Document Logistics Systems Software Solutions - Müller ...

muellerapparatebau

Document Logistics Systems Software Solutions - Müller ...

Document Logistics Systems

The right choice for all requirements

Software Solutions

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Flexibility is the ability

to adjust to changing

circumstances

Change alone is invariable. Or do you know what your

market will be like in the future? The complexity of

demand is increasing all the time. We have to adjust

to new requirements every day.

Our customized document logistics systems covering

cutting, accumulating, folding, stacking, stapling,

sorting, and inserting allow you to react to changes

in the market. Because every system is built up out of

various system modules according to your needs and

requirements.

Flexibility essentially means discovering alternatives:

redesign, expansion, modernization, or retrofitting.

Müller system modules are not only compatible within

the system, but can also be integrated into existing

systems without a problem.

Software by Müller Apparatebau –

more for your document logistics systems

A customized system composed of hardware and software

solutions ensures an optimal document logistics

process. The software solutions we have created to run

Müller systems provide you with additional features

and simplify the management process.

Whether you are using different reading techniques to

capture the documents or want to use document surveillance

to track production – we have the right software

solution for you.

We developed the Müller Interactive Central Control

Unit (MICCU) for centralized management of the complex

systems. A range of Müller software modules allow

you to customize the MICCU to your specific requirements.

In addition, we also develop customer-specific solutions

and options, since you can‘t always plan for every occasion

and requirements are often only created once the

task is defined.

Let the following pages convince you of solutions

customized to your needs.

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PhiLoSoPhY

The perfect solution –

a matter of philosophy

The market for paper post-processing equipment is defined

by compact, centrally controlled machines which

are designed for one specific task. But the increasingly

The Müller modular system is composed of paper processing

modules using microprocessor technology, all of

which are compatible and exchangeable with one another

on both a mechanical and logical level.

The heart of each device is formed by independent

electronics which provide fully autonomous control.

Separate data interfaces make the connection to other

modules. Thanks to the standardized mechanical interface

technology and standardized paper inlet and outlet

heights, all modules can be combined freely with

one another.

Your advantages:

• No central controlling CPU, since data is only

transmitted from one module to another

• External configuration of the system is unnecessary,

since the downstream device is detected when it is

turned on (Plug & Play)

• The system can be scaled up or down as needed

• Almost all modules use standardized electronics so

fewer spare parts need to be warehoused

• Ability to insert reading or monitoring points at any

place in the system

• The electronics allow for the integration of third-

party products into a line

• No limit to the number of modules

• No „network congestion“ since every module only

communicates with the next device

complex requirements demand a different approach:

We developed the Müller modular system in order to

react flexibly to the needs of our customers.

Envelope Turnover Unit

Inserter

Deflector Unit

A single connection provides both power and data, and

a quick-connect creates the mechanical connection. This

allows for quick and easy modification of every system.

Sheet-based data transmission allows for a wide range

of processing setups, since every module has access to

all of the information during throughput. The modules

can use the data they receive for internal processing.

In addition, they can also modify this data in order to

inform downstream modules about special situations

such as anomalies which occurred, subset, number of

sheets, or document status.

Stitcher

Automatic Forms Cutter

Merger

Unwinder

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ReADing

TeChnoLogieS

Keeping an eye on everything – reading

technologies and document capture options

Proper control and flawless processing of the documents

are essential for paper processing. Our technology

supports all of your printing technologies and encoding

methods in order to design an automatic and

secure production system.

Whether you use OMR barcode lines, one of the numerous

barcode types, or space-saving 2D codes such

as Data Matrix - the Müller system supports you. OCR

oMR barcode reading

The simple paper processing solution.

Linear barcodes which can be

generated easily with all printing

processes are used to control the

Müller system. They are read either

directly with Müller OMR on

the basis of fibre optics technology

or with a camera system which

can also read other code types. The

OMR symbols can be used to operate

small to medium-sized systems.

Simple sequence control and/or

group control provides security.

