3 - Industrial Clutch Parts Limited

New Series Caliper Brakes

Page:

Index 3

Introduction 4 - 9

Hand Operated Caliper Brakes 10 - 15

Pneumatically Applied Caliper Brakes 16 - 34

Pneumatically Released Caliper Brakes 35 - 52

Pneumatically Applied Caliper Brakes 53 - 62

Hydraulically Applied Caliper Brakes 63 - 66

Hydraulically Released Caliper Brakes 67 - 75

Brake Discs 76

Caliper Brake Mounting Instructions 77

www.IndustrialClutch.com


We define applications and conditions of ICP products for their correct use, in order to observe the security rules,

according to EEC Directive 85/374.

GENERAL FEATURES

ICP Caliper brakes are designed to operate within the technical specifications described in this catalogue. It is

important not to exceed the technical specifications that they are designed for.

APPLICATION CHOICE

When selecting your ICP Caliper brake it is important to note the correct design process and safety factor for the

application. For Fail-safe brakes, the safety factor should be not less than 2. Please contact the ICP customer service team

when choosing your Caliper brake to ensure it is the correct product for the application.

USE

Please follow the Mounting and Maintenance instruction manual in order to follow the correct safety procedures.

Note: Spring Applied Caliper brakes contain compressed springs, therefore it is important to pay due care and attention

during mounting and maintenance of these brakes.

MOUNTING AND MAINTENANCE

Operators are advised to respect ECC Directive 89/656 and 89/686, using appropriate protective clothing and equipment,

(example: gloves, safety glasses, helmets and shoes) in order to avoid any accidents.

MOVING PARTS

Moving parts must be protected according to EEC Directive 89/393 , 91/386, 93/44 and 93/68 or according to the

equivalent rules effective in the countries where they are used.

FRICTION MATERIALS

Caliper brakes are supplied with asbestos free friction pads. Nevertheless, it is very important not to breathe friction dust

produced during the normal working of the brake. If in contact with friction material, please ensure your hands are clean

before drinking or eating food.

OILS, GREASES AND LUBRICANTS

Oils, greases and lubricants are used in limited quantity, to respect the environment. If in contact with these products

please wash your hands before drinking or eating. Hydraulic Caliper brakes require the use of Mineral Oil SAE ISO 46.



STORAGE

Operators are advised to respect EEC Directive 89/656 and 89/686 for the use of the correct protective clothing and

equipment, (such as gloves, safety glasses, helmets, safety shoes), to be protected against load, weight and to avoid any

accidents. Extra care should always be taken when storing caliper brakes at height and due consideration given to the

accumulative weight. Brakes are supplied with rubber seals that can generate toxic gas in case of fire. We suggest

firemen to use correct equipment such as gas masks.

DISPOSING

Disposal and recycling of used oil must follow EEC Directive 75/439, or the current laws of the country where it is used.

We suggest to remove the friction materials, once worn out, and dispose of according the laws of the country where it is

used, in European Directive 75/442.

CALIPER BRAKES FEATURES AND SPECIAL OPTIONS ON REQUEST

ICP Caliper brakes offer a wide range of solutions and specifications on request for different requirements and

applications:

- Remote control, giving the possibility of a remote operation for manual Caliper brakes.

STANDARD

- Friction cover for tensioning applications.

OPTIONAL

- Friction pad wear compensation.

STANDARD

- Friction material wear indicator, to monitor spare parts management and to avoid functional problems & machine downtime.

OPTIONAL

- Retaining screw for spring applied brakes for safety during the mounting and maintenance operations.

OPTIONAL

- Double Pad version, for lower friction material wear and increased thermal dissipation.

OPTIONAL, on CB 5 - CB 6 series

- On-Off Indicator, to avoid starting the machine when the brake is closed.

OPTIONAL

- Inclined Mounting Kit, allows the mounting of caliper brake in every position.

OPTIONAL

SELECTION OF CALIPER BRAKE

The correct Caliper brake selection depends on:

- Customer supplied application data

- Correct Mounting of caliper brake.

- Performance and technical features of the brake, especially Dynamic Torque (Mi) and thermal capacity

- Different Braking modes:

* Emergency stop

* Tensioning

* Cyclic stop



Please find below symbols and formulae for the selection of the correct caliper brake in different applications.

Warning: Initial braking torque can be 30% to 50% less than catalogue torque until the friction pads burnish completely

with the brake disc surface.

