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ヘッド 交 換 式 エンドミル PXM

Exchangeable Head End Mill PXM

NEW

PXVC

NEW

PXBE-P


» Phoenix PXM

ヘッド 交 換 式 エンドミル

Exchangeable Head End Mill

Phoenix Exchangeable Milling

(PAT.P in Japan)

■ 特 長

Features

ソリッドエンドミルの 設 計 ・ 実 績 ・

ノウハウを 活 かした 刃 形

・ 様 々な 加 工 に 対 応 可 能

All the knowledge and know-how acquired by designing solid

carbide end mills are found in these exchangeable heads.

·Various types are available to meet variety of machining

methods.

端 面 + テーパ = 二 面 拘 束

・ 高 い 剛 性 と 精 度 を 確 保

・ 外 周 刃 の 振 れ 精 度 :0.015mm 以 下

・ヘッド 交 換 精 度 ( 軸 方 向 )±0.03mm

End Face + Tapper = Double Face Clamping

·High rigidity and accuracy of tightening

·High precision of run out≦0.015mm

·High head replacing accuracy = ±0.03mm

PXVC

PXM 専 用 スパナによる 締 結

Tighten by the spanner exclusive for PXM.

(Sold separately from the cutters)

バットレスネジ 採 用

・ヘッドの 脱 着 が 容 易 に

・ 工 具 交 換 時 間 の 短 縮

Applying buttress screw makes easy and reduces

time to desorb heads


ソリッド 工 具

Compared to

solid tools

大 径 加 工 でのコストメリット。

ヘッドのみの 交 換 による 時 間 短 縮 。

The large diameter offers cost advantages. To

reduce the tool changing time, only the cutter

chip needs to be replaced.


インデキサブル 工 具

Compared to indexable

tools

刃 数 メリットによる 生 産 性 の 向 上 。 刃 先 の 自 由 度 。

イニシャルコスト、ランニングコストの 低 減 。

It provides flute quantity advantages to improve productivity,

as well as a selection of cutter chips. It offers additional

advantages in terms of initial costs and running costs.

■ ヘッドライン ナップ

Line up of exchangeable heads

NEW

NEW

NEW

NEW

PXSE

PXVC

PXSM

PXNH

PXNL

PXRE

PXDR-P

不 等 分 割 4 枚 刃 スクエア・コーナラジ アス 形 状

Unequal Spacing, Four Flutes, Square·Corner Radius Type

不 等 リード 4 枚 刃 強 ねじれ スクエア・コーナラジアス 形 状

Variable Lead, Four Flutes, High Helix, Square·Corner Radius Type

不 等 分 割 多 刃 スクエア・コーナラジアス 形 状

Unequal Spacing, Multiple Flutes, Square·Corner Radius Type

不 等 リード 4 枚 刃 強 ねじれ ラフィング 形 状

Variable Lead, Four Flutes, High Helix, Roughing Type

不 等 リード 4 枚 刃 弱 ねじれ ラフィング 形 状

Variable Lead, Four Flutes, Low Helix, Roughing Type

直 刃 コーナラジアス 形 状

Straight Flutes, Corner Radius Type

3 枚 刃 能 力 型 コーナラジアス 形 状

Three Flutes, Multi-purpose, Corner Radius Type

PXDR-N 3 枚 刃 耐 久 型 コーナラジアス 形 状

Three Flutes, Heavy-duty, Corner Radius Type

PXBE-P

PXBE-N

PXBM

3 枚 刃 能 力 型 ボール 形 状

Three Flutes, Multi-purpose, Ball Type

3 枚 刃 耐 久 型 ボール 形 状

Three Flutes, Heavy-duty, Ball Type

多 刃 ボール 形 状

Multiple Flutes, Ball Type

汎 用 性 が 高 く、 溝 ~ 側 面 まで、 重 切 削 が 可 能

As a general-purpose tool, it can be used for heavy cutting from grooves to side faces.

突 き 出 しの 長 い 加 工 において、 安 定 した 加 工 が 可 能

Stable machining with long overhang length

汎 用 性 が 高 く、 多 刃 のメリットを 活 かす 加 工 が 可 能

As a general-purpose tool, it can bring the advantages of multiple cutters into full play.

幅 広 い 切 削 領 域 で 荒 取 り 加 工 が 可 能

Suitable for rough milling in a wide range of cutting conditions.

長 寿 命 の 荒 取 り 加 工 が 可 能

Suitable for rough milling with a long tool life

高 硬 度 材 の 加 工 が 可 能

It can mill high hardness materials.

突 き 出 しの 長 くなる 形 状 の 安 定 加 工 が 可 能

Suitable for machining work which requires long overhang length

長 寿 命 の 形 状 荒 取 り 加 工 が 可 能

Suitable for profile milling with long tool life.

突 き 出 しの 長 くなる 形 状 の 安 定 加 工 が 可 能

Suitable for machining work which requires long overhang length

長 寿 命 の 形 状 荒 取 り 加 工 が 可 能

Suitable for profile milling with long tool life.

中 仕 上 げ〜 仕 上 げ 加 工 が 可 能

It can be used for intermediate-finish and finish milling.

1


Features

PXM


Group map by types of exchangeable heads


Square Type

PXVC

7D

5D

PXVC

PXSE

PXSM

L/D

3D

PXSE

PXSM

30HRC 40HRC 50HRC 60HRC

Hardness of Work Materials


Ball Type

PXBE-P

7D

5D

PXBE-P

PXBE-N

L/D

PXBM

3D

PXBE-N

PXBM

30HRC 40HRC 50HRC 60HRC

Hardness of Work Materials


Corner Radius Type

PXRE

7D

5D

PXDR-P

PXDR-N

PXDR-P

L/D

PXDR-N

3D

PXRE

30HRC 40HRC 50HRC 60HRC

Hardness of Work Materials


Roughing Type

PXNH

7D

5D

PXNL

L/D

3D

PXNH

PXNL

30HRC 40HRC 50HRC 60HRC

Hardness of Work Materials

2


Phoenix

PXM






Square Corner Radius Type

PXSE

Specification

Specification



PXSE















Unequal Spacing, Four Flutes, Square · Corner Radius Type


P.11



EDP No.


