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5.5 initial diagnostic check: efi - harley-davidson-sweden.se

5.5 initial diagnostic check: efi - harley-davidson-sweden.se

HOME Test 5.10 (Part 1

HOME Test 5.10 (Part 1 of 4) ENGINE CRANKS, BUT WILL NOT START Fresh fuel in tank? NOTE Refer to IGNITION COIL in the Touring Service Manual for proper coil terminal location. Spark plug wires firmly connected to proper coil terminals? NO Add fuel /connect spark plugs. YES 1 Check for trouble codes. Codes found? NO YES Is TSM/TSSM mounted in proper orientation? Refer to Table 5-5. Start with the lowest ranking code. 2 YES Check battery connections and voltage. Is voltage above 12.60? NO Install TSM/TSSM properly. YES NO Does battery pass load test? Was battery allowed to discharge? Was battery drawn down by starting problem? Recharge battery. YES NO Turn ignition key ON and engine stop switch to RUN. Did fuel pump run for 2 seconds and check engine lamp illuminate for 4 seconds? Replace battery. YES NO No pump, light OK. NO No light or pump 3 Connect breakout box to ECM [78]. Measure voltage to breakout box with DVOM at terminal 13 (+) and terminal 4 (-). Crank engine for greater than 2 seconds to insure proper system operation. 6-12 volts present continuously? See 5.13 FUEL SYSTEM ELECTRICAL TEST. See 5.11 NO ECM POWER. YES NO STOP Go to Test 5.10 (Part 2 of 4). Go to bold asterisk in Test 5.10 (Part 4 of 4). 5-26 2004 Touring: Engine Management (EFI)

HOME Test 5.10 (Part 2 of 4) ENGINE CRANKS, BUT WILL NOT START Continued from Test 5.10 (Part 1 of 4). Install fuel pressure gauge (Part No. HD-41182). See 5.15 FUEL PRESSURE TEST. While cranking engine (for more than 2 seconds to ensure proper system operation), verify that fuel pressure rises to 55-62 PSI (380-427 kPa). Adequate fuel pressure present? YES NO 4 Check spark plug condition, replace if fouled. Reinstall spark plugs before checking spark. Check spark at both plugs while cranking. Spark present? Incorrect pressure. See 5.15 FUEL PRESSURE TEST. YES NO Verify connector is securely attached to each injector. If so, disconnect fuel injector connector and attach fuel injector test lamp (HD-34730-2C). Crank engine. Does lamp flash? 5 Check battery voltage at Terminal A (+) of coil connector [83B] using DVOM. Battery voltage present for 2 seconds after key ON? YES NO YES NO 6 Monitor IAC pintle for 10 seconds after turning ignition OFF. Does pintle extend and then retract during 10 second key OFF reset procedure? Correct problems with fuel injectors. See 5.23 DTC P0261, P0262, P0263, P0264. STOP Go to Test 5.10 (Part 3 of 4). Open in Y/GN wire between splice for fuel pump wire and ignition coil. Repair open YES NO Check for plugged fuel injectors. Injectors plugged? See 5.16 IDLE AIR CONTROL. YES NO Replace plugged injector(s). Check engine compression. Clear codes using speedometer self diagnostics. See 5.6 SPEEDOMETER SELF DIAGNOSTICS. Confirm proper operation with no check engine lamp. 2004 Touring: Engine Management (EFI) 5-27

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