* EMERGENCY STOP

Mi : Dynamic torque

[Nm]

P : Heat produced, each stop

[Kw]

Jt : Total inertia load [Kgm ]

n : Rotating speed

[rev/min]

t : Braking time

[s]

* TENSIONING

Mi : Dynamic torque [Nm]

Pc : Heat produced continuous [Kw]

T : Web tension [N ]

n : Rotating speed [rev/min]

v : Web speed [m/min]

D : Roll diameter [m]

* CYCLIC STOP

Mi : Dynamic torque [Nm]

P : Heat produced per stop [Kw]

Pc : Heat produced continuous [Kw]

Jt : Total inertia load [Kgm ]

n : Rotating speed [rev/min]

t : Braking time [s]

z : Stops/minute [n°/min]



Industrial Clutch Parts are pleased to introduce a new and expanded range of caliper brakes with innovative solutions for

every requirement. Years of experience combined with a continuous feedback from many different users and a careful

analysis of their demands, has allowed us to develop a range of products that revolutionises the caliper brake concept

with the introduction of many improvements and innovative technical solutions.

With an extended range of Caliper Brakes, now with six modes, we are able to offer a wide selection, giving

consideration to brake torque, dimension , mode of assembly and disc brake thickness.

- Hand operated Caliper Brakes - Adjustable braking is manually implemented by the operator with the rotation of a

handwheel mechanism or by a remote control linkage.

- Caliper Brakes pneumatically applied spring released - Braking is implemented by air pressure

- Caliper Brakes spring applied pneumatically released - Braking is implemented by springs and released by air pressure.

- Duo Caliper Brakes - The advantages of both brake calipers pneumatically applied/spring released and brake calipers

spring applied/pneumatically released in one single pneumatic thruster, saving space and cost.

- Caliper Brakes hydraulically applied spring released - Braking is implemented by hydraulic pressure.

- Caliper Brakes spring applied hydraulically released- Braking is implemented by springs and released by hydraulic

pressure.

The new series introduces several technological advantages, offering a wide choice of solutions:

1 New Self-aligning System with Orthogonal Sliding

2 New Modular System

3 New Patented Actuators

1. Self-aligning System with sliding caliper arms

The unique self-aligning system with patented orthogonal sliding, of sliding caliper arms, introduces several

improvements.

Both caliper arms are hinged on two steel slides allowing them to move perpendicular to the disc. This freedom of

movement allows the caliper to self-align perfectly to the disc ensuring complete pad contact with the brake disc face.

In this configuration, the thruster (A) is supported by the arm control lever (B) that can move only orthogonally. In this

way the weight of the thruster doesn’t cause the friction pads to fall into the disc when the brake is open. Freedom of

movement combined with the axial configuration of the thruster also allows an easier brake installation.

CB 5 Series

CB 6 - CB 9 Series



2. Central Support Modular System

The concept of modularity has always been a central objective in design choices. The modular system for caliper brake

combines high performance and small size with the possibility to simply re configure the caliper brake if necessary.

It is possible to replace the central caliper bracket to vary the thickness of the brake disc, or replace the thruster if

necessary. For example, if a larger braking force is required, simply increase the thruster/brake disc thickness as required

but without changing the complete brake.

The patented system with double lever and central changeable bracket allows more than 25 different configurations

using a single caliper body. This solution applies to two sets of caliper brakes below:

- CB 3 Series,entirely made of aluminium is small, lightweight and compact for low torque applications.

- CB 4 Series is more rugged, more powerful, with increased friction pads and recovery system.



3. New Compact Thruster

The innovation also involves the thrusters. The new compact range of actuators is the optimal solution to fulfill all

requirements of strength and compactness.

The new patented system positions the pneumatic thruster between the two series CB 1 - CB 4 caliper levers with an

important size reduction. In all thrusters of the new range of caliper brakes the old seal diaphragm has been replaced by

a more modern and compact rubber seal for reciprocating motions.

This design choice means a smaller thruster, more rugged and reliable, while maintaining the same power.

New Thruster designs ensure:

- Size Reduction

- Increased Reliability

- Lower Cost

- Spare Parts readily available


Range of Hand Operated Caliper PM... Brakes 19.06

SERIE COMPLETA FRENI A PINZA MANUALI

RANGE OF CALIPER BRAKES HAND OPERATED

CBM1 / CBM2

Md = 40÷190Nm

CBM3

Md = 35÷135Nm

CBM4

Md = 152÷626Nm

CBM5

Md = 70÷331Nm

CBM6

Md = 178÷839Nm

CBM7

Md = 321÷747Nm

CBM8

Md = 321÷747Nm

CBM9

Md = 10000÷29200Nm

CBM10

Md = 10000÷29200Nm


Caliper Brake

CBM 1

Hand Operated

Braking Torque: Md = [Ftx(Φ(m)/2-0.009(m))]

