Labour time allowance chart for warranty repair work
Labour time allowance chart for warranty repair work
Labour time allowance chart for warranty repair work
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<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong>Edition 01/2006
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong>ContentsContents............................................................................................................................................ 2Introduction ....................................................................................................................................... 3Service Report .................................................................................................................................. 3Warranty Claim Administration <strong>time</strong> (handling costs) ....................................................................... 3<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with INTEGRAL disc brakes.......................................................... 4<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with disc brakes............................................................................. 6<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with drum brakes ........................................................................... 810.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 2 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong>IntroductionVehicle preparation <strong>time</strong>, once-only 20 minutes per vehicle including• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked up• Inspection of the components <strong>for</strong> re-use, clean or replace as necessary• Tighten bolts and nuts in accordance with the SAF recommended torque setting• Prepare any defective parts available <strong>for</strong> inspection by SAFProcedures, which are not included in this labour <strong>time</strong> <strong>allowance</strong> catalogue, must be justified andprior authorisation given by SAF Service department be<strong>for</strong>e any <strong>repair</strong> <strong>work</strong> is carried out.Service ReportIn the event of damage, always first complete the SAF Service Report: available over the Internet:www.saf-axles.com After Sales SAF Service Service Forms Service ReportSAF Service Report must be completed fully and accurately (in particular the figures from the axletype plate, i.e. the serial number is absolutely necessary):Type Plate up to mid-2004Type plate from mid-2004Identification in case oftype plate absence: serialno. on right of axle spindleend in the driving directionSKRB 9019 WI147 83 35 7 49 000 00 0 0009000 110000678 SBW 1937-11S169 04 3417All labour <strong>time</strong> <strong>allowance</strong>s are continuously updated according to technical demands.The updates are available under:www.saf-axles.com After Sales SAF Service Service Literature <strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong>We recommend SAF Original spare parts <strong>for</strong> all <strong>repair</strong>s.Warranty Claim Administration <strong>time</strong> (handling costs)No.S10001 Administration <strong>time</strong> <strong>allowance</strong> <strong>for</strong> handling the <strong>warranty</strong> claim,processing and the claim acceptance<strong>for</strong> SAF Service-Partner / Competence Partner and Service 24S10002 Administration <strong>time</strong> <strong>allowance</strong> <strong>for</strong> handling the <strong>warranty</strong> claim,processing and the claim acceptance without inspection ofclaimed <strong>warranty</strong> parts <strong>for</strong> SAF Subsidiary / National agentS10003 Administration <strong>time</strong> <strong>allowance</strong> <strong>for</strong> handling the <strong>warranty</strong> claim,processing and the claim acceptance with inspection of, andresponsibility <strong>for</strong>, claimed <strong>warranty</strong> parts <strong>for</strong> SAF Subsidiary /National agentS10010 Additional (must be separately quoted in the invoice)S10011 <strong>Labour</strong> <strong>time</strong> <strong>for</strong> road side assistanceS10012 Travelling kilometres <strong>for</strong> road side assistanceMinutes451530According expensesAccording expenses10.