+44 (0)1628 810456 Flow-watch - Micronics Ltd.
+44 (0)1628 810456 Flow-watch - Micronics Ltd.
+44 (0)1628 810456 Flow-watch - Micronics Ltd.
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<strong>Flow</strong>:<strong>watch</strong><br />
<strong>Micronics</strong><br />
Product<br />
Catalogue<br />
Autumn 2007<br />
Through<br />
Measurement<br />
Comes Control
Welcome to<br />
<strong>Flow</strong>:<strong>watch</strong><br />
T<br />
hank you for taking the<br />
time to look through our<br />
new product catalogue and<br />
we hope you find something<br />
inside that may be of<br />
interest to you.<br />
Over twenty one years of<br />
manufacturing our own<br />
Portable and Fixed non<br />
invasive clamp-on<br />
ultrasonic flow meters has<br />
given <strong>Micronics</strong> the edge<br />
you need when it comes to<br />
quality, reliability and not<br />
forgetting that all important<br />
word - service.<br />
In this catalogue<br />
you will find our<br />
standard range of<br />
products and some<br />
useful accessories.<br />
<strong>Micronics</strong> enjoys a close<br />
working relationship with all<br />
it's customers throughout<br />
the UK, Europe and the<br />
Rest of the World.<br />
Our experienced and<br />
dedicated staff will gladly<br />
be at your disposal<br />
whatever the requirement.<br />
Customer service is our<br />
<strong>watch</strong>word and should you<br />
decide to buy from <strong>Micronics</strong>,<br />
our internal sales team<br />
will make sure the experience<br />
is a pleasant one.<br />
Michael Farnon<br />
Managing Director<br />
www.micronicsltd.co.uk
1<br />
What are the benefits of using<br />
clamp-on flow and energy<br />
monitoring Technology?<br />
<strong>Micronics</strong><br />
<strong>Flow</strong>:<strong>watch</strong><br />
<br />
<br />
<br />
<br />
liquids<br />
<br />
<br />
pressure loss<br />
<br />
<br />
applications<br />
<br />
diameter<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
applications<br />
<br />
<br />
<br />
operator training<br />
<br />
maintenance+energy efficiency<br />
programs<br />
Transit Time flow meters -<br />
Transit time flow meters are ideal for<br />
measuring the flow of clean, non-aerated<br />
fluids in full pipes.They work best when<br />
there is less than 2% particulate<br />
Recommended For:<br />
potable water<br />
river water<br />
cooling water<br />
demineralized water<br />
water/glycol solutions<br />
hydraulic oil<br />
diesel and fuel oils<br />
chemicals<br />
Doppler flow meters -<br />
Ideal for measuring flow of any liquid<br />
containing gas bubbles or solids larger<br />
than 100 microns and in concentrations<br />
greater than 75ppm.<br />
Recommended For:<br />
sewage<br />
treated waste water<br />
aerated water<br />
sludge and slurries<br />
chemicals and<br />
solvents<br />
viscous liquids<br />
abrasives<br />
food products<br />
pulp stock<br />
acids and caustics<br />
www.micronicsltd.co.uk
2<br />
<strong>Flow</strong>-<strong>watch</strong><br />
Contents<br />
Portable Transit Time <strong>Flow</strong><br />
Meters<br />
Pages 4-9.<br />
Fixed Transit Time <strong>Flow</strong><br />
Meters<br />
Pages 12-14.<br />
Portable Doppler <strong>Flow</strong><br />
Meters<br />
Pages 16-17.<br />
Fixed Doppler <strong>Flow</strong> Meters<br />
Pages 19-21.<br />
Open Channel and Level<br />
Meters<br />
Pages 22-26.<br />
Software Data Logging and<br />
Telemetry<br />
Pages 28-30.<br />
Case Studies<br />
Pages 11/15/18/31<br />
Complementary Products<br />
Pages 10/27/18/31<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
3<br />
Choose <strong>Micronics</strong> for all your<br />
flow monitoring - We are the<br />
People with the Service and<br />
Products for you.<br />
<strong>Micronics</strong> -<br />
About Us<br />
<strong>Micronics</strong> <strong>Ltd</strong> commenced trading in<br />
1985 and was set up to design and<br />
market “Clamp-On” ultrasonic liquid flow<br />
meters for industry and commerce.<br />
Since its inception <strong>Micronics</strong> have sold<br />
clamp-on meters in more than 50<br />
countries, concentrating mainly on<br />
portable “Time of Flight” meters, some of<br />
which are marketed under the registered<br />
trade name of Portaflow.<br />
From the introduction of the first portable<br />
instrument the company now markets a<br />
range of 13 different products<br />
incorporating “Time of Flight” or<br />
"Doppler" technology. The range<br />
includes portable instruments and<br />
fixed meters based on the use of<br />
non-invasive ultrasonic sound<br />
transmission to detect liquid flow<br />
velocity within closed pipes or<br />
open channels. There are Energy<br />
options for the clamp-on, fixed<br />
meters, Tank & Level meters<br />
are also available.<br />
Analysis software and expert staff to<br />
