Jason Schweizer, Division Manager – Logistics, Yamaha Motor ...

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Jason Schweizer, Division Manager – Logistics, Yamaha Motor ...

V2

Yamaha Motor Corp. USA

2013 Georgia Logistics Summit

3/25/2013

Rev Your Heart


Logistics Division

Jason Schweizer

Domestic

Finished Goods

Operations

International

Trade of

Finished Good

Compliance


1955: The first Yamaha

motorcycle. The YA-1.

1958: First

Motorcycle sold in

USA.

1968: Snowmobile

Genichi Kawakami:

Founder of Yamaha

Motor Co., LTD in July,

1955.

1980: Golf Carts

1987: Waverunners

2004: Side X Side

1973: Generator 1984: 4 Wheel ATVs

1996: Sportboat

1960: Marine Engines

Every day, I am excited to work with products I LOVE!


Intl. Supply Chain For Finished Goods

Yamaha Motors Co. Ltd.

Iwata Japan

Port of Seattle/

Tacoma

Port of Charleston

Port of LA/LB

Port of Jacksonville

Manufacturing Facilities

Import Transit Route

Port Of Entry

Yamaha Motor Corp. has factories located in 16 countries and

sales offices located in 31 countries.


North America Logistics Supply Chain

North America Corporate

Headquarters & Motorsports

Sales Office Cypress, CA

Yamaha Corporate Office & Parts Warehouses

Finished Goods Warehouses

Manufacturing Facilities


North America Logistics Supply Chain

Outboard Motors &

Water Vehicle Sales Office

Kennesaw, GA

Finished Goods Warehouse

Lithia Springs, GA

Yamaha Motor Manufacturing Corp.

(YMMC) Newnan, GA

‣ Golf Cars Sales Office

Yamaha Corporate Office & Parts Warehouses

Finished Goods Warehouses

Manufacturing Facilities


Yamaha Motor

Manufacturing Corp.

(YMMC) Detail

Newnan, GA


YMMC Newnan, GA Campus Map

Criteria for factory site location:

‣ Proximity to market

‣ Proximity to supply vendors

‣ Close to Port of Savannah

‣ Atlanta Transportation Lanes

DC4:

Domestic & Japan

Inbound Materials

GAM:

Wheel & Crate

Production

DC5:

Overseas

Inbound

Materials

Vehicle Test Track

DC3:

Export Shipping &

Sub Assemblies

Plt 2:

ROV Assembly,

Paint, Welding

Yamaha Golf Car Company

Plt 1:

ATV, GC & WV Assembly;

Plastic Molding, Paint & Welding


International Supply Chain For YMMC

Yamaha Motors Co. Ltd.

Iwata Japan

Port of LA/LB

YMMC

Port of Savannah

Manufacturing Facilities

Import Transit Route

Port Of Entry

Rail Route


YMMC North American Supplier Locations

4 days,

1,501-2,200 Miles

10 Suppliers

3 days

1,001-1,500 Miles

11 Suppliers

2 days

501-1,000 Miles

50 Suppliers

1 day

1-500 Miles

67 Suppliers

Vendors: 138 (49% within 500 Miles)

SKU’s: Active = 3,973 & Service = 1,473,

which totals = 5,446


Domestic Inbound Route

Planned Delivery Route

Contracted

Route

Vendor

Management

Mid-West

Consolidation

Local Route

DC

YMMC Campus

Plant

Southern

Consolidation

Progressive Delivery

Direct Delivery Route


North America Rail & Truck Routes

Over 3,000 delivery points

Finished Goods Warehouses

Yamaha Motors Manufacturing Corp.

Rail Routes

Truck Routes


Potential Challenges:

1. Ability for vendors to adapt and continue to

provide great rate & service during economic

volatility.

40%

20%

% Change by Volume Vs. Prior Year

0%

-20%

2008 2009 2010 2011 2012 2013 Fcst 2014 Fcst 2015 Fcst

-40%

2. Transparency of vendor’s fiscal stability.

3. Port strike.

4. Shortage in transportation capacity and potential

increase in rates, especially during peak

seasonality.

5. Fuel Cost.

-60%

-80%

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