Designation


Dc


r


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830004 PXSE120C12-04R000 12 0 4 8.4 14.4 11.7 38 C12 XP3225 9,200

7830005 PXSE120C12-04R005 12 0.5 4 8.4 14.4 11.7 38 C12 XP3225 9,200

7830006 PXSE120C12-04R010 12 1 4 8.4 14.4 11.7 38 C12 XP3225 9,200

7830007 PXSE120C12-04R020 12 2 4 8.4 14.4 11.7 38 C12 XP3225 9,200

7830008 PXSE120C12-04R030 12 3 4 8.4 14.4 11.7 38 C12 XP3225 9,200

7830009 PXSE160C16-04R000 16 0 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830010 PXSE160C16-04R005 16 0.5 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830011 PXSE160C16-04R010 16 1 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830012 PXSE160C16-04R015 16 1.5 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830013 PXSE160C16-04R020 16 2 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830014 PXSE160C16-04R030 16 3 4 11.2 18.7 15.7 38 C16 XP3225 14,300

7830015 PXSE200C20-04R000 20 0 4 14 21.5 19.6 38 C20 XP3225 16,600

7830016 PXSE200C20-04R005 20 0.5 4 14 21.5 19.6 38 C20 XP3225 16,600

7830017 PXSE200C20-04R010 20 1 4 14 21.5 19.6 38 C20 XP3225 16,600

7830018 PXSE200C20-04R020 20 2 4 14 21.5 19.6 38 C20 XP3225 16,600

7830019 PXSE200C20-04R030 20 3 4 14 21.5 19.6 38 C20 XP3225 16,600

7830020 PXSE250C25-04R000 25 0 4 17.5 27.5 24 38 C25 XP3225 21,900

7830021 PXSE250C25-04R010 25 1 4 17.5 27.5 24 38 C25 XP3225 21,900

7830022 PXSE250C25-04R020 25 2 4 17.5 27.5 24 38 C25 XP3225 21,900

7830023 PXSE250C25-04R030 25 3 4 17.5 27.5 24 38 C25 XP3225 21,900

=Standard stock item

3


Phoenix


Square - Corner Radius Type

PXVC

NEW

PXM















PXVC

Specification

Specification







Variable Lead, Four Flutes, High helix, Square · Corner Radius Type


Available from Spring 2015


P.12



EDP No.


Designation


Dc


r


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7835004 PXVC120C12-04R000 12 0 4 12 18 11.7 45/48 C12 XP3225 11,100

7835005 PXVC120C12-04R005 12 0.5 4 12 18 11.7 45/48 C12 XP3225 11,100

7835006 PXVC120C12-04R010 12 1 4 12 18 11.7 45/48 C12 XP3225 11,100

7835007 PXVC120C12-04R020 12 2 4 12 18 11.7 45/48 C12 XP3225 11,100

7835008 PXVC120C12-04R030 12 3 4 12 18 11.7 45/48 C12 XP3225 11,100

7835009 PXVC140C12-04R000 14 0 4 14 20 11.7 45/48 C12 XP3225 15,200

7835010 PXVC140C12-04R005 14 0.5 4 14 20 11.7 45/48 C12 XP3225 15,200

7835011 PXVC140C12-04R010 14 1 4 14 20 11.7 45/48 C12 XP3225 15,200

7835012 PXVC140C12-04R020 14 2 4 14 20 11.7 45/48 C12 XP3225 15,200

7835013 PXVC140C12-04R030 14 3 4 14 20 11.7 45/48 C12 XP3225 15,200

7835014 PXVC160C16-04R000 16 0 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835015 PXVC160C16-04R005 16 0.5 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835016 PXVC160C16-04R010 16 1 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835017 PXVC160C16-04R015 16 1.5 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835018 PXVC160C16-04R020 16 2 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835019 PXVC160C16-04R030 16 3 4 16 23.5 15.7 45/48 C16 XP3225 17,200

7835020 PXVC180C16-04R000 18 0 4 18 25.5 15.7 45/48 C16 XP3225 19,000

7835021 PXVC180C16-04R005 18 0.5 4 18 25.5 15.7 45/48 C16 XP3225 19,000

7835022 PXVC180C16-04R010 18 1 4 18 25.5 15.7 45/48 C16 XP3225 19,000

7835023 PXVC180C16-04R020 18 2 4 18 25.5 15.7 45/48 C16 XP3225 19,000

7835024 PXVC180C16-04R030 18 3 4 18 25.5 15.7 45/48 C16 XP3225 19,000

7835025 PXVC200C20-04R000 20 0 4 20 27.5 19.6 45/48 C20 XP3225 20,100

7835026 PXVC200C20-04R005 20 0.5 4 20 27.5 19.6 45/48 C20 XP3225 20,100

7835027 PXVC200C20-04R010 20 1 4 20 27.5 19.6 45/48 C20 XP3225 20,100

7835028 PXVC200C20-04R020 20 2 4 20 27.5 19.6 45/48 C20 XP3225 20,100

7835029 PXVC200C20-04R030 20 3 4 20 27.5 19.6 45/48 C20 XP3225 20,100

7835030 PXVC220C20-04R000 22 0 4 22 29.5 19.6 45/48 C20 XP3225 24,100

7835038 PXVC220C20-04R005 22 0.5 4 22 29.5 19.6 45/48 C20 XP3225 24,100

7835031 PXVC220C20-04R010 22 1 4 22 29.5 19.6 45/48 C20 XP3225 24,100

7835032 PXVC220C20-04R020 22 2 4 22 29.5 19.6 45/48 C20 XP3225 24,100

7835033 PXVC220C20-04R030 22 3 4 22 29.5 19.6 45/48 C20 XP3225 24,100

7835034 PXVC250C25-04R000 25 0 4 25 35 24 45/48 C25 XP3225 26,200

7835035 PXVC250C25-04R010 25 1 4 25 35 24 45/48 C25 XP3225 26,200

7835036 PXVC250C25-04R020 25 2 4 25 35 24 45/48 C25 XP3225 26,200

7835037 PXVC250C25-04R030 25 3 4 25 35 24 45/48 C25 XP3225 26,200

=Standard stock item

4


PXSM

Phoenix


Square Corner Radius Type

PXSM

PXM







Specification

Specification







Unequal Spacing, Multiple Flutes, Square · Corner Radius Type


P.13



EDP No.


