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RARE EARTHS 101 - Avalon Rare Metals

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<strong>RARE</strong> <strong>EARTHS</strong> <strong>101</strong><br />

<strong>RARE</strong> EARTH ElEmEnTS: THE BASicS, EconomicS<br />

Supply cHAin And ApplicATionS


<strong>RARE</strong> EARTH BASicS<br />

<strong>Rare</strong> Earth Elements (‘REE’) are non-toxic elements essential to a cleaner environment and<br />

reduced reliance on fossil fuels. Also, REE are an enormous potential benefit to human health.<br />

3<br />

Li<br />

4<br />

Be<br />

40<br />

Zr<br />

41<br />

Nb<br />

31<br />

Ga<br />

32<br />

Ge<br />

37<br />

Rb<br />

57<br />

La<br />

55<br />

Cs<br />

39<br />

Y<br />

72<br />

Hf<br />

73<br />

Ta<br />

49<br />

In<br />

50<br />

Sn<br />

58<br />

Ce<br />

59<br />

Pr<br />

60<br />

Nd<br />

61<br />

Pm 62<br />

Sm 63 Eu 64 Gd 65 Tb 66 Dy 67 Ho 68 Er 69<br />

Tm 70 Yb 71 Lu<br />

Other <strong>Rare</strong> <strong>Metals</strong> Light <strong>Rare</strong> Earths Heavy <strong>Rare</strong> Earths<br />

There are 16 REE in total, 15 lanthanide elements appearing at the bottom on the Periodic<br />

Table, with atomic numbers ranging from lanthanum (57) to lutetium (71), plus the metal<br />

yttrium (39); all of which display similar physical and chemical properties. REE deposits tend to<br />

occur in two sub-groups:<br />

Light rare earth elements (‘LREE’), which include lanthanum (La), cerium (Ce),<br />

praseodymium (Pr), neodymium (Nd), and samarium (Sm)<br />

Heavy rare earth elements (‘HREE’), which are less common and more valuable, include<br />

europium (Eu), gadolinium (Gd), terbium (Tb), dysprosium (Dy), holmium (Ho), erbium (Er),<br />

thulium (Tm), ytterbium (Yb) and lutetium (Lu)<br />

Yttrium (Y) most commonly occur in association with HREE sub-group<br />

REE are not particularly rare in the earth’s crust, similar in abundance to nickel or tin, but<br />

generally not concentrated in commercially viable ore deposits.<br />

common pRopERTiES oF <strong>RARE</strong> <strong>EARTHS</strong><br />

Silvery-white metals that tarnish when<br />

exposed to air, thereby forming oxides<br />

Relatively soft metals; hardness increases<br />

with higher atomic numbers<br />

Reacts with water to liberate hydrogen<br />

gas, slowly in cold/quickly upon heating<br />

Most REE compounds are strongly paramagnetic<br />

Catalytic, chemical, electrical, metallurgical,<br />

nuclear, magnetic and optical properties<br />

Many REE compounds fluoresce strongly<br />

under ultraviolet light<br />

Reacts with dilute acid to release hydrogen<br />

gas rapidly at room temperature<br />

High melting and boiling points


<strong>RARE</strong> EARTH EconomicS<br />

GloBAl Supply & dEmAnd HiSToRy<br />

1794 <strong>Rare</strong> Earths discovered by Johan Gaddin in Ytterby, Sweden<br />

1903 First commercial production of rare earth flints at Treibach in Austria<br />

1953 Demand approximately 1,000 tons (US$25 million)<br />

1965 First stand-alone rare earths mine opened at Mountain Pass, US<br />

1985 Development of the NdFeB permanent magnet; China initiates low cost production<br />

2003 Demand approximately 85,000 tons (US$500 million)<br />

2008 Demand approximately 124,000 tons (US$1.25 billion)<br />

2016 Demand approximately 160,000 tonnes and valued at US$8.25 billion, as of April 2012,<br />

according to IMCOA’s demand forecast and <strong>Avalon</strong>’s price forecast<br />

Demand tpa - REO<br />

250,000<br />

200,000<br />

150,000<br />

100,000<br />

50,000<br />

<strong>Rare</strong> Earths Supply & demand<br />

Source: IMCOA, April 2012<br />

0<br />

2005 2006 2007 2008 2009 2010 2011f 2012f 2013f 2014f 2015f 2016f<br />

China Supply ROW Supply China Demand Total Demand<br />

Today, China produces over 95% of the world’s rare earth elements (“REE”). New sources are<br />

being developed in Canada, USA and Australia. In aggregate, demand and supply will be<br />

balanced; however, light rare earth elements (“LREE”) are expected to be in surplus while<br />