1D codes / barcode reading

One dimensional barcodes are used

in a wide variety of paper processing

systems. They offer a large

range of encoding options so that

more complex systems can be controlled

easily. We offer a choice of

laser scanner or camera system to

read the barcodes. This selection is

based on your printing specifications

and read speed as well as possible

additional code types. Since

the number of characters can be

large, customer-specific information

used in the document surveillance

system can be stored in the

code in addition to the system control

information.

reading is also available. Suitable scanner and camera

systems make us your competent partner.

In the area of plastic card processing, we provide the

reading technology required to read magnetic strips as

well as contact and wireless chip reading (RFID). Customized

solutions such as pattern or graphic recognition

complete our line-up.

2D codes / Data Matrix

2D codes are the latest development

in detection reliability. They

involve printing large amounts

of data in a very small space. The

„Data Matrix“ encoding method

includes integrated redundancy,

ensuring that the right results are

generated even if part of the code

is illegible. This is the reason that

this encoding method is standard

for all mail companies and in air

and rail traffic systems. 2D code

scanning camera systems are used

in Müller systems. They are able

to read all versions of 1D and 2D

codes as well as OMR. The cameras

are also equipped with a TCP/IP

Ethernet interface, which is used to

configure the cameras via a PC and

to make the read information and

the camera image available online.

Naturally, interfacing with a document

surveillance system is also

possible here.

563452788900

oCR reading

You can also implement OCR in

the Müller systems if you use corresponding

camera systems. A predefined

set of character codes is

available, but new fonts can also

be learned with a „teach-in“ process.

As a rule, OCR files don‘t contain

any direct control information.

Instead, special analysis methods or

file-based system control methods

are used.

Whole page

reading at the input/output

A line scan camera is used to read

the entire page at the input to the

machine. Existing inserting marks

(Data-Matrix, Barcode, OMR) or

plain text (document/page number)

are interpreted within milliseconds

and used to operate the

machine. This gives you maximum

flexibility with regard to the type

of input, provides clear documentation

of the output, and even

allows you to perform quality

testing of the print/packaging.

When the system is used at the

machine output, it can even save

images of every single insert. At the

same time, it is fully and seamlessly

integrated with the machine. At the

machine input, the system operates

purely on a software configuration.

This means that annoying camera/

reader setup times are eliminated,

resulting in higher productivity,

flexibility, and reliability.

Processing of plastic cards

Our plastic card system supports all

encoding processes currently used

in this industry. Magnetic strip reading

(1-, 2-, 3-track), chip contact

methods, and wireless technology

(RFID) can all be used to control

your system. These reading technologies

are supported by all other

paper-based reading technologies

so that the card can be matched

to the correct carrier document

(‚Matching‘). In addition, a document

surveillance system is usually

mandatory and a file-based control

system is used here as well.

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DoCuMenT

SuRVeiLLAnCe

Making security traceable –

Document Surveillance

For comprehensive job definitions, being able to track

the path the document is taking through production

becomes essential.

Module 6988-DA, „Data output“

The „Data Output“ module can copy the form data

from a selected position in the Müller system to an external

terminal and monitor it in real time.

The module sends and receives data from a connected

PC through a serial interface (RS232). This allows the

data to be read in on an external PC with any terminal

program. The data is recorded and presented in the

ASCII format.

Müller Apparatebau also provides software which can

be used to perform specific tasks directly. Examples include

saving a status report (Mod. 6988-SR) or a system

to generate reprints (closed loop, Mod. 6988-DSS).

Mod. 6988-DA standard functions:

• Standard RS232 COM interface -

(3 wire RX TX Gnd) without handshake

• Definable transmission parameters, 9600-38400 Baud,

1-2 stop bits, without parity

• Configurable data output, ASCII characters according

to the document data

• Output of the number of sheets

(for grouping/stacking/inserts)

• Outputting the document status

(good – bad – error type)

• Data return signal after data output

(acknowledge)

This document surveillance process ensures that all

documents arrive completely and correctly at the end

so that you never lose continuity.

