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M-SerIeS MolTen MeTAl PuMPS - Pyrotek, Inc.

M-SerIeS MolTen MeTAl PuMPS - Pyrotek, Inc.

M-SerIeS MolTen MeTAl PuMPS - Pyrotek, Inc.

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M-SERIES MOLTEN METAL PUMPS<br />

TRANSFER PUMPS FOR ZINC AND ALUMINIUM<br />

Metaullics<br />

M-Series pumps are designed for use in nonferrous<br />

molten metals having working temperatures below<br />

1600°F (871°C). These pumps were designed for,<br />

and have a proven history of, a long operating life<br />

and efficient and reliable operation.<br />

POST CONSTRUCTION<br />

Posts are made from SST grade graphite, then<br />

covered with a ceramic sleeve. Graphite is an<br />

excellent material that holds its strength at elevated<br />

temperatures. When treated with Metaullics ® ’<br />

proprietary oxidation-resistant treatment process it<br />

provides long life. Ceramic sleeves provide an added<br />

level of protection to the posts. Sleeves provide an<br />

additional barrier to oxygen and protect against<br />

abrasion from surface drosses. After assembly the<br />

post is coated with boron nitride to further protect<br />

against attack by the molten metal.<br />

IMPELLER OPTIONS<br />

Bladed style and the birdcage style impellers are available with the birdcage being<br />

standard. The M-12 is a bottom feed pump, and a 4-bladed impeller is an option.<br />

The M-28 is a top feed pump, but bottom feed is an option with either a birdcage<br />

or bladed impeller.<br />

SHAFT OPTIONS<br />

Standard shafts are ceramic-coated graphite with moly-tungsten shafts optional<br />

for the zinc industry.<br />

HIGH LIFT CAPABILITY<br />

M-Series pumps can pump aluminium as high as 20 ft (6 m) for applications such<br />

as filling over-the-road ladles while they remain on the transport truck. The zinc<br />

industry also takes advantage of this capability for high-lift applications.<br />

AIR DRIVE AND ELECTRIC DRIVE OPTIONS<br />

M-Series pumps are available with either air or<br />

electric motor drive systems. Air systems are often<br />

more convenient to install and operate, while<br />

electric motors require electrical panels and cooling<br />

fans, yet are more energy efficient to operate and<br />

provide more precise control.<br />

PUMP FEATURES<br />

• High efficiency impellers—specifically<br />

designed for the application<br />

• Precision bearings and seals—designed<br />

with tight tolerances to ensure all bearings<br />

carry an equal load with minimum internal<br />

leakage<br />

• Rigid motor mounts—minimize distortion<br />

and have machined mounting surfaces to<br />

ensure perfect motor alignment<br />

• Quick delivery—transfer pumps provide fast<br />

and easy delivery of molten metal. They are<br />

much faster than tap holes and operate with<br />

the press of a button<br />

• Safety—quick on / off operations by an<br />

operator away from the metal but with full<br />

view of the operation. No troublesome tap<br />

holes to plug at the end of a pour<br />

• Flexible delivery systems—can be<br />

constructed with refractory lined pipe to<br />

deliver metal up to 82 ft (25 m) in distance<br />

FURNACE INSTALLATIONS<br />

Transfer pumps are used in melters, holders, or wherever molten metal is handled.<br />

The furnace must have an external well of sufficient size to accommodate the<br />

pump, often as an extension of the charging well with a bridge-wall installed to<br />

isolate and protect the pump from physical damage by direct contact with the<br />

charged material and fluxing salts.<br />

TRANSFER PIPING<br />

M-Series transfer pumps can be used in conjunction with refractory lined steel<br />

transfer piping to avoid dross formation and energy loss inherent with other transfer<br />

mediums.<br />

In addition to the high insulating properties, the<br />

transfer pipe liners are non-wetted by aluminium and<br />

zinc alloys and do not require preheating. Premium<br />

grades are available for greater wear resistance and<br />

life. Insulated transfer piping limits heat loss to less<br />

than 0.5°F per foot (~ 1°C per meter) of length without<br />

the need for external heating.


