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The pre-stretch makes thefilm thinner and stronger,which contributes thatour customers need lessconsumptions material.Machine GL 1000 GL 1300 GL 1400 GL 2000Short description standardmachineFully automatic stretch wrapper witha rotating table.Fully automatic stretch wrapperwith a rotating table (available asa turnkey solution, GL 1300 CTS)Fully automatic stretch wrapperwith a rotating arm.Fully automatic stretch wrapper witha rotating ring.Pallet flow 1 Up to 60 pallets/hour. Up to 30 pallets/hour. Up to 60 pallets/hour. Up to 150 pallets/hour.EcostretchPower Ecostretch PlusMachine weight: 1200 Kg 650 Kg 730 Kg 1500 KgTable/arm/ring speed Frequency-controlled up to 22 rpm.Soft start and soft run-down.Frequency-controlled up to 15 rpmSoft start and soft run-downFrequency-controlled up to 45 rpm.Soft start and soft run-downTable/arm/ring size Ø 1800 Ø 1675 Ø ØFilm tensionAdjustablePre-stretch 8 gears, up to 400% 8 gears, 400% 7 gears, 300%Programs 7, high flexibility due to variable parameter settings. 9 (3 programs are pre set) 7, high flexibility due to variableparameter settings.Bottom wraps/ Top wraps Adjustable, 1- 99 Adjustable, 1-99 1-9 Adjustable, 1-99Elevator speed Adjustable Adjustable 6 fixed setting AdjustableOperating temperatureGoodsMax size (length x width)Option5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.1200 x 1200 mm 1200 x 1000 mm 1200 x 1200 mm 1200 x 1200 mmMin height incl. pallet 500 mm 300 mm 500 mm / 300 mmMax height incl. pallet(standard machine)2500 mm(option up to 3000 mm)1800 mm(option up to 3000 mm)2200 mmTailor madePallet weight: (max) 1500 Kg / 2000 Kg 1200 Kg Unlimited2500 mm(option up to 3000 mm)ElectricalControllerSiemens PLCControl voltage:24 VBattery48 V, ring.Supply3-phase, 400V + N + PE, 50HzLoading16 AIP codeIP54EX classificationNot approved for ATEX classified areasPneumaticsAir consumption: 8 NL/pallet, with 6 bar 3/8” supply - NL/pallet, with 6 bar 3/8” 60 NL/pallet, with 6 bar 1/2” supplyStretch filmFilm width, max 500Film thicknessRecommendedNoise levelDiameter, coreOuter diameter, max15-35 μm (my)Cyklop 20µm

The Cyklop top film dispenseris usually included in afully automatic line nextto a stretchwrapper whenpalletised goods needprotection from dust ordampness on top. The machineis easy to fit and made ofaluminium.Machine CTFP TF / ITF PLRShort descriptionApplies plastic film on top of palletized goodsFor extra water protection, the production linecan be fitted with equipment which, togetherwith the Cyklop stretchwrapper, will also meetthis requirement.ITF - Top sheet dispenser in fully automaticproduction line types TF or integrated intostretch wrapper GL 2000 type ITF.TF -The Cyklop top film dispenser TF is usuallyincluded in a fully automatic line next to astretchwrapper when palletized goods needprotection from dust or dampness on top. Themachine is easy to fit and made of aluminium.For extra water protection, the production linecan be fitted with equipment which, togetherwith the Cyklop stretchwrapper, will also meetthis requirement.Pallet flow 1 Up to 85 pallets/hour. Up to 90 pallets/hour. Up to 60 pallets/hour.Machine weight: 300 Kg 500 Kg 300 KgElevator speed Adjustable Adjustable AdjustableWorking area arm - Custom size Custom sizeOperating temperature5°C (40°F) to 35°C (95°F) for use in a dry, tempered area.FilmSize width 1300, 1600, 1800 mm 1200-1600 mm Custom sizeSize length up to 2000 mm up to 1900 mm Custom sizeFilm thicknessRecommended15-35 μm (my)Cyklop 20µm (LLDPE)-Diameter, coreOuter diameter, maxMax. 200 mm250 mmElectricalControllerControl voltage:SupplyLoadingIP codeEX classificationSiemens PLC24 V3-phase, 400V + N + PE, 50Hz16 AIP54Not approved for ATEX classified areasPneumaticsAir consumption: NL/pallet, with 6 bar 3/8” supply NL/pallet, with 6 bar 3/8” supply NL/pallet, with 6 bar 3/8” supply1Please note that the pallet flow, only indicates to models that might be suitable. Facts like pallet weight, height, configurations, etc. must be considered when choosing thebest machine model for your use. What about available personnel? Semi-automatic or fully automatic machines?2Depending on type of goods3 Option4with extended chassis7 EN

