Abrasive Tools Catalogue - Factory Max CO., LTD

factorymax.co.th

Abrasive Tools Catalogue - Factory Max CO., LTD

MOLD GRINDING

POLISHING

DEBURRING TOOL

ABRASIVE

HAND GRINDER

ABRASIVE TOOLS

PRODUCTS CATALOGUE


CATALOGUE Index

page

R


CATALOGUE Index

page


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


®

Edgehog

Carbide Burrs

MOLD

GRINDING

POLISHINGG

At M.A.Ford , we pride ourselves on being one of the world’s

premier manufacturers of high performance cutting tools. That’s

as true today as it was back in 1919 when Matthew A. Ford

produced the first hand cut HSS rotary files made in America.

Whether it’s engineering the exacting tolerances of the first circuit

board drills, or developing the intricate geometries for application

specific high performance cutting tools, such as Aero engine

casings in Inconel 718, or Aluminium wing spars at 40 m/min feed,

our commitment to innovation, quality and professional service

put us a cut above.

®

®

M.A.Ford has two modern solid carbide and HSS cutting tool

manufacturing facilities located in Davenport, Iowa and Vero

Beach, Florida, USA. Both plants employ a team concept that

strives for improved response times, the highest quality tools,

innovative ideas and cost reduction & control.

European markets are covered from our stock and distribution

headquarters located in Derby, England, supported by factory

®

trained technical field sales personnel. M.A.Ford strives to keep

ahead of market requirements for unique tooling technology and

speciality coatings, by creating partnerships and joint ventures

with worldwide market leaders.

®

M.A.Fords’ ALtima coating is produced by Miracle Tools America,

®

an M.A.Ford subsidiary established with Mitsubishi Carbide and

MMC Kobelco Tool. MMC Kobelco Tool licences the PVD technology

to Miracle Tools America.

8


Edgehog

®

Carbide Burrs

MOLD

GRINDING

POLISHING

Tungsten Carbide Burrs

M.A. Ford® is a leading manufacturer and

supplier of tungsten carbide rotary burrs

throughout the world. Our customers include

the Aerospace, Shipbuilding, Automotive and

Foundry industries.

Utilising state of the art manufacturing

technologies, a highly skilled workforce and

stringent inspection and quality procedures,

M.A. Ford® are perfectly placed to provide

cost effective solutions for all your grinding and

deburring requirements.

Safety symbols key:

Wear safety glasses

Wear ear defenders

Wear protective mask

Wear Protective Gloves

Read Instructions

9


Types of Cuts and Recommended Applications



MOLD

GRINDING

POLISHINGG

Standard

e




Recommended Materials







Alternate Diamond Grind

®



An














Fine








Shear




Standard and Fine Diamond

(optional)















Recommended Materials




W

Standard

Cut

Alternate

Diamond

Fine

Cut

Shear

Cut

10


®

Edgehog

Carbide Burrs

Series SA

TYPE

A

Cylinder

MOLD

GRINDING

POLISHING

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SA-41M 1.6 3.0 6.0 38.0

SA-42M 2.4 3.0 11.1 38.0

SA-43M 3.0 3.0 14.3 38.0

SA-52M 4.0 3.0 12.7 38.0

SA-53M 4.8 3.0 12.7 38.0

SA-51M

SA-51M2

6.4

6.4

3.0

3.0

12.7

4.8

51.0

36.5

SA-41M SA-41M-D SA-41M-F -

SA-42M SA-42M-D SA-42M-F -

SA-43M SA-43M-D SA-43M-F -

SA-52M SA-52M-D SA-52M-F -

SA-53M SA-53M-D SA-53M-F -

SA-51M

SA-51M2

SA-51M-D SA-51M-F

SA-51M2-D SA-51M2-F

-

-

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SA-11M 3.0 6.0 12.7 50.0

SA-13M 4.0 6.0 16.0 50.0

SA-14M 4.8 6.0 16.0 50.0

SA-1M 6.0 6.0 16.0 50.0

SA-2M 8.0 6.0 19.0 64.0

SA-3M 9.5 6.0 19.0 64.0

SA-3MZ 10.0 6.0 20.0 65.0

SA-4M 11.0 6.0 25.0 70.0

SA-5MZ 12.0 6.0 25.0 70.0

SA-5M 12.7 6.0 25.0 70.0

SA-6M 16.0 6.0 25.0 70.0

SA-15M 19.0 6.0 12.7 58.0

SA-16M 19.0 6.0 19.0 64.0

SA-7M 19.0 6.0 25.0 70.0

SA-9M 25.0 6.0 25.0 70.0

SA-11M SA-11M-D SA-11M-F -

SA-13M SA-13M-D SA-13M-F -

SA-14M SA-14M-D SA-14M-F -

SA-1M SA-1M-D SA-1M-F -

SA-2M SA-2M-D SA-2M-F -

SA-3M SA-3M-D SA-3M-F SA-3NFM

SA-3MZ SA-3MZ-D SA-3MZ-F -

SA-4M SA-4M-D SA-4M-F -

SA-5MZ SA-5MZ-D SA-5MZ-F -

SA-5M SA-5M-D SA-5M-F SA-5NFM

SA-6M SA-6M-D SA-6M-F SA-6NFM

SA-15M SA-15M-D SA-15M-F -

SA-16M SA-16M-D SA-16M-F -

SA-7M SA-7M-D SA-7M-F -

SA-9M SA-9M-D SA-9M-F -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SA-43L76M 3.0 3.0 14.3 76.0 SA-43L76M SA-43L76M-D - -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

11


®

Edgehog Series SB

Carbide Burrs

TYPE

B

Cylinder - With End Cut

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SB-53M

SB-51M

SB-43M

SB-51M2

SB-52M

4.8

6.4

3.0

6.4

4.0

3.0

3.0

3.0

3.0

3.0

12.7

4.8

14.3

12.7

12.7

38.0

43.0

38.0

45.0

38.0

SB-53M

SB-51M

SB-43M

SB-51M2

SB-53M-D

SB-51M-D

SB-43M-D

SB-51M2-D

SB-53M-F

SB-51M-F

SB-43M-F

SB-51M2-F

-

-

-

-

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SB-11M 3.0 6.0 12.7 50.0

SB-13M 4.0 6.0 16.0 50.0

SB-14M 4.8 6.0 16.0 50.0

SB-1M 6.0 6.0 16.0 50.0

SB-2M 8.0 6.0 19.0 64.0

SB-3M 9.5 6.0 19.0 64.0

SB-3MZ 10.0 6.0 20.0 65.0

SB-4M 11.0 6.0 25.0 70.0

SB-5MZ 12.0 6.0 25.0 70.0

SB-5M 12.7 6.0 25.0 70.0

SB-6M 16.0 6.0 25.0 70.0

SB-15M 19.0 6.0 12.7 58.0

SB-16M 19.0 6.0 19.0 64.0

SB-7M 19.0 6.0 25.0 70.0

SB-9M 25.0 6.0 25.0 70.0

SB-11M SB-11M-D SB-11M-F -

SB-13M SB-13M-D SB-13M-F -

SB-14M SB-14M-D SB-14M-F -

SB-1M SB-1M-D SB-1M-F -

SB-2M SB-2M-D SB-2M-F -

SB-3M SB-3M-D SB-3M-F SB-3NFM

SB-3MZ SB-3MZ-D SB-3MZ-F -

SB-4M SB-4M-D SB-4M-F -

SB-5MZ SB-5MZ-D SB-5MZ-F -

SB-5M SB-5M-D SB-5M-F SB-5NFM

SB-6M SB-6M-D SB-6M-F SB-6NFM

SB-15M SB-15M-D SB-15M-F -

SB-16M SB-16M-D SB-16M-F -

SB-7M SB-7M-D SB-7M-F -

SB-9M SB-9M-D SB-9M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

12


®

Edgehog

Carbide Burrs

Series SC

TYPE

C

Ball Nosed Cylinder

3mm Shank Burrs (Standard Length)

MOLD

GRINDING

POLISHING

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SC-41M 2.4 3.0 11.1 38.0

SC-42M 3.0 3.0 14.3 38.0

SC-52M 4.0 3.0 12.7 38.0

SC-53M 4.8 3.0 12.7 38.0

SC-51M 6.4 3.0 12.7 51.0

SC-41M SC-41M-D SC-41M-F -

SC-42M SC-42M-D SC-42M-F -

SC-52M SC-52M-D SC-52M-F -

SC-53M SC-53M-D SC-53M-F -

SC-51M SC-51M-D SC-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SC-11M 3.0 6.0 12.7 50.0

SC-13M 4.0 6.0 16.0 50.0

SC-14M 4.8 6.0 16.0 50.0

SC-1M 6.0 6.0 16.0 50.0

SC-2M 8.0 6.0 19.0 64.0

SC-3M 9.5 6.0 19.0 64.0

SC-3MZ 10.0 6.0 20.0 65.0

SC-4M 11.0 6.0 25.0 70.0

SC-5MZ 12.0 6.0 25.0 70.0

SC-5M 12.7 6.0 25.0 70.0

SC-6M 16.0 6.0 25.0 70.0

SC-7M 19.0 6.0 25.0 70.0

SC-9M 25.0 6.0 25.0 70.0

SC-11M SC-11M-D SC-11M-F -

SC-13M SC-13M-D SC-13M-F -

SC-14M SC-14M-D SC-14M-F -

SC-1M SC-1M-D SC-1M-F -

SC-2M SC-2M-D SC-2M-F -

SC-3M SC-3M-D SC-3M-F SC-3NFM

SC-3MZ SC-3MZ-D SC-3MZ-F -

SC-4M SC-4M-D SC-4M-F -

SC-5MZ SC-5MZ-D SC-5MZ-F -

SC-5M SC-5M-D SC-5M-F SC-5NFM

SC-6M SC-6M-D SC-6M-F SC-6NFM

SC-7M SC-7M-D SC-7M-F -

SC-9M SC-9M-D - -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SC-42L76M 3.0 3.0 14.3 76.0 SC-42L76M SC-42L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SC-1L6M 6.0 6.0 16.0 166.0

SC-2L6M 8.0 6.0 19.0 169.0

SC-3L6M 9.5 6.0 19.0 169.0

SC-5L6M 12.7 6.0 25.0 175.0

SC-1L6M SC-1L6M-D SC-1L6M-F -

SC-2L6M SC-2L6M-D SC-2L6M-F -

SC-3L6M SC-3L6M-D SC-3L6M-F -

SC-5L6M SC-5L6M-D SC-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

13


®

Edgehog

Carbide Burrs

Series SD

TYPE

D

Ball

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SD-41M 2.4 3.0 2.0 38.0

SD-42M 3.0 3.0 2.8 38.0

SD-53M 4.8 3.0 4.0 38.0

SD-51M 6.4 3.0 5.6 44.0

SD-41M SD-41M-D SD-41M-F -

SD-42M SD-42M-D SD-42M-F -

SD-53M SD-53M-D SD-53M-F -

SD-51M SD-51M-D SD-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SD-11M 3.0 6.0 2.8 50.0

SD-14M 4.8 6.0 4.0 50.0

SD-1M 6.0 6.0 5.0 50.0

SD-2M 8.0 6.0 6.0 51.0

SD-3M 9.5 6.0 7.0 53.0

SD-3MZ 10.0 6.0 7.0 54.0

SD-4M 11.0 6.0 8.0 54.0

SD-5MZ 12.0 6.0 9.5 56.0

SD-5M 12.7 6.0 10.0 56.0

SD-6M 16.0 6.0 13.0 59.0

SD-7M 19.0 6.0 16.0 62.0

SD-9M 25.0 6.0 21.0 68.0

SD-11M SD-11M-D SD-11M-F -

SD-14M SD-14M-D SD-14M-F -

SD-1M SD-1M-D SD-1M-F -

SD-2M SD-2M-D SD-2M-F -

SD-3M SD-3M-D SD-3M-F SD-3NFM

SD-3MZ SD-3MZ-D SD-3MZ-F -

SD-4M SD-4M-D SD-4M-F -

SD-5MZ SD-5MZ-D SD-5MZ-F -

SD-5M SD-5M-D SD-5M-F SD-5NFM

SD-6M SD-6M-D SD-6M-F SD-6NFM

SD-7M SD-7M-D SD-7M-F -

SD-9M SD-9M-D SD-9M-F -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SD-42L76M 3.0 3.0 2.8 76.0 SD-42L76M SD-42L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SD-1L6M 6.0 6.0 5.0 155.0

SD-2L6M 8.0 6.0 6.0 159.0

SD-3L6M 9.5 6.0 7.0 161.0

SD-5L6M 12.7 6.0 10.0 164.0

SD-1L6M SD-1L6M-D SD-1L6M-F -

SD-2L6M SD-2L6M-D SD-2L6M-F -

SD-3L6M SD-3L6M-D SD-3L6M-F -

SD-5L6M SD-5L6M-D SD-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

14


®

Edgehog

Carbide Burrs

Series SE

TYPE

E

Oval

3mm Shank Burrs (Standard Length)

MOLD

GRINDING

POLISHING

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SE-41M 3.0 3.0 5.6 38.0

SE-53M 4.8 3.0 7.0 38.0

SE-51M 6.4 3.0 9.5 48.0

SE-41M SE-41M-D SE-41M-F -

SE-53M SE-53M-D SE-53M-F -

SE-51M SE-51M-D SE-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SE-1M 6.0 6.0 9.5 50.0

SE-2M 8.0 6.0 16.0 60.0

SE-3M 9.5 6.0 16.0 60.0

SE-5M 12.7 6.0 22.0 67.0

SE-6M 16.0 6.0 25.0 70.0

SE-7M 19.0 6.0 25.0 70.0

SE-1M SE-1M-D SE-1M-F -

SE-2M SE-2M-D SE-2M-F -

SE-3M SE-3M-D SE-3M-F SE-3NFM

SE-5M SE-5M-D SE-5M-F SE-5NFM

SE-6M SE-6M-D SE-6M-F SE-6NFM

SE-7M SE-7M-D SE-7M-F -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SE-41L76M 3.0 3.0 5.6 76.0 SE-41L76M SE-41L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SE-1L6M 6.0 6.0 9.5 159.0

SE-3L6M 9.5 6.0 16.0 166.0

SE-5L6M 12.7 6.0 22.0 172.0

SE-1L6M SE-1L6M-D SE-1L6M-F -

SE-3L6M SE-3L6M-D SE-3L6M-F -

SE-5L6M SE-5L6M-D SE-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

15


®

Edgehog

Carbide Burrs

Series SF

TYPE

F

Ball Nosed Tree

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SF-41M 3.0 3.0 6.0 38.0

SF-42M 3.0 3.0 12.7 38.0

SF-53M 4.8 3.0 12.7 38.0

SF-51M 6.4 3.0 12.7 51.0

SF-41M SF-41M-D SF-41M-F -

SF-42M SF-42M-D SF-42M-F -

SF-53M SF-53M-D SF-53M-F -

SF-51M SF-51M-D SF-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SF-11M 3.0 6.0 12.7 50.0

SF-1M 6.0 6.0 16.0 50.0

SF-3M 9.5 6.0 19.0 64.0

SF-4M 11.0 6.0 25.0 70.0

SF-5MZ 12.0 6.0 25.0 70.0

SF-13M 12.7 6.0 19.0 64.0

SF-5M 12.7 6.0 25.0 70.0

SF-6M 16.0 6.0 25.0 70.0

SF-7M 19.0 6.0 25.0 70.0

SF-14M 19.0 6.0 31.0 76.0

SF-15M 19.0 6.0 38.0 84.0

SF-11M SF-11M-D SF-11M-F -

SF-1M SF-1M-D SF-1M-F -

SF-3M SF-3M-D SF-3M-F SF-3NFM

SF-4M SF-4M-D SF-4M-F -

SF-5MZ SF-5MZ-D SF-5MZ-F -

SF-13M SF-13M-D SF-13M-F -

SF-5M SF-5M-D SF-5M-F SF-5NFM

SF-6M SF-6M-D SF-6M-F SF-6NFM

SF-7M SF-7M-D SF-7M-F -

SF-14M SF-14M-D SF-14M-F -

SF-15M SF-15M-D SF-15M-F -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SF-42L76M 3.0 3.0 12.7 76.0 SF-42L76M SF-42L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SF-1L6M 6.0 6.0 16.0 166.0

SF-3L6M 9.5 6.0 19.0 169.0

SF-5L6M 12.7 6.0 25.0 175.0

SF-1L6M SF-1L6M-D SF-1L6M-F -

SF-3L6M SF-3L6M-D SF-3L6M-F -

SF-5L6M SF-5L6M-D SF-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

16


®

Edgehog

Carbide Burrs

Series SG

TYPE

G

Tree

3mm Shank Burrs (Standard Length)

MOLD

GRINDING

POLISHING

SCTI No. D¹ D² L² L¹ D³

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SG-41M 3.0 3.0 6.0 38.0 0.46

SG-42M 3.0 3.0 8.0 38.0 0.46

SG-43M 3.0 3.0 9.5 38.0 0.46

SG-53M 4.8 3.0 12.7 38.0 0.64

SG-51M 6.4 3.0 12.7 51.0 0.76

SG-41M SG-41M-D SG-41M-F -

SG-42M SG-42M-D SG-42M-F -

SG-43M SG-43M-D SG-43M-F -

SG-53M SG-53M-D SG-53M-F -

SG-51M SG-51M-D SG-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ D³

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SG-1M 6.0 6.0 16.0 50.0 0.76

SG-2M 8.0 6.0 19.0 64.0 1.02

SG-3M 9.5 6.0 19.0 64.0 1.02

SG-3MZ 10.0 6.0 20.0 65.0 1.14

SG-5MZ 12.0 6.0 25.0 70.0 1.27

SG-13M 12.7 6.0 19.0 64.0 1.27

SG-5M 12.7 6.0 25.0 70.0 1.27

SG-6M 16.0 6.0 25.0 70.0 1.27

SG-7M 19.0 6.0 25.0 70.0 1.27

SG-15M 19.0 6.0 38.0 84.0 1.78

SG-1M SG-1M-D SG-1M-F- -

SG-2M SG-2M-D SG-2M-F -

SG-3M SG-3M-D SG-3M-F -

SG-3MZ SG-3MZ-D SG-3MZ-F -

SG-5MZ SG-5MZ-D SG-5MZ-F -

SG-13M SG-13M-D SG-13M-F -

SG-5M SG-5M-D SG-5M-F -

SG-6M SG-6M-D SG-6M-F -

SG-7M SG-7M-D SG-7M-F -

SG-15M SG-15M-D SG-15M-F -

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ D³

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SG-42L76M 3.0 3.0 8.0 76.0 0.46

SG-43L76M 3.0 3.0 9.5 76.0 0.46

SG-42L76M SG-42L76M-D - -

SG-43L76M SG-43L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹ D³

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SG-1L6M 6.0 6.0 16.0 166.0 0.76

SG-3L6M 9.5 6.0 19.0 169.0 1.02

SG-5L6M 12.7 6.0 25.0 175.0 1.27

SG-1L6M SG-1L6M-D SG-1L6M-F -

SG-3L6M SG-3L6M-D SG-3L6M-F -

SG-5L6M SG-5L6M-D SG-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

17


®

Edgehog

Carbide Burrs

Series SH

TYPE

H

Flame

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SH-41M 3.0 3.0 6.0 38.0

SH-53M 4.8 3.0 9.5 38.0

SH-41M SH-41M-D SH-41M-F -

SH-53M SH-53M-D SH-53M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SH-1M 6.0 6.0 16.0 50.0

SH-2M 8.0 6.0 19.0 64.0

SH-5M 12.7 6.0 31.0 76.0

SH-6M 16.0 6.0 36.0 81.0

SH-7M 19.0 6.0 41.0 86.0

SH-1M SH-1M-D SH-1M-F -

SH-2M SH-2M-D SH-2M-F -

SH-5M SH-5M-D SH-5M-F -

SH-6M SH-6M-D SH-6M-F -

SH-7M SH-7M-D SH-7M-F -

3mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SH-41L76M 3.0 3.0 6.0 76.0 SH-41L76M SH-41L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SH-2L6M 8.0 6.0 19.0 169.0

SH-5L6M 12.7 6.0 31.0 181.0

SH-2L6M SH-2L6M-D SH-2L6M-F -

SH-5L6M SH-5L6M-D SH-5L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

18


®

Edgehog

Carbide Burrs

Series SJ

TYPE

J

Countersink 60°

MOLD

GRINDING

POLISHING

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SJ-42M 3.0 3.0 2.4 38.0

SJ-82M* 3.0 3.0 2.4 38.0

* SJ-82M is double ended

SJ-42M SJ-42M-D SJ-42M-F -

SJ-82M SJ-82M-D - -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SJ-1M 6.0 6.0 4.8 50.0

SJ-3M 9.5 6.0 8.0 55.0

SJ-5M 12.7 6.0 11.0 58.0

SJ-6M 16.0 6.0 12.7 62.0

SJ-7M 19.0 6.0 14.0 64.0

SJ-9M 25.0 6.0 21.0 70.0

SJ-1M SJ-1M-D - -

SJ-3M SJ-3M-D - -

SJ-5M SJ-5M-D - -

SJ-6M SJ-6M-D - -

SJ-7M SJ-7M-D - -

SJ-9M SJ-9M-D - -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

19


®

Edgehog

Carbide Burrs

Series SK

TYPE

K

Countersink 90°

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SK-42M 3.0 3.0 1.6 38.0

SK-82M* 3.0 3.0 1.6 38.0

* SK-82M is double ended

SK-42M SK-42M-D - -

SK-82M SK-82M-D - -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SK-1M 6.0 6.0 3.0 50.0

SK-3M 9.5 6.0 4.8 52.0

SK-5M 12.7 6.0 6.4 53.0

SK-6M 16.0 6.0 8.0 56.0

SK-7M 19.0 6.0 9.5 58.0

SK-9M 25.0 6.0 12.7 61.0

SK-1M SK-1M-D - -

SK-3M SK-3M-D - -

SK-5M SK-5M-D - -

SK-6M SK-6M-D - -

SK-7M SK-7M-D - -

SK-9M SK-9M-D - -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

20


®

Edgehog

Carbide Burrs

Series SL

TYPE

L

Ball Nosed Cone

3mm Shank Burrs (Standard Length)

MOLD

GRINDING

POLISHING

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SL-41M 3.0 3.0 9.5 38.0 8°

SL-42M 3.0 3.0 12.7 38.0 8°

SL-53M 4.8 3.0 12.7 38.0 14°

SL-41M SL-41M-D SL-41M-F -

SL-42M SL-42M-D SL-42M-F -

SL-53M SL-53M-D SL-53M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SL-1M 6.0 6.0 16.0 50.0 14°

SL-2M 8.0 6.0 24.0 71.0 14°

SL-3M 9.5 6.0 28.0 75.0 14°

SL-4M 12.7 6.0 30.0 76.0 14°

SL-6M 16.0 6.0 33.0 80.0 14°

SL-7M 19.0 6.0 39.0 86.0 14°

SL-1M SL-1M-D SL-1M-F -

SL-2M SL-2M-D SL-2M-F -

SL-3M SL-3M-D SL-3M-F SL-3NFM

SL-4M SL-4M-D SL-4M-F SL-4NFM

SL-6M SL-6M-D SL-6M-F SL-6NFM

SL-7M SL-7M-D SL-7M-F -

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SL-42L76M 3.0 3.0 12.7 76.0 8° SL-42L76M SL-42L76M-D - -

6mm Shank Burrs (Extended Length)

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SL-2L6M 8.0 6.0 24.0 176.0 14°

SL-3L6M 9.5 6.0 28.0 180.0 14°

SL-4L6M 12.7 6.0 30.0 182.0 14°

SL-2L6M SL-2L6M-D SL-2L6M-F- -

SL-3L6M SL-3L6M-D SL-3L6M-F -

SL-4L6M SL-4L6M-D SL-4L6M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

21


®

Edgehog

Carbide Burrs

Series SM

TYPE

M

Cone

MOLD

GRINDING

POLISHINGG

3mm Shank Burrs (Standard Length)

SCTI No.







Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SM-45M 3.0 3.0 4.8 38.0 32° 0.46

SM-41M 3.0 3.0 9.5 38.0 12° 1.09

SM-42M 3.0 3.0 11.1 38.0 14° 0.36

SM-43M 3.0 3.0 16.0 38.0 7° 1.14

SM-53M 4.8 3.0 12.7 38.0 16° 0.97

SM-51M 6.4 3.0 12.7 54.0 22° 1.32

SM-45M SM-45M-D SM-45M-F -

SM-41M SM-41M-D SM-41M-F -

SM-42M SM-42M-D SM-42M-F -

SM-43M SM-43M-D SM-43M-F -

SM-53M SM-53M-D SM-53M-F -

SM-51M SM-51M-D SM-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No.







Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SM-1M 6.0 6.0 12.7 50.0 22° 1.17

SM-2M 6.0 6.0 19.0 50.0 14° 1.42

SM-3M 6.0 6.0 25.0 50.0 10° 1.65

SM-4M 9.5 6.0 16.0 63.0 28° 1.32

SM-5M 12.7 6.0 22.0 69.0 28° 1.32

SM-6M 16.0 6.0 25.0 72.0 31° 1.52

SM-1M SM-1M-D SM-1M-F -

SM-2M SM-2M-D SM-2M-F -

SM-3M SM-3M-D SM-3M-F -

SM-4M SM-4M-D SM-4M-F -

SM-5M SM-5M-D SM-5M-F -

SM-6M SM-6M-D SM-6M-F -

3mm Shank Burrs (Extended Length)

SCTI No.







Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SM-42L76M 3.0 3.0 11.0 76.0 14° 0.36

SM-42L76M SM-42L76M-D - -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

22


®

Edgehog

Carbide Burrs

Series SN

TYPE

N

Inverted Cone

MOLD

GRINDING

POLISHING

3mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SN-41M 2.4 3.0 3.0 38.0 10°

SN-42M 3.0 3.0 4.8 38.0 10°

SN-53M 4.8 3.0 6.4 38.0 10°

SN-51M 6.4 3.0 6.4 44.0 10°

SN-41M SN-41M-D SN-41M-F -

SN-42M SN-42M-D SN-42M-F -

SN-53M SN-53M-D SN-53M-F -

SN-51M SN-51M-D SN-51M-F -

6mm Shank Burrs (Standard Length)

SCTI No. D¹ D² L² L¹ A°

Standard Cut

Tool No.

Alt Diamond

Tool No.

Fine Cut

Tool No.

Shear Cut

Tool No.

SN-1M 6.0 6.0 8.0 50.0 10°

SN-2M 9.5 6.0 9.5 55.0 13°

SN-4M 12.7 6.0 12.7 58.0 28°

SN-6M 16.0 6.0 19.0 64.0 18°

SN-7M 19.0 6.0 16.0 61.0 30°

SN-1M SN-1M-D SN-1M-F -

SN-2M SN-2M-D SN-2M-F -

SN-4M SN-4M-D SN-4M-F -

SN-6M SN-6M-D SN-6M-F -

SN-7M SN-7M-D SN-7M-F -

Note: Burrs 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard.

23


Millimeter

sizes

Set One

MOLD

GRINDING

POLISHINGG

Set

No.

Type of Cut

Single Double Fine

EDP EDP EDP

Specify type of cut

when ordering.

Tools In Set (mm)

Set Two

mm: 6mm Head/6mm

Shank

One 71005 71013 71021

Two 71029 71037 71045

Three 71053 71061 71069

SA-1M, SC-1M, SD-1M,

SG-1M, SM-1M

SA-43M, SC-42M, SD-42M,

SG-41M, SM-45M, SL-42M

SA-43M, SC-42M, SC-41M,

SD-42M, SE-41M, SF-41M,

SG-41M, SM-45M, SL-42M,

SN-42M

mm: 3mm Head/

3mm Shank

Four 71077 71085 71093

SA-51M, SC-51M, SD-51M,

SE-51M, SF-51M, SG-51M,

SM-51M, SN-51M

Set Three

mm: 3mm Head/3mm Shank

Set Four

mm: 6.4mm Head/3mm Shank

24


Technical Data

Problems and Solutions

Burr Troubleshooting Guide

Recommended Operating Speeds

Burr Diameter

Ø mm

Operating Speed RPM

From

To

3.0 45,000 90,000

6.0 23,000 45,000

9.5 19,000 30,000

12.7 15,000 22,000

16.0 12,000 18,000

19.0 7,500 15,000

The speed guidelines above are general recommendations.

Speeds may require adjusting based on material and application.