Optional:

• Status changes with data acknowledge

(e.g. diverting, postal code separation)

• Data analysis per customer request

• Can be upgraded with Müller PC software

(Mod. 6988-SR or Mod. 6988-DSS)

Module 6988-SR, „Status Report“

Anyone working with personalized documents would

like to know if everything is right. Recording and data

capture is everything in this regard - you can follow all

processes if your information is available in black and

white.

To this end, Müller Apparatebau offers the PC software

„Status Report“ which can be used to store and prepare

the data supplied by a serial RS232 interface in an appropriate

way.

Interfaces (Mod. 6988-DA) are integrated at suitable

points in the Müller system and send the document

data which passes this position to a PC for storage.

The data are stored in text, .csv, or any other format

on the PC or connected network component according

to your requirements. An optional manual scanner can

also be connected for subsequent manual document

recording.

Useful information is generated along the way, such as

current and average cycle performance of the system,

current insert numbers, and a final summary per job.

The software is able to run on Windows XP and higher

operating systems and is available in several languages.

Standard functions:

Software runs on a standard PC with

Windows XP, Vista, Win7

• Ongoing display of the data and

current/average speed

• Choice of several languages

• Data is saved in ASCII text format for easy further

processing

• Configurable data output, ASCII characters according

to the document data

• Evaluation of the “Good“/“Bad“ number during

saving

• Entry of the PC user in the log file

Optional:

• Customization of the file format

• Individual configuration of the storage parameters

• Individual configuration of the software for special

data preparation or analysis tasks

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DoCuMenT

SuRVeiLLAnCe

Module 6988-DSS, „Document Surveillance System“

Security plays an important role in post processing. The

traceability and monitoring of the route taken by individual

pieces is a prerequisite for the 100% guaranteed

mailing of your documents.

Müller Apparatebau provides the suitable tools:

The processing system and reading stations contained

in it interact to monitor the documents from the start

of the system to the end, and the transmitted data is

compared with a connected production management

system.

Reprints are created on the basis of the resulting data,

and the loop is closed. We call this „closed-loop“ system

„DSS - Document Surveillance System“.

Communication with the Müller system software takes

place via several RS232 interfaces (Mod. 6988-DA) – the

total number depends on the number of reading systems

and monitoring modules in use.

The connection to the production management system

is made via a TCP/IP network (Ethernet), with the file

exchange taking place on the basis of target and actual

lists.

The Müller system transmits the status of every document

including time, date, machine type, operator, and

additional optional information.

Security backups and log files provide additional functionality.

Depending on the production management

system used, additional options such as setting the

document status to “Good“ or “Bad“ later on may be

available.

Standard functions:

Software runs on a standard PC with

Windows XP, Vista, Win7

• Ongoing real-time display of the data

• Choice of several languages

• Interface with the PM system: Request target list,

prepare actual list, etc.

• Real-time processing of the documents

(diverting possible until the very end)

• Processing of „partial lists“, i.e. dividing larger

orders into smaller batches

• Pausing and „parking“ of jobs in order to pull

other jobs ahead

• Up to 4x input reading and 2x output monitoring

can be processed

Optional:

• Customization of the software to meet customerspecific

requirements

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„MiCCu“ CenTRAL

ConTRoL uniT

everything at a glance –

central control of the system

Paper processing systems are becoming increasingly

complex. Müller Apparatebau developed the Müller Interactive

Central Control Unit (MICCU) to help you keep

track.

You can keep an eye on the entire system, with the

large 2D overview graphic indicating the status of the

individual modules directly in colour and plain text. Interpreting

errors, accessing online documentation, and

parameterization are child‘s play with the user friendly

and intuitive interface:

• Central control

• Intuitive operation

• Error reset

• Cycle time display

• Job creation

• Choice of user interface languages

• Online documentation for the modules

• Flexible configuration

• Independent of the operating system

• Optional software modules are available

• Remote maintenance option

We can meet your requirements through customized

software expansions and customer-specific options.