Horizontal wrappersMachine Cyklop BOX Cyklop ATSHORT DESCRIPTIONMODELSGOODS DIAMETER FORPASSINGS. The machines of series BOX are equipped of free rollersconveyors, at call covered in PVC, turn out flexible and simplein their use: after the set of the product the operator stars andcontrols the cycle with the to pedal. All the operations of winding,hooking and cutting the film happen in automated way.A. Their employment can happen with or without the aidof the operator, in fact they are planned to be insert also incompletely automatic lines. Structurally, compared to thesemi-automatic series BOX-S they are equipped with rollerconveyors, photocells to survey the product, vertical pneumaticpressures to stabilise the product during the wrapping with the6 banding programs.BOX 300 S, BOX 500 S, BOX 800 S, BOX 1000 Salso avaible as fully automatic (ex. BOX 300 A)Range from 100 to 1020 mmS. The machines of series AT are equipped of free rollers conveyors,turn out flexible and simple in their use: after the set of the productthe operator stars and controls the cycle with the to pedal. All theoperations of winding, hooking and cutting the film happen inautomated way. Constructed using the same structure of models ATA.A. Their employment can happen with or without the aid of operator.In fact they are planned also being inserted online completelyautomatic.Structurally regarding the semi automatic series, are equipped of beltconveyors or rollers motorized, photocell of survey of the product,vertical pressure pneumatic in order to stabilize the product duringthe winding and 8 banding programs.AT 300 S, AT 600 S, AT 900 S, AT 1200 S,AT 1500 S, AT 1800 S, AT2000 S also avaible as fully automatic (ex. AT 300 A)Range from 100 to 2010 mmModell group AT 300 - 600 (S, A) AT 900 - 2000 (S, A)FILM WIDTH 125 mm 125 mm Option: 250 mm 125 mm Option: 250/500 mmCORE DIAMETER 38 mm 125 mm= Core 38 mm, 250/500 mm=Core 76mmFILM THICKNESS 15-35 µm 17-50 µmCONVEYORS. Free roller conveyors input and outputA. Motorised conveyors input and outputS. Free roller conveyors input and outputA. Motorised belt input and outputCONVEYOR SPEED 0-15 m/min 125 mm = 0-30 m/min 250/500 mm = 0-20 m/minPOWER SUPPLY 220V 50 Hz single-phase 220V 50 Hz single-phase; on request 400V 3Ph 50/60 HzRING SPEED S. Rotation speed max: 150 rpm A. Ring rotation variable byinverter 0-150 rpmAIR CONSUMPTION6 bar, 7 NL/minOPTIONSSEMI AUTOMATICOPTIONSFULLY AUTOMATICA = Fully automaticS = Semi automaticRollers PVC coatedManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedV-shaped free roller conveyors with rollers PVC coatedRing rotation speed variable by inverter.Rollers PVC coatedManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMecanical Pre – Stretch filmManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMecanical Pre – Stretch filmEnd Film AlarmEnd Film WeldingString Package Opener8 EN

