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Balmar Product Guide - Boat Electric

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Whether you’re charging a large set of house batteries in a cruising<br />

yacht or keeping your stereo batteries charged for an afternoon on<br />

the lake in your wakeboard boat, one thing remains a constant —<br />

your charging system has to be up to the task.<br />

The fact is, most OEM charging systems are designed specifically<br />

to meet the limited needs of an engine starting battery and associated<br />

electrical loads. In “real life” boating conditions, the demands of<br />

house battery loads, AC inverters, stereo amps, lighting, refrigeration,<br />

and heating and cooling can quickly overwhelm the limited capacity<br />

of the factory-installed alternator; and the result can be a dead set of<br />

batteries and a ruined day of boating.<br />

<strong>Balmar</strong> high-output alternators and smart, multi-stage voltage regulators<br />

are built to provide the additional strength, performance, and<br />

intelligence to support the needs of today’s marine electrical demands<br />

and the special needs of the growing number of marine battery<br />

technologies.<br />

Available in a vast range of styles and outputs, <strong>Balmar</strong> marine alternators<br />

are built — from the ground up — with the unique construction<br />

and features that set them apart from the average OEM<br />

or aftermarket alternator. Custom-wound rotor/stator combinations,<br />

higher-amperage diodes, larger sealed bearings, corrosion-resistant<br />

powdercoat finishes enable <strong>Balmar</strong> alternators to excel where lesser<br />

alternators fail.<br />

All <strong>Balmar</strong> alternators, including 6-Series Smart Ready® internally<br />

regulated models, are designed to provide optimal charging in conjunction<br />

with <strong>Balmar</strong> smart, multi-stage voltage regulation, ensuring<br />

that your batteries will be fully and safely charged.<br />

Yanmar Volvo Diesel Gas With all of the engine makes and models<br />

on the market, it’s not surprising that the simple process of selecting<br />

the right alternator and voltage regulator can be confusing for<br />

the average boater.<br />

<strong>Balmar</strong> takes much of the anxiety out of the equation by offering<br />

a range of packages, each custom tailored to fit most marine gas<br />

and diesel engines. Based on a few simple details — mounting style,<br />

belt width, and amperage output — <strong>Balmar</strong> kits reduce much of the<br />

guesswork by grouping the right alternator and regulator, and adding<br />

On The Cover:<br />

<strong>Balmar</strong> 94-LY-210-IG<br />

battery and alternator temperature sensors to ensure the smartest<br />

during installation on<br />

charge possible. See package details on Page 5.<br />

Yanmar 6-LY3 Diesel Engine<br />

© Copyright 2011 Ballard Commercial Industries, Inc., Arlington, WA 98223 USA Unauthorized reproduction is prohibited


Mounting Styles<br />

Alternator Installation Basics<br />

The first issue, alternator mounting style, usually falls into one of four possibilities: (A) single<br />

1”-foot (Motorola-Style) mount, (B) single 2”-foot (Delco-Style) mount, (C) 3.15” ID saddle<br />

(Hitachi-style) mount, and (D) 4”ID saddle (J-180 style) mount. The vast majority of marine<br />

gasoline and diesel engines will use one of these four mounting styles. The list below provides<br />

a guide for many engine applications, yet we strongly recommend you compare your existing<br />

alternator to the alternators at right to ensure a proper match. In some cases, additional<br />

spacing or modification to mounting components may be necessary to ensure proper fit or<br />

alignment. A full list of alternator dimensions is provided on Page 19 of the <strong>Product</strong> <strong>Guide</strong>.<br />

While <strong>Balmar</strong> makes every effort to provide an OEM-compatible product, “drop in” alternator<br />

replacement is not guaranteed.<br />

Single 1” Foot Mt.<br />

Motorola Style<br />

Single 2” Foot Mt.<br />

Delco Style<br />

3.15” Saddle Mt.<br />

Hitachi Style<br />

4” Saddle Mt.<br />

J-180 Style<br />

Hino, Lehman,<br />

Caterpillar, Atomic 4,<br />

Universal, Ford,<br />

Crusader, Pathfinder,<br />

Westerbeke,<br />

Motorola-equipped<br />

Volvo, Cummins,<br />

Westerbeke, Perkins,<br />

Mercruiser, Yanmar 6LP,<br />

Volvo-Penta, GM, Delcoequipped<br />

Mercruiser, Lehman,<br />

Yanmar, Westerbeke,<br />

Perkins-Sabre, Iveco,<br />

Hitachi-equipped<br />

Detroit Diesel, Cummins,<br />

Caterpillar,<br />

John Deere, Volvo, J-180<br />

Bracket Mount<br />

As indicated in the chart, alternator mounting styles may vary among engine manufacturer’s<br />

models and by model year. The best way to ensure that you are ordering the proper replacement<br />

for your alternator is to verify your engine’s specific mounting configuration and alternator<br />

dimensions prior to purchasing your <strong>Balmar</strong> replacement alternator.<br />

Belt Size<br />

Drive belt width is another critical factor when selecting a replacement alternator. Vee belts and<br />

multi-groove serpentine belts have specific limits in relation to alternator size. When installing<br />

an alternator upgrade, it is essential that the alternator selected is limited to the capacity of its<br />

drive belt. Failure to do so will result in premature belt wear, belt slippage, and potential damage<br />

to the alternator and engine. The following chart provides a general guideline for alternator<br />

selection, based on belt type and width. Note that dual vee belts and serpentine belts support<br />

substantially larger loads:<br />

Belt Type Belt Width Max HP Load Max Recommended Alternator Output<br />

Sgl. Vee 3/8" 3.5 80-Amp @ 12-Volt, 30-Amp @ 24-Volt<br />

Sgl. Vee 1/2" 4.5 110-Amp @ 12-Volt, 45-Amp @ 24-Volt<br />

Dual Vee 1/2" 12 310-Amp @ 12-Volt, 220-Amp @ 24-Volt<br />

Serpentine 6-Groove N/A 210-Amps @ 12-Volt, 100-Amps @ 24-Volt<br />

Serpentine 8-Groove N/A 310-Amps @ 12-Volt, 220-Amps @ 24-Volt


Alternator To Battery Ratio<br />

Other considerations when upgrading your charging system, are the electrical load requirements<br />

of your vessel, and the capacity of the batteries required to support those loads. Under<br />

most conditions, the capacity of the house batteries should equal triple the vessel’s daily<br />

electrical requirements. In cruising vessels, where shorepower charging opportunities may be<br />

few and far between, many experts recommend doubling that amount of battery capacity.<br />

To determine your vessel’s battery requirements, it’s necessary to determine the draw and<br />

duration of your vessel’s electrical equipment, including navigation, communications, lighting,<br />

inverter and heating/air conditioning loads. The chart at right provides a basic overview<br />

of typical DC marine electrical loads. Refer to equipment manuals for actual load ratings, or<br />

consult with a qualified marine electrician to determine your actual needs.<br />

