5/2 and 5/3 Directional-control valves, Series ISO 3 - Bosch Rexroth

Electric Drives
and Controls
Hydralics
Linear Motion and
Assembly Technologies Pneumatics Service
5/2 and 5/3 Directional-control
valves,
Series ISO 3
Technical data

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/2 Directional control valve, electrically operated
Technical Data
Type
Spool valve, elastic sealing
Standard ISO 5599 / 1
Working pressure range
see table
Nominal flow rate
G 1/2: 4600 Nl / min;
G 3/4: 5800 Nl / min;
G 1: 5800 Nl / min
Ambient temperature range up to +50 °C (+122 °F)
Medium
Compressed air, lubricated or non-lubricated
Weight
1,520 kg
Materials Body Die-cast aluminum
Seals
Perbunan
Operating voltages
24 V DC
24 V / 110 V / 220/230 V AC
Pick-up power 24 V DC: 4,4 W (2,7 W*) )
220/230 V AC: 11,5 VA
Holding power
8 VA
Protection with el. connector IP 65 to DIN VDE 0470
Duty cycle ED 100%
Technical Information:
Installation position: any
Pilot valve with CNOMO connecting surface
Spool operates with zero overlap
Solenoid coil can be rotated through 3 x 90°
Standardized electrical connector can be rotated 4 x 90°
Function indicator for local or external pilot control
Can be converted from internal to external pilot control
Single or manifold subplate connection
Part no. (directional-control valves with local pilot control)
Working pressure
range
*) Low power consumption
**) Cannot be combined with low power consumption solenoid coil
Voltage
and frequency
Part no.
Press
Part no.
Press and turn
with detent
24 V DC 0820026052 0820026002
2 ... 10 24 V 50 Hz 0820026053 0820026003
110 V 50 Hz 0820026054 0820026004
220/230 V 50 Hz 0820026051 0820026001
24 V DC 0820026060 0820026010
without coil **) 0820026993 0820026990
without coil *) 0820026982 0820026980
24 V DC 0820026076 0820026026
3 ... 10 24 V 50 Hz 0820026077 0820026027
110 V 50 Hz 0820026078 0820026028
220/230 V 50 Hz 0820026075 0820026025
24 V DC 0820026085 0820026035
without coil **) 0820026994 0820026991
without coil *) 0820026983 0820026981
24 V DC 0820026552 0820026502
0,8 ... 10 24 V 50 Hz 0820026553 0820026503
110 V 50 Hz 0820026554 0820026504
220/230 V 50 Hz 0820026551 0820026501
24 V DC 0820026560 0820026510
without coil **) 0820026995 0820026992
without coil *) 0820026985 0820026984
1

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/2 Directional control valve, electrically operated
Part no. (directional-control valves with external pilot control)
Working pressure
range
Voltage
and frequency
Part no.
Press
Part no.
Press and turn
with detent
2 ... 10 without coil **) 0820026963 0820026960
without coil 0820026953 0820026950
3 ... 10 without coil **) 0820026964 0820026961
without coil 0820026954 0820026951
0,8 ... 10 without coil **) 0820026965 0820026962
without coil 0820026955 0820026952
*) Low power consumption
**) Cannot be combined with low power consumption solenoid coil
Accessories
Type
Part no.
Spare parts kit
1827009332
(Pack unit: 10)
Gasket for valve housing/control plate 1821015024
2

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/2 Directional control valve, electrically operated
3