Burr Fluting Chart

Burr Ø

Standard

Cut

Problem

Number Of Flutes ( ± 10% )

Fine

Cut

Shear

Cut

1.6 10 12

2.0 10 12

2.4 12 16

3.0 12 20

4.0 14 24

4.8 15 24

6.0 16 25

8.0 18 30

9.5 20 30 6

11.0 22 30

12.7 24 35 8*

16.0 26 40 8**

19.0 30 40

25.0 35 45

Possible Solutions

Excessive force

Possible Causes

Shank Friction with

workpiece

Worn Burr

Burr Application By Material

Material

Incorrect Collet Location

Worn Grinder Bearings

Standard

Cut

Poor Shank Straightness

Alt

Diamond

Cut

Fine

Cut

Shear

Cut

Aluminium

Brass, Bronze, Copper

Carbon

Cast Iron

Fibreglass

Hard Rubber

Magnesium


Masonite

Plastics

Steels - 40-60HRc

Steels, Alloy Steels

Nickel/Chrome Steels

Stainless Steels

Steel Weldments

Titanium

Wood


Zinc


* Except SL-4NFM - 6 Flutes

** Except SD-6NFM, SE-6NFM and SF-6NFM - 10 Flutes

Alternate Diamond Grind - LH Fluting 40% of RH Fluting

Diamond Grind - LH Fluting 80% of RH Fluting

Unstable Workpiece

Working in Soft Materials

Cutting Abrasive Material

Broken Brazed Joint

Poor Burr Control

Flutes Clogging

Excessive Vibration

Poor Finish

Poor Tool Life

Low Setup Rigidity

MOLD

GRINDING

POLISHING

Problem

Ensure Shank / Workpiece

Clearance

Replace Worn Burr

Reduce Cutting Pressure

Check Burr Location & Replace

Collet if Necessary

Check & Replace Grinder

Bearings if Necessary

Check Shank Straightness -

Replace Burr if Necessary

Improve Workpiece Stability

Use a Coarser Cut Burr

Use Lubricant or Anti-Sticking

Agent

Increase RPM

Broken Brazed Joint

Poor Burr Control

Flutes Clogging

Excessive Vibration

Poor Finish

Poor Tool Life

Reduce RPM

Make Lighter Cuts

Change to a Finer Cut Burr

Faster Feed

Slower Feed

25


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


Polishing Stones

Roughing

LAP MATE

EDM STONE

PAPO STONE

MOLD

GRINDING

POLISHINGG

Typical stone for EDM. Start from Lap mate for EDM moulds and dies.

A harder stone than Lap mate

A softer stone than Lap mate

SUPER ORANGE SUPER BLUE SUPER RED

Best stone for removing hardened layer after EDM processing. A softer than conventional stone A harder than super blue

Stones for medium finishing

Finishing

PENCIL STONE

SOFT STONE

MOLD FINISHING STONE

Sharpness is the priority of this stone with unique design

A uniform surface can be got due to its non-bubble structure

Good for polishing before using diamond paste

WA STONE

BLACK STONE

GC STONE

Soft touch, good for steels with various hardness

Designed for having features to fit the form of moulds quickly

Can get stable surface because this uses green Sic. grains

Quenched mould

Aluminum mould

Stone for rough finishing

DIE STONE ALU STONE SCW

Good for quenched mould HRC47 to HRC63

Good for various aluminum mould

Very soft stone. Good for large size mould and pressed mould

Others stones

OIL STONE INDIA WHITE OIL STONE ARKANSAS STONE

Can be used for wide works with using A

grain. Various transformation is available

Good sharpness with having oil within. Also good

for setting the teeth of a saw

Good for finer finishing required to oil stone

A Natural stone with high density and

high hardness. Good for finest finishing

30


5 elements to deciding

quality of abrasive stones

Bondage Strength

the strength of

the bondage to hold grains

Grits

The size of the grains

The kinds Grains

As a cutter, grains play the

main role of for polishing

the material to be processed

Organization

The rate of the grains

in the abrasive stones.

The kinds of Bonds

the difference of

the bonding material

to hold grains

MOLD

GRINDING

POLISHING

3

elements, grains, bondage and holes,

consisting abrasive stones and

secondary processing

1

Grains

kinds of grains

melted aluminum grains

size of grains (grits)

carbonized silicon

quantity of grains (organization)

2

3

Bondage

Holes

kinds of bondage

quantity of bondage

(bonding strenght)

kinds of holes

vitrified, resinoid and etc.

soft medium strong etc.

ventilated holes

non-ventilated holes

quantity of holes

porous holes abrasive stones

no holes abrasive stones

Secondary processing

Filling materials

Additives

Filling materials and additives are

mixed in Processing materials

abrasive stones other than

processing materials, such as sulfur

for filling holes, and bondage.

Points for selection of abrasive stones

1. Selection of abrasive stones with grains (A, WA, C, GC, etc) suitable for

the material to be polished

2. Selection of abrasive stones manufactured and secondary processed suitable

for the material to be polished

3. Selection of abrasive stones with proper grits and mesh for the surface to be polished.

4. Selection of abrasive stones with proper size for the place to be polished

31


STONING OIL

MOLD

GRINDING

POLISHINGG



“FLASH 600”

“FLASH 600” is originally developed by 3A-Sangyo









STONE

HOLDERS























LAP PEN HOLDERS

CERAMIC STONE HOLDERS



32


Polishing Stones

LAP MATE














MOLD

GRINDING

POLISHING
























EDM STONE








































33


Polishing Stones

RAPO STONE

MOLD

GRINDING

POLISHINGG



































SUPER ORANGE





































34


Polishing Stones

SUPER BLUE












MOLD

GRINDING

POLISHING

























SUPER RED




































35


Polishing Stones

PENCIL STONE

MOLD

GRINDING

POLISHINGG

(Grain) (Hardness) (Bond) (Pack)

WA

C

Medium

V

20

20pcs.

■ Application:

Surface stoning after EDM processing for general mold

■ Features:

This stone has completed after our pursuit of sharpness

with a unique manufacturing method and processed

resin. This is most suitable for removing the hardened

layer after EDM processing and stoning thereafter.

*Pencil Pin k#320and Pencil Grey#150 and #600

can be provided with other grain levels than listed.

■Grit

#15 0 CoarseBlack

#32 0 MediumPink

#60 0 FineGray

Size:mm

6 × 6 × 100

3 × 6 × 100

1.5 × 6 × 100

Coarse

#150

Medium

#320

Fine

#600

01 04 07

02 05 08

03 06 09

WA STONE

■ Application :

Polishing for hard-to-grind materials and removing dregs

(Grain)

WA

(Hardness)

MediumSoft

(Bond)

V

(Pack)

20

20pcs.

■ Features :

This stone is very soft and gives the workers little

responses when in operation. Uniform surface can be

gained with good fitness to the form of moulds. Suitable

for stainless steel and aluminum alloy processing.

■Grit

#120

#180

#240

#320

#400

#600

#800

#1000

#1200

#1500

#2000

#3000

■Size :mm

1 × 6 × 100

2 × 6 × 100

3 × 6 × 100

1 × 13 × 100

2 × 13 × 100

3 × 13 × 100

3 × 6 × 150

3 × 13 × 150

5 × 13 × 150

36


Polishing Stones

SOFT STONE












MOLD

GRINDING

POLISHING


















MOLD FINISHING STONE











































37


Polishing Stones

BLACK STONE

MOLD

GRINDING

POLISHINGG













































GC STONE










































38


Polishing Stones

DIE STONE

















MOLD

GRINDING

POLISHING













ALU STONE





























39


Polishing Stones

SCW

MOLD

GRINDING

POLISHINGG

(Grain) (Hardness) (Bond)

PA Soft V

(Pack)

20

10

20pcs.

10pcs.

■ Application :

Polish for large scale metal works for general mold

■ Features :

This stone is suitable for rough and medium finishing

with easy-to-operate and high effectiveness features.

Also suitable for large scale mold and wide surface

polishing.

■Grit

# 80

#120

#180

#220

■Size:mm

10 × 25 × 150

13 × 25 × 150

25 × 50 × 150

3 × 6 × 150

3 × 13 × 150

5 × 13 × 150

40


Polishing Stones

OIL STONE











MOLD

GRINDING

POLISHING

















INDIA






















41


Polishing Stones

WHITE OIL STONE

MOLD

GRINDING

POLISHINGG

(Grain) (Hardness) (Bond)

WA Super Hard V

(Pack)

■ Application :

Precision Finishing

■ Features :

This stone is suitable for operations where more

accurate surfaces are needed than A Oil Stone.

Because of the ultra minute tissue of this stone, little

transformations of works happen.

1pcs.

■Grit

#3000

■Size :mm

13 × 25 ×100

16 × 38 × 115

25 × 50 × 150

25 × 50 × 200

ARKANSAS STONE

■ Application :

Cutlery and Hard materials

(Grain)

(Hardness)

Super Hard

(Bond)

(Pack)

■ Features :

This natural stone is produced only in the United States

and has highly dense and ultra hard tissue. It is suitable

for ultra fine finishing of watch, gauge and precision

machinery.

■Grit

HBWhite

■Size :mm

13 × 25 × 100, 16 × 38 × 115, 25 × 50 × 150, 25 × 50 × 200

▲■ Square▲Triangle● Circl e

3.2 × 100, 4.5 × 100, 6.4 × 100, 8 × 100etc.

42


Brushes

Pack

Pack

10 144

10pcs. 144pcs .

Our brushes are available in a wide variety of sizes. Great for flat and small, curved or hard-to-reach surfaces.

Maximum operating speed 25000 rpm. Use with diamond paste.

A

B

D

C

A B C D

(Diameter) (Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)

MOLD

GRINDING

POLISHING

1

1

14mm

6.4mm

2.4

51

Standard

Horse

761

2

2

14mm

6.4mm

2.4

51

Soft

Goat

751

3

3

14mm

6.4mm

2.4

51

Brass

Brass

771

4

4

25mm

14mm

3.2

60

Standard

Horse

764

D

A

B

C

A B C D

(Trim Length) (Diameter) (Shank) (Length) (Type) (Type of hair) (Style)

5

6.4mm

4.8mm

2.4

48mm

Standard

Horse

860

6

9.5mm

6.4mm

2.4

54mm

Standard

Horse

861

7

12.7mm

4.8mm

2.4

54mm

Standard

Horse

860-1/2

8

12.7mm

6.4mm

2.4

58mm

Standard

Horse

861-1/2

43


Brushes

Pack

Pack

10 144

10pcs. 144pcs .

MOLD

GRINDING

POLISHINGG

Our brushes are available in a wide variety of sizes. Great for flat and small, curved or hard-to-reach surfaces.

Maximum operating speed 25000 rpm. Use with diamond paste.

D

A

B

C

A B C D

(Diameter) (Trim Length) (Shank) (Length) (Type) (Type of hair) (Style)

With plastic

9

A plastic ferrule is available to prevent scratching

when used for mold

9

6.4mm

5.4mm

3.2

48

Standard

Horse

7HS-P

10

10

6.4mm

4.8mm

2.4

48

Soft

Goat

850

11

11

6.4mm

4.8mm

2.4

48

Brass

Brass

870

E

A

C

B

D

A B A C D

(Diameter)

(Trim Length) (Diameter) (Shank) (Length) (Type) (Type of hair) (Style)

12

12

19.1mm

4.8mm

9.5mm

2.4

42.5mm Standard

Pig

711

13

13

19.1mm

4.8mm

9.5mm

2.4

42.5mm

Soft

Goat

711S

14

14

19.1mm

4.8mm

9.5mm

2.4

42.5mm

Brass

Brass

721

44


Felt Bobs

Pack

Pack

Made from high quality fleecy felt and good for precision lapping.

10 100

10pcs. 100pcs .

D

Standard type

1

2

A

A B C D

B

C

MOLD

GRINDING

POLISHING

3

(Diameter) (Felt Length) (Shank) (Length) (Type)

(Style)

4

1

3mm 8mm 3 40mm Standard MA0308

MA

5

2

3

4mm 10mm 3 45mm Standard MA0410

6mm 10mm 3 40mm Standard MA0610

6

4

5

10mm 15mm 3 45mm Standard MA1015

15mm 20mm 3 50mm Standard MA1520

6

20mm 25mm 6 62mm Standard MA2025/6

7

7

25mm 25mm 6 63mm Standard MA2525/6

8

6mm 10mm 3 40mm Standard MA0610

8

9

10mm 15mm 3 45mm Standard MA1015

MK

9

10

15mm 20mm 3 50mm Standard MA1520

10

Soft type

11

A B C D

(Diameter) (Felt Length) (Shank) (Length) (Type) (Style)

MA

12

11

6mm 10mm 3 40mm Soft

MA0610S

13

12

13

10mm 15mm 3 45mm Soft MA1015S

15mm 20mm 3 50mm Soft MA1520S

45


Felt Bobs

Pack

Pack

Soft type

10 100

10pcs. 100pcs .

Made from high quality fleecy felt and good for precision lapping.

MOLD

GRINDING

POLISHINGG

14

A B C D

MA

(Diameter) (Felt Length) (Shank) (Length) (Type) (Style)

15

14

20mm 25mm 6 62mm Soft

MA2025/6S

15

25mm 25mm 6 63mm Soft MA2525/6S

16

16

6mm 10mm 3 40mm Soft MA0610S

MK

17

17

18

10mm 15mm 3 45mm Soft MA1015S

15mm 20mm 3 50mm Soft MA1520S

18

Roll felts

Excellent for diamond lapping.

A

B

(Thickness) (Width) (Length) (Style)

A

1mm 25mm 1500mm

R125

B

3mm

25mm

1500mm

R325

46


Poly Lap Sheets

Poly Lap Sheets

Outstanding effect for diamond paste lapping

1

2

MOLD

GRINDING

POLISHING

3

A B C D

(Diameter) (Felt Length) (Shank) (Length)

1

1mm 6mm 175mm 10 pcs.

2

3

1mm 10mm 175mm

1mm 20mm 175mm

10 pcs.

5 pcs.

Features

The Sponge sheets with continuous pore can keep diamond paste efficiently and enable effective

mirror finishing. Offer a beneficial effect on mirror finishing. With a soft touch, conform greatly to

polished surfaces.

Application

There are no tops and bottoms. Paint the diamond paste on the mold and use it with proper finger

pressure. Excellent to be used with #3000 (6 micron) diamond paste or more numbers.

47


R

Diamond Compounds

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO’s high quality Diamond Compounds

are precisely graded with tight tolerances to assure

accur ate polishing results. Each supplied in 5 or 10

gram syringes for ease of application. Strauss also

offers a choice of diamond concentration: heavy,

standard or medium. All compounds are available with

oil soluble or water soluble. Widely used for polishing

metals, especially in the plastic mold industry.

R

5g

10 g

Ordering Information:

OS- Oil Soluble

WS- Water Soluble

Concentrations: Medium, Standard, Heavy.

Remarks:

Compound is available in 5 or 10 gram syringes or jars.

Polycrystal compounds available upon request.

48


R

Diamond Compounds

General

Recommendation

Color

Mesh

Equivalent

Micron

Range

Cat. No.

Precision Finishing Finishing Preparatory Finishing Stock Removal

Gray

White

Yellow

Orange

Green

Blue

Red

Brown

Purple

Black

200,000 0 - 1/4

14,000 0 - 2

8,000 2 - 4

3,000 4 - 8

1,800 6 - 12

1,200 10 - 20

600 20 - 40

500 36 - 54

325/400 54 - 80

270/325 80 - 100

STP1

STP3

STP8

STP11

STP13

STP15

STP19

STP21

STP23

STP24

MOLD

GRINDING

POLISHING

49


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


Shank

diameter

Abrasive

grains

general

MOLD

GRINDING

POLISHINGG

Vitrified (V) Vitrified (V) Vitrified (V)

The most widely used common grindstones.

Highly friable and sharp cutting edge; suitable

WA Good balance of friability and hardness which WA for hard general quenched steel. General A

makes this product easy to use and suitable

for light cutting. General purpose steel, general

carbon steel and alloyed steel

quenched steel, tool steel and alloyed steel

(Brown) (White) (Gray)

Compare to WA grindstone, it has less friability

and durable. Suitable for heavy duty cutting

of materials with low hardness. General purpose

steel, raw steel, cast iron and metal with low

hardness.

dia

10 pcs/pack

90,000min -1

80,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

AG0101

AG0201

-

AG0401

s AG0501

-

#320

#320

AG0102 #320

AG0202 #320

-

#320 AG0402 #320

#320 AG0502 #320

-

AG0103 #120

AG0104

AG0204

AG0304

#80

AG0105

AG0205

AG0305

#80

AG0106

AG0206

AG0306

#80

AG0107

AG0207

AG0307

AG0203 #120

#80

#80 s

#80

#80

-

#80

#80 s

#80

#80

s

AG0403

s AG0503

#220

#150

AG0404 #120

s AG0504 #120

AG0405

AG0505

#120

#120

s AG0406 #120

s AG0506 #120

AG0407 #120

AG0507 #120

- s AG0604 #80 s AG0605 #80 s AG0606 #80 s AG0607 #80 s

#80

AG0108

AG0208

AG0308

#60

#60

#60

AG0408 #120

AG0508 #120

AG0608 #80

60,000min -1

50,000min -1

40,000min -1

30,000min -1 30,000min -1 40,000min -1

30,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

AG0109

AG0209

AG0309

AG0409

#60

#60

#60

#120

70,000min -1 #120

AG0110

AG0210

AG0310

AG0410

#60

#60

#60

#120

AG0111

AG0211

AG0311

AG0411

#60

#60

#60

AG0112

AG0212

AG0312

#60

#60

#60

AG0412 #120

s

s

s

AG0113

AG0213

AG0313

AG0413

#60

#60

#60

#80

AG0114

s AG0214

s AG0314

s AG0414

#60

#60

#60

#80

AG0115

s AG0215

s AG0315

s AG0415

#80

#60

#60

#80

AG0116

s AG0216

AG0316

s AG0416

#60

#60

#60

#80

GC(Green)

A(Back)

AG0509

s AG0609

#120

#60

AG0510 #120 AG0511 #120 AG0512 #120 AG0513

s AG0610 #36 s AG0611 #36 s AG0612 #36 s AG0613

#120

#36

s

AG0514 #120

AG0614 #36

AG0515 #120

AG0615

s

AG0516 #120

AG0616 #36

s : special item (no stock) we produce as your request

54


Shank

diameter

Abrasive

grains

general

Vitrified (V) Vitrified (V) Resinoid (B)

MOLD

GRINDING

POLISHING




PW GC A















dia

10 pcs/pack

30,000min -1 90,000min -1 80,000min -1 50,000min -1 40,000min -1 45,000min -1

35,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

s

s

AG0117 #60

AG0217 #60

AG0317 #60

AG0417 #100

AG0517 #100

-

s

s

AG0118 #120

AG0218 #120

AG0318 #120

AG0418 #120

AG0518 #120

-

AG0119

s AG0219

s AG0319

AG0419

AG0519

-

#80

#80

#80

#120

#100

s

s

AG0120 #80

AG0220 #60

AG0320 #60

AG0420 #120

AG0520 #100

-

s

s

s

s

AG0121 #60

AG0221 #60

AG0321 #60

AG0421 #80

AG0521 #100

-

s

s

s

s

s

AG0122 #60

AG0222 #60

AG0322 #60

AG0422 #80

AG0522 #120

AG0622 #36

s

s

s

s

s

AG0123 #60

AG0223 #60

AG0323 #60

AG0423 #80

AG0523 #120

AG0623 #36

s

s

s

s

s

AG0124 #60

AG0224 #60

AG0324 #60

AG0424 #80

AG0524 #120

AG0624 #36

dia

10 pcs/pack

max rotations speed: 90,000min -1

WA(White)

PW(Pink)

GC(Green)

AG2101

AG2201

AG2301

#600

#120

#150

AG2102

AG2201

AG2302

#600

#100

#150

AG2103 #600 AG2104 #600 AG2105 #600 AG2106 #320 AG0123

s AG2203 #120 s AG2204 #100 AG2205 #100 AG0222 #100 s AG0223

AG2303 #150 AG2304 #150 AG2305 #150 AG0322 #150 AG0323

s

#600

#120

#150

s AG0124

AG0224

AG0324

#320

#100

#150

dia

10 pcs/pack

max rotations speed: 300,000min -1

GC(Green)

AG2501 #150 AG2502 #150 AG2503 #150 AG2504 #150 AG2505 #150 AG2506 #150 AG2507 #150 AG2508 #150

CA modle is model for dentral industry

if you need, please ask me for sending

maximum permissible rotations speed

55


Shank

diameter

Abrasive

grains

general

MOLD

GRINDING

POLISHINGG

Vitrified (V) Vitrified (V) Vitrified (V)

The most widely used common grindstones.

Highly friable and sharp cutting edge; suitable

WA WA A

Good balance of friability and hardness which

for hard general quenched steel. General

makes this product easy to use and suitable

for light cutting. General purpose steel, general

carbon steel and alloyed steel

quenched steel, tool steel and alloyed steel

(Brown) (White) (Gray)

Compare to WA grindstone, it has less friability

and durable. Suitable for heavy duty cutting

of materials with low hardness. General purpose

steel, raw steel, cast iron and metal with low

hardness.

dia

10 pcs/pack

70,000min -1 70,000min -1

60,000min -1 55,000min -1 30,000min -1 40,000min -1 35,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

AG1101

s AG1201

s AG1301

s AG1401

s AG1501

s AG1601

#60

#60

#60

#60

#60

#36

s

s

s

s

s

AG1102

AG1202

AG1302

AG1402

AG1502

AG1602

#60

#46

#46

#60

#60

#36

s

s

s

s

s

AG1103

AG1203

AG1303

AG1403

AG1503

AG1603

#60

#46

#46

#60

#60

#36

s

s

s

s

s

AG1104

AG1204

AG1304

AG1404

AG1504

AG1604

#60

#46

#36

#60

#46

#36

AG1105

s AG1205

AG1305

s AG1405

s AG1505

AG1605

#60

#46

#36

#60

#46

#36

AG1106

s AG1206

AG1306

s AG1406

s AG1506

s AG1606

#60

#46

#36

#60

#46

#36

AG1107

s AG1207

AG1307

s AG1407

s AG1507

s AG1607

#60

#46

#36

#60

#46

#36

30,000min -1 25,000min -1 25,000min -1

20,000min -1 13,000min -1 20,000min -1 30,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

AG1108

s AG1208

s AG1308

s AG1408

s AG1508

s AG1608

#60

#46

#36

#60

#46

#36

s

s

AG1109

AG1209

AG1309

AG1409

AG1509

AG1609

#60

#46

#36

#60

#80

#36

s

AG1110

AG1210

AG1310

AG1410

AG1510

AG1610

#60

#46

#36

#60

#80

#36

s

s

s

AG1111

AG1211

AG1311

AG1411

AG1511

AG1611

#60

#46

#36

#60

#80

#36

s

s

s

s

AG1112

AG1212

AG1312

AG1412

AG1512

AG1612

#60

#46

#36

#60

#80

#36

s

s

AG1113

AG1213

AG1313

AG1413

AG1513

AG1613

#60

#46

#36

#60

#80

#36

AG1114

s AG1214

s AG1314

s AG1414

AG1514

s AG1614

#60

#46

#36

#60

#80

#36

s : special item (no stock) we produce as your request

56


Shank

diameter

Abrasive

grains

general

MOLD

GRINDING

POLISHING

Vitrified (V) Vitrified (V) Resinoid (B)



PW GC A












dia

10 pcs/pack

25,000min -1 22,000min -1 12,000min -1

40,000min -1 35,000min -1 18,000min -1 25,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

s

s

s

s

s

AG1115

AG1215

AG1315

AG1415

AG1515

AG1615

#60

#46

#36

#60

#80

#36

s

s

s

s

s

AG1116

AG1216

AG1316

AG1416

AG1516

AG1616

#60

#46

#36

#60

#80

#36

s

s

s

s

s

AG1117

AG1217

AG1317

AG1417

AG1517

AG1617

#60

#46

#36

#60

#80

#36

AG1118

s AG1218

AG1318

s AG1418

s AG1518

-

#60

#46

#36

#60

#80

s

s

s

AG1119

AG1219

AG1319

AG1419

AG1519

AG1619

#60

#46

#36

#60

#80

#36

s

s

s

AG1120

AG1220

AG1320

AG1420

AG1520

AG1620

#60

#46

#36

#60

#80

#36

s

s

AG1121

AG1221

AG1321

AG1421

AG1521

AG1621

#60

#46

#36

#60

#80

#36

18,000min -1 12,000min -1 45,000min -1

35,000min -1 24,000min -1 50,000min -1 25,000min -1

WA(Brown)

WA(White)

A(Gray)

PW(Pink)

GC(Green)

A(Back)

AG1122

s AG1222

AG1322

s AG1422

s AG1522

AG1622

#60

#46

#36

#60

#80

#36

AG1123

s AG1223

AG1323

s AG1423

s AG1523

AG1623

#60

#46

#36

#60

#80

#36

s

s

s

s

AG1124

AG1224

AG1324

AG1424

AG1524

-

#60

#46

#36

#60

#80

s

s

s

s

AG1125

AG1225

AG1325

AG1425

AG1525

-

#60

#46

#60

#60

#80

AG1126

s AG1226

AG1326

s AG1426

s AG1526

s AG1626

#60

#46

#36

#60

#80

#36

AG1127

s AG1227

s AG1327

s AG1427

s AG1527

-

#60

#46

#36

#60

#80

s

s

s

AG1128

AG1228

AG1328

AG1428

AG1528

-

#60

#46

#60

#60

#80

maximum permissible rotations speed

57


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


Main applications and applicable materials of “DAIWA RABIN”

Materials of work

MOLD

GRINDING

POLISHINGG

General Steels

Polishing general steel and removing cutting traces and tooling marks... CM

Corner-chamfering and de-burring after processing................................. UN

In case of higher hardness of work materials............................GC-UN

Improving surface roughness.................................................................... OX

In case of higher hardness of work materials............................GC-OX

Mirror finish Diamond................................................................................ D

Aluminum alloy Retouching casting surface...................................................................... CM

De-burring................................................................................................ CM, UN

In case of higher hardness of work materials.............................UN

Improving surface roughness.................................................................... CM (Up to #320)

Maintenance of die cast molds.................................................................. CM

Stainless steel

Retouching of thin welded bead and bead cut surface.............................. CM

Improving surface roughness..................................................................... OX

De-burring of pressed end face and tooled portions.................................. CM, UN

*Removing fine burrs from precision parts................................ GC . WA - UN

Mirror finish ... Depends on the mirror surface level................................... Diamond

Iron based cast parts, forged parts, molds

Cobalt chrome, Nickel chrome

De-burring after grinding and cutting.......................................................... CM, UN

In case of higher hardness of work materials.............................UN

Processed surfaces of a certain shape, burrs............................................UN

*Including FCD, depends on the processing level

Non-ferrous metals including gold and copper (Soft materials)..............................WA-OX

Intermediate process.................................................................................. CM, GC-OX

Mirror finish................................................................................................. Diamond

Cutting tools for industrial use

Sharpening................................................................................................. Special blending

Intermediate process.................................................................................. CM, special blending

Edge processing......................................................................................... Special blending

Titanium alloy.............................................................................................................. GC-UN, diamond

*It depends largely on the operated conditions.

Mirror surface level.....................................................................

Glass

Intermediate process...................................................................... GC . C-OX

Mirrors finish.............................................................................................. Senrap, Diamond

Ceramic....................................................................................................................... Diamond

Carbide........................................................................................................................ Diamond

Very fine processing, polishing.................................................................. GC-OX

62


Features of bonding materials

Type CM

A long-selling product. Sharp and excellent in polishing with its own elasticity. Characterized

also by veratility applicable to aluminum die cast and stainless steel including molds.

Abrasive Grain WA-CM grain (Our original abrasive grain has been used.)

Available Grain Sizes (46), 60, 80, 120, 180, 220, 320

Type UN

It is harder than Type CM and suitable for corner chamfering and de-burring sharp burrs and

hard materials, it won’t lose its shape easily. Proper for processing that does not need high elasticity.

In addition, it is efficient when you do not want to lose working form of work piece. Utilizable for

removing fine burrs from and finishing precision parts, too.

Abrasive Grain WA, A, C, GC

Available Grain Sizes 36, 46, 60, 80, 120, 220, 320, 400, 600, 800, 1000, 1500, 3000

MOLD

GRINDING

POLISHING

Type OX

Use the type when emphasis is put on polishing. It removes rust and maintains molds, giving

almost no damage to the ground. Proper for polishing gold, copper and other non-ferrous metals.

A well balanced combination of abrasive grain, abrasive grain ratio, rubber quality and hardness is

available for hairline processing.