Once your vessel’s battery requirements are determined,<br />

Typical DC <strong>Electric</strong>al Loads<br />

the amperage output required for optimal charging can be<br />

(Shown In Amps Per Hour)<br />

calculated. The general rule-of-thumb for alternator output<br />

to battery size ratio is 4:1. In other words, if your anticipated<br />

VHF Receive 1.5<br />

ideal battery capacity is 400 amp-hours, your alternator’s VHF Transmit 5.0<br />

rated output should be 100 amps or greater.<br />

CB Receive 1.0<br />

Other Installation Issues<br />

CB Transmit 5.0<br />

Unfortunately, the size and type of belt driving the alternator<br />

SSB Receive 1.5<br />

may limit the rated output of the alternator you choose. If SSB Transmit 25.0<br />

your battery capacity is substantially larger than the output Depth Finder 1.0<br />

allowed based on belt size, it may be necessary to reduce GPS .50<br />

loads in order to lessen the required battery capacity, or it<br />

Radar 4.0<br />

may be necessary to modify the engine pulley system to<br />

Video Sounder 4.0<br />

allow the use of a larger belt, or multiple belts to drive the<br />

Weather Fax 2.5<br />

alternator.<br />

The practice of adding a second alternator to an engine<br />

Laptop Computer 6.0<br />

has become increasingly commonplace, and a growing<br />

Auto Pilot 4.0<br />

number of companies are developing brackets and Knot Meter .10<br />

pulley sets to support the addition of a second alternator.<br />

Wind Speed .10<br />

<strong>Balmar</strong>’s Max Charge MC-614 and MC-624 volt-<br />

Anchor Light 1.0<br />

age regulators are designed to provide sufficient field Steaming Light 1.0<br />

current to control two alternators at once. <strong>Balmar</strong>’s<br />

Running Light 3.0<br />

MC-612-DUAL voltage regulator, provide two separate field<br />

Strobe .75<br />

output terminals and alternator temperature sensing for two<br />

alternators, making it the perfect charge control solution for<br />

Tricolor 2.0<br />

single-engine, dual-alternator applications. See our website Bilge Pump 5.0<br />

(www.balmar.net) for more information and a list of bracket Head 50.0<br />

suppliers.<br />

Wash Down Pump 10.0<br />

Twin Engine Applications<br />

Refrigerator 5-10<br />

In twin engine applications, <strong>Balmar</strong>’s Centerfielder II provides<br />

Hand Spotlight 10.0<br />

an excellent solution for balanced charge control over Spreader Light 8.0<br />

dual alternators. By monitoring port and starboard alternators<br />

Small TV 8.0<br />

and regulators, and controlling field output to both al-<br />

Large TV 25.0<br />

ternators, the Centerfielder makes it possible to direct the<br />

DVD Player 8.0<br />

combined output from both alternators to charge a central<br />

Satellite Receiver 12.0<br />

house battery bank.


Charging System Packages<br />

<strong>Balmar</strong> DC Charging System packages make it easier than ever to ensure a proper match, deliver<br />

better performance, save money and provide a more trouble-free installation. Simply select the alternator<br />

output and mounting configuration that matches your vessel’s engine, and you’re ready to beef<br />

up your charging power. Charging packages combine alternator, multi-stage voltage regulator, and<br />

temperature sensors for your alternator and batteries to ensure your batteries will receive the best<br />

and safest charge possible.<br />

6-Series Charging Packages<br />

<strong>Balmar</strong>’s Smart Ready internally regulated 6-Series<br />

12-volt alternators, when paired with our smart, multistage<br />

regulators, deliver faster and safer charging, along<br />

with the added assurance of a built-in back up regulator.<br />

Select between the user friendly ARS-5 or premium<br />

MC-614 regulator to meet your preferred performance.<br />

YP Packages fit most Yanmars, Mercruisers<br />

and other engines using a<br />

3.15” saddle mount. VUP Packages fit<br />

most engines requiring 1” Motorola or<br />

2” Delco style mounts, including Volvo,<br />

Universal, or GM blocks. All kits include<br />

alternator, voltage regulator, alternnator<br />

temperature sensor, battery temperature<br />

sensor, and wiring harness. Alternators<br />

meet USCG, CE, ISO and SAE ignition<br />

protection standards. YP packages also<br />

include mounting hardware kit. 1-year<br />

limited warranty.<br />

60-YP-MC-100 Kit Shown<br />

Kits Featuring <strong>Balmar</strong> ARS-5 Regulator<br />

Model Amps ShWt MSRP<br />

60-YP-70-SR-KIT 70 18 $1099. 95<br />

60-YP-100-SR-KIT 100 18 $1229. 95<br />

60-YP-120-SR-KIT 120 18 $1309. 95<br />

60-YP-150-SR-KIT 150 18 $1360. 95<br />

Kits Featuring <strong>Balmar</strong> MC-614 Regulator<br />

Model Amps ShWt MSRP<br />

60-YP-MC-70-SR-KIT 70 18 $1129. 95<br />

60-YP-MC-100-SR-KIT 100 18 $1259. 95<br />

60-YP-MC-120-SR-KIT 120 18 $1339. 95<br />

60-YP-MC-150-SR-KIT 150 18 $1389. 95<br />

60-YP-MC-24-70-SR-KIT 70 18 $1389. 95<br />

621-VUP-70-SR-KIT 70 18 $1079. 95<br />

621-VUP-100-SR-KIT 100 18 $1229. 95<br />

621-VUP-120-SR-KIT 120 18 $1299. 95<br />

621-VUP-150-SR-KIT 150 18 $1339. 95<br />

NOTE: All kits include alternator, regulator, wiring harness,<br />

alternator temperature sensor. battery temperature sensor,<br />

installation instructions and programming screwdriver.<br />

60-YP kits include installation hardware.<br />

621-VUP-MC-70-SR-KIT 70 18 $1109. 95<br />

621-VUP-MC-100-SR-KIT 100 18 $1229. 95<br />

621-VUP-MC-120-SR-KIT 120 18 $1329. 95<br />

621-VUP-MC-150-SR-KIT 150 18 $1369. 95<br />

NOTE: All kits include alternator, regulator, wiring harness,<br />

alternator temperature sensor. battery temperature sensor,<br />

installation instructions and programming screwdriver.<br />

60-YP-MC kits include installation hardware.


