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Minster Automation Products - Minster Machine Company

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BULLETIN 177<br />

THE MINSTER MACHINE COMPANY<br />

INNOVATIVE PRESS FEEDING AND<br />

COIL HANDLING EQUIPMENT<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

TECHNOLOGICALLY ADVANCED TO PROVIDE<br />

GREATER FLEXIBILITY AND INCREASED PRODUCTION


DYNAMIC PRODUCTS<br />

UNIQUE DESIGN AND MANUFACTURING SOLUTIONS<br />

Dynamic Feeds Inc., a leading manufacturer of innovative<br />

press feeding and coil handling equipment is now a part of<br />

The <strong>Minster</strong> <strong>Machine</strong> <strong>Company</strong> <strong>Automation</strong> Division. By<br />

joining the <strong>Minster</strong> family, Dynamic's customers will<br />

continue to enjoy the steadfast commitment to excellence<br />

and unparalleled level of service and integrity they've come<br />

to expect.<br />

Innovative Feeding Solutions<br />

Even with the comprehensive offering of Dynamic <strong>Products</strong>,<br />

your application may require a unique modification. The<br />

innovative engineers at <strong>Minster</strong> are quick to respond to<br />

your needs and will work with you to develop and<br />

manufacture the feed you need.<br />

State-Of-The-Art Technology<br />

Dynamic <strong>Products</strong> utilize high density microprocessor<br />

technology and software-user interface techniques to<br />

enhance programmable feed hardware and software. This<br />

allows our engineers to respond to many unique feed<br />

applications by setting up user-friendly programs designed<br />

to simplify the feeding process while reducing cost and<br />

increasing speed and accuracy.<br />

Quality Design and Manufacturing<br />

Many of the original Dynamic products sold 30 years ago<br />

are still running in intense use environments today with no<br />

more than routine maintenance.<br />

Designed with a minimum of wear parts, all Dynamic<br />

products are engineered to give the user tireless,<br />

uninterrupted service for many years . . . even in the most<br />

rigorous of production conditions.<br />

Imported Lines Offer Versatility<br />

Along with its own unique equipment lines, <strong>Minster</strong><br />

<strong>Automation</strong> imports a diverse line of European-built coil<br />

processing lines and straightening equipment. These<br />

complementary lines offer versatile solutions to large or<br />

highly specialized coil processing and parts flattening<br />

applications.<br />

The DX Bar Stock ServoFeed, a product of advanced<br />

programmable feed hardware and software-user<br />

interface techniques, has made it possible to automate<br />

the entire process of bar stock feeding. This has had<br />

a major impact on many manufacturers by<br />

significantly increasing productivity,<br />

shortening lead times, improving<br />

quality and reducing scrap and labor<br />

costs.<br />

002002<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

TABLE OF CONTENTS<br />

<strong>Minster</strong> Dynamic Product Feeds have been<br />

developed in a variety of ServoFeed<br />

configurations to accommodate special<br />

applications based<br />

on the design of<br />

the DX<br />

ServoFeed. While<br />

this catalog serves<br />

as a general<br />

overview of our<br />

capabilities, we have configured<br />

many custom ServoFeed<br />

applications and would be happy to tailor a<br />

solution to match your needs . . . and make you<br />

more profitable.<br />

Quality built for demanding applications,<br />

Dynamic Product Pallet Decoilers come fully<br />

loaded with unique<br />

features such as loop<br />

control for speed<br />

variation and a<br />

hydrostatic gearbox<br />

for immediate start<br />

and stop power.<br />

Page<br />

Press Feeding Equipment<br />

PF Mechanical Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5<br />

DX ServoFeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7<br />

DXY Zig-Zag ServoFeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9<br />

DX Bar Stock ServoFeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10<br />

Mechanical and ServoFeed Options . . . . . . . . . . . . . . . . . . 11<br />

DX/EV Servo Roll Feed for High Speed Applications. . . 12<br />

DX/EVG Servo Roll Feed For Lightweight Material. . . . . 13<br />

DXY/EV Zig-Zag Servo Roll Feed. . . . . . . . . . . . . . . . . . . 14-15<br />

DXW/EV WigWag Feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16<br />

DX/EV TM Electronic Roll Feeder . . . . . . . . . . . . . . . . . . . . . . 17<br />

DX/EVS TM Electronic Roll Feeder. . . . . . . . . . . . . . . . . . . . . 18<br />

Pallet Decoilers<br />

PLC Decoiler with Precision Loop Control . . . . . . . . . . . . 19<br />

Dynamic <strong>Products</strong> coil handing lines, for heavy<br />

duty and highly specialized applications, offer<br />

a variety of feeding,<br />

decoiling and<br />

straightening<br />

configurations<br />

for large fully<br />

automated,<br />

customized or<br />

compact<br />

applications.<br />

BRPH Pallet Decoiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />

Combination Decoilers and Straighteners<br />

Space Saver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />

Compact Feed Lines<br />

Various Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23<br />

003<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

003


DYNAMIC PRODUCTS<br />

MODEL PF MECHANICAL FEED<br />

One-way rollers grip material<br />

on the forward stroke.<br />

Eccentric disc is powered by<br />

the crankshaft extension<br />

on the press.<br />

Removable handle for hand<br />

cycling allows operator to<br />

check feed progressions<br />

manually.<br />

The "Original" Dynamic Feed<br />

The PF mechanical Feed was the first press feed<br />

manufactured and marketed by Dynamic more than<br />

30 years ago. Today, it is still considered one of the<br />

best mechanical feeds on the market because of its<br />

simple design and trouble-free service.<br />

Extremely Durable and Versatile<br />

The main frame of the Mechanical Feed is made from<br />

high-strength cast aluminum and can be mounted to<br />

virtually any kind of press. It is completely powered<br />

by the press, which means it has few wear parts and<br />

requires no additional energy source.<br />

The eccentric disc is powered by the<br />

crankshaft extension on the press.<br />

The adjustable wedge block<br />

on the eccentric disc<br />

controls the feed<br />

stroke, and because it<br />

is the last link in the<br />

drive train, it assures feed<br />

accuracy.<br />

The cross member driven by the<br />

eccentric disc works like a piston in an<br />

engine. The feed head on the<br />

moving cross member has<br />

non-reversing clutch<br />

bearings in the rolls so it<br />

can roll on the back<br />

stroke and lock on the<br />

forward stroke. The stationary<br />

feed head on the front cross<br />

member lets the material pass<br />

through but prevents it from backing up.<br />

The PF Mechanical Feed has a<br />

removable handle that slides over the<br />

clutch system to disengage the<br />

feed from the press. This<br />

allows the feed to be<br />

hand-cycled without<br />

running the press, or<br />

the press to be<br />

cycled without moving the<br />

feed. The single point of entry<br />

on the clutch assures the press<br />

and feed are in time when restarted.<br />

Features:<br />

• Durable main frame made of high-strength, cast aluminum.<br />

• Guide rods made of hardened and ground shaft steel<br />

equipped with linear ceramic bushings.<br />

• Feed rolls with non-reversing bearings grip material only<br />

on the forward stroke.<br />

• Bottom feedhead roll is mounted on an eccentric to<br />

accommodate materials of various thicknesses. Range<br />

must vary considerably (approx. 3/16") before adjustment is<br />

needed.<br />

• Removable handle slides over clutch mechanism for<br />

manual hand cycling.<br />

• Mounting plate ±1" of adjustment (±3" with optional<br />

mounting plate).<br />

Benefits:<br />

• Completely powered by the press:<br />

~ Ensures optimum feed speed.<br />

~ Requires no additional energy to run.<br />

• Can be mounted to virtually any type of press, on either<br />

side of a mechanical press or on a front-to-back crankshaft<br />

press.<br />

• Provides years of tireless, uninterrupted service due to lowmaintenance<br />

design which uses few wear parts.<br />

• Provides precision tolerances from .002" to .005"<br />

(depending on material and progression rates).<br />

• Can be hand cycled to check feed progressions without<br />

running the press.<br />

• Allows rapid stock changeover with simple adjustments for<br />

width, thickness and length.<br />

• Two models accommodate material widths up to 15" and<br />

lengths up to 10".<br />

004004<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL PF MECHANICAL FEED<br />