Warning: Initial Braking Torque can be rduced by %-50%

Maximum total wear of pads: CBM 1/08 = 8mm

CBM 1/12.7 = 4mm

MODEL CODE A B C D Max E Max Braking Force Weight

CBM 1/08 051010701 8 50 40 83 108 Ft = 690N 0.6kg

CBM 1/12 051010702 12.7 50 40 83 108 Ft = 690N 0.6kg

CBM 2


Warning: Initial Braking Torque can be reduced by 30%-50%

Maximum total wear of pads: CBM 2/08 = 8mm

CBM 2/12.7 = 4mm


CBM 2/08 051020701 8 68 56 110 144 Ft = 1000N 1.5kg

CBM 2/12 051020702 12.7 68 56 110 144 Ft = 1000N 1.5kg



Caliper Brake

Hand Operated

CBM 3



Maximum total wear of pads = 5mm


CBM 3/08 051030701 8 61 74 125 113 Ft = 700N 1.1kg

CBM 3/12 051030702 12.7 65 76 127 113 Ft = 700N 1.2kg

CBM 4





CBM 4/08 051040701 8 85 54 103 157 Ft = 3500N 3.2kg

CBM 4/12 051040702 12.7 89 53 104 157 Ft = 3500N 3.3kg

CBM 4/25 051040703 25.4 102 54 111 165 Ft = 3500N 3.4kg


Caliper Brake

Hand Operated

CBM 5





CBM 5/12 051050701 12.7 124 153 226 136 Ft = 1200N 4.4kg

CBM 5/25 051050702 25.4 130 153 226 136 Ft = 1200N 4.6kg

CBM 6





CBM 6/12 051060701 12.7 190 227 127 222 Ft = 3040N 8.2kg

CBM 6/25 051060702 25.4 190 227 128 223 Ft = 3040N 8.4kg


Caliper Brake

Hand Operated

CBM 7





CBM 7/12 051070701 12.7 180 244 129 219 Ft = 2750N 10.4kg

CBM 7/25 051070702 25.4 180 244 135 225 Ft = 2750N 10.6kg

CBM 8





CBM 8/12 051080701 12.7 148 244 131 204 Ft = 2750N 8.7kg

CBM 8/25 051080702 25.4 148 244 138 211 Ft = 2750N 8.9kg


Caliper Brake

CBM 9

Hand Operated





CBM 9/25 051090701 25.4 244 507 384 506 Ft = 41800N 62.5kg

CBM 9/30 051090702 30 244 507 384 506 Ft = 41800N 62.5kg

CBM 9/40 051090703 40 244 507 389 511 Ft = 41800N 62.5kg

CBM10





CBM 10/25 051100701 25.4 244 507 384 506 Ft = 41800N 60.0kg

CBM 10/30 051100702 30 244 507 384 506 Ft = 41800N 60.0kg

CBM 10/40 051100703 40 244 507 389 511 Ft = 41800N 60.0kg


SERIE COMPLETA FRENI A PINZA PNEUMATICI POSITIVI

RANGE OF CALIPER BRAKES PNEUMATICALLY APPLIED

Range of Pneumatically Applied Caliper PP... Brakes 19.16

SLB1 / SLB2

Md

= 33÷330Nm

CB1 / CB2

Md = 23÷165Nm

CB3...

Md

= 6÷112Nm

CB4...

Md = 28÷1045Nm

CB5...

Md

= 45÷1600Nm

CB6...

Md = 112÷3850Nm

CB7...

Md

= 207÷3500Nm

CB8...

Md = 207÷3500Nm

CB9...

Md = 5650÷36880Nm

CB10...