Charging System Packages<br />

7-Series Charging Packages<br />

<strong>Balmar</strong> 80- and 110-amp 7-Series 12-volt<br />

alternators provide a powerful punch to<br />

these single foot or saddle mount kits.<br />

Select between our user friendly ARS-<br />

5 or our premium MC-612 regulator<br />

to meet your preferred level of performance.<br />

YP Packages fit most Yanmars, Mercruisers<br />

and other engines using a 3.15”<br />

saddle mount. VUP Packages fit most<br />

engines requiring a 1” Motorola or 2”<br />

Delco style mount, including Volvo, Universal,<br />

or GM blocks. All kits include<br />

alternator, voltage regulator, alternator<br />

temperature sensor, battery temperature<br />

sensor, and wiring harness. Alternators<br />

meet USCG, ISO and SAE ignition<br />

protection standards. 1-year limited<br />

warranty.<br />

Kits Featuring <strong>Balmar</strong> ARS-5 Regulator<br />

Model Amps ShWt MSRP<br />

70-YP-80-KIT 80 18 $1075. 95<br />

70-YP-110-KIT 110 18 $1175. 95<br />

712-VUP-80-KIT 80 18 $1075. 95<br />

712-VUP-110-KIT 110 18 $1175. 95<br />

NOTE: All kits include alternator, regulator, wiring harness,<br />

alternator temperature sensor. battery temperature sensor,<br />

installation instructions and programming screwdriver.<br />

70-YP-110-Kit Shown<br />

Kits Featuring <strong>Balmar</strong> MC-612 Regulator<br />

Model Amps ShWt MSRP<br />

70-YP-MC-80-KIT 80 18 $1125. 95<br />

70-YP-MC-110-KIT 110 18 $1225. 95<br />

712-VUP-MC-80-KIT 80 18 $1125. 95<br />

712-VUP-MC-110-KIT 110 18 $1225 . 95<br />

NOTE: All kits include alternator, regulator, wiring harness,<br />

alternator temperature sensor. battery temperature sensor,<br />

installation instructions and programming screwdriver.<br />

Hardware Kits / Spacers<br />

Hardware kits simplify installations on various<br />

Yanmar engines. Yanmar 6CX and 6LP<br />

kits include replacement alternator pulleys.<br />

Installation Hardware Kits<br />

Model For Engine Model ShWt MSRP<br />

6-0020 GM, JH, Other than CX, LP 1.5 $27. 95<br />

6-0030 Yanmar 6CX 4 $129. 95<br />

6-0040 Yanmar 6LP 4 $129. 95<br />

Alternator Spacers<br />

10-4047 1" Wide Spacer, 3/8" bore 1 $5. 25<br />

6-0030 6CX Kit Shown<br />

10-4000 1/2” Wide Spacer, 3/8” bore 1 $4. 75<br />

10-4048 1/4” Wide Spacer, 3/8” bore 1 $4. 25


Light-Duty, Small Case Alternators<br />

6-Series Alternators<br />

Built into the small case 6-Series alternator<br />

is a patented single stage Smart<br />

Ready internal regulator that’s always<br />

ready as a primary regulator, or as a<br />

back up in the unlikely event that your<br />

external regulator fails. The Smart<br />

Ready internal regulator can be left<br />

disconnected, or can be connected<br />

to the charging system with a simple,<br />

double-throw toggle switch for rapid<br />

deployment. Saddle and single foot<br />

mounts.<br />

Alternators meet USCG Title 33, ISO<br />

J1171, SAE 8846 and international CE<br />

standards for ignition protection in gas<br />

or diesel engines. Isolated ground. D+<br />

lamp circuit. 12,000 max RPM. 1-year<br />

limited warranty. ShWt. 14.<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

Alt. Amps/Volts<br />

70A/12V 14 24 57 69 61 73 61 74 62 74 62 75 62 76 63 76 63 77 64 78<br />

100A/12V 16 41 71 84 80 105 82 108 83 108 84 110 85 110 87 110 86 109 84 109<br />

120A/12V 21 37 72 91 85 108 90 115 101 117 105 120 106 121 108 123 110 123 112 122<br />

150A/12V 18 20 61 80 100 120 120 140 129 151 130 155 136 157 142 158 144 157 149 155<br />

70A/24V 5 6 28 39 43 52 50 57 49 61 47 65 48 68 50 70 50 70 52 71<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style<br />

Case<br />

Dia.<br />

Int.<br />

Reg.<br />

Iso.<br />

Grnd.<br />

Min. Belt<br />

Width<br />

MSRP<br />

60-70-SR-IG 70 12 3.15" Saddle 5.75" 14.1V YES 3/8" $799. 95<br />

60-100-SR-IG 100 12 3.15" Saddle 5.75" 14.1V YES 1/2" $899. 95<br />

60-120-SR-IG 120 12 3.15" Saddle 5.75" 14.1V YES 1/2" (2) $999. 95<br />

60-150-SR-IG 150 12 3.15" Saddle 5.75" 14.1V YES 1/2" (2) $1175. 95<br />

60-70-24-SR-IG 70 24 3.15" Saddle 5.75" 28.2V YES 1/2" (2) $1175. 95<br />

621-70-SR-IG 70 12 1" or 2" S.F. 5.75" 14.1V YES 3/8" $799. 95<br />

621-100-SR-IG 100 12 1" or 2" S.F. 5.75" 14.1V YES 1/2" $899. 95<br />

621-120-SR-IG 120 12 1" or 2" S.F. 5.75" 14.1V YES 1/2" (2) $999. 95<br />

621-150-SR-IG 150 12 1" or 2" S.F. 5.75" 14.1V YES 1/2" (2) $1175. 95<br />

621-70-24-SR-IG 70 24 1" or 2" S.F. 5.75" 28.2V YES 1/2" (2) $1175. 95<br />

604-120-SR-IG 120 12 4" Saddle 5.75" 14.1V YES 1/2" (2) $999. 95<br />

604-150-SR-IG 150 12 4" Saddle 5.75" 14.1V YES 1/2" (2) $1175. 95<br />

604-70-24-SR-IG 70 24 4" Saddle 5.75" 28.2V YES 1/2" (2) $1175. 95


Light-Duty, Small Case Alternators<br />

7-Series Alternators<br />

With the ability to spin at speeds up<br />

to 15,000 RPM, 7-Series alternators<br />

deliver impressive light-duty charging<br />

performance on high-revving performance<br />

gasoline engines or on marine<br />

diesel engines.<br />

Dual internal fans. Clockwise rotation<br />

. External 12-volt regulation is<br />

required. Sealed brush design complies<br />

with USCG Title 33, ISO J1171,<br />

and SAE 8846 ignition protection<br />

standards.<br />

Available in 3.15’ ID saddle mount, 1”<br />

single foot, and 2” single foot mounts.<br />

Case ground. External field and stator<br />

terminals. 15,000 max RPM. 1-year<br />

limited warranty. ShWt. 14.<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

80A/12V 26 31 68 72 70 75 70 77 70 78 71 81 70 84 71 89 70 90 69 91<br />

110A/12V 26 30 73 84 80 88 85 95 88 99 94 103 95 109 96 116 98 117 98 118<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style<br />

Case<br />

Dia.<br />

Int.<br />

Reg.<br />

Iso. Grnd.<br />

Min. Belt<br />

Width<br />

MSRP<br />

70-80 80 12 3.15" Saddle 5.25" NO NO 3/8" $725. 95<br />

70-110 110 12 3.15" Saddle 5.25" NO NO 1/2" $825. 95<br />

71-80 80 12 1" Sgl. Ft. 5.25" NO NO 3/8" $725. 95<br />

71-110 110 12 1" Sgl. Ft. 5.25" NO NO 1/2" $825. 95<br />

712-80 80 12 2" Sgl. Ft. 5.25" NO NO 3/8" $725. 95<br />

712-110 110 12 2" Sgl. Ft. 5.25" NO NO 1/2" $825. 95<br />

Circuit Breakers<br />

Engineered to conform to SAE J1171 electrical safety standards, 125A<br />

and 150A rated circuit breakers are designed for convenient, inline<br />

surface mounting. These circuit breakers are resettable and are designed<br />

to minimize the likelihood of unintentional tripping. 3,000-amp<br />

interrupt rating. Weather resistant.<br />

DC Circuit Breakers<br />

Model Rated Amps Temp. Range Material Mount ShWt MSRP<br />

1512 125A -25°C to +82°C Phenolic Surface 1 $83. 95<br />

1515 150A -25°C to +82°C Phenolic Surface 1 $129. 95


Large Case Alternators<br />

94-Series Alternators<br />

Two-inch single foot 94-Series alternators feature<br />

oversized bearings and extra high amperage<br />

diodes to ensure superior cooling and longer life.<br />

Custom stators, integrating larger gauge copper<br />

windings deliver outstanding low-end output and<br />

impressive performance across the powerband.<br />

Bi-directional cooling fan. Isolated ground terminal.<br />

Maximum 6,500 RPM. Corrosion-resistant<br />

powdercoat. Meets USCG Title 33 standards<br />

for ignition protection. 1-year limited warranty.<br />

ShWt. 20.<br />

94LY-Series Alternators<br />

Designed to be compatible with Yanmar’s 6LY3<br />

engine and other engines using a Hitachi-style<br />

saddle mount and dual vee belts, 94LY alternators<br />

feature custom wound stators, extra heavy<br />

diodes ad a clocked case which provides improved<br />

access to all terminal connections.<br />

Bi-directional cooling fan. Isolated ground terminal.<br />

Maximum 6,500 RPM. Corrosion-resistant<br />

powdercoat. Meets USCG Title 33 standards<br />

for ignition protection. 1-year limited warranty.<br />

ShWt. 20.<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

165A/12V 17 18 54 74 79 101 91 119 102 124 108 130 114 135 120 139 121 145 122 150<br />

210A/12V 15 19 37 43 78 89 115 124 120 143 135 159 140 168 151 175 154 181 156 185<br />

