catalog

iscar.com

catalog

New Productscatalog

Metric Version 2013 Edition 3

WWW.ISCAR.COM


INSERT MATERIALS

1

NEW GRADES............................................................................................................................................................................. 2-8

ISO TurnING SYSTEMS

9

ISOTURN - New Chipbreaker System........................................................................................................................................ 10-13

ISOTURN-Eco Type - Small Size Inserts.................................................................................................................................... 14-25

SAFE-T-LOCK Highly Rigid Profiling Tools................................................................................................................................. 26-29

DOVE-IQ-TURN Heavy Duty Line............................................................................................................................................... 30-37

R3P Insert Chipbreaker............................................................................................................................................................... 38-39

HEAVY SUPER TURN.................................................................................................................................................................. 40-41

COMBI-D-LOCK Dual Clamp Improved Lever Lock.................................................................................................................. 42-43

JET-HP-LINE ISO TURN Tools for High Pressure Coolant........................................................................................................ 44-62

HOLE MAKING SYSTEMS

63

SUMO-CHAM 12xD Drills............................................................................................................................................................ 64-65

SUMO-UNI-CHAM Chamfering Drills ........................................................................................................................................ 66-69

SUMO-CHAM Chamdrill Line Extended Diameter Range.................................................................................................... 70-73

SUMO-GUN.................................................................................................................................................................................74

GRIP SYSTEMS

75

DOVE-IQ-GRIP Tiger Line......................................................................................................................................................... 76-79

CUT-GRIP..................................................................................................................................................................................... 80-81

SWISSCUT................................................................................................................................................................................... 82-85

Picco-Ace PICCO Insert Holders............................................................................................................................................. 86-87

TANG-GRIP Face Machining Line............................................................................................................................................... 88-91

PENTACUT Threading Inserts..................................................................................................................................................... 92-95

JET-HP LINE Groove-Turn Tools for High Pressure Coolant..................................................................................................... 96-105

PENTA-IQ..................................................................................................................................................................................... 106-109

TANG-GRIP-IQ............................................................................................................................................................................. 110-117

Tang-Grip Groove-Turn Tools for High Pressure Coolant....................................................................................................... 118-124

MillING SYSTEMS

125

HELI-IQ-MILL 390 Line................................................................................................................................................................ 126-131

HELI-DO 690 Line........................................................................................................................................................................ 132-135

HELI-ALU..................................................................................................................................................................................... 136-139

MILLSHRED P290 Line............................................................................................................................................................... 140-145

HELITANG T490 Line................................................................................................................................................................... 146-147

DOVE-IQ-MILL 845 Line.............................................................................................................................................................. 148-149

HELIDO SOF 26 Line................................................................................................................................................................... 150-151

HELITANG T465 Line................................................................................................................................................................... 152-153

HELIDO Round H606 Line........................................................................................................................................................... 154-155

T-SLOT......................................................................................................................................................................................... 156-157

HELITANG T490 Line................................................................................................................................................................... 158-159

HELI2000...................................................................................................................................................................................... 160-161

HELIDO Expanded Application Options..................................................................................................................................... 162-170

ADAPTATION SYSTEMS

171

HYDRO SURE.............................................................................................................................................................................. 172-175

HOLD-IQ-LOCK / ER-Sure Collet......................................................................................................................................... 176-177


P M K N S H

3

A tough submicron substrate, TiAlN PVD coated

grade followed by a special SUMO TEC surface

treatment. Suitable for turning inconel at low to

medium cutting speeds.

P M K N S H

3 3 3 3 3

A tough submicron substrate, improved TiAlN

PVD coated grade for better chip flow. Suitable

for turning heat resistant alloys, austenitic

stainless steel and hard steel at low to medium

cutting speeds.

P M K N S H

3 3 3 3

A tough submicron substrate, improved TiAlN

PVD coated grade for better chip flow. Designed

for machining heat resistant alloys, austenitic

stainless steel, hard alloys and carbon steel at

medium to high cutting speeds, interrupted cut

and unfavorable conditions.

Excellent notch wear and built-up edge resistance.

2


P M K N S H

3 3 3 3

An improved PVD TiAlN coated tough grade with

better chip flow. Suitable for milling stainless

steel, high temperature alloys and other alloy

steels. Recommended for interrupted cut and

heavy operations.

P M K N S H

3 3

A very hard substrate with a cobalt enriched

outer layer and alpha Al 2 O 3 coating. Used for

finishing and medium turning of stainless steel at

high cutting speeds. Features long tool life and

excellent repeatability.

P M K N S H

3

A tough substrate with MTCVD Al 2 O 3 and TiCN

coating. Recommended for machining stainless

steel at high feeds and unfavorable conditions at

medium cutting speed.

3


P M K N S H

3 3

A very tough substrate with a cobalt enriched

layer combined with an improved MTCVD TiCN

and alpha Al 2 O 3 CVD coating. Provides excellent

toughness and chipping resistance on steel for

interrupted and unstable cutting conditions.

P M K N S H

3 3

A very hard substrate with a cobalt enriched layer,

improved MTCVD TiCN and a thick alpha Al 2 O 3

CVD coating. Features excellent thermal stability,

resistance to chipping and plastic deformation.

Recommended for high speed machining of steel

at stable or slightly unstable conditions.

4


P M K N S H

3 3

A tough substrate with a cobalt enriched layer

combined with improved MTCVD TiCN and a

thick alpha Al 2 O 3 CVD coating. Recommended

for general use machining of steel in a wide

range of conditions, featuring high toughness and

resistance to chipping and plastic deformation.

P M K N S H

3

A hard substrate, improved MTCVD TiCN and a

thick alpha Al 2 O 3 CVD coating. Features excellent

thermal stability and improved toughness.

Recommended mainly for grey cast iron at stable

or slightly unstable conditions.

Can be used successfully also on nodular cast iron.

5


P M K N S H

3 3 3

A tough grade TiCN+TiN thin PVD coated with a

special SUMO TEC surface treatment. Used for

milling a wide range of workpiece materials, at

low to medium cutting speeds and for unstable

machining conditions.

P M K N S H

3 3 3 3

A tough submicron substrate, TiCN PVD coated

and with a special surface treatment. Designed

for machining heat resistant alloys and austenitic

stainless steel, at medium to high cutting speeds,

interrupted cut and unfavorable conditions.

Excellent notch wear and built-up edge

resistance. High resistance to mechanical and

thermal shock – therefore milling with coolant may

be applied.

6


P M K N S H

3 3 3 3 3 3

A tough submicron substrate, TiAlN PVD coated

grade. Designed for machining heat resistant

alloys, austenitic stainless steel, hard alloys and

carbon steel at medium to high cutting speeds,

interrupted cut and unfavorable conditions.

Excellent notch wear and built-up edge resistance.

P M K N S H

3

Diamond coated grade for drilling CFRP

(Carbon Fiber Reinforced Plastic) and titanium

CFRP laminates.

7


Standard Grade

Sumo Tec Grade

The SUMO TEC grades feature a special post-coating treatment

which provides substantially improved tool life and better reliability.

The new process improves toughness and chipping resistance,

reduces friction and built-up edge, thus increasing tool life.

The golden-colored flank facilitates wear detection.

8


As ISOTURN tools are used for most of the metal

removal in turning, ISCAR has created a new line

of ISOTURN inserts with new chipformers.

The new line combines the new SUMO TEC

grades with new upgraded chipformers.

In order to help endusers select the correct

chipformer for an application (according to

workpiece material and turning characteristics),

they will be designated by a new chipformer code

key. Each character of this key will represent an

applicative feature of the chipformer.

An accurate description of the chipformer will

help the enduser select the most appropriate

chipformer for his application, which will thus be

the most productive.

Please note that the new designations will be

applied only on the new chipformers and not on

the existing ones.

The chipbreakers’ new description will consist

of 3-4 characters:

For example: M3PW

Rough

Finish

3

Medium

2

4

3

2

4

3

4

2

1. Application

Feed (mm/rev) ap (mm)

F Finishing 0.08-0.20 0.30-1.50

M Medium 0.15-0.45 0.70-4.50

R Roughing 0.35-0.70 3.00-7.00

H Heavy Roughing 0.60-1.50 6.00-20.0

T Turn Feed 0.50-2.50 1.00-3.00

2. Chip Load

2 For special cases

3 General recommendation for all applications

4 For special cases

ISO Standard Designation

CNMG 12 04 08

-

1 2 3 4

M 3 P W

3. Workpiece Material Group

P Steel

M Stainless Steel

K Cast Iron

N Non Ferrous & Aluminum

S High Temperature Alloys

W

4. Wiper Geometry

Without wiper

Wiper Geometry

10


Application

M3PW

The first letter (M) represents the turning

application range: Heavy, Roughing,

Medium or Finishing.

Application

Feed (mm/rev) ap (mm)

F Finishing 0.08-0.20 0.30-1.50

M Medium 0.15-0.45 0.70-4.50

R Roughing 0.35-0.70 3.00-7.00

H Heavy Roughing 0.60-1.50 6.00-20.0

T Turn Feed 0.50-2.50 1.00-3.00

Chip Load

M3PW

Each application range has been divided into

three sub-categories (according to chip load);

designated by the digits 2, 3 and 4.

For very special specific cases, we will use the

digits 2 and 4.

The digit 3 represents the most general/typical

range within each main application range.

The schematic depicts the idea behind

the first 2 characters:

Chip Load

2 For special cases

3 General recommendation for all applications

4 For special cases

Rough

Finish

2

3

Medium

2

4

3

2

4

3

4

Workpiece Material Group

M3PW

The last letter (P) represents the

material group. In this example,

the letter P represents the steel

material group.

Wiper Geometry

In cases where the inserts have a wiper geometry,

it will be indicated by the letter W (optional).

Wiper Insert

Standard Insert

M3PW

Wiper

In this example, M3PW, the insert’s chipformer,

should be used for the medium application range,

on steel, and it has a wiper corner configuration.

The initial part of the designation which represents

insert shape and dimensions will remain according

to the ISO identification standard.

11


Chipbreakers

for Steel

Together with the new IC8150, IC8250

and IC8350 grades, Iscar is also

introducing new and innovative chipbreakers

designated F3P, M3P, and R3P,

designed especially for machining steel.

Depth of Cut

Finishing

NEW

Medium

NEW

Roughing

NEW

R3P

Heavy

NEW

H6P

M3P

Turn Feed

F3P

T3P

Feed

12


F3P - Chipbreaker for Finishing Machining

The F3P chipbreaker has positive rake

angles to allow smooth cutting and to

reduce the cutting forces, thus reducing

wear and increasing the tool life dramatically.

Ap

[mm]

6.5

6

5.5

5

4.5

4

3.5

3

2.5

2

1.5

1

0.5

F3P

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65

F [mm/rev]

The machining area is depth of cut

from 0.25 mm up to 2.5 mm and feed

from 0.05 mm/rev up to 0.3 mm/rev.

F3P

• Double-sided insert with

chipbreaker for finishing steel

• Reinforced cutting edge

• Positive rake angle for smooth cutting

M3P - Chipbreaker for Medium Machining

Ap

[mm]

6.5

6

5.5

5

4.5

4

3.5

3

2.5

2

1.5

1

0.5

M3P

0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 0.55 0.6 0.65

F [mm/rev]

M3P

Future

Item

• Double-sided insert chipbreaker for medium

machining of steel with reinforced cutting edge

• Positive rake for smooth cutting

and reduced cutting forces

R3P - Chipbreaker for Rough Machining

Ap

[mm]

14

13

12

11

10

9

8

7

6

5

4

3

2

R3P

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3

F [mm/rev]

R3P

• Single-sided insert chipbreaker for

rough machining of steel

• Reinforced cutting edge

• Positive rake angle for smooth cutting

and reduced cutting forces

13


HIGHLY COST EFFECTIVE

ISOTURN ECO

Small Size Inserts

In many turning applications people tend to use larger

inserts than are actually required for the machining

parameters being applied, Therefore, ISCAR is

introducing a wide range of ISOTURN small size

inserts, which provide an economical advantage

regarding cost per cutting edge.

The new inserts are available in a wide range of

geometries, corner radii, chipformers and the most

advanced carbide grades.

They are available in WNMG, CNMG, SNMG, DNMG

and TNMG geometries. These inserts are thicker

than the standard inserts of the same sizes, which

provides higher durability.

Also available are small size HELITURN LD inserts

in CNMX and TNMX geometries. These inserts, like

their larger counterparts, have high positive radial,

helical cutting edges and positive rake angles - a

combination that substantially reduces cutting forces.

14


WNMG-F3P

Double-Sided Trigon Inserts for Semi-Finishing and Finishing Applications

95°

95° 95º

80°

l

r

di

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ECO

ap

f

Designation l di S r

(mm) (mm/rev)

WNMG 060404-F3P 6.52 9.53 4.76 0.40 l l 0.50-2.50 0.07-0.25

WNMG 060408-F3P 6.52 9.53 4.76 0.80 l l 0.90-3.00 0.08-0.25

WNMG 060412-F3P 6.52 9.53 4.76 1.20 l l 1.30-3.00 0.10-0.25

WNMG 080404-F3P 8.70 12.70 4.76 0.40 l l 0.50-3.50 0.07-0.25

WNMG 080408-F3P 8.70 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25

WNMG 080412-F3P 8.70 12.70 4.76 1.20 l l 1.30-3.50 0.10-0.25

IC8250

IC8150

HIGHLY COST EFFECTIVE

15


CNMG-F3P

Double-Sided 80° Rhombic Inserts for Semi-Finishing and Finishing Applications

80°

di

r l S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ap

f

Designation l di S r

(mm) (mm/rev)

CNMG 090404-F3P 9.67 9.53 4.76 0.40 l l 0.50-3.50 0.07-0.25

CNMG 090408 -F3P 9.67 9.53 4.76 0.80 l l 0.90-3.50 0.08-0.25

CNMG 120404-F3P 12.90 12.70 4.76 0.40 l 0.50-3.50 0.07-0.25

CNMG 120408-F3P 12.90 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25

CNMG 120412-F3P 12.90 12.70 4.76 1.20 l l 1.30-3.50 0.10-0.25

IC8250

IC8150

SNMG-F3P

Double-Sided Square Inserts for Semi-Finishing and Finishing of Steel

75°

75°

90°

45°

di

45°

45°

r

S

75º

Dimensions Tough Ö Hard Recommended Machining Data

ECO

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation di S r

SNMG 090404-F3P 9.53 4.76 0.40 l l 0.50-3.50 0.07-0.25

SNMG 120408-F3P 12.70 4.76 0.80 l l 0.90-3.50 0.08-0.25

SNMG 120412-F3P 12.70 4.76 1.20 l l 0.90-3.50 0.10-0.25

HIGHLY COST EFFECTIVE

16 16


DNMG-F3P

Double-Sided 55° Rhombic Inserts for Semi-Finishing and Finishing Applications

55°

60°

62.5° max

93º

30º

max

93°

27°

max

di

r

l

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ECO

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r

DNMG 110404-F3P 11.63 9.53 4.76 0.40 l l 0.80-3.00 0.07-0.25

DNMG 110408-F3P 11.63 9.53 4.76 0.80 l l 1.00-3.50 0.08-0.25

DNMG 110412-F3P 11.63 9.53 4.76 1.20 l l 1.40-4.00 0.10-0.25

DNMG 150404-F3P 15.50 12.70 4.76 0.40 l l 0.80-3.00 0.07-0.25

DNMG 150408-F3P 15.50 12.70 4.76 0.80 l l 1.00-3.50 0.08-0.25

DNMG 150412-F3P 15.50 12.70 4.76 1.20 l l 1.40-4.00 0.10-0.25

DNMG 150604-F3P 15.50 12.70 6.35 0.40 l l 0.80-3.00 0.07-0.25

DNMG 150608-F3P 15.50 12.70 6.35 0.80 l l 1.00-3.50 0.08-0.25

DNMG 150612-F3P 15.50 12.70 6.35 1.20 l l 1.40-4.00 0.10-0.25

TNMG-F3P

Double-Sided Triangular Inserts for Semi-Finishing and Finishing Applications

60°

91°

93° 22°

max

91°

l

60° 55°

max

91º 95º

r

di

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ECO

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r

TNMG 160404-F3P 16.50 9.53 4.76 0.40 l l 0.50-2.00 0.07-0.25

TNMG 160408-F3P 16.50 9.53 4.76 0.80 l l 0.90-3.00 0.08-0.25

TNMG 160412-F3P 16.50 9.53 4.76 1.20 l l 1.30-4.00 0.10-0.25

TNMG 220408-F3P 22.00 12.7 4.76 0.80 l l 0.90-3.00 0.08-0.25

TNMG 220412-F3P 22.00 12.7 4.76 1.20 l l 1.30-4.00 0.10-0.25

17


WNMG-M3M

Trigon Double-Sided Inserts for Machining Stainless and Low Carbon Steel

95°

95° 95º

80°

l

r

di

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ECO

ECO

ECO

IC6015

IC6025

IC806

ap

(mm)

f

(mm/rev)

Designation l di S r

WNMG 060404-M3M 6.52 9.53 4.76 0.40 l l l 0.50-3.50 0.12-0.40

WNMG 060408-M3M 6.52 9.53 4.76 0.80 l l l 0.50-3.50 0.15-0.50

WNMG 060412-M3M 6.52 9.53 4.76 1.20 l l l 0.50-3.50 0.20-0.60

WNMG 080408-M3M 8.70 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50

WNMG 080412-M3M 8.70 12.70 4.76 1.20 l l l 0.50-5.00 0.20-0.60

CNMG-M3M

Double-Sided 80° Rhombic Inserts for Machining Stainless and Low Carbon Steel

75°

75°

80°

95°

95° 95º

di

r l S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

IC6015

IC6025

IC806

ap

(mm)

f

(mm/rev)

Designation l di S r

CNMG 090404-M3M 9.67 9.53 4.76 0.40 l l 0.40-4.00 0.12-0.40

CNMG 090408-M3M 9.67 9.53 4.76 0.80 l l l 0.50-4.50 0.15-0.50

CNMG 120408-M3M 12.90 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50

CNMG 120412-M3M 12.90 12.70 4.76 1.20 l l 0.50-5.00 0.20-0.60

CNMG 120416-M3M 12.90 12.70 4.76 1.60 l l 0.50-5.00 0.25-0.70

CNMG 160608-M3M 16.70 15.87 6.35 0.80 l l 0.50-7.00 0.15-0.50

CNMG 160612-M3M 16.17 15.87 6.35 1.20 l l 0.50-7.00 0.20-0.60

CNMG 160616-M3M 16.17 15.87 6.35 1.60 l l 0.50-7.00 0.25-0.70

CNMG 190608-M3M 19.34 19.05 6.35 0.80 l l 3.00-10.00 0.30-0.70

CNMG 190612-M3M 19.34 19.05 6.35 1.20 l l 3.00-10.00 0.40-0.80

CNMG 190616-M3M 19.34 19.05 6.35 1.60 l l 3.00-10.00 0.40-0.90

18


DNMG-M3M

Double-Sided 55° Rhombic Inserts for Machining Stainless and Low Carbon Steel

55°

60°

62.5° max

93º

30º

max

93°

27°

max

di

r

l

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ECO

ECO

ECO

IC6015

IC6025

IC806

ap

(mm)

f

(mm/rev)

Designation l di S r

DNMG 110404-M3M 11.63 9.53 4.76 0.40 l l l 0.50-3.50 0.12-0.40

DNMG 110408-M3M 11.63 9.53 4.76 0.80 l l l 0.50-4.00 0.15-0.50

DNMG 110412-M3M 11.63 9.53 4.76 1.20 l l l 0.50-4.00 0.20-0.60

DNMG 150408-M3M 15.50 12.70 4.76 0.80 l l l 0.50-5.00 0.15-0.50

DNMG 150412-M3M 15.50 12.70 4.76 1.20 l l l 0.50-5.00 0.20-0.60

DNMG 150608-M3M 15.50 12.70 6.35 0.80 l l l 0.50-5.00 0.15-0.50

DNMG 150612-M3M 15.50 12.70 6.35 1.20 l l l 0.50-5.00 0.20-0.60

HIGHLY COST EFFECTIVE

19


CNMX-HTW

Double-Sided 80° Rhombic Inserts with High Helical

Cutting Edge for High Metal Removal Rates

95º

95°

95°

F

di

80º 88º l

r

Wiper zone

F

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ECO

ECO

f

ap (mm/

Designation di r S l

(mm) rev)

CNMX 090604-HTW 9.53 0.40 4.41 9.67 l l 1.00-4.50 0.20-0.50

CNMX 090608-HTW 9.53 0.80 4.41 9.67 l l 1.50-5.00 0.25-0.60

CNMX 120708-HTW 12.70 0.80 6.75 12.90 l l l l l 1.50-6.00 0.25-0.60

CNMX 120712-HTW 12.70 1.20 6.75 12.90 l l l l l 1.50-6.00 0.25-0.60

CNMX 120716-HTW 12.70 1.60 6.75 12.90 l l l l l 1.00-6.00 0.20-0.60

CNMX 160712-HTW 15.87 1.20 6.35 16.10 l l l 2.00-10.50 0.30-0.80

CNMX 160716-HTW 15.87 1.60 6.35 16.10 l l l 2.00-10.50 0.30-1.00

• PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

IC8350

IC8250

IC8150

IC807

IC907

CNMX-M4MW

Double-Sided 80° Rhombic Inserts with High Helical Cutting Edge,

for High Metal Removal Rates of Stainless Steel

F

88º

80º

di

S

95º

95°

95°

r

Wiper Zone

F

l

Dimensions

Tough Ö Hard

Recommended

Machining Data

ECO

ECO

f

ap (mm/

Designation di r S l

(mm) rev)

CNMX 090604-M4MW 9.53 0.40 4.41 9.67 l l 0.80-4.00 0.15-0.45

CNMX 090608-M4MW 9.53 0.80 4.41 9.67 l l 1.00-5.00 0.20-0.60

CNMX 120704-M4MW 12.70 0.40 6.75 12.90 l l l 0.80-5.00 0.15-0.45

CNMX 120708-M4MW 12.70 0.80 6.75 12.90 l l l l l l 1.00-6.00 0.20-0.60

CNMX 120712-M4MW 12.70 1.20 6.75 12.90 l l l l l 2.00-6.00 0.30-0.80

• PCLNR/L...X and A..-PCLNR/L-X are most recommended as they were designed especially for this insert

IC830

IC6015

IC8150

IC6025

IC807

IC806

20


TNMX-HTW

Double-Sided Triangular Inserts with High Helical

Cutting Edge for High Metal Removal Rates

91°

A

60˚ 113˚

di

l

r

A

s

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ap

f

Designation l di S r

(mm) (mm/rev)

TNMX 160604-HTW 16.50 9.53 5.10 0.40 l l 2.00-5.00 0.25-0.40

TNMX 160608-HTW 16.50 9.53 5.10 0.80 l l 2.50-5.50 0.30-0.50

IC8250

IC8150

HIGHLY COST EFFECTIVE

TNMX-M4MW

Double-Sided Triangular Inserts with High Helical Cutting Edge,

for High Metal Removal Rates of Stainless Steel

91°

A

60˚ 113˚

di

l

r

A

s

Dimensions

Tough Ö Hard

Recommended Machining

Data

ECO

ECO

ap

f

Designation l di S r

(mm) (mm/rev)

TNMX 160604-M4MW 16.50 9.53 5.05 0.40 l l 2.00-5.00 0.12-0.40

TNMX 160608-M4MW 16.50 9.53 5.05 0.80 l l 2.50-5.50 0.15-0.50

IC6015

IC6025

21


PCLNR/L-X

Lever Lock Toolholders for 80° Negative Rhombic Inserts

95°

95°

l2

h

h

f

b

l1

Right-hand shown

ECO

ECO

Designation h b l1 l2 f Ga° Gr° Insert

PCLNR/L 2020K-09X (1) 20.0 20.0 125.00 25.0 25.0 -6 -6 CNMX 0906..

PCLNR/L 2525M-09X (1) 25.0 25.0 150.00 25.0 32.0 -6 -6 CNMX 0906..

(1) Supplied with TCX 3 seat for CNMX 0904.. inserts. For CNMG 0904.. inserts, use TCN 323 optional seat.

ECO

Spare Parts

Designation Seat Spring Pin Lever Screw Hex Flag Key Punch

PCLNR/L ...-09X TCX 3 (1) SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4

PSSNR/L

45° Lead Angle Lever Lock Longitudinal and

Facing Toolholders for Negative Square Inserts

45°

45°

h

h

l2

f

b

l1

Right-hand shown

ECO

Designation h b l1 l2 f Ga° Gr° Insert

PSSNR/L 2020K-09 20.0 20.0 125.00 25.0 25.0 -5.5 -5.5 SNMG 0904

ECO

Spare Parts

Designation Seat Spring Pin Lever Screw Hex Flag Key Punch

PSSNR/L ...-09 TSN 323 SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4

22


PTGNR/L

91° Lead Angle Lever Lock External Turning Tools for Negative Triangular Inserts

91°

l2

h

h

f

b

l1

Right-hand shown

ECO

ECO

Designation h b l1 l2 f Ga° Gr° Insert

PTGNR/L 2020K-16X (1) 20.0 20.0 125.00 20.0 25.0 -6 -6 TNMG 16X

PTGNR/L 2525M-16X (1) 25.0 25.0 150.00 20.0 32.0 -6 -6 TNMG 16X

(1) Supplied with TTX 3 seat for TNMX 1604.. inserts. For TNMG 1604.. inserts, use TTN 322 optional seat.

Spare Parts

Designation Seat Seat 1 Spring Pin Lever Screw Hex Flag Key Punch

PTGNR/L ...-16X TTX 3 TTN 322* SP 3 LR 3 SR 117-2014 HW 2.5/5 PN 3-4

* Optional, should be ordered separately

HIGHLY COST EFFECTIVE

23


25° CORNER ANGLE

NARROWEST TURNING INSERT

ISOTURN YNMG

Small Size Inserts

ISCAR has added a new geometry to its line of small

economical inserts: YNMG 1604…, which fits into

the standard pocket of VNMG 1604… insert. The

YNMG 1604… insert features a 25º corner angle.

It was designed for turning of very narrow V-shaped

grooves which cannot be machined by the standard

35º inserts.

24


YNMG-F3P

Double-Sided 25° Corner Inserts, for Internal and

External Deep and Narrow Profiling and Undercutting

93°

50°

max

72.5° 70°

max

25°

di

lt

35°

r

l

S

Dimensions

Recommended

Machining Data

ap

f

Designation l di lt S r

(mm) (mm/rev)

YNMG 160404-F3P 16.60 9.53 5.7 4.76 0.40 l 0.40-3.00 0.03-0.12

YNMG 160408-F3P 16.60 9.53 5.3 4.76 0.80 l 0.90-4.00 0.05-0.15

• Use IVSN-322-Y seat for these inserts

For tools: IM‐MVVNN • MVVNN

IC8250

25° CORNER ANGLE

NARROWEST TURNING INSERT

25


Highly Rigid

Profiling Tool

Highly Rigid Profiling Tools

for Accurate Contours

ISCAR is introducing the SDNCN 2525M-13-SL

screw lock toolholder for 55° diamond inserts with a

7° clearance angle. A long groove on the pocket and

a matching ridge at the insert bottom ensure high

rigidity in profiling applications.

The new design ensures high edge location after

indexing and no backlash when changing machining

direction, as required in profiling applications.

The new DCMT 13T5..-F3P 55° rhombic

positive flank inserts with a new F3P and M3M

chipformers were designed for semi-finishing and

finishing of steel and stainless steel.

A ridge at the insert bottom which fits onto a

long groove on the tool’s seat ensures high edge

location precision.

The new design enables machining at high chip load,

thus reducing machining cycle time while maintaining

high profile accuracy.

26


DCMT-F3P-SL

55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge,

for Semi-Finishing and Finishing of Steel

60°

62.5° max

55°

di

d1

r

l


S

Bottom view

Dimensions

Tough Ö Hard

Recommended

Machining Data

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r d1

DCMT 13T504-F3P-SL 13.40 11.00 5.11 0.40 4.50 l l 0.50-3.00 0.05-0.25

DCMT 13T508-F3P-SL 13.40 11.00 5.11 0.80 4.50 l l 0.90-3.50 0.10-0.25

For tools: SDNCN-13-SL

DCMT-M3M-SL

55° Rhombic Positive Flank Inserts with a Locating Bottom Ridge,

for Machining Stainless and Low Carbon Steel

60°

62.5° max

55°

di

d1

r

l


S

Bottom view

Dimensions

Tough Ö Hard

Recommended

Machining Data

f

ap (mm/

Designation l di S r d1

(mm) rev)

DCMT 13T508-M3M-SL 13.40 11.00 5.11 0.80 4.50 l l 0.90-3.50 0.10-0.25

DCMT 13T512-M3M-SL 13.40 11.00 5.11 1.20 4.50 l l 0.90-3.50 0.15-0.30

For tools: SDNCN-13-SL

IC6015

IC6025

27


SDNCN-13-SL

Screw Lock Toolholders for 55° Diamond Inserts with 7° Clearance Angle,

High Rigidity in Profiling Applications

60°

62.5° max

l2

h

h

f

b

l1

Designation h b l1 l2 f Ga° Gr°

SDNCN 1616H-13-SL 16.0 16.0 100.00 25.0 8.0 0 0

SDNCN 2020K-13-SL 20.0 20.0 125.00 25.0 10.0 0 0

SDNCN 2525M-13-SL 25.0 25.0 150.00 25.0 12.5 0 0

Insert type: DCMT‐F3P‐SL

Spare Parts

Designation Screw Key

SDNCN-13-SL SR 34-535-SN T-15/5

SDJCR/L-13-SL

Screw Lock Toolholders for 55° Diamond Inserts with 7° Clearance Angle,

High Rigidity in Profiling Applications

93°

27°

max

l2

h

h

f

b

93°

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

SDJCR/L 1616H-13-SL 16.0 16.0 100.00 24.0 21.0 0 0 DCMT 13T5-SL

SDJCR/L 2020K-13-SL 20.0 20.0 125.00 24.0 27.0 0 0 DCMT 13T5-SL

SDJCR/L 2525M-13-SL 25.0 25.0 150.00 24.0 32.0 0 0 DCMT 13T5-SL

Spare Parts

Designation Screw Key

SDJCR/L-13-SL SR 34-535-SN T-15/5

28


Highly Rigid

Profiling Tool

29


Highly Rigid CLAMPING

7º 7º

DOVETAIL GEOMETRY

ISCAR’s Innovative Clamping System

Rough turning is characterized by high D.O.C.

(4-10 mm) and high feed rates (0.4-1.0 mm/rev).

Usually large single-sided inserts are used on

top-clamp toolholders to withstand interrupted cut

and high machining load. The current method of

using single-sided inserts and top-clamp holders

has the disadvantages of a small amount of cutting

edges and interrupted chip flow due to

the obstruction of the top clamp.

ISCAR has developed an innovative dovetail pocket

combined with a lever clamping mechanism. The new

system provides a very firm and rigid insert clamping,

eliminating the need for a top clamp, which interrupts

chip flow.

The DOVE IQ TURN clamping mechanism can firmly

hold double-sided inserts featuring double negative

prism flanks. The dovetail pocket and insert prismatic

flanks prevent the insert from being lifted by the

cutting forces.

Available are three insert geometries with prismatic

flanks: WOMG-R3P-IQ, COMG-R3P-IQ and

SOMG-R3P-IQ, designed with a new R3P

chipformer for rough turning of steel.

30


WOMG 13-R3P-IQ

Double-Sided 7° Negative Side Flank Trigon Inserts, For Heavy Turning of Steel

80°

95°

95°

l

r

di

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r

WOMG 130612-R3P-IQ 13.03 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80

WOMG 130616-R3P-IQ 13.03 19.05 6.35 1.60 l l 4.00-8.00 0.40-0.85

WOMG 130624-R3P-IQ 13.03 19.05 6.35 2.40 l l 4.00-8.00 0.40-1.00

For tools: PWLOR/L‐IQ

PWLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders,

for Unique Double-Sided Trigon Inserts

Gr°

l2

Ga°

95°

95°

h1

h

f

b

95°

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PWLOR/L 3232P-13-IQ 32.0 32.0 170.00 30.0 40.0 -6.5 -6.5 WOMG 1306

PWLOR/L 4040S-13-IQ 40.0 40.0 250.00 30.0 48.0 -6.5 -6.5 WOMG 1306

Insert type: WOMG‐R3P‐IQ

Spare Parts

Designation Seat Key Lever Screw Seat Pin

PWLOR/L ...-13-IQ TWX 6-IQ HW 4.0 LCL 20C-NX SR 10402352 SP 5

31


COMG-R3P-IQ

Double-Sided 7° Negative Side Flank 80° Rhombic Inserts,

for Heavy Turning of Steel

95°

95° 75°

80°

di

r

l

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

IC8250

IC8150

IC5010

ap

(mm)

f

(mm/rev)

Designation l di S r

COMG 160608-R3P-IQ 16.12 15.88 6.35 0.80 l l 1.00-4.50 0.25-0.50

COMG 160612-R3P-IQ 16.12 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60

COMG 160616-R3P-IQ 16.12 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70

COMG 190612-R3P-IQ 19.34 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80

COMG 190616-R3P-IQ 19.34 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85

COMG 190624-R3P-IQ 19.34 19.05 6.35 2.40 l l l 4.00-10.00 0.40-1.20

COMG 250924-R3P-IQ 25.79 25.40 9.52 2.40 l l 6.00-12.00 0.40-1.20

For tools: PCBOR/L‐IQ • PCLOR/L‐IQ

PCLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders

for Unique Double-Sided 80° Rhombic Inserts

Gr°

Ga°

95°

95°

h

h

l2

f

b

95°

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PCLOR/L 3232P-16-IQ 32.0 32.0 170.00 33.0 40.0 -6 -6 COMG 1606

PCLOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 40.0 -6 -6 COMG 1906

PCLOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 50.0 -6 -6 COMG 1906

PCLOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 50.0 -6 -6 COMG 2509

PCLOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 60.0 -6 -6 COMG 2509

Insert type: COMG‐R3P‐IQ

Spare Parts

Designation Seat Lever Spring Pin Screw Key

PCLOR/L 3232P-16-IQ TCX 5-IQ LCL 16C-NX SP 5 SR LCS 5 HW 3.0

PCLOR/L 3232P-19-IQ TCX 6-IQ LCL 20C-NX SP 5 SR 10402352 HW 4.0

PCLOR/L 4040S-19-IQ TCX 6-IQ LCL 20C-NX SP 5 SR 10402352 HW 4.0

PCLOR/L 4040S-25-IQ TCX 8-IQ LCL 32-NX SP 8 SR LCS 8 HW 5.0

PCLOR/L 5050T-25-IQ TCX 8-IQ LCL 32-NX SP 8 SR LCS 8 HW 5.0

32


PCBOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders

for Unique Double-Sided 80° Rhombic Inserts

Gr°

Ga°

75°

h

h

l2

f

b

75°

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PCBOR/L 3232P-16-IQ 32.0 32.0 170.00 32.0 27.0 -6 -6 COMG 1606

PCBOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 28.0 -6 -6 COMG 1906

PCBOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 37.0 -6 -6 COMG 1906

PCBOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 35.0 -6 -6 COMG 2509

PCBOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 45.0 -6 -6 COMG 2509

Insert type: COMG‐R3P‐IQ

Spare Parts

Designation Seat Lever Screw Spring Pin Key

PCBOR/L 3232P-16-IQ TCX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0

PCBOR/L 3232P-19-IQ TCX 6-IQ LCL 20-NX SR 10402352 SP 5 HW 4.0

PCBOR/L 4040S-19-IQ TCX 6-IQ LCL 20-NX SR 10402352 SP 5 HW 4.0

PCBOR/L 4040S-25-IQ TCX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

PCBOR/L 5050T-25-IQ TCX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

Highly Rigid CLAMPING

33


SOMG-R3P-IQ

Double-Sided 7° Negative Side Flank Square Inserts,

for Heavy Turning of Steel

di

90°

75° 45°

di=l

r

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r

SOMG 150612-R3P-IQ 15.88 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60

SOMG 150616-R3P-IQ 15.88 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70

SOMG 190612-R3P-IQ 19.05 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80

SOMG 190616-R3P-IQ 19.05 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85

SOMG 190624-R3P-IQ 19.05 19.05 6.35 2.40 l l 4.00-10.00 0.40-1.00

SOMG 250924-R3P-IQ 25.40 25.40 9.52 2.40 l l 4.50-12.00 0.45-1.00

For tools: PSBOR/L‐IQ • PSDON‐IQ

PSBOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders

for Unique Double-Sided Square Inserts

Gr°

Ga°

75°

h

h

l2

f

b

75°

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PSBOR/L 3232P-15-IQ 32.0 32.0 170.00 35.0 27.0 -4.7 -7.5 SOMG 1506

PSBOR/L 3232P-19-IQ 32.0 32.0 170.00 38.0 27.0 -4.7 -7.5 SOMG 1906

PSBOR/L 4040S-19-IQ 40.0 40.0 250.00 38.0 35.0 -4.7 -7.5 SOMG 1906

PSBOR/L 4040S-25-IQ 40.0 40.0 250.00 50.0 35.0 -4.7 -7.5 SOMG 2509

PSBOR/L 5050T-25-IQ 50.0 50.0 300.00 50.0 45.0 -4.7 -7.5 SOMG 2509

Insert type: SOMG‐R3P‐IQ

Spare Parts

Designation Seat Lever Screw Spring Pin Key

PSBOR/L 3232P-15-IQ TSX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0

PSBOR/L 3232P-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0

PSBOR/L 4040S-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0

PSBOR/L 4040S-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

PSBOR/L 5050T-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

34


PSDON-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders

for Unique Double-Sided Square Inserts

Gr°

Ga°

45°

h

h

l2

45°

f

l1

b

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PSDON 3232P-15-IQ 32.0 32.0 170.00 35.0 17.0 0 -8.5 SOMG 1506

PSDON 3232P-19-IQ 32.0 32.0 170.00 39.5 17.0 0 -8.5 SOMG 1906

PSDON 4040S-19-IQ 40.0 40.0 250.00 39.5 21.0 0 -8.5 SOMG 1906

PSDON 4040S-25-IQ 40.0 40.0 250.00 52.0 21.0 0 -8.5 SOMG 2509

PSDON 5050T-25-IQ 50.0 50.0 300.00 52.0 26.0 0 -8.5 SOMG 2509

Insert type: SOMG‐R3P‐IQ

Spare Parts

Designation Seat Lever Screw Spring Pin Key

PSDON 3232P-15-IQ TSX 5-IQ LCL 16-NX SR LCS 5 SP 5 HW 3.0

PSDON 3232P-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0

PSDON 4040S-19-IQ TSX 6-IQ LCL 20C-NX SR 10402352 SP 5 HW 4.0

PSDON 4040S-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

PSDON 5050T-25-IQ TSX 8-IQ LCL 32-NX SR LCS 8 SP 8 HW 5.0

Highly Rigid CLAMPING

35


X10 THE NORMAL

TURNING FEED RATE

High Feed Turning Inserts

FEEDTURN

ISCAR is introducing the PWXOL 3232P-10-TF-IQ

lever lock 18.5° lead angle toolholders, for fast feed,

up to 3 mm/rev and small, up to 2.8 mm D.O.C.

longitudinal turning. The new tools carry

WOMG 100716-T3P-IQ double-sided 6° negative

flank trigon inserts, for high feed turning of steel.