conduct flow and pump efficiency surveys.<br />
From our offices and manufacturing<br />
facilities to the west of London in High<br />
Wycombe, we supply and support a broad<br />
customer base both in the UK and abroad.<br />
Our large network of distributors provide<br />
the same high the level of <strong>Micronics</strong><br />
service wherever you may find yourself<br />
around the world.<br />
Visit our website: www.micronicsltd.co.uk<br />
where you can find all the information<br />
about our products and services. Keep up<br />
to date with our latest product and<br />
exhibition news - if you are looking for a<br />
particular application case study or some<br />
engineering data, you will find it here with<br />
our easy to navigate pages.<br />
In addition to product supply<br />
<strong>Micronics</strong> offer flow<br />
measurement solutions,<br />
combining the <strong>Micronics</strong><br />
product range with <strong>Flow</strong><br />
www.micronicsltd.co.uk
4/5 PORTABLES<br />
<br />
<br />
<br />
<br />
<br />
PF300<br />
For “clean” liquid<br />
monitoring<br />
To suit pipes 13mm-<br />
5000mm<br />
50000 point logger<br />
and software<br />
Non invasive sensing<br />
Portable and Easy to<br />
use<br />
Portaflow 300<br />
Compact, lightweight,<br />
rugged, waterproof.<br />
User friendly, menu driven set up.<br />
Large graphics display - 64x240 pixels.<br />
Choice of English, German, French.<br />
Internal battery, mains or DC powered.<br />
‘A’ Transducers in mounting rail:- 13mm ID to 89mm ID pipes.<br />
‘B’ Transducers in mounting rail:- 90mm ID to 1000mm ID pipes.<br />
Guide rail for diagonal operation using ‘B’ or ‘C’ Transducers<br />
for pipes larger than 300 mm.<br />
Optional Transducers:- ‘C’ and ‘D’ for pipes > 300mm up to 5000mm<br />
Transducer Operating Temp:- ‘A’ ‘B’ ‘C’ –20°C to +125°C.<br />
‘D’ –20°C to +80°C. Optional Hi-Temp.<br />
Transducers for operation above +125°C to 175°C.<br />
Outputs:- Opto Isolated 0/4 –20mA; RS 232; 5v pulse @ 1 pulse/sec max.<br />
Power:- 110 - 240VAC +/-10% supply via Battery charger.<br />
12VDC input supply converter (optional).<br />
Battery Life:- 24-38 hours from fully charged battery.<br />
Display:- 64 x 240 pixels Graphic display.<br />
Size 48 x 125mm viewable area. Backlight.<br />
Programming:- Via 16 key control panel.<br />
Data Logging:- 50000 data points. Up to 20 named recording blocks.<br />
Data displayed locally in text or graph format. Real time or stored.<br />
Can be downloaded via RS232 port to Windows based PC.<br />
Complementary Products<br />
<br />
Meter<br />
<br />
<br />
<br />
www.micronicsltd.co.uk<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
6<br />
<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
PFSE<br />
For “clean” liquid<br />
monitoring<br />
To suit pipes 50mm-<br />
1000mm<br />
50000 point logger<br />
and software<br />
Non invasive sensing<br />
Portable and Easy<br />
to use<br />
Complementary Products<br />
<br />
<br />
Portaflow SE<br />
User friendly, rechargeable battery, mains or DC powered<br />
Compact, rugged, lightweight, IP 55 electronics housing<br />
Hi-resolution backlit graphics display<br />
Imperial, Metric, US, volume or velocity units<br />
Data logger<br />
Totalizer<br />
Pipe Operating Range:- 50mm ID to 1000mm<br />
ID. Reflex or Diagonal Mode.<br />
Transducer Temperature working range:-<br />
-25°C to +125°C.<br />
Option:- HI Temperature Transducers to<br />
175°C max.<br />
Power:- 110 – 240VAC +/-10% via charger.<br />
Option:- 12VDC Input supply converter.<br />
Battery:- Rechargeable cells.<br />
8-10 hours operational life from full charge.<br />
Display:- 64x128 pixel graphics display,<br />
Backlight.<br />
Data Logging:- 50000 data points: 20 named<br />
blocks: Text/graph format.<br />
Local or downloaded to Windows based PC.<br />
Outputs:- Opto isolated 0/4-20mA, RS 232.<br />
Programming:- Via 16 key control panel.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
7<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
PF204Plus!<br />
For “clean” liquid<br />
monitoring<br />
To suit pipes 13mm-<br />
115mm<br />
Non invasive sensing<br />
Portable and Easy<br />
to use<br />
Complementary Products<br />
<br />
<br />
<br />
<br />
Meter<br />
Portaflow 204Plus!<br />
Low cost.<br />
Lightweight, compact, IP 55.<br />
Simple to use, compact, rugged.<br />
Menu driven, simple functionality.<br />
Volume, velocity, total in metric and Imperial units.<br />
Pipe operating Range:- 13mm ID to 115mm OD.<br />
Transducer Operational Temperature Range:-<br />
-20°C to +125°C.<br />
Power:- 110 – 240VAC +/-10% via charger.<br />
Option:- 12VDC Input supply converter.<br />
Battery Life:- 8-10 hours from full charge.<br />
Display:- 64x128 pixels graphics display. Backlit.<br />
Programming:- via 16 key control panel.<br />
Outputs:- Opto Isolated 0/4 –20mA;<br />