Setting Up The Mechanical Feed<br />

The Mechanical Feed is quick and easy to set up and<br />

allows rapid changeovers from one size stock to<br />

another.<br />

♦ Adjust the feed width by loosening 4 bolts and<br />

sliding feed heads and materal guide rolls to the<br />

desired position.<br />

♦ Adjust the material thickness by loosening the<br />

eccentric on the bottom feed roll and then raising<br />

or lowering as desired.<br />

♦ Adjust the feed length by unlocking the wedge on<br />

the eccentric disc and turning the adjusting rod to<br />

move the wedge off center. When desired length is<br />

reached, relock the wedge with the locking rod.<br />

For applications that change from one standard feed<br />

length to another, use a ground pin, dowel or gauge block<br />

to set the length.<br />

Handle<br />

Feed Heads<br />

Bottom<br />

Feed<br />

Roll<br />

Material<br />

Guide Rolls<br />

Clutch<br />

Mechanism<br />

Bolts<br />

Eccentric<br />

Disc<br />

To Set Up:<br />

Use a ground pin between moving block "A" and<br />

stationary block "B." The relationship of distance is not<br />

direct; i.e., 2.040 may equal a 2.00" feed length.<br />

However, once one is established, all other feed lengths<br />

can be determined.<br />

Production Performance<br />

The corresponding graphic and chart to the right<br />

show the relationship between strokes-per-minute<br />

and feed length in inches. Your actual production<br />

will depend on material thickness, width and other<br />

operating conditions.<br />

Wedge<br />

Locking<br />

Rod<br />

10<br />

PF 1015<br />

A<br />

B<br />

PF 1010<br />

X<br />

Adjusting<br />

Rod<br />

Ground Pin<br />

8<br />

Options: (See page 11 for details)<br />

♦ Pull-Through Straightener mounts<br />

directly to the back of the feed.<br />

♦ Pneumatic Pilot Release System relieves<br />

pressure for camber compensation.<br />

♦ Hydraulically Adjustable Mounting Plate<br />

allows ±3" of feed height adjustment.<br />

♦ Additional Feed Heads for Dual Gripping<br />

are available in knurled, urethanecoated,<br />

chromed or Chrome Blast<br />

finishes.<br />

♦ Tandem Block grips thick, narrow<br />

material using two feed heads back<br />

to back.<br />

♦ Rear Guard and Roller protects thrust<br />

rod and supports material.<br />

INCHES<br />

Model PF Mechanical Feed<br />

6<br />

4<br />

2<br />

0<br />

0 50 100 150 200 250 300 350 400<br />

SPM<br />

Model Accuracy Maximum Maximum Feed Rate Max. Strokes-<br />

No. (±) Length Width Per-Minute Per-Minute<br />

PF 1010<br />

.002"<br />

0,051 mm<br />

10.0"<br />

254 mm<br />

10.0"<br />

254 mm<br />

1000"<br />

25.4 M<br />

400<br />

PF 1015<br />

.002"<br />

0,051 mm<br />

10.0"<br />

254 mm<br />

15.0"<br />

381 mm<br />

900"<br />

22,9 M<br />

350<br />

005<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

005


One way rollers grip material<br />

on the forward stroke.<br />

DYNAMIC PRODUCTS<br />

MODEL DX SERVOFEED<br />

AC brushless servo motor<br />

with built-in resolver.<br />

The Dynamic ServoFeed<br />

is a powerful feeding<br />

system that combines the<br />

strongest attributes of<br />

three proven technologies:<br />

• The Dynamic Feed Gripping System.<br />

• A rotating linear ball screw system.<br />

• An AC brushless servo drive motor.<br />

This powerful combination enables the<br />

Dynamic ServoFeed to deliver up to three<br />

times the pulling force of any comparable size<br />

servo feed and provide more torque and gripping<br />

power than conventional roll type servo feeds.<br />

Low inertia and optimum gear ratio is inherent<br />

through the mechanical advantage of the linear<br />

ball screw which allows the ServoFeed to operate<br />

at high speeds without the use of gears, pulleys,<br />

belts or chains.<br />

High Accuracy Rating<br />

The Dynamic ServoFeed maintains an<br />

unprecedented level of efficiency and accuracy<br />

even after repeated use. Virtually no lost motion<br />

exists between the drive and ball screw which<br />

allows the ServoFeed to maintain an accuracy<br />

rating of between .002" and .004" (depending on<br />

the application).<br />

Completely Computer Driven<br />

The Dynamic ServoFeed utilizes microprocessor<br />

technology and software-user interface techniques<br />

to enhance programming capabilities for standard<br />

and special applications.<br />

Auto Gag Sequencing/Skip Feeding<br />

Special feeding sequences can be programmed to<br />

achieve varying feed lengths, skips and repetitions.<br />

This is ideal for the type of tooling that lends itself<br />

to families of parts (parts with same size holes,<br />

notches, knockouts or forms, but with different<br />

overall lengths or hole locations).<br />

006006<br />

Rotating ball screw delivers 3 times<br />

the pulling force of other servo feeds.<br />

Features:<br />

• AC brushless servo drive motor.<br />

• Dynamic feed gripping system.<br />

• Linear ball-screw system.<br />

• Mounting plate ±1" adjustment.<br />

• Console containing operator controls, motor drive and<br />

microprocessor control:<br />

~ User-friendly keypad and display walks user through<br />

the initial start up.<br />

~ On-the-fly feed length change.<br />

~ .001" minimum programming increment.<br />

~ Forward/reverse jog control.<br />

~ Remote jog push button.<br />

~ Emergency stop button.<br />

~ Main power switch.<br />

~ Up to 200 jobs stored by part number at front panel.<br />

~ RS 232 link for remote programming.<br />

~ 5 programmable outputs and 4 standard outputs<br />

(Top Stop, Feed Complete, Ready to Feed, Fault).<br />

Benefits:<br />

• Delivers up to 3 times the pulling force of any<br />

comparable size servo feed.<br />

• Provides more torque and gripping power than<br />

conventional roll feeds.<br />

• Virtually no lost motion between drive and ball-screw<br />

provides accuracy between .002" and .004".<br />

• Quick set-up time. Requires input of only 2 parameters.<br />

• No computer training needed.<br />

• Jog control allows user to jog through feed cycle for<br />

exact feed length.<br />

• Easily adaptable to special applications requiring special<br />

feeding sequences (gag punching or skip feeding).<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL DX SERVOFEED<br />

