Proportioning - Kremlin Rexson Sames

Experts in Finishing and Dispensing Solutions
Selection Guide
Plural Component
Systems

EXEL North america
EXEL North America, located in Plymouth, Michigan is the
leader of high value added custom and standard solutions for
controlled applications of powders and thick or thin fluids in the
industrial and automotive markets.
Our success is possible because of our strong commitment to
the growth of our employees, who are carefully chosen for their
integrity and mission-to-serve with a sense-of-urgency attitude.
We are committed to complete customer satisfaction! We vow
to develop the latest innovations, maintain close relationships
with key influential’s in the industry and deliver the best solutions
for our customers.
EXEL history dates back to 1925 with the introduction of the first
airspray gun from KREMLIN. SAMES was founded in 1947 and
REXSON in 1954. EXEL expanded into North America in 1978.
EXEL North America consists of over 100 employees with
offices in Plymouth, Michigan; Scarborough, Ontario, Canada;
and Queretaro, QRO, Mexico. We have two distinct sales and
service teams for our Wood & General Industry markets and our
Tier 1 & Automotive markets.
EXEL North America is a wholly owned subsidiary of EXEL
INDUSTRIES, a Global company with 21 manufacturing centers,
two in the US, and 23 subsidiaries, three in North America. For
more information go to www.exel-industries.com.
People:
• Integrity
• Solution
• Service
Products:
• Quality
• Innovation
• Performance
Delivering Controlled Applications
Liquid Finishing - Powder Coating - Sealants - Adhesives
Lubricants - Mold Release Agents - Potting - Plural Component Materials
Experts in Finishing and Dispensing Solutions

Experts in Finishing and Dispensing Solutions
CONTENTS
TABLE OF CONTENTS
Metered Mixing 4
2K or 3K Component 5
PU 2125 F 6
PU 2160 F 7
PU 3000 8 - 9
Cyclomix Features 10
Cyclomix Micro 11
Cyclomix Multi 12
Cyclomix Expert Features 13
Cyclomix Expert 2K & 3K 14
Cyclomix Expert 3K C.A.R.C. 15
Cyclomix Recovery 16
Literature 17
EXEL Industries an International Presence 18
EXEL an North American Presence 19
http://www.kremlinrexson-sames.com/en/usa/

metered mixing
When Production Demands Metered Mixing
Metered Mixing
BEAKER A
Base
Resin
Lacquer
A
B
BEAKER B
Catalyst
Hardener
Accelerator
Activator
Isocyanate
Promoter
As coating or finishing production rises, so does the need to lower the
cost of metering and mixing plural component coatings. The most basic
metering and mixing method is hand mixing or batching.
Once the two components are combined, a reaction between them is
started which is both time and temperature dependant. As time passes,
the viscosity increases and the reaction is accelerated. This can result
in significant labor costs and increased waste, rework and warranty
costs. By utilizing a plural component system, the coating is mixed as
it is used and greatly reduces the amount of wasted material, reworked
parts and equipment damaged by cured coating.
Kremlin Rexson - Delivering the best solution to fit
your needs.
Specifications
Mechanical
Electronic
Electronic
Mechanical
Custom
PU 2125F
PU 2160F
Cyclomix
Micro
Cyclomix
Multi
Cyclomix
Expert
PU 3000
Cyclomix+
Ratio
1:1, 2:1,
3:1, 4:1,
5:1
1:1, 2:1,
5:1, 10:1
0.6:1 to
20:1
0.6:1 to
0:1
0.6:1 to
20:1
Adjustment Fixed Fixed Variable Variable Variable Variable Variable
Max.
Pressure
Max.
Flow rate
Min.
Flow rate
psi 80 to 140 870 to 1740 2538 2900 2900 As required
bar 5.5 to 9.5 60 to 120 175 200 200 5 to 350 As required
gpm 0.5 to 0.9 0.1 to 0.21 0.52 0.52 0.52 1.04
l/min 2 to 3.4 0.4 to 0.8 2 2 2 2 4
oz/min 1.1 to 2.8 0.33 to 6.3 1.7 1.7 1.7 1.7
cc/min 51 to 85 10 to 19 50 50 50 5 50
Accuracy ± 5% ± 5% ± 1% ± 1% ± 1% ± 1% ± 1%
Max. Viscosity (cps) 400 400 5,000 5,000 5,000 10,000 25,000
Construction SS SS SS SS SS SS SS
Volume of 2K
Flush Waste
1:1 to
20:1
Moderate Moderate Low Low Low Low Low
Flush Time Moderate Moderate Quick Quick Quick Quick Quick
No. of Components 2 2 1 or 2 1 or 2 1, 2 or 3 1 or 2 1, 2 or 3
1:1 to
35:1
Reporting Capability Optional Optional
Printer or
on Screen
Printer or
on Screen
On Screen,
USB or Ethernet
Printer or
on Screen
On Screen,
USB or Ethernet
No. of Colors
Controlled by Unit
No. of Catalysts
Controlled by Unit
Pot Life & Ratio
Alarm
1 1 1 or 3 1 to 7 1 to 49 1 99
1 1 1 1 to 3 1 to 22 1 As Required
Optional Optional Yes Yes Yes Yes Yes
Integrated Gun
Flush Controls
No No Yes Yes
Yes
2 Guns
Yes
Yes
Multiple
Acid Catalyst
Compatible
No
Yes
10:1 only
Yes
PH Units
Yes
PH Units
Yes
PH Units
Yes
PH Units
Yes
PH Units
- - Depending on ratio
4