Abrasive Grain WA, A, C, GC

Available Grain Sizes (36), (46), 60, 80, 120, 220, 320, 400, 600, 800, 1000, 1500, 2000, 3000

Diamond Rabin (D)

*Please refer to P. 69

Diamond Rabin that has been bound diamond abrasive grain with rubber makes efficiency for the polishing of ceramic, carbide,

glass, stainless steel and other difficult to cut materials. It is also used for the polishing of silicon wafers.

“SENRAP” (Cerium oxide elastic polishing stone for glass)

*Please refer to P. 70

It is used in various ways such as polishing the edges of sheet glass, polishing the beveled part of mirror surface of a non-spherical

lens before the last forming, polishing of base materials for hard disk.

Abrasive grain (our own designation)

WA-CM

WA

A

C

our own developed product

*Available grain size : (46), 60, 80, 120, 180, 220, 320

White alumina abrasive material

Brown alumina abrasive material

Black silicon carbide abrasive material

Bonding material type

We are ready to change and adjust abrasive grain, abrasive grain ratio and hardness to provide you with a wide range of grinding

stone materials to meeting your needs.

For reference : Standard type in all kinds of bonding material type

Type CM Diameter of mounted point 4~6mm .............CM55

More than 8mm...CM43

Type OX

OX44

Type UN

UN77

Type Diamond OX66

GC

CRO

D

CE

Green silicon carbide abrasive material

Chrome oxide

Diamond abrasive grain

Cerium oxide

63


Mounted Point

Mounted Point

Shape and size designation

Shape A (Straight type)

Small diameter

D

T

D x T x d

d

MOLD

GRINDING

POLISHINGG

Outer

shank

diameter Thickness diameter

(D) (T) (d)

1 5 3

2 5 3

3 8(13) 3

Mounted Point 3.0mm shank

Outer

shank

diameter Thickness diameter

(D) (T) (d)

4 13(15) 3

5 15 3

6 17 3

20 3

8 20 3

10 3 3

20 3

13 20 3

30 3

15 4 3

17(20) 3

20 3 3

6 3

8 3

10 3

13 3

15 3

25 3 3

6 3

8 3

10 3

13 3

30 3 3

6 3

(15 : Only UN)

Shape O

(17 : Only CM43)

Shape B

Shape B

Shape B

Shape B

(mm)

One-touch Rabin

One-touch Rabin

Rapid Rabin (Rapeed Rabin)

Rabin size 3 x 7 x 1.6

holder

3 x 30

Available grit sizes WA80,120,180,320

With the holder chucked in the grinder,

you can attach/detach the tip of the Rabin

Rabin size 4 x 11 x 1.7

Available grit sizes

Size 4 x 13 x 3 6 x 13 x 3 8 x 17 x 3 10 x 17 x 3

Available abrasive grain and grit sizes

*One-touch Rabin (3-7-1.6)

5 x 12 x 1.7

6 x 13 x 1.7

Special long shank 3 x 50,60,70,80

WA80,120,180,320

With a long shank type, you can change the

Rabin. This is of a threaded type. Do not reverse

the shank.

It is possible to us Rapid Rabin (Rapeed Rabin) in a high speed grinder. The

strength of the bonding material has gone up substantially and it is easier to use.

WA80(Red) WA120(Black) WA180(Brown) WA220(Green)

64


Mounted Point

Mounted Point 6.0mm shank

8 20 6

25 3 6

Shape B

25 6

4 6

10

13

20 6

25 6

20 6

25 6

30 6

6 6

8 6

10 6

13 6

15 6

MOLD

GRINDING

POLISHING

15 20 6

20 6

25 6

25 6

30 6

30 6

35 6

35 6

20 3 6 Shape B

30

3 6

Shape B

4 6

4 6

Shape B

6 6

6 6

Shape B

8 6

8 6

Shape B

10 6

10 6

Shape B

13 6

13 6

15 6

15 6

20 6

20 6

25 6

25 6

30 6

30 6

37(40) 6

(37 : Only CM43)

40 6

40 6

Shape O

40

6 6

Shape B

4 6

Shape B

Mounted Point 2.35mm shank

8 6

10 6

Shape B

Shape B

13 6

3

4

5

6

8

13 2.35

13 2.35

15 2.35

15 2.35

17 2.35

20 2.35

25 2.35

15 6

20 6

25 6

30 6

40 6

(mm)

10

2

2.35

20

2.35

25

2.35

12

2

2.35

2

2.35

13

25

2.35

(mm)

65


Mounted Point

Shape and size designation

MOLD

GRINDING

POLISHINGG

Shape A (Straight type)

D

d

T D x T x d

Shape K (Ball-nose type)

D

d

T D x T x d (Point radius also specifiable)

Shape B (With a navel type)

Shape Q (Stepped taper type)

D

d

D2

D1

d

D x T x d

T2

T2

D1/D2 x (T1+T2) x d

T

(Specify the point angle and D1 at least)

Shape O (Bullet type)

Shape D (Reverse-tapered type)

D

d

D1

D2

d

T

D x T x d

T

D1/D2 x T x d

Shape G (Peak type)

Shape I

D

d

D2

D1

r

d

T

D x T x d (G = )

(Specify the point angle)

T

D1/D2 x T x d

(Point radius also specifiable)

Shape C (Tapered type)

Shape F (Conical type)

D2

D1

d

D

d

T

D1/D2 x T x d

T

1/D x T x d

Shape R (Spherical type)

Shape E

D

d

D

d

D x d

T

D x T x d ( )

(Specify the angle : )

66


Wheel Type

Wheel Type

Wheel Type : Small diameter

Shape and size designation

D

H

T

Outer

Hole

diameter Thickness diameter

(D) (T) (H)

10 2 1.8

3 1.8

15 1 1.8

2 1.8

3 1.8

4 1.8

20 1

2

1.8

1.8

3 1.8

4 1.8

5 3

6 3

22 1 1.8

2 1.8

2 1.8 Abacus type

3 1.8

25 1

1.5

1.8

1.8

30

2 1.8

3 1.8

3.2 3

4 1.8

5 3

1 1.8

2 1.8

3 1.8

4 1.8

5 3

6 3

8 6

10 6

13 6

40 1 1.8

2 1.8

3 1.8

4 3

5 3

6 3

8 6

10 6

13 6

20 6

80 15.88

45 5 6

8 6

10 6

13 9.53

Abacus type

Outer

Hole

diameter Thickness diameter

(D) (T) (H)

50 3 6

4 6

60

65

75

90

5 6

6 6

8 6

10 6

13 6

15 6

20 9.53

30 12.7

40 22.2

3 6

4 6

6 6

8 6

10 6

13 9.53

15 12.7

40 16

6 6

8 6

10 9.53

13 12.7

15 12.7

20 12.7

2 6

3 6

4 6

6 6

8 6

10 9.53

13 9.53

15 12.7

20 12.7

3 9.53

4 9.53

5 9.53

6 9.53

8 9.53

16 15.88

(mm)

MOLD

GRINDING

POLISHING

67


Wheel Type

Wheel Type : Large diameter

Outer

Hole

diameter Thickness diameter

(D) (T) (H)

Outer

Hole

diameter Thickness diameter

(D) (T) (H)

MOLD

GRINDING

POLISHINGG

101.5 1.5 9.53

2 9.53

3 9.53

4 9.53

5 9.53

6 9.53

8 12.7

10 12.7

13 12.7

15 12.7

20 22.2

25 25.4

40 25.4

110 3 9.53

4 9.53

5 9.53

8 9.53

125 3 9.53

4 12.7

5 12.7

6 12.7

8 12.7

10 12.7

16 12.7

19 19.05

25 25.4

150 3 12.7

4 12.7

5 12.7

6 15.88

10 15.88

13 15.88

20 15.88

25 25.4

180 10 31.75

15 31.75

20 31.75

25 31.75

Small spherical shape

Shape and size designation

Type Normal neck

D

d1

L

Type Slender neck

d2

D

d1

L1

L1

L

Normal neck O 2

Slender neck O 2

Normal neck O 3

Slender neck O 3

Abrasive grain

Maximum r.p.m

205 3 25.4

4 25.4

5 25.4

6 15.88

8 15.88

10 15.88

13 15.88

15 25.4

20 25.4

25 25.4

50 25.4

255 5 25.4

6 25.4

8 25.4

10 25.4

13 25.4

15 25.4

20 25.4

25 25.4

30 25.4

35 25.4

40 50.8

305 6 25.4

9 25.4

10 25.4

13 25.4

15 25.4

20 25.4

25 25.4

30 25.4

40 50.8

50 50.8

355 13 25.4

20 50.8

25 50.8

30 50.8

40 50.8

50 76.2

(mm)

(D) (d1) (d2) (L) (L1) (L2)

2

2

3

3 1.6

40

40 20 20

3

3

3

3 1.6

40

40 20 20

Wa, GC, DUAMOND & OTHER

Wa, GC, DUAMOND & OTHER

It is very small diameter spherical shape

It is applicable for de-burring minute burrs,

eso=pecially for cross holes.

68


Diamond Rabin

Diamond Rabin

MOLD

GRINDING

POLISHING

Diamond Rabin that has been bound diamond abrasive grain with rubber realized to be excellent in polishing ability and polished

surface under the overwhelming evaluation in ceramic, and polishing silicon wafer, mirror finishes stainless steel, and for difficult to

cut materials and ultra high hardened surface treated surface.

Grain size : 60, 80, 120, 170, 230, 320, 400, 600, 800

1000, 2000, 3000, 4000, 6000, 8000, 10000

*Since Diamond Rabin has been bound with rubber, it is different from other types of diamond tools in the relation between mesh designation

and polished surface roughness. In some cases, there is difference between general mesh designation and the grain size used by Diamond Rabin.

#1000 : 10-20

#2000 : 8-16

#3000 : 6-12

#4000 : 5-10

#5000 : 4-8

#6000 : 3-6

#8000 : 2-3

#10000 : 1-2

Bonding Materials

Type OX66 is standard (with an concentration degree of 100 approximately)

Type UN79 is of a higher hardness and degree of concentration (200) with more sharpness.

Type OX44 the curved surface well (less wear resistance, though).

A higher level of grinding, such as silicon wafer, we use good care to select the best material including basic rubber

material.

Type

We are ready to manufacture Diamond Rabin by several types (such as mounted points, wheels) and shapes of all

kinds, including wheel type with core, according to the work materials and the machines.

Applicable Work Materials

Ceramic, carbide cermets, carbide tools, stainless steel, mold materials inclusive of caebide, quartz glass, and others.

It is also applicable for high hardened surface treated surface such as SiC plating (Hv2000).

69


Daiwa Rabiton

Daiwa Rabiton

(Special elastic media for barrel)

Shape and size designation

D

MOLD

GRINDING

POLISHINGG

Size

(D) (L) (D) (L)

6 - 20 4 - 15

Shape : Straight Type, Single taper Type

DAIWA Rabiton is a rubberized barrel media, completely different from conventional

media in performance. Unlike conventional hard media and nylon or other resin boned

media, it provides very soft polishing, causing no scratch or dent because of medium

hardness. Such issues as contamination and clogging which happen to resin media can

be well solved by DAIWA Rabiton.

Available grit sizes as a standard are #80, #120, and #220, but please feel free to ask

us about other grit sizes.

D x L

D

Senrap (Cerium oxide elastic polishing stone for glass)

The product is made of cerium oxide carefully selected for the polishing of glass mirror surfaces and bound by specially blended rubber.

Compared with the free abrasive grain method, it has succeeded in producing a much higher efficiency in polishing. This also makes

waste solution disposition and work and device washing easier. Only with water, mirror polishing of mirror, sheet glass bevels and vertical

sides can be well polished.

Bonding material

Type Size Shape

CRB-H

We provide you with Senrap polishing stones for bevelling machines, edging machines by type, size and

shape, and those in accordance with the work and device. (W-edgers are also available.)

70


Series for Dental industry

“DAIWA RABIN” products in intermediate polishing of resin, metal

and precious metal other than ceramic.

MOLD

GRINDING

POLISHING

Series for precious metal

“DAIWA RABIN” grinding stones made of various materials are avilable

for rough, intermediate and finish polishing of precious metal products

including silver, gold and platinum rings.

Mounted Point

5 x 15 x 2.35

6 x 17 x 2.35

8 x 20 x 2.35

10 x 20 x 2.35

10 x 25 x 2.35

13 x 30 x 2.35

Shape A, Shape O (Bullet type)

3 x 7 x 1.6 (Shape O)

Usable with a high speed turbine

Wheel type

20 x 1 x 3 (Abacus type)

20 x 2 x 1.8

25 x 1.5 x 1.8

25 x 2 x 1.8

25 x 2 x 3 (Abacus type)

25 x 3 x 1.8

Other specialized shapes

*The maximum r.p.m. varies according to the size and

material of grinding stone. Please check with the product

seal or product designation red label enclosed.

71


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


Meister Finish

MOLD

GRINDING

POLISHINGG

Designed to finish dies and molds.

Meister Finish

ISO9001 Certified

XEBEC produts are manufactured in a plant certified by ISO 9001,

the international standard of quality control and assurance.

Through the utilization of aerospace materials (alumina fiber filaments), cracking,

and chipping have been eliminated. High polishing efficiency can be ensured.

No clogging. Uniformly fine finishes can be achieved.

Thanks to the braided structure of the rod type, high polishing efficiency is possible

even with the side, of the tool, and there is no splitting of the tip.

Suitable for fine deburring.

Higher polishing efficiency can be achieved by using the Meister Finish with tools

(electric, air, ultrasonic)

Coarse grit type made of thick Alumina Fiber Filaments is ideal for removing EDM

scales. Only XEBEC can manufacture it.

76


Meister Finish

Innovative technology

Our engineers developed the world’s first ceramic fiber

stones with aerospace materials

(alumina fiber filaments) that utilize highly advanced

chemical technologies.

Usage

Features

High polishing efficiency can be ensured by the crystal structure of the

alumina fiber filaments, which is optimal for polishing.

Polishing efficiency and strength have been improved by the two way linear

structure, which prevents side-slipping.

High accuracy of surfaces can be attained by the uniform fiber diameter.

No dropping of abrasive grains that create linear scratches.

Little heat generation that minimizes a workpiece alteration and the tool

deterioration.

The tip of a tool can be shaped in accordance with the shape of a workpiece.

(Rod Type)

Innovative, braided structure of alumina fiber filaments.

*No breakage during high speed rotation, No splitting of the tip.

*Thanks to the braided structure, the tip or side of the tool can polish.

Even boss holes of

0

0.3mm can be polished by shaping the tip of rod type.

Suitable for fine deburring and cross-hole deburring.

MOLD

GRINDING

POLISHING

Ideal for precise polishing of free surfaces, free curves, ribs, bosses, etc.,

of various forming molds (especially plastic mold).

Excellent polishing performance for material under HRC57.

High polishing efficiency can be achieved without clogging, even for

metals such as aluminum, copper, gun metal, etc., which clogs with

common abrasive stones.

Can be used in narrow areas where common abrasivestones cannot be

used because of breaking.

Can be used on complex shapes where uniform finishing could not be

previously attained.

Efficient EDM scales removal.

XEBEC utilizes 50um alumina fiber filaments, the first in the industry.

We developed the coarsest ceramic fiber stones (equivalent to #120)

which have impressive efficiency with thick alimina fiber filaments.

Applications

Precise polishing of ribs

For efficient use

Precise polishing of sub-gates

Higher polishing efficiency can be achieved by using the Meister Finish

with tools (electric, air, ultrasonic

Use the tip at angle to the surface

of a workpiece.

Meister Finish Rod Type Structure

Innovative,

braided structure of

alumina fiber filaments

Polishing and deburring using the tip

or side of the tool is possible, thanks

to the braided structure of alumina

fiber filaments.

Can be shaped the tip of a tool in accordance

with the shape of a workpiece.

No breakage during high speed rotation!!

Thanks to the braided structure, the side

of the tool can polish!

Polishing performance increases

substantially when high-speed polishing

becomes with a hand grinder!

Use the tip at an angle to the surface of a workpiece. Approximately

5~45 degrees is effective.

Use with vibration tools (ultrasonic, air, electric etc.).

Coolant will increase efficiency.

77


Meister Finish

MOLD

GRINDING

POLISHINGG

Stick Type

Dimensions

(mm)

0.3x4x100

0.4x4x100

0.5x4x100

0.5x4x150

0.5x6x100

0.5x6x150

0.5x10x100

0.5x10x150

0.8x4x100

0.8x4x150

0.8x6x100

0.8x6x150

0.8x10x100

0.8x10x150

1.0x1x100

1.0x2x100

1.0x4x100

1.0x4x150

1.0x6x100

1.0x6x150

1.0x8x100

1.0x8x150

1.0x10x100

1.0x10x150

1.5x1.5x100

1.5x4x100

1.5x4x150

1.5x6x100

1.5x6x150

1.5x10x100

1.5x10x150

2.0x2x100

2.0x4x100

2.0x4x150

2.0x6x100

2.0x6x150

2.0x10x100

2.0x10x150

3.0x4x100

3.0x4x150

3.0x6x100

3.0x6x150

3.0x10x100

3.0x10x150

Red

equivalent to

#1200

AR-0304M

AR-0404M

AR-0504M

AR-0504L

AR-0506M

AR-0506L

AR-0510M

AR-0510L

AR-0804M

AR-0804L

AR-0806M

AR-0806L

AR-0810M

AR-0810L

AR-1001M

AR-1002M

AR-1004M

AR-1004L

AR-1006M

AR-1006L

AR-1008M

AR-1008L

AR-1010M

AR-1010L

AR-15015M

AR-1504M

AR-1504L

AR-1506M

AR-1506L

AR-1510M

AR-1510L

AR-2002M

AR-2004M

AR-2004L

AR-2006M

AR-2006L

AR-2010M

AR-2010L

AR-3004M

AR-3004L

AR-3006M

AR-3006L

AR-3010M

AR-3010L

White

equivalent to

#1000

AW-0304M

AW-0404M

AW-0504M

AW-0504L

AW-0506M

AW-0506L

AW-0510M

AW-0510L

AW-0804M

AW-0804L

AW-0806M

AW-0806L

AW-0810M

AW-0810L

AW-1001M

AW-1002M

AW-1004M

AW-1004L

AW-1006M

AW-1006L

AW-1008M

AW-1008L

AW-1010M

AW-1010L

AW-15015M

AW-1504M

AW-1504L

AW-1506M

AW-1506L

AW-1510M

AW-1510L

AW-2002M

AW-2004M

AW-2004L

AW-2006M

AW-2006L

AW-2010M

AW-2010L

AW-3004M

AW-3004L

AW-3006M

AW-3006L

AW-3010M

AW-3010L

Blue

equivalent to

#800

AB-0304M

AB-0404M

AB-0504M

AB-0504L

AB-0506M

AB-0506L

AB-0510M

AB-0510L

AB-0804M

AB-0804L

AB-0806M

AB-0806L

AB-0810M

AB-0810L

AB-1001M

AB-1002M

AB-1004M

AB-1004L

AB-1006M

AB-1006L

AB-1008M

AB-1008L

AB-1010M

AB-1010L

AB-15015M

AB-1504M

AB-1504L

AB-1506M

AB-1506L

AB-1510M

AB-1510L

AB-2002M

AB-2004M

AB-2004L

AB-2006M

AB-2006L

AB-2010M

AB-2010L

AB-3004M

AB-3004L

AB-3006M

AB-3006L

AB-3010M

AB-3010L

Black

equivalent to

#600

AP-0304M

AP-0404M

AP-0504M

AP-0504L

AP-0506M

AP-0506L

AP-0510M

AP-0510L

AP-0804M

AP-0804L

AP-0806M

AP-0806L

AP-0810M

AP-0810L

AP-1001M

AP-1002M

AP-1004M

AP-1004L

AP-1006M

AP-1006L

AP-1008M

AP-1008L

AP-1010M

AP-1010L

AP-15015M

AP-1504M

AP-1504L

AP-1506M

AP-1506L

AP-1510M

AP-1510L

AP-2002M

AP-2004M

AP-2004L

AP-2006M

AP-2006L

AP-2010M

AP-2010L

AP-3004M

AP-3004L

AP-3006M

AP-3006L

AP-3010M

AP-3010L

Orange

equivalent to

#400

AO-0304M

AO-0404M

AO-0504M

AO-0504L

AO-0506M

AO-0506L

AO-0510M

AO-0510L

AO-0804M

AO-0804L

AO-0806M

AO-0806L

AO-0810M

AO-0810L

AO-1001M

AO-1002M

AO-1004M

AO-1004L

AO-1006M

AO-1006L

AO-1008M

AO-1008L

AO-1010M

AO-1010L

AO-15015M

AO-1504M

AO-1504L

AO-1506M

AO-1506L

AO-1510M

AO-1510L

AO-2002M

AO-2004M

AO-2004L

AO-2006M

AO-2006L

AO-2010M

AO-2010L

AO-3004M

AO-3004L

AO-3006M

AO-3006L

AO-3010M

AO-3010L

Light Brown

equivalent to

#300

AL-0304M

AL-0404M

AL-0504M

AL-0504L

AL-0506M

AL-0506L

AL-0510M

AL-0510L

AL-0804M

AL-0804L

AL-0806M

AL-0806L

AL-0810M

AL-0810L

AL-1001M

AL-1002M

AL-1004M

AL-1004L

AL-1006M

AL-1006L

AL-1008M

AL-1008L

AL-1010M

AL-1010L

AL-15015M

AL-1504M

AL-1504L

AL-1506M

AL-1506L

AL-1510M

AL-1510L

AL-2002M

AL-2004M

AL-2004L

AL-2006M

AL-2006L

AL-2010M

AL-2010L

AL-3004M

AL-3004L

AL-3006M

AL-3006L

AL-3010M

AL-3010L

Dark Brown

equivalent to

#220

AD-0304M

AD-0404M

AD-0504M

AD-0504L

AD-0506M

AD-0506L

AD-0510M

AD-0510L

AD-0804M

AD-0804L

AD-0806M

AD-0806L

AD-0810M

AD-0810L

AD-1001M

AD-1002M

AD-1004M

AD-1004L

AD-1006M

AD-1006L

AD-1008M

AD-1008L

AD-1010M

AD-1010L

AD-15015M

AD-1504M

AD-1504L

AD-1506M

AD-1506L

AD-1510M

AD-1510L

AD-2002M

AD-2004M

AD-2004L

AD-2006M

AD-2006L

AD-2010M

AD-2010L

AD-3004M

AD-3004L

AD-3006M

AD-3006L

AD-3010M

AD-3010L

Violet

equivalent to

#120

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

AV-1002M

AV-1004M

AV-1004L

AV-1006M

AV-1006L

AV-1008M

AV-1008L

AV-1010M

AV-1010L

-

AV-1504M

AV-1504L

AV-1506M

AV-1506L

AV-1510M

AV-1510L

-

AV-2004M

AV-2004L

AV-2006M

AV-2006L

AV-2010M

AV-2010L

AV-3004M

AV-3004L

AV-3006M

AV-3006L

AV-3010M

AV-3010L

Rod Type

Dimensions

(mm)

1 x 50

1 x 100

1.5 x 50

1.5 x 100

2 x 50

2 x 100

2.34 x 50

2.34 x 100

3 x 50

3 x 100

3 x 150

6 x 50

6 x 100

Red

equivalent to

#1200

APR-10S

PR-10M

PR-15S

PR-15M

PR-20S

PR-20M

PR-234S

PR-234M

PR-30S

PR-30M

PR-30L

-

White

equivalent to

#1000

PW-10S

PW-10M

PW-15S

PW-15M

PW-20S

PW-20M

PW-234S

PW-234M

PW-30S

PW-30M

PW-30L

-

Blue

equivalent to

#800

PB-10S

PB-10M

PB-15S

PB-15M

PB-20S

PB-20M

PB-234S

PB-234M

PB-30S

PB-30M

PB-30L

-

Black

equivalent to

#600

PP-10S

PP-10M

PP-15S

PP-15M

PP-20S

PP-20M

PP-234S

PP-234M

PP-30S

PP-30M

PP-30L

-

Orange

equivalent to

#400

PO-10S

PO-10M

PO-15S

PO-15M

PO-20S

PO-20M

PO-234S

PO-234M

PO-30S

PO-30M

PO-30L

-

Light Brown

equivalent to

#300

PL-10S

PL-10M

PL-15S

PL-15M

PL-20S

PL-20M

PL-234S

PL-234M

PL-30S

PL-30M

PL-30L

-

Grey

equivalent to

#220

PM-10S

PM-10M

PM-15S

PM-15M

PM-20S

PM-20M

PM-234S

PM-234M

PM-30S

PM-30M

PM-30L

PM-60S

PM-60M

Meister Finish Rod Type Structure

[Alumina fiber filaments structure]

The bundles of alumina fiber filaments cross

and set in each other.

Meister Finish rod type is braided structure of alumina fiber filaments. (Refer to inside text)

The structure below 2mm or equivalent to #220(Grey) is as follows.

[Effect]

Not easy to break or tear, and longer tool life.

The tip or side of the tool can polish.

Made of the plate as shown above photo.

Usage precautions

Before using a vibration tool or a hand grinder, carefully read the usage precautions and

respective manuals.

When using rod type with a hand grinder, use at less than the maximum rpm of 30,000 and

less than 50mm in length.

Always wear protective glasses, gloves, and masks when working.

78


XEBEC Heat - Resistance

A Definite Difference!

ISO9001 Certified

XEBEC produts are manufactured in a plant certified by ISO 9001,

the international standard of quality control and assurance.

Patent Pending

XEBEC Heat-Resistant Ceramic Abrasives

MOLD

GRINDING

POLISHING

Excellent Heat Resistance!

Doesn’t Soften! Outstanding efficiency!

XEBEC has successfully increased the

resisitance temperature from 100 C to 200 C

in its Heat-Resistant Ceramic Abrasives.

Adding to the same performance of the

Meister Finish (doesn’t break, doesn’t crack,

excellent sharpness), their durability has been

enhanced for prolonged use with Ultrasonic

tool.

Ideal for removing EDMscales.

Can be used to polish deep slits of ribs,

at full length.

79


XEBEC Heat - Resistance

Lineup

Grit color Thickness(mm) Width(mm) Length(mm) Code No.

1

4

100

HR-1004M

MOLD

GRINDING

POLISHINGG

Equivalent to

#1200

Red

1

1

2

2

2

1

6

10

4

6

10

4

100

100

100

100

100

100

HR-1006M

HR-1010M

HR-2004M

HR-2006M

HR-2010M

HB-1004M

Equivalent to

#800

Blue

1

1

2

6

10

4

100

100

100

HB-1006M

HB-1010M

HB-2004M

2

6

100

HB-2006M

2

1

10

4

100

100

HB-2010M

HD-1004M

Equivalent to

#220

Dark

Brown

1

1

2

6

10

4

100

100

100

HD-1006M

HD-1010M

HD-2004M

2

6

100

HD-2006M

2

1

10

4

100

100

HD-2010M

HV-1004M

Equivalent to

#120

Violet

1

1

2

6

10

4

100

100

100

HV-1006M

HV-1010M

HV-2004M

2

6

100

HV-2006M

2

10

100

HV-2010M

Precautions in use

[When Using with an Ultrasonic Tools]

Check the appropriate output. The tool may break or generate heat when the output is too large.

Check the appropriate length. If the length is inappropriate, the tool may not oscillate, or concentrated output

may result in heat generation.

Clamp securely. Poor clamping may concentrate putput, resulting in excessive heat generation.

Polishing performance may vary depending on the structure and method of the clamp in use; read carefully the

instruction manual of your ultrasonic tool.

[Protection]

Wear protective eyeglasses, gloves and mask duting use.

80


XEBEC Diamond

For polishing hardened steel and cemented carbide.

ISO9001 Certified

XEBEC produts are manufactured in a plant certified by ISO 9001,

the international standard of quality control and assurance.

XEBEC Diamond

MOLD

GRINDING

POLISHING

Patent Pending

Please put to test the

accurate”sharpness”,

“responsiveness”,

and”surface stability”.

Features of the XEBEC Diamond

Effeciently and cleanly polishes materials harder than HRC57 such as cemented carbide and hardened steel (SKD, DC,

STAVAX, HPM, ASP, etc)

Both the Stick and the Rod types can be used to polish by the tip or the side

Can be formed into desired shape, such as a thinner tip

Suitable for removing EDM scales, polishing ribs and deburring from edges and corners

Far more efficient than electroplated diamond files, hand lappers, diamond pastes and diamond powders

While an electroplated diamond file has diamonds only on its surface, the XEBEC Diamond has diamonds embedded

in layers, enabling it to be used to the end without losing its sharpness.

Also lasts longer than an electroplated diamond file.

Can polish efficiently wet or dry

Can be used even more efficiently when attached to tools (electric, air, or ultrasonic)

Rod type can be attached to rotary tools (max. 30,000 r.p.m.)