Quick and Easy Set Up<br />

The DX ServoFeed requires no computer training to<br />

operate. The user-friendly keypad walks the user<br />

through a simple start up process<br />

prompting for two parameter<br />

entries:<br />

❶ Feed Progressions<br />

❷ Speed Parameters<br />

The feed has been<br />

programmed with<br />

automatic and manual<br />

jog functions allowing<br />

the user to jog through<br />

a feed cycle to<br />

determine exact feed length. Feed length can also<br />

be changed on the fly by simply turning the jog<br />

switch either forward or reverse to get a preset<br />

increment or decrement.<br />

SPM<br />

Dynamic DX ServoFeed<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

0<br />

6 12<br />

FEED LENGTH<br />

18 24<br />

♦ Feed length and SPM depend on working time required<br />

on the press.<br />

♦ Speed rates are estimates. Actual speeds may vary<br />

depending on application.<br />

Model DX ServoFeed<br />

Model Maximum Maximum Maximum Material Maximum<br />

No. Feed Length Material Width Thickness (@ Full Width) Cross Section<br />

DX 66<br />

6.0"<br />

152 mm<br />

6.0"<br />

152 mm<br />

0.187"<br />

4,75 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 612<br />

6.0"<br />

152 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 618<br />

6.0"<br />

152 mm<br />

18.0"<br />

457 mm<br />

0.062"<br />

1,57 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1206<br />

12.0"<br />

305 mm<br />

6.0"<br />

152 mm<br />

0.187"<br />

4,75 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1212<br />

12.0"<br />

305 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1218<br />

12.0"<br />

305 mm<br />

18.0"<br />

457 mm<br />

0.062"<br />

1,57 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1806<br />

18.0"<br />

457 mm<br />

6.0"<br />

152 mm<br />

0.187"<br />

4,75 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1812<br />

18.0"<br />

457 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 1818<br />

18.0"<br />

457 mm<br />

18.0"<br />

457 mm<br />

0.062"<br />

1,57 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 2406<br />

24.0"<br />

610 mm<br />

6.0"<br />

152 mm<br />

0.187"<br />

4,75 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DX 2412<br />

24.0"<br />

610 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

Heavy-Duty ServoFeed Specifications<br />

DX 1006 H<br />

10.0"<br />

254 mm<br />

6.0"<br />

152 mm<br />

0.250"<br />

6,35 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

DX 1012 H<br />

10.0"<br />

254 mm<br />

12.0"<br />

305 mm<br />

0.187"<br />

4,75 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

DX 1606 H<br />

16.0"<br />

406 mm<br />

6.0"<br />

152 mm<br />

0.250"<br />

6,35 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

DX 1612 H<br />

16.0"<br />

406 mm<br />

12.0"<br />

305 mm<br />

0.187"<br />

4,75 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

DX 2206 H<br />

22.0"<br />

559 mm<br />

6.0"<br />

152 mm<br />

0.250"<br />

6,35 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

DX 2212 H<br />

22.0"<br />

559 mm<br />

12.0"<br />

305 mm<br />

0.187"<br />

4,75 mm<br />

2.25 Inch 2<br />

1450 mm 2<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

Options: (See page 11 for details)<br />

♦ Pull-Through Straightener mounts<br />

directly to the back of the feed.<br />

♦ Pneumatic Pilot Release System<br />

relieves pressure for camber<br />

compensation.<br />

♦ Hydraulically Adjustable Mounting<br />

Plate allows ±3" of feed height<br />

adjustment.<br />

♦ Additional Feed Heads for Dual<br />

Gripping are available in knurled,<br />

urethane-coated, chromed or<br />

chrome blast roll finishes.<br />

♦ Gag Control or Skip Feeding utility<br />

software.<br />

♦ Programmable Limit Switch.<br />

♦ Can be directly interfaced with<br />

press controls, programmable limit<br />

switches and other control and<br />

monitoring devices.<br />

007<br />

007


DYNAMIC PRODUCTS<br />

MODEL DXY ZIG-ZAG SERVOFEED<br />

Dynamic was the first to offer a simple zig-zag<br />

solution and has been building zig-zags for more<br />

than 20 years. The DXY Zig-Zag ServoFeed offers<br />

dramatic advantages in stagger feeding as compared<br />

to other zig-zag feeds which tend to be mechanically<br />

complex and difficult to operate and maintain. The<br />

model DXY is completely automated using proprietary<br />

software interface techniques to calculate and<br />

set up all machine parameters quickly and accurately.<br />

The X-Y movement allows parts to be nested in a<br />

staggered pattern for optimum material yield and,<br />

unlike any other stagger feed on the market, the DXY<br />

allows you to:<br />

♦ Automatically calculate your best pattern for<br />

optimum material yield in seconds.<br />

♦ Make on-the-fly web adjustments.<br />

♦ Make on-the-fly material centering adjustments.<br />

High Torque and Pulling Power<br />

Designed for optimum performance, the<br />

model DXY utilizes the basic mechanical<br />

advantages of the standard DX ServoFeed<br />

set up in a dual-axis format. A linear ball<br />

screw and an AC brushless servo motor in<br />

each axis provide high torque and<br />

maximum pulling force. The powerful<br />

Dynamic gripping system uses one-way<br />

rollers to grip material on the forward<br />

stroke and hold it on the return stroke.<br />

Automatic, Simultaneous X-Y Set Up<br />

System set up and calibration is so simple<br />

it requires no computer training. Simply<br />

enter:<br />

❶ Number of columns per strip (2-out,<br />

3-out, etc.), or material width<br />

❷ Part diameter<br />

❸ Web width<br />

❹ Speed Parameters<br />

Once job parameters are entered, the<br />

controller automatically calculates the<br />

optimum movement in each axis and sets<br />

up the feed to deliver the material in a<br />

simutaneous X-Y movement. This allows<br />

the feed to deliver material at high speeds.<br />

008008<br />

Features:<br />

• On-the-fly web width adjustment.<br />

• On-the-fly centering of pattern on the strip.<br />

• Software available to calculate the optimal material width and yield.<br />

• Dual AC brushless servo drive motors.<br />

• Dynamic feed gripping system.<br />

• Linear ball-screw system in both X and Y axes.<br />

• High rigidity and oversized load carrying capacity.<br />

• Mounting plate ±1" adjustment.<br />

• User-friendly ServoFeed console with operator controls<br />

featuring Dynamic proprietary Zig-Zag software. Includes all DX<br />

console features with:<br />

~ CAN-based, dual-axis communication and with the PLC can<br />

communicate with RS-232 and Ethernet-TCP/IP.<br />

~ All units modems equipped for remote analysis and modifications.<br />

~ 5 programmable outputs and 4 standard outputs. (Top Stop, Feed<br />

Complete, Ready to Feed, Fault)<br />

~ Up to 200 jobs stored by part number at front panel.<br />

Benefits:<br />

Provides all of the Benefits of the DX ServoFeed plus:<br />

• Can be used to punch 1-out or multiple-out patterns.<br />

• Delivers material in a simultaneous X/Y movement which allows<br />

for high speed operations.<br />

• Reduces costly scrap by optimizing material yields.<br />

• Reduces inventory and down time by standardizing and<br />

consolidating material widths.<br />

• Minimizes set-up time by automatically calculating both axes.<br />

• Allows a family of parts to be run on one press based on a<br />

given width.<br />

• Powerful, yet compact. Requires very little floor space.<br />

• Mounts to any side of a press.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL DXY ZIG-ZAG SERVOFEED<br />

Automatic Calculations<br />

The DXY can be used to punch<br />

either 1-out or multiple-out<br />

patterns. The standard "Pattern<br />

Generator" software is available with<br />

the DXY to automatically calculate<br />

the best yield of your material and<br />

set up all parameters for the<br />

machine. Parameters can then be<br />

downloaded to the DXY Parts<br />

Storage Facillity and recalled by<br />

simply entering the assigned part<br />

number.<br />

Options: (See page 11 for<br />

details)<br />

♦ Pull-Through Straightener<br />

mounts directly to the back of<br />

the feed.<br />

Standard Equilateral Triangle Movement.<br />

Maximum Yield For Given Width of Material.<br />

Savings<br />

• Longer run times per coil, more piece per coil.<br />

• A reduction in inventory costs for some users. One customer reduced the<br />

number of coil widths at a given thickness from 80 down to 10.<br />

• Going from 1-out to 2-out yields material savings of ~7%. From 1-out to 3- out<br />

yields ~11-12%<br />

• Less press tonnage required versus multi-out tooling.<br />

• The webs can be smaller versus fixed die multi-out tooling.<br />

No Computer Training Needed<br />

The "Pattern Generator" software<br />

can be preprogrammed by <strong>Minster</strong><br />

to calculate your specific<br />

applications and then downloaded<br />

to your DXY Zig-Zag ServoFeed. Just<br />

send <strong>Minster</strong> your specifications for<br />

a family of diameters at a given<br />

thickness, and we will:<br />

♦ Recommend a family of widths.<br />

♦ Recommend running a given family<br />

of part diameters for a given width.<br />

♦ Recommend your best pattern for<br />

optimum material yield.<br />

♦ Show you your projected cost savings.<br />

Model DXY Zig-Zag ServoFeed<br />

Production Performance<br />

The graph above represents a<br />

standard equilateral punch pattern.<br />

Irregular patterns or special feeding<br />

sequences can be programmed to<br />

achieve varying feed lengths, skips<br />

and repetitions in both axes.<br />

INCHES<br />

3-OUT<br />

2-OUT<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0 50 100 150 200 250 300 350 400<br />

SPM<br />

Model X-Maximum Y-Maximum Maximum Maximum Material Maximum<br />

No. Feed Length Feed Length Material Width Thickness* (@ Full Width) Cross Section<br />

DXY 66/6<br />

6.0"<br />

152 mm<br />

6.0"<br />

152 mm<br />

6.0"<br />

152 mm<br />

0.187"<br />

4,75 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DXY 66/12<br />

6.0"<br />

152 mm<br />

6.0"<br />

152 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DXY 612/12<br />

6.0"<br />

152 mm<br />

12.0"<br />

305 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DXY 612/18<br />

6.0"<br />

152 mm<br />

12.0"<br />

305 mm<br />

18.0"<br />

457 mm<br />

0.062"<br />

1,57 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DXY 1212/12<br />

12.0"<br />

305 mm<br />

12.0"<br />

305 mm<br />

12.0"<br />

305 mm<br />

0.093"<br />

2,36 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

DXY 1212/18<br />

12.0"<br />

305 mm<br />

12.0"<br />

305 mm<br />

18.0"<br />

457 mm<br />

0.062"<br />

1,57 mm<br />

1.12 Inch 2<br />

720 mm 2<br />

* Dynamic <strong>Products</strong> Units For Thicker Materials Are Available. Please Consult <strong>Minster</strong>.<br />