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/2 Directional control valve, electrically operated, explosion-proof
Technical Data
Type
Spool valve, elastic sealing
Standard ISO 5599 / 1
Protection against explosion EEx m II T5 acc. to EN 50014 /50028
Working pressure range
see table
Nominal flow rate
G 1/2: 4600 Nl / min;
G 3/4: 5800 Nl / min;
G 1: 5800 Nl / min
Ambient temperature range
up to +50 °C (+122 °F)
Medium
Compressed air, lubricated or non-lubricated
Weight
see table
Materials Body Die-cast aluminum
Seals
Perbunan
Operating voltages of solenoid coil
24 V DC
24 V / 110 V / 220/230 V 50/60 Hz AC
Nominal current / Power consumption 24 V DC: 135 mA / 3,25 W
24 V 50/60 HZ AC: 124 mA / 2,9 W
110 V 50/60 Hz AC: 26 mA / 2,9 W
220 V 50/60 Hz AC: 13 mA / 2,9 W
240 V 50/60 Hz AC: 17 mA / 2,9 W
Holding power
8 VA
Protection with el. connector IP 65 to DIN VDE 0470
Duty cycle ED 100%
Technical Information:
Installation position: any
Pilot valve with CNOMO connecting surface
Spool operates with zero overlap
Solenoid coil can be rotated through 3 x 90°
Can be converted from internal to external pilot control
Special conditions:
Each valve solenoid should have a pre-connected fuse that serves a a short-circuit protection
and corresponds to its nominal current (max. 3 x I nom in accordance with DIN 41 751
or IEC 127) or a protective motor switch with fast short-circuit and thermal actuation.
The valve solenoids are suitable for block assembly. Spacing may be wall to wall.
Part no.
Working pressure
range
Voltage
and frequency
Weight
[kg] (lbs)
Part no.
Press
Part no.
press and turn
with detent
24 V DC 1,670 0820026071 0820026021
2 ... 10 24 V 50/60 Hz 0820026072 0820026022
110 V 50/60 Hz 0820026073 0820026023
220/230 V 50/60 Hz 0820026070 0820026020
without coil *) 1,520 0820026982 0820026980
24 V DC 1,670 0820026096 0820026046
3 ... 10 24 V 50/60 Hz 0820026097 0820026047
110 V 50/60 Hz 0820026098 0820026048
220/230 V 50/60 Hz 0820026025 0820026045
without coil *) 1,520 0820026983 0820026981
24 V DC 1,670 0820026571 0820026521
0,8 ... 10 24 V 50 Hz 0820026572 0820026522
110 V 50 Hz 0820026573 0820026523
220/230 V 50 Hz 0820026570 0820026520
without coil *) 1,520 0820026985 0820026984
*) Low power consumption
1

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/2 Directional control valve, electrically operated, explosion-proof
Part no.
Accessory Type Part no.
Spare parts kit
1827009332
(Pack unit: 10)
2

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/3 Directional control valve, electrically operated
Technical Data
Type
Spool valve, elastic sealing
Standard ISO 5599 / 1
Working pressure range
2.5 to 10 bar (36 to 145 psi)
Nominal flow rate
see table
Ambient temperature range
up to +50 °C (+122 °F)
Medium
Compressed air, lubricated or non-lubricated
Weight
2,030 kg
Materials Body Die-cast aluminum
Seals
Perbunan
Operating voltages
24 V DC
24 V / 110 V / 220/230 V AC
Pick-up power 24 V DC: 4,4 W (2,7 W*) )
220/230 V AC: 11,5 VA
Holding power
8 VA
Protection with el. connector IP 65 to DIN VDE 0470
Duty cycle ED 100%
Technical Information:
Installation position: any
Pilot valve with CNOMO connecting surface
Spool operates with zero overlap
Solenoid coil can be rotated through 3 x 90°
Standardized electrical connector can be rotated 4 x 90°
Function indicator for local or external pilot control
Can be converted from internal to external pilot control
Part no. (directional control valves with local pilot control)
Nominal flow rate
[Nl / min]
*) Low power consumption
**) Cannot be combined with low power consumption solenoid coil
Voltage and frequency
Part no.
Press
Part no.
Press and turn
with detent
mid-position: – 24 V DC 0820029102 0820029002
end position: 24 V 50 Hz 0820029103 0820029003
G 1/2: 3500 110 V 50 Hz 0820029104 0820029004
G 3/4: 4250 220/230 V 50 Hz 0820029101 0820029001
24 V DC 0820029110 0820029010
without coil **) 0820029993 0820029990
without coil *) 0820029983 0820029980
mid-position: 24 V DC 0820029126 0820029026
G 1/2: 3700 24 V 50 Hz 0820029127 0820029027
G 3/4 / G 1: 4500 110 V 50 Hz 0820029128 0820029028
end position: 220/230 V 50 Hz 0820029125 0820029025
G 1/2: 3700 24 V DC 0820029135 0820029035
G 3/4 / G 1: 4250 without coil **) 0820029994 0820029991
without coil *) 0820029984 0820029981
mid-postion: 24 V DC 0820029151 0820029051
G 1/2: 3700 24 V 50 Hz 0820029152 0820029052
G 3/4 / G 1: 4500 110 V 50 Hz 0820029153 0820029053
end position: 220/230 V 50 Hz 0820029150 0820029050
G 1/2: 3700 24 V DC 0820029160 0820029060
G 3/4 / G 1: 4250 without coil **) 0820029995 0820029992
without coil *) 0820029985 0820029982
1