2K or 3K COMPONENT
Type of materials used
■ SOLVENT OR WATER
baseD materials
■ Polyurethanes
■ MS Polymers
■ primerS
■ Silicon
A large range of high performance
equipment to meet your needs...
■ lacquers
■ epoxy
■ PVC
■ glues
■ ZINC
PU 3000
2K or 3K Component
Specifications
Mechanical
Electronic
Electromechanical
PU 2125F PU 2160F Cyclomix
Micro+
Cyclomix
Multi
Cyclomix
Expert
PU 3000
Nb of bases (A) max 1 1 3 7 22 1
Nb of catalysts (B) max 1 1 1 3 22 1
Nb of components (C) - - - - 1 -
Nb of solvents max 1 1 2 4 22 1
Flushing Type Manual Manual Auto Auto Auto Semi
Mixing accuracy ± 4% ± 4% ± 1% ± 1% ± 1% ± 1%
Max pressure
145 psi
(10 bar)
1740 psi
(120 bar)
2538 psi
(175 bar)
2900 psi
(200 bar)
2900 psi
(200 bar)
5076 psi
(350 bar)
Max output per minute
0.92 gal
(3.5 liter)
0.26 gal
(1 liter)
0.52 gal
(2 liter)
0.52 gal
(2 liter)
0.79 gal
(3 liter)
0.52 gal
(2 liter)
Fixed or variable ratio Fixed Fixed Variable Variable Variable Variable
Ratio range 1:1 to 5:1 1:1 to 10:1 0.6:1 to 20:1 0.6:1 to 20:1 0.6:1 to 20:1 1:1 to 20:1
Application equipment for a very high quality finish
manual
automatic
HTI / HPA / HTV AIRMIX ® AIRLESS
SPRAYMIUM ®
ELECTROSTATIC
HTI/HPA AIRMIX ® AIRLESS ®
5

pu 2125 F
Mechanical Metering
The PU 2125 F pump is a fixed ratio two-component pump for low pressure
applications, such as conventional or HVLP spray guns.
The proportioning pump is mounted on a cart and consists of :
- Mixer
- MATERIAL/SOLVENT selection assembly
- Suction rod and a drain rod for the BASE
- Suction rod for the solvent
- Gravity container and a hose for the CATALYST.
Features
Compact mobile cart
Tamper proof fixed ratio design
CheckFlush
No feed pumps or pressure pots
required to feed the A and B materials
Benefits
Easy to install and start-up, portable
Eliminate risk of unwanted ratio
changes during production
The solvent flush that removes the mixed material
flows across the check valves.
This assures a consistent ratio metering
Simple to install and maintain
SPECIFICATIONS - PU 2125 F
Air supply pressure: 43.5 - 87 psi (3-6 bar)
Proportioning pump air
consumption
(Nm3/h)
Wetted
parts:
Fittings:
Dimensions:
Max. Temperature:
Noise level (at 1 m)
Weight:
1.2 x (mixed fluid output in l/mn) x pump ratio x (motor air
pressure + 1 bar) x 60/1000
BASE and CATA fluid section : stainless steel
CATA circuit : stainless steel
Mixer : stainless steel, treated steel, polyethylene
Bellows : PTFE
Air inlet : F 3/8 BSP
Spraying air : M 1/4 NPS
Fluid outlet (manifold) : M 1/2 JIC
43″ x 22″ x 20″ / 110 x 55 x 50 cm
122º F / 50º C
80 dB A (depending upon ISO 3746 standard)
110 lbs / (50 kg)
AVAILABLE CONFIGURATIONS - PU 2125 F
Mix
Ratio
Delivery Per
Cycle (cm3)
A
Delivery Per
Cycle (cm3)
B
Output @ 20 cycles
per minute
US Gal
per min.
Liters per
min.
Pressure
Ratio
Part
Number
1:1 85 85 0.9 3.4 0.92:1 151-586-100
2:1 85 45 0.69 2.6 1.25:1 151-586-110
3:1 85 30 0.61 2.3 1.41:1 151-586-120
4:1 85 21 0.56 2.12 1.51:1 151-586-130
5:1 85 17 0.54 2.04 1.58:1 151-586-140
6

