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65V, 500mA Step-Down Converter Fits Easily into Automotive<br />

and Industrial Applications<br />

Design Note 512<br />

Charlie Zhao<br />

Introduction<br />

The trend in automobiles and industrial systems is to<br />

replace mechanical functions with electronics, thus multiplying<br />

the number of microcontrollers, signal processors,<br />

sensors and other electronic devices throughout. The issue<br />

is that 24V truck electrical systems and industrial equipment<br />

use relatively high voltages for motors and solenoids<br />

while the microcontrollers and other electronics require<br />

much lower voltages. As a result, there is a clear need for<br />

compact, high efficiency step-down converters that can<br />

produce very low voltages from the high input voltages.<br />

65V Input, 500mA DC/DC Converter with an<br />

Adjustable Output Down to 800mV<br />

The LTC ® 3630 is a versatile Burst Mode ® synchronous<br />

step-down DC/DC converter that includes three pinselectable<br />

preset output voltages. Alternatively, the<br />

output can be set via feedback resistors down to 800mV.<br />

An adjustable output or input current limit from 50mA<br />

to 500mA can be set via a single resistor. The hysteretic<br />

nature of this topology provides inherent short-circuit<br />

protection. Higher output currents are possible by paralleling<br />

multiple LTC3630s together and connecting the<br />

FBO of the master device to the VFB pin of a slave device.<br />

An adjustable soft-start is included. A precision RUN<br />

pin threshold voltage can be used for an undervoltage<br />

lockout function.<br />

V IN<br />

48V +<br />

OPT.<br />

200pF<br />

V IN SW<br />

47µF<br />

2M<br />

LTC3630<br />

RUN V FB<br />

68.1k FBO V PRG1<br />

I SET SS<br />

100k<br />

V PRG2<br />

GND<br />

100µH<br />

806k<br />

47nF<br />

F01<br />

<strong>22</strong>1k<br />

V OUT<br />

24V, 300mA<br />

2× <strong>22</strong>µF<br />

24V Regulator with 300mA Output Current Limit<br />

and Input Undervoltage Lockout<br />

Figure 1 shows a 48V to 24V application that showcases<br />

several of the LTC3630’s features, including the undervoltage<br />

lockout and output current limit. Operational<br />

efficiencies are shown in Figure 2.<br />

INPUT VOLTAGE (V)<br />

EFFICIENCY (%)<br />

35<br />

30<br />

25<br />

20<br />

100<br />

96<br />

92<br />

88<br />

84<br />

80<br />

V IN = 48V<br />

V IN = 30V<br />

76<br />

1 10 100 1000<br />

LOAD CURRENT (mA)<br />

Figure 2. Efficiency of Circuit in Figure 1<br />

27V<br />

V IN<br />

V OUT<br />

TIME (5s/DIV)<br />

24V<br />

Figure 3. Input Voltage Sweep vs Output Voltage<br />

Showing Undervoltage Lockout Threshold Levels<br />

F02<br />

F03<br />

30<br />

20<br />

10<br />

0<br />

OUTPUT VOLTAGE (V)<br />

Figure 1. High Efficiency 24V Regulator with<br />

Undervoltage Lockout and 300mA Current Limit<br />

L, LT, LTC, LTM, Linear Technology, the Linear logo and Burst Mode are registered<br />

trademarks of Linear Technology Corporation. All other trademarks are the property of<br />

their respective owners.<br />

03/13/512

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