81


XEBEC Diamond

XEBEC Diamond Polishing Performance Data

1. Polishing Performance by the Side

MOLD

GRINDING

POLISHINGG

Work

Polishing Surface

Cemented Carbide Hardened Steel

V10

(HRA90)

WEDM Surface

SKD11

(HRC57)

EDM Surface

(HRC67)

DC53

(HRC61)

EDM Surface

(HRC69)

Comparison of Polishing Performance by the Side

(Comparison with electroplated diamond file)

Surface Roughness

Ra

Rmax

Surface Roughness

Ra

Rmax

Surface Roughness

Ra

Rmax

The above ( )

indicate

hardness.

polishing

conditions

polishing method

load

air pressure

polishing area

XEBEC Diamond #200 (1mm t )

electroplated diamond file #200

:

:

:

:

air tool, by the side, dry

250g

5kgf/cm 2(lap rounds 17,000r.p.m.)

30mmX15mm

Explanarion of the Graph

The graphs represent comparisons of polishing performance data between XEBEC Diamond

and an electroplate diamond file, both #200, using both on its side.

Polishing efficiency is very high, and the surfaces are finished in a short time.

The XEBEC Diamond shows maximum roughness (R max) to be very low, and that the surface

is very even.

Though the XEBEC Diamond may have the same grid, it can give surfaces a finer finish, thus

enabling it to shorten the work which took far longer by electroplated diamond file.

82


XEBEC Diamond

XEBEC Diamond Polishing Performance Data

2. Polishing Performance by the Side

Work

XEBEC Diamond

Polishing Surface Polishing Performances of #200 / #400 / #800

Cemented Carbide Hardened Steel

V10

(HRA90)

WEDM Surface

SKD11

(HRC57)

EDM Surface

(HRC67)

DC53

(HRC61)

EDM Surface

(HRC69)

Ra

Ra

Ra

Surface Roughness

Surface Roughness

Surface Roughness

Rmax

Rmax

Rmax

MOLD

GRINDING

POLISHING

The above ( )

indicate

hardness.

polishing

conditions

XEBEC Diamond #200 (1mm

t)

XEBEC Diamond #400 (1mm t )

XEBEC Diamond #800 (1mm t )

polishing method : air tool, by the side, dry

load

: 700g

2

air pressure : 5kgf/cm (lap rounds 17,000r.p.m.)

polishing area : 30mmX15mm

Explanarion of the Graph

The graphs for Cemented Carbide show the surface smoothness of a wirecut surface by

using XEBEC Diamond #400 for 5 minutes, then #800 afterwards.

The graphs for Hardened Steel show the surface smoothness of an EDM surface by using

XEBEC Diamond #200 for the first 20 minutes, than #800 afterwards.

It takes a very short time to achieve high surface smoothness on both cemented carbide and

hardened steel.

With the above combination, R max=1um can be achieved in a short time.

83


XEBEC Diamond

XEBEC Diamond Lineup

1. Stick type 2. Rod type

MOLD

GRINDING

POLISHINGG

Grit (color)

#200

(black)

Dimensions(mm) Code No.

1 X 4 X 100 DM1004M

1 X 6 X 100 DM1006M

Grit (color)

#400

(bluegreen)

Dimensions(mm) Code No.

0

0

3 X 50 PDF30S

3 X 100 PDF30M

#400

(bluegreen)

#800

(gray)

1 X 10 X 100 DM1010M

1 X 4 X 100 DF1004M

1 X 6 X 100 DF1006M

1 X 10 X 100 DF1010M

1 X 4 X 100 DS1004M

1 X 6 X 100 DS1006M

1 X 10 X 100 DS1010M

Usage

Ideal for polishing extremely hard die and mold

(especially materials harder than HRC57).

Usage can be specified for:

Surface polishing

Finishing ribs after EDM

Finishing gates after EDM

Finishing and deburring in carners

Finishing and deburring in edges

Chamfering corners

(to be rounded or chamfered)

For the Most Efficient Use...

Coolant

The XEBEC Diamond can be used either dry or wet.

Coolant will increase efficiency.

Forming (Shaping the tip of a tool in accordance with the shape of a workpiece.) / Dressing


For easy and perfect forming / dressing, use an electrodeposited diamond stone. Do cutting

same way.


For easy and perfect forming / dressing, press a tool rotating in a hand grinder onto an

electrodeposited diamond stone. Do cutting same way.

Precautions in use

When Using with an ultrasonic tool

Please check the appropriate output. The tool may break or generate heat when the outout is too large.

Please check the appropriate length. On an inapproproate length, the tool may not oscillate, or concentrated

output may result in heat generation.

A bad clamp may concentrate output, resulting in heat generation.

Polishing capabilities may vary depending on the structure and method of the clamp in use; please read

carefully the instructions of your supersonic tool.

When Using with a hand grinder

Please use below the maximum 30,000rpm.

Please use below 50mm full length. (If full length is more than 50mm; make sure to cut it below 50mm.)

When Using with a hand grinder

Please wear protective eyeglasses, gloves and mask during use.

84


XEBEC - Pencil type

Meister FinishR

Pencil Type

Deburring - Polishing in Narrow area

Feature

Meister Finish (Not easy to

broken, give good surace finish)

use with drawing pencil.

Can be work with steel HRC57

Good working in narrow area.

MOLD

GRINDING

POLISHING

Thin-Small (square)

0.5mm, 0.9mm

Meister Finish / Pencil type Line up

Item Code Grit Color TxWxL (mm) PC/pack pencil Holder

3PACK-AR-0505S

#1200

0.5x0.5x50 3 PCL-5

Red

3PACK-AR-0909S (Red)

0.9x0.9x50 3 PCL-9

3PACK-AB-0505S

#800

0.5x0.5x50 3 PCL-5

Blue

3PACK-AB-0909S (Blue)

0.9x0.9x50 3 PCL-9

XEBEC Pencil Holder Line up

Item Code size Pencil

PCL-5 O 0.7mm(0.5mm ) AR-0505S AB-0505S

PCL-9 O 1.3mm(0.9mm ) AR-0909S AB-0909S

85


XEBEC - Soft Ceramic Stone

Soft Ceramic Fiber Stones

For ANYBODY!

QUICK, BEAUTIFUL and EASY!

Made in JAPAN

MOLD

GRINDING

POLISHINGG

Stick type and Rod type available

Innovation of :

Removing scratches!

Makes shiny surface!

Deburring precision and fine burrs!

Polishing copper EDM electrode!

These soft ceramic stones are for hand use .onlyDO NOT USE with any machines

Usage under excessive pressure may cause breakage of the stone.

Features

-Suitable for shining Die/Mould of hardness up to HRC 50.

-Does not damage or make scratches on workpiece thanks to its rubber elasticity.

-Easy to shape the tip ( such with fine sand-paper.)

-Deburrs without rounding the edges even by tracing the target area.

-Makes shiny surface.

-Stable cutting and finishing ability is sustained thanks to the continuous alumina

fiber filaments used in it.

Applications

ERASE scratches!

Only in

10 sec!

Before

After

-Removing scratches of finished products.

-Removing cutter marks on copper EDM electrode and polishing and shining.

-Ideal for shining Aluminum made Die/Mold.

-Ideal for deburring copper EDM electrode.

-Modifying swells and shining bosses and spurs with rod type..

Line up

Product Type Product Code Equivalent Grit Dimensions:H xWxL(mm)

Stick Type BS-2006M #1200 2x6x100

Rod Type PBS-30M #1200 3x100

86


XEBEC - Soft Ceramic Stone

Comparisons with conventional tools

Possible replacements : Elastic stone, Paste, Buffing


Advantages

Long tool life, no scratches, soft touch to workpiece.

MOLD

GRINDING

POLISHING

87


MOLD

GRINDING

POLISHING


R

MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING

R


R

MOLD

GRINDING

POLISHING


R

MOLD

GRINDING

POLISHINGG

STRAUSS & CO. offers a comprehensive range of diamond files

in various shapes and grit sizes. This enables the end user to

choose the most suitable file for any given application, including

hard to reach areas.

The Strauss diamond file blanks are precision swiss made blanks

of hardened steel. These blanks are electroplated with ultra high

concentrtion of precisely graded diamond particles specifically

designed for abrasive surfaces.

92


R

MI Files (small)

MI -Escapement Files

Description & Use:

STRAUSS & CO.’s Mini Files are used in a variety of

applications where fine and accurate work is necessary.

They are manufactured in 7 popular profiles.The

dimensions of the Mini set and its compact package

enable the user to carry it in his pocket for immediate

use.

MOLD

GRINDING

POLISHING

Size:

Total length 140mm. Diamond coated length 40mm.

Profile Description

Size mm* Cat. No.

Half Round

4.3X1.8

MI8608

Crossing

4.2X1.8

MI8609

Barrette

3.9X1.4

MI8610

Three Square

3.1 MI8614

Equalling

3.9X1.1

MI8617

Square

2.0 MI8619

Round

1.7 MI8621

set

Cat. No. MI8632

The Mini set includes the following 5 files: 8608, 8614, 8617, 8619, 8621.

Grit Size:

Available in grit sizes: D30 (#600), D54 (#325/400), D91 (#170/200), D126 (#120/140), D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.3mm.

* Above sizes are for D126

93


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NF Files (medium)

NF - Diamond Needle Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.’s medium sized Needle Files are the

most popular files. Used for grinding different metals

and hard materials such as: Tungsten carbide, steels

of 40Hrc and harder, ceramic materials, glass etc.

A must for any tool and die shop, extruders and repairs

of hardened alloys and ceramics. The NF File has a round shank

of 3.0mm, suitable for handle Cat. No. handlenf.

Size:

The Needle Files are manufactured in 2 dimensions:

NF - Total length 140mm. Diamond coated length 70mm .

NFB - Total length 160mm. Diamond coated length 85mm.

Profile Description Size mm* Cat. No.

Barrette

Equalling

Equalling

One Side

5.0X1.7 2102T

5.2X2.0 2102TB

5.1X1.4 2112

5.7X1.6 2112B

4.8X1.3 2112-1

Equalling

Round Edge

5.1X1.5

2112R

Warding

5.2X1.4 2122

Crochet

5.0X1.5

2122R

Three

Square

Square

Half Round

Round

Knife

3.9 2132

4.3 2132B

2.5 2142

2.7 2142B

5.4X1.9 21521

5.9X2.2 2152B

3.0 2162

3.2 2162B

5.4X1.6 2172

Slitting

5.1X2.3 2182

Crossing

4.7X2.2 2192

Grit size:

Standard grit sizes: D91 (#170/200), D126 (#120/140), D181 (#80/100).

Other grit sizes are available upon request.

Other profiles available per request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.3mm.

* Above sizes are for D126.

Cat. No. handlenf.

94


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NF Files (medium)

NF - Sets

STRAUSS & CO. offers a wide variety of Needle File sets:

MOLD

GRINDING

POLISHING

2112 , 2132 , 2142 , 2152 , 2162 .

Available in grit sizes: D30, D54, D91, D126, D181.

2112D91, 2112D126 . 2152D91, 2152D126 .

2162D91, 2162D126 .

2112B , 2132B , 2142B , 2152B , 2162B .

Available in grit sizes: D91, D126, D181.

2112D91, 2112D126, 2112D181 .

2152D91, 2152D126, 2152D181 .

E2112 , E2132 , E2142 , E2152 , E2162 .

Available in grit sizes: D91, D126, D181.

2112D91, 2112D126, 2112D181 .

2162D91, 2162D126, 2162D181 .

2112 , 2132 , 2142 , 2152 , 2162 ,

2192 . Available in grit sizes: D91, D126, D181.

95


R

ES Files (medium slim)

ES - NF Extra Slim

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.'s extra slim Needle Files allow easy excess

to complicated areas. They are used for grinding different

metals and hard materials such as: Tungsten Carbide,

Steels of 40 Hrc and harder, ceramic materials, glass etc.

Size:

The ES Files are manufactured in total length of 140 mm.

Diamond coated length 70 mm.

Profile Description Size mm* Cat. No.

Equalling 5.1X0.9 2112ES

Three Square 2.7 2132ES

Square 2.9 2142ES

Half Round 3.8X1.5 2152ES

Round 2.8 2162ES

set

Set 4205ES

Includes the following 5 profiles:

2112ES, 2132ES, 2142ES, 2152ES, 2162ES.

Grit Size:

Available in grit sizes: D54 (#325/400), D91 (#170/200), D126 (#120/140 ).

Remarks:

Tolerance: Length +/- 1.0mm.Profile +/-0.3mm.

Minimum Order: 30 files per profile.

*Above sizes are for D126.

96


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HBB Files (large)

HBB - Files

Description & Use:

STRAUSS & CO.’s HBB Files are medium sized, for filing

large areas . HBB Files are manufactured in 5 popular profiles

and can be used for filing various hard metals and epoxy

materials.The HBB file has a round shank, suitable for

handle Cat. No. handlehbb.

Size:

Total length 180mm. Diamond coated length 90mm.

Shank 5.0mm.

MOLD

GRINDING

POLISHING

Profile Description Size mm* Cat. No.

Equalling 9.3X2.0 HBB112

Three Square 6.5 HBB132

Square 4.3 HBB142

Half Round 8.8X2.7 HBB152

Round 5.3 HBB162

set

Cat. No. HBB200

The HBB set includes one of each of the above files.

Grit Size:

Standard grit sizes: D91 (#170/200), D126 (#120/140),

D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±1.0mm.

*Above sizes are for D126.

Cat. No. handlehbb.

97


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HB Files (extra large)

HB - Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.’s HB Files are manufactured in large

dimensions for hea vy duty purposes and are widely used

for filing large areas of different metals as well as hard

plastics, fiberglass, graphite and epoxy materials. Along

with tackling these heavy duty applications, the long set

has a long service life.The HB file has a square shank,

suitable for handle Cat. No. handlehb.

Size:

Total length 220mm. Diamond coated length 110mm.

Profile Description Size mm* Cat. No.

Equalling 10.4X2.8 HB2601

Half Round 12.6X3.9 HB2602

Three Square 9.7 HB2607

Square 6.1 HB2608

Round 6.8 HB2610

set

Cat. No. HB2627

The HB set includes one of each of the above files.

Grit Size:

Standard grit sizes: D91 (#170/200), D126 (#120/140),

D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.3mm.

* Above sizes are for D126.

Cat. No. handlehb.

98


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RF Files

RF - Riffle Files

Description & Use:

STRAUSS & CO.’s Riffle Files are used for grinding different

met als, where access by other files is difficult. The wide

range allows the user to choose the most suitable file for

any given application.

Size:

Total length 155mm. Diamond coated length 2X25mm.

RF29 - Diamond coated length 2X40mm.

MOLD

GRINDING

POLISHING

Profile Size mm* Cat. No.

3.8X2.1

RF15

3.7X2.1

RF16

3.1X2.9

RF18

2.6 RF20

2.9 RF22

2.7 RF24

3.2 RF26

3.7X1.8

RF27

4.2X2.0

RF28

5.4X1.7

RF29

set

set

Cat. No. RFSETP- In plastic pouch. Cat No. RFSETW- In wooden box.

The RF set includes the following files: RF15, RF18, RF22, RF26, RF28.

Cat. No. RFSETA

The RF set includes the following files: RF16, RF18, RF20, RF22, RF24.

Grit Size:

Standard grit sizes: D91 (#170/200), D126 (#120/140), D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.5mm.

*Above sizes are for D126.

99


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TF,CT Files

TF -Turbine Diamond Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO. ’s special precision conical Turbine Diamond

Files are designed for extremely fine and small applications.

Applica tion:

Injecting holes

Cleaning holes in gas turbines

Accurate finishing in molds

Filing hardened or abrasive surfaces in jewellery

and watch making industries

TF are available in sets of 3 pieces, or as individual units.

Size mm.

Cat. No. size Shank Coated Total Grit size

Length Length

TF1-40 0.56 1.0mm 40 70

TF2-50 0.56 1.0mm 50 80

TF3-60 0.65 1.6mm 60 110

TFSET

Set of all above 3 files

D54

(#325/400)

D54

(#325/400)

D91

(#170/200)

Size mm.

Cat. No. size Shank Coated

Length

Total

Length

Grit size

TF4-40

TF5-50

TF6-60

0.56

0.56

0.65

1.0mm

1.0mm

1.6mm

40

50

60

70

80

110

D54

(#325/400)

D54

(#325/400)

D91

(#170/200)

TFSET

SQUARE

Set of all above 3 files

CT - Contact Files

Description & Use:

STRAUSS & CO.’s Contact Files are widely used for fine contact surfaces in the electric and the electronic

industries, as well as the car industry. The CT files are commonly used in the die & mold industries

for very accurate applications.

Size:

Total length 116mm. Diamond coated length 20mm.

For CT-3 total length 140mm. Diamond coated length 25mm.

Profile Size mm* Cat. No.

5.0X0.4

5.0X0.4

CT-1

CT-2

8.5X0.5 CT-3

Grit Size:

Standard grit sizes: D30 (#600), D54 (#325/400), D91(#170/200), D126 (#120/140).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.15mm.

*Above sizes are blank sizes.

100


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MS Files

MS - Multi File System

Description & Use:

STRAUSS & CO.'s unique Multi File System kit

is widely used in the plastic molds and

aluminium extruders industries. The unique

design of the holding system allows "STRAUSS

& CO." to manufacture these very wide , but

still very thin flat files. The special design

enables full contact between the whole surface

of the file and the work piece. All the MS files

are available individually (replacements) or as

part of a kit.

MOLD

GRINDING

POLISHING

Cat. No.

MS15

Size

15X15X68

MS25

25X25X68

MS15X1

15X1X25X78

MSHANDLE

MS-HOLDER3

Special Multi

Grip Holder

Holder For Filing

Machine 3 mm Shank

Grit size:

The files are available in the following 4 grit sizes: D30 (#600), D54 (#325/400), D91 (#170/200),

D126 (#120/140). Also available with coating on one side only.

Thickness of files:

MS15-D30 = 0.4mm.

MS15-D54 = 0.5mm.

MS15-D91 = 1.0mm.

MS15-D126 = 1.2mm.

MS25-D30 = 0.4mm.

MS25-D54 = 0.5mm.

MS25-D91 = 1.0mm.

MS25-D126 = 1.2mm.

Files are available in the following kits, (each kit includes a wrench and is

packed in a specially designed case):

set

set

set

Cat. No. MSSET1: One of each of the following: MSHANDLE, MS15-D30, MS15-D54,

MS25-D30 AND MS25-D54.

Cat. No. MSSET2: One of each of the following: MSHANDLE, MS15-D91, MS15-D126,

MS25-D91 AND MS25-D126.

Cat. No. MSSET3: One of each of the following: MSHANDLE, MS25-D30, MS25-D54,

MS25-D91 AND MS25-D126.

set

Cat. No. MSSET-SVC: One of each of the following: MSHANDLE, MS15X1-D54,

MS15X1-D91, AND MS15X1-D126.

Tolerance: Thickness ±0.15mm. Profile ±0.3mm.

101


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DHB Files

DHB - Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.’s DHB Files can be used by hand or in any

reciproca ting filing machine such as the PJ120K. These files

are specially designed for the aluminum extruders industry as

well as for the plastic mold industry. Main application of these

tapered files is internal filing in slots and grooves, where access

with parallel files is impossible. The set of DHB files includes

10 files in 3 different grit sizes and offers a comprehensive

solution to all filing and finishing jobs inside slots.

Size:

Total length 72/56mm. Diamond coated length 15mm.

Cat. No. Grit Size T N L L1 T1 d Total Length

DHB31530 D54 0.55 3.15 30 15 1.8 3.0 57

DHB31530 D91 0.65 3.25 30 15 1.8 3.0 57

DHB31545 D30 0.45 3.05 45 15 1.5 3.0 73

DHB31545 D54 0.55 3.15 45 15 1.5 3.0 73

DHB31545 D91 0.65 3.25 45 15 1.5 3.0 73

DHB61530 D30 0.45 6.05 30 15 1.0 3.0 57

DHB61530 D54 0.55 6.15 30 15 1.0 3.0 57

DHB61545 D30 0.45 6.05 45 15 1.0 3.0 73

DHB61545 D54 0.55 6.15 45 15 1.0 3.0 73

DHB61545 D91 0.65 6.25 45 15 1.0 3.0 73

set

Cat. No. DHB36SET

The DHB set includes one of each of the above files.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.5mm.

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DHM Files

DHM - Files

Description & Use:

STRAUSS & CO.’s DHM Files are specially designed for the

aluminum extruders industry as well as the plastic mold industry.

Main applications of these tapered files are filing inside slots and

grooves, where access with parallel files is impossible. The set

of DHM files includes 10 files in 3 different grit sizes and offers

a comprehensive solution to all filing and finishing jobs inside

slots. The DHM files have a round shank and can be used either

by hand or in any reciprocating filing machine.

MOLD

GRINDING

POLISHING

Size:

Total length 130mm. Diamond coated length 30mm.

Shank 3.0mm.

Cat. No. Grit Size T N N1 L L1 T1 d Total Length

DHM2 D30 0.35 2.05 2.0 44 30 2.70 3.0 130

DHM2 D54 0.45 2.15 2.0 44 30 2.70 3.0 130

DHM2 D91 0.55 2.25 2.0 44 30 2.70 3.0 130

DHM4 D30 0.35 4.05 4.0 38 30 1.30 3.0 130

DHM4 D54 0.45 4.15 4.0 38 30 1.30 3.0 130

DHM4 D91 0.55 4.25 4.0 38 30 1.30 3.0 130

DHM6 D30 0.35 5.55 5.5 38 30 1.35 3.0 130

DHM6 D54 0.45 5.65 5.5 38 30 1.35 3.0 130

DHM6 D91 0.55 5.75 5.5 38 30 1.35 3.0 130

set

Cat. No. DHM246SET

The DHM set includes one of each of the above files

and one MI8610D54.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.5mm.

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DH Files

DH - Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.’s DH Files are specially designed for the

aluminum extruders industr y as well as the plastic mold industry.

Main applications of these tapered files are filing inside slots and

grooves, where access with parallel files is impossible.

The set of DH files includes 10 files in 3 different grit sizes and

offers a comprehensive solution to all filing and finishing jobs

inside slots.

Size:

Total length 170mm. Diamond coated length 50mm.

Cat. No. Grit Size T T1 N N1 L1 Total Length

DH17042K D91 0.65 2.25 2.25 4.00 50 170

DH17042 D54 0.55 2.15 3.15 4.00 50 170

DH17042 D91 0.65 2.25 3.25 4.00 50 170

DH17042 D126 0.70 2.30 3.30 4.00 50 170

DH170624 D91 0.65 2.25 6.25 6.00 50 170

DH170824 D54 0.55 2.15 8.45 8.00 50 170

DH170824 D91 0.65 2.75 8.25 8.00 50 170

set

Cat. No. DH170468SET

The DH set includes:

2 pieces of each of the following files:

DH17042D126, DH17042D91, DH170642D91.

1 piece of each of the following files:

DH17042KD91, DH17042D54, DH170824D54, DH170824D91.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.5mm.

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MF Files

MF - Machine Files

Description & Use :

STRAUSS & CO.’s Machine Files are employed

in applica tions where machanical filing is

required.

Our wide range of files allows the operator to

choose the most suitable file for any given

application.

MOLD

GRINDING

POLISHING

Profile Diamond Total

Length Coated Length Size mm* Cat. No.

80 150 4.9 x 2.4 MF23

80 150 9.5 x 3.7 MF24

120 200 11.6 x 4.4 MF25

80 150 7.2 MF35

120 200 9.0 MF36

120 200 10.4 MF46

Grit Size:

Standard grit sizes: D91 (#170/200),

D126 (#120/140), D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.3mm.

* Above sizes are for D126.

Other profiles available upon request.

Handles

Cat. No.: handlehbb

Cat. No.: handlenf Cat. No.: handlehb

For HBB Files For NF Files For HB Files

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HD\THD Files

HD\THD - Heavy Duty Files

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.’s Heavy Duty Files are

exceptionall y wide and are used for filing

large surfaces. Especially effective on hard

steels, carbide and ceramic materials.

Diamond

Total

Profile Coated

Size mm* Cat. No.

Length Length

90 175 8 THD-1

90 175 8 THD-1

90 143 12.7X4.0 HD-2

90 175 13X4 THD-2

90 175 5 THD-3

90 142 12.3X3.0 HD-4

90 142 12.7X3.2 HD-4 S

90 175 11X4 THD-4

110 172 15.4X3.6 HD-5

100 172 15.7X3.8 HD-5 S

120 204 18.6X4.1 HD-6

110 204 18.9X4.3 HD-6 S

Grit Size:

Standard grit sizes: D91 (#170/200),

D126 (#120/140), D181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Tolerance: Length ±1.0mm. Profile ±0.5mm.

* Above sizes are for D126.

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HD\THD Files

Tool Shop Files

Description & Use:

STRAUSS & CO.’s Tool Shop Files are suitable for heavy

duty applica tions. These files are widely used for filing large

surfaces. The wide plated area facilitates easy filing of large

surfaces of hardened steels, hard plastic and epoxy materials.

The large plated area saves filing time and is cost effective.

Size:

Total length 250mm. Diamond coated length 180mm.

MOLD

GRINDING

POLISHING

Profile Size mm* Cat. No.

19.9X5.0

P1112

14.9 P1132

8.1 P1142

19.75X6.0

P1152

8.0 P1162

Grit size:

Standard grit sizes: D126 (#120/140), D181 (#80/100), D252 (#60/80).

Other grit sizes are available upon request.

Remarks:

*Above sizes are for D181.

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MOLD

GRINDING

POLISHINGG

STRAUSS & CO. offers a wide range of diamond and CBN grinding pins.

This category features pins designed to offer the end user safe, superior

quality and cost effective pins. A wide selection provides a choice of the

most suitable grinding pin for any given application in terms of head size,

shank size, length and grit size.

For vibration-free work one can choose the closest head diameter to hole

diameter, and shortest length.

All standard shanks are hardened to 42-55 Hrc and are center-less ground,

to ensure a rigid, accurate, concentric and parallel pin blank.

STRAUSS & CO.’s grinding pins are all electro plated by a very precise

and environmentally safe process.

Diamond and CBN powders are carefully selected and treated for precision

and consistency.

STRAUSS & CO.’s production is subject to stringent in-process and final

control, resulting in an internationally recognized reputation for high quality

and extremely long life grinding pins.

STRAUSS & CO.’s Diamond & CBN pins are widely used on jig and internal

grinding machines, cylindrical grinding machines and hand tools. These

pins are used for internal grinding operations of dies, special punches,

cutting tools, as well as numerous parts of stainless steel, exotic super

alloys, etc.

STRAUSS & CO.’s Diamond pins are used for grinding tungsten carbide;

ceramics; glass & non-ferrous materials.

STRAUSS & CO.’s CBN pins are used for grinding high-carbon; high-chrome

steel; high speed steels such as M2, M3; and die steels such as D2.