Designation


Dc


r


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830104 PXSM120C12-06R000 12 0 6 8.4 14.4 11.7 38 C12 XP3225 10,900

7830105 PXSM120C12-06R005 12 0.5 6 8.4 14.4 11.7 38 C12 XP3225 10,900

7830106 PXSM120C12-06R010 12 1 6 8.4 14.4 11.7 38 C12 XP3225 10,900

7830107 PXSM120C12-06R020 12 2 6 8.4 14.4 11.7 38 C12 XP3225 10,900

7830108 PXSM120C12-06R030 12 3 6 8.4 14.4 11.7 38 C12 XP3225 10,900

7830109 PXSM160C16-06R000 16 0 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830110 PXSM160C16-06R005 16 0.5 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830111 PXSM160C16-06R010 16 1 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830112 PXSM160C16-06R015 16 1.5 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830113 PXSM160C16-06R020 16 2 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830114 PXSM160C16-06R030 16 3 6 11.2 18.7 15.7 38 C16 XP3225 15,800

7830115 PXSM160C16-08R000 16 0 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830116 PXSM160C16-08R005 16 0.5 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830117 PXSM160C16-08R010 16 1 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830118 PXSM160C16-08R015 16 1.5 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830119 PXSM160C16-08R020 16 2 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830120 PXSM160C16-08R030 16 3 8 11.2 18.7 15.7 42 C16 XP3225 17,900

7830121 PXSM200C20-10R000 20 0 10 14 21.5 19.6 42 C20 XP3225 24,900

7830122 PXSM200C20-10R005 20 0.5 10 14 21.5 19.6 42 C20 XP3225 24,900

7830123 PXSM200C20-10R010 20 1 10 14 21.5 19.6 42 C20 XP3225 24,900

7830124 PXSM200C20-10R020 20 2 10 14 21.5 19.6 42 C20 XP3225 24,900

7830125 PXSM200C20-10R030 20 3 10 14 21.5 19.6 42 C20 XP3225 24,900

7830126 PXSM250C25-10R000 25 0 10 17.5 27.5 24 42 C25 XP3225 28,100

7830127 PXSM250C25-10R010 25 1 10 17.5 27.5 24 42 C25 XP3225 28,100

7830128 PXSM250C25-10R020 25 2 10 17.5 27.5 24 42 C25 XP3225 28,100

7830129 PXSM250C25-10R030 25 3 10 17.5 27.5 24 42 C25 XP3225 28,100

=Standard stock item

5


Phoenix


Roughing Type

PXNH/PXNL

PXM

PXNH/PXNL







PXNH/PXNL

Specification

Specification










P.13

Variable Lead, Four Flutes, High Helix, Roughing Type



EDP No.


Designation


Dc



C


Z






D1


Helix Angle


Cs


Grades


Stock


(Yen)

7830451 PXNH120C12-04C005 12 0.5 4 8.4 14.4 11.7 40/42 C12 XP3225 9,960

7830452 PXNH160C16-04C006 16 0.6 4 11.2 18.7 15.7 40/42 C16 XP3225 16,300

7830453 PXNH200C20-04C006 20 0.6 4 14 21.5 19.6 40/42 C20 XP3225 20,100

7830454 PXNH250C25-04C006 25 0.6 4 17.5 27.5 24 40/42 C25 XP3225 27,500

=Chamfer width

=Standard stock item






P.13

Variable Lead, Four Flutes, Low Helix, Roughing Type



EDP No.


Designation


Dc



C


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830401 PXNL120C12-04C005 12 0.5 4 8.4 14.4 11.7 19/21 C12 XP3225 9,960

7830402 PXNL160C16-04C006 16 0.6 4 11.2 18.7 15.7 19/21 C16 XP3225 16,300

7830403 PXNL200C20-04C006 20 0.6 4 14 21.5 19.6 19/21 C20 XP3225 20,100

7830404 PXNL250C25-04C006 25 0.6 4 17.5 27.5 24 19/21 C25 XP3225 27,500

=Chamfer width

=Standard stock item

6


PXRE/PXDR

Phoenix


Corner Radius Type

NEW

PXRE/PXDR

PXM

PXDR



PXRE















Specification

Specification






Straight Flutes, Corner Radius Type


EDP No.


Designation


Dc



r


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


P.14



(Yen)

7830201 PXRE120C12-04R020 12 2 4 5 14.4 11.7 C12 XP6305 11,400

7830202 PXRE160C16-06R030 16 3 6 7 18.7 15.7 C16 XP6305 20,100

7830203 PXRE200C20-06R030 20 3 6 10 21.5 19.6 C20 XP6305 22,000

=Standard stock item







Three Flutes, Multi-purpose, Corner Radius Type


EDP No.


Designation


Dc


r


Z






D1


Helix Angle

Deg.°


Cs


Available from Spring 2015


Grades


Stock


P.14



(Yen)

7830351 PXDR120C12-03R015-P 12 1.5 3 8.4 14.4 11.7 C12 XP3225 9,200

7830352 PXDR120C12-03R020-P 12 2 3 8.4 14.4 11.7 C12 XP3225 9,200

7830353 PXDR160C16-03R020-P 16 2 3 11.2 18.7 15.7 C16 XP3225 14,300

7830354 PXDR160C16-03R030-P 16 3 3 11.2 18.7 15.7 C16 XP3225 14,300

7830355 PXDR200C20-03R020-P 20 2 3 14 21.5 19.6 C20 XP3225 16,600

7830356 PXDR200C20-03R030-P 20 3 3 14 21.5 19.6 C20 XP3225 16,600

=Standard stock item

Three Flutes, Heavy-duty, Corner Radius Type


EDP No.