Md = 5650÷36880Nm


Modular Braking System

Pneumatically Applied

SLB 1

Operating Pressure: Pl = 6bar

Max Cylinder Volume: 12cm 3




MODEL CODE A B C D E Braking Force Weight

SLB 1/08 051010801 8 84 85 50.5 93 Ft = 500N 0.6kg

SLB 1/12 051010802 12.7 84 85 50.5 93 Ft = 500N 0.6kg

SLB 2







SLB 2/08 051012801 8 115 108 63 118 Ft = 1220N 1.3kg

SLB 2/12 051012802 12.7 115 108 63 118 Ft = 1220N 1.3kg


Caliper Brake


CB1





Maximum total wear of pads: CB 1/08 = 8mm

CB 1/12.7 = 4mm


CB 1/08 051010201 8 50 40 68 57 Ft = 400N 0.4kg

CB 1/12 051010202 12.7 50 40 68 57 Ft = 400N 0.4kg

CB 2

Operating Pressure: Pl = 6bar Max Cylinder Volume: 10cm 3



Maximum total wear of pads: CB 2/08 = 8mm

CB 2/12.7 = 4mm


CB 2/08 051020201 8 68 56 104 72 Ft = 900N 11kg

CB 2/12 051020202 12.7 68 56 104 72 Ft = 900N 11kg


Caliper Brake


CB 3







CB 3/08 051030201 8 61 108 39 69 Ft = 130N 0.6kg

CB 3/12 051030202 12.7 65 108 39 69 Ft = 130N 0.6kg

CB 31






CB 31/08 051031201 8 61 108 39 69 Ft = 320N 0.7kg

CB 31/12 051031202 12.7 65 108 39 69 Ft = 320N 0.7kg


Caliper Brake


CB 32







CB 32/08 051032201 8 61 108 39 69 Ft = 620N 0.8kg

CB 32/12 051032202 12.7 65 108 39 69 Ft = 620N 0.8kg


Caliper Brake

CB 4







CB 4/08 051040201 8 86 60 55 115 Ft = 700N 2.4kg

CB 4/12 051040202 12.7 90 60 55 115 Ft = 700N 2.5kg

CB 4/25 051040203 25.4 102 60 63 123 Ft = 700N 2.6kg

CB 41






CB 41/08 051041201 8 86 60 55 115 Ft = 1950N 2.6kg

CB 41/12 051041202 12.7 90 60 55 115 Ft = 1950N 2.7kg

CB 41/25 051041203 25.4 102 60 63 123 Ft = 1950N 2.8kg


Caliper Brake

CB 42



Braking Torque: Md = [Ftx(Φ(m)/2-0.024(m))] Warning: Initial Braking Torque can be reduced by 30%-50%