♦ Pneumatic Pilot Release<br />

System relieves pressure for<br />

camber compensation.<br />

♦ Pneumatic-actuated bridge<br />

gripper securely grips full<br />

width of material.<br />

♦ Hydraulically Adjustable<br />

Mounting Plate allows ±3" of<br />

feed height adjustment.<br />

♦ Additional Feed Heads for Dual<br />

Gripping are available in<br />

knurled, urethane-coated,<br />

chromed or chrome blast<br />

finishes.<br />

♦ Programmable Limit Switch.<br />

♦ Can be directly interfaced with<br />

press controls, programmable<br />

limit switches and other<br />

control and monitoring<br />

devices.<br />

009<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

009


AC brushless servo motor with built-in resolver.<br />

Features:<br />

Provides all of the Features of the standard DX<br />

ServoFeed plus:<br />

• Heavy-duty pneumatic grippers.<br />

• User-friendly ServoFeed console with operator<br />

controls featuring Dynamic proprietary bar stock<br />

software. Includes all DX console features with:<br />

~ 5 programmable outputs and 4 standard outputs. (Top<br />

Stop, Feed Complete, Ready to Feed, Fault)<br />

~ Totalizing counter and countdown function.<br />

• All units modems equipped for remote analysis and<br />

modifications.<br />

• End-of-stock detector which enables the feed to<br />

calculate the number of exact remaining feed<br />

increments per bar.<br />

• Material guides prevent overlap and misalignment of<br />

bar stock.<br />

• Up to 200 jobs stored by part number at front panel.<br />

Benefits:<br />

Provides all of the Benefits of the standard DX<br />

ServoFeed plus:<br />

• Specially designed guides and grippers to allow the<br />

bar feed to accommodate flat, round or profile<br />

shaped bars.<br />

• Can be set up to run a sequence of feed lengths into a<br />

press, saw, drill, miter cutter, etc.<br />

• Reduces costly scrap by calculating optimum bar<br />

stock usage.<br />

• Reduces die wear by positioning the end of the bar<br />

correctly in the die every time.<br />

• Detects parameter errors immediately and stops the<br />

press.<br />

• Provides optimized, uniform acceleration and<br />

deceleration at each end of travel for a faster and<br />

more accurate stroke.<br />

• Offers repeatable performance with accuracy up to<br />

±.005".<br />

• Can be integrated with other systems for die<br />

protection, parts ejection and other electronic<br />

pneumatic systems.<br />

010010<br />

DYNAMIC PRODUCTS<br />

MODEL DX BAR STOCK SERVOFEED<br />

End-of-stock detector.<br />

One way rollers<br />

prevent bar stock<br />

from backing up.<br />

The emergence of the DX Bar Stock<br />

ServoFeed has impacted<br />

manufacturers working with heavy<br />

bar stock by automating the bar<br />

feeding process for a variety of<br />

applications.<br />

Easy to Operate<br />

The DX Bar Feed does not require any<br />

computer training to set up. The<br />

operator can retrieve a stored part<br />

parameter from memory or enter<br />

three parameters:<br />

❶ Speed Parameters<br />

❷ Feed length<br />

❸ Die Distance<br />

Once parameters are entered, the operator inserts the first<br />

bar into the die and starts the press<br />

in automatic mode. When the end<br />

of the bar is sensed by the end-ofstock<br />

detector, the press is<br />

automatically top-stopped and the<br />

feed heads are positioned to<br />

receive the<br />

next bar. The operator places the next<br />

bar in position and the press is<br />

restarted. Tail scrap length is<br />

automatically calculated and pushed<br />

through the die when the new bar is<br />

placed into initial position.<br />

Model DX Bar Stock ServoFeed<br />

Completely programmable, the<br />

DX automated bar feed uses a<br />

heavy duty gripping system, ball<br />

screw and servo motor for<br />

maximum torque and pulling<br />

power. Feeds stock up to 600 lbs.<br />

Model Maximum Maximum Maximum Material<br />

No. Feed Length Material Width Thickness* (@ Full Width)<br />

DX 806BF<br />

8.0"<br />

203 mm<br />

6.0"<br />

152 mm<br />

0.500"<br />

12,7 mm<br />

DX 812BF<br />

8.0"<br />

203 mm<br />

12.0"<br />

305 mm<br />

0.500"<br />

12,7 mm<br />

DX 1406BF<br />

14.0"<br />

355 mm<br />

6.0"<br />

152 mm<br />

0.500"<br />

12,7 mm<br />

DX 1412BF<br />

14.0"<br />

355 mm<br />

12.0"<br />

305 mm<br />

0.500"<br />

12,7 mm<br />

DX 2006BF<br />

20.0"<br />

508 mm<br />

6.0"<br />

152 mm<br />

0.500"<br />

12,7 mm<br />

DX 2012BF<br />

20.0"<br />

508 mm<br />

12.0"<br />

305 mm<br />

0.500"<br />

12,7 mm<br />

* Dynamic <strong>Products</strong> Units For Thicker Materials Are Available. Please Consult <strong>Minster</strong>.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MECHANICAL AND SERVOFEED OPTIONS<br />

Additional Feed Heads enable<br />

stock to be gripped on both edges.<br />

Available with hardened knurled,<br />

chromed, urethane-coated or<br />

chrome blast finished rollers.<br />

Feed Heads<br />

Top Guard, Rear Guard and Roller<br />

Dual Grippers<br />

Bridge Gripper<br />

Adjustable Mounting Plate has<br />

a hydraulic jack for quick, easy feed<br />

height adjustment of ±3". OBI<br />

presses may require the plate to be<br />

shimmed from the bolster to clear the<br />

leg of the press.<br />

Top Guard shields the moving<br />

carriage on the feed. Easy to install<br />

and remove.<br />

Rear Guard and Roller guards<br />

the thrust rod or motor while<br />

supporting incoming material with<br />

roller. An additional top roller and/or<br />

cascade rolls can be added to<br />

introduce material into the feed<br />

system.<br />

Pilot Release System releases<br />

material where camber is a problem<br />

or where the pilot can't pull forward<br />

due to material softness. Used for<br />

very thin (.020" and less) and narrow<br />

material.<br />

Dual Grippers are standard on<br />

feeds 15" or wider. They are offered<br />

as an option on smaller feeds<br />

running 5" wide material at .060" or<br />

greater.<br />

Tandem Block provides extra<br />

pulling power for thick narrow<br />

material that is not wide enough to<br />

grip on both edges and requires an<br />

extra feed head. This reduces the<br />

total amount of feed length by 1 3 /8".<br />

Bridge Gripper is used for<br />

applications requiring greater<br />

clamping force or material with<br />

non-markable surface. Provides a<br />

full-width grip on material up to 12"<br />

wide.<br />

Adjustable Mounting Plate<br />

Pilot Release System<br />

Tandem Block<br />

For Information On<br />

Custom Options For<br />

Special Applications,<br />

please call:<br />

(419) 628-2331<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

011011


DYNAMIC PRODUCTS<br />

MODEL DX/EV ROLL FEED FOR HIGH SPEED APPLICATIONS<br />

Adjustable guide rolls.<br />

Cantenary rolls.<br />

Features:<br />

• AC brushless servo drive motor.<br />

• Hardened, precision ground steel<br />

feed rolls.<br />

• Upper and lower feed rolls driven<br />

through a toothed belt.<br />

• Upper roll pilot release precisely<br />

controlled by a high speed cylinder.<br />

• Fully computerized controller with:<br />

~ User-friendly keypad.<br />

~ Forward/reverse jog control.<br />

~ Emergency stop button.<br />

~ Main power switch.<br />

~ Up to 200 jobs stored by part<br />

number at front panel.<br />

~ CAN based dual axis communication<br />

and with the PLC can communicate<br />

with RS-232 and Ethernet-TCP/IP.<br />

~ All units modems equipped for<br />

remote analysis and modifications.<br />

~ 5 programmable outputs and 4<br />

standard outputs. (Top Stop, Feed<br />

Complete, Ready to Feed, Fault)<br />

High speed pilot<br />

release system.<br />

Air pressure<br />

regulator.<br />

Under-driven<br />

AC brushless<br />

servo motor with<br />

built-in resolver.<br />

Benefits:<br />

• Under-driven AC motor makes it<br />

compact and easy to mount.<br />

• The user-friendly controller can be<br />

easily programmed.<br />

• Strip location can be determined<br />

by two independently adjustable<br />

guide rolls on feed entrance.<br />

• Permanently sealed, lubricated<br />

bearings reduce maintenance<br />

problems caused by dust and dirt<br />

contamination.<br />

• Easily mounts to front, back or<br />

either side of a press.<br />

• Pre-programmed acceleration<br />

and deceleration curves eliminate<br />

operator input.<br />

• <strong>Minster</strong>/Dynamic proprietary<br />

software can be easily modified for<br />

special applications.<br />

Easy to Operate<br />

Designed primarily for high speed<br />

applications, the computer-controlled<br />

DX/EV offers continuous speed and<br />

accuracy up to 800 strokes-per-minute.<br />

Material is fed through rolls made of<br />

hardened steel with permanently<br />

sealed and lubricated bearings. This<br />

reduces maintenance problems caused<br />

by dust and dirt contamination.<br />

The resolver-based, AC brushless servo<br />

motor is mounted to the underside of<br />

the feed making it compact and easy<br />

to mount to the front, back or either<br />

side of a press.<br />

Standard Pilot Release<br />

The Model DX/EV comes standard with<br />

a pneumatic, high speed pilot release<br />

system precisely controlled by a<br />

patented central cylinder. Pressure is<br />

controlled by a single regulator for<br />

both clamping and pilot release.<br />

Quick Set Up<br />

Completely computer-controlled, the<br />

DX/EV start up process is very simple.<br />

Just enter:<br />

❶ Feed Length<br />

❷ Speed Parameters<br />

Then the feed is ready to run<br />

Model DX/EV Roll Feed<br />

Model Material Material Material Cross Feed Feed<br />

No. Width Thickness Section (Max.) Length Accuracy<br />

DX/EV 12<br />

0.0"-4.72"<br />

0-120 mm<br />

.002" - .098"<br />

,050 - 2,49 mm<br />

.310 Inch 2<br />

200 mm 2 .004"-256"<br />

,10-6,50 M<br />

.002"<br />

,050 mm<br />

DX/EV 22<br />

0.0"-8.66" .002" - .098" .310 Inch 2 .004"-256" .002"<br />

0-220 mm ,050 - 2,49 mm 200 mm 2 ,10-6,50 M ,050 mm<br />

DX/EV 112<br />

0.0"-4.72"<br />

0-120 mm<br />

.002" - .157"<br />

,050 - 4,0 mm<br />

.620 Inch 2<br />

400 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,050 mm<br />

DX/EV 122<br />

0.0"-8.66"<br />

0-220 mm<br />

.002" - .157"<br />

,050 - 4,0 mm<br />

.620 Inch 2<br />

400 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,050 mm<br />

DX/EV 132<br />

0.0"-12.60"<br />

0-320 mm<br />

.002" - .157"<br />

,050 - 4,0 mm<br />

.620 Inch 2<br />

400 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,050 mm<br />

012012<br />

SPM<br />

700<br />

650<br />

550<br />

450<br />

350<br />

250<br />

150<br />

0<br />

0<br />

2.0 6.0 10.0 14.0 18.0 22.0<br />

FEED LENGTH (Inches)<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL DX/EVG ROLL FEED FOR LIGHTWEIGHT MATERIAL<br />