Due to their ability to run at extremely high feeds,

the new tools are used to reduce machining time

and costs.

36


l

WOMG 10-T3P-IQ

Double-Sided 6° Negative Side Flank Trigon Inserts, for High Feed Turning of Steel

95°

95°

18°

80°

l

r

di

S

Dimensions

Tough Ö Hard

Recommended Machining

Data

ap

f

Designation l di S r

(mm) (mm/rev)

WOMG 100716-T3P-IQ 10.86 15.88 7.94 1.60 l l 1.00-2.80 1.50-3.00

For tools: PWLOR/L‐IQ • PWXOR/L‐TF‐IQ

PWXOR/L-TF-IQ

Lever Lock Toolholders for Fast Feed Longitudinal Turning

IC8250

IC8150

Gr°

Ga°

18°

h

h

f

b

18.5°

l2

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PWXOR/L 2525M-10-TF-IQ 25.0 25.0 150.00 31.0 29.0 -6 -6 WOMG 1007-IQ

PWXOR/L 3232P-10-TF-IQ 32.0 32.0 170.00 31.0 36.0 -6 -6 WOMG 1007-IQ

PWXOR/L 4040S-10-TF-IQ 40.0 40.0 250.00 31.0 44.0 -6 -6 WOMG 1007-IQ

Insert type: WOMG‐T3P‐IQ

Spare Parts

Designation Seat Screw Lever Key Spring Pin

PWXOR/L-TF-IQ TWN 5-4-iq SR LCS 5 LR 5 HW 3.0 SP D1.5-L10

Seat

Spring pin

Lever screw

Lever

PWLOR/L-IQ

Lever Lock and Dovetail Pocket Rigid Clamping Toolholders

for Unique Double-Sided Trigon Inserts

Gr

Ga

95°

95°

h

h

f

b

l2

95˚

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Insert

PWLOR/L 2525M-10-IQ 25.0 25.0 150.00 25.0 32.0 -6 -6

WOMG 1007

PWLOR/L 3232P-10-IQ 32.0 32.0 170.00 30.0 40.0 -6 -6

Insert type: WOMG‐T3P‐IQ

Spare Parts

Designation Seat Screw Lever Key Spring Pin

PWLOR/L-IQ TWN 5-4-iq SR LCS 5 LR 5 HW 3.0 SP D1.5-L10

37


R3P Chipbreaker

R3P Chipbreaker

for Rough Machining

• Single-sided insert chipbreaker for rough

machining of steel

• Reinforced cutting edge

• Positive rake angle for smooth cutting

and reduced cutting forces

38


CNMM-R3P

Single-Sided 80° Rhombic Inserts for Rough Turning Applications of Steel

75° 95°

95°

80°

di

95º

75°

r l S

Dimensions

Tough Ö Hard

Recommended Machining

Data

IC8250

IC8150

ap

(mm)

f

(mm/rev)

Designation l di S r

CNMM 120408-R3P 12.90 12.70 4.76 0.80 l l 1.00-4.50 0.15-0.45

CNMM 120412-R3P 12.90 12.70 4.76 1.20 l l 1.00-5.00 0.25-0.55

CNMM 120416-R3P 12.90 12.70 4.76 1.60 l l 1.00-5.00 0.30-0.60

CNMM 160608 R3P 16.12 15.88 6.35 0.80 l l 1.50-6.00 0.25-0.50

CNMM 160612-R3P 16.12 15.88 6.35 1.20 l l 2.00-7.00 0.30-0.60

CNMM 160616-R3P 16.12 15.88 6.35 1.60 l l 2.50-7.00 0.30-0.70

CNMM 190612-R3P 19.34 19.05 6.35 1.20 l l 3.50-8.00 0.30-0.80

CNMM 190616-R3P 19.34 19.05 6.35 1.60 l l 4.00-10.00 0.40-0.85

CNMM 190624-R3P 19.34 19.05 6.35 2.40 l l 4.00-10.00 0.40-1.20

CNMM 250924-R3P 25.79 25.40 9.52 2.40 l l 6.00-12.00 0.40-1.20

SNMM-R3P

Single-Sided Square Inserts for Rough Turning Applications of Steel

75°

75°

90°

45°

45°

45°

di

r

S

75º

Dimensions Tough Ö Hard Recommended Machining Data

ap

f

Designation di S r

(mm)

(mm/rev)

SNMM 120408-R3P 12.70 4.76 0.80 l l 1.50-4.50 0.25-0.60

SNMM 120412-R3P 12.70 4.76 1.20 l l 2.00-5.00 0.30-0.70

SNMM 150612-R3P 15.88 6.35 1.20 l l 2.50-8.00 0.30-0.70

SNMM 150616-R3P 15.88 6.35 1.60 l l 2.50-8.00 0.30-0.70

SNMM 190612-R3P 19.05 6.35 1.20 l l 3.00-8.00 0.30-0.70

SNMM 190616-R3P 19.05 6.35 1.60 l l 3.50-10.00 0.30-0.70

SNMM 190624-R3P 19.05 6.35 2.40 l l 5.00-12.00 0.40-1.00

SNMM 250924-R3P 25.40 9.52 2.40 l l 5.00-15.00 0.40-1.00

IC8250

IC8150

39


HEAVY SUPERTURN

ISCAR is introducing the PLBOR/L 5050T-40 tools

and LOMX 402224-H6P insert for very heavy

turning applications.

MAX DEPTH OF CUT

35 mm

The new tangentially clamped insert is made from the

tough IC8250 grade. It can machine at up to 35 mm

depth of cut and up to 2 mm/rev feed. The insert is

clamped on a very rigid lever lock pocket equipped

with a protective seat.

The new tools were designed for use in heavy industry

applications such as the power generation, marine and

large automotive parts.

40


SUPER

LOMX-H6P

Tangential Inserts with 4 Cutting Edges, for High Metal

Removal of Steel up to 35 mm D.O.C.

75°

r

I

W

S

Dimensions

Recommended Machining Data

ap

f

Designation W l S r

(mm) (mm/rev)

LOMX 402224-H6P 14.40 40.00 22.60 2.40 l 7.00-35.00 1.00-2.00

IC8250

PLBOR/L

Lever Lock Toolholders, for LOMX Tangentially

Clamped Super Heavy Turning Inserts

l2

l1

75°

h

h

f

b

75˚

Right-hand shown

Designation h b l1 l2 f Ga° Gr°

PLBOR/L 5050T-40 50.0 50.0 300.00 60.0 50.0 -6 -6

PLBOR/L 6060V-40 60.0 60.0 400.00 60.0 60.0 -6 -6

Spare Parts

Designation Seat Lever Lever Screw Seat Screw Spring Key

PLBOR/L TLN 40 LR 8 SR 10643960 SR 10402265 SP D7.5XL23 HW 6.0

41


HIGHLY SECURE CLAMPING

TOP LEVER

ISCAR is introducing an upgraded lever lock to

improve the clamping rigidity of the popular and

user-friendly insert clamping system.

The new design actually combines the advantage of

the current lever with the extra clamping rigidity of the

top clamp method.

The current lever pushes the insert against the

pocket, exerting perpendicular force to the cutting

force. This method sometimes fails during interrupted

cut or heavy load applications, which cause the rear

side of the insert to rise.

The top clamp mechanism does provide high

clamping security, but on the other hand edge or

insert indexing is inconvenient and time consuming

and the top clamp obstructs the chip flow – especially

during internal turning applications.

ISCAR’s new LR 4TL TOP LEVER combines the

advantages of both systems. It firmly holds the insert

in the pocket and also exerts an upper force on the

rear side of the insert. It leaves the insert rake face

unobstructed for free chip flow, while maintaining

convenient insert handling and extremely high

clamping security.

The new LR 4TL TOP LEVER can replace the

standard LR 4 lever in any tool.

42


Advantages

Insert locking in two directions from the top and

bottom provides better stability and rigidity.

This improves the tool life, increasing productivity in

comparison to the conventional lever.

There is no need to change tools as the top lever can

be clamped on our standard tools.

Conventional Locking of the Insert in One Direction

Top Lever Locking of the Insert in Two Directions

HIGHLY SECURE CLAMPING

43


MAX 300 Bar

Turning Tools for

High Pressure Coolant

High temperature alloys produce a very high

temperature as they are being cut. By effectively

removing the heat, the chips become less ductile and

thus easier to break.

Shorter chips are easily managed - they do not tangle

around the workpiece or machine parts, so there is no

need to stop the process frequently.

Usually in conventional cooling the chip prevents

the coolant from reaching the insert rake face in the

cutting zone. The coolant stream of the JHP tools is

directed precisely between the insert rake face and the

flowing chip. This results in longer tool life and a much

more reliable process.

The use of high pressure coolant is growing as

manufacturers are looking for ways to reduce

cutting time, improve machining process reliability

and achieve longer tool life.

ISCAR’s new JHP tools provide all of

these advantages.

The coolant channels of the tools feature outlets

very close to the cutting edges, thus gaining the

following advantages:

• Shorter machining time – The cutting speed

can be increased by up to 200% when machining

titanium and heat resistant alloys.

• Longer tool life – tool life increases by up to 100%

not only on titanium and heat resistant alloys, but

also on stainless and alloy steels.

• Improved chip control – even on the most

ductile and problematic materials, small chips can

be obtained.

• Very effective cooling down of the cutting edge,

which reduces sensitivity to heat fluctuations

• Safer and more stable process

• Enables higher cutting speeds

(increasing productivity)

JHP tools provide advantageous performance also

when conventional pressure is applied.

44


PWLNR/L-08X-JHP

Lever Lock Toolholders for HELITURN LD WNMX-HT/MW Trigon

Inserts with Channels for High Pressure Coolant

l

Gr°

l2

95°

95°

h

h


Central coolant direction

4° (8° rotation adjustment)

95°

f

1/8 BSPP

b

Frontal coolant hole

Bar Max

l1

Frontal coolant

on/off screw

Designation h b l1 l2 f Ga° Gr° Insert

PWLNR/L 2525M-08X-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 WNMX 0807..-HT/MW

PWLNR/L 3232P-08X-JHP 32.0 32.0 170.00 33.0 40.0 -6° -6° WNMX 0807..-HT/MW

• Important: These tools should be used only with the HELITURNLD inserts • For user guide see pages 54-62

Ga° - Axial inclination

Insert types: WNMX‐HTW • WNMX‐M4MW .

Spare Parts

Designation

Seat

Spring

Pin

PWLNR/L ...-08X-JHP TWX 4 SP 4 PN 3-4 LR 4D

Punch Lever Screw Key O-Ring Plug

SR 117-

2010

T-8/5

OR

6.4X0.9N

SR M4X4

TL360

Cooling

Unit

CU-CW-

JHP

Key

1

HW

2.0

Key 2

HW 3.0

l

PWLNR/L-08-JHP

Lever Lock Toolholders for Trigon Inserts with Channels for High Pressure Coolant

Gr°

l2

95°

95°


h

h

1/8 BSPP

Central coolant direction f

b

4° Frontal coolant

(8° rotation adjustment) on/off screw

95°

l1

Frontal coolant hole

Bar Max

Designation h b l1 l2 f Ga° Gr° Insert

PWLNR/L 2525M-08-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 WNMG 0804..

PWLNR/L 3232P-08-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 WNMG 0804..

• For user guide see pages 54-62

Ga° - Axial inclination

Insert type: WNGA‐Ceramic • WNGA‐M3 (CBN) • WNGA‐MC/M6 (CBN) • WNMA/WNMA‐WG • WNMG‐F3P • WNMG‐GN • WNMG‐M3M • WNMG‐NF •

WNMG‐NR • WNMG‐PP • WNMG‐TF • WNMG‐TNM • WNMG‐VL • WNMG‐WF • WNMG‐WG • WNMM‐NM • WNMZ‐RF/LF .

Spare Parts

Designation

PWLNR/L-08-JHP

Seat

TWN

423

Spring

Pin

Punch Lever Screw Plug O-Ring

SP 4 PN 3-4 LR 4

SR 117-

2010

SR M4X4

TL360

OR

6.4X0.9N

Cooling

Unit

CU-CW-

JHP

Key

HW

2.0

Key

1

HW

3.0

Key

2

T-8/5

45


l

PCLNR/L-12X-JHP

Lever Lock Toolholders for CNMX-HT/MW HELITURNLD 80° Rhombic Inserts with

Channels for High Pressure Coolant

Gr°

95°

95°

h

h



Central coolant direction

(8° rotation adjustment)

f

l2

1/8 BSPP

l1

b

Frontal coolant

on/off screw

Frontal coolant hole

Bar Max

Designation b h l1 l2 f Ga° Gr° Insert

PCLNR/L 2525M-12X-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 CNMX 1207

PCLNR/L 3232P-12X-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 CNMX 1207

• Important: These tools should be used only with the HELITURNLD inserts • For user guide see pages 54-62

These tools should be used only with the HELITURNLD inserts Ga° - Axial inclination

Insert type: CNMX‐HTW • CNMX‐M4MW

Spare Parts

Designation

Seat

Spring

Pin

PCLNR/L ...-12X-JHP TCX 4 SP 4 LR 4D

Lever Screw Punch

SR 117-

2010

PN 3-4

Cooling

Unit

CU-CW-

JHP

O-Ring Key Key 1 Key 2 Plug

OR

6.4X0.9N

T-8/5

HW

2.0

HW

3.0

SR M4X4

TL360

l

PCLNR/L-12-JHP

Lever Lock Toolholders for 80° Negative Rhombic Inserts with Channels for

High Pressure Coolant

Gr°

95°

95°

h

h


Central coolant direction


(8° rotation adjustment)

f

l2

1/8 BSPP

l1

b

Frontal coolant

on/off screw

Frontal coolant hole

Bar Max

Designation h b l1 l2 f Ga° Gr° Insert

PCLNR/L 2525M-12-JHP 25.0 25.0 150.00 33.0 32.0 -6 -6 CNMG 1204

PCLNR/L 3232P-12-JHP 32.0 32.0 170.00 33.0 40.0 -6 -6 CNMG 1204

• For user guide see pages 54-62

Spare Parts

Designation

PCLNR/L-12-JHP

Seat

TCN

423

Spring

Pin

SP 4 LR 4

Lever Screw Punch

SR 117-

2010

PN 3-4

Cooling

Unit

CU-CW-

JHP

O-Ring Plug Key

OR

6.4X0.9N

SR M4X4

TL360

HW

2.0

Key

1

HW

3.0

Key

2

T-8/5

46


l

PDJNR/L-15-JHP

Lever Lock Toolholder for 55° Negative Inserts with

Channels for High Pressure Coolant

Gr°

93°

27°

max

h

h


1/8 BSPP

Central coolant direction

4° f

b Frontal coolant

(8° rotation adjustment) on/off screw

93°

l2

l1

Frontal

coolant hole

Bar Max

Designation b h l1 l2 f Ga° Gr° Insert

PDJNR/L 2525M-15-JHP 25.0 25.0 150.00 36.0 32.0 -6 -6 DNMG 1506

• For user guide see pages 54-62

Spare Parts

Designation

PDJNR/L 2525M-15-JHP

Seat

TDN

422

Spring

Pin

Punch Lever Screw

SP 4 PN 3-4 LR 4D

SR 117-

2010

Cooling

Unit

CU-D-JHP

O-Ring Plug Key Key 1 Key 2

OR

6.4X0.9N

SR M4X4

TL360

T-8/5 HW 2.0

HW

3.0

l

SLANR/L-15-TANG-JHP

Screw Lock Toolholders for LNMX Tangentially Clamped Inserts

with Channels for High Pressure Coolant

Gr°

Ga°

93°

h

h

1/8 BSPP

Bar Max

f

b

l2

l1

Designation h b l1 l2 f Ga° Gr° Insert

SLANR/L 3232P-15 TANG-JHP 32.0 32.0 170.00 30.0 40.0 -6 -6 LNMX 1506

• ap max for facing 3.8 mm • For user guide see pages 54-62

The tools with LNMX 1506… inserts

feature fixed coolant channels

Fixed coolant

Holes

Spare Parts

Designation Seat Screw Screw 1 Torx Blade T-Handle Key

SLANL 3232P-15 TANG-JHP TLN 15L-HT SR RS4 SR 34-535-SN BLD T15/S7 SW6-T-SH T-6/5

SLANR 3232P-15 TANG-JHP TLN 15R-HT SR RS4 SR 34-535-SN BLD T15/S7 SW6-T-SH T-6/5

47


l

SRGCR/L-12-JHP

Screw Lock Toolholders for Round Inserts with 7°

Clearance Angle and Channels for High Pressure

Coolant

Gr°

Ga°

h

h



Central coolant direction

(8° rotation adjustment)

f

l2

1/8 BSPP

l1

b

Frontal coolant

on/off screw

Bar Max

Frontal coolant hole

Designation h b l1 l2 f Ga° Gr° Insert

SRGCR 2525M-12-JHP 25.0 25.0 150.00 30.0 32.0 0 0 RCMT 1204

• For user guide see pages 54-62

Insert type: RCMT‐12

Spare Parts

Designation

Seat

Seat

Screw

Key Screw Key 1

Cooling

Unit

SRGCR 2525M-12-JHP TRC 4-0 SR TC-4 T-8/5 SR 16-212 T-20/5 CU-R-JHP OR

6.4X0.9N

O-Ring Plug Key 2 Key 3

SR M4X4

TL360

HW 2.0 HW 3.0

l

l

C#-PWLNR/L-08X-JHP

Lever Lock Toolholders for HELITURN LD WNMX-HTW Trigon Inserts, with CAMFIX

Shank and Channels for High Pressure Coolant

95°

95°

Gr°

Bar Max


Central coolant direction

SS

4° (8° rotation adjustment) f

Designation SS l1 f L3 Ga° Gr° Insert

C6 PWLNR/L-45065-08X-JHP 63 65.00 45.0 37.00 -6 -6 WNMX 0807..-HT/MW

• Important: These tools were designed to be used only with the HELITURNLD inserts. • For user guide see pages 54-62

Ga° - Axial inclination

Insert type: WNMX‐HTW • WNMX‐M4MW

L3

l1

Spare Parts

Designation

Seat

Spring

Pin

Punch Lever Screw

C6 PWLNR/L-45065-08X-JHP TWX 4 SP 4 PN 3-4 LR 4D

SR 117-

2010

Cooling

Unit

CU-CW-

JHP

O-Ring Key Key 1 Plug

OR

6.4X0.9N

T-8/5 HW 3.0

SR M5X5

TL360

48


l

l

C#-PWLNR/L-08-JHP

Lever Lock Toolholders for Trigon Inserts, with CAMFIX Exchangeable Heads and

Channels for High Pressure Coolant

95°

95°

Gr°

Bar Max


Central coolant direction


SS

(8° rotation adjustment)

f L3

l1

Right-hand shown

Designation SS f l1 L3 Ga° Gr° Insert

C6 PWLNR/L-45065-08-JHP 63 45.0 65.00 37.00 -6 -6 WNMG 0804

• For user guide see pages 54-62

(1) Ga° - Axial inclination

Insert type: WNGA‐Ceramic • WNGA‐M3 (CBN) • WNGA‐MC/M6 (CBN) • WNMA/WNMA‐WG • WNMG‐F3P • WNMG‐GN • WNMG‐M3M • WNMG‐NF

• WNMG‐NR • WNMG‐PP • WNMG‐TF • WNMG‐TNM • WNMG‐VL • WNMG‐WF • WNMG‐WG • WNMM‐NM • WNMZ‐RF/LF.

Spare Parts

Designation

C6 PWLNR/L-45065-08-JHP

Seat

TWN

423

Spring

Pin

Lever Screw

Punch

Cooling

Unit

SP 4 LR 4 SR 117-2010 PN 3-4 CU-CW-JHP OR

6.4X0.9N

O-Ring Key Key 1 Plug

T-8/5 HW 3.0

SR M5X5

TL360

l

l

C#-PCLNR/L-12X-JHP

Lever Lock Tools for CNMX, 80° Negative Rhombic Inserts

and CAMFIX Heads with Channels for High Pressure Coolant

Gr°

95°

95°


Central coolant direction


(8° rotation adjustment)

f


L3

95°

l1

SS

Bar Max

Designation SS f l1 L3 a° Ga° Gr° Insert

C6 PCLNR/L-45065-12X-JHP 63 45.0 65.00 20.00 54 -6 -6 CNMX 1207

• Important: These tools were designed to be used only with the HELITURNLD inserts. • For user guide see pages 54-62

Insert type: CNMX‐HTW • CNMX‐M4MW

Spare Parts

Designation

Seat

Spring

Pin

C6 PCLNR/L-45065-12X-JHP TCX 4 SP 4 LR 4D

Lever Screw Punch

SR 117-

2010

PN 3-4

Cooling

Unit

CU-CW-

JHP

O-Ring Key Key 1 Plug

OR

6.4X0.9N

T-8/5 HW 3.0

SR M5X5

TL360

49


l

l

C#-PCLNR/L-12-JHP

Lever Lock Toolholders for 80° Negative Rhombic Inserts and

CAMFIX Heads with Channels for High Pressure Coolant

Gr°

95°

95°


Central coolant direction


(8° rotation adjustment)

f


L3

95°

l1

SS

Bar Max

Designation SS f l1 L3 a° Ga° Gr° Insert

C6 PCLNR/L-45065-12-JHP 63 45.0 65.00 20.00 54 -6 -6 CNMG 1204

• For user guide see pages 54-62

(1) Ga° - Axial inclination

Insert type: CNGA‐Ceramic • CNGA‐MC/M4 (CBN) • CNGA‐R2/M2/F2 (CBN) • CNGG‐M4HF/M4HM (CBN) • CNMA • CNMA‐MW4 (CBN)

• CNMA‐T/M1/WG (CBN) • CNMG‐Ceramic • CNMG‐F3P • CNMG‐GN • CNMG‐M3M • CNMG‐NF • CNMG‐NR • CNMG‐WG

• CNMG/CNGG‐PP • CNMG/CNGG‐SF • CNMG/CNGG‐TF • CNMM‐HTW • CNMM‐NM • CNMM‐R3P • CNMS‐12 (15) • CNMZ.

Spare Parts

Designation

Seat

Spring

Pin

C6 PCLNR/L-45065-12-JHP TCN 423 SP 4 LR 4

Lever Screw Punch

SR 117-

2010

PN 3-4

Cooling

Unit

CU-CW-

JHP

O-Ring Key Key 1 Plug

OR

6.4X0.9N

HW 3.0

T-8/5

SR M5X5

TL360

C#-PDJNR/L-15-JHP

Lever Lock Toolholders for Negative 55° Inserts with CAMFIX Exchangeable Heads

and Channels for High Pressure Coolant

93° 27°

max

Gr°


Bar Max

Central coolant direction


4° SS

(8° rotation adjustment)

Designation SS f l1 Ga° Gr° a° Insert

C6 PDJNR-45065-15-JHP 63 45.0 65.00 -6 -6 58 DN.. 15..

• For user guide see pages 54-62

Insert type: DNGA‐Ceramic • DNGA‐MC/M4 (CBN) • DNGA‐R2/M2 (CBN) • DNGG‐M4HF/M4HM (CBN) • DNMA • DNMA (CBN) • DNMG‐F3P • DNMG‐GN

• DNMG‐M3M • DNMG‐NF • DNMG‐NR • DNMG‐PF • DNMG‐VL • DNMG‐WG • DNMG/DNGG‐PP • DNMG/DNGG‐SF • DNMG/DNGG‐TF • DNMM‐NM

• DNMS‐12 • DNMX‐HT.

f

l1

Spare Parts

Designation

Seat

Spring

Pin

Lever Screw Punch

Cooling

Unit

C6 PDJNR-45065-15-JHP TDN 422 SP 4 LR 4D SR 117-2010 PN 3-4 CU-D-JHP OR

6.4X0.9N

O-Ring Key Key 1 Plug

T-8/5 HW 3.0

SR M5X5

TL360

50


l

l

C#-SVJCR/L-16-JHP

Screw Lock Toolholders for 35° Rhombic Inserts with 7° Clearance Angle and

ISO 26623-1 Standard Exchangeable Shanks

93° 50°

max

Gr°


Bar Max


Central coolant direction

SS

4° (8° rotation adjustment) f

L3

l1

Designation SS f l1 Ga° Gr° a° L3 Insert

C6 SVJCR-45065-16-JHP 63 45.0 65.00 0 0 70 16.80 VCMT 1604

• For user guide see pages 54-62

Spare Parts

Designation

Seat

Seat

Screw

Key

Screw

Cooling

Unit

O-Ring Key 1 Key 2 Plug

C6 SVJCR-45065-16-JHP TVC 3-1 SR TC-3 T-15/5 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-8/5 HW 2.5 SR M4X4 TL360

C#-SRGCR/L-12-JHP

Screw Lock Toolholders for Round Inserts with 7° Clearance Angle

and CAMFIX Exchangeable Shanks

Gr



Central coolant direction

(8° rotation adjustment)

f

L3


l1

SS

Bar Max

Designation SS f l1 a° L3 Insert

C6 SRGCR-45065-12-JHP 63 45.0 65.00 60 16.00 RCMT 1204MO

• For user guide see pages 54-62

Insert type: RCMT‐14

Spare Parts

Designation

Seat

Seat

Screw Key Screw Key 1 Cooling

Unit

O-Ring Key 2 Plug

C6 SRGCR-45065-12-JHP TRC 4-0 SR TC-4 T-20/5 SR 16-212 HW 3.0 CU-R-JHP OR 6.4X0.9N T-8/5 SR M5X5 TL360

51


l

SVJCR/L-16-JHP

Screw Lock Toolholders for 35° Rhombic Inserts with

7° Clearance Angle and Channels for High Pressure

93° 50°

max

Coolant

l2

Ga°

Gr°

h

h

Bar Max


1/8 BSPP

Central coolant direction

4° f

b

(8° rotation adjustment)

93°

l1

Designation h b l1 l2 f Ga° Gr° Insert

SVJCR/L 2525M-16-JHP 25.0 25.0 150.00 42.0 32.0 0 0 VCMT 1604

• For user guide see pages 54-62

Spare Parts

Designation Seat Seat Screw Screw Cooling Unit O-Ring Key Key 1 Key 2

SVJCR/L 2525M-16-JHP TVC 3-1 SR TC-3 SR 16-236 P CU-V-JHP OR 6.4X0.9N T-15/5 HW 2.5 T-8/5

PVACR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 35° Positive Rhombic

Inserts for Swiss Automatic Machines

h

Gr

h

Ga

91°

52°

max

Th

Bar Max

f1

f

Th

b

90°

l2

Th

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Th Insert

PVACR/L 1212H-11S-JHP 12.0 12.0 100.00 20.0 12.2 0 0 UNF 5/16” VC..1103

PVACR/L 1616H-11S-JHP 16.0 16.0 100.00 20.0 16.2 0 0 UNF 5/16” VC..1103

Insert types: VCET‐WF • VCGT‐AS • VCMT‐SM

• For user guide see pages 54-62

Spare Parts

Designation Lever Locking Pin Screw Hex Flag Key Plug Cooling Unit

PVACR ...-11S-JHP SL LV-2 SL PI-2 PIN SR 10400611 SCREW HW 2.0/5 SR 5/16UNF TL360 S-CU-JHP

52


l

PCLCR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 80° Positive

Rhombic Inserts for Swiss Automatic Machines

Gr

Ga

95°

95°

h

h

Th

Bar Max

f1

f

Th

b

95°

l2

Th

l1

Right-hand shown

Designation h b l1 l2 f f1 Ga° Gr° Th Insert

PCLCR/L 1212H-09S-JHP 12.0 12.0 100.00 23.0 12.2 14.0 0 0 UNF 5/16” CC.. 09T3

PCLCR/L 1616H-09S-JHP 16.0 16.0 100.00 23.0 16.2 - 0 0 UNF 5/16” CC.. 09T3

Insert types: CCET‐WF • CCGT‐AS • CCGW/CCMW‐M2 (CBN) • CCMT (CBN) • CCMT (PCD) • CCMT‐14 • CCMT‐PF • CCMT‐WG

• CCMT/CCGT • CCMT/CCGT‐SM

• For user guide and coolant accessories see pages: 54-62

Spare Parts

Designation Lever Locking Pin Screw Hex Flag Key Plug Cooling Unit

PCLCL ...-09S-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP

PDACR/L-JHP

Lever Lock Tools with Channels for High Pressure Coolant for 55° Positive

Rhombic Inserts for Swiss Automatic Machines

Gr

Ga

91°

29°

max

h

h

Th

Bar Max

f

Th

b


l2

Th

l1

Right-hand shown

Designation h b l1 l2 f Ga° Gr° Th Insert

PDACR/L 1212H-11S-JHP 12.0 12.0 100.00 28.0 12.2 0 0 UNF 5/16” DC..11T3

PDACR/L 1616H-11S-JHP 16.0 16.0 100.00 28.0 16.2 0 0 UNF 5/16” DC..11T3

Insert types: DCET‐WF • DCGT‐AS • DCGW/DCMW‐M2/S2 (CBN) • DCMT (CBN) • DCMT (PCD) • DCMT‐14 • DCMT‐PF • DCMT/DCGT • DCMT/DCGT‐SM

• For user guide and coolant accessories see pages: 54-62

Spare Parts

Designation Lever Locking Pin Screw Hex Flag Key Plug Cooling Unit

PDACR/L-JHP SL LV-3 SL PI-3 SR 10400150 HW 2.5/5 SR 5/16UNF TL360 S-CU-JHP

53



USER GUIDE

There are 5 various telescopic tubes intended

for various insert geometries (see table). Each

tube possesses a different profile optimized

for the specific geometry of the insert.

The flow rate for each tube is listed in the table below.

Flow Rate for Various JHP Nozzles

Insert

Channel Shape

Inside the

Nozzle Tube

Nozzle

Tube

Flow Rate liter/min

70 Bar 100 Bar 140 Bar 300 Bar

NZ-CW-JHP 17 20 24 35

NZ-D-JHP 16 19 22 32

NZ-V-JHP 11 13 15 22

NZ-R-JHP 14 16 19 29

NZ-S-JHP 18 21 25 37

Holes 15 18 21 32

Frontal Coolant

Hole (1) Hole 1.8÷2.6 2.1÷3.4 2.5÷3.6 3.7÷4.8

The tools with LNMX 1506… inserts

feature fixed coolant channels.

Fixed

Coolant Holes

(1)

Frontal

Coolant Hole

54



USER GUIDE

For most of the tools which have a square

shank, a frontal coolant hole has been added

underneath the seat of the insert to enable coolant

flow directed to the flank area of the insert.

The frontal coolant jet increases the amount

of coolant to the cutting zone. By closing

or opening a screw, it acts as a valve that

monitors the rate of coolant flow.

Frontal

Coolant Hole

The SLAN-15-TANG JHP tools for LNMX 1506…

inserts, SVJCR/L-16-JHP for VCMT 1604.. inserts

and all the high pressure coolant tools with CAMFIX

shanks do not have the frontal coolant channel option.

Frontal coolant

on/off screw

Frontal coolant hole

Plug Screw

Mounting Screw

Nozzle Tube

Housing

O-Ring

Frontal Coolant Channel

On/Off Screw

Frontal Coolant Hole

Copper Seal Washer 1/8”

1/8" BSP Adaptation Nipple

MAX 300 Bar

H.P. Coolant Hose

55



USER GUIDE

Inconel 718 - Chip Control with

CNMX 120708-M4MW IC807 Vc = 70 m/min

Normal Pressure

High Pressure - 80 Bar

ap

mm

ap

mm

2

2

1

1

0.5

0.5

0.25

0.25

0.15 0.2 0.25

f mm/rev

0.15 0.2 0.35

f mm/rev

Test Report

Material: Titanium (Ti6Al4V)

Operation: Turning

Tool: PCLNL 2525M-12-JHP

Insert: CNMG 120412-PP IC20

ap: 2.5 mm

f: 0.3 mm/rev

Pressure Influence on Tool Life

Pressure Influence on Chip Control

t (min)

70

High Pressure Normal Pressure

60

50

40

30

20

10

0

50 60 75

Cutting speed - Vc (m/min)

Normal pressure (6-8 bars)

High pressure (70 bars)

56



USER GUIDE

Test Report

Material: Stainless steel 316L

Operation: Turning

Tool: PCLNL 2525M-12-JHP

Insert: CNMG 120408-TF IC908

ap: 2.5 mm

f: 0.3 mm/rev

Pressure Influence on Tool Life

t (min)

30

Pressure Influence on Chip Control

High Pressure

Normal Pressure

25

20

15

10

5

0

175

200 225

250

Cutting speed - Vc (m/min)

Normal pressure (6-8 bars)

High pressure (70 bars)

Test Report

Material: Inconel 718 (46 HRC)

Operation: Turning

Tool: PCLNL 2525M-12-JHP

Insert: CNMG 120408-TF IC808

ap: 2.5 mm

f: 0.3 mm/rev

Pressure Influence on Tool Life

t (min)

25

Pressure Influence on Chip Control

High Pressure

Normal Pressure

20

15

10

5

0

50 60

Cutting speed - Vc (m/min)

Normal pressure (6-8 bars)

High pressure (70 bars)

57



USER GUIDE

Assembly and Safety Guidelines for

Using the JET HP Iso Turning Tools

Before use, please ensure that:

• The machine door is in a fully closed position

MAX Pressure

140 Bar

Mounting

Screw

• The coolant hose is in the correct location and fully

tightened with all seals in position

• A blank plug is inserted into the unused coolant hole

• All O-rings and washers are in place

• The coolant hose is tightened securely to the

toolholder and tool block, to prevent leakage of coolant

Nozzle

Coolant Input Plug

Nozzle

Housing

Washer

Coolant

Input Plug

Plug Screw

Nozzle Tube

Mounting Screw

MAX Pressure

300 Bar

Housing

O-Ring

Frontal Coolant

Channel On/Off Screw

Copper Seal Washer 1/8”

1/8" BSPP Adapting Nipple

H.P. Coolant Hose

MAX Pressure

300 Bar

Mounting Screw

Housing

O-Ring

Plug Screw

Nozzle Tube

Important: Always pay attention not to exceed the maximum safe working pressure of 300 bar

58



USER GUIDE

ISOTURN JHP Tools

The unique high pressure coolant system is composed

of a static housing and telescopic tube to direct the

coolant exactly to the cutting edge of the insert. The

telescopic tube embedded in the housing skews right

and left, according to the working direction of the tool

(see drawing). The advantage of this system is that

there is no need to detach the housing of the tool

when changing an insert. This reduces setup time.


