Jason Schweizer, Division Manager â Logistics, Yamaha Motor ...
Jason Schweizer, Division Manager â Logistics, Yamaha Motor ...
Jason Schweizer, Division Manager â Logistics, Yamaha Motor ...
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V2<br />
<strong>Yamaha</strong> <strong>Motor</strong> Corp. USA<br />
2013 Georgia <strong>Logistics</strong> Summit<br />
3/25/2013<br />
Rev Your Heart
<strong>Logistics</strong> <strong>Division</strong><br />
<strong>Jason</strong> <strong>Schweizer</strong><br />
Domestic<br />
Finished Goods<br />
Operations<br />
International<br />
Trade of<br />
Finished Good<br />
Compliance
1955: The first <strong>Yamaha</strong><br />
motorcycle. The YA-1.<br />
1958: First<br />
<strong>Motor</strong>cycle sold in<br />
USA.<br />
1968: Snowmobile<br />
Genichi Kawakami:<br />
Founder of <strong>Yamaha</strong><br />
<strong>Motor</strong> Co., LTD in July,<br />
1955.<br />
1980: Golf Carts<br />
1987: Waverunners<br />
2004: Side X Side<br />
1973: Generator 1984: 4 Wheel ATVs<br />
1996: Sportboat<br />
1960: Marine Engines<br />
Every day, I am excited to work with products I LOVE!
Intl. Supply Chain For Finished Goods<br />
<strong>Yamaha</strong> <strong>Motor</strong>s Co. Ltd.<br />
Iwata Japan<br />
Port of Seattle/<br />
Tacoma<br />
Port of Charleston<br />
Port of LA/LB<br />
Port of Jacksonville<br />
Manufacturing Facilities<br />
Import Transit Route<br />
Port Of Entry<br />
‣ <strong>Yamaha</strong> <strong>Motor</strong> Corp. has factories located in 16 countries and<br />
sales offices located in 31 countries.
North America <strong>Logistics</strong> Supply Chain<br />
North America Corporate<br />
Headquarters & <strong>Motor</strong>sports<br />
Sales Office Cypress, CA<br />
<strong>Yamaha</strong> Corporate Office & Parts Warehouses<br />
Finished Goods Warehouses<br />
Manufacturing Facilities
North America <strong>Logistics</strong> Supply Chain<br />
Outboard <strong>Motor</strong>s &<br />
Water Vehicle Sales Office<br />
Kennesaw, GA<br />
Finished Goods Warehouse<br />
Lithia Springs, GA<br />
<strong>Yamaha</strong> <strong>Motor</strong> Manufacturing Corp.<br />
(YMMC) Newnan, GA<br />
‣ Golf Cars Sales Office<br />
<strong>Yamaha</strong> Corporate Office & Parts Warehouses<br />
Finished Goods Warehouses<br />
Manufacturing Facilities
<strong>Yamaha</strong> <strong>Motor</strong><br />
Manufacturing Corp.<br />
(YMMC) Detail<br />
Newnan, GA
YMMC Newnan, GA Campus Map<br />
Criteria for factory site location:<br />
‣ Proximity to market<br />
‣ Proximity to supply vendors<br />
‣ Close to Port of Savannah<br />
‣ Atlanta Transportation Lanes<br />
DC4:<br />
Domestic & Japan<br />
Inbound Materials<br />
GAM:<br />
Wheel & Crate<br />
Production<br />
DC5:<br />
Overseas<br />
Inbound<br />
Materials<br />
Vehicle Test Track<br />
DC3:<br />
Export Shipping &<br />
Sub Assemblies<br />
Plt 2:<br />
ROV Assembly,<br />
Paint, Welding<br />
<strong>Yamaha</strong> Golf Car Company<br />
Plt 1:<br />
ATV, GC & WV Assembly;<br />
Plastic Molding, Paint & Welding
International Supply Chain For YMMC<br />
<strong>Yamaha</strong> <strong>Motor</strong>s Co. Ltd.<br />
Iwata Japan<br />
Port of LA/LB<br />
YMMC<br />
Port of Savannah<br />
Manufacturing Facilities<br />
Import Transit Route<br />
Port Of Entry<br />
Rail Route
YMMC North American Supplier Locations<br />
4 days,<br />
1,501-2,200 Miles<br />
10 Suppliers<br />
3 days<br />
1,001-1,500 Miles<br />
11 Suppliers<br />
2 days<br />
501-1,000 Miles<br />
50 Suppliers<br />
1 day<br />
1-500 Miles<br />
67 Suppliers<br />
Vendors: 138 (49% within 500 Miles)<br />
SKU’s: Active = 3,973 & Service = 1,473,<br />
which totals = 5,446
Domestic Inbound Route<br />
Planned Delivery Route<br />
Contracted<br />
Route<br />
Vendor<br />
Management<br />
Mid-West<br />
Consolidation<br />
Local Route<br />
DC<br />
YMMC Campus<br />
Plant<br />
Southern<br />
Consolidation<br />
Progressive Delivery<br />
Direct Delivery Route
North America Rail & Truck Routes<br />
Over 3,000 delivery points<br />
Finished Goods Warehouses<br />
<strong>Yamaha</strong> <strong>Motor</strong>s Manufacturing Corp.<br />
Rail Routes<br />
Truck Routes
Potential Challenges:<br />
1. Ability for vendors to adapt and continue to<br />
provide great rate & service during economic<br />
volatility.<br />
40%<br />
20%<br />
% Change by Volume Vs. Prior Year<br />
0%<br />
-20%<br />
2008 2009 2010 2011 2012 2013 Fcst 2014 Fcst 2015 Fcst<br />
-40%<br />
2. Transparency of vendor’s fiscal stability.<br />
3. Port strike.<br />
4. Shortage in transportation capacity and potential<br />
increase in rates, especially during peak<br />
seasonality.<br />
5. Fuel Cost.<br />
-60%<br />
-80%
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