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Jerr-Dan 19 or 21 Aluminum Removable Rail - Twin State Equipment

Jerr-Dan 19 or 21 Aluminum Removable Rail - Twin State Equipment

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Features to Meet<br />

Your Specific Needs.<br />

The Hydraulic<br />

Reservoir can be<br />

mounted on either<br />

side and includes a<br />

sight/temperature<br />

gauge plus internal<br />

baffles to increase<br />

fluid cooling, and<br />

supply/return fluid<br />

filtration.<br />

“On-Demand”<br />

Remote Throttle<br />

is available with<br />

<strong>Jerr</strong>-<strong>Dan</strong> “Spec’d”<br />

International<br />

truck chassis<br />

and automatically<br />

increases engine<br />

speed when a<br />

carrier hydraulic<br />

function PTO is<br />

operated.<br />

Customize your<br />

Carrier f<strong>or</strong> St<strong>or</strong>age<br />

Space: Select either<br />

two large, water<br />

resistant, double<br />

safety latch<br />

toolboxes; one large<br />

toolbox and st<strong>or</strong>age<br />

basket <strong>or</strong> just one<br />

toolbox. All st<strong>or</strong>age<br />

options are mounted<br />

independently to the<br />

truck frame f<strong>or</strong> easy<br />

on/off installation.<br />

A pair of Stainless<br />

Steel Quarter<br />

Fenders looks<br />

great and helps<br />

keep road debris<br />

from the chassis.<br />

Polished Cast <strong>Aluminum</strong> control levers and<br />

illuminated control station put you in control,<br />

day <strong>or</strong> night. Optional two-function remote<br />

controller available f<strong>or</strong> winching functions.<br />

<strong>Jerr</strong>-<strong>Dan</strong> “Spec’d” International Truck Chassis<br />

6-Function In-Dash Switch Panel<br />

Add a set of<br />

Stainless<br />

Steel Wheel<br />

Simulat<strong>or</strong>s to<br />

make your<br />

carrier really<br />

stand out.<br />

A <strong>Jerr</strong>-<strong>Dan</strong> 3 <strong>or</strong> 5-Function In-Dash Switch<br />

Panel is Available (shown installed in a GM dash).<br />

The <strong>Jerr</strong>-<strong>Dan</strong> panel can also be mounted underdash as well (not shown).


Deck<br />

PIONEER Series<br />

<strong>Aluminum</strong> Carriers<br />

Fixed <strong>Rail</strong>, Dual Angle, <strong>Removable</strong> <strong>Rail</strong><br />

• Capacity<br />

• Winch Line Pull<br />

• Width<br />

• Length<br />

• Deck Material, includes STEELBEAM Technology<br />

Fixed <strong>Rail</strong><br />

10,000 lbs.<br />

8,000 lbs.<br />

96”,102”<br />

<strong>19</strong>’, 20’, <strong>21</strong>’<br />

Interlocking <strong>Aluminum</strong> Panels<br />

SPECIFICATIONS<br />

Dual Angle<br />

10,000 lbs.<br />

8,000 lbs.<br />

96”,102”<br />

<strong>19</strong>’, 20’, <strong>21</strong>’<br />

Interlocking <strong>Aluminum</strong> Panels<br />

<strong>Removable</strong> <strong>Rail</strong><br />

10,000 lbs.<br />

8,000 lbs.<br />

96”,102”<br />

<strong>19</strong>’, 20’, <strong>21</strong>’<br />

Interlocking <strong>Aluminum</strong> Panels<br />

Cab to<br />

Axle<br />

• Deck Lengths (most popular shown*)<br />

<strong>19</strong>’<br />

20’<br />

<strong>21</strong>’<br />

Required CA’s<br />

120” , 124” , 126”<br />

138”<br />

144” , 150”<br />

Required CA’s<br />

120” , 124” , 126”<br />

138”<br />

144” , 150”<br />

Required CA’s<br />

120” , 124” , 126”<br />

138”<br />

144” , 150”<br />

Standard <strong>Equipment</strong><br />

• Standard Deck Mounted Steel Headboard<br />

• 8,000 lb. Hi-Speed W<strong>or</strong>m Gear Winch with Remote Free Spool<br />

• Fixed Angle Deck <strong>Rail</strong>s<br />

• Dual Angle Deck w/ Fixed <strong>Rail</strong>s<br />

• Polished <strong>Removable</strong> Angle <strong>Rail</strong>s<br />

• Two Keyslots Front of Deck, Two Mid-Deck, Four At Rear<br />

• FMVSS Light Group with Wiring Harness and Packard ® Weather Pack Connect<strong>or</strong>s<br />