An LCD display to operate the Müller devices is standard.

In addition, the MICCU software presented here

can also be used.

intuitive operation:

Shorter training times and less operator errors

The intelligent user interface displays suitable options

for the selected module automatically. All module

information is available right away.

The remote control and programming software on

the PC is started automatically when a master device is

selected.

Collect operating data: Process optimization

Details on the total operating time, dwell time, downtime,

cycle time, and number of pieces and the error

log are recorded for every system module.

evaluating the operating data:

Availability analysis

The recorded operating data can optionally be exported

to various common file formats or converted to

customer-specific graphics.

error display:

Faster error detection and resolution

Faulty modules are highlighted in red and detailed

error information is displayed. All errors which occur

are recorded in an error log.

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„MiCCu“ CenTRAL

ConTRoL uniT

online documentation:

Coordination with the service department

requires little effort

The handbook, service manual, and the technical documentation

are always available directly on the system,

as are spare part numbers or technical details with

regard to operation.

Module configuration:

Centralized and storable

Individual settings on each module can be modified

directly via the MICCU. Some examples include: Motor

speeds, settings with regard to the type and function

of sensors. Optional configuration of the camera

decoding can also be programmed.

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MiCCu oPTionS

Tools for combiners –

MiCCu options

Our software modules allow you to customize the

MICCU to your individual requirements in order to

simplify your day.

Module 6670, „Variable insert Allocation MKS“

The „Variable Insert Allocation“ module is an interesting

expansion for a Müller multi-channel system with

multiple insert stations.

Special paper types sometimes require the use of a different

type of insert system. Mechanical modification

of the system is undesirable and also not required, because

we have the solution:

The PC software (Mod. 6670) allows you to modify the

allocation of insert stations (changing the selective

fetch information). This program is used for the targeted

replacement of the selective fetch information tied

to your documents.

This ensures that combinations which may be invalid

are not used. All changes can easily be undone at the

push of a button.

The current assignment is displayed graphically in

a manner similar to the layout of the multi-channel

system.

Standard functions:

• Free choice of up to 10 selective insert stations

• Choice of multiple interface and display languages

• „STANDARD“ button to restore the standard

settings quickly

• Free choice of the serial interface used

• Safeguarding of the individual assignment per insert

station, accidental double assignments are impossible

The software is able to run on Windows 98 and higher

operating systems and is available in several languages.

Module 6974, „Matchcode display MKS on the PC“

This software is the right extension if you, as the operator

of a Müller multi-channel system, always want to be

informed of the current system status.

The operator can access all information and data transmitted

to them via the RS232 interface from every feed

channel being monitored, at a glance. So the right

action can be taken immediately in case of a stop or

other problems.

The graphical interface matches the system design, and

the reference data are displayed directly in the graphic

of the respective module.

The software is able to run on Windows XP and higher

operating systems and is available in several languages.

Standard functions:

• The Match data are displayed clearly on the

system graphic, with the Slave and Band data

beside each other

• Choice of multiple interface and display languages

• Graphical progress indicator during operation

• Free choice of the serial interface used

Optional:

• Further code information can also be represented

Model 6927-FLP,

“Free Read Programming“ for oMR, BCR, 2D, oCR

Numerous types of read encoding are used in post-

processing today. In addition, existing systems are

always being expanded and adapted. Read systems

need to be modified as a result. The “Free Read

Programming“ software package is the tool you need

in order to handle such tasks independently.

Several model 6988-DA “Data Output” modules integrated

into the Müller system supply document data

via RS232 interfaces. The software described here

receives said data on a PC and decodes them according

to freely definable criteria. Then the converted data are

sent back to the Müller system.

With the basic version, OMR, BCR and 2D read system

scan be connected and their data freely evaluated

according to your specifications. Both machine control

and data control (e.g. sequencing, parity, matching,

plausibility checks etc.) can be defined by the user.