140A/24V 5 5 11 12 35 37 49 54 60 66 78 85 93 101 100 114 105 121 111 132<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style<br />

Case<br />

Dia.<br />

Int.<br />

Reg.<br />

Iso.<br />

Grnd.<br />

Min. Belt<br />

Width<br />

MSRP<br />

94-165-12-IG 165 12 2" Sgl. Ft. 6.0" NO YES 1/2" (2) $1599. 95<br />

94-210-12-IG 210 12 2" Sgl. Ft. 6.0" NO YES 1/2" (2) $1699. 95<br />

94-140-24-IG 140 24 2" Sgl. Ft. 6.0" NO YES 1/2" (2) $1699. 95<br />

94LY-165-12-IG 165 12 3.15”ID Saddle 6.0" NO YES 1/2" (2) $1699. 95<br />

94LY-210-12-IG 210 12 3.15”ID Saddle 6.0" NO YES 1/2" (2) $1799. 95<br />

94LY-140-24-IG 140 24 3.15”ID Saddle 6.0" NO YES 1/2" (2) $1799. 95<br />

LY-0050 Model 94LY Alternator Tensioner Hardware Kit (Includes tensioner and mounting bolts) $79. 95


95-Series Alternators<br />

Moderately compact for its generous output<br />

curves, the 95-Series features an extra<br />

heavy duty stator winding with large gauge<br />

wire for added output at low RPM. Combine<br />

that with extra large sealed bearings, a<br />

massive .875” pulley shaft and high amperage<br />

diodes for durability and long alternator<br />

life.<br />

The 95-Series alternator features an isolated<br />

ground for sure continuity to system ground,<br />

and a brawny J-180 style saddle mount for<br />

plenty of resistance to twist and torque. Bidirectional<br />

cooling fan. 6,500 RPM maximum<br />

rotation speed. Corrosion-resistant<br />

powdercoat finish. Meets US Coast Guard<br />

Title 33 safety standards. Requires external<br />

regulation. 1-year limited warranty. ShWt.<br />

20.<br />

Large Case Alternators<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

150A/12V 22 24 55 70 79 98 98 106 110 125 115 133 118 135 118 142 122 144 123 145<br />

165A/12V 17 18 54 74 79 101 91 119 102 124 108 130 114 135 120 139 121 145 122 150<br />

210A/12V 15 19 37 43 78 89 115 124 120 143 135 159 140 168 151 175 154 181 156 185<br />

140A/24V 5 5 11 12 35 37 49 54 60 66 78 85 93 101 100 114 105 121 111 132<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style<br />

Case<br />

Dia.<br />

Int.<br />

Reg.<br />

Iso.<br />

Grnd.<br />

Min. Belt<br />

Width<br />

MSRP<br />

9504-150-12-IG 150 12 4" Saddle 5.75" NO YES 1/2" (2) $1499. 95<br />

9504-165-12-IG 165 12 4" Saddle 5.75" NO YES 1/2" (2) $1599. 95<br />

9504-210-12-IG 210 12 4" Saddle 5.75" NO YES 1/2" (2) $1699. 95<br />

9504-140-24-IG 140 24 4" Saddle 5.75" NO YES 1/2" (2) $1699. 95<br />

Transient Spike Protectors<br />

TSP-12 and TSP-24 spike protectors<br />

build in an additional level of system<br />

safety by ensuring an exit corridor to<br />

ground should an AC or DC spike invade<br />

the vessel’s charging system.<br />

The TSP’s fused sacrificial diodes are<br />

designed to fail before alternator diodes<br />

can be damaged. 10A ATC fuse.<br />

Transient Spike Protectors<br />

Model For Fuse ShWt MSRP<br />

TSP-12 12-Volt 10A .5 $34. 95<br />

TSP-24 24-Volt 10A .5 $39. 95


Extra-Large Case Alternators<br />

97-Series Alternators<br />

Built expressly for the demands of large, multibattery<br />

house banks, inverter loads and other<br />

above-average electrical demands, extra-large<br />

case 97-Series alternators are scaled to deliver<br />

impressive output at all engine RPMs.<br />

97-Series alternators are rated at 160 amps at<br />

12 volt, or 110 to 140 amps at 24 volts. Brushless<br />

97-Series models meet US Coast Guard<br />

Title 33, CE, ISO J1171 and SAE 8846 safety<br />

standards. Maximum RPM: 6,500. ShWt. 36.<br />

97EHD-Series Alternators<br />

With even more mass and rated output, 97EHD-<br />

Series alternators are designed to support substantial<br />

battery and service loads demanded<br />

by larger recreational, commercial, or military<br />

vessels.<br />

97 EHD-Series alternators are available in 185<br />

and 265-amp models in 12 volts, and 190 amps<br />

at 24 volts. Cast aluminum finish. Case ground.<br />

All models require external regulation. J-180<br />

mount. 1-year limited warranty. ShWt. 42.<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

160A/12V 28 37 111 125 128 142 136 152 140 157 142 161 145 163 146 165 147 166 148 168<br />

185A/12V 83 100 132 141 144 159 150 165 163 174 166 179 170 183 170 186 169 185 169 184<br />

265A/12V 30 50 120 150 182 210 186 228 194 245 204 252 212 255 218 260 220 266 221 270<br />

140A/24V 25 31 47 60 77 90 84 97 98 105 110 123 116 128 122 135 125 138 129 146<br />

190A/24V 22 40 92 100 125 148 145 168 157 180 166 188 170 193 171 198 178 199 178 198<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style Brushless Iso. Grnd. Min. Belt<br />

Width<br />

MSRP<br />

97-160-12-BL-IG 160 12 4" Saddle YES YES 1/2" (2) $1699. 95<br />

97-140-24-BL-IG 140 24 4" Saddle YES YES 1/2" (2) $1699. 95<br />

97 EHD-185-12 185 12 4" Saddle NO NO 1/2" (2) $1949. 95<br />

97 EHD-265-12 265 12 4" Saddle NO NO 1/2" (2) $2499. 95<br />

97 EHD-190-24 190 24 4" Saddle NO NO 1/2" (2) $2499. 95


Extra-Large Case Alternators<br />

98-Series Alternators<br />

Available in 310A/12V and 220A/24V models,<br />

the 98-Series alternator adds dual fans for<br />

enhanced cooling, high amperage diodes<br />

for efficient voltage rectification, over-sized<br />

shaft and pulley bearings for smoother, quieter<br />

operation, and brushless excitation for<br />

longer wear, reduced electrical noise and<br />

greater ignition protection.<br />

The 98-Series alternator features dedicated,<br />

isolated ground, D+ lamp circuit, and custom<br />

stator windings. Engineered for external<br />

voltage regulation only. Maximum rotation<br />

speed is 6,500 RPM. Meets USCG Title 33,<br />

CE, SAE 8846 and ISO J-1171 standards for<br />

ignition protection. Durable powdercoat finish.<br />

1-year limited warranty. ShWt 45.<br />

Hot & Cold Output Curves (By Alternator RPM - Engine RPM Varies By Pulley Ratio)<br />

Alt. RPM 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000<br />

H C H C H C H C H C H C H C H C H C H C<br />

310A/12V 34 36 142 150 189 234 216 261 230 278 244 288 251 296 254 308 262 315 268 322<br />

220A/24V 30 33 91 100 138 148 152 167 164 180 170 185 178 193 183 204 185 218 184 221<br />