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PM Grinding Pin

PM- Grinding Pins Metric Sizes

PM - Grinding Pins Overview

- Fine grits - Medium grits - Coarse grits

Cat. No. D T L1 Y L Grit Size Stock*

D or B

PM0.3-01 0.3 2 5 3 40 3

PM0.4-01 0.4 2 5 3 40 2

PM0.5-01 0.5 2 5 3 40 1

PM0.5-05 0.5 3 7 3 50 2

PM0.6-01 0.6 3 5 3 40 1

PM0.6-05 0.6 3 7 3 50 2

PM0.7-01 0.7 3 5 3 40 1

PM0.7-05 0.7 3 7 3 50 2

PM0.8-01 0.8 3 5 3 40 1

PM0.8-05 0.8 4 10 3 50 2

PM0.9-01 0.9 4 7 3 40 1

PM0.9-05 0.9 4 10 3 50 2

PM1.0-01 1.0 5 10 3 40 2

PM1.0-05 1.0 5 10 3 55 1

PM1.2-01 1.2 5 12 3 40 2

PM1.2-05 1.2 5 12 3 55 1

PM1.3-01 1.3 5 12 3 55 2

PM1.4-01 1.4 5 12 3 55 2

PM1.5-01 1.5 5 12 3 40 2

PM1.5-05 1.5 5 12 3 55 1

PM1.6-01 1.6 5 12 3 55 2

PM1.8-01 1.8 5 12 3 55 1

PM2.0-01 2.0 5 12 3 40 2

PM2.0-05 2.0 5 12 3 55 1

PM2.2-01 2.2 5 16 3 55 2

PM2.3-01 2.3 5 16 3 55 2

PM2.4-01 2.4 5 16 3 55 2

PM2.5-01 2.5 5 16 3 40 2

PM2.5-05 2.5 5 16 3 55 1

PM2.6-01 2.6 5 16 3 55 2

PM2.8-01 2.8 5 16 3 55 1

PM3.0-01 3.0 5 16 3 40 2

PM3.0-05 3.0 5 16 3 55 1

PM3.0-10 3.0 5 30 3 80 3

PM3.5-01 3.5 5 3 40 2

PM3.5-05 3.5 5 3 55 1

PM3.5-10 3.5 5 3 80 3

PM3.5-15 3.5 5 20 6 60 2

PM3.5-20 3.5 5 30 6 80 3

PM4.0-01 4.0 5 3 40 2

PM4.0-05 4.0 5 3 55 1

PM4.0-10 4.0 5 20 4 80 3

PM4.0-15 4.0 5 20 6 60 2

PM4.0-20 4.0 5 30 6 80 2

PM4.5-01 4.5 5 3 55 1

PM4.5-05 4.5 5 20 6 60 1

Cat. No. D T L1 Y L Grit Size Stock*

D or B

PM5.0-01 5.0 6 3 55 1

PM5.0-05 5.0 6 20 6 60 1

PM5.0-10 5.0 6 30 6 80 2

PM5.5-01 5.5 6 3 55 2

PM5.5-05 5.5 6 20 6 60 2

PM6.0-01 6.0 6 3 55 2

PM6.0-05 6.0 8 20 6 60 1

PM6.0-10 6.0 8 30 6 80 2

PM6.5-01 6.5 8 6 60 2

PM6.5-05 6.5 8 6 80 3

PM7.0-01 7.0 8 6 60 2

PM7.0-05 7.0 8 6 80 2

PM7.5-01 7.5 8 6 60 3

PM8.0-01 8.0 10 6 60 1

PM8.0-05 8.0 10 6 80 2

PM8.0-10 8.0 10 40 8 80 2

PM8.0-15 8.0 10 45 8 100 2

PM9.0-01 9.0 10 6 60 2

PM9.0-05 9.0 10 6 80 2

PM9.0-10 9.0 10 8 80 3

PM9.0-15 9.0 10 8 100 3

PM10-01 10 5 6 60 3

PM10-05 10 10 6 60 1

PM10-10 10 10 6 80 2

PM10-15 10 10 8 80 2

PM10-20 10 10 45 10 100 2

PM11-01 11 10 6 60 3

PM12-01 12 5 6 60 3

PM12-05 12 10 6 60 1

PM12-10 12 10 6 80 2

PM12-15 12 10 8 80 2

PM12-20 12 10 10 100 2

PM13-01 13 10 6 60 3

PM14-01 14 10 6 60 3

PM15-01 15 10 6 60 1

PM15-05 15 10 6 80 3

PM15-10 15 10 8 80 3

PM15-20 15 10 10 100 2

PM16-01 16 10 6 60 3

PM16-05 16 10 10 100 3

PM18-01 18 10 6 60 3

PM18-05 18 10 10 100 3

PM20-01 20 10 8 80 2

PM20-05 20 10 10 100 2

PM22-01 22 10 10 100 3

PM25-01 25 10 10 100 2

MOLD

GRINDING

POLISHING

Remarks:

All PM grinding pins are available in other diameters,

grit sizes and different measurments upon request.

Minimum clamping length = Half of total length: Le=0.5xL.

Tolerance:D< 2mm= ±0.05mm, D> 2mm= ±0.15mm,

T= ±1.0mm, L1= ±1.0mm, Y= h6, L= ±1.0mm.

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PM Grinding Pin

PM - Grinding Pins Shank

3mm

Cat. No. D T L1 Y L Grit Size Stock*

D or B

MOLD

GRINDING

POLISHINGG

PM0 . 3 - 0 1 0 . 3 2 5 3 4 0

3

PM0 . 4 - 0 1 0 . 4 2 5 3 4 0

2

PM0 . 5 - 0 1 0 . 5 2 5 3 4 0

1

PM0 . 5 - 0 5 0 . 5 3 7 3 5 0

2

PM0 . 6 - 0 1 0 . 6 3 5 3 4 0

1

PM0 . 6 - 0 5 0 . 6 3 7 3 5 0

2

PM0 . 7 - 0 1 0 . 7 3 5 3 4 0

1

PM0 . 7 - 0 5 0 . 7 3 7 3 5 0

2

PM0 . 8 - 0 1 0 . 8 3 5 3 4 0

1

PM0 . 8 - 0 5 0 . 8 4 1 0 3 5 0

2

PM0 . 9 - 0 1 0 . 9 4 7 3 4 0

1

PM0 . 9 - 0 5 0 . 9 4 1 0 3 5 0

2

PM1 . 0 - 0 1 1 . 0 5 1 0 3 4 0

2

PM1 . 0 - 0 5 1 . 0 5 1 0 3 5 5

1

PM1 . 2 - 0 1 1 . 2 5 1 2 3 4 0

2

PM1 . 2 - 0 5 1 . 2 5 1 2 3 5 5

1

PM1 . 3 - 0 1 1 . 3 5 1 2 3 5 5

2

PM1 . 4 - 0 1 1 . 4 5 1 2 3 5 5

2

PM1 . 5 - 0 1 1 . 5 5 1 2 3 4 0

2

PM1 . 5 - 0 5 1 . 5 5 1 2 3 5 5

1

PM1 . 6 - 0 1 1 . 6 5 1 2 3 5 5

2

PM1 . 8 - 0 1 1 . 8 5 1 2 3 5 5

1

PM2 . 0 - 0 1 2 . 0 5 1 2 3 4 0

2

PM2 . 0 - 0 5 2 . 0 5 1 2 3 5 5

1

PM2 . 2 - 0 1 2 . 2 5 1 6 3 5 5

2

PM2.3-01 2.3 5 16 3 55 2

PM2 . 4 - 0 1 2 . 4 5 1 6 3 5 5

2

PM2 . 5 - 0 1 2 . 5 5 1 6 3 4 0

2

PM2 . 5 - 0 5 2 . 5 5 1 6 3 5 5

1

PM2 . 6 - 0 1 2 . 6 5 1 6 3 5 5

2

PM2 . 8 - 0 1 2 . 8 5 1 6 3 5 5

1

PM3 . 0 - 0 1 3 . 0 5 1 6 3 4 0

2

PM3 . 0 - 0 5 3 . 0 5 1 6 3 5 5

1

PM3 . 0 - 1 0 3 . 0 5 3 0 3 8 0

3

PM3 . 5 - 0 1 3 . 5 5

3 4 0

2

PM3 . 5 - 0 5 3 . 5 5

3 5 5

1

PM3 . 5 - 1 0 3 . 5 5

3 8 0

3

PM4 . 0 - 0 1 4 . 0 5

3 4 0

2

PM4 . 0 - 0 5 4 . 0 5

3 5 5

1

PM4 . 5 - 0 1 4 . 5 5

3 5 5

1

PM5 . 0 - 0 1 5 . 0 6

3 5 5

1

PM5 . 5 - 0 1 5 . 5 6

3 5 5

2

PM6 . 0 - 0 1 6 . 0 6

3 5 5

2

*PM- Guide lines for stock availability

#1.

#2.

#3.

Stock item – delivery within 2 weeks. No minimum quantity.

Delivery as per production schedule. Normally within 1 month, minimum quantity 5-20 pcs.

according to the diameter. Delivered quantity may vary by ±10% from order quantity.

Special manufacturing per order. Delivery according to order confirmation, minimum quantity

5-20 pcs. according to the diameter. Delivered quantity may vary by ±10% from order quantity.

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PM Grinding Pin

PM - Grinding Pins Shank

6mm

Cat. No. D T L1 Y L Grit Size Stock*

D or B

PM3 . 5 - 1 5

PM3 . 5 - 2 0

PM4 . 0 - 1 5

PM4 . 0 - 2 0

PM4 . 5 - 0 5

3 . 5

3 . 5

4 . 0

4 . 0

4 . 5

5

5

5

5

5

2 0

3 0

2 0

3 0

2 0

6

6

6

6

6

6 0

8 0

6 0

8 0

6 0

2

3

2

2

1

MOLD

GRINDING

POLISHING

PM5 . 0 - 0 5

5 . 0

6

2 0

6

6 0

1

PM5 . 0 - 1 0

5 . 0

6

3 0

6

8 0

2

PM5 . 5 - 0 5

5 . 5

6

2 0

6

6 0

2

PM6 . 0 - 0 5

6 . 0

8

2 0

6

6 0

1

PM6 . 0 - 1 0

6 . 0

8

3 0

6

8 0

2

PM6 . 5 - 0 1

6 . 5

8

6

6 0

2

PM6 . 5 - 0 5

6 . 5

8

6

8 0

3

PM7 . 0 - 0 1

7 . 0

8

6

6 0

2

PM7 . 0 - 0 5

7 . 0

8

6

8 0

2

PM7 . 5 - 0 1

7 . 5

8

6

6 0

3

PM8 . 0 - 0 1

8 . 0

1 0

6

6 0

1

PM8 . 0 - 0 5

8 . 0

1 0

6

8 0

2

PM9 . 0 - 0 1

9 . 0

1 0

6

6 0

2

PM9 . 0 - 0 5

9 . 0

1 0

6

8 0

2

PM1 0 - 0 1

1 0

5

6

6 0

3

PM1 0 - 0 5

1 0

1 0

6

6 0

1

PM1 0 - 1 0

1 0

1 0

6

8 0

2

PM1 1 - 0 1

1 1

1 0

6

6 0

3

PM1 2 - 0 1

1 2

5

6

6 0

3

PM1 2 - 0 5

1 2

1 0

6

6 0

1

PM1 2 - 1 0

1 2

1 0

6

8 0

2

PM1 3 - 0 1

1 3

1 0

6

6 0

3

PM1 4 - 0 1

1 4

1 0

6

6 0

3

PM1 5 - 0 1

1 5

1 0

6

6 0

1

PM1 5 - 0 5

1 5

1 0

6

8 0

3

PM1 6 - 0 1

1 6

1 0

6

6 0

3

PM1 8 - 0 1

1 8

1 0

6

6 0

3

Remarks:

All PM grinding pins are available in other diameters,

grit sizes and different measurments upon request.

Minimum clamping length = Half of total length: Le=0.5xL.

Tolerance:D< 2mm= ±0.05mm, D> 2mm= ±0.15mm,

T= ±1.0mm, L1= ±1.0mm, Y= h6, L= ±1.0mm.

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PM Grinding Pin

PM - Grinding Pins Shank

8mm

MOLD

GRINDING

POLISHINGG

Cat. No. D T L1 Y L Grit size Stock*

D or B

PM8.0-10 8 10 40 8 80

2

PM8.0-15 8 10 45 8 100

2

PM9.0-10 9 10 8 80

3

PM9.0-15 9 10 8 100

3

PM10-15 10 10 8 80

2

PM12-15 12 10 8 80

2

PM15-10 15 10 8 80

3

PM20-01 20 10 8 80

2

PM - Grinding Pins Shank

10mm

Cat. No. D T L1 Y L Grit size Stock*

D or B

PM1 0 - 2 0

PM1 2 - 2 0

PM1 5 - 2 0

PM1 6 - 0 5

PM1 8 - 0 5

PM2 0 - 0 5

PM2 2 - 0 1

PM2 5 - 0 1

1 0

1 2

1 5

1 6

1 8

2 0

2 2

2 5

1 0

1 0

1 0

1 0

1 0

1 0

1 0

1 0

4 5

1 0

1 0

1 0

1 0

1 0

1 0

1 0

1 0

1 0 0

1 0 0

1 0 0

1 0 0

1 0 0

1 0 0

1 0 0

1 0 0

2

2

2

3

3

2

3

2

Remarks:

All PM grinding pins are available in other diameters,

grit sizes and different measurments upon request.

Minimum clamping length = Half of total length: Le=0.5xL.

Tolerance:D< 2mm= ±0.05mm, D> 2mm= ±0.15mm,

T= ±1.0mm, L1= ±1.0mm, Y= h6, L= ±1.0mm.

*PM- Guide lines for stock availability

#1. Stock item – delivery within 2 weeks. No minimum quantity.

#2. Delivery as per production schedule. Normally within 1 month, minimum quantity 5-20 pcs.

according to the diameter. Delivered quantity may vary by ±10% from order quantity.

#3. Special manufacturing per order. Delivery according to order confirmation, minimum quantity

5-20 pcs. according to the diameter. Delivered quantity may vary by ±10% from order quantity.

112


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GR Grinding Pin

GR – Round Grinding Pins

Description & Use:

STRAUSS & CO.'s round GR pins are used for grinding carbide,

cer amics, glass and hardened steels. Widely used in a handgrinding

machine (such as the AM24K or similar). Also used in

internal grinding machines.

Commonly used also in the jewellery industry.

GR - mm sizes

MOLD

GRINDING

POLISHING

Cat. No. D Y L

GR1 1 3 45

GR1.5 1.5 3 45

GR2 2 3 45

GR2.5 2.5 3 45

GR3 3 3 45

GR3.5 3.5 3 45

GR4 4 3 45

GR5 5 3 45

GR6 6 3 45

GR7 7 6 60

GR8 8 6 60

GR9 9 6 60

GR10 10 6 60

GR11 11 6 60

GR12 12 6 60

GR13 13 6 60

GR14 14 6 60

GR15 15 6 60

GR20 20 6 60

GR - Inch sizes

Inch Size

mm. Equivalence

Cat. No. D Y L D Y L

GR0039 0.039 0.125 1.772 1.00 3.18 45

GR0079 0.079 0.125 1.772 2.00 3.18 45

GR0118 0.118 0.125 1.772 3.00 3.18 45

GR0138 0.138 0.125 1.772 3.50 3.18 45

GR0157 0.157 0.125 1.772 4.00 3.18 45

GR0197 0.197 0.125 1.772 5.00 3.18 45

GR0236 0.236 0.125 1.772 6.00 3.18 45

GR0276 0.276 0.250 2.362 7.00 6.35 60

GR0315 0.315 0.250 2.362 8.00 6.35 60

GR0354 0.354 0.250 2.362 9.00 6.35 60

GR0394 0.394 0.250 2.362 10.0 6.35 60

Grit Size: Available in D or B91 (#170/200), D or B126 (#120/140), D or B181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Minimum clamping length = Half of total length: Le=0.5xL.

Tolerance: D= ±0.2mm(±0.008”), Y= h6, L= ±1.0mm(±0.040”).

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PA,GT Grinding Pin

PA - Grinding Pins With Recess

MOLD

GRINDING

POLISHINGG

Description & Use:

STRAUSS & CO.'s PA pins have all the advantages and fetuers described in page

32 in our catalog. In addition these pins are specially made for Jig Grinding of

blind holes, as the Debree evacuating and the cooling is better then straight pins.

Cat. No. D T N Y L

PA6.0-05 6 8 3.5 6 60

PA7.0-05 7 8 4.5 6 80

PA8.0-05 8 10 5.5 6 80

PA10-10 10 10 7.5 6 80

PA12-10 12 10 9.5 6 80

PA15-20 15 10 12.5 10 100

Grit Size: Available in D or B91 (#170/200),

D or B126 (#120/140), D or B181 (#80/100).

Other grit sizes are available upon request.

Remarks:

Minimum clamping length = Half of total length: Le=0.5xL.

Minimum order: 10 pcs. Per profile/grit.

Standard CBN pins is plated in ABN 300.

Tolerance:D=±0.15mm, T= ±1.0mm, N= ±1.0mm, Y= h6, L= ±1.0mm.

GT-Grinding Pins With Tungsten Carbide Shank

Description & Use:

STRAUSS & CO.'s GT pins have all the advantages and fetuers described in page 32

in our catalog. All GT pins are plated on a tungsten Carbide shank. This minimizes

the vibrations to almost vibration free grinding. The result is extra precise grinding.

Code No.

GT2.0-05

GT2.5-05

GT3.0-05

GT3.5-05

GT4.0-05

GT4.0-15

GT4.5-01

GT5.0-01

GT5.0-05

GT6.0-05

Description Min.

D T L1 Y L

order

2.0 5 12 3 55 20

2.5 5 16 3 55 20

3.0 5 16 3 55 20

3.5 5 3 55 20

4.0 5 3 55 20

4.0 5 20 6 60 10

4.5 5 3 55 20

5.0 6 3 55 20

5.0 6 20 6 60 10

6.0 8 20 6 60 10

Code No.

GT6.0-10

GT8.0-01

GT8.0-15

GT10-05

GT10-20

GT12-05

GT12-20

GT15-01

GT15-20

Description Min.

D T L1 Y L

order

6.0 8 30 6 80 10

8.0 10 6 60 10

8.0 10 30 8 100 5

10 10 6 60 10

10 10 30 10 100 5

12 10 6 60 10

12 10 10 100 5

15 10 6 60 10

15 10 10 100 5

Grit Size: Available in D or B91 (#170/200),D or B126 (#120/140),

D or B181 (#80/100). Other grit sizes are available upon request.

Remarks:

Standard CBN pins is plated with CBN570.

Tolerance: D=±0.15mm, T= ±1.0mm, L1= ±1.0mm, Y= h6, L= ±1.0mm.

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BH Grinding Pin

BH-Bottoming Pins

Description & Use:

STRAUSS & CO.'s BH Series are manufactured for bottom ing

and sh ou lder Grinding. They have a back taper, recessed

center, and grinding dust exit slots. Two types are provided.

Widely used on jig grinding machines.

TYPE A

TYPE B

MOLD

GRINDING

POLISHING

Inch Size

mm Equivalence

Cat. No. D H1 H2 Y L D H1 H2 Y L

6909BH 0.315” 0.155” 0.500”

6910FBH 0.335” 0.155” 0.500”

6911BH 0.394” 0.155” 0.500”

6913DBH 0.473” 0.155” 0.500”

6915XLBH 0.591” 0.155” 0.500”

6917XLBH 0.730” 0.155” 0.500”

6919XLBH 1.000” 0.155” 0.500”

1 / 4 ” 3.000” 8.00 3.937 12.7 6.35 76.2

1 / 4 ” 3.000” 8.50 3.937 12.7 6.35 76.2

1 / 4 ” 3.000” 10.00 3.937 12.7 6.35 76.2

1 / 4 ” 3.000” 12.00 3.937 12.7 6.35 76.2

3 / 8 ” 3.500” 15.00 3.937 12.7 9.52 88.9

3 / 8 ” 3.500” 18.55 3.937 12.7 9.52 88.9

3 / 8 ” 3.500” 25.40 3.937 12.7 9.52 88.9

Grit Size:

Available in D or B91 (#170/200), D or B181 (#80/100).

For Diamond please indicate 2 at the beginning of the cat. no.

(exp.2909BH=Diamond)

6909BH=CBN

Other grit sizes are available upon request.

Remarks:

Minimum clamping length = Half of total length: Le=0.5xL.

Tolerance: D= ±0.006, H1= ±0.040, H2= ±0.040, Y= h6, L= ±0.040.

115


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Grinding Pin sets

Grinding Pins Sets

STRAUSS & CO. Offers a wide variety of grinding pin sets:

MOLD

GRINDING

POLISHINGG

Cat. No. D T L1 Y L

PM2.0-05 2 5 12 3 55

PM4.0-05 4 5 3 55

PM6.0-05 6 8 20 6 60

PM8.0-01 8 10 6 60

PM10-05 10 10 6 60

set set

set

Cat. No. GPS10SET

The GPS10SET includes one of each of the above 5 pins in D91 and 5 of each in D126..

Also available in B91/B126=GPS10BSET.

Cat. No. GPS5

The GPS5 includes one of each of the above 5 pins.

GPS5 is available in D126 or B126.

Cat. No. RET.PR3.SETD126

RETSET3D126

PR3SETD126

Includes the two sets:RETSET3D126 & PR3SETD126.

116


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Grinding Pin sets

Grinding Pins Sets

MOLD

GRINDING

POLISHING

Cat. No. D T Y r L

set

Cat. No. HP6SET10D126

Includes one of each of the following pins:

GR12D126, H23C6D126, H256D126, H22R6D126,

H226D126, H27R6D126, H326D126, H32A6D126,

H376D126, GR6X6D126.

H32A6 9.0 4.7 90 6.0 60

H326 7.0 6.0 60 6.0 60

H256 6.0 20.0 15 6.0 60

H27R6 12.0 16.5 30 6.0 2.1 60

GR6X6 6.0 5.6 6.0 3.0 60

GR12X6 12.0 11.2 6.0 6.0 60

H226 6.0 11.5 6.0 60

H376 7.5 16.0 6.0 2.2 60

H22R6 6.0 15.0 6.0 3.0 60

H23C6 12.0 14.0 6.0 6.0 60

Cat. No. D T L1 r Y L

PR3X10-01 3.0 10 15 1.5 3.0 55

PR4X10-01 4.0 10 2.0 3.0 55

PR6X13-01 6.0 13 3.0 3.0 55

set

Cat. No. PR3SETD126

Includes one of each of the following pins:

PR3X10-01D126, PR4X10-01D126, PR6X13-01D126.

Cat. No. D T Y r L

H27R3 3.4 9.2 6.0 3.0 1.3 48.5

H27R4.8X3 4.8 11.0 6.0 3.0 1.9 48.5

H27R6X3 6.0 13.0 6.0 3.0 2.5 48.5

set

Cat. No. RETSET3D126

Includes one of each of the following pins:

H27RD126, H27R4.8X3D126, H27R6X3D126.

117


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HP Hand Pieces

HP – Hand Pieces

MOLD

GRINDING

POLISHINGG

Description & Use :

STRAUSS & CO.’s HP range of burs is available for profile grinding where a non-cylindrical shape is

required . Available in 29 different shapes, which are widely used in hand grinders for grinding and

deburring applications. Also used in dental and jewellery industries.

Size:

Total length 44.5mm. Shank (Y) 3.00mm. or 2.35mm.When ordering please indicate shank .

Example For Order: H11=shank 2.35mm. H113=shank 3.00mm.

Cat. No. D1 D2 T

Cat.No. D1 D2 T

Ball

H11

H12

1.0

1.8

Inverted Cone 25

H15

1.5 1.3 1.8

H13

2.0

H16

2.6 2.1 2.3

H14

H14B

2.9

5.0

H17

2.3 1.9 6.2

Flat End Taper

H18

1.0 1.6 4.6

Cyilndrical

H20

1.6 4.6

H19

H26

H27*

1.3 2.1

1.7 2.1

2.5 3.3

7.7

4.6

9.4

* Total Length 48.5mm

H21

H22

H23

H23B

1.9 5.0

2.5 5.2

3.5 5.8

4.9 7.4

Flame

Round End Taper

H25

2.2 9.0

H27R

3.4 2.6 9.2

Wheel

H28

5.3 0.8

Knife

H29

5.4 2.0

H31

6.1 2.3

H30

6.4 2.0

Cone

Inverted Cone 75

H24

2.5 6.9

H33

6.2 3.1

H32

5.1 4.3

H34

8.2 4.0

Grit Size:

D126 (#120/140).

Inverted Cone 75

H35

6.4 2.3

Remarks:

Other grit sizes are available upon request.

Minimum clamping length = Half of total length: Le=0.5xL.

H36

9.4 4.5

118


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Profile Grinding Pins

Profile Grinding Pins

PK- Pins for grinding tungsten carbide drawing dies

Description & Use:

STRAUSS & CO.’s diamond plated tapered pins are ideal for grinding or ripping tungsten carbide

drawing dies for the wire and tube industries. It is also used for cold heading dies.

Cat No. D T Y L

PK3X8-01 3 19 3 55 8

PK3X10-01 3 17 3 55 10

PK3X12-01 3 14 3 55 12

PK3X15-01 3 11 3 55 15

PK3X20-01 3 8.5 3 55 20

PK5X8-01 5 36 6 75 8

PK6X10-01 6 33 6 100 10

PK6X12-01 6 29 6 100 12

PK6X14-01 6 24 6 100 14

PK6X16-01 6 21 6 62 16

PK6X20-01 6 28 6 58 20

PK6X30-01 6 12 6 52 30

PK 1 / 8X8-01 1/ 8 21 1/ 8 63 8

PK 1 / 8X10-01 1/ 8 17 1/ 8 63 10

PK 1 / 8X12-01 1/ 8 14 1/ 8 63 12

PK 1 / 4X8-01 1/ 4 44 1/ 4 76 8

PK 1 / 4X10-01 1/ 4 35 1/ 4 76 10

PK 1 / 4X12-01 1/ 4 29 1/ 4 76 12

PK 3 / 8 X8-01 3/ 8 67

1/ 4 100 8

PK 3 / 8X10-01 3/ 8 53 1/ 4 89 10

PK 3 / 8X12-01 3/ 8 44 1/ 4 76 12

special

Remarks:

Available in D91 (#170/200), D126 (#120/140), D151 (#100/120), D181 (#80/100).

Other sizes and grit sizes are available upon request. .

For this t ype of custom-made shape pin, please refer to the PK drawing.

Minimum clamping length = Half of total length: Le=0.5xL

MOLD

GRINDING

POLISHING

PK(2) - Conical Grinding Pins

Cat No. D T Y L

PK6X45-01 6 9 6 60 45

PK6X60-01 6 6 6 60 60

PK6X90-01 6 3 6 60 90

PK8X30-01 8 13 6 60 30

PK8X45-01 8 8.5 6 60 45

PK8X60-01 8 6.6 6 60 60

PK8X60-02 8 6.6 3 55 60

PK8X90-01 8 4 6 60 90

PK10X30-01 10 20 6 60 30

PK10X45-01 10 12 6 52 45

PK10X60-01 10 9 6 50 60

PK10X90-01 10 5 6 45 90

PK12X30-01 12 24 6 64 30

PK12X45-01 12 15 6 55 45

PK12X60-01 12 10 6 60 60

PK12X90-01 12 6 6 46 90

PK15X45-01 15 18 6 58 45

PK15X60-01 15 14 6 54 60

PK15X90-01 15 8 6 48 90

PK20X45-01 20 24 6 64 45

PK20X60-01 20 18 6 58 60

PK20X90-01 20 10 6 50 90

PK30X90-01 30 15 6 55 90

special

special

Remarks:

Available in D or B91 (#170/200), D or B126 (#120/140), D or B181 (#80/100).

Other sizes and grit sizes are available upon request.

For this type of custom-made shape pin, please refer to the PK drawing.

Minimum clamping length = Half of total length: Le=0.5xL.

119


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Profile Grinding Pins

PF - Flat End Taper Grinding Pins

MOLD

GRINDING

POLISHINGG

Cat No. D1 D2 T Y L

PF3X1-01 3 1 11.5 6 46

PF4X2-01 4 2 11.5 6 46

PF5X3-01 5 3 11.5 6 46

PF6X4-01 6 4 11.5 6 46

PF7X5-01 7 5 11.5 6 46

PF8X6-01 8 6 11.5 6 46

PF11X9-01 11 9 11.5 6 46

PF12X10-01 12 10 11.5 6 46

PF13X11-01 13 11 11.5 6 46

special

Remarks:

Available in D151 (#100/120).

Other sizes and grit sizes are available upon request.

For this type of custom-made shape pin, please refer to the PF drawing.

Minimum clamping length = Half of total length: Le=0.5xL.

PR - Radius Shaped Grinding Pins

Cat No. D T Y L r

PR6X20-01 6 20 6 60 3.0

PR10X15-01 10 15 6 55 5.0

PR15X30-01 15 30 6 70 7.5

special

Remarks:

Available in D or B91 (#170/200),

D or B126 (#120/140), D or B181 (#80/100).

Other sizes and grit sizes are available upon request.

For this type of custom-made shape pin, please refer to the PR drawing.

Minimum clamping length = Half of total length: Le=0.5xL

PH - Inverted Cone Pins

Cat No. D T Y L

PH12X60-01 12 4 6 44 60

PH20X45-01 20 10 6 50 45

PH20X90-01 20 5 6 45 90

PH30X90-01 30 10 6 50 90

special

Remarks :

Available in D or B91 (#170/200),

D or B126 (#120/140), D or B181 (#80/100).

Other sizes and grit sizes are available upon request.

For this type of custom-made shape pin, please refer to the PH drawing.

Minimum clamping length = Half of total length: Le=0.5xL

GPR - Radius Shaped Grinding Pins

Cat No. D T Y L r

GPR2X4 2.0 4 2.0 60 0.5

GPR2.5X4 2.5 4 2.0 60 1.0

GPR3X5 3.0 5 2.5 60 1.0

GPR3.5X5 3.5 5 3.0 80 1.0

GPR4.5X6 4.5 6 4.0 80 1.0

GPR5.5X6 5.5 6 5.0 80 1.5

GPR6.5X8 6.5 8 6.0 100 1.5

GPR8.5X10 8.5 10 8.0 100 1.5

GPR10.5X12 10.5 12 10 100 1.5

GPR12X12 12.0 12 10 100 1.5

GPR15X15 15.0 15 10 100 1.5

special

Remarks:

Available in D151 (#100/120).