Standard functions:

Software runs on a standard PC

• Continuous real-time data display

• Choice of several languages (DE-EN-FR)

• Camera setup possible via PC

• Up to 4x read input can be processed

Optional:

• Adaptation of the software to meet customerspecific

requirements

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CuSToMeR-SPeCiFiC

SoLuTionS/oPTionS

if you want a bit more –

customer-specific solutions and options

The market is placing higher demands on you every

day. So it is important to adjust to new things frequently

and to be able to react. All systems are developed,

constructed, and programmed by us at our site. So we

File based machine control

The machine control information

is normally contained in the read

data when standard reading technologies

are used.

What happens to the document

is already specified at the time of

printing. On the other hand, there

are some applications in which

the documents don‘t contain any

control information. In these cases

the system control information is

stored in an external database and

assigned to the documents during

the process. This allows control of

the system to be affected in realtime

(the database can be modified

until shortly before processing of

the respective document). This results

in a high degree of flexibility,

and document surveillance is given

almost as a side effect.

numerically controlled collation

A Müller multi-channel system is generally

used to deliver various documents.

Then the individual channels

are controlled by one of the reading

technologies described previously.

Our PC software for numerically

controlled collation offers a simple

solution without the use of encoded

information on the printed side. A

freely defined list of the allocation

per number of items is created on

the computer for the individual stations

of the multi-channel system.

Then this list is processed cyclically in

the system.

can meet all our customer requirements quickly and

effectively and develop optimal solutions for individual

challenges.

Customer-specific sorting

„Tower of hanoi“

The task: Sorting a stack of unsorted

individual sheets according

to sorting criteria specified in the

imprint (customer number, file

number, date).

The solution: An automatic sorting

tower with 200 bins and the required

number of upstream diverting

bins, as well as an intelligent camera

reading system and PC sorting

software. All documents are read

and stored as a list during an initial

step. Then this list is sorted

on the computer according to the

desired criteria; during the next

step, all documents are sorted for

real in the diverting bins, and final

sorting of the first 200 in the tower

is completed. The diverting bins

contain remaining groups of 200

sheets each, for which final sorting

is done in turn in the tower.

Müller Apparatebau GmbH

Gewerbepark 19

D - 85402 Kranzberg

implement personalized

printer output

A customer-specific computer program

supplies data directly during

the production run to address printers

for return envelopes or other

printers integrated into the line.

As an example, in a multi-channel

system the return envelopes are

printed directly and assigned to

the respective personalized master

document. Printing of the carrier

documents can also be performed

online for plastic card systems.

uP³i interface

A pre and post-printer interface

(UP³I) is available for our rewinding

and unwinding systems. It is used for

the exchange of printer line control

signals over a Firewire (IEE1394) connection.

Müller Apparatebau GmbH

is an associated member of the UP³I

consortium.

interfaces for third-party systems

As an OEM supplier, we specialize

in integrating additional customerspecific

systems into our systems.

This includes inserting machines,

printers, punching machines, labelling

machines, bonding systems,

and similar third-party systems.

We can provide you with a solution

„for all cases“ – talk to us!

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our competence –

your success factor

Innovative technology developed for state-of-theart

document management solutions - this is what

Müller Apparatebau specializes in.

Müller components and systems have been used

successfully around the world for over 45 years.

Development, adaptation, and production of all

components, from the mechanical components to

the electronics and software, takes place at our site

in Kranzberg, Bavaria. This allows us to react very

quickly and flexibly to your needs without depending

on suppliers.

We value a customized system which is matched to

the needs of your business. To achieve this, we analyze

your specific situation and design a customized

system for you which can be modified to meet your

future changes at any time.

Müller Apparatebau GmbH

Gewerbepark 19

D - 85402 Kranzberg

Phone +49 (0)8166 - 670-0

Fax +49 (0)8166 - 670-333

info@mueller-apparatebau.de

www.mueller-apparatebau.com

29271 · 03 | 2012 · Technische Änderungen vorbehalten.

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