• Two Chain & Binder Trays<br />

• Hydraulic Counter Balance Dual Locking Valve on Tilt Function<br />

• Dual Lighted Control Stations<br />

• Built in Safety Chain St<strong>or</strong>age Pockets<br />

• V-Chain w/Cluster Hooks<br />

• Tie Down Chains & Strap Package<br />

• BIC, No-Lube Tubular Steel Subframe<br />

• Replaceable “Ultra-Life” Polymer No-Grease Slide Pad System<br />

• Heavy Duty Deck Lock / Hold-Down<br />

• Subframe Paint Finish - Black<br />

• Mudflaps<br />

• Abrasion Resistant / Thermal Resistant Hydraulic Hoses<br />

• Chrome Plated Cylinder Rods<br />

• Direct Mount Pump & Cable Shift PTO w/ Warning Light<br />

OPTIONAL EQUIPMENT (all models)<br />

Winch Headboard Deck<br />

Chassis Stabilizer Toolbox Tie-Down<br />

• <strong>Removable</strong> Steel Tublar <strong>Rail</strong>s (<strong>Removable</strong> <strong>Rail</strong> Deck Only)<br />

• Deluxe Headboard (All Models)<br />

• 8,000 lb. Planetary Winch w/ Remote Free Spool (in lieu of W<strong>or</strong>m Gear)<br />

• 10,000 lb. High Speed W<strong>or</strong>m Gear Winch w/ Remote Free Spool<br />

(in lieu of 8,000 lb. W<strong>or</strong>m Gear)<br />

• Wireless Remote f<strong>or</strong> Winching Function<br />

• Cable Roller Guide / Tensioner Plate<br />

• Various Ass<strong>or</strong>tment of D-ring Combinations available<br />

• Various Ass<strong>or</strong>tment of Keyslot Combinations available<br />

• 36” long / 48” long / 60” long x 18” wide x 18” deep Toolboxes w/<br />

Stainless Steel Do<strong>or</strong> & Mounting Brackets (Pair)<br />

• Galvanized Steel Toolbox Shelf<br />

• 29” Long St<strong>or</strong>age Basket (15” wide x <strong>19</strong>” deep / 24” wide x <strong>19</strong>” deep) w/<br />

Mounting Brackets<br />

• Hydraulic Rear Dock Stabilizer<br />

• Hydraulic Rear Dock Stabilizer w/ Reese <strong>or</strong> Pintle Hitches<br />

• Required Chassis GVWR (w/ Towing Option)<br />

• Required Chassis RGAWR (w/ Towing Option)<br />

• RBM (Total Both <strong>Rail</strong>s Combined)<br />

RECOMMENDED CHASSIS REQUIREMENTS<br />

PTO<br />

Towing<br />

Lighting<br />

Miscellaneous<br />

• Lectra Shift PTO<br />

• Air Shift PTO<br />

• Clutch Shift PTO<br />

• Wheellifts - Includes Receptacle f<strong>or</strong> Rear Towlights &<br />

Safety Chains w/ St<strong>or</strong>age Pockets<br />

- 3,000 lb. Capacities IRL<br />

- 3,000 lb. Capacities ZOD<br />

- T37 Pivoting Wheel Grid<br />

• Towbars - 3,500 lb. Capacity<br />

• Tow Hitches<br />

- Various Ball Hitch Configurations / Capacities Available<br />

- Reese and Pintle Hitch Configurations / Capacities Available<br />

• Emergency Light Package (Rotat<strong>or</strong> <strong>or</strong> Strobe Federal Signal Jet Series)<br />

• LED Light Package<br />

• Rubber W<strong>or</strong>k Lights @ Rear of Truck<br />

• Magnetic Tow Light Kit<br />

• W<strong>or</strong>k Lights @ Winch/Headboard<br />

• Stainless Steel Wheel Simulat<strong>or</strong>s<br />

• Stainless Steel Quarter Fenders<br />

• Stainless Steel Cover Plate f<strong>or</strong> St<strong>or</strong>age Basket<br />

• Jumpstart Kit<br />

Fixed <strong>Rail</strong><br />

<strong>19</strong>,500 lbs.<br />

13,500 lbs.<br />

1,000,000 in.-lbs.<br />

Dual Angle<br />

<strong>19</strong>,500 lbs.<br />

13,500 lbs.<br />

1,000,000 in.-lbs.<br />

<strong>Removable</strong> <strong>Rail</strong><br />

<strong>19</strong>,500 lbs.<br />

13,500 lbs.<br />

1,000,000 in.-lbs.<br />

* Winch gearbox and underlift L-arm release pins require occasional lubrication.<br />