Air pressure regulator.<br />

Guide rails prevent<br />

damage to delicate<br />

materials.<br />

Features:<br />

• AC brushless servo drive motor.<br />

• Two pressure rollers driven through<br />

a toothed belt.<br />

• Upper roll pilot release precisely<br />

controlled by dual precision air<br />

cylinders.<br />

• Left and right pressure regulators.<br />

• Fully computerized controller with:<br />

~ User-friendly keypad.<br />

~ Forward/reverse jog control.<br />

~ Emergency stop button.<br />

~ Main power switch.<br />

~ Up to 200 jobs stored by part<br />

number at front panel.<br />

~ CAN based dual axis communication<br />

and with the PLC can<br />

communicate with RS-232 and<br />

Ethernet-TCP/IP.<br />

~ All units modems equipped for<br />

remote analysis and modifications.<br />

~ 5 programmable outputs and 4<br />

standard outputs. (Top Stop, Feed<br />

Complete, Ready to Feed, Fault)<br />

Air pressure regulator.<br />

Benefits:<br />

Provides all of the benefits of the<br />

DX/EV Roll Feed plus:<br />

• Feeds a wide variety of thin and<br />

delicate materials.<br />

• Can be easily configured to push<br />

or pull material through machine.<br />

• Color-mark sensor option allows<br />

precise registration of pre-printed<br />

material.<br />

• Tubular titanium pressure rollers<br />

are coated to resist acid and oil.<br />

• Infinitely variable double-sided<br />

pressure securely holds material.<br />

• Long edge guide rails prevent<br />

damage to delicate materials.<br />

• Unique pivoting roll pressure<br />

system tracks material squarely<br />

through feed rolls.<br />

The EVG is a unique roll feed designed to<br />

process a wide variety of lightweight<br />

and delicate materials including thin<br />

metal, thin plastic, paper, cardboard,<br />

textiles, rubber, packaging material, foam<br />

rubber, felt, etc.<br />

Material is fed between two pressure<br />

rollers treated with an acid and oilresistant<br />

coating. Pressure is applied to<br />

the upper and lower sides of the<br />

material while the unique EVG pivoting<br />

roll pressure system works with left and<br />

right air pressure regulators to allow<br />

material to track through the feed rolls<br />

squarely. Long edge guide rails prevent<br />

damage even to the most delicate<br />

materials.<br />

Used For a Variety of Applications<br />

The compact design of the feed allows<br />

it to be placed in close proximity to the<br />

processing machine. It can be configured<br />

to push or pull the material and<br />

can easily be mounted to virtually any<br />

side of:<br />

• Eccentric and Hydraulic Presses<br />

• Printing and Silk-Screening <strong>Machine</strong>s<br />

• Hot Stamp Presses<br />

• Cut-Off <strong>Machine</strong>s<br />

• Assembly Lines and Other Special<br />

<strong>Machine</strong>s<br />

Registration For Pre-Printed<br />

Materials<br />

The EVG can also be equipped with a<br />

color-mark sensor for precise registration<br />

of pre-printed material. The sensor<br />

determines the exact position of each<br />

image on the material and then makes<br />

any adjustments necessary to accurately<br />

feed the material into the die.<br />

400<br />

350<br />

Model DX/EVG Roll Feed (For Lightweight Material)<br />

Model Material Thickness Material Cross Feed Feed<br />

No. Width Range Section (Max.) Length Accuracy<br />

DX/EVG 220 AK<br />

0.0"-8.66"<br />

0-220 mm<br />

.0004" - .040"<br />

0.01 - 1.0mm<br />

.310 Inch 2<br />

200 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,05 mm<br />

DX/EVG 320 AK<br />

0.0"-12.6"<br />

0-320 mm<br />

.0004" - .040"<br />

0.01 - 1.0mm<br />

.310 Inch 2<br />

200 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,05 mm<br />

DX/EVG 420 AK<br />

0.0"-16.5"<br />

0-420 mm<br />

.0004" - .040"<br />

0.01 - 1.0mm<br />

.310 Inch 2<br />

200 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,05 mm<br />

DX/EVG 520 AK<br />

0.0"-20.5"<br />

0-520 mm<br />

.0004" - .040"<br />

0.01-1.0mm<br />

.310 Inch 2<br />

200 mm<br />

2<br />

.004"-256"<br />

,10-6,50 M<br />

.002"<br />

,05 mm<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

SPM<br />

300<br />

250<br />

200<br />

150<br />

100<br />

50<br />

0<br />

0<br />

2.0 6.0 10.0 14.0 18.0 22.0<br />

FEED LENGTH (Inches)<br />

013<br />

013


DYNAMIC PRODUCTS<br />

MODEL DXY/EV SERVO-DRIVEN ZIG-ZAG ROLL FEED<br />

A unique concept in high speed, zigzag<br />

roll feeding, the DXY/EV allows<br />

parts to be fed in a staggered pattern<br />

for optimum material yield. Material is<br />

fed in a simultaneous X-Y movement<br />

allowing incoming material to travel at<br />

high speeds through the rolls on the<br />

X-axis. At the same time, the Y-axis<br />

movement is controlled by a rotating<br />

linear ball screw which maximizes<br />

speed and provides high torque and<br />

low inertia.<br />

Y-Axis Movement<br />

X-Axis Movement<br />

Compact<br />

Like the standard single-axis DX/EV<br />

Roll Feed, the Zig-Zag feed is compact<br />

and can be easily mounted to any side<br />

of a press. The roll feed is driven by an<br />

AC servo motor while the Y axis<br />

movement of the feed is powered by a<br />

combination AC motor and linear ball<br />

screw.<br />

Versatile<br />

The DXY/EV can be programmed to<br />

feed material in a single or dual axis<br />

format. It can also be used to push or<br />

pull material through the die.<br />

Easy System Set-Up<br />

The DXY/EV has two easy set up<br />

options:<br />

❶ Enter: 1 diameter; 2 web; 3 number<br />

of columns and speed rate<br />

parameters;<br />

OR<br />

❷ Enter: 1 diameter; 2 web; 3 material<br />

width and speed rate parameters<br />

(Auto-Calc).<br />

The system will calculate the<br />

simultaneous X-Y moves for these<br />

given parameters. Many times washer<br />

manufacturers utilize the Auto-Calc<br />

option since they can utilize a single<br />

width for various washer diameters.<br />

014014<br />

Features:<br />

• Two AC brushless servo drive motors.<br />

• On-the-fly web width adjustment.<br />

• Software available to calculate the<br />

optimal material width and yield.<br />

• Linear ball-screw system in Y axis.<br />

• Hardened precision ground steel<br />

feed rolls.<br />

• Upper and lower feed rolls driven<br />

through a toothed belt.<br />

• Upper roll pilot release precisely<br />

controlled by a high speed cylinder.<br />

• "End of stock" proximity switch.<br />

• Computer controller with userfriendly<br />

keypad:<br />

~ User-friendly keypad and display<br />

walks user through the initial<br />

start up.<br />

~ On-the-fly web and Y-axis change.<br />

~ Minimum programming<br />

increment: .001".<br />

~ Forward/reverse jog control.<br />

~ Remote jog push button.<br />

~ Emergency stop button.<br />

~ Main power switch.<br />

~ Up to 100 jobs stored by part<br />

number at front panel.<br />

~ CAN based dual axis communication<br />

and with the PLC can<br />

communicate with RS-232 and<br />

Ethernet-TCP/IP.<br />

~ All units modems equipped for<br />

remote analysis and modifications.<br />

~ 5 programmable outputs and 4<br />

standard outputs. (Top Stop, Feed<br />

Complete, Ready to Feed, Fault)<br />

Benefits:<br />

Provides all the benefits of the DX/EV<br />

Roll Feed plus:<br />

• Feeds in a single or dual axis format.<br />

• Delivers material in a simultaneous<br />

X/Y movement which allows for<br />

high speed operations.<br />

• Reduces costly scrap by optimizing<br />

material yields.<br />

• Reduces inventory and downtime<br />

by standardizing and consolidating<br />

material widths.<br />

• Minimizes set-up time by automatically<br />

calculating X and Y axes.<br />

• Allows a family of parts to run on<br />

one press based on a given width.<br />

• Powerful, yet compact. Requires<br />

very little floor space.<br />

• Mounts to any side of a press.<br />

• Strip location can be determined by<br />

two independently adjustable<br />

guide rolls on feed entrance.<br />

• Permanently sealed, lubricated<br />

bearings reduce maintenance<br />

problems caused by dust and dirt<br />

contamination.<br />

• <strong>Minster</strong>/Dynamic proprietary<br />

software can be easily modified for<br />

special applications.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL DXY/EV SERVO-DRIVEN ZIG-ZAG ROLL FEED<br />