pu 2160 F
The PU 2160 F is a complete two component metering and mixing system
designed to provide small and medium shops the ability to spray two component
coatings at Airmix ® pressures.
The PU 2160 F fixed ratio pump is used for applying two component
material with one Airmix ® gun.
The proportioning pump is mounted on a cart and composed of :
- Mixer
- PRODUCT/SOLVENT selection assembly
- Suction rod and a drain rod for BASE
- Suction rod for the solvent
- Gravity container and a hose for CATALYST
Features
Compact mobile cart
Tamper proof fixed ratio design
CheckFlush
No feed pumps or pressure pots
required to feed the A and B materials
Benefits
Easy to install and start-up, portable
Eliminate risk of unwanted ratio
changes during production
The solvent flush that removes the mixed
material flows across the check valves.
This assures a consistent ratio metering
Simple to install and maintain
Mechanical Metering
SPECIFICATIONS - PU 2160 F
Technology supplied:
Airmix ® / Air Assisted Airless
Air supply pressure: 43.5 - 87 psi (3-6 bar)
Proportioning pump air
consumption
(Nm3/h)
Wetted parts
Fittings:
Dimensions:
Max. Temperature:
Noise level (to 1m)
Weight:
1.2 x (mixed fluid flow rate in l/mn) x pump ratio x (motor air
pressure + 1 bar) x 60/1000
PU with 1/1, 2/1 & 5/1 ratio
- BASE and CATA fluid section :stainless steel
- CATA circuit : stainless steel
- Mixer : stainless steel, treated steel and polyethylene
PU with 10/1 ratio
- BASE fluid section : stainless steel
- CATA fluid section : 316L stainless steel
- CATA circuit : 316L stainless steel
- Mixer : 316L stainless steel and polyethylene
Bellows : PTFE
Air inlet : F 3/8 BSP
Spraying air : M 1/4 NPS
Fluid outlet (manifold) : M 1/2 JIC
43″ x 22″ x 20″ / 110 x 55 x 50 cm
122º F / 50º C
80 dB A (depending upon ISO 3746 standard)
132 lbs / 60 kg
AVAILABLE CONFIGURATIONS - PU 2160 F
Mix
Ratio
Delivery Per
Cycle (cm3)
A
Delivery Per
Cycle (cm3)
B
Output @ 20 cycles per
minute
US Gals per
min.
Liters per
min.
Pressure
Ratio
Part
Number
1:1 19 19 0.21 0.8 10:1 151-586-690
2:1 19 9.5 0.16 0.6 15:1 151-586-695
5:1 19 3.8 0.13 0.5 18:1 151-586-710
10:1 19 1.9 0.10 0.4 20:1 151-586-700
7

pu 3000
Electronic control & mechanical metering
SPECIFICATIONS
Technology supplied:
Mixing ratio: 0.6:1 to 20:1
Mixing accuracy: ± 1%
Input fluid viscosity range:
Fluid pressure:
Inlet air pressure:
Fluid output flow rate:
Wetted parts:
Air inlet fitting:
Air outlet fitting:
Fluid outlet fitting:
Weight:
Dimensions:
Input voltage:
Number of bases: 1
Number of catalysts: 1
FLUID PRESSURE RATIO
Airspray
Fluid Pressure
Ratio
Airspray, Airmix ® & Airless
30 to 8000 cps (20,000 cps Airless)
30 to 2900 psi / 2 to 200 bar
30 to 87 psi / 2 to 6 bar
2 to 50 oz/min / 50 to 1500 cc/min
Stainless Steel & HDPE
F 1/4″ BSP
F 1/4″ BSP
F #8 JIC
• Pulse-Free Electronic Control ®
• Constant Metering Control
143 lbs / 65 kg
54″ x 25″ x 19″ / 138 x 64 x 48 cm
110V / 220V AC - 75W
Maximum Fluid
Pressure
1:1 1:1 - 87 psi (6 bar)
7:1 580 psi (40 bar)
Airmix ® 30:1 2900 psi (200 bar)
Airless 53:1 5075 psi (350 bar)
• Data Storage of Material Consumption + VOC’s
• Auto Maintenance Reminder
AVAILABLE CONFIGURATIONS
System Description
Part Number
Low Pressure, HVLP, Conventional 668-681-300
Airmix ® 668-681-200
Airless 668-681-100
8

