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<strong>Flow</strong>:<strong>watch</strong><br />

<strong>Micronics</strong><br />

Product<br />

Catalogue<br />

Autumn 2007<br />

Through<br />

Measurement<br />

Comes Control


Welcome to<br />

<strong>Flow</strong>:<strong>watch</strong><br />

T<br />

hank you for taking the<br />

time to look through our<br />

new product catalogue and<br />

we hope you find something<br />

inside that may be of<br />

interest to you.<br />

Over twenty one years of<br />

manufacturing our own<br />

Portable and Fixed non<br />

invasive clamp-on<br />

ultrasonic flow meters has<br />

given <strong>Micronics</strong> the edge<br />

you need when it comes to<br />

quality, reliability and not<br />

forgetting that all important<br />

word - service.<br />

In this catalogue<br />

you will find our<br />

standard range of<br />

products and some<br />

useful accessories.<br />

<strong>Micronics</strong> enjoys a close<br />

working relationship with all<br />

it's customers throughout<br />

the UK, Europe and the<br />

Rest of the World.<br />

Our experienced and<br />

dedicated staff will gladly<br />

be at your disposal<br />

whatever the requirement.<br />

Customer service is our<br />

<strong>watch</strong>word and should you<br />

decide to buy from <strong>Micronics</strong>,<br />

our internal sales team<br />

will make sure the experience<br />

is a pleasant one.<br />

Michael Farnon<br />

Managing Director<br />

www.micronicsltd.co.uk


1<br />

What are the benefits of using<br />

clamp-on flow and energy<br />

monitoring Technology?<br />

<strong>Micronics</strong><br />

<strong>Flow</strong>:<strong>watch</strong><br />

<br />

<br />

<br />

<br />

liquids<br />

<br />

<br />

pressure loss<br />

<br />

<br />

applications<br />

<br />

diameter<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

applications<br />

<br />

<br />

<br />

operator training<br />

<br />

maintenance+energy efficiency<br />

programs<br />

Transit Time flow meters -<br />

Transit time flow meters are ideal for<br />

measuring the flow of clean, non-aerated<br />

fluids in full pipes.They work best when<br />

there is less than 2% particulate<br />

Recommended For:<br />

potable water<br />

river water<br />

cooling water<br />

demineralized water<br />

water/glycol solutions<br />

hydraulic oil<br />

diesel and fuel oils<br />

chemicals<br />

Doppler flow meters -<br />

Ideal for measuring flow of any liquid<br />

containing gas bubbles or solids larger<br />

than 100 microns and in concentrations<br />

greater than 75ppm.<br />

Recommended For:<br />

sewage<br />

treated waste water<br />

aerated water<br />

sludge and slurries<br />

chemicals and<br />

solvents<br />

viscous liquids<br />

abrasives<br />

food products<br />

pulp stock<br />

acids and caustics<br />

www.micronicsltd.co.uk


2<br />

<strong>Flow</strong>-<strong>watch</strong><br />

Contents<br />

Portable Transit Time <strong>Flow</strong><br />

Meters<br />

Pages 4-9.<br />

Fixed Transit Time <strong>Flow</strong><br />

Meters<br />

Pages 12-14.<br />

Portable Doppler <strong>Flow</strong><br />

Meters<br />

Pages 16-17.<br />

Fixed Doppler <strong>Flow</strong> Meters<br />

Pages 19-21.<br />

Open Channel and Level<br />

Meters<br />

Pages 22-26.<br />

Software Data Logging and<br />

Telemetry<br />

Pages 28-30.<br />

Case Studies<br />

Pages 11/15/18/31<br />

Complementary Products<br />

Pages 10/27/18/31<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


3<br />

Choose <strong>Micronics</strong> for all your<br />

flow monitoring - We are the<br />

People with the Service and<br />

Products for you.<br />

<strong>Micronics</strong> -<br />

About Us<br />

<strong>Micronics</strong> <strong>Ltd</strong> commenced trading in<br />

1985 and was set up to design and<br />

market “Clamp-On” ultrasonic liquid flow<br />

meters for industry and commerce.<br />

Since its inception <strong>Micronics</strong> have sold<br />

clamp-on meters in more than 50<br />

countries, concentrating mainly on<br />

portable “Time of Flight” meters, some of<br />

which are marketed under the registered<br />

trade name of Portaflow.<br />

From the introduction of the first portable<br />

instrument the company now markets a<br />

range of 13 different products<br />

incorporating “Time of Flight” or<br />

"Doppler" technology. The range<br />