The Tow Rating of your recovery equipment is limited by the GAWR’s (Gross Axle Weight Ratings); the GVWR (Gross Vehicle<br />

Weight Rating) and the GCWR (Gross Combination Weight Rating) of your recovery vehicle as established by the final stage<br />

manufacturer. Specifically, the total weight of all loads, (cars,SUV’s, pickups, etc.) placed on the recovery equipment including<br />

it’s wheel lift PLUS the actual empty weight of the recovery equipment including driver, passengers, fuel, tools and<br />

miscellaneous equipment MUST NOT exceed any GAWR’s, the GVWR n<strong>or</strong> the GCWR of your recovery equipment.<br />

Patents: 5,782,596 & 5,839,775 and Other Patents Pending<br />

The load-carrying capacity of any truck is determined by the GVWR of the cab chassis. It is imp<strong>or</strong>tant that you determine that<br />

your truck has satisfact<strong>or</strong>y carrying capacity and axle ratings f<strong>or</strong> your specific application. <strong>Jerr</strong>-<strong>Dan</strong>’s® auth<strong>or</strong>ized sales<br />

representatives are available to assist you in this regard. Specifications subject to change without pri<strong>or</strong> notification. Some<br />

equipment shown may be optional.<br />

06/04 MKT-00002<br />

1080 Hykes Road•Greencastle, PA 17225<br />

1-800-926-9666<br />

www.jerr-dan.com


PIONEER Series<br />

<strong>Aluminum</strong> Carriers<br />

Fixed <strong>Rail</strong>, Dual Angle, <strong>Removable</strong> <strong>Rail</strong><br />

Fixed <strong>Rail</strong><br />

Dual Angle<br />

<strong>Removable</strong> <strong>Rail</strong><br />

Some <strong>Equipment</strong> Shown May Be Optional


PIONEER Series<br />

<strong>Aluminum</strong> Carriers<br />

Fixed <strong>Rail</strong>, Dual Angle,<br />

<strong>Removable</strong> <strong>Rail</strong><br />

Fixed <strong>Rail</strong><br />

<strong>Jerr</strong>-<strong>Dan</strong>’s PIONEER <strong>Aluminum</strong><br />

Carrier Series offers you the weight<br />

savings and c<strong>or</strong>rosion resistance of<br />

aluminum construction but with the<br />

strength of steel with its STEELBEAM<br />

construction technology. Hi-luster<br />

polished rails make this Series the best<br />

looking carrier on the market today!<br />

• Deck Capacity: 10,000 lbs<br />

• Deck Lengths: <strong>19</strong>’, 20’, <strong>21</strong>’<br />

• Deck Widths: 96” (95” Inside Deck Width) & 102”<br />

• Polished Fixed Side <strong>Rail</strong>s w/ Natural Deck Finish<br />

• Replaces Both Vect<strong>or</strong> and Elite Models<br />

PIONEER Carrier Approach Tip Wear Strip-<br />

<strong>Aluminum</strong> approach tips can wear out, but NOT<br />

with an exclusive stainless steel approach tip<br />

wear strip included on all PIONEER carriers.<br />

Dual Angle<br />

STEELBEAM Technology-<br />

Hot dipped galvanized steel<br />

longitudinal beams [circled<br />

in red] supp<strong>or</strong>t the entire<br />

length of the PIONEER<br />

aluminum deck and securely<br />

joins both aluminum and<br />

steel f<strong>or</strong> a lightweight and<br />

long-life structure.<br />

• Deck Capacity: 10,000 lbs<br />

• Deck Lengths: <strong>19</strong>’, 20’, <strong>21</strong>’<br />

• Deck Widths:96” (95” Inside Deck Width) & 102”<br />

• Polished Fixed Side <strong>Rail</strong>s w/ Natural Deck Finish<br />

• Replaces Stingray Models<br />

• The “Choice” f<strong>or</strong> Low Ground Clearance Vehicles<br />

<strong>Removable</strong> <strong>Rail</strong><br />

8 Keyslots are positioned<br />

along the deck f<strong>or</strong><br />

maximum operat<strong>or</strong><br />

tie-down flexibility.<br />

PIONEER Carrier<br />

Mid-Deck Keyslots -<br />

Need m<strong>or</strong>e tie-down<br />

flexibility? Mid-Deck<br />

keyslots are standard thanks<br />

to a greatly strengthened<br />

deck structure.<br />

• Deck Capacity: 10,000 lbs<br />

• Deck Lengths: <strong>19</strong>’, 20’, <strong>21</strong>’<br />

• Deck Widths: 96” (95” Inside Deck Width) & 102”<br />

• <strong>Removable</strong> Polished <strong>Aluminum</strong> Angle <strong>Rail</strong>s <strong>or</strong><br />