heavy rare earth elements (“HREE”) in deficit.<br />

year<br />

RE Export<br />

Quota<br />

(tonnes)<br />

% change demand<br />

outside china<br />

(tonnes)<br />

Surplus<br />

(Shortfall)<br />

(tonnes)<br />

2005 65,609 0.0% 48,000 17,609<br />

2006 61,821 -5.8% 53,000 8,821<br />

2007 60,074 -3.5% 55,000 5,074<br />

2008 56,939 -5.5% 54,000 2,939<br />

2009 50,145 -11.9% 25,000 25,145<br />

2010 30,258 -39.7% 47,500 (17,242)<br />

2011 30,148 0.0% 37,500 (7,352)<br />

2012 31,100 0.0% 42,500 (11,400)<br />

Source: IMCOA, April 2012<br />

The china Factor-Reduced Exports<br />

China's government has been implementing a range of policies putting the government in control of<br />

private and unauthorized mines that produce rare earth minerals (especially from the HREE-rich South<br />

China ionic clays), implementing stricter regulations towards improving environmental performance<br />

of its mining sector, and requiring foreign companies to move factories to China to complete<br />

production of items using rare earths. The outcome of these policies is reduced availability of rare<br />

earths outside China, higher prices, and the threat of further export restrictions. The market is<br />

encouraging companies to produce a secure source of rare earths outside China.


<strong>RARE</strong> EARTH ApplicATionS<br />

<strong>Rare</strong> earths are used in everyday products to produce energy, reduce energy consumption,<br />

increase energy efficiency and advance lifestyle consumer and medical products.<br />

