OIL SEPARATORS LIGHT FLOWS
OIL SEPARATORS LIGHT FLOWS
OIL SEPARATORS LIGHT FLOWS
Transform your PDFs into Flipbooks and boost your revenue!
Leverage SEO-optimized Flipbooks, powerful backlinks, and multimedia content to professionally showcase your products and significantly increase your reach.
<strong>OIL</strong> <strong>SEPARATORS</strong> <strong>LIGHT</strong> <strong>FLOWS</strong><br />
Oil separators in HDPE<br />
Light flows 1,5 > 20 l/sec<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
BIOCO<br />
CLASSES<br />
TANK<br />
MATERIAL<br />
TEST<br />
CONFORMITY<br />
CHOOSE<br />
ROTOMOUL.<br />
INTRO<br />
❙ PRE-TREATMENT ❙ 2008<br />
1
INTRO<br />
ROTOMOUL.<br />
Oil separators<br />
EN858-1<br />
TANK<br />
TEST CONFORMITY CHOOSE CLASSES<br />
◢◢Requirements<br />
An oil separator is designed to catch the source of pollutants<br />
carried by run-off waters.<br />
We offer a wide range of oil separators conform to standards<br />
EN 858-1.<br />
◢◢Fields of application<br />
According to current rules, the oil separators have to be used<br />
for the pre-treatment of surface waters carrying hydrocarbons,<br />
for example:<br />
▢▢ To treat waters stemming from industrial<br />
processes, from the washing of vehicles, from<br />
the cleaning of oil coated elements.<br />
▢▢ To treat rainy waters (drainage waters)<br />
contaminated by the oil resulting from waterproof<br />
zones (car parks, roads, factories, …).<br />
▢▢ To hold wide-spread light liquids and to protect<br />
the surrounding zone (gas stations)<br />
◢◢Advices<br />
1. The rule becomes more and more strict as regards the<br />
quantity of hydrocarbons rejected in natural environment.<br />
It is the reason why we advise to rather use devices<br />
provided with a coalescing filter which assures a<br />
hydrocarbon discharge lower than 5 mg/l.<br />
2. The good working of the separator imposes a sludge<br />
trap large enough for allowing the settling of muds (see<br />
following page).<br />
3. The installation of the separator will largely be facilitated<br />
if the level of water has been correctly measured.<br />
We propose, for that purpose, fixed or adjustable extension<br />
shafts which allow to position the device without<br />
problem.<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
BIOCO<br />
MATERIAL<br />
2<br />
❙ PRE-TREATMENT ❙ 2008
HDPE manufacturing • Rotomoulding<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
INTRO<br />
CLASSES<br />
CHOOSE<br />
MATERIAL<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
BIOCO<br />
TANK<br />
TEST<br />
CONFORMITY<br />
ROTOMOUL.<br />
Our brand new rotomoulding unit - fully automated and<br />
computerized - meets our requirements to produce<br />
higher quality devices.<br />
The whole procedure: conception - manufacturing<br />
-assembling will soon be certified ISO 9001.<br />
◢◢Quality control<br />
The elaboration of our separators has been set up in colaboration<br />
with our research centre CEWAC. They are subject to<br />
numerous tests in order to focus on a hightly efficient and innovative<br />
product. REGULAR LAB TESTS are made regarding<br />
to offer the end-user a high performance product.<br />
❙ PRE-TREATMENT ❙ 2008<br />
3
INTRO<br />
Classes of separators<br />
CLASSES<br />
CHOOSE<br />
CONFORMITY<br />
TEST<br />
TANK<br />
MATERIAL<br />
BIOCO<br />
NEUTRAL.<br />
Tanks<br />
OPERATION<br />
ALARM<br />
TECHNICAL<br />
specification<br />
ROTOMOUL.<br />
◢◢There are 2 classes of separators:<br />
▢ ▢ Class 1: with coalescing filter<br />