Optional <strong>Removable</strong> Steel Tubular <strong>Rail</strong>s<br />

• Natural Deck Finish<br />

New PIONEER Carrier Deck Extrusions - Provide a<br />

very rigid deck surface and inc<strong>or</strong>p<strong>or</strong>ates a revised<br />

tread pattern to improve deck surface traction.


The B.I.C. tailboard<br />

assembly inc<strong>or</strong>p<strong>or</strong>ates<br />

chain st<strong>or</strong>age pockets,<br />

anti-theft L-arm st<strong>or</strong>age<br />

receptacles, and adjustable<br />

tilt stabilizer bumpers.<br />

Optional LED Light Package shown<br />

with optional rear hook-up lights.<br />

All <strong>Jerr</strong>-<strong>Dan</strong><br />

standard-duty<br />

carriers feature<br />

PTO’s with<br />

Direct Mount<br />

Pump.<br />

The optional ZOD (Zero-Degree) Underlift provides maximum<br />

clearance to towed vehicles regardless of ground profile.<br />

Heavy Duty reinf<strong>or</strong>ced front Holddown Bracket<br />

The combination Roller Guide and Cable Tensioner<br />

helps the cable wrap evenly on the winch spool to<br />

prevent bird-nesting problems which is detrimental<br />

to cable life and perf<strong>or</strong>mance. Winch mounted<br />

w<strong>or</strong>k lights shown here are also available.<br />

The Free Spool Release<br />

is accessible with the<br />

deck in any position.<br />

IRL Cylinders have hydraulic<br />

locking valves f<strong>or</strong> safe transp<strong>or</strong>ting.<br />

Dual Tilt<br />

Counter-Balance<br />

Valves keep your<br />

deck angle right<br />

where you want it.<br />

The stylish f<strong>or</strong>med<br />

Headboard is deck<br />

<strong>or</strong> frame mounted<br />

and available with<br />

Jet Stream light<br />

bar complete with<br />

your choice of<br />

rotat<strong>or</strong> <strong>or</strong> strobe<br />

lights. The<br />

optional deluxe<br />

headboard shown<br />

here features a<br />

protective screen<br />

over the window<br />

opening.<br />

Flexible Hose<br />

Tracking<br />

System<br />

supp<strong>or</strong>ts and<br />

protects the<br />

wiring harness<br />

and hydraulic<br />

hoses throughout<br />

the entire<br />

movement<br />

of the deck.


Setting the Standard<br />

f<strong>or</strong> Advanced Subframe<br />

Technology<br />

Every Pivoting Connection on Today’s <strong>Jerr</strong>-<strong>Dan</strong> Best-In-Class<br />

Subframe Utilizes a Greaseless Bushing and Pin Design.<br />

The Heart of <strong>Jerr</strong>-<strong>Dan</strong>‘s<br />

Carrier System is<br />

the Subframe. Every<br />

Moving Joint Location is<br />

Shown Here.<br />

Ultra Life<br />

Slide Pads*<br />

Tilt Cylinder<br />

Pivots<br />

Subframe<br />

Pivots<br />

IRL Cylinder<br />

Pivots<br />

IRL Strut Arm and<br />

Adjustable Link Pivots<br />

Ball Hitch Angle<br />

available f<strong>or</strong><br />

wheel lift option.<br />

The 2 3/4” diameter heat treated steel<br />

Cross-Bar Pivot Pin is the largest<br />

and most durable in the industry.<br />

Wheellift Crossbar<br />

Pivot<br />

All <strong>Jerr</strong>-<strong>Dan</strong> Underlifts are equipped with standard<br />

L-arms <strong>or</strong> with optional T-37 pivoting grid arms.<br />

(L-Arm quick release pins require occasional lubrication)<br />

*Requires a light coating of clean<br />

hydraulic <strong>or</strong> mot<strong>or</strong> oil on slide<br />

pad contact surfaces ONCE<br />

bef<strong>or</strong>e initial operation.

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