Stainless steel & perforated sheet - Europerf
Stainless steel & perforated sheet - Europerf
Stainless steel & perforated sheet - Europerf
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<strong>Stainless</strong> <strong>steel</strong> and <strong>perforated</strong> <strong>sheet</strong><br />
David Holland - Benoit Van Hecke<br />
ArcelorMittal <strong>Stainless</strong> Europe<br />
2008 World Perforating Conference June 18-21 2008 Munich Germany
What will we cover?<br />
ArcelorMittal <strong>Stainless</strong><br />
Properties of stainless <strong>steel</strong>s<br />
<strong>Stainless</strong> Europe’s portfolio<br />
Ferritics: change is on the way<br />
1
ArcelorMittal <strong>Stainless</strong><br />
2
ArcelorMittal<br />
Key Figures…<br />
Not only leading the <strong>steel</strong> industry but the<br />
Metals & Mining sector<br />
• 320.000 employees<br />
• 60 countries<br />
• One of the 50 largest corporations of the world<br />
• Production capacity is 113 million tonnes,<br />
which represents about 10% of the world's<br />
crude <strong>steel</strong> output.<br />
• Industrial presence in 27 countries across<br />
Europe, the Americas, Asia and Africa…<br />
Crude Steel production in 2006 (Mt)*<br />
Turnover in 2006 (USD billion)<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
118<br />
34 32 31<br />
23<br />
ArcelorMittal<br />
ArcelorMittal<br />
Nippon Nippon Steel Steel<br />
JFE JFE<br />
POSCO POSCO<br />
Anben Anben<br />
**<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
89<br />
32 32<br />
22 21<br />
ArcelorMittal<br />
ArcelorMittal<br />
Alcoa Alcoa<br />
More than 3 times larger than next competitor<br />
BHP BHP Billiton Billiton<br />
Rio Rio Tinto Tinto<br />
CVRD CVRD<br />
* Metal Bulletin<br />
** Result from the merger between An<strong>steel</strong> and Ben<strong>steel</strong>.<br />
3
<strong>Stainless</strong> is core business<br />
<strong>Stainless</strong><br />
<strong>Stainless</strong> Europe<br />
<strong>Stainless</strong> Brazil<br />
<strong>Stainless</strong><br />
International<br />
<strong>Stainless</strong> & Nickel<br />
Alloys<br />
Shipments: 1,400 kT<br />
Shipments:<br />
700 kT<br />
Distribution:<br />
450 kT<br />
Shipments: 40 kT<br />
Sales: 4,500 M$<br />
Employees: 5,700<br />
Sales: 1,600 M$<br />
Employees: 5,000<br />
Sales: 330 M$<br />
Employees: 150<br />
Sales: 610 M$<br />
Employees: 250 $<br />
Service Centre<br />
Production Facility<br />
NB : All 2007 figures<br />
2007 Shipments : 2,300 kT – Sales 7,300 M$ - Employees 12,000<br />
4
AMSI<br />
ArcelorMittal <strong>Stainless</strong> International<br />
• AMSI is the executive marketing and export sales<br />
representative for stainless <strong>steel</strong> flat (CR&HR)<br />
<strong>Stainless</strong><br />
International<br />
Distribution: 450 KT<br />
Sales: 1,300 M$<br />
Employees: 400<br />
Distribution<br />
network<br />
Arcelor<br />
Arcelor <strong>Stainless</strong> Canada<br />
<strong>Stainless</strong> processing<br />
Arcelor <strong>Stainless</strong> USA<br />
Offices in:<br />
Arcelor <strong>Stainless</strong> Baltics<br />
Shangai<br />
Arcelor <strong>Stainless</strong> Moscow<br />
Hong Kong<br />
Beijing<br />
Arcelor <strong>Stainless</strong><br />
Arcelor <strong>Stainless</strong> Turkey<br />
Korea<br />
Uginox Sanayi<br />