includes portable instruments and<br />

fixed meters based on the use of<br />

non-invasive ultrasonic sound<br />

transmission to detect liquid flow<br />

velocity within closed pipes or<br />

open channels. There are Energy<br />

options for the clamp-on, fixed<br />

meters, Tank & Level meters<br />

are also available.<br />

Analysis software and expert staff to<br />

conduct flow and pump efficiency surveys.<br />

From our offices and manufacturing<br />

facilities to the west of London in High<br />

Wycombe, we supply and support a broad<br />

customer base both in the UK and abroad.<br />

Our large network of distributors provide<br />

the same high the level of <strong>Micronics</strong><br />

service wherever you may find yourself<br />

around the world.<br />

Visit our website: www.micronicsltd.co.uk<br />

where you can find all the information<br />

about our products and services. Keep up<br />

to date with our latest product and<br />

exhibition news - if you are looking for a<br />

particular application case study or some<br />

engineering data, you will find it here with<br />

our easy to navigate pages.<br />

In addition to product supply<br />

<strong>Micronics</strong> offer flow<br />

measurement solutions,<br />

combining the <strong>Micronics</strong><br />

product range with <strong>Flow</strong><br />

www.micronicsltd.co.uk


4/5 PORTABLES<br />

<br />

<br />

<br />

<br />

<br />

PF300<br />

For “clean” liquid<br />

monitoring<br />

To suit pipes 13mm-<br />

5000mm<br />

50000 point logger<br />

and software<br />

Non invasive sensing<br />

Portable and Easy to<br />

use<br />

Portaflow 300<br />

Compact, lightweight,<br />

rugged, waterproof.<br />

User friendly, menu driven set up.<br />

Large graphics display - 64x240 pixels.<br />

Choice of English, German, French.<br />

Internal battery, mains or DC powered.<br />

‘A’ Transducers in mounting rail:- 13mm ID to 89mm ID pipes.<br />

‘B’ Transducers in mounting rail:- 90mm ID to 1000mm ID pipes.<br />

Guide rail for diagonal operation using ‘B’ or ‘C’ Transducers<br />

for pipes larger than 300 mm.<br />

Optional Transducers:- ‘C’ and ‘D’ for pipes > 300mm up to 5000mm<br />

Transducer Operating Temp:- ‘A’ ‘B’ ‘C’ –20°C to +125°C.<br />

‘D’ –20°C to +80°C. Optional Hi-Temp.<br />

Transducers for operation above +125°C to 175°C.<br />

Outputs:- Opto Isolated 0/4 –20mA; RS 232; 5v pulse @ 1 pulse/sec max.<br />

Power:- 110 - 240VAC +/-10% supply via Battery charger.<br />

12VDC input supply converter (optional).<br />

Battery Life:- 24-38 hours from fully charged battery.<br />

Display:- 64 x 240 pixels Graphic display.<br />

Size 48 x 125mm viewable area. Backlight.<br />

Programming:- Via 16 key control panel.<br />

Data Logging:- 50000 data points. Up to 20 named recording blocks.<br />

Data displayed locally in text or graph format. Real time or stored.<br />

Can be downloaded via RS232 port to Windows based PC.<br />

Complementary Products<br />

<br />

Meter<br />

<br />

<br />

<br />

www.micronicsltd.co.uk<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


6<br />

<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

PFSE<br />

For “clean” liquid<br />

monitoring<br />

To suit pipes 50mm-<br />

1000mm<br />

50000 point logger<br />

and software<br />

Non invasive sensing<br />

Portable and Easy<br />

to use<br />

Complementary Products<br />

<br />

<br />

Portaflow SE<br />

User friendly, rechargeable battery, mains or DC powered<br />

Compact, rugged, lightweight, IP 55 electronics housing<br />

Hi-resolution backlit graphics display<br />

Imperial, Metric, US, volume or velocity units<br />

Data logger<br />

Totalizer<br />

Pipe Operating Range:- 50mm ID to 1000mm<br />

ID. Reflex or Diagonal Mode.<br />

Transducer Temperature working range:-<br />

-25°C to +125°C.<br />

Option:- HI Temperature Transducers to<br />

175°C max.<br />

Power:- 110 – 240VAC +/-10% via charger.<br />

Option:- 12VDC Input supply converter.<br />

Battery:- Rechargeable cells.<br />

8-10 hours operational life from full charge.<br />

Display:- 64x128 pixel graphics display,<br />

Backlight.<br />

Data Logging:- 50000 data points: 20 named<br />

blocks: Text/graph format.<br />

Local or downloaded to Windows based PC.<br />

Outputs:- Opto isolated 0/4-20mA, RS 232.<br />

Programming:- Via 16 key control panel.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