Central Coolant Direction

4° (8° Rotation Adjustment)

To mount or change an insert: Press on the

telescopic tube in a backward direction.

After indexing the insert cutting edge,

starting the coolant flow will extract the tube

automatically to its operating position.

Insert Indexing Procedure

1

3

2

4

59


USER GUIDE

Cooling Connection Accessories

Hoses

1L

BS

Thread

Size (Th)

2

BB

Thread

Size (Th1)

L

Dimensions

Designation L Th Th1 Max. Pressure (bar) Fig.

JHP HOSE G1/8-7/16-200BS 200 G1/8”-28 BSPP 7/16”-20 UNF (Flare 37°) 260 1

JHP HOSE G1/8-7/16-250BS 250 G1/8”-28 BSPP 7/16”-20 UNF (Flare 37°) 260 1

JHP HOSE G1/8-G1/8-200BB 200 G1/8”-28 BSPP G1/8”-28 BSPP 260 2

JHP HOSE G1/8-G1/8-250BB 250 G1/8”-28 BSPP G1/8”-28 BSPP 260 2

JHP HOSE 5/16-7/16-200BS 200 5/16”-24 UNF 7/16”-20 UNF (Flare 37°) 200 1

JHP HOSE 5/16-G1/8-200BS 200 5/16”-24 UNF G1/8”-28 BSPP 200 1

Adaptation Nipple

HEX 9/16”

G1/8"-28 BSPP

7/16”-20 UNF

(Flare 37°)

37°

4.0

13.8

14

28.75

7.1

Designation

JHP NIPPLE G1/8”-7/16” UNF

60


USER GUIDE

JHP Connector

9

6

11

SW=12

G1/8”-28 BSPP

4

5/16”-24 UNF

25

13

Designation

JHP G1/8”-5/16”-24UNF

Copper Seal Washer

D

d

W

Designation D d W

JHP COPPER SEAL WASHER 1/8” 15 10 1

JHP COPPER SEAL WASHER 5/16” 11 8 1

61


SUMOCHAM DCN 12xD

ISCAR is expanding the drill length options by

adding the 12xD depth to diameter ratio, in a

diameter range of 12 to 25.9 mm.

The new DCN drills feature cylindrical shanks,

which enable clamping of the drill in hydraulic

toolholders (most recommended) or in

spring collets.

All drill bodies feature helical coolant holes.

Prior to using the 12xD drill, it is recommended

to drill a pre-hole by using a DCN 1.5xD drill or

a centering drill.

The new drills can be used in clad plates. The new

12 L/D ratio drills are commonly used in the heat

exchanger and other industries.

64


DCN R-12D

Indexable Head Drills with Coolant Holes and Cylindrical Shanks, Drilling Depth 12xD

L1

L4

Dk7

dh6

D3

L

Dimensions

Designation D min (1) D max L d D3 L1 L4 Po. Size Clamping Key

DCN 120-144-16R-12D 12.00 12.40 144.0 16.00 20.00 161.0 48.0 12.0 K DCN 10-13.99

DCN 125-150-16R-12D 12.50 12.90 150.0 16.00 20.00 167.0 48.0 12.0 K DCN 10-13.99

DCN 130-156-16R-12D 13.00 13.40 156.0 16.00 20.00 173.0 48.0 13.0 K DCN 10-13.99

DCN 135-162-16R-12D 13.50 13.90 162.0 16.00 20.00 179.0 48.0 13.0 K DCN 10-13.99

DCN 140-168-16R-12D 14.00 14.40 168.0 16.00 20.00 188.0 48.0 14.0 K DCN 14-17.99

DCN 145-174-16R-12D 14.50 14.90 174.0 16.00 20.00 194.0 48.0 14.0 K DCN 14-17.99

DCN 150-180-20R-12D 15.00 15.90 180.0 20.00 25.00 203.7 50.0 15.0 K DCN 14-17.99

DCN 160-192-20R-12D 16.00 16.90 192.0 20.00 25.00 217.3 50.0 16.0 K DCN 14-17.99

DCN 170-204-20R-12D 17.00 17.90 204.0 20.00 25.00 230.5 50.0 17.0 K DCN 14-17.99

DCN 180-216-25R-12D 18.00 18.90 216.0 25.00 32.00 244.5 56.0 18.0 K DCN 18-21.99

DCN 190-228-25R-12D 19.00 19.90 228.0 25.00 32.00 258.0 56.0 19.0 K DCN 18-21.99

DCN 200-240-25R-12D 20.00 20.90 240.0 25.00 32.00 271.6 56.0 20.0 K DCN 18-21.99

DCN 210-252-25R-12D 21.00 21.90 252.0 25.00 32.00 285.2 56.0 21.0 K DCN 18-21.99

DCN 220-264-25R-12D 22.00 22.90 264.0 25.00 32.00 298.8 56.0 22.0 K DCN 22-26.99

DCN 230-276-32R-12D 23.00 23.90 276.0 32.00 42.00 302.4 60.0 23.0 K DCN 22-26.99

DCN 240-288-32R-12D 24.00 24.90 288.0 32.00 42.00 326.0 60.0 24.0 K DCN 22-26.99

DCN 250-300-32R-12D 25.00 25.90 300.0 32.00 42.00 339.5 60.0 25.0 K DCN 22-26.99

• Prior to using the 12xD drill, it is recommended to drill a pre-hole by using a DCN 1.5xD drill or a centering drill.

(1) Do not mount smaller drilling heads than specified range for drill body.

1.5xD

3xD

5xD

8xD

12xD

Standard Tools

65


DCNS Modular Drills for CHAMRING Holders

ISCAR is introducing the SUMO UNICHAM - new

drills without a flange; for chamfering operations by

using the standard CHAMRING modular chamfering

drill holders.

The SUMO UNICHAM combines the advantages of

the SUMOCHAM drills with those of the CHAMRING,

to chamfer around holes in a diameter range of 7.5 to

25.9 mm and L/D ratio of 3xD and 5xD.

The projection of the SUMO UNICHAM inserted into

the CHAMRING can be adjusted for various drilling

depths in blind- and through-hole applications for the

standard 30°, 45°and 60° chamfers, by using

XCGT inserts.

The SUMO UNICHAM drill is polished and features a

wiper along the tool body, providing improved surface

finish and smooth chip evacuation.

This new drill uses standard SUMOCHAM

ICP/K/M/N drilling heads.

Following the introduction of the SUMO UNICHAM,

ISCAR has also expanded the CHAMRING

chamfering drill holders to a new diameter range

of 21-25 mm.

66


DCNS-3D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 3xD,

Suitable for Chamfering Holders

L1

L4

Dk7

dh6

L

Dimensions

Designation D min (1) D max L d L1 L4 Po. Size Clamping Key

DCNS 075-022-080B-3D 7.50 7.90 22.5 8.00 31.5 43.0 7.0 K DCN 6-9.99

DCNS 080-024-080B-3D 8.00 8.40 24.0 8.00 33.4 43.0 8.0 K DCN 6-9.99

DCNS 085-025-090B-3D 8.50 8.90 25.5 9.00 35.7 43.0 8.0 K DCN 6-9.99

DCNS 090-027-090B-3D 9.00 9.40 27.0 9.00 37.8 43.0 9.0 K DCN 6-9.99

DCNS 095-029-100B-3D 9.50 9.90 28.5 10.00 39.9 43.0 9.0 K DCN 6-9.99

DCNS 100-030-100B-3D 10.00 10.40 30.0 10.00 42.0 43.0 10.0 K DCN 10-13.99

DCNS 105-032-110B-3D 10.50 10.90 31.5 11.00 44.1 43.0 10.0 K DCN 10-13.99

DCNS 110-033-110B-3D 11.00 11.40 33.0 11.00 46.2 43.0 11.0 K DCN 10-13.99

DCNS 115-035-120B-3D 11.50 11.90 34.5 12.00 48.3 43.0 11.0 K DCN 10-13.99

DCNS 120-036-120B-3D 12.00 12.40 36.0 12.00 52.0 43.0 12.0 K DCN 10-13.99

DCNS 125-037-130B-3D 12.50 12.90 37.5 13.00 52.5 43.0 12.0 K DCN 10-13.99

DCNS 130-039-130B-3D 13.00 13.40 39.0 13.00 54.6 45.0 13.0 K DCN 10-13.99

DCNS 135-041-140B-3D 13.50 13.90 40.5 14.00 56.7 45.0 13.0 K DCN 10-13.99

DCNS 140-042-140B-3D 14.00 14.40 42.0 14.00 58.8 45.0 14.0 K DCN 14-17.99

DCNS 145-044-150B-3D 14.50 14.90 43.5 15.00 60.9 45.0 14.0 K DCN 14-17.99

DCNS 150-045-150B-3D 15.00 15.90 45.0 15.00 63.0 45.0 15.0 K DCN 14-17.99

DCNS 160-048-160B-3D 16.00 16.90 48.0 16.00 69.7 48.0 16.0 K DCN 14-17.99

DCNS 170-051-170B-3D 17.00 17.90 51.0 17.00 71.4 48.0 17.0 K DCN 14-17.99

DCNS 180-054-180B-3D 18.00 18.90 54.0 18.00 75.6 48.0 18.0 K DCN 18-21.99

DCNS 190-057-190B-3D 19.00 19.90 57.0 19.00 78.2 54.0 19.0 K DCN 18-21.99

DCNS 200-060-200B-3D 20.00 20.90 60.0 20.00 84.0 54.0 20.0 K DCN 18-21.99

DCNS 210-063-210B-3D 21.00 21.90 63.0 21.00 88.2 54.0 21.0 K DCN 18-21.99

DCNS 220-066-220B-3D 22.00 22.90 66.0 22.00 92.4 60.0 22.0 K DCN 22-26.99

DCNS 230-069-230B-3D 23.00 23.90 69.0 23.00 96.6 60.0 23.0 K DCN 22-26.99

DCNS 240-072-240B-3D 24.00 24.90 72.0 24.00 100.8 60.0 24.0 K DCN 22-26.99

DCNS 250-075-250B-3D 25.00 25.90 75.0 25.00 105.0 60.0 25.0 K DCN 22-26.99

(1) Do not mount smaller drilling heads than specified range for drill body.

Insert types: FCP • ICF‐2M‐CFRP • ICK • ICK‐2M • ICM • ICN • ICP • ICP‐2M

67


DCNS-5D

Indexable Head Drills without a Flange and One Flat Shank, Drilling Depth 5xD,

Suitable for Chamfering Holders

L1

L4

Dk7

dh6

L

Dimensions

Designation D min (1) D max L d L1 L4 Po. Size Clamping Key

DCNS 075-037-080B-5D 7.50 7.90 37.5 8.00 46.5 43.0 7.0 K DCN 6-9.99

DCNS 080-040-080B-5D 8.00 8.40 40.0 8.00 49.4 43.0 8.0 K DCN 6-9.99

DCNS 085-042-090B-5D 8.50 8.90 42.5 9.00 52.7 43.0 8.0 K DCN 6-9.99

DCNS 090-045-090B-5D 9.00 9.40 45.0 9.00 55.8 43.0 9.0 K DCN 6-9.99

DCNS 095-048-100B-5D 9.50 9.90 47.5 10.00 58.9 43.0 9.0 K DCN 6-9.99

DCNS 100-050-100B-5D 10.00 10.40 50.0 10.00 62.0 43.0 10.0 K DCN 10-13.99

DCNS 105-053-110B-5D 10.50 10.90 52.5 11.00 65.1 43.0 10.0 K DCN 10-13.99

DCNS 110-055-110B-5D 11.00 11.40 55.0 11.00 68.2 43.0 11.0 K DCN 10-13.99

DCNS 115-058-120B-5D 11.50 11.90 57.5 12.00 71.3 43.0 11.0 K DCN 10-13.99

DCNS 120-060-120B-5D 12.00 12.40 60.0 12.00 76.0 43.0 12.0 K DCN 10-13.99

DCNS 125-062-130B-5D 12.50 12.90 62.5 13.00 77.5 43.0 12.0 K DCN 10-13.99

DCNS 130-065-130B-5D 13.00 13.40 65.0 13.00 80.6 45.0 13.0 K DCN 10-13.99

DCNS 135-068-140B-5D 13.50 13.90 67.5 14.00 83.7 45.0 13.0 K DCN 10-13.99

DCNS 140-070-140B-5D 14.00 14.40 70.0 14.00 86.8 45.0 14.0 K DCN 14-17.99

DCNS 145-073-150B-5D 14.50 14.90 72.5 15.00 89.9 45.0 14.0 K DCN 14-17.99

DCNS 150-075-150B-5D 15.00 15.90 75.0 15.00 93.0 45.0 15.0 K DCN 14-17.99

DCNS 160-080-160B-5D 16.00 16.90 80.0 16.00 101.7 48.0 16.0 K DCN 14-17.99

DCNS 170-085-170B-5D 17.00 17.90 85.0 17.00 105.4 48.0 17.0 K DCN 14-17.99

DCNS 180-090-180B-5D 18.00 18.90 90.0 18.00 111.6 48.0 18.0 K DCN 18-21.99

DCNS 190-095-190B-5D 19.00 19.90 95.0 19.00 116.2 54.0 19.0 K DCN 18-21.99

DCNS 200-100-200B-5D 20.00 20.90 100.0 20.00 124.0 54.0 20.0 K DCN 18-21.99

DCNS 210-105-210B-5D 21.00 21.90 105.0 21.00 130.2 54.0 21.0 K DCN 18-21.99

DCNS 220-110-220B-5D 22.00 22.90 110.0 22.00 136.4 60.0 22.0 K DCN 22-26.99

DCNS 230-115-230B-5D 23.00 23.90 115.0 23.00 142.6 60.0 23.0 K DCN 22-26.99

DCNS 240-120-240B-5D 24.00 24.90 120.0 24.00 148.8 60.0 24.0 K DCN 22-26.99

DCNS 250-125-250B-5D 25.00 25.90 125.0 25.00 155.0 60.0 25.0 K DCN 22-26.99

(1) Do not mount smaller drilling heads than specified range for drill body.

Insert types: FCP • ICF‐2M‐CFRP • ICK • ICK‐2M • ICM • ICN • ICP • ICP‐2M

CHAMRING Initial Assembly

68 68


CHAMRING

Drill Holders for Drilling and Chamfering in One Operation

L1

D3

L4

Whistle notch shank

D2

D max min


d2

L max

min

d

Designation

D

min

D

max

DCNS

3D (1)

L L

min max

DCM DCNS

3.5D (2) 5D (3)

L L L L

min max min max d D3 D2 L1 L4 d2

Inserts

NEW

NEW

NEW

NEW

NEW

CHAMRING 080-WN20-06 DC... 075 7.5 7.9 12.6 24 12.4 21.9 17.3 38 8 25 18.8 47.4 50 20 XCGT 06...

DC... 080 8 8.4 13.5 24.6 14 23 24.7 45

CHAMRING 090-WN20-06 DC... 085 8.5 8.9 12.6 26.2 15.1 26.6 18.5 43 9 25 19.8 47.4 50 20 XCGT 06...

DC... 090 9 9.4 13 29.2 15.6 27.1 22.9 46.8

CHAMRING 100-WN32-09 DC... 095 9.5 9.9 12.9 27.8 17.2 29.2 26 47 10 38 24.9 67.3 60 32 XCGT 09...

DC... 100 10 10.4 14.5 31.8 14.3 28.3 31.7 51.8

CHAMRING 110-WN32-09 DC... 105 10.5 10.9 15.7 33.3 14.4 29.4 31.2 54.2 11 38 25.9 67.3 60 32 XCGT 09...

DC... 110 11 11.4 16.2 35.3 18 31 34.1 57.3

CHAMRING 120-WN32-09 DC... 115 11.5 11.9 15.1 36.7 15.6 33.1 33.8 59.4 12 38 26.9 67.3 60 32 XCGT 09...

DC... 120 12 12.4 16.5 37.7 19.2 35.2 36.6 61.6

CHAMRING 130-WN32-09 DC... 125 12.5 12.9 16.1 39.6 19.3 37.3 39.7 64.8 13 38 27.9 67.3 60 32 XCGT 09...

DC... 130 13 13.4 17.5 41.5 21.4 38.4 42.7 68

CHAMRING 140-WN32-09 DC... 135 13.5 13.9 17.7 42.9 19.5 39.5 41.4 70.3 14 38 28.4 67.3 60 32 XCGT 09...

DC... 140 14 14.4 18.1 45 21.5 41.5 44.8 73.1

CHAMRING 150-WN32-09 DC... 145 14.5 14.9 19.2 44.6 20.1 42.1 44 73.9 DC... 150 15 15.9 19.7 47.4 25.2 43.7 47.6 80.7

15 38 29.4 67.3 60 32 XCGT 09...

CHAMRING 160-WN32-09 DC... 160 16 16.9 19.5 55.36 26.3 49.3 57 87.5 16 38 30.4 67.3 60 32 XCGT 09...

CHAMRING 170-WN32-09 DC... 170 17 17.9 21.4 54.9 28.4 52.4 55.9 88.5 17 38 31.4 67.3 60 32 XCGT 09...

CHAMRING 180-WN32-09 DC... 180 18 18.9 24.2 65.2 31 57 60 93 18 38 32.4 67.3 60 32 XCGT 09...

CHAMRING 190-WN32-09 DC... 190 19 19.9 28.5 62.3 32.3 63.3 67 100 19 38 33.4 75 60 32 XCGT 09...

CHAMRING 200-WN32-09 DC... 200 20 20.9 38.9 73.5 36.6 67.1 79 113 20 38 34.4 75 60 32 XCGT 09...

CHAMRING 210-WN40-09 DC... 210 21 21.9 33.2 69.1 76 110 21 50 35.4 84.4 68 40 XCGT 09...

CHAMRING 220-WN40-09 DC... 220 22 22.9 36.5 71.3 81 114.5 22 50 36.4 84.4 68 40 XCGT 09...

CHAMRING 230-WN40-09 DC... 230 23 23.9 39.9 75.6 83 121.5 23 50 37.4 84.4 68 40 XCGT 09...

CHAMRING 240-WN40-09 DC... 240 24 24.9 43.4 79 91 127 24 50 38.4 84.4 68 40 XCGT 09...

CHAMRING 250-WN40-09 DC... 250 25 25.9 46.9 82.6 97 133 25 50 39.4 84.4 68 40 XCGT 09...

• It is recommended to apply external coolant on the chamfering inserts • Reduce the recommended feed and speed by 50% when machining maximum chamfer

size • Lmin & Lmax dimensions are based on the 45° chamfering insert • Chamfering angle (a°) depends on the chamfering insert being used

(1) When DCNS-3D is used (2) When DCM-3.5D is used (3) When DCNS-5D is used

Suitable drills: DCM-3.5D (7.5-20.9 mm 3.5xD) , DCNS-3D, DCNS-5D

Assembly Instructions

• Insert the UNICHAMDRILL into the CHAMRING prior to clamping the chamfering inserts.

• Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw.

• Attach the chamfering inserts.

Adjustment of UNICHAMDRILL Protrusion

• Loosen the chamfering inserts clamping screws.

• Loosen the side clamping screw.

• Adjust the UNICHAMDRILL protrusion by using the rear screw, then correct adjustment using the side clamping screw.

• Re-tighten the chamfering inserts.

Spare Parts

Side

Locking

Screw

Key

Back

Screw

Key

Insert Torx

Designation Side Locking Screw

Back Screw

Screw Key Torx Blade Handle

CHAMRING 8-9 SR M6X6DIN916 HW 3.0 SR M6X1S HW 3.0 SR 14-560 T-8/53

CHAMRING 10-20 SR M10X10DIN916 HW 5.0 SR M10X1.5S HW 5.0 SR 14-544/S BLD T15/S7 SW6-SD

CHAMRING 21-25 SR M16X16 DIN1835-B HW 8.0 SR M12X1.75S HW 6.0 SR 14-544/S BLD T15/S7 SW6-SD

69


Flat SUMOCHAM Drilling Heads

ISCAR is extending the application range of the

successful SUMOCHAM drilling line by adding

flat face drilling heads.

The new flat face drilling heads are designated

FCP, designed for drilling steel components

(ISO P material group).

Drilling with the FCP inserts provides a nearly flat

bottom in the hole, which is required in a variety

of applications.

FCP Drill Head Features

• Can be mounted on any SUMOCHAM drill

featuring the appropriate pocket size.

• The recommended cutting conditions for the FCP

drilling heads are the same as those recommended

for ICP drilling heads.

• The FCP drilling heads are made from IC908 TiAlN

PVD coated grade.

70


FCP

Exchangeable Flat Bottom DCN Drill Heads,

for Carbon and Alloy Steel (ISO P Materials)

0.7

D

D2

L6

60°

S

Dimensions

Designation D D2 S L6

FCP 080 8.00 2.44 4.00 0.39 l

FCP 085 8.50 2.44 4.00 0.39 l

FCP 090 9.00 2.55 4.20 0.41 l

FCP 095 9.50 2.55 4.20 0.41 l

FCP 100 10.00 2.89 4.40 0.47 l

FCP 105 10.50 2.89 4.40 0.47 l

FCP 110 11.00 2.98 4.60 0.54 l

FCP 115 11.50 2.98 4.60 0.54 l

FCP 120 12.00 3.13 4.80 0.56 l

FCP 125 12.50 3.13 4.80 0.56 l

FCP 130 13.00 3.52 5.10 0.58 l

FCP 135 13.50 3.52 5.10 0.58 l

FCP 140 14.00 3.81 5.50 0.61 l

FCP 145 14.50 3.81 5.50 0.61 l

FCP 150 15.00 4.24 5.93 0.65 l

FCP 155 15.50 4.24 5.93 0.65 l

FCP 160 16.00 4.06 6.30 0.69 l

FCP 165 16.50 4.06 6.30 0.69 l

FCP 170 17.00 4.14 6.60 0.70 l

FCP 175 17.50 4.14 6.60 0.70 l

FCP 180 18.00 4.16 6.88 0.72 l

FCP 185 18.50 4.16 6.88 0.72 l

FCP 190 19.00 4.25 7.20 0.74 l

FCP 195 19.50 4.25 7.20 0.74 l

FCP 200 20.00 6.56 8.20 1.07 l

FCP 205 20.50 6.56 8.20 1.07 l

FCP 210 21.00 6.92 8.60 1.09 l

FCP 215 21.50 6.92 8.60 1.09 l

FCP 220 22.00 7.13 8.90 1.11 l

FCP 225 22.50 7.13 8.90 1.11 l

FCP 230 23.00 7.42 9.30 1.13 l

FCP 235 23.50 7.42 9.30 1.13 l

FCP 240 24.00 7.45 9.70 1.16 l

FCP 245 24.50 7.45 9.70 1.16 l

FCP 250 25.00 7.54 10.10 1.20 l

FCP 255 25.50 7.54 10.10 1.20 l

Intermediate sizes are available on request.

IC908

Typical Application

71


ICF-2M-CFRP

Double Margin Drilling Heads for CFRP and

Titanium CFRP Laminates, Carried by DCN Drills

-C -C-TI

D


S

Dimensions

Designation D S a°

ICF 0635-2M-C 6.35 4.00 120 l

ICF 0794-2M-C 7.94 4.60 120 l

ICF 0952-2M-C 9.52 5.80 120 l

ICF 1111-2M-C 11.11 6.60 120 l

ICF 1270-2M-C 12.70 7.00 120 l

ICF 0635-2M-C-TI 6.35 4.00 135 l

ICF 0794-2M-C-TI 7.94 4.60 135 l

ICF 0952-2M-C-TI 9.52 5.80 135 l

ICF 1111-2M-C-TI 11.11 6.60 135 l

ICF 1270-2M-C-TI 12.70 7.00 135 l

• -C suffix, for CFRP materials • -C-TI suffix, for hybrid titanium-CFRP laminates

IC107

P M K N S H

3

Diamond coated grade for drilling

CFRP (Carbon Fiber Reinforced

Plastic) and titanium CFRP laminates

FOR COMPOSITE

MATERIALS

72


FOR COMPOSITE

MATERIALS

73


HIGH TABLE FEEDS

SUMOGUN

ISCAR is introducing the new SUMOGUN line for

deep drilling applications of a diameter

range 12 to 25 mm (total length of 1500 mm).

The SUMOGUN deep drill line features two straight

flutes with a standard SUMOCHAM head. The

head’s fully–effective design enables the SUMOGUN

drill to run at higher table feeds in comparison to

common gundrills on the market.

The SUMOGUN provides the ability to clamp different

heads according to the material and application type.

The SUMOGUN will be available as specially tailored,

per customer request.

SUMOGUN Ordering Format

L1

Tube

Dk7

SUMOCHAM

Drilling Head

Connector

L

Driver

Designation

MNGDT 15.00-1100-23

D L Driver Code

D

L

Required Drilling Length

L1

Driver Workpice

Total Length Code

Material

15.00 1100 1160 23 AISI 4340

74


EFFICIENT

LOCKING MECHANISM

Heavy Duty Grooving System

New line for deep heavy grooving with

a unique frontal locking mechanism.

Features

• Very rigid dovetail clamping

• User-friendly locking mechanism with

frontal access, just a half-turn to

clamp / unclamp the insert

• No need to fully extract the screw (means

no falling parts)

• Unobstructed chip flow - no upper jaw or

screw cavity

• Wide variety of standard sizes in the range of

10 to 20 mm

• The new blades carry a cartridge system that

provides additional security for the blades

76


THDR/L-IQ

External Holders for Wide Grooving Inserts

l1

G1/8”

h

h

l2

A

h4

f

W

Tmax-r

b

Left-hand shown

Designation W Tmax-r h b l1 A f h4 l2

THDR/L 2525-10T20-IQ 10.00 20.00 25.0 25.0 170.00 9.20 20.4 8.0 30.0

THDR/L 3232-10T20-IQ 10.00 20.00 32.0 32.0 170.00 11.00 19.5 8.0 30.0

THDR/L 2525-12T20-IQ 12.00 20.00 25.0 25.0 170.00 13.00 18.5 8.0 30.0

THDR/L 3232-12T20-IQ 12.00 20.00 32.0 32.0 170.00 9.20 27.4 8.0 30.0

THDR/L 2525-14T20-IQ 14.00 20.00 25.0 25.0 170.00 11.00 26.5 8.0 30.0

THDR/L 3232-14T20-IQ 14.00 20.00 32.0 32.0 170.00 13.00 25.5 8.0 30.0

THDR/L 3232-16T40-IQ 16.00 40.00 32.0 32.0 170.00 14.80 24.6 8.0 48.0

THDR/L 4040-16T50-IQ 16.00 40.00 40.0 40.0 170.00 16.50 23.8 8.0 48.0

THDR/L 3232-18T40-IQ 18.00 40.00 32.0 32.0 170.00 18.00 23.0 8.0 48.0

THDR/L 4040-18T50-IQ 18.00 40.00 40.0 40.0 180.00 14.80 32.6 - -

THDR/L 3232-20T40-IQ 20.00 40.00 32.0 32.0 180.00 16.50 31.8 - -

THDR/L 4040-20T50-IQ 20.00 40.00 40.0 40.0 180.00 18.00 23.0 - -

• For grooving only

Insert type: TIGER‐IQ

Spare Parts

Designation Screw Torx Blade T-Handle

THDR/L 2525-10T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 3232-10T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 2525-12T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 3232-12T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 2525-14T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 3232-14T20-IQ SR M5X4 BLD T15/S7 SW6-T

THDR/L 4040-16T50-IQ SR M5X4 BLD T20/S7 SW6-T

THDR 3232-16T40-IQ SR M5X4 BLD T20/S7 SW6-T

THDR/L 3232-20T40-IQ SR M5X4 BLD T20/S7 SW6-T

THDR/L 4040-20T50-IQ SR M5X4 BLD T20/S7 SW6-T

EFFICIENT

LOCKING MECHANISM

77


THBR/L/N-IQ

Blades Carrying Cartridges for Wide Grooving Inserts

T blade

THBN

THBR

B1 h1

W

l1

A

Designation W T blade Tmax-r A l1 h1 B1

THBN 53K-10-IQ 10.00-12.00 100.0 93.00 9.00 260.00 45.0 52.6

THBR/L 53K-12-IQ 12.00-14.00 100.0 93.00 10.80 260.00 45.0 52.6

THBR/L 53K-14-IQ 14.00-16.00 100.0 93.00 12.80 260.00 45.0 52.6

If D (workpiece) is smaller than 200 mm, then Tmax=98. If D (workpiece) is larger than 200 mm, then Tmax=93.

Spare Parts

Designation Screw Key

THBR/L/N-IQ SCREW M6-26912-M T-20/51

CR THDN-IQ

Cartridges for Blades Carrying Wide Grooving Inserts

l1

h1

30°

A

f

W

Designation W f h1 l1 A

CR THDR-10-IQ 10.00-12.00 4.6 23.7 21.70 9.20

CR THDN-12-IQ 12.00-14.00 5.5 23.7 23.00 11.00

CR THDN-14-IQ 14.00-16.00 6.5 23.7 24.00 13.00

78


TIGER-IQ

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining

S

d1

W

60.5°

R

l

Dimensions

Recommended

Machining Data

f groove

Designation W ±0.08 R ±0.05 S l d1

(mm/rev)

TIGER 1008Y-IQ 10.00 0.80 5.05 13.30 5.50 l 0.20-0.35

TIGER 1212Y-IQ 12.00 1.20 5.05 14.10 5.50 l 0.20-0.40

TIGER 1415Y-IQ 14.00 1.50 5.05 16.10 5.50 l 0.22-0.45

TIGER 1615Y-IQ 16.00 1.50 6.35 20.00 6.50 l 0.22-0.50

TIGER 1820Y-IQ 18.00 2.00 6.35 20.90 6.50 l 0.25-0.55

TIGER 2020Y-IQ 20.00 2.00 6.35 22.00 6.50 l 0.25-0.60

IC808

EFFICIENT

LOCKING MECHANISM

79


EFFICIENT SIDE

LOCKING MECHANISM

GEHSR\L-SL Tools with

Side Clamping Mechanism

ISCAR is introducing the new GEHSR/L-SL tool

family for Swiss-type and screw machines. These

new tools with a unique clamping mechanism can

solve the main problems related to insert clamping

and replacement on Swiss-type and screw machines.

They are an improved style of the current GEHSR/L

screw-clamped tools.

The design of the Swiss-type machine turret makes

it difficult or sometimes even impossible to replace

inserts on standard screw-clamped tools without

removing the tool from the machine.

The newly developed user-friendly system enables

clamping the insert by using the key from either free

side of the tool. This dramatically shortens insert

indexing time.

The GEHSR/L-SL tools are available in 10, 12

and 16 mm shank sizes, carrying the GEPI and

GEMI inserts with different geometries in a range of

2.2 to 3.2 mm widths.

80


GEHSR/L-SL

External Machining Tools with Side Clamping Mechanism,

for Swiss-Type and Automatic Machines

l2

l1

H2

F1

h

h4

h

A

f

W

b

Tmax-r

f2

Left-hand shown

Designation h W min W max Tmax-r b l1 f h4 f2 A l2 F1 H2

GEHSR/L 10-2-SL 10.0 2.20 3.20 6.80 10.0 120.00 9.1 2.0 2.00 1.80 18.0 8.0 15.0

GEHSR/L 12-2-SL 12.0 2.20 3.20 6.80 12.0 120.00 11.1 - - 1.80 18.0 8.0 17.0

GEHSR/L 16-2-SL 16.0 2.20 3.20 6.80 16.0 120.00 15.1 - - 1.80 18.0 8.0 21.0

Insert type: GEMI • GEPI • GEPI (full radius) • GEPI‐MT • GEPI‐WT

Spare Parts

Designation Clamping Device Clamp Screw Plug Hex Flag Key

GEHSR/L...-SL PIN-22435 SR M5-24145 SR M5X3.5PL HW 2.5/5

Clamping Pin

PIN-22435

Sealing Screw

SR M5x3.5PL

(Key: HW 2.5/5)

Screw

SR M5-24145

(Key: HW 2.5/5)

Insert

81


EFFICIENT SIDE

LOCKING MECHANISM

Upgraded SWISSCUT Line

• The same tool and insert can be used in both front

and back clamping

• 50% less inventory

• Insert indexing without removing the screw

ISCAR is upgrading the SWISSCUT line. The new

inserts feature an innovative oval-shaped hole that

enables 2 important improvements.

In the existing line different tools and inserts are used

for back and front clamping orientations.

The new clamping design uses a special screw that

can be accessed and operated from both

tool sides.

In our existing line, the screw has to be fully removed

for insert indexing. As the clamping screw is small, it

can easily fall and disappear inside the machine or on

the floor.

In the upgraded line the insert can be indexed without

the need to fully remove the screw. Therefore, there is

no risk of falling parts and indexing is easier

and faster.

82


SCHR/L-BF

Grooving and Turning Holders, for Swiss-Type and

Automatic Machines - Back and Front Clamping

l1

SCHR 0810-22BF

h

b

Tmax-r

W

h4

l2

Left-hand shown

Designation h b l1 h4 l2 Tmax-r (1) W min W max

SCHR/L 0810-22BF 8.0 10.0 125.00 2.0 24.0 8.00 0.50 2.50

SCHR/L 10-22BF 10.0 10.0 125.00 - - 8.00 0.50 2.50

SCHR/L 12-22BF 12.0 12.0 125.00 - - 8.00 0.50 2.50

SCHR/L 16-22BF 16.0 16.0 125.00 - - 8.00 0.50 2.50

(1) See insert dimensions

Spare Parts

Designation Clamp Screw Key

SCHR/L-BF SR M4X0.7-19425 T-8/5

SCIR/L-22BF-AR/AL

Turning Inserts with a Frontal Relief Angle

7.0

22.0

Gr°

3.0

Tmax-r

R

Tc

fa°

Left-hand shown

Dimensions

Recommended Machining Data

ap

f

Designation R ±0.02 Tc (1) fa° Gr°

(mm) (mm/rev)

SCIL 22BF-AL000 0.00 8.0 8.0 16 l 0.05-3.80 0.01-0.15

SCIR 22BF-AR000 0.00 8.0 8.0 16 l 0.05-3.80 0.01-0.15

SCIL 22BF-AL010 0.10 8.0 12.0 8 l 0.12-3.80 0.01-0.15

SCIR 22BF-AR010 0.10 8.0 12.0 8 l 0.12-3.80 0.01-0.15

(1) Tc- clearance for face turning for Dmax 16 mm

IC1008

83


SCIR/L-22BF-BR/BL

Back Turning Inserts

7.0

22.0

0.5

12°

60°

0.5

3.0

R

5.0

Left-hand shown

Dimensions

Recommended Machining Data

IC1008

ap

f

Designation R ±0.02

(mm)

(mm/rev)

SCIL 22BF-BL000 0.00 l 0.05-3.00 0.01-0.15

SCIR 22BF-BR000 0.00 l 0.05-3.00 0.01-0.15

SCIL 22BF-BL010 0.10 l 0.12-3.00 0.01-0.15

SCIR 22BF-BR010 0.10 l 0.12-3.00 0.01-0.15

SCIR/L-22BF-ER/EL

Back Turning Inserts for Short Chipping Materials

7.0

22.0

0.7 0.2

15°

60°

0.5

3.0

R

5.0

Left-hand shown

Dimensions

Recommended Machining Data

IC1008

ap

f

Designation R ±0.02

(mm)

(mm/rev)

SCIR/L 22BF-EL000 0.00 l 0.05-2.50 0.01-0.15

SCIR 22BF-ER000 0.00 l 0.05-2.50 0.01-0.15

SCIR/L-22BF-NP

Grooving Turning and Parting Inserts

7.0

22.0

R

Tc

W

Tmax-r

3.0

Dimensions

Recommended Machining Data

ap f turn f groove

Designation W ±0.02 R ±0.02 Tmax-r Tc (1)

(mm) (mm/rev) (mm/rev)

SCIR/L 22BF-150NP005 1.50 0.05 6.00 8.0 l 0.05-1.80 0.02-0.11 0.02-0.07

SCIR/L 22BF-200NP005 2.00 0.05 6.00 8.0 l 0.05-2.50 0.03-0.15 0.03-0.09

SCIR/L 22BF-250NP005 2.50 0.05 6.00 8.0 l 0.05-3.10 0.03-0.19 0.03-0.11

(1) Tc- clearance for face turning for Dmax 16 mm

IC1008

84


SCIR/L-22BF-N/L/R

Grooving and Parting Inserts


22.0 3.0

Workpiece

7.0

SCIL 22BF-...N...