Uginox Changzhou<br />
•6 <strong>steel</strong> service<br />
centres<br />
•17 sales<br />
agencies<br />
•18 independent<br />
agents<br />
Arcelor Inoxidables De Mexico<br />
Colombia<br />
Arcelor<br />
<strong>Stainless</strong><br />
India<br />
Kantzen<br />
<strong>Stainless</strong><br />
Processing<br />
(Malaysia)<br />
Arcelor <strong>Stainless</strong> Chili<br />
Sales subsidiaries and representative offices Sales agencies Service centres<br />
Arcelor <strong>Stainless</strong><br />
China<br />
Arcelor<br />
<strong>Stainless</strong><br />
Australia<br />
Uginox Vietnam<br />
Arcelor <strong>Stainless</strong><br />
Singapore<br />
5<br />
Offices in:<br />
Singapore<br />
Malaysia<br />
Indonesia<br />
Vietnam<br />
Thailand
<strong>Stainless</strong> Europe: mills in Belgium and France,<br />
distribution all over Europe<br />
Plants<br />
Steel Service Centers<br />
Sales agencies<br />
Eskilstuna<br />
Copenhaguen<br />
Key figures 2006<br />
• Shipments: 1,400 kt<br />
• Sales: 4,500 M$<br />
• Employees: 5,700<br />
Sheffield<br />
Carinox<br />
Isbergues Genk<br />
Dusseldorf<br />
Prague<br />
Siemianowice Slaskie<br />
ParisLuxembourg<br />
Ansfelden<br />
Gueugnon<br />
Sersheim<br />
Zurich<br />
Milan<br />
Budapest<br />
Massalengo<br />
Lisbon<br />
Barcelona<br />
What we are proud of:<br />
• Distribution leadership in Europe<br />
• Distinctive know-how in BA and<br />
ferritics<br />
• Upstream restructuring<br />
• Improvement dynamics<br />
6
Integrated tube mills<br />
Tube mills<br />
Distribution Centers<br />
ArcelorMittal <strong>Stainless</strong> Tubes Europe<br />
(AMSTE)<br />
Main markets:<br />
•Corrosion / Exchangers / Sanitary / Dairy<br />
•Decoration / Structure<br />
Dudley<br />
Ancerville<br />
Usti nad Labem<br />
Annecy<br />
Podenzano<br />
Ancerville - France<br />
ArcelorMittal <strong>Stainless</strong> Automotive Tubes Europe<br />
(AMSATE)<br />
Main markets:<br />
•Automotive<br />
2007 Shipments : 80 kT – Sales 200 M$<br />
Usti nad Labem – Czech Republic<br />
7
<strong>Stainless</strong> Precision Europe: Cold rolling of<br />
precision stainless <strong>steel</strong> strip<br />
Plants<br />
Agencies<br />
Key figures 2006<br />
• Shipments: 25 kT<br />
• Sales: 115 M€<br />
• Employees: 370<br />
Pont de Roide<br />
Firminy<br />
What we are proud of :<br />
• Global New capacity : 50 000 tons<br />
• Large range : up to 0,05mm thick and<br />
1000mm wide<br />
8
Properties of ferritic stainless <strong>steel</strong><br />
9
What is <strong>Stainless</strong> Steel?<br />
(according to EN 10020)<br />
...mainly iron<br />
...chromium: at least 10,5%<br />
Cr<br />
Fe<br />
<strong>Stainless</strong><br />
•<strong>Stainless</strong> <strong>steel</strong>s are “stainless” because their chromium<br />
content gives them exceptional resistance to corrosion.<br />
10
Corrosion resistance<br />
How stainless <strong>steel</strong> works<br />
O 2 O<br />
O 2 O<br />
2<br />
2 O 2<br />
O O<br />
O 2 2 O<br />
2 O 2<br />
2 O 2<br />
Passive layer<br />
Fe 2 O 3<br />
PROTECTION<br />
Cr2 O 3<br />
Needs<br />
surface<br />
protections<br />
C <strong>steel</strong><br />
<strong>Stainless</strong><br />
> 10,5% Cr<br />
•The passive layer avoids corrosion. Regular maintenance with water<br />
rinsing is sufficient to maintain this corrosion resistance<br />