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 3 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with INTEGRAL disc brakesAxle types: SK RB 9019 / 9022 INTEGRALStandard <strong>repair</strong> packagesN0. MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS20201 1 side Pads - remove, replace and refit20• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove pads• Check brake calliper <strong>for</strong> free sliding movement• Check rubber boots• Refit new pads• Adjust running clearance of padsS20202 1 Brake calliper – remove, replace and refit45• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove and refit pads• Remove and refit brake chamber• Remove and refit new brake calliper• Adjust running clearance of padsS20203 1 INTEGRAL Hub Unit or 1 brake disc and 1 brake calliper – remove, 70replace and refit• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove and refit pads• Remove and refit brake chamber• Remove and refit brake calliper• Remove and refit hub cap• Remove and refit axle nut• Remove and refit INTEGRAL hub unit including brake disc• Disassemble and assemble INTEGRAL hub unit and brake disc• Clean axle stub and apply fresh fitting paste• Adjust running clearance of pads• Adjust ABS-SensorS11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 4 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with INTEGRAL disc brakesAxle types: SK RB 9019 / 9022 INTEGRALStandard single <strong>repair</strong>sNo.MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS20301 1 Wheel remove and refit 10S20303 1 Parking brake or standard brake chamber remove, replace and refit 10S20304 10 Wheel bolts remove, replace and refit. 20S20305 1 ABS Sensor remove, replace, refit and adjust 15S20306 1 Brake calliper overhaul. Brake calliper is removed from axle.80• Remove, replace and refit thrust pieces, guide pins, bushes, seals andrubber bootsS20307 1 Complete axle remove and refit210• Fit brake chambers, shock absorbers, air bags and wheels• Adjust axle alignment• Adjust running clearance of pads• Fit and adjust ABS-SensorS20308 1 Axle beam remove and refit280• Fit INTEGRAL hub unit with brake disc• Fit brake callipers, brake chambers, shock absorbers, air bags andwheels• Set axle alignment• Adjust running clearance of pads• Fit and adjust ABS-SensorS20309 1 Air bag remove, replace and refit 40S20310 1 Shock absorber remove, replace and refit 15S20311 1 Lift air bag remove, replace and refit 20S20312 1 Lift arm assembly including lift air bag remove, replace and refit 60S20313 1 HD-Bush or 3-D-bearing bush remove, replace and refit 20S20314 1 Trailing arm (MODUL suspension) remove, replace and refit 80S20315 1 Axle alignment check 60S20316 Each further axle alignment check 30S20317 1 Self-steering knuckle remove, replace and refit. The axle and brake are 120dismounted.S20318 1 Stabilising damper <strong>for</strong> self-steering axle remove and refit 10S20319 1 Locking cylinder <strong>for</strong> self-steering axle remove and refit 10S20320 1 EBS / ABS memory print out diagnostics report 10S20321 1 Brake per<strong>for</strong>mance test report <strong>for</strong> the laden truck/trailer brake compatibility 30S11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 5 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with disc brakesAxle types: SK RB 9019 / 9022, SK RS 9019 / 9022, SK RZ 9019 / 9022Standard <strong>repair</strong> packagesNo.MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS30201 1 side Pads - remove, replace and refit20• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove pads• Check brake calliper <strong>for</strong> free sliding movement• Check rubber boots• Refit new pads• Adjust running clearance of padsS30202 1 Brake calliper – remove, replace and refit45• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove and refit pads• Remove and refit brake chamber• Remove and refit new brake calliper• Adjust running clearance of padsS30204 1 Brake calliper and 1 brake disc – remove, replace and refit60• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove and refit pads• Remove and refit brake chamber• Remove and refit brake calliper• Remove, replace and refit wheel flange and brake disc• Clean axle stub and apply fresh fitting paste• Adjust running clearance of padsS30205 1 Hub unit, 1 brake calliper and 1 brake disc - remove, replace and refit 75• Release parking brake• Remove and refit wheel• Release brake calliper on adjuster screw• Remove and refit