4V pulse @ 1 pulse/ sec.<br />
www.micronicsltd.co.uk
8<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
PF216<br />
For “clean” liquid<br />
monitoring<br />
To suit pipes 50mm-<br />
400mm<br />
Non invasive sensing<br />
Portable and Easy<br />
to use<br />
Measure and Log-<br />
Talk to us about the<br />
ideal package for you.<br />
Complementary Products<br />
<br />
Meter<br />
<br />
<br />
<br />
<br />
Portaflow 216<br />
Low cost.<br />
Lightweight, compact, IP 55.<br />
Simple to use, compact, rugged.<br />
Menu driven, simple functionality.<br />
Volume, velocity, total in metric and Imperial units.<br />
Pipe operating Range:- 50mm to 400mm.<br />
Transducer Operational Temperature Range:-<br />
-20°C to +125°C.<br />
Power:- 110 – 240VAC +/-10% via charger.<br />
Option:- 12VDC Input supply converter.<br />
Battery Life:- 8-10 hours from full charge.<br />
Display:- 64x128 pixels graphics display. Backlit.<br />
Programming:- via 16 key control panel.<br />
Outputs:- Opto Isolated 0/4 –20mA;<br />
4V pulse @ 1 pulse/ sec.<br />
www.micronicsltd.co.uk
9<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
Heatmeter for use<br />
with PF300/PF216/<br />
PF204Plus!<br />
Use with external<br />
datalogging for<br />
recording long-term<br />
energy measurements<br />
Non invasive sensing<br />
Portable and Easy<br />
to use<br />
Complementary Products<br />
<br />
<br />
<br />
Portable heat meter<br />
Compatible with any flow meter with<br />
a pulse output.<br />
Quick and easy setup.<br />
Use with external datalogger for temporary<br />
energy monitoring.<br />
Kwh Total, instant energy, Volume and<br />
temperature readings.<br />
Sensor probes :- 4 wire PT100 clamp-on 150mm probes.<br />
Temperature Range:- 0°C to +180°C.<br />
Power:- Battery powered.<br />
Option:- External datalogger.<br />
Replaceable Battery Life:- Approximately 6 years.<br />
Units:- Selectable, volume, Delta T, Hot and Cold temperature, Kwh Total,<br />
Instant energy.<br />
Output:- Pulse per Kwh, Pulse per m³.<br />
Programming:- No programming required- set and forget.<br />
See pages 11 and 15<br />
for our energy case<br />
studies!<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
10<br />
<br />
<br />
<br />
<br />
THICKNESS<br />
GAUGE 8812<br />
Make accurate pipe<br />
wall measurements<br />
0.2 mm accuracy<br />
Wall sound speed<br />
Ideal for use with<br />
clamp on flow meters<br />
Complementary Products<br />
<br />
Thickness Gauge 8812 with wall sound speed feature<br />
Allows accurate wall thickness entry<br />
for best results with clamp-on flow meters.<br />
Quick and easy setup and calibration.<br />
Transducer<br />
Measurement Range :- 1.5~200mm 0.06~8inch<br />
Sensor Type :- Ultrasonic<br />
Materials :- 11 Types<br />
Velocity Range:- 500~9000 m/s<br />
Calibration Block :- Included<br />
Accuracy :- ±(0.5%n+0.2)<br />
Power Supply :- 4x AAA batteries<br />
Dimensions :- 120x60x29mm<br />
www.micronicsltd.co.uk
11<br />
Ranger & <strong>Micronics</strong> provide Clamp-On,<br />
Non-invasive, Thermal Metering<br />
Solutions for BAA - Terminal 5 Heat<br />
Measurement<br />
CASE<br />
STUDIES<br />
Energy<br />
In response to the Terminal 5<br />
specification for Clamp-On - Ultrasonic<br />
Heat Meters for simple maintenance,<br />
high availability and minimum down time<br />
Ranger have supplied the CALEC® ST -<br />
Integrator from Aquametro combined<br />
with <strong>Micronics</strong> Ultraflo 2000 -<br />
Clamp-On Ultrasonic <strong>Flow</strong> meters.<br />
The CALEC® ST - Ultraflo 2000<br />
combination provides an innovative<br />
and cost-effective energy measurement<br />
solution for fixed or temporary<br />
applications. Configured for Heating or<br />
Cooling applications the system<br />
elements for a composite thermal<br />
meter application comprise:<br />
<br />
non-invasive <strong>Flow</strong> Meter<br />
ture<br />
Sensors - 2- or<br />
<br />
sensors<br />
<br />
Custody Transfer meters require<br />
immersion temperature sensors,<br />
however, for monitoring and general<br />
energy management applications,<br />
Clamp-On sensors can be used<br />
providing a totally non-invasive system.<br />
Associated benefits<br />
include no disruption<br />
of services or<br />
problems<br />
associated with<br />
system drain down<br />
for maintenance,<br />
providing minimum downtime and<br />
maximum availability plus significant<br />
reductions in meter supply and<br />
installation costs for large meter or<br />
retrofit applications.<br />
The system can be applied in a standalone<br />
mode and communicate totalized<br />
energy and volumetric values<br />
or selected alarm conditions<br />
via relay outputs or<br />
integrated with BEMS,<br />
AM&T or Billing systems<br />
via M Bus and other<br />
industry standard<br />
communications.