Machine Cyklop Speed Wrapper 400 Cyklop Total ClosingSHORT DESCRIPTIONFully automatic machine• Rolling steel unit, high load capacity, with feed wheels• Automatic film hooking, cutting and holding• Automatic film spool positioning• Spool-holder and gear roller with mechanicallyadjustable clutch• Quickly removable plc Omron control console, connectedwith the machine by plug 250 mmAutomatic Packaging System for a total closure of the package (withoutshrink tunnel) using spools of polyethylene (PE) or air bubble + stretchfilm. The system is equipped in the input with the Transverse WeldingGroup “ST” which covers the product lengthwise for a perfect closureof the head and tail and in the output with an Horizontal WrappingMachine.Appropriate for the packaging of bulky products with various dimensionsthat need a complete packaging. This kind of packaging protectsthe product from all kinds of damages during the transport from themanufacturer to the end customer.The system has a control panel furnished with a touch screen directlyconnected to the PLC control, which enables the programming of allfunctions. It is possible to customise the programming. Endowed with aninterface for the integration in an automatic production line.Pre-Stretch Unit that reduces of 100% the consumption of the stretchfilm. Enables to have a better packaging at a lower price.Exclusive system named Thread Package Opener for an automaticinsertion of the thread which allows an easy opening of the packagewithout the use of a cutter or other tools that could damage the surfaceof the product.MODELS TC 300, TC 600, TC 900, TC 1200,TC 1500, TC 1800, TC 2000GOODS DIAMETER FORDiameter for passing : Ø 400 mmRange from 100 to 1020 mmPASSINGMax. 250 x 250 mm (product square)200 x 200 mm with optional automatically pneumaticcentralizing unit and automatic insertion of “ thread packageopener”FILM SPOOL Max. 250 mm Specification same as AT series fully automatic.FILM WIDTH125 or 250 mmCORE DIAMETERCore 76 mmFILM THICKNESS 17-50 µmCONVEYORInput and output belt conveyorCONVEYOR SPEED125 mm=18 m/min250 mm = 28 m/minPOWER SUPPLY220V 50 Hz single-phase; on request 400V 3Ph 50/60 HzRING SPEEDAIR CONSUMPTIONOPTIONSElectronic variable rotation speed from 0 to 200 rpmPre-Alarm Optic/Acoustic End stretch filmAutomatically pneumatic centralising unitAutomatic insertion of “Thread package opener”- Pneumatic SystemWelding Group film spool width 125 mmWelding Group film spool width 250 mm6 bar, 7 NL/minManual pressure with free roller PVC coatedLateral guides with rollers PVC coatedMechanical Pre – Stretch filmEnd Film AlarmEnd Film WeldingString Package Opener9 EN

Machine Twin PackGL 215 + XP 112 MVBShort description: GL 215 stretch wrapper and the XP 112 MVB strapping machine in combination.Two types of transport protection combined in one machine. The CFH 1 strapping head - capable oftensioning up to more than 5500 N, welded joint that secures the applied tension around any pack isthe answer. GL 215 have film 300% pre stretch aggregate, Power Ecostretch.Film carriage speed selectable within 6 steps (6 different overlays), 100 mm distance till 120 mmoverlapping of the film. The separate numbers of bottom and top layers can be preselected from thecontrol board (following the main menu of touch panel). Adjustable load height photoelectric barrierallows to define the stretch film overlap on the top of package.Control system: The general status of TwinPack 112 will be shown on the all-around lighting (3colour signal). Operation of strapping and wrapping system by touch panel on central control board(colour display).Pallet flow 1Approx. 30 pallets/hour.Pre stretch film 300 % (Power Ecostretch)Table speedFrequency-controlled, 1.5-12 rpm. Soft start and soft run-down.Top/bottom wraps 1-6Strap feed / retraction 2,9 or 3.7 m/sec - ensures a quick strapping cycleMethod of insertion: Strap on strapType of seal:Friction sealingTensioning force: Up to 5.500 Newton (N)Wrapping programs: Economy wrapping, Standard wrapping or No wrappingStrapping programs: Lateral strapping (1 or 2 strappings), Longitudinal strapping (1 or 2strappings), Cross strapping (lateral and longitudinal strapping) or NostrappingStrap dispenser KA 4 - Right, KA 4 - Left or KA 4 - TandemOperating temperature 5°C (40°F) to 35°C (95°F) for use in a dry tempered area.Machine weight (total) 1450 KgGoodsMax size (length x width) 1200 x 1200 mmMin height incl. pallet 450 mmMax height incl. pallet 1500 to 2100 mm.Pallet weight: (max) 1500 KgElectricalControllerPLC Siemens S7, status of machine shown by touchpanelControl voltage: 24 V DCSupply3/ N, PE, (Neutral wire = loading capacity)Power rating: max 3,2 kWLoading16 AIP code According VDE 0100/0113, EN 60204, protection class IP 54EX classification Not approved for ATEX classified areasOptionMachineShort descriptionstandard machineFunktionCapacityMachine weight:Machine dimensionsOperating temperatureSound levelRunning emptyPlastic strapsSteel strapsStrapSteel Max (length xwidth) OptionPowerSupplyLoadingIP codeEX classificationOptionsSound insulation kitAutomatic start and stopSafety cage for barrelCBC - Strap chopperCuts steel straps up to max 32 mmwidth into 85 mm length.Does also manage high tensile steelstraps, PP, PET straps and straps withseals.The strap cutter is placed on top of anopen and empty barrel. The function issimple – feed in the strap a bit and themachine cuts the whole length.30 m/min120 KgHeight: 350 mmLenght: 800 mmWidth: 600 mm5°C (40°F) to 35°C (95°F) for use in adry, tempered area.70 dBA12 x 0,80: 85 dBA12 x 0,80: 95 dBA32 x 1,27 - 1000N/mm2, excl. seal32 x 0,80 - 1000N/mm2, incl. seal3-phase, 400V, 50Hz16 AIP54Not approved for ATEX classified areasRunning empty: 60 dBAPlastic straps: 12 x 0,80: 75 dBASteel straps: 12 x 0,80: 85 dBAOpen the gate, change/empty the barrelwithout lifting the machine.Safety fence packagesSafety guarding according the European occupational health and safetyregulation. Rugged pole- and frame design. Access control with multiplesafety light beams device for personal security. Soft-stop-function oft theturntable when activating the Emergency stop.10 EN