Designation


Dc


r


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock



(Yen)

7830371 PXDR120C12-03R015-N 12 1.5 3 8.4 14.4 11.7 C12 XP6305 9,200

7830372 PXDR120C12-03R020-N 12 2 3 8.4 14.4 11.7 C12 XP6305 9,200

7830373 PXDR160C16-03R020-N 16 2 3 11.2 18.7 15.7 C16 XP6305 14,300

7830374 PXDR160C16-03R030-N 16 3 3 11.2 18.7 15.7 C16 XP6305 14,300

7830375 PXDR200C20-03R020-N 20 2 3 14 21.5 19.6 C20 XP6305 16,600

7830376 PXDR200C20-03R030-N 20 3 3 14 21.5 19.6 C20 XP6305 16,600

=Standard stock item

7


Phoenix


Ball Type

PXBE/PXBM

PXM

PXBE





PXBM





PXBE/PXBM

Specification

Specification







Three NEW

Flutes, Multi-purpose, Ball Type


Available from Spring 2015


P.15



EDP No.


Designation


Dc


R


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830271 PXBE120C12-03R060-P 12 6 3 8.4 14.4 11.7 45 C12 XP3320 11,000

7830272 PXBE160C16-03R080-P 16 8 3 11.2 18.7 15.7 45 C16 XP3320 17,000

7830273 PXBE200C20-03R100-P 20 10 3 14 21.5 19.6 45 C20 XP3320 20,100

=Standard stock item

Three Flutes, Heavy-duty, Ball Type



EDP No.


Designation


Dc


R


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830251 PXBE120C12-03R060-N 12 6 3 8.4 14.4 11.7 45 C12 XP3320 11,000

7830252 PXBE160C16-03R080-N 16 8 3 11.2 18.7 15.7 45 C16 XP3320 17,000

7830253 PXBE200C20-03R100-N 20 10 3 14 21.5 19.6 45 C20 XP3320 20,100

=Standard stock item







Multiple Flutes, Ball Type


P.15



EDP No.


Designation


Dc


R


Z






D1


Helix Angle

Deg.°


Cs


Grades


Stock


(Yen)

7830301 PXBM120C12-04R060 12 6 4 8.4 14.4 11.7 45 C12 XP3320 11,000

7830302 PXBM160C16-06R080 16 8 6 11.2 18.7 15.7 45 C16 XP3320 17,000

7830303 PXBM200C20-06R100 20 10 6 14 21.5 19.6 45 C20 XP3320 20,100

=Standard stock item

8


PXMZ/PXMJ

Phoenix PXM


Straight Shank Holder and joint for PXM

PXMZ/PXMJ

Specification

Specification












Carbide Shank


EDP No.


Designation


D2


Ds




L




Head +


Except PXVC



øDc>Ds


Cs


Type


Stock



(Yen)

7801831 PXMZ-C12SS12-S075CS 11.7 12 0 75 24 38.4 42 44 C12 1 32,000

7801811 PXMZ-C12SS12-L100CS 11.7 12 0 100 45.9 60.3 63.9 65.9 C12 1 35,800

7801832 PXMZ-C12SS12-L115CS 11.7 12 0 115 64.2 78.6 82.2 84.2 C12 1 40,900

7801841 PXMZ-C12TP16-LL135CS 11.7 16 1.3 135 83.8 98.2 101.8 103.8 C12 2 62,100

7801833 PXMZ-C16SS16-S090CS 15.7 16 0 90 39.2 57.9 62.7 64.7 C16 1 44,100

7801812 PXMZ-C16SS16-L130CS 15.7 16 0 130 61.2 79.9 84.7 86.7 C16 1 55,000

7801834 PXMZ-C16SS16-L135CS 15.7 16 0 135 84.2 102.9 107.7 109.7 C16 1 56,100

7801842 PXMZ-C16TP20-LL165CS 15.7 20 1.1 165 115 136.5 138.5 140.5 C16 2 84,000

7801835 PXMZ-C20SS20-S090CS 19.6 20 0 90 39.1 60.6 66.6 68.6 C20 1 54,000

7801813 PXMZ-C20SS20-L150CS 19.6 20 0 150 78.4 99.9 105.9 107.9 C20 1 80,000

7801836 PXMZ-C20SS20-L180CS 19.6 20 0 180 109.1 130.6 136.6 138.6 C20 1 81,800

7801843 PXMZ-C20TP25-LL200CS 19.6 25 1.1 200 140 161.5 167.5 169.5 C20 2 104,000

7801814 PXMZ-C25SS25-L200CS 24 25 0 200 96.6 124.1 131.6 C25 1 106,000

=Standard stock item

Dc


Phoenix


Straight Shank Holder for PXM

PXMZ

Specification

Specification


PXM

PXMZ











Steel Shank


EDP No.

Accessories

Accessories


Spanner


Designation


EDP No.


Designation


Proper head diameter


Cs


Recommended tightening torque


Stock


(Yen)

7801890 PXMP8-10 12,14 C12 12Nm C 904

7801891 PXMP13-16


D2


Ds



16,18 C16 30Nm

20,22 C20 50Nm

C 1,390

7801892 PXMP21 25 C25 60Nm C 1,440


L




Head +


Except PXVC



øDc>Ds

=Standard stock item


There spanner are specifically for PXM, and sold separately from the cutters.


Cs


Type


Stock



(Yen)

7801801 PXMZ-C12SS12-S100 11.7 12 0 100 18 32.4 36 38 C12 1 11,600

7801821 PXMZ-C12TP20-S145 11.7 20 5 145 47.4 61.8 65.4 67.4 C12 2 13,700

7801802 PXMZ-C16SS16-S100 15.7 16 0 100 23 41.7 46.5 48.5 C16 1 11,800

7801822 PXMZ-C16TP25-S155 15.7 25 5 155 53.1 71.8 76.6 78.6 C16 2 16,500

7801803 PXMZ-C20SS20-S120 19.6 20 0 120 28 49.5 55.5 57.5 C20 1 13,900

7801823 PXMZ-C20TP32-S170 19.6 32 5 170 70.8 92.3 98.3 100.3 C20 2 19,500

7801804 PXMZ-C25SS25-S140 24 25 0 140 34.5 62 69.5 C25 1 14,600

=Standard stock item

Dc


PXSE

Phoenix


Square Corner Radius Type

PXSE

PXM

Cutting Conditions

Cutting Conditions

Side Milling Premised as L/D=3.5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)


718

Superalloy (Wet)

Inconel 718


Speed

(min -1 )


Feed

(mm/min)