12<br />
Airbus,<br />
Alfred FIXED<br />
U2000<br />
McAlpine, For Allied “clean” liquid Mills,<br />
monitoring<br />
Astra Zeneca, To suit pipes BAA, 13mm- Br<br />
5000mm<br />
Utilities, BNFL, Non invasive BP, sensing Bra<br />
Easy to use<br />
Forest C.C., Carlsberg,<br />
Council, Dairy Crest, DT<br />
Power, East and North H<br />
EDF Energy, English Herit<br />
ronment Agency, Falkirk C<br />
Motor Company, Gillette, G<br />
GlaxoSmithKline, Goldman S<br />
Grundfos, HJ Heinz, Honeyw<br />
Lloyds TSB, Mid Sussex C.C<br />
MOD, National Physical Labo<br />
Natwest, Network rail, North<br />
Foods, RWE nPower, Oxford<br />
sity, Peugeot, Plymouth City C<br />
PWC, Reading Borough Counc<br />
Royce, RAF, Severn Trent She<br />
mens, Stena Ultraflo 2000 Line, Suffolk C. C.<br />
& Lyle, Tesco, Simple set-up menu. UKAEA, High temp. Transducers-option. US Nava<br />
Current, pulse or set point outputs. Energy meter version.<br />
tivity U.K., Vauxhaul Motors, Ve<br />
Vodafone,<br />
Electronics:-<br />
Walkers,<br />
ABS housing with clear Transducers:-<br />
Warwickshire<br />
A, B, C or D sensors<br />
Complementary Products<br />
<br />
<br />
polycarbonate front panel waterproof<br />
and dustproof to IP66.<br />
Police, West Temperature Range:- Sussex +5°C to + 60°C. C.C.<br />
Keypad:- 16 key panel for set up,<br />
Diagnostics. Access password protected<br />
Display: 2 x 16 LCD. Backlit.<br />
Power Input:- 110/240VAC +/-10%<br />
50/60Hz @ 50watts 24VDC +/- 10%, 6<br />
watts.<br />
Outputs:- <strong>Flow</strong> proportional 0/4 – 20mA<br />
Active opto isolated into 1000ohms. Bidirectional;<br />
5v Pulse or set point relay.<br />
5A- SPDT. Selectable rate and totaliser to<br />
12 digits.<br />
factory selected based on flow rate.<br />
Range:- 0.3m/sec to 10m/sec.<br />
Operating Temp. –20°C to +125°C<br />
Optional hi-temp to 175°C<br />
Accuracy:- < +/- 2% of reading or +/-<br />
0.02/sec whichever is the greater<br />
Repeatability:- < +/- 1% with unchanged<br />
Transducer positions.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
13<br />
<br />
<br />
<br />
HEAT METER<br />
CalecST<br />
Calculates energy<br />
use<br />
Temp. sensors are<br />
clamp-on or inserted<br />
Used in conjunction<br />
with a flow meter<br />
Clamp-on Ultrasonic<br />
technology can be<br />
successfully<br />
implemented as a<br />
cost effective<br />
solution to improve<br />
energy measurement<br />
and management.<br />
Complementary Products<br />
<br />
<br />
CalecST Heat Meter<br />
Allows accurate energy calculations - used in<br />
conjunction with a flow meter<br />
Quick and easy setup.<br />
Sensor probes:- 4 wire PT100 clamp-on 150mm/ 2 wire PT500 insertion.<br />
Power:- Mains 240VAC/24VDC/Battery (6 year life).<br />
Options:- AMBUS central hub with GSM/Ethernet for up to 240 CalecSTs.<br />
Output options:- Pulse / Pulse with Mbus / 4-20mA / LON<br />
Units:- Selectable, volume, Delta T, Hot and Cold temperature, Kwh Total,<br />
Instant energy.<br />
Programming:- No programming required- set and forget.<br />
Go to pages 11 and<br />
15 to see how you<br />
could save Energy<br />
- AND MONEY!<br />
www.micronicsltd.co.uk
14<br />
BP, Bracknell Forest C.C.,<br />
Carlsberg, Coventry City Council,<br />
Dairy Crest, DTI, Drax FIXED Power,<br />
U100<br />
East and North Hants For “clean” NHS, liquid EDF<br />
monitoring<br />
Energy, English Heritage, To suit pipes 50mm- Enviro<br />
200mm<br />
ment Agency, Falkirk Non invasive Council, sensing F<br />
Easy to use<br />
Motor Company, Setup Gillette, software Gins<br />
included<br />
GlaxoSmithKline, Goldman Sa<br />
Grundfos, HJ Heinz, Honeyw<br />
LG, Lloyds TSB, Mid Susse<br />
Mitie, MOD, National Phys<br />
Laboratory, Natwest, Ne<br />
Northern Foods, RWE n<br />
Oxford University, Peug<br />
outh City Council, PWC<br />
Borough Council, Roll<br />
RAF, Severn Trent,<br />
mens, Stena Line, S<br />
Tate & Lyle, Tesco<br />
Naval Activity U.K<br />
Motors, Veolia, V<br />
Complementary Products<br />
<br />
<br />
Application specific.<br />
Pre-calibrated and scaled.<br />
No mechanical adjustment required.<br />
ers, Warwickshi<br />
Sussex C.C.<br />
U-100<br />
Electronics:- Cast aluminium housing 150x90x60mm,<br />
Waterproof, Dust proof to IP54.<br />
Operating Temp Range:- +5°C to +60°C.<br />
Storage Temp Range:- -5°C to + 65°C.<br />
Power:- 90-260VAC, 50/60Hz or 20-28VDC @5W.<br />
Outputs:- 0/4-20mA, Pulse (1per sec max) RS 232<br />
Opto Isolated. Diagnostics and reconfiguration via<br />
RS232 port using installed GUI software.<br />
Pipe Range:- 50mm to 200mm ID.<br />
Application Temp Range:- - 20°C to +80°C.<br />
<strong>Flow</strong> Range:- up to 60L/sec in 100mm pipe.<br />
Minimum flow:- 0.3m/sec.<br />
Typical Accuracy:- +/-1 to 2% of reading or 0.1 L/sec<br />
whichever is the greatest.<br />
Repeatability:- +/- 1% with unchanged sensor position.<br />
Linearity:- +/-1% of calibrated range.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
15<br />
Thermal Heat flow metering utilizing<br />
Clamp-On Ultrasonic water measurement<br />
provides cost-effective, minimal<br />
disruption, installation and maintenance<br />
solution for Campus District Heating<br />
Systems<br />
CASE<br />
STUDIES<br />
Energy<br />
Kings College - London heats its campus sites<br />
via a number of boiler houses, generating<br />
thermal energy for distribution to individual<br />
buildings via LTHW (Low Temperature Hot<br />
Water) networks.<br />
A pilot system of new meters was installed 12<br />
months ago to identify the thermal energy use<br />
of individual buildings, facilitate their<br />
management as Energy Cost Centres and<br />
provide information for Building Energy<br />
Labelling in line with European Directives.<br />
The new meter installations on the Guys<br />
campus, which represent circa 10% of the<br />
university is currently being manually read.<br />
However, the plan is for the meters to be read<br />
automatically via the university's BEMs system,<br />
to provide continuously updated information for<br />
Monitoring and Targeting including benchmark<br />
comparisons with energy consumption norms<br />
for the university sector.<br />
Having considered various<br />
measurement alternatives<br />
Clamp-On Ultrasonic<br />
meters were selected due<br />
to the installation and<br />
maintenance/service<br />
benefits associated with the<br />
non-invasive technology including low<br />
cost and minimum disruption installation with<br />
no system drain down required plus dry<br />
maintenance and service. <strong>Micronics</strong> were<br />
selected as the supplier due to a combination<br />
of their long-term experience with Ultrasonic<br />
Clamp-On technology, competitive pricing and<br />
product performance i.e. best value!<br />
The initial Pilot scheme includes seven<br />
<strong>Micronics</strong> Ultraflo - U2000 - Time of Flight -<br />
fixed heat meters. The U2000's are used to<br />
meter the individual thermal energy<br />
consumption of each building within a cluster<br />
being fed from a LTHW Energy Centre or<br />
central Boiler House, which provides<br />
accountability or a check sum for the energy<br />
being generated.<br />
Its too early to establish a direct cost-benefit<br />
to Kings College. However, improved<br />
measurement is the first step towards<br />
improved management, <strong>Micronics</strong> service has<br />
been good, the products have performed well<br />
and Keith McIntyre the university's Energy<br />
Manager is pleased with the progress to-date.<br />
There is significant potential for replication<br />
on-site and the project has demonstrated how<br />
Clamp-On - Ultrasonic technology could be<br />
successfully implemented as a cost-effective<br />
solution to improve heat energy measurement<br />
and management on similar university sites.