Other sizes and grit sizes are available upon request. .

For this type of custom-made shape pin, please refer to the GPR drawing.

Minimum clamping length = Half of total length: Le=0.5xL

120


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MOLD

GRINDING

POLISHING

121


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


MOLD

GRINDING

POLISHING


ELECTROPLATED DIAMOND/CBN BURS

Types of Abrasive Grain

Diamond

Main Applications ········· Suitable for grinding non-ferrous metals and non-metals ; rubber, plastic, FRP, FRM, stone material, carbide alloy, ceramics,

pottery, glass, ferrite, zirconia, quartz, silicon, rare earth magnet, crystal and jewelry.

MOLD

GRINDING

POLISHINGG

Main Work Materials ····· Effective for hard and brittle materials such as non-ferrous metal materials.

actory material, tile, and concrete


h materials

C B N

Main Applications ··········*For grinding of hardened steels such as alloy steels and tool steels, alumite and copper

*For internal grinding of mold or jig grinder ; ’parts for precision machine, automobile, bearing and sewing machine’.

Main Work Materials ····· Effective for iron metal materials such as burned materials with iron and steel materials (harder tha




s

t

1.6 mm shank diameter series.

Short type for high-speed rotation.

Best for grinding very small parts.

SHANK ø1.6

5 pcs./pack

5 pcs./pack

-1

320,000 min

320,000 min -1

#130 #130

ø1.2 ø1.4 ø1.6

ø1.2

ø1.4 ø1.6 ø1.8

8 8

8

6

7 7 7

22

22 22

ø1.6

Diamond 10901 10902 10903

Diamond

ø1.6 21

10905

21 21 21

10906 10907 10908

SHANKø1.6

5 pcs./pack

320,000 min -1

#140

5 pcs./pack

#320

-1

320,000 min

#130

ø2.3

ø3.5 ø3.5

ø4.7

ø4.7

ø0.6 ø0.8 ø1 ø1.2

ø1.4

ø1.6

ø1.8 ø2.1 ø2.3

0.8 0.5 0.9

0.5

0.9

19

19

19

19

ø1.6 20

Diamond 10961 10962 10963 10964 10965

CBN 10971 10972 10973 10974 10975

19 19 19 19

ø1.6

Diamond

CBN

11001 11002

11012

11003 11004

11014

19

11005

19

11006

19 19 19

11007 11008 11009

11017 11019

SHANKø1.6

5 pcs./pack

320,000 min -1

#600 #280 #230 #200 #240 #140 #120 #140

5 pcs./pack

320,000 min -1

#240

5 pcs./pack

-1

320,000 min

#320 #100

5 pcs./pack

320,000 min -1

#130

ø0.5

ø0.75 ø0.98

ø1.18

ø1.4

ø1.6

ø1.4

ø1.9

ø1.6

ø2.1

ø2.3

ø1.4 ø1.6

ø0.7 ø1

ø0.7

ø1.8

2

2

3

3

7

8

10

8

8

8

8

10 10

3 3

5

7

ø1.6 20 20 21 22 23 24 21 24 22 24 24

Diamond 11031 11032 11033 11034 11035 11036 11037 11038 11039 11040 11041

CBN 11051 11052 11053 11054 11055 11056 11058 11060 11061

22 22

ø1.6

Diamond 11075 11076

CBN 11078

Diamond

ø1.6 22 22

11081 11082

Diamond

CBN

ø1.6 22 22

11091 11092

11095 11096

SHANKø1.6

5 pcs./pack

320,000 min -1

#130

5 pcs./pack

320,000 min -1

#130

1 pc./pack

320,000 min -1

#130

30

5 pcs./pack

320,000 min -1

#130

ø1

ø1.4 ø1.6

ø1.4 ø1.6 ø1.8

ø2.5

ø3

ø4

ø1.2 ø1.6

8 8

10

10 10 10

4

5

6

1.5 4

22 22 22

ø1.6

Diamond 11101 11102 11103

CBN 11106

24 24 24

ø1.6

Diamond

CBN

11121

11125

11122

11126

11123

11127

Diamond

19 20 21

ø1.6

11131 11132 11133

Diamond

ø1.6 20 20

11141 11142

126


ELECTROPLATED DIAMOND/CBN BURS

SHANK ø1.6

5 pcs./pack

320,000 min -1

#140

60° 90° 110°

2.34 mm shank diameter series.

Best for engraving, or precise

burrs removal.

ø3

ø5

ø3

ø5

ø3

ø5

1.8

6.2

1.8

2.8

1.0

1.7

20

20

20

20

20

20

ø1.6

Diamond 11151 11152 11153 11154 11155 11156

CBN 11161 11162 11163 11164 11165 11166

SHANKø2.34

1 pc./pack

#320

150,000 min -1

#130

80,000 min 50,000 min

-1 -1

MOLD

GRINDING

POLISHING

ø0.6 ø0.8 ø0.9 ø1 ø1.2 ø1.4 ø1.6 ø1.8

ø2.1

ø2.3 ø2.5 ø2.7 ø2.9 ø3.3 ø3.5 ø4.5 ø5

ø2.34 45 45 45 45 45 45

45 45 45

45 45 45 45 45 45 45

Diamond 11201 11202 11203 11204 11205 11206 11207 11208 11209 11210 11211 11212 11213 11214 11215 11216

45

11217

SHANKø2.34

1 pc./pack

#130

-1

80,000 min

50,000 min -1

#140 #130

ø0.8 ø1 ø1.4 ø1.8

ø2.3

ø2.7

ø3

ø4

ø5.5

3 4

6 6

6

6

10 10

7

ø2.34 45 45 45

Diamond 11241 11242 11243

45

11245

45

11246

45 45 45

45

11247 11248 11249 11250

SHANK ø2.34

1 pc./pack 1 pc./pack 1 pc./pack

1 pc./pack

80,000 min -1

#400

80,000 min -1 80,000 min -1

#220 #130

80,000 min -1

#130

ø0.7

ø1

ø1 ø1.2 ø1.6 ø2.3

ø1 ø1.2 ø1.4 ø1.6

ø1.8

ø2.1

ø2.5

ø3.3

3

10

4 5 5 5

8 8 8 10 8 8

10

10

Diamond

ø2.34 45

11301

Diamond

ø2.34 45

11305

ø2.34 45 45 45 45

Diamond 11311 11312 11313 11314

Diamond

45 45 45 45

ø2.34 45 45 45 45

11321 11322 11323 11324 11325 11326 11327 11328

SHANK ø2.34

1 pc./pack

-1 -1

80,000 min 60,000 min

#130

1 pc./pack

80,000 min -1

#130

ø0.9

ø1.4

ø1.8

ø2.5

ø3

ø4

ø5

ø1.2 ø1.4 ø1.6 ø1.8 ø2.1 ø2.3

ø2.5 ø3.1 ø4

4

8

10

8.5

4.5

6.5

8

7

8 10 10

10

10

13

10 9

Diamond

ø2.34 45

45

45

45

45

45

45

ø2.34

45 45 45 45 45 45 50 45 45

11331 11332 11333 11334 11335 11336 11337 Diamond 11351 11352 11353 11354 11355 11356 11357 11358 11359

SHANKø2.34

1 pc./pack

80,000 min -1

#130

1 pc./pack

80,000 min -1 50,000 min -1

#130

ø0.9

ø1.2 ø1.6

ø2.3

ø3.3

ø4

ø1.2

ø1.8

ø2.7

ø4.7

ø6

ø9

4

8 8

8

9

9

1.5 2.3

2.5 2.8 3

3.5

Diamond

45 45 45 45 45

ø2.34

11361 11362 11363 11364 11365

45

11366

45

45 45 45 45 45

ø2.34

Diamond 11401 11402 11403 11404 11405 11406

127


ELECTROPLATED DIAMOND/CBN BURS

SHANK ø2.34

1 pc./pack 1 pc./pack

80,000 min -1 50,000 min -1

#130 #100

50,000 min -1 40,000 min -1

#130 #100

1 pc./pack

70,000 min -1

60,000 min -1 50,000 min -1

#130

ø2.5 ø4.8 ø7

ø4.5

ø6

ø8

ø4.2

ø5

ø6

ø7.5

7

10

12

12 12

15

0.6 0.6

1

0.6

MOLD

GRINDING

POLISHINGG

Diamond

SHANK ø2.34

1 pc./pack

45

45

45

ø2.34

11411 11412 11413

50,000 min -1 30,000 min -1

#100

20,000 min -1

Diamond

45

45

45

ø2.34

11431 11432 11433

1 pc./pack 25,000 min 1 -1 20,000 min -1

pc./pack

ø9 ø10.2 ø13 ø13.5 ø17.5

#100

Diamond

45 45 45 45

ø2.34

11501 11502 11503 11504

50,000 min -1 40,000 min -1

#130

ø6.2 ø6.5 ø8 ø10

1.5 1.5

2.5

2.5 2.5

1.8 3 2.4 3

Diamond

ø2.34 45

11511

45

11521

45

11522

45 45

ø2.34

Diamond 11523 11524

Diamond

45 45 44 45

ø2.34

11531 11532 11533 11534

SHANK ø2.34

1 pc./pack

80,000 min -1 60,000 min -1 50,000 min -1

#130

ø1.8 ø2.5 ø5 ø6 ø10

0.8 0.9

1.5 1.3 1.8

3.0 mm shank diameter series

Extremely durable for high

precision and fine finis internal

grinding

Diamond

ø2.34 45

45

45

45

45

11541 11542 11543 11544 11545

SHANK ø3.0

1 pc./pack 1 pc./pack

92,000 min -1 ø0.5

80,000 min -1

80,000 min -1

#1,000 #600 #320

ø0.5

ø0.6 ø0.7

ø0.8 ø0.9

ø0.1

1

ø0.2

2

ø0.3

2

ø0.4

2

2

4

2

3 3 3

4 4

40 40 38 38 38

ø3.0

Diamond 12001 12002 12003

12004

CBN 12011 12012 12013

12014

* Carbide shank is used for Ø 0.1 and Ø 0.2 mm.

12005

12015

Diamond

CBN

40

50 38 40 40

ø3.0

#320 12006 #320 12007 #230 12008 #230 12009 #170 12010

#320 12016 #270 12017 #270 12018 #230 12019 #230 12020

SHANK ø3.0

1 pc./pack 1 pc./pack

80,000 min -1

ø1 ø1.2 ø1.5 ø1.7 ø2 ø2.2 ø2.5 ø3

80,000 min -1

70,000 min -1

ø3.2 ø3.5 ø4 ø4.5 ø5 ø5.5 ø6

3 4

5

5

5

5 5 5 5 5 6 6

ø3.0

#100

40 45 45 45 45 50 50 50

#100 12055 #100 12056 #100 #100 12058

50 50 50 50 50 50 50

ø3.0

#100 12059 #100 12060 #100 12061 #100 12062 #100 12063

#100

12064 #100

12065

Diamond

#140 12051 #140 12052 #140 12053 #140 12054 #140 12035 #140 12036 #140 12037 #140 12038

#220 12091 #220 12092 #220 12093 #220 12094 #220 12095 #220 12096 #220 12097 #220 12098

Diamond

#140

12039

#220 12099

#140

12040

#220 12100

#140 12041 #140 12042

#140 12043 #140 12044

#140

12045

#220 12101 #220 12102

#220 12103 #220 12104

#220 12105

#320 12111 #320 12112 #320 12113 #320 12114 #320 12115 #320 12116 #320 12117 #320 12118

#320 12119

#320 12120

#320 12121 #320 12122

#320 12123 #320 12124

#320 12125

#600 12131 #600 12132 #600 12133 #600 12134 #600 12135 #600 12136 #600 12137 #600 12138

#600 12139

#600 12140 #600 12141 #600 12143 #600 12145

CBN

#140 12151 #140 12152 #140 12153 #140 12154 #120 12155 #120 12156 #120 12157 #120 12158

#220 12171 #220 12172 #220 12173 #220 12174 #220 12175 #220 12176 #220 12177 #220 12178

CBN

#120 12159

#220 12179

#120 12160 #120 12161 #120 12162 #120 12163

#120 12164 #120 12165

#220 12180 #220 12181 #220 12182 #220 12183

#220 12184 #220 12185

128


ELECTROPLATED DIAMOND/CBN BURS

High rigidity and long clearance

allow for high precision grinding

of deep IDs.

The up to 3 fold increase in

rigidity versus stainless steel tools

allows for much more precision

and efficient grinding.

SHANK ø3.0

1 pc./pack

ø0.1

Carbide

ø0.2

92,000 min -1

ø0.3

ø0.4

ø0.5

1 pc./pack

ø0.6

ø0.7

ø0.8

ø0.9

ø1.0

MOLD

GRINDING

POLISHING

1

4

2

4

2

2

2

2

2

4

3

5

3

5

3

5

3

5

3

5

Diamond

CBN

ø3.0 40

#1,000 12001

#1,000 12011

40

#1,000 12002

#1,000 12012

38

38

#600 12231

#600 12232

#600 12251

#600 12252

38

#320 12233

#320 12253

92,000 min -1 7

ø3.0 40

40

40

40

40

Diamond #230 12234

#230 12235

#230 12236

#230 1223

#140 12238

CBN

#270 12254

#270 12255

#230 12256

#230 12257

#230 12258

SHANK ø3.0 Carbide

1 pc./pack 92,000 min

1 -1

pc./pack

ø1.2

ø1.4

ø1.5

ø1.7

ø2

ø2.2

ø2.5

ø3

92,000 min -1

ø3.5 ø4

ø5

4

8

4

8

4

8

4

8

4

8

5

10

5

10

5 5 5 5

10

ø3.0 45

45

45

45

45

Diamond #140 12239

#140 12240

#140 12241

#140 12242

#100 12243

CBN #200 12259

#140 12260

#140 12261

#140 12262

#140 12263

Diamond

CBN

ø3.0 50

50

12244

#100

#140 12264

50 50

50

50

#100 12245 #100 12246 #100 12247 #100 12248 #100 12249

#140 12265 #140 12266 #140 12267 #140 12268 #140 12269

3.0 mm shank diameter series.

Extremely durable for high

precision burr removal and fine

finishing.

SHANK ø3.0

1 pc./pack

#320

ø0.9

ø1.2

105,000 min -1 88,000 min -1 67,000 min -1

#140 #120 #140 #100 #120 #100 #120

ø1.5 ø1.8 ø2 ø2.1 ø2.5 ø3 ø4.2 ø5 ø6

ø3.0 44 44 44 44 40 40 44 45 40 45 45

Diamond 12311 12312 12313 12314 12315 12310 12316 12317 12318 12319 12320

CBN 12321 12322 12323 12324 12325 12309 12326 12327 12328 12329 12330

SHANK ø3.0

1 pc./pack

105,000 min -1 88,000 min -1

#120

1 pc./pack

105,000 min -1 88,000 min -1

#100

1 pc./pack

88,000 min -1 67,000 min -1

#100

#130 #100

ø1.5 ø2 ø2.5 ø3 ø4 ø5

ø2.5

ø5.5

ø4.7 ø5.5

ø6

ø7

8

12

8

15

10

10

7

10

12 12 12 12

ø3.0 45 45 45 45 45 40

Diamond 12331 12332 12333 12334 12335 12336

CBN 12337 12338 12339 12340

Diamond

ø3.0 44

12341

44

12342

ø3.0 50 50 50 50

Diamond 12345

12346

12347

12348

SHANK ø3.0

1 pc./pack

ø1.8

105,000 min -1

#140

ø3

ø4

1 pc./pack

88,000 min -1

ø4.7

67,000 min -1

#140

ø6 ø6

1 pc./pack 67,000 min 1 -1

pc./pack

#130 #100

ø6

ø7

88,000 min -1 67,000 min -1

#100

#130

ø4.8

ø6

3.5

6

10

0.5

1

1.5

13 13

10

11.5

Diamond

CBN

ø3.0 44

44

44

12351 12352 12353

12349 12350 12354

ø3.0 44

45

45

Diamond 12355 12356 12357

CBN 12358 12359 12360

ø3.0 44 44

Diamond 12361 12362

Diamond

ø3.0 44

12371

50

12372

129


ELECTROPLATED DIAMOND/CBN BURS

SHANKø3.0

1 pc./pack 80,000 min 30,000 min

1 -1 70,000 min -1

-1 25,000 min -1 20,000 min -1

pc./pack

#100

1 pc./pack

ø2.7 ø4.7

ø10.5 ø13.5 ø17.5

#100

105,000 min -1 67,000 min -1 105,000 min -1 67,000 min -1 50,000 min -1

#140

#120

#130

ø3

ø3

ø3 ø6 ø10

ø1.8

10˚ 30˚

10˚

ø6

30˚ 45˚ 45˚ 45˚

7.2

10

2.5 2.5

2.5

10

4.2

ø3

15˚

12404

10

17

10

80,000 min -1 0

3.2

6.8

11

MOLD

GRINDING

POLISHINGG

ø3.0 44

44

ø3.0 47

47 47

ø3.0 44 45

45

45

50

Diamond 12375 12376 Diamond 12381 12382 12383

Diamond 12401 12402 12403

1240 5

CBN 12406

12408 12409 12407

SHANKø3.0

1 pc./pack #130

1 pc./pack #130

105,000 min -1 67,000 min -1 55,000 min -1 105,000 min -1 67,000 min -1 60,000 min -1 50,000 min -1

50,000 min -1

60˚

90˚

ø3

ø4



ø3 ø6 ø10 ø3 ø4 ø6 ø8 ø10

23

24.6

2.3 4.9

8.4

1.4 1.4 2.9 2.9 4.9

44 44 53

12411 12412 12413

1241

43,000 min -1

ø5

10.5˚

ø6

12.5˚

24

25

ø3.0 42 45 50

Diamond 12414 12415 12416

CBN 12420 12421 12422

42

12417

12423

42

12428

12424

44

12418

12425

44

12429

12426

45

12419

12427

Diamond

ø3.0 65

12431

53

12432

53

12433

53

12434

SHANKø3.0

1 pc./pack 88,000 min 1 pc./pack

-1

105,000 min -1 ø5

#140 #100 #120 #100 #120 #140 #120

105,000 min -1 88,000 min -1

#120

1 pc./pack

105,000 min -1

88,000 min -1

ø1.2

ø1.4 ø2 ø2.5

ø2.8

ø3

ø3.3

ø3

ø5

R1

ø1.2

ø1.8 ø2.5

ø4

8

7

10

7

15

6

15

10

R0.5

6

10

7 10

6

8

ø3.0 44 40 45

45 45

45 45

40

Diamond 12451

12452 12453 12454 12455 12456 12457 12458

CBN 12461 12462 12463 12464 12465 12466

12468

Diamond

CBN

ø3.0 45

12471

12473

40

12472

12474

Diamond

Diamond

ø3.0 44 44

45

45

#140 12491 #140 12492 #100 12493 #100 12494

#320 12495 #320 12496

SHANKø3.0

1 pc./pack 105,000 min 1 pc./pack

-1 88,000 min -1

#120

ø3

ø5

70˚

70˚

2 2.7

88,000 min -1

#140

ø4

ø5

ø5

R1 R1.5 R2

3

4 4

3.0 mm shank diameter long

shank series.

Useful for grinding deep holes

and grooves.

ø3.0 45

40

Diamond 12511 12512

CBN 12513 12514

ø3.0 40

45

45

Diamond 12521 12522 12523

CBN 12524 12525 12526

SHANKø3.0

1 pc./pack 1 pc./pack

#120

10,000 min -1 6,000 min -1

#320 #220 #140

#120

ø0.9 ø1.2 ø1.5 ø2 ø2.5 ø3 ø5 ø6

10,000 min -1

ø4

ø5

6,000 min -1

ø6

ø8

5,000 min -1

ø10

5

5 5 5 5

ø3.0 80 80

Diamond 12701 12702

80

12703

80

12704

80

12705

80

12706

80

12707

80

12708

Diamond

ø3.0 85

12721

85

12722

85

12723

85

12724

85

12725

130


ELECTROPLATED DIAMOND/CBN BURS

3.0 mm shank diameter series.

Ideal for engraving and

craft / hobby work.

SHANK ø3.0

3 pcs./pack

ø1

80,000 min -1 70,000 min -1

#150 #120 #100

ø1.5 ø2 ø2.5 ø3 ø3.5 ø4 ø5 ø6

8

8

8

8

10 10 10 10 10

Diamond

ø3.0 45 45 45 45 45

12801 12802 12803 12804 12805

SHANK ø3.0

3 pcs./pack 3 pcs./pack

3 pcs./pack 3 pcs./pack

#150 #120

ø1 ø1.5 ø2 ø3

ø5

80,000 min -1 70,000 min -1

#150

#120

ø1.5 ø2 ø3 ø5

70,000 min -1

#140 #100 #120 #100

ø2 ø2.8 ø3 ø4 ø6

45

12806

45

12807

45

12808

45

12809

80,000 min -1 70,000 min -1

#140 #120

#100

ø1.5 ø2 ø3 ø6

3˚ 7˚ 10˚

26˚

MOLD

GRINDING

POLISHING

80,000 min -1 45 45

8 8

10

10

10

15

10

10

13

13

12

16

13

ø3.0 45 45 45

ø3.0 45 45 45 45

ø3.0 45 45 45 45 45

Diamond 12811 12812 12813 12814 12815 Diamond 12816 12817 12818 12819 Diamond 12821 12822 12823 12824 12825

ø3.0 45 45 45 45

Diamond 12826 12827 12828 12829

SHANK ø3.0

3 pcs./pack

3 pcs./pack 3 pcs./pack

80,000 min -1 70,000 min -1 30,000 min -1

70,000 min -1

#140 #120 #100

#120 #100

ø2 ø3

ø6 ø6 ø13

ø3 ø6

10 10

10

1

6

1.5 1.1

6.0 mm shank diameter series.

Medium grit tools for highly

efficient ID and jig grinding or burr

removal.

ø3.0 45 45

Diamond 12831 12832

ø3.0 45 45

Diamond 12833 12834

45

12835

ø3.0 45 45

Diamond 12836 12837

SHANK ø6.0

1 pc./pack 1 pc./pack

80,000 min -1

75,000 min -1

ø3 ø4 ø5 ø6

ø7

ø8

ø9

ø10

ø12

6

10

5

5

5

10

6

10

7

8

9 10

10

Diamond #100

CBN #140

ø6.0 50 50 55 55

13011

13012

13013

13014

13101

13102

13103

13104

Diamond #100

CBN #140

ø6.0 50 50 55 60

80

13015 13016 13017 13018 1301 9

13105 13106 13107 13108 13109

SHANK ø6.0

1 pc./pack

ø13

ø14

35,000 min -1

ø15

1 pc./pack

ø4

80,000 min -1 60,000 min -1

45,000 min -1

#120

ø6 ø8 ø10

ø13

50,000 min -1 2

10

10 10

Diamond #100

CBN #140

ø6.0 60 80 80

13020

13021

1302

13110

13111

13112

Diamond

CBN

ø6.0 54 56 58 60 55

13201

13202 13203

13204

13205

13206

13207 13208

13209

13210

SHANK ø6.0

1 pc./pack

50,000 min -1 45,000 min -1

#140

#120

1 pc./pack

50,000 min -1 45,000 min -1

#140

#120

ø6

ø10

ø13

ø6

ø10

ø13

R1.2

15

16

15

R15

15

15

20

ø6.0 60 65 60

Diamond 13241

13242

13243

CBN 13246

13247

13248

Diamond

CBN

ø6.0 60 65 60

13261

13262

13263

13266

13267

13268

131


ELECTROPLATED DIAMOND/CBN BURS

SHANK ø6.0

1 pc./pack 1 pc./pack

1 pc./pack

#120 #120

ø13

R3

45,000 min -1 30,000 min -1

ø6

50,000 min -1 35,000 min -1

ø10

ø10

ø15

14˚

30˚

45˚

45˚

ø16

60˚

25

23

19

12

18

15

MOLD

GRINDING

POLISHINGG

Diamond

CBN

35,000 min -1 Diamond 13322

ø6.0 60

13301

13302

Diamond

CBN

ø6.0 58 54

13311 13312

SHANK ø6.0

1 pc./pack 1 pc./pack

#120 #120

CBN

ø6.0 47 50

13321

35,000 min -1

45,000 min -1

55

13332

13336

35,000 min -1

ø13

90˚

ø16

90˚

ø20

90˚

ø13

60˚

ø16

60˚

ø13

90˚

ø16

90˚

7

9

10

6

8

4

6

Diamond

CBN

45,000 min -1 35,000 min -1 30,000 min -1 Diamond

ø6.0

13341

13345

50 50 50

13342

13346

13343

CBN

ø6.0 45

13351

13355

45

13352

13356

45

13353

13357

45

13354

13358

SHANK ø6.0

1 pc./pack 1 pc./pack

#120 #120 1 pc./pack #120

45,000 min -1

35,000 min -1

35,000 min -1

45,000 min -1

35,000 min -1

ø13

ø16

ø13

ø16

ø13

ø16

70˚

7

70˚

8

2

3

R5

8

R7

10

Diamond

CBN

ø6.0

13371

13375

45 45

13372

13376

Diamond

CBN

ø6.0 45 45

13381

13382

13385

13386

45,000 min -1 Diamond

CBN

45,000 min -1 14001 14002 14004 14005

ø6.0 50 50

13391

13392

13395

13396

2.34 / 3.0 mm shank diameters.

Diamond grinding discs, ideal for

ceramics, FRP, glass, ferrites,

various stones, and super hard

alloys.

SHANKø2.34, ø3.0

1 pc./pack

#400

20,000 min -1

ø8

ø10 ø13

ø16 ø16

0.18 0.15 0.15 0.15 0.2

#130

ø2.34

ø3.0

45 45 45 46 47

14003

14015

SHANK ø2.34, ø3.0

1 pc./pack

#400 #130

20,000 min -1

#320 #240

#600 #130

ø19

ø19

ø19

ø19

ø19

ø22

ø22

ø22

ø22

ø22

0.13 0.18 0.35 0.5 0.65

0.2

0.3

0.13

0.18

0.35

ø2.34

ø3.0

14031

14041

47 47 47 47 47

14032

14042

14033 14034

14043 14044

14035

14045

47 47 47 47

47

14049 14050

14059

14060

14051 14052

14053

14061

14062

14063

SHANK ø2.34, ø3.0

1 pc./pack 1 pc./pack

20,000 min -1

13,000 min -1

10,000 min -1

#130

#400

#100

ø22

ø24

ø30

ø45

(Fully Electroplated Type)

20,000 min -1

#130

ø16 ø19 ø22 ø24

0.53 0.22

0.3

0.35

0.3 0.3 0.25 0.35

ø2.34

ø3.0

14054

14064

47 47

14055

14065

47

14071

14081

47

14073

14083

ø2.34

ø3.0

46 46 46 46

14301 14302 14303 14304

14311 14312 14313 14314

132


VITRIFIED/RESIN BONDED DIAMOND/CBN AND DIAMOND IMPREGNATED CERAMIC BARS

2.34 / 3.0 mm shank diameters.

Diamond impregnated ceramics

have the same basic cutting

properties of standard abrasives

but are very durable.

SHANK ø2.34

1 pc./pack

#170

ø3

Diamond Impregnated Ceramics

ø6

ø3

4.5

ø3.5

7

ø6.5

10

SHANK ø2.34

1 pc./pack

30,000 min -1

SHANK ø3.0

Diamond Impregnated Ceramics

#170 1 pc./pack #170

ø2.34

41

43

Diamond 14671

14672

Diamond Impregnated Ceramics

30,000 min -1 14675

43

14673

45

14674

47

MOLD

GRINDING

POLISHING

ø4

ø5

ø6

ø5

ø7

ø3

ø6

ø3

ø5

ø7

ø6

ø8

12 13

10

2

3

8 8

10

10

12

Diamond

ø2.34 50

50

47

40

14676 14677 14678 14679

41

14680

ø3.0 41

Diamond 14691

44

14692

46

14693

40,000 min -1 14695

46

14694

48

48

14696

50

14697

Vitrified, Diamond & CBN

grindstones. Highly durable

bonding and high abrasive

concentration make these tools

ideal for mass production

applications.