12 3,180 760 2,650 640 1,700 400 1,700 350 650 100

16 2,390 570 1,950 470 1,250 300 1,250 250 500 80

20 1,910 460 1,550 370 1,000 250 1,000 200 400 65

25 1,530 370 1,240 300 800 200 800 160 320 50


Depth of Cut

ap ae ap ae ap ae ap ae

0.5Dc 0.15Dc 0.5Dc 0.1Dc 0.5Dc 0.05Dc 0.5Dc 0.05Dc

Slot Milling Premised as L/D=3.5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)


718

Superalloy (Wet)

Inconel 718


Speed

(min -1 )


Feed

(mm/min)

12 2,500 500 1,550 300 1,300 250 1,300 250 650 100

16 1,850 350 1,150 250 1,000 200 1,000 200 500 80

20 1,500 300 950 200 750 160 750 160 400 65

25 1,200 240 760 160 600 130 600 130 320 50


Depth of Cut

ap ap ap ap

0.35Dc 0.3Dc 0.2Dc 0.1Dc





1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Please adjust the cutting condition when the overhang length is longer.

4. Please consider the overhang length as the total length of replaceable head and overhang length of shank holder.

11


Phoenix


Square - Corner Radius Type

PXVC

PXM

PXVC

Cutting Conditions

Cutting Conditions

Side MillingPremised as L/D=5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbon Steel

Cast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)

12 1,860 740 1,590 640 1,330 530 1,060 320

14 1,590 640 1,360 550 1,140 450 910 270

16 1,390 560 1,190 480 990 400 800 240

18 1,240 500 1,060 420 880 350 710 210

20 1,110 450 950 380 800 320 640 190

22 1,010 410 870 350 720 290 580 170

25 890 360 760 310 640 250 510 150


Depth of Cut

ap

0.8Dc

ae

0.005Dc

Slot MillingPremised as L/D=3.5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbon Steel

Cast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)

12 3,980 800 3,180 640 2,650 530 1,990 400

14 3,410 680 2,730 550 2,270 450 1,710 340

16 2,980 600 2,390 480 1,990 400 1,490 300

18 2,650 530 2,120 420 1,770 350 1,330 270

20 2,390 480 1,910 380 1,590 320 1,190 240

22 2,170 430 1,740 350 1,450 290 1,090 220

25 1,910 380 1,530 310 1,270 250 950 190


ap ap ap ap

Depth of Cut

0.5Dc 0.4Dc 0.3Dc 0.3Dc





1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Please adjust the cutting condition when the overhang length is longer.

4. Please consider the overhang length as the total length of replaceable head and overhang length of shank holder.

12


PXSM/PXNH/PXNL

PXM

Phoenix


Square·Courner Radius Type / Roughing Type

PXSM/PXNH/PXNL

Cutting Conditions

Cutting Conditions

Side Milling Premised as L/D=3.5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy(Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)



Superalloy (Wet)

Inconel


Speed

(min -1 )


Feed

(mm/min)

12 4,750 1,750 3,950 1,150 3,150 950 2,650 800 1,550 350

16-6FL 3,550 1,310 2,950 860 2,350 710 1,950 600 1,150 260

16-8FL 3,550 1,750 2,950 1,150 2,350 950 1,950 800 1,150 350

20 2,850 1,750 2,350 1,150 1,900 950 1,550 800 950 350

25 2,280 1,400 1,880 920 1,520 760 1,240 640 760 280


Depth of Cut

ap ae ap ae ap ae

0.5Dc 0.05Dc 0.5Dc 0.02Dc 0.3Dc 0.02Dc

Side Milling Premised as L/D=3.5 or less


Work

Material


Cast Iron

FC250


Carbon Steel


Alloy Steel


Hardened Steel

Pre-hardened Steel

(Free-Cutting)


Stainless Steel

SUS304


Mill Dia.

(mm)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)

12 2,390 600 3,180 700 2,650 440 2,390 290 2,120 230

16 1,790 620 2,390 720 1,990 450 1,790 300 1,590 240

20 1,430 660 1,910 760 1,590 480 1,430 310 1,270 250

25 890 450 1,270 560 1,020 340 890 220 760 170


Depth of Cut

ap ae ap ae

0.5Dc 0.3Dc 0.5Dc 0.2Dc

Slot Milling Premised as L/D=3.5 or less


Work

Material


Cast Iron

FC250


Carbon Steel


Alloy Steel


Hardened Steel

Pre-hardened Steel

(Free-Cutting)


Stainless Steel

SUS304


Mill Dia.

(mm)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)

12 1,860 300 2,650 370 2,120 220 1,860 140 1,590 110

16 1,390 320 1,990 400 1,590 240 1,390 150 1,190 120

20 1,110 360 1,590 450 1,270 270 1,110 170 950 130

25 760 280 1,150 370 890 210 760 130 640 100


Depth of Cut

ap

0.5Dc





1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Please adjust the cutting condition when the overhang length is longer.

4. Please consider the overhang length as the total length of replaceable head and overhang length of shank holder.

13


Phoenix


Corner Radius Type

PXRE/PXDR

PXM

PXRE/PXDR

Cutting Conditions

Cutting Conditions

Premised contour milling with L/D=3.5 or less


Work

Material


Mill Dia.

(mm)


Mild SteelCarbonSteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy SteelTool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)



Hardened SteelPre-hardened Steel

SKDNAK80HPM50


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

45 55HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

55 60HRC


Speed

(min -1 )


Feed

(mm/min)

12 5,800 10,600 4,000 6,500 3,200 4,900 2,700 3,300 2,300 2,200

16 4,000 11,900 3,000 7,700 2,400 5,900 2,000 3,900 1,700 2,700

20 3,200 9,550 2,400 6,500 1,900 4,900 1,600 3,300 1,400 2,200


Depth of Cut

ap ae ap ae

0.3Dc

Corner radius Corner radius

0.3Dc

Premised contour milling with L/D=5 or less


Work

Material


Mild SteelCarbonSteelCast Iron

SS400 S55C FC250

750N/mm 2


Alloy SteelTool Steel

SCM SKT SKS SKD

30HRC


Stainless SteelHardened Steel

SUS304 SKD

45HRC


Hardened Steel

45 55HRC


Mill Dia.