CB 42/08 051042201 8 86 60 55 115 Ft = 3890N 2.8kg

CB 42/12 051042202 12.7 90 60 55 115 Ft = 3890N 2.9kg

CB 42/25 051042203 25.4 102 60 63 123 Ft = 3890N 3.0kg

CB 43





CB 43/08 051043201 8 86 54 99 153 Ft = 5900N 4.1kg

CB 43/12 051043202 12.7 90 54 100 154 Ft = 5900N 4.2kg

CB 43/25 051043203 25.4 102 70 107 177 Ft = 5900N 4.3kg


Caliper Brake

CB 5






CB 5/12 051050201 12.7 124 127 200 129 Ft = 780N 4.5kg

CB 5/25 051050202 25.4 130 127 200 129 Ft = 780N 4.7kg

CB 51





CB 51/12 051051201 12.7 124 127 200 146 Ft = 2000N 5.3kg

CB 51/25 051051202 25.4 130 127 200 146 Ft = 2000N 5.5kg


Caliper Brake

CB 52






CB 52/12 051052201 12.7 124 129 202 161 Ft = 3600N 6.5kg

CB 52/25 051052202 25.4 130 129 202 161 Ft = 3600N 6.7kg

CB 53





CB 53/12 051053201 12.7 124 133 206 176 Ft = 5800N 8.2kg

CB 53/25 051053202 25.4 130 133 206 176 Ft = 5800N 8.4kg


Caliper Brake

CB 6






CB 6/12 051060201 12.7 190 222 97 192 Ft = 2000N 8.2kg

CB 6/25 051060202 25.4 190 222 99 194 Ft = 2000N 8.4kg

CB 61





CB 61/12 051061201 12.7 190 240 97 192 Ft = 4900N 8.9kg

CB 61/25 051061202 25.4 190 240 99 194 Ft = 4900N 9.0kg


Caliper Brake

CB 62






CB 62/12 051062201 12.7 190 255 99 194 Ft = 8800N 10.0kg

CB 62/25 051062202 25.4 190 255 101 196 Ft = 8800N 10.2kg

CB 63





CB 63/12 051063201 12.7 190 270 102 197 Ft = 1415N 11.7kg

CB 63/25 051063202 25.4 190 270 105 200 Ft = 1415N 11.9kg


Caliper Brake

CB 7






CB 7/12 051070201 12.7 180 239 98 188 Ft = 1800N 10.5kg

CB 7//25 051070202 25.4 180 239 101 191 Ft = 1800N 10.7kg

CB 71





CB 71/12 051071201 12.7 180 256 98 188 Ft = 4500N 11.2kg

CB 71/25 051071202 25.4 180 256 103 193 Ft = 4500N 11.4kg


Caliper Brake

CB 72






CB 72/12 051072201 12.7 180 271 100 190 Ft = 8100N 12.2kg

CB 72/25 051072202 25.4 180 271 105 195 Ft = 8100N 12.4kg

CB 73





CB 73/12 051073201 12.7 180 286 104 194 Ft = 1300N 13.9kg

CB 73/25 051073202 25.4 180 286 109 199 Ft = 1300N 14.1kg


Caliper Brake

CB 8






CB 8/12 051080201 12.7 148 239 98 171 Ft = 1800N 8.7kg

CB 8/25 051080202 25.4 148 239 105 178 Ft = 1800N 8.9kg

CB 81





CB 81/12 051081201 12.7 148 256 98 171 Ft = 4500N 9.4kg

CB 81/25 051081202 25.4 148 256 105 178 Ft = 4500N 9.6kg


Caliper Brake

CB 82






CB 82/12 051082201 12.7 148 271 100 173 Ft = 8100N 10.4kg

CB 82/25 051082202 25.4 148 271 107 180 Ft = 8100N 10.6kg

CB 83





CB 83/12 051083201 12.7 148 286 104 177 Ft = 13000N 12.0kg

CB 83/25 051083202 25.4 148 286 111 184 Ft = 13000N 12.2kg


Caliper Brake

CB 9






CB 9/25 051090201 25.4 244 425 181 303 Ft = 23500N 61.8kg

CB 9/30 051090202 30 244 425 181 303 Ft = 23500N 61.8kg

CB 9/40 051090203 40 244 425 186 308 Ft = 23500N 61.8kg

CB 91





CB 91/25 051091201 25.4 244 445 181 303 Ft = 36600N 65.2kg

CB 91/30 051091202 30 244 445 181 303 Ft = 36600N 65.2kg

CB 91/40 051091203 40 244 445 186 308 Ft = 36600N 65.2kg


Caliper Brake

CB 92






CB 92/25 051092201 25.4 244 465 181 303 Ft = 50500N 69.2kg

CB 92/30 051092202 30 244 465 181 303 Ft = 50500N 69.2kg

CB 92/40 051092203 40 244 465 186 308 Ft = 50500N 69.2kg


Caliper Brake

CB 10






CB 10/25 051100201 25.4 244 425 181 303 Ft = 23500N 59.8kg

CB 10/30 051100202 30 244 425 181 303 Ft = 23500N 59.8kg

CB 10/40 051100203 40 244 425 186 308 Ft = 23500N 59.8kg

CB 101





CB 101/25 051110201 25.4 244 445 181 303 Ft = 35500N 63.1kg

CB 101/30 051110202 30 244 445 181 303 Ft = 35500N 63.1kg

CB 101/40 051110203 40 244 445 186 308 Ft = 35500N 63.1kg


Caliper Brake

CB 102






CB 102/25 051102201 25.4 244 465 181 303 Ft = 50500N 67.2kg

CB 102/30 051102202 30 244 465 181 303 Ft = 50500N 67.2kg

CB 102/40 051102203 40 244 465 186 308 Ft = 50500N 67.2kg


Range of Pneumatically Released Caliper Brakes

SLBS

Md = 60÷236Nm

CBS1 / CBS2

Md = 10÷82Nm

CBS3

Md = 29÷108Nm

CBS4...

Md = 30÷841Nm

CBS5...

Md = 41÷1521Nm

CBS6...

Md = 105÷3635Nm

CBS7...

Md = 193÷3290Nm

CBS8...

Md = 193÷3290Nm

CBS9...

Md = 5088÷31735Nm

CBS10...