What is pre stretch?Number of film meters at 15 rotations.60Pre stretch is the process that allows stretch film to be stretched before (pre)being applied to a load.The film threads past two rollers (Primary and Secondary) in which the secondrollers’ rotational speed is faster than the first, thus stretching the stretch filmbetween the two.5040302010ConsumptionmeterSaving in % at50% increasedpre stretch050 100 150 200 250 300 350 400% Pre stretchHow Ecostretch works!Film pre stretch means that the machine will stretch the film between rollers rotating at different speeds. This way the material consumptionis lowered and the film gets good technical properties.The film tension, between the goods and the stretch unit , is important for the stability of the goods but cannot be high on sensitive goods,e g light and weak cartons.• Mechanical pre stretch gives good film economy.• Gear change between the rollers which determine the pre stretch is usually adjustable(%).• High pre-stretch demands good film quality, a combination that is generally very economical.• The method is used for heavy and resistant goods since the film tension is high and cannot be adjusted separately.• The high film tension causes the film to be tensioned even more after passing• the rollers meaning that the pre-stretch measured on the goods is higher then the gear change between the rollers.• Example: 80% between the rollers give approx 120% on the goods (normal ration which should be lessened if thepallet goods has uneven sides and sharp edges).• See text aboveMechanical pre stretch (with gear change between rollers)Pre stretch (gear change between rollers) up to 210%.Motor powered pre stretch (with gear change between rollers)Pre stretch (gear change between rollers) up to 300%• The filmfeed is driven by a servo motor which is powered by DC current.• The pre stretching of the film is achieved between the two geared rollers.• Seven/eight (depending of machine) different pre stretch can be selected, up to 300%. Filmfeeding is set automatically from choosen value.Motor and AFD powered pre stretch (with gear change between rollers)Pre stretch (gear change between rollers) up to 400%• The filmfeed is driven by a servo motor which is powered by DC current.• The pre stretching of the film is achieved between the two geared rollers.• Seven/eight (depending of machine) different pre stretch can be selected, up to 400%. Filmfeeding is set automatically from choosen value.• The filmtype is automatically detected, from 15 - 25 my, cast or blown film.• Filmfeeding is set during the first second of the filmcycle, the dancing roller is then moved, then falls back to its initial position, this then setsthe speed of the filmfeeding motor to feed out film required.• The pre stretch unit on GL2000 is powered by the batteries, controlled by its own PLC and electrical circuit unit.This PLC never needs to be programmed on site, this is done during manufacture.AFD ( Automatic Film Detection) Recognize the thickness of the stretch film and then configure the most economical pre strech ratio for/ofthe film. Film quality must be of high quality to reach the high level, which this system deliver.11 EN