(mm)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)

12 3,980 2,980 3,980 2,390 3,980 1,790 3,980 1,190

16 2,980 2,240 2,980 1,790 2,980 1,340 2,980 900

20 2,390 1,790 2,390 1,430 2,390 1,070 2,390 720


Depth of Cut

ap ae ap ae

0.05Dc 0.25Dc 0.03Dc 0.25Dc

Premised contour milling with L/D=5 or less


Work

Material


Alloy SteelTool Steel

SCM SKT SKS SKD

30HRC


Stainless SteelHardened Steel

SUS304 SKD

45HRC


Hardened Steel

45 55HRC


Hardened Steel

55 60HRC


Mill Dia.

(mm)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)


Speed

(min -1 )


Feed

(mm/min)

12 3,980 2,980 3,180 1,910 2,650 950 2,650 800

16 2,980 2,240 2,390 1,430 1,990 720 1,990 600

20 2,390 1,790 1,910 1,150 1,590 570 1,590 480


Depth of Cut

ap ae ap ae

0.03Dc 0.25Dc 0.02Dc 0.2Dc





1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. Please adjust the cutting condition when the overhang length is longer.

4. Please consider the overhang length as the total length of replaceable head and overhang length of shank holder.

14


PXBE/PXBM

Phoenix


Ball Type

PXBE/PXBM

PXM

Cutting Conditions

Cutting Conditions



Work

Material


Mill Dia.

(mm)

Premised contour milling with L/D=5 or less


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy SteelTool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )

Dc ap Pf

ø12

0.05Dc

ø16, ø20 0.03Dc

ap 0.8mm


Feed

(mm/min)

12 3,980 1,790 3,180 1,430 2,650 1,190 2,650 800

16 2,980 1,340 2,390 1,070 1,990 900 1,990 600

20 2,390 1,070 1,910 860 1,590 720 1,590 480


Depth of Cut

Dc ap Pf

ø12

0.07Dc

0.15Dc

ø16, ø20 0.10Dc

0.1Dc



Work

Material


Mill Dia.

(mm)


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy SteelTool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

55 60HRC


Speed

(min -1 )


Feed

(mm/min)

12 6,630 2,980 6,630 2,980 5,310 1,910 3,980 1,190 2,650 400

16 4,970 2,240 4,970 2,240 3,980 1,430 2,980 900 1,990 300

20 3,980 1,790 3,980 1,790 3,180 1,150 2,390 720 1,590 240


Depth of Cut

Premised contour milling with L/D=3.5 or less

Dc ap Pf

ø12

0.07Dc

ø16, ø20 0.05Dc

ap1mm

0.15Dc

Dc ap Pf

ø12

0.05Dc

ø16, ø20 0.03Dc

ap 0.8mm

0.1Dc

Dc ap Pf

ø12

ø16, ø20

0.03Dc 0.05Dc

ap 0.5mm



Work

Material


Mill Dia.

(mm)


Mild SteelCarbon

SteelCast Iron

SS400 S55C FC250

750N/mm 2


Speed

(min -1 )


Feed

(mm/min)


Alloy Steel

Tool Steel

SCM SKT SKS SKD

30HRC


Speed

(min -1 )


Feed

(mm/min)


Stainless Steel

Hardened Steel

SUS304 SKD

45HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

Titanium Alloy (Wet)

45 55HRC


Speed

(min -1 )


Feed

(mm/min)


Hardened Steel

55 60HRC


Speed

(min -1 )


Feed

(mm/min)

12 6,600 3,900 6,600 3,900 5,300 2,500 3,950 1,500 2,600 550

16 4,950 4,500 4,950 4,500 3,950 2,900 2,950 1,800 1,900 600

20 3,950 3,500 3,950 3,500 3,150 2,300 2,350 1,500 1,600 500


Depth of Cut

Premised contour milling with L/D=3.5 or less

ap

0.02Dc

Pf

0.05Dc





1. Use a rigid and precise machine and holder.

2. Please adjust the speed and feed when the cutting depth is large or when machines with low rigidity are used.

3. The above chart shows the guideline for the cutting condition when the overhang length is no more than 3.5xD. Please adjust the cutting condition when the overhang length is longer.

4. Please consider the overhang length as the total length of replaceable head and overhang length of shank holder.

15


Processing Data

Processing Data

1.6 times durability and 1/5 of tooling cost achieved in parts machining


Tool


Size


Work


Work Material

PXSE200C20-04R010

Head

PXMZ-C20SS20-S120

Holder


Competitor’s Solid Carbide End Mill

20R14

Flutes


Machine Parts




Tooling cost per unit

1 2 3

4 5

PXSE/PXVC/PXSM


Cutting Speed


Feed


Milling Method


Depth of Cut


Coolant


Machine


Number of Processed Workpiece

60m/min(1,000min )

400mm/min(0.1mm/t)


Slotting

ap=3mm ae=20mm


Water Soluble


Horizontal Machining Center


PCS


PCS



A competitor’s

solid carbide tool


The tool achieved 1.6 times durability. Tooling cost per unit was reduced to 1/5.

Achieved better surface roughness and accuracy versus competitor


Tool

PXVC220C20-04R005

Head

PXMZ-C20SS20-L150L

Holder


Conventional Solid End Mill



Conventional Solid End Mill


Size

22R0.5

20


Work Material


Cutting Speed

SKD61 40HRC

50m/min(723min ) 50m/min(796min )

88mm

88mm


Feed

300mm/min(0.104mm/t)

60mm/min(0.019mm/t)


Milling Method


Depth of Cut


Coolant


Machine

ap=17.6mm(0.8D)

ae=0.05mm


Side Milling


Air Blow

ap=88mm(4.4D)

ae=0.05mm

BT50

Vertical Machining Center

Ra=0.11µm

=12µm

Torelance

Rz=0.8µm

=3µm

Fall

Ra=0.77µm

=18µm

Torelance

Rz=5.0µm

=10µm

Fall



PXVC achieved better accuracy and fi nished surface in same machining effi ciency versus

the competition.

The multiple edge design helps double efficiency in the milling of blades.