Residual content lower than 5 mg/l according to essay standard EN 858.<br />
▢▢ Class 2: without coalescing filter<br />
Residual content lower than 100 mg/l according to essay standard EN 858.<br />
ACCESSORIES<br />
INSTALLATION<br />
Choice of the treatment<br />
◢ ◢1. Total treatment<br />
(device without by-pass storm overflow)<br />
Installation straight on the net<br />
For large surfaces with risk of accidental<br />
pollution.<br />
Example : hydrocarbons storage areas,<br />
fuel distribution centers.<br />
Installation right after the storm basin<br />
with flow regulator<br />
with risk of accidental pollution.<br />
The basin requires a lot of space.<br />
◢ ◢2. Partial treatment<br />
(device with by-pass storm overflow)<br />
Installation straight on the net,<br />
with by-pass device in the separator<br />
For large surfaces with risk of accidental<br />
limited pollution.<br />
Example: parking areas, roads.<br />
Installation in by-pass on the net,<br />
with by-pass device upstream the separator<br />
For very large surfaces and on an existing net.<br />
4<br />
❙ PRE-TREATMENT ❙ 2008
How to choose your device<br />
ROTOMOUL.<br />
INTRO<br />
The choice of an oil separator is often related to specific constraints of the considered case. We<br />
give hereafter a summary of the criteria which can help to dimension the separator. As you can<br />
easily understand, these tables do not consider the particular cases which can arise: please take<br />
contact with our offices in case of doubt.<br />
CLASSES<br />
◢◢Parameters<br />
▢▢ peak flow<br />
▢▢ polluted load to treat<br />
▢▢ density of the hydrocarbons<br />
▢▢ compulsory output level<br />
▢▢ surface to be treated (covered and/or uncovered)<br />
▢▢ implantation site (load class of the lids).<br />
CHOOSE<br />
CONFORMITY<br />
TEST<br />
◢◢Covered surfaces<br />
In case of covered surfaces, rejected waters primarily come<br />
from cleaning. The flow rate of the device will thus be calculated<br />
according to the number of taps, heads, and all the<br />
hydrocarbon rejects. For covered carparks, the table opposite<br />
gives the size of the device according to the surface.<br />
Surface parking<br />
m 2<br />
1 to 500 1,5<br />
501 to 1500 3<br />
1501 to 3000 6<br />
3001 to 5000 10<br />
5001 to 8000 15<br />
8001 to 15000 20<br />
For larger surfaces, please contact us.<br />
Flow<br />
l/sec<br />
◢◢Uncovered surfaces<br />
The flow is directly related to the pluviometry, to the surface<br />
of the catchment area and to the slope of the network.<br />
▢▢ Separator without by-pass<br />
For areas smaller than 1.400 m 2 , you’ll find in the table opposite<br />
the flow rate and the type of separator taking into account<br />
a pluviometry of 150 l/ha/sec. In this case the device treats<br />
the totality of the incoming flow.<br />
▢▢ Separator with by-pass<br />
In this case the device treats ± 1/3 of the total incoming flow,<br />
it allows to absorb an important flow in the event of storm, it<br />
is especially adapted to treat water from uncovered carparks.<br />
We strongly disadvise the use of an oil separator with by-pass<br />
in an area where hydrocarbon is stored.<br />
Surface<br />
m 2<br />
Without by-pass<br />
Flow<br />
l/sec<br />
1 to 100 1,5<br />
101 to 200 3 1 to 600 3<br />
201 to 400 6 601 to 1200 6<br />
401 to 670 10 1201 to 2000 10<br />
671 to 1000 15 2001 to 3000 15<br />
1001 to 1400 20 3001 to 4200 20<br />
For larger surfaces, please contact us.<br />
Surface<br />
m 2<br />
With by-pass<br />
Flow<br />
l/sec<br />
