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VAS 6535 The new spot welder for the Volkswagen-Group.

VAS 6535 The new spot welder for the Volkswagen-Group.

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<strong>VAS</strong> <strong>6535</strong><br />

<strong>The</strong> <strong>new</strong> <strong>spot</strong> <strong>welder</strong> <strong>for</strong> <strong>the</strong><br />

<strong>Volkswagen</strong>-<strong>Group</strong>.


VA S 6 5 3 5<br />

<strong>The</strong> micro processor controlled <strong>spot</strong> <strong>welder</strong> <strong>VAS</strong> <strong>6535</strong> is especially<br />

designed <strong>for</strong> welding high strength steels such as Boron,<br />

USIBOR, TRIP, TWIP, XIP.<br />

Process Reliability<br />

Intelligent control technology allows a <strong>spot</strong> weld quality that is<br />

comparable to <strong>the</strong> quality achieved during <strong>the</strong> production process<br />

of <strong>new</strong> vehicles.<br />

Maximizing Your Investment<br />

<strong>The</strong> modular design of <strong>the</strong> system“MULTISPOT“ provides flexibility<br />

and upgradeability. It maximizes <strong>the</strong> use of your investment. Easy<br />

and quick tool change (X- or C-pliers); <strong>new</strong> OEM welding programs<br />

can be added through software updates via compact flash card.<br />

Efficient Spot Welding<br />

<strong>The</strong> simple “MULTISPOT” operating concept requires only brief<br />

instructions and allows efficient operation of <strong>the</strong> equipment. <strong>The</strong><br />

optional PC-software provides analytical capabilities i.e. to check<br />

<strong>the</strong> efficiency of <strong>the</strong> welding process.<br />

Features<br />

· MULTISPOT central connector and tool recognition<br />

· <strong>VAS</strong> and custom welding programs can be stored<br />

· Impedance measurement <strong>for</strong> perfect welding results<br />

· Automatic re-adjustment of welding parameters;<br />

uni<strong>for</strong>m quality from <strong>the</strong> first to <strong>the</strong> last <strong>spot</strong> weld<br />

· Automatic detection and compensation <strong>for</strong> interference factors<br />

such as dirt, adhesives or protective coatings<br />

· Easy-to-use operator panel<br />

· Software update capability <strong>for</strong> <strong>new</strong> car models<br />

· Quality reporting by logging important welding and order data<br />

· PC software <strong>for</strong> documentation and analysis of <strong>the</strong> <strong>spot</strong> weld<br />

data available (option)<br />

Scope of supply <strong>VAS</strong> <strong>6535</strong><br />

Mobile Power Unit, X-Pliers MX-4900, Spot Gun, High Speed<br />

Planishing Hammer, Linear-Balancer, Cooling Unit, Intercooler<br />

<strong>VAS</strong> <strong>6535</strong> ASE 437 067 00 020<br />

Accessory Package <strong>VAS</strong> <strong>6535</strong>/1<br />

· Electrode set 02/06/415 MX coded<br />

· Electrode set 05 MX coded<br />

· Electrode set 11/280 MX coded<br />

· Abrasive sponge fine<br />

· Multi purpose electrode SB8 <strong>for</strong> planishing work<br />

· Electrode caps A 13 R 25 (6 Pcs.)<br />

· Electrode caps A 13 R 15 (6 Pcs.)<br />

<strong>VAS</strong> <strong>6535</strong>/1 ASE 437 068 00 000<br />

T E C H N I C A L D ATA<br />

Power Supply Unit: 400 V (380-415 V)<br />

Mains:<br />

Mains Connection Cable Ø / Length<br />

Fuse<br />

Fuse at max. load<br />

Mains frequency<br />

Mains supply power<br />

Nominal power at 50 % ED<br />

Open circuit voltage max.<br />

Welding current max.<br />

Size of cooling tank<br />

3 x 400 V (3 ph.)<br />

6 mm 2 / 10 m<br />

32 A slow blowing<br />

63 A slow blowing<br />

50/60 Hz<br />

42 kVA<br />

60 kVA<br />

23 V DC<br />

max. 12.000 A DC<br />

ca. 32 l<br />

Ambient temperature 40 Cº<br />

Protective system<br />

IP21<br />

Dimensions H/W/D mm 925/650/645<br />

Booster, necessary when air pressure is less than 8 bar.<br />

<strong>VAS</strong> <strong>6535</strong>/2 ASE 437 069 00 000<br />

Additional Electrodes are available (please look at our catalogue).<br />

ELEKTRON PC-Software <strong>for</strong> analysis of <strong>spot</strong> weld data:<br />

ELEKTRON Part no. 420 354<br />

Total weight, without accessories<br />

X-Pliers<br />

Cable lenght<br />

Welding current max.<br />

Max. clamping pressure at 8/10 bar<br />

Weight (without cable)<br />

100 kg<br />

MX-4900<br />

2,5 m<br />

max. 12.000 A DC<br />

500 daN<br />

8,0 kg<br />

ELEKTRON-BREMEN<br />

Fabrik für Elektrotechnik GmbH<br />

Am Hohentorshafen 17-19<br />

28197 Bremen<br />

Tel 04 21 - 54 906-906<br />

Fax 04 21 - 54 906-19<br />

vertrieb@elektron-bremen.de<br />

www.elektron-bremen.de

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