7<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

PF204Plus!<br />

For “clean” liquid<br />

monitoring<br />

To suit pipes 13mm-<br />

115mm<br />

Non invasive sensing<br />

Portable and Easy<br />

to use<br />

Complementary Products<br />

<br />

<br />

<br />

<br />

Meter<br />

Portaflow 204Plus!<br />

Low cost.<br />

Lightweight, compact, IP 55.<br />

Simple to use, compact, rugged.<br />

Menu driven, simple functionality.<br />

Volume, velocity, total in metric and Imperial units.<br />

Pipe operating Range:- 13mm ID to 115mm OD.<br />

Transducer Operational Temperature Range:-<br />

-20°C to +125°C.<br />

Power:- 110 – 240VAC +/-10% via charger.<br />

Option:- 12VDC Input supply converter.<br />

Battery Life:- 8-10 hours from full charge.<br />

Display:- 64x128 pixels graphics display. Backlit.<br />

Programming:- via 16 key control panel.<br />

Outputs:- Opto Isolated 0/4 –20mA;<br />

4V pulse @ 1 pulse/ sec.<br />

www.micronicsltd.co.uk


8<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

PF216<br />

For “clean” liquid<br />

monitoring<br />

To suit pipes 50mm-<br />

400mm<br />

Non invasive sensing<br />

Portable and Easy<br />

to use<br />

Measure and Log-<br />

Talk to us about the<br />

ideal package for you.<br />

Complementary Products<br />

<br />

Meter<br />

<br />

<br />

<br />

<br />

Portaflow 216<br />

Low cost.<br />

Lightweight, compact, IP 55.<br />

Simple to use, compact, rugged.<br />

Menu driven, simple functionality.<br />

Volume, velocity, total in metric and Imperial units.<br />

Pipe operating Range:- 50mm to 400mm.<br />

Transducer Operational Temperature Range:-<br />

-20°C to +125°C.<br />

Power:- 110 – 240VAC +/-10% via charger.<br />

Option:- 12VDC Input supply converter.<br />

Battery Life:- 8-10 hours from full charge.<br />

Display:- 64x128 pixels graphics display. Backlit.<br />

Programming:- via 16 key control panel.<br />

Outputs:- Opto Isolated 0/4 –20mA;<br />

4V pulse @ 1 pulse/ sec.<br />

www.micronicsltd.co.uk


9<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

Heatmeter for use<br />

with PF300/PF216/<br />

PF204Plus!<br />

Use with external<br />

datalogging for<br />

recording long-term<br />

energy measurements<br />

Non invasive sensing<br />

Portable and Easy<br />

to use<br />

Complementary Products<br />

<br />

<br />

<br />

Portable heat meter<br />

Compatible with any flow meter with<br />

a pulse output.<br />

Quick and easy setup.<br />

Use with external datalogger for temporary<br />

energy monitoring.<br />

Kwh Total, instant energy, Volume and<br />

temperature readings.<br />

Sensor probes :- 4 wire PT100 clamp-on 150mm probes.<br />

Temperature Range:- 0°C to +180°C.<br />

Power:- Battery powered.<br />

Option:- External datalogger.<br />

Replaceable Battery Life:- Approximately 6 years.<br />

Units:- Selectable, volume, Delta T, Hot and Cold temperature, Kwh Total,<br />

Instant energy.<br />

Output:- Pulse per Kwh, Pulse per m³.<br />

Programming:- No programming required- set and forget.<br />

See pages 11 and 15<br />

for our energy case<br />

studies!<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


10<br />

<br />

<br />

<br />

<br />

THICKNESS<br />

GAUGE 8812<br />

Make accurate pipe<br />

wall measurements<br />

0.2 mm accuracy<br />

Wall sound speed<br />

Ideal for use with<br />

clamp on flow meters<br />

Complementary Products<br />

<br />

Thickness Gauge 8812 with wall sound speed feature<br />

Allows accurate wall thickness entry<br />

for best results with clamp-on flow meters.<br />

Quick and easy setup and calibration.<br />

Transducer<br />

Measurement Range :- 1.5~200mm 0.06~8inch<br />

Sensor Type :- Ultrasonic<br />

Materials :- 11 Types<br />

Velocity Range:- 500~9000 m/s<br />

Calibration Block :- Included<br />

Accuracy :- ±(0.5%n+0.2)<br />

Power Supply :- 4x AAA batteries<br />

Dimensions :- 120x60x29mm<br />

www.micronicsltd.co.uk


11<br />

Ranger & <strong>Micronics</strong> provide Clamp-On,<br />

Non-invasive, Thermal Metering<br />

Solutions for BAA - Terminal 5 Heat<br />

Measurement<br />

CASE<br />

STUDIES<br />

Energy<br />

In response to the Terminal 5<br />

specification for Clamp-On - Ultrasonic<br />

Heat Meters for simple maintenance,<br />

high availability and minimum down time<br />

Ranger have supplied the CALEC® ST -<br />

Integrator from Aquametro combined<br />

with <strong>Micronics</strong> Ultraflo 2000 -<br />

Clamp-On Ultrasonic <strong>Flow</strong> meters.<br />

The CALEC® ST - Ultraflo 2000<br />

combination provides an innovative<br />

and cost-effective energy measurement<br />

solution for fixed or temporary<br />

applications. Configured for Heating or<br />

Cooling applications the system<br />

elements for a composite thermal<br />

meter application comprise:<br />

<br />

non-invasive <strong>Flow</strong> Meter<br />

ture<br />

Sensors - 2- or<br />

<br />

sensors<br />

<br />

Custody Transfer meters require<br />

immersion temperature sensors,<br />

however, for monitoring and general<br />

energy management applications,<br />

Clamp-On sensors can be used<br />

providing a totally non-invasive system.<br />

Associated benefits<br />

include no disruption<br />

of services or<br />

problems<br />

associated with<br />

system drain down<br />

for maintenance,<br />

providing minimum downtime and<br />

maximum availability plus significant<br />

reductions in meter supply and<br />

installation costs for large meter or<br />

retrofit applications.<br />

The system can be applied in a standalone<br />

mode and communicate totalized<br />

energy and volumetric values<br />

or selected alarm conditions<br />

via relay outputs or<br />

integrated with BEMS,<br />

AM&T or Billing systems<br />

via M Bus and other<br />

industry standard<br />

communications.


12<br />

Airbus,<br />

Alfred FIXED<br />

U2000<br />

McAlpine, For Allied “clean” liquid Mills,<br />

monitoring<br />

Astra Zeneca, To suit pipes BAA, 13mm- Br<br />

5000mm<br />

Utilities, BNFL, Non invasive BP, sensing Bra<br />

Easy to use<br />

Forest C.C., Carlsberg,<br />

Council, Dairy Crest, DT<br />

Power, East and North H<br />

EDF Energy, English Herit<br />

ronment Agency, Falkirk C<br />

Motor Company, Gillette, G<br />

GlaxoSmithKline, Goldman S<br />

Grundfos, HJ Heinz, Honeyw<br />

Lloyds TSB, Mid Sussex C.C<br />

MOD, National Physical Labo<br />

Natwest, Network rail, North<br />

Foods, RWE nPower, Oxford<br />

sity, Peugeot, Plymouth City C<br />

PWC, Reading Borough Counc<br />

Royce, RAF, Severn Trent She<br />

mens, Stena Ultraflo 2000 Line, Suffolk C. C.<br />

& Lyle, Tesco, Simple set-up menu. UKAEA, High temp. Transducers-option. US Nava<br />