pu 3000
The PU 3000 is an innovative, economical and patent pending solution that
combines electronic control and mechanical metering. The PU 3000 is easy
to operate and easy to install. The control box is user friendly and allows the
operator to intuitively learn how to operate the machine.
Pulse-Free Electronic (PFE) relates to the control of pump change over and
the elimination of material pulsation during pump change over. The PFE
features a constant output and a +/- 1 % metering accuracy for an outstanding
finish. Electronic dosing constantly monitors the actual material consumption
of products and calculates the VOC’s. The machine can be installed in the
spray zone to be in close proximity to the operator.
The PU 3000 is available in low pressure, AIRMIX ® and airless versions
to meet most market requirements.
FEATURES
Plug & Spray
KREMLIN REXSON patent pending :
Pulse-Free Electronic control (PFE)
Innovative control system of pump
change-over
Direct injection in the high performance
static mixer
Recording of fluid consumptions and VOC
Ability to print records
Automatic component management : base,
catalyst and solvent
Programmable flushing priming &
regeneration
User-friendly control panel
Preventive maintenance alarm
Continuous ratio checking and alarm
Low level drum alarm
reduced rejects & rework from poorly
mixed material
Ratio check kit is standard with 2 liter
test tubes
Filter and drain assembly is standard
Sealing done by a FLOWMAX ® bellows on
the catalyst side
Wide range of ratio from 0.6:1 to 20:1
Suitable for Low pressure, AIRMIX ® ,
airless spraying technologies
Possibility of very low flow rate: from 10cc
BENEFITS
Quick start-up
Constant fluid flow rate
Unsurpassed +/-1 % mixing accuracy
+/-1 % repeatability
Perfect mixing
Fluid and solvent consumptions stored
in memory
User friendly
User-friendly and easy programming
for the operator
Safe operation
Visual control of mixing accuracy
No product loss
High reliability
Total sealing between pump and its
environment, ideal for work with
moisture sensitive catalysts
Suitable for use in a wide range of
markets
Electronic control & mechanical metering
9

cyclomix features
Features & Benefits
accurate mixing for two component materials
Electronic proportioning and mixing often has very short payback periods because they deliver significant
benefits compared to other methods:
Type of Mixing
Manual
(Hot Potting)
Mechanical
Electronic
Cyclomix
Mixing Accuracy +/- 10% +/- 4% +/- 1%
Ratio Control Poor Good Excellent
Mixed Material Quality Poor Good Excellent
Unused Mixed Material High Moderate Very Low
Traceability Poor Good Excellent
Risk of Rework High Moderate Very Low
Fluid Handling Labor Costs High Moderate Very Low
Safety Poor Good Excellent
Ease of Color Change Poor Moderate Excellent
the unique proportioning technique used by cyclomix
The Cyclomix line of plural component systems is based on 25 successful years of Kremlin experience in
manufacturing and delivering two component solutions to the finishing industry. It uses our unique proportioning
technique of delivering a constant flow of base material and injecting the pressure regulated catalyst to maintain
ratio control. This maintains extreme mixing accuracy and minimizes dead zones and flush waste. Constant
Flow Meter Mix is an EXEL exclusive feature.
Base/ Solvent
Catalyst/ Solvent
Mixed
material
Proven Technology
The fluid network features a special design to minimize the
amount of flushing solvents used (less than 2 oz. or 50 cc).
Accurate Mixing +/- 1%
Efficient Flushing
TYPES OF FLUIDS HANDLED
TYPICAL Cyclomix INSTALLATION (Manual Installation)
Bases
Epoxy
Lacquers
Primers
Solvent-based paint
Water-based paint
Polyurethanes
Varnish
10
BASE
FLUSH
COATING
BASE
CATALYST COATING
FLUSH CATALYST