SCIL 22BF-...L...

W

R

Tc

16°

Tmax-r

Tmax-r

Tc

Left-hand shown

Dimensions

Recommended

Machining Data

f groove

Designation W ±0.02 R Tmax-r Tc (1)

(mm/rev)

SCIR/L 22BF-050N000 0.50 0.00 1.80 5.5 l 0.02-0.04

SCIR/L 22BF-100N000 1.00 0.00 4.00 5.5 l 0.03-0.05

SCIR/L 22BF-150N000 1.50 0.00 6.00 8.0 l 0.03-0.07

SCIR/L 22BF-200N010 2.00 0.10 8.00 8.0 l 0.03-0.09

SCIL 22BF-100L16 1.00 0.00 4.00 5.5 l 0.02-0.04

SCIR 22BF-100R16 1.00 0.00 4.00 5.5 l 0.02-0.04

SCIL 22BF-150R/L16 1.50 0.00 6.00 8.0 l 0.03-0.06

SCIR 22BF-150R/L16 1.50 0.00 6.00 8.0 l 0.03-0.06

SCIL 22BF-200L16 2.00 0.00 8.00 8.0 l 0.03-0.07

SCIR 22BF-200R16 2.00 0.00 8.00 8.0 l 0.03-0.07

(1) Tc- clearance for face turning for Dmax 16 mm

IC1008

l

SCIR/L-22BF-MTR/MTL

60° Partial Profile Threading Inserts, for Swiss Type

Automatics and Small CNC Lathes

22.0

7.0

Y

60°

R

Dimensions

Designation R Y Pmin Pmax TPI max TPI min

SCIL 22BF-MTL003 0.03 0.4 0.30 0.90 83 28 l

SCIR 22BF-MTR003 0.03 0.4 0.30 0.90 83 28 l

SCIL 22BF-MTR/L007 0.07 0.5 0.70 1.10 36 23 l

SCIR 22BF-MTR/L007 0.07 0.5 0.70 1.10 36 23 l

SCIL 22BF-MTL010 0.10 0.8 0.90 1.70 28 15 l

SCIR 22BF-MTR010 0.10 0.8 0.90 1.70 28 15 l

• Pitch max


QUICK & RIGID

Clamping system

High Precision Holders

for PICCO Inserts

The growing demands for high accuracy and flexibility

in clamping orientation have led ISCAR to develop a

new advanced line of PICCO holders.

The PICCOACE features a unique patented

clamping system which sets new standards for three

highly important properties: accuracy, rigidity and

flexibility of clamping orientation.

86


PICCO ACE

Collet Chuck Holders for PICCOCUT Inserts

Designation d d2 D3 L L5 L3 T Wrench

Designation d d2 D3 L L5 L3 T Wrench Cap Ace

PICCO ACE 12-4 12.00 4 14.5 85 23 55 10.3 Wrench ACE 4-5

PICCO ACE 12-4 12.00 4 14.5 85 23 55 10.3 Wrench ACE 4-5 CAP ACE 4

PICCO ACE 12-5 12.00 5 14.5 85 23 55 10.3 Wrench ACE 4-5

PICCO ACE 12-5 12.00 5 14.5 85 23 55 10.3 Wrench ACE 4-5 CAP ACE 5

PICCO ACE 16-4 16.00 4 14.5 85 23 58.5 14 Wrench ACE 4-5

PICCO ACE 16-4 16.00 4 14.5 85 23 58.5 14 Wrench ACE 4-5 CAP ACE 4

PICCO ACE 16-5 16.00 5 14.5 85 23 58.5 14 Wrench ACE 4-5

PICCO ACE 16-5 16.00 5 14.5 85 23 58.5 14 Wrench ACE 4-5 CAP ACE 5

PICCO ACE 16-6 16.00 6 20.0 85 23 58.5 14 Wrench ACE 6-7

PICCO ACE 16-6 16.00 6 20.0 85 23 58.5 14 Wrench ACE 6-7 CAP ACE 6

PICCO ACE 16-7 16.00 7 20.0 85 23 58.5 14 Wrench ACE 6-7

PICCO ACE 16-7 16.00 7 20.0 85 23 58.5 14 Wrench ACE 6-7 CAP ACE 7

PICCO ACE 20-4 20.00 4 14.5 100 23 73.5 18 Wrench ACE 4-5

PICCO ACE 20-4 20.00 4 14.5 100 23 73.5 18 Wrench ACE 4-5 CAP ACE 4

PICCO ACE 20-5 20.00 5 14.5 100 23 73.5 18 Wrench ACE 4-5

PICCO ACE 20-5 20.00 5 14.5 100 23 73.5 18 Wrench ACE 4-5 CAP ACE 5

PICCO ACE 20-6 20.00 6 20.0 100 23 73.5 18 Wrench ACE 6-7

PICCO ACE 20-6 20.00 6 20.0 100 23 73.5 18 Wrench ACE 6-7 CAP ACE 6

PICCO ACE 20-7 20.00 7 20.0 100 23 73.5 18 Wrench ACE 6-7

PICCO ACE 20-7 20.00 7 20.0 100 23 73.5 18 Wrench ACE 6-7 CAP ACE 7

PICCO ACE 22-4 22.00 4 14.5 100 23 73.5 20 Wrench ACE 4-5

PICCO ACE 22-4 22.00 4 14.5 100 23 73.5 20 Wrench ACE 4-5 CAP ACE 4

PICCO ACE 22-5 22.00 5 14.5 100 23 73.5 20 Wrench ACE 4-5

PICCO ACE 22-5 22.00 5 14.5 100 23 73.5 20 Wrench ACE 4-5 CAP ACE 5

PICCO ACE 22-6 22.00 6 20.0 100 23 73.5 20 Wrench ACE 6-7

PICCO ACE 22-6 22.00 6 20.0 100 23 73.5 20 Wrench ACE 6-7 CAP ACE 6

PICCO ACE 22-7 22.00 7 20.0 100 23 73.5 20 Wrench ACE 6-7

PICCO ACE 22-7 22.00 7 20.0 100 23 73.5 20 Wrench ACE 6-7 CAP ACE 7

• Holders are suitable for left- and right-hand PICCO inserts

Locking

shim

Pins

Body

cap

Wrench

Locking shim

cap

Insert

Pin

87


SECURE Clamping

FOR FACE MACHINING

Tang-Grip Tangentially Clamped

Single-Ended Inserts for Face Grooving

System Features

• Very rigid clamping in a tangentially oriented pocket

• Designed for face grooving in 25 to 500 mm

penetration diameter range

• Enables machining at very high feed rates and

interrupted cuts, providing excellent surface finish

• Offers a free, unobstructed chip flow, since there is

no upper jaw as in the other clamping systems

(very important in deep grooving applications)

• The combination of tangential clamping and free

chip flow results in very high reliability, improved

tool and pocket life

• Provides a solution to the problem of inserts being

pulled out during retraction

• The same insert can be used for both right- and

left-hand tools

• The combination of the C-type chipformer and the

SUMO TEC grade IC808 provides excellent

performance on a wide range of materials and

cutting conditions

• The new tools are equipped with a user-friendly

clamping and extraction device

TANG-GRIP face machining line includes

single- and double-ended blades and inserts in

3 and 4 mm widths in the most advanced IC808

SUMO TEC grade. The blades are in a standard

size, which fit ISCAR’s standard blocks.

88


TNF-M

Face Grooving Single-Ended Inserts for Machining

Stainless Steel and High Temperature Alloys

W

R

Dimensions

Recommended Machining Data

f face-groove

Designation W ±0.05 R

(mm/rev)

TNF 3M-IQ 3.00 0.30 l 0.08-0.10

TNF 4M-IQ 4.00 0.25 l 0.08-0.12

TNF 5M-IQ 5.00 0.35 l 0.12-0.20

TNF 6M-IQ 6.00 0.35 l 0.12-0.20

IC808

TNF-P

Face Grooving Single-Ended Inserts for Machining Steel

W

R

Dimensions

Recommended Machining Data

f face-groove

Designation W ±0.05 R

(mm/rev)

TNF 3P-IQ 3.00 0.30 l 0.10-0.15

TNF 4P-IQ 4.00 0.25 l 0.10-0.15

TNF 5P-IQ 5.00 0.35 l 0.12-0.20

TNF 6P-IQ 6.00 0.35 l 0.12-0.20

IC808

SECURE Clamping

FOR FACE MACHINING

89


TNFFA-IQ

Reinforced Face Grooving Blades

f

D1

h1

B1

W

l1

A2

Tmax-a

Right-hand shown

Designation W D1 min (1) D1 max (2) Tmax-a B1 f h1 l1 A2

TNFFA 30R/L-3IQ 3.00 30.0 35.0 19.00 32.0 9.5 24.8 90.00 18.5

TNFFA 35R/L-3IQ 3.00 35.0 40.0 19.00 32.0 9.5 24.8 90.00 18.5

TNFFA 40R/L-3IQ 3.00 40.0 46.0 23.00 32.0 9.5 24.8 90.00 18.5

TNFFA 46R/L-3IQ 3.00 46.0 54.0 25.00 32.0 9.5 24.8 90.00 18.5

TNFFA 54R/L-3IQ 3.00 54.0 65.0 26.00 32.0 9.5 24.8 90.00 18.5

TNFFA 65R/L-3IQ 3.00 65.0 80.0 27.00 32.0 9.5 24.8 90.00 18.5

TNFFA 80R/L-3IQ 3.00 80.0 100.0 27.00 32.0 9.5 24.8 90.00 16.7

TNFFA 35R/L-4IQ 4.00 35.0 45.0 25.00 32.0 9.0 24.8 90.00 18.1

TNFFA 45R/L-4IQ 4.00 45.0 60.0 25.00 32.0 9.0 24.8 90.00 17.3

TNFFA 60R/L-4IQ 4.00 60.0 80.0 27.00 32.0 9.0 24.8 90.00 18.0

TNFFA 80R/L-4IQ 4.00 80.0 130.0 27.00 32.0 9.0 24.8 90.00 14.8

TNFFA 40R/L-5IQ 5.00 45.0 50.0 25.00 32.0 9.7 24.8 90.00 18.0

TNFFA 50R/L-5IQ 5.00 60.0 70.0 28.00 32.0 9.7 24.8 90.00 18.0

TNFFA 70R/L-5IQ 5.00 80.0 100.0 30.00 32.0 9.7 24.8 90.00 18.0

TNFFA 100R/L-5IQ 5.00 100.0 180.0 35.00 32.0 9.7 24.8 90.00 18.0

TNFFA 45R/L-6IQ 6.00 45.0 60.0 25.00 32.0 10.2 24.8 90.00 18.0

TNFFA 60R/L-6IQ 6.00 60.0 80.0 28.00 32.0 10.2 24.8 90.00 18.0

TNFFA 80R/L-6IQ 6.00 75.0 110.0 30.00 32.0 10.2 24.8 90.00 18.0

TNFFA 110R/L-6IQ 6.00 100.0 300.0 35.00 32.0 10.2 24.8 90.00 18.0

(1) Minimum penetration diameter (2) Maximum penetration diameter

Spare Parts

Designation

Extractor

TNFFA-IQ ETF 3-6*

* Optional, should be ordered separately

TNFFH-IQ

Face Grooving Blades

Tmax-a

W

D1

B1

h1

l1

A2

f

Right-hand shown

Designation W D1 min (1) D1 max (2) Tmax-a h1 B1 f A2 l1

TNFFH 65R/L-3IQ 3.00 65.0 90.0 18.00 24.8 32.0 4.1 5.2 150.00

TNFFH 90R/L-3IQ 3.00 90.0 120.0 18.00 24.8 32.0 4.1 5.2 150.00

TNFFH 120R/L-3IQ 3.00 120.0 160.0 24.00 24.8 32.0 4.1 5.2 150.00

TNFFH 80R/L-4IQ 4.00 80.0 150.0 32.00 24.8 32.0 3.8 5.2 150.00

TNFFH 150R/L-4IQ 4.00 150.0 500.0 32.00 24.8 32.0 3.8 5.2 150.00

TNFFH 80R/L-5IQ 5.00 80.0 150.0 30.00 24.8 32.0 3.5 5.2 150.00

TNFFH 150R/L-5IQ 5.00 150.0 500.0 35.00 24.8 32.0 3.5 5.2 150.00

TNFFH 150R/L-6IQ 6.00 150.0 700.0 35.00 24.8 32.0 3.3 5.2 150.00

TNFFH 80R/L-6IQ 6.00 80.0 150.0 30.00 24.8 32.0 3.3 5.2 150.00

• B1 dimension links blades and blocks

(1) Minimum penetration diameter (2) Maximum penetration diameter

Spare Parts

Designation

Extractor

TNFFH-IQ ETF 3-6*

* Optional, should be ordered separately

90


SECURE Clamping

FOR FACE MACHINING

91


FOR THREADING

PENTACUT

ISCAR is expanding the PENTACUT line by adding

the ability to perform threading applications to the

PENTA 24 economical inserts with five edges.

Available are full profile inserts in the following thread

standards: ISO, UN, Whitworth, BSPT and NPT.

Partial profile inserts are available in 60º (MT) and

55º (WT) profiles.

Features

• Multi-corner, five cutting edges, which provide the

most advantageous price per cutting edge.

• A combination of very rigid clamping system and a

strong insert design enables machining at very high

machining parameters.

• The inserts feature chipformers, providing short

and easily exposed chips, excellent accuracy and

surface quality.

• Easy and fast edge indexing from either side of

the holder.

• In case of edge breakage, the tool will survive and

other cutting corners may still be used.

92


THREADING LINE

PENTA 24-ISO

Precision Ground ISO Metric Full Profile, Pentagonal,

External Threading Inserts with a Chipformer

±0.025

24

2.6

4.0

60°

R

Dimensions

Designation Pitch R

PENTA 24-0.5-ISO 0.50 0.08 l

PENTA 24-0.75-ISO 0.75 0.11 l

PENTA 24-0.8-ISO 0.80 0.12 l

PENTA 24-1.0-ISO 1.00 0.14 l

PENTA 24-1.25-ISO 1.25 0.18 l

PENTA 24-1.5-ISO 1.50 0.22 l

PENTA 24-1.75-ISO 1.75 0.25 l

PENTA 24-2.0-ISO 2.00 0.28 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

PENTA 24-UN

Precision Ground American UN (UNC,UNF,UNEF) Full Profile,

Pentagonal, External Threading Inserts with a Chipformer

±0.025

24

2.6

4.0

60°

R

Dimensions

Designation TPI R

PENTA 24-24-UN 24.0 0.13 l

PENTA 24-20-UN 20.0 0.16 l

PENTA 24-18-UN 18.0 0.18 l

PENTA 24-16-UN 16.0 0.21 l

PENTA 24-14-UN 14.0 0.23 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

93


l

THREADING LINE

PENTA 24-W

Whitworth (BSW, BSF, BSP), B.S.84-1956 DIN 259, Pentagonal Full Profile,

External Threading Inserts with a Chipformer

±0.025

24

2.6

4.0

55°

R

Dimensions

Designation TPI R

PENTA 24-28-W 28.0 0.09 l

PENTA 24-19-W 19.0 0.15 l

PENTA 24-14-W 14.0 0.21 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

PENTA 24-BSPT

Precision Ground BSPT (British Standard Pipe) Full Profile,

Pentagonal, External Threading Inserts with a Chipformer

±0.025

24

2.6

4.0

55°

R

Dimensions

Designation TPI R

PENTA 24-19-BSPT 19.0 0.16 l

PENTA 24-14-BSPT 14.0 0.22 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

94


THREADING LINE

PENTA 24-MT

60° Partial Profile, Pentagonal External Threading Inserts with a Chipformer

±0.025

24

R

1.8 max

2.6

60°

4.0

Dimensions

Designation Pmin Pmax R

PENTA 24MT-0.05 0.50 1.75 0.05 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

PENTA 24-WT

Whitworth 55° Partial Profile, Pentagonal External Threading Inserts with a Chipformer

±0.025

24

R

1.8 max

2.6

55°

4.0

Dimensions

Designation TPI R

PENTA 24WT-0.05 24.0 0.05 l

For tools: PCADR/L • PCHBR/L • PCHR/L‐24 • PCHR/L‐24‐JHP

IC908

95


Max 340 BAR

MODULAR-GRIP Adapters for

High Pressure Coolant Make the Difference

ISCAR’s MODULAR-GRIP adapter and Jet High

Pressure (JHP) system is a winning combination.

• A unique technical solution for high cutting speeds

on problematic materials, combined with powerful

chip control.

• The economical solution which integrates JHP

with Camfix shanks provides modularity and high

performance grooving and turning.

96


MAHR/L-JHP

Holders with High Pressure Coolant Channels for MODULAR-GRIP Adapters

l

Bar Max

h

h

l1

h4

f3

b

f1

f

2.3

f2

Left-hand shown • f=f1(shank)+f2(adapter)

Designation h b l1 h4 f1 f3

MAHR/L 20-JHP 20.0 20.0 130.00 10.0 15.1 16.50

MAHR/L 25-JHP 25.0 25.0 130.00 5.0 20.1 11.50

MAHR/L 32-JHP 32.0 32.0 140.00 - 27.1 4.50

Adapter types: CGPAD‐JHP • HGPAD‐JHP • CGPAD • DGAD‐B‐D • DGAD/HGAD • HFPAD‐3 • HFPAD‐4 • HFPAD‐5 • HFPAD‐6 • HGPAD • PCADR/L •

SCLCR/L‐PAD • SDJCR‐PAD • SUXCR‐CM‐PAD • SVJCR‐PAD • SWAPR‐PAD • TGAD • TGPAD

• For user guide and accessories see page 121

SR M6X20-XT

(Key: HW 5.0)

OR 5X1N

PLUG G1/8ISO1179

(Key: HW 5.0)

Coolant inlets

SR M6X12DIN6912

(Key: HW 5.0)

SR M5-04451

(Key: T-20/5)

Spare Parts

Designation Screw Key Screw 1 Screw 2 Key 1 O-Ring Plug

MAHR/L-JHP SR M5-04451 T-20/5 SR M6X12DIN6912 SR M6X20-XT HW 5.0 OR 5X1N PLUG G1/8ISO1179

97


MAHPR/L-JHP

Holders with High Pressure Coolant Channels for

MODULAR-GRIP Perpendicularly Mounted Adapters

l

Bar Max

h

h

l2

h4

l1

4.5

b

Right-hand shown

Designation h b l1 l2 h4

MAHPR/L 20-JHP 20.0 20.0 140.00 28.0 10.0

MAHPR/L 25-JHP 25.0 25.0 140.00 28.0 5.0

MAHPR/L 32-JHP 32.0 32.0 150.00 28.0 -

Adapter types: CGPAD‐JHP • HGPAD‐JHP • CGPAD • DGAD‐B‐D • DGAD/HGAD • HFPAD‐3 • HFPAD‐4 • HFPAD‐5 • HFPAD‐6 • HGPAD • PCADR/L •

SCLCR/L‐PAD • SDJCR‐PAD • SUXCR‐CM‐PAD • SVJCR‐PAD • SWAPR‐PAD • TGAD • TGPAD

• For user guide and accessories see page 121

SR M6X20-XT

(Key: HW 5.0)

OR 5X1N

SR M6X12DIN6912

(Key: HW 5.0)

SR M5-04451

(Key: T-20/5)

Coolant inlets

PLUG G1/8ISO1179

(Key: HW 5.0)

Spare Parts

Designation Screw Key Screw 1 Screw 2 Key 1 O-Ring Plug

MAHPR/L ...-JHP SR M5-04451 T-20/5 SR M6X12DIN6912 SR M6X20-XT HW 5.0 OR 5X1N PLUG G1/8ISO1179

98


l

l

C#-MAHD-JHP

Holders with CAMFIX Exchangeable Shanks and

High Pressure Coolant Channels for MODULAR-GRIP

Adapters

Bar Max

L

f1

T

SS

Right-hand shown • T - See specific adapter dimensions

Designation SS L f1

C4 MAHD-JHP 40 46.50 21.0

C5 MAHD-JHP 50 47.00 26.0

C6 MAHD-JHP 63 50.00 32.5

Adapter types: CGPAD‐JHP • HGPAD‐JHP • CGPAD • DGAD‐B‐D • DGAD/HGAD • HFPAD‐3 • HFPAD‐4 • HFPAD‐5 • HFPAD‐6 • HGPAD • PCADR/L •

SCLCR/L‐PAD • SDJCR‐PAD • SUXCR‐CM‐PAD • SVJCR‐PAD • SWAPR‐PAD • TGAD • TGPAD

• For user guide and accessories see page 121

SR M6X20-XT

(Key: HW 5.0)

SR M6X12DIN6912

(Key: HW 5.0)

SR M4X8ISO14580

(Key: T-20/5)

OR 5X1N

Coolant inlet

SR M5-04451

(Key: T-20/5)

Spare Parts

Designation Screw Key Screw 1 Screw 2 Key 1 O-Ring Screw 3

C#-MAHD-JHP SR M5-04451 T-20/5 SR M6X12DIN6912 SR M6X20-XT HW 5.0 OR 5X1N SR M4X8ISO14580

99


l

l

CGPAD-JHP

Adapters with High Pressure Coolant Channels for CUT-GRIP Inserts

f1

l2

B1

h1

l1

A2

Tmax-r

A

W

f2

Left-hand shown •

f=f1(shank)+f2(adapter)

Bar Max

Designation W min W max Tmax-r l2 f2 A A2 l1 B1 h1

CGPAD 3R/L-T16-JHP 2.80 4.00 16.00 17.3 6.00 2.40 7.2 42.00 33.0 24.0

CGPAD 3R-T22-JHP 2.80 4.00 22.00 23.0 6.00 2.40 7.2 47.70 33.0 24.0

CGPAD 4R/L-T16-JHP 4.00 5.00 16.00 17.3 5.45 3.50 7.2 42.00 33.0 24.0

CGPAD 5R/L-T16-JHP 5.00 6.40 16.00 17.3 4.95 4.50 7.2 42.00 33.0 24.0

• For using TIP insert, toolholder seat needs to be modified according to insert profile to ensure clearance.

Insert types: GIF • GIF‐E (W=4‐6) • GIM‐C • GIM‐J • GIM‐UT • GIM‐W • GIMF • GIMY • GIP • GIP‐E • GIP‐UN • GIPA (W=3‐6) • TIP‐MT • TIP‐P‐BSPT •

TIP‐P‐BSW • TIP‐P‐ISO • TIP‐P‐NPT • TIP‐P‐UN

Holder types: C#‐MAHD‐JHP • MAHPR/L‐JHP • MAHR/L‐JHP

• For user guide and accessories see page 121

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

CGPAD 3R/L-T16-JHP 6-8 7-9 8-10

CGPAD 3R-T22-JHP 5-7 6-8 7-9

CGPAD 4R/L-T16-JHP 10-12 11-13 12-14

CGPAD 5R/L-T16-JHP 12-14 16-18 19-21

l

l

HGPAD-JHP

Adapters with High Pressure Coolant Channels for HELI-GRIP Inserts

f1

l2

B1

h1

l1

Tmax-r

A2

A W f2

f=f1(shank)+f2(adapter)

Bar Max

Designation W min W max Tmax-r l2 f2 A A2 l1 B1 h1

HGPAD 3R/L-T20-JHP 3.00 3.00 20.00 21.0 5.95 2.50 7.2 45.70 33.0 24.0

HGPAD 4R/L-T20-JHP 4.00 4.76 20.00 21.0 5.55 3.30 7.2 45.70 33.0 24.0

HGPAD 5R/L-T20-JHP 5.00 5.00 20.00 21.0 5.10 4.20 7.2 45.70 33.0 24.0

HGPAD 6R/L-T22-JHP 6.00 6.35 22.00 23.0 4.60 5.20 7.2 47.70 33.0 24.0

Insert types: DGN‐UT/UA • DGN/DGNC/DGNM‐C • DGN/DGNC/DGNM‐C • DGN/DGNM‐J/JS/JT • DGN/DGNM‐J/JS/JT • GRIP • GRIP • HGN‐C • HGN‐J •

HGN‐UT

Holder types: C#‐MAHD‐JHP • MAHPR/L‐JHP • MAHR/L‐JHP

• For user guide and accessories see page 121

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

HGPAD 3R/L-T20-JHP 5-7 6-8 7-9

HGPAD 4R/L-T20-JHP 9-11 10-12 11-13

HGPAD 5R/L-T20-JHP 11-13 12-14 13-15

HGPAD 6R/L-T22-JHP 16-18 16-18 19-21

100


l

GHSR/L-JHP

Grooving and Turning Side Lock Tools with Channels for High

Pressure Coolant on Swiss-Type and Automatic Machines

Dmax

l2

l1

h

h

W

h4

G

G

A

f

f1

G

b

Right-hand shown

Bar Max

Designation W min W max h b D max l1 l2 f f1 A G

GHSR/L 10-2-JHP-SL 2.20 3.00 10.0 10.0 20.0 100.00 25.0 9.1 2.2 1.80 M5

GHSR/L 12-2-JHP-SL 2.20 3.00 12.0 12.0 25.0 100.00 25.0 11.1 - 1.80 UNF 5/16-24

GHSR/L 16-2-JHP-SL 2.20 3.00 16.0 16.0 25.0 120.00 27.0 15.1 - 1.80 UNF 5/16-24

GHSR/L 12-3-JHP-SL 2.80 4.00 12.0 12.0 25.0 100.00 25.0 10.8 - 2.40 UNF 5/16-24

GHSR/L 16-3-JHP-SL 2.80 4.00 16.0 16.0 25.0 120.00 27.0 14.8 - 2.40 UNF 5/16-24

Insert types: GIG • GIM‐J • GIM‐J‐RA/LA • GIMY • GIMY (full radius) • GIMY‐F • GIP • GIP (full radius W


l

GHDR/L-JHP (short pocket)

Grooving and Turning Tools with Channels for High Pressure Coolant

l2

h

h

20 mm shank tools

(3 inlet ports)

f W

T

G1/8”

l1

b

A

Right-hand shown

Bar Max

Designation W min W max h Tmax-r b l1 l2 f A

GHDR/L 20-3-JHP 2.80 4.00 20.0 9.00 20.0 120.00 29.0 18.8 2.40

GHDR/L 25-3-JHP 2.80 4.00 25.0 9.00 25.0 140.00 44.0 23.8 2.40

GHDR/L 20-4-JHP 4.00 5.00 20.0 10.00 20.0 120.00 29.0 18.4 3.20

GHDR/L 25-4-JHP 4.00 5.00 25.0 10.00 25.0 140.00 45.0 23.4 3.20

GHDR/L 25-5-JHP 5.00 6.40 25.0 12.00 25.0 140.00 46.0 22.9 4.20

• For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance.

Insert Types: GIA‐K (W=3‐6) • GIF • GIF (full radius) • GIF‐E (W=4‐6 full radius) • GIF‐E (W=4‐6) • GIM‐C • GIM‐J • GIM‐J‐RA/LA • GIM‐UT • GIM‐UT‐RA/LA

• GIM‐W • GIM‐W‐RA/LA • GIMF • GIMN • GIMY • GIMY (full radius) • GIMY‐F • GIP • GIP (full radius) • GIP‐E • GIP‐E (full radius) • GIP‐UN • GIPA (full radius

W=3‐6) • GIPA (full radius W=3‐6) • GIPA (W=3‐6) • GIPY • GITM • GITM (full radius) • GPV • TIP‐MT • TIP‐P‐BSPT • TIP‐P‐BSW • TIP‐P‐ISO • TIP‐P‐NPT •

TIP‐P‐UN • TIP‐WT

• For user guide and accessories see page 121

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

GHDR/L 20-3-JHP 5-7 7-9 9-11

GHDR/L 25-3-JHP 6-8 8-10 10-12

GHDR/L 20-4-JHP 10-12 14-16 16-18

GHDR/L 25-4-JHP 10-12 14-16 16-18

GHDR/L 25-5-JHP 13-16 19-21 22-24

Spare Parts

Designation Screw Key Plug Key 1

GHDR/L 25-3-JHP SR M5X20DIN912 HW 5.0 PLUG G1/8ISO1179 HW 4.0

GHDR/L 25-4-JHP SR M6X20DIN912 HW 5.0 PLUG G1/8ISO1179

GHDR/L 25-5-JHP SR M6X20DIN912 HW 5.0 PLUG G1/8ISO1179

GHDR...-JHP

Hose

1/8” BSPP Adaptation Nipple

Copper Seal Washer 1/8”

PLUG 1/8 BSPP

Key: HW 5.0

Max 340 BAR

102


l

GHDR/L-JHP (long pocket)

Grooving and Turning CUT-GRIP Tools with Channels for High Pressure Coolant

l2

h

h

l1

A

f

Tmax-r

W

b

Right-hand shown

Bar Max

Designation W min W max Tmax-r h b l1 l2 f A

GHDR/L 32-8-JHP 6.60 8.30 25.00 32.0 32.0 170.00 55.0 29.0 6.00

Insert types: GDMF • GDMM‐CC • GDMN • GDMU • GDMY • GDMY • GDMY (full radius) • GDMY (full radius) • GDMY‐F • GDMY‐F • GIA‐K (long pocket) •

GIA‐K (long pocket) • GIF (long pocket) • GIF‐E (W=8,10 full radius) • GIF‐E (W=8,10) • GIF‐E (W=8,10) • GIPA/GIDA 8 (full radius) • GIPA/GIDA 8 (full radius)

• For user guide and accessories see page 121

Flow Rate vs. Pressure

70 bar

100 bar

140 bar

Designation

Flow Rate (liters/min)

Flow Rate (liters/min)

Flow Rate (liters/min)

GHDR/L 32-8-JHP 13-16 19-21 22-24

Spare Parts

Designation Screw Key Plug

GHDR/L-JHP (long pocket) SR M6X25DIN912UNB HW 5.0 PLUG G1/8ISO1179

Max 340 BAR

103


l

TGBHR/L-JHP

Grooving and Turning SUMO-GRIP Tools with Channels for High Pressure Coolant

l2

h

h

f

W

T

1/8 BSPP

l1

1/8 BSPP

h4

b

A

Right-hand shown

Bar Max

Designation h W b l2 A l1 Tmax-r f h4

TGBHR/L 25-8-JHP 25.0 8.00 25.0 42.0 7.00 150.00 25.00 21.50 12.0

TGBHR/L 32-8-JHP 32.0 8.00 32.0 42.0 7.00 170.00 25.00 28.50 12.0

Insert types: TAG N‐C/W/M • TAGB/TAGBA

• For user guide and accessories see page 121

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

TGBHR/L 25-8-JHP 13-16 19-21 22-24

TGBHR/L 32-8-JHP 13-16 19-21 22-24

Spare Parts

Designation Extractor Plug Key

TGBHR/L-JHP ETG 8-12* PLUG G1/8ISO1179 HW 5.0

* Optional, should be ordered separately

ETG 8-12 Extractor for 8 to 12.7 mm Inserts

Extraction Side

Insertion Side

104


l

PCHR/L-24-JHP

Grooving, Parting and Recessing Holders for PENTA Inserts

with Channels for High Pressure Coolant

25 mm shank 12-20 mm shank

l1

l2

h

h

Th

L3

h4

Th

f

Th

Th

b

Bar Max

Designation h b W min W max (1) f l1 l2 L3 h4 Th Tmax-r (2) Insert

PCHR/L 12-24-JHP 12.0 12.0 0.50 3.20 5.5 100.00 24.5 20.50 4.0 UNF 5/16-24 6.50 PENTA 24

PCHR/L 16-24-JHP 16.0 16.0 0.50 3.20 9.5 120.00 24.5 - - UNF 5/16-24 6.50 PENTA 24

PCHR/L 20-24-JHP 20.0 20.0 0.50 3.20 13.5 135.00 24.5 - - G1/8 6.50 PENTA 24

PCHR/L 25-24-JHP 25.0 25.0 0.50 3.20 18.5 135.00 24.5 - - G1/8 6.50 PENTA 24

• For user guide and accessories see page 121

(1) Up to 6.2 mm width may be ordered on request. (2) For specific information, refer to insert data.

For inserts, see pages: PENTA 24‐BSPT • PENTA 24‐ISO • PENTA 24‐MT • PENTA 24‐NPT • PENTA 24‐UN • PENTA 24‐W • PENTA 24‐WT • PENTA 24N‐J

• PENTA 24N‐J (full radius) • PENTA 24N‐PF • PENTA 24N‐Z • PENTA 24R/L‐J • PENTA 24R/L‐Z .

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

PCHR/L 12-24-JHP 8-10 10-12 12-14

PCHR/L 16-24-JHP 8-10 10-12 12-14

PCHR/L 20-24-JHP 8-10 10-12 12-14

PCHR/L 25-24-JHP 8-10 10-12 12-14

Spare Parts

Designation Screw Key Plug Plug key

PCHL 12-24-JHP SR 34-523L-L7 T-15/5 SR 5/16UNF TL360 HW 5/32"

PCHR 12-24-JHP SR 34-523-L7 T-15/5 SR 5/16UNF TL360 HW 5/32"

PCHL 16-24-JHP SR 16-212-01397L T-2010/5 SR 5/16UNF TL360 HW 5/32"

PCHR 16-24-JHP SR 16-212-01397 T-2010/5 SR 5/16UNF TL360 HW 5/32"

PCHL 20-24-JHP SR 16-212-01397L T-2010/5 PLG 1/8BSP TL360 HW 5.0

PCHR 20-24-JHP SR 16-212-01397 T-2010/5 PLG 1/8BSP TL360 HW 5.0

PCHL 25-24-JHP SR 16-212-01397L T-2010/5

PCHR 25-24-JHP SR 16-212-01397 T-2010/5

105


PENTAIQGRIP

Iscar is introducing the PENTAIQGRIP line for

parting and grooving operations with a 5-edged insert

for much deeper grooving and parting applications,

compared with currently available pentagonal inserts.

PENTAIQGRIP has an innovative dovetail

clamping structure that ensures a face contact of

the insert, which means that the insert is very rigid in

the pocket and therefore capable of recessing and

holding side forces.

MAX DEPTH OF CUT

20 mm

All these characteristics ensure excellent straightness

and surface finish for parting applications.

A new user-friendly clamping mechanism enables

easy and quick cutting edge and insert indexing.

Three insert sizes are available for parting 20, 30 and

40 mm diameters.

PENTAIQGRIP is a powerful insert with 5 edges for

accurate parting and grooving operations.