Model<br />

Rated<br />

Amps<br />

Volts<br />

Mounting<br />

Style<br />

Brushless<br />

Iso.<br />

Grnd.<br />

Min. Belt<br />

Width<br />

MSRP<br />

98-310-12-BL-IG 310 12 4" Saddle YES YES 1/2" (2) $3499. 95<br />

98-220-24-BL-IG 220 24 4" Saddle YES YES 1/2" (2) $3499. 95<br />

Repair/Rebuild Kits For All Alternator Series<br />

Model For Alternator Series/Model ShWt MSRP<br />

7060 6-Series / 12-Volt Models 1 $239. 95<br />

7060-24 6-Series / 24-Volt Models 1 $239. 95<br />

7070-80 7-Series / 80-Amp Models 1 $239. 95<br />

7070-110 7-Series / 110-Amp Models 1 $239. 95<br />

7090 9-Series 2 $239. 95<br />

7094 94-Series CALL CALL<br />

7095 95-Series CALL CALL<br />

7097 97-Series CALL CALL<br />

7098 98-Series CALL CALL


Multi-Stage Voltage Regulators<br />

MC-614/MC-624 Multi-Stage Voltage Regulators<br />

Max Charge 12-volt and 24-volt multi-stage voltage regulators provide the ultimate in charging safety and<br />

control. Selectable preset programs for standard and deep-cycle flooded, gel, AGM, spiral wound (Optima)<br />

batteries, as well as systems requiring voltage sensitivity for halogen fixtures. Can be used to control<br />

dual alternators on a single engine, or on twin engines when used with the Centerfielder (see Page 13).<br />

Regulators include: Stator/tach outputs, dash lamp and Aux. lamp terminals, Belt Load Management<br />

mode, small engine mode, programming tool, dual battery temperature sensor terminals, alternator temperature<br />

sensor terminal. (Temperature sensing requires optional sensors. See Page 15 for details.) For use<br />

on P-type alternators. MC-612-H and MC-624-H models include 54” harness. Limited 1-year warranty.<br />

Model<br />

Volts<br />

Max Charge Multi-Stage Regulator Features & Specifications<br />

Bat.<br />

Temp.<br />

Sense<br />

Alt.<br />

Temp.<br />

Sense<br />

Wiring<br />

Harness<br />

Bat.<br />

EQ.<br />

MC-612-DUAL Voltage Regulator<br />

Designed for use in single engine/dual alternator<br />

applications, the MC-612-DUAL makes it possible<br />

to connect two wiring harnesses to a single regulator,<br />

so wire splicing is unneeded when connecting<br />

dual alternators. The MC-612-DUAL also provides<br />

the option for temperature sensing at two alternators<br />

and a single battery, or dual batteries and a<br />

single alternator. MC-612-DUAL-H models come<br />

complete with two 54-inch wiring harnesses for<br />

added convenience. 1-year limited warranty.<br />

Preset<br />

Bat.<br />

Progs.<br />

Dual<br />

Alts.<br />

Belt Wear<br />

Control<br />

Adv.Prog.<br />

Mode<br />

Dimensions<br />

MC-614 12 YES (2) YES NO YES 7 YES YES YES 4.8"x3.2"x1.5" 1 $409. 95<br />

MC-614-H 12 YES (2) YES YES YES 7 YES YES YES 4.8"x3.2"x1.5" 1.5 $429. 95<br />

MC-624 24 YES (2) YES NO YES 7 YES YES YES 4.8"x3.2"x1.5" 1 $479. 95<br />

MC-624-H 24 YES (2) YES YES YES 7 YES YES YES 4.8"x3.2"x1.5" 1.5 $499. 95<br />

MC-612-DUAL 12 YES (2) YES (2) NO NO 7 YES YES NO 4.8”x3.2”x1.5” 1 $469. 95<br />

MC-612-DUAL-H 12 YES (2) YES (2) YES NO 7 YES YES NO 4.8”x3.2”x1.5” 1.5 $499. 95<br />

NOTES: Optional MC-TS-A and MC-TS-B temperature sensors are required to enable advanced regulator temperature sensing functions. <strong>Balmar</strong> voltage regulators are<br />

designed for use with P-type alternators only. Install regulators in well ventilated location with ambient temperature


Multi-Stage & Single-Stage Voltage Regulators<br />

ARS-5 Voltage Regulator<br />

Simplified programming and a bright, easy-to-read 3-digit display<br />

make the ARS-5 the easiest multi-stage regulator to install<br />

and use. Selectable presets for five battery programs, including<br />

gel, AGM, Optima, deep-cycle and standard flooded,<br />

ensure proper time and voltage control. Belt Load Manager<br />

eliminates belt wear worries. Single alternator control only.<br />

ARS-5-H includes 54” harness. Alternator and battery temperature<br />

sensing with optional sensors. For P-type alternators.<br />

1-year limited warranty.<br />

Multi-Stage Regulator Features & Specifications<br />

Model<br />

Volts<br />

Bat.<br />

Temp.<br />

Sense<br />

Alt.<br />

Temp.<br />

Sense<br />

Wiring<br />

Harness<br />

Bat.<br />

EQ.<br />

Preset<br />

Bat.<br />

Progs.<br />

Dual<br />

Alts.<br />

Belt Wear<br />

Control<br />

Adv.<br />

Prog.<br />

Mode<br />

Dimensions<br />

Sh<br />

Wt<br />

MSRP<br />

ARS-5 12 YES (1) YES NO NO 5 NO YES NO 4.1”x3.2”x1.5” 1 $369. 95<br />

ARS-5-H 12 YES (1) YES YES NO 5 NO YES NO 4.1”x3.2”x1.5” 1.5 $389. 95<br />

NOTES: Optional MC-TS-A and MC-TS-B temperature sensors are required to enable advanced regulator temperature sensing functions. DO NOT attempt to use the<br />

ARS-5 to control dual alternators. <strong>Balmar</strong> voltage regulators are designed for use with P-type alternators only. Install regulators in well ventilated location with ambient<br />

temperature


Digital Duo Charge<br />

Digital Duo Charge -<br />

DDC-12/24<br />

Dependable engine starting requires<br />

a dependable charge source for your<br />

starting battery. The Digital Duo Charge<br />

automatically tops off your starting battery<br />

whenever your house battery is<br />

being charged – even if batteries are<br />

different technologies.<br />

During charging, the Duo Charge monitors<br />

the house battery. When voltage<br />

exceeds the set minimum (typically<br />

13 volts in a 12-volt system), the Duo<br />

Charge automatically engages, providing<br />

up to 30 amps to the starting<br />

battery.<br />

When no charge source is present,<br />

the Duo Charge separates the batteries,<br />

so the starting battery won’t suffer<br />

from unintentional discharge.<br />

ON/ OFF<br />

to House B attery<br />

Optional solenoid control enables<br />

higher charging output when required<br />

(solenoid is not included). Includes<br />

input/output wiring. Preset programs<br />

for gel, AGM, standard and deep cycle<br />

flooded batteries allow mixing of<br />

house and start battery technologies.<br />

Battery temperature sensing requires<br />

optional MC-TS-B sensor cable. See<br />

Limited 1-year warranty.<br />

Model<br />

Max.<br />

Amps Volts Program<br />

Presets<br />

Bat.<br />

Temp.<br />

Fused<br />

Wires<br />

Solenoid<br />

Dimensions<br />

ShWt<br />

MSRP<br />

DDC-12/24 30 12/24<br />

4 (Gel, AGM, Std.<br />

Fld., FDC)<br />

YES*<br />

YES<br />

(30A)<br />

OPT. 4.8”x3.2”x1.5” 1.5 $299. 95


Centerfielder II - CF-2-12/24<br />

Twin engine applications pose specific<br />

charging challenges and opportunities.<br />

<strong>Balmar</strong>’s unique Centerfielder II makes<br />

it possible to control the combined output<br />

of both engine alternators to charge a<br />

single batttery bank in a balanced manner<br />

without allowing port and starboard voltage<br />

regulators to confuse each other. The<br />

result is optimal charging throughout the<br />

charge cycle.<br />

Centerfielder II<br />

The Centerfielder II monitors port and starboard voltage regulators. When both alternators and<br />

voltage regulators are working, the Centerfielder II enables the master regulator to control both<br />

alternators, making it possible to charge a single house battery bank with the combined output<br />

from both alternators.<br />

The Centerfielder II works in both 12-volt and 24-volt applications, and includes detailed wiring instructions<br />

along with larger gauge wire replacements for port and starboard regulator power wires.<br />