Tool


Size


Grades

PXSM160C16-06R005

Head

PXMZ-C16SS16-L130CS

Holder

16×R0.56

Flutes



Competitor's Radius Cutter

16×R2.52

Flutes


Coated Carbide Insert


Work Material


Cutting Speed


Equivalent

125m/min(2,500min )


Feed

690mm/min(0.046mm/t)

350mm/min(0.07mm/t)


Depth of Cut


Coolant


Machine

ap=1mmae=0.25mm


Air Blow


5-Axis Vertical Machining Center



In fi nishing operations with settings that are diffi cult to modify, switching to the

Phoenix Radius Cutter can double milling efficiency

16


PXNH/PXNL

Processing Data

Processing Data

The variable lead enables low-resistance machining.


Tool


Size


Work Material


Cutting Speed


Feed


Cutting Method

PXNH200C20-04C006

Head

PXMZC20SS20-S120

Holder

204

Flutes

450mm/min(0.07mm/t)




Competitor's indexable

roughing cutter

206

Flutes

100m/min(1,590min )


Slotting

450mm/min(0.047mm/t)

3,000




2,500


(N)

Cutting Resistance

2,000

1,500

PXNH

A

Competitor A

B

Competitor B


Cutting resistance - maximum values -


Depth of Cut


Coolant


Machine

ap=6mm, 8mm, 10mm


Air Blow


Vertical Machining Center

1,000

0 6 8 10

(ap) (mm)

Depth of Cut


The resistance value can be reduced by more than 20% from the competitors' products.

The variable lead enables stable machining and a long tool life.


Tool

PXNL200C20-04C006

Head

PXMZC20SS20-S120

Holder



Competitor's indexable

roughing cutter

Milling Length

20 40 60

80 100


Size


Work Material

204

Flutes

S50C

206

Flutes




Cutting Speed

120m/min(1,910min )


Feed


Milling Method

764mm/min(0.1mm/t)


Side Milling

764mm/min(0.066mm/t)


Competitor A



Depth of Cut

ap=10mmae=6mm


Coolant


Machine


Air Blow


Vertical Machining Center


Competitor B



More than twice the durability of the competitors' products.





Competitor A

After milling 33.6m


Competitor B

After milling 22.4m

17


Processing Data

Processing Data

The multiple edge design helps increase efficiency by 1.8 times in die mold roughing processes.

PXRE/PXDR-P


Tool

PXRE200C20-06R030

Head

PXMZ-C20SS20-S120

Holder



Competitor's High Feed Radius

CutterCoated Carbide Insert



By replacing the high feed radius cutter with the PXRE,

milling efficiency can be increased by 1.8 times


Size

20×R36

Flutes

20×R32

Flutes


Work Material


Cutting Speed

SKD61 43HRC

230m/min(3,700min ) 120m/min(1,900min )


Feed


Depth of Cut

6,700mm/min(0.3mm/t)

0.4mm

3,100mm/min(0.8mm/t)

0.5mm


Width of Cut


Coolant


Machine

10mm


Air Blow


Horizontal Machining Center





With high feed radius cutters, a simulated R value is inputted in the program

during rough milling, resulting in large amounts of uncut areas. In contrast, with

the high precision Corner R form PXRE, there are fewer uncut areas, which reduce

the load of the next process, thereby increasing tool life and the precision of cut.

Stable machining was achieved in easily chatter L/D=7


Tool

PXDR160C16-03R030-P

Head

PXMZ-C16SS16-L135CS

Holder

4

Competitor Flutes



Competitor A


Competitor B


Size


Work Material


Cutting Speed

16×R33

Flutes

NAK80 40HRC

30m/min(597min )


Feed

537mm/min(0.30mm/t)

537mm/min(0.22mm/t)


Milling Method


Depth of Cut


Overhang Length


Coolant


Machine


L-shaped machining

ap=0.4mm0.025Dcae=8mm0.5Dc

112mm(L/D=7)


Air Blow


Vertical Machining Center



PXDR-P achieved fair fi nished surface with less chattering at the corner of work

versus the competition.

18


PXDR-N/PXBE-P

Processing Data

Processing Data

Long tool life was achieved machining in L/D=7, which chatters easily.


Tool

PXDR160C16-03R030-N

Head

PXMZ-C16SS16-L135CS

Holder

4

Competitor Flutes

V B =0.2mm

Cutting length to reach frank wear width of VB=0.2mm

200 400 600 800


Size


Work Material


Cutting Speed


Feed


Milling Method


Depth of Cut


Overhang Length


Coolant


Machine

2,149mm/min(0.30mm/t)

16×R33

Flutes

SKD61 (40HRC)

120m/min(2,387min )


Fau Milling

2,149mm/min(0.22mm/t)

ap=0.4mm0.025Dcae=8mm0.5Dc

112mm(L/D=7)


Air Blow


Vertical Machining Center



Competitor A


Competitor B


PXDR-P was capable to achieve twice the durability versus the competition.

The 3 flute PXBE-P was more capable versus 4 flute in machining work with complicated shape


Tool

PXBE160C16-03R080-P

Head

PXMZ-C16SS16-L130CS

Holder

4

Competitor Flutes



Competitor A


Competitor B


Size


Work Material


Cutting Speed

16×R83

Flutes

SKD61 (40HRC)

75m/min(1,492min )


Feed

224mm/min(0.05mm/t)

298mm/min(0.05mm/t)


Depth of Cut


Overhang Length


Coolant


Machine

ap=0.8mm0.05Dcae=2.4mm0.15Dc

78mm(L/D=4.9)


Air Blow


Vertical Machining Center

50˚ 70˚ 90˚ 110˚



The 3 flute PXBE-P was less damaged versus the competitor’s 4 flute tool by

machining wok required paths with acute angles.

19


Processing Data

Processing Data

PXBE-N

Tooling cost reduced by switching from solid tools in die casting machining


Tool

PXBE160C16-03R080-N

Head

PXMZ-C16SS16-L130CS

Holder


Competitor’s solid carbide tool

Tooling cost

1 2 3 4


Size

16R83

Flutes

16R84

Flutes


Work


Work Material


Cutting Speed


Press Dies

SKD11 60HRC

90m/min(1,800min )



Feed

810mm/min(0.15mm/t)

810mm/min(0.11mm/t)


Milling Method


Depth of Cut


Coolant


Machine


Milling Length


Pick Milling

ap=0.32mm ae=0.8mm


Water Soluble


Vertical Machining Center




A competitor’s

solid carbide tool


PXM achieved the same machining effi ciency and the cutting length of 330m as the solid end mill.