106


PCHR/L-D-IQ

Grooving and Parting Holders for Inserts with 5 Cutting Edges

l2

h

h4

h

H2

W

L3

l1

f

b

Left-hand shown

Designation h b W min W max f D max l1 l2 L3 h4 H2 Insert

PCHR/L 12-D22-2-IQ 12.0 12.0 2.00 2.40 11.2 22.0 120.00 19.7 20.00 11.0 25.5 PENTA D22

PCHR/L 16-D22-2-IQ 16.0 16.0 2.00 2.40 15.2 22.0 120.00 19.7 20.00 7.0 25.5 PENTA D22

PCHR/L 20-D22-2-IQ 20.0 20.0 2.00 2.40 19.2 22.0 120.00 19.7 - - 25.5 PENTA D22

PCHR/L 12-D22-3-IQ 12.0 12.0 3.00 3.20 10.7 22.0 120.00 19.7 20.00 11.0 25.5 PENTA D22

PCHR/L 16-D22-3-IQ 16.0 16.0 3.00 3.20 14.7 22.0 120.00 19.7 20.00 7.0 25.5 PENTA D22

PCHR/L 20-D22-3-IQ 20.0 20.0 3.00 3.20 18.7 22.0 120.00 19.7 - - 25.5 PENTA D22

PCHR/L 12-D32-2-IQ 12.0 12.0 2.00 2.40 11.2 32.0 135.00 26.0 32.00 16.0 32.6 PENTA D32

PCHR/L 16-D32-2-IQ 16.0 16.0 2.00 2.40 15.2 32.0 135.00 26.0 32.00 12.0 32.6 PENTA D32

PCHR/L 20-D32-2-IQ 20.0 20.0 2.00 2.40 19.2 32.0 135.00 26.0 32.00 8.0 32.6 PENTA D32

PCHR/L 25-D32-2-IQ 25.0 25.0 2.00 2.40 24.2 32.0 135.00 26.0 - - 32.6 PENTA D32

PCHR/L 12-D32-3-IQ 12.0 12.0 3.00 3.20 10.7 32.0 135.00 26.0 32.00 16.0 32.6 PENTA D32

PCHR/L 16-D32-3-IQ 16.0 16.0 3.00 3.20 14.7 32.0 135.00 26.0 32.00 12.0 32.6 PENTA D32

PCHR/L 20-D32-3-IQ 20.0 20.0 3.00 3.20 18.7 32.0 135.00 26.0 32.00 8.0 32.6 PENTA D32

PCHR/L 25-D32-3-IQ 25.0 25.0 3.00 3.20 23.7 32.0 135.00 26.0 - - 32.6 PENTA D32

PCHR/L 16-D40-2-IQ 16.0 16.0 2.00 2.40 15.2 40.0 135.00 33.3 36.80 17.0 43.5 PENTA D40

PCHR/L 20-D40-2-IQ 20.0 20.0 2.00 2.40 19.2 40.0 135.00 33.3 35.60 13.0 43.5 PENTA D40

PCHR/L 25-D40-2-IQ 25.0 25.0 2.00 2.40 24.2 40.0 135.00 33.3 33.60 8.0 43.5 PENTA D40

PCHR/L 16-D40-3-IQ 16.0 16.0 3.00 3.20 14.7 40.0 135.00 33.3 36.80 17.0 43.5 PENTA D40

PCHR/L 20-D40-3-IQ 20.0 20.0 3.00 3.20 18.7 40.0 135.00 33.3 35.60 13.0 43.5 PENTA D40

PCHR/L 25-D40-3-IQ 25.0 25.0 3.00 3.20 23.7 40.0 135.00 33.3 33.60 8.0 43.5 PENTA D40

PCHR/L 32-D40-3-IQ 32.0 32.0 3.00 3.20 30.7 40.0 135.00 33.3 - - 43.5 PENTA D40

Insert types: PENTA D‐N‐C • PENTA D‐R/L‐C

MAX DEPTH OF CUT

20 mm

Tmax

Dmax

PENTA D20N2...-...4C/J-R.. Dmax to Partting Off 22/T11

Tmax T≤1.2 T≤2 T≤3.0 T≤4.0 T≤5.0 T≤6.0 T≤7.0 T≤8.0 T≤9.0 T≤10.0

Dmax N.L (1) 500 130 70 48 35 30 26 24 23

PENTA D30N2...-...4C/J-R.. Dmax to Partting Off 32/T16

Tmax T≤1.2 T≤2 T≤3.0 T≤4.0 T≤5.0 T≤6.0 T≤7.0 T≤8.0 T≤9.0 T≤10.0

Dmax N.L (1) N.L (1) 250 130 80 60 45 33 25 20

(1) N.L = No Limit

PENTA D40N2...-...4C/J-R.. Dmax to Partting Off 40/T20

Tmax T≤1.2 T≤2 T≤3.0 T≤4.0 T≤5.0 T≤6.0 T≤7.0 T≤8.0 T≤9.0 T≤10.0

Dmax N.L (1) N.L (1) N.L (1) 350 200 140 105 85 75 65

Spare Parts

Designation Right-Left Screw Clamp Torx Blade Handle

PCHR/L-D40... SR M7-R-L LEVER PD40 BLD T20/S7 SW6-SD

107


PENTA D-N-C

Inserts with 5 Cutting Edges for Parting and Grooving of Hard Materials,

Tough and General Applications

D

W

R

Dimensions

Recommended

Machining Data

f groove

Designation W ±0.02 R D

(mm/rev)

PENTA D22N200C020 2.00 0.20 20.00 l 0.04-0.14

PENTA D22N300C020 3.00 0.20 20.00 l 0.06-0.22

PENTA D32N200C020 2.00 0.20 30.00 l 0.04-0.14

PENTA D32N300C020 3.00 0.20 30.00 l 0.06-0.22

PENTA D40N200C020 2.00 0.20 37.80 l 0.04-0.14

PENTA D40N300C020 3.00 0.20 37.80 l 0.06-0.22

IC808G

PENTA D-R/L-C

Insert with 5 Cutting Edges, for Parting of Hard Materials,

Tough and General Applications

D

R

W

fa°

Dimensions

Recommended

Machining Data

f groove

Designation W R D fa°

(mm/rev)

PENTA D22R/L200C-6D 2.00 0.20 20.00 6.0 l 0.04-0.12

PENTA D22R/L200C-15D 2.00 0.20 20.00 15.0 l 0.04-0.10

PENTA D22R/L300C-6D 3.00 0.20 20.00 6.0 l 0.04-0.14

PENTA D22R/L300C-15D 3.00 0.20 20.00 15.0 l 0.04-0.10

PENTA D32R/L200C-6D 2.00 0.20 30.00 6.0 l 0.04-0.12

PENTA D32R/L200C-15D 2.00 0.20 30.00 15.0 l 0.04-0.10

PENTA D32R/L300C-6D 3.00 0.20 30.00 6.0 l 0.04-0.14

PENTA D32R/L300C-15D 3.00 0.20 30.00 15.0 l 0.04-0.10

PENTA D40R/L200C-6D 2.00 0.20 37.80 6.0 l 0.04-0.12

PENTA D40R/L200C-15D 2.00 0.20 37.80 15.0 l 0.04-0.10

PENTA D40R/L300C-6D 3.00 0.20 37.80 6.0 l 0.04-0.14

PENTA D40R/L300C-15D 3.00 0.20 37.80 15.0 l 0.04-0.10

IC808G

108


MAX DEPTH OF CUT

20 mm

109


Market Standard

Brilliant Parting With the

Best Parting Systems

Featuring Longer Tool Life!

• Offers a free, unobstructed chip flow,

since there is no upper jaw as in the

other clamping systems (very important in

deep grooving applications)

• TANG-GRIP IQ - single ended parting insert

with an unbeatable clamping method

IMPROVED BLADE

GEOMETRY FEATURING

LONGER TOOL LIFE

110


3 5 0 L I N E

TGSU

Flat Top Blades with Tangentially Oriented Pocket for Parting and Grooving,

for TANG-GRIP Single-Ended Inserts

TGSU 35-3-IQ-4Z

TGSU 35-4-IQ-4Z

l1

W

Dmax

30 40 50 60 MAX.

h1

B1

30 40 50 60 MAX.

A

150°

Designation B1 W min W max A l1 h1 D max Insert

TGSU 35-1.4-IQ 35.0 1.40 1.40 2.50 (2) 180.00 33.2 35.0 TAG 1.4

TGSU 35-2-IQ 35.0 1.80 2.40 2.50 (3) 160.00 33.2 59.5 TAG 2

TGSU 35-3-IQ-4 35.0 2.80 3.50 2.50 180.00 33.2 120.0 TAG 3

TGSU 35-4-IQ-4 35.0 3.70 4.50 3.40 180.00 33.2 120.0 TAG 4

TGSU 35-5-IQ 35.0 4.70 5.50 4.00 180.00 33.2 144.0 TAG 5

TGSU 35-6-IQ 35.0 5.70 6.50 5.20 180.00 33.2 144.0 TAG 6

TGSU 35-7-IQ 35.0 6.80 7.50 6.00 180.00 33.2 144.0 TAG 7

TGSU 35C-8-IQ (1) 35.0 7.70 8.50 7.20 180.00 33.2 144.0 TAG 8

TGSU 35C-9-IQ (1) 35.0 8.70 10.00 8.20 180.00 33.2 144.0 TAG 9

TGSU 56C-7-IQ (1) 56.0 6.80 7.50 6.00 260.00 53.6 220.0 TAG 7

TGSU 56C-8-IQ (1) 56.0 7.70 8.50 7.20 260.00 53.6 220.0 TAG 8

TGSU 56C-9-IQ (1) 56.0 8.70 10.00 8.20 260.00 53.6 220.0 TAG 9

(1) C- Internal coolant, use with TGTBU HD blocks only. Cooling tube SGCU 341 should be ordered separately. (2) Thickness at the D.O.C. area is 1.05 mm

(3) Thickness at the D.O.C. area is 1.65 mm

Spare Parts

Designation Extractor Cooling Tube

TGSU 35-1.4-IQ ETG 1.4*

TGSU 35-2-IQ ETG 2*

TGSU 35-3-IQ-4

ETG 3-4-SH*

TGSU 35-4-IQ-4

ETG 3-4-SH*

TGSU 35-5-IQ ETG 5-7*

TGSU 35-6-IQ ETG 5-7*

TGSU 35-7-IQ ETG 5-7*

TGSU 35C-8-IQ ETG 8-12* SGCU 341*

TGSU 35C-9-IQ ETG 8-12* SGCU 341*

TGSU 56C-7-IQ ETG 5-7* SGCU 341*

TGSU 56C-8-IQ ETG 8-12* SGCU 341*

TGSU 56C-9-IQ ETG 8-12* SGCU 341*

* Optional, should be ordered separately

111


3 5 0 L I N E

TGTBU

Blocks for TGSU Parting and Grooving Blades

H2

h

L3

B1

h4

L

b

A1

Designation h b B1 L3 A1 H2 h4 L

TGTBU 20-35 20.0 19.0 35.0 6.00 38.00 56.0 23.7 110.00

TGTBU 25-35 25.0 23.0 35.0 6.00 42.00 56.0 18.7 110.00

TGTBU 32-35 32.0 29.0 35.0 6.00 48.00 56.0 11.7 110.00

TGTBU 32-35 HD (1) 32.0 30.0 35.0 8.00 55.00 64.0 18.0 130.00

TGTBU 40-35 40.0 41.0 35.0 6.00 60.00 56.0 3.7 110.00

TGTBU 40-35 HD (1) 40.0 41.0 35.0 8.00 66.00 64.0 10.0 130.00

TGTBU 40-56 HD (1) 40.0 41.0 56.0 8.00 66.00 72.0 28.0 130.00

(1) HD - Recommended blocks for TGSU...-8, TGSU...-9 blades

Choose blade by B1 dimension

Spare Parts

Designation Top Clamp Screw Key

TGTBU 20-35 BKU 110 SR M6X30DIN912 12.9 HW 5.0

TGTBU 25-35 BKU 110 SR M6X30DIN912 12.9 HW 5.0

TGTBU 32-35 BKU 110 SR M6X30DIN912 12.9 HW 5.0

TGTBU 32-35 HD BK 509 SR M8X30DIN912 12.9 HW 6.0

TGTBU 40-35 BKU 110 SR M6X30DIN912 12.9 HW 5.0

TGTBU 40-35 HD BK 509 SR M8X30DIN912 12.9 HW 6.0

TGTBU 40-56 HD BK 509 SR M8X30DIN912 12.9 HW 6.0

TGTR/L-2T..SH-L120

Integral Shank, Short-Head TANG-GRIP Parting and Grooving Toolholder

l1

Dmax

Dmax

h

h1

h4

l2

W

TGTR/L 10

b

A

Tmax-r

10.8

Right-hand shown

Designation W W min W max h h1 b A l1 l2 h4 Tmax-r D max (1)

TGTR/L 1010-2T10SH-L120-IQ 2.00 1.80 2.50 10.0 10.1 10.0 1.65 120.00 15.0 5.0 10.00 26.0

TGTR/L 1212-2T15SH-L120-IQ 2.00 1.80 2.50 12.0 12.1 12.0 1.65 120.00 15.0 3.0 15.00 30.0

TGTR/L 1616-2T18SH-L120-IQ 2.00 1.80 2.50 16.0 16.1 16.0 1.65 120.00 - - 18.00 36.0

(1) For parting

Spare Parts

Designation

Extractor

TGTR/L-2T..SH-L120 ETG 2-SH-T*

* Optional, should be ordered separately

112


W

A

3 5 0 L I N E

TGTR/L

Integral Shank, TANG-GRIP Parting and Grooving Toolholder

Dmax

l2

l1

h

h

H2

L3

h4

b

Left-hand shown

Designation W min W max h b A l1 H2 l2 L3 h4 D max Insert

TGTR/L 1010-1.4-IQ 1.40 1.45 10.0 10.0 1.05 140.00 15.0 - 15.50 5.0 20.0 TAG 1.4

TGTR/L 1212-1.4-IQ 1.40 1.45 12.0 12.0 1.05 140.00 12.0 - 16.00 3.0 30.0 TAG 1.4

TGTR/L 1616-1.4-IQ 1.40 1.45 16.0 16.0 1.05 140.00 16.0 - - - 30.0 TAG 1.4

TGTR/L 2020-1.4-IQ 1.40 1.45 20.0 20.0 1.05 140.00 20.0 - - - 30.0 TAG 1.4

TGTR/L 1010-2-IQ 1.80 2.40 10.0 10.0 1.65 150.00 15.0 - 15.50 5.0 28.0 TAG 2

TGTR/L 1212-2-IQ 1.80 2.40 12.0 12.0 1.65 150.00 15.0 - 17.00 3.0 32.0 TAG 2

TGTR/L 1612-2-L120-IQ 1.80 2.50 16.0 12.0 1.65 120.00 16.0 - - - 35.0 TAG 2

TGTR/L 1616-2-IQ 1.80 2.40 16.0 16.0 1.65 150.00 16.0 - - - 35.0 TAG 2

TGTR/L 2012-2-IQ 1.80 2.40 20.0 12.0 1.65 125.00 20.0 - - - 35.0 TAG 2

TGTR/L 1212-3-IQ 2.80 3.50 12.0 12.0 2.50 150.00 19.0 - 19.00 7.0 32.0 TAG 3

TGTR/L 1612-3-L120-IQ 2.80 3.50 16.0 12.0 2.50 120.00 19.0 - 19.00 3.0 35.0 TAG 3

TGTR/L 1616-3-IQ 2.80 3.50 16.0 16.0 2.50 150.00 19.0 - 19.00 3.0 35.0 TAG 3

TGTR/L 2012-3-IQ 2.80 3.50 20.0 12.0 2.50 125.00 20.0 - - - 43.0 TAG 3

TGTR/L 2020-3-IQ 2.80 3.50 20.0 20.0 2.50 120.50 21.7 23.4 - - 54.0 TAG 3

TGTR/L 2525-3-IQ 2.80 3.50 25.0 25.0 2.50 150.50 26.7 23.4 - - 56.0 TAG 3

TGTR 2525K-3 (1) 2.80 3.50 25.0 25.0 2.50 150.00 26.7 23.4 - - 56.0 TAG 3

TGTR/L 2020-4-IQ 3.70 4.50 20.0 20.0 3.40 120.50 21.7 23.4 - - 57.0 TAG 4

TGTR/L 2525-4-IQ 3.70 4.50 25.0 25.0 3.40 150.50 26.7 23.4 - - 65.0 TAG 4

TGTR/L 2020-5-IQ 4.70 5.50 20.0 20.0 4.00 120.00 21.7 - - - 57.0 TAG 5

TGTR/L 2525-5-IQ 4.70 5.50 25.0 25.0 4.00 150.00 25.0 - - - 76.0 TAG 5

TGTR/L 2525-6-IQ 5.70 6.50 25.0 25.0 5.20 150.00 25.0 - - - 76.0 TAG 6

(1) With coolant

Spare Parts

Designation

Extractor

TGTR/L 1010-1.4-IQ ETG 1.4*

TGTR/L 1212-1.4-IQ ETG 1.4*

TGTR/L 1616-1.4-IQ ETG 1.4*

TGTR/L 2020-1.4-IQ ETG 1.4*

TGTR/L 1010-2-IQ ETG 2*

TGTR/L 1212-2-IQ ETG 2*

TGTR/L 1612-2-L120-IQ ETG 2*

TGTR/L 1616-2-IQ ETG 2*

TGTR/L 2012-2-IQ ETG 2*

TGTR/L 1212-3-IQ ETG 3-4-SH*

TGTR/L 1612-3-L120-IQ

ETG 3-4-SH*

TGTR/L 1616-3-IQ ETG 3-4-SH*

TGTR/L 2012-3-IQ ETG 3-4-SH*

TGTR/L 2020-3-IQ ETG 3-4*

TGTR/L 2525-3-IQ ETG 3-4*

TGTR 2525K-3 ETG 3-4*

TGTR/L 2020-4-IQ ETG 3-4*

TGTR/L 2525-4-IQ ETG 3-4*

TGTR/L 2020-5-IQ ETG 5-7*

TGTR/L 2525-5-IQ ETG 5-7*

TGTR/L 2525-6-IQ ETG 5-7*

* Optional, should be ordered separately

113


3 5 0 L I N E

TGTR/L-D

Integral Shank TANG-GRIP Parting and Grooving Toolholders with

Reinforced Blades, Mainly for Sub-Spindle Machines

TGTR/L 20...D65

h

l1

h4

Dmax

L3

l2

h

TGTR/L 16...D52

Dmax

D1max L3

A1

b

A

W f

A

Right-hand shown

Designation W W min W max h b A A1 l1 l2 f h4 D max D1 max L3

TGTR/L 1616-2-D52-IQ 2.00 1.80 2.40 16.0 16.0 1.65 3.50 125.00 40.0 15.2 14.0 52.0 65.0 6.00

TGTR/L 2020-2-D65-IQ 2.00 1.80 2.40 20.0 20.0 1.65 - 125.00 40.0 19.2 10.0 65.0 - 18.00

TGTR/L 1616-3-D52-IQ 3.00 2.80 3.50 16.0 16.0 2.50 3.50 125.00 40.0 14.8 14.0 52.0 65.0 6.00

TGTR/L 2020-3-D65-IQ 3.00 2.80 3.50 20.0 20.0 2.50 - 125.00 40.0 18.8 10.0 65.0 - 18.00

Depth Capacity DGTR/L-D

Table determining depth of cut as function of workpiece diameter

T

D

Designation

Tmax

TGTR/L 1616-2-D52 26 19 16 15 13 11 10 9 8

TGTR/L 2020-2-D65 32.5 31 29 26 24 23 22 20

TGTR/L 1616-3-D52 26 20 17 15 13 11 10 9 8

TGTR/L 2020-3-D65 32.5 31 29 26 24 23 22 20

D 52 65 70 80 100 120 150 200 300

Spare Parts

Designation

Extractor

TGTR/L 1616-2-D52-IQ ETG 2*

TGTR/L 2020-2-D65-IQ ETG 2*

TGTR/L 1616-3-D52-IQ ETG 3-4-SH*

TGTR/L 2020-3-D65-IQ ETG 3-4-SH*

* Optional, should be ordered separately

114


TAG N-C/W/M

Parting and Grooving Single-Ended Insert for Parting Bars,

Hard Materials and Tough Applications

W

C

W

R

W

R


Dimensions

Tough Ö Hard

Recommended

Machining Data

f groove

Designation W W ±toler R ±0.04

(mm/rev)

TAG N1.4C 1.40 0.05 0.16 l 0.04-0.10

TAG N2C 2.00 0.05 0.20 l l l l 0.05-0.16

TAG N2.4C 2.40 0.04 0.16 l l 0.06-0.18

TAG N3CB (1) 3.00 0.05 0.35 l l 0.12-0.30

TAG N3C 3.05 0.05 0.20 l l l l l l l 0.10-0.25

TAG N3M (2) 3.05 0.05 0.20 l l 0.06-0.18

TAG N3W 3.05 0.05 0.20 l l 0.10-0.25

TAG N4C 4.00 0.05 0.24 l l l l l l 0.10-0.30

TAG N4CB (1) 4.00 0.05 0.40 l l 0.10-0.33

TAG N4M (2) 4.00 0.05 0.24 l l 0.06-0.20

TAG N4W 4.00 0.05 0.24 l l 0.10-0.30

TAG N4.8C 4.80 0.05 0.30 l l 0.10-0.35

TAG N5C 5.05 0.05 0.25 l l l 0.10-0.35

TAG N6.3C 6.30 0.10 0.35 l l 0.15-0.40

TAG N7W 7.00 0.10 0.50 l l 0.18-0.40

TAG N8C 8.00 0.10 0.50 l l 0.20-0.70

TAG N9.5C 9.50 0.10 0.50 l l 0.25-0.80

TAG N9.5W 9.50 0.10 0.50 l l 0.22-0.80

TAG N12.7W 12.70 0.10 0.85 l l 0.30-0.80

• Feed values for grade IC20 should be decreased by 50%

(1) Larger corner radii for interrupted-cut and high feed applications. (2) Similar to C type, but with a modified edge. Improved chip control at medium feeds.

IC830

IC928

IC30N

IC808

IC908

IC20

IC807

TAG R/L-C

Parting, Single-Ended Insert for Bars, Hard Materials and Tough Parting Applications

R

W

W

R

faº faº 7º

L

R

Dimensions

Tough Ö Hard

Recommended

Machining Data

f groove

Designation W ±0.10 R ±0.05 fa°

(mm/rev)

TAG R/L2C-6D 2.05 0.20 6.0 l l 0.04-0.12

TAG R2.4C-8D 2.40 0.16 8.0 l 0.05-0.13

TAG R/L3C-6D 3.00 0.20 6.0 l l l l 0.08-0.18

TAG R3C-8D 3.00 0.20 8.0 l 0.06-0.16

TAG R/L3C-15D 3.00 0.20 15.0 l l l l 0.08-0.16

TAG R/L4C-4D 4.05 0.24 4.0 l l l l 0.08-0.20

TAG R/L5C-4D 5.05 0.25 4.0 l l 0.10-0.25

TAG R/L63C-4D 6.35 0.35 4.0 l l 0.12-0.30

IC830

IC928

IC30N

IC808

IC908

115


TAG N-J/JS/JT

Parting and Grooving Single-Ended Insert, for Soft Materials

JT

J

W

R


Dimensions

Tough Ö Hard

Recommended

Machining Data

IC830

f groove

Designation W ±0.04 R ±0.05

(mm/rev)

TAG N1.4J 1.40 0.16 l l l 0.03-0.10

TAG N2JS (1) 2.00 0.02 l l 0.03-0.08

TAG N2J 2.00 0.20 l l l 0.04-0.12

TAG N2JT 2.00 0.20 l l l l 0.04-0.10

TAG N3JS (1) 3.05 0.02 l l 0.04-0.10

TAG N3J 3.05 0.20 l l l l l l 0.04-0.16

TAG N3JT 3.05 0.20 l l l 0.05-0.18

TAG N4J 4.00 0.24 l l l l l 0.04-0.18

TAG N4JT 4.05 0.24 l l l 0.06-0.20

TAG N5J 5.05 0.25 l l 0.05-0.20

TAG N5JT 5.05 0.25 l l l 0.06-0.22

TAG N63J 6.35 0.34 l l 0.06-0.22

TAG N63JT 6.35 0.34 l l 0.08-0.25

TAG N7JT 7.05 0.50 l l 0.10-0.28

• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds.

The JS-type has sharp corners.

(1) Sharp corners

IC928

IC808

IC908

IC20

IC807

TAG R/L-J/JS

TANG-GRIP Parting Inserts for Soft Materials, Tubes,

Small Diameters and Thin-Walled Parts

R

W

fa°

fa°

W

R


L

R

Dimensions

Tough Ö Hard

Recommended

Machining Data

f groove

Designation W R fa°

(mm/rev)

TAG R/L1.4J-8D 1.40 0.16 8.0 l l l 0.03-0.08

TAG R/L1.4JS-10D (1) 1.40 0.02 10.0 l l l 0.02-0.06

TAG R/L2J-6D 2.00 0.20 6.0 l l 0.03-0.10

TAG R/L2JS-6D (1) 2.00 0.02 6.0 l l 0.02-0.08

TAG R/L2J-15D 2.00 0.20 15.0 l l 0.03-0.08

TAG R/L2JS-15D (1) 2.00 0.02 15.0 l l 0.02-0.06

TAG R/L3J-6D 3.00 0.20 6.0 l l l l 0.04-0.14

TAG R/L3JS-6D (1) 3.00 0.02 6.0 l l 0.03-0.10

TAG R/L3J-15D 3.00 0.20 15.0 l l l l 0.04-0.12

TAG R/L3JS-15D (1) 3.00 0.02 15.0 l l 0.03-0.08

TAG R/L4J-4D 4.00 0.24 4.0 l l l l 0.04-0.15

TAG R/L5J-4D 5.05 0.25 4.0 l l 0.05-0.18

TAG R/L6.3J-4D 6.35 0.35 4.0 l l 0.05-0.20

(1) Sharp corners

IC830

IC928

IC808

IC908

IC807

116


TAG N-UT

Parting and Grooving Single-Sided Insert, for Low Feeds on Cr-Ni Alloys,

Ductile Materials and Low Carbon Steel

R

W


Dimensions

Tough Ö Hard

Recommended Machining

Data

f groove

Designation W ±0.04 R ±0.04

(mm/rev)

TAG N2UT 2.00 0.20 l l l 0.03-0.10

TAG N3UT 3.00 0.30 l l 0.04-0.12

TAG N4UT 4.00 0.30 l 0.05-0.15

TAG N5UT 5.00 0.30 l 0.05-0.18

TAG N6UT 6.00 0.85 l 0.06-0.22

IC830

IC808

IC908

TAG N-A

Parting and Grooving Single-Ended Insert for Machining Aluminum

W

R


10°

Dimensions

Recommended Machining Data

f groove

Designation W ±0.04 R ±0.05

(mm/rev)

TAG N2A 2.10 0.20 l 0.02-0.10

TAG N3A 3.05 0.20 l 0.03-0.14

TAG N4A 4.05 0.24 l 0.03-0.16

IC20

117


Max 340 BAR

High Pressure Coolant with

Parting Tools

In grooving and parting operations, applying high

pressure coolant provides excellent chip breaking

results on all materials.

On exotic alloys such as inconel and titanium, it is

usually impossible to break the chips with standard

external coolant pressure. Applying high coolant

pressure provides excellent chip breaking results.

On some alloyed and stainless steel, especially when

low feeds are applied, high pressure coolant may

solve chip breaking problems.

High pressure coolant reduces or even eliminates

built-up edge phenomenon, especially when

machining stainless steel and high temperature alloys.

118


l

TGTR/L-JHP

Parting and Grooving Toolholders for TANG-GRIP Inserts,

with Channels for High Pressure Coolant

25 mm shank 12-20 mm shanks

l2

Dmax

h

h4

l1

h

A

H2

Bar Max

W

b

Th (Inlet ports)

Designation W min W max h b A l1 H2 l2 h4 Th D max Insert

TGTR/L 1212-2JHP 1.80 2.50 12.0 12.0 1.72 100.00 19.5 18.5 3.0 UNF 5/16-24 (1) 24.0 TAG 2

TGTR/L 1616-2JHP 1.80 2.50 16.0 16.0 1.72 120.00 21.5 25.5 - UNF 5/16-24 35.0 TAG 2

TGTR/L 2012-2JHP 1.80 2.50 20.0 12.0 1.72 120.00 25.6 25.5 - UNF 5/16-24 35.0 TAG 2

TGTR/L 1616-3JHP 2.80 3.50 16.0 16.0 2.50 120.00 24.5 25.5 3.0 UNF 5/16-24 35.0 TAG 3

TGTR/L 2020-3JHP 2.80 3.50 20.0 20.0 2.50 120.00 27.0 35.0 - G1/8 54.0 TAG 3

TGTR/L 2525-3JHP 2.80 3.50 25.0 25.0 2.50 150.00 32.5 35.0 - G1/8 56.0 TAG 3

TGTR/L 2020-4JHP 3.70 4.50 20.0 20.0 3.40 120.00 27.0 35.0 - G1/8 54.0 TAG 4

TGTR/L 2525-4JHP 3.70 4.50 25.0 25.0 3.40 150.00 32.5 35.0 - G1/8 56.0 TAG 4

• For user guide and accessories see page 121

(1) Use M5 G1/8 adapter.

For inserts, see pages: TAG N‐A • TAG N‐C/W/M • TAG N‐J/JS/JT • TAG N‐LF • TAG N‐MF • TAG N‐UT • TAG R/L‐C • TAG R/L‐J/JS

Flow Rate vs. Pressure

Designation

70 bar

Flow Rate (liters/min)

100 bar

Flow Rate (liters/min)

140 bar

Flow Rate (liters/min)

TGTR/L...-2JHP 2-4 4-6 6-8

TGTR/L...-3JHP 7-9 9-11 11-13

TGTR/L...-4JHP 7-9 9-11 11-13

Max 340 BAR

Spare Parts

Designation Extractor Plug Plug 1 Plug key

TGTR/L 1212-2JHP ETG 2-SH-T* SR 5/16UNF TL360 HW 5/32"

TGTR/L 1616-2JHP ETG 2* SR 5/16UNF TL360 HW 5/32"

TGTR/L 2012-2JHP ETG 2* SR 5/16UNF TL360 HW 5/32"

TGTR/L 1616-3JHP ETG 3-4-SH* SR 5/16UNF TL360 HW 5/32"

TGTR/L 2020-3JHP ETG 3-4-SH* PLG 1/8BSP TL360 HW 5.0

TGTR/L 2525-3JHP ETG 3-4-SH* PLG 1/8BSP TL360 SR 5/16UNF TL360

TGTR/L 2020-4JHP ETG 3-4-SH* PLG 1/8BSP TL360 HW 5.0

TGTR/L 2525-4JHP ETG 3-4-SH* PLG 1/8BSP TL360 SR 5/16UNF TL360

* Optional, should be ordered separately

119


TGFH-JHP

Parting and Grooving Blades for TANG-GRIP Inserts,

with Channels for High Pressure Coolant

l

Dmax

l1

W

Min Max

Bar Max

Min Max

Min

Max

h1

B1

A

Designation B1 W min W max A l1 h1 D max Insert

TGFH 26C-3-JHP 26.0 2.80 3.50 2.50 140.00 21.4 75.0 TAG 3

TGFH 32C-3-JHP 32.0 2.80 3.50 2.50 150.00 24.8 90.0 TAG 3

TGFH 26C-4-JHP 26.0 3.70 4.50 3.40 140.00 21.4 75.0 TAG 4

TGFH 32C-4-JHP 32.0 3.70 4.50 3.40 150.00 24.8 90.0 TAG 4

TGFH 32C-5-JHP 32.0 4.70 5.50 4.00 160.00 24.8 120.0 TAG 5

TGFH 32C-6-JHP 32.0 5.70 6.50 5.20 160.00 24.8 120.0 TAG 6

• For user guide and accessories see page 121

insert Types: TAG N‐A • TAG N‐C/W/M • TAG N‐J/JS/JT • TAG N‐LF • TAG N‐MF • TAG N‐UT • TAG R/L‐C • TAG R/L‐J/JS • TAGB/TAGBA

For holders: TGTBU JHP

Spare Parts

Designation Sealing Screw Extractor

TGFH 26C-3-JHP SGC 340 ETG 3-4-SH*

TGFH 32C-3-JHP SGC 340 ETG 3-4-SH*

TGFH 26C-4-JHP SGC 340 ETG 3-4-SH*

TGFH 32C-4-JHP SGC 340 ETG 3-4-SH*

TGFH 32C-5-JHP SGC 340 ETG 5-7*

TGFH 32C-6-JHP SGC 340 ETG 5-7*

* Optional, should be ordered separately

TGTBU JHP

Tool Blocks for Parting and Grooving Blades for High Pressure Coolant

A1

Bar Max

H2

h

B1

h4

L

b

L3

Choose blade by B1 dimension.

Designation h b B1 A1 H2 h4 L3 L

TGTBU 16-5G-JHP 16.0 16.9 26.0 34.00 29.9 13.1 4.10 86.00

TGTBU 20-5G-JHP 20.0 20.9 26.0 38.00 33.9 9.1 4.10 86.00

TGTBU 20-6G-JHP 20.0 19.0 32.0 38.20 36.4 15.0 5.30 100.00

TGTBU 25-5G-JHP 25.0 26.1 26.0 43.10 39.0 5.5 4.10 110.00

TGTBU 25-6G-JHP 25.0 23.0 32.0 42.20 41.4 8.0 5.30 110.00

TGTBU 32-6G-JHP 32.0 29.0 32.0 48.20 48.4 5.0 5.30 110.00

Spare Parts

Designation Top Clamp Screw Key

TGTBU 16-5G-JHP BKU 86 SR M6X16DIN912 HW 5.0

TGTBU 20-5G-JHP BKU 86 SR M6X16DIN912 HW 5.0

TGTBU 20-6G-JHP BKU 100 SR M6X16DIN912 HW 5.0

TGTBU 25-5G-JHP BKU 105 SR M6X16DIN912 HW 5.0

TGTBU 25-6G-JHP BKU 110 SR M6X16DIN912 HW 5.0

TGTBU 32-6G-JHP BKU 110 SR M6X16DIN912 HW 5.0

120


l

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)

The high pressure coolant feature has been in existence

for a long time in the metal removal world, taking a

bigger role in today’s machining.

ISCAR was one of the first cutting tools companies to

respond to market needs by designing and producing

tools for ultra high and high pressure coolant flow.

High pressure coolant was initially implemented mainly

for difficult-to-machine materials such as titanium,

inconel and other heat resistant alloys.

Later it was found that tool life, productivity and chip

control can be improved when machining stainless and

alloyed steel.

The new JHP tools are essential and important in the

aviation, aerospace and medical industries.

How does it work

The stream velocity of the coolant emitted from the

pump increases as the coolant holes become smaller.

When it emerges out of the tool through the nozzle, the

velocity is very high, exerting considerable force on the

chips, lowering their temperature and protecting the

cutting edge from thermal shock.

High temperature alloys produce a very high

temperature as they are being cut. By effectively

removing the heat, the chips become less ductile and

thus easier to break.

Shorter chips are easily managed - they do not tangle

around the workpiece or machine parts, so there is no

need to stop the process frequently.

Usually in conventional cooling the chip prevents the

coolant from reaching the insert rake face in the cutting

zone. The coolant stream of the JHP tools is directed

precisely between the insert rake face and the flowing

chip. This results in longer tool life and a much more

reliable process.

The coolant channels of the JHP tools feature outlets

very close to the cutting edges, thus gaining the

following advantages:

• Shorter machining time – The cutting speed may be

increased by up to 200% when machining titanium and

heat resistant alloys.

• Longer tool life – tool life increases by up to 100%, not

only on titanium and heat resistant alloys, but also on

stainless and alloy steels.

• Improved chip control – even on the most ductile and

problematic materials, small chips can be obtained.

• Very effective cooling down of the cutting edge, which

reduces sensitivity to heat fluctuations

• Safer and more stable process

General Information

Pressure Ranges

Up to 30 bar – Low pressure (LP) may provide some

improvement in tool life. Usually will not have an effect

on chip control.

30 – 120 bar – High pressure (HP) the most commonly

used pressure range used with JHP tools.

Increase in tool life, increase in cutting speeds,

improved chip control.

120 – 400 bar – Ultra high pressure (UHP) requires

special tool design in order to take advantage

of the extra pressure. Minor increase in tool life

compared to HP range.

Ultra high pressure coolant is usually implemented for

machining titanium and heat resistant alloys when

there is a need for very small chips and higher

machining rates.

Since 2000, ISCAR has provided hundreds of special

tools featuring ultra high pressure coolant capability, for

various customers and applications.

Pressure vs. Flow

Each JHP tool is designed to work at a certain flow

rate, depending on the pressure. The flow rates are

listed in the catalog pages for each tool. The user

should verify that his pump can supply the required flow

in order to achieve the optimal results. The pump data

sheet will usually list the maximum flow rate for each

pressure range.

Chips and Pressure

The coolant flow will start to break the chips at a certain

pressure, depending on the specific tool

and the workpiece material. If the chips are not

breaking, the pressure should be increased until

chip control is achieved. Above this pressure, as it is

increased the chips become smaller and

smaller. It is possible to control the size of the chips by

modifying the pressure in order to achieve the desired

chip size.