TANK<br />
MATERIAL<br />
BIOCO<br />
OPERATION<br />
ALARM<br />
ACCESSORIES<br />
INSTALLATION<br />
TECHNICAL<br />
specification<br />
Caution:<br />
For the “Large Flows” separators (larger than 20 l/s) it is<br />
advised to take into account the return 10 years formula.<br />
Please contact us for calculations of flows.<br />
NEUTRAL.<br />
Tanks<br />
❙ PRE-TREATMENT ❙ 2008<br />
5
INTRO<br />
ROTOMOUL.<br />
Conformity oil separators<br />
Tests made in keeping with standards EN858 (DIN 1999)<br />
Results between 0,16 and 2,2 mg<br />
EN858-1<br />
TEST CONFORMITY CHOOSE CLASSES<br />
EN858<br />
Débit<br />
NS<br />
Cl.<br />
Type<br />
PARC INDUS. DES HAUTS-SARTS • B-4040 HERSTAL • BELGIUM<br />
TEL +32 (0)4.256.56.10 • FAX +32 (0)4.256.56.19 • www.collinet.eu<br />
1,5<br />
1<br />
Capacité séparateur<br />
Capacité débourbeur<br />
Capacité stockage<br />
Epaisseur couche<br />
Année de fabrication<br />
L/S Ref.<br />
Séparateur hydrocarbures •Oil separator<br />
850 l<br />
150 l<br />
223 l<br />
180 mm<br />
2008<br />
SKPE1,5/150<br />
# Série<br />
Serial # 3930<br />
Capacity separator<br />
Capacity sludge trap<br />
Storage hydrocarbons<br />
Thickness layer<br />
hydrocarbons<br />
Manufacturing year<br />
Identification plate affixed inside and outside each device.<br />
EC declaration of conformity<br />
We hereby guarantee and declare that the CE marked product, SEPARATOR, fulfils the applicable<br />
provisions of the Directive 89/106/EEC concerning separator system for light liquids as<br />
well as the European norme EN 858-1 “Separator systems for light liquids (e.g. oil and petrol).<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
BIOCO<br />
MATERIAL<br />
TANK<br />
Principles of product design, performance and testing, marking and quality control”.<br />
This certificate is valid for all devices described here above and bearing the CE marking originating<br />
from the following sites: COLLINET Assainissement s.a., Herstal, Belgium and for an<br />
undetermined period of time.<br />
INSTALLATION<br />
Place and date of issue Signature of an authorised person<br />
Herstal, 11/09/2006 Mr Pierre ANDRE<br />
TECHNICAL<br />
specification<br />
Administrateur Délégué<br />
NEUTRAL.<br />
Tanks<br />
P.I. Hauts-Sarts ❙ B-4040 Herstal ❙ BELGIUM ❙ +32.4.256.56.10 ❙ +32.4.256.56.19l ❙ TVA BE 0432.172.909<br />
export@collinet.eu ❙ www.collinet.eu<br />
6<br />
❙ PRE-TREATMENT ❙ 2008
Tests reports<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
INTRO<br />
BIOCO<br />
MATERIAL<br />
TANK<br />
TEST<br />
CONFORMITY<br />
CHOOSE<br />
CLASSES<br />
ROTOMOUL.<br />
❙ PRE-TREATMENT ❙ 2008<br />
7
INTRO<br />
The tank<br />
CLASSES<br />
ROTOMOUL.<br />
3<br />
1<br />
Coalescing filter<br />
CHOOSE<br />
4<br />
CONFORMITY<br />
2<br />
TANK<br />
TEST<br />
Hydrocarbons output<br />
< 5 mg/l<br />
MATERIAL<br />
BIOCO<br />
OPERATION<br />
ALARM<br />
ACCESSORIES<br />
INSTALLATION<br />
5<br />
8<br />
6<br />
◢◢Advantages<br />
1. High mecanical resistance: tank in HDPE round<br />
shaped. Wall thickness between 8 and 12 mm.<br />
2. In and outlets in HDPE adaptable to PVC.<br />
3. Round extension shafts Ø 630 mm: easier to inspect.<br />
One single cover for all sizes of separators.<br />
4. Sludge trap really proportionned according to<br />
standards EN858-1.<br />
5. Filter is easily removable from the outside (without<br />
entering the separator). Greater ease of handling<br />
thanks to frame and handle in stainless steel.<br />
Hydrocarbons have a longer way inside<br />