M-SERIES MOLTEN METAL PUMPS<br />

SPECIFICATIONS<br />

Pump Dimensions (Refer to Drawing)<br />

Pump<br />

Model<br />

"A" in<br />

(mm)<br />

M-12 11 3/8<br />

(289)<br />

M-28 14 3/8<br />

(365)<br />

"B" in<br />

(mm)<br />

11 5/8<br />

(295)<br />

17<br />

(432)<br />

"C" in (mm)<br />

Air motor – Electric motor<br />

"D" in<br />

(mm)<br />

45 5/16 (1151) – 62 (1575) 29 5/8<br />

(752)<br />

63 (1600) – 74 (1880) 42 3/8<br />

(1076)<br />

"E" in<br />

(mm)<br />

2 3/4<br />

(654)<br />

5 1/2<br />

(140)<br />

"F" in<br />

(mm)<br />

25<br />

3/4<br />

(654)<br />

36<br />

1/4<br />

(921)<br />

Minimum Furnace Well<br />

Size in (mm)<br />

Metal Level in (mm)<br />

Minimum – Maximum<br />

18 x 18 (457 x 457) 7 (178) – 23 (584)<br />

24 x 24 (610 x 610) 9 (229) – 33 (838)<br />

Air Motor Systems<br />

Pump<br />

Model<br />

Air Required For<br />

Maximum Output PSI<br />

(kPa) – SCFM (m 3 /min)<br />

Type<br />

of Air<br />

Motor<br />

Pump<br />

Weight<br />

lb (kg)<br />

M-12 90 (620) – 120 (3.40) 800 125<br />

(57)<br />

M-28 90 (620) – 180 (5.10) 1600 175<br />

(79)<br />

Max<br />

RPM<br />

1800<br />

1200<br />

All piping must be<br />

ordered separately<br />

Electric Motor Systems<br />

Pump<br />

model<br />

Electrical requirements<br />

volts – phase – amps<br />

Pump weight<br />

lb (kg)<br />

Max<br />

rpm<br />

M-12 460 – 3 – 5 200 (91) 1800<br />

M-28 460 – 3 – 11 400 (181) 1200<br />

Max.<br />

Metal<br />

Level<br />

Min.<br />

Metal<br />

Level<br />

2" Min<br />

Height<br />

Feet<br />

9<br />

6<br />

3<br />

M-12 PERFORMANCE CHART (ZINC) M-28 PERFORMANCE CHART (ZINC)<br />

M-12<br />

Height<br />

Height<br />

Meters<br />

Feet<br />

M-28C<br />

1600 RPM<br />

12<br />

3<br />

1200 RPM<br />

1400 RPM<br />

9<br />

1000 RPM<br />

2<br />

1200 RPM<br />

6<br />

800 RPM<br />

1000 RPM<br />

1<br />

800 RPM<br />

3 600 RPM<br />

600 RPM<br />

400 RPM<br />

Height Height<br />

Meters<br />

3<br />

2<br />

1<br />

400 800<br />

1200 1600<br />

Molten Zinc, kg/min<br />

1000 2000<br />

3000 4000<br />

Molten Zinc, Zinc, kg/min kg/min<br />

Metaullics ® is a registered trademark of <strong>Pyrotek</strong> <strong>Inc</strong>.<br />

Note: The physical and chemical properties listed represent typical, average values obtained in accordance with<br />

accepted test methods and are subject to normal manufacturing variations. They are supplied as a technical<br />

service and are subject to change without notice.<br />

Product Type: 154, 200<br />

Commodity Code: 26152<br />

Contact Information: www.pyrotek.info/locations<br />

PYROTEK INC. • CORPORATE OFFICE • 9503 E. MONTGOMERY AVENUE, SPOKANE VALLEY, WA 99206, USA • P: 509-926-6212 • F: 509-927-2408<br />

www.pyrotek.info • email: info@pyrotek.info<br />

JUN-11-EL-1309

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