Integrated Shelf Power Systems PPS10 Series - Armspower.com

Integrated Shelf Power Systems
PPS10 Series
PPS10.48/3300
Up to 60 Amps @ 48V 6U High - 19" Wide Rack Mountable Chassis
PPS10.48/4400
Up to 80 Amps @ 48V 6U High - 23" Wide Rack Mountable Chassis
Description
PPS10 power systems provide large
power plant features in cost-effective,
rack-mounted form factors. These scalable
power solutions provide rectification,
control, and power distribution all in one
compact system and offer extensive local
and remote power plant and battery
monitoring. Please contact Power-One
for information regarding stand-alone
configurations including backup batteries.
Messages and alarms from the controller
are displayed on the front panel LCD
display and via optional PC-based
PowCom TM
software. In addition, each site’s
unique system configuration data can be
remotely entered and recalled through a
user-programmable, password-protected
interface.
Features
PPS10.48/5500
Up to 100 Amps @ 48V 12U High - 19" Wide Rack Mountable Chassis
◗ Scalable systems can be quickly expanded to ultimate capacity:
◗ 15 to 100 amp capacity at 48V
◗ Contact Power-One for 24V ratings
◗ 115 or 230 VAC single or three-phase input with PFC.
◗ Convection cooled, up to 92% efficient, rectifiers have MTBF’s
>1 million hours
◗ Single point voltage adjustment.
◗ True plug-and-play rectifiers and controllers.
◗ Can accommodate up to 20 circuit breakers from 2 to 63 amps.
◗ LCD display for self-guided controller operation.
◗ Interfaces include RS232, SNMP, and Form “C” dry alarm contacts
with grouped alarms.
◗ Intelligent battery management:
◗ Temperature compensation (requires optional cables).
◗ Programmable battery load testing with data logging.
◗ Battery module voltage monitoring (requires optional cables).
◗ Symmetry (requires optional cables).
◗ Programmable low voltage disconnect.
◗ SNMP interface adapter available.
◗ International standards compliance.
PPS5 Series PPS10 Series PCU5 and PCU10
Controllers

Rectifier Overview
PMP10.24A SIC PMP11.48 SIC PMP10.24 SIC-110 PMP10.48 SIC-110
Input Voltage 161-276VAC 161-276VAC 80-138VAC 80-138VAC
Single Phase Single Phase Single Phase Single Phase
44-66Hz 44-66Hz 44-66Hz 44-66Hz
Input Current

Integrated Shelf Power Systems
PPS10 Series
LCD display used for menu-driven
programming and monitoring functions.
See PCU10 controller data sheet
Red LED indicates rectifier has
been shut down by internal
protection circuitry due to high
output voltage condition
Message LED (yellow) proactively
indicates a potential system
warning message is available
by viewing the LCD display
Alarm LED (red) indicates a system
failure message is available by
viewing the LCD display
Red LED indicates one of
the following conditions
has occurred:
High voltage shutdown,
Low voltage/rectifier failure
Output of RS232 interface can be displayed using PowCom TM
Software
Pushbuttons and an LCD display
are used to set user-defined
parameters, such as plant voltage.
See PCU10 data sheet for
complete description

Integrated Shelf Power Systems
PPS10 Series
TECHNICAL SPECIFICATIONS
ELECTRICAL
SPECIFICATIONS: Power Factor >0.99 (50 - 100% load)
AC Transient
Voltage Regulation +/- 1%
Transient Response
Load Sharing
Ripple
3000V, 2 Joules
+/- 5% at load variations 10-90% or 90-10%, recovery time 10 mS
5% of nominal current
Radiated RFI EN 50081-1
Psophometric Noise
Switching Frequency

Integrated Shelf Power Systems
PCU5 and PCU10 Controllers
Description
The PCU5
Controller is used
in PPS5 Power
Systems.
The PCU5 and PCU10 provide monitoring and
control for the PPS5 and PPS10 power
systems. These hot-swappable controller
modules supervise AC inputs, output voltages
and currents, rectifier performance, battery
condition, and breaker status. Visual
notification of an alarm condition is provided
with an LED. A description of the exact alarm
condition is provided with an LCD display.
Additionally, four Form “C” contacts are
provided to indicate a failure in a pre-assigned
group of alarms:
◗ Critical: Distribution breaker, battery
disconnect, low voltage, high voltage.
◗ Urgent: Battery breaker, high temperature,
battery test failure, battery symmetry
failure, multiple rectifier failures.
◗ AC Loss: Loss of AC.
◗ Service: Failure of one rectifier, rectifier
capacity.
Features
◗ User controls and interfaces:
The PCU10
Controller is
used in PPS10
Power Systems.
◗ Simple menu-guided operation using front panel
mounted pushbuttons and an LCD display.
◗ User-selectable alarm parameters.
◗ Data logging of last 40 events.
◗ SNMP interface adapter available.
◗ RS232 Interface and Form “C” dry alarm contacts.
◗ Compatible with PowCom TM
PC-based software.
◗ Intelligent battery management:
◗ Temperature compensation with programmable
compensation factor.
◗ Automatic and manual load testing.
◗ Battery voltage and symmetry monitoring.
◗ Capacity testing.
◗ Low voltage disconnect.
PPS5 Series PPS10 Series PCU5 and PCU10
Controllers