cyclomix micro
The Cyclomix micro machine parameters are easily set-up to suit almost any
application. Operator training is in simple and easy steps that allows for quick
start-up and operation. Cyclomix Micro PH versions are also available for
acid catalyzed coatings.
FEATURES
Precision control with alarm
Ability to use up to 3 bases (colors) with a
single catalyst
Spray booth controls can be operated inside
or outside of the booth
Spray single-component materials
Compatible with Low pressure, Airmix ® and
electrostatic * spray guns
(*) minimum paint resistivity: 5 M
Mixing Ratio 0.6:1 to 20:1
SPECIFICATIONS
Notification in event of a fault
Flexibility with number of bases
Allows the operator the flexibility to control the
device either inside or outside of the spray
booth
The paint applied on parts always conforms
to specifications
Handles a wide range of spray technologies
Accurate Mixing +/- 1%
BENEFITS
Repeatability +/- 0.5%
Construction - two parts:
Electrical control cabinet and Mixing panel
Number of colors:
(depending on version selected)
One to Three
Number of catalyst:
One
Mixed material output: 1.7 to 67.6 oz/min (50-2000 cm 3 /min
Minimum air pressure: 58 psi / (4 bar)
Recommended material viscosity range: 30-5000 cps
Working data storage
Base, Catalyst, Solvent and VOC
Wetted parts construction:
Stainless Steel as Standard
RS 232:
Data transfer option
Built-in function:
Material ratio checking
Solvent flow
7000 cm3/mn
Wetted parts:
Chemically inert materials
Weight: 55 lb / 25kg
Voltage:
230V / 115V - 75W
Entry level electronic 2K metering system
System Description Number of bases Number of catalyst Part Number
Cyclomix Micro W/O Catalyst Flush 1 1 155-660-900
Cyclomix Micro W/O Catalyst Flush 3 1 155-660-930
Cyclomix Micro Catalyst Flush 1 1 155-660-911
Cyclomix Micro Catalyst Flush 3 1 155-660-933
Cyclomix Micro PH Catalyst Flush 1 1 997-108-000
Cyclomix Micro PH Catalyst Flush 3 1 997-108-100
Cyclomix Micro Options
Part Number
RS232 communication kit 155-660-935
Spray booth mounting kit 155-660-340
7m extension cable between control cabinet and mixing panel 901-250-216
11

cyclomix multi
Electronic metering for multiple colors
PH version
available for acid
catalyzed coatings
Autowash
panel for
automatic
flushing
of mixed
material
The Cyclomix MULTI system was designed for production shops that
require accurate mixing and a small number of color changes. This system
provides easy control and outstanding performance in one package.
The Cyclomix MULTI system is also available in a PH version for acid
catalyzed coatings.
FEATURES
Adaptable programming for each color
Pneumatic emergency flush
System interface
Separate control box from the mixing unit
Multiple flushing sequences available
SPECIFICATIONS
Number of bases: 1 to 7
Number of catalysts: 1, 2 or 3
Technology supplied:
Airspray, Airmix ® , Air Assisted Airless & Airless
Mixing ratio: 0.6:1 to 20:1 (166% to 5%)
Mixing accuracy: ± 1%
Input fluid viscosity range:
Inlet fluid pressure:
Inlet air pressure:
Fluid output flow rate:
Wetted metal parts:
Air inlet fitting:
Air outlet fitting:
Fluid inlet fitting:
Fluid outlet fitting:
Weight:
Dimensions (control cabinet):
Dimensions (mixing unit):
Voltage:
Allows for flexibility with each coating recipe
Provides a complete system flush in case of
power failure
Connects easily to automated systems for
triggering and flushing
Allows for Class 1 Division 1 rating so the
mixing unit can be located inside the booth
Provides flexibility for shift changes and
shutdowns while saving material and solvent
20 to 5000 cps
30 to 2900 psi / 2 to 200 bar
60 to 87 psi / 4 to 6 bar
2 to 50 oz/min / 50 to 1500 cc/min
Stainless Steel and HDPE
F 1/4″ BSP
F 1/4″ BSP
#5 JIC filter inlet
F 1/4″ BSP
143 lbs / 65 kg
24″ x 24″ x 16″ / 60 x 60 x 40 cm
31″ x 24″ x 24″ / 77 x 60 x 60 cm
230V / 115V - 75W
BENEFITS
AVAILABLE CONFIGURATIONS
Number
of Bases
Number
of Catalysts
Standard System
Part Number
PH Model System
Part Number
3 1 155-660-813 668-660-413
5 1 155-660-815 668-660-415
7 1 155-660-817 668-660-417
3 2 155-660-823 668-660-423
5 2 155-660-825 668-660-425
3 3 155-660-833 668-660-433
Optional Autowash Panel 155-660-300
12