JHP tools provide advantageous performance also

when conventional pressure is applied.

121


l

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar)

High Pressure Coolant with Groove-Turn

and Parting Tools

In grooving and parting operations, applying high

pressure coolant provides excellent chip breaking

results on all materials.

On exotic alloys such as inconel and titanium,

it is usually impossible to break the chips with

standard external coolant pressure.

Applying high coolant pressure provides excellent

chip breaking results.

On some alloyed and stainless steel, especially

when low feeds are applied, high pressure coolant

may solve chip breaking problems.

Grooving Test

Material: Titanium (Ti6Al4v)

Operation: Grooving

Tool: GHDL 25-6-JHP

Insert: GIMF 608 IC07

Vc: 50 mm/min

f: 0.15 mm/rev

Pressure [bar]

10 (External) 70 350

High pressure coolant reduces or even

eliminates built-up edge phenomenon,

especially when machining stainless

steel and high temperature alloys.

In turning operations, applying high pressure

coolant is less effective because the jet is

directed to the frontal edge.

25

20

Tool Life

Grooves

15

10

5

0

10 70 350

Pressure [bar]

122


l

USER GUIDE

Grooving Test

Material: Stainless Steel AISI 316L

Operation: Grooving

Tool: TGTR 25-3JHP

Insert: TAG N3J IC808

Groove depth: 25 mm

Vc: 150 m/min

f= 0.15 mm/rev

No. of Grooves

180

150

120

90

60

30

0

External

Coolant

Coolant Through

Tool

10 bar

70 bar

Assembly and Safety Guidelines

When Using the JET HP Iso Turning

and Grooving Tools

Before use, please ensure that:

• The machine door is in a fully closed position.

• The coolant hose is in the correct location and fully

tightened with all seals in position.

• A blank plug is inserted into the unused coolant hole.

• All O-rings and washers are in place.

• The coolant hose is tightened securely to the toolholder

and tool block, to prevent leakage of coolant.

Important

Always pay attention not to exceed

the maximum safe working pressure

for GROOVE-TURN tools 340 bar and

PARTING OFF tools 300 bar.

H.P. Coolant Hose

1/8” BSPP

Adaptation Nipple

Copper Seal

Washer 1/8”

Plug Screw

Maximum Pressure

340 Bar

123


124


HELIMILL

3 helical cutting edges

HELIMILL Cutters Carrying Triangular

Inserts with 3 Helical Cutting Edges

ISCAR, the inventor of the HELIMILL inserts, is

now introducing the HELIIQMILL 390 family – an

evolution of inserts with one extra helical cutting edge.

The new HELIIQMILL 390 cutters carry triangular

inserts with 3 helical cutting edges, versus only 2 on

the current tools. In addition, the construction of

the new inserts is stronger compared to current

2-edged inserts.

The new family ensures productive milling of true

90º shoulders, providing an improved cost per

cutting edge for various milling applications.

The new HELIIQMILL 390 tools are available for

inserts with 10 and 15 mm cutting edge lengths.

The HM390 TPKT 1003PDR insert features

8 mm maximum depth of cut and the

HM390 TDKT 1505PDR insert, 13 mm

maximum D.O.C.

Due to their advanced cutting geometries, the inserts

reduce cutting forces and power consumption.

They can also be successfully applied for milling

high temperature super alloys that are popular in the

aerospace industry.

126


HM390 ETP-10

90° Endmills Carrying the HM390 TPKT 1003

Triangular Inserts with 3 Helical Cutting Edges

D

d

Rd°

ap

H

L

Designation D ap Z L H d Shank (1) Rd° Kg

HM390 ETP D25-2-C25-10 25.00 8.00 2 120.00 25.00 25.00 C 2.9 0.38

HM390 ETP D25-2-W25-10 25.00 8.00 2 95.00 25.00 25.00 W 2.9 0.30

HM390 ETP D25-3-C25-10 25.00 8.00 3 120.00 25.00 25.00 C 2.9 0.38

HM390 ETP D25-3-W25-10 25.00 8.00 3 95.00 25.00 25.00 W 2.9 0.30

HM390 ETP D32-3-C32-10 32.00 8.00 3 130.00 30.00 32.00 C 2.1 0.70

HM390 ETP D32-3-W32-10 32.00 8.00 3 110.00 30.00 32.00 W 2.1 0.58

HM390 ETP D32-4-C32-10 32.00 8.00 4 130.00 30.00 32.00 C 2.1 0.70

HM390 ETP D32-4-W32-10 32.00 8.00 4 110.00 30.00 32.00 W 2.1 0.58

HM390 ETP D40-5-C32-10 40.00 8.00 5 130.00 30.00 32.00 C 1.6 0.76

HM390 ETP D40-5-W32-10 40.00 8.00 5 110.00 30.00 32.00 W 1.6 0.76

(1) C-Cylindrical, W-Weldon

Spare Parts

Designation Screw Torx Blade Handle

HM390 ETP-10 SR 14-562/S BLD T10/S7 SW6-SD

1

2

3

90º

8.0

HELIMILL

3 helical cutting edges

127


HM390 FTP-10

90° Face Mills Carrying IQ390 TPKT 1003

Triangular Inserts with 3 Helical Cutting Edges

D3

Da

Rd°

L

ap

D

Designation D Z ap Da D3 L Arbor Rd° Kg

HM390 FTP D040-3-16-10 40.00 3 8.00 16.00 38.40 35.00 A 1.6 0.20

HM390 FTP D040-5-16-10 40.00 5 8.00 16.00 38.40 35.00 A 1.6 0.20

HM390 FTP D050-4-22-10 50.00 4 8.00 22.00 48.00 40.00 A 1.2 0.33

HM390 FTP D050-6-22-10 50.00 6 8.00 22.00 48.00 40.00 A 1.2 0.35

HM390 FTP D063-6-27-10 63.00 6 8.00 27.00 61.00 45.00 A 0.9 0.64

HM390 FTP D063-7-27-10 63.00 7 8.00 27.00 61.00 45.00 A 0.9 0.68

Spare Parts

Designation Screw Torx Blade Handle Shell Lock Screw

HM390 FTP D040-3-16-10 SR 14-562/S BLD T10/S7 SW6-SD SR M8X25DIN912

HM390 FTP D040-5-16-10 SR 14-562/S BLD T10/S7 SW6-SD SR M8X25DIN912

HM390 FTP D050-4-22-10 SR 14-562/S BLD T10/S7 SW6-SD SR M10X25DIN912

HM390 FTP D050-6-22-10 SR 14-562/S BLD T10/S7 SW6-SD SR M10X25DIN912

HM390 FTP D063-6-27-10 SR 14-562/S BLD T10/S7 SW6-SD SR M12X35DIN912

HM390 FTP D063-7-27-10 SR 14-562/S BLD T10/S7 SW6-SD SR M12X35DIN912

HM390 TPKT 1003

Triangular Inserts with 3 Helical Cutting Edges, for High 90° Shoulder Accuracy

F

di

r

ap

l

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap

fz

Designation l di S r F

(mm) (mm/t)

HM390 TPKT 1003PDR 10.90 7.50 3.85 0.80 0.70 l l l 1.20-8.00 0.08-0.15

IC330

IC830

IC5400

128


HM390 ETD-15

90° Endmills Carrying the HM390 TDKT 1505

Triangular Inserts with 3 Helical Cutting Edges

D

d

Rd°

ap

H

L

Designation D ap Z L H d Rd° Kg

HM390 ETD D040-3-C32-15 40.00 13.00 3 130.00 40.00 32.00 2.1 0.71

HM390 ETD D050-4-C32-15 50.00 13.00 4 130.00 40.00 32.00 1.6 0.84

Spare Parts

Designation Screw Torx Blade T-Handle

HM390 ETD D040-3-C32-15 SR 10505427-S BLD IP20/S7 SW6-T

HM390 ETD D050-4-C32-15 SR 10505427 BLD IP20/S7 SW6-T

HELIMILL

3 helical cutting edges

1

2

3

129


HM390 FTD-15

90° Face Mills Carrying the HM390 TDKT 1505

Triangular Inserts with 3 Helical Cutting Edges

D3

Da

Rd°

L

ap

D

Designation D Z ap Da D3 L Arbor Rd° Kg

HM390 FTD D050-3-22-15 50.00 3 13.00 22.00 46.00 40.00 A 1.6 0.26

HM390 FTD D050-4-22-15 50.00 4 13.00 22.00 46.00 40.00 A 1.6 0.28

HM390 FTD D063-4-27-15 63.00 4 13.00 27.00 59.00 45.00 A 1.2 0.53

HM390 FTD D063-5-27-15 63.00 5 13.00 27.00 59.00 45.00 A 1.2 0.53

HM390 FTD D080-5-27-15 80.00 5 13.00 27.00 74.00 50.00 A 0.9 1.10

HM390 FTD D080-6-27-15 80.00 6 13.00 27.00 74.00 50.00 A 0.9 1.14

HM390 FTD D100-6-32-15 100.00 6 13.00 32.00 80.00 50.00 B 0.7 1.30

HM390 FTD D100-8-32-15 100.00 8 13.00 32.00 80.00 50.00 B 0.7 1.45

HM390 FTD D125-7-40-15 125.00 7 13.00 40.00 82.00 63.00 B 0.5 2.08

HM390 FTD D125-9-40-15 125.00 9 13.00 40.00 82.00 63.00 B 0.5 2.28

HM390 FTD D160-8-40-15 160.00 8 13.00 40.00 105.00 63.00 C 0.3 3.80

HM390 FTD D160-10-40-15 160.00 10 13.00 40.00 105.00 63.00 C 0.3 4.00

HM390 FTD D200-9-60-15 200.00 9 13.00 60.00 135.00 63.00 C 0.2 5.60

HM390 FTD D200-11-60-15 200.00 11 13.00 60.00 135.00 63.00 C 0.2 5.90

For inserts, see pages: HM390 TDKT 1505

Spare Parts

Designation Screw Torx Blade T-Handle Shell Lock Screw

HM390 FTD D050-3-22-15 SR 10505427 BLD IP20/S7 SW6-T SR M10X30

HM390 FTD D050-4-22-15 SR 10505427 BLD IP20/S7 SW6-T SR M10X30

HM390 FTD D063-4-27-15 SR 10505427 BLD IP20/S7 SW6-T SR M12X35DIN912

HM390 FTD D063-5-27-15 SR 10505427 BLD IP20/S7 SW6-T SR M12X35DIN912

HM390 FTD D080-5-27-15 SR 10505427 BLD IP20/S7 SW6-T SR M12X40DIN912

HM390 FTD D080-6-27-15 SR 10505427 BLD IP20/S7 SW6-T SR M12X40DIN912

HM390 FTD D100-6-32-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D100-8-32-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D125-7-40-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D125-9-40-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D160-8-40-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D160-10-40-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D200-9-60-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 FTD D200-11-60-15 SR 10505427 BLD IP20/S7 SW6-T

HM390 TDKT 1505

Triangular Inserts with 3 Helical Cutting Edges, for High 90° Shoulder Accuracy

F

di

r

ap

l

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation l di S r F

(mm) (mm/t)

HM390 TDKT 1505PDR 16.70 11.40 5.85 0.80 1.40 l l l l 1.50-13.00 0.08-0.15

IC330

IC830

IC5400

IC808

130


HM390-10

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Tool

HM390 ETP D25-3-C25-10

Diameter (mm) 25

No. of teeth 3

Insert

HM390 TPKT 1003PDR

Grade

IC830

No. of corners 3

Vc (m/min) 170

fz (mm/t) 0.15

ap (mm) 4

ae (mm) 17

Coolant

Air

Tool life (min) 60

Metal removal rate (cm 3 /min) 66

HM390-15

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Tool

HM390 FTP D040-5-16-10

Diameter (mm) 40

No. of teeth 5

Insert

HM390 TPKT 1003PDR

Grade

IC5400

No. of corners 3

Vc (m/min) 180

fz (mm/t) 0.12

ap (mm) 4

ae (mm) 27

Coolant

Air

Tool life (min) 60

Metal removal rate (cm 3 /min) 93

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Tool

HM390 FTD D050-4-22-15

Diameter (mm) 50

No. of teeth 4

Insert

HM390 TDKT 1505PDR

Grade

IC830

No. of corners 3

Vc (m/min) 170

fz (mm/t) 0.15

ap (mm) 8

ae (mm) 35

Coolant

Air

Tool life (min) 60

Metal removal rate (cm 3 /min) 182

Tool

HM390 FTD D063-5-27-15

Diameter (mm) 63

No. of teeth 5

Insert

HM390 TDKT 1505PDR

Grade

IC808

No. of corners 3

Vc (m/min) 180

fz (mm/t) 0.18

ap (mm) 6

ae (mm) 45

Coolant

Air

Tool life (min) 70

Metal removal rate (cm 3 /min) 221

Shoulder Milling

Workpiece: AISI 316L

Tool

HM390 FTD D050-3-22-15

Diameter (mm) 50

No. of teeth 3

Insert

HM390 TDKT 1505PDR

Grade

IC330

No. of corners 3

Vc (m/min) 120

fz (mm/t) 0.1

ap (mm) 6

ae (mm) 30

Coolant

Wet coolant

Tool life (min) 30

Metal removal rate (cm 3 /min) 41

131


HELIDO

6 helical cutting edges

A New Family of Double-Sided Triangular

Inserts with 6 Helical Cutting Edges

ISCAR is introducing another evolution of the original

HELIDO line:

HELIDO H690, a new family of tools for 90° milling.

The new H690 TNKX 1606… triangular inserts

feature 6 helical right-hand cutting edges and are very

strong due to their thickness.

The HELIDO H690 helical design of the triangular

insert, coupled with a rigid pocket design, provides

extremely high durability and very stable performance.

The tools can machine accurate 90° shoulders up

to 14 mm depth, and in addition perform slotting,

ramping down and facing operations.

132


H690 F90AX

90° Face Mills Carrying the H690 TNKX 1606.. Triangular

Inserts with 6 Helical Cutting Edges

D3

Da

Rd°

L

ap

D

Designation D Z ap Da D3 L Arbor (1) Rd° Kg

H690 F90AX D050-3-22-16 50.00 3 14.00 22.00 48.00 40.00 A 3.0 0.50

H690 F90AX D050-4-22-16 50.00 4 14.00 22.00 48.00 40.00 A 3.0 0.40

H690 F90AX D063-4-27-16 63.00 4 14.00 27.00 59.00 50.00 A 2.0 0.70

H690 F90AX D063-5-27-16 63.00 5 14.00 27.00 59.00 50.00 A 2.0 0.63

H690 F90AX D080-5-27-16 80.00 5 14.00 27.00 76.00 50.00 A 0.5 0.83

H690 F90AX D080-6-27-16 80.00 6 14.00 27.00 76.00 50.00 A 0.5 0.75

H690 F90AX D100-6-32-16 100.00 6 14.00 32.00 80.00 50.00 B - 1.72

H690 F90AX D100-8-32-16 100.00 8 14.00 32.00 80.00 50.00 B - 1.51

H690 F90AX D125-7-40-16 125.00 7 14.00 40.00 82.00 63.00 B - 2.20

H690 F90AX D125-9-40-16 125.00 9 14.00 40.00 82.00 63.00 B - 2.00

H690 F90AX D160-8-40-16 160.00 8 14.00 40.00 105.00 63.00 C - 3.61

H690 F90AX D160-10-40-16 160.00 10 14.00 40.00 105.00 63.00 C - 3.22

H690 F90AX D200-9-60-16 200.00 9 14.00 60.00 135.00 63.00 C - 6.82

H690 F90AX D200-11-60-16 200.00 11 14.00 60.00 135.00 63.00 C - 6.51

H690 F90AX D250-12-60-16 250.00 12 14.00 60.00 144.00 63.00 C - 7.70

Spare Parts

Designation Screw Torx Blade T-Handle Shell Lock Screw

H690 F90AX D050-3-22-16 SR 14-591 BLD T20/M7 SW6-T SR M10X40-1638

H690 F90AX D050-4-22-16 SR 14-591 BLD T20/M7 SW6-T SR M10X40-1638

H690 F90AX D063-4-27-16 SR 14-591 BLD T20/M7 SW6-T SR M12X30DIN912

H690 F90AX D063-5-27-16 SR 14-591 BLD T20/M7 SW6-T SR M12X30DIN912

H690 F90AX D080-5-27-16 SR 14-591 BLD T20/M7 SW6-T SR M12X35DIN912

H690 F90AX D080-6-27-16 SR 14-591 BLD T20/M7 SW6-T SR M12X35DIN912

H690 F90AX D100-6-32-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D100-8-32-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D125-7-40-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D125-9-40-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D160-8-40-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D160-10-40-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D200-9-60-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D200-11-60-16 SR 14-591 BLD T20/M7 SW6-T

H690 F90AX D250-12-60-16 SR 14-591 BLD T20/M7 SW6-T

133


H690 TNKX 1606

Triangular Inserts with 6 Helical Cutting Edges, for High 90° Shoulder Accuracy

l

di

F

ap

r

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation l ap di S r F

(mm) (mm/t)

H690 TNKX 160610PNTR 17.50 14.0 12.00 10.00 1.00 0.70 l l 1.20-13.50 0.15-0.30

IC330

IC830

HELIDO

6 helical cutting edges

4

5

1

6

2

3

90º

14.0

134


TEST reports

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Shoulder Milling

Workpiece: Flame cut armor steel class 1 35 HRc

Tool description

H690 F90AX D063-5-27-16

Diameter (mm) 63

No of teeth 5

Insert type

H690 TNKX 160610PNTR

Grade

IC830

No. of corners 6

Cutting speed (m/min) 150

Feed per tooth (mm/t) 0.17

Depth of cut (mm) 10

Width of cut (mm) 45

Coolant

Air

Tool life (min) 50

Metal removal rate (cm 3 /min) 290

Tool description

H690 F90AX D063-5-27-16

Diameter (mm) 63

No of teeth 5

Insert type

H690 TNKX 160610PNTR

Grade

IC830

No. of corners 6

Cutting speed (m/min) 95

Feed per tooth (mm/t) 0.14

Depth of cut (mm) 5

Width of cut (mm) 40

Coolant

Air

Tool life (min) 50

Metal removal rate (cm 3 /min) 67

Shoulder Milling

Workpiece: SAE 4340 26 HRc

Shoulder Milling

Workpiece: AISI 316 L

Tool description

H690 F90AX D050-4-22-16

Diameter (mm) 50

No of teeth 4

Insert type

H690 TNKX 160610PNTR

Grade

IC830

No. of corners 6

Cutting speed (m/min) 170

Feed per tooth (mm/t) 0.2

Depth of cut (mm) 5

Width of cut (mm) 35

Coolant

Air

Tool life (min) 60

Metal removal rate (cm 3 /min) 152

Tool description

H690 F90AX D080-6-27-16

Diameter (mm) 80

No of teeth 6

Insert type

H690 TNKX 160610PNTR

Grade

IC330

No. of corners 6

Cutting speed (m/min) 140

Feed per tooth (mm/t) 0.12

Depth of cut (mm) 5

Width of cut (mm) 55

Coolant

Wet Coolant

Tool life (min) 40

Metal removal rate (cm 3 /min) 110

135


HIGH SPEED MILLING

HELIALU HSM90S-14

Tools for High Speed Milling of Aluminum

ISCAR is introducing the HSM90S-14 tool and insert

family - another evolution of the HELIALU line.

The new family includes 90° endmills and face mills

for milling aluminum at very high rotational spindle

speeds. The new tools, required mainly by the

aerospace industry, can provide the full advantage of

most modern machines to maximize metal removal

rate and minimize production costs.

The new HSM90S-14 tools were designed to

eliminate insert radial displacement, which occurs due

to high centrifugal forces at very high spindle speed.

HSM90S APCR 1405

The displacement security mechanism system in

the seat ensures reliable production for extended

machining time at extremely high spindle speeds.

The unique insert cutting edge geometry contributes

to a softer cut, improves surface finish, increases

tool life and enables reaching long milling extension

lengths with reduced vibration.

The new HSM90S-14 tools perform 90° shoulders

up to 10 mm depth, as well as full slot, face milling

and rampdown ability.

136


HSM90S EAL-14

Long Reach Endmills for Machining Aluminum,

with HSM90S APCR 1405... Inserts

D

d

Rd°

ap

H

L

Designation D ap Z H L d Rd° Kg

HSM90S EAL-D32-2-C32-14 32.00 10.00 2 80.00 200.00 32.00 22.0 1.02

HSM90S EAL-D40-2-C32-14 40.00 10.00 2 45.00 220.00 32.00 19.0 1.30

• Important: When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.

• Insert tightening torque: 600 (Nxcm).

Spare Parts

Designation Screw Torx Blade T-Handle

HSM90S EAL-14 SR M5X0.8IP20-1 BLD IP20/M7 SW6-T-SH

HIGH SPEED MILLING

HSM90S FAL-14

90° Face Mills for Machining Aluminum at High Rotation Speed,

Carrying Super Positive and Polished Rake Inserts

D3

Da

Rd°

L

ap

D

Designation D Z ap L Da D3 Arbor Rd° RPM max Kg

HSM90S FAL-D050-2-22-14 50.00 2 10.00 57.00 22.00 47.00 A 12.0 33000 0.44

HSM90S FAL-D050-3-22-14 50.00 3 10.00 57.00 22.00 47.00 A 12.0 33000 0.42

HSM90S FAL-D063-3-27-14 63.00 3 10.00 57.00 27.00 58.00 A 10.0 - 0.75

HSM90S FAL-D080-4-27-14 80.00 4 10.00 57.00 27.00 60.00 A 7.5 - 1.12

• Important: When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.

• Insert tightening torque: 600 (Nxcm).

Spare Parts

Designation Screw Torx Blade T-Handle Screw 1

HSM90S FAL-D050-2-22-14 SR M5X0.8IP20-1 BLD IP20/M7 SW6-T-SH SR M10X40DIN912

HSM90S FAL-D050-3-22-14 SR M5X0.8IP20-1 BLD IP20/M7 SW6-T-SH SR M10X40DIN912

HSM90S FAL-D063-3-27-14 SR M5X0.8IP20-1 BLD IP20/M7 SW6-T-SH SR M12X35DIN912

HSM90S FAL-D080-4-27-14 SR M5X0.8IP20-1 BLD IP20/M7 SW6-T-SH SR M12X35DIN912

137


HSM90S APCR 1405

Super Positive Inserts with a Polished Rake, for

Machining Aluminum at High Rotation Speed

r

W

S

Rd°

ap

l

Dimensions

Recommended

Machining Data

IC28

ap

(mm)

fz

(mm/t)

Designation W r (1) ap l S

HSM90S APCR 140508R-P 12.50 0.80 10.00 25.00 6.05 l 1.20-13.50 0.10-0.30

HSM90S APCR 140516R-P 12.50 1.60 10.00 25.00 6.00 l 2.00-13.50 0.10-0.30

HSM90S APCR 140520R-P 12.50 2.00 10.00 25.00 5.95 l 2.50-13.50 0.10-0.30

HSM90S APCR 140530R-P 12.50 3.00 10.00 25.00 5.85 l 3.50-13.50 0.10-0.30

HSM90S APCR 140532R-P 12.50 3.20 10.00 25.00 5.80 l 3.50-13.50 0.10-0.30

HSM90S APCR 140540R-P 12.50 4.00 10.00 25.00 5.70 l 4.50-13.50 0.10-0.30

HSM90S APCR 140550R-P 12.50 5.00 10.00 25.00 5.70 l 5.50-13.50 0.10-0.30

HSM90S APCR 140564R-P 12.50 6.40 10.00 25.00 5.70 l 7.00-13.50 0.10-0.30

•When machining at very high cutting speed and replacing the insert, it is recommended to also replace the screw.

(1) Measured on the cutter

Machining Examples

Workpiece : Aluminum 7075

Machine: Makino type MAG

Spindle Power: 80 kW max.

Spindle Type: HSK 63FM

Toolholder: HSK FM63 SEM

Tool Balance: 30,000 R.P.M.

Application: Shoulder Milling

TEST REPORT 1

HIGH SPEED MILLING

Tool description

HSM90S FAL-D050-3-22-14

Tool diameter (mm) 50

No of teeth 3

Insert type

HSM90S APCR 140520R-P

Grade

IC28

Cutting speed (m/min) 4150

Spindle speed (RPM) 26000

Feed per tooth (mm/t) 0.183

Table feed (m/min) 14.3

Depth of cut (mm) 4

Width of cut (mm) 40

Coolant

Wet

Metal removal rate (lit/min) 2.2

Spindle load (kw) 25

Spindle load 31%

Tool life (min) 480

Machining length / corner (meter) 6850

Reason for cutting edge indexing Edge chipping, notching, flank wear

Sound

91 dB

Chip shape

Smooth, short

138


Application: Up to Full Immersion

TEST REPORT 2

Tool description

HSM90S FAL-D050-3-22-14

Tool diameter (mm) 50

No of teeth 3

Insert type

Grade

HSM90S APCR 140532R-P

IC28

Cutting speed (m/min) 4790

Spindle speed (RPM) 28000

Feed per tooth (mm/t) 0.22

Table feed (m/min) 18.5

Depth of cut (mm) 4

Width of cut (mm) 25-50

Coolant

Wet

Metal removal rate (lit/min) Up to 4.0

Spindle load (kw) 42%

Spindle load

Up to 33 KW

Tool life (min) 530

Machining length / corner (meter) 9800

Reason for cutting edge indexing

Sound

Chip shape

Edge chipping, notching, flank wear

Less vibration vs. competitor

Smooth, short

Application: Up to Full Immersion

TEST REPORT 3

Tool description

HSM90S FAL-D050-2-22-14

Tool diameter (mm) 50

No of teeth 2

Insert type

Grade

HSM90S APCR 140520R-P

IC28

Cutting speed (m/min) 4790

Spindle speed (RPM) 30000

Feed per tooth (mm/t) 0.254

Table feed (m/min) 15.24

Depth of cut (mm) 5

Width of cut (mm) 45-50

Coolant

Wet

Metal removal rate (lit/min) Up to 4.0

Spindle load (kw) 52

Spindle load Up to 65%

Vibration

Chip shape

Less vibration vs. competitor

Smooth, short

139


FOR DEEP CAVITIES

P290 - New 90° Shred Milling Tools

The new P290 - 90° shred milling tools line is based

on the unique P290 ACKT 1806PDR-FW and

P290 ACKT 1806PDR-FWE serrated cutting

edged inserts. These tools can also carry the regular,

P290 ACCT 1806PDR-HL straight-edged inserts

for finishing cuts. The new rectangular inserts have

two positive 18 mm long indexing options.

When the new tools are used with the serrated

edged P290 ACKT 1806PDR-FW inserts,

very small chips are produced. They are the ideal

solution for machining very deep cavities, as the

chips can be easily removed from the machining

zone, consequently featuring very effective chatter

dampening abilities even when positioned at very long

overhang positions.

The serrations on the cutting edges of the P290

inserts are designed to provide an overlapping effect

between all adjacent tool pockets, providing a “fully

effective” cutter configuration.

The new inserts are available with various chipformers

and edge preparations to enable optimal machining

for a large variety of materials.

The P290 ACKT 1806PDR -FW insert has a

general use geometry which will work on a wide

variety of materials, including titanium.

The P290 ACKT 1806PDR -FWE is a sharp

edged insert. It was designed for long overhang

applications or when machine power is limited.

The P290 ACCT 1806PDR-HL insert has a

regular, straight-edged for finishing cuts.

With the P290 shredding tools you can achieve:

• Excellent tool stability

• Chip splitting into small segments

• Optimal chip flow and easy evacuation even from

deep cavities

• High tooth load capability, up to 18 mm

depth-of-cut, significantly reducing machining time

• Small cutting forces, thus requiring low

machining power

The P290 tools should be used at small ae (radial

depth of cut) for best performance. All tools have

coolant holes directed to each insert cutting edge.

140


P290 ACK-18

Extended Flute Endmills

Rd°

D

d

ap

H

L

Designation D ap Flute Z H L d Rd° Kg

P290 ACK D40-3-53-W32-18 40.00 53.00 3 9 80.00 140.00 32.00 1.5 0.87

P290 ACK D40-3-71-W40-18 40.00 71.00 3 12 95.00 165.00 40.00 1.5 1.14

P290 ACK D40-3-90-W40-18 40.00 90.00 3 15 115.00 185.00 40.00 1.5 1.23

P290 ACK D50-4-53-W40-18 50.00 53.00 4 12 80.00 150.00 40.00 1.0 1.37

P290 ACK D50-4-105-W50-18 50.00 105.00 4 24 130.00 210.00 50.00 1.0 2.48

P290 ACK D50-3-160-W50-18 50.00 160.00 3 27 185.00 265.00 50.00 1.0 2.83

P290 ACK D63-5-71-W50-18 63.00 71.00 5 20 95.00 175.00 50.00 0.8 2.58

• Note: recommended ae up to 0.2xD

Spare Parts

Designation Screw Torx Blade T-Handle

P290 ACK-18 SR 14-544/S BLD T15/M7 SW6-T

141


P290 EPW

Long Reach Endmills

Rd°

D

d

ap

H

L

Designation D ap Z H L d Shank (1) Rd° Kg

P290 EPW D32-3-170-W32-18 32.00 18.00 3 100.00 170.00 32.00 W 2.0 0.84

P290 EPW D32-3-210-C32-18 32.00 18.00 3 130.00 210.00 32.00 C 2.0 1.16

P290 EPW D32-3-240-C32-18 32.00 18.00 3 160.00 240.00 32.00 C 2.0 1.22

P290 EPW D40-4-170-W32-18 40.00 18.00 4 - 170.00 32.00 W 1.5 0.95

P290 EPW D40-4-200-C32-18 40.00 18.00 4 - 200.00 32.00 C 1.5 1.14

P290 EPW D40-4-250-W40-18 40.00 18.00 4 150.00 250.00 40.00 W 1.5 2.08

(1) C-Cylindrical, W-Weldon

Spare Parts

Designation Screw Torx Blade T-Handle

P290 EPW SR 14-544/S BLD T15/M7 SW6-T

P290 EPW-M

Endmills with FLEXFIT Threaded Adaptation

Rd°

D

Ts

D3

ap

L5

T

L6

Designation D ap Z L5 L6 Ts D3 T (1) Rd° Kg

P290 EPW D32-3-M16-18 32.00 18.00 3 40.00 65.00 M16 29.00 25.0 2.0 0.25

P290 EPW D40-4-M16-18 40.00 18.00 4 40.00 65.00 M16 29.00 25.0 1.5 0.29

For FLEXFIT shanks refer to ISCAR Milling Tools catalog

(1) Clamping wrench size

Spare Parts

Designation Screw Torx Blade T-Handle

P290 EPW-M SR 14-544/S BLD T15/M7 SW6-T

142


P290 FPW

90° Face Mills Carrying 18 mm Long Edge Inserts

D3

Da

Rd°

L

ap

D

Designation D ap Z L Da Arbor D3 Rd° Kg

P290 FPW D040-04-16-18 40.00 18.00 4 40.00 16.00 A 35.00 1.5 0.15

P290 FPW D050-05-22-18 50.00 18.00 5 40.00 22.00 A 45.00 1.0 0.33

P290 FPW D063-06-22-18 63.00 18.00 6 40.00 22.00 A 48.00 0.8 0.54

P290 FPW D080-08-27-18 80.00 18.00 8 50.00 27.00 A 60.00 0.5 1.11

Spare Parts

Designation Screw Torx Blade T-Handle Shell Locking Screw

P290 FPW D040-04-16-18 SR 14-544/S BLD T15/M7 SW6-T SR M8X30DIN912 12.9

P290 FPW D050-05-22-18 SR 14-544/S BLD T15/M7 SW6-T SR M10X25DIN912

P290 FPW D063-06-22-18 SR 14-544/S BLD T15/M7 SW6-T SR M10X25DIN912

P290 FPW D080-08-27-18 SR 14-544/S BLD T15/M7 SW6-T SR M12X30DIN912

FOR DEEP CAVITIES

143


P290 SM

Extended Flute Shell Mills

Rd°

ap

L

D

Da

D3

Designation D ap Flute Z L Da D3 Rd° Kg

P290 SM D050-04-36-22-18 50.00 36.00 4 8 65.00 22.00 46.40 1.0 0.51

P290 SM D050-04-53-22-18 50.00 53.00 4 12 80.00 22.00 46.40 1.0 0.61

P290 SM D050-04-71-27-18 50.00 71.00 4 16 105.00 27.00 55.00 1.0 0.73

P290 SM D063-05-53-27-18 63.00 53.00 5 15 80.00 27.00 48.00 0.8 1.01

P290 SM D063-05-71-27-18 63.00 71.00 5 20 100.00 27.00 55.00 0.8 1.30

• Note: recommended ae up to 0.2xD.

Spare Parts

Designation Screw Torx Blade T-Handle Screw 1

P290 SM D050-04-36-22-18 SR 14-544/S BLD T15/M7 SW6-T SR M10X50

P290 SM D050-04-53-22-18 SR 14-544/S BLD T15/M7 SW6-T

P290 SM D050-04-71-27-18 SR 14-544/S BLD T15/M7 SW6-T SR M12X70DIN912

P290 SM D063-05-53-27-18 SR 14-544/S BLD T15/M7 SW6-T SR M12X70DIN912

P290 SM D063-05-71-27-18 SR 14-544/S BLD T15/M7 SW6-T SR M12X70DIN912

90º

FOR DEEP CAVITIES

144


P290 ACKT 1806

Single-Sided Rectangular Inserts with 2 Serrated Cutting Edges

Rd°

l

F

W

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation W l S r (2) F

(mm) (mm/t)

P290 ACKT 1806PDR-FW 10.70 18.50 6.00 1.20 2.00 l l l 10.00-18.00 0.10-0.15

P290 ACKT 1806PDR-FWE (1) 10.70 18.50 6.00 1.20 2.00 l l l 10.00-18.00 0.10-0.15

(1) For machining titanium alloys (2) Radius for prgramming

IC330

IC830

IC380

IC808

P290 ACCT 1806

Single-Sided Rectangular Inserts with Two 18 mm Long

Cutting Edges for Finishing Applications

r

Rd°

l

W

F

S

Dimensions

Recommended

Machining Data

ap

fz

Designation W l S r F

(mm) (mm/t)

P290 ACCT 1806PDR-HL 10.70 18.50 6.00 0.80 2.80 l 10.00-18.00 0.10-0.15

IC830

145


FOR LARGE

DEPTH OF CUT

T490 LNHT 2212

HELITANG T490 HEAVY DUTY LINE

T490 FLN-22ST

The new T490 FLN…-22ST 90° face mills

were designed for heavy machining and tough

cutting conditions, especially next to shoulders or

fixture constraints.

The mills carry the T490 LNHT 22… tangentially

clamped inserts with 4 helical cutting edges, that

are mounted in the pockets with protective seats.

The new tools are available in the diameter range

of 125-200 mm.

These durable tools can be used for heavy-duty

milling mainly on steel and cast iron. They can

machine up to 21 mm DOC.

146


T490 FLN-22ST

90° Face Mills Carrying Tangentially Clamped Inserts

with 4 Helical, 21 mm Long Cutting Edges

D3

Da

L

ap

D

Designation D Z ap L Da D3 Arbor Kg

T490 FLN D125-06-40R-22ST 125.00 6 21.00 63.00 40.00 82.00 A 2.86

T490 FLN D160-07-40R-22ST 160.00 7 21.00 63.00 40.00 120.00 C 4.20

T490 FLN D200-08-60R-22ST 200.00 8 21.00 63.00 60.00 135.00 C 7.00

Spare Parts

Designation Seat Seat Screw Torx Blade Insert Screw Torx Blade 1 T-Handle

T490 FLN-22ST TT90-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SR 10507547 BLD IP25/S7 SW6-T

* Optional, should be ordered separately

T490 LNHT 2212

Tangentially Clamped Inserts with 4 Helical Cutting Edges

ap

l

W

r

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap

fz

Designation W l ap r S

(mm) (mm/t)

T490 LNHT 2212-PNTR 12.00 22.40 21.00 1.20 19.80 l l l 3.00-21.00 0.20-0.40

IC330

IC830

IC5400

Machining Examples

Workpiece : Cast Steel

Application : Shoulder Milling

Workpiece : SAE 4340

Application : Shoulder Milling

Tool description

T490 FLN D125-06-40R-22ST

Insert type

T490 LNHT 2212-PNTR

Grade

IC830

Cutting speed (m/min) 100

Feed per tooth (mm/t) 0.28

Depth of cut (mm) 15

Width of cut (mm) 60

Tool life (min) 60

Metal removal rate (cm 3 /min) 385

Tool description

T490 FLN D200-08-60R-22ST

Insert type

T490 LNHT 2212-PNTR

Grade

IC830

Cutting speed (m/min) 120

Feed per tooth (mm/t) 0.25

Depth of cut (mm) 15

Width of cut (mm) 120

Tool life (min) 55

Metal removal rate (cm 3 /min) 344

147


HIGH PRODUCTIVITY

AND EXCELLENT

SURFACE QUALITY

DOVEIQMILL 845 LINE

The new IQ845 FSY…-R07 are indexable face mills

carrying the IQ845 SYHU 0704… square doublesided

inserts with 8 cutting edges.