pads• Remove and refit brake chamber• Remove, replace and refit brake calliper• Remove and refit wheel flange and brake disc• Remove and refit axle nut• Remove, replace and refit hub unit• Clean axle stub and apply fresh fitting paste• Adjust running clearance of pads• Adjust ABS-SensorS11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 6 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with disc brakesAchstypen: SK RB 9019 / 9022, SK RS 9019 / 9022, SK RZ 9019 / 9022Standard single <strong>repair</strong>sNo.MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS30301 1 Wheel remove and refit 10S30302 1 Twin wheels remove and refit 15S30303 1 Parking brake or standard brake chamber remove, replace and refit 10S30304 10 Wheel bolts remove, replace and refit. The hub unit is dismounted. 20S30305 1 ABS Sensor remove, replace, refit and adjust 15S30306 1 Brake calliper overhaul. Brake calliper is removed from axle.80• Remove, replace and refit thrust pieces, guide pins, bushes, seals andrubber bootsS30307 1 Complete axle remove and refit210• Fit brake chambers, shock absorbers, air bags and wheels• Adjust axle alignment• Adjust running clearance of pads• Fit and adjust ABS-SensorS30308 1 Axle beam remove and refit280• Fit hub unit, brake discs, brake callipers, brake chambers, shockabsorbers, air bags and wheels• Set axle alignment• Adjust running clearance of pads• Fit and adjust ABS-SensorS30309 1 Air bag remove, replace and refit 40S30310 1 Shock absorber remove, replace and refit 15S30311 1 Lift air bag remove, replace and refit 20S30312 1 Lift arm assembly including lift air bag remove, replace and refit 60S30313 1 HD-Bush or 3-D-bearing bush remove, replace and refit 20S30314 1 Trailing arm (MODUL suspension) remove, replace and refit 80S30315 1 Axle alignment check 60S30316 Each further axle alignment check 30S30317 1 Self-steering knuckle remove, replace and refit. The axle and brake are 120dismounted.S30318 1 Stabilising damper <strong>for</strong> self-steering axle remove and refit 10S30319 1 Locking cylinder <strong>for</strong> self-steering axle remove and refit 10S30320 1 EBS / ABS memory print out diagnostics report 10S30321 1 Brake per<strong>for</strong>mance test report <strong>for</strong> the laden truck/trailer brake compatibility 30S11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 7 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with drum brakesStandard <strong>repair</strong> packagesNo.MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS40206 1 Hub and 1 brake drum remove and refit, with mounted wheel, inspect 10the brake on one side of the wheel• Release parking brake• Release brake shoes by resetting the slack adjuster• Remove and refit hub cap• Remove and refit axle nut• Remove and refit hub with brake drum and wheel• Clean axle stub and apply fresh fitting paste• Adjust the hub bearing running clearance as necessary• Adjust running clearance of brake liningsS40207 1 Hub, 1 brake drum, brake shoes and brake linings - remove, replace 85and refit• Wheel / twin wheels remove and refit• Release parking brake• Release brake shoes by resetting the slack adjuster• Remove and refit hub cap• Remove and refit axle nut• Remove and refit hub and brake drum• Remove and refit brake shoes• Remove, replace and refit brake linings• Clean brake shoes / lining mating surfaces and cover with corrosioninhibitor• Check and replace camshaft bearings as necessary(<strong>for</strong> additional labour <strong>time</strong> <strong>allowance</strong> see below)• Apply copper paste to the brake shoe anchors and cam roller journals• Remove, replace and refit brake drum from hub or machine the brakedrum radius (<strong>for</strong> additional labour <strong>time</strong> <strong>allowance</strong> see below)• Replace shoe return spring and shoe retaining clamp• Machine new brake lining surface to brake drum diameter• Check, re-grease and replace hub bearing as necessary(<strong>for</strong> additional labour <strong>time</strong> <strong>allowance</strong> see below)• Clean and apply fitting paste to axle stub• Adjust the hub bearing clearance as necessary• Adjust running clearance of brake linings• Adjust ABS-SensorS11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 8 of 10
<strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>chart</strong><strong>for</strong> <strong>warranty</strong> <strong>repair</strong> <strong>work</strong><strong>Labour</strong> <strong>time</strong> <strong>allowance</strong> <strong>for</strong> axles with drum brakesStandard single <strong>repair</strong>sNo.MinutesS11101 Vehicle preparation <strong>time</strong>, once-only per vehicle including20• Vehicle brought into <strong>work</strong> place• Vehicle secured in accordance with standard safety <strong>work</strong>ing practices• Axle jacked upS40301 1 Wheel remove and refit 10S40302 1 Twin wheels remove and refit 15S40322 1 Camshaft inclusive bushing remove, replace and refit15• The brake drums and shoes are dismounted• Remove and refit slack adjusterS40323 1 Hub or 1 set hub bearings remove, replace and refit. The hub is dismounted. 20S40324 1 Brake drum radius machined 10S40325 1 Parking brake / standard brake chamber remove, replace and refit 15S40326 1 Slack adjuster remove, replace and refit 15S40304 10 Wheel bolts remove, replace and refit. The hub is dismounted. 20S40305 1 ABS Sensor remove, replace, refit and adjust 15S40307 1 Complete axle remove and refit210• Fit brake chambers, shock absorbers, air bags and wheels• Adjust axle alignment• Adjust running clearance of pads• Fit and adjust ABS-SensorS40309 1 Air bag remove, replace and refit 40S40310 1 Shock absorber remove, replace and refit 15S40311 1 Lift air bag remove, replace and refit 20S40312 1 Lift arm assembly inclusive lift air bag remove, replace and refit 60S40313 1 HD-Bush or 3-D-bearing bush remove, replace and refit 20S40314 1 Trailing arm (MODUL suspension) remove, replace and refit 80S40315 1 Axle alignment check 60S40316 Each further axle alignment check 30S40317 1 Self-steering knuckle remove, replace and refit. The axle and brake are 120dismounted.S40318 1 Stabilising damper <strong>for</strong> self-steering axle remove and refit 10S40319 1 Locking cylinder <strong>for</strong> self-steering axle remove and refit 10S40320 1 EBS / ABS memory print out diagnostics report 10S40321 1 Brake per<strong>for</strong>mance test report <strong>for</strong> the laden truck/trailer brake compatibility 30S11102 Test the braking per<strong>for</strong>mance on the rolling-road test stand 1510.731 GB • Edition 01/2006 • last updated 2006-01-19 • Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 Bessenbach • www.saf-achsen.de page 9 of 10
Support in the case of serviceNonStopService 24In the case of service please always dial the number of your own country.Country Home country From abroadA Austria 03 62 27 23 21 +43 3 62 27 23 21B Belgium 0 59 33 07 07 +32 59 33 07 07BG Bulgaria +30 21 09 40 19 80 +30 21 09 40 19 80BIH Bosnia and Herzegovina +386 26 16 58 35 +386 26 16 58 35CH Switzerland 0 19 08 64 90 +41 19 08 64 90CZ Czech Republic 2 61 10 45 06 +42 02 61 10 45 06D Germany 0800 72 37 37 840 73 33 80 81 5800800 72 37 37 84+49 73 33 80 81 58DK Denmark 75 72 74 74 +45 75 72 74 74E Spain 9 02 18 19 92 +34 9 13 82 68 41EST Estonia 697 91 96 +372 697 91 96F France 03 88 72 06 43 +3 33 88 72 06 43FIN Finland 0 93 51 31 33 +35 8 93 51 31 33FL Lichtenstein +41 19 08 64 90 +41 19 08 64 90GB Great Britain 0 87 02 42 02 37 +44 87 02 42 02 37GR Greece 21 09 40 19 80 +30 21 09 40 19 80H Hungary 0 13 45 17 27 +36 13 45 17 27HR Croatia +386 26 16 58 35 +386 26 16 58 35I Italy 02 66 16 55 74 +39 02 66 16 55 74IRL Ireland +44 87 02 42 02 37 +44 87 02 42 02 37L Luxembourg +32 59 33 07 07 +32 59 33 07 07LI Lithuania +372 697 91 96 +372 697 91 96LV Latvia +372 697 91 96 +372 697 91 96MC Monaco +33 3 88 72 06 43 +33 3 88 72 06 43MK Macedonia +386 26 16 58 35 +386 26 16 58 35N Norway +45 75 72 74 74 +45 75 72 74 74NL Netherlands +32 59 33 07 07 +32 59 33 07 07P Portugal +34 9 13 82 68 41 +34 9 13 82 68 41PL Poland 06 18 31 98 70 +48 6 18 31 98 70RO Romania 02 12 50 02 60 +40 2 12 50 02 60RSM San Marino +39 02 66 16 55 74 +39 02 66 16 55 74S Sweden +45 75 72 74 74 +45 75 72 74 74SK Slovakia +42 02 61 10 45 06 +42 02 61 10 45 06SLO Slovenia 0 26 16 58 35 +386 26 16 58 35TR Turkey 0 21 22 75 13 21 +90 21 22 75 13 21YU Serbia and Montenegro +386 26 16 58 35 +386 26 16 58 35www.saf-axles.com10.731 GB • Edition 01/2006 • last updated 2006-01-19Amendments and errors reserved © SAFOtto Sauer Achsenfabrik GmbH • Hauptstr. 26 • D-63856 BessenbachTel. +49 (0) 6095 301 0 • Fax +49 (0) 6095 301 259 • www.saf-axles.com
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