cyclomix Expert Features
Features
Control
Control
Electronics
Panel
Inlet Pressure Inlet Pressure
Base
Solvent
Hardener
Electro-pneumatic Valves
Flowmeter
Flowmeter with
High Frequency Electric Valve
Electronic Security
Quick Disconnect
Cyclomix SYSTEM FLOW CHART
The Cyclomix system is designed with the operator in mind.
The goal is to provide the most efficient plural component system
in the market, provide flexibility to adapt the system to any
possible system requirements, make it easy to operate and easy
to maintain. The diagram to the left shows just how simple the
fluid manifold is to understand, and it’s just as easy to maintain.
Static
Mixing Head
Mix Control for Sampling
To Application
OPTIONAL: REMOTE CONTROL PANELS
The Cyclomix systems offer OPTIONAL remote control panels which allow
the operator to change colors, perform a flush sequence or turn the system on
or off while in the booth. This reduces the amount of travel an operator needs
to make and allows for more production time. The panels provide the security
of immediately flushing the system when the pot life alarm is activated and
allows the operator to place the system in material ready mode so it maintains
fresh material in the hoses, even when the operator is not using the gun.
OPTIONAL: AUTOMATIC GUN FLUSH BOX
The automatic gun flush box is a must-have accessory for any company
performing color changes with plural component systems. The box allows the
operator to simply insert the gun, close the lid and walk away. The system will
automatically pull the trigger, perform the flush, and be ready for the next color
without the operator being present. The gun flush box works together with the
Cyclomix system to properly flush the system when needed and to also keep
the fresh material in the hoses if the system is in material ready mode.
Cyclomix SERIES INJECTION SYSTEM
The system uses only one injector instead of two. This design allows
the base to continuously flow while the catalyst is injected into the flow at
precise moments and amounts. This allows for a highly accurate mix ratio
without holding high amounts of material in the system. The injector is a
packing free magnetic design which reduces wear and maintenance.
Cyclomix SERIES FLOW METERS
The Cyclomix flow meters utilize ball bearings instead of bushings to provide
less resistance and improve metering capabilities for low viscosity materials.
Cyclomix SERIES FLUID MANIFOLD
The Cyclomix provide extreme savings with the specially designed fluid manifold and
injector design. Both the base and catalyst sides of the panel hold less than two ounces (60
cc) of material in the system. This requires less material to fill the system and less solvent/
material needed to flush the entire system. This can create significant cost savings in
applications that change colors frequently.
13

cyclomix Expert 2k & 3K
Electronic Metering for advanced applications
PH version
available for acid
The Cyclomix Expert is an innovative, industrial solution that is configured
to meet the needs of the customer. This new innovative product can
be upgraded over time while still delivering excellent product quality.
The Cyclomix Expert is available in Airspray, Airmix ® , and Airless (up to
200 bar) configurations to meet the needs of our customers.
FEATURES
Automatic component management up
to 24 products in 1K, 2K or 3K mode of
operation
Real time display of instant real ratio and
flow rate
No pre-mixing chamber : optimized fluid
passages w/o retention zones
All stainless steel construction
BENEFITS
Innumerable possibilities
Flexibility when changing materials
Continuous process control
Perfect flushing
Reduced fluid waste
Compatible with water-based materials
GENERAL FEATURES
sPECIFICATION
Description
Fluid pressure
Min 2 bar / 29 psi - Max 200 bar / 2900.6
psi
Compressed air
Min 3.5 bar / 50.7 psi - Max 6 bar / 87 psi
Voltage
115V / 230V - 75W
Frequency
50 - 60 Hz
Ratio percentage A to B min/max 0.6:1 to 20:1 - 166% to 5%
Ratio tolerance 1%
Particle size
Max 5 micron
Noise level (at 1m) 70 dB A (depending upon Norm ISO 3746)
Viscosity range
min/max 30 to 5000 cps
Moisture (compressed air)
Max 10 ppm
COMPONENTS
catalyzed coating Component
Description
Number of products Max 24
Number of A components Min/Max 1 to 22 (total 24)
Number of B components Min/Max 1 to 22 (total 24)
Number of C components Min/Max 1
Number of A component solvents Min/Max 1 to 22 (total 24)
Number of b component solvents Min/Max 1 to 21 (total 24)
Material compatibility
Solvent and water-based paints
WEIGHT AND DIMENSIONS
Component
Description
2K Version 105 lbs / (48 kg) 1000 mm x 865 mm x 200 mm
3K Version 145 lbs / (66 kg) 1200 mm x 965 mm x 200 mm
Control Panel 75 lbs / 34 kg 600 mm x 600 mm x 225 mm
AVAILABLE CONFIGURATIONS
Call for more information
14