Md = 5088÷31735Nm


Modular Braking System

SLBS 2

Pneumatically Released

Release Pressure: Pa = 6bar Max Cylinder Volume: 33cm 3




SLBS 2/08 ********* 8 115 108 63 118 Ft = 870N 1.3kg

SLBS 2/12 ********* 12.7 115 108 63 118 Ft = 870N 1.3kg


Caliper Brake

CBS 1




Maximum total wear of pads: CBS 1/08 = 8mm CBS 1/12.7 = 4mm


CBS 1/08 051010301 8 50 40 68 75 Ft = 180N 0.4kg

CBS 1/12 051010302 12.7 50 40 68 75 Ft = 180N 0.4kg

CBS 2



Maximum total wear of pads: CBS 2/08 = 8mm CBS2/12.7 = 5mm


CBS 2/08 051020301 8 68 56 104 83 Ft = 430N 1.1kg

CBS 2/12 051020302 12.7 68 56 104 83 Ft = 430N 1.1kg


Modular Braking Syystem

CBS 3






CBS 3/08 051030301 8 61 111 42 72 Ft = 580N 1.1kg

CBS 3/12 051030302 12.7 65 111 42 72 Ft = 580N 1.2kg


Caliper Brake

CBS 4






CBS 4/08 051040301 8 86 60 55 115 Ft = 680N 2.9kg

CBS 4/12 051040302 12.7 90 60 56 116 Ft = 680N 3.0kg

CBS 4/25 051040303 25.4 102 60 63 123 Ft = 680N 3.1kg

CBS 41





CBS 41/08 051041301 8 86 60 55 115 Ft = 1250N 3.1kg

CBS 41/12 051041302 12.7 90 60 56 116 Ft = 1250N 3.2kg

CBS 41/25 051041303 25.4 102 60 63 123 Ft = 1250N 3.3kg


Caliper Brake

CBS 42






CBS 42/08 051042301 8 86 60 55 115 Ft = 2500N 3.4kg

CBS 42/12 051042302 12.7 90 60 56 116 Ft = 2500N 3.5kg

CBS 42/25 051042303 25.4 102 60 63 123 Ft = 2500N 3.6kg

CBS 43





CBS 43/08 051043301 8 86 54 138 192 Ft = 4700N 5.2kg

CBS 43/12 051043302 12.7 90 54 138 192 Ft = 4700N 5.3kg

CBS 43/25 051043303 25.4 102 60 147 201 Ft = 4700N 5.4kg


Caliper Brake

CBS 5






CBS 5/12 051050301 12.7 124 158 231 134 Ft = 710N 5.3kg

CBS 5/25 051050302 25.4 130 158 231 136 Ft = 710N 5.5kg

CBS 51





CBS 51/12 051051301 12.7 124 172 245 144 Ft = 1500N 6.4kg

CBS 51/25 051051302 25.4 130 172 245 146 Ft = 1500N 6.6kg


Caliper Brake

CBS 52






CBS 52/12 051052301 12.7 124 177 250 162 Ft = 3100N 7.9kg

CBS 52/25 051052302 25.4 130 177 250 164 Ft = 3100N 8.1kg

CBS 53





CBS 53/12 051053301 12.7 124 182 255 183 Ft = 5500N 10.3kg

CBS 53/25 051053302 25.4 130 182 255 185 Ft = 5500N 10.5kg


Caliper Brake

CBS 6






CBS 6/12 051060301 12.7 190 227 130 225 Ft = 1800N 9.0kg

CBS 6/25 051060302 25.4 190 227 132 227 Ft = 1800N 9.2kg

CBS 61





CBS 61/12 051061301 12.7 190 237 143 238 Ft = 3650N 10.1kg

CBS 61/25 051061302 25.4 190 237 145 240 Ft = 3650N 10.3kg


Caliper Brake

CBS 62






CBS 62/12 051062301 12.7 190 255 146 241 Ft = 7500N 11.8kg

CBS 62/25 051062302 25.4 190 255 148 243 Ft = 7500N 12.0kg

CBS 63





CBS 63/12 051063301 12.7 190 275 148 243 Ft = 13170N 14.1kg

CBS 63/25 051063302 25.4 190 275 150 245 Ft = 13170N 14.3kg


Caliper Brake

CBS 7






CBS 7/12 051070301 12.7 180 244 131 221 Ft = 1650N 11.3kg

CBS 7/25 051070302 25.4 180 244 136 226 Ft = 1650N 11.5kg

CBS 71





CBS 71/12 051071301 12.7 180 254 144 234 Ft = 3400N 12.4kg

CBS 71/25 051071302 25.4 180 254 149 239 Ft = 3400N 12.6kg


Caliper Brake

CBS 72






CBS 72/12 051072301 12.7 180 271 147 237 Ft = 6900N 13.9kg

CBS 72/25 051072302 25.4 180 271 150 240 Ft = 6900N 14.1kg

CBS 73





CBS 73/12 051073301 12.7 180 291 149 239 Ft = 12100N 16.4kg

CBS 73/25 051073302 25.4 180 291 154 244 Ft = 12100N 16.6kg


Caliper Brake

CBS 8






CBS 8/12 051080301 12.7 148 244 131 204 Ft = 1650N 9.5kg

CBS 8/25 051080302 25.4 148 244 137 210 Ft = 1650N 9.7kg

CBS 81





CBS 81/12 051081301 12.7 148 254 144 217 Ft = 3400N 10.5kg

CBS 8/25 051081302 25.4 148 254 150 223 Ft = 3400N 10.7kg


Caliper Brake

CBS 82






CBS 82/12 051082301 12.7 148 271 147 220 Ft = 6900N 12.0kg

CBS 82/25 051082302 25.4 148 271 153 226 Ft = 6900N 12.2

CBS 83





CBS 83/12 051083301 12.7 148 291 149 222 Ft = 12100N 14.5kg

CBS 83/25 051083302 25.4 148 291 155 228 Ft = 12100N 14.7kg


Caliper Brake

CBS 9






CBS 9/25 051090301 25.4 244 435 219 341 Ft = 21200N 69.8kg

CBS 9/30 051090302 30 244 435 219 341 Ft = 21200N 69.8kg

CBS 9/40 051090303 40 244 435 224 346 Ft = 21200N 69.8kg

CBS 91





CBS 91/25 051091301 25.4 244 450 219 341 Ft = 32000N 74.2kg

CBS 91/30 051091302 30 244 450 219 341 Ft = 32000N 74.2kg

CBS 91/40 051091303 40 244 450 224 346 Ft = 32000N 74.2kg


Caliper Brake

CBS 92






CBS 92/25 051092301 25.4 244 470 219 341 Ft = 45500N 80.7kg

CBS 92/30 051092302 30 244 470 219 341 Ft = 45500N 80.7kg

CBS 92/40 051092303 40 244 470 224 346 Ft = 45500N 80.7kg


Caliper Brake

CBS 10






CBS 10/25 051100301 25.4 244 435 219 341 Ft = 21200N 68.2kg

CBS 10/30 051100302 30 244 435 219 341 Ft = 21200N 68.2kg

CBS 10/40 051100303 40 244 435 224 346 Ft = 21200N 68.2kg

CBS 101





CBS 101/25 051110301 25.4 244 450 219 341 Ft = 32000N 72.7kg

CBS 101/30 051110302 30 244 450 219 341 Ft = 32000N 72.7kg

CBS 101/40 051110303 40 244 450 224 346 Ft = 32000N 72.7kg


Caliper Brake

CBS 102






CBS 102/25 051120301 25.4 244 470 219 341 Ft = 45500N 79.1kg

CBS 102/30 051120302 30 244 470 219 341 Ft = 45500N 79.1kg

CBS 102/40 051120303 40 244 470 224 346 Ft = 45500N 79.1kg


Range of Duo Caliper Brakes

CBD5...

