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PHYSICAL-CHEMICAL CHARACTERIZATION of API

PHYSICAL-CHEMICAL CHARACTERIZATION of API

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<strong>PHYSICAL</strong>-<strong>CHEMICAL</strong><br />

<strong>CHEMICAL</strong><br />

<strong>CHARACTERIZATION</strong><br />

<strong>of</strong> <strong>API</strong><br />

E.F.”Gene<br />

Gene” Fiese, Ph. D.<br />

Pharmaceutics Consultant<br />

Ledyard, CT 06339


Initial Objective<br />

• Does this molecule possess physical properties<br />

adequate for development<br />

• What’s s Broken<br />

• Want to know in advance<br />

– Projected human dose – order <strong>of</strong> magnitude<br />

– Route <strong>of</strong> administration – oral or IV<br />

– Desired Dosage Form


Initial Bulk Caveat<br />

Impure<br />

Amorphous or crystalline mix<br />

Undefined Salt or Polymorph Form<br />

Meaningless Data!!!!!


Solubility Analysis<br />

• pH Solubility Pr<strong>of</strong>ile: 1-9, 1<br />

RT<br />

• pKa: two methods<br />

• Solubility and pH in water, PBS & 5% dextrose<br />

• Non Aqueous Solvents<br />

• Solubilization with 20% ß-cyclodextrin<br />

• Micellar Solubilization with 5% Tween 80<br />

• Identify IV Toxicology Vehicle


Reality Check<br />

Water Solubility<br />

6.5 = Human Dose/250 ml<br />

S6.5<br />

– 1 ug/ml = 0.25 mg human dose<br />

– 1 mg/ml = 250 mg human dose<br />

– Your <strong>API</strong>


Influence <strong>of</strong> Ionization pKa<br />

• Only Un-Ionized Species Gets<br />

Absorbed Across Membranes<br />

• Ionized Species Most Water Soluble<br />

• Pump or Carrier Mediated<br />

Transport <strong>of</strong> Ionic Species


Examples <strong>of</strong> pKa measurement<br />

• Titration<br />

• pH - solubility<br />

• UV specta shift<br />

• Rt by RP-HPLC<br />

• NMR<br />

• Always<br />

extrapolate to<br />

100% aqueous


Oxindoles


Tenidap UV Spectra f(pH)


Henderson-Hasselbalch<br />

Hasselbalch Eq.<br />

Weak Acid<br />

HA = H +<br />

= A -<br />

pH = pKa + log [salt/acid]<br />

pH = pKa + log [ionized/unionized]


Tenidap<br />

Henderson-Hasselbalch<br />

Hasselbalch Plot


pKa by RP-HPLC<br />

• Capacity Factor k’ k versus pH <strong>of</strong> mob.<br />

phase<br />

– Vary acetonitrile in mobile phase<br />

– Zorbax Rx SB-C18 Column<br />

– pH = 1 to 6.7<br />

• pKa = inflection point from curve fitting<br />

k’ = (lower limit + (upper limit x 10 (pH<br />

(10 (pH-pKa)<br />

pKa)<br />

+ 1)<br />

))<br />

(pH-pKa) pKa)<br />

))<br />

• Lipophilicity = plateau (limits)


Tenidap apparent pKa<br />

(37.5% acetonitrile)<br />

un-ionized<br />

ionized


Extrapolation to pKa


Comparison <strong>of</strong> Methods


Lipophilicity Comparison


Isotonic Solutions<br />

Saline = 0.9% NaCl = 0.154 M<br />

Gastric Fluid = 0.1 N HCl


Common Ion Effect<br />

DH +<br />

+ Cl - = DHCl = [DHCl][<br />

DHCl] solid<br />

D -<br />

+ Na + = NaD = [NaD][<br />

NaD] solid


Common Ion Effect<br />

DH +<br />

+ Cl - = DHCl = [DHCl][<br />

DHCl] solid<br />

Ksp = (DH + ) (Cl(<br />

- ) / (DHCl(<br />

DHCl)<br />

D T = (DHCl(<br />

DHCl) ) ( 1 + Ksp /Cl<br />

- )<br />

D T = Total Drug in Solution at each<br />

counter ion concentration


Doxycycline pH Solubility<br />

Bogardus, JB, et al. 1979. J. Pharm Sci 68:188-94


Doxycycline pH Solubility<br />

Bogardus, JB, et al. 1979. J. Pharm Sci 68:188-94


Terfenadine pH Solubility<br />

Streng, WH, et al. 1984. J Pharm Sci 73:1679-1684.