Current, pulse or set point outputs. Energy meter version.<br />

tivity U.K., Vauxhaul Motors, Ve<br />

Vodafone,<br />

Electronics:-<br />

Walkers,<br />

ABS housing with clear Transducers:-<br />

Warwickshire<br />

A, B, C or D sensors<br />

Complementary Products<br />

<br />

<br />

polycarbonate front panel waterproof<br />

and dustproof to IP66.<br />

Police, West Temperature Range:- Sussex +5°C to + 60°C. C.C.<br />

Keypad:- 16 key panel for set up,<br />

Diagnostics. Access password protected<br />

Display: 2 x 16 LCD. Backlit.<br />

Power Input:- 110/240VAC +/-10%<br />

50/60Hz @ 50watts 24VDC +/- 10%, 6<br />

watts.<br />

Outputs:- <strong>Flow</strong> proportional 0/4 – 20mA<br />

Active opto isolated into 1000ohms. Bidirectional;<br />

5v Pulse or set point relay.<br />

5A- SPDT. Selectable rate and totaliser to<br />

12 digits.<br />

factory selected based on flow rate.<br />

Range:- 0.3m/sec to 10m/sec.<br />

Operating Temp. –20°C to +125°C<br />

Optional hi-temp to 175°C<br />

Accuracy:- < +/- 2% of reading or +/-<br />

0.02/sec whichever is the greater<br />

Repeatability:- < +/- 1% with unchanged<br />

Transducer positions.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


13<br />

<br />

<br />

<br />

HEAT METER<br />

CalecST<br />

Calculates energy<br />

use<br />

Temp. sensors are<br />

clamp-on or inserted<br />

Used in conjunction<br />

with a flow meter<br />

Clamp-on Ultrasonic<br />

technology can be<br />

successfully<br />

implemented as a<br />

cost effective<br />

solution to improve<br />

energy measurement<br />

and management.<br />

Complementary Products<br />

<br />

<br />

CalecST Heat Meter<br />

Allows accurate energy calculations - used in<br />

conjunction with a flow meter<br />

Quick and easy setup.<br />

Sensor probes:- 4 wire PT100 clamp-on 150mm/ 2 wire PT500 insertion.<br />

Power:- Mains 240VAC/24VDC/Battery (6 year life).<br />

Options:- AMBUS central hub with GSM/Ethernet for up to 240 CalecSTs.<br />

Output options:- Pulse / Pulse with Mbus / 4-20mA / LON<br />

Units:- Selectable, volume, Delta T, Hot and Cold temperature, Kwh Total,<br />

Instant energy.<br />

Programming:- No programming required- set and forget.<br />

Go to pages 11 and<br />

15 to see how you<br />

could save Energy<br />

- AND MONEY!<br />

www.micronicsltd.co.uk


14<br />

BP, Bracknell Forest C.C.,<br />

Carlsberg, Coventry City Council,<br />

Dairy Crest, DTI, Drax FIXED Power,<br />

U100<br />

East and North Hants For “clean” NHS, liquid EDF<br />

monitoring<br />

Energy, English Heritage, To suit pipes 50mm- Enviro<br />

200mm<br />

ment Agency, Falkirk Non invasive Council, sensing F<br />

Easy to use<br />

Motor Company, Setup Gillette, software Gins<br />

included<br />

GlaxoSmithKline, Goldman Sa<br />

Grundfos, HJ Heinz, Honeyw<br />

LG, Lloyds TSB, Mid Susse<br />

Mitie, MOD, National Phys<br />

Laboratory, Natwest, Ne<br />

Northern Foods, RWE n<br />

Oxford University, Peug<br />

outh City Council, PWC<br />

Borough Council, Roll<br />

RAF, Severn Trent,<br />

mens, Stena Line, S<br />

Tate & Lyle, Tesco<br />

Naval Activity U.K<br />

Motors, Veolia, V<br />

Complementary Products<br />

<br />

<br />

Application specific.<br />

Pre-calibrated and scaled.<br />

No mechanical adjustment required.<br />

ers, Warwickshi<br />

Sussex C.C.<br />

U-100<br />

Electronics:- Cast aluminium housing 150x90x60mm,<br />

Waterproof, Dust proof to IP54.<br />

Operating Temp Range:- +5°C to +60°C.<br />

Storage Temp Range:- -5°C to + 65°C.<br />

Power:- 90-260VAC, 50/60Hz or 20-28VDC @5W.<br />

Outputs:- 0/4-20mA, Pulse (1per sec max) RS 232<br />

Opto Isolated. Diagnostics and reconfiguration via<br />

RS232 port using installed GUI software.<br />

Pipe Range:- 50mm to 200mm ID.<br />

Application Temp Range:- - 20°C to +80°C.<br />

<strong>Flow</strong> Range:- up to 60L/sec in 100mm pipe.<br />

Minimum flow:- 0.3m/sec.<br />

Typical Accuracy:- +/-1 to 2% of reading or 0.1 L/sec<br />

whichever is the greatest.<br />

Repeatability:- +/- 1% with unchanged sensor position.<br />

Linearity:- +/-1% of calibrated range.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