Md Positive

Md Negative

= 45÷550Nm

= 38÷392Nm

CBD6...

Md Positive

Md Negative

= 285÷3895Nm

= 210÷3616Nm

CBD7...

Md Positive

Md Negative

= 468÷3564Nm

= 396÷3313Nm

CBD8...

Md Positive

Md Negative

= 468÷3564Nm

= 396÷3313Nm


Duo Caliper Brake

CBD 5




Pneumatic Cylinder Supply: A:1/4” Gas




Operating Pressure: Pa = 6bar

Pneumatic Cylinder Supply: B:1/4” Gas




CBD 5/12 051050601 12.7 124 217 290 140 Ftpos = 770N Ftneg = 640N 6.6kg


Caliper Brake Air Applied

Caliper Brake Spring Applied

Warning: Initial Braking Torque can be from 30% - 50% less than nominal torque until the friction pad works correctly on the disc surface.


Duo Caliper Brake

CBD 51



















Duo Caliper Brake

CBD 6



















Duo Caliper Brake

CBD 61



















Duo Caliper Brake

CBD 62



















Duo Caliper Brake

CBD 7



















Duo Caliper Brake

CBD 71



















Duo Caliper Brake

CBD 8



















Duo Caliper Brake

CBD 81



















Range of Hydraulically Applied Caliper Brakes

CBH5

Md = 405÷2000Nm

CBH6

Md = 1050÷4900Nm

CBH7

Md = 1900÷4400Nm

CBH8

Md = 1900÷4400Nm

CBH9

Md = 11500÷35500Nm

CBH10

Md = 11500÷35500Nm


Caliper Brake

CBH 5

Hydraulically Applied

Release Pressure: Pl = 50bar Max Cylinder Volume: 27cm 3




CBH 5/12 051050401 12.7 124 127 200 126 Ft = 7250N 4.5kg

CBH 5/25 051050402 25.4 130 127 200 128 Ft = 7250N 4.7kg

CBH 6





CBH 6/12 051060401 12.7 190 222 97 192 Ft = 17850N 8.2kg

CBH 6/25 051060402 25.4 190 222 99 194 Ft = 17850N 8.4kg


Caliper Brake

CBH 7






CBH 7/12 051070401 12.7 180 239 98 188 Ft = 16250N 10.5kg

CBH 7/25 051070402 25.4 180 239 101 191 Ft = 16250N 10.7kg

CBH 8





CBH 8/12 051080401 12.7 148 239 98 171 Ft = 16250N 8.7kg

CBH 8/25 051080402 25.4 148 239 105 178 Ft = 16250N 8.9kg


Caliper Brake

CBH 9






CBH 9/25 051090401 25.4 244 385 183 305 Ft = 48800N 59.2kg

CBH 9/30 051090402 30 244 385 183 305 Ft = 48800N 59.2kg

CBH 9/40 051090403 40 244 385 188 310 Ft = 48800N 59.2kg

CBH 10





CBH 10/25 051100401 25.4 244 385 183 305 Ft = 48800N 57.0kg

CBH 10/30 051100402 30 244 385 183 305 Ft = 48800N 57.0kg

CBH 10/40 051100403 40 244 385 188 310 Ft = 48000N 57.0kg


Range of Hydraulically Released Caliper Brakes

CBHS5

Md = 181÷856Nm

CBHS6...

Md = 439÷3635Nm

CBHS7...

Md = 807÷3290Nm

CBHS8...

Md = 807÷3290Nm

CBHS9...

Md = 6800÷37200Nm

CBHS10...