IQ845 FSY…-R07 face mills feature a high-positive

cutting edge inclination that contributes greatly to

a soft cut and smooth entry into and exit from the

component being machined.

The inserts feature reinforced cutting edges, wiper

flats for high surface finish and unique rake face

geometry for optimal chip formation. They are

IQ845 SYHU-07

mounted into dovetail shaped pockets, secured by

screws, which provides extremely rigid clamping.

The new face mills can machine up to 4.6 mm

depth of cut. They are available in a nominal diameter

range of 50 to 160 mm in both coarse- and

fine-pitch configurations.

The new tools can be used in a wide range of face

milling applications, rough and finish on a very wide

range of engineering materials, including hard-to-cut

austenitic stainless steel.

148


IQ845 FSY-R07

Face Mills, Carrying Square Inserts with 8 Cutting Edges

D3

Da

L

D

D1

ap

Designation D D1 Z ap L Da Arbor (1) D3 Coolant Kg

IQ845 FSY D050-04-22-R07 50.00 59.4 4 4.60 40.00 22.00 A 48.00 Y 0.39

IQ845 FSY D050-05-22-R07 50.00 59.4 5 4.60 40.00 22.00 A 48.00 Y 0.37

IQ845 FSY D063-05-22-R07 63.00 72.4 5 4.60 40.00 22.00 B 48.00 Y 0.50

IQ845 FSY D063-07-22-R07 63.00 72.4 7 4.60 40.00 22.00 B 48.00 Y 0.47

IQ845 FSY D080-06-27-R07 80.00 89.4 6 4.60 50.00 27.00 B 60.00 Y 0.99

IQ845 FSY D080-08-27-R07 80.00 89.4 8 4.60 50.00 27.00 B 60.00 Y 0.96

IQ845 FSY D100-07-32-R07 100.00 109.4 7 4.60 50.00 32.00 B 70.00 Y 1.38

IQ845 FSY D100-10-32-R07 100.00 109.4 10 4.60 50.00 32.00 B 70.00 Y 1.35

IQ845 FSY D125-09-40-R07 125.00 134.4 9 4.60 63.00 40.00 B 82.00 Y 2.52

IQ845 FSY D125-12-40-R07 125.00 134.4 12 4.60 63.00 40.00 B 82.00 Y 2.49

IQ845 FSY D160-11-40-R07 160.00 169.4 11 4.60 63.00 40.00 C 92.00 N 3.29

IQ845 FSY D160-15-40-R07 160.00 169.4 15 4.60 63.00 40.00 C 92.00 N 3.27

Spare Parts

Designation Screw Torx Blade T-Handle Shell Lock Screw

IQ845 FSY D050-04-22-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH SR M10X20DIN912 12.9

IQ845 FSY D050-05-22-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH SR M10X20DIN912 12.9

IQ845 FSY D063-05-22-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D063-07-22-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D080-06-27-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D080-08-27-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D100-07-32-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D100-10-32-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D125-09-40-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D125-12-40-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D160-11-40-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 FSY D160-15-40-R07 SR M4X0.7IP15 BLD IP15/S7 SW6-T-SH

IQ845 SYHU-07

Square Inserts with 8 Cutting Edges

di

r

F

ap

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation ap F r di S

(mm) (mm/t)

IQ845 SYHU 0704ADN (1) 4.60 3.40 0.80 13.80 4.20 l l 1.00-4.00 0.10-0.20

IQ845 SYHU 0704ADN-MM (2) 4.60 3.40 0.80 13.80 4.20 l l l 1.00-4.00 0.15-0.30

IQ845 SYHU 0704ADTN (3) 4.60 3.40 0.80 13.80 4.20 l l 1.00-4.00 0.15-0.30

(1) For stainless steel and high temperature alloys (2) For general applications (3) For cast iron

IC330

IC830

IC5400

IC810

IC808

IC5100

149


ONMU 10...

ECONOMICAL

HEAVY DUTY

SOF45…-R26 - New Versatile Tools

for Productive Heavy-Duty Face Milling

Iscar is expanding the HELIDO 800 line by

introducing the SOF45…-R26 45° face mills. The

new mills were designed for heavy duty machining

of steel and cast iron components at a high metal

removal rate.

The new versatile face mills can carry either the

S845 SNMU 26… square double-sided inserts

with 8 cutting edges, or the ONMU 10… octagonal

double-sided inserts with 16 cutting edges.

The new family provides a versatile and cost effective

tool for productive milling in difficult cutting conditions.

The square, double-sided, S845 SNMU 26… insert

has 8 helical right hand cutting edges for machining

up to 11 mm depth of cut.

They feature a strong and durable construction,

positive rake face, resulting in low power consumption

and smooth cutting.

In addition, the insert has a 3 mm wiper flat for high

surface finish.

S845 SNMU 26...

The octagonal double-sided ONMU 10… inserts

have 16 cutting edges, either right- or left-hand. The

inserts feature high durability and they can be used

for up to 7 mm DOC.

These inserts are the most economical regarding

price per edge.

The inserts are produced from the leading

SUMO TEC carbide grades. The mills are available in

a diameter range of 80-315 mm.

All the tools have seats to avoid deformation of the

pocket and body protection.

The inserts are secured in their pockets by angled

screws which provide rigid and very reliable clamping.

The advanced tool design combines a strong insert

structure, durable cutter body, secure mounting and

progressive SUMO TEC carbide grades. The tool

provides an innovative solution for 45° heavy duty

face milling operations.

The SOF45…-R26 economical milling tools

enable machining at very high cutting parameters,

and even under hard conditions dramatically

increased productivity.

150


SOF45-26

Heavy Duty 45° Face Mills, Carrying Square or

Octagonal Double-Sided Inserts with 8/16 Cutting Edges

ONMU 1008...

D3

Da

S845 SNMU...

L

L4

D

D1

44°

ap

D4

D1

45°

ap4

Designation D D1 ap L D4 ap4 L4 Z Da D3 Arbor (1) Coolant Kg

SOF45 D080-04-32-R26 84.10 104.5 7.00 60.80 80.00 11.00 63.0 4 32.00 70.00 A Y 1.76

SOF45 D100-05-32-R26 104.10 124.5 7.00 60.80 100.00 11.00 63.0 5 32.00 70.00 B Y 2.30

SOF45 D125-06-40-R26 129.10 149.5 7.00 60.80 125.00 11.00 63.0 6 40.00 82.00 B Y 3.16

SOF45 D160-08-40-R26 164.10 184.5 7.00 60.80 160.00 11.00 63.0 8 40.00 92.00 C - 4.01

SOF45 D200-10-60-R26 204.10 224.5 7.00 60.80 200.00 11.00 63.0 10 60.00 135.00 C - 6.52

SOF45 D250-12-60-R26 254.10 274.5 7.00 60.80 250.00 11.00 63.0 12 60.00 135.00 C - 9.63

SOF45 D315-14-60-R26 319.10 339.5 7.00 80.80 315.00 11.00 80.0 14 60.00 220.00 C - 25.00

Spare Parts

Designation Screw Seat Screw 1 Torx Blade 1 T-Handle 1

SOF45 D080-04-32-R26 SR 1/4-28XIP25 TSOF 26-N SR M3.5X0.6-6.5 T10 BLD IP25/S7 SW6-T

SOF45 D100-315-...-R26 SR M3.5X0.6-6.5 T10 TSOF 26-N SR 1/4-28XIP25 BLD IP25/S7 SW6-T

ONMU 1008

Heavy Duty Octagonal Double-Sided Inserts with 16 Cutting Edges

di

S

ap

r

F

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation F di ap S r

(mm) (mm/t)

ONMU 100816-N-HL 9.60 26.30 7.00 9.30 1.60 l 2.00-7.00 0.25-0.40

ONMU 100816-N-RM 9.60 26.30 7.00 9.30 1.60 l l l 2.00-7.00 0.25-0.40

IC830

IC5400

IC810

IC808

S845 SNMU 2608

Heavy Duty Square Thick Inserts with 8 Helical, Right-Hand Cutting Edges

di

S

ap

r

F

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation di F r ap S

(mm) (mm/t)

S845 SNMU 2608ANR-HL 26.30 2.60 1.60 11.00 10.90 l 2.00-11.00 0.25-0.40

S845 SNMU 2608ANR-RM 26.30 2.60 1.60 11.00 10.90 l l l 2.00-11.00 0.25-0.40

IC830

IC5400

IC810

IC808

151


ECONOMICAL

HEAVY DUTY

T465 LNMT 22...-CS

Heavy Duty, 65° Face Mills with

Tangentially Clamped Inserts

ISCAR is introducing the T465 FLN D…22ST - a

modified family of 65° lead angle face mills with

protective seats. The 65° lead angle is a very

efficient solution for high metal removal face

machining of cast iron and steel components.

Using these face mills minimizes burrs and edge

chipping for cast iron applications.

The new face mills carry tangentially clamped inserts

with 4 cutting edges, which can be used for up to

19 mm depth of cut.

T465 LNMT 22...R/L

Available are three edge configurations:

T465 LNHT 2212-DNTR in grades IC830, IC5400,

DT7150, IC5100 and IC810, used for steel and

cast iron.

The T465 LNHT 2212-DN... inserts feature a high

positive rake cutting angle for a light cut and minimum

power consumption, and a positive axial angle (R.H.

helix) for soft entry into and exit from the workpiece.

The insert has a 2.5 mm flat wiper for high quality

surface finish. In addition, available are inserts with

chip splitting grooves that can greatly improve

performance in rough milling operations.

T465 LNHT 2212-DN-R in grade IC330, used for

machining stainless steel and high temperature alloys.

T465 LNMT 2212-CS in grades IC830 and IC5400.

The tools were designed for machining large parts

such as those found in power generation or

marine industries.

152


T465 FLN-22ST

65° Face Mills Carrying Tangentially Clamped Inserts

with 4 Helical, 22 mm Long Cutting Edges

D3

Da

65°

ap

L

D

D1

Right-hand shown

Designation D D1 ap Z L Da Arbor D3 Kg

T465 FLN D125-06-40R-22ST 125.00 143.6 19.00 6 63.00 40.00 B 95.00 3.60

T465 FLN D125-08-40R-22ST 125.00 143.6 19.00 8 63.00 40.00 B 95.00 3.80

T465 FLN D160-07-40R-22ST 160.00 185.6 19.00 7 63.00 40.00 C 120.00 5.20

T465 FLN D160-09-40R-22ST 160.00 185.6 19.00 9 63.00 40.00 C 120.00 5.30

T465 FLN D200-08-60R-22ST 200.00 218.8 19.00 8 63.00 60.00 C 135.00 7.70

T465 FLN D200-10-60R-22ST 200.00 218.8 19.00 10 63.00 60.00 C 135.00 7.70

T465 FLN D250-10-60R-22ST 250.00 270.0 19.00 10 63.00 60.00 C 150.00 12.20

T465 FLN D250-12-60R-22ST 250.00 270.0 19.00 12 63.00 60.00 C 150.00 12.10

T465 FLN D315-12-60R-22ST 315.00 338.0 19.00 12 80.00 60.00 D 225.00 27.30

Spare Parts

Designation Seat Bayonet Screw Torx Blade T-Handle Insert Screw Torx Blade 1

T465 FLN D125-06-40R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D125-08-40R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D160-07-40R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D160-09-40R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D200-08-60R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D200-10-60R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D250-10-60R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D250-12-60R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

T465 FLN D315-12-60R-22ST TT65-22 SR 11400664-HGNX-L12 * BLD IP20/S7 SW6-T SR 10507547 BLD IP25/S7

* Optional, should be ordered separately

T465 LNHT/LNMT 2212

Tangentially Clamped Insert with 4 Cutting Edges 22 mm Long, for 65° Cutters

l

W

65°

ap

2.5

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation W l S ap

(mm) (mm/t)

T465 LNHT 2212-ZN-R (1) 12.00 25.39 19.80 19.00 l 5.00-15.00 0.12-0.35

T465 LNHT 2212-ZNTR/L (2) 12.00 25.39 19.80 19.00 l l l l l 5.00-19.00 0.25-0.45

T465 LNMT 2212ZNTR-CS (3) 12.00 25.39 19.80 19.00 l l 5.00-19.00 0.25-0.35

• LNMT - utility inserts. LNHT - precision inserts.

(1) For stainless steel and high temperature alloys. (2) T465 LNHT 2212-ZNTL (for use on special request tools) available only in grade IC830 (3) Chip splitting insert

IC330

IC830

IC5400

IC810

DT7150

IC5100

153


H606 RXCU 1206-AXT

ECONOMICAL

PROFILING

Double-Sided Profiling Inserts

with Six 6 mm Corner Radii

ISCAR’s new inserts have six 90° segments of

6 mm radii round cutting edges, which

provide ramping down capability required for

profiling applications.

H606 RXCU 1206… insert is available with an

AXT chipformer for steel and cast iron applications

or with an AXMP chipformer, suitable for austenitic

stainless steel and high temperature alloys.

They are used on 50, 63 and 80 mm diameter

face mills.

Main Features

• The H606 RXCU 1206... inserts are not actually

round. Each has six 6 mm radii 90° cutting edge

arcs which can function like 12 mm standard round

H606 RXCU 1206-AXMP

inserts, meaning a more economical solution.

• Very positive rake angle to reduce

power consumption.

• Dovetail clamping configuration reduces the

stress on the clamping screw.

The new tools are an excellent solution for

profiling applications that require ramping down

or ramping up (pilling applications) in face or

shoulder milling.

A standard 12 mm round insert provides cutting

edges of practically 3x90°, while the

HELIDO H606 double-sided insert provides

6x90° cutting edges, both with ramping

down capability.

154


H606 FR-12

Face Mills Carrying Double-Sided Inserts with Six 6 mm Radius Cutting Edges

D3

Da

Rd°

L

ap

D1 D R6.0

Designation D1 D Z ap L Da Rd° Arbor (1) Kg

H606 FR D040-04-16-12 40.0 28.00 4 6.00 45.00 16.00 2.0 A 0.22

H606 FR D050-06-22-12 50.0 38.00 6 6.00 50.00 22.00 1.3 A 0.53

H606 FR D052-06-22-12 52.0 40.00 6 6.00 50.00 22.00 1.3 A 0.39

H606 FR D063-07-22-12 63.0 51.00 7 6.00 50.00 22.00 1.0 A 0.52

H606 FR D080-08-27-12 80.0 68.00 8 6.00 50.00 27.00 0.7 A 0.83

Spare Parts

Designation Screw Key Shell Lock Screw

H606 FR D040-04-16-12 SR 14-571 T-10/51

H606 FR D050-06-22-12 SR 14-571 T-10/51 SR M10X25DIN912 12.9

H606 FR D052-06-22-12 SR 14-571 T-10/51 SR M10X25DIN912 12.9

H606 FR D063-07-22-12 SR 14-571 T-10/51 SR M10X25DIN912 12.9

H606 FR D080-08-27-12 SR 14-571 T-10/51 SR M12X30DIN912

H606 RXCU 1206

Double-Sided Inserts with Six 6 mm Radius Cutting Edges, for Profile Milling

di

Rd°

r

S

Dimensions Tough Ö Hard Recommended Machining Data

IC830

IC808

ap

(mm)

fz

(mm/t)

Designation di r S

H606 RXCU 1206-AXMP (1) 12.20 6.00 5.90 l l 2.00-6.00 0.10-0.40

H606 RXCU 1206-AXT (2) 12.20 6.00 5.90 l l 2.00-6.00 0.10-0.40

(1) For stainless steel and high temperature alloys (2) For steel and cast iron applications

For tools, see pages: H606 FR‐12

AXMP

AXT

90° edge for

shoulder machining

90°

Edge segment used for improved chip formation

during rampdown applications

155


High PRODUCTIVITY

SLOTTING

SD-SP15 New T-Slot Cutters

The new SD-SP15 family consists of interchangeable

solid carbide T-slot milling heads and a cylindrical

steel shank.

The SD S-…SP15 cutters were developed for milling

relatively narrow slots and grooves.

SD-SP

A unique splined shank is used to transmit the torque

in the best way. It ensures very durable assembly to

withstand high cutting forces during slot milling and

bending forces caused by long reach overhang.

The 32 mm T-slot heads are available in a 2 to 5 mm

width range. The general-duty cutting geometry of

the heads is suited for efficient slot milling on a wide

range of materials.

156


SD-SP

Interchangeable Solid Carbide T-Slot Milling Heads

r

Tmax

D2

Da

D

W

L

Dimensions

Designation D W Z Tmax r Da D2 L

SD D32-2.0-R0.2-SP15 32.00 2.00 8 8.25 0.20 8.40 15.00 8.00 l

SD D32-3.0-R0.4-SP15 32.00 3.00 8 8.25 0.40 8.40 15.00 8.00 l

SD D32-4.0-R0.4-SP15 32.00 4.00 8 8.25 0.40 8.40 15.00 8.00 l

SD D32-5.0-R0.4-SP15 32.00 5.00 8 8.25 0.40 8.40 15.00 8.00 l

IC908

SD S-A-SP

Stepped Cylindrical Shanks for Interchangeable Solid Carbide T-Slot Milling Heads

L1

h

L3

L

D2

Tsi

dh6

Designation d D2 Tsi h L1 L L3 Kg

SD S-A-L100-C16-SP15 16.00 15.00 M4x0.5 16.00 18.2 100.00 105.00 0.16

Spare Parts

Designation Screw Torx Blade T-Handle

SD ...-SP15 SR M5X0.5-SP15 HG BLD T20/S7 SW6-T-SH

157


T490 LNMT 08...-CS

T490 LNMT 13...-CS

REDUCED VIBRATION

HELITANG T490

CHIP SPLITTING INSERTS

• T490 LNMT 0804PNR-CS – a HELITANG

insert with four 8 mm cutting edges.

The insert has 2 splitting grooves on one cutting

edge and one groove on the opposite side.

• T490 LNMT 1306PNTR-CS – a HELITANG

insert with four 12.5 mm cutting edges.

The insert has 3 splitting grooves on one cutting

edge and 2 grooves on the opposite side.

• T490 LNMT 1607PN-R-CS – a HELITANG

insert with four 16 mm cutting edges.

The larger insert has 4 splitting grooves

on one side and 3 on the opposite side.

T490 LNMT 16...-CS

For optimal performance, it is recommended to mount

the inserts in an alternating edge configuration on

adjacent cutter flutes to achieve the most effective

chip splitting effect.

Due to the above, chip splitting inserts should

be used mainly on even-number flute cutters

for best performance.

158


T490 LNMT 08/13/16...-CS

Tangentially Clamped Insert with 4 Chip Splitting Helical Cutting Edges

ap

l

r

W

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

IC330

IC830

IC5400

IC810

IC808

ap

(mm)

fz

(mm/t)

Designation W l ap r S

T490 LNMT 0804PNR-CS 4.27 8.59 8.00 0.40 7.40 l l 1.50-5.00 0.10-0.15

T490 LNMT 1306PNTR-CS 6.65 13.74 12.50 0.80 13.05 l l l l 4.00-12.00 0.10-0.20

T490 LNMT 1607PN-R-CS 7.00 17.04 16.00 0.80 15.83 l 5.00-15.00 0.10-0.25

Machining Examples

Shoulder Milling

Tool: T490 LNM D25-30-2-W25-08C

Insert: T490 LNMT 0804PNR-CS IC830

Workpiece: SAE 4340 (29 HRc)

Vc = 130 m/min

Fz= 0.12 mm/tooth

ap= 25 mm

ae= 8 mm

Coolant: Air

Metral removal rate: 80 cm 3 /min

Tool: T490 FLN D050-04-22-16

Insert: T490 LNMT 1607 PN-R-CS

Workpiece: SAE 4340 (29 HRc)

Vc = 150 m/min

Fz= 0.15 mm/tooth

Vf= 573 mm/min

ap= 15 mm

ae= 35 mm

Coolant: Air

Tool life= 60 min

Metal removal rate= 300 cm 3 /min

IC830

Tool: T490 LNK D40-48-3-CF4-13

Insert: T490 LNMT 1306PNTR-CS IC830

Workpiece: TiAl6V4

Vc = 45 m/min

Fz= 0.14 mm/tooth

Vf= 150 mm/min

ap= 45 mm

ae= 13 mm

Coolant: Emulsion

Tool life= 45 min

Metal removal rate= 88 cm 3 /min

-CS (Chip Splitting)

Regular Edge

159


REDUCED VIBRATIONS

ON HIGH OVERHANG

New HELI2000 CHATTERFREE Insert

ISCAR is introducing a new insert with a unique

CHATTERFREE geometry, further upgrading the

HELI2000 milling line performance.

The new unique CHATTERFREE insert can

be mounted on any HM90 E90AD endmill,

HM90 F90A face mill, HELIMILL shell mill or

extended flute cutter.

Features

• Asymmetrical design with 2 different cutting edges

• Reduced chatter, which increases tool life

• Ground cutting edges, providing more

accurate perpendicularity

• Special edge preparation

• 10% less power consumption vs. regular insert

• Improved chip evacuation due to unique axial

variable cutting edges

• Most efficient on even number flute milling tools

• Wide wiper edge improves excellent surface finish

• Available in SUMO TEC carbide grades,

IC380 and IC830

160


HM90 ADCT 1505PDR-CF

Inserts with 2 Different Cutting Edge Configurations, Designed for Chatter Dampening

W

Rd°

ap

l

F

r

S

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap fz

Designation W l ap S r F

(mm) (mm/t)

HM90 ADCT 1505PDR-CF 9.30 15.70 14.00 6.40 0.80 4.20 l l 5.00-14.00 0.08-0.15

IC830

IC380

HM90 ADCT 1505PDR-CF

Edge helix angle is identified by different colors.

Each cutting edge has a different axial angle,

which is identified by either a yellow or black

colored flank surface.

The inserts should be mounted in alternating

edge configuration order (yellow followed by

black) on the cutter.

161


RXMT 1607N

VERSATILE

INSERT POCKET

OXMT 0507R08-FF

OXMT 050705-R-HP

OXMT 0507R08-FF and RXMT 1607N Inserts

Expand HELIDO Mills Application Options

ISCAR is further expanding the HELIDO line by

introducing the OXMT 0507R08-FF insert, which

was designed to add the FEEDMILL’s extremely

high feed ability to the popular HELIDO 845 and

890 milling lines and the moderate feed advantage

to the HELIDO 865 line.

Another innovation is the RXMT 1607N round insert

which adds profiling and corner rounding application

options to the SOF45…, SOE45…, S890… and

FF-SOF… milling cutter families.

The OXMT 0507R08-FF is a single-sided insert.

In comparison to the entry angles obtained

on the tools when the original ONMU/ONHU 0505…

inserts are used; the new insert features 8 large

radius cutting edges rotated by 15° CCW.

The new entry angles were achieved by a 15°

rotation of the cutting edges relative to the bottom

flanks of the insert.

The new FEEDMILL OXMT 0507R08-FF insert is

produced from the advantageous SUMO TEC

carbide grade IC808. The RXMT 1607N round insert

is produced from the very tough grade IC830.

As with other FEEDMILL tools, the resultant cutting

forces are directed axially towards the spindle.

This provides high stability and enables machining

at high feeds with long overhang, using small to

medium machines; or machining less rigidly clamped

workpieces and yet being able to attain considerable

metal removal rates.

162


SOE45 8/16

Multifunctional Endmills for Octagonal, Square and

Round Insert Contours with Various Entry Angles

Rd°

A

d

B C D E

NEW NEW NEW

L L4 L5

L6

L7

45º

45º

45º

D

D1

ap

D4

D1

ap4

D5 ap5 D6 15º

D7

D8

D9

ap6

D10

D1

ap7

A ONMU 0505… B S845 SNMU 1305…

Designation D D1 ap L D4 D1 ap4 L4 Z d Shank (1) Kg

SOE45 8/16-D025-02-W20R 25 35.4 3.5 100 22.65 35.4 6 101.2 2 20 W 0.3

SOE45 8/16-D032-03-W25R 32 42.4 3.5 100 29.65 42.4 6 101.2 3 25 W 0.5

SOE45 8/16-D040-04-W32R 40 50.4 3.5 110 37.65 50.4 6 111.2 4 32 W 0.9

C RXMT 1607N D OXMT 0507R08-FF

Designation D5 D7 ap5 L5 Rd D6 D8 D9 ap6 L6 Z d Shank (1) Kg

SOE45 8/16-D025-02-W20R 20.9 36.5 7.9 101.6 3.1 20.1 29.4 35.6 1.2 101.3 2 20 W 0.3

SOE45 8/16-D032-03-W25R 27.5 43.3 7.9 101.6 4.2 26.7 36.2 42.6 1.2 101.3 3 25 W 0.5

SOE45 8/16-D040-04-W32R 35.4 51.3 7.9 111.6 3.7 37.5 47 50.6 1.2 111.3 4 32 W 0.9

E OXMT 050705-R-HP

Designation D10 D1 ap7 L7 Z d Shank (1) Kg

SOE45 8/16-D025-02-W20R 25.3 35.4 2.9 101.2 2 20 W 0.3

SOE45 8/16-D032-03-W25R 32.3 42.4 2.9 101.2 3 25 W 0.5

SOE45 8/16-D040-04-W32R 40.3 50.4 2.9 111.2 4 32 W 0.9

(1) Weldon

Spare Parts

Designation Screw Torx Blade T-Handle

SOE45 8/16 SR 11800745 BLD IP15/S7 SW6-T-SH

163


SOF45

Multifunctional Face Mills for Octagonal, Square and

Round Insert Contours with Various Entry Angles

Rd°

A

D3

Da

B C D E

NEW NEW NEW

L

45º

L4

45º

L5

L6

45º

L7

D

D1

ap

D4

D1

ap4

D5

D7

ap5

D6

D8

D9

15º

ap6

D10

D1

ap7

A ONMU 0505… B S845 SNMU 1305…

Designation D D1 ap L D4 D1 ap4 L4 Z Da D3 Arbor Coolant Kg

SOF45 8/16-D040-04-22R 40 50.4 3.5 40 37.65 50.4 6 41.2 4 22 45 A Y 0.4

SOF45 8/16-D050-03-22R 50 60.4 3.5 40 47.65 60.4 6 41.2 3 22 48 A Y 0.6

SOF45 8/16-D050-04-22R 50 60.4 3.5 40 47.65 60.4 6 41.2 4 22 48 A Y 0.5

SOF45 8/16-D050-06-22R 50 60.4 3.5 40 47.65 60.4 6 41.2 6 22 48 A Y 0.6

SOF45 D050-04-22-R13 52.35 62.7 3.5 38.8 50 62.7 6 40 4 22 48 A Y 0.5

SOF45 8/16-D063-04-22R 63 73.4 3.5 40 60.65 73.4 6 41.2 4 22 48 A Y 0.7

SOF45 8/16-D063-06-22R 63 73.4 3.5 40 60.65 73.4 6 41.2 6 22 48 B N 0.7

SOF45 8/16-D063-08-22R 63 73.4 3.5 40 60.65 73.4 6 41.2 8 22 48 B N 0.7

SOF45 D063-06-22-R13 65.35 75.7 3.5 38.8 63 75.7 6 40 6 22 48 B Y 1

SOF45 8/16-D080-07-27R 80 90.4 3.5 50 77.65 90.4 6 51.2 7 27 60 B N 1.2

SOF45 8/16-D080-10-27R 80 90.4 3.5 50 77.65 90.4 6 51.2 10 27 60 B N 1.3

SOF45 D080-07-27-R13 82.35 92.7 3.5 48.8 80 92.7 6 50 7 27 60 B Y 1.2

SOF45 8/16-D100-08-32R 100 110.4 3.5 50 97.65 110.4 6 51.2 8 32 70 B N 1.6

SOF45 8/16-D100-12-32R 100 110.4 3.5 50 97.65 110.4 6 51.2 12 32 70 B N 1.7

SOF45 D100-08-32-R13 102.35 112.7 3.5 48.8 100 112.7 6 50 8 32 70 B Y 1.7

SOF45 8/16-D125-10-40R 125 135.4 3.5 63 122.65 135.4 6 64.2 10 40 82 B N 3

SOF45 8/16-D125-16-40R 125 135.4 3.5 63 122.65 135.4 6 64.2 16 40 82 B N 3

SOF45 D125-10-40-R13 127.35 137.7 3.5 61.8 125 137.7 6 63 10 40 82 B Y 3

SOF45 8/16-D160-12-40R 160 170.4 3.5 63 157.65 170.4 6 64.2 12 40 92 C N 3.8

SOF45 8/16-D200-14-60R 200 210.4 3.5 63 197.65 210.4 6 64.2 14 60 135 C N 6.5

SOF45 8/16-D250-16-60R 250 260.4 3.5 63 247.65 260.4 6 64.2 16 60 137 C N 6.7

SOF45 8/16-D315-20-60R 315 329.4 3.5 80 312.65 329.4 6 81.2 20 60 222 C N 19

C RXMT 1607N… D OXMT 0507R08-FF…

Designation D5 D7 ap5 L5 Rd D6 D8 D9 ap6 L6 Z Da D3 Arbor Coolant Kg

SOF45 8/16-D040-04-22R 35.4 51.2 7.9 41.6 3.7 34.5 44 50.5 1.2 41.3 4 22 45 A Y 0.4

SOF45 8/16-D050-03-22R 45.4 61.2 7.9 41.6 5.6 44.5 54 60.5 1.2 41.3 3 22 48 A Y 0.6

SOF45 8/16-D050-04-22R 45.4 61.2 7.9 41.6 5.6 44.5 54 60.5 1.2 41.3 4 22 48 A Y 0.5

SOF45 8/16-D050-06-22R 45.4 61.2 7.9 41.6 5.6 44.5 54 60.5 1.2 41.3 6 22 48 A Y 0.6

SOF45 D050-04-22-R13 47.75 63.55 7.9 40.4 5.4 46.95 56.35 62.9 1.2 40.1 4 22 48 A Y 0.5

SOF45 8/16-D063-04-22R 58.4 74.2 7.9 41.6 6.3 57.5 67 73.5 1.2 41.3 4 22 48 A Y 0.7

SOF45 8/16-D063-06-22R 58.4 74.2 7.9 41.6 6.3 57.5 67 73.5 1.2 41.3 6 22 48 B N 0.7

SOF45 8/16-D063-08-22R 58.4 74.2 7.9 41.6 6.3 57.5 67 73.5 1.2 41.3 8 22 48 B N 0.7

SOF45 D063-06-22-R13 60.75 76.55 7.9 40.4 5.7 59.95 69.35 75.9 1.2 40.1 6 22 48 B Y 1

SOF45 8/16-D080-07-27R 65.4 91.2 7.9 51.6 6.2 74.5 84 90.5 1.2 51.3 7 27 60 B N 1.2

SOF45 8/16-D080-10-27R 65.4 91.2 7.9 51.6 6.2 74.5 84 90.5 1.2 51.3 10 27 60 B N 1.3

SOF45 D080-07-27-R13 77.6 93.4 7.9 50.4 6.0 76.95 86.35 92.9 1.2 50.1 7 27 60 B Y 1.2

SOF45 8/16-D100-08-32R 95.4 111.2 7.9 51.6 4.7 94.5 104 110.5 1.2 51.3 8 32 70 B N 1.6

SOF45 8/16-D100-12-32R 95.4 111.2 7.9 51.6 4.7 94.5 104 110.5 1.2 51.3 12 32 70 B N 1.7

SOF45 D100-08-32-R13 97.75 113.55 7.9 50.4 4.6 96.95 106.35 112.9 1.2 50.1 8 32 70 B Y 1.7

SOF45 8/16-D125-10-40R 120.4 136.2 7.9 64.6 3.6 119.5 129 135.5 1.2 64.3 10 40 82 B N 3

SOF45 8/16-D125-16-40R 120.4 136.2 7.9 64.6 3.6 119.5 129 135.5 1.2 64.3 16 40 82 B N 3

SOF45 D125-10-40-R13 122.75 138.55 7.9 63.4 3.5 121.95 131.35 137.9 1.2 63.1 10 40 82 B Y 3

SOF45 8/16-D160-12-40R 155.4 171.2 7.9 64.6 2.6 154.5 164 171.5 1.2 64.3 12 40 92 C N 3.8

SOF45 8/16-D200-14-60R 195.4 211.2 7.9 64.6 2.0 194.5 204 211.5 1.2 64.3 14 60 135 C N 6.5

SOF45 8/16-D250-16-60R 245.4 261.2 7.9 64.6 1.5 244.5 254 261.5 1.2 64.3 16 60 137 C N 6.7

SOF45 8/16-D315-20-60R 310.4 326.2 7.9 81.6 1.0 309.5 319 326.5 1.2 81.3 20 60 222 C N 19

164


SOF45 (continued)

Multifunctional Face Mills for Octagonal, Square and Round Insert

Contours with Various Entry Angles

A

D3

Da

B C D E

Rd°

NEW NEW NEW

L

45º

L4

45º

L5

L6

45º

L7

D

D1

ap

D4

D1

ap4

D5

D7

ap5

D6

D8

D9

15º

ap6

D10

D1

ap7

E OXMT 050705-R-HP

Designation D10 D1 ap7 L7 Z Da D3 Arbor Coolant Kg

SOF45 8/16-D040-04-22R 40.3 50.4 2.9 41.2 4 22 45 A Y 0.4

SOF45 8/16-D050-03-22R 50.3 60.4 2.9 41.2 3 22 48 A Y 0.6

SOF45 8/16-D050-04-22R 50.3 60.4 2.9 41.2 4 22 48 A Y 0.5

SOF45 8/16-D050-06-22R 50.3 60.4 2.9 41.2 6 22 48 A Y 0.6

SOF45 D050-04-22-R13 52.65 62.7 2.9 40.2 4 22 48 A Y 0.5

SOF45 8/16-D063-04-22R 63.3 73.4 2.9 41.2 4 22 48 A Y 0.7

SOF45 8/16-D063-06-22R 63.3 73.4 2.9 41.2 6 22 48 B N 0.7

SOF45 8/16-D063-08-22R 63.3 73.4 2.9 41.2 8 22 48 B N 0.7

SOF45 D063-06-22-R13 63.65 75.7 2.9 40.2 6 22 48 B Y 0.7

SOF45 8/16-D080-07-27R 80.3 90.4 2.9 51.2 7 27 60 B N 1.2

SOF45 8/16-D080-10-27R 80.3 90.4 2.9 51.2 10 27 60 B N 1.3

SOF45 D080-07-27-R13 82.65 92.7 2.9 50.2 7 27 60 B Y 1.2

SOF45 8/16-D100-08-32R 100.3 110.4 2.9 51.2 8 32 70 B N 1.6

SOF45 8/16-D100-12-32R 100.3 110.4 2.9 51.2 12 32 70 B N 1.7

SOF45 D100-08-32-R13 102.65 112.7 2.9 50.2 8 32 70 B Y 1.7

SOF45 8/16-D125-10-40R 125.3 135.4 2.9 64.2 10 40 82 B N 3

SOF45 8/16-D125-16-40R 125.3 135.4 2.9 64.2 16 40 82 B N 3

SOF45 D125-10-40-R13 127.65 137.7 2.9 63.2 10 40 82 B Y 3

SOF45 8/16-D160-12-40R 160.3 170.4 2.9 64.2 12 40 92 C N 3.8

SOF45 8/16-D200-14-60R 200.5 210.4 2.9 64.2 14 60 135 C N 5.8

SOF45 8/16-D250-16-60R 250.3 260.4 2.9 64.2 16 60 137 C N 6.7

SOF45 8/16-D315-20-60R 315.3 329.4 2.9 81.2 20 60 222 C N 19

Spare Parts

Designation Screw Torx Blade T-Handle Shell Locking Screw

SOF45 8/16-D040-04-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X25DIN912

SOF45 8/16-D050-03-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X20DIN912

SOF45 8/16-D050-04-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X20DIN912

SOF45 8/16-D050-06-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X20DIN912

SOF45 D050-04-22-R13 SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X20DIN912

SOF45 8/16-D063-04-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH SR M10X20DIN912

SOF45 8/16-D063-06-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D063-08-22R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 D063-06-22-R13 SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D080-07-27R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D080-10-27R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 D080-07-27-R13 SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D100-08-32R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D100-12-32R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 D100-08-32-R13 SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D125-10-40R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D125-16-40R SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 D125-10-40-R13 SR 11800745 BLD IP15/S7 (1) SW6-T-SH

SOF45 8/16-D160-12-40R SR 11800745 BLD IP15/M7 (1) SW6-T-SH

SOF45 8/16-D200-14-60R SR 11800745 BLD IP15/M7 (1) SW6-T-SH

SOF45 8/16-D250-16-60R SR 11800745 BLD IP15/M7 (1) SW6-T-SH

SOF45 8/16-D315-20-60R SR 11800745 BLD IP15/M7 (1) SW6-T-SH

(1) IMPORTANT: Use only Torx Plus keys.

