 2.5 ms travel time between both ends positions over 40° stroke. From the equilibrium position to closed position Figure 11 below shows typical dynamic behavior as measured with oscilloscope. Rest position Armature oscillates Current impulsion Armature is in closed position Holding current 20 ms/div. 20 °/div 20 A/div Figure 11: Evolution of the position (up) and current (down) as a function of time from rest position Since the rotary actuator is a mass-spring system with a stable position at mid-stroke, we first have to make the armature move to one end of the stroke. To achieve this, the current excitation must match the resonant frequency of the mechanical system. As a result (depicted in figure above), the armature has an increasing oscillation motion that leads to the capture of the armature on one end. Once the armature is captured, the current can be decreased to a smaller value that is enough to keep the armature “stuck” on one end. From one end of the stroke to the other Figure 12 below shows typical current in both phases and dynamic behavior measured with an oscilloscope. For a better understanding, both phases are supplied independently but plotted on the same curve. The current pulses are specifically calibrated to generate a

“soft” landing on the armature seat. In the application a position closed-loop control should be required. Transition displacement Armature seating 2.5 ms 1 ms/div. 12 °/div 20 A/div Current to capture Figure 12: Evolution of the position (up) and current (down) as a function of time from one end of the stroke to the other end (back and forth displacement) Once the armature is captured, the decrease of current allows the springs to move the armature in the other end of the stroke. The anticipated current increase in the other pair of coils allows the capture of the armature when it approaches the other end of the stroke (cf. figure above). Figure 13: typical configuration of a polarized solenoid valve of the prior art Still based on a spring mass system in the aim to achieve fast displacement, MMT has developed a new linear actuator [4] (cf. figure 14). The innovative structure uses a polarized solenoid stator that acts on a double moving armature on each side of the unique stator part. The great advantage of the structure is that the rest positions are achieved in both ends with the same magnets. The results are: a better efficiency of the magnets and a cost saving solution. FAST LINEAR ACTUATOR FOR VARIABLE VALVE ACTUATION STRUCTURE Valve electromechanical actuation requires generally high energy to perform the displacement and most of the existing designs face issues in energy saving because they require too high electrical energy to correctly work. Thus, one of the most stringent requirements is the ability of the system to keep rest positions without any current consumption and with limited cost. This also allows cylinder deactivation which can be very useful in some specific driving modes (urban conditions for example). Usually, the actuators have two E-shaped stators [2] [5] and the stable position on the end-stroke can be achieved inserting permanent magnets on each stator. This leads to a high magnet mass per actuator. If we consider two (or more) actuators per cylinder, the required magnet mass can be very high and so the overall cost becomes unaffordable. The figure 13 below shows a typical structure of the prior art [5]. Lower spring Upper spring Upper armature Magnet Lower armature Upper coil Magnet Lower coil Axle Figure 14: Structure of the MMT linear actuator (without springs) PRINCIPLE The innovative MMT linear actuator can be divided in two distinct and independent structures among the symmetry plan. This is shown in figure 15 below.

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