16<br />
<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
PDFM-4.0<br />
For “dirty” liquid<br />
monitoring<br />
To suit pipes 13mm-<br />
4500mm<br />
On board data logger<br />
and software<br />
Non invasive sensing<br />
Portable and Easy to<br />
use<br />
Sensor<br />
mounting<br />
www.micronicsltd.co.uk
17<br />
<br />
<br />
<br />
<br />
<br />
PORTABLES<br />
For part filled pipe<br />
and open channel<br />
monitoring<br />
Built in display<br />
Long term datalogging<br />
capability<br />
Portable and Easy<br />
to use<br />
Streamlined sensor<br />
for invasive<br />
measurement<br />
Sensor<br />
mounting<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
18<br />
<strong>Micronics</strong> DFM-IV contributes to<br />
process quality improvements at<br />
automotive plant<br />
CASE<br />
STUDIES<br />
Process<br />
Three DFM-IV Ultrasonic <strong>Flow</strong> Meters have<br />
been installed at the Plasticomnium automotive<br />
plant in Derby as part of a project to improve<br />
the quality performance of their Spray Booth<br />
Plant.<br />
The DFM-IV utilizes an external Clamp-On<br />
sensor providing reliable measurement<br />
and control with no Process Contact, Installation<br />
or in-line Maintenance required. Utilizing<br />
Doppler technology it monitors the flow rate of<br />
“difficult” liquids including: paint slurries,<br />
wastewater, chemicals, acids, abrasives and<br />
viscous liquids. And is suitable for full pipes<br />
and any fluid that contains solids such as paint<br />
or bubbles.<br />
A strap-on sensor is mounted on the<br />
outside of a plastic or metal pipe and to<br />
measure flow an acoustic signal is reflected<br />
back to the sensor from particles or gas<br />
bubbles in the fluid. No contact is made with<br />
the moving fluid and as a consequence there is<br />
no fouling or scale build-up on the sensor.<br />
Installation is easy - without shutting down the<br />
flow system and no pipe cutting or drilling is<br />
required, providing significant cost savings over<br />
alternative in-line meters.<br />
Plasticomnium operate within the automotive<br />
supply industry providing components for a<br />
number of leading car manufacturers with<br />
demanding quality standards and quality<br />
maintenance and improvement is a continuous<br />
process.<br />
Overspray recovery from the booths is by<br />
water curtains and treatment of the<br />
contaminated exhaust air and water. The<br />
interaction or balance between the exhaust air<br />
and water recovery process is related to the<br />
quality of the paint finish on the bumper sets<br />
being sprayed and the DFM-IV's are being used<br />
to measure the process water flow.<br />
The contaminated water is<br />
pumped from the booth<br />
sumps for chemical<br />
treatment and removal<br />
of the paint sludge prior<br />
to being recycled in the<br />
process. And a reduction<br />
in the water flow rate<br />
because too much paint is<br />
being collected and<br />
recovered from the system<br />
indicates that the process is out of balance and<br />
corrective measures are required.<br />
Plant Engineer Mark Cashmore says, "The<br />
<strong>Micronics</strong> meters provided a cost-effective way<br />
of measuring the recycled water flow. We've<br />
found that if we monitor and manage the water<br />
component in the system the exhaust air<br />
component is kept in balance and the result is<br />
consistent high quality with significant savings<br />
from reduced reworking of the bumper sets.<br />
There were some initial snags as you would<br />
expect with any new system, however, the<br />
meters have worked well and <strong>Micronics</strong> service<br />
response has been good".