Not required for use on single-engine, dual-alternator applications. Use only with Max Charge MC-<br />

614 or MC-624 voltage regulators. Do not install in systems utilizing internally regulated alternators<br />

or ARS-5 voltage regulators. 1-year limited warranty.<br />

Model Volts Use With Display Lamp Outputs Fused Wires ShWt MSRP<br />

CF-2-12/24 12/24 MC-614 or MC-624 Color LEDs Port/Starboard YES (15A) 1.5 $289. 95<br />

Accessories<br />

Multi-Lite Utility Fixture<br />

Use with 12, 24, or 32-volt VDC Model Switch Bulb ShWt MSRP<br />

or 115 or 220VAC lighting. Wiring<br />

and bulbs are not included.<br />

95<br />

458-S Rotary Dial Not Included 2.5 $67.<br />

458 None Not Included 2.5 $61.<br />

Uses standard, medium bulb<br />

95<br />

base. Measures 7"x4.5"x4".<br />

Max. 40-watt bulb recommended. Not vapor proof. Includes fresnel lens and<br />

cage.<br />

Model For Length ShWt MSRP<br />

MC-TS-A Alternator 54" 1 $49. 95<br />

MC-TS-B Battery 240" 1 $61. 95<br />

Temperature Sensors<br />

For use with Max Charge and<br />

ARS-5 regulators, alternator and<br />

battery temperature sensors increase<br />

system response and protection<br />

by enabling regulators to respond to ambient heat conditions. Battery<br />

temperature sensor can also be used with Digital Duo Charge.<br />

Off-Engine Bracket (5276)<br />

Convenient mount for second alternator installation. Can be used with 2”<br />

Delco-style and 4” J-180 saddle mounts. Powdercoated cast aluminum.<br />

Includes 11” long Universal<br />

Adapter Arm.<br />

Model Item ShWt MSRP<br />

5276 Off Engine Bracket 1 $409. 95<br />

UAA Tensioning Arm Only 1 $44. 95


Alternator Dimensions By Series<br />

REAR TO CENTER OF<br />

INSIDE SHEAVE<br />

OVERALL LENGTH OF<br />

ALTERNATOR 110A<br />

OVERALL ALTERNATOR<br />

HEIGHT<br />

BOLT-TO-BOLT, TENSIONER/MOUNT-<br />

ING FOOT<br />

CASE DIAMETER<br />

FRONT FOOT WIDTH<br />

(Front-To-Back)<br />

SADDLE WIDTH<br />

(Inside Dimension)<br />

REAR FOOT WIDTH<br />

(Front-To-Back - Includes Bushing)<br />

FRONT FOOT TO CENTER<br />

OF INSIDE SHEAVE<br />

STANDARD PULLEY DIAMETER<br />

MOUNTING FOOT BORE<br />

TENSIONING ARM BOLT DIAMETER/<br />

THREAD COUNT<br />

STATOR POLES<br />

(Stator/Tach Pulse)<br />

60-SERIES<br />

6.25"<br />

15.8 cm<br />

6.6"<br />

16.8 cm<br />

7.0"<br />

17.8 cm<br />

7.3"<br />

18.5 cm<br />

6.5"<br />

16.5 cm<br />

5.7"<br />

14.5 cm<br />

.55"<br />

1.4 cm<br />

3.15"<br />

8.0 cm<br />

.75"<br />

1.9 cm<br />

1.0"<br />

2.5 cm<br />

2.7"<br />

6.9 cm<br />

10mm* M8 x 1.25 12<br />

621-SERIES<br />

6.25"<br />

15.8 cm<br />

6.6"<br />

16.8 cm<br />

7.0"<br />

17.8 cm<br />

7.3"<br />

18.5 cm<br />

6.5"<br />

16.5 cm<br />

5.7"<br />

14.5 cm<br />

1"/2"<br />

2.5 cm<br />

5.0 cm<br />

N/A<br />

N/A<br />

1.0"<br />

2.5 cm<br />

2.7"<br />

6.9 cm<br />

.38"/.5"<br />

.97 cm<br />

1.3 cm<br />

M8 x 1.25 12<br />

604-SERIES<br />

6.25"<br />

15.8 cm<br />

6.6"<br />

16.8 cm<br />

7.0"<br />

17.8 cm<br />

7.3"<br />

18.5 cm<br />

6.5"<br />

16.5 cm<br />

5.7"<br />

14.5 cm<br />

.55”<br />

1.4 cm<br />

4.0"<br />

10.2 cm<br />

6.25"<br />

15.8 cm<br />

1.0"<br />

2.5 cm<br />

2.7"<br />

6.9 cm<br />

10mm* M8 x 1.25 12<br />

70-SERIES<br />

6.25"<br />

15.8 cm<br />

7.6"<br />

19.3 cm<br />

N/A<br />

7.4"<br />

18.8 cm<br />

6.7"<br />

17.0 cm<br />

5.25"<br />

13.3 cm<br />

.55”<br />

1.4 cm<br />

3.15”<br />

8.0 cm<br />

.75"<br />

1.9 cm<br />

1.0"<br />

2.5 cm<br />

2.7”<br />

6.9 cm<br />

10mm* 5/16" 12<br />

71 &<br />

712-SERIES<br />

6.25"<br />

15.8 cm<br />

7.6”<br />

19.3 cm<br />

N/A<br />

7.4”<br />

18.8 cm<br />

6.7"<br />

17.0 cm<br />

5.25"<br />

13.3 cm<br />

1”/2”<br />

2.5 cm<br />

5.1 cm<br />

N/A<br />

N/A<br />

1.0"<br />

2.5 cm<br />

2.7”<br />

6.9 cm<br />

.38”/.5”<br />

.97 cm<br />

1.3 cm<br />

5/16” 12<br />

94-SERIES<br />

6.0"<br />

15.2 cm<br />

N/A<br />

7.0"<br />

17.8 cm<br />

9.0"<br />

22.9cm<br />

8.0"<br />

15.7 cm<br />

6.0"<br />

15.2 cm<br />

2”<br />

5.1 cm<br />

N/A<br />

N/A<br />

1.0"<br />

2.5 cm<br />

2.9"<br />

7.4 cm<br />

.50"<br />

1.3 cm<br />

M10 x 1.25 14<br />

95-SERIES<br />

7.0"<br />

17.8 cm<br />

N/A<br />

6.25"<br />

15.8 cm<br />

9.0”<br />

22.9cm<br />

7.7"<br />

19.6 cm<br />

6.25"<br />

15.8 cm<br />

.52"<br />

1.3 cm<br />

4.0”<br />

10.2 cm<br />

.75"<br />

1.9 cm<br />

1.0"<br />

2.5 cm<br />

2.9”<br />

7.4 cm<br />

.50”<br />

1.3 cm<br />

6.25"<br />

15.8 cm<br />

14<br />

97-SERIES<br />

9.0"<br />

22.9 cm<br />

N/A<br />

10.6”<br />

27.0 cm<br />

9.45"<br />

24.0 cm<br />

8.4"<br />

21.3 cm<br />

6.5"<br />

15.8 cm<br />

.55"<br />

1.4 cm<br />

4.0”<br />

10.2 cm<br />

.75"<br />

1.9 cm<br />

1.0"<br />

2.5 cm<br />

2.9”<br />

7.4 cm<br />

.50”<br />

1.3 cm<br />

1/2”<br />

x 13<br />

16<br />

97 EHD-<br />

SERIES<br />

9.25"<br />

23.5 cm<br />

N/A<br />

11”<br />

27.9 cm<br />

9.45"<br />

24.0 cm<br />

8.4”<br />

21.3 cm<br />

6.5"<br />

15.8 cm<br />

51"<br />

1.3 cm<br />

4.0”<br />

10.2 cm<br />

.75"<br />

1.9 cm<br />

1.0"<br />