15<br />

Thermal Heat flow metering utilizing<br />

Clamp-On Ultrasonic water measurement<br />

provides cost-effective, minimal<br />

disruption, installation and maintenance<br />

solution for Campus District Heating<br />

Systems<br />

CASE<br />

STUDIES<br />

Energy<br />

Kings College - London heats its campus sites<br />

via a number of boiler houses, generating<br />

thermal energy for distribution to individual<br />

buildings via LTHW (Low Temperature Hot<br />

Water) networks.<br />

A pilot system of new meters was installed 12<br />

months ago to identify the thermal energy use<br />

of individual buildings, facilitate their<br />

management as Energy Cost Centres and<br />

provide information for Building Energy<br />

Labelling in line with European Directives.<br />

The new meter installations on the Guys<br />

campus, which represent circa 10% of the<br />

university is currently being manually read.<br />

However, the plan is for the meters to be read<br />

automatically via the university's BEMs system,<br />

to provide continuously updated information for<br />

Monitoring and Targeting including benchmark<br />

comparisons with energy consumption norms<br />

for the university sector.<br />

Having considered various<br />

measurement alternatives<br />

Clamp-On Ultrasonic<br />

meters were selected due<br />

to the installation and<br />

maintenance/service<br />

benefits associated with the<br />

non-invasive technology including low<br />

cost and minimum disruption installation with<br />

no system drain down required plus dry<br />

maintenance and service. <strong>Micronics</strong> were<br />

selected as the supplier due to a combination<br />

of their long-term experience with Ultrasonic<br />

Clamp-On technology, competitive pricing and<br />

product performance i.e. best value!<br />

The initial Pilot scheme includes seven<br />

<strong>Micronics</strong> Ultraflo - U2000 - Time of Flight -<br />

fixed heat meters. The U2000's are used to<br />

meter the individual thermal energy<br />

consumption of each building within a cluster<br />

being fed from a LTHW Energy Centre or<br />

central Boiler House, which provides<br />

accountability or a check sum for the energy<br />

being generated.<br />

Its too early to establish a direct cost-benefit<br />

to Kings College. However, improved<br />

measurement is the first step towards<br />

improved management, <strong>Micronics</strong> service has<br />

been good, the products have performed well<br />

and Keith McIntyre the university's Energy<br />

Manager is pleased with the progress to-date.<br />

There is significant potential for replication<br />

on-site and the project has demonstrated how<br />

Clamp-On - Ultrasonic technology could be<br />

successfully implemented as a cost-effective<br />

solution to improve heat energy measurement<br />

and management on similar university sites.


16<br />

<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

PDFM-4.0<br />

For “dirty” liquid<br />

monitoring<br />

To suit pipes 13mm-<br />

4500mm<br />

On board data logger<br />

and software<br />

Non invasive sensing<br />

Portable and Easy to<br />

use<br />

Sensor<br />

mounting<br />

www.micronicsltd.co.uk


17<br />

<br />

<br />

<br />

<br />

<br />

PORTABLES<br />

For part filled pipe<br />

and open channel<br />

monitoring<br />

Built in display<br />

Long term datalogging<br />

capability<br />

Portable and Easy<br />

to use<br />

Streamlined sensor<br />

for invasive<br />

measurement<br />

Sensor<br />

mounting<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


18<br />

<strong>Micronics</strong> DFM-IV contributes to<br />

process quality improvements at<br />

automotive plant<br />

CASE<br />

STUDIES<br />

Process<br />

Three DFM-IV Ultrasonic <strong>Flow</strong> Meters have<br />

been installed at the Plasticomnium automotive<br />

plant in Derby as part of a project to improve<br />

the quality performance of their Spray Booth<br />

Plant.<br />

The DFM-IV utilizes an external Clamp-On<br />

sensor providing reliable measurement<br />

and control with no Process Contact, Installation<br />

or in-line Maintenance required. Utilizing<br />

Doppler technology it monitors the flow rate of<br />

“difficult” liquids including: paint slurries,<br />

wastewater, chemicals, acids, abrasives and<br />

viscous liquids. And is suitable for full pipes<br />

and any fluid that contains solids such as paint<br />

or bubbles.<br />

A strap-on sensor is mounted on the<br />

outside of a plastic or metal pipe and to<br />

measure flow an acoustic signal is reflected<br />

back to the sensor from particles or gas<br />

bubbles in the fluid. No contact is made with<br />

the moving fluid and as a consequence there is<br />

no fouling or scale build-up on the sensor.<br />

Installation is easy - without shutting down the<br />

flow system and no pipe cutting or drilling is<br />

required, providing significant cost savings over<br />

alternative in-line meters.<br />

Plasticomnium operate within the automotive<br />

supply industry providing components for a<br />

number of leading car manufacturers with<br />

demanding quality standards and quality<br />

maintenance and improvement is a continuous<br />

process.<br />

Overspray recovery from the booths is by<br />

water curtains and treatment of the<br />

contaminated exhaust air and water. The<br />

interaction or balance between the exhaust air<br />

and water recovery process is related to the<br />

quality of the paint finish on the bumper sets<br />

being sprayed and the DFM-IV's are being used<br />

to measure the process water flow.<br />

The contaminated water is<br />

pumped from the booth<br />

sumps for chemical<br />

treatment and removal<br />

of the paint sludge prior<br />

to being recycled in the<br />

process. And a reduction<br />

in the water flow rate<br />

because too much paint is<br />

being collected and<br />

recovered from the system<br />

indicates that the process is out of balance and<br />

corrective measures are required.<br />

Plant Engineer Mark Cashmore says, "The<br />

<strong>Micronics</strong> meters provided a cost-effective way<br />

of measuring the recycled water flow. We've<br />

found that if we monitor and manage the water<br />

component in the system the exhaust air<br />

component is kept in balance and the result is<br />

consistent high quality with significant savings<br />

from reduced reworking of the bumper sets.<br />

There were some initial snags as you would<br />

expect with any new system, however, the<br />

meters have worked well and <strong>Micronics</strong> service<br />

response has been good".