19<br />
<br />
<br />
<br />
<br />
FIXED<br />
DFM-4.0<br />
For “dirty” liquid<br />
monitoring<br />
To suit pipes 13mm-<br />
4500mm<br />
Non invasive sensing<br />
Easy to use<br />
Sensor<br />
mounting<br />
www.micronicsltd.co.uk
20<br />
<br />
<br />
<br />
<br />
FIXED<br />
DFS-II<br />
For “dirty” liquids<br />
Adjustable relay/<br />
setpoint outputs<br />
Non invasive sensing<br />
Easy to use<br />
www.micronicsltd.co.uk
21<br />
<br />
<br />
<br />
FIXED<br />
MFS100<br />
For all liquid<br />
monitoring<br />
Non invasive sensing<br />
Easy to use, quick<br />
sensitivity adjustment<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
22<br />
<br />
<br />
<br />
<br />
FIXED<br />
AVFM-II<br />
For part filled pipe<br />
and open channel<br />
monitoring<br />
50000 point logger<br />
option and software<br />
Streamlined sensor<br />
for invasive<br />
measurement<br />
Easy to use<br />
Sensor<br />
mounting<br />
Measure and Log -<br />
Talk to us about<br />
the ideal package<br />
for you.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
23<br />
BAA, Brey Utilities, BNFL,<br />
nell Forest C.C., FIXEDCarlsberg<br />
SLT-32<br />
City Council, For Dairy open channel Crest,<br />
monitoring<br />
Power, Versatile East choice and of N<br />
channel types<br />
NHS, EDF Energ<br />
Easy to use<br />
Heritage, Enviro<br />
Agency, Falkirk<br />
Motor Compan<br />
Ginsters, Glaxo<br />
Goldman Sachs<br />
HJ Heinz, Hone<br />
Lloyds TSB, Mid<br />
Mitie, MOD, Na<br />
Laboratory, Nat<br />
rail, Northern Fo<br />
nPower, Oxford<br />
geot, Plymouth C<br />
PWC, Reading B<br />
Rolls Royce, RAF<br />
Shell, Siemens, S<br />
C. C., Tate & Lyl<br />
US Naval Activity U<br />
SLT32 Level and <strong>Flow</strong> Monitor<br />
Monitor flows through open channels.<br />
Eliminates the need for flumes or weirs.<br />
Automatic temperature compensation.<br />
Barriers for I S operation.<br />
Optional 50,000 point data logger.<br />
Logger software included. Runs on<br />
Windows 95, 98, 2000, XP or NT.<br />
Enclosure:- Watertight and dustproof<br />
(IP66).<br />
Power Input:- 100-130VAC and 200-<br />
250VAC, 50/60HZ., 7.5 watts 12VDC or<br />
24VDC.<br />
Outputs:- 2x Isolated 4-20mA into 1000<br />
Ohm load.RS 232 Option Serial and<br />
Windows Software.<br />
Relays:- 3 x form ‘C’ dry contacts rated 5<br />
Amp SBDT Programmable for <strong>Flow</strong><br />
Proportional pulse (sampler/totalizer) flow<br />
and/or level alarm.<br />
Level Range:- with standard PZ32T sensor:<br />
10m (other options available)<br />
Accuracy:- 0.25% of Range,<br />
Linearity and Repeatability:- +/- 0.1%.<br />
Sensor<br />
www.micronicsltd.co.uk
24<br />
<br />
<br />
<br />
FIXED<br />
OCF-IV<br />
For open channels<br />
and weirs<br />
Standard and custom<br />
flumes<br />
50000 point logger<br />
and software<br />
Use with Flumes,<br />
Weirs, V notches<br />
www.micronicsltd.co.uk
25<br />
<br />
<br />
<br />
<br />
FIXED<br />
TFT-32<br />
For Tank Farm<br />
monitoring<br />
Adjustable relay/<br />
setpoint outputs<br />
Non invasive sensing<br />
Connect up to 32<br />
units together for<br />
download to PC<br />
TFT-32 Tank Farm Level Transmitter<br />
Low cost, High accuracy<br />
RS-485 Serial Output<br />
Local Display at Each Tank<br />
Accepts ultrasonic or pressure sensors, or 4-20mA input<br />
Built-in Relay for Level Control<br />
TFS Tank Farm Supervisor Software option<br />
Enclosure:- Watertight and dustproof<br />
(IP66).<br />
Power Input:- 24VDC. (120mA) 3 watts max<br />
Calibration:- Enter minimum and maximum<br />
distance in inches or cm<br />
Surge Protection:- Sensor, RS 485 and DC<br />
power input<br />
Relays:- 1 x form ‘C’ dry contacts rated 1<br />
Amp SBDT Programmable for level alarm,<br />
sensor failure, pump control or temperature<br />
alarm.<br />
Sensors:- Select from ultrasonic or pressure<br />
models, or order without Sensor ready for<br />
4-20mA input.<br />
OperatingTemperature:- -25° to 60°C<br />
Sensor Types<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
26<br />
<br />
<br />
<br />
<br />
FIXED<br />
LIT-25<br />
For Level and Tank<br />
monitoring<br />
Adjustable relay/<br />
setpoint outputs and<br />
4-20mA<br />
Non invasive sensing<br />
Easy to use<br />
LIT-25 Level Indicating Transmitter<br />
Simple Calibration with 2-button keypad<br />
Large 4-digit LCD display<br />
Low CostHigh accuracy (±0.25%)<br />
Non-Contacting, no maintenance sensor<br />
Automatic temperature compensation<br />
Isolated 4-20mA output (1000 ohm)<br />
Enclosure:- Watertight and dustproof<br />
(IP66).<br />
Power Input:- 24VDC. (120mA) 3 watts max<br />
250VAC, 50/60HZ., 7.5 watts 12VDC or<br />
24VDC.<br />
Surge Protection:- Sensor, 4-20mA and AC<br />
power input<br />
Outputs:- Isolated 4-20mA, 1000 ohm load<br />
maximum, Qty 1, rated 120/240VAC or<br />
24VDC, 1 ampere, programmable for level<br />
alarm, echoloss alarm, pump control or<br />
temperature alarm<br />
Sensors:- Max range 32 ft (10 m)/ beam<br />
angle 8°, Locate 300 mm from tank sidewall<br />
OperatingTemperature:- -40 to 65°C<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
27<br />
<br />
<br />
SENSOR<br />
COVERS<br />
Prolongs in service<br />
life<br />
Sizes to suit most<br />
pipework<br />
Complementary Products<br />
<br />
<br />
instrumentation<br />
Sensor Covers<br />
Durable Nylon/PVC<br />
Draw string and Velcro fixing method for<br />
ease of mounting<br />
Temperature Range :- -20°C~90°C standard, high<br />
temp versions available<br />
Pipe range :- 50mm~1500mm<br />
Dimensions :- 800mm width<br />
www.micronicsltd.co.uk
28<br />
<br />
<br />
SOFTWARE<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
For use with PF300 and PFSE<br />
For Windows 98/XP<br />
Quickly graph downloaded data and<br />
export to Excel.<br />
Complementary Products<br />
<br />
Doppler<br />
For use with Doppler instruments<br />
Dial in function when modems are connected to instruments<br />
