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Download PDF - AquaFeed.com

Download PDF - AquaFeed.com

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Improving Plant Efficiencies in Aquatic Feed Production Aquafeed Horizons Asia 2010 Galen Rokey Aquatic Feeds Must … 1) Target the nutritional requirements of species being fed 2) Meet farmers expectations in terms of quality and safe feed 3) Provide environmental compliance and sustainability 4) Have favorable economic ramifications Trends Impacting Aquaculture 1) Raw material costs: Volatile ingredient markets 2) Market conditions: Current economic recession is impacting consumer buying habits 3) Energy and water conservation: Higher energy costs and concerns about water availability 4) Supply chain cost reductions: Shipping costs are higher 5) Automation: Reduces labor costs and assists in food safety 6) Labor costs: Uncertainties in the labor pool 7) Product safety: Recent problems with contaminated ingredients 8) Flexibility: Ability to react quickly to new market directions 9) Emissions control: Reducing odor and particulate emissions 10) Lean manufacturing: Cost cutting and improving efficiencies Costs Associated with Producing Aquatic Feeds 1) Raw materials 2) Labor 3) Management 4) Plant and Equipment 5) Maintenance 6) Marketing/Advertising 7) Taxes and Insurance 8) Warehouse/Transportation/Distribution Evaluation Methods Economic Analysis Techniques 1) Payback Period 2) Benefit-Cost Ratio 3) Simple Rate of Return on Investment Typical Cost Values for Extruded Aquatic Feeds Raw Materials Capital Costs Utilities Wear Labor Aquatic Feed System (10 mt / hr) Total (Cost per ton) $ 600.00 $ 1.87 $ 4.87 $ 0.72 $ 1.82 $ 609.30 1

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