the separator: filter is off-centered.<br />
Hydrocarbons rejects < 5 mg/l.<br />
6. “Intelligent” patented float: no human interference for<br />
filling operation. Float with low water inlet:<br />
better output (patent 2002/0538).<br />
7. Waterproof guarantee: no outer screws<br />
(internal screws thanks to inserts).<br />
8. Pre set-up of the sampling unit (option).<br />
9. Handles.<br />
10. Lifting eye bolt.<br />
TECHNICAL<br />
specification<br />
10<br />
NEUTRAL.<br />
Tanks<br />
“Intelligent„ float<br />
8<br />
❙ PRE-TREATMENT ❙ 2008
Material<br />
INTRO<br />
◢◢Raw material<br />
▢ ▢ Unrecycled High Density Polyethylene<br />
▢▢ Stabilised UV<br />
3<br />
▢▢<br />
Density: 0,935 gr/cm<br />
▢▢ Internal parts in HDPE or Stainless Steel Aisi 304L.<br />
Entirely corrosion resistant.<br />
◢◢Advantages of polyethylene<br />
▢ ▢ Lightweight > minimum transport<br />
fees and simplified placing.<br />
▢▢<br />
Polyethylene is highly resistant to chemical stuff,<br />
especially oil, detergent, grease, fuel, …<br />
▢▢<br />
HDPE is resistant to salt and alkaline solutions<br />
as well as to microbial corrosion.<br />
▢▢<br />
Very good standing in time.<br />
▢▢<br />
Tank is being produced in one work step ( mono tank).<br />
▢▢<br />
Does not freeze.<br />
▢▢<br />
Resistance up to 60°C.<br />
▢▢<br />
Possibility to be installed in a carriage zone.<br />
▢ ▢ Easy to connect: HDPE in & outlets that adapts to PVC.<br />
TEST CONFORMITY CHOOSE CLASSES ROTOMOUL.<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
ACCESSORIES<br />
ALARM<br />
OPERATION<br />
BIOCO<br />
MATERIAL<br />
TANK<br />
❙ PRE-TREATMENT ❙ 2008<br />
9
INTRO<br />
The Bioco ® treatment<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
CLASSES<br />
INSTALLATION<br />
ALARM OPERATION BIOCO MATERIAL TANK<br />
ACCESSORIES<br />
TEST<br />
CONFORMITY<br />
CHOOSE<br />
ROTOMOUL.<br />
The Bioco ® treatment reduces your costs of waste management.<br />
Combined with the COLLINET ® separators,<br />
is a new treatment conceived to degrade<br />
oils and hydrocarbons captive in the separators. It is a very effective system aiming at increasing<br />
the output of the separators.<br />
▢▢ Total degradation of oil and hydrocarbon residues.<br />
▢▢ Completely eliminate the reappearance<br />
of accumulated residues.<br />
▢▢ Increases the output of coalescence by<br />
improving quality of its waste.<br />
◢◢Thanks to its use<br />
▢▢ The maintenance actions of your separators<br />
will be largely spaced in time.<br />
▢▢ Therefore the costs of waste management<br />
will be strongly reduced.<br />
◢◢Advantages the product<br />
▢▢ Textile cover with special treatment.<br />
▢▢ Maximal capacity of oil and hydrocarbon absorption.<br />
▢▢ In order to avoid any risk of rupture, the mesh of the<br />
net is highly resistant to tension and deformation.<br />
®<br />
▢ ▢ Bioco is recommended for any type of oil separators<br />
with continuous or specific water reception.<br />
◢◢Simple installation<br />
▢▢ Place the bag at the precise spot where the water<br />
outcomes at the outlet side of the coalescing<br />
filter and hang it by means of the cord.<br />
▢▢ Once the end of the life cycle of the bacteria is reached,<br />
the Bioco ® bags have a great capacity of degradation<br />
and can be eliminated such as a common residue.<br />
▢▢ A 4 month period is necessary to transform more<br />
than 18 kg of oil and hydrocarbon into CO 2<br />
and H 2<br />
O.<br />
▢▢ It is recommended to put the bag in place after<br />
in-depth cleaning of the oil separator.<br />