2.5 cm<br />

2.9”<br />

7.4 cm<br />

.50”<br />

1.3 cm<br />

1/2”<br />

x 13<br />

16<br />

98-SERIES<br />

9.2"<br />

23.4 cm<br />

N/A<br />

11"<br />

27.9 cm<br />

9.6"<br />

24.4 cm<br />

8.25"<br />

21.0 cm<br />

8.25”<br />

21.0 cm<br />

.58"<br />

1.5 cm<br />

4.0”<br />

10.2 cm<br />

.75"<br />

1.9 cm<br />

1.25"<br />

3.2 cm<br />

2.9”<br />

7.4 cm<br />

.50”<br />

1.3 cm<br />

1/2"<br />

x 13<br />

12<br />

NOTES:<br />

1.<br />

2.<br />

3.<br />

4.<br />

Alternator dimensions are correct as of publication date. In order to ensure quality, <strong>Balmar</strong> reserves the right to make changes which may affect<br />

alternator dimensions or specification. Visit www.balmar.net for any product updates. <strong>Balmar</strong> is not liable for any damages or injuries resulting from<br />

product installation. See warranty for details.<br />

Small case 60 and 70 Series alternators are equipped standard with 10mm bore spacers and bushings. 8mm bore spacers and bushings are available for<br />

those units. Call <strong>Balmar</strong> Customer Service at 360-435-6100.<br />

621-Series alternators are equipped with a removable bushed 1” spacer for use in 2” installations. 1” mounts feature a .50” bore. 2” mounts feature a<br />

.38” bore. Please specify mounting style for 7-Series alternators (71-Series is 1” foot. 712-Series is 2” foot.)<br />

Always compare existing alternator & replacement alternator dimensions. <strong>Balmar</strong> cannot guarantee direct OEM replacement.


<strong>Balmar</strong> Alternator Pulleys<br />

Model Belt Type Belt Size Bore Diameter Fits Engine/Alternator Series MSRP<br />

1273 Serpentine K-6 17 mm 2.3" 6-Series, 9-Series, 94-Series $119. 95<br />

12-1104 Single 1/2” 17 mm 3.2" 6-Series, 9-Series, 94-Series $119. 95<br />

1300 Single 7/16" 17 mm 2.2" 6-Series, 9-Series, 94-Series $119. 95<br />

1302 Dual Deep-V 17 mm 2.2" 6-Series, 9-Series, 94-Series $99. 95<br />

1305 Dual 7/16" 17 mm 2.2" 6-Series, 9-Series, 94-Series $119. 95<br />

1309 Serpentine K-8 17 mm 2.4" 6-Series, 9-Series, 94-Series (TALL) $119. 95<br />

1310 Serpentine K-8 17 mm 2.4" 6-Series, 9-Series, 94-Series (SHORT) $119. 95<br />

1311 Serpentine K-8 17 mm 2.4" 6-Series, 9-Series, 94-Series (Cummins) $119. 95<br />

1315 Single 5/8" 17 mm 3.0" 6-Series, 9-Series, 94-Series $119. 95<br />

1316 Serpentine K-6 17 mm 2.4" 6-Series, 9-Series, 94-Series $119. 95<br />

1318 Serpentine K-6 17 mm 1.9" 6-Series, 9-Series, 94-Series $119. 95<br />

1327 Dual Deep-V 17 mm 2.7" 6-Series, 9-Series, 94-Series $119. 95<br />

1330 Dual Deep-V 17 mm 2.9" 6-Series, 9-Series, 94-Series $119. 95<br />

2479-B Serpentine K-6 17 mm 2.7" 6-Series, 9-Series, 94-Series $119. 95<br />

2758 Dual 7/16" 17 mm 2.7" 6-Series, 9-Series, 94-Series $119. 95<br />

2762 Single 7/16" 17 mm 2.7" 6-Series, 9-Series, 94-Series $99. 95<br />

2763 Dual 5/8" 17 mm 2.7" 6-Series, 9-Series, 94-Series $119. 95<br />

4031 Single 7/16" 17 mm 4.0" 6-Series, 9-Series, 94-Series $119. 95<br />

4038-CAM Dual 1/2" 17 mm 2.7" 6-Series, 9-Series, 94-Series (Lehman Dual) $119. 95<br />

5530 Dual 1/2” .875" 2.4" 95-Series, 97-Series, 98-Series $119. 95<br />

5535-B Dual 1/2” .875" 2.7" 95-Series, 97-Series, 98-Series $119. 95<br />

5537-B Serpentine K-8 .875" 2.7" 95-Series, 97-Series, 98-Series (Cummins) $119. 95<br />

5539 Serpentine K-8 .875" 2.5" 95-Series, 97-Series, 98-Series (Powerstroke) $119. 95<br />

5540 Dual 5/8" .875" 2.7" 95-Series, 97-Series, 98-Series $119. 95<br />

5550 Triple 1/2" .875" 2.9" 95-Series, 97-Series, 98-Series $119. 95<br />

5552 Serpentine K-6 .875" 2.7" 95-Series, 97-Series, 98-Series $119. 95<br />

5560 Single 5/8" .875" 2.7" 95-Series, 97-Series, 98-Series $119. 95<br />

5570 Dual 5/8" .875" 3.25" 95-Series, 97-Series, 98-Series $119. 95<br />

5580 Dual 5/8" .875" 2.9" 95-Series, 97-Series, 98-Series $119. 95<br />

59473 Serpentine 1/2" .875" 2.9" 95-Series, 97-Series, 98-Series (PE Alternators) $127. 95<br />

61-0010 Single Deep-V 17 mm 2.7" 6-Series, 9-Series, 94-Series $99. 95<br />

61-0020 Dual Deep-V 17 mm 2.7" 6-Series, 9-Series, 94-Series $119. 95<br />

61-0050 Serpentine K-6 17 mm 2.6" 6-Series, 9-Series, 94-Series $119. 95<br />

61-0060 Dual Deep-V 17 mm 2.7" 6-Series (For Yanmar 6CX) $119. 95<br />

81-0010 Single Deep-V 17 mm 2.7" 7-Series, 8-Series $99. 95<br />

81-0020 Dual Deep-V 17 mm 2.7" 7-Series, 8-Series $119. 95<br />

81-0040 Serpentine K-6 17 mm 2.5" 7-Series, 8-Series $119. 95<br />

81-0050 Serpentine K-6 17 mm 1.9" 7-Series, 8-Series $119. 95<br />

81-0060 Dual Deep-V 17 mm 2.7" 7-Series, 8-Series (For Yanmar 6CX) $119. 95<br />

1. Pulleys are un-keyed, unless specified. Contact <strong>Balmar</strong> Customer Service for information regarding notching for Woodruff key.<br />

2. For more pulley information, including dimensional drawings for individual pulleys, see www.balmar.net.<br />

3. Pulley styles and sizes not listed may be available. Contact <strong>Balmar</strong> Customer Service with your specific needs.<br />

<strong>Balmar</strong> Marketing Tools<br />

Model Item Description ShWt Price<br />

Decal-1 6” Round, Self Adhesive “<strong>Balmar</strong> Authorized Dealer” Window Sticker 1 $3. 00<br />