Md = 6800÷37200Nm


Caliper Brake

CBHS 5

Hydraulically Released





CBHS 5/12 051050501 12.7 124 212 285 142 Ft = 3100N 6.2kg

CBHS 5/25 051050502 25.4 130 212 285 144 Ft = 3100N 6.4kg


Caliper Brake

CBHS 6






CBHS 6/12 051060501 12.7 190 244 175 270 Ft = 7500N 10.0kg

CBHS 6/25 051060502 25.4 190 244 177 272 Ft = 7500N 10.2kg

CBHS 61





CBHS 61/12 051061501 12.7 190 244 175 270 Ft = 13170N 12.3kg

CBHS 61/25 051061502 25.4 190 244 177 272 Ft = 13170N 12.5kg


Caliper Brake

CBHS 7






CBHS 7/12 051070501 12.7 180 260 178 268 Ft = 6900N 12.2kg

CBHS 7/25 051070502 25.4 180 260 182 272 Ft = 6900N 12.4kg

CBHS 71





CBHS 71/12 051071501 12.7 180 260 178 268 Ft = 12100N 14.5kg

CBHS 71/25 051071502 25.4 180 260 182 272 Ft = 12100N 14.7kg


Caliper Brake

CBHS 8






CBHS 8/12 051080501 12.7 148 260 177 250 Ft = 6900N 10.4kg

CBHS 8/25 051080502 25.4 148 260 183 256 Ft = 6900N 10.6kg

CBHS 81





CBHS 81/12 051081501 12.7 148 260 177 250 Ft = 12100N 12.7

CBHS 81/25 051081502 25.4 148 260 183 256 Ft = 12100N 12.9kg


Caliper Brake

CBHS 9






CBHS 9/25 051090501 25.4 244 405 278 400 Ft = 25000N 65.0kg

CBHS 9/30 051090502 30 244 405 278 400 Ft = 25000N 65.0kg

CBHS 9/40 051090503 40 244 405 278 400 Ft = 25000N 65.0kg

CBHS 91





CBHS 91/25 051091501 25.4 244 405 278 400 Ft = 35000N 65.0kg

CBHS 91/30 051091502 30 244 405 278 400 Ft = 35000N 65.0kg

CBHS 91/40 051091503 40 244 405 278 400 Ft = 35000N 65.0kg


Caliper Brake

CBHS 92






CBHS 92/25 051092501 25.4 244 405 278 400 Ft = 51000N 65.0kg

CBHS 92/30 051092502 30 244 405 278 400 Ft = 51000N 65.0kg

CBHS 92/40 051092503 40 244 405 278 400 Ft = 51000N 65.0kg


Caliper Brake

CBHS 10






CBHS 10/25 051100501 25.4 244 405 278 400 Ft = 40000N 62.8kg

CBHS 10/30 051100502 30 244 405 278 400 Ft = 40000N 62.8kg

CBHS 10/40 051100503 40 244 405 278 400 Ft = 40000N 62.8kg

CBHS 101





CBHS 101/25 051110501 25.4 244 405 278 400 Ft = 35000N 62.8kg

CBHS 101/30 051110502 30 244 405 278 400 Ft = 35000N 62.8kg

CBHS 101/40 051110503 40 244 405 278 400 Ft = 35000N 62.8kg


Caliper Brake

CBHS 102






CBHS 102/25 051120501 25.4 244 405 278 400 Ft = 51000N 62.8kg

CBHS 102/30 051120502 30 244 405 278 400 Ft = 51000N 62.8kg

CBHS 102/40 051120503 40 244 405 278 400 Ft = 51000N 62.8kg


Brake Discs

THD

Brake Disc

MODEL CODE A B C D E F G Inertia Weight Max. Disc Speed

THD 250 250 128 20 118 6 36 12.7 0.04kgm 2 4.3kg 1400 R.P.M

THD 300 300 180 30 165 13 41 12.7 0.09kgm 2 7.4kg 1100 R.P.M

THD 301 301 150 30 135 13 41 12.7 0.08kgm 2 7.2kg 1200 R.P.M

THD 356 356 210 40 180 16 54 12.7 0.21kgm 2 12.4kg 900 R.P.M

THD 406 406 260 44 238 16 54 12.7 0.35kgm 2 15.4kg 800 R.P.M

THD 457 457 311 44 280 16 54 12.7 0.60kgm 2 20.7kg 700 R.P.M

THD 514 514 368 44 340 16 54 12.7 0.93kgm 2 25.8kg 600 R.P.M

THD 610 610 464 44 430 16 54 12.7 1.90kgm 2 37.4kg 500 R.P.M

THD 711 711 565 80 532 19 54 12.7 3.35kgm 2 54.7kg 400 R.P.M

FD

Material: Spheroidal Graphite Iron

Flat Brake Disc

Material: Spheroidal Graphite Iron

MODEL CODE A C G Inertia Weight Max. Disc Speed

FD 135 135 20 12.7 0.003kgm 2 1.3kg 2600 R.P.M

FD 155 155 20 12.7 0.005kgm 2 1.7kg 2300 R.P.M

FD 175 175 25 12.7 0.009kgm 2 2.2kg 2000 R.P.M

FD 205 205 25 12.7 0.017kgm 2 3.0kg 1700 R.P.M

FD 250 250 25 12.7 0.035kgm 2 4.4kg 1400 R.P.M

FD 300 300 30 12.7 0.073kgm 2 6.4kg 1100 R.P.M

FD 356 356 35 12.7 0.145kgm 2 8.9kg 900 R.P.M


Caliper Brakes

Mounting CBM 7 / CB7

Mounting Instructions

1. Release the two M12 screws (3) to

separate the mounting base (1) from

the Caliper brake (2)

2. Fasten the mounting base (1) to

the machine (5) with two M12 socket

head cap screws (4)

3. Mount the caliper brake (2) using

the two screws M12 (3) and complete

the fitting with screw M12 (6)

4. The caliper brake properly mounted

will appear as in the picture


3 - Industrial Clutch Parts Limited

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