▢▢ CERTIFICAT des analyses effectuées<br />
sur demande du client.<br />
▢▢ CERTIFICATE of the carried out tests<br />
upon customer’s request.<br />
10<br />
❙ PRE-TREATMENT ❙ 2008
Operation of oil separator with coalescing filter<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INTRO<br />
ALARM<br />
BIOCO<br />
MATERIAL<br />
TEST<br />
CHOOSE<br />
CONFORMITY<br />
CLASSES<br />
ROTOMOUL.<br />
Out<br />
Automatic obturator<br />
Coalescing filter<br />
TANK<br />
Antisplash-nozzie<br />
OPERATION<br />
Researches made to optimized the efficiency of the hydrocarbon separator led us to focus on this original implementation.<br />
The “forced” lengthening of the transit increases the output of the separator.<br />
ACCESSORIES<br />
INSTALLATION<br />
❙ PRE-TREATMENT ❙ 2008<br />
11
INTRO<br />
Level alarm<br />
CONFORMITY CHOOSE CLASSES ROTOMOUL.<br />
◢◢Hydrocarbon alarm in the separator: <strong>OIL</strong>SET-1000<br />
Control unit<br />
Hydrocarbons<br />
Water<br />
The level alarm <strong>OIL</strong>SET-1000 has especially<br />
been developed to detect an interface<br />
water/hydrocarbon in a separator.<br />
It signals the right moment to carry out<br />
the draining of the separator in order to<br />
avoid rejecting hydrocarbons in the sewers.<br />
The control unit and probe SET-DM3<br />
are in accordance with directive ATEX<br />
94/9/EC.<br />
Approved: II (1) G, [EEx ia] II C, VTT 04<br />
ATEX 031X.<br />
TEST<br />
Control unit<br />
TANK<br />
Hydrocarbons<br />
Water<br />
BIOCO<br />
MATERIAL<br />
◢◢Hydrocarbon/mud alarm equipped with 2 probes: SAND<strong>OIL</strong>SET-2000<br />
Box IP65 (175 x125 x 75mm)<br />
Connection with cable 3 x 0,5 mm 2<br />
OPERATION<br />
ALARM<br />
ACCESSORIES<br />
Mud<br />
Hydrocarbons<br />
Water<br />
Control unit<br />
Hydrocarbon/mud alarm fitted with 2<br />
probes : SAND<strong>OIL</strong>SET-2000<br />
One probe gives a signal when the layer of<br />
hydrocarbon has been reached. The other<br />
probe generates an alarm when the decanted<br />
sand or mud level arises between<br />
the two sensitive elements of the probe.<br />
Approved: II (1) G, [EEx ia] II C, VTT 04<br />
ATEX 031X<br />
INSTALLATION<br />
Control unit<br />
TECHNICAL<br />
specification<br />
Mud<br />
Hydrocarbons<br />
Water<br />
NEUTRAL.<br />
Tanks<br />
Box IP65 (175 x125 x 75mm)<br />
Connection with cable 3 x 0,5 mm 2<br />
12<br />
❙ PRE-TREATMENT ❙ 2008
Level alarm<br />
INTRO<br />
CLASSES<br />
CHOOSE<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
ACCESSORIES<br />
TANK<br />
ROTOMOUL.<br />
◢◢Mud/sand level alarm in the sludge trap: SANDSET-1000<br />
The SANDSET-1000 is a complete system which makes it possible to detect a decanted sand or mud level at the bottom of a<br />
tank. The ultrasound probe generates an alarm when the sand or mud level arises between the two sensitive elements of the<br />
probe.<br />
The probe does not require any calibration, nor particular maintenance. It only needs to be installed at the right level and to be<br />
set under tension. It is in conformity with directive ATEX 94/9/EC for a use in a potentially explosive atmosphere.<br />
Control unit<br />
CONFORMITY<br />
Water<br />
TEST<br />
Boue<br />
Control unit<br />
MATERIAL<br />
Mud<br />
Water<br />
BIOCO<br />
OPERATION<br />
◢◢Hydrocarbon alarm in the separator: SOLARSET<br />
Communication and warning system supplied with solar energy allowing to detect the hydrocarbon level and to send a SMS<br />
alert message.<br />
ALARM<br />
❙ PRE-TREATMENT ❙ 2008<br />
13