19<br />

<br />

<br />

<br />

<br />

FIXED<br />

DFM-4.0<br />

For “dirty” liquid<br />

monitoring<br />

To suit pipes 13mm-<br />

4500mm<br />

Non invasive sensing<br />

Easy to use<br />

Sensor<br />

mounting<br />

www.micronicsltd.co.uk


20<br />

<br />

<br />

<br />

<br />

FIXED<br />

DFS-II<br />

For “dirty” liquids<br />

Adjustable relay/<br />

setpoint outputs<br />

Non invasive sensing<br />

Easy to use<br />

www.micronicsltd.co.uk


21<br />

<br />

<br />

<br />

FIXED<br />

MFS100<br />

For all liquid<br />

monitoring<br />

Non invasive sensing<br />

Easy to use, quick<br />

sensitivity adjustment<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


22<br />

<br />

<br />

<br />

<br />

FIXED<br />

AVFM-II<br />

For part filled pipe<br />

and open channel<br />

monitoring<br />

50000 point logger<br />

option and software<br />

Streamlined sensor<br />

for invasive<br />

measurement<br />

Easy to use<br />

Sensor<br />

mounting<br />

Measure and Log -<br />

Talk to us about<br />

the ideal package<br />

for you.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


23<br />

BAA, Brey Utilities, BNFL,<br />

nell Forest C.C., FIXEDCarlsberg<br />

SLT-32<br />

City Council, For Dairy open channel Crest,<br />

monitoring<br />

Power, Versatile East choice and of N<br />

channel types<br />

NHS, EDF Energ<br />

Easy to use<br />

Heritage, Enviro<br />

Agency, Falkirk<br />

Motor Compan<br />

Ginsters, Glaxo<br />

Goldman Sachs<br />

HJ Heinz, Hone<br />

Lloyds TSB, Mid<br />

Mitie, MOD, Na<br />

Laboratory, Nat<br />

rail, Northern Fo<br />

nPower, Oxford<br />

geot, Plymouth C<br />

PWC, Reading B<br />

Rolls Royce, RAF<br />

Shell, Siemens, S<br />

C. C., Tate & Lyl<br />

US Naval Activity U<br />

SLT32 Level and <strong>Flow</strong> Monitor<br />

Monitor flows through open channels.<br />

Eliminates the need for flumes or weirs.<br />

Automatic temperature compensation.<br />

Barriers for I S operation.<br />

Optional 50,000 point data logger.<br />

Logger software included. Runs on<br />

Windows 95, 98, 2000, XP or NT.<br />

Enclosure:- Watertight and dustproof<br />

(IP66).<br />

Power Input:- 100-130VAC and 200-<br />

250VAC, 50/60HZ., 7.5 watts 12VDC or<br />

24VDC.<br />

Outputs:- 2x Isolated 4-20mA into 1000<br />

Ohm load.RS 232 Option Serial and<br />

Windows Software.<br />

Relays:- 3 x form ‘C’ dry contacts rated 5<br />

Amp SBDT Programmable for <strong>Flow</strong><br />

Proportional pulse (sampler/totalizer) flow<br />

and/or level alarm.<br />

Level Range:- with standard PZ32T sensor:<br />

10m (other options available)<br />

Accuracy:- 0.25% of Range,<br />

Linearity and Repeatability:- +/- 0.1%.<br />

Sensor<br />

www.micronicsltd.co.uk


24<br />

<br />

<br />

<br />

FIXED<br />

OCF-IV<br />

For open channels<br />

and weirs<br />

Standard and custom<br />

flumes<br />

50000 point logger<br />

and software<br />

Use with Flumes,<br />

Weirs, V notches<br />

www.micronicsltd.co.uk


25<br />

<br />

<br />

<br />

<br />

FIXED<br />

TFT-32<br />

For Tank Farm<br />

monitoring<br />

Adjustable relay/<br />

setpoint outputs<br />

Non invasive sensing<br />

Connect up to 32<br />

units together for<br />

download to PC<br />

TFT-32 Tank Farm Level Transmitter<br />

Low cost, High accuracy<br />

RS-485 Serial Output<br />

Local Display at Each Tank<br />

Accepts ultrasonic or pressure sensors, or 4-20mA input<br />

Built-in Relay for Level Control<br />

TFS Tank Farm Supervisor Software option<br />

Enclosure:- Watertight and dustproof<br />

(IP66).<br />

Power Input:- 24VDC. (120mA) 3 watts max<br />

Calibration:- Enter minimum and maximum<br />

distance in inches or cm<br />

Surge Protection:- Sensor, RS 485 and DC<br />

power input<br />

Relays:- 1 x form ‘C’ dry contacts rated 1<br />

Amp SBDT Programmable for level alarm,<br />

sensor failure, pump control or temperature<br />

alarm.<br />

Sensors:- Select from ultrasonic or pressure<br />

models, or order without Sensor ready for<br />

4-20mA input.<br />

OperatingTemperature:- -25° to 60°C<br />

Sensor Types<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


26<br />

<br />

<br />

<br />

<br />

FIXED<br />

LIT-25<br />

For Level and Tank<br />

monitoring<br />

Adjustable relay/<br />

setpoint outputs and<br />

4-20mA<br />

Non invasive sensing<br />

Easy to use<br />

LIT-25 Level Indicating Transmitter<br />

Simple Calibration with 2-button keypad<br />

Large 4-digit LCD display<br />

Low CostHigh accuracy (±0.25%)<br />

Non-Contacting, no maintenance sensor<br />

Automatic temperature compensation<br />

Isolated 4-20mA output (1000 ohm)<br />

Enclosure:- Watertight and dustproof<br />

(IP66).<br />

Power Input:- 24VDC. (120mA) 3 watts max<br />

250VAC, 50/60HZ., 7.5 watts 12VDC or<br />

24VDC.<br />

Surge Protection:- Sensor, 4-20mA and AC<br />

power input<br />

Outputs:- Isolated 4-20mA, 1000 ohm load<br />

maximum, Qty 1, rated 120/240VAC or<br />

24VDC, 1 ampere, programmable for level<br />

alarm, echoloss alarm, pump control or<br />

temperature alarm<br />

Sensors:- Max range 32 ft (10 m)/ beam<br />

angle 8°, Locate 300 mm from tank sidewall<br />

OperatingTemperature:- -40 to 65°C<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