Absorption Considerations<br />

Un-ionized Species for Passive Diffusion<br />

Charged Species for Pump Mechanism and<br />

ion-pairing partitioning.<br />

Is the right species available for<br />

absorption


Absorption Potential (AP)<br />

• AP = log (Po/w<br />

Fu S6.5S<br />

V / X )<br />

• Po/w<br />

= Partition Coefficient<br />

(octanol/water)<br />

• Fu = Fraction Un-ionized at pH 6.5<br />

• S6.5<br />

= Total Solubility at pH 6.5 (mg/ml)<br />

• V = Volume <strong>of</strong> lumen (225 ml)<br />

• X = Oral Dose (mg)<br />

J. B. Dressman, et. al., J. Pharm. Sci.73:1274-1279 (1984)


Absorption Potential<br />

AP = log (Po/w<br />

Fu S6.5S<br />

V / X )<br />

Passive Diffusion , Un-ionized Species<br />

AP > 1 Well Absorbed<br />

0


Absorption Potential<br />

• AP = 1 = log (Po/w<br />

Fu S6.5S<br />

V / X )<br />

• 10 = Po/w P<br />

Fu S6.5S<br />

V / X<br />

• Dose in Man =X = Po/w P<br />

Fu S6.5S<br />

V / 10


R 1<br />

R 2<br />

O<br />

N<br />

R 3<br />

S<br />

O<br />

O<br />

N<br />

H 2<br />

Oxindole<br />

Tenidap<br />

Ilonidap<br />

CP-100,829<br />

R 1<br />

Cl<br />

F<br />

F<br />

R 2<br />

H<br />

Cl<br />

Cl<br />

R 3<br />

H<br />

H<br />

Cl


Absorption Potential<br />

Oxindoles<br />

Log Po/w<br />

Solub* AP = 1.0<br />

Tenidap 3.95<br />

0.041 2.7 mg<br />

Ilonidap 4.08 0.194 6.2 mg<br />

CP-100,829 5.60 0.043 9.0 mg<br />

*mgA/ml (pH 6.5)


Maximum Absorbable Dose<br />

(MAD)<br />

MAD = ka • S6.5<br />

• V • ( Res. Time)<br />

ka = Absorption Rate Constant in Rats<br />

S6.5<br />

= Total Solubility at pH 6.5 ( mg/ml)<br />

V = Volume <strong>of</strong> Lumen: 250 ml<br />

Residence Time Estimate: 270 minutes


Single Pass Rat Intestinal<br />

Perfusion


Absorption Rate Constant<br />

k a = (1-C t /C o )Q/V<br />

k a = absorption rate constant<br />

C o = initial drug concentration in perfusate<br />

C t = concentration <strong>of</strong> drug in perfusate at time t<br />

Q = flow rate <strong>of</strong> the perfusate(0.2 ml/min)<br />

V = volume <strong>of</strong> the lumen (πr(<br />

2 l, 1.26 ml).


Maximum Absorbable Dose<br />

(MAD)<br />

Oxindoles<br />

ka (min -1 ) MAD<br />

Tenidap 0.027 74 mg<br />

Ilonidap 0.037 484 mg<br />

CP-100,829 0.045 132 mg<br />

Oxindoles totally ionized at pH 6.5


Absorption Analysis<br />

• Do the models support the projected<br />

human dose<br />

• If dose is 10X higher than MAD or AP,<br />

then trouble with absorption


Biopharmaceutics Classification<br />

High Solubility if the largest dose dissolves<br />

rapidly (85% in 15 min.) in 250 ml <strong>of</strong> water in the<br />

pH range <strong>of</strong> 1 to 8, based on solubility minimum<br />

High Permeability if >90% <strong>of</strong> the dose is<br />

absorbed in humans. Based on rat perfusion ka<br />

data correlated to fraction absorbed in humans.


Biopharmaceutics Classification<br />

Class<br />

I<br />

II<br />

III<br />

IV<br />

Solubility<br />

High<br />

Low<br />

High<br />

Low<br />

Permeability<br />

High<br />

High<br />

Low<br />

Low


Biopharmaceutics Classification<br />

Class<br />

I<br />

II<br />

III<br />

IV<br />

Rate Limiting Step<br />

could be dissolution rate limited<br />

dissolution rate limiting<br />

permeability rate limiting<br />

permeability rate limiting<br />

Ref: Amidon, G,<br />

Ref: Amidon, G, Pharm. Res. 12: 413<br />

http://www.fda.gov/cder/guidance<br />

www.fda.gov/cder/guidance/<br />

413-420420 (1995) and


Particle Size & Shape by SEM


Effect <strong>of</strong> Particle Size on<br />

Dissolution<br />

Noyes-Whitney Equation<br />

DS<br />

vh<br />

dc/dt<br />

dt = k 2 ( c s - c t )<br />

k 2<br />

= intrinsic dissolution rate constant for this compound<br />

D = Diffusion Coefficient<br />

S = Total Surface Area <strong>of</strong> dissolving material<br />

h = thickness <strong>of</strong> diffusion layer on particles<br />

v = volume <strong>of</strong> the dissolving medium


Effect <strong>of</strong> Particle Size on<br />

Dissolution<br />

0.1 mm<br />

0.5-0.7 mm<br />

Phenacetin Particle Dissolution: 0.1 mm -> 0.6 mm<br />

diameter


Particle Size Recommendation<br />

K.C. Johnson and A. Swindell, Pharm. Res.13:1795-1798(1996)


Particle Size Legend


Particle Size Recommendation


Particle Size<br />

• Particle Size Recommendation<br />

– Considers Dissolution and Homogeneity<br />

– Dissolution does NOT limit absorption<br />

• Experimental<br />

– Single Pass Intestinal Perfusion (SPIP)<br />

– Solubility at pH 6.5<br />

– Dose<br />

– Particle size recommendation<br />

• Achieving Recommended Particle Size<br />

Ref: K. C. Johnson, A.C.Swindell, , Pharm. Res. 13: 1795-98 98 (1996)


Milling<br />

• Reduces Particle Size<br />

–Increases Surface Area<br />

–Faster Dissolution<br />

–More Surface for Reaction<br />

–Increases Blend Homogeneity<br />

• Imparts Amorphous Sites<br />

–Increase Solubility<br />

–Increase Hygroscopicity<br />

–Decrease Chemical Stability


Initial Report<br />

• Does this molecule possess physical<br />

properties adequate for development<br />

– Comparison table<br />

– Significance <strong>of</strong> the data<br />

– Dosage Form Development<br />

» oral and IV dosage forms<br />

» toxicology dosage forms<br />

• What’s s Broken

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