INTRO<br />
Accessories<br />
ROTOMOUL.<br />
For light flows<br />
CLASSES<br />
◢◢Extension shafts<br />
The whole range is equipped with a sole circular extension<br />
shaft. They can be stacked together (maximum 2) and can be<br />
adjusted by sections of 90 mm.<br />
90<br />
CHOOSE<br />
CONFORMITY<br />
Ref: RRR630<br />
Ø: 630 mm<br />
Weight: 14 kg<br />
Height 1 extension shaft: 360 mm<br />
Height 2 extension shafts: 720 mm<br />
TEST<br />
TANK<br />
MATERIAL<br />
◢◢PE Cover<br />
▢ ▢ Ref. E630<br />
▢ ▢ Load: classe A-15 kN<br />
▢ ▢ Weight: 10 kg<br />
▢ ▢ Ø: 630 mm<br />
▢▢ Screwed on the separator: 3 x M10<br />
▢▢ With waterproof seal<br />
▢▢ Adaptable with or without extension shaft<br />
Circular extension<br />
shaft Ø 630 mm<br />
BIOCO<br />
+ 30 mm<br />
OPERATION<br />
For light and large flows<br />
ALARM<br />
ACCESSORIES<br />
INSTALLATION<br />
◢◢Cast iron cover<br />
F600 D-400 62 610 850 x 850<br />
100<br />
Ref.<br />
Load<br />
class<br />
Weight<br />
kg<br />
Ø Opening<br />
mm<br />
Base<br />
mm<br />
TECHNICAL<br />
specification<br />
NEUTRAL.<br />
Tanks<br />
Ø 610<br />
14<br />
❙ PRE-TREATMENT ❙ 2008
Installation<br />
INTRO<br />
CLASSES<br />
TANK<br />
TEST CONFORMITY CHOOSE<br />
MATERIAL<br />
ROTOMOUL.<br />
Off-the-road placing<br />
1. The separator has to be buried.<br />
2. Place the separator horizontally<br />
at the bottom of the excavation<br />
(lean concrete).<br />
3. Connect in/outlet on the pipe.<br />
4. Connect ventilation Ø 50 mm.<br />
5. Place extension shaft (if necessary)<br />
and adjust it to the floor<br />
level.<br />
6. Fill up the separator with clear<br />
water. At the same time backfill<br />
with sand.<br />
7. If several extension shafts are<br />
needed, a self-holding slab has<br />
to be foreseen (thickness and<br />
reinforcement to be defined).<br />
Self holding slab<br />
(compulsory for 2<br />
stacked extension shafts)<br />
Back-filling<br />
Slab<br />
Stabilized sand<br />
In<br />
Trench bottom<br />
stabilized<br />
Ventilation Dn 50<br />
PE Covers<br />
Out<br />
BIOCO<br />
In carriage zone placing<br />
1. The separator has to be buried.<br />
2. Place the separator horizontally<br />
at the bottom of the excavation<br />
(lean concrete).<br />
3. Connect in/outlet on the pipe.<br />
4. Connect ventilation Ø 50 mm.<br />
5. Place extension shaft (if necessary)<br />
and adjust it to the floor<br />
level.<br />
6. Fill up the separator with clear<br />
water. At the same time backfill<br />
with sand.<br />
7. In case of placing underneath<br />
road traffic, separators have<br />
to be convered with cast iron<br />
covers (class D-400 kN). The<br />
covers will be sealed in the selfholding<br />
concrete slab, which<br />
will be supported by the edge of<br />
the excavation (thickness and<br />
reinforcement to be defined).<br />
Self holding<br />
slab<br />
Lean concrete<br />
In<br />
Trench bottom<br />
stabilized (sand or<br />
stabilized sans)<br />
Tarmac<br />
Ventilation Dn 50<br />
Cast iron covers 400 kN<br />
Out<br />
OPERATION<br />
ALARM<br />
ACCESSORIES<br />
INSTALLATION<br />
TECHNICAL<br />
specification<br />
CAUTION : Do not install this type of device in the presence of<br />
ground water. In case of doubt, it is compulsory to completely fill<br />
the trench with a 15 cm-thick C25/30 XF2 concrete layer around<br />
the separator (standard EN1433).<br />
NEUTRAL.<br />
Tanks<br />
❙ PRE-TREATMENT ❙ 2008<br />
15
INTRO<br />
Installation<br />
CLASSES<br />
ROTOMOUL.<br />
Placing above ground - without frame<br />