Energy<br />

production<br />

Energy<br />

Reduction<br />

Energy<br />

Efficiency<br />

lifestyle<br />

products<br />

Petroleum Refining<br />

UV Filters in Glass<br />

Electric / Hybrid<br />

Vehicles<br />

Color Screens<br />

La Ce Nd Sm<br />

Y<br />

Eu<br />

Tb<br />

High-Powered<br />

Electric Motors<br />

Reducing Fuel<br />

Consumption<br />

Rechargeable<br />

Batteries<br />

Hardware<br />

Components<br />

Nd Dy Tb Nd La Nd<br />

Electric / Hybrid<br />

Vehicles<br />

Lighter Vehicles<br />

Energy-Efficient<br />

Lighting<br />

Medical<br />

Services<br />

La<br />

Dy<br />

Eu<br />

Tb<br />

Ce<br />

Nd<br />

Gd<br />

Wind Turbines<br />

Smaller, Lighter<br />

Electric Motors<br />

Ce<br />

Y<br />

La<br />

Nd Dy Tb Nd Dy<br />

Tb<br />

<strong>RARE</strong> EARTH pERmAnEnT<br />

mAGnETS (REpms)<br />

are much more powerful<br />

than alternatives, providing<br />

better performance with a<br />

smaller size, which has led to<br />

many miniaturization applications.<br />

REPMs have been advanced by neodymium,<br />

dysprosium, samarium, praseodymium and<br />

terbium.<br />

ElEcTRic moToRS<br />

are made more energy<br />

efficient, lighter weight,<br />

quieter and smaller with<br />

REPMs. These motors are<br />

typically used in washers,<br />

dryers, vacuum cleaners and<br />

compressors.<br />

W i n d T u R B i n E<br />

power generation is directly<br />

proportional to the sweep<br />

area of the blades and the<br />

cube of wind speed. As a<br />

result wind turbines are being<br />

deployed in remote areas, such as<br />

offshore, where wind speeds are greater. Wind<br />

turbine blade spans are also getting larger and<br />

overall assemblies taller.<br />

Direct drive turbine generators use REPMs<br />

and eliminate the need for a gearbox<br />

No gearbox means a simplified turbine<br />

drivetrain, reduced energy losses and<br />

decreased maintenance costs<br />

Approximately 600 – 900 kg of REPMs<br />

are needed per megawatt of wind turbine<br />

capacity, of which 25-30% is REE


HyBRid VEHiclES<br />

cut fossil fuel consumption<br />

by combining a conventional<br />

internal combustion engine<br />

with a battery powered<br />

traction drive.<br />

REE are used in the metal hydride component<br />

of the nickel-metal hydride (NiMH)<br />

battery, the electric traction motor, and<br />

regenerative braking system<br />

Hybrid vehicles contain approximately 30<br />

kg of REE, with the majority accounted<br />

for by the NiMH battery<br />

REPM electric motors are used for power<br />

steering columns, windows, windshield<br />

wipers and more<br />

REE play a critical role in automotive<br />

catalytic convertors, which transform the<br />

primary pollutants in engine exhaust into<br />

non-toxic compounds<br />

m R i m A c H i n E S<br />

used for medical imaging<br />

and diagnostics now<br />

incorporate REPMs to<br />

generate high strength<br />

magnetic fields.<br />

REPMs are replacing expensive traditional<br />

systems of wire coils that need to be cooled<br />

in liquid helium to reduce electrical resistance<br />

New units provide more space for the<br />

patient.<br />

l i G H T E m i T T i n G<br />

d i o d E S ( l E d s)<br />

use phosphors which<br />

typically incorporate rare<br />

earth elements. The most<br />

common LED phosphor is<br />

cerium-doped yttrium aluminium<br />

garnet (Ce:YAG). LEDs are 80% more efficient<br />

than incandescent lighting and 40% more<br />

efficient than compact fluorescent light bulbs<br />

(CFLs).<br />

conSumER ElEcTRonicS<br />

such as high performance<br />

speakers, headphones and<br />

ear buds use tiny REPMs<br />

for improved bass response<br />

and higher overall sound<br />

quality.<br />

c A m E R A l E n S E S<br />

binoculars, eyeglasses,<br />

mirrors and television<br />

faceplates are polished<br />

using agents which rely<br />

on rare earth oxides, often<br />

cerium oxide. In addition,<br />

lanthanum oxide is used to improve visual<br />

clarity in binoculars, camera lenses, microscopes<br />

and telescopes.<br />

m E d i c A l : <strong>Rare</strong> earths<br />

are used in a wide range of<br />

applications including drug<br />

treatments, diagnostic<br />

techniques and equipment.<br />

Solutions of organicgadolinium<br />

complexes are used as<br />

intravenous contrast agents to enhance<br />

MRI imaging<br />

Radioisotope yttrium-90 is used in cancer<br />

treatment<br />

Neodymium-doped yttrium aluminum<br />

garnet (Nd:YAG) lasers are used in eye<br />

surgery<br />

plASmA TElEViSionS<br />

and computer monitors<br />

are coated with phosphors<br />

which generate the primary<br />

colours red, blue and green.<br />

Europium is required for<br />

phosphors which generate the<br />

colour red. A new blue europium phosphor<br />

retains brightness ten times longer than previous<br />

blue phosphors. Phosphors are also used to create<br />

the white backlight used in LCD screens.<br />

F l u i d c R A c K i n G<br />

c A T A l y S T S u s e<br />

lanthanum and cerium<br />

in the refining of crude<br />

oil to improve the activity<br />

and hydrothermal stability<br />

of the catalyst, and enhance<br />

gasoline yields.


REE Supply cHAin<br />

<strong>RARE</strong> EARTH ElEmEnT pRocESS:<br />

FRom RocK To TomoRRoW’S pRoducTS<br />

Mining<br />

Milling<br />

Hydrometallurgy<br />

Separation<br />

Refining<br />

Products<br />

From the<br />

ground to<br />

crushed ore<br />

Grinding and<br />

beneficiation of<br />

REE minerals<br />

Cracking the REE<br />

minerals to produce<br />

mixed REE oxides<br />

concentrate<br />

Separating and<br />

purifying the<br />

individual REE oxides<br />

To meet specific<br />

downstream technology<br />

applications<br />

Permanent magnets,<br />

LED’s, consumer<br />

electronics<br />

<strong>Avalon</strong>’s contribution to REE supply chain<br />

Value added<br />

REE pRicinG: dySpRoSium And nEodymium<br />

dy oxide 99% min FoB china - nd oxide 99% min FoB china<br />

Dy Oxide 99% min FOB China - $/kg<br />

3,000<br />

2,500<br />

2,000<br />

1,500<br />

1,000<br />

500<br />

0<br />

0<br />

May - 01 May - 02 May - 03 May - 04 May - 05 May - 06 May - 07 May - 08 May - 09 May - 10 May - 11 May - 12<br />

400,000<br />

350,000<br />

300,000<br />

250,000<br />

200,000<br />

150,000<br />

100,000<br />

50,000<br />

Nd Oxide 99% min FOB China - $/mt<br />

Date range: May 2001 - May 2012<br />

Source: Metal-Pages<br />

coRpoRATE SociAl RESponSiBiliTy<br />

<strong>Rare</strong> earth based materials are fundamental components in many<br />

modern day clean technologies. <strong>Avalon</strong> believes that environmental,<br />

economic and social responsibility should be integral to the upstream<br />

activities used to create these critical materials; from exploration and<br />

development to production.<br />

In this spirit, <strong>Avalon</strong> released its first Annual Corporate Sustainability<br />

Report in April 2012. This report was completed in accordance to the standards of the Global<br />

Reporting Initiative (GRI), Application Level C. Download a copy at avalonraremetals.com.<br />

www.raremetalblog.com<br />

<strong>RARE</strong> METAL APPLICATIONS is designed to encourage<br />

the sharing of scientific and engineering advances related<br />

to rare metals among industrial users, investors, policy<br />

makers, entrepreneurs and academia.

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