Poster-1 Weather Resistant Vinyl <strong>Balmar</strong> Alternators Poster - 24” x 48” (Grommeted Corners) 1 $24. 00<br />

Poster-2 Weather Resistant Vinyl <strong>Balmar</strong> Regulators Poster - 24” x 48” (Grommeted Corners) 1 $24. 00<br />

Shirt Heavyweight Cotton Blend Tee - “<strong>Balmar</strong> Authorized Dealer” Logo - XL 1 $15. 00<br />

Ballcap Low Profile Twill Ballcap - <strong>Balmar</strong> Logo - Blue/Red - Size Adjustable 1 $15. 00<br />

MC-SD <strong>Balmar</strong> Logo Screwdriver With Magnetic Handle Tip 1 $1. 75


Warranty And Ordering Information<br />

BALMAR warrants to the original consumer/purchaser the product is free from any defects in material or workmanship<br />

for a period of one year from the date of purchase. If any such defect is discovered within the warranty period,<br />

BALMAR will repair or replace the product free of charge, subject to verification of the defect or malfunction of<br />

the product by BALMAR Customer Service. BALMAR is not responsible for costs incurred for shipping to or from its<br />

headquarters. This warranty DOES NOT apply to defects or physical damage resulting from abuse, neglect, accident,<br />

mis-application, unauthorized or improper installation or repair, alteration, modification, or unreasonable use of the<br />

products. Cracked or broken cases, or parts damaged by fire, water, freezing, collision, theft, explosion, rust, corrosion<br />

or items damaged in shipment in route to BALMAR for repair are not warrantable conditions. BALMAR assumes no responsibility<br />

for consequential damage, injury, loss or expense arising from use of these products or any labor required<br />

for service or repair. BALMAR holds no responsibility for costs incurred as a result of repairs initiated by facilities other<br />

than BALMAR’s warranty repair department. It is up to the customer to ensure that any product returned to BALMAR<br />

is properly packed to provide ample protection against damage in shipment. Claims against shippers for damage in<br />

transit to or from BALMAR are the responsibility of the customer. BALMAR cannot be held liable for damage due to<br />

improper packaging and/or shipping processes.<br />

BALMAR WILL NOT repair or be held responsible for any product returned to BALMAR without proper identification,<br />

return address and BALMAR issued Return Authorization (RA) number clearly marked on the package. Proof of date<br />

and place of purchase (photocopy of purchase invoice) must be included with products returned for warranty evaluation.<br />

Authorization for warranty evaluation and repair must be received from BALMAR Customer Service and issuance<br />

of an authorization number must occur prior to product return.<br />

Material required for the repair or replacement for the defective part or product is to be supplied free of charge upon<br />

delivery of the defective regulator to BALMAR, 18930 59th Ave. NE, Arlington, WA 98223. Customer is responsible for<br />

all return transportation charges and any air or rush delivery expense. BALMAR reserves the right to determine whether<br />

to repair or replace defective components. Returned warranty or non-warranty items deemed non-repairable will<br />

be disposed of after 30 days, unless claimed by owner. <strong>Balmar</strong> is not liable for damage to or loss of returned items.<br />

Warranty limitations may vary by state. Contact your state’s consumer affairs agency for special warranty protections<br />

and policies.<br />

ORDERING REQUIREMENTS AND RETURN INFORMATION<br />

Warranty and post warranty service for <strong>Balmar</strong> alternators, regulators and other <strong>Balmar</strong> products must be arranged<br />

through <strong>Balmar</strong> Customer Service and/or Technical Support. A Return Authorization must be obtained prior to shipping.<br />

Contact <strong>Balmar</strong> at 1-360-435-6100 or email HYPERLINK “mailto:balmar@balmar.net” balmar@balmar.net for assistance.<br />

<strong>Balmar</strong> is not liable for items returned without prior written authorization, or items returned without a valid<br />

Return Authorization number on the outside of the package. ENSURE THAT RETURNED ITEMS ARE PROPERLY PACKED<br />

AND PADDED FOR SHIPMENT.<br />

TERMS: Cash, COD, Visa, MasterCard, Wire Transfer, L.C. (Letter of Credit). COD payment options; cash, certified bank<br />

funds or cashier’s check. Customer pays all bank fees, brokerage, or special packaging costs. A $50 charge will apply on<br />

returned checks. A late charge of 3% will be levied on past due open accounts. MSRP quoted is in U.S. Dollars. Custom<br />

orders greater than $2,000 require 50% deposit. No returns or refunds on custom equipment orders.<br />

Returns of unused product must occur within 30 days of purchase delivery and must include a Return Authorization<br />

issued by <strong>Balmar</strong> Customer Service. Minimum restocking fee is 15%.<br />

<strong>Balmar</strong> products are sold through distributors, dealers, and builders only. Discounts are based on minimum order<br />

amounts and annual sales performance. A fee of $20 will be charged for all domestic drop ship orders and $25 for<br />

all international drop ship orders. Contact <strong>Balmar</strong> to establish a dealer account. Prices and specifications subject to<br />

change without notice.<br />

Ballard Commercial Industries, Inc. (<strong>Balmar</strong>) 18930 59th Ave. NE, Arlington, WA 98223<br />

Phone: 360-435-6100, Fax: 360-435-3210, Email: balmar@balmar.net<br />

Hours: Mod.-Thurs: 6am – 5pm PST. Emergency Technical Support Fri: 6am – 1pm PST


New <strong>Product</strong> Showcase<br />

MC-614 Smart Voltage Regulator<br />

The newest version of the premium Max Charge regulator<br />

family, the MC-614 features the fastest and most featurefilled<br />

processor yet. New, more user-friendly programming<br />

functions include a simplified Belt Load Management system<br />

that’s accessed in the basic programming mode. This is the<br />

regulator of choice for use in twin engine applications with the<br />

newly updated Centerfielder II.<br />

94LY Series Alternators<br />

Designed to delivered a large jump in charging output for Yanmar’s<br />

6LY3-Series engines, the 94LY alternator combines the proven<br />

robustness of the 94-Series large case alternator with the 3.15” ID<br />

saddle-style mounting common to many Yanmar engines. The 94LY-<br />

Series alternators are available in 165-amp and 210-amp ratings for<br />

12-volt systems, and a 140-amp model for 24-volt systems.<br />

Centerfielder II<br />

Upgraded for easier installation and more efficient operation, the<br />

Centerfielder II makes it possible for an installation without the<br />

need for wire taps or splices. Port and starboard LED indicators<br />

provide easy confirmation when port and starboard charging<br />

systems are providing balanced output. Includes required<br />

terminal connectors and upgraded wiring and fusing to handle<br />

increased field output.<br />

MC-612-DUAL Smart Voltage Regulator<br />

Designed specifically for applications where two alternators are<br />

used on a single engine to provide combined output to charge<br />

a large house battery bank, the new MC-612-DUAL provides<br />

the ability to direct field current to two alternators at once, without<br />

the need for wire splices and other modifications. The MC-<br />

612-DUAL features seven selectable preset battery programs,<br />

a wealth of advanced programming features and the ability two<br />

temperature sense at two alternators or two battery banks.<br />

Universal Lamp Relay (ULR)<br />

This inexpensive relay system that makes it possible to<br />

utilize the alternator’s stator (tachometer) output to control<br />

a relay that can open or close a circuit whenever the<br />

alternator is providing charging output. In addition to providing<br />

a method to control dash lamp output, the ULR<br />

can also be used to provide a circuit that automatically<br />

activates when the alternator is producing output. One<br />

year limited warranty.<br />

Universal Lamp Relay (ULR)<br />

Model Includes ShWt MSRP<br />

ULR 6V/30A relay, wiring plug 1 $25. 95

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