11
Main families of stainless <strong>steel</strong><br />
MARTENSITIC<br />
FERRITIC<br />
AUSTENITIC<br />
DUPLEX<br />
Iron<br />
Mo<br />
Aluminium<br />
Copper,…<br />
Nickel<br />
Chromium<br />
0 – 1.5 %<br />
11.5 – 17%<br />
0 – 4.5 %<br />
10.5 – 30%<br />
0 - 7 %<br />
6 – 26%<br />
16 – 21%<br />
0 - 4 %<br />
3.5 – 8%<br />
21 – 26%<br />
Carbon<br />
> 0.1%<br />
< 0.1%<br />
< 0.1%<br />
< 0.1%<br />
According to standards: AISI, EN, JIS<br />
12
Why the 4 stainless families do they have<br />
different properties?<br />
•Because they have<br />
different atomic<br />
structures<br />
13
Invar<br />
Acier<br />
carbone<br />
Invar<br />
Acier<br />
carbone<br />
Invar<br />
Acier<br />
carbone<br />
Acier<br />
carbone<br />
Invar<br />
Physical properties<br />
1600<br />
1400<br />
1200<br />
1000<br />
800<br />
600<br />
400<br />
200<br />
0<br />
Al<br />
Thermal Coefficient expansion de coefficient dilatation (10 -6 m/mx°C)<br />
25<br />
20<br />
15<br />
10<br />
5<br />
Cu<br />
Point de fusion (°C)<br />
Melting point<br />
Inox<br />
M<br />
Inox<br />
<br />
Inox<br />
<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
350<br />
300<br />
250<br />
200<br />
150<br />
100<br />
Electrical Résistivité resistivity électrique (cm )<br />
Cu<br />
Al<br />
Inox<br />
M<br />
Inox<br />
<br />
Inox<br />
<br />
Conductivité Thermal conductivity thermique (W/mx°C)<br />
0<br />
Inox<br />
<br />
Inox<br />
M<br />
Inox<br />
<br />
Cu<br />
Al<br />
50<br />
0<br />
Inox<br />
<br />
Inox<br />
<br />
Inox<br />
M<br />
Al<br />
Cu<br />
14
Invar<br />
Acier<br />
carbone<br />
Total Elongation<br />
Mechanical properties<br />
250<br />
Modulus Module of d’élasticité elasticity<br />
200<br />
Austenitic <strong>Stainless</strong> Steels<br />
150<br />
100<br />
50<br />
Aluminium<br />
Carbon Steels<br />
0<br />
Al<br />
Cu<br />
Inox<br />
M<br />
Inox<br />
<br />
Inox<br />
<br />
Tensile Strength<br />
STRESS<br />
( MPa )<br />
UTS<br />
UTS<br />
600<br />
Martensitic<br />
<strong>Stainless</strong> Steels<br />
Austenitics<br />
<strong>Stainless</strong><br />
Steels<br />
Type 304/316<br />
STRESS<br />
( Ksi )<br />
UTS<br />
UTS<br />
500<br />
400<br />
300<br />
Carbon<br />
Steels<br />
Ferritics<br />
<strong>Stainless</strong><br />
Steels<br />
TYPE 430<br />
200<br />
100<br />
0<br />
4 8 12 16 20 24 28 32 36 40 44 48 El (%)<br />
STRAIN<br />
15
ArcelorMittal <strong>Stainless</strong> Europe:<br />
Our portfolio<br />
16
Complete Product portfolio …<br />
A Solution for each client<br />
S 300<br />
A historic high-end, standard<br />
Martensitic<br />
The material hardness<br />
S 400<br />
Offensive strategy: share value<br />
S 200<br />
Complementary strategy: only where ferritic does not<br />
demonstrate success<br />
Duplex « Ultimate innovation »<br />
17
KARA Offer<br />
A great value for a stable price<br />
18
S200 – 17-4Mn – 1.4618<br />
An economic and high-performance austenitic<br />
Complementary solution to KARA<br />
HR & thick CR<br />
A worldwide exclusive:<br />
2 metres wide<br />
19
Duplex 2205<br />
Exceptional performance …<br />
…for harsh environments<br />
• Applications: Oil, gas, paper industries,<br />
desalination …<br />
• Outstanding corrosion resistance<br />
• Substantially higher mechanical strength than<br />