SHANK ø3.0

1 pc./pack

80,000 min -1

#320 #270 #230 #200 #180

ø0.8

0.15

Vitrified Bond

ø1

0.25

ø1.5

3

3

3

3

ø0.6 5 ø0.8 5 ø1 5 ø1.6 5 ø1.6

0.4

ø2

0.55

ø2.5

0.8

3

5

Diamond

CBN

ø3.0 43 43 43 43 43

14751 14752 14753 14754 14755

14791 14792 14793 14794 14795

SHANK ø3.0

1 pc./pack

#180

Vitrified Bond

80,000 min -1 72,000 min -1

68,000 min -1

SHANK ø6.0

1 pc./pack

#180

Vitrified Bond

67,000 min -1 70,000 min -1 75,000 min -1

85,000 min -1

ø3

0.85

ø3.5

0.85

ø4

1.1

ø5

1.3

ø6

1.55

ø3

0.85

ø4

1.1

ø5

1.35

ø6

1.55

ø7

1.75

ø8

2

3

4

4

5 6

ø1.7 5 ø2 5 ø2 5 ø2.5 5

3

4

5

ø1.7 5 ø2 4.5 ø2.5 5

ø3.5

6

10

6

10

ø4 ø4.5

6

10

Diamond

CBN

ø3.0 43 44 44 55 50

14756 14757 14758 14759 14760

14796 14797 14798 14799 14800

Diamond

CBN

ø6.0 63 64 65 76 76 76

14831 14832 14833 14834 14835 14836

14871 14872 14873 14874 14875 14876

SHANK ø6.0

1 pc./pack

#180

ø9

2.15

6

Vitrified Bond

ø10

2.35

6

ø13

2.25

6

30,000 min -1

ø15

2

6

Resin bonded, Diamond & CBN

grindstones. Good for general

grinding, these grindstones will

exhibit better performance than

standard abrasives.

ø5

10

Diamond

CBN

ø6.0 76

14837

14877

80,000 min -1 14838

76

14878

60,000 min -1 14840

76

14839

14879

80

14880

SHANK ø3.0

1 pc./pack

#230 #200

Resin Bond

80,000 min -1

ø1.5 ø2 ø2.5

72,000 min -1

68,000 min -1

#170

ø3 ø3.5 ø4 ø5 ø6

SHANK ø6.0

1 pc./pack

Resin Bond

85,000 min -1 80,000 min -1

#170

ø6 ø7 ø8

ø9

ø10

ø1

3

3

3 ø1.6 5 ø1.6

3 3 4 4

5 6

5 ø1.7 5 ø2 5 ø2 5 ø2.5 5

ø3.5

6

10

6

10

ø4 ø4.5

6

10

ø5

6 6

10

Diamond

CBN

ø3.0 43 43 43

15071 15072 15073

15081 15082 15083

43 44 44 55 56

15074 15075 15076 15077 15078

15084 15085 15086 15087 15088

Diamond

CBN

ø6.0 76 76 76

15101 15102 15103

15111 15112 15113

76 76

15104 15105

15114 15115

133


CARBIDE CUTTERS

Tool / Cut types and features (‘* ’ Shows available shank sizes for each cut type)

Single Cut (1) Single Cut Coarse (2) Chip Breaker (3) Alumina Cut (4)

MOLD

GRINDING

POLISHINGG

Single cut produces

superior surface finishes.

* ø1.6, ø2.34, ø3.0,

ø6.0

Single Cut Coarse has

similar cutting

characteristics to Single

cut, but is better for gummy

materials due to deep helix

design. Ideal for rubbers,

resins, and plasters.

* ø2.34, ø3.0 Chip Breaker is the single

cut with a chip breaker.

The chip breaker clears

chips easily making

aggressive cutting very

efficient. Surface finish is

rougher than single cut.

* ø1.6, ø2.34 Alumina Cut has very sharp

edge with a deep helix. The

deep helix design prevents

tool loading. Ideal for

aluminum, magnesium

alloys, plastics and hard

rubbers.

* ø6.0

Double Cut (5) Double Cut Coarse (6) Diamond Cut Fine (7) Diamond Cut Coarse (8)

Smooth Cut with small

Deep helix design

Diamond Cut Fine (7) has

Specially designed for

it produces very small

plaster.

materials. Produces fine

* ø3.0, ø6.0

chips.

*

* surface finish.

ø2.34, ø3.0, ø6.0 * ø2.34, ø3.0

chatter. This tool also

helps enhance safety as

tooth design minimizes

Ideal for grinding hard

rubbers, resins and

prevents tool loading.

Double Cut (5). Specifially

designed for very hard

similar characteristics as

Produces fine surface

finish.

very hard materials.

Titanium coating insures long tool

life and minimizes tool loading.

SHANK ø2.34

1 pc./pack

Double Cut

80,000 min -1 40,000 min -1 80,000 min -1 40,000 min -1 80,000 min -1 40,000 min -1

ø2.3

ø6

ø2.3

ø4

ø6

ø4

ø6

15

12

12 14

12

8.5

13

44 44 44 52 44 44 44

ø2.34

21011 21015 21021 21022 21023 21031 21033

SHANK ø3.0

1 pc./pack

Double Cut

40,000 min -1

50,000 min -1 40,000 min -1 50,000 min -1 40,000 min -1 60,000 min -1 50,000 min -1

ø3 ø6.3 ø1.5 ø3 ø6.3 ø3 ø6.3

ø3

ø6.3

ø3

ø6.3

ø3 ø3 ø6.3 ø2.2

ø3


6

14

50,000 min -1 40,000 min -1 80,000 min -1 50,000 min -1 40,000 min -1 50,000 min -1 40,000 min -1 50,000 min -1 38

13 14

14

5

13

5.5

9.5

6

13

13

5

13

ø3.0

38 44 39 40 39 40 45 39

SHANK ø3.0

1 pc./pack Double Cut

1 pc./pack

50,000 min -1 40,000 min -1

50,000 min -1 40,000 min -1

51

48 38 38 51 44 38

ø5

14˚

40,000 min -1 8˚ 7˚ 22˚

End Cut

End Cut

21201 21205 21211 21212 21213 21215 21216 21222 21223 21231 21235 21241 21242 21245 21251 21252

Single Cut

60,000 min -1 50,000 min -1 40,000 min -1 80,000 min -1 70,000 min -1 50,000 min -1

ø3 ø3

ø6.3

ø3 ø3

ø6.3

ø6

ø2.1

ø3

ø5

ø6.3

ø1.4

ø2.5

ø3

13

6

13 13

16

11

13 12

4

12

14

ø3.0

21253

38

39 39

51

39

39

55

50

21261 21262 21265 21271 21272 21275 21281

ø3.0 44

38

42

44

45

38

45

21291 21311 21292 21312 21293 21315 21294

SHANK ø3.0

1 pc./pack

Single Cut

Coarse

60,000 min -1 50,000 min -1

ø6.3

40,000 min -1

50,000 min -1

40,000 min -1

ø6.3

ø6.3 ø3 8˚

ø3

14˚

ø3


ø5

ø6.3

ø6

ø3

ø3

ø6.3

ø6.3

13

40,000 min -1 12

End Cut

13

11

16

13

9

6

12

6.3

13

13

13

ø3.0 52

21295

52

21316

38

21296

38

21318

38

21319

53

21297

48

43

49

38

38

50

50

21298

21299 21300 21321 21322 21323 2132 4

134


CARBIDE CUTTERS

SHANK ø6.0

1 pc./pack

Double Cut

ø 6

min -1 ø9.5 ø6

ø9.5

30,000 min -1

ø6

20,000 min -1

ø9.5

ø6

ø9. 5

16

30,000 min -1 20,000 min -1 30,000 min -1 20,000 min -1

19

19

30,000 min -1 20,000 min -1 30,000 min -1 20,000 min -1

ø6

ø9.5 ø6

ø9. 5

ø9. 5

14˚

14˚

28˚

19

16

16

16 20 16

27

16

ø6.0 50 52

SHANK ø6.0

1 pc./pack

Single Cut

50

63

ø6

min -1 ø9.5

30,000

ø6

20,000 min

ø9.5

30,000 min -1

ø6

20,000 min -1

ø10

ø6

30,000 min -1

ø9.5

90˚

90˚

16

50

63

50

63

50 63 50 76

63

21511 21512 21515 21516 21521 21522 21531 21532

21535 21536 21541 21542 21546

MOLD

GRINDING

POLISHING

19

16

20

3

4.7

ø6.0 51

53

50 64

51

60

50

53

21601

21603

21606 21607 21611 21613 21615 21616

1.6 mm shank diameter series.

Short type for high speed rotation.

Best for grinding very small parts.

SHANKø1.6

5 pcs./pack

Single Cut

Round Type

350,000 min -1

ø0.5 ø0.6 ø0.8 ø1 ø1.2 ø1.4 ø1.6 ø1.8 ø2.1 ø2.3

ø1.6

19

19

19 19 19 19 19 19

19 19

SHANK ø1.6

5 pcs./pack Single Cut Straight Type 5 pcs./pack Chip Breaker Straight Type 5 pcs./pack

22011 22012 22013 22014 22015 22016 22017 22018 22019 22020

Single Cut

5 pcs./pack Chip Breaker 5 pcs./pack Double Cut

Ball Tip Straight Type Ball Tip Straight Type Ball Tip Straight Type

350,000 min -1

350,000 min -1

350,000 min -1

350,000 min -1

350,000 min -1

ø0.8 ø1 ø1.2 ø1.4

ø1.6

ø0.8 ø1 ø1.2

ø1.4

ø0.8 ø1

ø1.2

ø0.8

ø1

ø1.2

ø1

ø1.2

4

4.5 4.5

5

5

4 4.5 4.5

5

4 4.5

4.5

4

4.5

4.5

4

4.2

ø1.6 19 19 19 19 19

ø1.6 19 19 19 19

22031 22032 22034 22035

22041 22042 22043 22044

22033

19 19 19

19

ø1.6 ø1.6 19 19

22051 22052 22053

22061 22062 22063

ø1.6 19 19

22065 22066

SHANK ø1.6

5 pcs./pack

Single Cut

Tapered Type

5 pcs./pack

Chip Breaker

Tapered Type

5 pcs./pack

Single Cut

5 pcs./pack Single Cut 5 pcs./pack Double Cut

Ball Point Tapered Type

350,000 min -1

350,000 min -1

350,000 min -1

ø0.8 ø1 ø1.2 ø1.6

ø0.8 ø1 ø1.2 ø1.6 ø2.1

ø1.4

ø1.8

ø2.3

ø0.8

ø1

ø1.2

4 4.5 4.5 4.5

3.6 4.5 4 4.5 4.8

3.5

3.5

4.5

3.5

6

4.2

19 19 19 19

ø1.6

19

19 19 19 19

ø1.6

22071 22072 22073 22074 22081 22082 22083 22084 22085

350,000 min -1 22101 22102

ø1.6 19 19 19

22091 22092 22093

ø1.6

350,000 min -1 22105

22 22

ø1.6

19

SHANK ø1.6

5 pcs./pack

Single Cut

5 pcs./pack Single Cut

350,000 min -1

350,000 min -1

ø1.4

ø1.6

ø1.8

ø0.7 ø1.2 ø1.8

9

9.5

9

0.6

1.3 1.7

22 22

ø1.6 22

22111 22112 22113

19 19 19

ø1.6

22121 22122 22123

135


CARBIDE CUTTERS

2.34 mm shank diameter series.

Ideal for engraving, and high

precision burr removal.

SHANKø2.34

1 pc./pack

Single Cut

ø0.4

ø0.5

ø0.6

ø0.7

100,000 min -1

ø0.8

ø0.9

ø1

ø1.2

ø1.4

MOLD

GRINDING

POLISHINGG

SHANK ø2.34

1 pc./pack

Single Cut

80,000 min -1

70,000 min -1 55,000 min -1

1 pc./pack

ø2.34 44 44 44 44 44 44 44 44 44 ø2

23013 23014 23015 23016 23017 23018 23019 23020 23021

Single Cut Straight Type

100,000 min -1

ø1.6 ø1.8

ø2.1 ø2.3 ø2.7 ø3.1 ø4 ø5

ø0.8 ø1 ø1.2 ø1.4 ø1.8 ø2.3

3.5 4 4.5 4.5

5

5.5

ø2.34 44 44 44 44 44 44 44 44

23022 23023 23024 23025 23026 23027 23028 23029

ø2.34 44 44 44 44 44 44

23121 23122 23123 23124 23125 23126

SHANK ø2.34

1 pc./pack Single Cut Tapered Type 1 pc./pack Single Cut

1 pc./pack Single Cut

100,000 min -1

ø0.8 ø1 ø1.2

ø1.4 ø1.8

Ball Tip Straight Type

Ball Tip Tapered Typ e

100,000 min -1

100,000 min -1

ø1 ø1.2 ø1.4

ø1 ø1.4

ø1.6

3.5 4 4.5 4.5

5

4 4.5 4.5

4 4.5

5

ø2.34 44

44

44

44

44

23131 23132 23133 23134 23135

ø2.34 44 44 44

23141 23142 23143

ø2.34 44 44 44

23151 23152 23153

SHANK ø2.34

1 pc./pack Chip Breaker Straight Type 1 pc./pack Single Cut

100,000 min -1 45 45 45 45 45 45 52 46

ø0.8 ø1 ø1.2 ø1.4 ø1.8 ø2.1 ø2.3

80,000 min -1

ø1.6 ø2.3 ø2.3 ø2.3 ø2.3 ø2.3 ø4

ø4

3.5 4 4.5 4.5 5

5.5 5.5

9.5

15 15

15

17

12

13

13

ø2.34

44 44 44 44 44 44 44

23161 23162 23163 23164 23165 23166 23167

ø2.34

23251 23252 23253 23254 23255 23256 23257 23258

SHANK ø2.34

1 pc./pack Single Cut

1 pc./pack Double Cut

40,000 min -1 80,000 min -1

ø6

ø6 ø6 ø6

ø6 ø6 ø6

ø2.3

ø2.3

ø 2.3

ø2.3

ø2.3

ø2.3

ø2.3

ø2.3

ø3.1

End Cut

12 12 13 12.5 12 13

12

ø2.34

51 51 52 52 50 52 49

23259 23260 23261 23262 23263 23264 23265

8

13

ø2.34 45 45

23401 23402

15

45

23403

15

45

23404

21011

45

5

23405

45

8

23406

45

12

23407

21021

45

23408

15

50

23409

13

SHANK ø2.34

1 pc./pack Double Cut

1 pc./pack Diamond Cut

80,000 min -1 45 45 45 44 52 50 52 51 50

40,000 min -1

80,000 min -1 40,000 min -1

ø4

ø4

ø4

ø6

ø6

ø6

ø6

ø6

ø6

ø1.2

ø2.3

ø2.3

ø2.3

ø4 ø6 ø6 ø6 ø6

8.5

12

14

12

13

12

12

13

12

8

8

15

15

14 12 13 12 12

ø2.34 48 50 51

23410 23411 23412

21031

21022

51

23413

21015

52

23414

50

23415

21023

50

23416

52

23417

21033

49

23418

ø2.34

23501 23502 23503 23504 23505 23506 23507 23508 23509

136


CARBIDE CUTTERS

3.0 mm shank diameter series.

High quality carbide cutters offer

superior durability and produce

fine surface finishes.

SHANK ø3.0

1 pc./pack

Single Cut

ø0.9

ø1.2

ø1.4 ø1.6 ø1.8

60,000 min -1

ø2.1

SHANKø3.0

1 pc./pack

Single Cut

ø3.0 44

24011

1 pc./pack Double Cut

44

24012

80,000 min -1 24014

44

24008

44

24013

44

24009

38

21291

MOLD

GRINDING

POLISHING

ø2.5

ø3

50,000 min -1 40,000 min -1

ø4 ø5

ø6.3

20,000 min -1

ø3

ø2.3

ø2.5

ø3

50,000 min -1 40,000 min -1

ø4 ø5

ø6.3

20,000 min -1

ø3

60,000 min -1 24019

ø3.0

24015

38 38 38

42 44

24016 24017 24018

21311 21292 21312

Long Shank

76

24031

ø3.0 44

38

24071 24072

60,000 min -1 38 38 38 44

24073 24074 24075 24076

21201

21205

Long Shank

76

24081

SHANKø3.0

1 pc./pack Single Cut

1 pc./pack Double Cut

40,000 min -1

ø2.5 ø3

ø4

ø5

ø6.3

20,000 min -1

ø3

ø2.3

ø2.3

ø2.5

ø3

ø4

ø5

ø6.3

20,000 min -1

ø3

60,000 min -1 50,000 min -1 60,000 min -1 40,000 min -1 24101

11

14

13 13 13

76

ø3.0 38 38 38 38 50

24041 24042 24043 24044 24045 24051

Long Shank

14

5

17

11

ø3.0 44 45 38 38

24091 24092 24093 24094

21222

14

50,000 min -1 38

38

24095

13

24096

13

50

24097

21223

13

Long Shank

76

14

SHANKø3.0

1 pc./pack Single Cut

80,000 min -1 70,000 min -1

ø0.9 ø1.2 ø1.4

ø2.1 ø2.5

50,000 min -1

ø3

ø4 ø5

ø6.3

20,000 min -1

ø3

40,000 min -1 76

3.6

SHANKø3.0

1 pc./pack Double Cut

4

ø3.0 44 44 40 44 38

24151 24152 24153

21293

24154 24155

21315

6

16

12

14

13 13 13

38 39 39 52

24161 24162 24163 24164

21294

21295

Long Shank

24171

14

1 pc./pack Diamond Cut

ø1.5

ø2.3

70,000 min -1

ø2.5

ø2.9

ø4 ø5

ø6.3

20,000 min -1

ø3

40,000 min -1

ø4

80,000 min -1 24213

6

End Cut

ø3.0 38 44 38

24211 24212

21211

5

12

50,000 min -1 24221

14

40,000 min -1 78

13 13 13

38 39

39 50

24214 24215 24216 24217

21212

21213

Long Shank

14

13

ø3.0 39

24210

SHANKø3.0

1 pc./pack Single Cut

End Cut

1 pc./pack Double Cut

End Cut

ø1.8

ø2.5

50,000 min -1 40,000 min -1

ø3

ø6.3

40,000 min -1

ø6.3

20,000 min -1

ø3

80,000 min -1 60,000 min -1 50,000 min -1 40,000 min -1 40,000 min -1

ø1.5 ø2.5

ø3

ø6.3

ø6.3

20,000 min -1

ø3

80,000 min -1 24182

4.8

ø3.0 44

24181

60,000 min -1 24183

38

11

38

14

43

24185

5

50

24186

21316

13

Long Shank

14

76

24191

6

ø3.0 38

24231

11

38

24232

14

5

38

43

24233 24234

21215 21216

50

24235

13

Long Shank

14

77

24241

137


CARBIDE CUTTERS

SHANK ø3.0

1 pc./pack

Single Cut

1 pc./pack Single Cut

ø3

ø3

ø5

ø6.3

20,000 min -1

ø3

50,000 min -1 40,000 min -1 20,000 min -1

ø3 ø3 ø3 ø5 ø6.3

ø3

MOLD

GRINDING

POLISHINGG

SHANK ø3.0

1 pc./pack

6

ø3.0

24281

Double Cut

50,000 min -1 40,000 min -1 76

13

13 13

38 38

38 50

24282 24283 24284 24291

21324

Long Shank

13

6.3

ø3.0 38 38 38 38 50

24301

21321

24302 24303

21322

24304 24305

21323

1 pc./pack Double Cut

6

13

13 13

Long Shank

24311

13

76

60,000 min -1

50,000 min -1 40,000 min -1

20,000 min -1

50,000 min -1 40,000 min -1 20,000 min -1 76

ø3

ø3

ø5

ø6.3

ø3

ø2.2

ø3 ø3 ø3

ø5

ø6.3

ø3

SHANK ø3.0

1 pc./pack Single Cut

6

13

13 13

38

38 38 50

ø3.0

24341

24342 24343 24344

21241

21242

21245

Long Shank

1 pc./pack Single Cut

76

24351

13

5.5

6.3

24361 24362 24363 24364 24365 24366

21261 21262 21265

1 pc./pack Single Cut

6

13

13 13

ø3.0 44 38 38 38 38 50

Long Shank

24371

13

50,000 min

50,000 min -1 -1

50,000 min -1 40,000 min -1 20,000 min -1

ø6.3 ø6.3

ø3

60˚

90˚

ø3

ø3

ø5

ø6.3

14˚

14˚


16˚

22˚

4

11

3

16

11

13

13

ø3


13

ø3.0 38

24402

21296

40,000 min -1

ø5

14˚

13

38

24403

20,000 min -1

ø3


Long Shank

24411

13

76

ø3.0 53

24496

50

24497

ø3.0 38

24451

21318

38

24452

21319

38

24453

54

24454

21297

Long Shank

76

24461

SHANK ø3.0

1 pc./pack

Double Cut

1 pc./pack Diamond

Cut

1 pc./pack Double Cut

SHANK ø3.0

1 pc./pack

50,000 min -1 40,000 min -1 60,000 min -1 20,000 min -1

40,000 min -1

50,000 min -1 40,000 min -1 20,000 min -1

ø2.2 ø2.3 ø3

ø3

ø3

ø5


ø4

ø3 ø3

ø5

ø6.3


14˚

14˚


16˚

22˚

14˚

13

11

13 13 13

13

5

75

11

16

13 13

76

44 45

38

38

ø3.0 39

ø3.0 38 38 38 54

ø3.0

24501 24502 24503 24504 24506

24525

24531

24532

24533

24534

24541

21251 21252 21253

21271

21272

21275

Single Cut

Long Shank

1 pc./pack Single Cut 1 pc./pack Single Cut

Long Shank

ø2.5

80˚

50,000 min -1

ø3

80˚

ø5

80˚

40,000 min -1

ø6.3

80˚

50,000 min -1

ø3

80˚

ø6.3

80˚

40,000 min -1

ø5

ø3

60˚

ø3

90˚

ø3

60˚

ø3

90˚

3

5

6.3

6

5

6

9

3

2

60,000 min -1 40,000 min -1 38

End Cut

End Cut

50,000 min -1 38

ø3.0 38

24471

38

38

44

24472 24473

2447 4 24475

21299

38

44

24476

ø3.0 49

24485

21298

ø3.0

24491

38

24492

38

24493

24494

SHANK ø3.0

1 pc./pack

Double Cut

1 pc./pack Double Cut 1 pc./pack Double Cut

ø2.2

80˚

5.5

60,000 min -1 40,000 min -1

ø2.5

ø3

80˚

80˚

3

5

ø5

80˚

6.3

ø6.3

80˚

6

60,000 min -1 40,000 min -1

50,000 min -1

ø2.2

ø6

ø3 ø3

60˚

90˚

12

5

3

2

ø3.0 44

24561

38

24562

38

24563

38

24564

44

24565

50,000 min -1 48 49

ø3.0

24571 24572

ø3.0 38 38

24581 24582

138


CARBIDE CUTTERS

Left Handed

Left handed carbide cutters.

For left handed grinders and a

wide variety of automated

machines.

SHANK ø3.0

1 pc./pack

ø3

-1 Left Handed

Single Cut

1 pc./pack Double Cut

40,000 min 50,000 min -1 40,000 min -1

ø6.3

ø3

ø6.3

14

13

14

13

50,000 min -1 24705

SHANK ø3.0

1 pc./pack

ø3

ø3.0 38

52

24701

Left Handed

Single Cut 1 pc./pack Double Cut 1 pc./pack Single Cut 1 pc./pack Double Cut

ø6.3

ø3 ø6.3

50,000 min -1 40,000 min -1 50,000 min -1 40,000 min -1

ø3

ø6.3

ø3

ø6.3

ø3.0 38

50

24706

24709

SHANK ø6.0

Left Handed

1 pc./pack Single Cut 1 pc./pack Double Cut

30,000 min -1 20,000 min -1

ø6 ø9.5

ø6 ø9.5

MOLD

GRINDING

POLISHING

14

13

14

13

13 13

50,000 min -1 40,000 min -1 16

13 13

19

16

19

50,000 min -1 40,000 min -1 38

ø3.0 38 50

24711 24714

ø3.0

24716

50

24719

ø3.0 38 50

24721 24724

ø3.0 38

50

24726 24729

30,000 min -1 20,000 min -1 24805

ø6.0 50

64

24801 24803

ø6.0

50

24808

64

SHANK ø6.0

1 pc./pack Single Cut

ø6 ø9.5

Left Handed

1 pc./pack Double Cut

30,000 min -1 20,000 min -1

ø6 ø9.5

6.0 mm shank diameter series.

Ideal for grinding, polishing and

general finishing of large work

areas.

16

20

16

20

30,000 min -1 20,000 min -1 50

ø6.0 51

60

24811 24813

ø6.0 60

24815 24818

SHANK ø6.0

1 pc./pack Single Cut

1 pc./pack Double Cut

30,000 min -1

30,000 min -1

20,000 min -1

ø3

ø5

ø6 ø8

ø9.5 ø12. 7

ø3

ø5

ø6 ø8

ø9.5 ø12. 7

ø6.0 51

26008

51

26010

51

51

53

26011 26012 26013

21601 21603

55

26014

20,000 min -1 26022

ø6.0 50

26018

50

26020

51

26021

21511

51

53

26023

21512

55

26024

SHANK ø6.0

1 pc./pack Single Cut

1 pc./pack Double Cut

30,000 min -1

25,000 min -1 20,000 min -1

ø3 ø4

ø5

ø6

ø8

ø9.5

ø12.7

ø3

ø4

ø5

ø6

ø8

ø9.5

ø12.7

12

13

30,000 min -1 26038

16

16

25,000 min -1 20,000 min -1 69

19

19

25

12

13

16

16

19

19

25

ø6.0 56

26028

SHANK ø6.0

1 pc./pack Single Cut

26029

50

26030

End Cut

50

50

26031

21606

26032

64

64

26033

21607

26034

25,000 min -1 20,000 min -1

ø3 ø4 ø5 ø6 ø8 ø9.5 ø12.7

ø6.0

56 50 50

26039 26040

1 pc./pack Double Cut End Cut

30,000 min -1

ø3

ø4

ø5

50

64

64 69

26041 26042 26043 26044

21515 21516

25,000 min -1 20,000 min -1

ø6 ø8 ø9.5 ø12.7

13

16

16

16

19

19

25

13

16

16

16

19

19

25

30,000 min -1 50

ø6.0 60 50

50

50

64

69 69

26048 26049 26050 26051 26052 26053 26054

ø6.0 60

26058

50

26059

50

26060

26061

26062

64

26063

69

26064

69

139


CARBIDE CUTTERS

SHANK ø6.0

1 pc./pack

Single Cut

25,000 min -1 20,000 min -1

ø4 ø5 ø6 ø8 ø9.5 ø12.7

1 pc./pack Double Cut

30,000 min -1

ø4

ø5

ø6

ø8

20,000 min -1 20,000 min -1

ø9.5 ø12.7

16

16

16

19 19

25

16

16

16

25,000 min -1 19

19

25

MOLD

GRINDING

POLISHINGG

SHANK ø6.0

1 pc./pack

50

50

51

64

ø6.0

26069 26070 26071 26072

Single Cut

ø6 ø9.5 ø12.7

64

26073

26074

69

ø6.0

50

26079

1 pc./pack Double Cut

ø6

30,000 min -1 21522

50

50

26080 26081

21521

64

26082

20,000 min -1 20,000 min -1

ø9.5

ø12.7

64

26083

26084

69

30,000 min -1 20,000 min -1 21531

16

19

25

30,000 min -1 64

16

19

25

SHANK ø6.0

ø6.0 51

64

26091

26092

26093

1 pc./pack Single Cut

25,000 min -1

ø 6

ø8

ø9.5

69

ø12.7

51

69

ø6.0

26101

26102

26103

21532

1 pc./pack Double Cut

20,000 min -1 20,000 min -1

ø6 ø8 ø9.5 ø12.7

16

19

20

25

16

19

20

25

30,000 min -1 20,000 min -1 50

51

64

60

ø6.0 69

26111

26112

26113

26114

21611

21613

30,000 min -1 64

ø6.0

26121

21535

26122

25,000 min -1 60

26123

21536

69

26124

SHANK ø6.0

1 pc./pack

Single Cut

25,000 min -1

ø6 ø6 ø9.5 ø12.7

22˚

14˚

28˚

28˚

1 pc./pack Double Cut

30,000 min -1 25,000 min -1

20,000 min -1

ø 6

ø6 ø9. 5

ø12.7

22˚

14˚

28˚

28˚

13

19

16

22

13

19

16

22

ø6.0 51

26131

51

26132

64

26133

69

26134

30,000 min -1 20,000 min -1 50

ø6.0 51

26141

26142

64

26143

21546

69

26144

SHANK ø6.0

1 pc./pack

Single Cut

ø6

60˚

30,000 min -1 20,000 min -1

ø6

ø9.5

ø12.7

60˚

60˚

60˚

1 pc./pack

Double Cut

30,000 min -1

20,000 min -1

ø6

ø9.5

ø12.7

60˚ 60˚ 60˚

4

4

8

11

4

8

11

ø6.0 55

26200

50

26201

56

26202

58

26203

ø6.0 51

26211

56

26212

58

26213

SHANK ø6.0

1 pc./pack

Single Cut

1 pc./pack Double Cut

30,000 min -1 20,000 min -1

30,000 min -1

20,000 min -1

ø6

ø6

ø9.5

ø12.7

ø6 ø9.5

ø12.7

90˚ 90˚ 90˚ 90˚

90˚ 90˚ 90˚

3

3

4.7

6.3

3

4.7

6.3

ø6.0 55

26220

50

26221

21615

53

26222

21616

54

26223

ø6.0 50

26231

53

26232

54

26233

140


Tungsten Vanadium Steel Cutters

Tungsten Vanadium Steel Cutters.