Automatic Punch Calculations<br />

The Dynamic <strong>Products</strong> standard<br />

"Pattern Generator" software is<br />

available to automatically calculate<br />

your optimum material yield and set<br />

up all parameters for the DXY/EV.<br />

Application specifications based on<br />

a family of diameters at a given<br />

thickness can be calculated to:<br />

♦ Show you projected cost savings.<br />

♦ Recommend a family of material<br />

widths.<br />

♦ Recommend running a given<br />

family of part diameters for a<br />

given material width.<br />

♦ Recommend your best pattern for<br />

optimum material yield.<br />

Electronic Parts Memory<br />

Solid state memory makes it<br />

possible for the DXY/EV to store up<br />

to 200 part parameters in the<br />

electronic memory.<br />

Production Performance<br />

The graph below represents a<br />

standard equilateral punch pattern.<br />

Irregular patterns can be<br />

programmed, such as rectangular or<br />

square shapes; or special feeding<br />

sequences can be programmed to<br />

achieve varying feed lengths, skips<br />

and repetitions in both axes.<br />

Options: (See page 11 for<br />

details)<br />

♦ Programmable Cam.<br />

♦ Can be directly interfaced with<br />

press controls, programmable<br />

limit switches and other<br />

control and monitoring<br />

devices.<br />

Offsite analysis and maintenance<br />

can be performed via a phone line.<br />

Standard Equilateral Triangle Movement.<br />

Maximum Yield For Given Width of Material.<br />

Developed using CAN Bus as<br />

the communication protocol,<br />

the Zig-Zag utilizes a B&R<br />

Power Panel 251 as a<br />

visualization device with<br />

integrated control functions.<br />

Model DXY/EV Servo Driven Zig-Zag Roll Feed<br />

Model Maximum Y-Axis Maximum Material Maximum<br />

No. Material Width Travel Thickness Cross Section<br />

DXY/EV 6/12<br />

4.72"<br />

120 mm<br />

6.0"<br />

152 mm<br />

0.098"<br />

2,49 mm<br />

0.310 Inch 2<br />

200 mm 2<br />

DXY/EV 6/22<br />

8.66"<br />

220 mm<br />

6.0"<br />

152 mm<br />

0.098"<br />

2,49 mm<br />

0.310 Inch 2<br />

200 mm 2<br />

DXY/EV 6/112<br />

4.72"<br />

120 mm<br />

6.0"<br />

152 mm<br />

0.157"<br />

4 mm<br />

0.620 Inch 2<br />

400 mm 2<br />

DXY/EV 6/122<br />

8.66"<br />

220 mm<br />

6.0"<br />

152 mm<br />

0.157"<br />

4 mm<br />

0.620 Inch 2<br />

400 mm 2<br />

DXY/EV 6/220<br />

8.66"<br />

220 mm<br />

6.0"<br />

152 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

DXY/EV 12/320<br />

12.60"<br />

320 mm<br />

12.0"<br />

305 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

DXY/EV 12/420<br />

16.50"<br />

420 mm<br />

12.0"<br />

305 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

DXY/EV 12/520<br />

20.50"<br />

520 mm<br />

12.0"<br />

305 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

DXY/EV 18/420<br />

16.50"<br />

420 mm<br />

18.0"<br />

457 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

DXY/EV 18/520<br />

20.50"<br />

520 mm<br />

18.0"<br />

457 mm<br />

0.157"<br />

4 mm<br />

1.55 Inch 2<br />

1000 mm 2<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

Additionally, two B&R ACOPOS<br />

servo drives, controlled by the<br />

B&R PowerPanel, interface with<br />

servo motors.<br />

Larger Feeds<br />

Much larger X axis feeds with greater<br />

cross section capabilities are available.<br />

Contact us with you particular needs<br />

and requirements.<br />

015<br />

015


DYNAMIC PRODUCTS<br />

MODEL DXW/EV WIG-WAG FEED<br />

Compact and space-saving, the Dynamic<br />

<strong>Products</strong> WigWag Feed provides a<br />

unique solution to achieving a staggered<br />

pattern in an extra-small footprint.<br />

• Easily mounts to transfer presses.<br />

• Provides all of the functions of a<br />

conventional Y-axis in a single motor,<br />

reducing the number of moving parts<br />

to a minimum.<br />

• The combination direct drive rotary<br />

servo motor and x-axis roll feed allow<br />

the WigWag to be mounted in very<br />

tight spaces.<br />

• Sized to fit each individual<br />

application.<br />

• Can store up to 100 jobs.<br />

Easy System Set-Up<br />

❶ Enter Number of Columns<br />

❷ Enter Blank Diameter<br />

❸ Enter Web Width<br />

❹ Enter Feed Rate<br />

❺ Enter Offset If Needed<br />

Features:<br />

• Single Software Package<br />

• On-The-Fly Web Width Adjustment<br />

• On-The-Fly Material Centering<br />

• Four-Color Screen in English &<br />

Spanish<br />

• Simultaneous X/Y Movement Which<br />

Allows Higher Speeds.<br />

Developed using CAN Bus as<br />

the communication protocol,<br />

the WigWag utilizes a B&R<br />

Power Panel 251 as a<br />

visualization device with<br />

integrated control functions.<br />

Offsite analysis and maintenance<br />

can be performed via a phone line.<br />

Model DXW/EV Wig-Wag Feed<br />

MODEL<br />

MAX. THICKNESS MAX. THICKNESS ROLL DIAMETER<br />

x FULL WIDTH (in.) x FULL WIDTH (mm) (in, mm)<br />

DXWO62/EVD-120 0.017 x 4.72" 0,43 x 120 mm 1.57", 40 mm<br />

DXWO62/EVD-220 0.010 x 8.66" 0,25 x 220 mm 1.57", 40 mm<br />

DXWO62/EV-12 0.055 x 4.72" 1,40 x 120 mm 1.50", 38 mm<br />

DXWO83/EV-22 0.038 x 8.66" 0,97 x 220 mm 1.50", 38 mm<br />

DXWO83/EV-112 0.082 x 4.72" 2,08 x 120 mm 2.25", 57 mm<br />

DXWO83/EV-122 0.072 x 8.66" 1,83 x 220 mm 2.25", 57 mm<br />

Additionally, two B&R ACOPOS<br />

servo drives, controlled by the<br />

B&R PowerPanel, interface with<br />

the specialized rotary DDR motor.<br />

016016<br />

Strokes-per-minute are dependent on the feed angle<br />

available, blank diameter, and the number of columns.<br />

Please consult Dynamic <strong>Products</strong> for an accurate analysis.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL DX/EV TM ELECTRONIC ROLL FEEDER<br />