27<br />

<br />

<br />

SENSOR<br />

COVERS<br />

Prolongs in service<br />

life<br />

Sizes to suit most<br />

pipework<br />

Complementary Products<br />

<br />

<br />

instrumentation<br />

Sensor Covers<br />

Durable Nylon/PVC<br />

Draw string and Velcro fixing method for<br />

ease of mounting<br />

Temperature Range :- -20°C~90°C standard, high<br />

temp versions available<br />

Pipe range :- 50mm~1500mm<br />

Dimensions :- 800mm width<br />

www.micronicsltd.co.uk


28<br />

<br />

<br />

SOFTWARE<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

For use with PF300 and PFSE<br />

For Windows 98/XP<br />

Quickly graph downloaded data and<br />

export to Excel.<br />

Complementary Products<br />

<br />

Doppler<br />

For use with Doppler instruments<br />

Dial in function when modems are connected to instruments<br />

Quickly graph the downloaded data<br />

and export to Excel.<br />

For Windows 98/XP<br />

Complementary Products<br />

<br />

<br />

<br />

<br />

<br />

www.micronicsltd.co.uk


29<br />

<br />

<br />

<br />

<br />

DATA LOG<br />

Pulse 101<br />

Battery powered<br />

Pulse input<br />

Free software<br />

Quick setup and<br />

download<br />

An inexpensive<br />

means of<br />

recording data:<br />

The Pulse 101<br />

fits the bill exactly<br />

- with free easy<br />

to use software<br />

Complementary Products<br />

<br />

Energy meters<br />

Pulse 101 data logger<br />

Interfaces to pulse output flow meters<br />

and contact closures<br />

Up to 100Hz input<br />

Real time operation<br />

Miniature size<br />

Low cost<br />

Real Time Recording :- May be used with PC to monitor and record data in real time.<br />

Memory :- 16,383 readings, software configurable memory wrap<br />

Power :- Battery powered.<br />

Computer Interface :- PC serial or USB (interface cable required); 2,400 baud<br />

Optional Transducers :-‘C’ and ‘D’ for pipes > 300mm up to 5000mm<br />

Replaceable Battery Life :-Approximately 3 years<br />

Input Low :- < 0.4 V<br />

Input High :- > 2.7 V<br />

Engineering Units :- Software programmable. User may program any desired units<br />

up to 10 characters. Value is stored in device.<br />

Export Data :- Export data in a variety of common formats, or switch to Excel®<br />

with a single click. Value is stored in device.<br />

Communications :- Automatically sets up communications port, or lets user select<br />

configuration.lick.s stored in device.<br />

Measure and Log-<br />

Talk to us about the<br />

ideal package for you.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


30<br />

LiveData<br />

<strong>Micronics</strong> Live Data is a complete end-to-end data<br />

delivery and analysis package - from your sensors to<br />

your desktop. The <strong>Micronics</strong> Live Data servers store<br />

data in a secure password protected environment<br />

and allow realtime multi-user<br />

access. Systems can be<br />

configured to send e-mails,<br />

text messages and activate<br />

other alarm systems from a<br />

website user interface.<br />

Data is accumulated in the<br />

background without user<br />

attention required.<br />

<br />

<br />

<br />

Telemetry<br />

<strong>Micronics</strong><br />

LiveData<br />

Internet based-log<br />

in from anywhere<br />

Simple to use,<br />

nothing to configure<br />

Battery powered for<br />

fixed or portable use<br />

Complementary Products<br />

<br />

energy meters<br />

<br />

Compatible with any flow meter with<br />

a pulse output.<br />

Quick and easy setup.<br />

No technical knowledge required<br />

No modems, no dialing, no software<br />

required<br />

Wireless Web-based Monitoring and Control<br />

Low power, ultra secure data transfer<br />

requirements monitoring<br />

Simply apply power, and login online<br />

to view your live data<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


31<br />

Clamp-On Ultrasonic water flow<br />

measurement provides cost-effective,<br />

minimal disruption, installation and<br />

maintenance solution for Combined<br />

Heat & Power Station.<br />

CASE<br />

STUDIES<br />

Power<br />

RWE npower Stallingborough is a combined<br />

Heat and Power Station supplying Electricity<br />

and Thermal Power (Steam) for their client<br />

Millennium Inorganic Chemicals on an adjacent<br />

site.<br />

The purchase of new meters installed 15<br />

months ago was driven by changes in<br />

Environmental Legislation in the area of PPC<br />

(Pollution Prevention Control) and the subsequent<br />

need to improve measurement and<br />

management of raw water usage, process<br />

water efficiency and effluent discharge.<br />

Additional motivation was provided throughout<br />

the continual improvements required by ISO<br />

14001.<br />

Having considered various measurement<br />

alternatives Clamp-On Ultrasonic meters and<br />

portable instruments were selected due to the<br />

installation and maintenance/service benefits<br />

associated with the non-invasive technology.<br />

And <strong>Micronics</strong> were selected as the supplier<br />

due to a combination of their long-term<br />

experience with Clamp-On technology,<br />

competitive pricing and product performance.<br />

Four U2000 - Time of Flight - fixed meters, a<br />

DFM - Doppler - fixed meter and a Portaflow<br />

300 - Time of Flight - portable flow and logging<br />

instrument were purchased as a package.<br />

The Four U2000's are used to meter - Raw<br />

water supply to the station from a bore-hole<br />

and to measure deionized water flows at three<br />

points in the Station's generating process with<br />

one of the meters providing a checksum of the<br />

two earlier process flow measurements. As<br />

Doppler technology is more suitable for<br />

turbulent flow measurement the DFM meter<br />

was selected to monitor plant effluent<br />

discharge. And the Portaflow 300 is used for<br />

flow verification and investigations as required.<br />

There has been no<br />

direct cost-benefit to<br />

RWE Npower as<br />

their raw water is<br />

supplied by their<br />

client free of<br />

charge. However,<br />

improved measurement and visibility<br />

has enabled them to improve the plant's<br />

efficiency and as a consequence less water is<br />

being consumed, less wastewater is being<br />

discharged and their client is benefiting from<br />

lower energy costs! The <strong>Micronics</strong> products<br />

have performed well and the RWE Npower<br />

installation has been an environmental and<br />

financial success.<br />

There is no potential for replication on-site,<br />

however, the project has demonstrated how<br />

Clamp-On - Ultrasonic technology could be<br />

successfully implemented to improve efficiency<br />

as part of an overall Water and Wastewater<br />

management system on similar sites.