cyclomix expert 3k C.A.R.C.
The Cyclomix Expert 3K electronic meter- mix system is specially designed
for C.A.R.C. coatings. The Cyclomix Expert meter-mix machine is a proven
system in the C.A.R.C. market with installations throughout the US
that deliver outstanding reliability and are extremely accurate. The specially
designed mix manifold provides substantial material savings. We have
numerous, proven installations operating in production for over 5 years.
3K C.A.R.C.
Kremlin Rexson supplies the complete integrated system. The fluid delivery
pumps are specially designed to deliver the base C.A.R.C. material, moisture
sensitive (solvent based) catalyst and the DI water. From paint kitchen to metermix
and application equipment – Kremlin is the answer. The control panel is
supplied
with an Allen Bradley PLC and an easy-to-use operator interface with a color
touch-screen panel.
The Kremlin 3K meter-mix system utilizes a dual static mixer design to
provide a complete and thorough mixing of all three components
(base, catalyst & DI water).
SPECIFICATIONS
Component Description Specification
Ratio:
1K A only 1:0 (0%”
2K A to B 0.6:1 or 20:1; 166% to 5%
3K A to C 0.6:1 or 20:1; 166% to 5%
Flow Rate: Min/Max 50 to 2000 cc’s/min
Viscosity Range: Min/Max 30 to 5000 cps
Percent Accuracy: 1%
Number of Products: Max 24
No. of A Products: Min/Max 1 to 22 (24 total)
No. of B Products: Min/Max 1 to 22 (24 total)
No. of A Comp. Solvents: Min/Max 1 to 22 (24 total)
No. of B Comp. Solvents: Min/Max 1 to 21 (24 total)
No. of C Products: Min/Max 1
Material Compatibility: Solvent & Water-based Paints, Acid Catalyst (SS316 Option)
Voltage: 230V/115V -75W
Compressed Air: Min/Max 80/90 psi
Min/Max
(5.5 / 6 bar)
Particle size: Max 5 micron
Moisture Max 10 ppm
Fluid Pressure Min 30 psi (2 bar)
Max 2900 psi (200 bar)
Weight 2K 105 lbs (48kg)
3K 145 lbs (66kg)
Control Panel
Dimensions: Outer Panel 23.6” x 23.6” x 9.25”
600 x 600 x 225mm
Weight: 75 lbs (34kg)
Screen from Cyclomix C.A.R.C.
AVAILABLE CONFIGURATIONS
Call for more information
15

cyclomix recovery
Electronic metering for recovery systems
Cyclomix Recovery ACA
The ACA has been designed for
catalyzed coatings and has the
ability to adapt to future green
coatings.
Recovers belt waste automatically
and pumps it to the mix chamber
where it is filtered and adjusted to
the coatings desired density.
Recovered and densitized material
is introduced into a 3K mixing
system where it is blended with the
virgin coating and catalyst.
When recovered material is unavailable,
the system will automatically
revert back to the original 2K virgin
material and catalyst.
Cyclomix Recovery ACM
The ACM has been designed for
catalyzed coatings and has the
ability to adapt to future green
coatings.
Belt waste is manually recovered
and densitized.
The densitized material is brought to
the machine where it is pumped and
introduced into a 3K mixing system
where it is blended with the virgin
coating and catalyst.
When recovered material is unavailable,
the system will automatically
revert back to the original 2K virgin
material and catalyst.
Cyclomix Recovery UV
The UV system has been designed
for water reducible green UV cure
coatings and has the ability to adapt
to future green coatings.
Recovers belt waste automatically
and pumps it to the mix chamber
where the material is filtered and
adjusted to the coatings desired
density.
Recovered and densitized
material is introduced into a
2K mixing system where it is
blended with the virgin UV
coating.
• Fast return on investment
• Belt waste generation reduced by up to 90%
• Automatic accuracy with precision metering
• Built in fail-safes: fill it and let it perform
• Repeatable quality
• Report generation
• The density tank has been shaped to assure
quick and efficient flushing
• All waste and flushing material is deposited in a
waste recovery drum for easy removal from the area
• The reclaim and density adjustment clean up will be
done with a combination of solvent and compressed air
• Reduces toxic waste generation
• Converts easily to future green coatings
• Fast system shut down
• Stainless steel wetted parts for all materials
• Visual monitors and audible alarms
Mix Chamber
16