Quickly graph the downloaded data<br />
and export to Excel.<br />
For Windows 98/XP<br />
Complementary Products<br />
<br />
<br />
<br />
<br />
<br />
www.micronicsltd.co.uk
29<br />
<br />
<br />
<br />
<br />
DATA LOG<br />
Pulse 101<br />
Battery powered<br />
Pulse input<br />
Free software<br />
Quick setup and<br />
download<br />
An inexpensive<br />
means of<br />
recording data:<br />
The Pulse 101<br />
fits the bill exactly<br />
- with free easy<br />
to use software<br />
Complementary Products<br />
<br />
Energy meters<br />
Pulse 101 data logger<br />
Interfaces to pulse output flow meters<br />
and contact closures<br />
Up to 100Hz input<br />
Real time operation<br />
Miniature size<br />
Low cost<br />
Real Time Recording :- May be used with PC to monitor and record data in real time.<br />
Memory :- 16,383 readings, software configurable memory wrap<br />
Power :- Battery powered.<br />
Computer Interface :- PC serial or USB (interface cable required); 2,400 baud<br />
Optional Transducers :-‘C’ and ‘D’ for pipes > 300mm up to 5000mm<br />
Replaceable Battery Life :-Approximately 3 years<br />
Input Low :- < 0.4 V<br />
Input High :- > 2.7 V<br />
Engineering Units :- Software programmable. User may program any desired units<br />
up to 10 characters. Value is stored in device.<br />
Export Data :- Export data in a variety of common formats, or switch to Excel®<br />
with a single click. Value is stored in device.<br />
Communications :- Automatically sets up communications port, or lets user select<br />
configuration.lick.s stored in device.<br />
Measure and Log-<br />
Talk to us about the<br />
ideal package for you.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
30<br />
LiveData<br />
<strong>Micronics</strong> Live Data is a complete end-to-end data<br />
delivery and analysis package - from your sensors to<br />
your desktop. The <strong>Micronics</strong> Live Data servers store<br />
data in a secure password protected environment<br />
and allow realtime multi-user<br />
access. Systems can be<br />
configured to send e-mails,<br />
text messages and activate<br />
other alarm systems from a<br />
website user interface.<br />
Data is accumulated in the<br />
background without user<br />
attention required.<br />
<br />
<br />
<br />
Telemetry<br />
<strong>Micronics</strong><br />
LiveData<br />
Internet based-log<br />
in from anywhere<br />
Simple to use,<br />
nothing to configure<br />
Battery powered for<br />
fixed or portable use<br />
Complementary Products<br />
<br />
energy meters<br />
<br />
Compatible with any flow meter with<br />
a pulse output.<br />
Quick and easy setup.<br />
No technical knowledge required<br />
No modems, no dialing, no software<br />
required<br />
Wireless Web-based Monitoring and Control<br />
Low power, ultra secure data transfer<br />
requirements monitoring<br />
Simply apply power, and login online<br />
to view your live data<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
31<br />
Clamp-On Ultrasonic water flow<br />
measurement provides cost-effective,<br />
minimal disruption, installation and<br />
maintenance solution for Combined<br />
Heat & Power Station.<br />
CASE<br />
STUDIES<br />
Power<br />
RWE npower Stallingborough is a combined<br />
Heat and Power Station supplying Electricity<br />
and Thermal Power (Steam) for their client<br />
Millennium Inorganic Chemicals on an adjacent<br />
site.<br />
The purchase of new meters installed 15<br />
months ago was driven by changes in<br />
Environmental Legislation in the area of PPC<br />
(Pollution Prevention Control) and the subsequent<br />
need to improve measurement and<br />
management of raw water usage, process<br />
water efficiency and effluent discharge.<br />
Additional motivation was provided throughout<br />
the continual improvements required by ISO<br />
14001.<br />
Having considered various measurement<br />
alternatives Clamp-On Ultrasonic meters and<br />
portable instruments were selected due to the<br />
installation and maintenance/service benefits<br />
associated with the non-invasive technology.<br />
And <strong>Micronics</strong> were selected as the supplier<br />
due to a combination of their long-term<br />
experience with Clamp-On technology,<br />
competitive pricing and product performance.<br />
Four U2000 - Time of Flight - fixed meters, a<br />
DFM - Doppler - fixed meter and a Portaflow<br />
300 - Time of Flight - portable flow and logging<br />
instrument were purchased as a package.<br />
The Four U2000's are used to meter - Raw<br />
water supply to the station from a bore-hole<br />
and to measure deionized water flows at three<br />
points in the Station's generating process with<br />
one of the meters providing a checksum of the<br />
two earlier process flow measurements. As<br />
Doppler technology is more suitable for<br />
turbulent flow measurement the DFM meter<br />
was selected to monitor plant effluent<br />
discharge. And the Portaflow 300 is used for<br />
flow verification and investigations as required.<br />
There has been no<br />
direct cost-benefit to<br />
RWE Npower as<br />
their raw water is<br />
supplied by their<br />
client free of<br />
charge. However,<br />
improved measurement and visibility<br />
has enabled them to improve the plant's<br />
efficiency and as a consequence less water is<br />
being consumed, less wastewater is being<br />
discharged and their client is benefiting from<br />
lower energy costs! The <strong>Micronics</strong> products<br />
have performed well and the RWE Npower<br />
installation has been an environmental and<br />
financial success.<br />
There is no potential for replication on-site,<br />
however, the project has demonstrated how<br />
Clamp-On - Ultrasonic technology could be<br />
successfully implemented to improve efficiency<br />
as part of an overall Water and Wastewater<br />
management system on similar sites.