Features<br />

• Compact Construction<br />

• Easily Retrofitted to Any Press<br />

• Service Friendly<br />

• Highly Dynamic AC Servo Motor<br />

• Direct Drive Bottom Roller<br />

• Driven Top Roller<br />

• Hardened and Ground Precision Rollers<br />

• Rapid Pneumatic Pilot Release<br />

• Adjustable Top Roller Force<br />

• Adjustable Release Path<br />

• Feed-in Roller Cage With Strip Guide<br />

• Sensor For Strip Guidance Monitoring<br />

SPM<br />

1300<br />

1200<br />

1100<br />

1000<br />

900<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

STROKE RATE DIAGRAM<br />

.197 .394 .787 1.57 2.95 3.94<br />

0<br />

5 10 20 40 75 100 150 200 300 500 1000<br />

0.03 0.04 0.05 0.07 0.09 0.10 0.12 0.14 0.17 0.24 0.41<br />

Model EVS/AM Electronic Roll Feed<br />

Model No. DX/EV 112 TM DX/EV 122 TM DX/EV 132 TM<br />

Strip Width<br />

4.72"<br />

120 mm<br />

8.66"<br />

220 mm<br />

12.60"<br />

320 mm<br />

0.620 Inch<br />

Max. Cross Section<br />

2 0.620 Inch 2 0.620 Inch 2<br />

400 mm 2 400 mm 2 400 mm 2<br />

Roll Diameter<br />

2.36"<br />

60 mm<br />

2.36"<br />

60 mm<br />

2.36"<br />

60 mm<br />

Thickness Range<br />

.002" - .118"<br />

0,05 - 3,0 mm<br />

.002" - .118"<br />

0,05 - 3,0 mm<br />

.002" - .118"<br />

0,05 - 3,0 mm<br />

Feed Length Range<br />

.004" - 787.4"<br />

0,1 - 19.999 mm<br />

.004" - 787.4"<br />

0,1 - 19.999 mm<br />

.004" - 787.4"<br />

0,1 - 19.999 mm<br />

Accuracy<br />

±.0008"<br />

±0,02 mm<br />

±.0008"<br />

±0,02 mm<br />

±.0008"<br />

±0,02 mm<br />

Maximum Speed<br />

525 Ft./Min.<br />

160 M/Min.<br />

525 Ft./Min.<br />

160 M/Min.<br />

525 Ft./Min.<br />

160 M/Min.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

5.91 7.87 11.81 19.69 39.37 Feed<br />

Length<br />

(In.)<br />

Angular<br />

Aperture:<br />

240º<br />

180º<br />

120º<br />

90º<br />

Feed<br />

Length<br />

(mm)<br />

Feed<br />

Time<br />

(sec.)<br />

Options<br />

• Special Roll Coatings<br />

• Pneumatically-Operated Measuring Wheel<br />

• Segment Rollers<br />

• Roller Profile Grinding<br />

• Manually-Adjustable Mounting Bracket<br />

• Dual System (Push and Pull)<br />

• Color Marking Sensor<br />

Compact CNC Control<br />

• Easy Coupling & Retrofitting to Any Press<br />

• Same Operation For All Feeder Types<br />

• LCD Operating Panel With Hotkeys<br />

• Extremely Easy to Program and Operate<br />

• Profile Speed Adjustment Based on<br />

Selected Number of Strokes<br />

• Can Hold Up To 99 User Programs<br />

• Multiple Lengths Programmable<br />

• Programmable Piece, Partial Quantity<br />

and Auxiliary Counters<br />

• End of Stock Detector<br />

Options<br />

• Photo Sensors For Registration<br />

• Electronic Cam Shaft with 16 Cams<br />

(8 Dynamic)<br />

• Data Linking to Superordinate Computer<br />

Via RS-232, Profibus or Ethernet<br />

• PC Software For External Data<br />

Maintenance and Backup<br />

• Die Protection<br />

017<br />

017


DYNAMIC PRODUCTS<br />

MODEL DX/EVS TM ELECTRONIC ROLL FEEDER<br />

Features<br />

• Compact Design<br />

• Direct Drive Bottom Roller<br />

• Driven Top Roller<br />

• Hardened and Ground Precision Rollers<br />

• Rapid Pneumatic Pilot Release<br />

• DX/EVS TM Pivoting Roll Pressure<br />

System Works With Left and Right Air<br />

Pressure Regulators To Allow Material<br />

To Track Through the Feed Rolls<br />

Squarely.<br />

• Can Be Retrofitted To Any Press<br />

• Service Friendly<br />

SPM<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

STROKE RATE DIAGRAM<br />

Feed Angle: 180º<br />

0<br />

10 20 38 50 100 150 175 200 300 400 500<br />

0.39 0.79 1.50 1.97 3.94 5.91 6.89 7.87 11.81 15.75 19.69<br />

FEED LENGTH (mm) (Inches)<br />

1000<br />

39.37<br />

018018<br />

Model DX/EVS TM Electronic Roll Feed<br />

Model No. DX/EVS 520 TM DX/EVS 620 TM DX/EVS 820 TM<br />

Strip Width<br />

20.47"<br />

520 mm<br />

24.41"<br />

620 mm<br />

32.28"<br />

820 mm<br />

Thickness Range<br />

.002" - .040"<br />

0,05 - 1,0 mm<br />

.002" - .040"<br />

0,05 - 1,0 mm<br />

.002" - .040"<br />

0,05 - 1,0 mm<br />

Roll Diameter<br />

3.94"<br />

100 mm<br />

3.94"<br />

100 mm<br />

3.94"<br />

100 mm<br />

Feed Length Range<br />

.004" - 787.36"<br />

0,1 - 19.999 mm<br />

.004" - 787.36"<br />

0,1 - 19.999 mm<br />

.004" - 787.36"<br />

0,1 - 19.999 mm<br />

Accuracy<br />

±.002"<br />

±0,05 mm<br />

±.002"<br />

±0,05 mm<br />

±.002"<br />

±0,05 mm<br />

Maximum Speed<br />

492 Ft./Min.<br />

150 M/Min.<br />

492 Ft./Min.<br />

150 M/Min.<br />

492 Ft./Min.<br />

150 M/Min.<br />

0.930 Inch<br />

Max. Cross Section<br />

2 0.930 Inch 2 0.930 Inch 2<br />

600 mm 2 600 mm 2 600 mm 2<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

MODEL PLC PALLET DECOILER WITH PRECISION LOOP CONTROL<br />

Ideal For Thin Material<br />

The Dynamic <strong>Products</strong> PD/PLC Pallet<br />

Decoiler is one of the toughest<br />

decoilers on the market and is<br />

especially advantageous for thin<br />

material (.004"/0,102mm) due to its<br />

high precision loop control.<br />

Precision Loop Control<br />

Powered by an AC motor, the PLC has<br />

a variable speed drive system which<br />

uses a precision loop arm and a<br />

hydrostatic gearbox to regulate the<br />

speed of the rotary plate. As the loop<br />

arm raises, the speed of the rotary<br />

plate increases giving the PLC<br />

immediate speed at the small ID and<br />

high torque to accelerate full loads.<br />

Equally as important, the hydrostatic<br />

system acts as a brake to stop the<br />

rotary plate quickly without coasting.<br />

PLC/H Heavy Duty Model<br />

The PLC is also offered with a heavyduty<br />

hydrostatic drive system and<br />

heavy-duty loop arm for large coils of<br />

material. It is ideal for running canend<br />

pull-tab stock on conversion<br />

presses due to its immediate stop<br />

and start capabilities.<br />

PLC/HS For High Speed Lines<br />

For applications requiring high speed<br />

payout, the high speed model<br />

(PLC/HS) pays out material at a rate of<br />

up to 350 feet per minute.<br />

Closure Liner and Glassine Stock<br />

The standard 48" (1220mm) or 63"<br />

(1600mm) PLC model works<br />

extremely well for thin material like<br />

closure liner stock due to carefully<br />

regulated speed and delicate pull<br />

back on the material. This model can<br />

also be easily upfitted with a glassine<br />

reel to allow<br />

glassine<br />

stock to be<br />

run simultaneously<br />

with the<br />

liner stock.<br />

Guide roller<br />

converts to<br />

vertical plane<br />

Model PLC Pallet Decoiler<br />

Powered rubber rollers maintain<br />

tension on material<br />

Coil ID holder<br />

adjusts to a wide<br />

range of ID's<br />

Horizontal hold-down<br />

arm prevents coil from<br />

overlapping<br />

Hydrostatic gearbox provides immediate torque and acts as<br />

a brake to prevent rotary plate from coasting<br />

Features:<br />

• AC motor with hydraulic variable<br />

speed drive.<br />

• Self-contained hydrostatic gearbox.<br />

• Precision Loop Control Arm.<br />

• Coil spring ID holder.<br />

• Horizontal hold-down arm.<br />

• 1/2" thick steel rotary plate available<br />

in 63" (1600mm) and 48" (1220mm).<br />

• No-loop emergency stop switch.<br />

• Powered rubber rollers.<br />

• Guide roller<br />

Control box<br />

Rotary table<br />

available in<br />

63" or 48"<br />

Precision Loop Arm controls<br />

speed of rotary plate<br />

Benefits:<br />

• Hydrostatic drive system provides<br />

immediate start and stop power<br />

without coasting.<br />

• Regulated speed and tension<br />

prevents damage of this material.<br />

• Hold-down arm prevents coil from<br />

overlapping.<br />

• High torque provides immediate<br />

acceleration for large coils.<br />

• Durable construction. Provides<br />

continuous service in demanding<br />

environments.<br />

Model No. Capacity*<br />

Thickness<br />

Range<br />

Speed<br />

Rotary Plate<br />

Diameter*<br />

48/PLC<br />

7,500 Lbs.<br />

3.400 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

165 Ft/Min.<br />

50,3 M/Min.<br />

48.0"<br />

1220 mm<br />

48/PLC/H<br />

12,000 Lbs.<br />

5.443 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

100 Ft/Min.<br />

30,5 M/Min.<br />

48.0"<br />

1220 mm<br />

63/PLC<br />

7,500 Lbs.<br />

3.400 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

165 Ft/Min.<br />

50,3 M/Min.<br />

63.0"<br />

1600 mm<br />

63/PLC/H<br />

12,000 Lbs.<br />

5.443 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

100 Ft/Min.<br />

30,5 M/Min.<br />

63.0"<br />

1600 mm<br />

48/PLC/HS<br />

7,500 Lbs.<br />

3.400 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

350 Ft/Min.<br />

106,7 M/Min.<br />

48.0"<br />

1220 mm<br />

63/PLC/HS<br />

7,500 Lbs.<br />

3.400 kg<br />

.004" - .065"<br />

0,102 - 1,65 mm<br />

350 Ft/Min.<br />

106,7 M/Min.<br />

63.0"<br />

1600 mm<br />

* Greater Weight Capacities and Larger Diameters Available. Please Consult <strong>Minster</strong>.<br />