CT Ecostretch machinesWHY choose aCYKLOPmachine?CT machines proves to be cheaper in the long run. “One metre of un-stretched film becomes up to five metresof stretched film on the pallet, which means that less plastic film is used.” Naturally this means that ourmachines effects the environment less (for example one pallet of stretch film equals three-four pallets of prestretched film) , while at the same time saving money for the company which uses the stretch film machines.If you would like to calculate how much your company could save by using the Power Ecostretch Plus technique,there is a calculator on Cyklop Teknik’s web site at: www.cyklopteknik.se (under Technology/Calculate film).Is CT machines reliable?Know-how and experience have made us one of the leaders in the world of stretch wrapping technology.The development of our machines and their entire production process takes place in Burseryd (1992), insouthwest of Sweden. From here, we have shipped more than 11,000 machines to destinations throughoutthe world.How does support work?Do CT offers any trainingprogram/education?What can “we” wrap?We can guarantee that with our Ecostretch system will deliver the same consumtion of film the first day ofproduction as well as after 10 years.Service/support is managed from Cyklop Teknik and distributors in more than 60 countries.Yes! CT provides different types of courses. Technical or sales oriented.Vertical stretch wrappers:Cyklop Teknik has sold machines to all corners of the world and to innumerable different types of businesses.Cyklop Teknik machines can be adapted for all shapes of cargoes. From empty PET bottles to concrete blocks.Partly because a very light cargo may be difficult to cover with film, and on the other hand sharp corners,like those on concrete blocks, can create problems. “These are very different prerequisites, but our machinescan handle both of them. Their sensitivity and construction is such that they manage almost anything.”Horizontal wrappers:Wooden goods, for example. It has become more and more common for wooden floors to be packed insmaller parcels. “To be more accurate, wooden goods can be sensitive while they are being unpacked. “Thereis a risk of damaging the goods if a knife or a pair of scissors is used to cut away the plastic. But for thatproblem an imaginative solution has been found. “At the same time as the goods are being wrapped, a threadis inserted along the whole length of the package. By pulling on this when the goods are being unpacked,the plastic is opened up smoothly and easily and the goods are not at risk of being scratched or damagedFully or semi automaticstretch wrapper?Quality and enviromentSpare parts?ReferencesThe semi-automatic need a certain amount of manual effort, namely someone who has to fasten the filmbefore any wrapping can take place. The advantage is that they require less space and are cheaper, and alsothat they avail themselves of the same technique as their fully automatic siblings.“Out of all our machine models, our semi-automatic machines with turntables are the ones that sell the most.They are also available in a tandem version, in which one pallet can be wrapped while the next pallet is madeready on the adjacent turntable.CT’s machines complies or exceeds the EU guidelines for machines or incorporated machines according toMachine Directive 2006/42/EG. We are also certified for ISO 9001.If spare parts should be required, Cyklop Teknik will stock these for at least ten years, and ship them the sameday that the order is received. Courier deliveries are also available.Coca-Cola, are globally large and use Cyklop Teknik’s machines in their plants in places such as Shanghai,Stockholm, Kazakhstan, Moscow and Ukraine.Arla,Rynkeby Foods in Denmark, Mercadona grocery chain in Spain, Edeka in Germany and Denmark, SCA inSweden, Holland and GermanySee videos at cyklopteknik.se (product range / Video library)Cyklop Teknik on Youtube, www.youtube.com/Stretchwrapper4u12 EN

Our stretch wrapping center is now open.We will be able to conduct all kinds of wrapping tests (tilting,crashing, etc.) and also issue film calculations. It will be very easyto establish the packing quality and cost on customer pallets.In the centre you will always find latest versions of semi andfully automatic machines as well as machines for horizontalwrapping.The centre is also meant to be used for various educations bothtechnically and sales oriented and it will help in keeping the knowhowon a high level for service engineers as well as sales staff.The centre is open for distributors, OEM: s and end-users and we are convinced that it will helpdistributors in the selling process and make it easier for the OEM: s and end-users in their decision making.When booking time in the centre please contact the reception or your normal contact person at CT.Most welcome!Bo ErikssonTilting and crashing test.13 EN

Notes14 EN

NotesBussiness card15 EN

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