165


FF SOF

Multifunctional Face Mills for Octagonal, Square and

Round Insert Contours with Various Entry Angles

A B C

Da

Rd°

NEW

L

L5

L6

15° 16°

31º

D4

D

D1

ap

D5

D6

ap5

D6

D7

D8

ap6

A ONMU 0505… B S845 SNMU 1305…

Designation D D1 D4 ap L D5 D6 ap5 L5 Z Da D3 Arbor Kg

FF SOF 8/16-D063-06-22R 63 68.4 52.6 1.2 40 49.5 69.2 2.2 40.4 6 22 B 0.7

FF SOF 8/16-D080-07-27R 80 85.4 69.6 1.2 40 66.5 86.2 2.2 40.4 7 27 B 1.2

FF SOF 8/16-D100-08-32R 100 105.4 89.6 1.2 50 86.5 106.2 2.2 50.4 8 32 B 1.7

C OXMT 0507R08-FF…

Designation D6 D7 D8 ap6 L6 Z Da D3 Arbor Kg

FF SOF 8/16-D063-06-22R 56.6 66.8 70.4 2.7 40.9 6 22 B 0.7

FF SOF 8/16-D080-07-27R 73.6 83.8 87.4 2.7 40.9 7 27 B 1.2

FF SOF 8/16-D100-08-32R 93.6 103.8 107.4 2.7 50.9 8 32 B 1.7

Application Range According to Insert Type

2.5

2

Material: SAE 4340

ae: 0.7xD

Vc: 150-170 m/min

ap (mm)

1.5

1

S845 SNMU 13...

ONMU 05...

0.5

OXMT 05... FF

0

0 0.5 1

fz (mm/tooth)

1.5

2

Spare Parts

Designation Screw Torx Blade T-Handle Shell Locking Screw

FF SOF 8/16-D063-06-22R SR 11800745 BLD IP15/S7 SW6-T-SH SR M10X25DIN912

FF SOF 8/16 D080-07-27R SR 11800745 BLD IP15/S7 SW6-T-SH SR M12X30DIN912

FF SOF 8/16 D100-08-32R SR 11800745 BLD IP15/S7 SW6-T-SH

166


S890 FSN-13

Multifunctional Face Mills for Square, Round and Octagonal Insert Contours

Rd°

A B C

Da

NEW

NEW

L

L4

L5

89° ap 42°

15º

D4

D

ap4

ap5

D5

D7

D6

D6

A

S890 SNMU 1305…

OXMT 0507R08-FF…

Designation D ap L D4 D5 D6 ap4 L4 Z Da D3 Arbor Kg

S890 FSN D050-04-22-R13 50 10 40 37 46.5 53.1 1.2 41.2 4 22 A 0.4

S890 FSN D050-05-22-R13 50 10 40 37 46.5 53.1 1.2 41.2 5 22 A 0.5

S890 FSN D063-05-22-R13 63 10 40 50 59.5 66.1 1.2 41.2 5 22 A 0.6

S890 FSN D063-07-22-R13 63 10 40 50 59.5 66.1 1.2 41.2 7 27 A 0.6

S890 FSN D080-07-27-R13 80 10 50 67 76.5 83.1 1.2 51.2 7 27 B 0.9

S890 FSN D080-09-27-R13 80 10 50 67 76.5 83.1 1.2 51.2 9 27 B 1

S890 FSN D100-08-32-R13 100 10 50 87 96.5 103.1 1.2 51.2 8 32 B 1.5

S890 FSN D100-11-32-R13 100 10 50 87 96.5 103.1 1.2 51.2 11 32 B 1.6

S890 FSN D125-09-40-R13 125 10 63 112 121.5 128.1 1.2 64.2 9 40 B 2.5

S890 FSN D125-14-40-R13 125 10 63 112 121.5 128.1 1.2 64.2 14 40 B 2.6

B

C OXMT 050705-R-HP

Designation D7 D6 ap5 L5 Z Da D3 Arbor Kg

S890 FSN D050-04-22-R13 43.2 53.1 2.87 41.1 4 22 A 0.4

S890 FSN D050-05-22-R13 43.2 53.1 2.87 41.1 5 22 A 0.5

S890 FSN D063-05-22-R13 56.2 66.1 2.87 41.1 5 22 A 0.6

S890 FSN D063-07-22-R13 56.2 66.1 2.87 41.1 7 27 A 0.6

S890 FSN D080-07-27-R13 73.2 83.1 2.87 51.1 7 27 B 0.9

S890 FSN D080-09-27-R13 73.2 83.1 2.87 51.1 9 27 B 1

S890 FSN D100-08-32-R13 93.2 103.1 2.87 51.1 8 32 B 1.5

S890 FSN D100-11-32-R13 93.2 103.1 2.87 51.1 11 32 B 1.6

S890 FSN D125-09-40-R13 118.2 128.1 2.87 64.1 9 40 B 2.5

S890 FSN D125-14-40-R13 118.2 128.1 2.87 64.1 14 40 B 2.6

When used with OXMT 0507R08-FF inserts, the tools gain the FEEDMILL ability of machining at extremely high feeds - most effective for rough milling applications.

Spare Parts

Designation Screw Torx Blade T-Handle Shell Locking Screw

S890 FSN D...-..-22-R13 SR 11800745 BLD IP15/S7 SW6-T-SH SR M10X25DIN912

S890 FSN D...-..- .. -R13 SR 11800745 BLD IP15/S7 SW6-T-SH

167


Steel machining

cast Iron machining

D.O.C. / Feed Recommendations

D.O.C. / Feed Recommendations

ap

ap

mm

mm

S890 SNmu 1305 S890 SNmu 1305

9

9

8

8

7

7

6

(*) 6

5

5

4

4

3

3

2

2

1

1

0.1 0.2 0.3 0.4 fz

mm/tooth

for S890 SNMU 1305PNR-MM inserts

for S890 SNMU 1305PNTR inserts

0.1 0.2 0.3 0.4 fz

mm/tooth

(*) Maximum recommended D.O.C.

for S890 SNMU 1305PNTN insert

ap

mm

4

3

2

1

Steel machining

D.O.C. / Feed Recommendations

oXmT 050705-R-HP

Steel machining

D.O.C. / Feed Recommendations

ap

mm

oXmT 0507R08-FF...

1.2

1

0.8

0.6

0.4

0.2

0.1 0.2 0.3 0.4 fz

mm/tooth

0.5 1 1.5 2 fz

mm/tooth

Tool dia. 50-125

0.15

9

92°

168


OXMT 0507

Insert with 8 FEEDMILL Cutting Edges for High Feed Applications

OXMT 0507R08-FF

di

OXMT 050705-R-HP

l

di

S

F

l

ap

15°

F

ap

45°

Dimensions

Tough Ö Hard

Recommended

Machining Data

ap

fz

Designation ap di F l S

(mm) (mm/t)

OXMT 0507R08-FF 1.20 14.50 0.80 5.00 7.00 l 0.50-1.20 0.50-1.80

OXMT 050705-R-HP 2.70 15.10 1.24 4.10 7.00 l 0.50-2.50 0.25-0.40

For tools, see pages: FF SOF • S865 FSN‐13 • SOE45 8/16

IC830

IC808

-FF

-HP

RXMT 1607

Round Milling Inserts

Rd°

S

di

Dimensions

Recommended Machining Data

IC830

ap

(mm)

fz

(mm/t)

Designation di S

RXMT 1607N 15.90 7.00 l 0.50-8.00 0.08-0.30

RXMT 1607NPL 15.90 7.00 l 0.50-8.00 0.08-0.30

For tools, see pages: FF SOF • S865 FSN‐13 • SOE45 8/16

RXMT...N

RXMT...NPL

169


170


Ultimate

Clamping Security

Hydraulic and Weldon

Side-Clamping Combinations

for Ultimate Clamping Security

ISCAR is introducing revolutionary unique chucks

which combine user-friendly hydraulic clamping with

side screw clamping for Weldon type shank tools.

The new HYDRO-SURE (patent pending)

adapters can be used for standard Weldon

shank tools – meaning that there is no need for

special/costly tools and adapters which prevent

tools from pullout.

Main Features

• High torque transmission when using standard

Weldon type shank tools

• Ultimate axial and radial movement prevention

of the cutter – tool pullout eliminated

• Very accurate concentricity of 0.003 mm

• Very rigid peripheral hydraulic clamping also

features vibration dampening

• Suitable for both heavy duty and

finishing applications

• Excellent surface finishing and prolonged

tool life in H.P.C. machining

The new HYDRO-SURE chucks are available

for a tool diameter range of 16-32 mm.

HSK A63 12-25 mm

HSK A100 12-32 mm

BT40

12-25 mm

BT50

12-32 mm

DIN69871 40 12-25 mm

DIN69871 50 12-32 mm

The HYDRO-SURE chucks are the best

adaptation solution, both for its secure and

economical advantages.

172


DIN69871-HYDRO S

Hydraulic and Weldon Side-Clamping Combination

with DIN69781 Form ADB Shanks

√N5

A

0.003 A

58-60 HRc

SS

Lmax

Lmin

G1

d2

D1 D3 D2

AT3 Taper

G6.3

SK 40=12,000RPM

SK 50= 8,000 RPM

G

J

L3

L1

L

Designation SS d2 D1 D3 D2 L L1 L3 L min L max J G1 G Kg

DIN69871 40 HYDRO S12X77 40 12.00 28.0 32.00 50.00 77.00 57.9 42.00 37.0 47.0 M10 M12x1 M16 1.30

DIN69871 40 HYDRO S16X80 40 16.00 34.0 38.00 50.00 80.00 60.9 45.00 42.0 52.0 M12x1 M14 M16 1.30

DIN69871 40 HYDRO S20X82 40 20.00 38.0 42.00 50.00 82.00 62.9 47.00 42.0 52.0 M12x1 M16 M16 1.30

DIN69871 40 HYDRO S25X117 40 25.00 46.0 50.00 50.00 117.00 97.9 97.90 48.0 58.0 M16x1 M18 M16 1.90

DIN69871 50 HYDRO S12X80 50 12.00 28.0 32.00 80.00 80.00 60.9 42.00 37.0 47.0 M10 M12x1 M24 2.60

DIN69871 50 HYDRO S16X80 50 16.00 34.0 38.00 80.00 80.00 60.9 45.00 42.0 52.0 M12x1 M14 M24 2.60

DIN69871 50 HYDRO S20X82 50 20.00 38.0 42.00 80.00 82.00 62.9 47.00 42.0 52.0 M12x1 M16 M24 3.30

DIN69871 50 HYDRO S25X117 50 25.00 46.0 50.00 80.00 117.00 97.9 52.00 48.0 58.0 M16x1 M18 M24 3.50

DIN69871 50 HYDRO S32X117 50 32.00 56.0 60.00 80.00 117.00 97.9 56.00 52.0 62.0 M16x1 M20 M24 3.80

• The coolant passages in the B type flange are blocked with screws which can be removed when required.

Spare Parts

Designation Clamping Key Screw Key Preset Screw Key 1

DIN69871 40 HYDRO S12X77 WRENCH HYDRO HEX 4* SR M12X16 DIN1835-B HW 5.0* PRESET SCREW HYDRO M10 HW 6.0*

DIN69871 40 HYDRO S16X80 WRENCH HYDRO HEX 4* SR M14X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 6.0*

DIN69871 40 HYDRO S20X82 WRENCH HYDRO HEX 4* SR M16X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 8.0*

DIN69871 40 HYDRO S25X117 WRENCH HYDRO HEX 4* SR M18X2X10 EM SHORT HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

DIN69871 50 HYDRO S12X80 WRENCH HYDRO HEX 4* SR M12X16 DIN1835-B HW 5.0* PRESET SCREW HYDRO M10 HW 6.0*

DIN69871 50 HYDRO S16X80 WRENCH HYDRO HEX 4* SR M14X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 6.0*

DIN69871 50 HYDRO S20X82 WRENCH HYDRO HEX 4* SR M16X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 8.0*

DIN69871 50 HYDRO S25X117 WRENCH HYDRO HEX 4* SR M18X2X10 EM SHORT HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

DIN69871 50 HYDRO S32X117 WRENCH HYDRO HEX 4* SR M20X16 DIN1835-B HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

* Optional, should be ordered separately

Tool Clamping and Removal

Instructions

Tool Clamping

1. Align Weldon/whistle notch flat cutter

against the side locking

screw 2 during tool insertion.

2. Close the pressure activation screw

1 to the required torque of

10 Nm max.

3. Close the locking screw 2 to the

required torque of 15 Nm max.

2

Side

Locking

Screw

1

Pressure

Activation

Screw

Tool Removal

1. Release the hydraulic pressure

activation screw 1

2. Release the side locking screw 2

3. Remove the tool.

15 Nm max.

10 Nm max.

Cylindrical

Weldon

Ø12-20 mm

Weldon

Ø25-32 mm

Whistle Notch *

Ø12-32 mm

✗ ✓ ✓ ✓

* The optional clamping method Whistle Notch uses the unique screw SR M...-BALL (available separately).

173


BT-HYDRO S

Hydraulic and Weldon Side-Clamping Combination

with BT MAS-403 Shanks

√N5

A

0.003 A

58-60 HRc

SS

Lmax

Lmin

G1

AT3 Taper

G6.3

BT 40=12,000RPM

BT 50= 8,000 RPM

D1 D3 D2

d2

G

J

L

L3

L1

Designation SS d2 D1 D3 D2 L L1 L3 L min L max J G1 G Kg

BT40 HYDRO S12X90 40 12.00 28.0 32.00 50.00 90.00 63.0 44.50 37.0 47.0 M10 M12x1 M16 1.40

BT40 HYDRO S16X90 40 16.00 34.0 38.00 50.00 90.00 63.0 47.50 42.0 52.0 M12x1 M14 M16 1.40

BT40 HYDRO S20X90 40 20.00 38.0 42.00 50.00 90.00 63.0 47.50 42.0 52.0 M12x1 M16 M16 1.50

BT40 HYDRO S25X90 40 25.00 46.0 50.00 50.00 90.00 63.0 51.00 48.0 58.0 M16x1 M18 M16 1.70

BT50 HYDRO S12X110 50 12.00 28.0 32.00 80.00 110.00 72.0 42.00 37.0 47.0 M10 M12x1 M24 4.60

BT50 HYDRO S16X110 50 16.00 34.0 38.00 80.00 110.00 72.0 45.00 42.0 52.0 M12x1 M14 M24 4.60

BT50 HYDRO S20X110 50 20.00 38.0 42.00 80.00 110.00 72.0 47.50 42.0 52.0 M12x1 M16 M24 4.70

BT50 HYDRO S25X120 50 25.00 46.0 50.00 80.00 120.00 82.0 47.50 48.0 58.0 M16x1 M18 M24 4.80

BT50 HYDRO S32X117 50 32.00 56.0 60.00 80.00 117.00 79.0 47.50 52.0 62.0 M16x1 M20 M24 4.90

Spare Parts

Designation Clamping Key Screw Key Preset Screw Key 1

BT40 HYDRO S12X90 WRENCH HYDRO HEX 4* SR M12X16 DIN1835-B HW 5.0* PRESET SCREW HYDRO M10 HW 6.0*

BT40 HYDRO S16X90 WRENCH HYDRO HEX 4* SR M14X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 6.0*

BT40 HYDRO S20X90 WRENCH HYDRO HEX 4* SR M16X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 8.0*

BT40 HYDRO S25X90 WRENCH HYDRO HEX 4* SR M18X2X10 EM SHORT HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

BT50 HYDRO S12X110 WRENCH HYDRO HEX 4* SR M12X16 DIN1835-B HW 5.0* PRESET SCREW HYDRO M10 HW 6.0*

BT50 HYDRO S16X110 WRENCH HYDRO HEX 4* SR M14X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 6.0*

BT50 HYDRO S20X110 WRENCH HYDRO HEX 4* SR M16X16 DIN1835-B HW 6.0* PRESET SCREW HYDRO M12 HW 8.0*

BT50 HYDRO S25X120 WRENCH HYDRO HEX 4* SR M18X2X10 EM SHORT HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

BT50 HYDRO S32X117 WRENCH HYDRO HEX 4* SR M20X16 DIN1835-B HW 8.0* PRESET SCREW HYDRO M16 HW 10.0*

* Optional, should be ordered separately

Ultimate

Clamping Security

Pressure Activation Screw

Actuator Clamping Sleeve

Side Locking Screw

Hydraulic Oil

Axial Adjustment Screw

Seal

Hydraulic Chuck With Side Locking

174


HSK A-HYDRO S

Hydraulic and Weldon Side-Clamping Combination with

HSK DIN69893 Form A Taper Shanks

√N5

A

0.003 A

58-60 HRc

Lmax

SS

Lmin

G1

d2

D1 D3 D2

G6.3

HSK A=50,63=15,000RPM

HSK A=80,100=10,000RPM

J

L3

L1

L

.

Designation SS d2 D1 D3 D2 L L1 L3 L min L max G1 J Kg

HSK A 63 HYDRO S12X90 63 12.00 29.0 32.00 50.00 90.00 64.0 44.00 37.0 47.0 M12 M10 1.20

HSK A 63 HYDRO S16X95 63 16.00 34.0 38.00 50.00 95.00 69.0 44.00 42.0 52.0 M14 M12x1 1.20

HSK A 63 HYDRO S20X100 63 20.00 38.0 42.00 50.00 100.00 74.0 52.00 42.0 52.0 M16 M12x1 1.30

HSK A 63 HYDRO S25X120 63 25.00 46.0 50.00 50.00 120.00 94.0 58.00 48.0 58.0 M18 M16x1 1.80

HSK A 100 HYDRO S12X95 100 12.00 29.0 32.00 50.00 95.00 66.0 47.00 37.0 47.0 M12 M10 2.60

HSK A 100 HYDRO S16X100 100 16.00 34.0 38.00 50.00 100.00 71.0 53.00 42.0 52.0 M14 M12x1 2.60

HSK A 100 HYDRO S20X105 100 20.00 38.0 42.00 50.00 105.00 76.0 59.00 42.0 52.0 M18 M12x1 2.70

HSK A 100 HYDRO S25X115 100 25.00 46.0 50.00 63.00 115.00 86.0 51.00 54.0 58.0 M18 M16x1 3.20

HSK A 100 HYDRO S32X120 100 32.00 56.0 60.00 63.00 120.00 91.0 59.00 52.0 62.0 M20 M16x1 3.60

Spare Parts

Designation Preset Screw Clamping Key Screw Key Key

1

HSK A 63 HYDRO S12X90

HSK A 63 HYDRO S16X95

HSK A 63 HYDRO S20X100

HSK A 63 HYDRO S25X120

HSK A 100 HYDRO S12X95

HSK A 100 HYDRO S16X100

HSK A 100 HYDRO S20X105

HSK A 100 HYDRO S25X115

HSK A 100 HYDRO S32X120

* Optional, should be ordered separately

PRESET SCREW

HYDRO M10

PRESET SCREW

HYDRO M12

PRESET SCREW

HYDRO M12

PRESET SCREW

HYDRO M16

PRESET SCREW

HYDRO M10

PRESET SCREW

HYDRO M12

PRESET SCREW

HYDRO M12

PRESET SCREW

HYDRO M16

PRESET SCREW

HYDRO M16

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

WRENCH

HYDRO HEX 4*

SR M12X16

DIN1835-B

SR M14X16

DIN1835-B

SR M16X16

DIN1835-B

SR M18X2X10

EM SHORT

SR M12X16

DIN1835-B

SR M14X16

DIN1835-B

SR M18X2X10

EM SHORT

SR M18X2X10

EM SHORT

SR M20X16

DIN1835-B

HW

5.0*

HW

6.0*

HW

6.0*

HW

8.0*

HW

5.0*

HW

6.0*

HW

6.0*

HW

8.0*

HW

8.0*

HW

6.0*

HW

6.0*

HW

8.0*

HW

10.0*

HW

6.0*

HW

6.0*

HW

10.0*

HW

10.0*

HW

10.0*

Cooling Tube

COOLING TUBE

HSK A 63*

COOLING TUBE

HSK A 63*

COOLING TUBE

HSK A 63*

COOLING TUBE

HSK A 63*

COOLING TUBE

HSK A 63*

COOLING TUBE

HSK A100*

COOLING TUBE

HSK A100*

COOLING TUBE

HSK A100*

COOLING TUBE

HSK A100*

Wrench

WRENCH COOL

TUBE HSK 63*

WRENCH COOL

TUBE HSK 63*

WRENCH COOL

TUBE HSK 63*

WRENCH COOL

TUBE HSK 63*

WRENCH COOL

TUBE HSK100*

WRENCH COOL

TUBE HSK100*

WRENCH COOL

TUBE HSK100*

WRENCH COOL

TUBE HSK100*

WRENCH COOL

TUBE HSK100*

175


PreventS

Tool Extraction

Pull-Out Secure Collets

Prevent Tool Extraction

The unique ER collets can be used with any standard

cylindrical, Weldon or whistle notch tools available

in the market, unlike other available systems which

require expensive specially designed shank tools.

The new collets can be used in any standard collet

chucks.

ER SURE Collet Range

ER32 SURE collets for tool diameters 12, 16

and 20 mm

ER40 SURE collets for tool diameters 12, 16,

20 and 25 mm

The new collets were designed especially for

machining exotic materials, aluminum and hardened

steel, used mainly in the aerospace industry and for

general high load machining.

Main Features

• Suitable for cylindrical, Weldon and whistle

notch shank standards

• Suitable for any 2, 3, 4, 5, or 6 flute tools

• High torque transfer by means of a rigid

driving tooth

• Secure clamping against any radial or axial

cutter movement

• Highly rigid clamping due to peripheral ER collet

type chucking

• Efficient vibration dampening by the ER spring

collet effect

• Suitable for heavy duty and complex

machining applications

• Improved tool life, which is very significant in

HPC applications

• Eliminates the risk of scrapping expensive

workpiece parts due to the tool being pulled

out or tool slipping in the collet

• Concentricity < 0.01 mm

176


ER-SURE

ER Collets with a Driving / Retaining Tooth, Designed to Prevent Solid Endmills Tools

from Slipping or Being Pulled Out

SS

30°


D

d2

D1

Designation SS d2 D D1 L

ER32 SURE 12 32 12.00 32.20 22.5 50.00

ER32 SURE 16 32 16.00 32.20 22.5 50.00

ER32 SURE 20 32 20.00 32.20 22.5 50.00

ER40 SURE 12 40 12.00 40.30 30.5 56.00

ER40 SURE 16 40 16.00 40.30 30.5 56.00

ER40 SURE 20 40 20.00 40.30 30.5 56.00

ER40 SURE 25 40 25.00 40.30 30.5 56.00

L

Preset stopper screw

Driving / retaining tooth

Important

• The preset stopper screw of the collet chuck

must be larger than the largest tool carried by the

spring collet size.

• Insert the tool only through the rear side of the

ER SURE collet, as the retaining tooth does not

enable inserting the tool from the front side.

177


Your Tool Advisor Genius

ITA recommends the optimal tool based on application parameters and your machine power.

3 tool options, 25 alternatives, cutting data, power consumption, cutting time, metal

removal rates, engineering support and more.

Dansk

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Available for Windows and MAC

operating systems, including

iPhones and iPads.

www.iscar.com


Quality Standard

ISCAR has been certified by the prestigious Standards

Institution, as being in full compliance with Quality and

Environmental & Occupational Health and Safety

Management Standards -

AS9100 Rev C

ISO 9001:2008

ISO 14001:2004

OHSAS 18001

THE STANDARDS INSTITUTION OF ISRAEL

THE STANDARDS INSTITUTION OF ISRAEL

THE STANDARDS INSTITUTION OF ISRAEL

In addition, completed products are inspected before

shipping, to ensure delivery of the finest quality goods.

Quality control facilities include the metallurgical

laboratory, raw metal testing, an online testing procedure

and a machining center for tool performance testing and

final product inspection.

Only the finest products are packaged for entry

into ISCAR’s inventory.


CTMS – Commodity and Tool Management Services

www.ctms-imc.com


ISCAR LTD.

Headquarters

Tefen 24959, Israel

Tel + 972 (0)4 997 0311

Fax + 972 (0)4 987 3741

www.iscar.com

headquarter@iscar.co.il

Argentina

ISCAR TOOLS ARGENTINA SA

Monteagudo 222

1437 Buenos Aires

Tel + 54 114 912 2200

Fax + 54 114 912 4411

admin@iscararg.com.ar

Australia

Headquarters and Technical Centre

Norwest Business Park

30 Brookhollow Avenue

Baulkham Hills NSW 2153

Tel + 61 (0) 2 8848 3500

Fax + 61 (0) 2 8848 3511

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www.iscar.com.au

Austria

ISCAR AUSTRIA GmbH

Im Stadtgut C 2

A-4407 Steyr-Gleink

Tel + 43 7252 71200-0

Fax + 43 7252 71200-999

office@iscar.at

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Belarus

JV ALC “TWING-M”

Slutskaya str. 3,

223056 v. Sennitsa

Minsk district

Tel +375 17 506-32-38

+375 17 506-33-31/65

Tel/Fax +375 17 506-32-37

info@twing.by

www.twing.by, www.iscar.by

Belgium

n.v. ISCAR Benelux s.a.

Roekhout 13

B 1702 Dilbeek (Groot-Bijgaarden)

Tel + 32 (0) 2 464 2020

Fax + 32 (0) 2 522 5121

info@iscar.be

www.iscar.be

Bosnia

(Representative Office)

Kralja Tvrtka I br. 17

BIH- 72000 Zenica

Tel +387 32 201 100

Fax +387 32 201 101

info@iscar.ba

Brazil

Iscar do Brasil Coml. Ltda.

Rodovia Miguel Melhado Campos,

Km 79, Bairro Moinho

CEP: 13280-000 - Vinhedo - SP

Tel + 55 19 3826-7100

Fax + 55 19 3826-7171

DDG 0800 701 8877

iscar@iscarbrasil.com.br

www.iscar.com.br

Bulgaria

ISCAR BULGARIA

Starozagorska 1, Str.

Floor 1, Office G,

6100 Kazanlak

Tel/Fax +359 431 62557

aa_iscar@infotel.bg

www.iscar.bg

Canada

ISCAR TOOLS INC.

2100 Bristol Circle

Oakville, Ontario L6H 5R3

Tel + 1 905 829 9000

Fax + 1 905 829 9100

admin@iscar.ca

www.iscar.ca

China

ISCAR CHINA

7B21, Hanwei Plaza,

7 Guanghua Road

Chaoyang District

Bejiing 100004

Tel + 86 10 6561 0261/2/3

Fax + 86 10 6561 0264

iscar@iscar.com.cn

www.iscar.com.cn

Croatia

ISCAR ALATI d.o.o.

J. Jelačiča 134

CRO-10430 Samobor

Tel +385 (0) 1 33 23 301

Fax +385 (0) 1 33 76 145

iscar@zg.t-com.hr

www.iscar.hr

Czech Republic

ISCAR CR s.r.o.

Mánesova 73, 301 00 Plzen

Tel + 420 377 420 625

Fax + 420 377 420 630

iscar@iscar.cz

www.iscar.cz

Denmark

KJ VAERKTOEJ AS/ISCAR DENMARK

Herluf Trolles Vej 3

DK-5220 Odense SO

Tel + 45 70 11 22 44

Fax + +45 46 98 67 10

kj@kj.dk

www.iscar.dk

Finland

ISCAR FINLAND OY

Ahertajantie 6

02100 Espoo

Tel +358-(0)9-439 1420

Fax +358-(0)9-466 328

info@iscar.fi

www.iscar.fi

France

ISCAR FRANCE SAS

8, Rue Georges Guynemer

78286 GUYANCOURT Cedex

Tel + 33 (0)1 30 12 92 92

Fax + 33 (0)1 30 43 88 22

info@iscar.fr

www.iscar.fr

Germany

ISCAR Germany GmbH

Eisenstockstrasse 14

D 76275 Ettlingen

Tel + 49 (0) 72 43 9908-0

Fax + 49 (0) 72 43 9908-93

gmbh@iscar.de

www.iscar.de

Hungary

ISCAR HUNGARY KFT.

Ganz Ábrahám str. 7

H-2142 Nagytarcsa

Tel +36 28 887 700

Fax +36 28 887 710

iscar@iscar.hu

www.iscar.hu

Italy

ISCAR ITALIA srl

Via Mattei 49 / 51

20020 Arese [MI]

Tel + 39 02 93 528 1

Fax + 39 02 93 528 213

marketing@iscaritalia.it

www.iscaritalia.it

Japan

ISCAR JAPAN LTD.

Head Office

15th Floor, Senri Asahi

Hankyu Building

1-5-3, Shinsenri-Higashimachi

Toyonaka-Shi,

Osaka 560-0082

Tel + 81 6 6835 5471

Fax + 81 6 6835 5472

iscar@iscar.co.jp

www.iscar.co.jp

Macedonia

(Representative Office)

Londonska 19/4

MK-1000 Skopje

Tel +389 2 309 02 52

Fax +389 2 309 02 54

info@iscar.com.mk

Mexico

ISCAR DE MÉXICO,

Av. de la Corte no. 3

Parque Ind El Marques

El Marques, Querétaro

C.P. 76246

Tel + 52 (442) 214 5505

Fax + 52 (442) 214 5510

iscarmex@iscar.com.mx

www.iscar.com.mx

The Netherlands

ISCAR NEDERLAND B.V.

Postbus 704, 2800 AS Gouda

Tel + 31 (0) 182 535523

Fax + 31 (0) 182 572777

info@iscar.nl

www.iscar.nl

New Zealand

ISCAR PACIFIC LTD.

1/501 Mt. Wellington Hwy.

Mt. Wellington Auckland

Tel + 64 9 5731280

Fax + 64 9 5730781

iscar@iscarpac.co.nz

www.iscar.co.nz

Poland

ISCAR POLAND Sp. z o.o.

ul. Gospodarcza 14

40-432 Katowice

Tel + 48 32 735 7700

Fax + 48 32 735 7701

iscar@iscar.pl

www.iscar.pl

Portugal

ISCAR Portugal, SA

Avd.Dr.Domingos Caetano de Sousa

Fracção B, Nº 541

4520-165 Santa Maria da Feira

Tel + 351 256 579950

Fax + 351 256 586764

info@iscarportugal.pt

www.iscarportugal.pt

Romania

ISCAR Tools SRL

Str. Maramures nr. 38,

Corp 2, Otopeni,

jud. Ilfov, cod 010832

Tel + 40 (0)312 286 614

Fax + 40 (0)312 286 615

iscar-romania@iscar.com

Russia

Moscow

ISCAR RUSSIA CIS

Godovikova str. 9, build. 10

129085 Moscow

Tel/fax +7 495 660 91 25/31

iscar@iscar.ru

www.iscar.ru

Chelyabinsk

ISCAR RF East Ltd

Malogruzovaya str., 1 - office 605

454007, Chelyabinsk

Tel/fax +7 351 2450432

rfe@iscar.com

www.iscar.ru

Serbia

ISCAR TOOLS d.o.o.

Autoput 22

SRB-11080 Zemun

Tel +381 11 314 90 38

Fax +381 11 314 91 47

info@iscartools.co.yu

Slovakia

ISCAR SR, s.r.o.

K múzeu 3

010 03 Zilina

Tel +421 (0) 41 5074301

Fax +421 (0) 41 5074311

info@iscar.sk

www.iscar.sk

Slovenia

ISCAR SLOVENIJA d.o.o.

IOC, Motnica 14

SI-1236 Trzin

Tel + 386 1 580 92 30

Fax + 386 1 562 21 84

info@iscar.si

www.iscar.si

South Africa

ISCAR SOUTH AFRICA (PTY) LTD.

47 Lake Road

Longmeadow Business Estate - North

Extension 7, Modderfontein,

Edenvale, Gauteng

P.O. Box 392

Longmeadow Business Estate - North 1609

ShareCall 08600-47227

Tel +27 11 997 2700

Fax +27 11 388 9750

iscar@iscarsa.co.za

www.iscar.co.za

South Korea

ISCAR KOREA

304 Youggye-Ri,

Gachang-myeon

Dalsung-gun, Daegu 711-860

Tel + 82 53 760 7590

Fax + 82 53 767 7203

koss@taegutec.co.kr

www.iscarkorea.co.kr

Spain

ISCAR IBERICA SA

Parc Tecnològic del Vallès

Avda. Universitat Autònoma 19-21

08290 Cerdanyola-Barcelona

Tel +34 93 594 6484

Fax +34 93 582 4458

iscar@iscarib.es

www.iscarib.es

Sweden

ISCAR SVERIGE AB

Kungsangsvagen 17B

Box 845

751 08 Uppsala

Tel + 46 (0) 18 66 90 60

Fax + 46 (0) 18 122 920

info@iscar.se

www.iscar.se

Switzerland

ISCAR HARTMETALL AG

Wespenstrasse 14

CH 8500 Frauenfeld

Tel + 41 (0) 52 728 0850

Fax + 41 (0) 52 728 0855

office@iscar.ch

www.iscar.ch

Taiwan

ISCAR Taiwan Ltd.

395, Da Duen South Road,

Taichung 408

Tel +886 (0)4-24731573

Fax +886 (0)4-24731530

iscar.taiwan@msa.hinet.net

www.iscar.org.tw

Thailand

ISCAR Thailand Ltd.

57, 59, 61, 63 Soi Samanchan-Babos

Sukhumvit Rd.

Phra Khanong, Khlong Toey

Bangkok 10110

Tel + 66 (2) 7136633-8

Fax + 66 (2) 7136632

iscar@iscarthailand.com

www.iscarthailand.com

Turkey

ISCAR Kesici Takim

Tic. Ve Iml. Ltd. Sti.

Gebze Organize Sanayi Bölgesi (GOSB)

Ihsan Dede Cad. No: 105

Gebze / Kocaeli

Tel + 90 (262) 751 04 84 (Pbx)

Fax + 90 (262) 751 04 85

iscar@iscar.com.tr

www.iscar.com.tr

Ukraine

ISCAR UKRAINE LLC

Volgodonska str., 66

02099 Kiev

Tel/fax +38 (044) 503-07-08

iscar_ua@iscar.com

www.iscar.com.ua

United Kingdom

ISCAR TOOLS LTD.

Woodgate Business Park

Bartley Green

Birmingham B32 3DE

Tel + 44 (0) 121 422 8585

Fax + 44 (0) 121 423 2789

sales@iscar.co.uk

www.iscar.co.uk

United States

ISCAR METALS INC.

300 Westway Place

Arlington, TX 76018-1021

Tel + 1 817 258 3200

Tech Tel 1-877-BY-ISCAR

Fax + 1 817 258 3221

info@iscarmetals.com

www.iscarmetals.com

Vietnam

ISCAR VIETNAM

(Representative Office)

Room D 2.8, Etown Building,

364 Cong Hoa, Tan Binh Dist.,

Ho Chi Minh City

Tel +84 38 123 519/20

Fax +84 38 123 521

iscarvn@hcm.fpt.vn

www.iscarvn.com

“As part of Iscar’s ongoing effort to

improve its products, it reserves the right

to make changes to any of the products

appearing in this publication, without

prior notice.”

© ISCAR LTD.

All rights reserved

03/2013

7861660 R


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