literature
Propane Tank Market
Chemical Agent
Resistant Coating
Steel Door Market
Wind Energy Market
Color Changer Family
Horizontal Line
Bell Finishing
6X-CTE-
Vertical Finishing System
Linear Flat-Line
Cyclomix Recovery
Series
17

EXEL Industries...
An International Presence
Canada
EXEL North America, consisting of our American, Canadian and Mexican subsidiaries, is a wholly owned subsidiary of
EXEL Industries. They bring four finishing, fluid handling and dispensing brands under one company banner.
The four brands offer the widest range of controlled application equipment for finishing and dispensing in the world.
Our Vision
To remain the global leader in high value added custom and standard solutions for controlled applications of
powders and fluids, thick or thin, in the industrial and automotive markets.
Our Values
We are a team of people with integrity that have a mission-to-serve with a sense of urgency
in delivering the right solution and service through our network of distributors.
Our Mission
Experts in Finishing and Dispensing Solutions
18

EXEL A north american Presence
Precision Finishing, Fluid Handling and Dispensing Brands
Non-electrostatic guns, pumps and
accessories for thin fluids
Electrostatic application equipment
for liquid and powder
Dispense heads, pumps
and accessories for thick fluids
Full Range of Equipment
Manual
Airspray
Manual
Airmix ®
Manual
Liquid
Electrostatic
Manual
Powder
Automatic
Non-Electrostatic
Automatic
Liquid
Electrostatic
Automatic
Powder
Fluid Delivery
Pumps &
Accessories
Dispensing
(RAM) Pumps
& Accessories
Plural Component
Systems &
Accessories
Wood
Manufacturing Markets Served
Industrial
Feeder
Plants
Automotive
Plymouth, Michigan
Scarborough, Ontario
Queretaro, Mexico
Plymouth, Michigan
Scarborough, Ontario
Queretaro, Mexico
Plymouth, Michigan
Scarborough, Ontario
Queretaro, Mexico
Plymouth, Michigan
Scarborough, Ontario
Queretaro, Mexico
EXEL R&D, Testing, Training, Distribution and Manufacturing Locations
Over 100 North American
Distributors for Customer Sales and Service
19

Experts in Finishing and Dispensing Solutions
KREMLIN REXSON offers a wide range of pumps and equipment for the protection of materials
and application of paints, sealants and adhesives in many different markets such as:
• Rolling equipment
• Plastic industries
• Wood (kitchens, bathrooms, furniture
and joineries)
• Leather
• Renewable energies (windmills, solar)
• Aeronautics
• Construction equipment
• Packaging (drums and containers, etc...)
• Appliances
• Consumer goods
• Glass coating
• Cycles and motorcycles
EXEL North America, Inc.
North American Headquarters
45001 5 Mile Road
Plymouth, MI 48170
Toll Free: (800) 573-5554
Phone: (734) 979-0100
Fax: (734) 927-0064
http://www.kremlinrexson-sames.com/en/usa/
EXEL North America, Inc.
Canadian Branch
931 Progress Ave., Unit 7
Scarborough, Ontario M1G 3V5
Toll Free: (800) 450-0655
Phone: (416) 431-5017
Fax: (416) 431-9171
Kremlin Rexson
EXEL-NA, S.A. de C.V.
Acceso III N°16A Int 15A
Conjunto Quadrum
Parque Industrial Benito Juárez
Santiago de Querétaro, Qro.
México, C.P. 76120
+52 (442) 209-5027 /161-2595 Ext 170 Oficina
+52 (81) 1811-0955 Nextel ID: 92*898188*2
LT 999-100-207
© 2012 EXEL North America, Inc. reserves the right to modify the characteristics of its equipment. © Pictures : ynamaku, Roy L., cornelius.