CHOOSE<br />
CONFORMITY<br />
TEST<br />
1. Place the separator horizontally<br />
at the bottom of the excavation<br />
(lean concrete).<br />
2. Build up the walls.<br />
3. Connect in/outlet on the pipe.<br />
4. Ventilate the inlet pipe of the<br />
separator.<br />
5. Fill up the separator with clear<br />
water.<br />
6. Backfill the space between the<br />
walls and the separator up to<br />
the outflow level.<br />
H<br />
2/3 H<br />
TANK<br />
Lean concrete or concrete C25/30 XF2<br />
Wall resistant to<br />
the lateral thrusts<br />
MATERIAL<br />
Placing above ground - with frame<br />
BIOCO<br />
OPERATION<br />
1. Place the separator horizontally<br />
at the bottom of the excavation<br />
(lean concrete).<br />
2. Connect in/outlet on the pipe.<br />
3. Fill up the separator with clear<br />
water.<br />
4. Ventilate the inlet pipe of the<br />
separator.<br />
ACCESSORIES<br />
INSTALLATION<br />
ALARM<br />
TECHNICAL<br />
specification<br />
NEUTRAL.<br />
Tanks<br />
Maintenance instructions<br />
▢▢ Empty sludge and hydrocarbons.<br />
▢▢ The frequency of emptying depends on the<br />
quantity of polluted matters in the separators.<br />
▢▢ The sludge trap will be emptied once a year.<br />
Separator with framing.<br />
For above the ground placing (without walls)<br />
▢▢ The separator compartment will be checked<br />
once a year. If the layer of hydrocarbons is<br />
thicker tan 10 cm, it has then to be removed.<br />
▢▢ In case of accidental heavier flow of<br />
hydrocarbons, the separator has to be totally<br />
emptied and the filled up with clear water.<br />
16<br />
❙ PRE-TREATMENT ❙ 2008
Oil separators in HDPE<br />
Light flows<br />
Technical Requirements/Specifications<br />
NEUTRAL.<br />
Tanks<br />
INTRO<br />
ROTOMOUL.<br />
CHOOSE<br />
CONFORMITY<br />
TEST<br />
TANK<br />
MATERIAL<br />
BIOCO<br />
OPERATION<br />
ALARM<br />
ACCESSORIES<br />
INSTALLATION<br />
CLASSES<br />
1. <strong>OIL</strong> separator in PE with coalescing filter (output class I)<br />
and sampling unit<br />
▢▢ Tank made out of polyethylene high<br />
density, entirely corrosion resistant.<br />
▢▢ Increased mechanical resistance:<br />
tank in HDPE round shaped.<br />
▢▢ Interior accessories out of stainless steel or polyethylene.<br />
▢▢ The separator is equipped with an automatic plugging<br />
device with a stainless steel arm and a polyethylene float.<br />
▢▢ In and outlets in HDPE adaptable to PVC.<br />
▢▢ Round extension shafts Ø 630 mm: easier to inspect.<br />
▢ ▢ Fitted with or without sludge trap (really<br />
proportioned according to standards EN858-1).<br />
▢▢ With coalescing filter: hydrocarbon rejection on treated<br />
flow < 5 mg/l for hydrocarbons of density 0,85 according to<br />
the conditions of standards EN 858-1 (class 1).<br />
Filter is easily removable from the outside (without<br />
entering the separator). Greater ease of handling thanks<br />
to frame and handle in stainless steel. Hydrocarbons have<br />
a longer way inside the separator:filter is off-centered.<br />
▢ ▢ With or without autonomous by-pass channel.<br />
▢▢ The “intelligent” float is subject of a patent (2002/0538).<br />
Calibrated at 0,85 it is assembled on a mobility bar in<br />
stainless steel and ensures an automatic closing as soon<br />
as the holding capacity is reached. Thanks to its position,<br />
the high holding capacity considerably reduces drainings.<br />
▢ ▢ With or without pumps.<br />
▢▢ The separator is waterproof guaranteed because it has not<br />