Extensive Battery Management Capabilities
Battery Symmetry
Symmetry cables monitor the voltage and voltage variances of each battery module within a
string of batteries. A symmetry alarm is issued if any of the modules exceed the user-defined
variances.
Battery Test
A battery test may be performed manually as required, or automatically up to four times per
year. During the test cycle, the controller automatically decreases the rectifier voltage in
order to transfer the load to the batteries. Measurement of battery voltage, current, time,
Ah, and symmetry deviation is recorded for up to three strings of batteries.
The system will automatically return to the normal rectifier float voltage when
user-programmable end voltage, Ah or end time is reached. A battery failure alarm is
generated if the voltage falls below a preset level before the end of a test, or if
symmetry deviation exceeds the preset level. Data from the last ten tests is archived
and can be downloaded into a spreadsheet.
Low Voltage Disconnect
This feature provides automatic disconnection of the battery to prevent deep discharge.
Disconnection and reconnection thresholds are user adjustable.
Battery Current Monitor
Battery current is displayed on the front panel LCD for use during periodic maintenance to
track the float current of the batteries.
Temperature Compensation
Temperature compensation automatically adjusts the float voltage according to the ambient
temperature. A dedicated threshold setting is provided for the high temperature alarm.

Integrated Shelf Power Systems
PCU5 and PCU10 Controllers
Available with Advanced PowCom TM
Both controllers can be interfaced with PowCom TM
software to provide
PC-based access to power plant operating information from multiple sites.
This software was specifically developed to provide point-and-click data logging,
analysis, and display capabilities for critical power plant performance and battery
management data.
Software
Extensive Interface and Data Logging Capabilities
Data is received through the RS232 interface of the PCU5 and PCU10
controllers. Data collection can be automated by defining a password protected
list of up to 100 systems for modem dial up. A dedicated log function provides
the user with a selection of data logging parameters and intervals. This data
logging information is saved in a separate downloadable file.
PowCom TM
provides easy user access to set
points for battery functions such as test,
equalize, compensation, and alarm limits.
PowCom TM
software is compatible with PC’s utilizing Windows v.3.1 or higher,
Windows95, or Windows NT. Hayes-compatible modems that communicate at
2400, 4800 or 9600 baud rate are required.
Powerful Analysis and Display
System data displayed by PowCom TM
software includes system voltage, load
current, battery current, rectifier output current, rectifier status, temperature
reading, and the status of alarm relays. Alarm information displayed for the last
40 events includes alarm symbol and text, and time/date of occurrences.
PowCom TM
data can also be exported to other programs. Powerful statistical and
historical analysis can be presented in spreadsheet and graphical formats.
Intelligent Battery Management
Programmable battery test parameters include battery test interval, duration,
Ah limit, and end voltage. The results of the last 10 tests may be downloaded to
a PC for graphical analysis. Multiple discharge curves can be shown on the same
graph for comparison.
Programmable battery equalization parameters include interval, duration, and
voltage. In addition, low-voltage disconnect and reconnect points, temperature
compensation slope, and other system parameters may be remotely set with
PowCom TM . Parameters from the system may be exported to a data file, edited
offline, and remotely uploaded to the controller.
Graphical presentation of battery test data
facilitates comparison with future test
results for battery integrity trend analysis.
Critical system parameters, such
as rectifier and alarm status, are
concisely displayed. Clicking on the
alarm button displays an alarm
history screen depicting the last
40 alarm events.

Integrated Shelf Power Systems
PCU5 and PCU10 Controllers
ORDERING INFORMATION
PCU5 PCU5.24 PCU5.48
Power Plant Compatibility 24V PPS5 48V PPS5
Dimensions (H x W x D) 5.15" x 2.5" x 9.25" 5.15" x 2.5" x 9.25"
(12.9cm x 6.2cm x 23.1cm)
(12.9cm x 6.2cm x 23.1cm)
3U height
3U height
Weight 1.0 lbs 1.0 lbs
Ambient Operating Temperature -25 to +55°C -25 to +55°C
Storage Temperature -50 to +85°C -50 to +85°C
Vibration and Shock IEC 721-3-3 IEC 721-3-3
PCU10 PCU10.24 PCU10.48
Power Plant Compatibility 24V PPS10 48V PPS10
Dimensions (H x W x D) 10.5" x 2.5" x 9.25" 10.5" x 2.5" x 9.25"
(25.9cm x 6.2cm x 23.1cm)
(25.9cm x 6.2cm x 23.1cm)
6U height
6U height
Weight 1.1 lbs 1.1 lbs
Ambient Operating Temperature -25 to +55°C -25 to +55°C
Storage Temperature -50 to +85°C -50 to +85°C
Vibration and Shock IEC 721-3-3 IEC 721-3-3
Note: All specifications are subject to change without notification.
www.power-one.com
Revised: 6/01 ISC601-A