32<br />

<br />

<br />

<br />

INLINE<br />

Energy meters<br />

No moving parts-<br />

Ultrasonic technology<br />

To suit pipes 15mm-<br />

50mm DN<br />

Mains or battery<br />

<br />

Ultrasonic Compact Heat Meter<br />

High metrology<br />

Advanced functions<br />

Pre-equipped for communication<br />

Ease of installation<br />

Easy reading<br />

Ultrasonic technology - no moving parts<br />

CF ECHO II<br />

The CF ECHO II is a compact meter of a new generation of ultrasonic heat meters. Electronic<br />

data processing gives high precision throughout the entire measurement curve, producing a<br />

dynamic range exceeding class C. <strong>Flow</strong>s can be measured from Qp 0.6 toQp 15 m3/h (DN15<br />

to DN50) with reliable and stable accuracy.Thanks to a complete portfolio of body variants<br />

of every size, the CF ECHO II meters are very flexible in use. All hydraulic bodies carry a<br />

flanked design helping meter installation.<br />

Complementary Product<br />

<br />

Applications<br />

Heating and Combined, return and supply positioning, horizontal or vertical.<br />

Benefits<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Advanced Functions<br />

The CF ECHO II provides a number of advanced functions such as data-logging for complex<br />

network analysis, double tariff for further billing choices, peak recording and lots more, which<br />

are powerful diagnostic aids for network management. All available data are presented on<br />

the highly ergonomic and multifunctional display.<br />

Communication Device<br />

The plug and play communication boards open the way for data collection through various<br />

<br />

www.micronicsltd.co.uk


33<br />

Not sure? Then Hire, we'll even<br />

offer to credit the cost of your<br />

first hire if you buy.<br />

SERVICES<br />

AND HIRE<br />

<strong>Micronics</strong> has a wealth of<br />

experience hiring many<br />

types of equipment,<br />

especially our own -<br />

Remember that when you<br />

hire <strong>Micronics</strong> equipment,<br />

you are dealing with the<br />

manufacturer with all the<br />

benefits that brings.<br />

We have a large stock of<br />

hire equipment on the shelf<br />

and ready to go at any time.<br />

If you can get your order to<br />

us by 12pm you will have<br />

the tools you need next day<br />

in the U.K.<br />

Do you need an equipment<br />

expert on site? We can<br />

provide that too, ask for our<br />

Engineer on site service<br />

when you arrange your hire.<br />

All units will arrive<br />

inspected by our service<br />

department and charged<br />

up for immediate use.<br />

Maintenance Agreements -<br />

<strong>Micronics</strong> can offer<br />

maintenance plans to keep<br />

your equipment in top<br />

shape and within calibration,<br />

talk to us about your<br />

needs and we will tailor a<br />

plan for you.<br />

Installation/ Commissioning<br />

We are able to offer the<br />

complete package, from<br />

your initial enquiry right<br />

through to after sales long<br />

term maintenance<br />

programs.<br />

Our team of engineers can<br />

offer excellent advice from<br />

preliminary surveys right<br />

through to equipment<br />

selection and Installation<br />

and Commissioning.<br />

By selecting <strong>Micronics</strong> you<br />

can be assured of receiving<br />

the quickest and best<br />

service on the market.<br />

Training - At <strong>Micronics</strong> we<br />

understand that sharing<br />

knowledge leads to better<br />

value from test equipment.<br />

Contact us for a program<br />

that best suits your<br />

enterprise.<br />

Engineer on site - Our<br />

engineers have a lot of<br />

experience using our<br />

equipment, you choose the<br />

time and date and we'll be<br />

there.<br />

Calibration - Keeping an<br />

instruments' calibration up<br />

to date makes sense, we<br />

can offer yearly<br />

maintenance programs to<br />

make this simple.<br />

The whole solution -<br />

<strong>Micronics</strong> have been<br />

supplying solutions for their<br />

customers for many years,<br />

we can help you too. Tell us<br />

what you need and we will<br />

have a package that fits.<br />

<strong>+44</strong> (0)<strong>1628</strong> <strong>810456</strong>


Represented in:<br />

Argentina<br />

Austria<br />

Australia<br />

Belgium<br />

Brazil<br />

Canada<br />

China<br />

Chile<br />

Denmark<br />

Egypt<br />

Finland<br />

France<br />

Germany<br />

Greece<br />

Hong Kong & Macau<br />

Hungary<br />

India<br />

Iran<br />

Japan<br />

Jordan<br />

Korea<br />

Malaysia<br />

Mexico<br />

Morocco<br />

Norway<br />

Netherlands<br />

Pakistan<br />

Poland<br />

Romania<br />

Russia<br />

Serbia<br />

Singapore<br />

Slovenia<br />

South Africa<br />

Spain<br />

Sweden<br />

Switzerland<br />

Syria<br />

Taiwan<br />

Thailand<br />

Turkey<br />

UAE<br />

<strong>Micronics</strong> Limited. Knaves Beech Business Centre, Davies Way, Loudwater,<br />

High Wycombe, Buckinghamshire, United Kingdom, HP10 9QR.<br />

Telephone: <strong>+44</strong> (0) <strong>1628</strong> <strong>810456</strong> Facsimilie: <strong>+44</strong> (0) <strong>1628</strong> 531540 E-mail: sales@micronicsltd.co.uk Web-site: www.micronicsltd.co.uk

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