019<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

019


DYNAMIC PRODUCTS<br />

MODEL BRPH/19/160/25/U -1500/1200/10M/ST30 PALLET DECOILER<br />

Features:<br />

• Modular construction for multiple<br />

combination possibilities, easily<br />

transported with a forklift.<br />

• Many combinations of pallet<br />

decoilers and straighteners are<br />

available.<br />

• Equipped with an adjustable strip<br />

guiding and deviation system along<br />

with a coil inner diameter holder.<br />

• The rotary table is driven by a<br />

speed regulated drive for 1, 5-26 or<br />

3-50 rpm.<br />

• The straightener is driven by a<br />

speed regulated drive for 1, 5-20,<br />

2-30 or 3-45 m/min.<br />

020020<br />

Options:<br />

• Hand adjustment of the strip<br />

guiding and deviation system.<br />

• Loop control system monitored by<br />

flexible probes.<br />

• Digital indicator system accurate to<br />

0,01 mm for position of the upper<br />

straightening rolls.<br />

• Slide out, drawer type assembly for<br />

easy access to the straightening<br />

rolls for clearing jams or cleaning.<br />

The Dynamic <strong>Products</strong> model shown is<br />

a motorized pallet decoiler and<br />

straightener utilizing space saving<br />

construction for efficient feeding of<br />

strip material into presses, roll formers<br />

or other strip working machines.<br />

Designed for easy and fast loading, all<br />

coils stacked on a pallet can be placed<br />

on the rotary table with a forklift.<br />

The pallet decoiler is equipped with a<br />

loop control system and loop arm for<br />

continuous speed regulation of the<br />

rotary plate. This facilitates an easy and<br />

accurate transport of the strip into the<br />

straightener.<br />

The ultrasonic loop control system<br />

regulates the continuous speed of the<br />

straightener, assuring optimal strip<br />

transport to the forming machine<br />

without material contact.<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

SPACESAVER COMBINATION DECOILER/STRAIGHTENER<br />

SpaceSavers Reduce Costly<br />

Floor Space<br />

The Dynamic <strong>Products</strong> SpaceSaver is<br />

a combination decoiler and overhead<br />

straightener designed to accommodate<br />

coil handling applications in a<br />

spacesaving footprint.<br />

These precision machines feature a<br />

decoiler which carries the stock in a<br />

vertical plane to the attached<br />

overhead straightener. This elimnates<br />

the loop between separate reels and<br />

straighteners and minimizes floor<br />

space requirements substantially.<br />

Standard and Optional<br />

Straighteners<br />

Dynamic <strong>Products</strong> offers a wide<br />

variety of overhead straighteners<br />

ranging from a standard horizontal<br />

head to optional inclined heads.<br />

Overhead straighteners feature<br />

independent loop control with<br />

flexible probes or ultrasonic loop<br />

control wired and mounted directly<br />

onto the decoiler for a completely<br />

integrated system.<br />

Operator<br />

controls<br />

Three-arm<br />

mandrel<br />

AC variable frequency drive<br />

provides speeds up to 100<br />

feet per minute<br />

Overhead<br />

straightener<br />

High strength<br />

welded frame<br />

Other standard equipment on the<br />

straighteners includes an AC variable<br />

frequency drive with speeds up to<br />

100 feet per minute.<br />

Single and Dual Decoilers<br />

Available in single and dual<br />

decoiler models, each reel is<br />

equipped with an adjustable brake<br />

for pull-off operations, or with an AC<br />

motor for driven operations.<br />

Specially Designed Pallet<br />

Decoilers<br />

Pallet decoilers can be designed with<br />

a straightener, loop control, special<br />

table, and reinforced bearings to<br />

meet your unique specifications.<br />

Features:<br />

• Quality built decoiler with attached<br />

overhead standard or precision<br />

straightener.<br />

• Overhead straighteners feature<br />

independent loop control with<br />

flexible probes or ultrasonic loop<br />

control wired directly to decoiler.<br />

• Straightener equipped with an AC<br />

variable frequency drive provides<br />

speeds up to 100 feet per minute.<br />

• Available in single and dual models.<br />

• Decoilers available with special<br />

features for unique applications.<br />

Benefits:<br />

• Floor space requirements are<br />

greatly reduced by carrying stock in<br />

a vertical plane.<br />

• Straightener wired directly to the<br />

decoiler provides a completely<br />

integrated system.<br />

• Smooth material flow is assured<br />

even with delicate material and<br />

speeds up to 100 feet per minute.<br />

• Dual reel models allow loading of<br />

an empty reel without stopping<br />

production.<br />

Any Combination of Decoilers and Straighteners Can Be Configured.<br />

Please Consult With <strong>Minster</strong> For Standard or Custom Applications.<br />

021<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

021


DYNAMIC PRODUCTS<br />

COMPACT LINES<br />

Features/Benefits<br />

• Hydraulic pilot release of all<br />

straightening rolls.<br />

• Hydraulic opening of the<br />

straightening head.<br />

• Hydraulic passline height adjustment.<br />

• Hydraulic peeler and coil break arm<br />

on straightener.<br />

• Hydraulic motorized setting of the<br />

straightener head.<br />

• V-Gibbed mounting plate.<br />

Compact Feed/Straightener/Reel Lines<br />

Compact Straightener/Reel Lines<br />

• Hydraulic mandrel expansion.<br />

• Hydraulic rotation of the self<br />

centering mandrel.<br />

• Hydraulic hold down arm and driven<br />

wheel on decoiler.<br />

• Siemens Servo Drive Control System.<br />

• Measurement wheel with encoder<br />

monitors the movement of the strip.<br />

• <strong>Machine</strong>s mounted on a common<br />

base.<br />

Model<br />

Roll Maximum Coil Maximum<br />

Diameter Thickness Weights Widths<br />

2.36" .079"<br />

TCL<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

60 mm 2,0 mm 3,000-15,000 kg 400-1600 mm<br />

3.15" 0.16"<br />

TCP<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

80 mm 4,0 mm 3,000-15,000 kg 400-1600 mm<br />

3.94" 0.32"<br />

TCGS<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

100 mm 8,0 mm 3,000-15,000 kg 400-1600 mm<br />

4.72" 0.55"<br />

TCX<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

120 mm 14,0 mm 3,000-15,000 kg 400-1600 mm<br />

The compact units are mounted on a<br />

common base so alignment and moving<br />

the unit is never a problem. Also, all the<br />

hoses and wires are channeled through<br />

the chassis of the machine so there is no<br />

chance for damage.<br />

An encoder measures the actual<br />

movement of the material and not the<br />

rotation of a roll. If the material slips at<br />

the roll, the system will stop the press.<br />

This closed loop system can save die<br />

damage since most material slips occur<br />

when first feeding.<br />

Special items that customers like are the<br />

ability to change feed line height<br />

hydraulically by push button and<br />

hydraulically opening the straightening<br />

head for threading and cleaning.<br />

All of the straightening and feed rolls<br />

release for piloting, not just the feed rolls<br />

which is typical on other pull through<br />

systems. There are 11 total rolls, nine<br />

straightening rolls and 2 pinch rolls.<br />

These are in a bank adjustment head, like<br />

precision levelers, so no individual rolls<br />

need to be adjusted. This allows the rolls<br />

to be smaller and spaced closer together<br />

to achieve better flatness.<br />

With hydraulic reel rotation and<br />

expansion combined with the hold down<br />

arms and two-axis peelers as standard,<br />

the coil can be threaded safely via push<br />

button. All the customer has to do is cut<br />

the bands on the coil.<br />

Compact Cradle/Feed/Straightener Lines<br />

Compact Cradle/Straightener Lines<br />

Model<br />

Roll Maximum Coil Maximum<br />

Diameter Thickness Weights Widths<br />

3.94" 0.32"<br />

TCGS<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

100 mm 8,0 mm 3,000-15,000 kg 400-1600 mm<br />

4.72" 0.55"<br />

TCX<br />

6,600-33,000 Lbs. 15.75"-63.0"<br />

120 mm 14,0 mm 3,000-15,000 kg 400-1600 mm<br />

022022<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong>


DYNAMIC PRODUCTS<br />

COMPACT LINES<br />

Hydraulic Hold-Down<br />

Arm and Motorized<br />

Wheel<br />

Hydraulic Peeler<br />

and Threader<br />

Hydraulic Open (Alligator<br />

Style) Approximately 8" of<br />

Lift For Easy Material<br />

Loading and Roll Cleaning<br />

(Also For Pilot Release)<br />

Optional<br />

Barrier Guard<br />

Hydraulic Straightener<br />

Gap Setting<br />

Optional Coil Car<br />

With 7.8" (200mm)<br />

Lift Standard.<br />

19.7" (500mm)<br />

Available.<br />

Hydraulic Mandrel<br />

Actuation<br />

Optional Heavy-Duty<br />

Coil Containing Arms<br />

Hydraulic Adjustment of<br />

Approximately 8"<br />

(200mm)<br />

Feedback Resolver<br />

Tracks Material<br />

Progression<br />

*Model SMTCP800 AE T6 TR Compact Traversing<br />

Decoiling Feeder/Straightener<br />

Model No.<br />

SMtasITCP800AET6<br />

Max. Coil Capacity<br />

13,200 Lbs.<br />

Per Mandrel<br />

6.000 kg<br />

Maximum Width<br />

31.73"<br />

806 mm<br />

Min./Max. Thickness .024" / .157"<br />

Based on Mild Steel 0,61 mm / 4,0 mm<br />

Maximum Outside 63.0"<br />

Diameter<br />

1.600 mm<br />

* Specifications listed represent only one configuration.<br />

There are many variations available. Please consult <strong>Minster</strong><br />

for your specific requirements.<br />

<strong>Minster</strong> Dynamic <strong>Products</strong> Are Produced in Many<br />

"Special" Configurations.<br />

Contact Us For Any of Your Specific Requirements.<br />

023<br />

<strong>Minster</strong> <strong>Automation</strong> <strong>Products</strong><br />

023


The <strong>Minster</strong> <strong>Machine</strong> <strong>Company</strong>, <strong>Minster</strong> OH<br />

The <strong>Minster</strong> <strong>Machine</strong> <strong>Company</strong>, Beaufort, SC<br />

The <strong>Minster</strong> <strong>Machine</strong> <strong>Company</strong>, Halblech, Germany<br />

Telephone: (49) 8368 9134 0<br />

Before You Invest in New Material Forming Technology, You're Invited to Visit<br />

Our Manufacturing, Training, Research, Parts and Service Facilities to See<br />

How “<strong>Minster</strong> Quality” is Built Into All of Our <strong>Products</strong> and Services.<br />

1MPP409<br />

240 WEST FIFTH STREET • MINSTER, OHIO 45865-0120 U.S.A. • PHONE: (419) 628-2331 • FAX: 419-628-3517<br />

www.minster.com<br />

<strong>Minster</strong> Has Sales and Service Offices Located Throughout the World<br />

Contact <strong>Minster</strong> Direct For The Name of Your Global Representative

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