32<br />
<br />
<br />
<br />
INLINE<br />
Energy meters<br />
No moving parts-<br />
Ultrasonic technology<br />
To suit pipes 15mm-<br />
50mm DN<br />
Mains or battery<br />
<br />
Ultrasonic Compact Heat Meter<br />
High metrology<br />
Advanced functions<br />
Pre-equipped for communication<br />
Ease of installation<br />
Easy reading<br />
Ultrasonic technology - no moving parts<br />
CF ECHO II<br />
The CF ECHO II is a compact meter of a new generation of ultrasonic heat meters. Electronic<br />
data processing gives high precision throughout the entire measurement curve, producing a<br />
dynamic range exceeding class C. <strong>Flow</strong>s can be measured from Qp 0.6 toQp 15 m3/h (DN15<br />
to DN50) with reliable and stable accuracy.Thanks to a complete portfolio of body variants<br />
of every size, the CF ECHO II meters are very flexible in use. All hydraulic bodies carry a<br />
flanked design helping meter installation.<br />
Complementary Product<br />
<br />
Applications<br />
Heating and Combined, return and supply positioning, horizontal or vertical.<br />
Benefits<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
Advanced Functions<br />
The CF ECHO II provides a number of advanced functions such as data-logging for complex<br />
network analysis, double tariff for further billing choices, peak recording and lots more, which<br />
are powerful diagnostic aids for network management. All available data are presented on<br />
the highly ergonomic and multifunctional display.<br />
Communication Device<br />
The plug and play communication boards open the way for data collection through various<br />
<br />
www.micronicsltd.co.uk
33<br />
Not sure? Then Hire, we'll even<br />
offer to credit the cost of your<br />
first hire if you buy.<br />
SERVICES<br />
AND HIRE<br />
<strong>Micronics</strong> has a wealth of<br />
experience hiring many<br />
types of equipment,<br />
especially our own -<br />
Remember that when you<br />
hire <strong>Micronics</strong> equipment,<br />
you are dealing with the<br />
manufacturer with all the<br />
benefits that brings.<br />
We have a large stock of<br />
hire equipment on the shelf<br />
and ready to go at any time.<br />
If you can get your order to<br />
us by 12pm you will have<br />
the tools you need next day<br />
in the U.K.<br />
Do you need an equipment<br />
expert on site? We can<br />
provide that too, ask for our<br />
Engineer on site service<br />
when you arrange your hire.<br />
All units will arrive<br />
inspected by our service<br />
department and charged<br />
up for immediate use.<br />
Maintenance Agreements -<br />
<strong>Micronics</strong> can offer<br />
maintenance plans to keep<br />
your equipment in top<br />
shape and within calibration,<br />
talk to us about your<br />
needs and we will tailor a<br />
plan for you.<br />
Installation/ Commissioning<br />
We are able to offer the<br />
complete package, from<br />
your initial enquiry right<br />
through to after sales long<br />
term maintenance<br />
programs.<br />
Our team of engineers can<br />
offer excellent advice from<br />
preliminary surveys right<br />
through to equipment<br />
selection and Installation<br />
and Commissioning.<br />
By selecting <strong>Micronics</strong> you<br />
can be assured of receiving<br />
the quickest and best<br />
service on the market.<br />
Training - At <strong>Micronics</strong> we<br />
understand that sharing<br />
knowledge leads to better<br />
value from test equipment.<br />
Contact us for a program<br />
that best suits your<br />
enterprise.<br />
Engineer on site - Our<br />
engineers have a lot of<br />
experience using our<br />
equipment, you choose the<br />
time and date and we'll be<br />
there.<br />
Calibration - Keeping an<br />
instruments' calibration up<br />
to date makes sense, we<br />
can offer yearly<br />
maintenance programs to<br />
make this simple.<br />
The whole solution -<br />
<strong>Micronics</strong> have been<br />
supplying solutions for their<br />
customers for many years,<br />
we can help you too. Tell us<br />
what you need and we will<br />
have a package that fits.<br />
<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>
Represented in:<br />
Argentina<br />
Austria<br />
Australia<br />
Belgium<br />
Brazil<br />
Canada<br />
China<br />
Chile<br />
Denmark<br />
Egypt<br />
Finland<br />
France<br />
Germany<br />
Greece<br />
Hong Kong & Macau<br />
Hungary<br />
India<br />
Iran<br />
Japan<br />
Jordan<br />
Korea<br />
Malaysia<br />
Mexico<br />
Morocco<br />
Norway<br />
Netherlands<br />
Pakistan<br />
Poland<br />
Romania<br />
Russia<br />
Serbia<br />
Singapore<br />
Slovenia<br />
South Africa<br />
Spain<br />
Sweden<br />
Switzerland<br />
Syria<br />
Taiwan<br />
Thailand<br />
Turkey<br />
UAE<br />
<strong>Micronics</strong> Limited. Knaves Beech Business Centre, Davies Way, Loudwater,<br />
High Wycombe, Buckinghamshire, United Kingdom, HP10 9QR.<br />
Telephone: <strong>+44</strong> (0) <strong>1628</strong> <strong>810456</strong> Facsimilie: <strong>+44</strong> (0) <strong>1628</strong> 531540 E-mail: sales@micronicsltd.co.uk Web-site: www.micronicsltd.co.uk