For fine finishing of soft materials,

resins, bronze, acrylics, etc.

SHANK ø2.34

12 pcs./pack

100,000 min -1 60,000 min -1

ø0.4 ø0.5 ø0.6 ø0.7 ø0.8 ø0.9 ø1.0 ø1.1 ø1.2 ø1.3 ø1.4

SHANKø2.34

12 pcs./pack

50,000 min -1 40,000 min -1

ø1.5 ø1.6 ø1.7 ø1.8 ø1.9 ø2.1 ø2.2 ø2.3 ø2.5 ø2.7

ø2.34 45 45 45 45 45 45 45 45 45 45 45

33011 33012 33013 33014 33015 33016 33017 33018 33019 33020 33021

35,000 min -1

20,000 min -1

ø2.9 ø3.1 ø3.3 ø3.5 ø3.7 ø4.0 ø4.2 ø4.5 ø4.7 ø5.0

MOLD

GRINDING

POLISHING

ø2.34 45 45 45 45 45 45 45 45 45 45

33022 33023 33024 33025 33026 33027 33028 33029 33030 33031

45 45 45 45 45 45 45 45 45 45

33032 33033 33034 33035 33036 33037 33038 33039 33040 33041

SHANKø2.34

12 pcs./pack

Tapered Type 12 pcs./pack Straight Type 12pcs./pack

60,000 min 50,000 min 60,000 min -1

-1

-1 50,000 min -1 40,000 min -1

100,000 min -1 50,000 min -1 35,000 min -1

ø0.6 ø0.8 ø1 ø1.2 ø1.4 ø1.6 ø1.8 ø2.1 ø2.3

ø1 ø1.2 ø1.4 ø1.8 ø2.3

ø0.9 ø2.1 ø3.1

45˚ 45˚ 45˚

3

3.6

4.2

4.5

4.8

5.1

5.4

5.7

6

4.3 4.3 5 5.5 6

1.2 2.7 4

ø2.34 45 45

33111 33112

45

33113

45

33114

45

33115

45

33116

45

33117

45

33118

45

33119

100,000 min -1 40,000 min -1 33151 33152 33153

ø2.34 45 45 45 45 45

33121 33122 33123 33124 33125

ø2.34 45 45

45

SHANKø2.34

12 pcs./pack

12 pcs./pack 12 pcs./pack 3 pcs./pack 3 pcs./pack

10 pcs./pack Saw Blade

35,000 min -1

15,000 min -1

13,000 min -1 11,000 min -1 9,000 min -1

7,000 min -1 5,000 min -1

ø0.9

ø3.1

100,000 min -1 45 45 45 45

ø2.3 ø4 ø6 ø10

40,000 min -1 20,000 min -1 33311 33312 33313 33314 33315

0.1 0.1 0.1 0.1 0.1

SHANKø2.34

6 pcs./pack

0.3

0.8

ø2.34 45 45

33201 33202

0.3 0.3 0.5 0.6

ø2.34

33211 33212 33213 33214

6 pcs./pack

6 pcs./pack

ø1.8

ø12.5

ø16 ø19 ø22 ø25

* Use with corresponding mandrels P.19 (37011, 37012, 37015, 37051). *

Mandrel is purchased separately.

6 pcs./pack

20,000 min -1 20,000 min -1

20,000 min -1

ø5 ø6

ø8

ø5

ø6

ø5

ø6

ø8

ø5

ø7

3 3.5

5

3

3.5

45 45 39

ø2.34

33341 33342 33343

ø2.34 45 45

33345 33346

20,000 min -1 39 39

39 39 39

ø2.34

33351 33352 33353

ø2.34

33355 33356

SHANKø2.34

6 pcs./pack

6 pcs./pack

6 pcs./pack

6 pcs./pack

20,000 min -1

20,000 min -1

20,000 min -1

ø5

ø6

ø8

ø5

ø6

ø5

ø6

ø8

ø5

ø6

ø8

8

12

13

8 10

9 10 13

8 10 12.5

ø2.34 40 45

33361 33362

45

33363

20,000 min -1 40 45

ø2.34

33365 33366

48 50 50

ø2.34

33371 33372 33373

45 50 50

ø2.34

33375 33376 33377

141


SPECIALTY TOOLS

Wood and Plastic working rotary

rasps and files. Three types for

rough cutting, pre-finishing and

finishing.

SHANK ø3.0

10 pcs./pack

Single Cut

Better surface finish

10,000 min -1

ø6

ø3

ø6

ø6

ø6

ø6 ø6

MOLD

GRINDING

POLISHINGG

SHANK ø3.0

10 pcs./pack

Rotary Rasps

Rough cutting

ø3.0 30

33481

35

33482

14

36

33483

10 pcs./pack Rotary Files

15 pcs./pack

Best surface finish

10,000 min -1

11

35

33484

10

35

33485

10

34

33486

9

32

33487

oodworking and Plastic Cutter

Assorted Set ;

15 types ; Each types - pack

.................. CAT. No. 33521

1.5

ø6

ø8

ø6

ø6

ø8

ø6

ø6

ø6

15

10

10

15

11

8

ø3.0 30

33491

40

33492

35

33493

10,000 min -1 40

36

33494

33495

ø3.0 30

33511

36

33512

33

33513

Tempered Steel Drills for plastics

and woods. High Speed Steel

Drills for steels and stainless

steels, Carbide Drills for PCB, FRP.

SHANK ø2.34

12 pcs./pack

ø

L

Tempered Steel Drill (Total Length : 44 mm) : 15,000 min -1

ø mm L mm CAT. No.

0.5

0.6

0.7

0.8

0.9

1.0

1.1

8

8

8

8

10

10

10

36011

36012

36013

36014

36015

36016

36017

ø mm L mm CAT. No.

1.2

1.3

1.4

1.5

1.6

1.8

2.1

10

10

10

10

10

12

12

36018

36019

36020

36021

36022

36024

36027

ø mm L mm CAT. No.

2.3 12 36029

ø2.34

44

0.5~2.3 mm each 1 pc. Full Size Set

(No. 36011 ~ 36029 ; 15 pcs. - pack) ;

Special case provided ................ CAT. No. 36030

SHANK ø2.34

10 pcs./pack

High Speed Steel (H.S.S) Drill (Total Length : 44 mm) : 20,000 min -1

3 pcs./pack

Carbide Drill (Total Length : 44 mm) : 30,000 min -1

ø

L

ø mm L mm CAT. No.

0.5

0.6

0.7

0.8

0.9

1.0

1.1

9

9

9

11

11

11

11

36051

36052

36053

36054

36055

36056

36057

ø mm L mm CAT. No.

1.2

1.3

1.4

1.5

1.6

1.7

11

11

11

12

12

12

36058

36059

36060

36061

36062

36063

1.8 12 36064

ø mm L mm CAT. No.

1.9

2.0

2.1

2.2

2.3

12

12

12

12

12

36065

36066

36067

36068

36069

ø

L

ø mm L mm CAT. No.

0.5

0.6

5

5

36111

36112

0.8 9 36114

0.9 9 36115

1.0 11.5 36116

1.2 11.5 36118

1.4 11.5 36120

ø mm L mm CAT. No.

1.6

1.8

11.5

11.5

36122

36124

2.0

2.3

11.5

11.5

36126

36129

ø2.34

44

0.5~2.3 mm each 1 pc. Full Size Set

(No. 36051 ~ 36069 ; 19 pcs. - pack) ;

Special case provided ................ CAT. No. 36070

ø2.34

44

0.5~2.3 mm each 1 pc. Full Size Set

(No. 36111 ~ 36129 ; 11 pcs. - pack) ;

Special case provided ................ CAT. No. 36130

SHANK ø2.34

10 pcs./pack

Mandrels

ø5

ø8

Stainless

Steel

ø5

SHANK ø3.0

10 pcs./pack

ø5

Mandrels

SHANK ø6.0

3 pcs./pack Mandrels 1 pc./pack Mandrels

ø5

ø18

5

ø6

(P1.0)

25

ø1.6

ø1.6

ø1.6

ø1.6

ø3.0

30

24

ø2.34

46

37011

ø2.34

48

37012

ø2.34

46

37015

ø3.0

46

37051

ø3.0

46

37052

ø6.0 61

37055

142


STONE MOUNTED POINTS

Types of Abrasive Grain

Abrasive Grain” is a general term of very hard abrasive particles for polishing

and grinding. Abrasive Grain is harder than work materials and functions to grind

work materials. Abrasive Grain is classified generally into three types.

Alumina type

Primary ingredient is alumina (aluminium oxide : AL2O3).

A

WA

PA

: For rough grinding of iron and steel materials, low carbon steels, forged

products, castings and raw steel materials.

: For general grinding of alloy steels, tool steels and carbon steels.

: For general grinding of heat treated alloy steels, tool steels, and stainless steels.

Silicon Carbide type

Primary ingredient is silicon carbide (SiC).

C : For general grinding of cast iron, chilled cast iron, copper, bronze,

brass, aluminum and non ferrous metals.

GC : For general grinding of super hard alloys, ceramics, stone,

jewelry, glass, pottery, wood and synthetic resins.

Mixed Abrasive Grain type

Mixed use of abrasive grain of the same type

PA

WA

: For precision grinding of high speed steel, alloy steels, tool steels and

special alloys.

: For rough grinding of iron and steel materials, low carbon steels,

forged products, castings, steel materials and stainless steels.

Bonding Material

Material used to bond and hold abrasive grains.

Primary bonding materials are shown below.

V (vitrified)

B (resinoid)

R (rubber)

E (shellac)

: Mainstream of magnetic bonding material, grinding stone

: Bonding material is mainly made of thermosetting

: Hard rubber

: Thermoplastic resin (natural resin)

Hardness Grade

This shows bonding strength of abrasive grain, bonding materials and wear resistance

of grinding stone. The Hardness Grade is measured by various instruments. The

hardness is classified from A to Z, A is the softest while Z is the hardest.

Hardness Grade

E F G H I J K L M N O P Q R S T Z

Very soft Soft Medium Hard Very Hard

~

MOLD

GRINDING

POLISHING

1.6 mm shank diameter series.

Short Shank Type grindstones for

high-speed rotation. Ideal for very

small parts.

SHANKø1.6

10 pcs./pack

#140

WA V P PINK

320,000 min -1

ø3 ø2.5

ø2.5 ø2.5

ø3.7

6 6

7

2.5

ø1.6 19 21 21 21 19

41011 41012 41013 41014 41015

SHANK ø1.6

10 pcs./pack

#500

WA V P WHITE

10 pcs./pack

#120

GC V M GREEN

320,000 min -1

ø3

ø2

ø2.6

ø3.5

ø2.4

ø3 ø2.5

ø2.5 ø2.5

ø3.7

7

7.5 3.5

6

320,000 min -1 41051 41052 41053 41054 41055

6 6

6

2.5

ø1.6 19 20 21 19 20

41021 41022 41023 41024 41025

ø1.6 18 21 20 21 19

SHANK ø2.34

10 pcs./pack

ø4

#80

ø2

WA V P PINK

ø3.5

ø5

50,000 min -1

ø6.5

ø6.5

60,000 min -1

ø4

SHANK ø2.34, ø3.0

10 pcs./pack

Ceramic fiber grindstones containing

abrasive alumina fibers. These stones

are very tough and ideal for grinding

and polishing of very small parts.

6

6

6

13

8.5

3

ø2.34

46

42011

46

42012

50

42013

50

42014

60,000 min -1 42017

50 48 45

42015 42016

ø1

30,000 min -1 30,000 min -1

ø1.5

ø1

ø1.5

ø2

SHANK ø2.34

10 pcs./pack #80 WA V P PINK

60,000 min -1 40,000 min -1 50,000 min -1

#100

ø5 ø9.5 ø9.5 ø4.9 ø3.1 ø4.0

1

ø2.34 45

42018

46

42019

1.5

46

42020

3

40

42021

2.5

6

44

42022

50

42023

12.5

ø5.1

17.5

53

42024

#180 Ivory

#300 Brown

#400 Orange

#600 Black

9

ø2.34 39

39

41501 41511

41502

41503

41504

9

41512

41513

41514

#800 Blue 41505 41515

#1000 White 41506 41516

#1200 Pink 41507 41517

#180

Ivory

#300

#400

#600

Brown

Orange

Black

#800 Blue

#1000 White

#1200 Pink

9

ø3.0 39

39

41551 41561

41552

41553

41554

41556

41557

9

41562

41563

41564

41555 41565

41566

41567

9

39

41571

41572

41573

41574

41575

41576

41577

143


STONE MOUNTED POINTS

SHANK ø2.34

10 pcs./pack

#120

WA V P WHITE 10 pcs./pack #100 GC V M GREEN

60,000 min -1 50,000 min -1 60,000 min -1 40,000 min -1 50,000 min -1

40,000 min -1

60,000 min -1

50,000 min -1

60,000 min -1

ø5 ø2 ø4 ø6 ø4 ø8 ø5 ø10 ø10

ø6

18 15

10 13 12 13

6

13

ø13 ø13

2 3

ø4

ø2

6

ø3.5

6

ø5

6

ø6.5

13

ø6.5

9.5

ø4

3

MOLD

GRINDING

POLISHINGG

ø2.34 40 41 45 48 47 48 53 50 50 42 38

42041 42042 42043 42044 42045 42046 42047 42048 42049 42050 42051

SHANK ø2.34

ø2.34 45

46

47

46

42101 42102 42103 42104

50 47 42

42105 42106 42107

10 pcs./pack #100 GC V M GREEN

3.0 mm shank diameter series.

Perfect for high surface finishing,

50,000 min -1 40,000 min -1 50,000 min -1

#150

precision work.

ø5

ø9.5

ø9.5

ø4.9

ø3.1

ø4.0

ø5.1

1

1.5

3

2.5

6

12.5

17.5

ø2.34 45

42108

SHANK ø3.0

10 pcs./pack

46

42109

46 40

42110 42111

44

42112

50

42113

53

42114

PA V N PINK

10 pcs./pack WA V P WHITE

105,000 min -1 70,000 min -1 50,000 min -1

#240 #120

ø1 ø1.5 ø2 ø3 ø4

ø5 ø6 ø8 ø10

ø13

70,000 min -1 45,000 min -1 38,000 min -1

#120

ø6

ø10 ø13 ø10

ø3 ø6

ø13 ø19 ø25

5

5

5

13

13

13

13

13

13

13

50,000 min -1 3

20

19

16

3

ø3.0 40 40 40 48 48 48 48 48 48 48

42481 42482 42483 42484 42485 42486 42487 42488 42489 42490

SHANK ø3.0

10 pcs./pack

WA V P RED

10 pcs./pack PAW V Q PINK

ø3.0 41 45 46

57 54 51 42 42

42531 42532 42533 42534 42535 42536 42537 42538

ø2

105,000 min -1 70,000 min -1 50,000 min -1

#100 #80

#60

ø2.5 ø3 ø3 ø4 ø5 ø6 ø8 ø10 ø13

#320

105,000 min -1 70,000 min -1

#220

#120

ø1 ø1.5 ø2 ø3 ø4

ø5 ø6 ø8

50,000 min -1

#100

ø10

7

7

10

13

13

13

13

13

13

13

7 7

6 6 6

10 10 13

13

ø3.0 37 37 40 43 43 43

42601 42602 42603 42604 42605 42606

SHANK ø3.0

10 pcs./pack

GC V M GREEN

43

42607

43

42608

43

42609

43

42610

105,000 min -1 70,000 min -1 50,000 min -1

ø2 ø3 ø4

ø5 ø6 ø7 ø8 ø10 ø12

ø3.0 57 57 41 41 41 45 45 48

48

42611 42612 42613 42614 42615 42616 42617 42618 42619

30,000 min -1 70,000 min -1 50,000 min -1 70,000 min -1 50,000 min -1

ø13

ø14

ø15

ø6 ø10 ø6.5 ø10

5 5 8 8 10 10 10 10 12

10

14

10

16

20

ø3.0 47 47 47 47 48 48 50 49 50

#60

42663

42665 42667 42668

#100 42681 42682 42683 42684 42685 42686 42687 42688 42689

49

42670

42690

SHANK ø3.0

10 pcs./pack 10 pcs./pack

WA B Q BROWN A B Q BLACK

105,000 min -1 70,000 min -1 45,000 min -1 20,000 min -1

#80

#60

ø3 ø4 ø5 ø6 ø8 ø10 ø13 ø13 ø13

ø3

ø4

ø3.0 51 47 46 47 53 55

#100 42691 42692 42693 42694 42695 42696

105,000 min -1 70,000 min -1 45,000 min -1 20,000 min -1

#80

#60

ø5

ø6

ø8

ø10

ø13

ø13 ø13

13

13

13

13

13

13

13

19

25

13

13

13

13

13

13

13

19

25

ø3.0 43 43 43 43 43

43

43

49

55

42731 42732 42733 42734 42735 42736 42737 42738 42739

ø3.0 43 43 43 43 43

43

43

42741 42742 42743 42744 42745 42746 42747

49

42748

55

42749

144


STONE MOUNTED POINTS

6.0 mm shank diameter series.

High quality finishing grindstones.

SHANKø6.0

10 pcs./pack

#100 WA V Q PINK

100,000 min -1 90,000 min -1

80,000 min -1

60,000 min -1

ø4 ø5 ø6 ø7 ø8 ø10 ø12 ø13

8 8 10 10 10

10

12

10

SHANKø6.0

10 pcs./pack

WA V Q PINK

ø6.0 54 55 54 54 54 55 56 55

42811 42812 42813 42814 42815 42816 42817 42818

50,000 min -1 30,000 min -1 25,000 min -1 60,000 min -1 30,000 min -1

ø14 ø15 ø16 ø16 ø16

ø20

ø20

ø20

ø25

ø25

ø13

ø20

MOLD

GRINDING

POLISHING

14

10

4

8

20

5

10

25

6

12

9

11

12

13

#60

#90

ø6.0

57 54

52 55 59 53

42821 42822 42823 42824 42825 42826

42833 42834 42835 42836

53

42841

42851

53

42842

42852

53

42843

42853

42844

42854

53 53

42845

42855

53

42846

42856

SHANKø6.0

10 pcs./pack

#100 GC V M GREEN

100,000 min -1 90,000 min -1 80,000 min -1

60,000 min -1

50,000 min -1 30,000 min -1

ø4 ø5 ø6 ø7 ø8 ø10 ø12

ø13

ø14 ø15 ø16 ø16 ø16

ø20

8 8 10 10 10

10

12

10

14

10 8

20

4

5

ø6.0 54 55 54 54 54 55 56 55

42861 42862 42863 42864 42865 42866 42867 42868

57 54

52 55 59 48

42871 42872 42873 42874 42875 42876

SHANKø6.0

10 pcs./pack

WA B Q BROWN

10 pcs./pack A B Q BLACK

102,000 min -1 90,000 min -1 81,000 min -1 69,000 min -1 55,000 min -1 42,000 min -1 34,000 min -1 25,000 min -1

102,000 min -1 90,000 min -1 81,000 min -1 69,000 min -1 55,000 min -1 42,000 min -1 34,000 min -1 25,000 min -1

#60 #36

#60 #36

ø6 ø8 ø10 ø13 ø16 ø19

ø19

ø25

ø6 ø8 ø10 ø13 ø16 ø19

ø19

ø25

13 13 13 13

16

19

25

25

13 13 13 13

16

19

25

25

53 53 53 53 56

ø6.0

42901 42902 42903 42904 42905

59

42906

65

42907

65

42908

53 53 53 53 56

ø6.0

42911 42912 42913 42914 42915

59

42916

65

42917

65

42918

Grinding disk for metal grinding,

slitting and cutting. Can easily be

attached to mandrels.

10 pcs./pack

#400

WA

Center Hole Diameter ø1.8 mm

15,000 min -1

13,000 min -1

#320 #220

#120

8,000 min -1

0.7

0.15 0.25

0.3

0.6

0.7

43101 43102 43103 43104

20pcs./pack

* Mandrel is purchased separately. 3 pcs./pack

ø22

ø22

ø22

ø22

ø25

ø35

43105 43106

#120 GC Center Hole Diameter ø1.8 mm

Ceramic Fiber Grindstone Disk

18,000 min -1

15,000 min -1

0.4

0.4

0.6

#180

15,000 min -1 #120

0.2 0.25

0.35

0.45

20,000 min -1 ø1.8 ø1.8 ø1.8

ø19

ø22

ø25

ø22

ø22

ø22

ø22

43121 43122 43123 43124

#300

#400

#600

#800

Brown

Orange

Black

Blue

43202

43203

43212

43213

43222

43223

43204 43214 43224

43205

43215

43225

145


RUBBERIZED ABRASIVES

1.6 mm shank diameter series.

Short type for high-speed

rotation. Ideal for grinding very

small parts.

SHANK ø1.6

10 pcs./pack WA Silicon Polisher

Abrasive Power

#180

#400

Grinding Power

ø3

ø3

30,000 min -1

#800

ø3

#1000

ø3

#1500

ø3

Rubber Hardness

Soft

7

7

7

7

7

MOLD

GRINDING

POLISHINGG

2.34 mm shank diameter series.

Perfect for precision finishing and

deburring.

ø1.6 20

46011

20

46012

20

46013

20

46014

20

46015

SHANKø2.34

10 pcs./pack

Green Polisher

WA GC WA

10 pcs./pack High Shine Polisher

Abrasive Power

Grinding Power

ø5

ø8

ø10

ø13

ø5

ø8

ø12

ø12

Abrasive Power

Grinding Power

ø5

ø10

ø5

ø8

ø12

24,000 min -1

ø12

Rubber Hardness

Medium

15

20

25

30

15

20

2

2

Rubber Hardness

Hard

16

22

15

20

3

2

ø2.34 49

#120 (GC) Green 46111

#220 (WA) Green 46112

#320 (WA) Green 46113

30,000 min -1 20,000 min -1 18,000 min -1 15,000 min -1 30,000 min -1 20,000 min -1 30,000 min -1 41

51

46115

46116

46117

58

46121

46122

46123

55

46125

46126

46127

45

46131

46132

46133

50

46135

46136

46137

41

46151

46152

46153

46155

46156

46157

#120

#320

#500

Blue

Violet

Brown

24,000 min -1 56

ø2.34 50

46211

46212

46213

15,000 min -1 47

46215

46216

46217

24,000 min -1 46225

46221

46222

46223

20,000 min -1 41

50

46226

46227

41

46231 46235

46232 46236

46233 46237

SHANKø2.34

10 pcs./pack

WA

Silicon Polisher

10 pcs./pack

WA

Silicon Polisher

Abrasive Power

Grinding Power

30,000 min -1

ø5

ø10

ø10

ø14

ø15

ø14

30,000 min -1

* *

ø14

ø12 ø12

Abrasive Power

Grinding Power

30,000 min -1

ø3

ø22

15,000 min -1

ø22

30,000 min -1

ø7

Rubber Hardness

Soft

16

22

12

12

18

3

2

Rubber Hardness

Soft

8

1.2

0.7

10

#180

#220

#500

#1000

#2000

ø2.34

Gray

Brown

Dark Brown

Green

Blue

54

46312

46311

46313

46314

57

46315

46316

46

46322

46323

46

46326

46327

51

46331

15,000 min -1 15,000 min -1 44

*

*

44

46342

46344

46343

46345

*

*

46346

46348

46347

46349

#180

#280

#400

#1800

Black

Violet

Brown

Green

ø2.34 45

46351

46352

46353

46354

44

46361

46362

46363

46364

44 47

46367

46368

3.0 mm shank diameter series.

Produces a smoother, better

surface finish due to greater

pliability versus standard

grindstones.

SHANK ø3.0

10 pcs./pack

Abrasive Power

Grinding Power

Rubber Hardness

Medium

WA

Power Polisher

ø10

ø4

13

30,000 min -1 22,000 min -1

ø6

ø8

ø10 ø13

17

20

20

20

ø3.0 45

43

47

#80

#120

Red

Dark Green

46601

46602

46611

46612

46621

46622

#180

#220

#320

Olive

Green

Brown

46603

46604

46605

46613

46614

46615

46623

46624

46625

#400 Green 46606 46616 46626

50

46631

46632

46633

46634

46635

46636

50

46641

46642

46643

46644

46645

46646

50

46651

46652

46653

46654

46655

46656

146


RUBBERIZED ABRASIVES

SHANK ø3.0

10 pcs./pack

WA

Mold Polisher

10 pcs./pack

WA

GC

Green Polisher

Abrasive Power

20,000 min -1

Abrasive Power

30,000 min -1 40,000 min -1

30,000 min -1

Grinding Power

ø5

ø8

ø10

ø13

ø13

Grinding Power

ø10

ø2

ø4

ø6

ø8

ø10

Rubber Hardness

Hard

15

20

17

17

26

Rubber Hardness

Medium

5

13

17

20

20

#80

#120

#180

#320

#500

#700

Blue

Gray

Green

Olive

Beige

Pink

ø3.0 47

46671

46672

46673

46674

46675

46676

50

46681

46682

46683

46684

46685

46686

49

46691

46692

46693

46694

46695

46696

48

46701

46702

46703

46704

46705

46706

55

46711

46712

46713

46714

46715

46716

#150 (GC) Green

#220 (WA) Green

#320 (WA) Green

#400 (WA) Green

ø3.0 42

46721

46722

46724

46723

45

46731

46732

46734

46733

43

46741

46742

46744

46743

47

46751

46752

46754

46753

50

46761

46762

46764

46763

50

46771

46772

46774

46773

MOLD

GRINDING

POLISHING

SHANK ø3.0

10 pcs./pack WA High Shine Polisher

10 pcs./pack

WA

Green Polisher

Abrasive Power

Abrasive Power

Grinding Power

30,000 min -1

24,000 min -1

20,000 min -1

Grinding Power

Rubber Hardness

Hard

ø5

ø8

ø10

ø13

Rubber Hardness

Medium

ø20

15,000 min -1

ø20

15

20

20

20

5

2.5

#120 Blue

#220 Green

#320

#500

Violet

Brown

ø3.0 45

46802

46805

46803

46804

50

46812

46815

46813

46814

50

46822

46825

46823

46824

50

46832

46835

46833

46834

#120

#180

#320

#400

Green

Green

Green

Green

ø3.0 41

41

46861

46862

46863

46864

46871

46872

46873

46874

SHANK ø3.0

10 pcs./pack

WA

Long Reach Power Polisher

10,000 -1

6,000 -1

4,500 -1

10 pcs./pack

WA

Special Rubber Grindstone For High-Speed Rotation

( For 60,000min -1 )

Special rubber grindstones for

high speed rotation.

Useful for grinding and polishing

with IMPULSE & ESPERT 500

(Both Nakanishi Micro-grinder Series)

because of long durability at high

speeds of 60,000min -1 .

ø4

13

ø6

17

ø8

20

ø10

20

ro -1


-1

Abrasive Power

Abrasive Power

ø4

ø6

63,000 -1

ø8

ø10

Grinding Power

Grinding Power

Rubber Hardness

Medium

Rubber Hardness

Medium

13

16

16 16

5,000 -1 4

74

80

80

80

#80

#120

Red

Dark Green

46901

46902

46911

46912

46921

46922

46931

46932

#180 Olive 46903

46913

46923

46933

#220 Green 46904

46914

46924

4693

#320 Brown 46905

46915

46925

4693 5

#80

#120

#220

#320

Brown

Black

Red

Violet

43

46

46

46951

46952

46956

46957

46961

46962

46953

46958

46963

46954

46959

46964

46

46966

46967

46968

46969

147


RUBBERIZED ABRASIVES

6.0 mm shank diameter series.

Easy to use rubber grindstone’s

feature low noise levels and

because of increased pliability

produce very fine surface finishes.

SHANK ø6.0

10 pcs./pack

WA

Power Polisher

Abrasive Power 25,000 min -1 20,000 min -1 15,000 min -1 12,000 min -1

ø10

ø15

ø20

ø25

Grinding Power

Rubber Hardness

Medium