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<strong>MAN</strong> B&W 16.02<br />
Dual Fuel C<strong>on</strong>trol System<br />
General<br />
In additi<strong>on</strong> to the above a special dual fuel c<strong>on</strong>trol<br />
system <str<strong>on</strong>g>is</str<strong>on</strong>g> being developed to c<strong>on</strong>trol the dual�fuel<br />
operati<strong>on</strong> when the engine <str<strong>on</strong>g>is</str<strong>on</strong>g> operating <strong>on</strong> compressed<br />
gaseous fuels. See Fig. 16.02.01. The<br />
c<strong>on</strong>trol system <str<strong>on</strong>g>is</str<strong>on</strong>g> the glue that ties all the dual fuel<br />
parts in the internal and the external system together<br />
and makes the engine run in gas mode.<br />
As menti<strong>on</strong>ed earlier the system <str<strong>on</strong>g>is</str<strong>on</strong>g> designed as an<br />
add�<strong>on</strong> system to the original ME c<strong>on</strong>trol system.<br />
The c<strong>on</strong>sequence <str<strong>on</strong>g>is</str<strong>on</strong>g> that the Bridge panel, the<br />
Main Operating Panel (MOP) & the Local Operating<br />
Panel (LOP) will stay unchanged. All operati<strong>on</strong>s<br />
in gas mode are therefore performed from<br />
the engine room al<strong>on</strong>e.<br />
When the dual fuel c<strong>on</strong>trol system <str<strong>on</strong>g>is</str<strong>on</strong>g> running the<br />
ex<str<strong>on</strong>g>is</str<strong>on</strong>g>ting ME c<strong>on</strong>trol and alarm system will stay in<br />
full operati<strong>on</strong>.<br />
Mainly for hardware reas<strong>on</strong>s the c<strong>on</strong>trol of the<br />
dual fuel operati<strong>on</strong> <str<strong>on</strong>g>is</str<strong>on</strong>g> divided into:<br />
• Plant c<strong>on</strong>trol<br />
• Fuel c<strong>on</strong>trol<br />
• Safety C<strong>on</strong>trol<br />
Plant c<strong>on</strong>trol<br />
The task of the plant c<strong>on</strong>trol <str<strong>on</strong>g>is</str<strong>on</strong>g> to handle the<br />
switch between the two stable states:<br />
• Gas Safe C<strong>on</strong>diti<strong>on</strong> State ( HFO <strong>on</strong>ly)<br />
• Dual�Fuel State<br />
The plant c<strong>on</strong>trol can operate all the fuel gas<br />
equipment shown in Fig. 1.06.01. For the plant<br />
c<strong>on</strong>trol to operate it <str<strong>on</strong>g>is</str<strong>on</strong>g> required that the Safety<br />
C<strong>on</strong>trol allows it to work otherw<str<strong>on</strong>g>is</str<strong>on</strong>g>e the Safety<br />
C<strong>on</strong>trol will overrule and return to a Gas Safe<br />
C<strong>on</strong>diti<strong>on</strong>.<br />
Fuel c<strong>on</strong>trol<br />
The task of the fuel c<strong>on</strong>trol <str<strong>on</strong>g>is</str<strong>on</strong>g> to determine the fuel<br />
gas index and the pilot oil index when running in<br />
the three different modes shown in Fig. 16.01.01.<br />
Safety c<strong>on</strong>trol<br />
The task of the safety system <str<strong>on</strong>g>is</str<strong>on</strong>g> to m<strong>on</strong>itor:<br />
Page 1 of 4<br />
• all fuel gas equipment and the related auxiliary<br />
equipment<br />
• the ex<str<strong>on</strong>g>is</str<strong>on</strong>g>ting shut down signal from the ME safety<br />
system.<br />
• the cylinder c<strong>on</strong>diti<strong>on</strong> for being in a c<strong>on</strong>diti<strong>on</strong><br />
allowing fuel gas to be injected.<br />
If <strong>on</strong>e of the above menti<strong>on</strong>ed failures <str<strong>on</strong>g>is</str<strong>on</strong>g> detected<br />
then the Safety C<strong>on</strong>trol releases the fuel gas Shut<br />
Down sequence below:<br />
The Shut down valve V4 and the master valve V1<br />
will be closed. The ELGI valves will be d<str<strong>on</strong>g>is</str<strong>on</strong>g>abled.<br />
The fuel gas will be blow out by opening valve V2<br />
and finally the gas pipe system will be purged with<br />
inert gas. See also Fig. 7.00.01.<br />
Architecture of the Dual Fuel C<strong>on</strong>trol<br />
System<br />
Dual Fuel running <str<strong>on</strong>g>is</str<strong>on</strong>g> not essential for the manoeuvrability<br />
of the ship as the engine will c<strong>on</strong>tinue<br />
to run <strong>on</strong> fuel oil if an unintended fuel gas stop<br />
occurs. The two fundamental architectural and<br />
design demands of the fuel gas Equipment are, in<br />
order of priority:<br />
• Safety to pers<strong>on</strong>nel must be at least <strong>on</strong> the<br />
same level as for a c<strong>on</strong>venti<strong>on</strong>al diesel engine<br />
• A fault in the Dual Fuel equipment must cause<br />
stop of gas operati<strong>on</strong> and change over to Gas<br />
Safe C<strong>on</strong>diti<strong>on</strong>.<br />
Which to some extent complement each other.<br />
The Dual Fuel C<strong>on</strong>trol System <str<strong>on</strong>g>is</str<strong>on</strong>g> designed to ‘fail<br />
to safe c<strong>on</strong>diti<strong>on</strong>’. See Fig. 16.02.02. All failures<br />
detected during fuel gas running and failures of<br />
the c<strong>on</strong>trol system itself will result in a fuel gas<br />
Stop / Shut Down and change over to fuel operati<strong>on</strong>.<br />
Followed by blow out and purging of high<br />
pressure fuel gas pipes which releases all gas<br />
from the entire gas supply system.<br />
<strong>MAN</strong> B&W ME/ME-C/ME-B/-GI engines 198 50 61-9.1<br />
<strong>MAN</strong> <strong>Diesel</strong>