been perforated for the fixing of the internal elements..<br />
▢▢ Pre set-up of the sampling unit (option).<br />
▢▢ Handles.<br />
▢▢ Lifting eye bolt.<br />
Options<br />
▢▢ Round extension shaft Ø 630 mm in PE<br />
ref. RRR 630.<br />
▢▢ Cast iron cover class D-400 kN<br />
ref. F600.<br />
▢▢ PE cover (pedestrian traffic)<br />
ref. E630.<br />
▢▢ Hydrocarbon alarm <strong>OIL</strong>SET-1000, or<br />
sludge alarm SANDSET-1000, or sludge/<br />
hydrocarbon alarm SAND<strong>OIL</strong>SET-2000.<br />
2. <strong>OIL</strong> separator in PE without coalescing filter (output<br />
class II) and sampling unit<br />
▢▢ Tank made out of polyethylene high<br />
density, entirely corrosion resistant.<br />
▢▢ Increased mechanical resistance:<br />
tank in HDPE round shaped.<br />
▢▢ Interior accessories out of stainless steel or polyethylene.<br />
▢▢ The separator is equipped with an automatic plugging<br />
device with a stainless steel arm and a polyethylene float.<br />
▢▢ In and outlets in HDPE adaptable to PVC.<br />
▢▢ Round extension shafts Ø 630 mm: easier to inspect.<br />
▢ ▢ Fitted with or without sludge trap (really<br />
proportioned according to standards EN858-1).<br />
▢▢ Without coalescing filter: hydrocarbon rejection on treated<br />
flow < 100 mg/l for hydrocarbons of density 0,85 according<br />
to the conditions of standards EN 858-1 (class 2).<br />
▢ ▢ With or without autonomous by-pass channel.<br />
▢▢ The “intelligent” float is subject of a patent (2002/0538).<br />
Calibrated at 0,85 it is assembled on a mobility bar in<br />
stainless steel and ensures an automatic closing as soon<br />
as the holding capacity is reached. Thanks to its position,<br />
the high holding capacity considerably reduces drainings.<br />
▢ ▢ With or without pumps.<br />
▢▢ The separator is waterproof guaranteed because it has not<br />
been perforated for the fixing of the internal elements..<br />
▢▢ Pre set-up of the sampling unit (option).<br />
▢▢ Handles.<br />
▢▢ Lifting eye bolt.<br />
TECHNICAL<br />
specification<br />
Options<br />
▢▢ Round extension shaft Ø 630 mm in PE<br />
ref. RRR 630.<br />
▢▢ Cast iron cover class D-400 kN<br />
ref. F600.<br />
▢▢ PE cover (pedestrian traffic)<br />
ref. E630.<br />
▢▢ Hydrocarbon alarm <strong>OIL</strong>SET-1000, or<br />
sludge alarm SANDSET-1000, or sludge/<br />
hydrocarbon alarm SAND<strong>OIL</strong>SET-2000.<br />
❙ PRE-TREATMENT ❙ 2008<br />
17
CLASSES ROTOMOUL. INTRO<br />
Neutralization tanks<br />
for acids of batteries<br />
NE<br />
Ø D1<br />
Ø D2<br />
◢◢Raw material<br />
EN858-1<br />
▢▢ Tanks are manufactured in pure high density polyethylene.<br />
▢▢ UV-stabilized<br />
3<br />
▢▢<br />
Density: 0,935 gr/cm<br />
TEST CONFORMITY CHOOSE<br />
Ht<br />
HE<br />
L<br />
Lt<br />
HS N<br />
Dn<br />
◢◢Features<br />
▢▢ The devices are fitted with one or several<br />
PE anti-slip cover(s) screwed on waterproof<br />
joint seal. For pedestrian load.<br />
▢▢ All inside accessories are in HDPE or in stainless<br />
steel Aisi 304L (totally corrosion resistant).<br />
▢▢ All our devices are fitted with handles.<br />
◢◢Fields of application<br />
▢▢ Garages<br />
▢▢ Workshops of conveyors<br />
▢▢ Batteries distribution centers<br />
MATERIAL<br />
TANK<br />
Ø D1<br />
Ø D2<br />
Ø D1<br />
Ø D2<br />
BIOCO<br />
OPERATION<br />
Ht<br />
HE<br />
HS N<br />
Dn<br />
Ht<br />
HE<br />
HS N<br />
Dn<br />
ALARM<br />
ACCESSORIES<br />
L<br />
Lt<br />
L<br />
Lt<br />
NEUTRAL.<br />
Tanks<br />
TECHNICAL<br />
specification<br />
INSTALLATION<br />
18<br />
❙ PRE-TREATMENT ❙ 2008