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/3 Directional control valve, electrically operated
Part no. (directional-control valves with external pilot control)
Nominal flow rate
[Nl / min]
mid-position:
–
end position:
G 1/2: 3500
G 3/4 / G 1: 4250
mid-position:
G 1/2: 3700
G 3/4 / G 1: 4500
end position:
G 1/2: 3700
G 3/4 / G 1: 4250
mid-position:
G 1/2: 3700
G 3/4 / G 1: 4500
end position:
G 1/2: 3700
G 3/4 / G 1: 4250
*) Low power consumption
**) Cannot be combined with low power consumption solenoid coil
Voltage and frequency
Part no.
Press
Part no.
Press and turn
with detent
without coil **) 0820029963 0820029960
without coil **) 0820029953 0820029950
without coil **) 0820029964 0820029961
without coil **) 0820029954 0820029951
without coil **) 0820029965 0820029962
without coil **) 0820029955 0820029952
Part no.
Accessory Type Part no.
Spare parts kit
1827009332
(Pack unit: 10)
2

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/3 Directional control valve, electrically operated, explosion-proof
Technical Data
Type
Spool valve, elastic sealing
Standard ISO 5599 / 1
Protection against explosion EEx m II T5 acc. to EN 50014 /50028
Working pressure range
2.5 to 10 bar (36 to 145 psi)
Nominal flow rate
see table
Ambient temperature range
up to +50 °C (+122 °F)
Medium
Compressed air, lubricated or non-lubricated
Weight
2,030 kg
Materials Body Die-cast aluminum
Seals
Perbunan
Operating voltages of solenoid coil
24 V DC
24 V / 110 V / 220/230 V 50/60 Hz AC
Nominal current / Power consumption 24 V DC: 135 mA / 3,25 W
24 V 50/60 HZ AC: 124 mA / 2,9 W
110 V 50/60 Hz AC: 26 mA / 2,9 W
220 V 50/60 Hz AC: 13 mA / 2,9 W
240 V 50/60 Hz AC: 17 mA / 2,9 W
Protection with el. connector IP 65 to DIN VDE 0470
Duty cycle ED 100%
Technical Information:
Installation position: any
Pilot valve with CNOMO connecting surface
Spool operates with zero overlap
Solenoid coil can be rotated through 3 x 90°
Can be converted from internal to external pilot control
Function indicator for local or external pilot control
Special conditions:
Each valve solenoid should have a pre-connected fuse that serves a a short-circuit protection
and corresponds to its nominal current (max. 3 x I nom in accordance with DIN 41 751
or IEC 127) or a protective motor switch with fast short-circuit and thermal actuation.
The valve solenoids are suitable for block assembly. Spacing may be wall to wall.
Part no.
*) Low power consumption
Nominal flow rate
[Nl / min]
Voltage and frequency
Part no.
Press
Part no.
Press and turn
with detent
mid-position: 24 V DC 0820029121 0820029021
– 24 V 50/60 Hz 0820029122 0820029022
end position: 110 V 50/60 Hz 0820029123 0820029023
G 1/2: 3500
G 3/4 / G 1: 4250
220/230 V 50/60 Hz 0820029120 0820029020
without coil *) 0820029983 0820029980
mid-position: 24 V DC 0820029146 0820029046
G 1/2: 3700
G 3/4 / G 1: 4500
24 V 50/60 Hz 0820029147 0820029047
end position: 110 V 50/60 Hz 0820029148 0820029048
G 1/2: 3700
G 3/4 / G 1: 4250
220/230 V 50/60 Hz 0820029145 0820029045
without coil *) 0820029984 0820029981
mid-position: 24 V DC 0820029171 0820029071
G 1/2: 3700
G 3/4 / G 1: 4500
24 V 50 Hz 0820029172 0820029072
end position: 110 V 50 Hz 0820029173 0820029073
G 1/2: 3700
G 3/4 / G 1: 4250
220/230 V 50 Hz 0820029170 0820029070
without coil *) 0820029985 0820029982
Part no.
Accessory Type Part no.
Spare parts kit
1827009332
(Pack unit: 10)
1