other categories<br />
20
Austenitic standards<br />
304/ 304L/321 and 316L/316Ti, 309S<br />
• Corrosion resistance + mechanical properties<br />
• They will remain indispensable:<br />
– Technical requirements<br />
– Cost of change<br />
– Standard-related issues<br />
21
Complimentary range<br />
• KARATubes’ offer - AMSTE K41, K03 (17-4Mn and K44)<br />
• 2m wide<br />
• Exhaust’s offer – AMSATE<br />
• Building offer (special surface aspect)<br />
• Tear plate<br />
• Flat bars (1.4016, 1.4301, 1.4307, 1.4541, 1.4404 ,1.4571)<br />
• Precision strip<br />
22
ArcelorMittal <strong>Stainless</strong> Europe Initiative<br />
•Parallel to S400 project launched by ISSF on a worldwide basis<br />
ArcelorMittal launched its own product brand linked to its growth strategy<br />
23
Our ferritic offer<br />
24
Chromium gives to stainless <strong>steel</strong> its resistance<br />
to localised corrosion<br />
Salt spray test (ASTM B117) >1000h<br />
80% of the corrosion<br />
resistance required are in<br />
this area<br />
PRE<br />
•Only molybdenum-containing ferritic<br />
have better resistance than 304<br />
K41 / 441 / 1.4509<br />
304 / 1.4307<br />
•Thanks to chromium, stabilised ferritic<br />
can reach 304 corrosion resistance<br />
(nickel does not prevent pitting<br />
corrosion)<br />
25
AreclorMittal <strong>Stainless</strong> Europe has developed<br />
Ferritics who meet International standards<br />
Norms<br />
U&A<br />
AISI<br />
UNS<br />
EN 10088-2<br />
K30<br />
430<br />
S43000<br />
1.4016<br />
X6Cr17<br />
FERRITIC<br />
K41<br />
441*<br />
S43932<br />
1.4509<br />
X2CrTiNb18<br />
K36<br />
436<br />
S43600<br />
1.4526<br />
X6CrMoNb<br />
17-1<br />
AUSTENITIC<br />
K44 444 S44400 1.4521 X2CrMoTi<br />
18-2<br />
18-9E 304 S30400 1.4301 X5CrNi18-10<br />
18-11ML<br />
316L<br />
S31603<br />
1.4404<br />
X2CrNiMo17<br />
-12-2<br />
* Approximate standard<br />
26
Ferritics are emerging as a useful solution in<br />
many applications<br />
27
A new global<br />
awareness<br />
• Customers highly welcome<br />
comprehensive information<br />
of the "Ferritic Solution“<br />
• They better understand the<br />
advantages that ferritics<br />
can provide.<br />
• They are currently in an<br />
intensive testing phase of<br />
ferritics for their<br />
applications<br />
28
Customer’s feedback on Ferritic substitution<br />
Source: ISSF 12 - annual<br />
meeting and conference<br />
Paris May 19th, 2008<br />
29
Conclusion<br />
How to deal with increasingly expensive and volatile raw<br />
materials ?<br />
• Ferritic grades have been developed to offer our customers an<br />
alternative with similar or identical properties to other stainless <strong>steel</strong><br />
grades<br />
• Ferritics development: a long term growth lever for stainless market,<br />
not limited to subtitution to austenitics<br />
• Ferritics grades happened to be a less expensive solution<br />
Ferritic stainless <strong>steel</strong>s are clearly the material of the future.<br />
“A <strong>steel</strong> whose time has come”<br />
30
Thank you for listening!<br />
David.holland@arcelormittal.com<br />
Benoit.vanhecke@arcelormittal.co<br />
31<br />
m
• Thank you for listening!<br />
• David.holland@arcelormittal.com<br />
• Benoit.vanhecke@arcelormittal.com<br />
32
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