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RF MEMS Switch Technology for Radio Front End - RF Micro Devices

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<strong>RF</strong> <strong>MEMS</strong> <strong>Switch</strong> <strong>Technology</strong> <strong>for</strong><br />

<strong>Radio</strong> <strong>Front</strong> <strong>End</strong> Applications<br />

Julio Costa<br />

Director, <strong>Technology</strong> Development


Outline<br />

• Cellular system evolution<br />

• Tunable <strong>RF</strong> <strong>Front</strong> <strong>End</strong>s<br />

• <strong>RF</strong>CMOS-on-SOI technology<br />

• <strong>RF</strong>MD <strong>MEMS</strong> <strong>Switch</strong> <strong>Technology</strong><br />

• Measured DC / <strong>RF</strong> / Reliability Characteristics<br />

• Conclusion


Cellular Market by Air Standard


Multiple Band Configurations Driving 3G TAM<br />

Broad product portfolio required to capture<br />

3G <strong>Front</strong> <strong>End</strong> TAM—especially switch,<br />

filter, and duplexer combinations


Phones of the Next Decade


3GPP Band Specifications


<strong>MEMS</strong> Value Proposition<br />

• <strong>MEMS</strong> is beneficial in the Cellular FEM if it:<br />

• Enables smaller and higher per<strong>for</strong>mance based front end at or below current<br />

technology reference price<br />

• Multiband reconfigurable front ends in 2012<br />

• Smaller size/improved per<strong>for</strong>mance will enhance uptake of MM


SP8/9T Cost/Per<strong>for</strong>mance vs. <strong>Technology</strong>


Market Motivation<br />

• <strong>MEMS</strong> <strong>RF</strong> contact switch has lower insertion loss <strong>for</strong> multi-mode<br />

applications<br />

• Improves Multi-Mode TxMper<strong>for</strong>mance<br />

• Increased Module PAE by up to 10%<br />

• Removes per<strong>for</strong>mance objection to converged architecture<br />

• <strong>MEMS</strong> <strong>RF</strong> switch has superior Isolation/Harmonics<br />

Per<strong>for</strong>mance (>15dB compared with solid state)<br />

• <strong>MEMS</strong> offers adaptability/tunabilityat similar per<strong>for</strong>mance<br />

• <strong>MEMS</strong> <strong>RF</strong> <strong>Switch</strong><br />

• Is cost competitive to pHEMTin multi-throw application<br />

• Lower harmonics, 10-15 dB<br />

• Grows die ~10 -20% to account <strong>for</strong> de-bounce, calibration I/O


Tunable 3G FEM: <strong>MEMS</strong> Opportunity


Antenna Tuning w/ <strong>MEMS</strong><br />

• Dynamic antenna tuning could tremendously simplify Power Amplifier TRP<br />

• Leads to smaller PA sections, easier to adapt/tune<br />

• May be accomplished with either Capacitive/Contact <strong>MEMS</strong> devices


From Our Friends Across the Pond<br />

• Demonstrated antenna tuning in cellular band with capacitive <strong>MEMS</strong> switches<br />

• <strong>MEMS</strong> division acquired by EPCOS, a leader in cellular FEM


So Why Aren’t <strong>MEMS</strong> <strong>Switch</strong>es in Cellular Handsets?<br />

The Bad<br />

• HV Charge pumps required <strong>for</strong> actuation (30-100V versus 3V)<br />

• Hermetic packaging/sealing required/Flip Chip Requirements<br />

• Relatively slow speed versus solid state (5-50us versus


What Kind of <strong>RF</strong> <strong>MEMS</strong> <strong>Devices</strong> Do We Need?


<strong>MEMS</strong> <strong>Switch</strong>es: Contact vsCapacitive<br />

• Both switches have positives/negatives


Cellular Drives Wafer Volume and Cost Reductions


<strong>RF</strong>MD <strong>MEMS</strong> 1-1-1 <strong>Switch</strong> <strong>Technology</strong>


<strong>MEMS</strong> Wafer Level Packaging<br />

• Wafer level packaged demonstrated suitability <strong>for</strong> hermetic<br />

applications (similar to <strong>RF</strong>MD’s SAW process)


<strong>MEMS</strong> and pHEMT Insertion Loss


<strong>MEMS</strong> and pHEMT Harmonics


900 MHz Ruggedness/Power Handling Results<br />

Test Conditions<br />

• Maury on-wafer loadpull<br />

• Au alloy contacts in WLP<br />

• Pin= +36 dBm VSWR=15:1 with<br />

• 5 degree phase increments<br />

Results<br />

• 49 switches from a single wafer<br />

(48007.002.03) were tested<br />

• At room temperature, switches met<br />

specification and survived +36 dBm and<br />

15:1 VSWR<br />

• Either VSWR and/or Pin were then<br />

increased to take switches to destruction<br />

• <strong>Switch</strong>es failed at either 20:1 VSWR and/or<br />

+38dBm<br />

• Almost all failures were due shorts between<br />

source and drain


Charge Pump <strong>for</strong> <strong>MEMS</strong>


<strong>Switch</strong>: <strong>MEMS</strong> vs pHEMTSP8/9T


Antenna Tuner <strong>MEMS</strong> Implementation


Antenna Tuner <strong>MEMS</strong> Implementation<br />

* Breadboard results with discrete <strong>MEMS</strong> switches/capacitors<br />

Insertion loss < 0.5 dB1 dB <<br />

Insertion loss > 0.5 dB<br />

1800MHz<br />

700MHz<br />

870MHz<br />

2690MHz


Reliability Capability<br />

Accel-<strong>RF</strong> example data file <strong>for</strong> 0 dBm hot switching part (Au-Au). Fail open at 117M<br />

cycles. We need 1-2 order magnitude improvement <strong>for</strong> TX-RX switching


Summary<br />

• <strong>RF</strong> <strong>MEMS</strong> Contact <strong>Switch</strong> Process on <strong>RF</strong>CMOS-SOI presented<br />

• Work underway to prove needed reliability levels and acceptability by<br />

cellular system architects<br />

• 3G/4G System Requirements could be the large driver <strong>for</strong> <strong>MEMS</strong><br />

switch technologies<br />

• High per<strong>for</strong>mance mode switches<br />

• Tunable antenna networks-Adaptive Power Amplifier

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