5/2 and 5/3 Directional-control valves,
Series ISO 3
5/3 Directional control valve, electrically operated, explosion-proof
2

5/2 and 5/3 Directional-control valves,
Series ISO 3
Accessories
Single subplates for 5/2 and 5/3 directional-control valves, ISO size 3
Connections on the side (A)
Connections on the bottom (B)
in accordance with VDMA 24 345, shape A, shape B
Fig. Weight [kg] Part no.
A 0,960 1825503149
B 0,900 1825503203
A
1

5/2 and 5/3 Directional-control valves,
Series ISO 3
Accessories
B
2

Single subplates for 5/2 and 5/3 directional-control valves, ISO size 3
Connections on the side
Identifying numbers on the connections
Fig. Thread A (ISO 228) Depth of thread [mm] Weight [kg] Part no.
C G 3/4 16 1,355 1825503179
G 1 18 1,315 1825503180
C
1

Manifold subplates for 5/2 and 5/3 directional-control valves, ISO size 3
Fig. Parts kit Weight [kg] Part no.
D A 0,590 1825503151
E B 0,670 1825503150
Construction:
The manifold subplate consists of endplates on the left and right (parts kit A) and the intermediate plate (parts kit B).
Number of
directional-control valves
Parts requirement / Valve block
Number of parts kits
Width
[mm]
A B C
2 1 2 202
3 3 273
4 4 344
n n n x 71 + 60
1

Pressure regulator subplates for 5/2 and 5/3 directional-control valves, ISO size 3 ( N, O, P, Q)
Diaphragm-type pressure regulator with secondary air exhaust
Nominal pressure can be set from 9.5 to 12 bar (138 to 174 psi)
Input pressure 16 bar (232 psi)
Setting knob can be turned and locked
2 pressure gauge connections
Scope of delivery: 1 pressure gauge, 4 mounting screws and captive subplate seal
Part no.
Fig.
and control
Weight
[kg] (lbs)
Part no.
(incl. pressure gauge)
N
Control at 1
2,210 0821302050
O
Control at 2/4
3,200 0821302053
P
Control at 2
2,210 0821302056
Q
Control at 4
2,210 0821302059
Accessories (to be ordered separately)
Type
Part no.
Spare parts kit 1827009354
Subplate seal 1821015054
In case of pressure regulator subplate (Q) (0821302050) the regulator element can be optionally fitted to side 12 or 14.
1

Flow rate characteristic for control at 2/4 Flow rate characteristic for control at 1, at 2, at 4
Control at 1
Accessories (to be ordered separately)
Type
Pressure gauge, 40 dia., G 1/8,
radial connection
Pressure gauge, 40 dia., G 1/8,
axial connection
Adapter for pressure gauge
with axial connection
Weight
[kg] (lbs)
Part no.
0,044 1827231050
0,060 1827231009
0,025 1820390010
2

Bosch Rexroth AG
Pneumatics
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Deutschland
Tel. +49 (0)511-21 36-0
Fax. +49 (0)511-21 36-269
sales-pneumatics@boschrexroth.de
www.boschrexroth.de
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Pneumatics
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Cirencester
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Great Britain
Phone: +44-12 85-863 000
Fax: +44-12 85-863 003
info@boschrexroth.co.uk
www.boschrexroth.co.uk
Bosch Rexroth Corporation
Pneumatics
1953 Mercer road
Lexington, KY 40511-1021
USA
Phone: +1-859-254 80 31
Fax: +1-859-254 41 88
info@boschrexroth-us.com
www.boschrexroth-us.com
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Pneumatics
3426 Mainway Drive
Burlington, Ontario L7M 1A8
Canada
Tel: +1 905-335-5511
Fax. +1 905 335-4184
info@boschrexroth.ca
www.boschrexroth.ca
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Pneumatics
23 Iverseb Terrace
Christchurch
New Zealand
Tel. +64 (0011) 643 365 9591
Fax. +64 (0011) 643 358 9703
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Head Office
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Australia
Tel. +61 (2) 9831-7788
Fax. +61 (2) 9831-5553
rexeng@rexroth.com.au
www.boschrexroth.com.au
006-03-07
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specifications and other informations
set forth in it, are the exclusive property
of Bosch Rexroth AG. Without
their consent it may not be reproduced