Machining efficiency improved by switching from indexable tools in welding parts machining


Tool

PXBE200C20-03R100-N

Head

PXMZ-C20SS20-L150CS

Holder



Competitor’s indexable

fi nishing ball nose end mill

Cutting Time (min)

20

40 60


Size

20R103

Flutes

20R102

Flutes


Work


Work Material


Cutting Speed


Die-casting Die

SKD61 52HRC

Weld overlay

75m/min(1,200min )



Feed

420mm/min(0.12mm/t)

420mm/min(0.17mm/t)


Milling Method


Depth of Cut


Coolant


Machine


Pick Milling

ap=10mm ae=1mm


Air Blow


Horizontal Machining Center


Competitor



Twelve times durability was achieved than the competitor indexable tool. Machining efficiency was

highly improved, which was partly due to the shortened tool-change time.

20


PXBM

Processing Data

Processing Data

NAK80 machining at slop face (comparison in the same feed rate)


Tool


Size


Work Material


Cutting Speed

PXBM160C16-06R080

Head

PXMZ-C16SS16-S100

Holder

16×R8 6

Flutes

NAK80(40HRC)

200m/min(3,980min )

0.1

0.08


0.06


(mm)

PXBM6Vf=2,670mm/min

Flutes

A4Vf=1,910mm/min

Competitor A Flutes

B

Competitor B Indexable tool

2Vf=960mm/min

Flutes


Feed Per Tooth


Milling Method


Depth of Cut

0.12mm/t


Pick Milling

ap=0.32mm Pf=0.8mm

Width of wear

0.04

0.02



Coolant


Machine


Air Blow


Horizontal Machining Center

0

0 50 150 300 500 1,000 1,250 1,500

(mm) Milling Length



Materialized by more cutting edges for better productivity, longer tool life with

superb durability.




Competitor A



Competitor B

Tightening procedure


With gap


Without gap

Cleaning



Remove dirt and chips from the connecting

thread and shank.

Initial Tightening


Tighten by hand


Final Tightening


Tighten with a spanner

wrench


Confirmation


Confi rm that there is

no gap


Cautions during use





· Only use the spanner wrenches that are designed specifically for the PXM (p.10). Please do not use alternative spanner wrenches sold on the market as a replacement.

· Please tighten until the head and the shank holder faces meet. Confirm that there is no gap.

· Degreasing the connecting thread may result in over tightening or a possible separation of the faces. Please do not degrease.

· Please make sure that the spanner wrench is inserted properly and turn it slowly during use.

21


OSG’s Abundant Line Up of Milling Tools is Only Possible to be the Solid Tool Maker



OSG lined up variety of milling tools such as solid carbide end mills, PXM, PFB and PFR.

Wide ranges of tools are ready to meet your needs of sizes, application and optimal tool layouts.

P h o e n i x


Group Map of Tools by Process and Cutting Edge Cost

Process

Cutting edge cost

Finishing









Roughing

High

Low











Carbide Solid

End Mill

PFB&PFR

PXM


Carbide Solid End Mill

PXM

PFB&PFR

R0.2 PFB:R3

PFR:8)

12

25

PFB:R16

PFR:32)


Line up of End Mill by Tool Shape


Min. dia.


Max. dia.


Roughing


Square

Tool Shape


Radius


Ball


Taper


Carbide Solid End Mill

0.1 30

PXM 12 25

PFB 6 32

PFR 8 32


For the detail of tools listed above, please see the catalogue below.



Milling Tools



OSG Phoenix PFB/PFR Finishing End Mill Series

22


442-85433-22

(0533)82-1111 FAX (0533)82-1131


143-0025 3-25-4 (03)5709-4501 FAX(03)5709-4515


465-0058 1-9 (052)703-6131 FAX(052)703-7775


550-0013 2-18-2 (06)6538-3880 FAX(06)6538-3879

(022)390-9701

(024)991-7485

(025)286-9503

(0268)28-7381

(0266)58-0152

(0270)40-5855

(028)651-2720

(042)645-5406

(048)294-3951

(029)354-7017

(03)5709-4501



(046)296-1380

(054)283-6651

(053)461-1121

(0533)92-1501

(0566)77-2366

(052)703-6131

(058)259-6055

(076)268-0830

(077)553-2012

(06)6747-7041

(078)927-8212

(086)241-0411

(087)868-4003

(082)507-1227

(092)504-1211

(093)435-3655

(096)386-5120

GST (03)5709-4501

GST (052)703-6131

GST (06)6538-3880


9:0012:0013:0019:00

0533-82-1134 hp-info@osg.co.jp

E-mail:cs-info@osg.co.jp

3-22 Honnogahara, Toyokawa, Aichi, 442-8543, JAPAN

TEL. +81-533-82-1118 FAX. +81-533-82-1136





Use safety cover, safety glasses and safety

shoes during operation.

Do not touch cutting edges with bare hands.

Do not touch cutting chips with bare hands.

Chips will be hot after cutting.

Stop cutting when the tool becomes dull.





Safe use of cutting tools

Stop cutting operation immediately if you hear any

strange cutting sounds.

Do not modify tools.

Please use correct tools for the operation.Check

dimensions to ensure proper selection.

◆ 製 品 については、 常 に 研 究 ・ 改 良 を 行 っておりますので、 予 告 なく 本 カタログ

掲 載 仕 様 を 変 更 する 場 合 があります。

◆Tool specifications are subject to change without notice.

OSG 代 理 店

※ 本 書 掲 載 内 容 の 無 断 転 載 ・ 複 製 を 禁 じます。※ All rights reserved. ©2014 OSG Corporation.

OSG HP

http://www.osg.co.jp

OSG E-mail

https://www.osg.co.jp/support/club/

こ の カタログ の 印 刷 に は、

環 境 に 配 慮 した 植 物 油 インキ

を 使 用 しております。

2013 年 10 月

価 格 改 正 版

O-7.410.BF.BF(DN)

14.10

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